1000-TH-I - Alto-Shaam
Cooking & Holding Oven
Manual Control
Model:
1000-TH-I
• INSTALLATION
• OPERATION
• MAINTENANCE
W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA
PHONE: 262.251.3800 • 800.558.8744 USA / CANADA
FAX: 262.251.7067 • 800.329.8744 U . S . A .
www.alto-shaam.com
printed in u.s.a.
ONLY
MN-29454 • 04/11
Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Procedures and Precautions . . . . . . . . . . . . . . . . . . 2
Sanitation
Sanitation/Food Safety . . . . . . . . . . . . . . . . . . . . . . . . 13
Internal Food Product Temperatures. . . . . . . . . . . . . . 13
Installation
Installation Requirements . . . . . . . . . . . . . . .
Clearance Requirements. . . . . . . . . . . . . . . .
Dimension Drawings, weights & capacities . .
Options and Accessories. . . . . . . . . . . . . . . .
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restraint Requirements - Mobile Equipment .
Drip Tray Installation. . . . . . . . . . . . . . . . . . .
Electrical Specifications. . . . . . . . . . . . . . . .
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Operating Instructions
User Safety Information. . . . . . .
Before Initial Use. . . . . . . . . . . .
Manual Control Operation. . . . .
Cooking Oven Characteristics. .
General Holding Guidelines. . . .
Service
Thermostat/Indicator Light Sequence .
Thermostat Calibration . . . . . . . . . . . .
Trouble Shooting . . . . . . . . . . . . . . . .
Exterior Service View . . . . . . . . . . . . .
Exterior Service Parts List. . . . . . . . . .
Cable Heating Kit . . . . . . . . . . . . . . . .
Bonnet Assembly View . . . . . . . . . . . .
Middle Bonnet View. . . . . . . . . . . . . . .
Bonnet Assembly Parts List. . . . . . . . .
Middle Bonnet Parts List. . . . . . . . . . .
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. 8
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. 9
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10
Care and Cleaning
Cleaning and Preventative Maintenance .
Protecting Stainless Steel Surfaces. . . . .
Cleaning Agents . . . . . . . . . . . . . . . . . . .
Cleaning Materials . . . . . . . . . . . . . . . . .
Equipment Care . . . . . . . . . . . . . . . . . . .
Clean Daily. . . . . . . . . . . . . . . . . . . . . . .
Clean the Door Vents . . . . . . . . . . . . . . .
Check Overall Condition of Oven. . . . . . .
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14
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17
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18
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19
Wire Diagrams
208-240V, 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Warranty
Transportation Damage and Claims . . . . . . . Back Cover
Limited Warranty. . . . . . . . . . . . . . . . . . . . . . Back Cover
DELIVERY
UNPACKING
This Alto-Shaam appliance has been
thoroughly tested and inspected to ensure only
the highest quality unit is provided. Upon
receipt, check for any possible shipping damage
and report it at once to the delivering carrier.
See Transportation Damage and Claims section
located in this manual.
This appliance, complete with unattached
items and accessories, may have been delivered
in one or more packages. Check to ensure that all
standard items and options have been received
with each model as ordered.
Save all the information and instructions
packed with the appliance. Complete and return
the warranty card to the factory as soon as
possible to ensure prompt service in the event of a
warranty parts and labor claim.
This manual must be read and understood
by all people using or installing the equipment
model. Contact the Alto-Shaam Tech Team Service
Department if you have any questions concerning
installation, operation, or maintenance.
1. Carefully remove the
appliance from the
carton or crate.
NOTE:
All claims for warranty must include the
full model number and serial number of
the unit.
1000-TH-I •
В®
В®
NOTE: Do not discard the
carton and other
packaging material
until you have
inspected the unit
for hidden damage
and tested it for
proper operation.
2. Read all instructions in this manual carefully
before initiating the installation of this appliance.
DO NOT DISCARD THIS MANUAL.
This manual is considered to be part of the
appliance and is to be provided to the owner
or manager of the business or to the person
responsible for training operators. Additional
manuals are available from the Alto-Shaam
Tech Team Service Department.
3. Remove all protective plastic film, packaging
materials, and accessories from the appliance
before connecting electrical power. Store any
accessories in a convenient place for future use.
installation / operation / service manual
-
pg .
1
SAFETY PROCEDURES
AND PRECAUTIONS
Knowledge of proper procedures is essential to the
safe operation of electrically and/or gas energized
equipment. In accordance with generally accepted
product safety labeling guidelines for potential
hazards, the following signal words and symbols
may be used throughout this manual.
1. This appliance is intended to cook, hold
or process foods for the purpose of human
consumption. No other use for this appliance is
authorized or recommended.
2. This appliance is intended for use in commercial
establishments where all operators are
familiar with the purpose, limitations, and
DANGER
associated hazards of this appliance. Operating
Used to indicate the presence of
a hazard that WILL cause severe
personal injury, death, or substantial
property damage if the warning
included with this symbol is ignored.
WARNING
Used to indicate the presence of
a hazard that CAN cause personal
injury, possible death, or major
property damage if the warning
included with this symbol is ignored.
instructions and warnings must be read and
understood by all operators and users.
3. Any troubleshooting guides, component views,
and parts lists included in this manual are for
general reference only and are intended for use
by qualified technical personnel.
4. This manual should be considered a permanent
part of this appliance. This manual and all
supplied instructions, diagrams, schematics,
parts lists, notices, and labels must remain with
the appliance if the item is sold or moved to
another location.
CAUTION
Used to indicate the presence of a
hazard that can or will cause minor or
moderate personal injury or property
damage if the warning included with
this symbol is ignored.
