Gas burners - KastorGaas

Gas burners - KastorGaas
P61-P65
P71-P73A
Gas burners
MANUAL OF INSTALLATION - USE - MAINTENANCE
BURNERS - BRUCIATORI - BRULERS - BRENNER - QUEMADORES - ГОРЕЛКИ
M039247CA Rel 0.3 06/2010
TABLE OF CONTENTS
WARNINGS ................................................................................................................................................................ 3
PART I: INSTALLATION MANUAL .......................................................................................................................... 5
Burner model identification ............................................................................................................................................................. 5
Specifications .................................................................................................................................................................................. 5
Country and usefulness gas categories .......................................................................................................................................... 6
Overall dimensions ......................................................................................................................................................................... 7
Performance curves ...................................................................................................................................................................... 10
MOUNTINGS AND CONNECTIONS ............................................................................................................................................ 12
Packing ......................................................................................................................................................................................... 12
Fitting the burner to the boiler ....................................................................................................................................................... 12
Matching the burner to the boiler .................................................................................................................................................. 12
Gas train connections ................................................................................................................................................................... 13
Assembling the gas grain .............................................................................................................................................................. 14
Siemens VGD20.. and VGD40.. gas valves - with SKP2.. (pressure governor) ......................................................................... 16
Pressure adjusting range .............................................................................................................................................................. 16
Gas Proving System VPS504 ....................................................................................................................................................... 17
Electrical connections ................................................................................................................................................................... 18
Rotation of fan motor .................................................................................................................................................................... 19
ADJUSTMENTS ........................................................................................................................................................................... 20
Combustion head gas pressure curves depending on the flow rate ............................................................................................. 20
Measuring the gas pressure in the combustion head ................................................................................................................... 20
Gas pressure in combustion head vs. gas flow rate curves .......................................................................................................... 21
Adjusting air and gas flow rates .................................................................................................................................................... 22
Startup Output ............................................................................................................................................................................... 22
Adjustments - brief description ...................................................................................................................................................... 22
Adjusting procedure ...................................................................................................................................................................... 22
Progressive burners ...................................................................................................................................................................... 26
Fully modulating burners ............................................................................................................................................................... 27
Calibration of air and gas pressure switches ................................................................................................................................ 27
Calibration of air pressure switch .................................................................................................................................................. 27
Calibration of low gas pressure switch .......................................................................................................................................... 27
Adjusting the high gas pressure switch (when provided) .............................................................................................................. 27
PART II: OPERATION ............................................................................................................................................. 28
OPERATION................................................................................................................................................................................. 29
PART III: MAINTENANCE....................................................................................................................................... 31
ROUTINE MAINTENANCE ........................................................................................................................................................... 31
Removing the filter in theMULTIBLOC DUNGS MB-DLE 415 - 420 ............................................................................................. 31
Inspection and replacement of the MULTIBLOC DUNGS MBC..SE filter (Threaded valves group) ............................................ 32
Gas filter maintenance .................................................................................................................................................................. 32
Removing the combustion head ................................................................................................................................................... 32
Adjusting the electrodes ................................................................................................................................................................ 33
Replacing the electrodes .............................................................................................................................................................. 34
Checking the detection current ..................................................................................................................................................... 34
Seasonal stop ............................................................................................................................................................................... 35
Burner disposal ............................................................................................................................................................................. 35
TROUBLESHOOTING .................................................................................................................................................................. 36
SPARE PARTS............................................................................................................................................................................. 37
BURNER EXPLODED VIEW ......................................................................................................................................................... 38
WIRING DIAGRAMS .................................................................................................................................................................... 42
APPENDIX
2
WARNINGS
THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED TO THE
USER.
INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING PRODUCT INSTALLATION AND MAINTENANCE.
THE USER WILL FIND FURTHER INFORMATION ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SECTION
OF THIS MANUAL. WE HIGHLY RECOMMEND TO READ IT.
CAREFULLY KEEP THIS MANUAL FOR FUTURE REFERENCE.
1)
GENERAL INTRODUCTION
shall have qualified personnel carry out the following operations:
a
Remove the power supply by disconnecting the power cord from the
mains.
b) Disconnect the fuel supply by means of the hand-operated shut-off
valve and remove the control handwheels from their spindles.
z
The equipment must be installed in compliance with the regulations
in force, following the manufacturer’s instructions, by qualified personnel.
z Qualified personnel means those having technical knowledge in the
field of components for civil or industrial heating systems, sanitary
hot water generation and particularly service centres authorised by
the manufacturer.
z Improper installation may cause injury to people and animals, or
damage to property, for which the manufacturer cannot be held liable.
z Remove all packaging material and inspect the equipment for integrity.
In case of any doubt, do not use the unit - contact the supplier.
The packaging materials (wooden crate, nails, fastening devices, plastic
bags, foamed polystyrene, etc), should not be left within the reach of children, as they may prove harmful.
z Before any cleaning or servicing operation, disconnect the unit from
the mains by turning the master switch OFF, and/or through the cutout devices that are provided.
z Make sure that inlet or exhaust grilles are unobstructed.
z In case of breakdown and/or defective unit operation, disconnect the
unit. Make no attempt to repair the unit or take any direct action.
Contact qualified personnel only.
Units shall be repaired exclusively by a servicing centre, duly authorised
by the manufacturer, with original spare parts.
Failure to comply with the above instructions is likely to impair the unit’s
safety.
To ensure equipment efficiency and proper operation, it is essential that
maintenance operations are performed by qualified personnel at regular
intervals, following the manufacturer’s instructions.
z When a decision is made to discontinue the use of the equipment,
those parts likely to constitute sources of danger shall be made harmless.
z In case the equipment is to be sold or transferred to another user, or
in case the original user should move and leave the unit behind,
make sure that these instructions accompany the equipment at all
times so that they can be consulted by the new owner and/or the
installer.
z For all the units that have been modified or have options fitted then
original accessory equipment only shall be used.
z This unit shall be employed exclusively for the use for which it is
meant. Any other use shall be considered as improper and, therefore, dangerous.
The manufacturer shall not be held liable, by agreement or otherwise, for
damages resulting from improper installation, use and failure to comply
with the instructions supplied by the manufacturer.
Special warnings
z Make sure that the burner has, on installation, been firmly secured to
the appliance, so that the flame is generated inside the appliance
firebox.
z Before the burner is started and, thereafter, at least once a year,
have qualified personnel perform the following operations:
a
set the burner fuel flow rate depending on the heat input of the
appliance;
b
set the flow rate of the combustion-supporting air to obtain a combustion efficiency level at least equal to the lower level required by the
regulations in force;
c
check the unit operation for proper combustion, to avoid any harmful
or polluting unburnt gases in excess of the limits permitted by the
regulations in force;
d
make sure that control and safety devices are operating properly;
e
make sure that exhaust ducts intended to discharge the products of
combustion are operating properly;
f
on completion of setting and adjustment operations, make sure that
all mechanical locking devices of controls have been duly tightened;
g
make sure that a copy of the burner use and maintenance instructions is available in the boiler room.
z In case of a burner shut-down, reser the control box by means of the
RESET pushbutton. If a second shut-down takes place, call the
Technical Service, without trying to RESET further.
z The unit shall be operated and serviced by qualified personnel only,
in compliance with the regulations in force.
3)
z
z
z
z
z
2)
GENERAL INSTRUCTIONS DEPENDING ON FUEL USED
3a)
SPECIAL INSTRUCTIONS FOR BURNERS
z
z
The burner should be installed in a suitable room, with ventilation
openings complying with the requirements of the regulations in force,
and sufficient for good combustion.
z Only burners designed according to the regulations in force should
be used.
z This burner should be employed exclusively for the use for which it
was designed.
z Before connecting the burner, make sure that the unit rating is the
same as delivery mains (electricity, gas oil, or other fuel).
z Observe caution with hot burner components. These are, usually,
near to the flame and the fuel pre-heating system, they become hot
during the unit operation and will remain hot for some time after the
burner has stopped.
When the decision is made to discontinue the use of the burner, the user
ELECTRICAL CONNECTION
For safety reasons the unit must be efficiently earthed and installed
as required by current safety regulations.
It is vital that all saftey requirements are met. In case of any doubt,
ask for an accurate inspection of electrics by qualified personnel,
since the manufacturer cannot be held liable for damages that may
be caused by failure to correctly earth the equipment.
Qualified personnel must inspect the system to make sure that it is
adequate to take the maximum power used by the equipment shown
on the equipment rating plate. In particular, make sure that the
system cable cross section is adequate for the power absorbed by
the unit.
No adaptors, multiple outlet sockets and/or extension cables are permitted to connect the unit to the electric mains.
An omnipolar switch shall be provided for connection to mains, as
required by the current safety regulations.
The use of any power-operated component implies observance of a
few basic rules, for example:
- do not touch the unit with wet or damp parts of the body and/or with
bare feet;
- do not pull electric cables;
- do not leave the equipment exposed to weather (rain, sun, etc.)
unless expressly required to do so;
- do not allow children or inexperienced persons to use equipment;
z The unit input cable shall not be replaced by the user.
In case of damage to the cable, switch off the unit and contact qualified
personnel to replace.
When the unit is out of use for some time the electric switch supplying all
the power-driven components in the system (i.e. pumps, burner, etc.)
should be switched off.
3
DIRECTIVES AND STANDARDS
Gas burners
European directives:
- Directive 90/396/CEE - Gas Appliances;
- Directive 2006/95/EC on low voltage;
- Directive 2004/108/CEE on electromagnetic compatibility
Harmonised standards :
-UNI EN 676 (Gas Burners;
-CEI EN 60335-1(Household and similar electrical appliances - Safety.
Part 1: General requirements;
- EN 50165 (Electrical equipment of non-electric appliances for household and similar purposes. Safety requirements.
3b) FIRING WITH GAS, LIGHT OIL OR OTHER FUELS
GENERAL
z The burner shall be installed by qualified personnel and in compliance with regulations and provisions in force; wrong installation
can cause injuries to people and animals, or damage to property, for
which the manufacturer cannot be held liable.
z Before installation, it is recommended that all the fuel supply system
pipes be carefully cleaned inside, to remove foreign matter that might
impair the burner operation.
z Before the burner is commissioned, qualified personnel should inspect the following:
a
the fuel supply system, for proper sealing;
b
the fuel flow rate, to make sure that it has been set based on the
firing rate required of the burner;
c
the burner firing system, to make sure that it is supplied for the designed fuel type;
d
the fuel supply pressure, to make sure that it is included in the range
shown on the rating plate;
e
the fuel supply system, to make sure that the system dimensions are
adequate to the burner firing rate, and that the system is equipped
with all the safety and control devices required by the regulations in
force.
z When the burner is to remain idle for some time, the fuel supply tap
or taps should be closed.
Light oil burners
European directives:
- Directive 2006/95/EC on low voltage;
- Directive 2004/108/CEE on electromagnetic compatibility
Harmonised standards :
-CEI EN 60335-1(Household and similar electrical appliances - Safety.
Part 1: General requirements;
- EN 50165 (Electrical equipment of non-electric appliances for household and similar purposes. Safety requirements.
National standards :
-UNI 7824: Monobloc nebulizer burners for liquid fuels. Characteristics
and test methods
SPECIAL INSTRUCTIONS FOR USING GAS
Have qualified personnel inspect the installation to ensure that:
a
the gas delivery line and train are in compliance with the regulations
and provisions in force;
b
all gas connections are tight;
c
the boiler room ventilation openings are such that they ensure the air
supply flow required by the current regulations, and in any case are
sufficient for proper combustion.
z Do not use gas pipes to earth electrical equipment.
z Never leave the burner connected when not in use. Always shut the
gas valve off.
z In case of prolonged absence of the user, the main gas delivery
valve to the burner should be shut off.
Precautions if you can smell gas
a
do not operate electric switches, the telephone, or any other item
likely to generate sparks;
b
immediately open doors and windows to create an air flow to purge
the room;
c
close the gas valves;
d
contact qualified personnel.
z Do not obstruct the ventilation openings of the room where gas
appliances are installed, to avoid dangerous conditions such as the
development of toxic or explosive mixtures.
Heavy oil burners
European directives:
- Directive 2006/95/EC on low voltage;
- Directive 2004/108/CEE on electromagnetic compatibility
Harmonised standards :
-CEI EN 60335-1 Household and similar electrical appliances - SafetyPart
1: General requirements;
- EN 50165 Electrical equipment of non-electric appliances for household
and similar purposes. Safety requirements.
