Solid Fuel Boiler Installation and Operating - Waterford Stanley

Solid Fuel Boiler Installation and Operating - Waterford Stanley
Lismore Boiler Solid Fuel Stove
INSTALLATION AND OPERATING INSTRUCTIONS
This appliance is hot while in operation and retains its heat for a long period of time after use. Children,
aged or infirm persons should be supervised at all times and should not be allowed to touch the hot
working surfaces while in use or until the appliance has thoroughly cooled.
When using the boiler stove in situations where children, aged and/or infirm persons are present a fireguard must be used to prevent accidental contact with the stove. The fireguard should be
manufactured in accordance with BS 8423:2002.
TABLE OF CONTENTS
PAGE NO.
1.
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Fire Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Asbestos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Metal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.
Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4.
Flue Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.
Flue Exit - Top & Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.
Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7.
Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8.
Permanent Air Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9.
External Ducted Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
10. Heat Recovery Ventilation (HRV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
11.
CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
13. Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
14. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
15. Flue & Water Pipe Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
16. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
17
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
18. Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
19. Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
20. Gravity Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
21. Injector Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
22. Water Circuit Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
23. Pipe Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
24. Handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
25. Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
26. Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
27. Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
28. Recommended Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
29. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
30. Thermostat Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
31. Secondary Air Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
32. De-Ashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
33. Disposal of Ashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
34. To Clean Chimney Back Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
35. Changing Grate Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
36. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
37. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
38. Frozen System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1
TABLE OF CONTENTS
PAGE NO.
39. Glass Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
40. Glass Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
41. Summer Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
42. Door Latch Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
43. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
44. Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2
THE LISMORE SOLID FUEL CENTRAL HEATING STOVE
INSTALLATION & OPERATING INSTRUCTIONS
Please refer to the current standards, BS EN 152871:2007 Design, Installation and Commissioning of
chimneys. BS EN 14336:2004: Heating Systems in
Buildings. Installation & Commissioning of Water
Based Heating Systems. BS EN 12828: 2003;
Heating Systems in Buildings. Design of Water
Based Heating Systems. BS EN 12831: 2003;
Heating Systems in Buildings. method for
calculation of the design heat load.
GENERAL
When installing, operating and maintaining your
Lismore Stove respect basic standards of fire safety.
Read these instructions carefully before commencing the installation. Failure to do so may result in
damage to persons and property. Consult your local
Municipal office and your insurance representative
to determine what regulations are in force. Save
these instructions for future reference.
ELECTRICAL CONNECTIONS
Please note that it is a legal requirement under
England & Wales Building Regulations that the
installation of the stove is either carried out under
Local Authority Building Control approval or is
installed by a Competent Person registered with a
Government approved Competent Persons
Scheme. HETAS Ltd operate such a scheme and a
listing of their Registered Competent Persons can
be found on their website at www.hetas.co.uk.
The installation of any electrical services during the
installation of this stove must be carried out by a
registered competent electrician and in accordance
with the requirements of the latest issue of BS 7671.
FLUES
Flues should be vertical wherever possible and
where a bend is necessary, it should not make an
angle of more than 45o with the vertical. Horizontal
flue runs should be avoided except in the case of a
back outlet from the appliance, when the length of
the horizontal section should not exceed 150mm.
Special care must be taken when installing the stove
such that the requirements of the Health & Safety at
Work Act are met.
Handling
Adequate facilities must be available for loading,
unloading and site handling.
In order to minimise flue resistance and to make
sweeping easier it is recommended to use 2 x 45o
bends rather than a 90o bend.
Fire Cement
Some types of fire cement are caustic and should
not be allowed to come into contact with the skin. In
case of contact with the skin wash immediately with
plenty of water.
The flue termination point must be located to minimise any wind effects. Wind effects of suction,
pressure zones and turbulence can be created by
the roof and adjacent objects. Wind effects can also
be created by natural land contours.
To minimise the wind effects, the flue termination
point should be located a minimum of 1000mm from
the roof measured vertically and 2300mm measured
horizontally. Where this termination point does not
suffice it may be necessary to extend the flue pipe
so that the termination point is above the apex. (See
Fig.1)
Asbestos
This stove contains no asbestos. If there is a possibility of disturbing any asbestos in the course of
installation then please seek specialist guidance and
use appropriate protective equipment.
Metal Parts
When installing or servicing this stove care should
be taken to avoid the possibility of personal injury.
“IMPORTANT WARNING”
This stove must not be installed into a chimney that
serves any other heating appliance.
The complete installation must be done in accordance with current Standards and Local Codes. It
should be noted that the requirements and these
publications may be superseded during the life of
this manual.
