Aeroqual Dust Profiler User Guide

Aeroqual Dust Profiler User Guide

Below you will find brief information for Dust Profiler Dust Profiler. The Aeroqual Dust Profiler is a user-friendly device designed to provide continuous particulate measurement of PM10, PM2.5, PM1, and TSP. It uses an optical particle counter to count and classify particulate matter according to size. The instrument then converts the size distribution into a mass measurement. The Dust Profiler includes an integrated internal data logger, alarm relay outputs, and an SD card as standard. There are also numerous additional options available, including wireless communications, SMS and email notifications, weather sensors, and GPS. The instrument is packaged in a robust, lockable enclosure and is light enough for one-person site installations. The ease of installation, as well as the extensive range of possible add-ons, enables the unit to be used in a wide range of applications.

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Table of Contents

User Guide Revision History ......................................................................................................... 4

1. Description ........................................................................................................................... 5

1.1 Optical Particle Counter .......................................................................................................... 6

1.1.1 Electrical connections ..................................................................................................... 6

1.1.2 Data Outputs ................................................................................................................... 6

1.1.3. Inlet Heater ..................................................................................................................... 7

1.1.4. Filters ............................................................................................................................... 7

1.2. Pump Module .......................................................................................................................... 7

1.3. Control Module ....................................................................................................................... 8

1.4. Power Module ......................................................................................................................... 9

1.5. Analogue Output Module (Optional) ...................................................................................... 9

1.6. Auxiliary Module (Optional) .................................................................................................... 9

1.6.1. Wiring of Auxiliary Module ........................................................................................... 11

1.7. Gatetel GT-HE910_G Cellular Terminal (Optional) ............................................................... 11

1.7.1. Specifications ................................................................................................................ 12

1.8. Electrical Connections ........................................................................................................... 12

1.9. Alarm Relay ........................................................................................................................... 13

2. Assembly and Installation ................................................................................................... 14

2.1. Assembly of heated inlet ...................................................................................................... 14

2.2. Connect Mains Power ........................................................................................................... 15

3. Dust Profiler Operation and Software ................................................................................. 16

3.1. Getting Started ...................................................................................................................... 16

3.2. System Checks ....................................................................................................................... 18

3.3. Modem configuration ........................................................................................................... 18

3.3.1. Further information about IP address solutions using GPRS Systems .......................... 20

3.3.2. Email Message .............................................................................................................. 20

3.3.3. SMS Message ................................................................................................................ 21

3.4. Software Description Summary ............................................................................................ 21

3.4.1. File ................................................................................................................................. 21

3.4.2. Setup ............................................................................................................................. 23

3.4.3. Data ............................................................................................................................... 23

3.4.4. Tools .............................................................................................................................. 24

3.4.5. Calibration ..................................................................................................................... 24

3.4.6. Diagnostics (Available in Engineer Mode) .................................................................... 24

4. Maintenance ...................................................................................................................... 26

4.1. Maintenance Schedule ......................................................................................................... 26

4.2. Maintenance Procedures ...................................................................................................... 26

4.2.1. Sample Flow Check and Adjustment ............................................................................. 26

4.2.2. Sheath Flow Check ........................................................................................................ 27

4.2.3. Leak Check..................................................................................................................... 27

4.2.4. Manual Zero Air Check .................................................................................................. 28

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4.2.5. Filter Changes ................................................................................................................ 28

4.2.6. Inlet Cleaning ................................................................................................................ 28

4.2.7. Pump Module Removal ................................................................................................. 28

5. Calibration ......................................................................................................................... 29

6. Troubleshooting ................................................................................................................. 30

7. Specifications ..................................................................................................................... 32

8. Schematic Diagrams ........................................................................................................... 33

8.1. Pneumatics ............................................................................................................................ 33

8.2. Electrical ................................................................................................................................ 33

8.3. Communication ..................................................................................................................... 34

9. Third Party Sensors ............................................................................................................. 35

9.1. Sensirion T/RH Sensor SHT75................................................................................................ 35

9.2. Gill WindSonic ....................................................................................................................... 35

9.3. Met One 034B ....................................................................................................................... 35

9.4. Met One MSO ....................................................................................................................... 36

9.5. Vaisala Weather Transmitter WXT520 ................................................................................. 37

9.6. Cirrus MK:427 ....................................................................................................................... 38

10. Mounting and Site Positioning Guidelines ........................................................................... 39

10.1. Mounting ............................................................................................................................... 39

10.2. Inlet height ............................................................................................................................ 39

10.3. Measurement Interference................................................................................................... 40

10.4. Safety .................................................................................................................................... 40

11. Orbit DATA ......................................................................................................................... 41

11.2. Specifications ........................................................................................................................ 41

11.3. Configuring the Orbit Modem............................................................................................... 41

11.4. Using the Orbit DATA Website .............................................................................................. 42

11.4.1. Using the Graphs ........................................................................................................... 43

11.4.2. Setting Alarms ............................................................................................................... 44

11.4.3. Downloading Data ......................................................................................................... 44

12. Appendix ............................................................................................................................ 45

12.2. Warranty ............................................................................................................................... 45

12.3. Technical Support ................................................................................................................. 45

12.4. Declarations .......................................................................................................................... 45

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User Guide Revision History

Document Number: MRK-D-0021

Product Version: 1.2

Document Version: 1

Date released: April 2014

Description: User Guide for Dust Profiler

This user guide is a newly created document for the use of the Aeroqual Dust Profiler.

Date Revision number Description of change Affected pages

April 2014 V1 Initial draft All

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1. Description

Aeroqual’s Dust Profiler is a user friendly instrument designed to provide continuous particulate measurement of PM

10

, PM

2.5

, PM

1

, and TSP. It uses an optical particle counter to count and classify particulate matter according to size. The instrument then converts the size distribution into a mass measurement.

The instrument includes an integrated internal data logger, alarm relay outputs and a SD card as standard. There are also numerous additional options available, including, wireless communications,

SMS and email notifications, weather sensors and GPS. The instrument is packaged in a robust, lockable enclosure and is light enough for one person site installations. The ease of installation, as well as the extensive range of possible add-ons, enables the unit to be used in a wide range of applications.

Modem Antenna*

(Optional)

Auxiliary Module*

(Optional)

Analogue

Output Module*

(Optional)

Power to Sensor

Relay

RS232 to USB

Adapter

* Shows location of optional components if installed

Note: 12 VDC Power Supply mounted externally at base

The key components of the Dust Profiler are described below.

Optical Particle

Counter

Sample air filter (DQ)

Sheath air filter (BQ)

Modem* (Optional)

Alarm Relay

Control Module

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1.1 Optical Particle Counter

Aeroqual uses an OEM optical particle counter from Met One

Instruments. The particle counter uses scattered light to measure and count particles. Light from a laser diode is collimated to illuminate the aerosol sample flow. When a particle is present it scatters the incident laser light which is detected using a 60 o

solid angle elliptical mirror at right angles to the laser beam. The amount of scattered light is converted to a voltage pulse and the amplitude of the pulse is calibrated to a particle diameter. The particles are thus assigned on the basis of size to one of eight channels.

Safety: This sensor is considered a Class I laser product. Class I laser products are not considered to be hazardous. There are no user serviceable parts inside the cover of the sensor. The device contains a laser operating at 670 nm which is visible to the eye and can cause damage to the eye if directly exposed. Only trained service personnel should attempt servicing or repair of the sensor.

