MULTICAL® Energy meter Can be connected to flow meters from qp 0.6 to 3000 m3/h Additional connection for electricity or water meters Measures heat or cooling Leak detection Battery back-up Data logging for 15 years Power and flow limitation Net supply or up to 10 years’ battery supply Plug-in modules for CTS, RS232, Modem, M-Bus, LONWorks, Radio and Analog output 27.01 TS 27.01 062 TS 098 DS 2340 PTB 22.52 01.03 22.55 00.03 EN 1434 Application MULTICAL® type 66-CDE receives volume pulses from the MULTICAL® type 66-C is used to measure both heating and cooling in all water based plants with flow tempera- connected flow meters and calculates the energy for tures from 2°C to 160°C and with all flow meter sizes every predetermined water volume . between qp 0.6 m3/h and qp 3000 m3/h. The energy calculation includes temperature measurements in flow and return as well as correction for densiIf a flow meter is installed in both the flow and return ty and heat content according to EN 1434. pipes, MULTICAL® type 66-C can monitor leaks and bursts in the heating/cooling system. Furthermore, leakMULTICAL® type 66-CDE has a battery back-up for the ages in the tap water system can be monitored by calculator. The meter can be supplied by either 230 means of pulses, if a water meter is connected. VAC, 24 VAC/DC or by a 3.6 V lithium battery. Power and water flow can be limited by means of Data can be read either by means of optical reading MULTICAL® type 66-C if a 3-point motor-operated valve is placed on the front cover in accordance with EN 61 107 connected in the return pipe. or by means of plug-in modules, which can be inserted MULTICAL® type 66-D and type 66-E can also be used to in the calculator itself. measure energy in open or closed systems. Kamstrup A/S Industrivej 28, Stilling DK-8660 Skanderborg TEL: +45 89 93 10 00 FAX: +45 89 93 10 01 E-MAIL: [email protected] WEB: www.kamstrup.com Calculator features 1. Display 2. Calculation MULTICAL® is equipped with a liquid crystal display with 8 numerical digits plus 3 alphanumeric characters. During normal operation the accumulated values for thermal energy and water consumption are shown using 7 digits and the relevant units of measurement using 3 alphanumeric characters (MWh, m3 etc.). MULTICAL® uses volume-based energy integrations, which means that the speed with which the calculator calculates energy consumption is proportional to the actual water flow. Depending on the size of the flow part, integrations are performed with intervals from 0.001 m3 to 10 m3. If a customer number is to be displayed, up to 11 digits can be used, though without measuring unit. The water quantity and degree of cooling are multiplied using the k-factor from EN 1434, thus ascertaining the amount of thermal energy. The meter is very accurate, working with energy measurements in fractions. The value displayed will, however, be rounded off. Fractions remaining will be added to the next reading. The accumulated value for thermal energy in MWh, kWh or GJ is constantly displayed, the unit depends on the individual programming. If the left or right front panel is pressed, the display indicates as follows: 1.1 MULTICAL® 66C, standard and leak Left key Right key Cooling energy m3*tF m3*tR TA2 TA3 TL3 TL3 VA VB T3 P1 P2 Customer No. Clock Date Target date Segment test Thermal energy Volume Hour counter T1 T2 ∆t Power Monthly peak power Year’s peak power Year’s peak date Flow Peak flow Year’s peak flow Info codes Info counter 1.2 MULTICAL® 66D, open system Left key Right key VA VB P1 P2 Customer No. Clock Date Target date Qsum1 Qsum2 Segment test ∆-energy V1-volume V1-density V1-flow V1-peak flow V1-power V2-volume V2-density V2-flow temp. t1-flow temp. t2-reference temp. t3-return Hour counter PR1 PR2 Info Info hour counter 1.3 MULTICAL® 66E, closed system Left key Right key TA2 TA3 TL2 TL3 VA VB P1 P2 Customer No. Clock Date Target date Segment test V1-energy V1-volume V1-density V1-flow V1-peak flow V1-power V2-volume V2-density V2-flow t1-flow temp. t2-return temp. (t1-t2) Hour counter PR1 PR2 Info Info hour counter 220 sec. after a key has been pressed, the display will automatically revert to the accumulated thermal energy. 