ClimateMaster CS/CL Series Console Air Conditioner Installation, Operation, & Maintenance Instructions
Below you will find brief information for Console Air Conditioners CS/CL Series. These water source heat pumps offer efficient cooling and heating solutions for individual rooms. They are designed for easy installation in perimeter zones, typically under windows, and provide direct air discharge for optimal room climate control. The units are decentralized terminals connecting to a closed-circuit piping loop. Regular maintenance, as outlined in the manual, ensures optimal performance and longevity.
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CS/CL Series Console Air Conditioners Water Source Heat Pumps Installation, Operation, & Maintenance Instructions TABLE OF CONTENTS Page Page 2 General Information 3 Inspection 3 Introduction 3 Storage 3 Unit Protection 3 Pre-Installation 4 Installation 4 Supply and Return Hoses 4 Installation of Supply and Return Piping 5 Condensate Piping 5 Electrical Wiring 5 Optional Night Setback Control 5 Optional CMC-2000 Controller 6 Optional Wall Mounted Thermostat 6 Start-Up Preperation 7 System Checkout 8 Unit Start-Up 9 Maintenance 11 Warranty 13 GENERAL INFORMATION Inspection Upon receipt of shipment, carefully check the shipment against the bill of lading. Verify all CS/CL units have been received. Inspect each unit for damage. Be certain the carrier makes proper notation on the delivery receipt of all shortages and noticeable damage and he completes a Carrier Inspection Report. Concealed damage not discovered during unloading must be reported to the carrier within fifteen (15) days of receipt of shipment. NOTE: It is the responsibility of the purchaser to file all necessary claims with the carrier. Notify the ClimateMaster Traffic Department within fifteen (15) days of receipt of all damaged shipments. Introduction ClimateMaster Console Air Conditioner Water Source Heat Pump units are decentralized room terminals designed for field connection to a closed-circuit piping loop. They are offered in capacities ranging from 6,800 to 17,600 BTUH cooling and 8,500 to 21,000 BTUH heating. Units are typically installed in perimeter zones, usually under windows. Supply air is discharged directly into the conditioned space through discharge grills located in the top of the unit. Storage CAUTION: DO NOT store or install CS/CL units in corrosive environments or in locations subject to temperature or humidity extremes (e.g., attics, garages, rooftops, etc.). Corrosive conditions and high temperature or humidity can significantly reduce performance, reliability, and service life. Always move units in an upright position. Tilting units on their sides may cause equipment damage. Upon the arrival of the equipment at the job site, immediately store units in their shipping cartons in a clean, dry area. Store units in an upright position at all times. Stack units a maximum of 3 units high. Use pallets to separate each layer of units. Do not remove equipment from shipping cartons until equipment is required for installation. Unit Protection Cover CS/CL units on the job site with either shipping cartons, vinyl film, or an equivalent protective covering. Cap the open ends of pipes stored on the job site. In areas where painting, plastering, or the spraying of fireproof material has not been completed, all due precautions must be taken to avoid physical damage to the units and contamination by foreign material. Physical damage and contamination may prevent proper start-up and may result in costly equipment clean-up. Examine all pipes, fittings, and valves before installing the system components. Remove any dirt found on these components. Pre-Installation Installation, operation and maintenance instructions are provided with each unit. Before unit start-up, read all manuals and become familiar with the unit and its operation. Thoroughly check out the system before operation. Complete the inspections and instructions listed below to prepare a CS/CL unit for installation. 1. Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped. 2. Keep both the chassis and cabinet covered with the shipping carton until all plastering, painting, and finish work is complete and it is time to install the chassis and cabinet. 3. Verify that the refrigerant tubing is free of kinks or dents, and that it does not touch other unit components. 