Manual SerDia2010
Manual SerDia2010
English Edition
Diagnosis
for DEUTZ Engines
Manual SerDia2010
Copyright В© 2014 Deutz AG
Part-No.
Version 1.0
Creation Date
0312 2024 de
7.1.1
16.12.2014
Note: This documentation is the property of DEUTZ AG. Any use or for distribution to third parties is only allowed with
the express permission of the DEUTZ AG!
Publisher
DEUTZ AG
Responsible for the content
Application Engineering
VE-SE2
Table of Content
1 Safety-Hints
1
2 Common Hints
3
...................................................................................................................................
4
2.1 Start
and Communication
2.2
.........................................................................................................................................................
4
2.1.1 Serdia2010
License
4
2.1.1.1 ..................................................................................................................................................
Ordering
......................................................................................................................................................... 6
2.1.2 Overview
......................................................................................................................................................... 6
2.1.3 Introduction
.........................................................................................................................................................
7
2.1.4 Minimum
Configuration
7
2.1.4.1 ..................................................................................................................................................
Hardware
7
2.1.4.2 ..................................................................................................................................................
HS-Light
8
2.1.4.3 ..................................................................................................................................................
DeCom
11
2.1.4.4 ..................................................................................................................................................
PC/Notebook
12
2.1.4.5 ..................................................................................................................................................
Diagnosis Plug and Jack
13
2.1.4.6 ..................................................................................................................................................
CAN-Bus of ECU
......................................................................................................................................................... 14
2.1.5 Installing
14
2.1.5.1 ..................................................................................................................................................
Install SerDia2010
.........................................................................................................................................................
15
2.1.6 Windows
Access rights
.........................................................................................................................................................
16
2.1.7 Users
Competence Level
...................................................................................................................................
18
License Acquisition
2.3
......................................................................................................................................................... 18
2.2.1 Order
................................................................................................................................... 20
Disposability
3 Introduction
21
4 Error Hints (FAQ)
22
5 Connection establishment
27
6 Software handling
30
...................................................................................................................................
30
6.1 Startup
Window
...................................................................................................................................
32
6.2 Mainmenu
- Topper
6.3
.........................................................................................................................................................
33
6.2.1 Topper
elements
...................................................................................................................................
34
Status
Bar - Footer
35
7 Global Programfunctionality
...................................................................................................................................
35
7.1 Dataset
managment
...................................................................................................................................
40
7.2 Error
memory
7.3
.........................................................................................................................................................
40
7.2.1 error
memory 1
.........................................................................................................................................................
41
7.2.2 error
memory 2
.........................................................................................................................................................
42
7.2.3 possible
interactions
...................................................................................................................................
44
Graphical
display
7.3.1
7.3.2
7.3.3
7.3.4
7.3.5
Copyright В© 2014 Deutz AG
.........................................................................................................................................................
usage
.........................................................................................................................................................
Graphical
area
.........................................................................................................................................................
Table
area
.........................................................................................................................................................
Print
function
.........................................................................................................................................................
Trigger
45
50
52
57
57
V.7.1.1
7.4
.........................................................................................................................................................
57
7.3.6 dynamic
measurement values
...................................................................................................................................
60
Program adjustments
......................................................................................................................................................... 62
7.4.1 language
.........................................................................................................................................................
63
7.4.2 access
elevation
.........................................................................................................................................................
64
7.4.3 SpellAlphabet
65
8 UseCases EMR4
...................................................................................................................................
66
8.1 engine
settings
8.2
.........................................................................................................................................................
66
8.1.1 overview
fuel system
.........................................................................................................................................................
67
8.1.2 exhaust gas recirculation flap
.........................................................................................................................................................
68
8.1.3 IQA-Code
.........................................................................................................................................................
70
8.1.4 injector switch off
.........................................................................................................................................................
72
8.1.5 Compressionstest
.........................................................................................................................................................
74
8.1.6 Oil change
...................................................................................................................................
75
adjustments
engine speed - acceleration pedal
8.3
.........................................................................................................................................................
75
8.2.1 constant
speed
.........................................................................................................................................................
77
8.2.2 Limp home speed
.........................................................................................................................................................
78
8.2.3 low idle speed
.........................................................................................................................................................
79
8.2.4 droop
.........................................................................................................................................................
81
8.2.5 accelerator pedal
...................................................................................................................................
85
exhaust
after treatment
.........................................................................................................................................................
85
8.3.1 overview
SCRВІ
.........................................................................................................................................................
86
8.3.2 filter maintanance
.........................................................................................................................................................
88
8.3.3 EGR-actuator reset
.........................................................................................................................................................
90
8.3.4 CRT - TIER4 interim
..................................................................................................................................................
90
8.3.4.1 mainpage CRT
91
8.3.4.2 ..................................................................................................................................................
Serviceroutines CRT
.........................................................................................................................................................
96
8.3.5 DPF - Burner - TIER4 interim
..................................................................................................................................................
96
8.3.5.1 Overview page DPF Burner
96
8.3.5.2 ..................................................................................................................................................
Serviceroutines DPF Burner
..................................................................................................................................................
99
8.3.5.3 supply modul DPF
..................................................................................................................................................
100
8.3.5.4 air pump DPF
102
8.3.5.5..................................................................................................................................................
spark DPF
.........................................................................................................................................................
102
8.3.6 SCR - TIER4 interim
..................................................................................................................................................
104
8.3.6.1 SCR test functions
106
8.3.6.2..................................................................................................................................................
SCR End Of Line
.........................................................................................................................................................
109
8.3.7 SCRT - TIER4 final
..................................................................................................................................................
109
8.3.7.1 overview SCRT/CSF
110
8.3.7.2..................................................................................................................................................
EOL Test(Tier4F)
..................................................................................................................................................
111
8.3.7.3 SCR service routines
..................................................................................................................................................
113
8.3.7.4 DPF service routines
..................................................................................................................................................
115
8.3.7.5 statistics
...................................................................................................................................
116
Service
Routines DPF (DOC/SCR)
8.4
................................................................................................................................... 116
8.5 Service-Cases
8.6
.........................................................................................................................................................
117
8.5.1 Input
test A55
.........................................................................................................................................................
118
8.5.2 NOx
sensor change
.........................................................................................................................................................
120
8.5.3 EGR-Cooler
change
...................................................................................................................................
123
Other
8.6.1
8.6.2
8.6.3
8.6.4
8.6.5
8.6.6
V.7.1.1
.........................................................................................................................................................
Counter
and EEPROM
.........................................................................................................................................................
Sensors
.........................................................................................................................................................
Trip
Recorder
.........................................................................................................................................................
Assembly
Inspections and Initialisations Tests
.........................................................................................................................................................
Input
Test
.........................................................................................................................................................
Output
Test
123
124
125
130
131
132
Copyright В© 2014 Deutz AG
9 UseCases EMR3
133
...................................................................................................................................
133
Counter
and EEPROM
...................................................................................................................................
134
Set
Low Idle
...................................................................................................................................
135
change
constant speed
...................................................................................................................................
136
graphic
display EMR3
...................................................................................................................................
139
accelerator
pedal calibration
...................................................................................................................................
143
Limp
Home Setting
...................................................................................................................................
144
Reset
EEPROM Error
...................................................................................................................................
145
Fan
Control EMR3
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
......................................................................................................................................................... 147
9.8.1 Parameter
......................................................................................................................................................... 148
9.8.2 Curve
......................................................................................................................................................... 148
9.8.3 Map
...................................................................................................................................
149
Input Test
9.9
9.10
9.11
9.12
9.13
...................................................................................................................................
150
Monitoring
strategy 2012/2013
...................................................................................................................................
150
Set
Vehicle speed
...................................................................................................................................
151
Set
Speed droop
...................................................................................................................................
152
Trip
Recorder
10 UseCases EMR2
158
...................................................................................................................................
158
10.1 Startup
Window
...................................................................................................................................
159
10.2 Service
routines EMR2
11 Programm options
165
...................................................................................................................................
165
11.1 Offline
Viewer
................................................................................................................................... 170
11.2 DeCAN-Explorer
................................................................................................................................... 173
11.3 Key-Generator
Index
174
Copyright В© 2014 Deutz AG
V.7.1.1
foreword
Our aim is to optimize the content of this document continuously, with practical experience of users which is
a particularly valuable aid. If you therefore want changes, additions or improvements, please send a
message (e-mail: [email protected]).
We evaluate each message carefully and publish new editions of this document, once its contents have
been changed.
V.7.1.1
Copyright В© 2014 Deutz AG
Safety-Hints
1
1
Safety-Hints
WARNING: The use of SerDia2010 can be dangerous!
It is critical that you carefully read and follow the instructions
and warnings below and in the associated installation manuals
Serdia2010 enables a user to influence or control the electronic
system in a vehicle or machine.SerDia2010 is specially designed
for the exclusive use by personnel, who have special experience
and training.
Improper use or unskilled application may alter the machine
performance or system performance in a manner, that results in
death, serious personal injury or property damage.
Do not use SerDia2010, if you do not have the proper experience and training.
It is recommended, that in-vehicle use of SerDia2010 shall be conducted on enclosed test
tracks, or ensured machine surroundings.
Use of SerDia2010 on a public road should not occur unless the specific calibration and
settings have been preciously tested and verified as safe.
When using SerDia2010 with machine systems, that influence vehicle behaviour and can
affect the safe operation of the machine, you have to ensure, that the machine can be
transitioned to a safe condition, if a hazardous incident should occur.
All legal requirements, including regulations and statutes regarding vehicles and machines
must be strictly followed when using this product.
If you fail to follow these instructions, there might be a risk of death,
serious injury or property damage.
Any data acquired through the use of SerDia2010 must be verified for reliability, quality and
accuracy prior to use or distribution. This applies both to calibration and to measurements,
that are used as a basis for calibration work.
The DEUTZ AG and it's representatives, agents and affiliated companies shall not be liable
for any damage or injury caused by improper use of SerDia2010.
DEUTZ provides training regarding the proper use of SerDia2010.
Copyright В© 2014 Deutz AG
V.7.1.1
2
Manual SerDia2010
Before using SerDia2010 it is required to verify, that the software is up to date and all
updates are installed.
The DEUTZ AG and it's representatives deny any liability for any injury caused by the use
of a non up to date software version of SerDia2010. If necessary the software can be
updated from serdia.deutz.com.
It is recommended to make an access to the ECU while engine is running only, if it is
guaranteed, that a change of programming cannot lead to hazardous effects in engine
behavior.
If this is not ensured, a faulty programming can cause undefined engine reactions, that
results in death, serious personal injury or property damage.
A faulty programming of the ECU can activate a sleep mode of the ECU because of safety
reasons. In this case the ECU is switched off, a communication to the ECU is not possible
any more.
A repair or reprogramming of the ECU is not possible.The ECU has to be replaced.
If supply voltage of the ECU is switched off or the connection between the SerDia interface
and the ECU is interrupted while changing parameters of the dataset, a sleep mode of the
ECU, because of safety reasons, can be activated. In this case the ECU is switched off, a
communication to the ECU is not possible any more. A repair or reprogramming of the ECU
is not possible.The ECU has to be replaced..
If you cannot agree with these limitations, you are excluded from using SerDia2010.
If you cannot agree with these limitations, you are excluded from using SerDia2010. In this
case send an email to [email protected] including your interface serial number in
order to disable your licence.
The purchase price and the not used licence fee will be refunded within one month after
receipt.
V.7.1.1
Copyright В© 2014 Deutz AG
Common Hints
2
3
Common Hints
Subject of the present documentation is the use of SerDia2010 at DEUTZ engines with electronic
injection equipment.
This document shows the functionality of SerDia2010 and it's use to communicate with and
parameterize of DEUTZ ECU's.
The information contained herein only correspond to the state of the art at the time of
setting and are not subject to an immediate revision service.
In case of problems with SerDia2010 please contact the DEUTZ AG via
[email protected]
Before contacting please collect information about the individual circumstances of the
problem you have, as much as possible.
The following information has to be given as a minimum:
В· PC-hardware
В· Windows operating system
В· SerDia2010 version
В· Type of interface
В· DEUTZ ECU part number
В· Engine number
To allow the access to the ECU it is recommended to install a diagnostic socket according
DEUTZ wiring diagram for the respective engine.
SerDia2010 will be delivered with access level 2 in general.The access level is not
depending on the hardware interface level.
If a different access level is needed, it is necessary to make a request per email to
[email protected] Within 5 working days you will get an email with confirmation /
negation of the request.
If confirmed the licence update has to be downloaded from serdia.deutz.com and installed
on the computer, in order to activate the new level.
Following information has to be given in order to get a change of the access level:
Complete details as name and address of applicant (if different to the licence user).
Complete details as name, address and qualification of the prospective licence user.
Detailed description because of the reasons for changing the access level.
It is not permitted to resell or transfer the licence and within also the interface for
SerDia2010D without knowledge and agreement of DEUTZ AG!
Is a transfer needed, please apply via [email protected] to get a confirmation.
Without a written confirmation (email feedback) from DEUTZ a resell or
transfer is strictly forbidden!
Copyright В© 2014 Deutz AG
V.7.1.1
4
2.1
Manual SerDia2010
Start and Communication
SerDia2010 (Service-Diagnosis) is a PC software which works together with notebook and
interface to communicate with the engine control unit.
For the use of SerDia2010 it is recommended to take a special software training at the training
center.
The training center cologne provides such EMR4 training courses.
В· Training, registration: Tel. +49 2 21 / 8 22 - 26 85
В· Hotline SerDia-Programm: [email protected]
The data of the published and respectively valid technical documents, such as
operating instructions, circuit diagrams, workshop manuals, repair and setting
instructions, technical bulletins, service bulletins etc.,
are exclusively mandatory for operation, maintenance and repair. We refer especially
to the valid edition of the "Installation Manual Electronic", which is available from
the Application Engineering Dept.
Electronic engine control units (ECU) are state of the art in modern engine technology. Target for
these controllers is at first to replace the functions of mechanical governors (like speed governor)
and secondly to increase the ability of new functions.
To communicate with the DEUTZ-ECU's SerDia2010 is needed.
Furthermore
a) Interface (Dongle with wiring, diagnostic plug, serial number and authorization level)
b) state of the art notebook or personal computer, optionally with printer
are needed (see also Hardware).
2.1.1
Serdia2010 License
To use SerDia2010 it is recommended to purchase a software licence for each interface used.Not
before successful registration and confirmation of the licence (by DEUTZ) for the individual
interface serial number, a communication between software, interface and ECU is possible in
order to have a diagnostic access to the new DEUTZ engines.
Second dealer stage:
Responsible for delivery, assistance, maintenance and service of the second dealer distribution
net is the service partner or OEM, who is directly connected to the DEUTZ service network.
He is also responsible for classification of his sub dealers regarding access level.
