Softstarters Index

Softstarters Index
Softstarters
Index
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5
5 - Softstarters
General information .......................................................................................5.1
Softstarter overview............................................................................... 5.2 - 5.3
Applications.......................................................................................... 5.4 - 5.5
PSR - The compact range
Description............................................................................................ 5.7 - 5.8
Overview........................................................................................................5.9
Ordering details............................................................................................5.10
Accessories..................................................................................................5.11
Technical data................................................................................... 5.12 - 5.13
PSE - The efficient range
Description........................................................................................ 5.15 - 5.17
Overview........................................................................................... 5.18 - 5.19
Ordering details................................................................................. 5.20 - 5.21
Accessories..................................................................................................5.22
Technical data................................................................................... 5.23 - 5.24
Wall mounting instructions......................................................... 5.44
Dimensions........................................................................... 5.45 - 5.47
Circuit diagrams.................................................................. 5.48 - 5.54
prosoft (selection tool)................................................................. 5.55
Certifications and approvals...................................................... 5.56
Catalog number explanation, PST enclosed softstarters... 5.57
PST Enclosed Products
Catalog number explanation.......................................................................5.57
Ordering details................................................................................. 5.58 - 5.59
Factory installed options...............................................................................5.60
Horsepower to PST Softstarter cross-reference............................................5.61
Approximate dimensions..............................................................................5.62
PST Extreme Duty
Description...................................................................................................5.63
Ordering details ...........................................................................................5.64
PST(B) - The advanced range
Description........................................................................................ 5.25 - 5.27
Overview........................................................................................... 5.28 - 5.29
Ordering details................................................................................. 5.30 - 5.33
Accessories..................................................................................................5.34
Technical data................................................................................... 5.35 - 5.39
FBP Field Bus Plug
DeviceNET, MODBUS-RTU and CANopen........................................ 5.40 - 5.41
Profibus DP....................................................................................... 5.42 - 5.43
Low Voltage Products & Systems
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5.A
1SXU000023C0202 Rev. A
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5.B
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Softstarters
Type PSR, PSE, PST
General information
The complete range of Softstarters
The ABB softstarter portfolio now consists of 3 different ranges making it possible to
find a suitable softstarter for almost all possible applications and motor sizes all the
way up to 1800A. The softstarter family consists of the Compact PSR, the Efficient
PSE and the Advanced PST(B) range.
Type PSR, PSE & PST
Softstarters
Efficient PSE Range – World’s first compact softstarter with Torque control
The latest addition to the ABB softstarter family is the efficient PSE range. This
softstarter has been equipped with all the most important features making it a very
efficient choice. During the development process, great focus has been put into
making sure that both the softstarter and the process are even more reliable. Further
more, the softstarter has been equipped with built-in by-pass to reduce the wiring
and a back-lit display to provide easy set-up and monitoring.
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Functionality
Advanced PST(B) Range
Efficient PSE Range
Compact PSR Range
Motor size
5.1
1SXU000023C0202 Rev. A
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Softstarter overview
From the moment the first electrical motors were developed, engineers have been searching for a way to avoid
electrical and mechanical problems that usually occur
when starting the motor. These problems include high
inrush current and current spikes as well as excessive
mechanical wear. One traditional way to avoid this is to
5 use a star delta starter. This starting method in many applications is insufficient, as problems with current spikes
and torque peaks will
remain. In addition, it does not provide any way to
perform a soft stop. A softstarter on the other hand will
provide far better performance during the start and also
the possibility to soft stop the motor.
ABB has been producing softstarters since the beginning of
the 1980’s. The valuable experience gained since the early
80’s has been incorporated into the design of today’s product
ranges. Matching modern power electronics with smart circuitry and software, the ABB softstarters offer superior control
of the current and voltage during motor start-up and stop, in
addition to several state of the art design features.
The solution to both mechanical and electrical problems
AC motors, “the workhorse of the industry”, are used to drive
fans, crushers, agitators, pumps, conveyors, etc. Depending
Motor voltage
V
100 %
on how it is installed, too often unnecessary and unwanted
torque and current peaks are an everyday reality in production
plants all over the world, causing damage in several ways.
Among them are:
•
Electrical problems due to voltage and current transients
arising from Direct-On-Line or Star-Delta starts. Such
transients may overload the local supply network and
cause unacceptable voltage variations that interfere with
other electrical equipment connected to the network.
• Mechanical problems that address the entire drive chain,
from motor to driven equipment, causing a big need for service and repair as well as unwanted down time.
• Operational problems, such as damage to products on
conveyor belts.
• Water hammering and pressure surges in pipe systems when starting and stopping pumps.
The financial consequences are considerable; every technical problem and every breakdown costs money in terms of
repairs as well as lost production.
The easy solution to all of these problems is to install an ABB
Softstarter type PSR, PSE or PST(B). With ABB Softstarters, it
is possible to start and stop smoothly while keeping mechanical and electrical stresses to a minimum.
Motor current
Torque
I
DOL Star/DeltaSoftstart
T
DOL
Star/Delta
DOL
Star/Delta
70 %
58 %
Adjustable
ramp slope
Softstart
Softstart
30 %
Time
Motor speed
Motor speed
Graphs showing the basic differences between direct-on-line starting (DOL), star-delta starting and soft starting in terms of the motor voltage (V), motor current (I) and motor torque (T).
5.2
1SXU000023C0202 Rev. A
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Softstarter overview
ABB softstarters – The complete range
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ABB offers three different ranges of softstarters to cover
every customer need for solutions for motor sizes up to
1800 A. This page describes the main characteristics of
the different softstarter ranges
The torque control function has been developed and tested
together with well known pump manufacturers to ensure the
best possible start/stop of pumps without water hammering
and pressure surges.
PSR — The compact range
The PSR softstarter is the most compact of all the softstarter
ranges, thereby making it possible to design compact starting
equipment. The system concept with Manual Motor Starters
and the PSR provides a far more compact starting solution
than for instance a star delta starter.
With the full text LCD display in your own language, preprogrammed application settings and event logging, it
couldn’t be easier to set-up and operate.
The built-in by-pass reduces the energy loss and makes
the connection easier. With only three potentiometers, the
set-up couldn’t be any easier. Still, the optimized ramping
characteristics will ensure a very smooth start and stop for all
applications.
PSE — The efficient range
The PSE softstarter is the world’s first compact softstarter
with both built-in electronic overload for motor protection and
torque control for an excellent control of pumps. The compact
design with the most important functionality integrated
provides a very efficient starting solution.
The illuminated language neutral display and the four button
keypad make it easy to take advantage of all the advanced
functionality in the softstarter. The display will also provide
all the necessary information both during ramping and
continuous operation.
PST(B) — The advanced range
The PST(B) softstarter is the most advanced softstarter in
the range with almost all imaginable functionality included. All
the advanced protections for the motor, the softstarter and
the load ensure a trouble free operation. Pre-warnings even
allow problems to be detected before the motor needs to be
stopped and thereby avoiding unnecessary downtime.
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5
By using the ABB FieldBusPlug, you can decide at any time
which bus protocol to use. The fieldbus system will allow you
to set-up, control and monitor the softstarter.
PSR
PSE
PST(B)
• Standard O Optional – Not available
•
•
• 1)
–
–
•
Inside delta connection
–
•
O
Coated PCBs
–
•
•
Display and keypad
–
•
•
Torque control
–
•
•
Settable current limit function
–
•
•
Electronic motor overload protection
–
–
•
PTC input for motor protection
–
–
•
Phase imbalance protection
–
–
•
Phase reversal protection
–
•
•
Locked rotor protection
–
•
•
Thyristor overtemperature protection
–
•
•
Underload protection
–
–
•
Programmable warning functions
Built-in by-pass
1) on PSTB
–
•
•
Analog output
O
O
•
FieldBus communication
–
O
•
Event log
–
O
O
External keypad
• Standard
OOptional
– Not available
5.3
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Applications
Pumps
5
Water is the world’s most important resource and water facilities can be found all over the world. Examples of water
applications are freshwater and wastewater systems, circulating water for heating or cooling and irrigation.
Industrial use
• Process feed-water pumps
• District heating pumps
• Cooling water pumps
Drinking water distribution
• Slurry pumps
• Distribution pumps
• Booster pumps
Wastewater transportation
Irrigation
• Influent and effluent pumps
• Intake pumps
• Treatment pumps and fans
• Distribution pumps
Water transmission
• Transfer pumps
• Distribution pumps
• Booster pumps
Desalination
• Intake pumps
• Brine pumps
• Booster pumps
• High pressure pumps
• Drinking water pumps
Water treatment
• Treatment pumps
Effluent water
• Effluent pumps
Raw water intake
• Raw water intake pumps
Effluent water
• Effluent pumps
Raw water supply
• Feed-water pumps
Waste incineration
• Effluent pumps
• Fans
• Conveyors
Common questions:
– How to avoid voltage drops on the network when starting?
– ABB softstarter will reduce the starting current
and thereby avoid the voltage drops.
– How to avoid water hammering when stopping?
– Use our softstarters equipped with an optimized
stop ramp or even better with torque control.
– How to ensure high reliability in harsh environments?
– Use our softstarters equipped with coated circuit
boards to better withstand those environments.
– How to protect my pumping equipment in the best
possible way?
– Use ABB softstarters equipped with our special
designed protections such as overload, underload,
and locked rotor protection.
5.4
1SXU000023C0202 Rev. A
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Applications
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Fans
Common questions:
– How to avoid extended voltage drops due to long
starting time?
– Use an ABB softstarter equipped with current limit to keep control of the starting current.
5
– How to extend the life of the driving belts?
– Our softstarters will reduce the mechanical stress during start, thus avoiding slipping belts.
– How to ensure the operation of the fan?
– A softstarter with underload protection will detect broken belts, making the operator immediately aware of the
problem.
Compressors
Common questions:
– How to ensure a long life of the compressor?
– Using a softstarter for starting will reduce the accelerating torque, thereby minimizing the mechanical stress.
– How to build a compact compressor unit?
– Using a compact softstarter like PSR or PSE will allow a much more compact starting equipment than for instance a star delta starter.
Conveyor belts
Common questions:
– How to reduce the need for service and repair of the
conveyor belt?
– A softstarter from ABB will cause minimal mechanical stress on the conveyor belt.
– How to avoid that the conveyor belt is running in the wrong direction?
– Use a softstarter with phase reversal protection.
– How to improve the efficiency of the conveyor belt?
– Using softstarters with high and low current warnings
allows you to load on and off the conveyor belt.
– How to ensure a successful start in high inertia loads?
– A softstarter with kick start function will provide sufficient torque to be able to overcome the initial high friction from a temporarily jammed belt.
Low Voltage Products & Systems
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5.5
1SXU000023C0202 Rev. A
Notes
5
5.6
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Softstarters
Type PSR
5
Product description
•Wide rated operational voltage 208 – 600 V
•Rated control supply voltage 24 V DC or
100 – 240 V AC
•Rated operational current 3 – 105 A
•Wide ambient temperature range, -25 to +60 ºC (-13 to 140 ºF)
•Built-in by-pass on all sizes, saving energy and reducing installation time
•Potentiometer settings
•Run signal relay on all devices
•TOR signal relay on PSR25 … PSR105
•Optional fieldbus communication using Profibus,
Modbus, Devicenet or CANopen
•DIN rail mounting on PSR3 … PSR45
•Screw mounting on all sizes
•Connection kits for easy connection with ABB manual
motor starters
•Sophisticated algorithm eliminating the DC-component and thereby providing excellent
starting performance.
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5.7
1SXU000023C0202 Rev. A
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PSR – The compact range
Description
The PSR range is the most compact of all the ABB softstarter
ranges, thereby making it possible to fit many devices into
the same enclosure. The system concept with Manual Motor
Starters provides a far more compact starting solution than for
example a star delta starter.
5 Flexible mounting
PSR softstarters from 3 to 45 A are possible to mount on a din
rail, ensuring quick and easy mounting. Naturally, all sizes can
be screw mounted.
Few settings
The set-up of the PSR is easily done and confirmed using the
three clearly marked potentiometers on the front.
Built-in by-pass for energy saving
The built-in by-pass on all sizes does not only save energy; it
will also ensure the most compact ABB softstarter design and
reduce the installation time.
Suitable for stopping pumps
Even without using torque control, the PSR range is designed
to reduce water hammering and will allow a superior stop
compared to the direct stop resulting from a star delta starter
or a DOL starter. See the special designed stop ramp with
step down voltage below.
System concept with manual motor starters
All PSR softstarter sizes can easily be connected to the corresponding manual motor starters from ABB, using the special
designed connection kits. This will both make the mounting
and the connection easier and will provide a very compact
starting solution containing short circuit and thermal protection, isolation function and softstarter - everything that you
need.
Settings
2 Step down
1
Start = 1 ... 20 sec
2
Stop = 0 ... 20 sec - including the step down voltage.
Step down = 2% reduction for each second increased stop ramp
Stop ramp 10 sec -> Step down 80% (20% reduction)
2
3
Uini = 40 ... 70% results in End voltage = 30 ... 60%
3
5.8
1SXU000023C0202 Rev. A
1
3 Uini
3 Uend
1 Start
2 Stop
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PSR – The compact range
Overview
5
PSR3 ... PSR16
PSR25 ... PSR30 PSR37 ... PSR45
PSR60 ... PSR105
Softstarter
Normal start
In-line connected
PSR3
PSR6
PSR9
PSR12
PSR16
PSR25
PSR30
PSR45
PSR60
PSR72
PSR85
PSR105
(480 V) hp 2
3
5
7.5
10
15
20
25
30
40
50
60
75
(600 V) hp 2
5
7.5
10
10
20
25
30
40
50
60
75
100
6.1
9
11
15.2
24.2
28
34
46.2
59.4
68
80
104
UL/CSA, Max FLA 3.4
Using manual motor starter, Manual motor starter (5 kA, 600 V, 40 ВєC)
type 1 coordination will be
MS116
MS132
achieved
Using J fuses, type 1
J type fuse protection (85 kA)
coordination will be
achieved
5A
10 A
15 A
15 A
175 % rating
Max rating
Minimum enclosure size
Fusible disconnect switch
for the above J fuses
35 A
1)
35 A
35 A
35 A
MS495
—
25 A
40 A
45 A
50 A
80 A
100 A
110 A
125 A
175 A
60 A
60 A
90 A
90 A
110 A
125 A
150 A
200 A
305 x 254 x 204 mm / 12 x 10 x 8 in
600 x 400 x 210 mm / 24 x 16 x 8 in
Fusible disconnect switch
OS30
Line contactor
The line contactor is not
required for the softstarter
itself but often used to open
AF9
if OL trips
Using by-pass will reduce
the power loss and allow
more starts per hour
MS450
35 A
254 x 204 x 153 mm / 10 x 8 x 6 in
OS60
Overload protection is used Thermal overload relay
to protect the motor from
over heating
1) Enclosure
PSR37
OS100
TF42DU
AF12
AF16
OS200
TA75DU
AF26
AF30
AF50
AF63
TA110DU
AF75
AF95
AF110
Bypass contacts
Built-in
that has two latching points minimum. For use in pollution degree 2 environment.
