Assembly InstructIons

rcp6 Recycled Plastic Picnic Table anovafurnishings.com

888.535.5005 tel

tAble components: tools needed:

•  Ratchet with 9/16” Socket

• 

• 

T25 Torx Driver

T30 Torx Driver

• 

• 

Phillips Head Driver

Hammer

3 x Table Top Plank

Right Leg

2 x Angle

Brace Mount

2 x Leg Mount

Left Leg

2 x Angle

Brace

2 x Angle

Support

2 x Support Bar

2 x Seat Plank

Assembly HArdwAre:

2 x Seat Stiffener 2 x Seat Support 2 x Left Leg 2 x Right Leg 2 x Leg Mount Brace

22 x

Torx T30 X 3.0”

Washer Head Screw

8 x

T25 X 3.0”

Torx Head Screw

20 x

T25 X 2.5”

Torx Head Screw

Assembly:

The assembly is a two-person operation.

60 x

#10 X 3/4”

Phillips Screw

16 x

3/8-16 X 3.5”

Carriage Bolt

16 x

3/8” Flat

Washer

16 x

3/8” Split

Washer

1. Inspect the shipping container contents for damage and to determine that all components and hardware are present.

2. Assemble the Table over the shipping packaging or padded work area to avoid scratching the product.

16 x

3/8-16

Hex Nut

Note: Before assembling the Nuts to the Bolts, it is recommended that a light oil or petroleum jelly be applied to the screw threads

3. Lay the three Table Top Planks out on the padded work area. The Table Top Planks can be distinguished from the Seat Planks because the Table Top Planks have four predrilled through holes and four inner pilot holes while the Seat Planks have five predrilled through holes. Arrange the Table Top planks with the four inner pilot holes facing up.

4. Locate the two Angle Brace Mounts. Use the T25

Torx Driver to start six T25 x 2.5” Torx Screws into the predrilled holes in one of the Angle Brace

Mounts. Drive the Screws into the Brace Mount

Right Leg

the Angle Brace Mount over one of the inner rows

Right Leg

Left Leg

Left Leg

T25 x 2.5” Torx Screws pilot holes.

Use the T25 Torx Driver to drive the Screws into the Table Top Planks until tight.

Repeat this step for the other Angle Brace Mount.

Angle Brace

Mounts

Table Top

Planks

5. Install a Support Bar along the inside edge of one of the Angle Brace Mounts.

Angle Brace Mount

Phillips Screws

Note: The Support Bar has small chamfers on the upper corners. Install the Support Bar so the chamfers are away from the Table Top

Surface.

Place the Support Bar on the Table Top first, then slide it against the

Angle Brace Mount. Make sure the Support Bar maintains contact with the Table Top. Drive the Phillips Screws through the holes in the Support Bar, into the Angle Brace Mount.

Install the remaining Support Bar against the other Angle Brace

Mount in the same manner.

Support Bar

6. Set the Table Top aside on a padded surface.

7. Locate a Left Leg and a Right Leg and insert Carriage Bolts through the two holes closest to the thick ends. Insert the Bolts from the single-layer side toward the double-layer side. Use the Hammer to seat the Bolts. Lay the Legs out in an “A” shape with the

Thick Leg Ends facing up.

Position a Seat Support over the Legs and Bolts with the bottom of the Support contacting the thicker portion of the Leg end.

Place a Flat Washer, Split Washer and

Hex Nut on the end of each Carriage Bolt.

NOTE: Installing the Carriage Bolt in this

Hex Nut

Split Washer

Flat Washer

Seat Support

Hex Nut

Split Washer direction reduces the risk of being scratched by the bolt end while using or moving the assembled Table.

Thick Leg End

Flat Washer

Leave the hardware finger tight so adjustments can be made while attaching the Seat Stiffeners (Step 9).

Repeat this step for the other pair of

Legs and Seat Support.

Carriage Bolts

8. Locate the Leg Mounts. Place one of them at the top of each set of Legs. Insert Carriage Bolts through the Mounting Holes near the top of each Leg and through the matching holes in the Leg Mounts. Use the Hammer to seat the Carriage Bolt and expose the threads. Place a Flat Washer, Split Washer and Hex Nut on the end of each Carriage Bolt. Leave the hardware finger tight.

NOTE: Installing the Carriage Bolt in this direction reduces the risk of being scratched by the bolt end while using or moving the assembled Table.

Hex Nut

Split Washer

Flat Washer

Leg Mount Hex Nut

Split Washer

Flat Washer

9. Install the Leg Mount Brace along the lower edge of the Leg Mount. The face of the

Brace with 6 holes should be installed on the wide face of the Leg Mount. Use nine

#10 x 3/4” Phillips Screws to fasten the brace. Repeat this step for the other Leg

Mount Brace on the second Leg Mount

Assembly.

Phillips Screws

Phillips Screws

Carriage Bolts

Leg Mount Brace

10. Use the Torx T25 driver to start two T25 x 3.0” Torx Screws into the pilot holes at the end of one of the Seat Supports in the Leg

Assembly. Stop as the points of the Screws emerge from the other side of the Seat Support.