If interfaces are sold via second dealer stage the final user has to be mentioned directly while
ordering, respectively, if reselling is later, it has to be communicated to and confirmed
of DEUTZ AG via [email protected]
2.1.1.1
Ordering
The licence can only be purchased through the official DEUTZ dealer net respectively the central
OEM. Each licence is linked to one specific interface serial-no.To enable parallel diagnostics for
e.g. 5 service technicians, five licences will be required.For ordering please use the DIWI-system
only! It is currently not possible to place an order via SAP or file transfer.
A physical dispatch of goods doesn't take place if no interface hardware is ordered. If only the
software SerDia2010 is ordered the registration / release of the interface serial no. is completed
usually within 5 working days.
After tis delay the software can be downloaded from serdia.deutz.com. You can check the
registration easily: All registered serial no. are mentioned in the licences overview file licence.txt
also available on the website.
V.7.1.1
Copyright В© 2014 Deutz AG
Common Hints
5
Procedere
Allways enter the consignee (e.g.2nd dealer stage, OEM dealer, customer)!
Ordering in DIWI
Enter PN 1000 2785 (software-licence) and quantity.
Enter interface serial-no.in pop-up window.
Entering serial-no.(pop-up window)
Release the order.
Copyright В© 2014 Deutz AG
V.7.1.1
6
Manual SerDia2010
Download of actual SerDia2010 – software 5 days after release of the order. Install
SerDia2010 on all required PC's.
2.1.2
Overview
2.1.3
Introduction
SerDia2010 is working with DEUTZ controller family EMR4 (EDC17XXXX)It is possible to use this
software to communicate with different ECU's (XXXX = CV52 or CV54 or CV56)
The software can be downloaded via the internet access serdia.deutz.com
If necessary,a new version of SerDia2010 is launched here. Also updates can be available, which
have to be installed per hand by user. These updates will be included in the next SerDia2010
version, too.
Changes in the ECU-software concerning adjustment, parameterization, calibration or deleting
error memory are possible only with SerDia2010.
The access to the several functions is depending on the access level of the user.
SerDia2010is running with operating systems MS-Windows XP SP2, Windows Vista and Windows
7.
During installation of SerDia 2010 you need Administrator Rights !
During installation of the software you can chose different languages. After installation it is also
possible to change the language to another one.
Functions are activated by clicking on command buttons on the screen. Following commands are
available:
Topper elements
V.7.1.1
Copyright В© 2014 Deutz AG
Common Hints
2.1.4
7
Minimum Configuration
To communicate with a DEUTZ engine controller the following equipment is necessary:
В· PC or Notebook
В· DeCom or HS light II USB Interface
В· diagnostic plug correctly connected with the controller.
2.1.4.1
Hardware
Software SerDia2010 is able to work with Interface
HS-Light II available from DEUTZ AG and
DEUTZ Communicator DeCom available from DEUTZ AG.
2.1.4.2
HS-Light
SerDia2010 is executable with HS-Light II Interface.
Once SerDia2010 is compatible to EMR3 ECU's the compatibility with HS-Light will
not be enhanced any more.
So HS-Light will not be provided in the far future any more!
If a new interface is needed for communication with SerDia2010
it is recommended to order a Deutz Communicator DeCom as soon as available.
The HS-Light II USB Interface is available from DEUTZ AG
The licence for SerDia2010 has to be ordered separately via DIWI (see Licence purchasing).
You can find the HS-Light serial number on the back side of the interface:
Copyright В© 2014 Deutz AG
V.7.1.1
8
2.1.4.3
Manual SerDia2010
DeCom
SerDia2010 is executable with DEUTZ Communicator (DeCom).
Once SerDia2010 is compatible to EMR3 ECU's the compatibility with HS-Light will
not be enhanced any more.
Beginning at this time, only the DEUTZ Communicator will show full functionality
(including compatibility to EMR3 with SerDia2010)!
If a new interface is needed for communication with SerDia2010,
it is recommended to order a Deutz Communicator DeCom as soon as available.
V.7.1.1
Copyright В© 2014 Deutz AG
Common Hints
9
Features
В·
В·
В·
В·
В·
В·
В·
В·
В·
В·
В·
В·
В·
В·
K-Line and L-Line interface according ISO 9141-2 and ISO 14230-4. Baudrate up
to 500 Kbaud.
2 Full Can with max. 1 Mbit/s adjustable, according CAN-specification 2.0A und
2.0B
USB 2.0 full-speed
Galvanic isolation of inputs and to the PC
Power supply from PC, current max. 250 mA
LEDs for showing state of interface communication:
working temperature range –20°C bis +60°C
storing temperature range –40°C bis +85°C
type of protection: IP50
Deutz standard diagnostic plug, 12 pole
switchable termination resistor
1m wiring length: Interface <=> PC fixed on interface with bend protection and
cord grip
2m wiring length: Interface <=> ECU fixed on interface with bend protection and
cord grip
power supply from PC
voltage range: 8-32V
EMC according DIN ISO 7637-2
DIN EN 61000-4-2, 61000-4-3, 61000-4-4, 61000-4-6, 61000-6-2,
61000-6-4
Copyright В© 2014 Deutz AG
V.7.1.1
10
Manual SerDia2010
Pin assignment USB-AnschluГџ
PIN
1
2
3
4
Signal
VBUS
D–
D+
GND
Beschreibung
+5VDC
Data –
Data +
Masse
The licence can only be purchased through the official DEUTZ dealer net respectively the
central OEM.
For ordering please use the DIWI-system only!
It is currently not possible to place an order via SAP or file transfer.
The registration / release of the interface serial no. is
completed usually within 5 working days.
After tis delay the software can be downloaded from serdia.deutz.com.
You can check the registration easily:
All registered serial no. are mentioned in the licences overview file licence.txt also available
on the website.
Procedere
V.7.1.1
Copyright В© 2014 Deutz AG
Common Hints
11
Allways enter the consignee (e.g.2nd dealer stage, OEM dealer, customer)!
Ordering via DIWI
Enter PN 1000 xxxx (Hardware incl. software-licence) and quantity of
Interfaces.
Release the order.
Download of actual SerDia2010 – software 5 days after release of the order. Install
SerDia2010 on all required PC's.
2.1.4.4
PC/Notebook
Minimum hardware
В·
В·
В·
В·
В·
В·
В·
В·
В·
Notebook or PC (IBM-AT compatible)
USB interface
graphic board VGA/SVGA with a resolution of 1024 x 768 Pixel
frequency = 1,5 GHz
main memory = 1 MB RAM
hard disk
= 500 MB (free memory)
CD-driver
internet access for SerDia2010 updates
administrator status for installation
Minimum software, operating system
В· operating system MS-Windows XP SP2, VISTA, Windows 7 (32bit or 64bit)
Copyright В© 2014 Deutz AG
V.7.1.1
12
2.1.4.5
Manual SerDia2010
Diagnosis Plug and Jack
A connection plug has to be installed in the machine to connect the engine ECU with the
SerDia2010 hardware interface.
The plug has to be easily accessible (for example in cabin).
While doing the wiring of the plug and connecting it to the control unit,
please use the right wiring diagram.
The plug is available from DEUTZ:
Diagnostic plug TN 0419 9615
9141 and SAE J1587
Signal
CANH
CANL
CANH
CANL
K
L
J1708a
J1708b
Ubat
Function
CAN High Diagnostic CAN
CAN Low Diagnostic CAN
CAN High Customer CAN
CAN Low Customer CAN
K-Line
L-Line
J1708a
J1708b
Stromversorgung
Serial according to ISO
Norm
ISO-9141
ISO-9141
J1708/J1587
J1708/J1587
Reserviert
Pin Contact
H
G
M
F
K
L
D
E
A
C
Gnd
Bezugspotential
Reserviert
-
B
-
J
Pin assignment diagnosis jack:
V.7.1.1
Copyright В© 2014 Deutz AG
Common Hints
2.1.4.6
13
CAN-Bus of ECU
Control Unit EMR4
Control Unit EMR3
Copyright В© 2014 Deutz AG
V.7.1.1
14
Manual SerDia2010
EDC7UC31
D2.1:89
D2.1:52
D2.1:53
D2.1:34
D2.1:35
EDC16UC40
DEUTZ Diagnostic Plug
D2.2 K25
Diagnostic ISO 9141 K-Line
K
G
Diagnostic CAN L nicht
benutzt
H
Diagnostic CAN H nicht
benutzt
D2.2 K61
D2.2 K62
Customer CAN L
Customer CAN H
F
M
Baudrate is checked by Serdia.
Control Unit EMR2
EMR2
11
10
13
12
DEUTZ Diagnostic Plug
Diagnostic ISO 9141 K - Line
Diagnostic ISO 9141 L - Line
Customer CAN L
Customer CAN H
K
L
Baudrate is checked by Serdia.
2.1.5
Installing
Newest SerDia2010 setup files are available at:
serdia.deutz.com
Before installation of the software, please download the new Setup data first.
The new updates due to the change in control unit software, program extension and
improvements,
can always be found at above mentioned website.
Please do not connect the SerDia2010 USB interface to the PC, until program
installation is finished!
To use SerDia2010 you need a released licence (see chapter Order procedure and
Ordering DeCom). Release is done for each interface separately.
2.1.5.1
Install SerDia2010
For all following actions admin rights are necessary!
Chronological order of installation:
В· Download SerDia2010 from serdia.deutz.com or start program-CD.
V.7.1.1
Copyright В© 2014 Deutz AG
Common Hints
15
В· Start installation of Setup.exe
В· The installation process is running automatically.
Additionally a JAVA-runtime-system is installed.
В· Configuration of the HS-Light driver (if HS-Light interface shall be used).
- connect HS-Light interfaces to USB
- Start of "samPDU ConfigurationCenter" in Windows start menu at
START => "Programs" => "samtec Diagnostic Tools" => "samPDU"
Start screen samPDU
DeCOM
DeCom doesnВґt need any driver adjustments and is installed with Installation file.
В· After installation SerDia2010 can be launched via SerDia2010 icon on the desktop.
Desktop-Icon
For all administrators who configure the PCs for other users:
C:\Deutz\SerDia\*.* must be entirely accessible.
The path
Via internet serdia.deutz.com , the so called "Bugfixes" can be provided also.
This bug fixes are files the user can manually copy to SerDia-directory.
These data can solve problems as a short time solution in the actual SerDia
program.
In the next SerDia version this will be automatically included.
2.1.6
Windows Access rights
В· For Installation you need ADMIN-Rights
В· All other users must get full access to the following directories:
C:\Programme\DEUTZ\*.*
C:\Programme\samtec\*.*
C:\Programme\sontheim\*.*
C:\DEUTZ\*.*
Copyright В© 2014 Deutz AG
V.7.1.1
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Manual SerDia2010
For all other languages this path must adjusted
If the PC "hasnВґt seen" any Serdia-Installation yet, the Windows-Registry will be free
and you may use Serdia2010 for 2 weeks for free with Level 2.
This should be enough time to order Serdia2010.
2.1.7
Users Competence Level
SerDia2010 will be delivered with access Comptetence-level 2 in general. The access
level is not depending on the hardware interface level.
If a different access level is needed, it is necessary to make a request per email to Serdia.
[email protected] Within 5 working days you will get an email with confirmation / negation of
the request.
If confirmed the licence update has to be downloaded from serdia.deutz.com and installed
on the computer, in order to activate the new level.
Control Unit EMR4:
V.7.1.1
Copyright В© 2014 Deutz AG
Common Hints
17
Control Unit EMR 3:
Copyright В© 2014 Deutz AG
V.7.1.1
18
2.2
Manual SerDia2010
License Acquisition
For the function of SerDia2010 is it prerequisite to the purchase a software license for each onset
interface.
Only after registration and activation of the interface serial number (by the DEUTZ AG), the
communication between interface, control device and
the diagnostic access to the new engine types, is guaranteed.
Second Stage Dealer
Responsible for the care, support and pursuit of a possibly existing downstream dealer
network are directly connected to the DEUTZ AG Service Partner / OEMs, analogous to
the spare parts business, in particular the classification of his subdealer qualified by
competence level.
If interfaces are sold through a dealer network further downstream the final user must be
specified in the order or
make known at a later sale on [email protected] to DEUTZ AG.
2.2.1
Order
The license can be related only by the official DEUTZ dealer network or centrally by the respective
OEM. Each license is bound to an interface serial number. For simultaneous Amenities for
example five technicians needed five licenses!
As ordering platform serves exclusively the DEUTZ-SAP DIWI system.
Orders via SAP / File Transfer are currently not possible. If no interface ordered at the same time
no physical parts delivery takes place. Instead the activation / registration of the interface serial
number within of a maximum of 5 days will run in the background. An automatic notification is not
provided.
Procedure:
V.7.1.1
Copyright В© 2014 Deutz AG
Common Hints
19
Indication of the consignee (eg for second stage dealer, OEM dealer, end-user)!
Order entry in DIWI
Indication of Part number 1000 2785 (software license) and the desired number of licenses.
Entering the interface serial number (s) from the pop-up window.
Serial number input (pop-up window)
Release of the order.
Download the latest SerDia2010 - Software about 5 days of order and install on as many
computers.
Copyright В© 2014 Deutz AG
V.7.1.1
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2.3
Manual SerDia2010
Disposability
SerDia201, Updates, documentation and hints are available via:
Global SIS - Portal
Website:
V.7.1.1
http://serdia.deutz.com
Copyright В© 2014 Deutz AG
Introduction
3
21
Introduction
A new diagnosis software SerDia2010 has been introduced for the introduction of the new engine's
generation from 01.01.2011 onwards, which fulfill the emission standards of EU Stage III B or US
EPA TIER4i.
All engines based on new emission standard include a new Engine Control Unit (EMR4), which
has many new diagnosis opportunities because of its interface and programming language . For
the engine diagnosis of Stage III/TIER4i one requires new diagnosis software, called SerDia2010.
This description was compiled for User Competence Level III.
If you own a lower User Competence Level you may not see or use some of the described
functions.
If you own a higher User Competence Level you may see or use some functions which are
not defined in this description.
Copyright В© 2014 Deutz AG
V.7.1.1
22
4
Manual SerDia2010
Error Hints (FAQ)
This page is not subject to DEUTZ-change service and is only updated with a new release
of the manual.
The previously common causes of problems in dealing with SerDia2010 are:
В·
В·
В·
В·
File corpses from previous Serdia installations
Power Management of the PC
Long low cost USB wire
Loose contacts in the diagnostic
Serdia does not start after installation!
Error Symptom
Error Description
Measure
A) SerDia does
not start after
installation!
In the folder C: \ DEUTZ \ Serdia \
lic \ ... double click on
workaround2.reg and follow the
system instructions. After that, the
error should be corrected.