National standards :
-UNI 7824: Monobloc nebulizer burners for liquid fuels. Characteristics
and test methods
Gas - Light oil burners
European directives:
- Directive 90/396/CEE Gas Appliances;
- Directive 2006/95/EC on low voltage;
- Directive 2004/108/CEE on electromagnetic compatibility
Harmonised standards :
-UNI EN 676 Gas Burners
-CEI EN 60335-1(Household and similar electrical appliances - Safety.
Part 1: General requirements;
- EN 50165 Electrical equipment of non-electric appliances for household
and similar purposes. Safety requirements.
National standards :
-UNI 7824: Monobloc nebulizer burners for liquid fuels. Characteristics
and test methods
Gas - Heavy oil burners
European directives:
- Directive 90/396/CEE - Gas Appliances;
- Directive 2006/95/EC on low voltage;
- Directive 2004/108/CEE on electromagnetic compatibility
Harmonised standards :
-UNI EN 676 (Gas Burners;
-CEI EN 60335-1(Household and similar electrical appliances - Safety.
Part 1: General requirements;
- EN 50165 Electrical equipment of non-electric appliances for household
and similar purposes. Safety requirements.
National standards :
-UNI 7824: Monobloc nebulizer burners for liquid fuels. Characteristics
and test methods
4
C.I.B. UNIGAS - M039247CA
PART I: INSTALLATION MANUAL
Burner model identification
Burners are identified by burner type and model. Burner model identification is described as follows.
Type P71
Model
(1)
M-.
(2)
AB.
(3)
S.
(4)
*.
(5)
A.
0.
50
(6)
(7)
(8)
(1) BURNER TYPE
P61 - P65 - P71 - P73A
(2) FUEL
M - Natural gas
(3) OPERATION
Available versions
(4) BLAST TUBE
AB - Double stage
PR - Progressive MD - Fully modulating
(5) DESTINATION COUNTRY
* - see data plate
(6) BURNER VERSION
A - Standard
(7) EQUIPMENT
Available version
0 = 2 valves
1 = 2 valves + gas proving system
7 = 2 valves + high gas pressure switch
8 = 2 valves + gas proving system + high gas pressure switch
(8)GAS CONNECTION
32 = Rp11/4
S - standard
L - Extended
40 = Rp11/2
50 = Rp2
65 = DN65
80 = DN80
Specifications
BURNER TYPE
Output
Fuel
Category
Gas flow rate
Gas pressure
min. - max. kW
min.-max. Stm3/h
min.-max. mbar
Electric supply
P61 M-...0.xx
P65 M-...0.xx
160 - 800
Natural gas
270 - 970
Natural gas
see next paragraph
17 - 84.7
(see Note 2)
see next paragraph
28.6 - 103
(see Note 2)
230V 3~ / 400V 3N ~ 50Hz
230V 3~ / 400V 3N ~ 50Hz
Total power consumption
kW
1.6
2
Fan motor
kW
1.1
1.5
IP40
IP40
kg
Valves size/Gas connection - 32
55 - 70
Double stage - Progressive - Fully
modulating
1"1/4 / Rp11/
60 - 80
Double stage - Progressive - Fully
modulating
1"1/4 / Rp11/
Valves size/Gas connection - 40
1"1/2 / Rp11/2
1"1/2 / Rp11/2
Valves size/Gas connection - 50
2" / Rp2
2" / Rp2
Valves size/Gas connection - 65
2"1/2 / DN65
-10 ÷ +50
2"1/2 / DN65
-10 ÷ +50
Protection
Weight
Operation
Operating temperature
°C
Storage TemperatureStorage Temperature
°C
Working service*
Note1:
-20 ÷ +60
-20 ÷ +60
Intermittent
Intermittent
All gas flow rates are referred to Stm3/h (1013 mbar absolute pressure, 15 °C temperature) and are valid for G20 gas
(net calorific value Hi = 34.02 MJ/Stm3)
Note2:
Maximum gas pressure = 360mbar (with Rp1"1/2 - 2" and Dungs MBDLE/MBC valves)
= 500mbar (with DN65/80 and Siemens VGD / Dungs MBCvalves)
Minimum gas pressure = see gas curves.
* NOTE ON THE WORKING SERVICE: the control box automatically stops after 24h of continuous working. The control box
immediately starts up, automatically.
5
C.I.B. UNIGAS - M039247CA
P71
M-...0.xx
300 - 1.200
Natural gas
P71
M-...1.xx
300 - 1650
Natural gas
see next paragraph
32 - 127
(see Note 2)
see next paragraph
32 - 174.6
(see Note 2)
230V 3~ / 400V 3N ~ 50Hz
2.7
2.2
IP40
80 - 115
Double stages - Progressive - Fully
modulating
1"1/2 / Rp11/2
2"/Rp2
2"1/2 / DN65
230V 3~ / 400V 3N ~ 50Hz
2.7
2.2
IP40
80 - 115
Double stages - Progressive - Fully
modulating
1"1/2 / Rp11/2
2"/Rp2
2"1/2 / DN65
BURNER TYPE
Output
Fuel
Category
Gas flow rate
Gas pressure
Electric supply
min. - max. kW
min.-max. Stm3/
min.-max. mbar
Total power consumption
Fan motor
Protection
Weight
kW
kW
kg
Operation
Valves size/Gas connection - 40
Valves size/Gas connection - 50
Valves size/Gas connection - 65
3” / DN80
3” / DN80
Operating temperature
°C
-10 ÷ +50
-10 ÷ +50
Storage TemperatureStorage
Temperature
°C
-20 ÷ +60
-20 ÷ +60
Intermittent
Intermittent
Valves size/Gas connection - 80
Working service*
BURNER TYPE
P73A M-...1.50
Output
Fuel
Category
Gas flow rate
Gas pressure
Electric supply
P73A M-...1.65
320 - 2300
Natural gas
min. - max. kW
see next paragraph
34 - 243
(see Note 2)
min.-max. Stm3/h
min.-max. mbar
Total power consumption
Fan motor
Protection
Weight
Operation
230V 3~ / 400V 3N ~ 50Hz
3.5
3
IP40
90
110
120
Double stages - Progressive - Fully modulating
2"1/2 / DN65
3” / DN80
2" / Rp2
-10 ÷ +50
kW
kW
kg
Valves size/Gas connection
Operating temperature
°C
Storage TemperatureStorage Temperature
°C
-20 ÷ +60
Intermittent
Working service*
Note1:
P73A M-...1.80
All gas flow rates are referred to Stm3/h (1013 mbar absolute pressure, 15 °C temperature) and are valid for G20 gas
(net calorific value Hi = 34.02 MJ/Stm3)
Note2:
Maximum gas pressure = 360mbar (with Rp1"1/2 - 2" and Dungs MBDLE/MBC valves)
= 500mbar (with DN65/80 and Siemens VGD / Dungs MBCvalves)
Minimum gas pressure = see gas curves.
* NOTE ON THE WORKING SERVICE: the control box automatically stops after 24h of continuous working. The control box
immediately starts up, automatically.
Country and usefulness gas categories
GAS
CATEGORY
COUNTRY
I2H
AT
ES GR SE
FI
IE
HU
IS
NO CZ
DK GB
IT
PT
CY
EE
LV
SI
MT
SK
BG
LT
I2E
LU
PL
-
-
-
-
-
-
-
-
-
I2E( R ) B
BE
-
-
-
-
-
-
-
-
-
I2L
NL
-
-
-
-
-
-
-
-
I2ELL
DE
-
-
-
-
-
-
-
I2Er
FR
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
6
RO TR CH
Overall dimensions (mm)
Burner: P61
BB
CC
AA
Y
K
O
K
J
L
W
G
Z
P
N
P
H
M
S
Q
C
A
R
7
P61 PR - 0.32
P61 MD - 0.32
P61 AB - 0.32
P61 PR - 0.40
P61 MD - 0.40
P61 AB - 0.40
P61 PR - 0.50
P61 MD - 0.50
P61 AB - 0.50
P61 PR - 0.65
P61 MD - 0.65
P61 AB - 0.65
F
B
C
CC
D
Boiler recommended drilling template and burner flange
DN
A(S*) A(L*)
AA B(S*) B(L*) BB
E
F
J
K
L
M
N
O
P
Q
R
S
U
V**
W
Y
Z
32
1079
1169
99
343
433
314
736
298 812
500
312
184 204
210
240
344
M10
269
190
190
341
112
229
444
-
464
162
120
32
1079
1169
99
343
433
314
736
298 812
500
312
184 204
210
240
344
M10
269
190
190
341
112
229
444
-
464
162
120
32
1009
1099
99
343
433
314
666
298 812
500
312
184 204
210
240
344
M10
269
190
190
341
112
229
444
-
464
162
120
40
1079
1169
99
343
433
314
736
298 812
500
312
184 204
210
240
344
M10
269
190
190
439
112
327
444
-
464
162
120
40
1079
1169
99
343
433
314
736
298 812
500
312
184 204
210
240
344
M10
269
190
190
439
112
327
444
-
464
162
120
40
1009
1099
99
343
433
314
666
298 812
500
312
184 204
210
240
344
M10
269
190
190
439
112
327
444
-
464
162
120
50
1079
1169
99
343
433
314
736
298 812
500
312
184 204
210
240
344
M10
269
190
190
447
112
335
444
-
464
162
120
50
1079
1169
99
343
433
314
736
298 812
500
312
184 204
210
240
344
M10
269
190
190
447
112
335
444
-
464
162
120
50
1009
1099
99
343
433
314
666
298 812
500
312
184 204
210
240
344
M10
269
190
190
447
112
335
444
-
464
162
120
65
1079
1169
99
343
433
314
736
298 997
685
312
184 204
250
240
420
M10
269
190
190
515
112
403
540
313
540
162
120
65
1079
1169
99
343
433
314
736
298 997
685
312
184 204
250
240
420
M10
269
190
190
515
112
403
540
313
540
162
120
65
1009
1099
99
343
433
314
666
298 997
685
312
184 204
250
240
420
M10
269
190
190
515
112
403
540
313
540
162
120
*S = measure referred to burner fitted with standard blast tube
*L = measure referred to burner fitted with extended blast tube
**V measure stands for the gas filter when not built-in the gas valves (VGD or MBC valves from DN65 on).
Note: the gas proving system is an option.
G
H
C.I.B. UNIGAS - M039247CA
U
E
D
O
Burners: P65 - P71 - P73A
K
K
O min.
O max.
P
N
P
H
M
O min.
O max.
Boiler recommended drilling template and burner flange
DN
A(S*) A(L*)
AA
B(S*) B(L*)
BB
C
CC
D
E
F
G
H
J
K
L
M
N
Omin
Omax
P
Q
R
S
U
V**
W
Y
Z
32
32
32
32
32
32
40
40
40
40
40
40
50
50
50
50
50
50
65
65
65
65
65
65
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
1129
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
326
326
326
326
326
326
326
326
326
326
326
326
326
326
326
326
326
326
326
326
326
326
326
326
373
373
373
373
373
373
373
373
373
373
373
373
373
373
373
373
373
373
373
373
373
373
373
373
803
803
733
733
803
803
803
803
733
733
803
803
803
803
733
733
803
803
803
803
733
733
803
803
316
316
316
316
316
316
316
316
316
316
316
316
316
316
316
316
316
316
316
316
316
316
316
316
900
1026
900
1026
900
1026
900
1026
900
1026
900
1026
900
1026
900
1026
900
1026
998
1104
998
1104
998
1104
568
694
568
694
568
694
568
694
568
694
568
694
568
694
568
694
568
694
666
772
666
772
666
772
332
332
332
332
332
332
332
332
332
332
332
332
332
332
332
332
332
332
332
332
332
332
332
332
184
184
184
184
184
184
184
184
184
184
184
184
184
184
184
184
184
184
184
184
184
184
184
184
228
228
228
228
228
228
228
228
228
228
228
228
228
228
228
228
228
228
228
228
228
228
228
228
208
208
208
208
208
208
208
208
208
208
208
208
208
208
208
208
208
208
273
273
273
273
273
273
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
376
376
376
376
376
376
376
376
376
376
376
376
376
376
376
376
376
376
393
393
393
393
393
393
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
M10
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
330
216
216
216
216
216
216
216
216
216
216
216
216
216
216
216
216
216
216
216
216
216
216
216
216
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
233
233
233
233
233
233
233
233
233
233
233
233
233
233
233
233
233
233
233
233
233
233
233
233
367
367
367
367
367
367
465
465
465
465
465
465
465
465
465
465
465
465
533
533
533
533
533
533
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
130
237
237
237
237
237
237
335
335
335
335
335
335
335
335
335
335
335
335
403
403
403
403
403
403
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
465
533
533
533
533
533
533
313
313
313
313
313
313
531
531
531
531
531
531
531
531
531
531
531
531
531
531
531
531
531
531
548
548
548
548
548
548
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
162
155
155
155
155
155
155
155
155
155
155
155
155
155
155
155
155
155
155
155
155
155
155
155
155
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
1219
*S = measure referred to burner fitted with standard blast tube
from DN65 on).