4. Inspect all electrical connections. Connections must be clean and tight at the terminals. To avoid equipment damage, do not use these units as a source of heating or cooling during the construction process. The mechanical components and filters used in these units quickly becomes clogged with construction dirt and debris which may cause system damage. To avoid the release of refrigerant into the atmosphere, the refrigerant circuit of this unit must only be serviced by technicians which meet local, state and federal proficiency requirements. All refrigerant discharged from this unit must be recovered without exception. Technicians must follow industry accepted guidelines and all local, state and federal statutes for the recovery and disposal of refrigerants. When a compressor is removed from this unit, system refrigerant circuit oil will remain in the compressor. To avoid leakage of compressor oil, the refrigerant lines of the compressor must be sealed after it is removed. Page 3 INSTALLATION The installation of ConsoleWater Source Heat Pumps and all associated components, parts and accessories that make up the installation shall be in accordance with the regulations of ALL Authorities having jurisdiction and MUST conform to all applicable Codes. It is the responsibility of the Installing Contractor to determine and comply with ALL applicable Codes and Regulations. NOTE: An Installation Checklist is provided at the end of this manual. Complete this checklist after all installation procedures are completed. A periodic maintenance checklist provided in the Maintenance section outlines recommended maintenance schedules. A Start-Up Inspection Log is also included at the end of this manual to encourage thorough unit checkout at initial start-up. These checklists are not a substitute for the detailed information found in the Installation section of this manual. 1. CS/CL units are typically installed along an outside wall of the room. Provide adequate space in front of the unit for service and maintenance. Locate the Console Air Conditioner so that it provides adequate air circulation throughout the room. 8. Before making the final water connections, flush the system as described in the Start Up section of this manual. After flushing the system, connect piping and hoses to the proper supply, return and condensate connections of the unit. NOTE: When necessary, use adapters to connect hoses. 9. Reinstall the front cabinet by carefully lowering the front cabinet over the chassis onto the backplate. 10. Install any other system components as required following manufacturer's instructions. Supply and Return Hoses Optional pressure-rated hose assemblies are available for use with ClimateMaster CS/CL Units. Use the following guidelines when installing supply and return hose assemblies. 1. Install supply and return hoses fitted with swiveljoint fittings at one end to prevent the hose from twisting. 2. Use male adapters to secure the hose assembly to the unit and the riser. 3. Do not allow the hose to twist during installation. Twisting may damage the hose wall or the rubber compound. 4. Use pipe joint compound sparingly on the male pipe threads of the fitting adapters. 5. Prevent sealant from reaching the flared surfaces of the joint. CAUTION: Poor or inadequate installation may result in noisy unit operation or unattractive installation. 6. Do not use pipe joint compound when teflon thread tape is pre-applied to hose assemblies or when flared-end connections are used. 4. Select the proper fasteners to connect the backplate securely to the wall. 7. 5. Fasten the backplate onto the wall through the screw holes located in the back flange. Secure the subbase in place. Maximum torque which may be applied to brass fittings is 30 foot pounds. When a torque wrench is not used, tighten brass fittings finger-tight plus one quarter turn. 8. Tighten steel fittings as necessary. 9. Shut-off/balancing valves, flow indicators, and drain tees in the supply runout and return at each floor aid in loop balancing and servicing. 2. 3. 6. Unpack the CS/CL Unit from the shipping carton. Remove the front cabinet by lifting up and away from the backplate. Protect the cabinet from damage during installation by returning it to its original vinyl pack until required. Using a carpenter's square and a level, ensure the unit is level. Shim the unit if necessary to assure proper installation. Make all necessary electrical connections as described in the Electrical Wiring section of this manual. Consult the wiring diagram to ensure proper hook-up. CAUTION: RH Units - Entering Water is upper pipe. LH Units - Entering Water is lower pipe. 7. Connect the final piping as described in the Supply and Return Piping and Condensate Piping section of the manual. Install shut-off valves, piping and/or hoses and other accessories as specified. Page 4 Supply and Return Piping System piping MUST comply with all applicable codes. 1. Install a drain valve at the base of each supply and return riser to enable system flushing at start-up and during routine servicing. 