1.1.1 Electrical connections

The connections to the optical particle counter are at the bottom of the unit. There is also a LED which turns red if there is a fault condition (see Troubleshooting section). The optical unit also requires an earth wire to be connected between the housing and the 0VDC line on the power bus. Please check that this is fitted if the unit has been replaced.

LED

Green = Normal

Red = Fault

Air out RS232 serial Not used

Not used 12 VDC in

1.1.2 Data Outputs

The Dust Profiler is configured to display and log particle mass by default. However, there is also an option to configure the instrument to record particle counts. These can be chosen via the configuration option in the PC software. Refer to Section 3.1 for more information.

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Sensor name

Default configuration

PM1

PM2.5

PM10

TSP

Optional configuration

8PC0.3

8PC0.5

8PC0.7

8PC1.0

8PC2.0

8PC3.0

8PC5.0

8PC10

Definition

Particle mass below 1 µm

Particle mass below 2.5 µm

Particle mass below 10 µm

Total suspended particle mass

Range

200

2000

5000

5000

Units

µg/m3

µg/m3

µg/m3

µg/m3

Number of particles with diameter larger than 0.3 µm 0-1000000 particles/L

Number of particles with diameter larger than 0.5 µm

0-1000000 particles/L

Number of particles with diameter larger than 0.7 µm

0-1000000 particles/L

Number of particles with diameter larger than 1.0 µm

0-1000000 particles/L

Number of particles with diameter larger than 2.0 µm

0-1000000 particles/L

Number of particles with diameter larger than 3.0 µm

0-1000000 particles/L

Number of particles with diameter larger than 5.0 µm

0-1000000 particles/L

Number of particles with diameter larger than 10 µm

0-1000000 particles/L

1.1.3. Inlet Heater

The Dust Profiler uses a 12 V heater on the sample inlet tube to reduce the humidity of sampled air to prevent particle growth and fogging of the particle counter optics in high RH conditions. The inlet should always be heated.

1.1.4. Filters

The Particle Counter engine requires two filters which are installed externally. They are designed to provide protection to the pump and optical window. The BQ filter is the sheath air filter and the DQ filter is the sample air filter.

1.2. Pump Module

The Pump Module contains the sampling pump and a microcontroller which calculates the particle counts and mass. The pneumatic design is provided in Section 8.

Purge air line with flow adjuster

12VDC power connection to

Power on LED

RS485 bus cable

Termination dongle

Exhaust air line with flow adjuster

Sample line

Inlet heater connector

Cable from particle counter

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1.3. Control Module

The control module is the interface between the RS485 sensor bus and data communication links. It contains a display, a SD data card which logs data, a RS232 serial connector for external communication, a bus connector for internal communication with the sensor modules and a cable connector for the Sensiron Humidity and Temperature sensor (if fitted).

Front

Display

Top

RJ45 RS485

Bus

2 way Bus relay activation

2.1mm 12VDC relay switched Power output

6 way Alarm Relay

4 way T/RH

DB9 RS232

SD Card Slot

Bottom

Controller 12VDC power input

Off/On switch with LED.

Depress to power on (blue

LED on)

Programming Port

RS232

Firmware (V6.2+)

Programming Dip

Switch (position is important)

Firmware (V6.2+)

The Dust Profiler is supplied with a RS232 to USB adapter fitted between the Control Module and an external USB socket fitted at the base of the enclosure. This enables the user to perform a wide range of functions over the USB connection, without needing to open the enclosure door, such as data logging and various system checks using the supplied Aeroqual Dust Profiler PC software.

Note 1: The driver for the RS232 to USB adapter is in the USB stick which comes with the instrument.

Note 2: The power to sensor and alarm relays are also attached to the control module base plate.

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1.4. Power Module

The Dust Profiler internal power requires regulated 12 VDC to maintain a constant pump speed. An external mains to 12VDC power supply (Meanwell HLG80-12A 60W 12V) is fitted on the outside of the enclosure and this will allow connection to mains supply.

Note: If you wish to run the Dust Profiler on solar power you will need to use a DC-DC convertor in order to supply a regulated 12 VDC for the Dust Profiler

– refer to the application notes on the website

1.5. Analogue Output Module (Optional)

The Dust Sentry has the option to integrate an ADAM 4021 Analogue Output Module into the system to allow for the digital inputs of a chosen sensor to be converted to an analogue output. The analogue output module receives the digital input via an RS485 interface and converts it to a 4-20mA and 2-

10V output. These outputs follow each other.

Outputs:

4mA (2V) = 0% of full scale value.

12mA (6V) = 50% of full scale value.

20mA (10V) = 100% of full scale value.

The module is easily configured via the Operations menu in the PC software and can convert to an analogue output any chosen sensor already integrated in the Dust Sentry. The module uses the logging period to calculate the reading, which is also set in the Operations menu. This differs from the alarm relay, SMS and email which all use the averaged alarm period to calculate the reading. For more information regarding the PC Software and setting up the analogue output module please refer to Section 3.1.

1.6. Auxiliary Module (Optional)

The auxiliary module acts as an interface between third party sensors and the Dust Profiler communication bus. It is configured with different operating modes which can be selected by using the dipswitches located on the side of the module. Aeroqual has integrated a number of third party sensors and is able to supply the auxiliary module preconfigured for your sensors.

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Firmware: AUX_MODULE_01.

Use for: Analogue inputs, Vaisala WXT520 weather, Gill Windsonic wind, Cirrus MK:427 noise.

1 2 3 4 Function

OFF OFF OFF OFF

ON OFF OFF OFF

Default - standard Auxiliary module with AN1, AN2, Freq

Vaisala WXT520 with RS232 communication + AN1, AN2, Freq

OFF ON OFF OFF

Vaisala WXT520 with RS232 communication + Cirrus MK427 Noise

ON ON OFF OFF

Wind Sonic with RS232 communication + AN1, AN2, Freq

OFF OFF ON OFF

Wind Sonic with RS232 communication + Cirrus MK427 Noise

ON OFF ON OFF

Cirrus MK427 Noise module only

Firmware: AUX_MODULE_02.

Use for: Analogue inputs, Met One MSO weather, Met One 034b wind, Cirrus MK:427 noise.

1 2 3 4 Function

OFF OFF OFF OFF

ON OFF ON OFF

Default - standard Auxiliary module with AN1, AN2, Freq

Cirrus MK427 Noise module only

OFF ON ON OFF

Met One MSO with RS232 communication + Cirrus MK427 Noise

ON ON ON OFF

Met One MSO with RS232 communication + AN1, AN2, Freq

OFF OFF OFF ON

Met One 034B analogue module + Cirrus MK427 Noise

12VDC Power

Connectors

Status LED

Pin 1

Programming

Port

RJ45 Connectors for RS485 bus

Pin 12

Programming Dip

Switch

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1.6.1. Wiring of Auxiliary Module

PIN 1: GND

PIN 2: 12V FUSED

PIN 3: RESERVED

PIN 4: RESERVED

PIN 5: RX

PIN 6: TX

PIN 7: 0-5V IN

PIN 8: 4-20mA IN

PIN 9: FREQ IN

PIN 10: AGND

PIN 11: METONE 034B PWR

PIN 12: TIMED RELAY

Example of wiring:

Wind Sonic

Vaisala

Met One MSO

(Pin 1) GND,

SIGNAL GND

(Pin 1) GND for operating, data & heating

(Pin 1) GND,

SIGNAL,

COMMON, SHIELD

(Pin 1) GND

(Pin 2) 12V

(Pin 2) 12V for operating & heating

(Pin 2) 12V

(Pin 5) RX

(Pin 5) RX

(Pin 5) RX

(Pin 6) TX

(Pin 6) TX

(Pin 6) TX

Met One 034B

(Pin 12) VCC (Pin7) WD (Pin 9) WS

Cirrus MK:427

(Pin 1) GND,

ACTUATOR GND

(Pin 2) 12V, LOOP

IN

(Pin 8) LOOP OUT

(Pin 12)

ACTUATOR IN

A programming port is also exposed through the side of the module to allow custom programs to be loaded into the module.