B) SerDia does not Java Virtual Machine Launcher
start after
installation!
To install the workarounds, please
extract the zip file to C: \ DEUTZ \
Serdia \ Lic
(rename from Z_in .ZIP)
and rename R_file in .
REG. By double clicking the REG
file, the workaround
installed.
Program to executecould not be found
Measure:
Open the. reg file which can only be run on the target system. This is filed under
C:\
\Windows\SysWOW64\
Missing link to DAPS file
Measure:
Start Registry Program for Workaround ( look problem 1).
1. problem:
Serdia2010.daps and default .daps can not find a ECU or SW-version.
Baud rate error is reported.
Measure:
Check terminators. Swap CAN high and CAN low. Take at different baud rates
on the bus, a control unit with 250kBaud-DS or repair the bus.
No valid license not found
V.7.1.1
Copyright В© 2014 Deutz AG
Error Hints (FAQ)
23
Measure:
Appears when new license files have been replaced with older ones. Use newer license file!
ZIP installation problem:
Measure:
(Firewall problem)
Solving the problem
a: get over IT department a "untreated" file or
b: create a new FTP link with the same file, but a "safe" file extension.
Device manager
Copyright В© 2014 Deutz AG
V.7.1.1
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Manual SerDia2010
Measure:
V.7.1.1
Copyright В© 2014 Deutz AG
Error Hints (FAQ)
25
Not a valid password
Measure:
Install latest SerDia version with the latest license file
older databases contain old passwords.
Decom Interface is not recognized by Windows Plug & Play
function.
Cause: Windows is missing the path to the driver of the Decom interfaces.
If there is no path in Windows SerDia also can not find this.
Measure:
Copyright В© 2014 Deutz AG
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Manual SerDia2010
Grundsätzlich werden alle Treiber bei der Installation von SerDia mit installiert.Für das Decom
Interface ist der Treiber
im folgenden Verzeichnis zu finden:
Basically all of the drivers are installed during the installation of SerDia. For the Decom interface
the driver
be found in the following directory:
C:\Programme\Sontheim\MT_Api\X.X.X\\Driver\CanKLine
XXXX must be replaced by the driver version. e.g. 7.4.26.0. is normally the folder name in
the directory ~ \ MT_API \
Click on Start / Run or Windows Key + R, then type in the window that appears devmgmt.msc
and confirm with pressing the Enter key.
There is either under the headings "USB Controller" or "Unknown Device" to see a big yellow
question mark, which indicates that a driver to correct run of the device is missing.
Open the context menu with a right click and select properties at the bottom with one click. On the
General tab, the button is "Reinstall Driver", click this.Within the Hardware Update Wizard, click
the Next button while until they can choose your search and installation options.
There "Search this source for the best driver" option, select "Include this location in the search"
check the box in place and, finally, paste the above designed path with adjusted X.X.X.X and click
on continue. If Windows issue a problem with non-certified software, simply ignore them.
SerDia 2010 has a poor performance or does not work correctly
under Windows 7 64bit
Measure:
Download under http://serdia.deutz.com in the download area Java64Bit.reg file. Run this
with a double as an administrator.
V.7.1.1
Copyright В© 2014 Deutz AG
Connection establishment
5
27
Connection establishment
By the use of SerDia2010, in order to communicate with a DEUTZ control unit, the following
instructions during connection, are recommended:
В· Start the computer
В· Connect the interface to the Computer via USB Interface.
USB2.0 and USB3.0 are acceptable.
В· Switch on power supply of the control unit.
When working in the field, please pay attention to fact no ground loops.
В· Connect the interface to the diagnostic plug of control unit..
Check whether Diagnosis Plug and Jack have the relevant wiring to establishe the
communication.
В· Start SerDia2010 on the Computer.
Now the available interface for SerDia will be searched automatically and the connection will be
created.
The setting for the hard- and software of the ECU will be adjusted automatically.
If a HS-light interface is connected, it can come to the following message.
Following the instructions and do not interfere with the process.
Copyright В© 2014 Deutz AG
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Manual SerDia2010
The launcher will automatically seek from all communication links connected
Control devices. This process may take some time. You can shorten it if you directly on
the corresponding button of the controller. The search is then terminated.
V.7.1.1
Copyright В© 2014 Deutz AG
Connection establishment
#
Description
1
Connecting a 120 ohm resistor in Decom interface for
verification of the resistance in Customer CAN
2
CLICK ==>Selection of available EMR4 controller systems
3
Detected controller
4
Communication OK = green
5
Serial number of the connected interfaces
Copyright В© 2014 Deutz AG
29
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Manual SerDia2010
6
Software handling
6.1
Startup Window
Information's onto the start screen
On the start screen many information's give an overview about the system and the ECU.
At "logistic data" you will find information about hard- and software of the ECU.
Engine hours, counters, etc. is available at "ECU counters"
From all screens in program you can go back to home while pressing
in the button bar.
Startup Window
V.7.1.1
#
Description
1
Mainmenu - Topper
2
Logistical data are information about the hardware and
software of the control unit
3
A selection of a number of control units counters
4
Type of engine and exhaust system (is determined by the
ECU software)
5
Identification number of the current dataset
6
The validity of Serdia license. The license is bound to the
interface serial number.
7
A selection of measured values that is configured depending
on the BSW.
Copyright В© 2014 Deutz AG
Software handling
#
Description
8
Use-Cases Quick Access Toolbar
9
A summary of the OS that are enabled in this Serdia version.
10
Representation of EOL3 area.
11
Status Bar - Footer
31
Using button "Display for supported control unit software"
a page with an overview regarding in SerDia2010 implemented software versions of ECU-software
and assisted ECU hardware is shown..
A current list can be obtained only at the start of the current Serdia2010 version from this
menu.
This table is not subject to change control.
.
Copyright В© 2014 Deutz AG
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6.2
Manual SerDia2010
Mainmenu - Topper
Interactions on the Main menu bar-Topper
Depending on the program state, the buttons are disabled for input, not to
unterbrechen.Ansonsten an important process these fields are always available to meet the
individual functions of Serdia2010 software.
V.7.1.1
#
Description
1
Establish new communications link
2
Return to previous page
3
Call the Startup window
4
Call error memory functions
5
Call dataset functions (flash)
6
Call Use-Cases selection
7
Call Service-Cases selection
8
Messwertaufzeichnung starten
9
Runtime setting for SerDia2010
10
Help function (calls current only this document)
11
Exit the program Serdia2010
Copyright В© 2014 Deutz AG
Software handling
6.2.1
33
Topper elements
For navigation in SerDia2010 a button bar is used called main menu.
This main menu is shown at all screens in program.
Home
Back to start screen
Access to memory 1
Access to memory 2
Download
- new operating SW
Data set management
- complete data set
- partial data set
Upload
- complete data set
Error memory
UseCases
configuration
help
program exit
access to several measurement and parameterize
functions in order to manage different
adjust
- language
- access level elevation
- setting folders for file storage
Information regarding SerDia2010
exit SerDia2010
Depending on the mode of the program and the shown screen it is possible, that some of the
shown buttons are different or not visible.
If the cursor went's over the button, a short function description is shown as information.
Copyright В© 2014 Deutz AG
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6.3
Manual SerDia2010
Status Bar - Footer
# Description
Reference
1 Status line for
program
operations
dynamic texts to indicate to the operator that the program is working.
2 Interface serial
number
HS-Light: e.g. 134 987
DeCOM: e.g. D4000234
3 Status of the
communication
link
Green = communication is running
Red = communication is interrupted
Time delays of the display are possible
4
depends on this level the Serdia functions are controlled.
The higher the level is even more functions available to the user are
available.
Active
competence
class
Each user gets when purchasing the license Serdia first competence class
2.
For sale, can be decided whether the level is again lowered to Level 1.
Level 3 can only be obtained on request from [email protected] Level
4 is only for DEUTZ employees and production.
5
6
7
8
V.7.1.1
Current battery
voltage
Due to a reverse polarity protection in the control unit is different to the
indicated voltage is about 0.6 V from downwardly from the actual battery
voltage.
Engine number
The engine number that was stored in the control unit. It must match the
name plate, otherwise the user risikiert a loss of warranty.
ECU system
There is a master system with one control unit. For eight-cylinder engines
here two control units would (master-slave system) be display
Meanwhile different versions of software are provided for a control unit to
The OS that
individually operate various motor devices and equipment applications.
runs straight on Therefore, it is the responsibility of the user always to flash the appropriate
the control unit OS (operating software) control unit. Failure to comply can result in
destruction of the controller result.
Copyright В© 2014 Deutz AG
Global Programfunctionality
7
Global Programfunctionality
7.1
Dataset managment
35
This feature is available only from competence class 2!
With pressing button
screen dataset management is available.
Es erscheint folgender Bildschirm:
Overview Dataset management
# Describtion
Reference
1 Flash Dataset
"ECU -> PC" (Control Unit to PC)
2 Logistic Data
(EOL3 area)
Portions of this data may be used for controlling the flash data.
3 Name (and
The records are encrypted and contain more information for controlling the
possibly
flash process.
location) of the
data set
4 File Status
Show which portions get overwrite after the flash from the selected Hex file.
5 Load Hex file
Open a window to select a Hex (dataset) file
By pressing the left Button "Upload" (ECU -> PC)
a disk drive of the computer.
Copyright В© 2014 Deutz AG
data of the control unit are stored on
V.7.1.1
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Manual SerDia2010
The following screen appears:
The bar graph in the lower window shows the progress of the upload.
By pressing the right Button "Load Hex file"
order to program the control unit.
hex data can be loaded from a disk in
The following screen appears:
V.7.1.1
Copyright В© 2014 Deutz AG
Global Programfunctionality
37
After a hex-file is selected follows a compatibility check of the control unit and the new record
After successful plausibility-check the button "Start file transfer into the control unit" can be
operated and it starts programming of the controller.
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Manual SerDia2010
Prior is queried, what to do with the data accumulated so far (the counts in the EEPROM on the
control unit).
After that the "programming status" in the lower part of the data set management will be show.
V.7.1.1
Copyright В© 2014 Deutz AG
Global Programfunctionality
39
After successful completion a pop-up with the message "Programming successful" appear.
Copyright В© 2014 Deutz AG
V.7.1.1
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7.2
Manual SerDia2010
Error memory
This function corresponds to the display in the status bar at the bottom (footer) where the number
of active error messages will be displayed.
By pressing
you get access to the error memory 1. Users with higher competence class
access from there to the second error memory, which is a reflection of the first error memory and
thus also contains other information.
7.2.1
error memory 1
error memory 1
SerDia2010 is collecting all errors and it's environment data out of the ECU.
The errors will be shown together with KWP-code, DTC-code, number of occurrence
and a short error description.
V.7.1.1
# Description
Reference
1 Title Bar
By clicking on the appropriate column activate sorting the
data.
2 Error memory 2
accessible only to higher levels under certain conditions.
3 Create PDF file
Opens a dialog in which the report type can be selected. (see
possible interactions)
4 Update memory error
Reads the error memory of the control unit again. Passive
errors are removed after deleting from the table.
5 Clear error memory
Clears the error memory
6 Error details
This content is not yet complete, and are constantly updated.
Copyright В© 2014 Deutz AG
Global Programfunctionality
41
# Description
Reference
7 Show error environment
data
The data, when the error first appeared. Some "old" ECU
software versions can not issue detailed data. Displays the
user the most important measured values at the time of error
occurrence.
8 View Reset History
Indicates how often the controller has been disconnected from
the power supply during operation.
Error memory 2 is not shown in the competence class 1. This feature is available
only from competence class 2!
By pressing Button"Error memory 2"
7.2.2
Shows the screen of error memory 2.
error memory 2
error memory 2
SerDia2010 is collecting all errors and it's environmental data out of the ECU.
The errors will be shown together with KWP-code, DTC-code, number of occurrence and
a short error description.
# Description
Reference
1 Title Bar
By clicking on the appropriate column activate sorting the
data.
2 Create PDF file
Opens a dialog in which the report type can be selected. (see
possible interactions)
3 Update memory error
Reads the error memory of the control unit again. Passive
errors are removed after deleting from the table.
4 Clear error memory
Clears the error memory
Copyright В© 2014 Deutz AG
V.7.1.1
42
7.2.3
Manual SerDia2010
# Description
Reference
5 Error details
This content is not yet complete, and are constantly updated.
6 Show error environment
data
The data, when the error first appeared. Some "old" ECU
software versions can not issue detailed data.
Displays the user the most important measured values at the
time of error occurrence.
possible interactions
By pressing the button
selected.
# Description
Reference
1 User name
Comments and user data can be entered.
2 Cancel
Close the dialog.
3 Brief Report
Create short PDF report of how the error memory is
constructed.
4 Detailed report
Created listed a detailed PDF report in the environment, and
notes.
Button "Actualize error memory":
Button "Clear error memory":
too, but come up again directly.
V.7.1.1
the following dialog appears in which the report scope can be
Reads out the error memory out of the ECU.
Delete of all passive errors. Active errors can be deleted,
Copyright В© 2014 Deutz AG
Global Programfunctionality
43
Button "Error details":
Shows some details about the chosen error and some hints to
solve it (available with SW ...580.. and higher).
Additional error information
Button "Error environment":
occurrence.
Copyright В© 2014 Deutz AG
Shows important measurements at time of error
V.7.1.1
44
7.3
Manual SerDia2010
Graphical display
After selecting UseCases leads to the bellowed display. Here you can get some pre-configured
"experiments"
and start the measurement record. Sometimes the pre-experiments do not contain the desired
measurement values,
so you could avoid "graphical display - dynamical" on the menu now.
The general usage of the graphics display will be described below.
V.7.1.1
Copyright В© 2014 Deutz AG
Global Programfunctionality
45
Summary page measurements
7.3.1
usage
Several predefined measurements or graphical displays can be chosen by the user.
running measurement
Possible interactions:
scaling y-axis:
Copyright В© 2014 Deutz AG
V.7.1.1
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Manual SerDia2010
double click onto the values of the axis. Above shown window will pop up and a
new value can be given.
V.7.1.1
Copyright В© 2014 Deutz AG
Global Programfunctionality
47
Buttons in graphical area:
Button Function
Description
Start
The measured data will be shown in the graph. The
measurement can be saved local after stopping the of
the measurement.
Recording
Before the measurement starts the path of the
recording file have to be selected.
Interrupt (Pause)
The measurement gets interrupt until pressing the
button again.
After stoping of the measurement the button turns
Stop
into
Open measurement
where it can be saved.
Opens a saved measurement.
Delete measurement
Save measurement
The measurement gets save in a local file. A window
opens where the path can be set.
Correlation / Trigger config
The configuration of the trigger and the correlation
between signals can be set.
Bosch-ID
Shows the Bosch-IDs of the signals. By pressing the
button again the standard signal names are shown.