2. Install shut-off/balancing valves and unions at each unit to allow unit removal for servicing. NOTE: If flex hoses are used, unions are not necessary. 3. Install strainers at the inlet of each system circulating pump. NOTE: Since loop temperature is normally between 60° and 90° F, pipe sweating and heat loss does not occur at normal ambient conditions. Insulation must be installed on loop water piping on those sections which run through unheated areas or are located outside the building. Condensate Piping Connect the unit condensate drain to the building condensate drain with a flexible, nonpressure-rated 5/8 inch I.D. plastic hose. Avoid kinks in this hose to ensure an unobstructed flow of condensate from the unit to the drain. The horizontal run of the condensate hose is usually too short to pose any drainage problems however, the horizontal run of condensate line ought to be pitched at least one inch for every 10 feet of run in the direction of flow. Avoid low points and unpitched piping since dirt collects in these areas and may cause stoppage and overflow. All field installed wiring, including the electrical ground, MUST comply with the National Electrical Code as well as applicable local codes. In addition, all field wiring must conform to the Class II temperature limitations described in the NEC. Consult the unit wiring diagram located on the inside of the compressor access panel to ensure proper electrical hookup. The installing (or electrical) contractor must make the field connections shown in Figure 1 when using field supplied disconnect. Modify the transformer connection for units rated 208-230 volts with a 24-volt transformer when the actual power supply is 230 volts. Refer to the unit wiring diagram for details of this procedure. Make all final electrical connections with a length of flexible conduit to minimize vibration and sound transmission to the building. Table 1 Operating Voltages Volts/Hz/Phase Operating Range 115/60/1 208/230/60/1 265/60/1 104 Volts min - 127 Volts max 197 Volts min - 250 Volts max 238 Volts min - 292 Volts max Optional Night Setback Control An optional hard-wired night setback system (NSB) is available. This system consists of a central (or zone) night setback control panel and an individual NSB relay at each heat pump. Refer to unit wiring diagrams for specific night setback options and correct method of wiring. Field installation of a trap or vent is not required unless specified by local codes. CS/CL units are designed in a blow-through configuration. The condensate drain pan is located on the outlet side of the blower so that the pressure in the drain pan is higher than the atmosphere. Electrical Wiring To avoid possible injury or death due to electrical shock, open the power supply disconnect switch and secure it in an open position during installation. CAUTION: Use only copper conductors for field installed electrical wiring. Unit terminals are not designed to accept other types of conductors. Page 5 Figure 1 Typical Field Installed Wiring A CAUTION: USE COPPER CONDUCTORS ONLY TO PREVENT EQUIPMENT DAMAGE. DISCONNECT ELECTRICAL POWER SOURCE TO PREVENT INJURY OR DEATH FROM ELECTRICAL SHOCK. Field Supplied Disconnect Switch Heat Pump B Room Thermostat A= Two power wires on single-phase units: three power wires on three-phase units. B= 1 heat /1 cool /manual or Auto Change-over remote 24V thermostat. Note: All customer-supplied wiring to be copper only and must conform to NEC and local electrical codes. Wiring shown with dashed lines must be field-supplied and field-installed. Optional CMC-2000 Series Electronic Controller A solid state CMC-2000 Series controller is available as an option to the standard electro-mechanical line voltage thermostat control. The CMC-2001 Controller is standard when a 24V remote thermostat is used. Refer to the CMC-2000 Series Electronic Controller Installation and Operating Manual (p/n 69626515) shipped with the controller for installation and operating instructions. Optional Wall-Mounted Thermostat CS/CL WSHP units are built with standard internal thermostats in either manual changeover (MCO) or automatic changeover (ACO) configuration. No external, field-installed low-voltage wiring is required. When desired, the unit can be furnished with a 24-volt control circuit which is field-wired to a ClimateMastersupplied accessory remote thermostat. Zone integrity must be maintained to efficiently control units or groups of units. Unless zones of control are considered and accounted for, adjacent units may operate in heating and cooling modes simultaneously. Page 6 Low-voltage wiring between the unit and the wall thermostat must comply with all applicable electrical codes (i.e., NEC and local codes), and be completed before the unit is installed. Table 2 lists recommended