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5.9
1SXU000023C0202 Rev. A
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PSR – The compact range
Ordering details
PSR3 ... PSR105
Rated operational voltage Ue, 208-600 V AC
Rated control supply voltage, Us, 100 - 240 V AC
5
PSR3 ... PSR16
PSR25 ... PSR30
480 V
hp
600 V
hp
UL/CSA
Max rated
operational
current Ie
A
230 V
kW
400 V
kW
500 V
kW
208 V
hp
230 V
hp
0.75
1.5
2.2
0.5
0.75
2
2
3.4
0.450 (0.99)
PSR3-600-70
1.5
3
4
1
1.5
3
5
6.1
0.450 (0.99)
PSR6-600-70
Weight
kg (lb)
Catalog number
2.2
4
4
2
2
5
7.5
9
0.450 (0.99)
PSR9-600-70
3
5.5
5.5
3
3
7.5
10
11
0.450 (0.99)
PSR12-600-70
4
7.5
7.5
3
5
10
10
15.2
0.450 (0.99)
PSR16-600-70
5.5
11
15
7.5
7.5
15
20
24.2
0.650 (1.43)
PSR25-600-70
7.5
15
18.5
7.5
10
20
25
28
0.650 (1.43)
PSR30-600-70
7.5
18.5
22
10
10
25
30
34
1.000 (2.20)
PSR37-600-70
11
22
30
15
15
30
40
46.2
1.000 (2.20)
PSR45-600-70
15
30
37
20
20
40
50
59.4
2.200 (4.85)
PSR60-600-70
22
37
45
20
25
50
60
68
2.270 (5.00)
PSR72-600-70
22
45
55
25
30
60
75
80
2.270 (5.00)
PSR85-600-70
30
55
55
30
40
75
100
104
2.270 (5.00)
PSR105-600-70
Rated operational voltage U e, 208-600 V AC
Rated control supply voltage, Us, 24 V DC
PSR37 ... PSR45
PSR60 ... PSR105
5.10
1SXU000023C0202 Rev. A
0.75
1.5
2.2
0.5
0.75
2
2
3.4
0.450 (0.99)
PSR3-600-81
1.5
3
4
1
1.5
3
5
6.1
0.450 (0.99)
PSR6-600-81
2.2
4
4
2
2
5
7.5
9
0.450 (0.99)
PSR9-600-81
3
5.5
5.5
3
3
7.5
10
11
0.450 (0.99)
PSR12-600-81
4
7.5
7.5
3
5
10
10
15.2
0.450 (0.99)
PSR16-600-81
5.5
11
15
7.5
7.5
15
20
24.2
0.650 (1.43)
PSR25-600-81
7.5
15
18.5
7.5
10
20
25
28
0.650 (1.43)
PSR30-600-81
7.5
18.5
22
10
10
25
30
34
1.000 (2.20)
PSR37-600-81
11
22
30
15
15
30
40
46.2
1.000 (2.20)
PSR45-600-81
15
30
37
20
20
40
50
59.4
2.200 (4.85)
PSR60-600-81
22
37
45
20
25
50
60
68
2.270 (5.00)
PSR72-600-81
22
45
55
25
30
60
75
80
2.270 (5.00)
PSR85-600-81
30
55
55
30
40
75
100
104
2.270 (5.00)
PSR105-600-81
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PSR – The compact range
Accessories
Connection kit
PSR16-MS116
PSR30-MS132
For softstarter type
Packing
piece
Weight
kg (lb)
1 piece
PSR3...PSR16 with MS116
1
0.030 (0.07)
PSR16-MS116
PSR25...PSR30 with MS132
1
0.030 (0.07)
PSR30-MS132
Catalog number
PSR37...PSR45 with MS450
1
0.030 (0.07)
PSR45-MS450
PSR60...PSR105 with MS495
1
0.050 (0.11)
PSR105-MS495
For softstarter type
Packing
piece
Weight
kg (lb)
1 piece
5
Fan
PSR45-MS450
PSR105-MS495
Catalog number
PSR3...PSR45
1
0.010 (0.02)
PSR-FAN
PSR60...PSR105
1
0.013 (0.03)
PSR-FAN 60-105 A
For softstarter type
Packing
piece
Weight
kg (lb)
1 piece
PSR60...105
Wire range mm2 1x10...50, 2x10...25
1
0.150 (0.33)
For softstarter type
Packing
piece
Weight
kg (lb)
1 piece
The same accessory for all sizes
1
0.060 (0.13)
Terminal enlargements
PSR-FAN
PSR-FAN 60-105 A
Catalog number
PSLW-72
FieldBus plug connection accessory
PSLW
Catalog number
PS-FBPA
ABB Field Bus Plug suitable for all sizes. See page 5.40 - 5.43
PS-FBPA
Connection kit
Thermal motor
overload protection
Isolating function
Short circuit
protection
Connection
device
Low Voltage Products & Systems
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Softstarter providing
excellent start and stop
5.11
1SXU000023C0202 Rev. A
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Rated insulation voltage Ui
Rated operational voltage Ue
Rated control supply voltage Us
Power consumption
Supply circuit
at 100-240 V AC
at 24 V DC
Max. Power loss at rated Ie
Starting capacity at Ir
Number of starts per hour
standard
with aux. fan
Service factor
Ambient temperature
during operation
during storage
Maximum altitude
Degree of protection
main circuit
control circuit
Connection
main circuit
cable area
PSR – The compact range
Technical data
600 V
208...600 V +10 %/-15 %, 50/60 Hz В±5 %
100...240 V AC, 50/60Hz В±5 % or 24 V DC, +10 %/-15 %,
PSR3
PSR6 PSR9 PSR12 PSR16 PSR25 PSR30
PSR3
PSR6 PSR9
0.7 W
2.9 W 6.5 W
4 x Ir for 6 sec.
See table on page 5.13.
10 1)
20 1)
100 %
PSR12
11.5 W
-25 ВєC to + 60 ВєC (-13 to 140 ВєF) 2)
-40 ВєC to + 70 ВєC (-40 to 158 ВєF)
4000 m (13123 ft) 3)
PSR3
PSR6 PSR9 PSR12
IP20
PSR60
PSR72
PSR85
PSR105
10 VA
PSR16
20.5 W
PSR25
25 W
5W
PSR30 PSR37
36 W
5.5 W
PSR16
PSR25
PSR30
PSR3-PSR16
1 x 2.5mm2
1 x 14 AWG
1 Nm - 9 lb.in
PSR3-PSR16
control circuit
cable area
tightening torque
Signal relays
for Run signal
Resistive load
AC-15 (Contactor)
for Top ramp signal
Resistive load
AC-15 (Contactor)
LED
for On/Ready
for Run/Top Of Ramp
Settings Ramp time during start
Ramp time during stop
Initial- and End Voltage
PSR45
12 VA
tightening torrque
PSR37
IP20
PSR25-PSR30
1 x 2.5 - 10 mm2
1 x 12 - 8 AWG
2.3 Nm - 20 lb.in
PSR37
PSR45
8.1 W
PSR60
3.6 W
PSR72
5.2 W
PSR85
7.2 W
PSR105
6.6 W
PSR45
PSR60
PSR72
IP10
PSR85
PSR105
PSR37-PSR45
PSR60-PSR105
1 x 6 - 35 mm2
1 x 8 - 4 AWG
4.0 Nm - 35 lb.in
PSR25-PSR105
1 x 10 - 95 mm2
1 x 6 - 2/0 AWG
8.0 Nm - 71 lb.in
1 x 1.5 - 2.5 mm2
2 x 1.5 mm2
1 x 16 - 14 AWG
2 x 16 AWG
1 Nm - 9 lb.in
PSR3-PSR16
1 x 1.5 - 2.5 mm2
2 x 1.5 mm2
1 x 16 -14 AWG
2 x 16 AWG
0.6 Nm - 5 lb.in
PSR25-PSR105
240 V AC, 3 A / 24 V DC, 3 A
240 V AC, 0.5 A / 24 V DC, 0.5 A
240 V AC, 3 A / 24 V DC, 3 A
240 V AC, 0.5 A / 24 V DC, 0.5 A
-
240 V AC, 3 A / 24 V DC, 3 A
240 V AC, 0.5 A / 24 V DC, 0.5 A
Green
Green
1-20 sec.
0-20 sec.
40-70%
1) Valid
for 50 % on time and 50 % off time. 4 x Ie for 6 sec., if other data is required, contact your sales office.
Above 40 ВєC (104 ВєF) up to max. 60 ВєC (140 ВєF) reduce the rated current with 0.8 % per ВєC (0.44 % per ВєF).
3) When used at high altitudes above 1000 meters (3281 ft) up to 4000 meters (13123 ft) you need to derate the rated current using the following formula.
2)
[ % of Ie = 100 - x - 1000 ] x = actual altitude for the softstarter in meter
150
[ % of Ie = 100 - x - 3280 ] x = actual altitude for the softstarter in feet
497
5.12
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
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PSR – The compact range
Technical data
Number of starts per hour using PSR softstarters
Motor
current
Ie
3A
6A
9A
12 A
16 A
Starts/hour without auxiliary fan
10
20
30
40
50
60
PSR3
PSR6
PSR9
PSR12
PSR12
PSR16
PSR25
PSR16
PSR25
PSR30
25 A
30 A
PSR25 PSR30
PSR30
PSR37
37 A
45 A
PSR37
PSR45
PSR60
PSR72 PSR85 PSR105
PSR45
PSR60
PSR72 PSR85 PSR105
-
PSR37
PSR45
60 A
72 A
85 A
105 A
PSR60
PSR72 PSR85
PSR72 PSR85
PSR105
PSR85
PSR105
PSR105
-
PSR60
PSR72
PSR85
PSR105
PSR37
PSR45
Starts/hour with auxiliary fan
80
PSR9
PSR16 PSR25
PSR30
PSR37
PSR45
PSR60
PSR105
-
100
PSR6
PSR60
PSR72
-
-
10
20
30
40
50
PSR3
PSR6
PSR9
PSR12
PSR16
PSR25
PSR30
60
PSR16
PSR25
PSR30
PSR37
80
100
PSR9
PSR12
PSR25
PSR30
PSR37
PSR45
PSR45
PSR45
PSR60
PSR60
PSR72
PSR72
PSR85 PSR105
PSR85
PSR105
PSR105
-
-
Data based on an ambient temperature of 40 В°C (104 ВєF), starting current of 4 x Ie and ramp time 6 seconds.
For more optimized selections, or to use PSR for heavy duty starts, please use the softstarter selection program, prosoft.
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.13
1SXU000023C0202 Rev. A
5
Notes
5
5.14
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Softstarters
Type PSE
5
Product description
•Wide rated operational voltage 208 – 600 V AC
•Wide rated control supply voltage 100 – 250 V, 50/60 Hz
•Rated operational current 18 to 370 A
•Wide ambient temperature range, -25 to +60 ºC (-13 to 140 ºF)
•Coated circuit boards for reliable operation in harsh environment
•Built-in by-pass on all sizes, saving energy and reducing installation time
• U ser friendly HMI with illuminated language neutral display and four button keypad
•Optional external keypad, IP66
•Torque control for excellent control of pumps
•Current limit, adjustable between 1.5 – 7 x Ie
•Motor overload protection with classes 10A, 10, 20 and 30
•Motor underload protection to detect pumps running dry
•Locked rotor protection, detecting jammed pumps
•Kick start to start jammed pumps or conveyor belts
•Analog output showing operational current, 4 – 20 mA
•Optional fieldbus communication using Profibus, Modbus, Devicenet or CANopen
• Sophisticated algorithm eliminating the DC-component and thereby providing excellent starting performance.
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.15
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PSE – The efficient range
Description
The PSE softstarter range is the world’s first compact softstarters with Torque Control. This makes the PSE range an
excellent choice for pumping application where water hammering normally is a big problem. With its compact design
and advanced functionality, the PSE is also a very efficient
solution for other common applications such as compressors
and fans.
Torque control
The most important function when stopping pumps is torque
control. Since the PSE softstarter is optimized for controlling
pumps, this feature is a must.
Built-in by-pass for energy saving
Using the built-in by-pass after reaching full voltage will greatly reduce the power loss and thereby save energy. In the PSE
softstarter range, the by-pass is built-in on all sizes, which will
give the most compact starting solution and reduce the need
for wiring during installation.
Coated circuit boards
All circuit boards in the new PSE softstarter have a protective
coating to ensure a reliable operation even in tough environments like wastewater plants, where corrosive gases and
acids may exist.
5.16
1SXU000023C0202 Rev. A
Motor protection
The PSE softstarter is equipped with built-in electronic overload protection, protecting the motor from overheating. Since
no additional overload device is needed, our efficient design
saves both space, installation time, and ultimately money.
Analog output
The analog output terminals can be connected to an analog
current meter to show the current during operation and thereby eliminating the need for an additional current transformer.
The analog output signal can also be used as an analog input
to a PLC.
Display and keypad
The set-up of the PSE softstarter is done by using the four
button keypad and the illuminated display, providing a quick
and easy set-up. While operating, the display will also provide
important status information such as current and voltage.
External keypad
As an option the PSE softstarter can be equipped with an
external keypad for easy set-up and monitoring of the unit
without opening the enclosure door. The keypad can also be
used to copy parameters between different softstarters.
Low Voltage Products & Systems
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PSE – The efficient range
Description
The PSE Softstarter can be selected according to the rated
motor power in normal duty applications like pumps, compressors, elevators, escalators, short conveyor belts and bow
thrusters. See page 5.20.
Screw mounting
For heavy duty applications like centrifugal fans, crushers,
mixers, mills, stirrers and long conveyor belts, select a
softstarter from page 5.21. The softstarter selection tool prosoft
can also be used for a more optimized selection.
Input for reset of faults
5
Analog output
3 output signal relays
(RUN, TOR, Event)
Built-in by-pass
All data available
on the front
Settings
Green ready LED
Flashing - Suppy available
Steady - Main available
Green run LED
Flashing - Ramping up/down
Steady - TOR
Yellow protection LED
Red fault LED
Back-lit display
User friendly keypad
Similar as for PST(B)
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Four digits showing
values and messages
Icon’s for showing functions.
Language neutral
5.17
1SXU000023C0202 Rev. A
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PSE – The efficient range
Overview
5
PSE18 ... PSE105
Softstarter
Normal start
In-line connected
PSE18
PSE25
PSE30
PSE37
PSE45
PSE60
PSE72
PSE85
PSE105
(480 V) hp
10
15
20
25
30
40
50
60
75
(600 V) hp
15
20
25
30
40
50
60
75
100
UL/CSA, Max FLA
18
25
28
34
42
60
68
80
104
T3S125TW
T3S150TW
T3S225TW
T4S250TW
50 A
70 A
100 A
110 A
125 A
175 A
80 A
100 A
125 A
150 A
175 A
225 A
Using MCCB only, type 1
MCCB (25 kA/600V, 35 kA/480V, 40В°C)
coordination will be achieved
T3S070TW
T3S100TW
Using J fuses, type 1
J type fuse protection (85 kA)
coordination will be
achieved
30 A
40 A
45 A
175 % rating
Max rating
40 A
50 A
60 A
Minimum enclosure size 1)
Fusible disconnect switch
for the above J fuses
600 x 500 x 300 mm / 24 x 20 x 12 in
Fusible disconnect switch
OS30
OS60
The line contactor is not
required for the softstarter
itself but often used to open
if OL trips
Line contactor
Overload protection is used
to protect the motor from
over heating
Electronic overload relay
The by-pass will reduce the
power loss of the softstarter
By-pass
1) Enclosure
T5S300TW
AF26
AF30
OS100
AF50
OS200
AF63
AF75
AF95
AF110
Built-in
Built-in
that has two latching points minimum. For use in pollution degree 2 environment.
5.18
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
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PSE – The efficient range
Overview
5
PSE142 ... PSE170
PSE210 ... PSE370
Softstarter
Normal start
In-line connected
PSE142
PSE170
PSE210
PSE250
PSE300
PSE370
(480 V) hp
100
125
150
200
250
300
(600 V) hp
125
150
200
250
300
350
UL/CSA, Max FLA
130
169
192
248
302
361
MCCB (25 kA/600V, 35 kA/480V, 40В°C)
Using MCCB only, type 1
coordination will be achieved
Max rating
T5S400BW
T6S600BW
Using J fuses, type 1
J type fuse protection (85 kA)
coordination will be
225 A
250 A
achieved
175 % rating
300 A
Max rating
350 A
T6S800BW
300 A
400 A
500 A
600 A
450 A
500 A
600 A
700 A
900 x 760 x 300 mm /
36 x 30 x 12 in
Minimum enclosure size 1)
Fusible disconnect switch
for the above J fuses
Fusible disconnect switch
The line contactor is not
required for the softstarter
itself but often used to open
if OL trips
Line contactor
Overload protection is used
to protect the motor from
over heating
Electronic overload relay
The by-pass will reduce the
power loss of the softstarter
By-pass
1200 x 900 x 300 mm / 48 x 36 x 12 in
OS400
AF145
AF185
OS600
AF210
AF260
AF300
AF400
Built-in
How to select correct size
By using the guide here, you can quickly
select a suitable softstarter for the most
common applications.
If a more precise selection is required,
you can use prosoft, a selection software
available at www.abb.com/lowvoltage
1) Enclosure
MCCB (25 kA/600V, 50 kA/480V, 40В°C)
Built-in
Quick guide for selection
Heavy duty start class 30
Ordering - see page 5.21
Typical applications
• Bow thruster • Centrifugal pump
• Centrifugal fan • Conveyor belt (long)
• Compressor • Conveyor belt (short) • Crusher
• Mill
• Elevator
• Escalator
• Mixer
• Stirrer
If more than 10 starts/h
Select one size larger than the standard selection
Normal start Class 10
Ordering - see page 5.20
!
that has two latching points minimum. For use in pollution degree 2 environment.