3
2300
FLUE EXIT (TOP & REAR)
Fig.1
1000
The stove is designed to allow the chimney be
cleaned through the stove. If the chimney cannot be
cleaned through the stove it is necessary to provide
a soot box/access door in the flue for cleaning. See
Fig.2 for recommended locations. Fit it to the stove
as shown in Fig.3.
The stove is supplied with a Hob blanking plate and
a flue blanking plate. The flue blanking plate can be
alternated for use with both top outlet and rear outlet. The hob blanking plate is for use when the stove
is fitted on rear outlet only. Make sure the flue blanking plate is sealed correctly. See Figs 3 & 4.
Fig.2
Flue Liner
Sleeve
Appliance
Flue
Soot Door
Flue Pipe
Possible
Positions
for access
Soot Door
Debris Collection
space
Appliance Flue
Outlet
FLUE PIPES
A flue pipe should only be used to connect an appliance to a chimney and should not pass through any
roof space.
Flue pipes may be of any of the following materials:
*
*
*
Appliance
Cast iron as described in BS 41:
1973 (1981), or
Stainless steel with a wall thickness
of at least 1mm and as described in
BS EN 10095:1999 Specification for
stainless and heat resisting steel
plate, sheet and strip, for Grade 316
S11, 316 S13, 316 S16, 316 S31,
316 S33, or the equivalent
Euronorm 88-71 designation, or
Vitreous enamelled steel complying
with BS 6999: 1989.
Fig.3
Flue pipes with socket joints should be fitted with the
socket uppermost.
Clearance to combustibles must be adhered to
when fitting the flue pipe.
The appliance is suitable for intermittent operation
on solid mineral fuel and intermittent operation on
wood logs.
Flue Blanking
Plate
4
TOP OUTLET
REAR OUTLET
Alternatively the calculation procedure given in EN
13384-1 may be used as the basis for deciding
whether a particular chimney design will provide sufficient draught.
Fig.4
Hob
Blanking
Plate
The outlet from the chimney should be above the
roof of the building in accordance with the provisions
of Building Regulations Approved Document J.
If installation is into an existing chimney then it must
be sound and have no cracks or other faults which
might allow fumes into the house. Older properties,
especially, may have chimney faults or the cross
section may be too large i.e. more than 200 mm
diameter. Remedial action should be taken, if
required, seeking expert advice, if necessary. If it is
found necessary to line the chimney then a flue liner
suitable for solid fuel must be used in accordance
with Building Regulations Approved Document J.
CHIMNEY
Any existing chimney must be clear of obstruction
and have been swept clean immediately before
installation of the stove. If the stove is fitted in place
of an open fire then the chimney should be swept
one month after installation to clear any soot falls
which may have occurred due to the difference in
combustion between the stove and the open fire.
Do not connect to a chimney serving another
appliance.
The stove is a radiant room heater and must be connected to a chimney of the proper size and type.
The chimney must have a cross-sectional area of at
least 30 square inches 19350sq. mm or a diameter
of at least 6” (150mm). It is best to connect to a
chimney of the same size, as connection to a larger
size may result in a somewhat less draught. Do not
connect to a chimney serving another appliance. An
existing masonry chimney should be inspected and
if necessary repaired by a competent mason.
If there is no existing chimney then any new system
must be to the designation described above and in
accordance with Building Regulations Approved
Document J.
A single wall metal fluepipe is suitable for connecting
the stove to the chimney but is not suitable for use
as the complete chimney. The chimney and connecting flue must have a minimum diameter of
150mm and at no point must the diameter reduce to
less than the size of the outlet socket of the stove.
In adverse weather conditions, down drafts may be
experienced causing smoke or fumes to spill into the
room. If this occurs shut the appliance down by
closing the air controls. If the problem persists seek
the advice of a chimney sweep.
Any bend in the chimney or connecting fluepipe
should not exceed 45o. 90o bends should not be
used.
In order for the stove to perform satisfactorily the
chimney height must be sufficient to ensure an adequate draught of approximately 12 Pa so as to clear
the products of combustion and prevent smoke
problems into the room, poor draught conditions will
result in poor performance.
Combustible material should not be located where
the heat dissipating through the walls of fireplaces or
flues could ignite it. Therefore when installing the
stove in the presence of combustible materials due
account must be taken of the guidance on the separation of combustible material given in Building
Regulations Approved Document J and also in these
stove instructions.
NOTE: A chimney height of not less than 4.5 metres
measured vertically from the outlet of the stove to
the top of the chimney should be satisfactory.
If it is found that there is excessive draught in the
chimney then a draught stabiliser should be fitted.
Fitting of a draught stabiliser will affect the requirement for the permanent air supply into the room in
which the stove is fitted in accordance with
5
Approved Document J (see also combustion air supply).