2 Heating and cooling energy is calculated in the same manner. However, the total is stored in separate registers, depending on whether the temperature difference is positive or negative. If the meter is used for combined heating and cooling installations, the cooling power and temperature difference will be indicated by a minus (-) in the display. The current flow calculation, l/h or m3/h, is performed depending on the number of pulses generated by the flow meter. The display is updated every 10 sec. when connecting flow meters with electronical output (CCC=1xx), though only every 30 sec. when connecting mechanical flow meters with reed-switch (CCC=0xx). Pulse separation (imp/l), which is determined by the CCC-program, ensures that the flow meter and the calculator are totally compatible. The actual power, kW or MW, is calculated on the basis of the current values for: water flow, differential temperature and k-factor. The display value is updated every 10 sec. as is the water flow. The peak power and peak flow are determined as the average peak over a given period of time, typically 60 min., but can be configured in the range 1...1440 min. 3. Measuring temperature Prior to each temperature measurement, the calculator measures two internal reference resistors, compensating for temperature and long-term drift. The temperatures of T1, T2 and T3 are measured several times at different points, thus ensuring forceful mains immunity. The measurements are linear in the complete temperature range from 0...165°C with a resolution of 0.01°C. An information code is recorded if the temperature is above or below this range (see section 5). The temperature measurements are effectuated at every energy integration as well as every 10 sec. when the display is updated. 4. Permanent memory The calculator’s EEPROM is updated hourly with all the accumulated values, thus ensuring minimum loss in the event of total power cut (concurrent failure on back-up and primary supply). On the programmed billing date, e.g. 1 June, all relevant data is saved with regard to annual billing reading. Calculator features Additionally, the EEPROM comprises an extensive data logger with intervals from hours to years. The data logger’s capacity is 960 hours/60 days/36 months/15 years. Furthermore, all changes in the info code are logged (see section 5), which facilitates effective trouble shooting. 230 VAC, type 66-00-300-000 Supply module with galvanic separation from the net supply. The module meets the demands of douple isolation and is designed for direct net connection. NB: National installation rules and regulations must be complied with! 5. Information codes 24 VAC/DC, type 66-00-400-000 During normal operation the information code will be "000". If one or more of the following errors occur, the information codes will be added together and the letter “E” will be shown in the display. The information code will be displayed if you activate the right key on the front panel until the measurement unit shows “info”. Supply module which reduces the input voltage to approx. 3.7 VDC. The module is not galvanically isolated and should therefore be used together with a galvanically separated transformer, e.g. type 66-99-400 (230/24 V). When the error is corrected, the information code automatically resets after approx. 10 min. The information codes for leakage are, however, reset at midnight, provided that no leakages have been registered for the past 24 hours. The latest 10 changes in the information codes are saved in the EEPROM, together with information on date, clock and energy reading. 