Low Voltage Products & Systems
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5.19
1SXU000023C0202 Rev. A
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PSE – The efficient range
Normal starts, class 10, in-line, ordering details
PSE18 ... PSE370
Rated operational voltage, Ue, 208 - 600 V AC
Rated control supply voltage, Us, 100 - 250 V AC, 50/60 Hz
5
PSE18 ... PSE105
PSE142 ... PSE170
230 V
hp
480 V
hp
600 V
hp
UL/CSA
Max rated
operational
current Ie
A
Weight
kg (lb)
5
5
10
15
18
2.4 (5.29)
PSE18-600-70
7.5
7.5
15
20
25
2.4 (5.29)
PSE25-600-70
7.5
10
20
25
28
2.4 (5.29)
PSE30-600-70
10
10
25
30
34
2.4 (5.29)
PSE37-600-70
30
10
15
30
40
42
2.4 (5.29)
PSE45-600-70
37
20
20
40
50
60
2.4 (5.29)
PSE60-600-70
37
45
20
25
50
60
68
2.5 (5.51)
PSE72-600-70
22
45
55
25
30
60
75
80
2.5 (5.51)
PSE85-600-70
30
55
75
30
40
75
100
104
2.5 (5.51)
PSE105-600-70
40
75
90
40
50
100
125
130
4.2 (9.26)
PSE142-600-70
45
90
110
60
60
125
150
169
4.2 (9.26)
PSE170-600-70
59
110
132
60
75
150
200
192
12.4 (27.34)
PSE210-600-70
75
132
160
75
100
200
250
248
13.9 (30.64)
PSE250-600-70
90
160
200
100
100
250
300
302
13.9 (30.64)
PSE300-600-70
110
200
250
125
150
300
350
361
13.9 (30.64)
PSE370-600-70
230 V
kW
400 V
kW
500 V
kW
4
7.5
11
5.5
11
15
7.5
15
18.5
9
18.5
22
11
22
15
30
18.5
208 V
hp
Catalog number
PSE210 ... PSE370
5.20
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
PSE – The efficient range
Heavy duty starts, class 30, in-line, ordering details
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PSE18 ... PSE370
Rated operational voltage, Ue, 208 - 600 V AC
Rated control supply voltage, Us, 100 - 250 V AC, 50/60 Hz
PSE18 ... PSE105
PSE142 ... PSE170
230 V
kW
400 V
kW
500 V
kW
208 V
hp
230 V
hp
480 V
hp
600 V
hp
UL/CSA
Max rated
operational
current Ie
A
3
5.5
7.5
3
3
7.5
10
11
2.4 (5.29)
PSE18-600-70
4
7.5
11
5
5
10
15
18
2.4 (5.29)
PSE25-600-70
5.5
11
15
7.5
7.5
15
20
25
2.4 (5.29)
PSE30-600-70
7.5
15
18.5
7.5
7.5
20
25
28
2.4 (5.29)
PSE37-600-70
9
18.5
22
10
10
25
30
34
2.4 (5.29)
PSE45-600-70
11
22
30
15
15
30
40
42
2.4 (5.29)
PSE60-600-70
15
30
37
20
20
40
50
60
2.5 (5.51)
PSE72-600-70
18.5
37
45
25
25
50
60
68
2.5 (5.51)
PSE85-600-70
22
45
55
30
30
60
75
80
2.5 (5.51)
PSE105-600-70
30
55
75
40
40
75
100
104
4.2 (9.26)
PSE142-600-70
40
75
90
50
50
100
125
130
4.2 (9.26)
PSE170-600-70
45
90
110
60
60
125
150
169
12.4 (27.34)
PSE210-600-70
59
110
132
75
75
150
200
192
13.9 (30.64)
PSE250-600-70
75
132
160
75
75
200
250
248
13.9 (30.64)
PSE300-600-70
90
160
200
125
125
250
300
302
13.9 (30.64)
PSE370-600-70
Weight
kg (lb)
5
Catalog number
PSE210 ... PSE370
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5.21
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PSE – The efficient range
Accessories
Cable connectors for Al and Cu cables
5
ATK...
For
softstarter type
Wire range
mm2 (AWG)
Tightening
torque max. Nm (lb-in)
Packing
piece
Weight
kg (lb)
1 piece
PSE142 …170
25-150
(4 AWG - 300 MCM)
13.5 (275 lb-in)
3
0.100 (0.220)
ATK185
PSE210 … 370
25-185
(4 AWG - 400 MCM)
43 (375 lb-in)
3
0.168 (0.370)
ATK300
PSE210 … 370
2 x 25-240
(2 x 4 AWG - 500 MCM)
43 (375 lb-in)
3
0.434 (0.957)
ATK300/2
Catalog number
Terminal enlargements
LW...
For
softstarter type
Dimensions
hole Гё
mm (in)
Bar
mm (in)
Packing
piece
Weight
kg (lb)
1 piece
PSE142...170
10.5 (0.413)
20 x 5 (0.787 x 0.197)
1
0.450 (0.992)
LW185
PSE210...370
13 (0.512)
40 x 6 (1.575 x 0.236)
1
1.230 (2.712)
LW300
Req. qty
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
Terminal nut washer kits 1)
For
softstarter type
LE185
Catalog number
PSE142...170
2
2
0.200 (0.441)
LE185
PSE210...370
2
2
0.300 (0.661)
LE300
Req. qty
Packing
piece
Weight
kg (lb)
1 piece
2
2
2
2
0.220 (0.485)
0.280 (0.617)
For
softstarter type
Packing
piece
Weight
kg (lb)
1 piece
PSE18...370
1
–
For
softstarter type
Packing
piece
Weight
kg (lb)
1 piece
The same accessory for all sizes
1
0.060 (0.132)
Terminal shrouds
LT ... -AL
For
softstarter type
PSE142...170
PSE210...370
Suitable for
Compression lugs
Compression lugs
Catalog number
LT185-AL
LT300-AL 2)
External keypad including a 3m cable
PSEEK
Catalog number
PSEEK
Fieldbus plug connection accessory
PS-FBPA
1) The
2) The
Catalog number
PS-FBPA
ABB Field Bus Plug suitable for all sizes. See page 5.40 - 5.43
terminal nut washer kits come standard with the PSE unit.
LT300-AL is not compatible with ATK300/2 cable connector.
5.22
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
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PSE – The efficient range
Technical data
Rated insulation voltage Ui
Rated operational voltage Ue
Rated control supply voltage Us
600 V
208 ... 600 V +10 %/-15 %
100 ... 250 V +10 %/-15 %, 50/60 Hz В±5 %
Rated control circuit voltage Uc
Internal 24 V DC
Scaling
Starting capacity
Number of starts per hour
Overload capability,
Overload Class
Ambient temperature
During operation
During storage
Maximum Altitude
Degree of protection
Main circuit
Supply and Control circuit
Main circuit
Built-in By-pass
Cooling system - Fan cooled
4xIe for 10 sec.
10 1)
Control circuit
Number of inputs
Signal indication LED’s
On / Ready
Run / TOR
Protection
Fault
Protections
Electronic overload
Locked rotor protection
Underload protection
10
-25 … +60 °C (-13 to 140 ºF) 2)
-40 … +70 °C (-40 to 158 ºF)
4000 m (13123 ft) 3)
IP00
IP20
(thermostat controlled)
HMI for settings
Display
Keypad
Main settings
Setting current
Ramp time during start
Ramp time during stop
Initial / end voltage
Current limit
Torque control for start
Torque control for stop
Kick start
Signal relays
Number of signal relays
K2
K3
K1
Rated operational voltage Ue
Rated thermal current Ith
Rated operational current Ie
at AC-15 (Ue = 250 V)
1)
2)
3)
Analog output
Output signal reference
Type of output signal
Fixed at 1.2 x Ie
Yes
Field bus connection
Connection for
Yes
ABB FieldBusPlug
External keypad
Display LCD type
Ambient temperature
during operation
during storage
Degree of protection
4 7-segments and icons. Illuminated
2 selection keys and 2 navigation keys
Size dependent
1-30 sec
0-30 sec
30-70%
1,5-7xIe
Yes / No
Yes / No
Off, 30-100%
4 ... 20 mA
I Amp
3 (start, stop, reset of faults)
5
Green flashing / steady
Green flashing / steady
Yellow
Red
Yes (Class 10A, 10, 20, 30)
Yes
Yes
Yes (option)
-25 … +60 °C (-13 to 140 ºF)
-40 … +70 °C (-40 to 158 ºF)
IP66
Time (s)
10 000
1000
100
3
Run signal
TOR (By-pass) signal
Event signal
250 V AC / 24 V DC 4)
3A
1
0
1.5 A
Class 30
Class 20
Class 10
Class 10A
10
0
1
2
3
4
5
6
7
8
Current (x Ie)
Tripping curves for electronic overload protection (Cold)
Valid for 50 % on time and 50 % off time, with 3.5 x Ie for 7 seconds. If other data is required, please contact your sales office
Above 40 ВєC (104 ВєF) up to max. 60 ВєC (140 ВєF) reduce the rated current with 0.6 % per ВєC (0.33 % per ВєF).
When used at high altitudes above 1000 meters (3281 ft) up to 4000 meters (13123 ft) you need to derate the rated current using the following formula.
[ % of Ie = 100 - x - 1000 ] x = actual altitude for the softstarter in meter
150
[ % of Ie = 100 - x - 3280 ] x = actual altitude for the softstarter in feet
497
4) A
common voltage needs to be used for all 3 signal relays.
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.23
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PSE – The efficient range
Technical data
Cross section of connection cables
Softstarter
PSE18 ... PSE105
PSE142 ... PSE170
PSE210 ... PSE370
Main circuit
Connection clamp
5
Solid/stranded
1 x mm2 (AWG)
2.5 – 70 (14-1/0)
See accessories
Solid/stranded
mm2 (AWG)
2.5 – 70 (14-1/0)
See accessories
2x
Tightening torque
Nm (lb-in)
(recommended)
9 (79.66)
See accessories
20
17.5
Connection bar
5
E1859D
E1858D
5
Гё 8.5
Гё 10.2
Width and thickness
mm (in)
13 (0.512) x 3 (0.118)
17.5 (0.689) x 5 (0.197)
20 (0.787) x 5 (0.197)
Hole diameter
mm (in)
6.5 (0.256)
8.5 (0.335)
10.2 (0.402)
Nm (lb-in)
9 (79.66)
18 (159.31)
28 (247.82)
Solid/stranded
1 x mm2 (AWG)
2.5 (14)
2.5 (14)
2.5 (14)
Solid/stranded
2 x mm2 (AWG)
1.5 (16)
1.5 (16)
1.5 (16)
0.5 (4.43)
0.5 (4.43)
0.5 (4.43)
Tightening torque
(recommended)
Supply and control circuit
Connection clamp
Tightening torque
Nm (lb-in)
(recommended)
Semi-conductor fuse ratings and power losses
Overload protection
For
Softstarter
Current
range
Max
power loss
at rated Ie
(Internal by-pass)
Max semi-conductor fuse rating - main circuit
Coordination type 2 (85 kA)
Supply circuit power
requirements 1)
Bussman Fuses, DIN43 620
Type
Type
A
W
A
Type
Size
VA/VA pull in
PSE18
Integrated
5.4-18
0.2
40
170M1563
000
16
PSE
1) For
PSE25
Integrated
7.5-25
0.4
50
170M1564
000
16
PSE30
Integrated
9-30
0.5
80
170M1566
000
16
PSE37
Integrated
11.1-37
0.8
100
170M1567
000
16
PSE45
Integrated
13.5-45
1.2
125
170M1568
000
16
PSE60
Integrated
18-60
2.2
160
170M1569
000
16
PSE72
Integrated
21.6-72
3.1
250
170M1571
000
16
PSE85
Integrated
25.5-85
4.3
315
170M1572
000
16
PSE105
Integrated
31.8-106
6.6
400
170M3819
1
16
PSE142
Integrated
42.9-143
12.1
450
170M5809
2
16
PSE170
Integrated
51.3-171
17.6
500
170M5810
2
16
PSE210
Integrated
63-210
8.8
630
170M5812
2
23/350
PSE250
Integrated
75-250
12.5
700
170M5813
2
23/350
PSE300
Integrated
90.6-302
18
800
170M6812
3
23/350
PSE370
Integrated
111-370
27.4
900
170M6813
3
23/350
the supply circuit use a maximum 6 A time-delay fuse or an MCB with type C characteristics.
5.24
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Softstarters
Type PST
5
Description
• Wide rated operational voltage 208 – 690 V AC
• Wide rated control supply voltage 100 – 250 V, 50/60 Hz
• Rated operational current 30 to 1050 A (Up to 1810 A inside delta)
• Wide ambient temperature range, -25 to +50 ºC (-13 to 122 ºF)
• Both in line and inside delta connection
• Coated circuit boards available, for reliable operation even in harsh environments
• Full text display in 14 languages and 4 button keypad for easy set-up and operation
• Optional external keypad, IP66
• Built-in by-pass contactor on PSTB (from 370 A) for energy saving and easy installation
• Prepared for external by-pass on PST (30 – 300 A)
• Torque Control for excellent control of pumps
• Current limit, adjustable between 1.5 – 7 x Ie
• Fieldbus communication using Profibus, Modbus, Devicenet or CANopen
• Dual motor overload protection with classes 10A, 10, 20 and 30
• Adaptable motor underload protection to detect pumps running dry
• Adaptable locked rotor protection to detect jammed pumps
• PTC protection to protect the motor from overheating
• Adjustable kick start to start jammed pumps
• Programmable output signal relays
• Programmable pre-warning functions
• Event log with time stamp
• Analog output showing current, voltage, power factor etc.
0 – 10 V, 0 – 20 mA, 4 – 20 mA
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.25
1SXU000023C0202 Rev. A
rs
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a
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So ype
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PST(B) – The advanced range
Description
The PST(B) softstarter is the most advanced softstarter in the
ABB product portfolio and is equipped with almost all imaginable features. This makes the PST(B) ideal for almost every
application.
5
Torque Control
The ABB torque control function is developed together with
pump manufacturers to ensure the best possible pump stop,
eliminating problems with water hammering and pressure
surges.
By-pass for energy saving
By-passing the softstarter after reaching full voltage, will save
energy and reduce the heat generation. The PST softstarters
are equipped with extra terminals making the connection of
an external by-pass contactor easier and allowing all protections to be active during by-pass. On the PSTB softstarters,
an ABB AF-contactor is already built-in, ensuring a compact
starting solution with minimal wiring during installation.
Advanced protections
The PST(B) softstarters are equipped with almost all protections imaginable for protecting the motor, the softstarter and
the application. To offer more flexibility, all protections can be
tailored to your specific needs.
5.26
1SXU000023C0202 Rev. A
Flexible analog output
The analog output terminals can be connected to an analog
current meter to show the current during operation and thereby eliminating the need for an additional current transformer.
The analog output signal can also be used as an analog input
to a PLC.
Fieldbus communication
Using the ABB FieldBusPlug, all the most common fieldbus
protocols are supported. Using the PLC system it is possible
to set-up the softstarter, read status information and also to
control the softstarter.
Display and keypad
The PST(B) softstarter is equipped with a full text display
showing all information in clear text in your own language. To
make it even easier to set-up, there are standard settings for
many common applications, such as centrifugal pump. Selecting this will automatically provide all required settings including
torque control when stopping.
External keypad
As an option, the PST(B) softstarter can be equipped with an
external keypad for easy set-up and monitoring of the unit
without opening the enclosure door. The keypad can also be
used to copy parameters between different softstarters.
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
So
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Ty tsta
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PS rs
T
PST(B) – The advanced range
Description
The PST Softstarter can be selected
according to the rated motor power in
normal duty applications like pumps,
compressors, elevators, escalators,
short conveyor belts and bow thrusters.
See page 5.30 - 5.31, For heavy duty
applications like centrifugal fans, crushers,
mixers, mills, stirrers and long conveyor
belts, select a softstarter from page 5.32 5.33. The softstarter selection tool prosoft
can also be used for a more optimized
selection.