Where such an installation exists, a test for spillage
should be made with the fan or fans and other appliances using air in operation at full rate, (i.e.extraction fans, tumble dryers) with all external doors and
windows closed.
Adequate provision e.g. easily accessible soot door
or doors must be provided for sweeping the chimney
and connecting fluepipe.
If spillage occurs following the above operation, an
additional air vent of sufficient size to prevent this
occurrence should be installed.
ALL FLUE INSTALLATIONS ARE THE
RESPONSIBILITY OF THE CUSTOMER.
VENTILATION & COMBUSTION AIR REQUIREMENTS
Especially Airtight Properties:If the stove is being fitted in a property where the
design air permeability is less than 5m3 / (h.m2) (normally newer properties built from 2006), then a permanent ventilation must be fitted to provide 550mm2
of ventilation for each kW of rated output. If a
draught stabiliser is also fitted then the requirement
is 850mm2 per kW of rated output.
It is imperative that there is sufficient air supply to
the stove in order to support correct combustion.
The air supply to this appliance must comply with
current Building Regulations. The minimum effective air requirement for this appliance is 60cm2. This
increases to 93cm2 where a flue draught stabiliser is
fitted. If another appliance is fitted in an adjacent
room it will be necessary to calculate an additional
air supply.
PERMANENT AIR VENT
All materials used in the manufacture of air vents
should be such that the vent is dimensionally stable,
corrosion resistant, and no provision for closure.
The effective free area of any vent should be ascertained before installation. The effect of any grills
should be allowed for when determining the effective
free area of any vent.
The stove requires a permanent and adequate air
supply in order for it to operate safely and efficiently.
In accordance with current Building Regulations the
installer will have fitted a permanent air supply vent
into the room in which the stove is installed to provide combustion air. This air vent should not under
any circumstances be shut off or sealed.
Air vents direct to the outside of the building should
be located so that any air current produced will not
pass through normally occupied areas of the room.
Extractor Fan
There must not be an extractor fan fitted in the same
room as the stove as this can cause the stove to
emit smoke and fumes into the room.
An air vent outside the building should not be located less than the dimensions specified within the
Building Regulations and B.S. 8303: Part 1 from any
part of any flue terminal. These air vents must also
be satisfactorily fire proofed as per Building
Regulations and B.S. 8303: Part 1.
EXTERNAL DUCTED AIR
Where required the primary air supply can be
ducted from outside. An aluminium flexible duct is
available to order for connection to the stove.
Air vents in internal walls should not communicate
with bedrooms, bedsits, toilets, bathrooms or rooms
containing a shower.
It is recommended to bring the air supply for the
stove into the house using a 4” plastic pipe. Where
the pipe meets the outside wall make sure a vent
cover is fitted properly to ensure no rodents can
enter via the vent pipe.
Air vents traversing cavity walls should include a
continuous duct across the cavity. The duct should
be installed in such a manner as not to impair the
weather resistance of the cavity.
The vent pipe should be located to prevent the
ingress of moisture and in a location where it will not
get blocked with leaves or any other debris. As wind
effects can create suction and pressure zones of
opposite sides of the dwelling it is recommended to
run the air vent from opposite poles (North, South,
East & West) of the dwelling and tee off for the air
supply to the stove. This should negate the effect
of suction and pressure zones. See Fig.5
Joints between air vents and outside walls should be
sealed to prevent the ingress of moisture. Existing
air vents should be of the correct size and unobstructed for the appliance in use. If there is an
extraction fan fitted in adjacent rooms where this
appliance is fitted, additional air vents may be
required to alleviate the possibility of spillage of
products of combustion from the appliance/flue
while the fan is in operation. Refer to B.S. 8303 Part
1.
6
Fig.5
Note: When Installing
outside air pipe adhere
to �Clearance to
Combustible’ Section.
HEAT RECOVERY VENTILATION
WARNING:-
Where a stove is to be installed in a dwelling with
Heat Recovery Ventilation (HRV) a number of
precautionary measures must be undertaken:
If the CO Alarm sounds unexpectedly:1. Open Doors and windows to ventilate the
room and then leave the premises.
2. Let the fire go out.
Should for example the delivery fan in the HRV unit
fail and the extraction fan in HRV fan continue to
run the HRV may create a pressure less than
atmospheric, this low pressure will effect the flue
pressure which is required to safely evacuate the
products of combustion from the stove.
LOCATION
There are several conditions to be considered in
selecting a location for your Stanley Lismore Stove.
a. Position in the area to be heated, central
locations are usually best.
b. Allowances for proper clearances to
combustibles.