Note: Aeroqual can supply a standard programming tool for distributors to reprogram the auxiliary module to the specified requirements.

1.7. Gatetel GT-HE910_G Cellular Terminal (Optional)

Aeroqual can provide a Gatetel GT-HE910_G Cellular Terminal with GPS for remote data access over GSM, GPRS or SMS networks. Please read the Gatetel GT-HE910_G Cellular Terminal manual for detailed instructions on configuration and use. Further information can be found at: http://gatetel.com/products.php?product=22

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1.7.1. Specifications

Features

Incorporates Telit HE910-DG module

Frequency bands

Power supply

ADC and GPIO inputs

Communication

Antennas

Mechanical Description

Weight

The Telit module handles all GSM/UMTS GPS processing with PYTHON script

GSM: 850/900/1800/1900MHz

UMTS/HSPA+: 800/850/900/1700/1900/2100MHz

Single supply voltage 6V DC to 55V DC connector 4 pin micro-fit 3mm

Two outputs optocouplers open collector drive 100ma

Two inputs optocouplers, 0-55v

One ADC 10 bit , 0-55V connector 6 pin micro-fit 3mm

Modem Full RS232, connector D-Type 9pin (DB-9)

Modem USB, Connector USB Type B High retention

GSM/UMTS GPS via SMA connectors

180g (6.35oz)

0.4 lb

83mm x 64mm x 34mm 3.26inch x 2.51inch x 1.33inch

Aluminium

Dimensions(max) L x W x H

Case material

Environmental Requirements

Operating temperature range

Humidity

-20°C to +55°C

-4°F to 131°F

Ambient temperature

The module is fully functional in all the temperature range and it fully meets the ETSI specifications.

-30°C to +70°C

-22°F to 158°F

The module is fully functional (*) in all the temperature range. Temperatures outside of the range

–20°C to +55°C

(-4°F to 131°F) might slightly deviate from ETSI specifications.

5% - 85%

1.8. Electrical Connections

RS485 Bus

The two wire RS485 bus connections are made using 20 cm CAT5 cables between the sensor modules. The last module on the bus also has a blue termination dongle fitted.

Note: If the Analogue Output Module is fitted the termination dongle is not required.

12 VDC Power Bus

All modules inside the Dust Profiler operate from the 12VDC power. The power is supplied by a daisy chain of black and red cables. A relay is activated by the Control Module on/off button to allow the sensor bus to be powered.

12 VDC Power in

12

DC power is connected into the instrument at the terminal connector strip (“chock bloc”).

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1.9. Alarm Relay

The Dust Profiler has a built in alarm relay function that is set up via the Operation Dialog in the PC software (See Section 3.1.)

Relay Output:

This is fitted as standard and is activated by “Enable Alarm Relay Output” tick box. If the set point set in “Alarm trigger point” is exceeded the relay is activated. This can be used to activate a siren or strobe or other peripheral devices. The relay remains activated until the measured value drops below the reset point (expressed as a % of the trigger point). This is controlled via the

“Alarm reset point of trigger”. The “Alarm trigger point average period” determines the amount of time that the concentration needs to be exceeding the trigger point before the relay is activated.

If “Active output on diagnostics” is selected the alarm will trigger upon sensor failure or sensor no report. If not selected the alarms remain in the state they were in when the last valid reading was logged.

The Alarm relay is energised by the Control Module in response to the alarm trigger point. The trigger point is programmed into the Control Module via the Operation menu in the PC Software. The Alarm

Relay is a double pole; double throw type (see diagrams below). This allows the connection of two different alarm signals

– e.g. siren and strobe - that may have different power requirements.

The relay contacts rating: 2 x 5A @ 24VDC 220VAC.

Coil

Normally Open

A

Common

A

Normally Closed

A

Relay Internal Schematic

Normally Open

B

Common

B

Normally Closed

B

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2. Assembly and Installation

2.1. Assembly of heated inlet

Parts List:

A. Inlet Tube/Heater including power cable

B. TSP Inlet

A

i. Connect parts A and B

B

ii. Open door of enclosure and remove protective tape from the optical engine

Tape

iii. Insert Inlet Tube Assembly through base mount and fix the three mounting screws

Mounting

Screws

Note: Ensure the power cable is fed through the inlet hole when connecting

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iv. Connect power to Inlet Tube/Heaterinside the enclosure

Power cable from heated inlet

2.2. Connect Mains Power

Caution: The high voltage mains supply must be wired by a certified electrician

in compliance with local electrical regulations.

Locate the power connector terminal which is situated outside the enclosure at the bottom.

The power supply will already be wired to the connector however the cable to connect to mains power needs to be wired.

1. Unscrew the nut gland to loosen the terminal block and pull connector apart

Nut gland

Plug

Connector

Neutral

(Blue)

Terminal block

Live

(Brown)

Earth

(Yellow/Green)

2. Feed the power cable through the nut gland plugs and connector and wire the cable to the terminal block according to the diagram.

3. Reconnect into the connector ensuring the plugs are fitted securely and the nut gland tightened.

Note: To remove the terminal block from inside the connector unclick it from the casing by turning it slightly then pull out

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3. Dust Profiler Operation and Software

3.1. Getting Started

Computer Requirements

CD-ROM Drive or internet connection for software download

RS232 serial port or USB

– RS232 serial port converter and USB cable (included)

Windows OS version 2000 or later

Minimum 100 Mb of spare hard drive space

Recommended 512 Mb RAM or more

Recommended 1 GHz processor speed or faster

1. Once the Dust Profiler is assembled and power is connected install the SD card into the control module.

2. Start the Dust Profiler by pushing the on/off switch on the control module (See Section 1.3 for location of On/Off switch)

3. Connect the instrument using a computer via the USB cable to the outside of the enclosure

4. Install Aeroqual Dust Monitor software. This can also be downloaded from the Aeroqual

website at www.aeroqual.com

5. Launch the Aeroqual Dust Monitor PC software. a. Select to log in as either: i.

User (default password = “password”) ii.

Engineer (default password = “aeroqual”)

Note 1: User has access to most day to day functions on the

instrument. Engineer has access to all functions, including diagnostic parameters (Sensor Module Settings and Sensor

Diagnostic View).

6. Configure the Dust Profiler instrument: a. Select Setup  Communication Port b. Select Serial Port RS232 and the relevant Com port. Press OK when complete.

Note 2: The settings should be as seen below:

Note 3: To connect via the modem select TCP/IP Socket and enter the network IP address and port number. If the PC is behind a proxy server this information needs to be added as well.