2 programmable inputs
5
3 programmable
output signal relays
Built-in by-pass on PSTB
Extra terminals on PST
Inside Delta
In-Line
100 A
Screw mounting
All data available
on the front
58 A
100 A
Analog output
or PTC input
100 A
In-Line and Inside Delta connection
of PST30 … PSTB1050
• Green on LED
• Yellow protection LED
• Red fault LED
Full text display
in 14 languages
User friendly keypad
Pre set application
settings
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
External keypad with same
design as the fixed one
5.27
1SXU000023C0202 Rev. A
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PST(B) – The advanced range
Overview
5
PST30 ... PST72
PST85 ... PST142
Softstarter
Normal start
In-Line connected
PST30
PST37
PST44
PST50
PST60
PST72
PST85
PST105
PST142
(480 V) hp
20
25
30
40
40
50
60
75
100
(600 V) hp
25
30
40
50
50
60
75
100
125
UL/CSA, Max FLA
28
34
42
54
60
68
80
104
130
Using MCCB only, type 1
coordination will be achieved
MCCB (10kA, 480-600 V, 40 ВєC)
Ts3
Using J fuses, type 1
J type fuse protection (85 kA)
coordination will be
achieved
45 A
50 A
70 A
175 % rating
Max rating
Minimum enclosure size
Fusible disconnect switch
for the above J fuses
The line contactor is not
required for the softstarter
itself but often used to
open if OL trips
90 A
110 A
1)
90 A
150 A
1) Enclosure
100 A
175 A
110 A
225 A
500 x 500 x 300 mm / 20 x 20 x 12 in
125 A
175 A
225 A
250 A
350 A
400 A
600 x 500 x 300 mm / 24 x 20 x 12 in
Fusible disconnect switch
OS60
OS100
OS200
OS400
Line contactor
AF30
AF50
Overload protection is used Electronic overload relay
to protect the motor from
over heating
The bypass contactor will
reduce the power loss of
the softstarter. All softstarters can be operated without
by-pass
T4
AF63
AF75
AF95
AF110
AF145
AF75
AF110
Built-in
By-pass contactor (AC-1)
AF16
AF26
AF30
AF50
that has two latching points minimum. For use in pollution degree 2 environment.
5.28
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
So
f
Ty tsta
pe rte
PS rs
T
PST(B) – The advanced range
Overview
5
PST175 ... PST300
PSTB370 ... PSTB470
PSTB570 ... PSTB1050
Softstarter
Normal start
In-Line connected
PST175
PST210
PST250
PST300
PSTB370
PSTB470
PSTB570
PSTB720
PSTB840
PSTB1050
(480 V) hp
125
150
200
250
300
400
500
600
700
900
(600 V) hp
150
200
250
300
350
500
600
700
800
1000
UL/CSA, Max FLA
156
192
248
302
361
480
590
720
840
1062
Using MCCB only, type 1
coordination will be achieved
MCCB (18 kA, 480-600 V, 40 ВєC)
T4
Using J or L fuses, typeВ 1 J or L type fuse protection (85 kA)
coordination will be
achieved
250 A
300 A
400 A
175 % rating
Max rating
Minimum enclosure size
Fusible disconnect switch
for the above J fuses
The line contactor is not
required for the softstarter
itself but often used to
open if OL trips
400 A
1)
MCCB (30 kA, 480-600 V, 40 ВєC)
T5
450 A
500 A
600 A
600 A
700 A
1000 A
1200 A
T8
1400 A
1800 A
-
-
-
-
AF1350
AF1650
1200 A
1220 x 915 x 407 mm /48 x 36 x 16 in
Fusible disconnect switch
OS400
OS600
OS800
OS1200
Line contactor
AF185
AF210
AF260
AF300
AF400
AF580
AF750
Built-in
By-pass contactor (AC-1)
AF145
How to select correct size
By using the guide here, you can quickly
select a suitable softstarter for the most
common applications.
If a more precise selection is required,
you can use prosoft, a selection software
available at www.abb.com/lowvoltage
1) Enclosure
T7
800 A
760 x 760 x 300 mm / 30 x 30 x 12 in
Overload protection is used Electronic overload relay
to protect the motor from
over heating
The bypass contactor will
reduce the power loss of
the softstarter. All softstarters can be operated without
by-pass
MCCB (42 kA, 480-600 V, 40 ВєC)
T6
AF185
AF210
Built-in
Quick guide for selection
Normal start Class 10
Heavy duty start class 30
Ordering - see page 5.30 - 5.31
Ordering - see page 5.32 - 5.33
Typical applications
• Bow thruster • Centrifugal pump
• Centrifugal fan • Conveyor belt (long)
• Compressor • Conveyor belt (short) • Crusher
• Mill
• Elevator
• Escalator
• Mixer
• Stirrer
If more than 10 starts/h
Select one size larger than the standard selection
!
that has two latching points minimum. For use in pollution degree 2 environment.
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.29
1SXU000023C0202 Rev. A
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a
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PST(B) – The advanced range
Normal starts, class 10, In-Line, ordering details
PST30 ... PSTB1050
Rated operational voltage Ue, 208 - 600 V
Rated control supply voltage, Us, 100 - 250 V AC, 50/60 Hz
5
PST30 ... PST72
PST85 ... PST142
400 V
kW
500 V
kW
690 V
kW
208 V
hp
230 V
hp
480 V
hp
600 V
hp
UL/CSA
Max rated
operational
current Ie
A
Weight
kg (lb)
Catalog number *)
15
18.5
-
7.5
10
20
25
28
4.80 (10.58)
18.5
22
-
10
10
25
30
34
4.80 (10.58)
PST30-600-70 в– PST37-600-70 в– 22
25
-
10
15
30
40
42
4.80 (10.58)
PST44-600-70 в– 25
30
-
15
20
40
50
54
4.80 (10.58)
PST50-600-70 в– 30
37
-
20
20
40
50
60
5.00 (11.02)
PST60-600-70 в– 37
45
-
20
25
50
60
68
5.00 (11.02)
PST72-600-70 в– 45
55
-
25
30
60
75
80
11.20 (24.69)
PST85-600-70 в– 55
75
-
30
40
75
100
104
13.00 (28.66)
PST105-600-70 в– 75
90
-
40
50
100
125
130
13.00 (28.66)
PST142-600-70 в– 90
110
-
50
60
125
150
156
21.50 (47.40)
PST175-600-70 в– 110
132
-
60
75
150
200
192
21.50 (47.40)
PST210-600-70 в– 132
160
-
75
100
200
250
248
23.00 (50.71)
PST250-600-70 в– 160
200
-
100
100
250
300
302
23.00 (50.71)
PST300-600-70 в– 200
257
-
125
150
300
350
361
31.00 (68.34)
PSTB370-600-70 в– 250
315
-
150
200
400
500
480
31.00 (68.34)
PSTB470-600-70 в– 315
400
-
200
250
500
600
590
52.00 (114.64) PSTB570-600-70 в– 400
500
-
250
300
600
700
720
55.00 (121.25) PSTB720-600-70 в– 450
600
-
300
350
700
800
840
60.00 (133.28) PSTB840-600-70 в– 560
730
-
400
450
900
1000
1062
60.00 (133.28) PSTB1050-600-70 в– PST30 ... PSTB1050
Rated operational voltage Ue, 400 - 690 V
PST175 ... PST300
PSTB370 ... PSTB470
Rated control supply voltage, Us, 100 - 250 V AC, 50/60 Hz
15
18.5
25
-
-
20
25
28
4.80 (10.58)
PST30-690-70 в– 18.5
22
30
-
-
25
30
34
4.80 (10.58)
PST37-690-70 в– 22
25
37
-
-
30
40
42
4.80 (10.58)
PST44-690-70 в– 25
30
45
-
-
40
50
54
4.80 (10.58)
PST50-690-70 в– 30
37
55
-
-
40
50
60
5.00 (11.02)
PST60-690-70 в– 37
45
59
-
-
50
60
68
5.00 (11.02)
PST72-690-70 в– 45
55
75
-
-
60
75
80
11.20 (24.69)
PST85-690-70 в– 55
75
90
-
-
75
100
104
13.00 (28.66)
PST105-690-70 в– 75
90
132
-
-
100
125
130
13.00 (28.66)
PST142-690-70 в– 90
110
160
-
-
125
150
156
21.50 (47.40)
PST175-690-70 в– 110
132
184
-
-
150
200
192
21.50 (47.40)
PST210-690-70 в– 132
160
220
-
-
200
250
248
23.00 (50.71)
PST250-690-70 в– 160
200
257
-
-
250
300
302
23.00 (50.71)
PST300-690-70 в– 200
257
355
-
-
300
350
361
31.00 (68.34)
PSTB370-690-70 в– 250
315
450
-
-
400
500
480
31.00 (68.34)
PSTB470-690-70 в– 315
400
560
-
-
500
600
590
52.00 (114.64) PSTB570-690-70 в– 400
500
710
-
-
600
700
720
55.00 (121.25) PSTB720-690-70 в– 450
600
800
-
-
700
800
840
60.00 (133.28) PSTB840-690-70 в– 560
730
1000
-
-
900
1000
1062
60.00 (133.28) PSTB1050-690-70 в– *)
PSTB570 ... PSTB1050
в– 5.30
1SXU000023C0202 Rev. A
Add code letter in Type acc.
to below:
p
No code letter = Normal
T = Coated PCBs
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
So
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Ty tsta
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PS rs
T
PST(B) – The advanced range
Normal starts, class 10, Inside Delta, ordering details
PST30...PSTB1050
Rated operational voltage Ue, 208 - 600 V
Rated control supply voltage, Us, 100 - 250 V AC, 50/60 Hz
PST30 ... PST72
PST85 ... PST142
400 V
kW
500 V
kW
690 V
kW
208 V
hp
230 V
hp
480 V
hp
600 V
hp
UL/CSA
Max rated
operational
current Ie
A
25
30
-
10
15
30
40
42
4.80 (10.58)
PST30-600-70 в– 30
37
-
15
20
40
50
54
4.80 (10.58)
PST37-600-70 в– 37
45
-
20
25
50
60
72
4.80 (10.58)
PST44-600-70 в– 45
55
-
25
30
60
75
80
4.80 (10.58)
PST50-600-70 в– 55
75
-
30
40
75
100
104
5.00 (11.02)
PST60-600-70 в– 59
80
-
30
40
75
100
104
5.00 (11.02)
PST72-600-70 в– 75
90
-
40
50
100
125
130
11.20 (24.69)
PST85-600-70 в– 90
110
-
50
60
125
150
156
13.00 (28.66)
PST105-600-70 в– 132
160
-
60
75
150
200
192
13.00 (28.66)
PST142-600-70 в– 160
200
-
75
100
200
250
248
21.50 (47.40)
PST175-600-70 в– 184
250
-
100
100
250
300
302
21.50 (47.40)
PST210-600-70 в– 220
295
-
125
150
300
350
361
23.00 (50.71)
PST250-600-70 в– 257
355
-
150
200
400
500
480
23.00 (50.71)
PST300-600-70 в– 355
450
-
200
250
500
600
590
31.00 (68.34)
PSTB370-600-70 в– 450
600
-
250
300
600
700
720
31.00 (68.34)
PSTB470-600-70 в– 540
700
-
300
350
700
800
840
52.00 (114.64)
PSTB570-600-70 в– 710
880
-
400
500
1000
1200
1247
55.00 (121.25)
PSTB720-600-70 в– 800
1000
-
500
600
1200
1500
1454
60.00 (133.28)
PSTB840-600-70 в– 1000
1250
-
600
700
1500
1800
1839
60.00 (133.28)
PSTB1050-600-70 в– Weight
kg (lb)
Catalog number *)
5
PST30 ... PSTB1050
Rated operational voltage Ue, 400 - 690 V
Rated control supply voltage, Us, 100 - 250 V AC, 50/60 Hz
PST175 ... PST300
PSTB370 ... PSTB470
25
30
45
-
-
30
40
42
4.80 (10.58)
PST30-690-70 в– 30
37
55
-
-
40
50
54
4.80 (10.58)
PST37-690-70 в– 37
45
59
-
-
50
60
72
4.80 (10.58)
PST44-690-70 в– 45
55
75
-
-
60
75
80
4.80 (10.58)
PST50-690-70 в– 55
75
90
-
-
75
100
104
5.00 (11.02)
PST60-690-70 в– 59
80
110
-
-
75
100
104
5.00 (11.02)
PST72-690-70 в– 75
90
132
-
-
100
125
130
11.20 (24.69)
PST85-690-70 в– 90
110
160
-
-
125
150
156
13.00 (28.66)
PST105-690-70 в– 132
160
220
-
-
150
200
192
13.00 (28.66)
PST142-690-70 в– 160
200
257
-
-
200
250
248
21.50 (47.40)
PST175-690-70 в– 184
250
315
-
-
250
300
302
21.50 (47.40)
PST210-690-70 в– 220
295
400
-
-
300
350
361
23.00 (50.71)
PST250-690-70 в– 257
355
500
-
-
400
500
480
23.00 (50.71)
PST300-690-70 в– 355
450
600
-
-
500
600
590
31.00 (68.34)
PSTB370-690-70 в– 450
600
800
-
-
600
700
720
31.00 (68.34)
PSTB470-690-70 в– 540
700
960
-
-
700
800
840
52.00 (114.64)
PSTB570-690-70 в– 710
880
1200
-
-
1000
1200
1247
55.00 (121.25)
PSTB720-690-70 в– 800
1000
1400
-
-
1200
1500
1454
60.00 (133.28)
PSTB840-690-70 в– 1000
1250
1700
-
-
1500
1800
1839
60.00 (133.28)
PSTB1050-690-70 в– *)
в– PSTB570 ... PSTB1050
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Add code letter in Type acc.
to below:
p
No code letter = Normal
T = Coated PCBs
5.31
1SXU000023C0202 Rev. A
rs
rte T
a
t
fts PS
So ype
T
PST(B) – The advanced range
Heavy Duty, class 30, In-Line, ordering details
PST30...PSTB1050
Rated operational voltage Ue, 208 - 600 V
Rated control supply voltage, Us, 100 - 250 V AC, 50/60 Hz
208 V
hp
230 V
hp
480 V
hp
600 V
hp
UL/CSA
Max rated
operational
current Ie
A
-
5
7.5
15
20
25
4.80 (10.58)
-
7.5
10
20
25
28
4.80 (10.58)
PST37-600-70 в– 22
-
10
10
25
30
34
4.80 (10.58)
PST44-600-70 в– 22
25
-
10
15
30
40
42
4.80 (10.58)
PST50-600-70 в– 25
30
-
15
20
40
50
54
5.00 (11.02)
PST60-600-70 в– 30
37
-
20
20
40
50
60
5.00 (11.02)
PST72-600-70 в– 37
45
-
20
25
50
60
68
11.20 (24.69)
PST85-600-70 в– 45
55
-
25
30
60
75
80
13.00 (28.66)
PST105-600-70 в– 55
75
-
30
40
75
100
104
13.00 (28.66)
PST142-600-70 в– 75
90
-
40
50
100
125
130
21.50 (47.40)
PST175-600-70 в– 90
110
-
50
60
125
150
156
21.50 (47.40)
PST210-600-70 в– 110
132
-
60
75
150
200
192
23.00 (50.71)
PST250-600-70 в– 132
160
-
75
100
200
250
248
23.00 (50.71)
PST300-600-70 в– 160
200
-
100
100
250
300
302
31.00 (68.34)
PSTB370-600-70 в– 200
257
-
125
150
300
350
361
31.00 (68.34)
PSTB470-600-70 в– 250
315
-
150
200
400
500
480
52.00 (114.64)
PSTB570-600-70 в– 315
400
-
200
250
500
600
590
55.00 (121.25)
PSTB720-600-70 в– 400
500
-
250
300
600
700
720
60.00 (133.28)
PSTB840-600-70 в– 450
600
-
300
350
700
800
840
60.00 (133.28)
PSTB1050-600-70 в– PST30-600-70 в– 400 V
kW
5
PST30 ... PST72
PST85 ... PST142
500 V
kW
690 V
kW
11
15
15
18.5
18.5
Weight
kg (lb)
Catalog number *)
PST30-600-70 в– PST30...PSTB1050
Rated operational voltage Ue, 400 - 690 V
PST175 ... PST300
PSTB370 ... PSTB470
Rated control supply voltage, Us, 100 - 250 V AC, 50/60 Hz
11
15
18.5
-
-
15
20
25
4.80 (10.58)
15
18.5
25
-
-
20
25
28
4.80 (10.58)
PST37-600-70 в– 18.5
22
30
-
-
25
30
34
4.80 (10.58)
PST44-600-70 в– 22
25
37
-
-
30
40
42
4.80 (10.58)
PST50-600-70 в– 25
30
45
-
-
40
50
54
5.00 (11.02)
PST60-600-70 в– 30
37
55
-
-
40
50
60
5.00 (11.02)
PST72-600-70 в– 37
45
59
-
-
50
60
68
11.20 (24.69)
PST85-600-70 в– 45
55
75
-
-
60
75
80
13.00 (28.66)
PST105-600-70 в– 55
75
90
-
-
75
100
104
13.00 (28.66)
PST142-600-70 в– 75
90
132
-
-
100
125
130
21.50 (47.40)
PST175-600-70 в– 90
110
160
-
-
125
150
156
21.50 (47.40)
PST210-600-70 в– 110
132
184
-
-
150
200
192
23.00 (50.71)
PST250-600-70 в– 132
160
220
-
-
200
250
248
23.00 (50.71)
PST300-600-70 в– 160
200
257
-
-
250
300
302
31.00 (68.34)
PSTB370-600-70 в– 200
257
355
-
-
300
350
361
31.00 (68.34)
PSTB470-600-70 в– 250
315
450
-
-
400
500
480
52.00 (114.64)
PSTB570-600-70 в– 315
400
560
-
-
500
600
590
55.00 (121.25)
PSTB720-600-70 в– 400
500
710
-
-
600
700
720
60.00 (133.28)
PSTB840-600-70 в– 450
600
800
-
-
700
800
840
60.00 (133.28)
PSTB1050-600-70 в– *)
PSTB570 ... PSTB1050
в– 5.32
1SXU000023C0202 Rev. A
Add code letter in Type acc.