Note: the gas proving system is an option.
416
416
416
416
416
416
416
416
416
416
416
416
416
416
416
416
416
416
416
416
416
416
416
416
*L = measure referred to burner fitted with extended blast tube
**V measure stands for the gas filter when not built-in the gas valves (VGD or MBC valves
C.I.B. UNIGAS - M039247CA
8
P65 PR - 0.32
P65 PR - 1.32
P65 AB - 0.32
P65 AB - 1.32
P65 MD - 0.32
P65 MD - 1.32
P65 PR - 0.40
P65 PR - 1.40
P65 AB - 0.40
P65 AB - 1.40
P65 MD - 0.40
P65 MD - 1.40
P65 PR - 0.50
P65 PR - 1.50
P65 AB - 0.50
P65 AB - 1.50
P65 MD - 0.50
P65 MD - 1.50
P65 PR - 0.65
P65 PR - 1.65
P65 AB - 0.65
P65 AB - 1.65
P65 MD - 0.65
P65 MD - 1.65
AA
B(S*) B(L*)
BB
C
CC
F
G
H
J
K
L
M
N
Omin Omax
P
Q
R
S
U
V**
W
Y(*S) Y(*L)
Z
A(S*)
A(L*)
D
E
40
1188
1298 130 385 495 373 803 316
900
568
332 234 264 208 300 376 M10 330
216
250
233 457 130 327 519
x
531 198 212 155
P71 PR - 1.40
40
1188
1298 130 385 495 373 803 316 1026
694
332 234 264 208 300 376 M10 330
216
250
233 457 130 327 519
x
531 198 212 155
P71 AB - 0.40
40
1118
1228 130 385 495 373 733 316
900
568
332 234 264 208 300 376 M10 330
216
250
233 457 130 327 519
x
531 198 212 155
P71 AB - 1.40
40
1118
1228 130 385 495 373 733 316 1026
694
332 234 264 208 300 376 M10 330
216
250
233 457 130 327 519
x
531 198 212 155
P71 MD - 0.40
40
1188
1298 130 385 495 373 803 316
900
568
332 234 264 208 300 376 M10 330
216
250
233 457 130 327 519
x
531 198 212 155
P71 MD - 1.40
40
1188
1298 130 385 495 373 803 316 1026
694
332 234 264 208 300 376 M10 330
216
250
233 457 130 327 519
x
531 198 212 155
P71 PR - 0.50
50
1188
1298 130 385 495 373 803 316
900
568
332 234 264 208 300 376 M10 330
216
250
233 465 130 335 519
x
531 198 212 155
P71 PR - 1.50
50
1188
1298 130 385 495 373 803 316 1026
694
332 234 264 208 300 376 M10 330
216
250
233 465 130 335 519
x
531 198 212 155
P71 AB - 0.50
50
1118
1228 130 385 495 373 733 316
900
568
332 234 264 208 300 376 M10 330
216
250
233 465 130 335 519
x
531 198 212 155
P71 AB - 1.50
50
1118
1228 130 385 495 373 733 316 1026
694
332 234 264 208 300 376 M10 330
216
250
233 465 130 335 519
x
531 198 212 155
P71 MD - 0.50
50
1188
1298 130 385 495 373 803 316
900
568
332 234 264 208 300 376 M10 330
216
250
233 465 130 335 519
x
531 198 212 155
P71 MD - 1.50
50
1188
1298 130 385 495 373 803 316 1026
694
332 234 264 208 300 376 M10 330
216
250
233 465 130 335 519
x
531 198 212 155
P71 PR - 0.65
65
1188
1298 130 385 495 373 803 316
998
666
332 234 264 275 300 393 M10 330
216
250
233 533 130 403 565 313 548 198 212 155
P71 PR - 1.65
65
1188
1298 130 385 495 373 803 316 1104
772
332 234 264 275 300 393 M10 330
216
250
233 533 130 403 565 313 548 198 212 155
P71 AB - 0.65
65
1118
1228 130 385 495 373 733 316
998
666
332 234 264 275 300 393 M10 330
216
250
233 533 130 403 565 313 548 198 212 155
P71 AB - 1.65
65
1118
1228 130 385 495 373 733 316 1104
772
332 234 264 275 300 393 M10 330
216
250
233 533 130 403 565 313 548 198 212 155
P71 MD - 0.65
65
1188
1298 130 385 495 373 803 316
998
666
332 234 264 275 300 393 M10 330
216
250
233 533 130 403 565 313 548 198 212 155
P71 MD - 1.65
65
1188
1298 130 385 495 373 803 316 1104
772
332 234 264 275 300 393 M10 330
216
250
233 533 130 403 565 313 548 198 212 155
P71 PR - 0.80
80
1188
1298 130 385 495 373 803 316
998
666
332 234 264 275 300 407 M10 330
216
250
233 574 130 444 565 344 562 198 212 155
P71 PR - 1.80
80
1188
1298 130 385 495 373 803 316 1106
774
332 234 264 275 300 407 M10 330
216
250
233 574 130 444 565 344 562 198 212 155
P71 AB - 0.80
80
1118
1228 130 385 495 373 733 316
998
666
332 234 264 275 300 407 M10 330
216
250
233 574 130 444 565 344 562 198 212 155
P71 AB - 1.80
80
1118
1228 130 385 495 373 733 316 1106
774
332 234 264 275 300 407 M10 330
216
250
233 574 130 444 565 344 562 198 212 155
P71 MD - 0.80
80
1188
1298 130 385 495 373 803 316
998
666
332 234 264 275 300 407 M10 330
216
250
233 574 130 444 565 344 562 198 212 155
P71 MD - 1.80
80
1188
1298 130 385 495 373 803 316 1106
774
332 234 264 275 300 407 M10 330
216
250
233 574 130 444 565 344 562 198 212 155
*S = measure referred to burner fitted with standard blast tube
*L = measure referred to burner fitted with extended blast tube
** measure “V” refers to gas filter dimensions, whenit is not built-in in the gas valves (i.e. VGD gas valves or MBC valves from DN65 on).
P73A PR - 1.50
DN
A
50 1303
AA
130
B
500
BB
373
C
CC
D
E
803 316 1026 694
F
332
G
234
H
264
J
208
K
300
L
376
M
M10
N
330
Omin
216
Omax
250
P
233
Q
465
R
130
S
335
U
519
V
x
W
531
Y
212
Z
155
P73A AB - 1.50
50
1233
130
500
373
733 316 1026 694
332
234
264
208
300
376
M10
330
216
250
233
465
130
335
519
x
531
212
155
P73A MD - 1.50
50
1303
130
500
373
803 316 1026 694
332
234
264
208
300
376
M10
330
216
250
233
465
130
335
519
x
531
212
155
P73A PR - 1.65
65
1303
130
500
373
803 316 1104 772
332
234
264
275
300
393
M10
330
216
250
233
533
130
403
565
313
548
212
155
P73A AB - 1.65
65
1233
130
500
373
733 316 1104 772
332
234
264
275
300
393
M10
330
216
250
233
533
130
403
565
313
548
212
155
P73A MD - 1.65
65
1303
130
500
373
803 316 1104 772
332
234
264
275
300
393
M10
330
216
250
233
533
130
403
565
313
548
212
155
P73A PR - 1.80
80
1303
130
500
373
803 316 1106 774
332
234
264
275
300
407
M10
330
216
250
233
574
130
444
565
344
562
212
155
P73A AB - 1.80
80
1233
130
500
373
733 316 1106 774
332
234
264
275
300
407
M10
330
216
250
233
574
130
444
565
344
562
212
155
P73A MD - 1.80
80
1303
130
500
373
803 316 1106 774
332
234
264
275
300
407
M10
330
216
250
233
574
130
444
565
344
562
212
155
C.I.B. UNIGAS - M039247CA
9
DN
P71 PR - 0.40
C.I.B. UNIGAS - M039247CA
Performance curves
BACK PRESSURE IN
COMBUSTION CHAMBER mbar
P61
P65
8
7
6
5
4
3
2
1
0
-1
-2
100
200
300
400
500
600
700
800
900
kW
kW
P71M-...0.xx5
BACK PRESSURE IN
COMBUSTION CHAMBER mbar
9
8
7
6
5
4
3
2
1
0
200 300 400 500 600 700 800 900 1000
P71 M-...1.xx
14
14
12
10
8
6
4
2
0
-2
12
10
8
6
4
2
0
-2
0
200
400
600
800
1000
1200
1400
0
200 400 600 800 1000 1200 1400 1600 1800
kW
kW
BACK PRESSURE IN
COMBUSTION CHAMBER mbar
P73A
12
10
8
6
4
2
0
250 500 750 1000 1250 1500 1750 2000 2250 2500
kW
To get the input in kcal/h, multiply value in kW by 860.
Data are referred to standard conditions: atmospheric pressure at 1013mbar, ambient temperature at 15°C.
NOTE: The performance curve is a diagram that represents the burner performance in the type approval phase or in the laboratory
tests, but does not represent the regulation range of the machine. On this diagram the maximum output point is usually reached by adjsuting the combustion head to its “MAX” position (see paragraph “Adjusting the combustion head”); the minimum output point is reached setting the combustion head to its “MIN” position. During the first ignition, the combustion head is set in order to find a
compromise between the burner output and the generator specifications, that is why the minimum output may be different from the Performance curve minimum.
10
C.I.B. UNIGAS - M039247CA
Pressure in the network - gas flow rate curves
P65
P61
GAS PRESSURE IN
THE NETWORK mbar
120
Rp 1"¼ (32)
30
80
Rp 2" (50)
20
Rp 1"¼ (32)
100
Rp 1½ (40)
60
DN65
10
Rp 1"½ (40)
40
Rp 2" (50)
20
0
10
20
30
40
50
60
70
80
DN65
0
90 100
20
30
40
50
60
70
80
90 100 110 120
3/h
Gas rate Stm
Gas rate Stm3/h
P71 M-...1.xx
P71 M-...0.xx
80
GAS PRESSURE IN
THE NETWORK mbar
70
40
Rp 1"½ (40) &
Rp 2" (50)
Rp 1"½ (40) &
Rp 2" (50)
60
50
30
40
20
DN65
10
DN80
30
DN65
20
DN80
10
0
20
40
60
80
100
120
0
140
25
50
75
100
125
150
175
200
Gas rate Stm3/h
3/h
Gas rate Stm
P73A M-...1.xx
GAS PRESSURE IN
THE NETWORK mbar
125
Rp 2" (50)
100
75
DN65
50
DN80
25
0
0
50
100
150
200
250
Gas rate Stm3/h
Caution: the gas rate value is quoted on the x-axis, the related network pressure is quoted on the y-axis (pressure value in
the combustion chamber is not included). To know the minimum pressure at the gas train inlet, necessary to get the requested gas rate, add the pressure value in the combustion chamber to the value read on the y-axis.
11
C.I.B. UNIGAS - M039247CA
MOUNTINGS AND CONNECTIONS
Packing
Burners are despatched in cardboard packages whose dimensions are:
z P61: 1200mm x 670mm x 540mm (L x P x H).
z P65 - P71 - P73A: 1280mm x 850mm x 760mm (L x P x H).
Packing cases of this type are affected by humidity; the maximum number of cases to be stacked is shown outside the packing.The following are placed in each packing case.
z burner with gas train;
z gasket to be inserted between the burner and the boiler;
z envelope containing this manual
To get rid of the burner’s packing, follow the procedures laid down by current laws on disposal of materials.
Fitting the burner to the boiler
To install the burner into the boiler, proceed as follows:
1 make a hole on the closing door of the combustion chamber as described on paragraph “Overall dimensions”)
2 place the burner to the boiler: lift it up and handle it according to the procedure described on paragraph “Handling the burner”;
3 place the 4 stud bolts (5) on boiler’s door, according to the burner’s drilling template described on paragraph “Overall dimensions”;
4 fasten the 4 stud bolts;
5 place the gasket on the burner flange;
6 install the burner into the boiler;
7 fix the burner to the stud bolts, by means of the fixing nuts, according to the next picture.
8 After fitting the burner to the boiler, ensure that the gap between the blast tube and the refractory lining is sealed with appropriate
insulating material (ceramic fibre cord or refractory cement).
Keys
1 Burner
2 Fixing nut
3 Washer
4 Sealing gasket
5 Stud bolt
7 Blast tube
The burner is designed to work positioned according to the picture below. For different installations, please contact the Technical
Department.