wire sizes and lengths to install the thermostat. The total resistance of low-voltage wiring must not exceed 1 ohm. Any resistance in excess of 1 ohm may cause the control to malfunction because of high voltage drop. Table 2 - Recommended Thermostat Wire Sizes WIRE SIZE MAX. WIRE LENGTH* 18-Gauge 16-Gauge 14-Gauge 75 Feet 125 Feet 200 Feet *Length = Physical distance from thermostat to unit. Note: If a ClimateMaster ET Series Electronic Thermostat is used then the wiring between the thermostat and the unit must be a 4 shielded conductor. See ET Thermostat IOM (p/n 69197318). START-UP PREPARATION System Cleaning and Flushing 6. Set the boiler to raise the loop temperature to approximately 85° F. Open the drain at the lowest point in the system. Verify that make-up water replacement rate equals rate of bleed. Continue to bleed the system until the water appears clean or for at least three hours whichever is longer. 7. Completely drain the system. 8. Refill the system with clean, chemically treated water. Since water varies for each locality, contact a local water treatment company for the correct cleaning chemicals to use in your area. Cleaning and flushing the unit is the single most important step to ensure proper start-up and continued efficient operation of the system. Follow the instructions below to properly clean and flush the system: To prevent injury or death due to electrical shock or contact with moving parts, open unit disconnect before servicing unit. 1. Verify that electrical power to the unit is disconnected and that the heat rejector is de-energized 2. Install the system with the supply hose connected directly to the return riser valve. Use a single length of flexible hose as illustrated in Figure 2 below. NOTE: When one hose is too short to make the connection without exceeding the minimum bend radius of the hose, substitute two length of flexible hose joined together with a field-supplied, standard MPT coupling. Use the adapter provided with the hose kit as shown in Figure 3. 3. Fill the system with water, leaving the air vents open. Bleed all air from the system but do not allow the system to over flow. Check the system for leaks and make any required repairs. Adjust the water and air level in the expansion tank. 4. With strainers in place, start the pumps. Systematically check each vent to ensure that all of the air is bled from the system. 5. Verify that make-up water is available and adjusted to properly replace any space remaining when all air is evacuated. Check the system for leaks and make any additional repairs required. CAUTION: To avoid possible damage to piping systems constructed of plastic piping, DO NOT allow loop temperature to exceed 110° F. 9. Circulate the solution for a minimum of eight to 24 hours. At the end of this period, shut off the circulating pump and drain the solution. Repeat system cleaning if necessary. 10. When the cleaning process is complete, remove the short-circuit hoses. Re-connect the hoses to the proper supply and return the connections to the unit. Refill the system and bleed off all air. 11. Test the system pH with litmus paper. The system water should be slight alkaline (pH 7.5 to 8.5). Add chemicals as appropriate to maintain acidity levels. CAUTION: DO NOT use "Stop-Leak" or any similar chemical agent in this system. Addition of these chemicals to the loop water will foul the system and will inhibit unit operation. 12. When the system is successfully cleaned, flushed, refilled and bled, check the main system panels, safety cutouts and alarms. Set controls to properly maintain loop temperature. Figure 3 Figure 2 .5" Flexible Hose Brass Adapter (.5" MPT x .5" Male Flare) Supply Valve Return Valve NOTE: Use standard coupling (field-supplied) and hose adapters to join 2 hoses Floor Line Page 7 SYSTEM CHECKOUT When the installation is complete and the system is cleaned and flushed, follow the System Checkout procedure outline below. ❏ 1. Voltage: Ensure voltage is within the utilization range specifications of the unit compressor and fan motor. ❏ 2. System Water Temperature: Ensure it is within an acceptable range to facilitate start-up. (When conducting this check, also verify proper heating and cooling set points.) ❏ 3. System Water pH: Verify system water acidity. (pH = 7.5 or 8.5) Proper pH promotes the longevity of hoses and heat exchangers. ❏ 4. System Flushing: Properly clean and flush system periodically. Ensure all supply and return hoses are connected end-to-end to facilitate system flushing and prevent fouling of the heat exchanger by system water. Water used in the system must be of potable quality and clean of dirt, piping slag, and chemical cleaning agents. ❏ 5. Closed-Type Cooling Tower or Open Tower with Heat Exchanger: Check equipment for proper temperature set points and operation. ❏ 6. Balanced Water Flow Rate to Heat Pump:: Verify the inlet and outlet water temperatures are recorded as each heat pump unit is started. This check will eliminate nuisance unit trip-outs resulting from water velocities which are either too low or too high; it can also prevent the occurrence of erosive water flow rates. ❏ ❏ 7. Standby Pump: Verify the standby pump is properly installed and in operating condition. 