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7. Check configuration a. Select Setup  Configuration b. Check the correct sensors in the Dust Profiler have been configured. c. These should match the sensors on the invoice and the sensors list in the instrument logbook. d. Click Save and Close.

Note 1: The more sensors configured, the larger the data file will be. Therefore, the download time will be longer if using a remote connection.

Note 2: The Dust Profiler needs to be restarted after a parameter change.

8. Set Dust Profiler Real Time Clock a. Click on Tools  Update Real Time Clock (this will synchronise the Dust Profiler clock with the computer date/time)

9. Configure the operations a. Select Setup

Operations. b. Enter Data Logging Period c. If the alarm relay is being used please check

“Enable Alarm Relay Output” d. Select the output sensor and set the Alarm trigger point. The alarm will go off when the concentration reaches above the concentration set for the selected sensor. e. Select the reset point of trigger. This is the percentage of the alarm trigger concentration at which the alarm will reset. f. Select the alarm trigger point average period. This signifies the time interval at which the average is calculated for control of the alarm.

Note: The alarm average period must be greater than or equal to the data report rate

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g.

If the analogue output module is being used please select “Enable 4-20 mA module”.

The module will follow the “Output Sensor” selected.

Note 1: If “Active on diagnostic” is set the analogue output will go to full scale upon No Report or Sensor Failure condition. If not selected the analogue output will remain in the state it was in when the last valid reading was logged.

Note 2: When the zero calibration is taking place the analogue output module does not update,

i.e. it remains in the state it was in immediately prior to the zero calibration. The module remains in this state until the zero calibration is finished, then updates on the next valid reading.

h.

If the modem is being used please select “Use Gatetel modem”. Once this has been checked the option to enable email and SMS message alerts will appear. (Refer to

Section 3.3. for information on connecting and using the modem features)

10. Start data-logging to confirm sensor communication and operation is correct. a.

Click Data  Table  Real Time to launch real time data table.

b. Click File  Start Data logging. Data will start being displayed in Real Time Table.

3.2. System Checks

The following are a list of checks that should be performed to ensure the communications are working correctly and the data is being logged properly. If there is an issue with one of these checks please refer to Section 4 or contact Aeroqual for technical support.

1. With the Dust Profiler on, open the door and observe the display on the controller. This should be scrolling with sensor readings.

2. Connect a USB cable to the port on the Dust Profiler enclosure and connect to a PC running the Dust Monitor PC software. Confirm that you can communicate correctly with the instrument.

3. Verify the Dust Profiler is data logging cor rectly to the SD card by clicking “File  Download

Files” on the PC software. A daily log file (DLYYMMDD.AQL) containing the DUST

PROFILER sensor data is created each day. Also system events such as power on, configuration updates, calibration events and system faults are logged to an EVENTLOG.AQL file.

4. Confirm that the Real Time Clock setting and Configuration is correct.

5. Confirm all of the sensors installed in the Dust Profiler are logging onto the SD card log files and in the real time table in the PC software. If not check that all the sensors are loaded in

Configuration menu

3.3. Modem configuration

If the Gatetel GT-HE910_G Cellular Terminal is purchased with the Dust Profiler it will need to be configured using the PC software. Firstly, the modem requires a suitable SIM card (not supplied) that matches the configuration.

Note: The SIM card needs to be pushed into the modem with the electronic tile facing upwards.

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Configure

Select Setup

Configure GPRS Modem

Enter the SIM card provider’s APN and username and password if applicable

Note: To use the modem in Server Mode requires an unrestricted APN that can accept connections

Click save

Select Operating mode and select one of the operating modes

If using Dyn Org service:

Dyn server name is: members.dyndns.org

Dyn login name is: your account log in name

Dyn login password is: your account log in password

DynDNS host name is: the name you have configured for this instrument

Note: You must reboot the Dust Profiler after saving the Dyn Org parameters.

The modem has the following operating modes:

1. TCP Client Mode:

IP and domain name support

Destination address and port

Dust Profiler connects to chosen server and data accessed via server.

Note: There is no remote access to the Dust Profiler using this mode, except via the designated server.

2. TCP Server Mode:

DDNS support for fixed or dynamic public IP addresses (using dyndns.org)

Optional firewall to restrict which IP addresses can connect to Dust Profiler

Set TCP port

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3.3.1. Further information about IP address solutions using GPRS Systems

GPRS is a communication technology that allows data acquisition systems to overcome the difficulty of cabling for wide area remote sites. GPRS applications are becoming more prevalent, but the dynamic IP address issues associated with GPRS networking continue to frustrate system integrators.

The trouble with I/O devices with GPRS capability is that they receive a different IP address every time they connect to the GPRS network.

Three distinct solutions have been developed to overcome this challenge:

Solution 1: Public Static IP Address

The first option is to obtain a public static IP address; some carriers (telecom service providers) can assign a static IP address to a specific SIM card. This way, all the I/O devices will have their own static IP address. The main benefit of this solution is that it behaves like a wired solution. However, not all carriers offer this kind of service.

Solution 2: VPN Service Provided by Carrier/MVNO

A VPN (Virtual Private Network) is a secure LAN solution that groups specific devices together. The

VPN grouping concept solves the dynamic IP address issues and prevents unauthorized persons from accessing the data. For this VPN solution, customers are required to buy one of a number of different GPRS on-line services to be able to access a Virtual Private Network (VPN). When the

GPRS device dials up, the carrier will assign a private IP address which is on the same network segment as the host and can maintain bi-directional communication using a polling architecture. Many enterprise clients turn to mobile virtual network operators (MVNO). These MVNO’s acquire numerous

GPRS services and then rents them out to customers who are looking for a small number of IP addresses.

Unfortunately, some countries do not have MVNOs, and some carriers do not provide VPN services.

For this reason, this solution may be unfeasible for some users.

Aeroqual has used www.wyless.com successfully to communicate with AQM instruments.

Solution 3: DDNS

Using dynamic IP addresses is often necessary since many ISPs do not provide static IP addresses.

The Dynamic Domain Name System (DDNS) is used to convert a device’s name into a dynamic IP address so that remote devices can communicate with the control centre using a fixed domain name.

DDNS takes care of the Dynamic IP address of a device, and DNS the static IP address of a device.

With most remote GPRS devices, you need to apply for a hostname for each of the devices handled by the DDNS server. When GPRS devices get an IP address from the carrier, they will automatically connect to the GPRS network. Each time a GPRS device’s built-in DDNS client gets a new IP address, it will send the IP address to the DDNS sever.

Aeroqual has integrated the “DynDNS Pro” service from http://dyn.com

with your GateTel modem. For a small annual fee you can configure up to 30 host names to use with up to 30 modems.

3.3.2. Email Message

This function assumes the modem is fitted and correctly configured. It is activa ted by the “Enable

Email Alert” tick box under Operations. Up to 5 Email recipients can be connected at once.

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Select Setup  Email Recipients and enter the Email server and Email recipients

NOTE: the SMTP server will typically be one provided by your SIM card provider. The user name and password are often not required.

3.3.3. SMS Message

This function assumes the modem is fitted and correctly configured. It is activated by the

“Enable

SMS Alert

” tick box under Operations. Up to 5 SMS recipients can be connected at once.