SIDE UP
SIDE
DOWN
Matching the burner to the boiler
The burners described in this manual have been tested with combustion chambers that comply with EN676 regulation and whose
dimensions are described in the diagram . In case the burner must be coupled with boilers with a combustion chamber smaller in diameter or shorter than those described in the diagram, please contact the supplier, to verify that a correct matching is possible, with respect of the application involved. To correctly match the burner to the boiler verify the necessary input and the pressure in combustion
chamber are included in the burner performance curve; otherwise the choice of the burner must be revised consulting the burner manufacturer. To choose the blast tube lenght follow the instructions of the boiler manufacturer. In absence of these consider the following:
z Cast-iron boilers, three pass flue boilers (with the first pass in the rear part): the blast tube must protrude no more than 100 mm into
the combustion chamber.
z Pressurised boilers with flame reversal: in this case the blast tube must penetrate at least 50 - 100 mm into combustion chamber in
respect to the tube bundle plate.
12
C.I.B. UNIGAS - M039247CA
The length of the blast tubes does not always allow this requirement to be met, and thus it may be necessary to use a suitably-sized
spacer to move the burner backwards or to design a blast tube tha suites the utilisation (please, contact the manifacturer).
Key
a) Heat output in kW
b) Lenght of the flame tube in meters
c) Flame tube firing intensity in MW/m3
d) Combustion chamber diameter (m)
Fig. 4 - Firing intensity, diameter and lenght of the test flame tube as a function of the heat
input in kW.
Fig. 4
Gas train connections
The next figures show the gas train components wich are included in the delivery and those wich must be fitted by the customer. The
diagram complies with regulations in force.
ATTENTION: BEFORE EXECUTING THE CONNECTIONS TO THE GAS PIPE NETWORK, BE SURE THAT THE
MANUAL CUTOFF VALVES ARE CLOSED. READ CAREFULLY THE “WARNINGS” CHAPTER AT THE BEGINNING
OF THIS MANUAL.
Rp1 1/4 - Rp1 1/2 - Rp2: Gas train with valves group MB-DLE (2 valves + gas filter + pressure governor + pressure switch) + leakage
control VPS504
MANUFACTURER
9
4
4
INSTALLER
5
1
2
7
8
3
Rp2 - DN65 - DN80: Gas train with valves group VGD with built-in gas pressure governor + gas proving system VPS504
MANUFACTURER
4
4
INSTALLER
5
1
6
2
7
8
10
3
Rp2: Gas train with valves group MBC (2 valves + gas filter + pressure governor) + VPS504 gas proving system
MANUFACTURER
4
4
18
INSTALLER
5
1
7
2
3
13
8
C.I.B. UNIGAS - M039247CA
DN65 - DN80: Gas train with valves group MBC (2 valves + pressure governor) + VPS504 gas proving system
MANUFACTURER
4
4
19
INSTALLER
5
1
6
2
7
8
3
Key
1 Burner
2 Butterfly valve
3 Gas proving system
4 Maximum gas pressure switch (option*)
5 Minimum gas pressure switch
6 Gas filter
7
8
9
10
18
19
Bellows unit
Manual valve
MB-DLE Valves group
VGD Valves group
Valves group MBC (2”, provided with filter)
Valves group MBC (an external filter must be installed)
*Note: the high gas pressure switch can be mounted either upstream or downstream the gas valve but upstream the butterfly gas valve
(see item no.4 in the scheme above).
Assembling the gas grain
gas supply network
”direction” arrows for installation
1A
5
1B
Keys
3
1A..1E
2
3
4
5
1E
1C
1D
4
2
Gasket
Gas filter
Gas valves group
Bellows unitt
Manual valve
Fig. 5 - Example of gas train
To mount the gas train, proceed as follows:
1-a)in case of threaded joints: use proper seals according to the gas used;
1-b)in case of flanged joints: place a gasket (no. 1A..1E - Fig. 5) between the elements
2)
fasten all the items by means of screws, according to the next diagrams, observing the mounting direction for each item.
NOTE: the bellows unit, the manual valve and the gaskets are not part of the standard supply.
ATTENTION: once the gas train is mounted according to the diagram (Fig. 5), the gas proving test mus be performed,
according to the procedure set by the laws in force.
ATTENTION: it is recommended to mount filter and gas valves to avoid that extraneous material drops inside the valves,
during maintenance and cleaning operation of the filters (both the filters outside the valves group and the ones built-in the
gas valves).
The procedures of installation fo the gas valves are showed in the next paragraphs, according to the gas train used:
z threaded gas trains with Multibloc Dungs MB-DLE or MBC..SE 1200 or Siemens VGD20..
z flanged gas trains with Multibloc Dungs MBC..SE 1900-3100-5000 or Siemens VGD40..
14
C.I.B. UNIGAS - M039247CA
MULTIBLOC DUNGS MB-DLE 405..412
Mounting
1. Mount flange onto tube lines: use appropriate sealing agent (see Fig. 8);
2. insert MB-DLE: note position of O rings (see Fig. 8);
3. tighten screws A, B, C and D (Fig. 6 - Fig. 7), accordind to the mounting positions (Fig. 9);
4. after installation, perform leakage and functional test;
5. disassembly in reverse order.
MOUNTING POSITIONS
C
A
D
B
Fig. 6
Fig. 7
Fig. 8
Fig. 9
2
MULTIBLOC DUNGS MB-DLE 415..420
Mounting
1. Loosen screws A and B do not unscrew (Fig. 10 - Fig. 11).
2. unscrew screws C and D (Fig. 10 - Fig. 11).
3. Remove MultiBloc between the threaded flanges (Fig. 11).
4. After mounting, perform leakage and functional tests.
MOUNTING POSITIONS
C
A
D
B
A
C
B
D
Fig. 10
Fig. 11
Fig. 12
Fig. 13
MULTIBLOC DUNGS MBC300-700-1200SE (Threaded valves group)
Mounting
1. Mount flange onto tube lines. Use appropriate sealing agent (see Fig. 14)
2. Insert MBC...SE. Note position of O rings (see Fig. 15).
3. Tighten screws A – H
4. After installation, perform leakage and functional test.
5. Disassembly in reverse order
MOUNTING
Fig. 14
OPTION
POSITIONS
'
PLQ['1
&
"
#
Ó
S%U
S%U
S%U
£
)
(
'1
$
%
S%U
Fig. 15
15
S%U
C.I.B. UNIGAS - M039247CA
MULTIBLOCDUNGS MBC1900-3100-5000SE (Flanged valves group)
Mounting
1. Insert setscrews A
2. Insert seals
3. Insert setscrews B
4. Tighten setscrews A + B.
Ensure correct seating of the seal!
6. After installation, perform leakage and functional test.
7. Disassembly in reverse order.
#
#
#
#
Mounting positions
OPTION
"
"
"
njo/!6!y!EO
"
EO
21
2
Fig. 16
22
10 = pulse lines
Siemens VGD20.. and VGD40.. gas valves - with SKP2.. (pressure governor)
Mounting
z When mounting the VGD.. double gas valve, two flanges are required (as for VGD20.. model, the flanges are threaded);
z to prevent cuttings from falling inside the valve, first fit the flanges to the piping and then clean the associated parts;
z install the valve;
z the direction of gas flow must be in accordance with the direction of the arrow on the valve body;
z ensure that the bolts on the flanges are properly tightened;
z ensure that the connections with all components are tight;
z make certain that the O-rings and gaskets between the flanges and the double gas valve are fitted.
z Connect the reference gas pipe (TP in figure; 8mm-external size pipe supplied loose), to the gas pressure nipples placed on the
gas pipe, downstream the gas valves: gas pressure must be measured at a distance that must be at least 5 times the pipe size.
Leave the blowhole free (SA in figure). Should the spring fitted not permit satisfactory regulation, ask one of our service centres for a
suitable replacement.
Caution: the SKP2 diaphragm D must be vertical (see Fig. 19).
WARNING: removing the four screws BS causes the device to be unserviceable!
BS
BS
SIEMENS
POSITIONS
TP
SA
VGD..MOUNTING
D
BS
BS
SKP1.
SKP2.
7631z05/0101
Fig. 20
Fig. 17
Fig. 18
Fig. 19
16
C.I.B. UNIGAS - M039247CA
TP
Fig. 21
Pressure adjusting range
The pressure adjusting range, downstream the gas valves group, changes according to the spring provided with the valve group.
1
1
2
2
DUNGS MBC..SE
Siemens SKP actuator
Keys
1 spring
2 cap
DUNGS MBC valves:
Performance range (mbar)
4 - 20
20 - 40
40 - 80
80 - 150
-
red
black
green
Performance range (mbar)
0 - 22
15 - 120
100 - 250
Spring colour
neutral
yellow
red
Spring colour
Siemens VGD valves with SKP actuator :
Gas Proving System VPS504
The VPS504 check the operation of the seal of the gas shut off valves. This check, carried out as soon as the boiler thermostat gives a
start signal to the burner, creates, by means of the diaphragm pump inside it, a pressure in the test space of 20 mbar higher than the
supply pressure. To install the DUNGS VPS504 gas proving system on the MD-DLE valves group, proceed as follows:
1 turn off gas supply.;
2 Switch off power supply.
3 remove the Multibloc screw plugs (Fig. 22-A);
4 iInsert sealing rings (10,5 x 2,25) into VPS 504 (Fig. 22-B - Fig. 23)
17
C.I.B. UNIGAS - M039247CA
5 Torque screws 3, 4, 5, 6 (M4 x16) Fig. 23-C
Only use screws with metric thread on reassembly (modification, repair).
6 On completion of work, perform a leak and functional test.
LB
LC
C
PA
B
A
Fig. 22
Fig. 23
When wishing to monitor the test, install a pressure gauge ranged to that of the pressure supply point PA (Fig. 23). If the test cycle is
satisfactory, after a few seconds the consent light LC (yellow) comes on. In the opposite case the lockout light LB (red) comes on. To
restart it is necessary to reset the appliance by pressing the illuminated pushbutton LB.
Once the train is installed, connect the gas valves group and pressure switches plugs.
ATTENTION: once the gas train is mounted according to the diagrams shown in the previous pages, the gas proving test
mus be performed, according to the procedure set by the laws in force.
Electrical connections
Respect the basic safety rules. make sure of the connection to the earthing system. do not reverse the phase and
neutral connections. fit a differential thermal magnet switch adequate for connection to the mains.
ATTENTION: before executing the electrical connections, pay attention to turn the plant’s switch to OFF and be
sure that the burner’s main switch is in 0 position (OFF) too. Read carefully the chapter “WARNINGS”, and the
“Electrical connections” section.
WARNING: The burner is provided with a jumper between terminals 6 and 7; in the event of connecting the high/
low flame thermostat remove this jumper before connecting the thermostat.
IMPORTANT: while connecting electric supply wires to burner’s teminal block be sure that ground wire should be
longer than phase and neutral ones.
WARNING: if the cable that connects the thermostats and the control box should be longer than 3 meters, insert a
sectioning relay following the attached electrical wiring diagram.
z
Remove the cover of the burner electrical board.
Execute the electrical connections to the supply terminal board as shown in Fig. 26, check the direction of the fan motor (see related paragraph) and refit the panel cover.
Wiring diagram keys on page 45.
z
Note on elecrtical supply
If the power supply to the burner is 230V three-phase or 230V
phase-phase (without a neutral), with the Siemens LME2... control box, between the terminal 2 on the board and the earth terminal, an RC Siemens RC466890660 filter must be inserted.
Key
Fig. 24
C - Capacitor (22nF/250V)
LME - Siemens control box
R - Resistor (1Mohm)
18
C.I.B. UNIGAS - M039247CA
RC466890660 - RC Siemens filter
Thermocouple
Fig. 26 - Power supply terminal block
Current signal
Voltage signal
Terminal block for connections
on printed circuit
Pressure probe
Fig. 25 - Probes connection scheme for modulating burners
Fig. 27
Rotation of fan motor
Once the electrical connection of the burner is executed, remember to check the rotation of the fan motor. The motor should rotate
according to the “arrow” symbol on the body. In the event of wrong rotation, reverse the three-phase supply and check again the rotation of the motor.
CAUTION: check the motor thermal cut-out adjustment
NOTE: the burners are supplied for three-phase 400V supply, and in the case of three-phase 230V supply it is necessary to
modify the electrical connections into the terminal box of the electric motor and replace the overload tripped relay.
19
C.I.B. UNIGAS - M039247CA
ADJUSTMENTS
Combustion head gas pressure curves depending on the flow rate
Curves are referred to pressure = 0mbar in the combustion head!