Opens a window where the backroundcolor can be
chosen.
Backgroundcolor
Copyright В© 2014 Deutz AG
V.7.1.1
48
V.7.1.1
Manual SerDia2010
Copyright В© 2014 Deutz AG
Global Programfunctionality
49
Buttons in the table area:
Button
Function
Description
Show whole
measurement
The graphical area will be zoomed in so that
the whole measurement will be show. This
function is limited to 30 min.
Scale-Y
By pressing the button all Y-axis get scaled to
the actual view.
Selection of state
It can be chosen which translation in state
should be show (actual value, cursor 1,
cursor 2).
Deselect
Deselect actual selected row.
Zoom
Pressing Plus/Minus Buttons the graph will
be zoomed in/out by 5%.
Interpolation
The lines of the interpolation will be
show/hide.
Show/hide gridlines.
Gridlines
Correlation / Trigger
config
The configuration of the trigger and the
correlation between signals can be set.
Open a window with print configurations.
Print
Copyright В© 2014 Deutz AG
See Print function.
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Manual SerDia2010
The checkboxes "C1"/"C2"
activate/deactivate Cursor 1 und Cursor 2.
By activation of "Y-Axis Style" all singnals
which are not on the selected Y-Axis are
hide.
Cursor and Y-Axis
7.3.2
Graphical area
The following chapter describes the possible interaction in the graphical area.
Cursor handling:
Aktive Cursor
By activating of the checkboxes C1/C2 the cursors are shown in the graphical area. Both cursors
can be moved by drag and drop. Under the Cursors the actual time of there position and the
difference time(D) is shown.
Maximize of the graphical area:
By holding the Shift-Key a area can be marked where it gets maximize.
V.7.1.1
Copyright В© 2014 Deutz AG
Global Programfunctionality
51
mark area
maximize area
Set marker:
By holding the CTRL-Key an pressing the left mouse button set marker or marks an area.
Copyright В© 2014 Deutz AG
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Manual SerDia2010
Marker set
By pressing again of the marker with holded CTRL-Key a "x" appears which delete the selected
marker.
7.3.3
Table area
The table area shows different information's of the displayed signal in the graph.
Column
ID
Checkbox
V.7.1.1
Description
Numerical Id of the signal
Activates/deactivates signal in graph
Color
Color of the signal in the graph
Axis
Y-Axis of the signal
Graph Name
Name of the signal
C1
Value of Cursor 1
C2
Value of Cursor 2
Diff
Difference between Cursor 1 and Cursor 2
Avg
Average between Cursor 1 and Cursor 2
Min
Min-Value between both Cursor
Copyright В© 2014 Deutz AG
Global Programfunctionality
Max
Max-Value between both Cursor
State
Translation of the state signals (under construction)
ActV
Actual value of the measurement
UNIT
Unit of the signal
53
Color of signals:
by pressing the color a window appears where the color of the signal can be changed.
Color
Copyright В© 2014 Deutz AG
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Manual SerDia2010
Hiding signals:
The hook in the checkbox activate/deactivate a signal. With selection of "Y-Axis Style" all signals
on the selected Y-Axis are shown.
Hide signal
Change Y-Axis of a signal:
By pushing on the Y-Axis Cell the signal can be placed on another Y-Axis.
Change Y-Axis
Change signalname:
Double clicking in the name cell activates the change function.
V.7.1.1
Copyright В© 2014 Deutz AG
Global Programfunctionality
55
Changing names
Changing the unit:
Right clicking on a row activates a dropdown menu where Unit, Sampling and calculating of the
signal can be chosen.
Right click on row
By selecting "Sampling" the sampling rate can be changed.
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Manual SerDia2010
Selecting "Calculate Units" opens following window.
Hiding Columns:
Right clicking on ID opens a dropdownlist where signals can be activated/deactivated.
Right clicking on "ID"
V.7.1.1
Copyright В© 2014 Deutz AG
Global Programfunctionality
7.3.4
57
Print function
After activating of the print button appears the following window:
Graphen drucken
With the checkboxes graphics can be hide/shown.
7.3.5
Trigger
Under construction
7.3.6
dynamic measurement values
With the help of dynamic measuring value display in the Use-Case Graphical display individual
experiments can be generated.
By selecting the measured values an individual experiment with up to a maximum of 20 dynamical
measured values can be generated
which can be very helpful for the diagnosis of engines of Deutz AG.
As an example, you can bring measured values such as injection rate, speed, and air mass flow
easier in correlation.
First, the distribution of measured values is explained, in order to understand better the importance
of Scroll-Buttons:
Each control unit has a huge number of measured values obtained by so-called "acronyms" (these
are the variables names).
This number can not be simultaneously in Serdia2010.
Therefore, the following classification is made (see memory schematic).
Copyright В© 2014 Deutz AG
V.7.1.1
58
V.7.1.1
Manual SerDia2010
#
Description
Reference
1
Measurement-Block
orange
Content is dependent on the current operating software of the
control unit, which may contain up to 40000 measurements
2
forwarding
Measurement-Block
green
Up to 10 different ODX-files containing a description for 3000
measurements
3
forwarding
Measurement-Block
purple
Up to 10 different pages that contain a description of 300
measurements
4
Scrollbar Measurement- Using Slider now the continuous display for the above 300
Block blue
measured values in the window (1)
5
Show the loaded
experiment file
6
Store in table 1 selected Navigation to the desired measurement value as described in 2,
measuring value in table 3, 4
3
7
Take individual
Selection of a single value by clicking in the table 2
measured value of table
2 in table 3.
8
Take all measurements
from table 2 in table 3
9
Open mwa-file
MWA-files = experiments can be manually converted from
INCA experiments. The contents of the MWA file is displayed in
table 2.
The MWA file should not contain more than 20 measured
values.
Copyright В© 2014 Deutz AG
Global Programfunctionality
#
Description
Reference
10
Remove individual
measurement value from
the table
Selection of a single value by clicking in the table 3
11
Remove all
measurements from
table 3
12
Save selection on hard
drive
13
Start measurement
recording
59
Open the dynamic display
If more than 20 measurements are transferred to the selection window, then the following error
message appears
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Notwithstanding the pre-defined display the Dynamic Display has an additional button (red arrow),
with which the configuration is saved with the following values:
Stored measured values
Scaling of the Y-axes
Assignment tasks of the signals to the axes
Graphical Display
7.4
Program adjustments
Program settings like language, setting folders for file storage and access level elevation
can be configured by pressing
V.7.1.1
Copyright В© 2014 Deutz AG
Global Programfunctionality
61
#
Description
Reference
1
Saving the settings
On leaving the page everything is set
back to the old settings.
2
Selecting the language
The maintenance of speech databases is
extremely ornately. Therefore, it may
happen that still view some languages in
English, although another was chosen.
3
Setting the documentation path
The documentation path is currently not
yet in use. There, but all reports are
saved in the future.
4
Influence the Dataset Management
functions
These functions should not be changed
and only be operated by trained
personnel.
5
Display and activation of the current
competence class
6
Generating an alphanumeric code to
enable a service level. Use for voice
transmission the below mentioned
SpellAlphabet.
IMPORTANT: Do not leave
Serdia2010 during the entire
procedure.
7
Only downgrade of competence levels
possible
Simulate another level to simulate the
visibility and accessibility.
8
20-digit activation code, corresponding to The DEUTZ customer service is pleased
the field (6).
to present a special prearranged access
to Serdia2010 functions available that
you would not achieve with your present
level. The code has an expiration date
and can be combined with one or more
engine numbers. The list of "service
events" will not be published.
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the actual setting can be saved by pressing
7.4.1
.
language
To set a language the equal flag have to be selected an confirmed my pressing
V.7.1.1
Copyright В© 2014 Deutz AG
Global Programfunctionality
7.4.2
63
access elevation
This function is used to unlock a Serdia2010 function temporarily for the user which can not reach
a function with its current level. Only a Level4-user is able to unlock these features. The activation
process is running according to the following scheme:
User on site with Level 1,
2 or 3
Action
User Level 4
Start Serdia2010 and call
the menu "Settings".
In no case may the
process be disturbed by
Windows Screensaver or
other programs.
Call the program "KeyGen".
In no case may the process be disturbed by
Windows Screensaver or other programs.
The Level 4-user needs at this time access to the
network folder
P: \ Projects \ SERDIA \*.*.
User connects to the
phone with the Level4
users.
User connects to the phone with the Level
1,2,3-users.
User creates a SEED code Announcement
in box (6)
s of the SEED
code on phone
User types KEY code in
KeyGen and activates the
special function.
Announcement
s of the KEY
code on phone
User types SEED code in KeyGen and specifies
further restrictions
User creates KEY code
User can now use the
extended access after the
predefined restrictions. The
corresponding use case
might changed his look
and displays additional
buttons.
Link to Key-Generator
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7.4.3
Manual SerDia2010
SpellAlphabet
Letter and Code
A - ALFA
B - BRAVO
C - CHARLIE
D - DELTA
E - ECHO
F - FOXTROT
G - GOLF
H - HOTEL
I - INDIA
J - JULIETT
K - KILO
L - LIMA
M - MIKE
N - NOVEMBER
O - OSCAR
P - PAPA
Q - QUEBEC
R - ROMEO
S - SIERRA
T - TANGO
U - UNIFORM
V - VICTOR
W - WHISKEY
X - XRAY
Y - YANKEE
Z - ZULU
Numbers
one
two
three - speak without th (say
tree)
four - say something like
fower
five
six
seven
eight
nine - spoken niner
one zero
Buchstabe und Code
A
Г„
B
C
Ch
D
E
F
G
H
I
J
K
L
M
N
O
V.7.1.1
Anton
Г„rger
Berta
Cäsar
Charlotte
Dora
Emil
Friedrich
Gustav
Heinrich
Ida
Julius
Kaufmann
Ludwig
Martha
Nordpol
Otto
Г–
P
Q
R
S
Sch
Гџ
T
U
Гњ
V
W
X
Y
Z
Г–konom
Paula
Quelle
Richard
Samuel
Schule
EssZet
Theodor
Ulrich
Гњbermut
Viktor
Wilhelm
Xanthippe
Ypsilon
Zacharias
nummern
eins
zwo
drei
vier
fГјnf
sechs
sieben
acht
neun
zehn
28 = zwo acht
Copyright В© 2014 Deutz AG
UseCases EMR4
8
65
UseCases EMR4
The menu tree of "existing use cases" is programmed dynamically, it depends on
- the connected control devices or
- of the running controller software or
- the data set parameterization
if some use cases do not appear.
#
Describtion
Reference
1
List of UseCases
anwählen
2
Activation of the function jump to function
In the menu tree to individual use cases are divided into the areas of engine settings, adjustments
engine speed- acceleration pedal, exhaust after treatment and others.
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8.1
engine settings
8.1.1
overview fuel system
Overview of all relevant values of the fuel system.
Use Case Overview fuel system
# Describtion
Reference
1 Table
Table with engine parameter
2 IQA Code
jump to Use-Case IQA-Code
3 Counter &
EEPROM
jump to Use-Case Counter and EEPROM
4 Measuring Data jump to Use-Case Measuring Data Acquisition
Acquisition
If the detection of the fuel system fail, a message appear where the system can be
selected manually.
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exhaust gas recirculation flap
The UseCase for analyze and diagnose exhaust gas recirculation and throttle is only available
with engines, who are equipped with this features.
UseCase EGR, throttle
An overview of important measured values is given with this UseCase.
Also following test procedures are possible:
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Automatic throttle testing:
After click of the test button on the left upper side of the screen, the
throttle will once be opened and closed. Testing time is round about 10 seconds.
The user can identify the function by following charge air pressure value.
Automatic EGR test:
After click of the test button bottom right side of the screen, the
EGR valve will once be opened and closed. Testing time is round about 10 seconds.
The user can hear the valve moving during test, if engine is not running.
Automatic tests are possible at standstill or engine running.
The manual tests are possible at standstill or engine running.
This function is available at level 2!
8.1.3
IQA-Code
For the exchange of injectors in engines with an injection system of 2000 bar it is necessary to
compensate finishing tolerances as otherwise defects on parts and engines can occur.
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The Calibration of injectors is only allowed for injectors of a the 2000 bar injection system.
Screen: IMA-Code
The adjustment of IMA-Codes is done as follows:
1. After exchange of injectors it is necessary in SerDia to set the small hook for the respective
cylinder where the injector was changed.
The change of an IMA-Code has only to be done for the cylinder, which got a changed injector.
Counting numbers of cylinders start at flywheel side.
This means cylinder 1 is the first one on flywheel side, and so on.
2. The respective IMA-Codes have to be entered in the respective field.
ATTENTION: The Codes have to be entered corresponding to installation situation.
Mistakes have to be avoid!
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3. The new characteristic maps for the ECU will be calculated by means
of the entered IMA-codes.
Press on
The given values will be verified.
Following notice will appear if the values are incorrect:
4. After correct verification the calculated values can be transfered into the ECU.
Press on
5. The ECU will be programmed with the new values.
An hourglass is shown on the display to indicate, that
programming is going on.
This function is available at level 2.
8.1.4
injector switch off
The switch off of injectors is used to identify defective injectors.
This test can only be used to show, that a problem with a injector is existing.
The reason for the problem has to be analyzed after that.
The engine has to be in a save condition during the test to guarantee safety
for machine and human being. This means for example that it can not move and
movable parts of the machine will not be set in motion.
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Screen: injector switch off
Possible Interactions:
.
By activating the buttons"automatic test" or "manual test" it can be switched
between both possibilities.
1. manual test:
Conditions for the switch off: (date: 16.06.2011):
- Range of engine speed has to be kept: 500<n<1200
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- Coolant temperature> 10В°C
After choosing "manual test" a box will appear under each cylinder number.
Activating the box will switch off the concerned Injektor.
Always only one injector can be switched off!
The order of cylinders is chronological – from flywheel to fan.
The Injector remains off until the selection is cancelled:
Г 2. automatic test (Date 15.11.2010)
The injectors will be switched off in chronological order.
Included are breaks, each of 5 s. A complete check lasts one minute for an
engine with 6 cylinders.
After a successful test, the injectors, which are probably affected, are marked red.
8.1.5
Compressionstest
The compression test is used to find out, which cylinders might be damaged.
While testing the engine speed is determined, which will be influenced while cranking
through slowdown by each cylinder.
Through various mathematical calculations a coefficient will be determined
that is used as an indicator for the compression for each cylinder.
This test can only be used to show, that a problem is existing.
The reason for the problem has to be analyzed after that.
The machine has to be in a save condition during the test to guarantee safety
for machine and human being. This means for example that it can not move and
movable parts of the machine will not be set in motion.
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Screen: Compression testing
The compression testing is an automatic test that is started by pressing:
During the test the injection will be deactivated.