CAUTION
NOTE
For equipment delivered for use
in any location regulated by the
following directive:
DO NOT DISPOSE OF ELECTRICAL
OR ELECTRONIC EQUIPMENT WITH
OTHER MUNICIPAL WASTE.
Used to indicate the presence of a hazard that
can or will cause minor personal injury, property
damage, or a potential unsafe practice if the
warning included with this symbol is ignored.
N O T E : Used to notify personnel of
installation, operation, or
maintenance information that is
important but not hazard related.
1000-TH-I •
installation / operation / service manual
-
pg .
2
INSTALLATION
DANGER
CAUTION
IMPROPER INSTALLATION,
ALTERATION, ADJUSTMENT,
SERVICE, OR MAINTENANCE COULD
RESULT IN SEVERE INJURY, DEATH,
OR CAUSE PROPERTY DAMAGE.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
CAUTION
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN
IN OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
DANGER
DO NOT store or use gasoline or other
flammable vapors or liquids in the
vicinity of this or any other appliance.
TO PREVENT PERSONAL INJURY,
USE CAUTION WHEN MOVING OR
LEVELING THIS APPLIANCE.
SITE INSTALLATION
The Alto-Shaam cook
and hold oven must be
installed in a location
that will permit the
oven to function
for its intended
purpose and to allow
adequate clearance
for ventilation,
proper cleaning, and
maintenance access.
В®
1.The oven must be installed on a stable and
level surface.
2.DO NOT install this oven in any area where
it may be affected by any adverse conditions
such as steam, grease, dripping water, high
temperatures, etc.
3.DO NOT store or use any flammable liquids or
allow flammable vapors in the vicinity of this
oven or any other appliance.
Emissions testing conducted by Underwriters
Laboratories, Inc. В® was found to be in compliance
with the applicable requirements of NFPA96:
2004 Edition, Par. 4.1.1.2. U.L emissions
sampling of grease laden vapor resulted in a total
of 0.55 milligrams per cubic meter with no visible
smoke and is considered representative of all
oven models in the line. Based on these results,
hood installation and/or outside venting should
not be a requirement in most areas. Verify local
codes for locations where more restrictive codes
are applicable.
MINIMUM CLEARANCE REQUIREMENTS
back left side right side top combustible non - combustible
surfaces surfaces
3"
1"
1"
2"
4.This appliance must be kept free and clear of
any combustible materials.
5.This appliance must be kept free and clear
of any obstructions blocking access for
maintenance or service.
1000-TH-I •
installation / operation / service manual
-
pg .
3
(76mm)
(25mm)
(25mm)
(51mm)
3"
1"
1"
2"
(76mm)
(25mm)
(25mm)
(51mm)
INSTALLATION
SITE INSTALLATION
O PTIO NS & A CCES S O R IES
Bumper, Full Perimeter
5009767
Carving Holder,
Casters (2
Pass-Through
Option
72-3/4" (1847mm)
Shown with
optional
bumper
prime rib
steamship ( cafeteria ) round
51-5/8" (1311mm)
34-1/2" (876mm)
53-5/8" (1361mm)
25-1/16" (636mm)
rigid ,
2
swivel w / brake )
3-1/2" (89mm)
5" (127mm)
Door Lock with Key
with drain 1-7/8" (48mm) deep
without drain 1-7/8" (48mm) deep
Extra deep, 4" (48mm) deep
Legs, 6" (152mm), Stemmed ( set
x
26"
of
4)
PN-2115
pan insert
SH-29474
Security Panel w/Key Lock
23-5/8" (600mm)
22-5/8" (574mm)
Shelf, Stainless Steel, Flat Wire
reach - in
pass - through
72-15/16" (1852mm)
6-13/16" (173mm)
net 366 lb (166 kg)
ship 435 lb (197 kg)
PR O DUCT\PA N CA PA CITY
(per compartment)
120 lb (54 kg) maximum
60 quarts (76
volume maximum :
24-1/8"
(613mm)
20-1/2"
(521mm)
24" (608mm)
32-1/4" (819mm)
*73-7/8" (1876mm) - with optional 3-1/2" (89mm) casters
*75-1/2" (1034mm) - with optional 6" (152mm) legs
1000-TH-I •
SH-2325
SH-2346
SH-29474
WEIGHT
Electrical
Connection
75-3/4" (1924mm)
with 5" (127mm) casters*
5011592
rib rack
Pass-Through
Option
5005616
11906
15929
5011149
Rib Rack, Stainless Steel
34" (864mm)
17" (432mm)
5008017
5004862
LK-22567
Drip Pan
Pan Grid, Wire 18"
HL-2635
4459
installation / operation / service manual
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pg .
4
liters )
INSTALLATION
SITE INSTALLATION
A number of adjustments are associated with
initial installation and start-up. It is important
that these adjustments be conducted by a qualified
service technician. Installation and start-up
adjustments are the responsibility of the dealer
or user. These adjustments include but are not
limited to thermostat calibration, door adjustment,
leveling, electrical hook-up and installation of
optional casters or legs.
RESTRAINT REQUIREMENTS
—MOBILE EQUIPMENT
WARNING
RISK OF ELECTRIC SHOCK.
Appliance must be secured
to building structure.
LEVELING
Any appliance that is not furnished with a power
supply cord but that includes a set of casters
Level the oven
from side-to-side and
front-to-back with the use of a spirit level.
For ovens installed with casters, it is important
that the installation surface be level due to the
probability of frequent oven repositioning.
1.Maximum height of casters is 6" (152mm).
We recommend checking the level of the oven
periodically to make certain the floor has not
shifted nor the oven moved.
NOTE: F
ailure to properly level this oven can
cause improper function and will result
in the uneven baking with products
consisting of semi-liquid batter.