to below:
p
No code letter = Normal
T = Coated PCBs
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
So
f
Ty tsta
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PS rs
T
PST(B) – The advanced range
Heavy Duty, class 30, Inside Delta, ordering details
PST30...PSTB1050
Rated operational voltage Ue, 208 - 600 V
Rated control supply voltage, Us, 100 - 250 V AC, 50/60 Hz
400 V
kW
PST30 ... PST72
PST85 ... PST142
500 V
kW
690 V
kW
208 V
hp
230 V
hp
480 V
hp
600 V
hp
UL/CSA
Max rated
operational
current Ie
A
Weight
kg (lb)
Catalog number *)
18.5
25
-
7.5
10
25
30
34
4.80 (10.58)
PST30-600-70 в– 25
30
-
10
15
30
40
42
4.80 (10.58)
PST37-600-70 в– 30
37
-
15
20
40
50
54
4.80 (10.58)
PST44-600-70 в– 37
45
-
20
25
50
60
72
4.80 (10.58)
PST50-600-70 в– 45
55
-
25
30
60
75
80
5.00 (11.02)
PST60-600-70 в– 55
75
-
30
40
75
100
104
5.00 (11.02)
PST72-600-70 в– 59
80
-
40
40
75
100
104
11.20 (24.69)
PST85-600-70 в– 75
90
-
40
50
100
125
130
13.00 (28.66)
PST105-600-70 в– 90
110
-
50
60
125
150
156
13.00 (28.66)
PST142-600-70 в– 132
160
-
60
75
150
200
192
21.50 (47.40)
PST175-600-70 в– 160
200
-
75
100
200
250
248
21.50 (47.40)
PST210-600-70 в– 184
250
-
100
100
250
300
302
23.00 (50.71)
PST250-600-70 в– 220
295
-
125
150
300
350
361
23.00 (50.71)
PST300-600-70 в– 257
355
-
150
200
400
500
480
31.00 (68.34)
PSTB370-600-70 в– 355
450
-
200
250
500
600
590
31.00 (68.34)
PSTB470-600-70 в– 450
600
-
250
300
600
700
720
52.00 (114.64) PSTB570-600-70 в– 540
700
-
300
350
700
800
840
55.00 (121.25) PSTB720-600-70 в– 710
880
-
400
500
1000
1200
1247
60.00 (133.28) PSTB840-600-70 в– 800
1000
-
500
600
1200
1500
1454
60.00 (133.28) PSTB1050-600-70 в– PST30...PSTB1050
Rated operational voltage Ue, 400 - 690 V
PST175 ... PST300
Rated control supply voltage, Us, 100 - 250 V AC, 50/60 Hz
PSTB370 ... PSTB470
18.5
25
37
-
-
25
30
34
4.80 (10.58)
PST30-690-70 в– 25
30
45
-
-
30
40
42
4.80 (10.58)
PST37-690-70 в– 30
37
55
-
-
40
50
54
4.80 (10.58)
PST44-690-70 в– 37
45
59
-
-
50
60
72
4.80 (10.58)
PST50-690-70 в– 45
55
75
-
-
60
75
80
5.00 (11.02)
PST60-690-70 в– 55
75
90
-
-
75
100
104
5.00 (11.02)
PST72-690-70 в– 59
80
110
-
-
75
100
104
11.20 (24.69)
PST85-690-70 в– 75
90
132
-
-
100
125
130
13.00 (28.66)
PST105-690-70 в– 90
110
160
-
-
125
150
156
13.00 (28.66)
PST142-690-70 в– 132
160
220
-
-
150
200
192
21.50 (47.40)
PST175-690-70 в– 160
200
257
-
-
200
250
248
21.50 (47.40)
PST210-690-70 в– 184
250
315
-
-
250
300
302
23.00 (50.71)
PST250-690-70 в– 220
295
400
-
-
300
350
361
23.00 (50.71)
PST300-690-70 в– 257
355
500
-
-
400
500
480
31.00 (68.34)
PSTB370-690-70 в– 355
450
600
-
-
500
600
590
31.00 (68.34)
PSTB470-690-70 в– 450
600
800
-
-
600
700
720
52.00 (114.64) PSTB570-690-70 в– 540
700
960
-
-
700
800
840
55.00 (121.25) PSTB720-690-70 в– 710
880
1200
-
-
1000
1200
1247
60.00 (133.28) PSTB840-690-70 в– 800
1000
1400
-
-
1200
1500
1454
60.00 (133.28) PSTB1050-690-70 в– *)
PSTB570 ... PSTB1050
в– Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Add code letter in Type acc.
to below:
p
No code letter = Normal
T = Coated PCBs
5.33
1SXU000023C0202 Rev. A
5
rs
rte T
a
t
fts PS
So ype
T
PST(B) – The advanced range
Accessories
Terminal lug kits for Al and Cu cables
For PST(B)85...1050 without external bypass (line/load lugs and terminal nut washer)
5
For
softstarter type
Wire range
AWG
Tightening
torque max. Nm (lb-in)
Packing
piece
PST85 …142
PST175 …300
PST175...300
PSTB370...470
PSTB570 …1050
#6 - 250 MCM (1 per phase)
#4 - 400 MCM (1 per phase)
#4 - 500 MCM (2 per phase)
2/0 - 500 MCM (2 per phase)
2/0 - 500 MCM (3 per phase)
13.5 (275 lb-in)
43 (375 lb-in)
43 (375 lb-in)
43 (375 lb-in)
43 (375 lb-in)
6
6
6
6
6
PSLK-185
PSLK-300
PSLK-300/2
PSLK-580/2
PSLK-750/3
9
9
9
PSLK-185-B
PSLK-300-B
PSLK-300/2-B
Catalog number
For PST85...300 with external bypass (line/load lugs and terminal nut washer)
PST85 …142
PST175 …300
PST175 …300
#6 - 250 MCM (1 per phase)
#4 - 400 MCM (1 per phase)
#4 - 500 MCM (2 per phase)
13.5 (275 lb-in)
43 (375 lb-in)
43 (375 lb-in)
Terminal extensions
For
softstarter type
Dimensions
hole Гё
mm2 (in2)
Bar
mm (in)
PST85…142
PST175…300
PSTB370...470
PSTB570...1050
8.5 (0.0132)
10.5 (0.0163)
10.5 (0.0163)
13 (0.0202)
17.5 x 5 (0.689 x 0.197)
20 x 5 (0.787 x 0.197)
25 x 5 (0.984 x 0.197)
40 x 6 (1.575 x 0.236)
LX...
Packing
piece
Weight
kg (lb)
1 piece
1
1
1
1
0.250 (0.551)
0.350 (0.772)
0.500 (1.102)
0.850 (1.874)
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
LX185 1)
LX300 2)
LX460
LX750
Terminal enlargements
For
softstarter type
Dimensions
hole Гё
mm2 (in2)
Bar
mm (in)
PST30…72
PST85…142
PST175...300
PSTB370...470
PSTB570...1050
6.5 (0.0101)
10.5 (0.0163)
10.5 (0.0163)
10.5 (0.0163)
13 (0.0202)
15 x 3 (0.591 x 0.118)
17.5 x 5 (0.689 x 0.197)
20 x 5 (0.787 x 0.197)
25 x 5 (0.984 x 0.197)
40 x 6 (1.575 x 0.236)
1
1
1
1
1
0.100 (0.220)
0.250 (0.551)
0.450 (0.992)
0.730 (1.609)
1.230 (2.712)
For
softstarter type
Req. qty
Packing
piece
Weight
kg (lb)
1 piece
PST85...142
PST175...300
PSTB370...470
PSTB570...1050
1
3
6
6
2
2
6
6
0.200 (0.441)
0.300 (0.661)
0.600 (1.323)
0.750 (1.653)
LW...
LE185
Catalog number
LW110 1)
LW185 1)
LW300 1)
LW460
LW750
Terminal nut washer
LE460
Catalog number
LE185 1)
LE300 2)
LE460
LE750
Terminal shrouds
LT ... -AL
For
softstarter type
Suitable for
Req. qty
Packing
piece
Weight
kg (lb)
1 piece
PST85…142
Compression lugs
and cable connectors
1 pc
1 pc
2
2
0.220 (0.485)
0.800 (1.764)
LT185-AL
LT460-AL
PST175...300
Compression lugs
and cable connectors
Compression lugs
and cable connectors
Compression lugs
and cable connectors
3 pcs
2
0.280 (0.617)
LT300-AL 2) 3)
2 pcs
2
0.800 (1.764)
LT460-AL
2 pcs
2
0.825 (1.819)
LT750-AL
For
softstarter type
Packing
piece
Weight
kg (lb)
1 piece
PST30...300
PSTB370...1050
1
0.400 (0.882)
For
softstarter type
Packing
piece
Weight
kg (lb)
1 piece
PST85…142
1
0.240 (0.529)
PSTB370...470
PSTB570...1050
Catalog number
External keypad including a 3m cable
PSTEK
Catalog number
PSTEK
Marine Kit
Catalog number
PSTM-2
Fieldbus plug - ABB Fieldbus Plug suitable for all sizes. See page 5.40 - 5.43
PSTM-2
1) Only
fits on the motor side.
two sets of the accessories on the line side and one set on the motor side.
The LT300-AL is not compatible with PSLK-300/2 cable connector.
2) Use
3)
5.34
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
So
f
Ty tsta
pe rte
PS rs
T
PST(B) – The advanced range
Technical data
690 V
Rated insulation voltage Ui
Rated operational voltage Ue
Control circuit
208...600 V, 400...690 V + 10 % / -15 % 50/60 Hz В±5%
Rated control supply voltage Us
100...250 V +10% / -15% 50/60 Hz В±5%
Rated control circuit voltage Uc
Internal or external 24 V DC
Number of inputs
2 (start, stop)
Number of additional
programmable inputs
2 (Each input can be programmed to
be either; Non, Reset, Enable, Jog,
DOL- On, Start motor 2, Start motor 3
or FB-Dis)
3 x Ie for 15 sec.
Starting capacity at Ir
Number of starts per hour
PST30...300
PSTB370...1050
30 1)
10 1)
5
Signalling indication LED
Overload capability
Overload class
10
Service factor
PST(B)30...840
PSTB1050
115 %
100 %
Power on
Fault
Protection
Ambient temperature
during operation
В±0 ... +50 В°C (32 to 122 ВєF) 2)
during storage
-25 ... +70 В°C (-13 to 158 ВєF)
Protections
Electronic overload
4000 m 3)
Degree of protection
PST30...72
PST85...PSTB1050
IP10
IP00
Supply and control circuit
IP20
Main circuit
Built-in By-pass contactor
PST30...300
PSTB370...1050
No
Yes
Yes (thermostat controlled)
Cooling system - Fan cooled
Yes (Class 10A, 10, 20, 30)
Yes (separate overload function for
Dual overload
Maximum altitude
main circuit
Green
Red
Yellow
HMI for settings (Human Machine Interface)
start and run)
PTC connection
Yes
Locked rotor protection
Yes (Level and delay adjustable)
Underload protection
Yes (Level and delay adjustable)
Phase imbalance
Yes (Level and delay adjustable)
High current (8 x Ie)
Yes
Phase reversal protection
Yes
Warnings (pre-warning)
Display
Full text
Languages
English, German, Italian, Dutch, Chinese, Finnish,
Swedish, French, Spanish, Russian, Portugese,
Turkish, Polish and Czech
2 selection keys and 2 navigating keys
Keypad
Signal relays
Number of programmable
signal relays
High current
Yes (Level and delay adjustable)
Low current (underload)
Overload trip
Yes (Level and delay adjustable)
Yes (Level and delay adjustable)
Overtemp, thyristor (SCR)
Yes
Start of several motors
Possible to set-up and start three
different motors
Field bus connection
Connection for ABB FieldBusPlug
Yes (Different parameter sets)
K4
3 (each relay can be programmed to be
Run, By-pass or Event signal)
Default as Run signal
K5
Default as TOR (By-pass) signal
K6
Default as Event signal
Switch off resistance
2825 ohm В± 20%
Rated operational voltage, Ue
250 V AC / 24 V DC
Switch on resistance
1200 ohm В± 20%
5A
Rated thermal current Ith
Rated operational current Ie at
Yes
PTC input
External keypad
1.5 A
Display
AC-15 (Ue=250 V)
LCD type
Ambient temperature
Analog output
During operation
Output signal reference
0 ... 10 V, 0 ... 20 mA, 4 ... 20 mA
Type of output signal
I Amp, U Volt, P kW, P hp, Q kVAr, S kVA, TmpMot,
TmpSCR, cosPhi
В±0 ... +50 В°C (32 to 122 ВєF)
During storage
Degree of protection
-25 ... +70 В°C (-13 to 158 ВєF)
IP66
PSTB Integrated by-pass ratings
Softstarter
PSTB370
Integrated contactor
AC-3 rating (A)
1)
2)
3)
PSTB570
PSTB720
AF300
PSTB470
AF460
AF580
PSTB840
AF750
PSTB1050
305
460
580
750
Valid for 50 % on time and 50 % off time. 3.5 x Ie for 7 sec., if other data is required, contact your sales office.
Above 40 ВєC (104 ВєF) up to max. 50 ВєC (122 ВєF) reduce the rated current with 0.8 % per ВєC (0.44 % per ВєF).
When used at high altitudes above 1000 meters (3281 ft) up to 4000 meters (13123 ft) you need to derate the rated current using the following formula.
[ % of Ie = 100 -x - 1000 ] x = actual altitude for the softstarter in meter
150
[ % of Ie = 100 - x - 3280 ] x = actual altitude for the softstarter in feet
497
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.35
1SXU000023C0202 Rev. A
rs
rte T
a
t
fts PS
So ype
T
PST(B) – The advanced range
Technical data
Major possible settings and the displayed text and the set default values
Description
5
Text on display
Values on display
Default value
Setting Ie
Start Ramp
Stop Ramp
Init Volt
End Volt
Step Down
Current Lim
Kick Start
Kick Level
Kick Time
Start Range
Stop Range
Overload
OL Class
OL Class S
OL Class R
OL Op
Locked Rotor
Lock R Lev
Lock R Time
Lock R Op
Underload
Underl Lev
Underl Time
Underl Op
Phase Imb
Ph Imb Lev
Ph Imb Op
High I
High I Op
Phase Rev
Ph Rev Op
PTC
PTC Op
Ext ByPass
Warn I=High
Wa I=H Lev
Warn I=Low
Wa I=L Lev
Warn OL
Wa OL Lev
Warn SCR OL
Ph Loss Op
BP open Op
BP closed Op
FB Fault Op
Freq F Op
HS Temp Op
SCR SC Op
In0
In1
9.0 ...1207 A divided into 19 overlapping ranges.