1. Fit an adequately sized vent in the room to prevent pressure less than atmospheric occurring.
The size should be established by closing all
windows and doors and then creating the
possible failure situation. Then open a window
in the room where the stove is fitted, slowly
until the pressure reaches atmospheric. The
size of the window opening should be
measured and a vent of the corresponding size
installed.
INSTALLATION CLEARANCES
Maintain at least the following clearances to all
combustible material:
From
From
From
From
460 mm (18”)
200 mm (8”)
150 mm (6”)
460 mm (18”)
straight up only
Brick wall minimum clearance, but allow access for
controls and water fittings.
2. Fit a CO Alarm which has been approved to
EN 50291.
CO ALARM
Waterford Stanley recommend the fitting of a CO
Alarm in the same room as the appliance, this is a
requirement under UK Building Regulations.
Further guidance on the installation of a carbon
monoxide alarm is available in BS EN 50292:2002
and from the alarm manufacturers instructions.
the
the
the
the
front
back
sides
flue pipe
FLOOR PROTECTION
It is recommended that this appliance is installed on
a solid, level, non combustible hearth conforming to
current Building Regulations.
Provision of an alarm must not be considered a
substitute for either installing the appliance
correctly or ensuring regular servicing and
maintenance of the appliance and chimney
system.
It is recommended that a minimum clearance of
150mm be maintained from the sides and rear of the
appliance to a tiled fireplace or masonry wall, especially on the right of the appliance as access is
required for the controls. See Fig.6.
7
Fig.6
Thermostat Knob
Fig.7
Flue Outlet
4 Water Pipe
Outlets
Water Pipe
Inlet
Primary Air Inlet
Fig.8
FLUE & WATER PIPE LOCATIONS
Flue outlet to suit 152mm (6”) internal diameter flue
pipe.
Water outlets 25mm (1”) B.S.P.
TECHNICAL DATA
WOOD
MANUFACTURED SMOKELESS
FUEL
Room
4.7kW
3.7kW
Max: (kW)
Nominal: (kW)
Water
12.5 kW
12.3kW
Total
17.2
15.9
Room
3.8 kW
3.5 kW
Water
8 kW
7.4kW
Typical refuelling intervals to obtain nominal
outputs:
MSF
2.1 hours
WOOD .90 hrs
Flue Gas Mass Flow:
MSF
9.9 g/s
WOOD 10 g/s
o
Flue Gas Mass at nominal output:
372 C
Gross Weight:
200 kgs
Flue Outlet:
150mm
Flue Draught:
12 Pa
Boiler Tappings:
1” BSP
Max Water Pressure:
2 Bar
Efficiency:
76.3 %
WARNING:
DO NOT OBSTRUCT PRIMARY AIR SUPPLY TO THE STOVE
8
258oC
76.8%
Total
11.8
10.9
SPECIFICATION
Fig.9
Fig.9a
Note: Dimensions stated are in millimetres unless otherwise stated and may be subject to a slight +/- variation.
PLUMBING
There must be no gate valves on this circuit and it
must have an expansion pipe exhausting to
atmosphere. Cylinder and pipe work should be
lagged to minimise heat loss.
REGULATIONS
The plumbing must be in accordance with all
relevant regulations and practices. It must include a
gravity circuit with expansion pipe, open to the
atmosphere. The central heating will normally be
pump-driven as with other types of boilers.
This diagram illustrates the basic principal of water
heating systems and must not be regarded as a
working drawing.
GRAVITY CIRCUIT
The gravity circuit consists of the domestic hot water
tank of 135 litres indirect cylinder, fixed in an upright
position, recommended for hot water storage and it
should be connected to the boiler by 28mm diameter flow and return piping. The pipes should not
exceed 7.8 meters (25ft) in length and cylinder and
pipework should be fully lagged. The shorter the run
of pipe work the more effective the water heating.
9
Fig.10
Pipe Thermostat
Injector Tee
Pump
In some circumstances it may be possible to overheat the appliance and the water inside will boil.
This will be evident by the sound of a knocking noise
coming from the appliance and pipes around the
house. If this occurs close off all air controls and
manually start the central heating pump if fitted.
One radiator on the heating circuit should be uncontrolled to act as a heat leak in the event that the
appliance overheats and has nowhere to discharge
a build up of hot water should the heating circuit be
satisfied. Be aware that steam and boiling water will
be expended from any open vent from the heating
system probably in the roof space at the expansion
tank.
In the unlikely event that the appliance is not operating in freezing conditions the water must be
drained from the boiler to prevent frost damage.
Fig.11
PIPE THERMOSTAT
The fitting of a pipe thermostat to the flow pipe is
essential in order to activate the water circulation
pump when the water reaches the selected
temperature.
