Our Three Vital Commitments CARE- Customers Are Really Everything COIN- COntinuous Improvements are Needed TRAC- TRaining Accomplishes Competence DIVISION OFFICE CORPORATE HEAD OFFICE INTERNATIONAL OFFICE 110, Thacker Tower, Plot No 86, Sector 17, Vashi, Navi Mumbai - 400 705, Maharashtra, India. Tel: +91-22-42136300 / 400 26, Maker Chamber VI, Floor II, Nariman Point, Mumbai - 400 021 Maharashtra, India Tel: +91-22-40373737 Jasubhai International FZCO FZS2 AC01, P O Box: 18403, Jebel Ali, Dubai, UAE. Tel: +97-148860704 / 8862991 New Delhi 803, Chiranjiv Tower, Nehru Place, New Delhi - 110 019, India. Tel: +91-11- 46745555 Vadodara 202, Concorde, R. C. Dutt Road, Alkapuri, Vadodara - 390 005, Gujarat, India. Tel: +91-265-2352647 Pune Suite No 210, White House, Sadashiv Peth, Tilak Road, Pune - 411 030, Maharashtra, India. Tel: +91-020-24494742 Chennai Jhaver Plaza, 1st floor, 1-A, Nungambakkam High Road Chennai - 600 034, Tamil Nadu, India. Tel: +91-44-42327728 Oman Jasubhai Engineering Muscat LLC Shed No 4B, Building No 1176 Plot No 1156, Way No 5222 GHALA Industrial Area Muscat, Oman. Qatar Jasubhai EngineeringWLL P.O. Box-5583, Doha, Qatar your expert FOR COMBUSTION ENGINEERING REGIONAL OFFICES REGISTERED OFFICE AND MANUFACTURING FACILITIES 64/a, GIDC Industrial Estate, Phase-1, Vatwa, Ahmedabad - 382445, Gujarat, India. Tel.: +91-79-49003636/3737 Our Technology Partner Email: [email protected] | Website: www.jasubhaiengineering.com/ces Safety • Environmental Stewardship • Product Quality • Productivity • Energy Efficiency CS – Combustion Solutions Austria www.jasubhaiengineering.com/ces/ JASUBHAI ENGINEERING With experience of more than 3 decades, we design and deliver the most reliable and efficient turnkey combustion engineering solutions for various Industrial Heating applications. Our Application Consultants team look beyond just the burner array. In addition to the basic burners, we design and deliver the Burner Management Systems (BMS) for increased safety, Combustion Control Systems (CCS) for improved efficiency, fuel handling and control system, as well as Emission monitoring system so as to offer a complete turnkey solution. Our experience while working with global Engineering consultants as well as various Original Equipment manufacturers, and renowned Inspection agencies, give us an added edge to deliver a customized total turnkey solution to meet your specific needs. End to End Process Solutions Key Equipment • Conceptual Design • Pre-bid analysis including site visit • Detail Engineering • Equipment Manufacturing • Buyouts Procurement • Testing & Inspection • Site Erection & Commissioning • Performance Guarantee Test • Operation training /education • After sales service • Annual Maintenance Contracts • Retrofit & Modernisation • Fuel Firing Burners • Fuel storage & Handling System • Combustion control System • Instrumentation & Automation • Burner Management System • Emission Monitoring System • Incinerator solution • Combustion Furnaces • Hot Air Generators Design Codes and Standard • • • • • ASME Sec – II ASME Sec – IX ISA 85.1 TEMA National Fire Protection Association (NFPA) 85/86 Served Industry Verticals Power Boiler Process ( Fertilisers, Chemicals, Paper, Refinery, Pharma) • Main Load Combustion System • Start Up & Lance Combustion System • Overbed Inclined Combustion System (CFBC & AFBC) • Waste Heat Recovery • Hot Air Generators for Coal Mills • • • • • • • • • Metal Cement • Rotary Kilns & Travel grate Burners for Pelletisation Plants. Heating and Waste fuel (BF Gas, Coke Oven Gas, Corex) firing • Air Preheaters for Sulphuric acid Plant • Start Up Kiln Burners • Hot Air generators Dryers Calciners Heaters Hot Air generators Combustors Lime Kilns Sulphur Burners Incinerators Rotary Kilns Our Solutions to improve • Safety • Energy Efficiency • Productivity • Environmental Compliance • Product Quality Types of Fuel Fired Liquid • • • • • LDO HSD FO Styrene LSHS Gases • • • • • • Natural Gas/ LPG Hydrogen Gas Biogas Producer Gas Coke Oven Gas Blast Furnace Gas Hot Air Generators Various low Calorific value waste liquids and gases coming from your chemical processes. www.jasubhaiengineering.com/ces/ www.jasubhaiengineering.com/ces/ BOILER APPLICATION COMBUSTION JASUBHAI ENGINEERING Boiler Application • • • • • • Start-Up solution for Power Boiler Low NOx Solution for NOx and CO emissions control Heat Duty Capacity for each burner upto 50 MW Integrates reliability of conventional combustion and advantages of staged combustion Designed to comply with emission guidelines Low Optimum