1000-TH-I •
must be installed with a tether. Adequate means
must be provided to limit the movement of this
appliance without depending on or transmitting
stress to the electrical conduit. The following
requirements apply:
2.Two of the casters must of be the locking type.
3. Such mobile appliances or appliances on mobile
stands must be installed with the use of a flexible
connector secured to the building structure.
A mounting connector for a restraining device
is located on the upper back of the appliance.
A flexible connector is not supplied by nor is it
available from the factory.
installation / operation / service manual
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pg .
5
INSTALLATION
SITE INSTALLATION
DRIP TRAY INSTALLATION INSTRUCTIONS
b
d
a
c
Item
Description
Double-Sided Tape
1
2
Drip Tray Holder
1
3
8-32 x 1/4” Phil Screw
3
4
Drip Tray
1
1. Poke holes through double-sided tape a which is attached to the back of drip tray holder b.
2. Remove backing on double-sided tape a.
3. Put screws c through holes and attach drip tray holder b to unit.
4. Optional - apply a line of food-grade silicone caulk along top edge of drip tray holder b to seal.
5. Place drip tray d in drip tray holder b.
DA
AR
NN
GIENRG
W
FAILURE
PROPERLY
INSTALL
ENSURETO
POWER
SOURCE
THE DRIP TRAY CAN OR WILL CAUSE
MATCHES VOLTAGE STAMPED
MAJOR EQUIPMENT DAMAGE AND
ON
WILLAPPLIANCE
RESULT IN ANAMEPLATE.
LEAKAGE HAZARD
THAT CAN CAUSE PERSONAL
INJURY.
1000-TH-I •
installation / operation / service manual
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pg .
Qty
1
6
INSTALLATION
ELECTRICAL CONNECTION
The appliance must be installed by a qualified
service technician. The oven must be properly
grounded in accordance with the National Electrical
Code and applicable local codes.
Plug the unit into a properly grounded receptacle
ONLY, positioning the unit so that the plug is easily
accessible in case of an emergency. Arcing will
occur when connecting or disconnecting the unit
unless all controls are in the “ off ” position.
Proper receptacle or outlet configuration or
permanent wiring for this unit must be installed by
a licensed electrician in accordance with applicable
local electrical codes.
With the voltage conversion switch in the 200-208V
(UPPER) position, the oven will function properly
with a source voltage of between 200 and 208.
All 125V rated units will function properly with a
source voltage of between 100 and 125, 60 Hz.
The 125V rated units are provided with a cord
and plug [NEMA #5-20P]. Have a licensed
electrician install the proper outlet configuration as
required for the unit in accordance with applicable,
local electrical codes. This will assure a safe and
trouble-free installation.
Ensure that the voltage conversion switch position
and the available power source match.
230V:
With the voltage conversion switch in the 220-240V
(LOWER) position, the unit will function properly
with a source voltage of between 220 and 240.
NOTE: ALL
208-240V units are shipped from the
factory with the voltage conversion switch
in the 220-240 position.
To prevent an electrical shock hazard between
the appliance and other appliances or metal parts
in close vicinity, an equalization-bonding stud is
provided. An equalization bonding lead must be
connected to this stud and the other appliances /
metal parts to provide sufficient protection
against potential difference. The terminal is
marked with the following symbol.
NOTE: 2 30V appliances must be connected to
an electrical circuit that is protected by
an external GFCI outlet.
DANGER
DANGER
ENSURE POWER SOURCE
MATCHES VOLTAGE STAMPED
ON APPLIANCE NAMEPLATE.
To avoid electrical shock, this
appliance MUST be adequately
grounded in accordance with local
electrical codes or, in the absence of
local codes, with the current edition
of the National Electrical Code ANSI/
NFPA No. 70. In Canada, all electrical
connections are to be made in
accordance with CSA C22.1, Canadian
Electrical Code Part 1 or local codes.
DANGER
ELECTRICAL CONNECTIONS MUST
BE MADE BY A QUALIFIED SERVICE
TECHNICIAN IN ACCORDANCE WITH
APPLICABLE ELECTRICAL CODES.
EL EC T RIC A L
cycle / hz amps kW
208-240 (agcy)1
at 208
1
at 240
1
voltage phase 60
60
60
28.8 6.0
28.9
6.0
22.2
5.3
230 (agcy)
50
21.3
1
4.9
cord and plug
no cord
or plug
no cord or plug
Wire diagrams are located inside the bonnet of the unit.
1000-TH-I •
installation / operation / service manual
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pg .
7
OPERATING INSTRUCTIONS
USER SAFETY INFORMATION
CAUTION
METAL PARTS OF THIS EQUIPMENT
BECOME EXTREMELY HOT WHEN
IN OPERATION. TO AVOID BURNS,
ALWAYS USE HAND PROTECTION
WHEN OPERATING THIS APPLIANCE.
The Alto-Shaam cook and hold oven is intended
for use in commercial establishments by qualified
operating personnel where all operators are
familiar with the purpose, limitations, and
associated hazards of this appliance. Operating
instructions and warnings must be read and
understood by all operators and users.
START-UP OPERATION
BEFORE INITIAL USE:
PREHEATING:
Interior oven surfaces must be heated to remove
surface oils and the accompanying odor produced
during the first use of the oven.
Always preheat the oven for a minimum of 45
minutes before cooking product. Follow the
operating instructions indicated on the next page
of this manual.
1. Wipe all wire shelves, side racks and the full
oven interior with a clean, damp cloth. Install
the oven side racks, oven shelves, and external
drip tray. Shelves are installed with the curved
edge toward the back of the oven. Insert the
drip pan on the interior bottom surface of
the oven.
2. Close the oven doors, press the power switch
to the on position, and set the thermostat to
300В°F (149В°C).