When the water temperature falls below the selected temperature the pipe thermostat will cut off the
water circulation pump in order to allow the boiler to
recover.
Fig.12
INJECTOR TEE
Where the gravity and central heating circuits join
together to return to the stove we recommend the
use of an injector tee connection, situated as close
to the unit as possible. This type of tee encourages
a stable flow of hot water through both circuits and
helps to prevent priority being given to the stronger
flow, which is most commonly the pumped central
heating circuit. This way, there will be no shortage
of hot water to the taps when the heating is on.
HANDOVER
On completion of the installation allow a suitable
period of time for any fire cement and mortar to dry
out, when a small fire may be lit and checked to
ensure the smoke and fumes are taken from the
stove up the chimney and emitted safely to the
atmosphere. Do not run at full output for at least 24
hours.
Where the appliance is to be interlinked with another boiler it will be necessary to use a double feed
indirect cylinder in accordance with BS 1566.
Ensure that the operating instructions for the stove
are left with the customer. Ensure to advise the customer on the correct use of the appliance with the
fuels likely to be used on the stove and warn them to
use only the recommended fuels for the stove.
WATER CIRCUIT TEMPERATURE
The return water temperature should be maintained
at not less than 40В°C so as to avoid condensation on
the boiler and return piping. Fitting a pipe thermostat to the flow pipe of the gravity circuit and wiring it
into the pump control will ensure rapid circulation of
the hot water.
Advise the user what to do should smoke or fumes
be emitted from the stove. The customer should be
warned to use a fireguard to BS 8423:2002 in the
presence of children, aged and/or infirm persons.
10
IMPORTANT NOTES
Now that your Solid Fuel Stove is installed and no doubt you are looking forward to many comforts it will provide, we would like to give you some tips on how to get the best results from your stove.
1.
We would like if you could take some time to read the operating instructions/hints, which we are
confident, will be of great benefit to you.
2.
Do not burn fuel with a high moisture content, such as a damp peat or unseasoned timber. This will
only result in a build up of tar in the stove and in the chimney.
FUEL CALORIFIC VALUES - SOLID FUELS
Anthracite 25-50mm
House Coal 25-75mm
C.V.: 8.2kW/Kg
C.V.: 7.2kW/Kg
14,000 BTUs/lb
12,000 BTUs/lb
Timber - Firebox size
C.V.: 5.0kW/Kg
8,600 BTUs/lb
Peat Briquettes
C.V.: 4.8kW/Kg
8,300 BTUs/lb
3.
Clean the flue-ways of the stove weekly and ensure that there are no blockages. Check flueways
before lighting especially after a shut down period. Please refer to manual for instructions.
4.
Always ensure ashpan lid is removed from ashpan before lighting the stove.
5.
Before loading fresh fuel into the firebox, riddle fully to remove all ashes this will allow better and
cleaner burning. See Re-Fuelling section.
6.
Never allow a build up of ashes in the ash pan, as this will cause the grate to burn out prematurely.
Empty the ashpan when refuelling.
7.
Allow adequate air ventilation to ensure plenty of air for combustion.
8.
Do not use as an incinerator burning rubbish/household waste.
9.
Do not leave ash-door open for long periods as this will over heat the unit causing unnecessary
damage. Close the ash door between removing and replacing the ashpan.
10. Clean the chimney at least twice a year.
11. Burning soft fuels such as timber and peat will stain the glass. Regular cleaning will prevent
permanent staining. Clean with soapy water when cool.
12. Keep all combustible materials a safe distance away from unit, please see section for clearances
to combustibles.
14. Do not use an aerosol spray on or near the stove when it is alight.
15. For safety reasons never leave children or the elderly unaccompanied while stove is in use. Use a
fire guard.
16. Avoid contact with the appliance when in use as stove reaches very high operating temperatures.
17. This appliance should be regularly maintained by a competent service engineer.
Use only replacement parts recommended by Stanley. Making unauthorised modifications, or using unauthorised parts will invalidate your guarantee and may cause damage or injury.
AN ODOUR WILL EMIT FROM STOVE ON FIRST FIRING, WHEN FIRE REACHES MAXIMUM
TEMPERATURE OVER A NUMBER OF HOURS THE ODOUR WILL SUBSIDE.
IT IS BEST ADVISED TO OPEN WINDOWS DURING THIS PERIOD.
THE ODOUR IS UNPLEASANT BUT NOT TOXIC. YOU MAY WISH TO VACATE THE ROOM WHILE THE
PAINT CURES.
11
LIGHTING
Before lighting the stove check with the installer that the installation work and
commissioning checks described in the installation instructions have been carried
out correctly and that the chimney has been swept clean, is sound and free from any
obstructions. As part of the stove’s commissioning and handover the installer
should have demonstrated how to operate correctly.