The curves referred to the gas pressure in the combustion head, depending on the gas flow rate, are referred to the burner properly
adjusted (percentage of residual O2 in the flues as shown in the “Recommended combustion values” table and CO in the standard
limits). During this stage, the combustion head, the gas butterfly valve and the actuator are at the maximum opening. Refer to Fig. 28,
showing the correct way to measure the gas pressure, considering the values of pressure in combustion chamber, surveyed by means
of the pressure gauge or taken from the boiler’s Technical specifications.
1
2
4
3
Fig. 28
Key
1 Generator
2 Pressure outlet on the combustion chamber
3 Gas pressure outlet on the butterfly valve
4 Differential pressure gauge
Measuring the gas pressure in the combustion head
In order to measure the pressure in the combustion head, insert the pressure gauge probes: one into the combustion chamber’s pressure outlet (Fig. 28-2) to get the pressure in the combustion chamber and the other one into the butterfly valve’s pressure outlet of the
burner (Fig. 28-3). On the basis of the measured differential pressure, it is possible to get the maximum flow rate: in the pressure - rate
curves (showed on the next paragraph), it is easy to find out the burner’s output in Stm3/h (quoted on the x axis) from the pressure
measured in the combustion head (quoted on the y axis). The data obtained must be considered when adjusting the gas flow rate.
NOTE: THE PRESSURE-RATE CURVES ARE GIVEN AS INFORMATION ONLY; FOR A PROPER SETTING OF THE GAS RATE,
PLEASE REFER TO THE GAS METER READING.
20
C.I.B. UNIGAS - M039247CA
Gas pressure in combustion head vs. gas flow rate curves
P65
Gas pressure in
combustion head
P61
10
10
8
8
9
7
6
6
4
5
4
2
3
0
2
15
25
35
45
55
65
75
85
95
20
30
40
50
60
70
80
100 110
Gas rate Stm3/h
Gas rate Stm3/h
P71 M-...0.xx
90
P71 M-...1.xx
12
8
Gas pressure in
combustion head
10
6
8
6
4
4
2
2
0
0
30
40
50
60
70
80
90 100 110 120 130
30
P73A M-...1.xx
35
Gas pressure in
combustion head
30
25
20
15
10
5
0
50
100
150
200
90
120
150
180
Gas rate Stm3/h
Gas rate Stm3/h
0
60
250
Gas rate Stm3/h
21
C.I.B. UNIGAS - M039247CA
Adjusting air and gas flow rates
ATTENTION: before starting the burner up, be sure that the manual cutoff valves are open and check that the pressure upstream the gas train complies the value quoted on paragraph “Technical specifications”. Be sure that the
mains switch is closed.
ATTENTION: During commissioning operations, do not let the burner operate with insufficient air flow (danger of
formation of carbon monoxide); if this should happen, make the gas decrease slowly until the normal combustion
values are achieved.
WARNING: NEVER LOOSE THE SEALED SCREWS! OTHERWISE, THE DEVICE WARRANTY WILL BE INVALIDATE!
Startup Output
The start-up heat output shall not exceed 1/3 the operating maximum output. The minimum gas flow rate must be set in order to reach
an output value lower than 1/3 the nominal output.
IMPORTANT! the combustion air excess must be adjusted according to the in the following chart:
Recommended combustion parameters
Fuel
Recommended (%) CO2
Recommended (%) O2
Natural gas
9 ÷ 10
3 ÷ 4.8
Adjustments - brief description
z
Adjust the air and gas flow rates at the maximum output (“high flame”) first, by means of the air damper and the valves group pressure stabiliser respectively.
z Check that the combustion parameters are in the suggested limits.
z
Check the flow rate measuring it on the counter or, if it was not possible, verifying the combustion head pressure by means of a differential pressure gauge, as described on par. “Measuring the gas pressure in the combustion head” on page 20.
z Then, adjust the combustion values corresponding to the points between maximum and minimum (progressive -fully modulating
burners only): set the shape of the adjusting cam foil. The adjusting cam sets the air/gas ratio in those points, regulating the opening-closing of the air damper.
z .Set, now, the low flame output, acting on the low flame microswitch of the actuator in order to avoid the low flame output increasing too much or that the flues temperature gets too low to cause condensation in the chimney.
To change the burner setting during the testing in the plant, follows the next procedure, according to the model provided.
Adjusting procedure
The burner is factory-set with the combustion head at the position that refers to the "MAX" output. The maximum output setting refers to
the “fully-ahead” position of the combustion head. As for “fully-ahead” position, it means that the head is towards the boiler, “fullybackward” position means that the head is towards the operator. As far as the reduced output operation, progressively move the combusiton head towards the “MIN” position, rotating clockwise the VRT screw (see picture below). The ID index shows how much the
combustion head moved.
P61 - P65 - P71
MAX
ID
VRT
MIN
22
C.I.B. UNIGAS - M039247CA
P73A
CAUTION: perform these adjustments once the burner is turned off and cooled.
The burner is factory-set wih the adjusting plate holes fully open, and the combustion head at its MAX position, so it is fit to work at the
maximum output.
To adjust the gas flow, partially close the holes, as follows:
1 loosen the three V screws that fix the adjusting plate D;
2 insert a screwdriver on the adjusting plate notches and let it move CW/CCW as to open/close the holes;
3 once the adjustmet is performed, fasten the V screws.
V
D
open holes
closed holes
To let the burner operate at a lower output, loose the VB screw and move progressively back the combustion head towards the MIN
position, by turning clockwise the VRT ring nut. Fasten VB screw when the adjustment is accomplished.
VB
VRT
Attention! Change the combustion head position only if necessary. If so, repeat the air and gas adjustments described above.
DUNGS MB-DLE gas valves group: Before starting the burner up, adjust the valves group slow opening: to set the slow opening
remove cover T, reverse it upside down and use it as a toolto rotate screw VR. Decrease the ignition flow rate by screwing, increase it
by unscrewing. Do not use a screwdriver on the screw VR!
Note: the screw VSB must be removed only in case of replacemente of the coil (see picture on page 24).
On the DUNGS MBC..SE gas valves group, set the pressure regulator to 1/3 of its stroke, using a 2.5 allen key.
1#S
*OOFOTFDITLBOUTDIMàTTFM/P
"MMFOLFZOP
$MÏEFTJYQBOTNÉMFOP
$IJBWFFTBHPOBMFDBWBOS
Pressure setting
1
2
3
4
5
6
7
Turn the burner on by means of its main switch A: if the burner locks (LED B on in the control panel) press the RESET button (C)
on the control panel (Fig. 30). See chapter “Operation” for further details.
check the fan motor rotation (see “Rotation of fan motor” on page 19)
Start the burner up by means of the thermostat series and wait unitl the pre-purge phase comes to end and that burner starts up;
the burner starts up in the low flame stage: drive the burner to high flame stage, by means of the “high/low flame” thermostat TAB.
adjust the burner combustion values in the high flame stage as described in the following steps.
go on adjusting air and gas flow rates: check, continuosly, the flue gas analisys, as to avoid combustion with little air; dose the air
according to the gas flow rate change following the steps quoted below;
acting on the pressure governor of the valves group, adjust the gas flow rate in the high flame stage as to meet the values
requested by the boiler/utilisation:
- Multibloc MB-DLE: the valve is adjusted by means of the RP regulator after slackening the locking screw VB by a number of
23
C.I.B. UNIGAS - M039247CA
turns. By unscrewing the regulator RP the valve opens, screwing the valve closes. The pressure stabilizer is adjusted by operating
the screw VS located under the cover C. By screwing down the pressure is increased and by unscrewing it is reduced. Note: the
screw VSB must be removed only in case of replacemente of the coil.
- Siemens VGD valves group: remove cap T and act on the VR adjusting screw to increase or decrease the pressure and consequently the gas rate; screwind VR the rate increases, unscrewing it decreases (see next figure).
- Dungs MBC..SE valves group: act on its pressure governor to increase or decrease the pressure and consequently the gas
rate.
C
VS
T(VR) VSB
T
VR
1#S
VB
RP
Dungs Multibloc MB-DLE
*OOFOTFDITLBOUTDIMàTTFM/P
"MMFOLFZOP
$MÏEFTJYQBOTNÉMFOP
$IJBWFFTBHPOBMFDBWBOS
Dungs MBC..SE
Siemens VGD..
Pressure governor is factory-set. The setting values must be locally adapted to machine conditions. Important! Follow the instructions carefully!
8
.To adjust the air flow rate in the high flame stage, loose the RA nut and screw VRA as to get the desired air flow rate: moving
the rod T towards the air damper shaft, the air damper opens and consequently the air flow rate increases, moving it far from the
shaft the air damper closes and the air flow rate decreases.
Note: once the procedure is perfomed, be sure that the blocking nut RA is fasten.
VRA
TR
RA
VRA
Go on adjusting the burner according to the model (double-stage, progressive, fully-modulating).
24
C.I.B. UNIGAS - M039247CA
Double-stage burners
9 drive the burner to the low flame stage by means of the TAB thermostat;
10 In order to change the gas flow rate slacken the nuts DB (Fig. 29) and adjust the opening angle of the gas butterfly valve by rotating
the rod TG (clockwise rotation increases gas flow, anticlockwise rotation decreases it). The slot on the butterfly valve shaft shows
the opening degree of the valve regardingthe horizontal axis (Fig. 29).
NOTE: At the end of settings, make sure the locking screws RA and DB are fully tightened.
TG
DB
Fig. 29
11 Now adjust the pressure switches (see page 27).
12 If it is necessary to change the burner output in the low flame stage, move the low flame cam: the low flame position matches the
ignition position. As far as burners fitted with Dungs MBC gas valves, the low flame cam does not match the ignition cam position,
that is why it must be set at about 30° more than the ignition cam.
13 Turn the burner off and then start it up again. If the adjustment is not correct, repeat the previous steps.
Berger STA6 B 3.41 (high-low flame burners)
Siemens SQN72.2A4Axx (high-low flame burners)
MV
IV
ST2
III
ST1
II
ST0
I
AUTO/MAN
Actuator camsBerger
STA
Siemens SQN72
High flame position (set to 90°)
ST2
I (red)
Low flame and ignition position
ST1
III (orange)
Stand-by position (set to 0°)
ST0
II (blue)
Not used
MV
IV (black)
Actuator camsBerger
STA
Siemens SQN72
For DUNGS MB-DLE / Siemens VGD gas valves
For DUNGS MBCgas valves
High flame position (set to 90°)
ST2
I (red)
Stand-by position (set to 0°)
ST0
III (orange)
Ignition
ST1
II (blue)
Low flame position
MV
IV (black)
Berger STA12: a key is provided to move the cams.
Siemens SQN72: a key is provided to move cams I and IV, the other cams can be moved by means of screws.
On the BERGER STA12B3.41 actuator, the manual air damper control is not provided. On the Siemens actuator the AUTO/MAN mode
is provided (see picture).
25
C.I.B. UNIGAS - M039247CA
Progressive burners
Once the procedure till step 8 described on paragraph “Adjusting procedure” on page 22, is accomplished, go on as follows:
9 set the low flame cam matching the high flame cam;
10 set the TAB thermostat to the minimum in order that the actuator moves progressively towards the low flame position;
The manual air damper control is not provided on these actuators. The adjustments must be carried out acting manually on the cams.
Berger STA12B3.41 (progressive and fully modulating burners)
Siemens SQN72.4A4Axx (progressive and fully modulating burners)
IV
MV
III
ST2
II
ST1
I
AUTO/MAN
ST0
Actuator camsBerger
STA
Siemens SQN72
High flame position (set to 90°)
ST2
I (red)
Low flame and ignition position
ST1
III (orange)
Stand-by position (set to 0°)
ST0
II (blue)
Not used
MV
IV (black)
Actuator camsBerger
STA
Siemens SQN72
High flame position (set to 90°)
ST2
I (red)
Stand-by position (set to 0°)
ST0
III (orange)
Ignition
ST1
II (blue)
Low flame position
MV
IV (black)
For DUNGS MB-DLE / Siemens VGD gas valves
For DUNGS MBCgas valves
11 move the low flame cam to the minimum to move the actuator towards the low flame until the two bearings find the adjusting screw
that refers to the lower position: screw V to increase the rate, unscrew to decrease.
12 Move again the low flame cam towards the minimum to meet the next screw on the adjusting cam and repeat the previous step; go
on this way as to reach the desired low flame point.
13 Now adjust the pressure switches (see page 27).
SV
SV
V
SC
Gas butterfly valve closed
ID
VF
Gas butterfly valve open
14 If it is necessary to change the burner output in the low flame stage, move the low flame cam: the low flame position matches the
ignition position. As far as burners fitted with Dungs MBC gas valves, the low flame cam does not match the ignition cam position,
that is why it must be set at about 30° more than the ignition cam.