1 ... 30 s, 1 ... 120 s (Range depends on Start Range)
0 ... 30 s, 0 ... 120 s (Range depends on Stop Range)
30 ... 70 %
30 ... 70 %
30 ...100 %
1.5 ... 7.0 x Ie
Yes, No
50 ... 100 %
0.1 ... 1.5 s
1 ... 30 s, 1...120 s
0 ... 30 s, 0 ... 120 s
No, Normal, Dual
10 A, 10, 20, 30
10A, 10, 20, 30
10A, 10, 20, 30
Stop-M, Stop-A, Ind
Yes, No
0.5 ... 8.0 x Ie
0.2 ... 10 s
Stop-M, Stop-A, Ind
Yes, No
0.4 ... 0.8 x Ie
1 ... 30 s
Stop-M, Stop-A, Ind
Yes, No
10 ... 80 %
Stop-M, Stop-A, Ind
Yes, No
Stop-M, Stop-A, Ind
Yes, No
Stop-M, Stop-A, Ind
Yes, No
Stop-M, Stop-A
Yes, No
Yes, No
0.5 ... 5.0 x Ie
Yes, No
0.4 ...1.0 x Ie
Yes, No
40 ... 99 %
Yes, No
Stop-M, Stop-A
Stop-M, Stop-A
Stop-M, Stop-A
Stop-M, Stop-A
Stop-M, Stop-A
Stop-M, Stop-A
Stop-M, Stop-A
None, Reset, Enable, Jog, DOL, Start 2, FB-Dis
None, Reset, Enable, Jog, DOL, Start 3, FB-Dis
See page 5.37
10 s
0s
30 %
30 %
100 %
4.0 x Ie
No
50 %
0.2
1 ... 30 s
0 ... 30 s
Normal
10
10
10
Stop-M
No
4.0 x Ie
1.0 s
Stop-M
No
0.5 x Ie
10 s
Stop-M
No
80 %
Stop-M
No
Stop-M
No
Stop-M
No
Stop-M
No
No
1.2 x Ie
No
0.8 x Ie
No
90 %
No
Stop-M
Stop-M
Stop-M
Stop-M
Stop-M
Stop-M
Stop-M
Reset
Reset
Function of programmable relay output K4
Relay K4
Run, TOR, Event
Run
Function of programmable relay output K5
Function of programmable relay output K6
Control of the softstarter with fieldbus
Number of sequences for sequence start.
Language to use on display
Relay K5
Relay K6
Fieldb Ctrl
No of Seq
Language
Run, TOR, Event
Run, TOR, Event
Yes, No
No, 2, 3
US/UK, FI, SE, PT, NL, IT, FR, ES, DE, CN, RU, TR, PL, CZ
TOR
Event
No
No
US/UK
Setting current for overload, locked rotor etc.
Time for start ramp
Time for stop ramp
Initial voltage for start ramp
End voltage for stop ramp
Step down voltage
Level of the current limit.
Selection of Kick start
Level of Kick start if selected
Time for Kick start if selected
Selectable range for start ramp
Selectable range for stop ramp
Overload protection
Overload Class
Overload Class, Dual type, Start Class
Overload Class, Dual type, Run Class
Type of operation for overload protection
Locked rotor protection
Trip level for locked rotor protection
Trip time for locked rotor protection
Type of operation for locked rotor protection
Underload protection
Trip level for Underload protection
Trip time for Underload protection
Type of operation for Underload protection
Phase imbalance protection
Trip level for phase imbalance protection
Type of operation for phase imbalance protection
High current protection
Type of operation for high current protection
Phase reversal protection
Type of operation for phase reversal protection
PTC protection
Type of operation for PTC protection
An external Bypass contactor is used
High current warning
Trip level for high current warning
Low current warning
Trip level for low current warning
Overload warning
Trip level for overload warning
Thyristor overload warning
Type of operation for phase loss fault
Type of operation for by-pass doesn’t close
Type of operation for by-pass doesn’t open
Type of operation for fieldbus fault
Type of operation for frequency fault
Type of operation for heat sink over temperature fault
Type of operation for thyristor short circuit fault
Function of programmable input In_0
Function of programmable input In_1
5.36
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
So
f
Ty tsta
pe rte
PS rs
T
PST(B) – The advanced range
Technical data
Description
Password for display
Start mode
Stop mode
Torque limit
Analog output
Analog output, reference
Analog output, type of value
Text on display
Values on display
Default value
Password
Start Mode
Stop Mode
Torque limit
Analogue Out
Anl Ref
Anl Type
No, 1 ... 255
Volt, Torque
Volt, Torque
20 ... 200 %
Yes, No
0 ...10 V, 0 ... 20 mA, 4 ... 20 mA
I Amp, U Volt, P kW, P hp, Q kVAr, S kVA, TmpMot, TmpSCR, cosPhi
Volt
Volt
150 %
No
4 ...20 mA
I Amp
Tripping curves for the integrated electronic overload protection
All units have an integrated electronic overload protection possible to set on four different tripping classes.
Below you find a curve for each tripping class in cold state. These tripping curves are valid for PSE, PST and PSTB
Time (s)
10 000
1000
100
Class 30
Class 20
Class 10
Class 10A
10
1
0
4
0
5
1
2
3
Tripping curves for electronic overload protection (Cold) for PSE, PST and PSTB.
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
6
7
8
Current (x Ie)
5.37
1SXU000023C0202 Rev. A
5
rs
rte T
a
t
fts PS
So ype
T
PST(B) – The advanced range
Technical data
Cross section of connection cables
Softstarter
PST30 ... 72
Main circuit
Available teminals:
Solid/stranded
Solid/stranded
Tightening torque
(recommended)
1 x mm2 (AWG)
2 x mm2 (AWG)
Nm (lb-in)
Yes
Yes
Yes
PST175 ... 300
Yes
Yes
Yes
PSTB370 ... 470
Yes
Yes
Yes
10 ... 95 (8-3/0)
6 ... 35 (10-2)
PSTB570 ... 1050
Yes
Yes
No
Yes
Yes
No
See accessories
See accessories
6.0 (53.10)
See accessories
Connection bar
5
5
40
25
20
17.5
6
6
22.5
E1859D
Гё 10.2
E1860D
Гё 8.5
E1861D
22.5
E1858D
5
(For external by-pass)
Connection clamp
L1, L2, L3
T1, T2, T3
B1, B2, B3
PST85 ... 142
Гё 6.5
Гё 6.5 Гё 12.5
Гё 10.5
Width and thickness
mm (in)
–
17.5 x 5
(0.689 x 0.197)
20 x 5
(0.787 x 0.197)
25 x 6
(0.984 x 0.236)
40 x 6
(1.575 x 0.236)
Hole diameter
mm (in)
–
8.5 (0.335)
10.2 (0.402)
10.5 (0.413)
6.5, 12.5 (0.256, 0.492)
Nm (lb-in)
–
18 (159.3)
28 (247.8)
Tightening torque
(recommended)
Supply and control circuit
Connection clamp
Solid/stranded
Solid/stranded
Tightening torque
(recommended)
5.38
1SXU000023C0202 Rev. A
35 (309.8)
45 (398.3)
Yes
1 x mm2 (AWG)
2 x mm2 (AWG)
Nm (lb-in)
2.5 (14)
1.5 (16)
0.5 (4.43)
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
So
f
Ty tsta
pe rte
PS rs
T
PST(B) – The advanced range
Technical data
Fuse ratings and power losses
For
Softstarter
Recommended
ABB Overload protection
Max power loss
at rated Ie
Max semi-conductor fuse rating - main circuit
Coordination type 2 (65 kA) 3)
Supply circuit
power
requirements 1)
VA/VA pull in
Current
range
without
by-pass 2)
with
by-pass
Type
A
W
W
A
Type
Size
PST
PST30
PST37
PST44
PST50
PST60
PST72
PST85
PST105
PST142
PST175
PST210
PST250
PST300
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
9...35
11...43
13...51
15...58
18...69
22...83
25...98
32...120
43...163
53...201
63...241
75...288
90...345
100
120
140
160
190
230
270
325
435
540
645
765
920
9.5
10.5
13.5
13.5
15.5
17
30.5
35
37
62
67
67
90
80
125
160
160
200
250
315
400
450
500
630
700
900
170M1566
170M1568
170M1569
170M1569
170M1570
170M1571
170M1572
170M3819
170M5809
170M5810
170M5812
170M5813
170M6813
000
000
000
000
000
000
000
1
2
2
2
2
3
5
5
5
5
5
5
10
10
10
15
15
15
15
PSTB 600 V
PSTB370
PSTB470
PSTB570
PSTB720
PSTB840
PSTB1050
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
111...425
141...540
171...655
216...828
252...966
315...1207
N/A
N/A
N/A
N/A
N/A
N/A
90
110
105
110
170
170
700
900
900
1250
1500
1800
170M5813
170M6813
170M6813
170M8554
170M8556
170M8558
2
3
3
3
3
3
20/480
20/480
25/900
25/860
25/860
25/860
PSTB 690 V
PSTB370
PSTB470
PSTB570
PSTB720
PSTB840
PSTB1050
Integrated
Integrated
Integrated
Integrated
Integrated
Integrated
111...425
141...540
171...655
216...828
252...966
315...1207
N/A
N/A
N/A
N/A
N/A
N/A
90
110
105
110
170
170
700
900
900
1250
1500
1600
170M5813
170M6813
170M6813
170M8554
170M8556
170M8557
2
3
3
3
3
3
20/480
20/480
25/900
25/860
25/860
25/860
Type
Bussman Fuses, DIN43 620
5
1) For
the supply circuit use a maximum 6 A time-delay fuse or an MCB with type C characteristics.
power loss at operational current (Iop) without by-pass.
Ptot = 3 x Iop + VA value
Example: PST 60 running at 52 A
Ptot = 3 x 52 + 5 = 161 W
3) Max fuse rating independent of In-Line or Inside Delta connection. In Inside Delta connections of PST, the fuses can be placed outside of the delta. For PSTB the fuses shall be placed
inside the delta. Contact ABB for more information.
2)Calculated
Low Voltage Products & Systems
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5.39
1SXU000023C0202 Rev. A
rs
rte lug
a
t
fts usP
So ldB
Fie
FBP FieldBusPlug
DeviceNet, MODBUS-RTU and CANopen, ordering details
DeviceNet FieldBusPlug
Ready-made DeviceNet fieldbus interface with various cable lengths.
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED
5
Designation
Cable length
Type
Packing
piece
Weight
kg (lb)
1 piece
DeviceNet-FBP
0.25 m (0.82 ft)
DNP21-FBP.025
1
0.09 (0.198)
1SAJ230000R1003
DeviceNet-FBP
0.50 m (1.64 ft)
DNP21-FBP.050
1
0.10 (0.220)
1SAJ230000R1005
DeviceNet-FBP
1.00 m (3.28 ft)
DNP21-FBP.100
1
0.13 (0.287)
1SAJ230000R1010
5.00 m (16.40 ft) DNP21-FBP.500
1
0.36 (0.794)
1SAJ230000R1050
DeviceNet-FBP
Catalog number
MODBUS-RTU FieldBusPlug
Ready-made MODBUS-RTU fieldbus interface with various cable lengths.
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED
Designation
DNP21-FBP
MRP21-FBP
COP21-FBP
Cable length
Type
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
MODBUS-RTU-FBP
0.25 m (0.82 ft)
MRP21-FBP.025
1
0.09 (0.198)
1SAJ250000R0003
MODBUS-RTU-FBP
0.50 m (1.64 ft)
MRP21-FBP.050
1
0.10 (0.220)
1SAJ250000R0005
MODBUS-RTU-FBP
1.00 m (3.28 ft)
MRP21-FBP.100
1
0.13 (0.287)
1SAJ250000R0010
5.00 m (16.40 ft) MRP21-FBP.500
1
0.36 (0.794)
1SAJ250000R0050
MODBUS-RTU-FBP
CANopen FieldBusPlug
Ready-made CANopen fieldbus interface with various cable lengths.
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED
Designation
Cable length
Type
Packing
piece
Weight
kg (lb)
1 piece
CANopen-FBP
0.25 m (0.82 ft)
COP21-FBP.025
1
0.09 (0.198)
CANopen-FBP
0.50 m (1.64 ft)
COP21-FBP.050
1
0.10 (0.220)
1SAJ230100R1005
CANopen-FBP
1.00 m (3.28 ft)
COP21-FBP.100
1
0.13 (0.794)
1SAJ230100R1010
Catalog number
1SAJ230100R1003
To connect the PST Softstarter to a DeviceNet or CANopen fieldbus system...
you need specific software for PLC set-up, (EDS file) which is available at www.abb.com/lowvoltage
on the Softstarter pages. Look under the documentation-link named Software. If you need help
or advice, please contact your local ABB office.
5.40
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
FBP FieldBusPlug
DeviceNet, MODBUS-RTU and CANopen accessories,
ordering details
So
Fie fts
ldB tart
us ers
Plu
g
Accessories for the DeviceNet, MODBUS-RTU and CANopen bus connector
DeviceNet, MODBUS-RTU and CANopen round cable for bus junctions
Ready-made bus cable with an M12 connector and an open cable end.
DNF11-FBP.050
Type
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
Designation
Cable length
Round cable with female
connector
0.50 m (1.64 ft)
DNF11-FBP.050
1
0.04 (0.088) 1SAJ923002R0005
Round cable with male
connector
0.50 m (1.64 ft)
DNM11-FBP.050
1
0.04 (0.088) 1SAJ923003R0005
5
DNM11-FBP.050
DeviceNet, MODBUS-RTU and CANopen round cable for bus extension
Ready-made bus cable with M12 male and female connectors
Designation
DNX11-FDP
DNM11-FBP.0
Type
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
Extension cable
1.00 m (3.28 ft)
DNX11-FBP.100
1
0.08 (0.176) 1SAJ923001R0010
Extension cable
3.00 m (9.84 ft)
DNX11-FBP.300
1
0.20 (0.441) 1SAJ923001R0030
Extension cable
5.00 m (16.40 ft)
DNX11-FBP.500
1
0.31 (0.683) 1SAJ923001R0050
Round cable
100.00 m (328 ft)
DNC11-FBP.999
1
5.60 (12.346) 1SAJ923004R1000
DeviceNet, MODBUS-RTU and CANopen round cable connectors
Bus cable and coupling accessories
DNF11-FBP.0
DNR11-FBP.120
Cable length
Designation
Type
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
Male connector for round cable
DNM11-FBP.0
5
0.15 (0.331) 1SAJ923005R0001
Female connector for round cable
DNF11-FBP.0
5
0.15 (0.331) 1SAJ923006R0001
DeviceNet, MODBUS-RTU and CANopen termination resistor
Designation
Termination Resistor, 120 Ohm
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Type
DNR11-FBP.120
Packing
piece
Weight
kg (lb)
1 piece
1
0.02 (0.044)
Catalog number
1SAJ923007R0001
5.41
1SXU000023C0202 Rev. A
rs
rte lug
a
t
fts usP
So ldB
Fie
FBP FieldBusPlug
Profibus DP, ordering details
Profibus DP FieldBusPlug
Ready-made Profibus DP fieldbus interface with various cable lengths.
• Supports PROFIBUS DP V0 and V1
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED
Designation
5
Cable length
Type
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
Profibus DP FBP
0.25 m (0.82 ft)
PDP22-FBP.025
1
0.09 (0.198)
1SAJ240100R1003
Profibus DP FBP
0.50 m (1.64 ft)
PDP22-FBP.050
1
0.10 (0.220)
1SAJ240100R1005
Profibus DP FBP
1.00 m (3.28 ft)
PDP22-FBP.100
1
0.13 (0.287)
1SAJ240100R1010
Profibus DP FBP
2.00 m (6.56 ft)
PDP22-FBP.200
1
0.20 (0.441)
1SAJ240100R1020
Profibus DP FBP
5.00 m (16.40 ft)
PDP22-FBP.500
1
0.36 (0.794)
1SAJ240100R1050
PDP22-FBP
Profibus DP FieldBusPlug for 4 devices
PDQ22 is a member of the ABB FieldBusPlug family of bus connectors. It allows the connection of up
to four devices to Profibus DP by just using one Profibus node access. This allows a cost efficient device integration for devices that are located physically nearby. PDQ22 supports DP-V0 and DP-V1. The
degree of protection is IP66. There are separate diagnosis LEDs for bus and device status.
Note that the accessory PDQ22-FBP only works with the PSR and PSE and not with the PST(B) softstarter.