DANGER
AT NO TIME SHOULD THE INTERIOR
OR EXTERIOR BE STEAM CLEANED,
HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
TO CLEAN.
SEVERE DAMAGE OR
ELECTRICAL HAZARD
COULD RESULT.
3. Allow the oven to cycle for approximately
2 hours or until no odor is detected.
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED
COOKING OVEN CHARACTERISTICS:
The oven is equipped with a special, high-heat-density,
heating cable. Through the Halo Heat concept,
the heating cable is mounted against the walls of
the cooking cavity to provide an evenly applied,
thermostatically controlled, heat source. The design
and operational characteristics of the oven eliminate
the need for a moisture pan or a heat circulating fan.
Through even heat application, the quality of a food
product is maintained for many hours.
1000-TH-I •
DANGER
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
installation / operation / service manual
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pg .
8
OPERATING INSTRUCTIONS
1.
P ush power switch to ON (I) position.
Control will display 0В°F or 0В°C.
4. Set timer.
• Press Up or Down arrows when cook knob is
set to begin cooking.
2. Set the holding temperature.
• Rotate the hold knob to the desired holding
temperature. The set temperature will appear
in the Digital Display 140 .F and the
temperature display button will illuminate.
• The holding indicator light will illuminate
while in hold mode.
• Holding temperature range:
60В° to 205В°F (16 to 96В°C)
3. Set the cooking temperature.
• Rotate the cook knob to the desired
temperature. The set temperature will appear
in the Digital Display 250 .F and the
temperature display button will illuminate.
• Press Up or Down arrows to adjust the
time while cooking.
• Note: Hold timer button for 3 seconds
when in cook mode to cancel timer (display
---shows
).
5. PREHEAT oven for 30 minutes before
loading food. The heat indicator light will
illuminate and will remain lit as long as the oven
is calling for heat.
6. Load the oven with food and adjust cooking
timer as needed.
Notes:
• The cooking indicator light will illuminate
while in cook mode.
• When the oven temperature reaches the set
temperature, the heat indicator light will turn off.
• Cooking temperature range:
200В° to 325В°F (94 to 160В°C)
• Press and hold the Temperature Display Button
for 3 seconds at any time to display the Actual
oven temperature 190 .F .
• Note: Cooking mode not active unless timer
is running.
Heat
Indicator Light
Holding
Indicator Light
Digital
Display
Cooking
Indicator Light
I
o
On/Off
Power Switch
Up/Down
Arrow Keys
Time Key
Hold Knob
Cook Knob
Temperature
Display Button
1000-TH-I •
installation / operation / service manual
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pg .
9
OPERATING INSTRUCTIONS
General Holding Guideline
Chefs, cooks and other specialized food service
personnel employ varied methods of cooking.
Proper holding temperatures for a specific food
product must be based on the moisture content of
the product, product density, volume, and proper
serving temperatures. Safe holding temperatures
must also be correlated with palatability in
determining the length of holding time for a
specific product.
Halo Heat maintains the maximum amount
of product moisture content without the addition
of water, water vapor, or steam. Maintaining
maximum natural product moisture preserves the
natural flavor of the product and provides a more
genuine taste. In addition to product moisture
retention, the gentle properties of Halo Heat
maintain a consistent temperature throughout the
cabinet without the necessity of a heat distribution
fan, thereby preventing further moisture loss due to
evaporation or dehydration.
When product is removed from a high
temperature cooking environment for immediate
transfer into equipment with the lower temperature
required for hot food holding, condensation can
form on the outside of the product and on the
inside of plastic containers used in self-service
applications. Allowing the product to release the
initial steam and heat produced by high temperature
cooking can alleviate this condition. To preserve the
safety and quality of freshly cooked foods, however,
a maximum of 1 to 2 minutes must be the only time
period allowed for the initial heat to be released
from the product.
Most Halo Heat Holding Equipment is provided
with a thermostat control between 60В° and 200В°F
(16В° to 93В°C). If the unit is equipped with vents,
close the vents for moist holding and open the vents
for crisp holding.
1000-TH-I •
HOLDING TEMPERATURE RANGE
MEAT
FAHRENHEIT
CELSIUS
BEEF ROAST — Rare
130В°F
54В°C
BEEF ROAST — Med/Well Done
155В°F
68В°C
BEEF BRISKET
160° — 175°F
71° — 79°C
CORN BEEF
160° — 175°F
71° — 79°C
PASTRAMI
160° — 175°F
71° — 79°C
PRIME RIB — Rare
STEAKS — Broiled/Fried
130В°F
54В°C
140° — 160°F
60° — 71°C
160В°F
71В°C
VEAL
RIBS — Beef or Pork
160° — 175°F
71° — 79°C
HAM
160° — 175°F
71° — 79°C
PORK
160° — 175°F
71° — 79°C
LAMB
160° — 175°F
71° — 79°C
CHICKEN — Fried/Baked
160° — 175°F
71° — 79°C
DUCK
160° — 175°F
71° — 79°C
TURKEY
160° — 175°F
71° — 79°C
GENERAL
160° — 175°F
71° — 79°C
POULTRY
FISH/SEAFOOD
FISH — Baked/Fried
160° — 175°F
71° — 79°C
LOBSTER
160° — 175°F
71° — 79°C
SHRIMP — Fried
160° — 175°F
71° — 79°C
120° — 140°F
49° — 60°C
160° — 175°F
71° — 79°C
80° — 100°F
27° — 38°C
BAKED GOODS
BREADS/ROLLS
MISCELLANEOUS
CASSEROLES
DOUGH — Proofing
EGGS —Fried
150° — 160°F
66° — 71°C
FROZEN ENTREES
160° — 175°F
71° — 79°C
HORS D'OEUVRES
160° — 180°F
71° — 82°C
PASTA
160° — 180°F
71° — 82°C
PIZZA
160° — 180°F
71° — 82°C
POTATOES
PLATED MEALS
180В°F
82В°C
140° — 165°F
60°— 74°C
60° — 93°C
SAUCES
140° — 200°F
SOUP
140° — 200°F
60° — 93°C
VEGETABLES
160° — 175°F
71° — 79°C
THE HOLDING TEMPERATURES LISTED ARE SUGGESTED GUIDELINES ONLY .