consumption of atomizing media (5-7%) Turnkey Solution Suitable for Hazardous Area applications Large boilers of capacity 150MW -1000MW are usually Pulverised Coal Fired. Start-up of the Power Boiler requires LDO/HSD/ HFO fired burner for heat up of the boiler. Start-up burners are in operation during the initial 2-3 days for each start-up cycle. The start-up burners are also required to meet the part load of the boiler during boiler upset conditions. The Power Boilers are described with following fuel firing system: • Tangential fired • Wall fired • Mounting on boiler for uniform heat distribution throughout the furnace • Equipment design to avoid flame impingement on furnace walls • Installation to suit Pulverized coal fired Combustion System from various boiler manufacturers • Start-up burners shall consist of a central tubular jacket accommodating the adjustable burner gun • The start-up burner gun is connected to the oil and atomizing medium (air/steam) by flexible hose with detachable connection at the cold ends of oil guns Solutions for Boiler Startup Combustion System • • • • • • Start-up combustion systems are designed to ensure flame stability during start-up procedure Complete Solution for hazardous applications Improved efficiency and reduced emissions Customized design of fuel firing system for Fluidized Bed Mounting arrangement for inclined and overbed start-up Position Start-up Solution for crushed coal fired boiler Flame www.jasubhaiengineering.com/ces/ AFBC/CFBC Boiler Start-Up Oil Gun Lance for Power Boiler Tangential firing Wall firing www.jasubhaiengineering.com/ces/ BOILER APPLICATION JASUBHAI ENGINEERING Solutions for Waste Heat Recovery System Solution for Lean Fuel Firing • Solution for Heat duty requirement during downtime of main unit • Recuperation Heater Solution for Combustion Air • Heat Exchanger Solution for improved efficiency • Customized heat recovery solution to save fuel cost • Flue gas heat recovery systems to improve efficiency • Utilization of waste fuel and other by product Jasubhai Engineering has got the expertise for Lean Fuel firing which have low calorific value. Fuels like Blast Furnace Gas, Producer Gas, Coal tar, Coke Oven Gas etc. have very low calorific value and are normally flared. Main Load Combustion System (Oil & Gas Fired) Solution for Biogas Fired System • Safe startup and shut down • Comply to NFPA 86 standards • Continues emission monitoring & control solutions for Hazardous Area Classification • Low emission of combustion product component through variable frequency Drive (VFD) control of combustion air • • • • • • • • • www.jasubhaiengineering.com/ces/ Our Solution Includes: • Support fuel firing for initial start up • Individual firing of Lean Gas once the required temperature is Achieved • Instrumentation and Automation to avoid any hazardous Conditions • Multi-fuel firing Solution for Coke Oven Gas, Blast furnace Gas, Producer Gas, Corex Gas, Biogas, Furnace Oil, Light Diesel Oil, High Speed Diesel • High efficiency with advanced combustion technology for multiple fuels. • Mounting on boiler for uniform heat distribution throughout the furnace • Low calorific value/ waste fuel combustion solution • Solution for multi-fuel firing along with Low BTU Gas • Systems with complete automatic, semi-automatic or manual mode of operation incorporating necessary safety features Sugar Industry Co-generation Boiler Combination fuel firing system Gas control station Instrumentation and automation Increasing super heater temperature Uniform heat distribution Precise control Proven technology www.jasubhaiengineering.com/ces/ BOILER APPLICATION JASUBHAI ENGINEERING Multifuel Fired Combustion System Fuel Handling System Package • • • • • Customized design for fuel handling system as per type of fuel • Complete solution for highly viscous and other nonspecified fuels • Fuel storage solutions incorporating, heating, and transfer pumping systems • Fuel valve trains are designed for start/stop operation in compliance with NFPA standard • Fuel valve train designed for all types of fuels Custom Built Design Constant pressure atomisation Remote Startup & continuous modulation Complete Turn key solution Multifuel Combustion System Hydrogen-Producer Gas- Furnace Oil Fired Burner Solutions for Retrofit & Modernisation • • • • • • Concept, Study & Evaluation Heat & Mass balance calculation with equipment sizing Evaluation of measuring & control Instrumentation Design for closed loop control operations Ease of operation and maintenance Design to optimize the operating cost