Designation
Type
PDQ22-FBP
Quadruple bus connector
Packing
piece
Catalog number
PDQ22-FBP
1
1SAJ240200R0050
DINrail adapter for PDQ22-FBP
CDA11-FBP. 0
1
1SAJ929300R0001
Fixing bracket for passive plug of
connection cable
CDP11-FBP.0
1
1SAJ929100R0001
Configuration software
This cable and software can be used for set-up and commissioning of the softstarter as well as to keep
back-up of the parameter settings.
Designation
Type
Packing
piece
Catalog number
USB to FBP interface cable
UTF21-FBP
1
1SAJ929400R0002
PDP22/PDQ22 Device Type Manager
(DTM) incl. FDT/DTM frame application
PBDTM-FBP
1
1SAJ924012R0003
To connect the PST Softstarter to a Profibus DP fieldbus system...
you need specific software for PLC set-up, (GSD file) which is available at www.abb.com/lowvoltage
on the Softstarter pages. Look under the documentation-link named Software. If you need help or
advice, please contact your local ABB office.
PDP21 is replaced by PDP22.
Use PDP22 with the GSD-file Abb_082d.gsd regardless if the PLC is a DP/V0 or DP/V1.
5.42
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
So
Fie fts
ldB tart
us ers
Plu
g
FBP FieldBusPlug
Profibus DP accessories, ordering details
Accessories for the Profibus DP Bus Connector
Profibus DP Round Cable for Bus Junctions
Ready-made bus cable with an M12 connector and an open cable end.
• Application on bus junctions such as e.g. Profibus DB couplers or devices with an integrated Profibus DB interface
Designation
Cable length
Round Cable
with female connector
0.50 m (1.64 ft)
Round Cable
with male connector
0.50 m (1.64 ft)
Packing
piece
Weight
kg (lb)
1 piece
PDF11-FBP.050
1
0.04 (0.088)
1SAJ924002R0005
PDM11-FBP.050
1
0.04 (0.088)
1SAJ924003R0005
Type
PDF11-FBP.50
Catalog number
5
PDM11-FBP.50
Profibus DP Round Cable for Bus Extension
Ready-made bus cable with M12 male and female connectors
Round cable on coil
Designation
PDX11-FBP
Cable length
Type
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
Extension Cable
0.50 m (1.64 ft)
PDX11-FBP.050
1
0.04 (0.088)
1SAJ924001R0005
Extension Cable
1.00 m (3.28 ft)
PDX11-FBP.100
1
0.08 (0.176)
1SAJ924001R0010
Extension Cable
3.00 m (9.84 ft)
PDX11-FBP.300
1
0.20 (0.441)
1SAJ924001R0030
Extension Cable
5.00 m (16.40 ft)
PDX11-FBP.500
1
0.31 (0.683)
1SAJ924001R0050
Round Cable
100.00 m (328 ft)
PDC11-FBP.999
1
5.60 (12.346)
1SAJ924004R1000
Packing
piece
Weight
kg (lb)
1 piece
Profibus DP Accessories for Bus Extension
PDM11-FBP
PDF11-FBP
PDR11-FBP.150
PDV11-FBP,
PDV12-FBP
Designation
Type
Male Connector for round cable
PDM11-FBP.0
5
0.03 (0.066)
1SAJ924005R0001
Female Connector for round cable
PDF11-FBP.0
5
0.03 (0.066)
1SAJ924006R0001
Profibus DP Termination Resistor, Miscellaneous Accessories
Packing
piece
Weight
kg (lb)
1 piece
PDR11-FBP.150
1
0.03 (0.066)
1SAJ924007R0001
Feeding connector 24V DC, Code B-A
PDV11-FBP.0
1
0.04 (0.088)
1SAJ924008R0001
Feeding connector 24V DC, Code A-A
PDV12-FBP.0
1
0.04 (0.088)
1SAJ924011R0001
Adaptor M12-Dsub9-M12
Cable length 0.50m
PDA11-FBP.050
1
0.04 (0.088)
1SAJ924009R0005
Adaptor M12-Dsub9-M12
Cable length 2 x 0.50m
PDA12-FBP.050
1
0.04 (0.088)
1SAJ924010R0005
Packing
piece
Weight
kg (lb)
1 piece
Designation
Type
Termination Resistor, 150 Ohm
PDA11-FBP.050
PDA12-FBP.050
Catalog number
Catalog number
Extension cable
Cable length
Extension cable (female/male), shielded
0.3 m (0.98 ft)
CDP15-FBP.030
1
1SAJ929140R0003
Extension cable (female/male), shielded
0.6 m (1.97 ft)
CDP15-FBP.060
1
1SAJ929140R0006
Extension cable (female/male), shielded
1.5 m (4.92 ft)
CDP15-FBP.150
1
0.20 (0.441)
1SAJ929140R0015
Extension cable (male/
open), shielded
1.5 m (4.92 ft)
CDP16-FBP.150
1
0.20 (0.441)
1SAJ929150R0015
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Type
Catalog number
Designation
5.43
1SXU000023C0202 Rev. A
rs
rte ting
a
t
fts oun
So ll m
a
W
Wall mounting instructions
Softstarters
Dimensions (mm/in)
Minimum distance to wall/front
Softstarter
A
B
C
E
F
H
PSR
5
PSR3 ... 16
25/0.984
0*
0
45/1.77
140/5.51
114/4.49
PSR25 ... 30
25/0.984
0*
0
45/1.77
160/6.30
128/5.04
PSR37 ... 45
25/0.984
0*
0
54/2.13
187/7.36
153/6.02
PSR60 ... 105
25/0.984
0*
0
70/2.76
220/8.66
180/7.09
PSE18 ... 105
20/0.787
10/0.394
100/3.94
90/3.54
245/9.65
185.5/7.30
PSE
PSE142 ... 170
20/0.787
10/0.394
100/3.94
130/5.12
295/11.61
219.5/8.64
PSE210 ... 370
20/0.787
10/0.394
100/3.94
190/7.48
550/21.65
236.5/9.31
PST30 ... 72
20/0.787
10/0.394
100/3.94
160/6.30
260/10.24
196/7.72
PST
PST85 ... 142
20/0.787
10/0.394
100/3.94
186/7.32
390/15.35
270/10.63
PST175 ... 300
20/0.787
10/0.394
100/3.94
360/14.17
420/16.54
270/10.63
PSTB370 ... 470
20/0.787
15/0.394
150/5.91
365/14.37
460/18.11
361/14.21
PSTB570 ... 1050
20/0.787
15/0.394
150/5.91
435/17.13
515/20.28
381/14.21
PSTB
*) 5 mm/0.197 inch for the 24 V DC version
Dimensions
PSTEK
23 (.91)
138 (5.43)
135 (5.31)
3 (.12)
135 (5.31)
107 (4.21)
53.5 (2.11)
53.5 (2.11)
4.8 (.19)
89)
9.5 (.37)
28 (1.10)
22.5 (.
118 (4.65)
138 (5.43)
14 (.55)
Dotted line denotes area
covered by external keypad
Dimensions in mm (and inches)
5.44
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
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Dimensions
PSR softstarters
PSR3 … 16
PSR37 … 45
PSR60 ... 105
5
PSR25 … 30
Dimensions in mm (and inches)
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.45
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Dimensions
PSE softstarters
PSE210 ... 370
19.6 (.77)
9.2 (.36)
190 (7.48)
17.5 (.69)
13 (.51)
130 (5.12)
6.5 (.26)
40 (1.57)
90 (3.54)
6.5 (.26)
7 (.28)
6.5 (.26)
221 (8.70)
550 (21.65)
470 (18.50)
295 (11.61)
278 (10.94)
245 (9.65)
230 (9.06)
532 (20.94)
37 (1.46)
6 (.24)
125.5 (4.94)
5 (.20)
109.5 (4.31)
90 (3.54)
3 (.12)
185.5 (7.30)
5
219.5 (8.64)
5 (.20)
PSE142 ...170
236.5 (9.31)
PSE18 … 105
30 (1.18) 30 (1.18)
80 (3.15)
3 (.12)
3 (.12)
43.75 (1.72) 43.75 (1.72)
35 (1.38) 35 (1.38)
163.5 (6.44)
113.5 (4.47)
Dimensions in mm (and inches)
5.46
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
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Dimensions
PST and PSTB softstarters
PST30 ... 72
PST85 ...142
PST85 ...142 with marine kit
71 (2.80)
270 (10.63)
270 (10.63)
133 (5.24)
14 (.55)
196 (7.72)
5 (.20)
160 (6.30)
5
17.5 (.69)
49 (1.93) 49 (1.93) 41 (1.61)
62.5 (2.46) 62.5 (2.46) 44.5 (1.75)
28 (1.10)
64.5 (2.54)
28 (1.10)
251 (9.88)
390 (15.35)
52.5 (2.07)
6.5 (.26)
340 (13.39)
2 (.08)
368 (14.49)
244 (9.61)
260 (10.24)
25 (.98)
28 (1.10)
7 (.28)
30 (1.18) 30 (1.18)
80 (3.15)
145 (5.71)
390 (15.35)
20.5 (.81)
12 (.47)
7 (.28)
12 (.47)
186 (7.32)
20.5 (.81)
20.5 (.81)
46.5 (1.83)
7.5 (.30)
155 (6.10)
46.5 (1.83)
262 (10.32)
35 (1.38) 35 (1.38)
7 (.28)
155 (6.10)
PSTB370 ... 470
374 (14.72)
361 (14.21)
360 (14.17)
356 (14.02)
108 (4.25)
436 (17.17)
366 (14.41)
358 (14.09)
63 (2.48)
428 (16.85)
179 (7.05)
72 (2.83)
72 (2.83)
4.5 (.18)
228 (8.98)
38 (1.50)
63 (2.48)
4.5 (.18)
12 (.47)
439 (17.28)
493 (19.41)
460 (18.11)
384 (15.12)
438 (17.24)
420 (16.54)
370 (14.57)
398 (15.67)
43.75 (1.72)
515 (20.28)
43.75 (1.72)
38 (1.50)
53.5 (2.11)
12 (.47)
43.75 (1.72)
2 (.08)
97 (3.82)
25 (.98)
12 (.47)
88 (3.46)
55 (2.17) 6 (.24)
6 (.24)
55 (2.17)
19.6 (.77)
381 (15.00)
PSTB570 ... 1050
354 (13.94)
5 (.20)
133 (5.24)
270 (10.63)
PST175 ... 300
43.75 (1.72)
7 (.28)
178 (7.01)
330 (12.99)
13 (.51)
7 (.28)
Dimensions in mm (and inches)
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
209 (8.23)
126 (4.96)
11.5 (.45)
7 (.28)
243 (9.57)
162 (6.38)
11.5 (.45)
5.47
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Circuit diagrams
PSR softstarters
PSR3 ...16
A) With MMS
B) With MMS and auxiliary contact C) With fuses, contactor and O.L.
PSR25 ... 45
D) With MMS
E) With MMS and auxiliary contact F) With fuses, contactor and O.L.
PSR60 ... 105
G) With MMS
H) With MMS and auxiliary contact I) With fuses, contactor and O.L.
5
5.48
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Circuit diagrams
PSE softstarters
So
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PS rs
E
PSE18 ... 370
5
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.49
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Circuit diagrams
PST30 – PST300
Inside Delta
5
5.50
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Circuit diagrams
PST30 – PST300
In-Line
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5
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.51
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Circuit diagrams
PSTB370 – PSTB1050
In-Line
5
1 See page 5.35 for across the line rated (AC3) contactor ratings..
5.52
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Circuit diagrams
PSTB370 – PSTB1050
Inside Delta
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5
1 See page 5.35 for across the line rated (AC3) contactor ratings.
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.53
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Circuit diagrams
PST and PSTB softstarters
PST30...300
5
PSTB370...1050
5.54
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
prosoft and marketing material
So
fts
pr tart
os er
oft s
prosoft5 - Softstarter selection tool
The selection of a softstarter can be done according to this catalog.
This will work fine in the majority of cases but by using the softstarter
selection tool prosoft, a more optimized selection will be achieved.
Especially in extremely heavy duty applications with several minutes
starting time, the use of prosoft is recommended.
5
When using prosoft, the selection is done in 3 steps, which can be
seen as 3 different tabs in the program:
1. Input tab – Type in the general data and information about the motor and about the load. Try to use as accurate data as possible to get the most accurate results.
2.
Calculation tab – Here it is possible to see how long the start will be depending on how high the current is. This tab will indicate which settings should be used and it might affect the selection.
3. The selection tab – Select which of the suggested softstar
ters to use. Here it is also possible to generate a report about the selection.
Marketing material available on www.abb.com/lowvoltage
The following material is a selection of all softstarter related
material that is available on www.abb.com/lowvoltage. Just click
on “Control Products”, then “Softstarters”.
• Product catalogs and brochures
• Certificates and approvals
• Circuit diagrams and application diagrams
• Dimension drawings (2D and 3D)
• Manuals
• eds- and gsd-files for fieldbus connection
• prosoft selection tool
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.55
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Certifications and approvals
The table below shows the approvals and certifications for different softstarters.
For approvals and/or certificates not listed below, please contact your local ABB sales office.
Certifications and approvals
Certifications
5
Approvals:
ship classification
societies
CE
EU
cULus
Canada
USA
CCC
China
GOST
Russia
ANCE
Mexico
C-tick
Australia
ABS
American
Bureau of
Shipping
GL
Germany
PSR3 ...
PSR105
•
•
•
•
–
•
–
–
PSE18 ...
PSE370
•
•
•
•
•
•
–
–
PST30 ...
PSTB1050
•
•
•
•
•
•
•
•
Abbreviation
Approved in
• Standard design approved, the company labels bear the certification mark when this is required.
Directives and standards
No. 2006/95/EC
No. 2004/108/EC
EN 60947-1
EN 60947-4-2
UL 508
CSA C22.2 No 14
5.56
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
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Catalog number explanation
Enclosed
T 100 D F 1 – 48 D M A
Soft starter settings
For more factory installed options, see pages 5.60 and
5.61.