Select Setup  Mobile Recipients and enter the relevant mobile phone numbers

Note: The country code needs to be included e.g. +44

3.4. Software Description Summary

The Dust Monitor Software is designed to be a simple interface for communicating with the Dust

Profiler monitor via a PC. It can be used to configure the instrument, initiate the zero calibration routine, modify gain factors, poll data and display the data in either table or graphical format. The software runs in Java VM1.5 (supplied with software) and the database is an open source HSQLDB

Java database. Data can be easily exported to a spread sheet for processing. The software also incorporates a TCP/IP modem connection which can be used to connect to and operate a Dust

Profiler unit remotely.

3.4.1. File

Search monitor

Connect to Monitor

Start Data Logging

Stop Data Logging

Searches for available Dust Profiler monitors

Connects to Dust Profiler

Starts data logging from the Dust Profiler

Stops data logging from the Dust Profiler

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Export Logged Data

Import Files

Download Files

Exports logged data from the Dust Profiler

Imports file (aql file)

Downloads files; including daily files and event log

Note: Files can be either saved to the PC only by clicking Save/Save all or saved to the PC and the database by clicking Save & Import

Note: The event log will log the laser current, voltage and engine temperature for PM10, PM2.5,

PM1 and TSP. This is NOT relevant for the Dust Profiler and will read 0 in the event log. The feature is for use with a Dust Sentry

Update sensor list Update the sensor list on the database (Manual modification only available in Engineer Mode)

Note 1: Double click on the sensor name, unit or range to be modified and enter the new information. Click save once modification is complete.

Note 2: The changes made will modify the title headings in the logged data; it will not alter the readings. This is particularly useful for when AN1 and AN2 are being used.

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Zip database

Unzip database

Exit Ctrl X

3.4.2. Setup

Configuration

Operations

Test Connection

Configure GPRS Modem

Mobile Recipients

Email Recipients

Communication Port

3.4.3. Data

Graph  Real Time

Graph  Logged Data

Table  Real Time

Table  Logged data

Zips the database

Unzips the database (prompted by a warning message)

Exits the Dust Monitor software

Configures Monitor ID, Sensor Modules and Measurement Units

Configures the Data logging interval and Alarm and Analogue Output functions

Tests the connection to the Dust Profiler

Configures the SIM card properties and operating mode of modem

Configures mobile SMS alerts

Configures email alerts

Allows setup of the serial COM port and TCP/IP port to communicate with the Dust Profiler

Graphs real time data from the Dust Profiler

Graphs Logged data from the Dust Profiler

Tabulates the real time data from the Dust Profiler

Tabulates the logged data from the Dust Profiler

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3.4.4. Tools

View Configuration

Poll Data (Ctrl D)

Views the configuration settings of the Dust Profiler

Polls data from the Dust Profiler (data will appear either in the real

Switch User time table or real time graph depending on which is open)

Change from User to Engineer mode

Change Login User Password Changes the password required for User login

Update Real Time Clock

Reset Timer

Reset Controller

Updates the real time clock to that of the computer

(prompted with a confirmation message)

Resets the timer

Performs a software reset of the Dust Profiler Control Module

3.4.5. Calibration

Control Factors

Zero Calibration

Displays the Dust Profiler

’s Gain and Offset factors

Not applicable for Dust Profiler

– Will not activate

Note: The Gain and Offset can be modified manually by double clicking the unit to be changed, entering the new value and clicking save.

3.4.6. Diagnostics (Available in Engineer Mode)

Sensor Module Settings Displays the sensor module settings. Click on download all to display the module settings if not automatically downloaded.

(exportable to text file)

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Parameter

Version

HTR

H3

TEMA

TIMA

TEMR

TIMR

H0

H1

H2

PWMH

PWML

Value Meaning

5.6

45

Firmware version (software controlling instrument operation)

Reserved

298.15 Ambient Temperature (K)

1.4

2.00

2.00

60

0

1

760

35

60

Density 1 (PM1 measurement)

Density 2 (PM2.5 measurement)

Density 3 (PM10 and TSP measurement)

Accumulation time

Offset

Volumetric flow rate (LPM)

Ambient Pressure (Torr)

Not used

Not used

Gain 1 Gain on reading (equivalent to gain on Control module)

Note: These are EXAMPLE settings; instrument will have slight variations depending on calibration and software version releases

Sensor Diagnostics View

Not applicable for the Dust Profiler. All readings will show blank.

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4.1.1.1.1.1.1.

4. Maintenance

4.1. Maintenance Schedule

Procedure Section

Sample Flow Check 4.2.1.

Sheath Flow Check

Manual Zero Air Check

Filter Changes

Inlet Cleaning

Optical sensor factory calibration

4.2.2.

4.2.4.

4.2.5.

4.2.6.

Contact Aeroqual

Frequency

Monthly

Monthly

Monthly

6 to 12 months

3 Months

12 Months

Note 1: Suggested intervals for maintenance procedures may vary with sampling intensity and environmental conditions

Note 2: All checks should be carried out during the initial commissioning of the Dust Profiler

4.2. Maintenance Procedures

4.2.1. Sample Flow Check and Adjustment

A set flow rate is essential to ensure consistency in the measurement. To measure the flow, remove the TSP head and connect the volumetric flow meter to the top of the inlet using the adaptor supplied with the instrument. Ensure the flow meter is on a steady surface before reading the flow rate.

Note 1: The adaptor tubing should be connected to the TOP of the volumetric flow meter

(negative flow)

Note 2: The flow should be 1.0 LPM

The inlet flow can be adjusted via the flow adjuster on the exhaust line.

If the flow is greater than 1.0 LPM then close the exhaust flow screw (turn clockwise) until

1.0 LPM is achieved.

If the flow is less than 1.0 LPM then open the exhaust flow screw (turn anticlockwise) until the flow is 1.0 LPM.

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Afterwards replace the inlet components with care making sure there is no leak.

Exhaust adjustment

4.2.2. Sheath Flow Check

The sheath flow is a constant stream of air which ensures the optics remains clean. It is important this is working correctly to maintain the accuracy of the measurement. In order to check the flow, a volumetric flow meter needs to be connected between the purge flow adjuster and particle engine as seen in the diagram.

Note 1: The flow should be greater than 0.5 LPM

9722-1 engine

4.2.3. Leak Check

If the correct sample or sheath flow cannot be achieved, there may be a leak in the pump module or engine. First check the entire flow system:

Remove exhaust connection from the base of the enclosure

Remove the TSP head and block the PM inlet.

Connected the pressure end of a flow meter to the exhaust tubing.

If there is no leak the flow should drop to zero.

If the flow does not drop to zero it suggests there is a leak somewhere in the system. To check the pump module:

Remove the sample connection and cap off the module sample port.

Connect the exhaust port of the module to the pressure end of a flow meter.

The flow should drop to zero.

If there is a leak in the pump module the module will need to be sent back to the Aeroqual factory.

Please contact technical support.

If there is no leak in the pump module it is likely the leak is located in the engine. In this case, the engine will need to be sent back to the Aeroqual factory. Please contact technical support.

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4.2.4. Manual Zero Air Check

A zero air check can be carried out manually. To do this the TSP inlet needs to be removed and the particle filter (supplied with the instrument) needs to be attached to the monitor. Ensure there is a good seal around the inlet.

The filter will remove 99.99% of particulates from ambient air. Wait 5 minutes and then check the readings on the control module. The reported value should be close to 0.0ug/m3.Record the particle monitor reading in µg/m

-3

and the Volt (V) reading from the diagnostics in the maintenance report.