ALL
FOOD HOLDING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES .
ALWAYS FOLLOW LOCAL HEALTH
( HYGIENE )
TEMPERATURE REQUIREMENTS .
installation / operation / service manual
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pg .
10
REGULATIONS FOR ALL INTERNAL
CARE AND CLEANING
CLEANING AND PREVENTIVE MAINTENANCE
PROTECTING STAINLESS STEEL SURFACES
It is important to guard against corrosion
in the care of stainless steel
surfaces. Harsh, corrosive,
CLEANING AGENTS
Use non-abrasive cleaning products designed for
use on stainless steel surfaces. Cleaning agents
must be chloride-free compounds and must not
or inappropriate chemicals
contain quaternary salts. Never use hydrochloric
can completely destroy the
protective surface layer
acid (muriatic acid) on stainless steel surfaces.
Always use the proper cleaning agent at the
of stainless steel. Abrasive
pads, steel wool, or metal implements will abrade
manufacturer's recommended strength.
Contact your local cleaning supplier for
surfaces causing damage to this protective coating
and will eventually result in areas of corrosion.
product recommendations.
Even water, particularly hard water that contains
high to moderate concentrations of chloride, will
cause oxidation and pitting that result in rust
and corrosion. In addition, many acidic foods
spilled and left to remain on metal surfaces are
contributing factors that will corrode surfaces.
Proper cleaning agents, materials, and
methods are vital to maintaining the appearance
and life of this appliance. Spilled foods should be
CLEANING MATERIALS
The cleaning function can usually be accomplished
with the proper cleaning agent and a soft, clean
cloth. When more aggressive methods must be
employed, use a non-abrasive scouring pad on
difficult areas and make certain to scrub with the
visible grain of surface metal to avoid surface
scratches. Never use wire brushes, metal scouring
pads, or scrapers to remove food residue.
removed and the area wiped as soon as possible
but at the very least, a minimum of once a day.
Always thoroughly rinse surfaces after using a
cleaning agent and wipe standing water as quickly
as possible after rinsing.
CAUTION
RS
NO
RA PE
SC
IR E
BRU
NO
S
ST
E EL P A
1000-TH-I •
DS
NO
S
HE
W
TO PROTECT STAINLESS STEEL
SURFACES, COMPLETELY AVOID
THE USE OF ABRASIVE CLEANING
COMPOUNDS, CHLORIDE BASED
CLEANERS, OR CLEANERS
CONTAINING QUATERNARY SALTS.
NEVER USE HYDROCHLORIC ACID
(MURIATIC ACID) ON STAINLESS
STEEL. NEVER USE WIRE
BRUSHES, METAL SCOURING
PADS OR SCRAPERS.
installation / operation / service manual
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pg .
11
CARE AND CLEANING
EQUIPMENT CARE
Under normal circumstances, this
oven should provide you with long
and trouble free service. There is no
preventative maintenance required,
however, the following Equipment
Care Guide will maximize the potential life and
trouble free operation of this oven.
The cleanliness and appearance of this equipment
will contribute considerably to operating efficiency
and savory, appetizing food. Good equipment that
is kept clean works better and lasts longer.
Disconnect unit from power
source, and let cool.
2.
Remove all detachable items
such as wire shelves, side racks,
and drip pans. Clean these
items separately.
3.
4.
Wipe door gaskets and control panel dry with a
clean, soft cloth.
10.Interior can be wiped with a sanitizing solution
after cleaning and rinsing. This solution must
be approved for use on stainless steel food
contact surfaces.
12. Clean any glass with a window cleaner.
Wipe the interior metal surfaces
of the oven with a paper towel to remove loose
food debris.
Clean the interior metal surfaces of the cabinet
with a damp clean cloth or sponge and any good
commercial detergent.
NOTE: Avoid
the use of abrasive cleaning compounds,
chloride based cleaners, or cleaners containing
quaternary salts. Never use hydrochloric acid
(muriatic acid) on stainless steel.
5.Spray heavily soiled areas with a water soluble
degreaser and let stand for 10 minutes, then
remove soil with a plastic scouring pad.
6.Wipe control panel, door vents, door handles, and
door gaskets thoroughly since these areas harbor
food debris.
7.
9.
11.To help maintain the protective film coating on
polished stainless steel, clean the exterior of the
cabinet with a cleaner recommended for stainless
steel surfaces. Spray the cleaning agent on a clean
cloth and wipe with the grain of the stainless steel.
CLEAN DAILY
1.
8.Remove excess water with sponge and wipe dry
with a clean cloth or air dry. Leave doors open
until interior is completely dry. Replace side racks
and shelves.
Rinse surfaces by wiping with sponge and clean
warm water.
DANGER
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
Always follow appropriate state or local health
(hygiene) regulations regarding all applicable cleaning
and sanitation requirements for equipment.
CLEAN THE DOOR VENTS
Door vents need to be inspected and cleaned
as required.
CHECK OVERALL CONDITION OF
OVEN ONCE A MONTH
Check the oven once a month for physical damage and
loose screws. Correct any problems before they begin
to interfere with the operation of the oven.