001 Failure in primary supply, battery or net supply 004 T2 temperature sensor below or above measurement range 008 T1 temperature sensor below or above measurement range 032 T3 temperature sensor below or above measurement range 064 Leakage in the tap water system 256 Leakage in the heat/cooling system 512 Burst in the heat/cooling system 6. Optical reading An optical, infra-red/transmitter is placed in the bottom left-hand corner on the front of MULTICAL® in accordance with EN 61 107. By means of the IR head, type 66-99102 (with 9-pole D-sub), the optical interface can be directly connected to a hand-held terminal or a PC. Then all data can be read and all the meter’s parameters can be reconfigured. Calibrated parameters, e.g. pulse/l, cannot be reprogrammed without breaking the verification seal. The optical interface can also be used for printing from the hourly or 24-hourly dataloggers. An optical IR head, type 66-99-107 (with 25 pole D-sub), uses printers with a serial interface. 7. Voltage supply MULTICAL is constructed with two separate voltage supplies: a back-up battery, which is incorporated in the calculator top, as well as a primary supply, which is placed in the base of the unit. ® The primary supply is either a D-cell lithium battery or a supply module designed for external net supply. A change from one supply type to another can be carried out on site without re-verification. Battery, type 66-00-200-000 “High Capacity D-cell” lithium batteries must be used. These are very reliable and ensure safe, reliable metering for up to 10 years, depending on the application (see technical data). 24 VDC with S0 input, type 66-00-500-000 Is used for combined supply and retrieval of pulses from the electricity meter to the calculator’s input B, via an S0-converter. 24 VDC with flow meter input, type 66-00-600-000 Is used for combined supply and retrieval of volume pulses from net-supplied volume meters which simultaneously supply the calculator. 8. Tariff functions MULTICAL® type 66-C and 66-E have a number of various tariff functions which can be used for accumulated energy under a defined condition, calculation of average values of flow and return temperatures as well as control of a 3-point motor-operated valve for limitation of flow and power. 1 2 3 5 6 7 9 A Power tariff Flow tariff Cooling tariff Return temperature tariff Average values for tF and tR per month Average values for tF and tR per year Time-controlled tariff PQ-limitations Tariff type as well as tariff limitations can be re-configured via PC. The tariff limits can also be changed using a hand-held terminal. 9. Plug-in modules MULTICAL® can be extended by means of a plug-in module as required - and without reverification. The modular space communicates with the calculator’s microprocessor by means of an internal databus, which for safety reasons, is galvanically separated from the plug-in module. The plug-in modules now available, which are listed in the order specification, can be supplied together with the calculator or separately for retrofitting in meters that are already installed. 10. Programming & verification METERTOOL for MULTICAL® type 66-CDE is Windows® based software, which contains all facilities necessary to program the calculator. When the software is used with VERIFICATION EQUIPMENT, type 66-99-28x, the calculator can be tested and calibrated. See “Accessories” for type number of METERTOOL and VERIFICATION EQUIPMENT. 3 Approved measuring data Approv. authority/standard DS/EN 1434 and DIN/EN 1434 Accuracy Heat meter Flow meter sizes Temperature range θ 10°C...160°C Differential range ∆θ 3K...150K Temperature range θ 2°C...30°C Differential range ∆θ 3K...20K EC Temperature sensors Environment class ±(0.5 + ∆θ min/∆θ) % Pt500 - EN 60 751 θp 0.6 m3/h...3000 m3/h A Cooling meter Technical data Temperature inputs T1, T2 and T3 General data Temperature range 0°C...165°C Accuracy, calculator Differential range 0K...160K Accuracy, sensors pair ±(0.4 + 4/∆θ) % Display resolution 0.01K Voltage supply Sensor type Pt500 - EN 60 751 Power consumpt. - idle < 35µA excl. flow meter ±(0.15 + 2/∆θ) % 3.65 VDC ±10% Back-up battery -lifetime ½ AA lithium cell 20 years with wall mounting Primary battery -lifetime D-cell lithium, HiCap 10 years with wall mounting 8 years with compact mounting 5 years with 2 flow meters connected Integration frequency < 1 Hz