www.jasubhaiengineering.com/ces/ www.jasubhaiengineering.com/ces/ PROCESS APPLICATION JASUBHAI ENGINEERING Hot Air Generators Solution for Hot Air Requirements: Hot Air Generators are typically required in Pulverizer mill, CFBC Boiler Start up, Air Preheater for Sulphuric Acid Plants, Drier application, Heat Exchangers etc. Typical features of Hot Air Generators: • Both vertical as well as horizontal orientation • Single or Double Shell Design as per Process requirements • Refractory design to achieve ambient skin temperature • Instrumentation including safety interlocks • Automation for safe and reliable operation of the system Solutions for Incinerators • • • • Combustion of industrial waste (Hazardous and Non Hazardous) Design to suit heavy duty operations to guarantee good availability in extreme process conditions Customised Combustion Chambers to ensure complete combustion of the Lean Fuel Capability to burn various lean fuels like Styrene, Blast Furnace Gas, Coal Gas, etc Burners suitable for: • • • • • • • • • Waste water combustion Sulfur, spent acid and H2S gas combustion Hazardous waste combustion Solvents Residues from pharmaceutical and chemical Industries Waste gas, coke oven gas, tail gas Chlorinated and halogenated fluids (waste gas and waste liquid) Bromine, Liquor, Nitrogenous Waste Dust (grinded solid) from the chemical industries. Scrubbing Unit to remove harmful effluents like Sox, CO etc An Engineered Solution to include Hot Air Generator • Heat input as per process requirement • Design to meet efficient heat exchange at the process end • Multi fuel firing system as per availability of fuel • Refractory design to achieve ambient skin temp • Max heat duty capacity up to 50 MW • Design of mounting & downstream equipment. • Seamless modulation as per process requirement. • Adjusting to the process upset condition by closed loop control. •To handle large volume of Hot Air Generator. www.jasubhaiengineering.com/ces/ www.jasubhaiengineering.com/ces/ PROCESS APPLICATION JASUBHAI ENGINEERING Solution for Fuel Conversion Solution for Hydrogen Firing • Conversion of Fuel Firing system from single fuel to Dual or Triple Fuel [Combination of any fuels] • Low Calorific Value fuel Firing • Retrofitting and modernization solution with Concept study and evaluation • Heat & Mass balance calculation with equipment sizing • Producer Gas, Blast Furnace Gas, Natural Gas also suitable for gaseous fuel like Coal Bed Methane, Coke Oven Gas, Syngas, Biogas & liquid fuels like Furnace oil, Light diesel oil, High speed diesel or any other by product with calorific value Utilising Hydrogen gas as main fuel from the by product of various chemical process. Jasubhai Engineering has the capability to provide a solution for consuming by product hydrogen and generating energy, incorporating highest safety. Advantages of Hydrogen Firing: • No Carbon dioxide emission • Complete combustion • High Energy Content Solution for Dryer Systems Solution for Dryers for Fertilizers and Process Industries to remove the moisture from the final product. • • • • • • www.jasubhaiengineering.com/ces/ Heat input as per process requirement Real time modulation with automation Adjusting to feed flow rate Refractory design to achieve ambient skin temperature Instrumentation including all the safety interlocks Automation for safe operation of the system www.jasubhaiengineering.com/ces/ METALS - PELLET PLANT JASUBHAI ENGINEERING Metal Application Kiln Burner Salient Features • • • • • • • • • • Travel Grate Burner System Custom Built design Suitable for Combustion firing with minimum amount of Primary Air of Kiln Burner Multi-channel for separate air flow control through burner for better flame stability Swirler designed for proper mixing of air & fuel for proper combustion Concentric & Steady Flame Single / Dual / Triple fuel firing i.e. any combination Adjustable Manual / Electrically operated burner trolley Axial & Swirl air velocities can be adjusted with variable nozzle tips for flame shapes Burner components are well designed & rugged in nature which ensures longer life Higher turn down ratios achievable Fuels fired in burner are: • Solid Fuels: Pulverized coals • Gas Fuels: Propane / LPG gas & Natural gas, Low BTU gases like Producer gas, Coke Oven Gas, Blast furnace gas, refinery gas, etc • Liquid fuels: FO, LDO, HSD, LSHS, and any grade of liquid fuel • Maintain the desired Zone temperatures • Uniform heat distribution • Design to prevent flame impingement on opposite wall • Arrangement of burner on side wall • Multi fuel combustion