DANGER
AT NO TIME SHOULD THE INTERIOR
OR EXTERIOR BE STEAM CLEANED,
HOSED DOWN, OR FLOODED WITH
WATER OR LIQUID SOLUTION OF
ANY KIND. DO NOT USE WATER JET
TO CLEAN.
SEVERE DAMAGE OR
ELECTRICAL HAZARD
COULD RESULT.
WARRANTY BECOMES VOID IF
APPLIANCE IS FLOODED
DO NOT USE OVEN IF CONTROLS ARE NOT
PROPERLY FUNCTIONING
Refer to the Trouble Shooting Guide located in this
manual or call an authorized service technician.
1000-TH-I •
installation / operation / service manual
-
pg .
12
SANITATION
Food flavor and aroma are usually so closely
related that it is difficult, if not impossible,
to separate them. There is also an important,
inseparable relationship between cleanliness
and food flavor. Cleanliness, top operating
efficiency, and appearance of equipment contribute
considerably to savory, appetizing foods.
Good equipment that is kept clean, works
better and lasts longer.
Most food imparts its own particular aroma
and many foods also absorb existing odors.
Unfortunately, during this absorption there is
no distinction between GOOD and BAD odors.
The majority of objectionable flavors and odors
troubling food service operations are caused by
bacteria growth. Sourness, rancidity, mustiness,
stale or other OFF flavors are usually the result of
germ activity.
The easiest way to insure full, natural food flavor
is through comprehensive cleanliness. This means
good control of both visible soil (dirt) and invisible
soil (germs). A thorough approach to sanitation
will provide essential cleanliness. It will assure
an attractive appearance of equipment, along with
maximum efficiency and utility. More importantly,
a good sanitation program provides one of the key
elements in the prevention of food-borne illnesses.
A controlled holding environment for prepared
foods is just one of the important factors involved
in the prevention of food-borne illnesses.
Temperature monitoring and control during
receiving, storage, preparation, and the service of
foods are of equal importance.
The most accurate method of measuring safe
temperatures of both hot and cold foods is
by internal product temperature. A quality
thermometer is an effective tool for this purpose,
and should be routinely used on all products that
require holding at a specific temperature.
A comprehensive sanitation program should
focus on the training of staff in basic sanitation
procedures. This includes personal hygiene,
proper handling of raw foods, cooking to a safe
internal product temperature, and the routine
monitoring of internal temperatures from receiving
through service.
Most food-borne illnesses can be prevented
through proper temperature control and a
comprehensive program of sanitation. Both these
factors are important to build quality service as
the foundation of customer satisfaction. Safe food
handling practices to prevent food-borne illness is
of critical importance to the health and safety of
your customers.
HACCP, an acronym for Hazard Analysis (at)
Critical Control Points, is a quality control program
of operating procedures to assure food integrity,
quality, and safety. Taking steps necessary to
augment food safety practices is both cost effective
and relatively simple. While HACCP guidelines
go far beyond the scope of this manual, additional
information is available by contacting:
CENTER FOR FOOD SAFETY AND APPLIED
NUTRITION FOOD AND DRUG ADMINISTRATION
1-888-SAFEFOOD
INTERNAL FOOD PRODUCT TEMPERATURES
H OT FOOD S
DANGER ZONE
40В° TO 140В°F
(4В° TO 60В°C)
CRITICAL ZONE
70В° TO 120В°F
(21В° TO 49В°C)
SAFE ZONE
140В° TO 165В°F
(60В° TO 74В°C)
COLD FOOD S
DANGER ZONE
ABOVE 40В°F
(ABOVE 4В°C)
SAFE ZONE
36В° TO 40В°F
(2В° TO 4В°C)
FROZ E N FOOD S
DANGER ZONE
ABOVE 32В°F
(ABOVE 0В°C)
CRITICAL ZONE
0В° TO 32В°F
(-18В° TO 0В°C)
SAFE ZONE
0В°F or below
(-18В°C or below)
1000-TH-I •
installation / operation / service manual
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pg .
13
SERVICE
TROUBLE SHOOTING CHECKLIST
Error
Code Description
Possible Cause
E-10
Cavity air sensor shorted
Cavity air sensor reading < 5В°F. Verify sensor integrity.
See sensor test instructions below.
E-11
Cavity air sensor open
Cavity air sensor reading > 517В°F. Verify sensor integrity.
See sensor test instructions below.
E-20
Product probe is shorted
Product probe reading < 5В°F. Verify sensor integrity.
Oven will cook in time only See sensor test instructions below.
E-21
Product probe is open
Product Probe reading > 517В°F. Verify sensor integrity.
Oven will cook in time only See sensor test instructions below.
E-30
Under temperature
Unit has not reached set-point for more than 90 minutes.
E-31
Over temperature
Unit has been higher than 25В°F above the maximum cavity set-point for
more than 2 minutes. Note: Holding Cabinets with this error code are
more than 145В°F higher than the maximum set-point.
E-50
E-51
E-60
E-61
Temp. measurement error
Temp. measurement error
Real time clock error
Real time clock error
Contact factory.
Contact factory.
Data set to factory default. Ensure that date and time are correct if applicable.
Contact factory.
E-78
Voltage low
Voltage below 90 VAC on a 125 VAC unit, or below 190 VAC on a
208-240 VAC unit. Correct voltage.
E-79
Voltage high
Voltage over 130 VAC on a 125 VAC unit, or over 250 VAC on a
208-240 VAC unit. Correct voltage.
E-80
EEPROM Error
Ensure that all temperatures and times are properly set.
Contact factory if problem persists.
E-81
E-82
E-83
E-85
EEPROM
EEPROM
EEPROM
EEPROM
Contact factory.
Contact factory.
Contact factory.
All timers, if previously on, are now off. Possible bad EEPROM.