8. System Controls: To ensure no catastrophic system failures occur, verify system controls are functioning and the sequencing is correct. Page 8 ❏ 9. Freeze Protection for Water System: Verify freeze protection is provided for the outdoor portion of the loop water system. Inadequate freeze protection can lead to expensive tower and system piping repairs. CAUTION: To avoid equipment damage, DO NOT leave system filled in a building without heat during the winter unless anti-freeze is added to system water. Condenser coils never fully drain by themselves and will freeze unless winterized with anti-freeze. ❏ 10. System Water Loop: Verify all air is bled from the system. Air in the system impedes unit operation and causes corrosion in the system piping. ❏ 11. Unit Filters: To avoid system damage, ensure the unit filter is clean. ❏ ❏ ❏ 12 Unit Fans: Manually rotate fans to assure free rotation. Ensure fans are properly secured to the fan shaft. Do not oil fan motors on start-up since they are lubricated at the factory. 13. System Control Center: To ensure control of the temperature set-points for operation of the system’s heat rejector and boiler, examine the system control and alarm panel for proper installation and operation. 14. Miscellaneous: Note any questionable aspects of the installation. UNIT START-UP Use the procedure outlined below to initiate proper unit start-up: NOTE: This equipment is designed for indoor installation ONLY. Operating Limits When the disconnect switch is closed, high voltage is present in some areas of the electrical panel. Exercise caution when working with the energized equipment. Power Supply: A voltage variation of +/- 10% of nameplate utilization voltage is acceptable. Three phase system imbalance must not exceed 2%. 1. 2. Adjust all valves to the full open position and turn on the line power to all heat pump units. Operate each unit first in the cooling mode. Room termperature should be in the normal range (i.e., approximately 70° to 75° F DB and 61° to 65° F WB). Loop water temperature entering the heat pumps should be at least 70° F but not in excess of 110° F. Refer to Table 3 for more specific information on the operating parameters of CS/CL units. NOTE: Three factors determine the operating limits of a CS/CL unit: (1) returen air temperature, (2) water temperature and (3) ambient temperature. Whenever any one of these factors is at a minimum or maximum level, the other two factors must be at normal levels to ensure proper unit operation. Flow rates must be at ARI rated standards. Unit Start-up / Cooling a. Turn the unit thermostat to the cooling position and turn the fan speed switch to "HI". If the unit has an optional MCO thermostat, set the selector switch to cool. Both the fan and compressor should run. b. Check for cool air delivery at system grille a few minutes after the units have begun to operate. List the identification number of any machines that do not function at this time. c. Check the elevation and cleanliness of the condensate lines; any dripping could be a sign of a blocked line. 3. Operate each heat pump in the heating cycle immediately after checking cooling cycle operation. A time delay will prevent the compressor from re-starting for approximately three minutes. Environment: This equipment is designed for indoor installation ONLY. CS Unit Starting Conditions: CS Units start and operate in an ambient of 50° F with entering air at 50° F, entering water at 60° F and with both air and water at the flow rates used in the ARI Standard 320-86 rating test for initial start-up in winter. CL Unit Starting Conditions: CL Units will start and operate in an ambient of 40° F with entering air at 40° F, with both air and water at the flow rates used in the ARI Standard 320-86 rating test, for initial start-up in winter. Operating Limits CS Units Air Limits CL Units Cooling Heating Cooling Heating Min. Ambient Air 50° F Rated Ambient Air 80° F Max. Ambient Air 100° F Min. Entering Air 50° F Rated Entering Air db/wb 80/67° F Max. Entering Air db/wb 100/83° F 50° F 40° F 70° F 80° F 85° F 100° F 50° F 50° F 70° F 80/67° F 80° F 100/83° F 40° F 70° F 85° F 40° F 70° F 80° F 55° F 70° F 90° F 40° F 70° F 90° F Water Limits Min. Entering Water Normal Entering Water Max. Entering Water 55° F 