4.2.5. Filter Changes

There are two green filters which are located to the left of the sample filter holder.

They are designed to provide protection to the pump and optical window. The filters will become dirty and must be replaced periodically.

To do this, unclip the filters from the connectors and replace. Ensure the filters are connected the right way in accordance to the flow arrow. These filters can be purchased from Aeroqual. Please contact technical support for a quotation.

Note: BQ filter – Sheath air filter (behind)

DQ filter – Sample air filter (in front)

4.2.6. Inlet Cleaning

The TSP inlet can be dismantled by unscrewing the 3 screws and separating the head into two parts.

Use a lint-free cloth wetted with isopropyl alcohol to clean both the inside and outside of the inlet.

Screws

4.2.7. Pump Module Removal

The pump module can be removed from the Dust Profiler by unscrewing the 4 screws on the base plate and sliding the module out. Ensure the Dust Profiler is switched off when removing the module.

The sample, purge and exhaust lines need to be disconnected and all the connected cables removed.

The two main failures which would require removal of the pump module are:

1. A leak is discovered

2. The pump requires replacement

In both these cases the pump module will need to be sent back to the Aeroqual factory for repair.

Please contact technical support for assistance.

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5. Calibration

All particle monitors based on light scattering require a site calibration for optimum accuracy. This is because the average density and light scattering behaviour of dust particles will vary from site to site.

This adjustment is sometimes known as a “K-factor”. Aeroqual recommends a site calibration be performed at the time of initial installation and then every 6-12 months. Calibration is performed by colocating the Dust Profiler with a Reference Particulate Matter measurement system and adjusting the

Gain of the particle monitor so the average reading matches that of the Reference Instrument. A list of

Reference instruments can be found at: http://www.epa.gov/ttnamti1/files/ambient/criteria/reference-equivalent-methods-list.pdf

Install the Dust Profiler beside the Reference instrument. Make sure both instruments are setup correctly. Two procedures are given below depending on whether the reference instrument is a gravimetric or continuous instrument.

Procedure overview for Gravimetric Reference Instrument

1. Weigh a reference filter and install into the Reference instrument.

2. Leave the Dust Profiler and Reference instrument running for at least 24 hours until a weighable quantity of particulate matter sample has been collected.

3. Check the sample flows of both instruments to ensure they are within specification.

4. Remove the Reference filter and re-weigh

5. Download the Dust Profiler PM data for the calibration period.

Calculations

1. Reference Filter Weight of PM (ug):

PM(Ref) = (filter weight at finish)

– (filter weight at start)

2. Volume of air sampled by reference sampler (m3)

Volume(Ref) = minutes of test * Flow Ref (LPM) / 1000

3. Calculate average reference PM density (ug/m3)

AvPM(Ref) = PM(Ref)/ Volume(Ref)

4. Calculate average AQM60 PM (ug/m3):

AvPM(Dust Profiler) = sum(PM readings over test period)/number of readings

Procedure overview for a Continuous Reference Instrument

1. Leave the Dust Profiler and Reference instrument running for at least 24 hours

2. Check the sample flows of both instruments to ensure they are within specification.

3. Download the Dust Profiler and Reference instrument data for the calibration period

Calculations

1. Calculate average Dust Profiler PM (ug/m3):

AvPM(Dust Profiler) = sum(PM readings over test period)/number of readings

2. Calculate average Reference PM (ug/m3):

AvPM(Ref) = sum(PM readings over test period)/number of readings

Calculation of Dust Profiler Gain

1. Calculate K factor

K factor = AvPM(Ref) / AvPM(Dust Profiler)

2. You should then apply this to the Gain Factor on all the PM channels.

new GAIN = old GAIN x K Factor

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6. Troubleshooting

Symptom

PM values seem incorrect

Flow cannot be set to

1LPM

Possible Cause

Sample flow incorrect

Sample and/or purge filters dirty

Gain factors incorrect

Offset factor incorrect

Dirty filters

Old/faulty pump

Flow adjusters/fittings leaking

Fault isolation/Solution

Check sample flow and adjust to correct value using flow adjusters

Replace filters

Perform span calibration

Perform zero calibration

Replace filters

Change pump

Replace flow adjusters and fittings

“NR” or “99999” in

Data table(No response)

Occasional NR or

“99999” in Data Table

Frequent “99999”

No Response from Sensor module.

Not connected correctly.

Bus cable

Computer too slow

RF noise in environment.

RS485 bus cable is faulty

Module RS485 chip faulty

RF noise in environment.

Check the electrical connector on the sensor module is firmly connected

Check RS485 bus cable continuity

Test with a faster computer.

Try to reduce RF noise

Replace bus cable

Remove one module at a time to identify faulty module and then replace.

Try to reduce RF noise

No communication over RS232

PC Data logging stopped

No data on SD card

RS232 cable disconnected

Control Module Failed

USB to serial hub not working

Reconnect cable

Replace Control Module

Check USB connectors. Check the serial hub is present on the device hardware menu in the PC. If not reload driver software and re-install.

Card not correctly installed in slot.

Data logging interval set too large.

Data card module fault

Turn off Dust Profiler and install card in slot correctly.

Set logging interval in configuration to a lower interval.

Send control module to factory for replacement module.

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IP Modem connection lost

Low Sensitivity

Low Sensitivity

High baseline

Noisy Readings

Readings flat

Sim card account in debt

Network down

Signal strength low

Laser is old

Pay sim account

Wait for network

Install high gain antenna or move instrument to site with better coverage.

Laser needs replacing.

Send to your authorised distributor or contact Aeroqual technical support.

Optics need cleaning

Send to your authorised distributor or contact Aeroqual technical support.

Dirty optics

Dirty optics

Dirty optics

Laser is old

Optics need cleaning

Send to your authorised distributor or contact Aeroqual technical support.

Optics need cleaning

Send to your authorised distributor or contact Aeroqual technical support.

Laser needs replacing.

Send to your authorised distributor or contact Aeroqual technical support.

Laser failed (check LED on optical engine, if RED then laser has failed)

Photo-detector failed

Laser needs replacing.

Send to your authorised distributor or contact Aeroqual technical support.

Send optical engine to Met One for replacement detector and calibration.

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7. Specifications

The Dust Profiler uses a Met One Instruments Inc. 9722-1 OEM Particle Counter which operates on the principle of light scatter from suspended particulates to provide a continuous real time measurement of airborne particulate. An algorithm is then used to calculate the equivalent mass concentration. More detailed specifications are in the table below.