E-86
EEPROM Error
Stored HACCP memory corrupted. HACCP Address reset to 1. Possible bad
EEPROM. Contact factory if problem persists.
E-87
EEPROM Error
Stored offsets corrupted. Offsets reset to 0. Control may need a recalibration.
Possible bad EEPROM. Contact factory if problem persists.
E-88
EEPROM Error
All timer set-points are reset to 1 minute. Timers, if previously on, are now
off. Possible bad EEPROM.
E-90
Button stuck
A button has been held down for >60 seconds. Adjust control. Error will
reset when the problem has been resolved.
E-dS
Datakey error
Datakey digital signature incompatible. Cycle power, and install compatible
Datakey if error persists.
E-dT
E-dU
Datakey error
Datakey unplugged
Datakey incompatible with control. Install compatible Datakey.
Install Datakey and cycle power to control to clear error.
Error
Error
Error
Error
Note: If in doubt, always cycle the power to the control and contact factory if the problem persists.
To test probe and air sensor:
Tes t probe and air sensor by placing sensor in ice water bath and using an ohmmeter set on the ohm scale. The
reading should be 100 ohms resistance. If it is more than 2 ohms higher or lower, sensor needs to be replaced .
1000-TH-I •
installation / operation / service manual
-
pg .
14
SERVICE
1000-TH-I SERVICE VIEW - EXTERIOR
7
11
21
15
35
30
10
25
37
36
14
27
20
34
8
1
6
22
9
29
13
35
3
23
18
12
5
35
19
33
P art numbe rs a nd dra wings ar e s ubjec t t o c hange w i t h o u t n o t i c e .
1000-TH-I •
installation / operation / service manual
-
pg .
15
SERVICE
1000-TH-I PARTS LIST - EXTERIOR
ITE M
DESCR I PT I O N
PAR T N O .
QTY
ITEM
13947
2
20
DESCRIPTION
P A RT NO.
QTY
FAN, BOX
FA-34524
2
1
SHIM, HINGE
2*
NON-PRODUCT PROBE SEAL
1006871
2
21
GASKET
GS-23622
8
3
CASTER SPACER
1007145
12
22
HANDLE, OFFSET MAG. LATCH
HD-27080
2
4*
BRACKET, SENSOR MOUNTING
1008272
2
23
HINGE
HG-22338
2
5
BOTTOM PANEL
1009941
1
24*
NUT, M4-0.7 HEX 18-8
NU-22286
2
6
PANEL, SIDE
1009980
2
25
PLUG, 3/8" HOLE
PG-25574
1
7
BONNET, TOP COVER
1011668
1
26*
PROBE
PR-34494
2
8
AIR SHIELD
1011925
1
27
SCREW, 10-32 X 3/4 PAN HD
SC-2071
4
9
DRIP PAN WELD ASSY
5005616
2
28*
SCREW,10-32 X 3/4,NF PHIL
SC-2072
12
10
CABLE INSULATION
5009203
1
29
SCREW,10-32X1-1/2,NF,PHIL
SC-2073
20
11
BACK PANEL
5009274
1
30
SCREW,M4-0.7X6MM PHIL
SC-22271
2
12
DRIP TRAY KIT
5009716
1
31*
SCREW, 6-32 X 1/2, NC PHIL, FLAT
SC-2239
4
13
SLAB DOOR ASSY.
15415
2
32*
8-32 X 2 SLOT PAN HEAD 18-8 S.S.
SC-23154
2
14
MID BONNET ASSEMBLY
5012096
1
33
SCREW,1/4-20 X 1/2,NC SLOT RND
SC-2332
4
15
BONNET ASSY, SPOT
5012179
1
34
8-32 X 1/2" PHIL SCREW
SC-2425
16
16*
SENSOR BLOCK
BK-27878
2
35
8-32 X 1/4" PHIL SCREW 24
SC-2459
24
17*
BUSHING, SNAP
BU-3378
4
36
SHELF, NICKEL CHROME
SH-2325
6
18
CASTER, 5" RIGID
CS-24874
2
37
SIDE RACK, CHROME
SR-2266
4
19
CASTER, 5" SWIVEL W/ BRAKE
CS-24875
2
*not
shown
CABLE HEATING SERVICE KIT #4881
(one kit per compartment)
K IT INCLUDES:
PAR T NO .
QTY.
Cable Heating Element
CB-3045
210 feet (6401cm)
Ring Connector
CR-3226
12
Insulation Corner
IN-3488
1 foot (30,5cm)
Shoulder Bushing
BU-3105
12
Cup Bushing
BU-3106
12
Stud
ST-2439
12
Hex Nut
NU-2215
24
Insulating Sleeve
SL-3063
12
Electrical Tape
TA-3540
1 roll
1000-TH-I •
DANGER
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
installation / operation / service manual
-
pg .
16
SERVICE
1000-TH-I SERVICE VIEW - ELECTRICAL
4
1
30
A
28
26
17
25
12
21
20
3
18
18
32
24
22
33
14
11
10
2
7
8
29
15
21
16
27
13
1
2
3
4
7
12
10
8
6
B
P art nu mbe rs a nd dra wings ar e s ubjec t t o c hange w i t h o u t n o t i c e .
1000-TH-I •
installation / operation / service manual
-
pg .
17
23
SERVICE
1000-TH-I PARTS LIST - ELECTRICAL
A
BONNET ASSEMBLY
ITE M
DESC R I PT I O N
PAR T N O .
QTY
ITEM
DESCRIPTION
P A RT NO.