85° F 110° F 40° F 85° F 110° F Note: Minimum air and water conditions can only be used at ARI flow rates. Only one maximum or minimum value may be used with CS Units. All other parameters must be at normal conditions. CL Units may have up to two values at maximum or minimum with all other parameters at normal conditions. NOTE: These operating limits are not normal or continuous operating conditions. It is assumed that such a start-up is for the purpose of binging the building space up to occupancy temperature. Page 9 Unit Start-Up / Heating a. Adjust the unit thermostat to the warmest setting and turn the fan speed switch to "HI". If the unit has an optional MCO thermostat, set the selector switch to heat. The blower should start immediately and after the time delay is complete the compressor will start. b. Look for wiring errors. Check for loose terminal screws where wire connections have been made on both the line and low-voltage terminal boards. c. Check for dirty filters. A clogged filter will cause safety cutouts to stop unit operation. d. Check the supply and return piping. They must be properly connected to the inlet and outlet connections on the unit. b. Once the unit has begun to run, check for warm air delivery at the unit grille. Again the installing contractor must list the serial number of any machine that does not function. e. If the fan fails to operate, check to see that the fan wheel turns freely and that it is secured to the shaft. Also, determine whether the fan operates during both the heating and cooling modes. 4. Log the unit operating conditions at initial start-up for each unit to establish a permanent operating record. 5. If the unit fails to operate, conduct the following checks: f. If the checks described above fail to reveal the problem and the unit still will not operate, contact a trained service technician to ensure proper diagnosis and repair of the equipment. a. Check the voltage and current. They should comply with the electrical specifications described on the unit nameplate. Page 10 MAINTENANCE Perform the maintenance procedures outlined below at the intervals indicated. To prevent injury or death due to electrical shock or contact with moving parts, open unit disconnect switch before servicing unit. FILTERS: Inspect filters. Establish a regular maintenance schedule. Clean/replace filters frequently depending on need. To remove the filter from the CS/CL unit, slide the filter out of its frame located in the return air opening at the bottom front of the unit. When re-installing the filter, use the slide-in rails of the filter frame to guide the filter into the proper position. CAUTION: To avoid fouled machinery and extensive unit clean-up, DO NOT operate units without filters in place. DO NOT use equipment as a temporary heating or cooling source during construction. CONDENSATE PANS: Check condensate drain pans for algae growth every three months. If algae growth is apparent, consult a water treatment specialist for proper chemical treatment. The application of an algaecide every three months will typically eliminate algae problems in most locations. Safety Control Reset All ClimateMaster heat pumps are furnished with highpressure, low-pressure and low-temperature cutouts to prevent the machine from operating at abnormal conditions of temperature or water flow. The contacts of the high-pressure control used on CS/CL units is designed to open at 380 psi and automatically re-close at 300 psig. The contacts of the low-temperature switch open at 33°F and reclose at 40° F. A lockout relay, electrically linked with these cutouts, interrupts unit heating or cooling operation. The machine must be reset manually. Reset is accomplished by pressing the STOP button and then pushing either HI HEAT, LO HEAT, HI COOL or LO COOL to restart the unit in the desired mode of operation. (The CS/CL unit can also be reset by opening and closing the supply power disconnect switch.) NOTE: If the unit must be reset more than twice, check the unit for a dirty filter, abnormal entering water temperature, inadequate or excessive water flow, and internal malfunctions. If the unit continues to cut out, contact a trained service technician. FAN MOTORS: ClimateMaster CS/CL heat pumps are fully lubricated. Do not lubricate. UNIT INSPECTION: Visually inspect the unit at least once a month. Pay special attention to hose assemblies. Repair any leaks and replace deteriorated hoses immediately. Note any signs of deterioration or cracking. COMPRESSOR: Conduct an amperage check annually on the compressor and fan motor. Amperage draw should not exceed normal full load amps. Maintain a log of amperage to detect deterioration prior to component failure. When replacing the compressor contactor or lockout