Measurement technology

Mass Range

Right angle laser scattering particle counter

PM1 0-200 µg/m3, PM2.5 0-2000 µg/m3, PM10 0-5000 µg/m3,

TSP 0-5000 µg/m3

Particle Counts (Optional)

Range

Size channels

Accuracy

Resolution

Inlet

Sample flow rate

Alarm

Display

Data logging

Averaging period

Software

Outputs

Mounting

Wireless communication options

Integrated sensor options

Environmental operating range

0-1,000,000 counts/L

0.3, 0.5, 0.7, 1.0, 2.0, 3.0, 5.0, 10.0 µm

<±(5 μg/m3 + 15% of reading)

0.1µg/m

3

36cm heated inlet with TSP Head

1.0 LPM

Relay, Email and SMS (optional)

4-line alpha-numeric

8GB SD card (>15 years data storage)

1-60 minutes

Data logging and configuration software included

RS232 (38400 Baud) & 4-20mA / 2-10V (optional)

Pole, tripod and wall mounting

GSM/GPRS modem with GPS; Orbit DATA (cloud-based DAS)

Wind speed and direction; temp/RH; rain; pressure; noise (Class 1)

-10°C to +50°C*; 10 to 95% RH (NC)

Power requirements

Enclosure

Weight

Power requirements Mains 100 - 260V, 18W (standard) or regulated

12 (+/- 2.5%) VDC with <150 mVp-p ripple and noise (15W)

IP65-rated Lockable GRP Cabinet: Width 330mm x Depth 187mm x

Height 483mm (including solar shield armour & mounting brackets)

<12kg

Conformity

*Above 40°C laser may require more frequent servicing

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8. Schematic Diagrams

8.1. Pneumatics

8.2. Electrical

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8.3. Communication

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9. Third Party Sensors

9.1. Sensirion T/RH Sensor SHT75

Description:

Specifications:

Measures air temperature and relative humidity

For full details visit the company website www.sensirion.com

Air Temperature

Range

Accuracy

Resolution

Relative Humidity

Range

Accuracy

Resolution

-40°C to + 124°C

±0.3°C

0.01°C

0-100 %RH

±2 %RH

0.1 %RH

9.2. Gill WindSonic

Description:

Specifications:

2-axis ultrasonic wind sensor, measures wind speed and direction

For full details visit the company website

www.gill.co.uk

Wind Speed

Range

Accuracy

Resolution

Wind Direction

Range

Accuracy

Resolution

Mechanical

External construction & protection

Size & Weight

Environmental

Operating range

0-60 m/s

±2% @ 12 m/s

0.01 m/s

0-359° (no dead band)

±3% @ 12 m/s

1 °

LURAN S KR 2861/1C ASA/PC;

IP65

142 x 160 (mm) ; 0.5 Kg

-35°C to +70°C; <5% to 100%

RH

9.3. Met One 034B

Description:

3-cup anemometer and vane designed to measure wind speed and direction

For full details visit the company website www.metone.com

Specifications:

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9.4. Met One MSO

Description:

Specifications:

Wind Speed

Range

Accuracy

Resolution

Wind Direction

Range

Accuracy

Resolution

Mechanical

Finish

Sensor Weight

Environmental

Operating range

0-75 m/s

±0.12 m/s @ < 10.1 m/s

±1.1% @ > 10.1 m/s

0.7998 m/s

Mechanical 0-360°

Electrical 0-356°

±4°

< 0.5°

Clear anodized aluminum

0.81kg

-30°C to +70°C

Measures wind speed and direction; air temperature; relative humidity; and barometric pressure

For full details visit the company website www.metone.com

Wind Speed

Range

Accuracy

Resolution

Wind Direction

Range

Accuracy

Resolution

Air Temperature

Range

Accuracy

Resolution

Relative Humidity

Range

Accuracy

Resolution

Barometric Pressure

Range

Accuracy

Resolution

0-50 m/s

±2%

0.1 m/s

0-360°

±5°

-40°C - +60°C

±0.5°C

0.1°C

0-100%

±4%

1%

500-1100 mbars

± 2 mbars

0.1 mbar

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9.5. Vaisala Weather Transmitter WXT520

Description: Measures wind speed and direction; liquid precipitation; barometric pressure; air temperature; and relative humidity

For full details visit the company website www.vaisala.com

Specifications:

Wind speed and Direction

Speed

Measurement range

Accuracy

0-60 m/s

±0.3 m/s or ±3% (0-35 m/s); ±5% (36-60

Direction

Measurement range m/s )

0-360°

Accuracy ±3°

Liquid Precipitation

Rainfall

output resolution

accuracy

Rainfall duration

output resolution

Rain intensity

range cumulative accumulation after latest reset

0.01 mm, 0.001 inches

5% counts each 10 s increment when droplet detected

10 s

output resolution one-minute running average in tensecond steps

0-200 mm/h

0.1 mm/h, 0.01 inches/h

Barometric Pressure

Measurement range

Accuracy

600-1100 hPa

±0.5 hPa @ 0 to 30 °C (+32 to +86 °F);

±1 hPa @ -52 to +60 °C (-60 to +140 °F)

Air Temperature

Measurement range

Accuracy @ +20 °C

(+68 °F)

Relative Humidity

Measurement range

Accuracy

-52 to +60 °C (-60 to +140 °F)

±0.3 °C (±0.5 °F)

0-100 %RH

±3 %RH (0-90 %RH); ±5 %RH (90-100

%RH)

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9.6. Cirrus MK:427

Description:

Specifications:

Class 1 outdoor noise meter

For full details visit the company website www.cirrus-environmental.com

Output Type

Frequency Weighting

Time Weighting

Automatic Calibration

Measurement Range

Current Loop Output

Dimensions

Weight

Mounting

External Power

Output Cable

‘A’ weighting SPL output in the form of a 4-20mA loop dB(A) to IEC 61672-1:2002

Factory set to Fast (‘F’) IEC 61672-

1:2002

Electrostatic Actuator System with DC voltage control

30 – 100dB(A)

Iout = 0.1mA/dB

1m length

4.5 Kg

240mm x 30mm diameter pole

Mounting Kit provided

(2 U-brackets, 4 nuts, 3 Jubilee Clips)

+12V DC in

10m as standard

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10. Mounting and Site Positioning Guidelines

It is important that the positioning of the Dust Profiler is suitable so as to yield data which is representative of that specific location.

10.1. Mounting

The Dust Profiler comes with 2x mounting brackets and 3x U-bolts for 2 inch poles. The same brackets are used for both pole and wall mounting.

To wall mount the Dust Profiler the brackets are screwed into the wall instead of using the U-bolts.

For pole mounting:

1. Secure top mounting bracket at a suitable height using 2x U-bolts provided

2. Fix lower mounting bracket to the Dust Profiler chassis with screws

3. Hang the Dust Profiler on the top mounting bracket

4. Place U-bolt through lower mounting bracket

Note: Only one U-bolt is used to secure the bottom bracket

5. Add nuts and washers and tighten the bottom U-bolt into position

1.

2.

3

.

4

.

5

.

10.2. Inlet height

If PM monitoring is related to human exposure, the sampling inlet height should be positioned in the “breathing zone”. This is located between 2 and 15 meters above ground level.

If PM monitoring is related to specific emission sources, the position of the sampling inlet can be more flexible. It is more important that there is no obstruction between the approaching air from the emission source and the sampling inlet.

If more than one Dust Profiler, or any other particulate instrument, is being used at the site, the height of the inlets should be uniform.

If the Dust Profiler inlet is the highest point at the site, a lightning rod must be installed to prevent damage to the unit during electrical storms.

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10.3. Measurement Interference

The meteorological conditions of the site should be taken into consideration when positioning the Dust Profiler. For example, there should be no obstruction to the air flow in the predominant wind direction. A minimum clear sky angle of 120 degrees is recommended.

The inlet should be at least 1 meter away from any objects that could potentially influence the airflow characteristics e.g. trees, vertical surfaces or walls.

Avoid overhead high-voltage cables which may cause electrical interference with the sampling equipment.