Net supply 230 VAC +15/-30%, 48...52 Hz 24 VAC/DC ± 30% Material characteristics Power absorbtion < 1 W (1 VA) Supply back-up Integral SuperCap which eliminates operation stop due to power cuts up to 5 min. Data output Passive, isolated serial data Req: 300 Baud, Data: 1200 Baud Can be converted to RS232 Flow meter inputs V1 and V2 Input resistance > 100 kΩ Pulse ON (< 0.5 V) > 0.5 msec. Pulse OFF (> 2.0 V) > 10 msec. Pulse frequency < 128 Hz Calculator top SAN PCB casing ABS Connection unit PP Gaskets Sarlink 3150 B Wall bracket PC+30% glass Type approvals TS 27.01 062 TS DS 2340 PTB 27.01 098 EN 1434 22.52 01.03 22.55 00.03 Permanent memory EEPROM Display LCD, 8+3 digits, 7 mm digit height Optical IR head EN 61 107 Pulse output, CE and CV Max. voltage/power 30V/10 mA Pulse duration 32 msec. Complies with following standards EN 1434, DS 2340, OIML R75, PTB Pulse input CE-mark LVD and EN 50 081-1 and EN 50 082-1 Input A (< 0.5 Hz) Pulse duration > 1 sec. Input B (< 3.0 Hz) Pulse duration > 0.15 sec. General Ambient temperature 0°C...55°C 4 Storage temperature -20°C...60°C Protection class IP 54 Weight 0.4 kg, excl. flow meter Order specifications Type number 66 - o Standard and leak systems Open systems Closed systems - o None 0 2 3 4 5 6 - o - o - ooo C D E Plug-In modules None Data/pulse inputs Data/pulse outputs Telephone modem/pulse inputs M-Bus, EN 1434/pulse inputs - MC® III Telephone modem/pulse outputs M-Bus, EN 1434/pulse outputs - MC® III M-Bus, EN 1434/pulse inputs - MC® 66 M-Bus, EN 1434/pulse outputs - MC® 66 Radio module/pulse inputs 4…20 mA inputs/data/pulse inputs Analog output module LONWorks, FTT-10A/pulse inputs Supply modules D-cell, HiCap lithium battery 230 VAC supply module 24 VAC/DC supply module 24 V supply with S0 input 24 V supply with flow meter input Pt 500 Temperature sensors Pocket sensor pair 1.5 m cable Pocket sensor pair 3.0 m cable Pocket sensor pair 5.0 m cable Pocket sensor pair 10.0 m cable Short direct sensors 1.5 m cable Short direct sensors 3.0 m cable 3 pcs. pocket sensor set 3 pcs. pocket sensor set 3 pcs. pocket sensor set 3 pcs. pocket sensor set 3 pcs. pocket sensor set - o 1.5 m cable 3.0 m cable 5.0 m cable 10.0 m cable 20.0 m cable Pick-up/Flow meter Delivered with 1 pcs. ULTRAFLOW® *) Delivered with 2 pcs. (identical) ULTRAFLOW® *) GWF/Unico pick-up 0.2 m cable GWF/Unico pick-up 2.5 m cable GWF/MTW pick-up 0.2 m cable GWF/MTW pick-up 2.5 m cable Kamstrup pick-up with spring lock 0.2 m cable Kamstrup pick-up with spring lock 2.5 m cable Kamstrup pick-up with locking ring 0.2 m cable Kamstrup pick-up with locking ring 2.5 m cable Delivery code 0 1 2 3 4 5 7 8 9 A D E F None 0 A B C D F G L M N P R None 0 1 2 A B C D E F G H XXX *) ULTRAFLOW® type must be stated separately 5 Accessories Description Type No. IR head with 9 pole FD-sub 66-99-102 IR head with 25 pole MD-sub 66-99-107 Data cable with 9 pole FD-sub 66-99-106 Panel fitting set (144 x 192 mm) 66-99-104 Short-circuit pen for resetting and programming 66-99-278 VERIFICATION EQUIPMENT for MULTICAL® 66-C 66-99-284 ® 66-99-286 ® VERIFICATION EQUIPMENT for MULTICAL 66-E 66-99-285 METERTOOL for MULTICAL® 66 66-99-702 VERIFICATION EQUIPMENT for MULTICAL 66-D Program number (determined when ordering) Prog. number A o Flow meter installation: k-factor table - Flow - Return - B o - CCC (V1) - CCC (V2) o o o o o o 3 4 Measuring unit, energy - GJ - kWh - MWh - Gcal 2 3 4 5 Flow Meter Code CCC CCC Configuration number Config. number DD oo Display readings Tariff type Input A (water meter) Input B (electricity/water meter) Leak-detection for district heating Leak-detection for cold water 6 - E o - FF oo - GG oo - M o - N o Dimensional drawings MULTICAL® panel-mounted Panel cut-out 137 x 185 mm, ±1 mm MULTICAL® wall-mounted MULTICAL® installation with ULTRAFLOW® 1.5 m3/h 7 Tolerance band 5810-280 GB/06.2002/Rev. C1 The above diagram shows MULTICAL®'s tolerance band, compared with tolerance requirements in EN 1434, Authorized distributor Please contact Kamstrup A/S for information about your nearest distributor.