relay in a unit with electromechanical controls, use only ClimateMaster replacement parts. Substitution of other components may result in an inoperative safety circuit and may cause a hazardous condition. HEAT EXCHANGERS: Clean the heat exchangers annually. Inspect heat exchangers regularly and clean more frequently if the unit is located in a “dirty” environment. Page 11 Page 12 CLIMATE MASTER, INC. LIMITED EXPRESS WARRANTY/ LIMITATION OF REMEDIES AND LIABILITY It is expressly understood that unless a statement is specifically identified as a warranty, statements made by Climate Master, Inc., a Delaware corporation, (“CM”) or its representatives, relating to CM’s products, whether oral, written or contained in any sales literature, catalog or agreement, are not express warranties and do not form a part of the basis of the bargain, but are merely CM’s opinion or commendation of CM’s products. EXCEPT AS SPECIFICALLY SET FORTH HEREIN, THERE IS NO EXPRESS WARRANTY AS TO ANY OF CM’S PRODUCTS. CM MAKES NO WARRANTY AGAINST LATENT DEFECTS. CM MAKES NO WARRANTY OF MERCHANTABILITY OF THE GOODS OR OF THE FITNESS OF THE GOODS FOR ANY PARTICULAR PURPOSE. GRANT OF LIMITED EXPRESS WARRANTY CM warrants CM products purchased and retained in the United States of America and Canada to be free from defects in material and workmanship under normal use and maintenance as follows: (1) All complete air conditioning, heating and/or heat pump units built or sold by CM for twelve (12) months from date of unit start-up or eighteen (18) months from date of shipment (from factory), whichever comes first; (2) Repair and replacement parts, which are not supplied under warranty, for ninety (90) days from date of shipment (from factory). All parts must be returned to CM’s factory in Oklahoma City, Oklahoma, freight prepaid, no later than sixty (60) days after the date of the failure of the part; if CM determines the part to be defective and within CM’s Limited Express Warranty, CM shall, when such part has been either replaced or repaired, return such to a factory recognized dealer, contractor or service organization, F.O.B. CM’s factory, Oklahoma City, Oklahoma, freight prepaid. The warranty on any part repaired or replaced under warranty expires at the end of the original warranty period. This warranty does not cover and does not apply to: (1) Air filters, fuses, refrigerant, fluids, oil; (2) Products relocated after initial installation; (3) Any portion or component of any system that is not supplied by CM, regardless of the cause of the failure of such portion or component; (4) Products on which the unit identification tags or labels have been removed or defaced; (5) Products on which payment to CM is or has been in default; (6) Products which have defects or damage which result from improper installation, wiring, electrical imbalance characteristics or maintenance; or are caused by accident, misuse or abuse, fire, flood, alteration or mis-application of the product; (7) Products which have defects or damage which result from a contaminated or corrosive air or liquid supply, operation at abnormal temperatures, or unauthorized opening of refrigerant circuit; (8) Products subjected to corrosion or abrasion; (9) Products manufactured or supplied by others; (10) Products which have been subjected to misuse, negligence or accidents; (11) Products which have been operated in a manner contrary to CM’s printed instructions; or, (12) Products which have defects, damage or insufficient performance as a result of insufficient or incorrect system design or the improper application of CM’s products. CM is not responsible for: (1) The costs of any fluids, refrigerant or other system components, or associated labor to repair or replace the same, which is incurred as a result of a defective part covered by CM’s Limited Express Warranty; (2) The costs of labor, refrigerant, materials or service incurred in removal of the defective part, or in obtaining and replacing the new or repaired part (except for the limited labor coverage set forth above); or, (3) Transportation costs of the defective part from the installation site to ClimateMaster or of the return of any part not covered by CM’s Limited Express Warranty. Limitation: This Limited Express Warranty is given in lieu of all other warranties. If, notwithstanding the disclaimers contained herein, it is determined that other warranties exist, any such express warranty, including without limitation any express warranties or any implied warranties of fitness for particular purpose and merchantability shall be limited to the duration of the Limited Express Warranty. LIMITATION OF REMEDIES In the event of a breach of the Limited Express Warranty, CM will only be obligated at CM’s option to