Demolition/construction activities and change to normal transport patterns due to road works etc. can significantly affect the data. Ensure a record of such events is kept to account for unexpected peaks in concentration.

10.4. Safety

The intended data capture rate should be considered when positioning the Dust Profiler. If data capture above 90% is essential, the unit should be located in an area which has 24 hour access available.

The positioning should allow for routine maintenance checks to be performed safely by personnel.

If using a tripod, ensure the tripod legs are bolted to the ground to prevent the unit from falling. Ensure the Dust Profiler is in a secure location to avoid vandalism or theft

.

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11. Orbit DATA

Orbit DATA is a cloud-based data acquisition and reporting system developed specifically for

Aeroqual’s real-time air quality instruments. Using Orbit DATA customers are able to access their data online and in real time. The system comprises a proprietary modem which plugs directly into the serial port of your instrument. The modem pushes data to the cloud-based server at pre-determined intervals. Via orbitdata.com end users can access, view, and download the data using a browser on any internet enabled device.

11.2. Specifications

Modem

SIM card

Power requirements

Input

Dimensions

Environmental operating range

Software

Browser compatibility

Alarms

Parameters

Data Warehouse

Data Format

3G GSM/GPRS

Global Sim supplied by Aeroqual

KORE Telematics

5-30VDC, supplied by instrument

RS232

149 x 81 x 31 (mm)

-20 to +70°C

Web-based

Internet Explorer (7+), Chrome, Safari

Unlimited text/SMS, email

Up to 20, dynamically configurable

RAID, clustered storage, multi-site

CSV, XML (FTP only)

Conformity

11.3. Configuring the Orbit Modem

Aeroqual will provide a Serial Port Extender (SPE) which is a GSM/GPRS telemetry modem used at a remote location to connect between a remote device (with a serial port) and a central computer. The

SPE is more than just a GPRS telemetry modem with an IP stack built in. It has many functions which ensure that the remote device is always able to communicate with the host system. Aeroqual also provides a Global SIM which is pre-installed.

To configure using the PC software:

Select Setup  Operations

Select Data Logging period to 5 minutes

Select Polling Data

Uncheck Use GateTel modem

Click Save and Close

Select Setup Configuration

Set Monitor ID to 1

Click Save and Close

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11.4. Using the Orbit DATA Website

Once the Dust Profiler has been configured with the Orbit Modem the unit can be accessed via www.Orbitdata.com

When the site is first accessed a default landing page will be shown

Select Options  Login and Settings

Enter your User Name and Password

Note: You can elect to save the login details in your browser at this point

The system displays “Logged in as: your name”

Select Go to Graphs

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Navigate to your specific site and unit by: o o o o

Selecting the correct country from the drop down menu

Selecting the Region

Selecting the Unit

Selecting the Sub-region

11.4.1. Using the Graphs

Once the correct unit has been selected the default 24 hour graphed data will be shown on the screen. Above the graphs it will show the time, date and how long since the unit was last called. To the right of each graph the max, min and average will be shown.

Click on the graph to zoom in on a specific time interval.

o Hover the mouse over the graph to view the start time and time interval of the graph to be shown if clicked e.g. “3 hr graph from 3:00pm Mon, 16 Sep 2013”. o

To zoom out press the grey button in the bottom right e.g. “Zoom out to 7 day graph”

Note: The time intervals that can be shown are: 3 months, 1 month, 7 days, 24 hours, 3 hours,

1 hour and 15 minutes.

Click on the grey button to zoom out

To return to the default view (24 hours) click Options  Normal Graph View

Other viewing options are: QuickView, Temperature Graphs Only, Latest

Data in Text Format, Latest Weather, Smartphone View, and Historical Data

.

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11.4.2. Setting Alarms

To set an alarm email Aeroqual at [email protected]

with the following information:

1. What triggers the alarm (e.g. PM10 concentration > 100ug/m3)

2. What clears the alarm (e.g. PM10 concentration < 80ug/m3)

3. Who to notify in the case of an alarm (e.g. Email [email protected]

or SMS +64 21 123

456)

Once the alarms have been configured they are visible from the Options  Alarm Information view.

11.4.3. Downloading Data

The data can be downloaded as a CSV file and opened in Excel from the Orbit DATA website.

Click on Options  Data Options  Download Data

Select the Start Date, Duration and any other customised options required then click Download Data

Open the file as an Excel Spread Sheet. The data will be displayed as seen below:

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12. Appendix

12.2. Warranty

Please review the Aeroqual Warranty Policy on our website at www.aeroqual.com

12.3. Technical Support

Technical information, service and spare parts are available through your distributor. In addition, worldwide technical support is available from Aeroqual Ltd. Please contact Aeroqual Technical

Support by email: [email protected]

. This will generate an automatic ticket and your enquiry will be addressed as quickly as possible by a qualified service person.

Aeroqual Limited

109 Valley Road, Mt Eden, Auckland 1024, New Zealand

Phone: +64 9 623 3013

Fax: +64 9 623 3012

Email: [email protected]

12.4. Declarations

Copyright Aeroqual Limited. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents of this document in any form without the prior written permission of Aeroqual

Limited is prohibited.

“Aeroqual” and “Aeroqual Limited – Making the Invisible Visible” are registered trademarks of

Aeroqual Limited. Other product and company names mentioned herein may also be trademarks or trade names.

Aeroqual operates a policy of continuous development. Aeroqual reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Aeroqual be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document.

Aeroqual reserves the right to revise this document or withdraw it at any time without prior notice. The availability of particular products may vary by region. Please check with the Aeroqual dealer nearest to you.

© Aeroqual Limited 2013. All rights reserved.

1. The Aeroqual Dust Profiler complies with EN 61000-6-1:2001

2. The Aeroqual Dust Profiler complies with EN 61000-6-3:2001

3. The Aeroqual Dust Profiler complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) these devices may not cause harmful interference, and (2) these devices must accept any interference received, including interference that may cause undesired operation.

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USE SENSIBLY

Use the Aeroqual DUST PROFILER instrument only as per this user guide.

USE AEROQUAL APPROVED SERVICE

Only approved service personnel must work on this product.

ACCESSORIES

Use only approved accessories. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read the appropriate user guide for detailed safety instructions. Do not connect incompatible products.

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Key Features

  • Continuous particulate measurement
  • Measurement of PM10, PM2.5, PM1, and TSP
  • Optical particle counter for particle size classification
  • Integrated data logger
  • Alarm relay outputs
  • SD card data storage
  • Wireless communication options
  • SMS and email notifications
  • Weather sensor integration
  • GPS capability

Frequently Answers and Questions

What is the purpose of the Dust Profiler?
The Dust Profiler is designed to provide continuous particulate measurement of PM10, PM2.5, PM1, and TSP, which are different sizes of airborne particles.
What kind of data does the Dust Profiler collect?
The Dust Profiler collects data on particle size distribution and mass concentration, and it can also be configured to collect data from additional sensors such as weather sensors and GPS.
How is the data stored and accessed?
Data is stored on an SD card and can be accessed via a USB connection to a computer or remotely via a modem.
What are the communication options for the Dust Profiler?
The Dust Profiler offers various communication options including wireless communication, SMS and email notifications, and a modem connection.
What are the benefits of using the Dust Profiler?
The Dust Profiler's ease of installation, extensive range of possible add-ons, and reliable data collection make it suitable for a variety of applications, including air quality monitoring, industrial process control, and research.

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