Hold the Leg Assembly upright and position one of the Seat Stiffeners so the pilot holes in the end of the Stiffener line up with the emerging Screw points of the Seat Support. Use the Torx T25 Driver to drive the T25 x 3.0” Torx Screws into the Seat Stiffener.

Repeat this step to attach the other Seat Stiffener to

T25 x 3” Torx Screws the other side of the Leg

Assembly.

Seat Support

Seat Stiffener

Attach the other Leg

Assembly to the other end of the Seat Stiffeners in the same manner.

T25 x 3” Torx Screws

T25 x 3” Torx Screws

Seat Support

T25 x 3” Torx Screws

2 of 4

11. Return to the Table Top Assembly. Orient the Table Top so that the top surface is facing upward. Start one T30 x 3” Washer Head

Screw into each of the corner pilot holes. Stop when the point of the screw emerges from the bottom side of the Table Top.

Carefully lift the Table Top Assembly and position it over the assembled Leg Structure and line up the emerging points of the

Washer Head Screws with the appropriate pilot holes in the Leg Mount component of the assembled Leg Structure.

Use the Torx T30 Driver to drive the Washer Head

Screws into the Leg Mount until tight. Once these four

Screws are secured, the remaining Washer Head

Screws can be inserted and driven into the rest of the

Table Top pilot holes.

After the Table Top is secured, tighten all of the

Carriage Bolts and Hex

Nuts in the Leg Structure.

Start the four corner T30

Washer Head Screws first

Leg Mount

Tighten hardware after the Table

Top is secure

T30 Washer

Head Screws

Tighten hardware after the Table

Top is secure

Leg Mount

12. Carefully turn the Table upside down onto a padded work surface.

Start two T25 x 2.5” Torx Screws into the pilot holes in the center of the both Seat Supports. Locate the two Angle Braces. Start two T25 x 2.5” Torx Screws into the pilot holes on the notched end, just enough to hold them in place.

Position one of the Angle Braces so the notched end fits over the edge of the Angle

Brace Mount near the center Table Top and the other end of the Angle Brace contacts the center of the Seat Support where the two Torx screws are started.

While one person holds the Brace in place, another person should drive the Torx Screws through the Seat Support, into the end of the Angle Brace. When those outside

Screws are secure, drive the two started

Screws through the Brace and into the

Angle Brace Mount.

Install the remaining Angle Brace in the same manner.

T25 x 2.5”

Torx Screws

T25 x 2.5”

Torx Screws

Angle Brace Mounts

Angle Brace

Seat Support

T25 x 2.5”

Torx Screws

13. Position one of the Angle Supports on the Table Top with the cutouts positioned over the Angle Brace Mounts. Make sure the mounting flange is facing out toward the edge of the table. Install the nine Phillips Head Screws through the Angle Support and into the Table Top first.

Angle Brace Phillips Screws Note: Install the Screws from the center of the Table, alternating outward towards the ends of the

Table.

Keep the Angle Support pressed against the Angle Brace when installing the screws.

Seat Stiffener removed from illustration for clarity

Angle Brace Mounts

Angle Support with mounting flange outward

3 of 4

14. Install four Phillips Head Screws through the Angle Support and into the Angle Braces, then install a Phillips Head Screw through the ends of the Angle Support and into the Leg Mounts.

15. Install the remaining Angle Support on the other side of the Angle Braces in the same manner.

Angle Brace

Leg Mount

Phillips Head Screws

Phillips Head Screws

16. Carefully turn the Table right side up. Start four T30 x 3.0” Washer Head Screws into the predrilled holes near the ends of each of the Seat Planks until the points of the screws start to emerge from the other side of the planks. Line up the points of the screws with the predrilled holes in the Seat Supports and use the Torx T25 Driver to tighten the screws.

Place a T30 x 3.0” Washer Head Screw into the predrilled hole in the center of each Seat Plank and use the Torx T30 Driver to tighten the screws, making sure the screws are driven into the Seat Stiffener.

Install the remaining Seat

Plank in the same manner.

Move the Table to the location where it will be used.

T30 Washer

Head Screws

T30 Washer Head Screws

T30 Washer Head Screws wArnInG

• 

• 

• 

Furniture must not be used other than for its intended purpose and should be inspected regularly for loose, missing, or broken hardware, and general instability.

Furniture that is damaged or appears to be unstable must be removed from service and be repaired or replaced.

Repairs must be made using only factory authorized parts and methods.

cAre And mAIntenAnce

• 

• 

Do not drag the assembled unit across any surface.

This product requires only periodic cleaning with a sponge and a solution of mild detergent and water to remove surface dirt. Do not clean with a solvent or petroleum based products.

211 No

rth Lindbergh Blvd.

St. Louis, MO 63141 tel: 888.535.5005

web:

anovafurnishings.com

09/2013