To get a plausible result 5 single tests have to be done.
At the beginning the user is asked to apply the starter.
After beginning of measuring the user will be asked to stop cranking.
Afterwards the next of 5 tests begins.
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The compression testing can always be cancelled with this button:
After 5 successful tests following button appears:
After pressing the symbol the 5 measurements will be sorted. The cylinder with
lowest value is put into a red setting at the top.
For each measurement the same cylinder must be marked. This can be a reference
to find an affected cylinder.
The result can be saved in a Log-file:
8.1.6
Oil change
After each oil change, the process must be communicated to the control unit. Otherwise an
error is stored in the control unit.
Use Case Oil change
V.7.1.1
Copyright В© 2014 Deutz AG
UseCases EMR4
# Description
Reference
1 Delete Oil
Change
Counter
A window appears in which to reset the oil change counter must be
confirmed
2 Status window
Displays the status of the reset operation
8.2
adjustments engine speed - acceleration pedal
8.2.1
constant speed
75
To use this function, the engine has to be in fixspeed mode or
the setting allows to activate the fixspeed mode.
Screen change constant speed
The actual setting for the fixspeed values are shown on the left upper part of the screen.
The setting of the switch is marked, too
Additionally the actual engine speed and the speed setpoint is shown as value and tachometer
on the right side inclusive hysteresis to have a qualitative feedback.
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Button "read from ECU":
The original stored values of the ECU were refreshed on the screen. Changes of the values are
deleted.
Button "write values to ECU":
Values shown on the screen for fixspeed 2 (first intermediate speed)
and fixspeed 3 (2. intermediate speed) are flashed to the ECU.
If the engine is still running while activation of this procedure, SerDia will ask to stop
engine automatically.
The values for fixspeed 1 (low idle) and fixspeed 4 (high idle) cannot be changed free,
because they are linked to low, respectively high idle.
Textbox "Constant Speed 2","Constant Speed 3":
Changes in these textboxes have to be confirmed with ENTER.
After confirmation the new value will get active, if switched on (see marking point at fixspeed).
It is not possible to install a speed below fixspeed one or above fixspeed four.
The fixspeeds 1 and 4 are not changeable in this screen (see hints above).
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77
Limp home speed
In case of failure of the accelerator pedal or the CAN bus the limp home speed intervenes
to ensure that the engine is in a constant state.
Limp home speed adjustment
This limp home speed can be specified in the left input window. The following options are
possible:
В· Save a new limp home speed by entering the speed and pressures of:
В· Retrieve a stored in the control unit limp home speed by:
The limp home speed is limited to a speed range from low idle to 1200 rpm!
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8.2.3
Manual SerDia2010
low idle speed
It is provided for using this function, that the engine is operating in
min-/max-governor or allspeed-governor mode (f.e. not fixspeed).
Screen: idling control
SerDia reads out the actual values of idle run and copies them into the labels in the
sub array on the left hand side. This values will be saved further, too.
In parallel a tachometer operates on the right hand.
The actual setpoint value and the actual rotating speed are shown,
each as a decimal value below the tachometer and also with indicator and
hysteresis region.
Button "read data from ECU":
went back to previous value of idling speed, which was acquired at the start of the UseCase.
Button"store in ECU":
writes all variables for idle speed back into the ECU.
If the engine is still running, SerDia will offer to stop the engine automatically,
so that the programming of the ECU can take place.
text box "new value":
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An input into this text box has to be confirmed by ENTER.
After that, SerDia changes all variables for idle speed and switches over to working
page, so all changes will be activated in realtime.
The input is limited for a speed range of 600 – 1200 1/min.
8.2.4
droop
It is provided for using this function, that the engine is operating in
min-/max-governor or allspeed-governor mode (f.e. not fixspeed).
Screen: Droop adjustment
SerDia reads out the actual characteristic lines for Droop and copies both
values into the upper chart. Additional the values will be saved.
In parallel the tachometer operates on the right hand.
The actual setpoint value and the actual rotating speed are shown,
each as a decimal value below the tachometer and also with indicator and
hysteresis region.
Possible interactions:
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Button "read data from ECU":
went back to previous value of droop, which was acquired at the start of the UseCase.
Button"store in ECU":
writes all variables for the droop back into the ECU.
If the engine is still running, SerDia will offer to stop the engine automatically,
so that the programming of the ECU can take place.
text box "input percentage":
An input into this text box has to be confirmed by ENTER.
After that, SerDia changes all variables for droop and switches over to working
page, so all changes will be activated in realtime.
The input is limited from 0 to 20 % .
CheckBox "follow droop switch":
If the user want to changes the droop lines autonomous of the droop switch, the
checkbox must be deactivated.
After that, the user can change the selector "state of droop switch" manually .
Selector "state of droop switch":
V.7.1.1
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8.2.5
81
accelerator pedal
The engine must be in the variable speed governor or volume regulator on the accelerator pedal.
The number of the connected pedals should match the record as parameters in the pedals.
Setpoint window
SerDia2010 reads first from the control unit the configuration of the accelerator pedal and judges
whether the accelerator pedal and / or the manual throttle is shown. Second SerDia2010 reads the
pedal characteristic curve and the error limits from the control unit. The current percentage of the
accelerator pedal and hand throttle are parallel in the top right corner represented and the ,by the
controller, resulting calculated setpoint in percent (depending on the functionality, usually the
maximum value of both pedals).
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Button "Auto Adjust":
Selection "Auto Adjust"
By pressing the button "Auto Adjust" starts the automatic mode. After the first click the radio button
will be yellow. On the left the minimum, maximum and current values are also shown in order to
give the user visual feedback.
Ending "Auto Adjust"
A second click stops the automatic mode and the button returns to its initial state. Then the pedal
characteristic curve and the error limits are determined. Error limits are set to halfway between the
limits of 0 V and 5 V and the values of the pedal characteristic.
V.7.1.1
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Verify "Auto Adjust"
Then SerDia2010 check the values determined by security policy. The warning limits must have a
distance of 200 mV to the limits of 0V and 5V, the pedal characteristic curve must cover a range of
at least 1V. In case of violation of the security policy of the user will be notified and the
corresponding field marked in red.
Procedure for the automatic calibration
By repeatedly up and down movement of the pedals SerDia2010 recognizes the pedal value limits
independently and calculates the necessary pedal characteristic curve and the error limits. The
user must ensure that the accelerator pedal in the calibration really reaches the block values. The
Manual mode should be used only by experienced users. After the throttle setting the user remains
the option to flash the changes in the control unit or discard.
The user is obliged to check the plausibility of the determined values and consider.
The responsibility for the parameter change are borne by the user.
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Button "Manual calibration":
manual calibration
When you first click on the button SerDia2010 copies the current values in the tables / text fields
and leaves it to the user to make changes there.
The button inverts its colors when it was activated.
Ending "Manual calibration"
The second click SerDia2010 checks the entered values by security policies. The warning limits
must have a distance of 200 mV to the limits of 0V and 5V and the pedal characteristic curve must
cover a range of at least 1V. In case of violation of the security policy of the user will be notified
V.7.1.1
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and the corresponding field marked in red. The button returns to the initial state.
Button "read from ECU":
Discards new values.
Button "write on ECU":
Write new values in the ECU and save them on the flash storage.
It is recommended to calibrate the accelerator pedal automatically.
During manual calibration the user has to identify the required values by himself.
This function is available at level 2!
8.3
exhaust after treatment
8.3.1
overview SCRВІ
Overview of all relevant parameter of the EAT-System SCRВІ.
Use Case Overview SCRВІ
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# Description
Reference
1 Overview
Overview of the system with relevant parameters
2 System table
Engine parameter and System status display
3 EAT-Table
Status parameter of the system
4 Measuring Data Wechseln zum Use-Case Messdatenerfassung
Acquisition
8.3.2
filter maintanance
This UseCase gives the possibility to reset the counters of the control unit.
Szenariao 1: Exchange filter because of high ash load
Therefore its necessary to note the serial number of the filter.
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Szenariao 2: Force the reset of the soot-load-counter
Therefore its necessary to note the result.
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8.3.3
Manual SerDia2010
EGR-actuator reset
The Button
P_802_680_640_005.
does not appear with The software
This test is designed for the
if the EGR actuator motor has been replaced, the end position of the EGR actuator easy and
simple
can be calibrated and stored in the ECU.
To run the EGR actuator reset open the corresponding use case in SerDia2010 as shown in the
lower Image.
UseCase SerDia 2010
Once the Use-Case has started the test can be started directly by clicking on the
Button "EGR actuator reset" (pictured purple highlighted).
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Mainpage of the EGR-Actuator UseCases
If the EGR reset is active, next to the selected button (in the lower purple marks) a
rotating icon appear.
Active EGR-Actuator Reset
If the EGR controller reset was successful, SerDia shows the message below.
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Message
This function is available at Competence Class 2.
8.3.4
CRT - TIER4 interim
8.3.4.1
mainpage CRT
In this part of the documentation the exhaust aftertreatment CRT (Continuous
Regeneration Trap) and the corresponding use case is to be brought closer.
Emphasis is placed on the air path, described by means of EGR mass, position of the
throttle and EGR valve. The air path forms the basis for the exhaust gas temperature and
mass flow, leading to regeneration.
#
V.7.1.1
Description
Reference
1
System real-time (see 6), measured values were grouped for
measurements
clarity
2
Engine system,
real-time
measurements
Summary of some measured values
Copyright В© 2014 Deutz AG
UseCases EMR4
#
8.3.4.2
Description
Reference
3
EAT system,
real-time
measurements
Summary of some measured values
4
Activate Graph
function
Here specific, selected readings are
displayed Serviceroutines CRT
5
Tool-Tips
When crossing the surfaces with the mouse
cursor, a tooltip is displayed that describes
the measured value shown here or his
name. The associated BOSCH acronyms
for readings you can get out with the
additional functions of the
"OFFLINE-Viewer".
91
Serviceroutines CRT
In addition to the main page of the user's options for action are explicitly named on the service
routine page. Basically a lot of functionality on dialogs (Windows new window) has been
outsourced, the user can virtually go along on any other site on Serdia itself.
#
Describtion
Reference
1
Start regeneration
Start of a Stand-Still-Regeneration
2
Stop regeneration
Interrupt the regeneration progress
3
AGS-Sensor Burn
Off
Request for Burning off the
AGS-Sensor (see below)
4
Plausibility
Open plausibility dialog (see below)
5
Switch
Open switch dialog (see below)
6
Status display
Table with informations of the
regeneration status
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#
Describtion
Reference
7
Overview
Overview of the EAT-System
8
System table
Table with relevant engine parameter
9
EAT-Table
Table with relevant EAT parameter
10
Measuring Data
Acquisition
Jump to UseCase Measuring Data
Acquisition
11
Statistics
Jump to UseCase statistics
12
Compile report
documents
Compiles a report document of the
regeneration progress
В· Stopping the service regeneration
Table shows results:
- Saving the results as an CSV file over the printer button
- Delete table with “X“
В· AGS Sensor Burn Off
The AGS sensor consists of two actively heated temperature-resistance pads which measure the
exhaust gas temperature and mass flow. These pads are exposed to constant soot entry which
leads, by increasing pollution, to measurement uncertainty and destruction of the sensor. As a last
resort to "save" a pre-damaged sensor for this function is provided. At a request the sensor
switches its heating and burns the soot at a temperature of > 600 В° C. The dialogue records the
time of the activated heating and the achieved necessary temperature. It shows if the heater is
working and whether the sensor operates plausible.
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В· Plausibility of the exhaust temperatures during regeneration
For a better understanding of the regeneration this dialog has been introduced. During
regeneration, the control unit controls the temperature after DOC by the post-injection. The
setpoints are implemented respectively in the scaling of the display and shows the actual values in
it. By presenting itself to the user opens up the relation between the temperature difference and
the post-injection. In addition the temperature curve provides information on the progress and
quality of regeneration so that the user can make after regeneration a statement of the working
properly of all components.
В· Represent switch states
For easy testing of the switch, this dialog was created.
В· Start the service regeneration with hints and optional overload of the stationary switch
warning:
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Übersteuerung des Stationärschalters
V.7.1.1
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8.3.5
DPF - Burner - TIER4 interim
8.3.5.1
Overview page DPF Burner
On the DPF main page, the whole DPF-system is shown graphically in an
exemplary situation at the engine.
DPF-System overview
# Description
Reference
1 DPF
Jump to Use-Case DPF serviceroutines
Serviceroutines
2 Measured Data Jump to Use-Case Measured Data Acquisition
Acquisition
8.3.5.2
3 Supply Module
Jump to Use-Case Supply Module
4 Airpump
Jump to Use-Case airpump
Serviceroutines DPF Burner
The EOL (End of line) Test is available with
software P_802_592_XXX or higher.
The tests are running fully automatic. At the end a result for the complete test
is shown (Test successful / not successful).
The individual test functions can be activated only above
a minimum coolant temperature of 70В°C.
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DPF EOL-Test
By clicking on
The function for vent the fuel lines should be activated before the DPF system goes
in operation for the first time or after drain lines.
All fuel lines of the DPF-system will be vented because of this function.
a short EOL-test can be started. Depending on engine temperature this test will
run for round about 15 minutes.
If a filter regeneration was not possible for an extended period,
a service regeneration is required.
A click on this button will start the service regeneration.
The button burner test will start burner functionality.
At the end of the test a result is displayed, whether the burner has started successfully.
The airpump get a setpoint and Serdia2010 compares it with the actual value in this test.
Starts the burner. The temperature of the burner have to increase.
Starts a normal regeneration by increasing the soot load. The device can be used normally.
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By
the window "Measuring Data Acquisition DPF" will open (see Values DPF).
By clicking
the user gets to the Supply Module.
By clicking
the user gets to the overview of the airpump.
By clicking
opens the dialog sparkplug.
By clicking
the results of the individual EOL-tests will be stored
(with added information about engine type, machine type, etc.).
For documentation issues a unencrypted and an encrypted file will be generated.
Additional information for documentation of DPF EOL-test
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supply modul DPF
The overview page allows to control each valve for fuel injection of the burner
and for HC-injection.
Supply Module
# Description
Reference
1 Pressure test
Deposited in the diagram the measured pressures in Red (pressure too
low, too high or not plausible) or green (pressure OK)
2 Shut off valve
The shut off valve opens and closes 4 times.
3 Dosing valve 1
The valve activates. HC injection for 20 seconds.
4 Dosing valve 2
The valve activates. Burner injection for 20 seconds.
On the left side the component view of the supply module is placed, on the right side
a simplified representation of the circuit is shown. Above a functional area is available.
It contains control elements, which, if activated, indicate actual values like pressure
or temperatures directly into the simplified representation circuit.
Additionally the position of each component will be shown
by a color labeling in the component view.
The test works only when engine is stopped.