Fig.13
1.
Open firedoor and open the primary air inlet by turning the control knob on the right hand
side of the stove to setting 4 on the thermostat.
2.
Open the secondary air inlet by pushing it in fully.
3.
Cover with crumpled pieces of paper.
4.
Lay 10-12 pieces of kindling on top of the paper towards the back of the firebox.
5.
Ignite and close the firedoor.
6.
Under no circumstances should any flammable liquid i.e. petrol, paraffin etc., be
used to light the fire.
7.
When the kindling is well alight open the firedoor and add more kindling of a larger size
to sustain the fire. Close the firedoor.
8.
When a hot fuel bed is established add the normal fuel.
9.
When well lighted, adjust the thermostat to give the required heat output.
10.
To shut the fire down, do not add fuel, make sure that the firedoor is properly closed and
that the primary and secondary air controls are all in the closed position. Cutting off the
air supply will reduce the heat output.
11.
Following a prolonged shutdown of the appliance perhaps after the summer break,
ensure the flueway is free from obstruction prior to re-lighting.
Re-fuelling-Open the firedoor and reload, close the firedoor.
12
OPERATING INSTRUCTIONS
CO ALARM
RECOMMENDED FUELS
Your installer should have fitted a CO alarm in the
same room as the appliance. If the alarm sounds
unexpectedly, follow the instructions given under
“Warning Note”.
All fuels should be stored under cover and kept
as dry as possible prior to use.
This appliance has been tested using seasoned
wood logs and manufactured briquetted smokeless
fuel (Ancit) for closed appliances, sized between
20g and 140g. Other fuels are commercially available and may give similar results. Wood logs up to
380mm long are suitable. All fuels should be stored
under cover and kept as dry as possible prior to use.
THERMOSTAT OPERATION
Fig.14
Do not use fuels with a Petro-coke ingredient as this
may cause the grate to overheat, causing damage.
Reduced outputs will result when fuels of lower
calorific values are used. Never use gasoline or
gasoline type lantern fuel, kerosene, charcoal lighter
fluid or similar liquids to start or freshen up a fire in
this heater. Keep all such liquid well away from the
heater at all times. Operate the stove only with the
fuelling door closed except for re-fuelling.
Setting
Setting
Setting
Setting
Setting
This stove has obtained HETAS Ltd approval for
burning natural and manufactured smokeless fuels
only as detailed in recommended fuels below.
HETAS Approval does not cover the use of other
fuels either alone or mixed with the recommended
fuels listed, nor does it cover instructions for the use
of other fuels.
0:
1:
2:
3:
4:
Closed
1/4 Open
1/2 Open
3/4 Open
Full Open
Overnight Burning
Slowburning
Medium burning
Maximum Heat
Rotate the knob to give the required burning rate.
SECONDARY AIR CONTROL
OPEN
CLOSE
WARNING:
Properly installed, operated and maintained this
stove will not emit fumes into the dwelling.
Occasional fumes from de-ashing and re-fuelling
may occur. However, persistent fume emission is
potentially dangerous and must not be tolerated. If
fume emission does persist, then the following
immediate action should be taken -
Fig.15
When burning coal, timber or peat.
When burning anthracite and
smokeless fuels.
Primary Air
Thermostat Knob
(a) Open doors and windows to ventilate room and
then leave the premises.
(b) Let the fire out.
(c) Check for flue or chimney blockage and clean
if required.
(d) Do not attempt to relight the fire until the cause
of the fume emission has been identified and
corrected. If necessary seek expert advice.
The most common cause of fume emission is flueway or chimney blockage. For your own safety
these must be kept clean at all times.
Secondary Air /
Window Wash Control
13
The secondary air control knob may be hot when the
appliance is in use. The ashpan handle is a combined operating tool and can be used to operate this
knob or use the glove provided. To open the secondary air, locate the knob under the base on the
right of the stove. Push to OPEN and pull to
CLOSE.
Fig.16
NOTE:A boiler model stove will provide heat into the boiler and also to the room in which it is situated. The
heat to room is in a fixed relationship with the heat
to the boiler.
The heat to the boiler is controlled by the air supply
to the stove which is required to have a thermostatic damper for safety reasons. When the temperature of the water in the boiler exceeds 55 ЛљC the
thermostatic damper will begin to shut off the air
supply, should the water temperature continue to
rise the thermostatic damper will continue to close
and if the water temperature reaches 85 ЛљC the
thermostatic damper closes the primary air supply
fully.
Riddling Bar
DISPOSAL OF ASHES
In the event where a stove is fitted to a central heating system which is undersized in relation to the
nominal heat output to boiler then the stove will
operate satisfactorily but will be unable to achieve
the nominal heat output to room as the thermostatic damper will shut off the air supply to prevent an
overheat situation in the boiler.