T – Type PST Enclosed
Bypass option 1
Horsepower
010 – 10
015 – 15
020 – 20
025 – 25
030 – 30
040 – 40
050 – 50
060 – 60
075 – 75
100 – 100
125 – 125
150 – 150
200 – 200
250 – 250
300 – 300
350 – 350
400 – 400
450 – 450
500 – 500
600 – 600
800 – 800
900 – 900
1000 – 1000
Connection type
L – Inline
M – AC1 rated bypass contactor
provided as standard
Fuse clip
A – 30A, 600V, Class J
B – 60A, 600V, Class J
C – 100A, 600V, Class J
D – 200A, 600V, Class J
E – 400A, 600V, Class J
F – 600A, 600V, Class J
G – 800A, 600V, Class L
H – 1200A, 600V, Class L
J – 1600A, 600V, Class L
K – 2000A, 600V, Class L
Combination type
Circuit breaker amp ratings
D – 15
E – 20
F – 25
G – 30
H – 35
J – 40
K – 50
L – 60
1 - NEMA/UL Type 1
2 - NEMA/UL Type 12
3 - NEMA/UL Type 3R
4 - NEMA/UL Type 4
X - NEMA/UL Type 4X stainless steel
5
B – AC3 rated bypass contactor with emergency bypass control
No digit – non-combination
F – fusible disconnect
B – thermal magnetic circuit breaker
Enclosure
M – 70
N – 80
P – 90
R – 100
S – 125
T – 150
U – 175
V – 200
W – 225
X – 250
Y – 300
Z – 350
A – 400
B – 450
C – 500
D – 600
E
F
G
H
J
K
– 700
– 800
– 900
– 1000
– 1200
– 1600
Line voltage
20: 208V 120V control voltage
24: 240V 120V control voltage
48: 480V 120V control voltage
60: 600V 120V control voltage
1 For more factory installed options, see pages 5.60 and 5.61.
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.57
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Enclosed
NEMA 1, 12, Non-combination
In-Line, 5 – 1000 HP
Connected in-line
Max. motor current
Maximum horsepower
NEMA1, 480V
NEMA1, 600V
NEMA12, 480V
NEMA12, 600V
Catalog
number
Catalog
number
Catalog
number
Catalog
number
UL
IEC
208V
240V
480V
600V
18
18
5
—
5
—
10
—
—
15
T010L1-48M
—
—
T015L1-60M
T010L2-48M
—
—
T015L2-60M
28
30
7.5
—
10
—
20
—
—
25
T020L1-48M
—
—
T025L1-60M
T020L2-48M
—
—
T025L2-60M
34
37
10
—
10
—
25
—
—
30
T025L1-48M
—
—
T030L1-60M
T025L2-48M
—
—
T030L2-60M
42
44
10
—
15
—
30
—
—
40
T030L1-48M
—
—
T040L1-60M
T030L2-48M
—
—
T040L2-60M
54
50
15
—
20
—
40
—
—
50
T040L1-48M
—
—
T050L1-60M
T040L2-48M
—
—
T050L2-60M
68
72
20
—
25
—
50
—
—
60
T050L1-48M
—
—
T060L1-60M
T050L2-48M
—
—
T060L2-60M
80
85
25
—
30
—
60
—
—
75
T060L1-48M
—
—
T075L1-60M
T060L2-48M
—
—
T075L2-60M
104
105
30
—
40
—
75
—
—
100
T075L1-48M
—
—
T100L1-60M
T075L2-48M
—
—
T100L2-60M
130
142
40
—
50
—
100
—
—
125
T100L1-48M
—
—
T125L1-60M
T100L2-48M
—
—
T125L2-60M
156
175
50
60
—
125
—
—
150
T125L1-48M
—
—
T150L1-60M
T125L2-48M
—
—
T150L2-60M
192
210
60
—
75
—
150
—
—
200
T150L1-48M
—
—
T200L1-60M
T150L2-48M
—
—
T200L2-60M
248
250
75
—
100
200
—
—
250
T200L1-48M
—
—
T250L1-60M
T200L2-48M
—
—
T250L2-60M
302
300
100
—
100
250
—
—
300
T250L1-48M
—
—
T300L1-60M
T250L2-48M
—
—
T300L2-60M
361
370
125
—
150
300
—
—
350
T300L1-48M1
—
—
T350L1-60M1
T300L2-48M1
—
—
T350L2-60M1
414
400
—
—
—
—
350
—
—
400
T350L1-48M1
—
—
T400L1-60M1
T350L2-48M1
—
—
T400L2-60M1
480
470
150
—
200
—
400
—
—
500
T400L1-48M1
—
—
T500L1-60M1
T400L2-48M1
—
—
T500L2-60M1
590
570
200
—
250
—
500
—
—
600
T500L1-48M1
—
—
T600L1-60M1
T500L2-48M1
—
—
T600L2-60M1
720
720
250
—
300
—
600
—
—
700
T600L1-48M1
—
—
T700L1-60M1
T600L2-48M1
—
—
T700L2-60M1
840
840
300
—
350
—
700
—
—
800
T700L1-48M1
—
—
T800L1-60M1
T700L2-48M1
—
—
T800L2-60M1
960
—
350
—
400
—
800
—
—
900
T800L1-48M1
—
—
T900L1-60M1
T800L2-48M1
—
—
T900L2-60M1
1062
1050
400
—
450
—
900
—
—
1000
T900L1-48M1
—
—
T1000L1-60M1
T900L2-48M1
—
—
T1000L2-60M1
5
1 Includes integrated shunt rated (AC1) bypass contactor as standard. For across the line rated (AC3) bypass contactors, see page 5.60.
5.58
1SXU000023C0202 Rev. A
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ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
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Enclosed
NEMA 1, Combination
In-Line, 5 – 1000 HP
Connected in-line
Max. motor current
Maximum horsepower
NEMA1, 480V
Circuit breaker
NEMA1, 600V
Circuit breaker
NEMA1, 480V
Fused disconnect
NEMA1, 600V
Fused disconnect
UL
IEC
208V
240V
480V
600V
Catalog
number
Catalog
number
Catalog
number
Catalog
number
18
18
5
—
5
—
10
—
—
15
T010LB1-48EM
—
—
T015LB1-60EM
T010LF1-48AM
—
—
T015LF1-60AM
28
30
7.5
—
10
—
20
—
—
25
T020LB1-48JM
—
—
T025LB1-60JM
T020LF1-48BM
—
—
T025LF1-60BM
34
37
10
—
10
—
25
—
—
30
T025LB1-48KM
—
—
T030LB1-60KM
T025LF1-48BM
—
—
T030LF1-60BM
42
44
10
—
15
—
30
—
—
40
T030LB1-48LM
—
—
T040LB1-60LM
T030LF1-48CM
—
—
T040LF1-60CM
54
50
15
—
20
—
40
—
—
50
T040LB1-48NM
—
—
T050LB1-60NM
T040LF1-48CM
—
—
T050LF1-60CM
68
72
20
—
25
—
50
—
—
60
T050LB1-48RM
—
—
T060LB1-60RM
T050LF1-48CM
—
—
T060LF1-60CM
80
85
25
—
30
—
60
—
—
75
T060LB1-48SM
—
—
T075LB1-60SM
T060LF1-48DM
—
—
T075LF1-60DM
104
105
30
—
40
—
75
—
—
100
T075LB1-48TM
—
—
T100LB1-60TM
T075LF1-48DM
—
—
T100LF1-60DM
130
142
40
—
50
—
100
—
—
125
T100LB1-48VM
—
—
T125LB1-60VM
T100LF1-48DM
—
—
T125LF1-60DM
156
175
50
60
—
125
—
—
150
T125LB1-48XM
—
—
T150LB1-60XM
T125LF1-48EM
—
—
T150LF1-60EM
192
210
60
—
75
—
150
—
—
200
T150LB1-48YM
—
—
T200LB1-60YM
T150LF1-48EM
—
—
T200LF1-60EM
248
250
75
—
100
200
—
—
250
T200LB1-48AM
—
—
T250LB1-60ZM
T200LF1-48EM
—
—
T250LF1-60EM
302
300
100
—
100
250
—
—
300
T250LB1-48BM
—
—
T300LB1-60BM
T250LF1-48FM
—
—
T300LF1-60FM
361
370
125
—
150
300
—
—
350
T300LB1-48DM1
—
—
T350LB1-60CM1
T300LF1-48FM1
—
—
T350LF1-60FM1
414
400
—
—
—
—
350
—
—
400
T350LB1-48EM1
—
—
T400LB1-60DM1
T350LF1-48FM1
—
—
T400LF1-60FM1
480
470
150
—
200
—
400
—
—
500
T400LB1-48FM1
—
—
T500LB1-60EM1
T400LF1-48GM1
—
—
T500LF1-60GM1
590
570
200
—
250
—
500
—
—
600
T500LB1-48GM1
—
—
T600LB1-60GM1
T500LF1-48HM1
—
—
T600LF1-60H1
720
720
250
—
300
—
600
—
—
700
T600LB1-48JM1
—
—
T700LB1-60JM1
T600LF1-48HM1
—
—
700LF1-60H1
840
840
300
—
350
—
700
—
—
800
T700LB1-48KM1
—
—
T800LB1-60JM1
T700LF1-48JM1
—
—
T800LF1-60J1
960
—
350
—
400
—
800
—
—
900
T800LB1-48KM1
—
—
T900LB1-60KM1
T800LF1-48JM1
—
—
T900LF1-60J1
1062
1050
400
—
450
—
900
—
—
1000
T900LB1-48KM1
—
—
T1000LB1-60KM1
T900LF1-48KM1
—
—
T1000LF1-60K1
1 Includes integrated shunt rated (AC1) bypass contactor as standard. For across the line rated (AC3) bypass contactors, see page 5.60.
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5.59
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Factory installed options
Item
Suffix
code 1
Softstarters
5
Door mounted reset
E-Stop
Start-stop pushbutton
2 position selector switch
3 position selector switch
Pilot light run
Start-stop pushbutton & pilot light
2 position selector switch & pilot light
3 position selector switch & pilot light
Isolation contactor
Across the line rated (AC3) contactor
with emergency bypass control 2
Remote keypad
Service entrance, 3-wire
Service entrance, 4-wire
Lightning arrestor
Space heater, 100W with thermostat
Auxiliary relays
Type N control relay (4 pole)
Electronic timer
1.5 – 30s On Delay
5 – 100s On Delay
1.5 – 30s Off Delay
5 – 100s Off Delay
Undervoltage relay
Overvoltage relay
Ground fault protection
K
T
A
C
D
E
F
H
J
W
B
R
SE3
SE4
LA
SH
Item
Meters & metering
Current transformer
Ammeter (including C.T.)
Ammeter & ammeter switch
Voltmeter
Voltmeter & voltmeter switch
Elapsed time meter
Operation counter
Wattmeter
Suffix
code 1
CT
AM
AMS
VM
VMS
ETM
OC
WM
Additional auxiliary contact blocks for bypass or isolation contactors
1 N.O. & 1 N.C.
11
2 N.O. & 2 N.C.
22
3 N.O. & 3 N.C.
33
CR
TN30
TN100
TF30
TF100
UV
OV
GFP
1 Add the suffix code after the last digit of the catalog number.
2 Control includes panel mounted Norm/E-Bypass switch, START/STOP pushbutton & Class 10 external overload, unless otherwise specified.
5.60
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
Horsepower to PST Softstarter cross-reference
Enclosed
So
f
Ty tsta
pe rte
PS rs
T
Maximum horsepower in-line
208V
240V
480V
600V
PST Type
5
—
5
—
10
—
—
15
PST30
7.5
—
10
—
20
—
—
25
PST30
10
—
10
—
25
—
—
30
PST37
10
—
15
—
30
—
—
40
PST44
15
—
20
—
40
—
—
50
PST50
20
—
25
—
50
—
—
60
PST72
25
—
30
—
60
—
—
75
PST85
30
—
40
—
75
—
—
100
PST105
40
—
50
—
100
—
—
125
PST142
50
—
60
—
125
—
—
150
PST175
60
—
75
—
150
—
—
200
PST210
75
—
100
—
200
—
—
250
PST250
100
—
100
—
250
—
—
300
PST300
125
—
150
—
300
—
—
350
PSTB370
—
—
—
—
350
—
—
400
PSTB470
150
—
200
—
400
—
—
500
PSTB470
200
—
250
—
500
—
—
600
PSTB570
250
—
300
—
600
—
—
700
PSTB720
300
—
350
—
700
—
—
800
PSTB840
350
—
400
—
800
—
—
900
PSTB1050
400
—
450
—
900
—
—
1000
PSTB1050
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
5
5.61
1SXU000023C0202 Rev. A
rs
rte T
a
t
fts PS
So ype
T
Approximate dimensions
Enclosed
208V – 600V
5
Enclosed, 208V – 600V
Combination
PST30 – PST72
Softstarter only
Softstarter with bypass
Softstarter with fused disconnect
Softstarter with circuit breaker
PST85 – PST142
Softstarter only
Softstarter with bypass
Softstarter with fused disconnect
Softstarter with circuit breaker
PST175 – PST300
Softstarter only
Softstarter with bypass
Softstarter with fused disconnect
Softstarter with circuit breaker
5.62
1SXU000023C0202 Rev. A
A
In-Line
B C
20 x 20 x 12
20 x 20 x 12
20 x 20 x 12
20 x 20 x 12
24 x 20 x 12
24 x 20 x 12
30 x 30 x 12
24 x 24 x 12
30 x 30 x 12
30 x 30 x 12
36 x 36 x 12
36 x 36 x 12
Combination
A
In-Line
B C
PSTB370 – PSTB470
Softstarter with bypass, internal
Softstarter with fused disconnect
Softstarter with circuit breaker
48 x 36 x 16
48 x 36 x 16
48 x 36 x 16
PSTB570 – PSTB720
Softstarter with bypass, internal
Softstarter with fused disconnect
Softstarter with circuit breaker
48 x 36 x 16
87 x 36 x 24
87 x 36 x 24
PSTB840 – PSTB1050
Softstarter with bypass, internal
Softstarter with fused disconnect
Softstarter with circuit breaker
87 x 36 x 24
87 x 48 x 24
87 x 48 x 24
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
PST Softstarter
Extreme duty
So
Ex ftst
tre ar
me ter
du s
ty
PST Extreme duty
Softstarters
5
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
General information
The PST Softstarter
Designed for high inertia load applications, such
as rock crushers, mixers, hammer mills and
chippers, the ABB PST Extreme Duty enclosed
softstarters provides reliable reduced voltage
starting. The PST Extreme Duty softstarter
package provides the best of ABB’s wide range
of industrial control products integrated with the
PST softstarter, packaged in a weatherproof
(NEMA/UL Type 4) enclosure.
Designed for heavy-duty use and performance
the ABB PST is optimized for extreme duty.
While most softstarters offer voltage ramp
starting, the PST series does more. By using
closed loop current control in addition to
voltage ramping the PST helps get every bit of
performance from even weak power systems.
Built and tested to provide 500% rated
current for 30 seconds, using the PST means
that typical applications can be sized based
on Motor HP without resorting to complex,
application based de-rate tables.
What’s included:
Short circuit protection
To handle the role of short-circuit protection
and disconnect, the PST Extreme Duty series
uses the T-Max molded case circuit breakers
(MCCB’s).
Emergency start bypass
For routine bypass or starting in event of an
emergency, the PST Extreme series relies on the
AF contactor series. The AF series contactors
are designed for reliable performance under
the most adverse conditions. All AF contactors
feature a wide voltage range electronic coil. In
addition to extremely low pull-in and holding
power requirement, the low (55%) dropout
voltage prevents damaging chattering and
insures consistent operation in poor power
quality conditions.
The often overlooked details
Overlooked little things can lead to big problems
and so the PST Extreme Series pays attention
to the details. Besides the major components
every PST extreme series enclosed softstarter
ships with:
• A UL 508A label
• A UL service entrance rating
• A door mounted ABB hand-off-auto switch
(NEMA/UL Type 4)
• Three (3) vibration resistant, LED type pilot lights
(NEMA/UL Type 4)
• A door interlocked disconnect handle
(NEMA/UL Type 4)
• Padlockable and defeatable
Redundant electronic overload
Every PST softstarter features an adjustable
electronic overload. The PST Extreme Series
softstarters (50HP and larger) go one step
further and come equipped with an ABB
adjustable electronic overloads. Used only in the
event of emergency bypass operation, these
overload feature four classes of trip curves to
insure the motor protection level matches the
application demands.
5.63
1SXU000023C0202 Rev. A
rs
rte uty
a
t
fts e d
So trem
Ex
480 & 240 V Extreme duty softstarters
480 V
5
240 V
HP @
480VAC
Enclosure size
HxWxD
SCCR ratings
@ 600V
Weight
50
75
100
125
150
200
250
300
24x24x12
24x24x12
36x36x12
36x36x12
36x36x12
36x36x12
48x36x16
48x36x16
60x36x16
60x36x16
72x37x24
10kA
10kA
18kA
18kA
18kA
18kA
18kA
30kA
30kA
42kA
42kA
35
50
65
80
95
170
180
300
450
570
630
400 1
500 1
600 1
Catalog
number
HP @
240VAC
T050LB4-48/XD
T075LB4-48/XD
T100LB4-48/XD
T125LB4-48/XD
T150LB4-48/XD
T200LB4-48/XD
T250LB4-48/XD
T300LB4-48/XD
T400LB4-48/XD
T500LB4-48/XD
T600LB4-48/XD
25
30
40
50
60
75
100
150
200 1
250 1
300 1
Enclosure
size
HxWxD
SCCR ratings
@ 600V
Weight
24x24x12
24x24x12
24x24x12
36x36x12
36x36x12
36x36x12
36x36x12
48x36x16
60x36x16
60x36x16
72x37x24
10kA
10kA
10kA
18kA
18kA
18kA
18kA
18kA
30kA
30kA
42kA
35
50
65
80
95
170
180
300
450
570
630
Catalog
number
T025LB4-24/XD
T030LB4-24/XD
T040LB4-24/XD
T050LB4-24/XD
T060LB4-24/XD
T075LB4-24/XD
T100LB4-24/XD
T150LB4-24/XD
T200LB4-24/XD
T250LB4-24/XD
T300LB4-24/XD
Features
• Softstarter is one size larger than required full load amperes of the motor
to get additional starting capacity (Extreme Duty).
• Short circuit protection
• Redundant electronic overload
• Emergency start bypass
• Torque control
• A door interlocked disconnect handle (NEMA/UL Type 4)
-Padlockable/Defeatable
• Door mounted ABB Hand-OFF-Auto switch
(NEMA/UL Type 4)
• Three (3) vibration resistant, LED type pilot lights
(NEMA/UL Type 4)
•Pilot lights indicate the following: Power On, RUN and
Bypass.
• A UL 508A Label
• Suitable for service entrance 3 wire
• (NEMA/UL Type 4) enclosure
Back panel view
250 HP
unit shown
1 Larger horsepower units will include floor mounting kit.
5.64
1SXU000023C0202 Rev. A
Low Voltage Products & Systems
ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
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