system • Automation and control www.jasubhaiengineering.com/ces/ www.jasubhaiengineering.com/ces/ ACCESSORIES FOR INCREASED EFFICIENT COMBUSTION JASUBHAI ENGINEERING Accessories for Combustion Solutions & Package Equipment Combustion Solutions Instrumentation and Automation Package Equipment for Continuous Emission Monitoring System: Ensures a complete secured Automation Package with real time control loops. • Cost effective, pre-engineered CEMS Solution to monitor stack gases like CO, SOx, NOx,O2, total hydrocarbons, hydrogen sulphide, particulate matter. Control Loops Include: • Temperature Control Loop • Air to Fuel Ratio Control • Flow Control Loop • Dedicated PLC based BMS Panel with SIL1, SIL2 and emergency shut down (ESD) SIL3 compliant system • Automation including mandatory safety interlocks • Customized SCADA Interface, HMI Screen and Local • Service Panel for field operation • Instrumentation suitable for Hazardous area (Zone1, Zone2) application • Customized SCADA Interface and HMI Screen • Local Service Panel for field operation • Instrumentation suitable for Hazardous area ( Zone 1, Zone 2) area classification • We help you meet data reporting requirements, maintain emissions compliance, and ensure certification and compliance with your local and international regulatory agencies. • We offer either extractive type or dilution based CEMS with sample handling or in-situ analyzers depending on the site requirements. Supervisory control and data acquisition (SCADA) SCADA Systems also allow real time calculations to be made on the received data and the results would be available as a “virtual” value. The real time values can then be used by the SCADA software for Real Time Display and Operator Interactions (Supervisory Control) and Recording (Data Acquisition). A good automation has several advantages. Need for less manpower, and accurate processes are the features of a good automation. • Provide demonstrable reductions in energy consumption and contribute to a reduction in carbon dioxide (CO2) emissions by ensuring complete combustion •Contribute towards compliance with mandatory legislation •Monitor & Control the process •Continuous modulation for energy efficiency •Compliance to mandatory emission levels •Trend monitoring of process parameters for analysers •Multi variable set point programing and charges in process requirement www.jasubhaiengineering.com/ces/ Fuel Control Station - Package • Control system application design & review • Comply to designs STD • Manufacturing as per quality plan • Optimum Design of auxiliary equipment’s • Instrument selection for measuring & Control www.jasubhaiengineering.com/ces/ ACCESSORIES FOR INCREASED EFFICIENT COMBUSTION JASUBHAI ENGINEERING Combustion with Oxygen Advantages of the ultrasonic nozzle • • • • • • • • • • • • • Used for liquid fuels Atomization with Oxygen instead of air or steam Increasing of capacity Used for gaseous fuels Operation with Oxygen instead of air Possible retrofitting of plants without changing the refractory lining of existing combustor • Increasing of capacity Stable and calm spray pattern, smooth atomizing Non moving parts, manufacturing in different materials, less abrasion Increased control range Use of different distributors to match the atomizing for the individual case Tulip and jet atomization with only 1 base body Easy changeover from tulip nozzle to jet nozzle on commissioning Economically use of atomizing medium, reduced costs CS OxiSpray ® 1 Additional offers nozzles for following applications Premixing Nozzle SL • For clean and moderate polluted media • Low requirement of atomizing media • Mass flow up to 10.000kg/h Waste Nozzle DDM-X • For highly viscose and polluted liquids • No built in components • Mass flow up to 10.000kg/h Ultrasonic Nozzle 1 www.jasubhaiengineering.com/ces/ www.jasubhaiengineering.com/ces/ SULPHUR APPLICATIONS JASUBHAI ENGINEERING Expertise in Sulphuric Acid Production, thermal oxidation of liquids, gases and powdered solids derived from by products in the refinery, petrochemical, chemical and pharmaceutical industries. • Regeneration of contaminated sulfuric acid by injecting with ultrafine atomizing technology • Supporting fuels to include coke oven gas and vaporized waste liquids containing hydro-carbon combinations and carbon disulfide • Complete vaporization of the sulfuric acid without droplet formation • Space reduction with the heat recovery boiler axially and the combustion chamber on the same horizontal axis. • Protection of components located inside the WHB with a special checker