15 Turn the burner off and then start it up again. If the adjustment is not correct, repeat the previous steps.
26
C.I.B. UNIGAS - M039247CA
Fully modulating burners
Once the procedure till step 8 described on paragraph “Adjusting procedure” on page 22 is accomplished, go
on as follows:
To adjust the air rate in low flame and in the intermediate points, proceed as follows.
9 Keep pushed for 5 seconds the EXIT button on the modulator (Fig. 42); when the LED with the hand symbol lights up, press the arrow button, driving the actuator to the maximum opening position progressively;
10 stop its stroke when it meets each screw V: adjust the air rate by adjusting the V screw that matches each
bearing.
11 Push the EXIT button to quit the manual mode.
Calibration of air and gas pressure switches
The air pressure switch locks the control box if the air pressure is not the one requested.
If it happens, unlock the burner by means of the control box unlock pushbutton, placed on
the burner control panel.
The gas pressure switches check the pressure to avoid the burner operate when the
pressure value is not in the requested pressure range.
VR
Calibration of air pressure switch
To calibrate the air pressure switch, proceed as follows:
z Remove the transparent plastic cap.
z Once air and gas setting have been accomplished, startup the burner.
z During the pre-purge phase o the operation, turn slowly the adjusting ring nut VR in the clockwise direction until the burner lockout,
then read the value on the pressure switch scale and set it to a value reduced by 15%.
z Repeat the ignition cycle of the burner and check it runs properly.
z Refit the transparent plastic cover on the pressure switch.
Calibration of low gas pressure switch
As for the gas pressure switch calibration, proceed as follows:
z Be sure that the filter is clean.
z Remove the transparent plastic cap.
z While the burner is operating at the maximum output, test the gas pressure on the pressure port of the minimum gas pressure
switch.
z Slowly close the manual cutoff valve (placed upstream the pressure switch, see gas train installation diagram), until the detected
pressure is reduced by 50%. Pay attention that the CO value in the flue gas does not increase: if the CO values are higher than the
limits laid down by law, slowly open the cutoff valve as to get values lower than these limits.
z Check that the burner is operating correctly.
z Clockwise turn the pressure switch adjusting ring nut (as to increase the pressure value) until the burner stops.
z Slowly fully open the manual cutoff valve.
z Refit the transparent plastic cover on the pressure switch.
Adjusting the high gas pressure switch (when provided)
To calibrate the high pressure switch, proceed as follows according to its mounting position:
1 remove the pressure switch plastic cover;
2 if the maximum pressure switch is mounted upstreaam the gas valves: measure the gas pressure in the network, when flame is off;
by means of the adjusting ring nut VR, set the value read, increased by the 30%.
3 if the maximum pressure switch is mounted downstream the “gas governor-gas valves” group and upstream the butterfly valve:
light the burner, adjust it according to the procedure in the previous paragrph. Then, measure the gas pressure at the operating
flow rate, downstream the “gas governor-gas valves” group and upstream the butterfly valve; by means of the adjusting ring nut
VR, set the value read on step 2, increased by the 30%;
4 replace the plastic cover.
27
C.I.B. UNIGAS - M039247CA
PART II: OPERATION
LIMITATIONS OF USE
THE BURNER IS AN APPLIANCE DESIGNED AND CONSTRUCTED TO OPERATE ONLY AFTER BEING CORRECTLY CONNECTED TO A HEAT GENERATOR (E.G. BOILER, HOT AIR GENERATOR, FURNACE, ETC.), ANY OTHER USE IS TO BE CONSIDERED IMPROPER AND THEREFORE DANGEROUS.
THE USER MUST GUARANTEE THE CORRECT FITTING OF THE APPLIANCE, ENTRUSTING THE INSTALLATION OF IT TO
QUALIFIED PERSONNEL AND HAVING THE FIRST COMMISSIONING OF IT CARRIED OUT BY A SERVICE CENTRE AUTHORISED BY THE COMPANY MANUFACTURING THE BURNER.
A FUNDAMENTAL FACTOR IN THIS RESPECT IS THE ELECTRICAL CONNECTION TO THE GENERATOR’S CONTROL AND
SAFETY UNITS (CONTROL THERMOSTAT, SAFETY, ETC.) WHICH GUARANTEES CORRECT AND SAFE FUNCTIONING OF
THE BURNER.
THEREFORE, ANY OPERATION OF THE APPLIANCE MUST BE PREVENTED WHICH DEPARTS FROM THE INSTALLATION
OPERATIONS OR WHICH HAPPENS AFTER TOTAL OR PARTIAL TAMPERING WITH THESE (E.G. DISCONNECTION, EVEN
PARTIAL, OF THE ELECTRICAL LEADS, OPENING THE GENERATOR DOOR, DISMANTLING OF PART OF THE BURNER).
NEVER OPEN OR DISMANTLE ANY COMPONENT OF THE MACHINE.
OPERATE ONLY THE MAIN SWITCH, WHICH THROUGH ITS EASY ACCESSIBILITY AND RAPIDITY OF OPERATION ALSO
FUNCTIONS AS AN EMERGENCY SWITCH, AND ON THE RESET BUTTON.
IN CASE OF A BURNER SHUT-DOWN, RESET THE CONTROL BOX BY MEANS OF THE RESET PUSHBUTTON. IF A SECOND
SHUT-DOWN TAKES PLACE, CALL THE TECHNICAL SERVICE, WITHOUT TRYING TO RESET FURTHER.
WARNING: DURING NORMAL OPERATION THE PARTS OF THE BURNER NEAREST TO THE GENERATOR (COUPLING
FLANGE) CAN BECOME VERY HOT, AVOID TOUCHING THEM SO AS NOT TO GET BURNT.
28
C.I.B. UNIGAS - M039247CA
OPERATION
.ATTENTION: BEFORE STARTING THE BURNER UP, BE SURE THAT THE MANUAL CUTOFF VALVES ARE OPEN
AND CHECK THAT THE PRESSURE VALUE UPSTREAM THE GAS TRAIN MATCHES THE VALUE ON PARAGRAPH
“TECHNICAL SPECIFICATIONS”). CHECK THAT THE MAINS SWITCH IS CLOSED. CAREFULLY READ THE “WARNINGS” CHAPTER.
z Turn to the ON position the mains switch A on the burner front panel.
z Check the flame control box is not in the lockout position (light B on), if necessary reset it by means of the pushbutton C (reset);
z Check that the control thermostats or pressure switches enable the burner to operate.
z Check the gas supply pressure is sufficient (light D on), if necessary, adjust the pressure switches.
Only burners provided with the gas proving system: the check cycle of the gas proving system starts; the end of this check is
signalled by the light of the lamp on the device. When the valves check is finished, the startup cycle of the burner begins. In the case of
a leak in a valve, the gas proving system locks and the lamp E lights. To reset the device press the device pushbutton.
VPS504
LC
LB
z The startup cycle begins, the actuator drives the air damper to the maximum opening position, the fan motor starts and the pre-pur-
gue phase begins. During the pre-purgue phase, the complete opening of the air damper is signalled by the lamp F on the frontal panel
of the electrical board.
z At the end of the pre-purgue phase, the air damper goes to the ignition position, the ignition transformer turns on (signalled by the
lamp H) and few seconds later the solenoid valves EV1 and EV2 are energized (lights I and L on the front panel).
z Few seconds after the opening of the valves, the ignition transformer turns off and the lamp H turns off subsequently:
Double-stage burners: the burner is on in low flame stage (light G is on); some seconds later, the high flame operation begins and the
burner switches automatically to high flame (light F is on) or remains in low flame operation, accordign to the plant requests.
Progressive and fully modulating burners - few seconds after the gas valve opening, the ignition transformer is de-energized. The
burner is in low flame operation and some seconds later, the two-stages operation begins; the burner increases or decreases its output,
directly driven by the external thermostat (progressive version) or by the modulator (P in Fig. 30, fully modulating burners only).
29
C.I.B. UNIGAS - M039247CA
Fig. 30 - Frontal panel on the electrical board
B
F
G
P
H
M
I
L
D
C
E
Q
A
Keys
A
B
C
D
E
F
G
H
I
L
M
P
Q
Main switch on-off
Lockout indicator light
Reset pushbutton for flame control box
Gas pressure switch consent indicator light
Gas proving system lockout indicator light (only on burners with gas proving system)
High flame operation indicator light (or air damper open during pre-purgue phase)
Low flame operation indicator light
Ignition tranformer operation indicator light
Valve in operation indicator light for EV2
Valve in operation indicator light for EV1
Indicator light for fan motor overload tripped (only three-phase burners); to reset the overload tripped, the electrical board must be opened).
Modulator (fitted only on fully modulating burners)
Operation manual selector: 0) stop - 1) high flame - 2) low flame - 3) automatic
30
C.I.B. UNIGAS - M039247CA
PART III: MAINTENANCE
At least once a year carry out the maintenance operations listed below. In the case of seasonal servicing, it is recommended to carry
out the maintenance at the end of each heating season; in the case of continuous operation the maintenance is carried out every 6
months.
WARNING: ALL OPERATIONS ON THE BURNER MUST BE CARRIED OUT WITH THE MAINS DISCONNECTED AND
THE FUEL MANAUL CUTOFF VALVES CLOSED!
ATTENTION: READ CAREFULLY THE “WARNINGS” CHAPTER AT THE BEGINNIG OF THIS MANUAL..
ROUTINE MAINTENANCE
z
z
z
z
z
Clean and examine the gas filter cartridge, if necessary replace it (see next paragraphs).
Remove, chack and clean the combustion head (see Fig. 38)
Check the ignition electrode, clean, adjust and, if necessary, replace (see page 35)
Check the detection electrode, clean, adjust and, if necessary, replace; in case of doubt, check the detection circuit following the
diagram in Fig. 44 and Fig. 45, after turning the burner back into operation.
Clean and grease leverages and rotating parts.
ATTENTION: when servicing, if it was necessary to disassemble the gas train parts, remember to execute the gas proving
test, once the gas train is reassembled, according to the procedure imposed by the law in force.
Removing the filter in the MULTIBLOC DUNGS MB-DLE 405..412
z Check the filter at least once a year!
z Change the filter if the pressure difference between pressure connection 1 and 3 (Fig. 31-Fig. 32)is Δp > 10 mbar.
z Change the filter if the pressure difference between pressure connection 1 and 3 (Fig. 31-Fig. 32) is twice as high compared to the last
check.
You can change the filter without removing the fitting.
1 Interrupt the gas supply closing the on-off valve.
2 Remove screws 1 ÷ 4 using the Allen key n. 3 and remove filter cover 5 in Fig. 33.
3 Remove the filter 6 and replace with a new one.
4 Replace filter cover 5 and tighten screws 1 ÷ 4 without using any force and fasten.
5 Perform leakage and functional test, pmax. = 360 mbar.
6
Pay attention that dirt does not fall inside the valve.
2
3
2 pe
0
4
pa
5
pBr
1
6
1
1
6
6
0
0
➞
5
➞
43
34
3
pe
4
pa
Fig. 32
5
Fig. 31
Fig. 33
31
5
pBr
C.I.B. UNIGAS - M039247CA
Removing the filter in theMULTIBLOC DUNGS MB-DLE 415 - 420 B01 1” 1/2 - 2”
z Check the filter at least once a year!
z Change the filter if the pressure difference between pressure connection 1 and 2 (Fig. 34-Fig. 35) Δp> 10 mbar.
z Change the filter if the pressure difference between pressure connection 1 and 2 (Fig. 34-Fig. 35) is twice as high compared to the last
check.
You can change the filter without removing the fitting.
1 Interrupt the gas supply closing the on-off valve.
2 Remove screws 1 ÷ 6 (Fig. 36).
3 Change filter insert.
4 Re-insert filter housing, screw in screws 1 ÷ 6 without using any force and fasten.
5 Perform leakage and functional test, pmax. = 360 mbar.
6
Pay attention that dirt does not fall inside the valve.
3
2 pe
0
0
4
pa
5
pBr
1
1
5
6
1
5
0
3
pe
4
pa
Fig. 35
32 4
4 23
Fig. 34
E
D
A
B
C
Fig. 36
Inspection and replacement of the MULTIBLOC DUNGS MBC..SE filter (Threaded valves group)
Inspect the filter at least once a year.
Change the filter, if pressure value between pressure connections 1 and 2 is greather than 10 mbar.
z Change the filter, if pressure value between pressure connections 1 and 2 is twice
as high compared to the last inspection.