The opening degree of each valve can be viewed in the simplified representation in addition to the
valve.
During test running, the lamp lights up in red next to the name of the window.
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air pump DPF
The system component air pump is described on the overview page as well.
Air pump
For the air pump functional test, a setpoint can be given manually.
With the linear regulator an air mass flow can be chosen for setpoint of the air pump.
The label above the linear regulator shows the actual setpoint.
After that the setpoint has to be confirmed by pressing the button
“set air pump setpoint“.
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For finishing the test the "Stop Button" can be used.
The user can also start a automatic test
Clicking
sets the set value of the Air mass of the aitpump to 360 g/min.
The actual value should be in the green area of the pressure bar after 20 sec.
There is no automatic test result!
Following values will be shown in the left picture above the air pump:
At the top on the left:
At the top in the middle:
In the middle:
At the bottom on the right:
Copyright В© 2014 Deutz AG
Air pump rotation speed
Air mass flow(reference value)
Air mass flow (actual value)
Air pump pressure
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spark DPF
The spark plug system component is displayed on a pop-up summary page.
Activat spark plug
The spark plug is actuated by checking the box next to the explanation "activate spark plug". Click
again on the hook the spark plug is switched off again. Please note the follow-up time of the
system!
The activation of the spark plug may cause injuries or cause damage to equipment.
All safety regulations have to be checked first.
Stay ready to press the emergency stop button of your equipment.
8.3.6
SCR - TIER4 interim
Provided for a correct use of the UseCases is an engine,
equipped with a system of SCR exhaust aftertreatment.
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SCR-overview
This overview page provides a quick overview about values
of different sensors and the whole EAT system.
Push on
opens the page of measurements for the SCR-System.(see also Measurements).
Page of measurement SCR
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By pressing
Der Button
Test).
8.3.6.1
the user gets to SCR-Testfunctions (available at level 3).
startet den SCR-End Of Line Test (siehe Beschreibung SCR End Of Line
SCR test functions
For correct use an engine equipped with an SCR exhaust after treatment system
is required.
The UseCase SCR-EOL is oppened from UseCase "SCR-Overview"
by pressing
button.
All SCR Relevant values are listed in the graphical display on the right half of the window (see
also graphic display EMR3).
In the upper left part of the SCR test functions, the SCR Supply Module can be manually turned on
for test purposes.
The following conditions must be met for the test:
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The engine have to be turned off!
The ignition key turned on
Environmental temperature higher than 10В°C!
When operating correctly, the LED on the right panel glows green / red off.
The test of manual pressure build-up can only be stopped by switching ignition off!
After the pressure build-up of the SCR Supply Module has tbeen performed, may also be a manual
dosing in place.
By setting the hook the injection quantity is selected. The controller can be
set and confirmed with the button
.
When operating correctly both LEDs in the right field light green / off red.
The following conditions must be met for the test:
The engine have to be turned off while testing!
The dosing valve needs to be expanded to dose DEF in a container for the test.
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Connector, DEF and cooling water pipes must stay connected at metering!
In the lower left part of the window an SCR catalyst-free burn can be turned on in order to achieve
reduction of DEF deposits in the SCR system.
For this purpose the system at high exhaust gas temperatures and low DEF dosing must be
operated.
Start / Stop the test is done by putting the hook next to the red glowing lamp.
When operating correctly, the LED on the right panel glows green / red off.
In the lower part of the window a bar graph is given, which indicates the current progress of the
burn off.
The following conditions must be met for the test:
The test can be started only if the percentage utilization of the engine lies over 90%
and the exhaust gas temperature is at least 350В°C.
It is recommended operation at MD-Max.
This condition should be observed for 45 minutes!
This function is available at a higher Competence Class than Level 3.
8.3.6.2
SCR End Of Line
For correct use an engine equipped with an SCR exhaust after treatment system
is required.
The UseCase SCR-EOL is oppened from UseCase "SCR-Overview"
by pressing
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button.
SCR EOL-test
Test is running as follows:
Step 1
- Start with click to
- During whole test a stop is possible with activate
In order to run the test correct, following preferences have to be fulfilled:
No active error in ECU!
Engine speed is higher than 1500 rpm!
The used engine torque is more than 50% of the available torque!
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If one of these three conditions is not met for more than 5 seconds,
the test is automatically aborted.
Step 2 – Trigger: temperatur prior oxi-catalyst >= 180°C
After step 1 is over, temerature is >180В°C and all start conditions are met,
a timer starts counting for 20 seconds (you can follow the timer, viewing the
progress bar below the status window).
Progress bar
If the pressure of the SCR-pump will not reach more than 8,5 bar
within the timer is running, the test will stop.
Step 3 – Trigger: temperatur prior oxi-catalyst >= 250°C
After step 2 is finished successfully and temperature is more than 250В°C ,
a timer starts counting for 5 minutes (you can follow the timer, viewing the progress bar
below the status window)
Test will stop, if AdBlue injection mass ist still lower than 10mg or NOX-value
(prior catalyst) is higher than 10ppm within 5 minutes testing time.
Step 4 –Trigger: AdBlue amount >10mg, NOX-value (prior CAT) > 10ppm
For 10sec. an averaging of NOX values prior and after oxidation catalyst takes place.
The decrease of NOX concentration is measured meanwhile by collecting the min- and
max-values of NOX concentration.
If, while averaging process takes place, the concentration gradient > 50ppm/10sec,
averaging will stop and start again (in order to guarantee a
stationary measuring point).
After 5 repetitions without reaching a stationary operating point,
the test is stopped completely.
Test is successful if converting rate is higher than 30%.
The test result is shown in an overview screen :
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The result can be saved in a Log-file:
8.3.7
SCRT - TIER4 final
General: DEF = diesel exhaust fluid and is used instead of
"AdBlue"
With the introduction of new emission stage Tier4F SerDia provides for ECUs from the
corresponding OS version P_1204_080_xxx_xxx a new use case for the exhaust aftertreatment.
8.3.7.1
overview SCRT/CSF
Overview of all relevant EAT-Measurements.
# Description
Reference
1 Graphical Display
Jumps to Use-Case Graphical Display
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# Description
Reference
2 EOL-Test Tier4final
Jumps to Use-Case EOL-Test Tier4final
3 SCR-Serviceroutines Jumps to Use-Case SCR-Serviceroutines
4 Statistic
Jumps to Use-Case Statistic
5 DPF-Serviceroutines Jumps to Use-Case DPF-Serviceroutines
8.3.7.2
EOL Test(Tier4F)
EOL-Test
The EOL test (end of line) is required to ensure the EAT functionality. Conditions for the start of the
EOL-test:
Engine coolant temperature > 70 В°C
Exhaust gas temperature after DOC (before SCR if CSF System) < 300В°C
DEF tank filled to minimum level (>15%)The stationary condition must be met.
After the requirement of the test it must be confirmed with the release button (HW / CAN) on the
instrument side.
Test Procedure:
•
Testing of system components (sensors, actuators, wiring, ECU)
There must be no active faults of the EAT system present
•
Leak check, visual inspection
In normal operation, a pressure of 9 bar in the pressure line is built up in the dosing.
In this case should be no leakage at the lines and their connections.
Functional verification
•
During the EOL tests, the machine must be parked and it must be ensured that no
additional functions can be activated to disrupt the process.
•
During the regeneration the plausibility of the measured values of the individual sensors is
checked.
•
The temperature sensors before and after DOC are checked for the correct driving
position (interchangeability).
•
The functionality of the SCR system is on the evaluation of the NOx conversion rate. The
NOx values are compared before and after the SCR catalyst. When setting a difference between
the values after the DEF dosing, the functionality is confirmed.
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•
The total EOL test is deemed passed when the temperature sensors before / after DOC
are installed correctly, a NOx conversion rate reaches> 50% and no error is set during
regeneration.
8.3.7.3
# Description
Reference
1 Start Test
Starts the EOL-test, duration of the test is about 5 minutes
2 Stop Test
Abort the test
3 Info
Opens an information box
SCR service routines
1.
Pressure test
While pressure test with a stopped engine the DEF pump is regulated at 9 bar. The test is
used to check the pump components to their function. The test involves no automatic
evaluation and must be actively terminated. It is to verify that the system controls on 9 bar
and this pressure is retain.
2.
Injection Test
At the start of injection testing first the DEF pressure is built up. Then a definite amount
DEF is injected. The test is used to check both, the pump module and the function of the
dosing module.
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The dosing module must be removed for this test.
3.
The service "empty lines" must be accomplished after a service routine is
completed, that the DEF lines can be emptied after ignition change.
(This is not necessary for the EOL-test or the service regeneration)
SCR-Heater relay activate
Setting of the individual heating relay to check the customer's wiring.
- DEF Heater Main-relay
- DEF Heater Suction line
- DEF Heater Pressure line
- DEF Heater Back flow
- electrical heater - Supply Modul
- tank heater relays (coolant water)
After changing the SCR Catalyst the service "SCR Cat changed" must be set.
inducement counter reset
The exhaust legislature requires that emission-related defects, provided they bear a
permanently,enable a power reduction.
Current derating must be reset after repairing/troubleshooting by the service tool.
The button appears only in Serdia2010 when the power reduction is active.
After the counter has been reset, the button disappears.
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DPF service routines
# Description
Reference
1 Service
Regeneration
Requesting the regeneration of the DPF filter
2 System table
Engine parameter and System state display
3 Overview
Overview of the EAT-System
4 Heat Mode 1
Requesting Heat Mode 1
5 Heat Mode 2
Requesting Heat Mode 2
6 EGR-Test
Requesting of a EGR Test
7 EAT-Table
Table with EAT-Parameters
8 Measuring data
acquisition
Jump to Use-Case graphical display
9 Report
Creates a report document of the table
10 EOL-Test
Jumps to Use-Case EOL
11 Overview SCRT
Jumps to Use-Case Overview SCRT
12 SCR Service
routines
Jumps to Use-Case SCR service routines
13 Statistic
Jumps to Use-Case Statistic
If the soot load is too high, a service regeneration must be started by the customer service via the
service tool (SERDIA, or other). The prerequisite is that a service technician is on site, because
the regeneration can not be performed by the operator. The end of the service regeneration is also
called "standstill regeneration". At a standstill regeneration, the engine speed is set to a predefined
value and the combustion settings are changed accordingly.
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For security must be guaranteed, that this mode of operation in no case caused
hazards.
This must be ensured by the machine and the operator side through various signals:
A continuous signal of the machine with which the safe state of the machine is confirmed.
If this signal is not available the regeneration is interrupted immediately and can not even
be started.
An enable signal by the operator (by pressing a button), confirmed with the operator taking
note of the forthcoming regeneration process.
The engine must be at idle when starting the regeneration. During the current standstill
regeneration may be activated no function.
Prerequisite for the start of the standstill regeneration is that the engine is warmed up and
the regeneration is not forbidden by system error.
If the engine has been operated for a certain time at a standstill mode, an early oil
change must be carried out due to the oil dilution.
5 Stand Still within 50 engine hour
20 Stand Still within 500 engine hours
The total time is considered in which the engine is in standstill mode.
It also includes incomplete Standstill processes.
The call for oil change is indicated by an error message.
IF oil change was done it needs to be confirmed by Serdia2010.
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statistics
# Describtion
Reference
1 Service
Regeneration
Displays a temperature histogram of the last 5 Standstill
regenerations.
Is a ring buffer (Index 1 to index 5)
2 Heat Mode 1
Shows a temperature histogram of the last Heat Mode 1 cycle
3 Heat Mode 2
Shows a temperature histogram of the last Heat Mode 2 cycle
The EAT statistics show important counts and temperature histograms which are recorded during
engine operation.
•
Terms counts: for example, Total number of regenerations Standstill
•
Information on the last 5 Standstill regenerations
•
Temperature histograms over the past 5 Standstill regenerations (FIFO - "first in, first out")
•
Temperature histograms over the past 5 Heat fashion cycles (FIFO)
•
The evaluation in a bar chart can not be done in Serdia currently
Saves the statistics as a document.
This function is available at Competence Class Level 3.
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Service Routines DPF (DOC/SCR)
Analog the Use-Case DPF service routines this Use Case developed.
By clicking the Button
an starts SCR Refresh that increase the konversation ratio of the SCR Cataclyst.
Testing the EGR-Throttle clap by clicking
With the Buttons
the user gets information about testing conditions.
For security must be guaranteed, that this mode of operation in no case caused
hazards.
This must be ensured by the machine and the operator side through various signals:
A continuous signal of the machine with which the safe state of the machine is confirmed.
If this signal is not available the regeneration is interrupted immediately and can not even
be started.
An enable signal by the operator (by pressing a button), confirmed with the operator taking
note of the forthcoming regeneration process.
8.5
Service-Cases
With the new Serdia 2010 Release 4.0. Cases are Service-Cases listed to assist the user of Deutz
engines,
after replacing of parts such as sensors, integrating them simple and straightforward in the
software of the ECU.
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Each sensor has a specific characteristic, which implementation is very complicated to the ECU
without Serdia.
The button
8.5.1
starts the application and the following window will appear:
Input test A55
Especially for testing the control unit hardware part of this program was introduced. Despite
various hardware fuses in the controller itself, it may happen that an output of the control unit
through an improperly connected Component (e.g., a tank heater valve) destroys. With this test
can be made an examination of the destroyed output "A55". The test is not 100% reliable, you
should make another test to check the result.
After selecting and executing the Service Test Case Input A55 the following message appears on
the screen, which can be confirmed with the green arrow.
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If a test condition is not met, the process will be aborted with this message.
This function is available at Competence Class Level 3.
8.5.2
NOx sensor change
Especially for the exchange of NOx sensors of this service Case was introduced in Serdia.
In the next image the reason why new generation of NOx sensors was introduced at Deutz.
After selecting and executing the Service-Case NOx sensor replacement the following message
appears on the screen, which can be confirmed with the green arrow.
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Step 1 - NOX Sensor change
If a test condition is not met, the process will be aborted with this message.
In the next step Serdia will prompt you to select the old part number from the removed NOx
sensor.
Step 2 - NOX Sensor change
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Since there is only a limited selection of published Deutz NOx sensors, equivalent numbers can be
selected in a drop-down window.
Step 3 - NOX Sensor change
After the routine of the Service-Cases with all necessary data for a successful NOx sensor
exchange.
This function is available at a higher Competence Class than Level 3.
8.5.3
EGR-Cooler change
Handling in service in the case of an exchange of the EGR cooler
to the engine of the BR 2.9 and 3.6 T4i DOConly.
By replacing the EGR cooler through the service, also the moment (hours of operation) of
exchange must be stored in the engine control unit to reinitialize the term-dependent aging function
of the EGR cooler.