Your stove is provided with a steel ashpan. This
ashpan should be emptied every day.
For example:- Where a stove provides 2kW to the
room and 8kW to the boiler and if the thermostatic
damper shuts down the air supply to provide 4kW to
the boiler, then the heat to room will decrease proportionally to 1kW.
Ashes should be placed in a metal or other noncombustible container with a tight fitting lid. The
closed container of ashes should be placed on a
non-combustible material, pending final disposal. If
ashes are buried in soil, or otherwise dumped they
should be retained in the closed container until they
are thoroughly cooled. See Fig.17.
If ashes are allowed to build to grate level you could
damage the firebars by overheating. We recommend that you remove ashes after you have riddled
the fire following overnight burn.
DE-ASHING
When ash build-up becomes excessive in the fire
chamber shake the firebars by pushing and pulling Fig.17
the riddling rod repeatedly. The riddling rod is located under the base at the left side of the stove.
Ashpan
Lid
Ashpan
14
TO CLEAN CHIMNEY BACK OUTLET
CHANGING GRATE ORIENTATION
Remove the middle grate bars, leaving the front and
rear grate bar by lifting them on the right hand side
and then sliding them to the right, take care not to
loose the riddling links. See Fig.18.
For best combustion of coal it is best to burn it on an
open grate as the ash needs to be frequently
removed to avoid a build up of ash on the grate.
For best combustion of wood it is best to use an
almost flat grate with approximately 3mm separation
between grate bars so that it can build up a bed of
ash as it burns.
Fig.18
The grate on the Lismore Stove can be changed
from a coal setting to wood burning setting.
The product is supplied in the coal burning setting,
this should not be changed if a mixture of fuels are
being used i.e. (coal, wood, peat, anthracite). If
burning wood only, change the grate setting by
opening the ash door and remove the ash pan. This
should reveal a hex head bold on the left hand side
which should be removed, with the bolt removed the
riddling bar can now be moved to the wood burning
position.
Remove baffle underneath the boiler cross flow
chamber by lifting it upwards and pulling it outwards
and insert cleaning brush. Replace baffle before
lighting fire.
The hex head bolt should now be re-inserted in the
alternative position which will lock the grate in the
wood burning position. See Fig.20.
See Fig, 20 & 21 showing the position of the grate
for wood burning and coal burning, note the position
of the riddling rod also.
When fitted correctly the baffle should fall forward to
close onto the bottom of the boiler. The appliance
will not function correctly with this baffle misaligned
or missing.
WARNING - DO NOT CHANGE GRATE
POSITION WHEN STOVE IS HOT.
NOTE: Where the chimney is believed to have
served an open fire installation it is possible that the
higher flue gas temperature from a closed appliance
may loosen deposits that were previously firmly
adhered, with the consequent risk of flue blockage,
it is therefore recommended that the chimney be
swept a second time within a month of regular use
after installation.
Fig.20
Wood Setting
Fig.19
Riddling Rod
15
VITREOUS ENAMEL CLEANING
Fig.21
Coal Setting
General cleaning must be carried out when the
stove is cool.
If this stove is finished in a high gloss vitreous
enamel, to keep the enamel in the best condition
observe the following tips:
1. Wipe over daily with a soapy damp cloth,
followed by a polish with a clean dry duster.
2. For stubborn deposits a soap impregnated
pad can be carefully used on the vitreous
enamel.
3. Use only products recommended by the
Vitreous Enamel Association, these products
carry the Vitramel label.
Riddling Rod
Fig.22
4. DO NOT USE ABRASIVE PADS OR OVEN
CLEANSERS CONTAINING CITRIC ACID
ON ENAMELLED SURFACES. ENSURE
THAT THE CLEANSER MANUFACTUR
ERS INSTRUCTIONS ARE ADHERED TO.
FROZEN SYSTEM
Hex Bolt
If there is any possibility that the water system may
be frozen do not attempt to light the stove until you
are certain there is no ice in the system possibly
causing a blockage.
FIRE SAFETY
To provide reasonable fire safety, the following
should be given serious consideration.
GLASS CLEANING
1. Do not over fire the stove.
2. Over-firing will also damage painted or enamel
finish.
3. Install a smoke detector in the room.
4. A conveniently located class A fire extinguisher to
contend with small fires resulting from burning
embers.
5. A practical evacuation plan.
6. A plan to deal with a chimney fire as follows:(a) Notify the fire department.
The glass will self clean when there is sufficient heat
generated by the burning fuel. If a build-up of creosote occurs on the glass it may be due to draught
conditions, poor quality fuel or very low burning for a
long time. It is best to clean the glass when it is
thoroughly cooled.