1. Interrupt gas supply: close ball valve
2. Remove screws 1-2
3. Replace the filter insert 3
Fig.37
4. Screw in screws 1-2 without use force to fasten.
5. Perform leakage and funcion test.
6. Pay attention that dirt does not fall inside the valve.
Space requirements for fitting filter, A: from 150 to 230 mm.
z
32
5
pBr
C.I.B. UNIGAS - M039247CA
Gas filter maintenance
ATTENTION: Before opening the filter, close the manual cutoff valve downstream the filter and bleed the gas; check that
inside the filter there is no pressurised gas.
To clean or remove the filter, proceed as follows:
1 remove the cap unscrewing the fixing screws (A);
2 remove the filtering cartridge (B), clean it using water and soap, blow it with compressed air(or replace it, if necessary)
3 replace the cartridge in its proper position taking care to place it inbetween the guides as not to hamper the cap replacement;
4 be sure to replace the “O” ring into its place (C) and replace the cover fastening by the proper screws (A).
B
A
C
Removing the combustion head
V
G
C
Type P61
z Remove cover C.
AR
z Unscrew the two screws S holding in position
the washer and then unscrew VRT to free the
threaded rod AR.
OR
z Unscrew the screws V holding in position the
manifold G and pull out the complete group as
VRT
shown in figure.
Note: for the subsequent assembly carry out the
above described operations in the reverse order,
checking the correct position of the OR ring.
Fig. 38
S
AR
V
G
C
Type P65 / P71 / P73A
z Remove the lid C.
z Unscrew the screws V holding in position the
manifold G and pull out the complete group as VRT
shown in figure.
Note: for the subsequent assembly carry out the OR
above described operations in the reverse order,
checking the correct position of the OR ring.
Fig. 39
To remove the combustion head, pull it out. Once removed, check that the air and gas holes are not obstructed. Clean the combustion
head by means of compressed air or scrape off the scale using a metallic brush.
Adjusting the electrodes
Important Note: Check the ignition and detection electrodes after removing/adjusting the combustion head.
ATTENTION: avoid the ignition and detection electrodes to contact metallic parts (blast tube, head, etc.), otherwise the boiler operation would be compromised. Check the electrodes position after any intervention on the combustion head.
33
C.I.B. UNIGAS - M039247CA
- Electrodes position settings (P61 / P65 / P71)
Detection electrode
Earth electrode
Ignition electrode
Fig. 40
5÷6mm
Electrodes position settings - P73A
397
30
19÷20mm
427
Fig. 41
Replacing the electrodes
ATTENTION: avoid the ignition and detection electrodes to contact metallic parts (blast tube, head, etc.), otherwise the boiler’s operation would be compromised. Check the electrodes position after any intervention on the combustion head.
P61 / P65 / P71
VB
Fig. 42
34
C.I.B. UNIGAS - M039247CA
P73A
VB
Fig. 43
Checking the detection current
To measure the detection signals refer to the diagrams in Fig. 44
and Fig. 45. If the signal is less than the indicated value, check
the position of the detection electrode, the electrical contacts and
if necessary replace the detection electrode.
Control box
Minimum detection signal
Siemens LME21-22
3 µA
Connector
TERMINAL BOARD
MC
27
SCALE µA DC
Fig. 44
Test point on burners fitted with printed circuit
To check the detection current, remove the jumper between terminals and connect the microamperemeter (see Fig. 45).
Fig. 45
Seasonal stop
To stop the burner in the seasonal stop, proceed as follows:
1 turn the burner main switch to 0 (Off position)
2 disconnect the power mains
3 close the fuel valve of the supply line
Burner disposal
In case of disposal, follow the instructions according to the laws in force in your country about the “Disposal of materials”.
35
TROUBLESHOOTING
LACK OF GAS
z
z
MAXIMUM GAS PRESSURE SWITCH DEFECTIVE (IF
PROVIDED)
z
MAIN SWITCH OPEN
MINIMUM GAS PRESSURE SWITCH DEFECTIVE OR GAS
FILTER DIRTY
z
OVERLOAD TRIPPED INTERVENTION
AUXILIARIES FUSE INTERRUPTED
CONTROL BOX FAULTY
DEFECTIVE SERVOCONTROL (IF PROVIDED)
36
IGNITION TRANSFORMER FAULT
IGNITION ELECTRODES BAD POSITION
DEFECTIVE GAS GOVERNOR
GAS VALVE DEFECTIVE
TURNS OF AND REPEATS
CYCLE DURING
OPERATION
LOCK-OUT DURING
OPERATION
HE SERVO CONTROL IS
LOCK AND VIBRATE
DOESEN’T RETURN IN
LOW FLAME
DOESEN’T SWITCH TO
HIGH FLAME
z
z
z
z
z
z
z
z
z
z
z
Œ
z
z
z
z
z
z
z
z
z
z
z
z
z
WRONG SETTING SERVO CONTROL CAM
l
PHASE-NEUTRAL INVERTED
l
s
PHASE-PHASE SUPPLY OR PRESENCE OF VOLTAGE ON
THE NEUTRAL CONDUCTOR(*)
s
l = with any control box;
s = with only LGB2../LMG2../LME11/LME2..
(*) In such cases, insert the circuit SIEMENS “RC466890660” ()See chapter “Electrical connections”)
z
z
BAD CONNECTION OR DEFECTIVE HIGH/LOW FLAME
THERMOSTAT OR PRESSURE SWITCH (IF PROVIDED)
UV PROBE DIRTY OR DEFECTIVE (IF PROVIDED)
THE FLAME MONITOR
DEVICE DOESN’T
GIVECONSENT TO START
z
DETECTION ELECTRODE BAD POSITION
BUTTERFLY VALVE BAD SETTING
STARTS AND LOCK-OUTВ
STARTS AND REPEATS
THE CYCLE
DOESN’T START AND
REPEATS THE CYCLE
DOESN’T START AND
LOCK-OUT
z
Œ
z
z
l
l
l
Œ
l
C.I.B. UNIGAS - M039247CA
AIR PRESSURE SWITCH FAULT OR BAD SETTING
z
z
z
z
z
z
THERMOSTATS/PRESSURE SWITCHES DEFECTIVE
CONTINUE WITH PREPURGE
CAUSE
THE BURNER
DOESN’TSTART
TROUBLE
C.I.B. UNIGAS - M039247CA
SPARE PARTS
DESCRIPTION
P61
P65
P71
P73A
CONTROL BOX - SIEMENS LME
2020468
2020468
2020468
2020468
IGNITION ELECTRODE
2080202
2080202
2080207
2080278
GROUND ELECTRODE
2080234
2080234
2080107
2080114
DETECTION ELECTRODE
2080102
2080102
2080234
-
GAS FILTER - DN65
2090117
2090117
2090117
2090117
-
2090118
2090118
2090118
2110013
2110033
2110033
2110033
GAS FILTER - DN80
GASKET
FAN WHEEL
2150044
2150038
2150038
2150068
AIR PRESSURE SWITCH
2160065
2160065
2160065
2160065
GAS PRESSURE SWITCH - DUNGS GW50 A5
2160076
2160076
2160076
2160076
GAS PRESSURE SWITCH - DUNGS GW150 A5
2160077
2160077
2160077
2160077
2170128
2170128
IGNITION TRANSFORMER
2170128
2170128
218025501
218020301
GAS PROVING SYSTEM
2191604*
2191604*
2191604
2191604
VALVE GROUP - Rp11/4 - DUNGS MB-DLE412
2190342
2190342
-
-
VALVE GROUP - Rp11/2 - DUNGS MB-DLE415
21903L3
21903L3
21903L3
-
VALVE GROUP - Rp2 - DUNGS MB-DLE420
21903L4
21903L4
21903L4
21903N2
VALVE GROUP - DN65 - SIEMENS VGD40
2190172
2190172
2190172
2190172
VALVE GROUP - DN80 - SIEMENS VGD40
-
2190169
2190169
2190169
VALVE ACTUATOR SKP15
2190181
2190181
2190181
2190181
VALVE ACTUATOR SKP25
2190183
2190183
2190183
2190183
ACTUATOR (double stage) - BERGER STA
2480042
2480042
2480042
2480042
ACTUATOR (progressive and fully-modulating) - BERGER STA
2480053
2480053
2480053
2480053
MOTOR
218021101 218025601
ACTUATOR (double stage) - SIEMENS SQN72
24800A3
24800A3
24800A3
24800A3
ACTUATOR (progressive and fully-modulating) - SIEMENS SQN72
24800A4
24800A4
24800A4
24800A4
BURNER MODULATOR (Only Fully-mod. burners)
2570112
2570112
2570112
2570112
COMBUSTION HEAD
3060078
30600C2
3060080
30600L9
BLAST TUBE S**
30900L7
30900L9
30900L6
30910P8
BLAST TUBE L**
30900L8
30900M0
30910P7
-
AIR PRESSURE SWITCH ASS.Y
3500104
3500104
3500104
3500104
COMBUSTION HEAD ASS.Y(S**)
3501805
3501806
3501807
-
COMBUSTION HEAD ASS.Y(L**)
3501805
3501806
3501808
-
IGNITION CABLE
6050108
6050108
6050108
6050108
DETECTION CABLE
6050205
6050205
6050205
6050205
PRINTED CIRCUIT BOARD
6100550
6100550
6100550
6100550
*(option)
L** = extended blast tube
-
S** = standard blast tube
NOTE: it is recommended to mention the burner ID number on the spare parts request form.
37
BURNER EXPLODED VIEW
P61 - P65 - P71
Description
Pos.
Description
1.1
1.2
2.1
2.2
2.3
2.4
2.5
2.6
3
4
4.1
5
6
7
8
9
10.1
10.2
10.3
11.1.1
11.1.2
11.1.3
11.1.4
11.1.5
11.2.1
11.2.2
11.2.3
FAN
MOTOR
VALVE GROUP
THREADED PIPE
ELBOW
M/F REDUCTION
VALVE GROUP FLANGE
GAS PROVING SYSTEM
AIR INLET
HOUSING
COVER
GASKET
AIR PRESSURE SWITCH PIPE
PLEXYGLASS
BLAST TUBE
AIR PRESSURE SWITCH
OR RING
BUTTERFLY VALVE
GAS MANIFOLDC
COMPLETE MOUNTED LEVERAGE
ADJUSTING CAM
ACTUATOR
ACTUATOR CONNECTOR
BRACKET
AIR ADJUSTING CAM REGULATING NUT
AIR ADJUSTING CAM SCREW
AIR ADJUSTING CAM REGULATING SCREW
11.2.4
11.2.5
11.2.6
11.2.7
11.2.8
11.3
11.4
11.5
11.6
11.7
11.8
11.9
11.10
11.11
11.12
11.13
11.14
11.15
12
13.1
13.2
13.3
14.1
14.2
14.3
14.4
15
TRANSMISSION AIR ADJUSTING CAM
CONNECTING ROD
ROD
JOINT
ROD JOINT
INDEX PLATE
INNER AIR DAMPER
INDEX BUSH
BUSH
BOX
DAMPER PIVOT
BUTTERFLY TRANSMISSION PIVOT
ACTUATOR PIVOT
CONNECTING ROD
ROD
ROD
JOINT
ROD JOINT
PREMOUNTED HEAD ADJUSTING SCREWS
FRONT PANEL
CONTROL PANEL
CONTROL PANEL COVER
DETECTION ELECTRODE
IGNITION ELECTRODE
GROUNDED ELECTRODE
COMBUSTION HEAD
BLACK/GREEN CONNECTOR
C.I.B. UNIGAS - M039247CA
38
Pos.
C.I.B. UNIGAS - M039247CA
39
P73A
DESCRIPTION
POS.