For initialization the Service Case EGR cooler exchange must be performed after the EGR cooler
exchange by SERDIA2010. This can be found in the section service cases:
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Press Button
Current operating hours are taken and written as the date of the cooler exchange into the control
unit
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Operation completed
Consequence when the term-dependent aging function of the EGR cooler is not initialized or
initialized at the wrong time:
EGR cooler is changed without runtime adjustment in the control unit
- EGR correction is not active
- High smoke values
- Particulate emissions are exceeded
- If necessary, lack of power
EGR cooler is not changed and term-dependent aging function is still activated
- EGR correction is active
- High NOx emissions (the limit is exceeded)
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Other
8.6.1
Counter and EEPROM
123
Serdia reads the actual Counters from the ECU and shows them.
These counters are:
В· Engine hours
В· Pressure relief valve counter
В· Engine number
Display Counters
At the right upper corner of the window following changes can be set:
В· set engine hours
Within the first 50 hours it can be set to zero.
After that they can only be increased! The value is set by pressing the Enter key.
В· pressure relief valve counter
The value is set by pressing the Enter key.
В· Reset Injector Correction Valves (ZFL)
В· EEPROM-Data handling
In the lower right corner, the EEPROM can be secured.
The data is stored in Serdia folder on the hard disk of the PC.
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This function is available at higher software version than P_xxx_592_xxx_xxx verfГјgbar!
This function is available at Competence Class Level 2.
8.6.2
Sensors
The use case of the sensors provides an overview of various readings. For 4 of these measured
values, the upper and lower
boundary shown with corresponding measured value in a bar graph.
Window Sensors
The following measured values can be viewed in so far as they are sent:
В· Boost Pressure
В· Ambient Air Pressure
В· Fuel Low Pressure
В· Engine Oil Pressure
В· Boost Air Temperature
В· Environmental Air Temperature
В· Coolant Temperature
В· Battery Voltage
В· Vehicle Speed
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Trip Recorder
The trip recorder holds the record for the measured values given in SerDia2010 and counts them.
It also includes load spectrum.
Window Trip Recorder
There are 3 different types of counters in the trip recorder:
1. Counting stage 1, an X / Y / Z or 3D chart
2. Counter stage 2 is an X / Y-value table
3. Counter stage 3/4 counts up the number of states spent only for the specific measurement..
"Confirm selection" by pressing the button of the corresponding counter is stored locally.
Counter Stage 1:
1.Load Spectrum
X-Axis: Engine Speed [1/min]
Y-Axis: Engine Load [%]
Z-Axis. Time [h]
The structure of the bottom of the window measurement is shown as follows:
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By pressing the
V.7.1.1
Button a 3D-Graph is shown
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3D Graph
# Description
Reference
1 Save
Opens a window where the Graph can be saved as a picture.
2 Exit
Close the window.
2.) Oil pressure trip recorder (analogous to 1)
X-Axis: Engine Speed [1/min]
Y-Axis: Engine Load [%]
Z-Axis. Time [h]
3.) Boost pressure trip recorder (analogous to 1)
X-Axis: Engine Speed [1/min]
Y-Axis: Engine Load [%]
Z-Axis. Time [h]
Counter State 2:
Counter stage 2.2 records the coolant temperature over the engine over the time (hours of
operation).
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In the lower window following table is shown:
X-Value is the time [h] (upper row)
Y-Value the coolant temperature (CT) [В°C] (lower row)
The counter-Level 2 diagrams are to read as follows:
-30 В°C < CT < 70 В°C 0,0 Hours
70 В°C < CT < 85 В°C 0,0 Hours
85 В°C < CT < 100 В°C 0 Hours -->
100 В°C < CT < 115 В°C 0,45 Hours -->
115 В°C < CT < 130 В°C 0,0 Hours -->
The following collections may vary with the connected motor / EAT System !!
Counter stage 2.2 records the boost temperature over the time.
Counter stage 2.3 records the coolant temperature over the time.
Counter stage 2.4 records the SCR-Pump pressure over the time.
Counter stage 2.5 records the injection pressure over the time.
Counter stage 2.6 records the ambient air pressure over the time.
Counter Stage 3:
For the measured values displayed in the lower window will display the time in the respective
states in seconds.
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Counter State 4:
For the measured values displayed in the lower window will display the time in the respective
states in seconds, for example:
В·
В·
В·
Coolant temperature over limit
Boost temperature over limit
etc.
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This function is available at Competence Class Level 2.
8.6.4
Assembly Inspections and Initialisations Tests
After installation and commissioning of a device the warning lights and warning limits
can be checked by the simulation on this page.
In this case the engine parameters can be set to the default values in the window.
#
Description
Reference
1
Setpoint,
here analog
Simulation value
2
Activation of the
function
3
Display of actual actual value
value
4
Display of actual here digital
value
5
Setpoint,
here digital
Simulation value
without hook = Sensor value, with hook =
registered setpoint
Observe the sequence of the input!!!
1. Type in the respective parameter.
2: Set the hook, otherwise there is a Risk of uncontrolled engine shutdown!
In the input field, individual parameters can be specified on the motor reacts to verify warnings /
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limits.
After the parameter has been entered in the box, the hook is set next to the name to the specified
value
to confirm. This will be displayed next to the input field.
In the lower part of the window it is possible to check the switch for the cooling water level and the
switch for water in fuel.
By setting the hook the respective warning systems can be checked. The engine get boundary
conditions specified.
8.6.5
Input Test
Window input test
SerDia2010 reads from the controller the current switch states and displays them as bright
or off LED.
The active switch state (high or low potential, depending on the input configuration) is
represented as LED.
So the user is able to check if the inputs are wired correctly and modify the hardware
switching state.
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Manual SerDia2010
Output Test
Window Output test
Serdia displays the current states of the control unit outputs. The user can control certain
outputs himself.
Checkbox "blink lamps":
By selecting this checkbox, the corresponding light flashes at intervals of one second.
Except Starter Output: The starter output remains indefinitely switched on until the user
turns off the engine or it has reached starter release speed of 350U / min.
This function is available at Competence Class 2.
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UseCases EMR3
9.1
Counter and EEPROM
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9.2
Manual SerDia2010
Set Low Idle
It is provided for using this function, that the engine is operating in
min-/max-governor or allspeed-governor mode (f.e. not fixspeed).
Screen: idling control
SerDia reads out the actual values of idle run and copies them into the labels in the
sub array on the left hand side. This values will be saved further, too.
In parallel a tachometer operates on the right hand.
The actual setpoint value and the actual rotating speed are shown,
each as a decimal value below the tachometer and also with indicator and
hysteresis region.
Button "read data from ECU":
went back to previous value of idling speed, which was acquired at the start of the UseCase.
Button"store in ECU":
writes all variables for idle speed back into the ECU.
If the engine is still running, SerDia will offer to stop the engine automatically,
so that the programming of the ECU can take place.
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text box "new value":
An input into this text box has to be confirmed by ENTER.
After that, SerDia changes all variables for idle speed and switches over to working
page, so all changes will be activated in realtime.
The input is limited for a speed range of 600 – 1200 1/min.
9.3
change constant speed
To use this function, the engine has to be in fixspeed mode or
the setting allows to activate the fixspeed mode.
Screen change constant speed
The actual setting for the fixspeed values are shown on the left upper part of the screen.
The setting of the switch is marked, too
Additionally the actual engine speed and the speed setpoint is shown as value and tachometer
on the right side inclusive hysteresis to have a qualitative feedback.
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Button "read from ECU":
The original stored values of the ECU were refreshed on the screen. Changes of the values are
deleted.
Button "write values to ECU":
Values shown on the screen for fixspeed 2 (first intermediate speed)
and fixspeed 3 (2. intermediate speed) are flashed to the ECU.
If the engine is still running while activation of this procedure, SerDia will ask to stop
engine automatically.
The values for fixspeed 1 (low idle) and fixspeed 4 (high idle) cannot be changed free,
because they are linked to low, respectively high idle.
Textbox "Constant Speed 2","Constant Speed 3":
Changes in these textboxes have to be confirmed with ENTER.
After confirmation the new value will get active, if switched on (see marking point at fixspeed).
It is not possible to install a speed below fixspeed one or above fixspeed four.
The fixspeeds 1 and 4 are not changeable in this screen (see hints above).
9.4
graphic display EMR3
On the summary page, shown below are the possible experiments, and use cases represented.
From here the user can select pre-configured experiments. On the right side there is a favorites
list, in which the experiments can be selected directly.
In the adjacent tree structure, all experiments are visible. By selecting a branch and pressing the
OK button, the experiment is opened.
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With the located to the right of the tree setting buttons on the
can be edited.
It opens a window to edit the favorites list:
137
Favorites list, right page
The Favorites list can only consist of 10 favorites!
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Use the horizontal buttons favorites can be taken from the list and added.
The vertical arrows are used to sort favorites in the list.
By pressing
save the settings of the favorites list and leave.
Possible interactions in all subsequent
experiments:
Select readings:
In this dialog the user can select a range of signals to be displayed.
By default, all signals are activated. Vary depending on the experiment, the measured values of
graphical display.
Scaling the Y-axis:
By double clicking on the maximum and minimum value of the corresponding Y-axis
the Y-axis value can be changed.
Setting the background color:
After pressing the button, a dialog background color appears in the
can be selected. The default is black.
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Functions of the graph
=> Start of measurement record (before starting measurement a file name for storing
data has to be defined).
=> Start of measurement.
=> Stop of measurement.
=> Interrupt measurement (pause)
=> delete measurement
=> spreadsheet window separating / docking for placing on the screen
=> switch to bosch acronyms instead of normal parameter labels
9.5
accelerator pedal calibration
The engine must be in the variable speed governor or volume regulator on the accelerator pedal.
The number of the connected pedals should match the record as parameters in the pedals.
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Setpoint window
SerDia2010 reads first from the control unit the configuration of the accelerator pedal and judges
whether the accelerator pedal and / or the manual throttle is shown. Second SerDia2010 reads the
pedal characteristic curve and the error limits from the control unit. The current percentage of the
accelerator pedal and hand throttle are parallel in the top right corner represented and the ,by the
controller, resulting calculated setpoint in percent (depending on the functionality, usually the
maximum value of both pedals).
Button "Auto Adjust":
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Ending "Auto Adjust"
By pressing the button "Auto Adjust" starts the automatic mode. After the first click the radio button
will be yellow. On the left the minimum, maximum and current values are also shown in order to
give the user visual feedback.
A second click stops the automatic mode and the button returns to its initial state. Then the pedal
characteristic curve and the error limits are determined. Error limits are set to halfway between the
limits of 0 V and 5 V and the values of the pedal characteristic.
Verify "Auto Adjust"
Then SerDia2010 check the values determined by security policy. The warning limits must have a
distance of 200 mV to the limits of 0V and 5V, the pedal characteristic curve must cover a range of
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at least 1V. In case of violation of the security policy of the user will be notified and the
corresponding field marked in red.
Procedure for the automatic calibration
By repeatedly up and down movement of the pedals SerDia2010 recognizes the pedal value limits
independently and calculates the necessary pedal characteristic curve and the error limits. The
user must ensure that the accelerator pedal in the calibration really reaches the block values. The
Manual mode should be used only by experienced users. After the throttle setting the user remains
the option to flash the changes in the control unit or discard.
The user is obliged to check the plausibility of the determined values and consider.
The responsibility for the parameter change are borne by the user.
Button "Manual calibration":
manual calibration
When you first click on the button SerDia2010 copies the current values in the tables / text fields
and leaves it to the user to make changes there.
The button inverts its colors when it was activated.
The second click SerDia2010 checks the entered values by security policies. The warning limits
must have a distance of 200 mV to the limits of 0V and 5V and the pedal characteristic curve must
cover a range of at least 1V. In case of violation of the security policy of the user will be notified
and the corresponding field marked in red. The button returns to the initial state.
Button "read from ECU":
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Discards new values.
Button "write on ECU":
Write new values in the ECU and save them on the flash storage.
It is recommended to calibrate the accelerator pedal automatically.
During manual calibration the user has to identify the required values by himself.
This function is available at level 2!
9.6
Limp Home Setting
Upon failure of the accelerator pedal or of the CAN bus the Limp Home engages so that the
engine is in a constant state.
Window Limp Home Settings
This Limp Home Speed can be specified in the left input window.
The following options are possible:
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В· Save a new Limp Home Speed by entering the speed by pressing:
В· Retrieving a in the control unit stored Limp Home Speed by:
The Limp Home Speed limited to a speed range from low idle to 1200 rpm!
9.7
Reset EEPROM Error
Window Reset EEPROM Error
The EEPROM errors can be saved by pressing the following button:
The LED next to the button indicates whether the system is ready or not.
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145
Fan Control EMR3
The UseCase the fan control basically consists of the adjustment variables
1. Parameter
2. Curve
3. Map
This in turn consist of several sub-points.
Window Fan Control
The left side shows an overview of the possible adjustment variables. On the right is a graphical
display to various fan parameters.
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Below the graphical display there are the buttons:
to store the data in the control unit and
to reset to default values.
If a parameter is selected from the index, so appear current and default values
below the graphical display.
Window Current and Default Values
Confirm current and default values with the button
.
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By default the settings, such as in Chapter Graphische Anzeige described, are possible with
the exception of the background color.
Scaliing the Y-Axis:
By double clicking on the maximum and minimum value of the corresponding
Y-axis, the Y-axis value can be changed.
Functions of the graph
=> Start of measurement record (before starting measurement a file name for storing
data has to be defined).
=> Start of measurement.
=> Stop of measurement.
=> Interrupt measurement (pause)
=> delete measurement
=> spreadsheet window separating / docking for placing on the screen
=> switch to bosch acronyms instead of normal parameter labels
9.8.1
Parameter
Current and Default values are shown below the graphical display and can be changed directly in
the window.
Window Current and Default Values
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Confirm current and default values and write it to the RAM by pressing
.
Following values can be changed:
В· Fan Speed D-part gain
В· Fan Speed enhanced application for coolant temperature slope
В· Fan Speed I-part gain for sector
В· Fan Speed I-part gain for sector
В· Fan Speed I-part for signals under lower limit
В· Fan Speed I-part for signals over upper limit
В· Fan Speed P-part for signals over upper limit
В· Fan Speed extension of the coolant temperature P-part
В· Fan Speed P-part for signals under lower limit
В· Fan Speed P-part for signals over upper limit
9.8.2
Curve
Current and Default values are shown below the graphical display in tabular form with the X value
and the respective FNC
Window Curve
Confirm current and default values and write it to the RAM by pressing
9.8.3
.
Map
Current and Default values are shown below the graphical display and can be changed directly in
the window.
Window current and default values
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The fan speed is divided into five speeds.
X (horizontal Axis) is the Engine Speedl [rpm],
Y (vertical Axis) is the Fan Speed [rpm].
Double-click on the FNC-value of the speed of this can be changed.