(b) Prepare occupants for immediate evacuation.
(c) Close all openings into the stove.
(d) While awaiting the fire department watch for
ignition to adjacent combustibles from overheated flue pipe or from embers or sparks
from the chimney.
16
Fig. 23
Fig. 24
GLASS REPLACEMENT
Fig. 25
(a) Open the firedoor fully.
(b) Remove the four corner screws and clips and
carefully remove the broken glass.
(c) Clean the glass recess in the door.
(d) Replace the sealing rope in the door if
necessary
(e) Tighten screws.
(f) Replace glass only with ceramic glass 5mm
thick. (See Fig.23).
SUMMER SHUTDOWN
For summer shutdown of the stove, ensure all ashes
have been cleaned from the ash compartment and
that the air control is open, to avoid condensation in
the stove firebox and possible corrosion during this
shutdown period.
DOOR LATCH ADJUSTMENT
If the door latch should be come loose over time due
to compression/ hardening of the rope inside the fire
door, an adjustment can be carried out by removing
one of the washers.
Remove the nut, spacer, two washers and latch and
one washer, then replace the nut, spacer, two washers and latch leaving only one washer, see Figs. 24
& 25.
17
EXPLODED VIEW
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
STOVE LEG - B00595AZZ
BASE - B00610AZZ
FRONT - B00611AZZ
RIGHT HAND SIDE - B00612AZZ
LEFT HAND SIDE - B00613AZZ
HOB - B00630AZZ
FIREDOOR - B00615AZZ
ASH DOOR - B00616AZZ
DOOR GLASS CLIP - F00003AXX
BOILER - F01131AXX
RIDDLING LINK - F01068AXX
LINK BRACE - F01069AXX
AIR CHANNEL COVER - F01071AXX
OSA BOX COVER - F01154AXX
DAMPER - F01073AXX
BRACKET - F01074AXX
ASHPAN BODY - F01075AXX
ASHPAN COVER - F01082AXX
QWX THERMOSTAT - G00479AXX
GLASS - T00101AXX
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
18
PULL ROD KNOB - U00001AXX
AIR CONTROL KNOB - U00006AXX
KNOB SECONDARY AIR DAMPER - U00018AXX
DOOR HANDLE - U00191AXX
HINGE - U00193AXX
BADGE - V00912AXX
THERMOSTAT CONTROL ROD - V00938AXX
DOOR CATCH - V00985AXX
DAMPER ROD - V00988AXX
RIDDLING ROD - V00989AXX
FRONT STRIP - V00990AXX
SPACER - V00991AXX
HINGE PIN (CAM ACTION) - V00997AXX
RIDDLING BAR - Z00047AXX
FLUE CLEANING DOOR - Z00065AXX
FIRE FENCE - Z00049AXX
FRONT PROTECTION PLATE - Z00052AXX
FLUE BLANKING PLATE - B00064AZZ
HOB BLANKING PLATE - B00631AZZ
INSTALLATION CHECK LIST
Tick
Flue System
1. Minimum Flue Height of 4.6 metres (15 feet).
2. Appliance should be connected to a minimum of 1.8 metres (6 feet) of 150mm (6”)
flue pipe with a horizontal run not exceeding 150mm (6”).
3. Appliance should be connected to a chimney of less than 200mm (8”) in diameter
(otherwise the chimney must be lined with a 6” flue liner).
4. The chimney venting position must be above the main ridge of the roof or adjacent
outside obstructions.
5. The chimney serving this appliance should not serve any other appliance.
6. Access should be provided to the chimney serving the appliance to allow for cleaning.
Location
7. Clearance to combustible materials must be adhered to as described in the Clearance
to Combustible section.
8. The stove must be installed on a floor protector that covers the area under the stove
and extends 18” to the front & 8” to the sides and back.
Plumbing
9. Appliance must be connected to a gravity circuit using 1” ID flow & return piping.
10. The length of pipes from the cylinder to the cooker should not exceed 7.8 metres
(251/2 feet).
11. A circulation pump should be fitted to the return pipe of the radiator circuit and controlled by
a pipe stat fitted to the flow pipe of the gravity circuit to the cylinder.
Ventilation & Combustion Air Requirements
12. The room in which the appliance is located should have an air vent of adequate
size to support correct combustion (see Ventilation & Combustion Air Requirement
Section for specific details).
Manufactured by
Waterford Stanley Ltd.,
Unit 401-403, IDA Industrial Estate, Cork
Road, Waterford, Ireland.
Tel: (051) 302300 Fax (051) 302315
19
Item No: N00524AXX
DP131127
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