DESCRIPTION
1
2.1
2.2
3.1
3.2
3.3
3.4.1
3.4.2
3.4.3
3.4.4
3.4.5
4
5
5.1
6
7
8
9
10
11.1.1
11.1.2
11.1.3
11.1.4
11.1.5
11.2.1
11.2.2
11.2.3
11.2.4
STANDARD BLAST TUBE
FAN WHEEL
MOTOR
GAS FILTER
FLANGE
FLANGED PIPE
GAS PRESSURE
GAS VALVE HOUSING
"SKP" ACTUATOR
"SKP" ACTUATOR
GAS PROVING SYSTEM
AIR INLET CONE
BURNER HOUSING
COVER
GENERATOR GASKET
AIR PRESSURE SWITCH PIPE
INSPECTION GLASS
BUTTERFLY GAS VALVE
AIR PRESSURE SWITCH
LEVERAGE
ADJUSTING CAM
ACTUATOR
ACTUATOR SHAFT
BRACKET
SCREW
CAM
LEVERAGE
ROD
11.2.5
11.2.6
11.3
11.4
11.5
11.6
11.7
11.8
11.9
11.10
11.11
11.12
12
13.1
13.2.1
13.2.2
13.2.3
13.2.4
13.2.5
13.2.6
13.2.7
13.3
14.1
14.2.1
14.2.2
14.3
14.4
15
JOINT
JOINT
AIR INTAKE DAMPER
AIR INTAKE DAMPER
AIR INTAKE
LOUVER SHAFT
LOUVER SHAFT
LEVERAGE
ROD
ROD
JOINT
JOINT
HEAD ADJUSTING RING NUT
BOARD
LIGHT
LIGHT
LOCK-OUT RESET BUTTON
PROTECTION
SWITCH
FUSE
FRONT CONTROL PANEL
COVER
STANDARD COMBUSTION HEAD
IGNITION ELECTRODE
NOZZLE HOLDER
DETECTION ELECTRODE
GAS MANIFOLD
CONNECTOR
C.I.B. UNIGAS - M039247CA
40
POS.
C.I.B. UNIGAS - M039247CA
41
WIRING DIAGRAMS
ATTENTION:
1 - Power supply: 400V 50Hz 3N a.c.three-phase and 230V 50Hz 1N a.c. monophase
2 - Don’t reverse phase and neutral
3 - Ensure the burner is properly earthed
Burners provided with Dungs MBC valves: diagram SE18-164
Burners provided with Dungs MB-DLE or Siemens VGD valves: diagram SE18-165
C.I.B. UNIGAS - M039247CA
42
APPENDIX
SIEMENS LME11/21/22 CONTROL BOX
The series of equipment LME.. is used for the starup and supervisione of
1- or 2- stage gas burners. The series LME.. is interchangeable with the
series LGB.. and LMG.., all diagrams and accessories are interchangeable.
Comparative table
LGB Series
LMG Series
LME Series
---
LMG 25.33
LME 11.33
LGB 21.33
LMG 21.33
LME 21.33
LGB 22.33
LMG 22.33
LME 22.33
START-UP PROGRAM
As far as the startup program, see its time diagram:
A
Preconditions for burner startup
z Burner control must be reset
z All contacts in the line are closed, request for heat
z No undervoltage
z Air pressure switch LP must be in its “no-load” position
z Fan motor or AGK25 is closed
z Flame detector is darkened and there is no extraneous light
tw
Undervoltage
Safety shutdown from the operating position takes place should mains
voltage drop below about AC 175 V (at UN = AC 230 V)
Restart is initiated when mains voltage exceeds about AC 185 V (at UN =
AC 230 V).
t10
Controlled intermittent operation
After no more than 24 hours of continuous operation, the burner control
will initiate automatic controlled shutdown followed by a restart.
Reversed polarity protection with ionization
If the connections of live conductor (terminal 12) and neutral conductor
(terminal 2) aremixed up, the burner control will initiate lockout at the end
of the safety time “TSA”.
Control sequence in the event of fault
If lockout occurs, the outputs for the fuel valves, the burner motor and the
ignition equipment will immediately be deactivated (< 1 second).
Operational status indication
In normal operation, the different operating states are showed by means
of the multicolor LED, inside the lockout reset button:
red LED
Y
 ........
Steady on
yellow LED
green LED
LED
Start command (switching on)
This command is triggered by control thermostat / pressure controller
«R». Terminal 12 receives voltage and the programming mechanism
starts running. On completion of waiting time «tw» with the LME21..., or
after air damper «SA» has reached the nominal load position (on completion of «t11») with the LME22..., fan motor «M» will be started.
Waiting time
During the waiting time, air pressure monitor «LP» and flame relay «FR»
are tested for correct contact positions.
t11
Programmed opening time for actuator «SA»
(Only with LME22...) The air damper opens until the nominal load position
is reached. Only then will fan motor «M» be switched on.
Specified time for air pressure signal
On completion of this period of time, the set air pressure must have built
up, or else lockout will occur.
t1
Prepurge time
Purging the combustion chamber and the secondary heating surfaces:
required with low-fire air volumes when using the LME21... and with nominal load air volumes when using the LME22.... The diagrams show the socalled prepurge time «t1» during which air pressure monitor «LP» must
indicate that the required air pressure is available. The effective prepurge
time «t1» comprises interval end «tw» through «t3».
t12 Programmed closing time for actuator «SA»
(Only with LME22...)During «t12», the air damper travels to the low-fire
position.
t3 Preignition time
During «t3» and up to the end of «TSA», flame relay «FR» is forced to
close. On completion of «t3», the release of fuel is triggered at terminal 4.
TSA Ignition safety time
On completion of «TSA», a flame signal must be present at terminal 1.
That flame signal must be continuously available until shutdown occurs,
or else flame relay «FR» will be deenergized, resulting in lockout.
t4 Interval BV1 and BV2-LR
...
Off
Time between the end of TSA and the signal to the second fuel valve BV2
or to the load controller LR
B - B' Interval for flame establishment
During startup, status indication takes place according to the table:
Status
Waiting time tw, other
waiting states
Color code
.....................................
Color
Off

zzzzzz
Flashing yellow
Operation, flame ok
†......................................
Green
Operation, flame not
ok
†††††
Flashing green
Extraneous light on
burner startup
†S†S†S†S†S
Green - red
Undervoltage
zSzSzSzSzS
Yellow - red
Ignition phase, ignition
controlled
Fault, alarm
S.....................................
Red
Error code output
(refer to “Error code
table”)
S S S S
Flashing red
C
Burner operation position
C - D Burner operation (heat production)
D
Controlled by "R" shutdown
The burner stops and the control device is ready for a new startup.
LME11 control sequence
SB / R
W / GP
A
LME21 control sequence
C
B´
B
10
M
3
Z
7
BV1
4
LP
6
t1
t3
12
M
3
Z
7
BV1
4
(LR) BV2
5
LP
6
FS
1
11
tw t10
8
tw t10
t1
t3
t3n
t4
t4
t3n
TSA
Control sequence
LME22 control sequence
A
B
B´
C
SB / R
W / GP
tw
t1
TSA
t3
t3n
t4
t10
t11
t12
D
12
AL
10
I
LK
M
3
Z
7
SA
9
BV1
4
(LR) BV2
5
LP
6
FS
1
EK2
8
t10
t1
t12
tw
t11
t3
t3n
TSA
t4
7101d02/0606
11
D
10
1
EK2
C
AL
7
AL
B´
SB / R
W / GP
12
FS
B
A
D
Waiting time
Purge time
Ignition safety time
Preignition time
Postignition time
Interval between BV1 and BV2/LR
Specified time for air pressure signal
Programmed opening time for actuator SA
Programmed closing time for actuator SA
7101d05/0206
11
LME11 connection diagram
Connection diagram
EK
PC control
NT
RESET
K1
FSV
K2/1
10
2
12
K2/2
K3
7
3
4
5
11
6
9
1
8
R/W
ION
T
LP
pa
GP
AL
Z
M
BV1
EK
STB
H
L Si
N
7101 24 /0606
LME21 connection diagram
NT
EK
PC control
RESET
K1
FSV
K2/1
12
K2/2
10
2
3
K4
K3
7
4
5
11
6
9
1
8
R/W
ION
T
pa
LP
GP
AL
Z
M
BV2
BV1
EK
STB
H
L Si
N
LME22 connection diagram
EK
PC control
NT
RESET
K1
FSV
K2/1
12
2
K2/2
10
3
K4
K3
7
4
5
11
6
9
8
1
R/W
ION
T
LP
pa
GP
AL
M
Z
BV1
BV2
Nur LME23...
12 2
1
sw
br bl
SA
EK
STB
H
L Si
N
QRC
AL
BV
EK2
FS
GP
LP
LR
M
R
SB
W
Z
Error message (alarm)
Fuel valve
Remote lockout reset button
Flame signal
Gas pressure switch
Air pressure switch
Load controller
Fan motor
Control thermostat/pressurestat
Safety limit thermostat
Limit thermostat /pressure switch
Ignition transformer
CONTROL PROGRAM IN THE EVENT OF FAULT
CONTROL BOX LOCKED
z If a fault occurs, all outputs will immediately be deactivated (in less
than 1s).
z After an interruption of power, a restart will be made with the full program sequence.
z If the operating voltage drops below the undervoltage thresold, a
safety shutdown is performed.
z If the operating voltage exceeds the undervoltage thresold, a restart
will be performed.
z In case of extraneous light during “t1”, a lockout occurs.
z In case of extraneous light during “tw”, there is a prevention of startup
and a lockout after 30 seconds.
z In case of no flame at the end of TSA, there will be max. 3 repetitions
of the startup cycle, followed by a lockout at the end of TSA, for mod.
LME11..; directly a lockout at the end of TSA for LME21-22 models.
z For LME11 model: if a loss of flame occurs during operation, in case of
an establishment of flame at the end of TSA, there will be max. 3 repetitions, otherwise a lockout will occur.
z For LME21-22 models: if a loss of flame occurs during operation, there
will be a lockout.
z If the contact of air pressure monitor LP is in working position, a prevention of startup and lockout after 65 seconds will occur.
z IIf the contact of air pressure monitor LP is in normal position, a
lockout occurs at the end of t10.
z If no air pressure signal is present after completion of t1, a lockout will
occur.
2 blinks **
In the event of lockout, the LME.. remains locked and the red signal lamp
(LED) will light up.The burner control can immediately be reset. This state
is also mantained in the case fo mains failure.
DIAGNOSITICS OF THE CASUE OF FAULT
z Press the lockout reset button for more than 3 seconds to activate the
visual diagnostics.
z Count the number of blinks of the red signsl lamp and check the fault
condition on the “Error code table” (the device repeats the blinks for
regular intervals).
During diagnostics, the control outputs are deactivated:
- the burner remains shut down;
- external fault indication is deactivated;
- fault status is showed by the red LED, inside the LME’s lockout reset
button according to the “Error code table”:
ERROR CODE TABLE
No establishment of flame at the end of TSA
- Faulty or soiled fuel valves
- Faulty or soiled flame detector
- Inadequate adjustement of burner, no fuel
- Faulty ignition equipment
The air pressure switch does not switch or remains in idle position:
3 blinks ***
4 blinks ****
5 blinks *****
6 blinks *****
7 blinks *******
- LP is faulty
- Loss of air pressure signal after t10
- LPis welded in normal position.
- Extraneous light when burner starts up.
- LP is working position.
Free.
Loss of flame during operation
- Faulty or soiled fuel valves
- Faulty or soiled flame detector
8 ÷ 9 blinks
10 blinks **********
- Inadequate adjustement of burner
Free
Faulty output contacts
14 blinks ************** (only for LME4x)
Attention: “lockout” remote signal (terminal no. 10) not enabled
- Wiring error
- Anomalous voltage on ouput terminals
- Other faults
- CPI contact (gas valve microswitch) not closed.
RESETTING THE BURNER CONTROL
TECHNICAL CHARACTERISTICS
When lockout occurs, the burner control can immediately be reset, by
pressing the lockout reset button for about 1..3 seconds. The LME.. can
only be reset when all contacts in the line are closed and when there is no
undervoltage.
Mains voltage
LIMITATION OF REPETITIONS (only for LME11.. model)
If no flame is established at the end of TSA, or if the flame is lost during
operation, a maximum of 3 repetitions per controller startup can be performed via “R”, otherwise lockout will be initiated. Counting of repetitions is
restarted each time a controlled startup via “R” takes place.
Condensation, formation of ice and ingress of water are not
permitted!
Frequency
Power consumption
External primary fuse
input current at terminal 12
Detection cable length
Detection cable length
Reset cable length
Term. 8 & 10 cable length
Thermostat cable length
and other terminals
Safety class
Index of protection
Operating conditions
Storage conditions
Weight
120V AC +10% / -15%
230V AC +10% / -15%
50 ... 60 Hz +/- 6%
12VA
max. 10 A (slow)
max. 5 A
max. 3m (for electrode)
max. 20 m (laid separately, for QRA probe)
max. 20 m (posato separatamente)
max. 20 m
max. 3 m
I
IP40 (to be ensured during mounting)
-20... +60 °C, < 95% UR
-20... +60 °C, < 95% UR
approx. 160 g
C.I.B. UNIGAS S.p.A.
Via L.Galvani, 9 - 35011 Campodarsego (PD) - ITALY
Tel. +39 049 9200944 - Fax +39 049 9200945/9201269
web site: www.cibunigas.it - e-mail: [email protected]
Note: Specifications and and data subject to change. Errors and omissions excepted.
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