QTY
1
SWITCH COVER
11133
1
18
M4-0.7 HEX NUT 18-8
NU-22286
4
2
ACCESS COVER
1009990
1
19*
CONTROL PANEL OVERLAY
PE-28685
1
3
FAN TUNNEL COVER
1011565
1
20
PLUG, 3/8 HOLE
PG-25574
1
4
BONNET SPOT ASSEMBLY
5008982
1
21
PLUG, 13/16 HOLE
PG-3589
2
5*
T-BLOCK
BK-3019
1
22
10-32 X 1/4 PAN HD GROUND SCREW
SC-2190
1
6*
BRACKET, TETHER
BT-26884
1
23
SCREWS, M4-0.7X6MM PHIL
SC-22271
2
7
1/2" HOLE BUSHING
BU-3006
2
24
8-32 X 2 SLOT PAN HEAD 18-8 S.S.
SC-23154
2
8
7/8" SNAP BUSHING
BU-3007
1
25
6-32 X 1-1/4" ROUND HD
SC-2365
2
9*
1 1/8" SNAP BUSHING
BU-3378
8
26
SCREW, 10-32X1/2, NF PHIL, FLAT
SC-23670
4
10
CABLE, WIRE HARNESS
CB-34945
1
27
8-32 X 1/2" PHIL SCR EW
SC-2425
2
11
CONTROL
CC-34488
1
28
8-32 X 1/4" PHIL SCREW
SC-2459
7
12
CONNECTOR
CR-34559
2
29
SWITCH, RKR, 20AMP, 250V, GREEN
SW-34769
1
13
CONNECTOR-5 CONDUCTOR
CR-34646
2
30
20A, TOGGLE SWITCH
SW-3528
1
14
FAN, 3" BOX, 230V
FA-34524
1
31*
THERMOSTAT, COOK
TT-34910
1
15
1/2" SELF ADHESIVE GASKET
GS-2019
1
32
WASHER, SPLIT LOCK
WS-22300
2
16
KNOB, THERMOSTAT
KN-26568
2
33
STAR LOCK WASHER
WS-2467
1
17
NUT, 10-32, NF HEX MS, #18-8 S/S
NU-2215
4
P A RT NO.
QTY
MID-BONNET ASSEMBLY
ITE M
MIDBONNET STUD ASSEMBLY
2
3
PAR T N O . Q T Y
5012095
1
CABLE, WIRE HARNESS
CB-34945
CONTROL
CC-34488
4
CONNECTOR
5*
6
*not
shown
B
DES CR I PT I O N
1
*not
ITEM
DESCRIPTION
7
M4-0.7 HEX NUT 18-8
NU-22286
2
1
8
PANEL OVERLAY
PE-29440
1
1
9*
8-32 X 1/2 PHIL SCREW
SC-2425
2
CR-34559
2
10
SWITCH ROCKER
SW-34769
1
CONNECTOR-5 CONDUCTOR
CR-34646
2
11
THERMOSTAT
TT-34910
1
KNOB, THERMOSTAT CONTROL
KN-26568
2
12
WASHER
WS-22300
2
shown
DANGER
DISCONNECT UNIT FROM
POWER SOURCE BEFORE
CLEANING OR SERVICING.
1000-TH-I •
installation / operation / service manual
-
pg .
18
1000-TH-I •
installation / operation / service manual
-
pg .
19
TRANSPORTATION DAMAGE and CLAIMS
1.
2.
3.
4.
5.
6.
7.
8.
All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments
become the property of the consignee.
Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases,
the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be
established on the part of the shipper.
Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area.
Do not wait until after the material is moved to a storage area.
Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received.
Note all damage to packages directly on the carrier’s delivery receipt.
Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt.
If the driver refuses to allow inspection, write the following on the delivery receipt:
Driver refuses to allow inspection of containers for visible damage.
Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the
time, date, and the person called.
Save any packages and packing material for further inspection by the carrier.
Promptly file a written claim with the carrier and attach copies of all supporting paperwork.
We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued.
We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment
for such claims.
LIMITED WARRANTY
Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at
Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.
The parts warranty period is as follows:
For the refrigeration compressor on Alto-Shaam Quickchillersв„ў, five (5) years from the date of installation.
For the heating element on Halo HeatВ® cook/hold ovens, as long as the original purchaser owns the oven.
For all other parts, one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first.
The labor warranty period is one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first.
Alto-Shaam will bear normal labor charges performed during standard business hours, excluding overtime, holiday rates or any
additional fees.
To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable.
THIS WARRANTY DOES NOT APPLY TO:
1. Calibration.
2. Replacement of light bulbs, door gaskets, and/or the replacement of glass due to damage of any kind.
3. Equipment damage caused by accident, shipping, improper installation or alteration.
4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment
subjected to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water
quality, or equipment with missing or altered serial numbers.
5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water
quality. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator.
6. Damage caused by use of any cleaning agent other than Alto-Shaam's CombithermВ® Cleaner, including but not limited to damage due to
chlorine or other harmful chemicals. Use of Alto-Shaam's CombithermВ® Cleaner on CombithermВ® ovens is highly recommended.
7. Any losses or damage resulting from malfunction, including loss of product or consequential or incidental damages of any kind.
8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts
including legs, or addition of any parts.
This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and
fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any
indirect, special, incidental, or consequential damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty
or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment.
E f f ect i v e 09/10
RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE.
ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE.
Model: ______________________________________________ Date Installed: ______________________________________________________
Voltage: ______________________________________________ Purchased From: ___________________________________________
Serial Number: _____________________________________________________________________________________________________________
W164 N9221 Water Street
PHONE:
в—Џ
P.O. Box 450
в—Џ
Menomonee Falls, Wisconsin 53052-0450
в—Џ
U.S.A.
262.251.3800 • 800.558-8744 USA/CANADA
FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY
www.alto-shaam.com
PRINTED IN U.S.A.
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