repair the failed part or unit or to furnish a new or rebuilt part or unit in exchange for the part or unit which has failed. If after written notice to CM’s factory in Oklahoma City, Oklahoma of each defect, malfunction or other failure and a reasonable number of attempts by CM to correct the defect, malfunction or other failure and the remedy fails of its essential purpose, CM shall refund the purchase price paid to CM in exchange for the return of the sold good(s). Said refund shall be the maximum liability of CM. THIS REMEDY IS THE SOLE AND EXCLUSIVE REMEDY OF THE BUYER AGAINST CM FOR THE BREACH OF CONTRACT, FOR THE BREACH OF ANY WARRANTY OR FOR CM’S NEGLIGENCE OR IN STRICT LIABILITY. LIMITATION OF LIABILITY CM shall have no liability for any damages if manufacture’s performance is delayed for any reason or is prevented to any extent by any event such as, but not limited to any war, civil unrest, government restrictions or restraints, strikes or work stoppages, fire, flood, accident, shortage of transportation, fuel, material, or labor, acts of God or any other reason beyond the sole control of CM. CM EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGE IN CONTRACT, FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, OR IN TORT, WHETHER FOR NEGLIGENCE OR AS STRICT LIABILITY. OBTAINING WARRANTY PERFORMANCE Normally, the contractor or service organization who installed the products will provide warranty performance for the owner. Should the installer be unavailable, contact any CM recognized dealer, contractor or service organization. If assistance is required in obtaining warranty performance, write or call: Climate Master, Inc. • Customer Service • 7300 S.W. 44th Street • Oklahoma City, Oklahoma 73179 (405) 745-6000 LC083 *LC083* NOTE: Some states or Canadian provinces do not allow limitations on how long an implied warranty lasts, or the limitation or exclusions of consequential or incidental damages, so the foregoing exclusions and limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state and from Canadian province to Canadian province. Please refer to the CM Installation, Operation and Maintenance Manual for operating and maintenance instructions. Rev.: 10/00 Page 13 Page 14 Page 15 7300 S.W. 44th Street Oklahoma City, OK 73179 Phone: 405-745-6000 Fax: 405-745-6058 www.climatemaster.com *69197304* Part #:69197304 ClimateMaster works continually to improve its products. As a result, the design and specifications of each product at the time of order may be changed without notice and may not be as described herein. Please contact ClimateMaster’s Customer Service Department at 1-405-745-6000 for specific information on the current design and specifications. Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties, but are merely ClimateMaster’s opinion or commendation of its products. ©ClimateMaster 1994 © 10/94Rev.: 3/01 ">
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Key features
- Decentralized room terminals
- Field connection to a closed-circuit piping loop
- Capacities ranging from 6,800 to 17,600 BTUH cooling and 8,500 to 21,000 BTUH heating
- Typically installed in perimeter zones
- Supply air is discharged directly into the conditioned space
- Optional night setback control
- Optional CMC-2000 Series Electronic Controller
- Optional wall-mounted thermostat
Frequently asked questions
The operating limits are determined by the return air temperature, water temperature, and ambient temperature. When one of these factors is at a minimum or maximum level, the other two factors must be at normal levels to ensure proper unit operation. Flow rates must be at ARI rated standards.
To properly clean and flush the system, first verify that electrical power to the unit is disconnected and that the heat rejector is de-energized. Then, install the system with the supply hose connected directly to the return riser valve. Fill the system with water, leaving the air vents open. Bleed all air from the system but do not allow the system to over flow. Check the system for leaks and make any required repairs. Adjust the water and air level in the expansion tank.
The CS/CL units are furnished with high-pressure, low-pressure, and low-temperature cutouts to prevent the machine from operating at abnormal conditions of temperature or water flow. The contacts of the high-pressure control open at 380 psi and automatically re-close at 300 psig. The contacts of the low-temperature switch open at 33°F and reclose at 40° F. A lockout relay, electrically linked with these cutouts, interrupts unit heating or cooling operation. The machine must be reset manually by pressing the STOP button and then pushing either HI HEAT, LO HEAT, HI COOL or LO COOL to restart the unit in the desired mode of operation.