Confirm current and default values and write it to the RAM by pressing
9.9
.
Input Test
In the Input Test security systems such as switches, warning lights in the left third of the window
can be checked.
The middle part of the input test includes current engine values. In the right part is speed, injection
mass and rail pressure is shown.
Window Input Test
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9.10
Monitoring strategy 2012/2013
9.11
Set Vehicle speed
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151
Set Speed droop
It is provided for using this function, that the engine is operating in
min-/max-governor or allspeed-governor mode (f.e. not fixspeed).
Screen: Droop adjustment
SerDia reads out the actual characteristic lines for Droop and copies both
values into the upper chart. Additional the values will be saved.
In parallel the tachometer operates on the right hand.
The actual setpoint value and the actual rotating speed are shown,
each as a decimal value below the tachometer and also with indicator and
hysteresis region.
Possible interactions:
Button "read data from ECU":
went back to previous value of droop, which was acquired at the start of the UseCase.
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Button"store in ECU":
writes all variables for the droop back into the ECU.
If the engine is still running, SerDia will offer to stop the engine automatically,
so that the programming of the ECU can take place.
text box "Speed Droop 1 set" or "Speed Droop 2 set":
An input into this text box has to be confirmed by ENTER.
After that, SerDia changes all variables for droop and switches over to working
page, so all changes will be activated in realtime.
The input is limited from 0 to 20 % .
9.13
Trip Recorder
The trip recorder holds the record for the measured values given in SerDia2010 and counts them.
It also includes load spectrum.
Window Trip Recorder
There are 3 different types of counters in the trip recorder:
1. 2D Timer an X / Y / Z or 3D chart
2. 1D Timer is an X / Y-value table
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3. Single Range/Event Timer counts up the number of states spent only for the specific
measurement..
"Confirm selection" by pressing the button of the corresponding counter is stored locally.
2D Timer:
1.Load Spectrum
X-Axis: Engine Speed [1/min]
Y-Axis: Engine Load [%]
Z-Axis. Time [h]
The structure of the bottom of the window measurement is shown as follows:
By pressing the
Copyright В© 2014 Deutz AG
Button a 3D-Graph is shown
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3D Graph
# Description
Reference
1 Save
Opens a window where the Graph can be saved as a picture.
2 Exit
Close the window.
2.) Oil pressure trip recorder (analogous to 1)
X-Axis: Engine Speed [1/min]
Y-Axis: Engine Load [%]
Z-Axis. Time [h]
3.) Boost pressure trip recorder (analogous to 1)
X-Axis: Engine Speed [1/min]
Y-Axis: Engine Load [%]
Z-Axis. Time [h]
1D Timer:
1D Timer records the coolant temperature over the engine over the time (hours of operation).
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In the lower window following table is shown:
X-Value is the time [h] (upper row)
Y-Value the coolant temperature (CT) [В°C] (lower row)
The counter-Level 2 diagrams are to read as follows:
-30 В°C < CT < 70 В°C 0,0 Hours
70 В°C < CT < 85 В°C 0,0 Hours
85 В°C < CT < 100 В°C 0 Hours -->
100 В°C < CT < 115 В°C 0,45 Hours -->
115 В°C < CT < 130 В°C 0,0 Hours -->
Single Range Timer:
For the measured values displayed in the lower window will display the time in the respective
states in seconds.
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Event Timer:
For the measured values displayed in the lower window will display the time in the respective
states in seconds, for example:
В·
В·
В·
Coolant temperature over limit
Boost temperature over limit
etc.
This function is available at Competence Class Level 2.
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UseCases EMR2
Enter topic text here.
10.1
V.7.1.1
Startup Window
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UseCases EMR2
10.2
159
Service routines EMR2
Die einzelnen Usecases werden in dieser Handbuch-Release nur aufgelistet und sind größtenteils
selbsterklärend.
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Programm options
11
Programm options
11.1
Offline Viewer
165
The Offline Viewer has an own icon
on the desktop. With the Offline Viewer is it "only" possible to view
measurements without starting SerDia.
Press 3 times OK if interface is not connected.
Start display Offline Viewer
#
Description
Reference
1
Print function
Screenshot with comments
2
Weitere
Offline-Funktionen
3
Anzeige einer
TRIP-Rekorder Datei
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#
Description
Reference
4
Scale
Area change and allocation in connection with field 10
5
Display the recorded
data
Background can be changed with box 11
6
Panel of the Offline
Viewer
As appears only here, some buttons are deactivated.
7
Decoupling of the field
10 as a separate window
8
Show whole
measurement
9
Zoom panel
10
Available display values
11
Change the background
color in field 5
12
Slider for measuring time
selection
13
Clipboard for measured
values
Zoom panel
Print function
The print function should only be performed if the representation is optimal, because only a screen
copy is performed embedded in a form.
After entering the measurement-specific description data of the print to any printer can be
done.
It has been shown that a PDF printer in the field is very helpful for the documentation.
Here a example setting:
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167
Here the print result:
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Control panel for file reading
Im offline viewer werden nur die Felder 2, 3, 4, 5 verwendet.
# Description
Reference
2 Open file
Load *.REC-File to show.
3 Empty display
remove shown display
4 Extract on max
Shows display in Fullscreen
5 Measured value
window
Dislay measured value of the Offline Viewer window seperatly.
Further OFFLINE-Functions
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#
Description
Reference
1
Actual Level
Level of the connected Interfaces
2
Entry for queried
level
Enter desired level => Result(only smaller levels then the "Active
IF-Level" will be displayed
3
Entry for Plain
text
Entry for reading parameters that appeared in Serdia.
4
Result from
database
Display as the plaintext entry as entered in the database. There can be
multiple entries.
Showing a TRIP-Recorder-File
#
Description
Reference
1
Trip recorder
content
Selection of a single counter possible to display it worth moderately or
excessively graphic.
2
Load Trip
recorder File
The files are typically generated from the "Dataset management" out.
They can be viewed here.
3
Open File
Select a file and let Show.
4
Display the matrix The selected data is hereby presented graphically
in a graph
6
Result from data
base
Copyright В© 2014 Deutz AG
Show the contents of the loaded file.
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Manual SerDia2010
DeCAN-Explorer
The DeCAN-Explorer works only with a DeCOM Interface!
For a correct use of the DeCAN-Explorer, you must solder between the pin's M and F of the
diagnostic connector a 120 ohm termination resistor.
After installation a new icon which has the same image as the SerDia2010 icon named as
DECAN appear on the desktop of your PC.
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New Desktop Icon after installation
Behind it lies a tool with which the messages are sent to and from the control unit via the CAN bus.
By default settings CAN2 bus is selected and a baud rate of 250kbit / s. These settings can be
selected.
Default settings of the DeCAN-Explorer
In the picture below the basic structure of the working window of the DeCAN-Explorer is shown. In
the top line are the read CAN messages which are sent from the control unit are shown. Whereas
the lower line is used to send CAN messages to the control device. It should be noted that the
ECU needs to know the message itself or indeed a message on the CAN bus is sent in the ECU
and nothing happens. To start or stop the respective measurements click the purple highlighted
play and stop buttons (see Fig. Below).
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Mainview of the DeCAN-Explorer
When the DeCAN-Explorer is active the main window looks like on the picture below. On the left
side of the DeCAN-Explorers are the controls (purple marks). With the first symbol (arrow) the
user creates a CAN Transmit message, the second icon to edit the selected CAN message, the
third to load a saved configuration, the fourth to save the actual configuration, the fifth to erase a
single CAN message and the last to delete all CAN messages.
To operate following should be noted, if a cycle time of 0 ms is entered this CAN message is sent
only once.
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Active DeCAN-Explorer
When you insert CAN Transmit messages there are several ways:
Firstly a own CAN message could be produced. In addition there is also the possibility of three
variants of CAN messages that are found in the EMR4 CAN-Bus Specification of Deutz such as
the message speed setting by the TSC1 message.
Choices of CAN-Messages
11.3
Key-Generator
Only for Level 4 -User.
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Index
Distributionswege 20
DIWI 7
DIWI-System 4
DOC 96
Dokumente 20
Dokumentenpfad 60
Dosierventile 99
DPF EOL-Test 96
DPF-Hauptseite 96
DPF-Komponenten 96
DPF-System 96
DTC Code 40
-332bit
11
-664bit
11
-A-
-E-
Abgasnachbehandlungssystem 102
Abgastemperatur 96
abgesichertes Maschinenumfeld 1
Absperrventil 99
AdBlue 106
AdBlue -Ablagerungen 104
Administratoren 14
Г„nderung der Hintergrundfarbe 165
AnschluГџbuchse 12
Auswahlknopf 33
automatische Kalibrierung 139
-BBaumstruktur 136
Benutzersprache 6
Bestellplattform 4
Betriebssystem 11
Betriebssystemen 6
Brenner 96
Brenner Test 96
Brenner-Luftmassenstrom
Buchse 12
4
-F-
96
-DDatenparametrierung 1
Datensatzmanagement 35
DeCom 7, 8
Demo-Modus SCR 106
DEUTZ Communicator 7, 8
DEUTZ Händlernetz 4
Diagnosebuchse 3, 7, 12
DiagnoseГјbersicht 30
Dieselpartikelfilter DPF 96
V.7.1.1
EEPROM Fehler 144
Einbaurichtlinie fГјr Elektroniksysteme
Einbaurichtlinien 1
Eingabetest 149
Einschränkungen 1
Einstellen der Hintergrundfarbe 136
Einstellungen 33
EMR3 133
EMR4-Schulungen 4
EOL-Test 96, 106
Erfahrung 1
EU Stufe III B 21
Experimente 136
Fahrpedal 139
Fahrpedaleinstellung 139
Fahrpedalkonfiguration 139
FAQ 22
Fehler Details 40
Fehlergrenzen 139
fehlerhafte Nutzung 1
Fehlerkurzbeschreibung 40
Fehlerspeicher 33, 40
Fehlerspeicher aktualisieren 40
Fehlerumgebungsdaten 40
Festdrehzahl 135
Festdrehzahlreglermodus 135
File Transfer 4
Filterbeladung 96
Filterregeneration 96
Freischaltung/Registrierung 4
Funktionsblock 96
Copyright В© 2014 Deutz AG
Index
Luftpumpe 96, 100
Luftpumpendrehzahl 100
Luftpumpendruck 100
-GgefГјhrte Fehlersuche 33
geschultes Fachpersonal 1
Gesetze 1
Global SIS - Portal 20
-HHaftung 1
Handgas 139
Händlernetz 4
Hilfe 33
Hinweise 1
home 30
Hotline 4
HS light II 14
HS light II USB 15
HS light II USB Interface
HS-Light 7
HS-Light Interface 7
7
manuelles Eindosieren 104
Massenstrom 100
MenГјbuttons 33
Messdaten 30
Messwerte 136
Mindestausstattung Hardware 11
Mittelung der NOX-Werte 106
Motornummer 33
MS-Windows XP 6
nachgeschaltetes Händlernetz 4
Nachlaufzeit 102
Notaus- oder Notlaufbetrieb 1
Notebook 7
Notlaufdrehzahl 143
NOX-Konzentration 106
NOX-Wert 106
-O4, 7
-KKombisensor 99
Kompetenzlevel 15
Konvertierungsrate 106
KWP Code 40
-LLeerlaufdrehzahlwert 134
Leerlaufeinstellung 134
LeitungsentlГјftung 96
Lizenz 1, 3, 4, 7
Lizenzdatei 15
logistische Daten 30
LГјftergeschwindigkeit 148
LГјfterregelung 145
Copyright В© 2014 Deutz AG
-M-
-N-
-IInformationen 20
Informationsfenster 27
Installation 14
Interface Level 15
Interface-Seriennummer
Internet 14
175
Offline Viewer 165
Г–ffnen einer Messung
Oxidationskatalysator
Oxi-Kat 106
165
96
-PParameter-Zugriffslevel 21
Parametrierung von Steuergeräten
Partikelfilter 96
PC 7
Pedalkennlinie 139
physischer Teileversand 4
Problemen 3
Programm beenden 33
Programmbedienung 30
Programmeinstellungen 60
Programmieren 33, 35
Programminstallation 14
Programmstart 27
1
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Manual SerDia2010
-R-
-T-
Regeneration 96
Registrierung 4
Reparatur 1
Report 40
Report Dokumente 33
Reset-Beladung 96
TN 1000 2785 4
Training-Center-Köln 4
Trainings 1
Trainingsprogramm 4
Treiber 14
-U-
-SSAP 4
Schaltpläne 4
SCR End Of Line Test 106
SCR EOL-Test 106
SCR Testfunktionen 104
SCR-Abgasnachbehandlungssystem
SCR-End Of Line Test 102
SCR-Katalysator-freibrennen 104
SCR-Pumpendruck 106
SCR-System 102
SCR-Testfunktionen 102
SCR-Vorfördermodul 104
[email protected] 3
SerDia2010 3, 4, 6, 14, 21
Serdia-Setup 14
Seriennummer Interface 30
Service-Regeneration 96
Setup-Dateien 14
Skalieren der Y-Achsen 136
Skizze 6
Software-Lizenz 4
Softwareversionen 30
Sprachauswahl 60
Startbildschirm 30
Status des DPF-Systems 96
Statusanzeige des Brenners 96
Steuergerät 27
Steuergeräte 6
Steuergeräte-Software 30
Steuergerätetyp 33
Stufenschalter 135
Subhändler 4
Supply Modul 99
Supply-Modul 96
V.7.1.1
102
Гњbersicht 6
Гњbersichtsseite 30, 136
unsachgemäße Bedienung
Updates 20
US EPA TIER 4i 21
USB-Interface 14
UseCases 33
UseCases EMR4 109
UseCase-Гњbersicht 109
1
-Vveräußern von Lizenzen 3
Verbindungsanzeige 30
Verbindungsaufbau 27
VISTA 11
Vorschriften und Gesetze 1
-WWarenempfänger 4
Wilbär Best.-Nr. 15
Wilhelm Bäcker GmbH & Co. KG
Windows 7 6, 11
Windows VISTA 6
Windows XP 11
www.serdia.deutz.com 3, 20
7
-ZZoom Funktion 165
Zugriffsberechtigungen 15
Zugriffslevel 33
Zugriffslevel 2 3
Zugriffsleveländerung 3
Zugriffssteuerung 60
ZГјndkerze 96, 102
zweite Händlerstufe 4
Copyright В© 2014 Deutz AG
DEUTZ AG
Application Engineering
Ottostr. 1
51149 KГ–LN
Phone: +49 (0) 2 21 - 822 - 0
Fax: +49 (0) 2 21 - 822 - 5358
Internet: www.deutz.com
Email: [email protected]
Printed in Germany
All rights reserved
7. Edition 12/2014
Part-No. 0312 2024 de
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