wall located in the combustion chamber exit and directly in front of the boiler tubes Expertise Sulphur Application Thermal Oxidizers Key Industries •Sulphuric Acid Production •SO2 Production •Spent Acid Regeneration •Halogenated Waste •Industrial Waste Incinerator •Hazardous Waste Incinerator •Refinery •Petrochemical •Chemical •Fertilizers •Pharmaceutical The high-turbulence burner ensures excellent mixing while the ultrasonic nozzles realize the proper vaporization. Thus the residence time of the flue gas inside the combustion chamber can be reduced. Both the retention during the oxidation process and the combustion chamber physical dimensions are greatly reduced. SAR Plant in Poland for Haldor Topsoe High efficiency spend acid combustor Spent sulphuric Acid Regeneration Spent sulphuric Acid Regeneration www.jasubhaiengineering.com/ces/ Tail Gas combustion downstream SRU: 1 Liquid waste and waste water incineration CONSULTANCY & SERVICES that keep you operating safely and efficiently JASUBHAI ENGINEERING Your Single Source for Combustion Engineering Solutions & Services Combustion Studies & Consulting For more than 30 years, Jasubhai Engineering has been supporting process industries with energy optimization and environmental management solutions, and much more, including: • Safety & Environmental Compliance Programs • Emergency Service & Preventive Maintenance Programs • Modernizations & Upgrades • Spare & Replacement Parts Programs • Installations & Startups • Consulting (Energy and efficiency audits and more) • Retrofit, modernisation and fuel conversions • Training (Combustion seminars and custom sessions) As the experts in Combustion Engineering & Burner Control systems & corresponding instrumentation, we will help you get the most out of your processes for safety and sustainability. Our comprehensive custom engineering solutions and intelligent support of industrial combustion processes, including burners & burner management systems, controls and refractory products, optimize the efficiency and safety of clients' operations worldwide. Our Services At Jasubhai Engineering, we understand that running a safe operation is good business, and we are committed to helping you achieve excellence in all aspects of your production activities by offering an ideal combination of engineering expertise and field support. Whether you need assistance with answering technical questions or achieving strategic objectives, we have the knowledge to help you make informed choices and deliver measurable results. Modernizations & Upgrades Industrial combustion systems have working lives that can span decades. As demand for new products, tighter tolerances and more robust safety and environmental protection increases, Jasubhai engineering can breathe new life into your old equipment and make your facility state-of-the-art. Benefits includes: • Improved Production Capabilities • Improved Safety & Environmental Protection • Ability to Broaden Your Customer Base • Lower Energy Costs Safety & Environmental Compliance Jasubhai Engineering ensure compliance and safety checks related to regulations and codes: • National Fire Protection Association (NFPA) 85/86. • Operational Support (Training, Work Procedures, Documentation) • Upgrades & Modernizations to Improve Safety & Environmental Protection Emergency Service & Preventive Maintenance Jasubhai Engineering provides a full range of onsite and remote support for many types and makes of industrial combustion systems. Our ability to help you prevent down time and troubleshoot problems includes: • Commissioning & condition monitoring – consultancy • Troubleshooting on site support • Extended Warranty Programs Training that works We also have some great assets - combustion experts who can impart practical knowledge based on many years of training and experience. We can arrange for training at your location / any preferred location. For customer personnel so that they can address their responsibility of the operation of equipment in informal manner. Jasubhai Engineering has been providing custom engineering & intelligent support of combustion. Comprehensive support for all major makes of industrial burners, burner management systems & related equipment. Our installation supervision and commissioning teams work seamlessly with customers and OEMs before, during and after installation to ensure that combustion processes are running as specified, on-time and on-budget. www.jasubhaiengineering.com/ces/ www.jasubhaiengineering.com/ces/
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