Hybrid System Catalog
Hybrid
System
Inverter-controlled
Hydraulic Power Units
and Fluid Chillers
Industrial Solution by DAIKIN
Super Unit
Ecorich
Oil Cooling Unit
Ecorich R
Oil Hydraulic Division
Oil Hydraulic Equipment
DAIKIN introduced built-in magnet-type synchronous motors (IPM motor) into
residential air conditioners first in the industry, and also into air conditioners for
business use. We have been leading the industry as a top runner in
energy-saving air conditioners. New hybrid systems equipped with variable speed
motors based on this energy-saving motor technology and production capability can
attain higher efficient factory
H Y B R I D
S Y S T E M
Hydraulic unit
ECORICH, ECORICH-R, Super Unit
Features of HYBRID SYSTEM
"Hybrid System", equipped with multi-functional software,
is a fusion of the conventional hydraulic technology and the
electrical technology (inverter control) for higher energy-saving
efficiency.
1
Fusion of DAIKIN original high-efficiency IPM motor drive
system and the hydraulic technology attains higher
energy-saving effect and higher response than the
conventional hydraulic system.
Advanced functions of the hybrid system as a fusion
of hydraulic technology and electrical technology.
2
3
Compact design equipped with high-efficiency
IPM motor drive system.
4
1
Hybrid System
Low noise attained by motor torque control
under pressure-retained condition.
Oil Cooling Unit
H y b r i d System
Inverter-controlled
Invert
t eer-controlled energy-saving systems
Social responsibility for the industry.
Various activities are being proceeded all over the world for preservation of global
environment. The industry has been sharply requested to reduce the environmental influence.
It is an important theme for each enterprise to solve such a problem. In fact, some support
systems were established to promote these activities. Actions to meet the requirement also
include very beneficial things improvement in cost reduction, high productivity and to
strengthen the radical reform of each enterprise.
Social requirement
Global trend
(Symbiosis with environment)
Global warming control
Saving of energy resources
Ozone layer protection
Reduction of natural environmental load
Energy saving
Total abolition of fluorocarbon (HCFC)
Waste reduction and recycle
Air pollution control
CO2 gas emission control
Major laws and regulations
Montreal Protocol (Revised in 1995)
Air Pollution Control Act CO2 emission control
Fluorocarbon Recovery and Destruction Act (Enforced in 4/2002) *In Japan
Package and Container Recycle Act (Enforced in 4/2002) *In Japan
Recycle-related Act*In Japan
Background of
factory
Contents
Do you know?
Actual conditions of energy consumption
in factory process lines.
Power consumption of line in factory
Lighting and
others
Air
5%
Conditioning
10%
Machining
line
45%
18%
Assembly
18%
Coolant Pump
40%
Proposal
Compressor
10%
Oil cooling
Fixed 70%
14%
Hydraulic unit
Mist Collector,etc.
10%
Concept
1
Energy-saving technology
to support hybrid systems
3
ECORICH
5
ECORICH-R
7
SUPER UNIT
9
Oil Cooling Unit
13
Hybrid System
Model List
17
Product Introduction
19
Optional Parts
26
Servo Motor,etc.
45% of total power consumption in
factory is consumed in machining
line. 70% of machining line is the
fixed consumption regardless of
production volume.
Most of the fixed consumption
consists of hydraulic unit, oil
cooling, and coolant pump. Though
it is important to reduce these three
parts,nobody touched these area
because of direct influence on
production.
23
31
Energy-Saving activity by
reviewing machining facilities is
indispensable to protect
environment and improve
productivity.
34
Hybrid System
2
Energy-saving technology for
hybrid systems
Advanced technology greatly improves energy efficiency.
Energy saving
The combination of DAIKIN original inverter system and hydraulic technology greatly improves the energy saving effect.
The high-speed response provides performance equivalent to or higher than the conventional variable displacement.
■Example of actual application of hybrid system (Our machining line)
Power consumption with Hybrid System
6
5
5
4
3
2
1
0
0
600
Time
(sec)
Comparison of power consumption per hour
3.5
︵ kW
︶
Power consumption
6
︵ kW
︶
Power consumption
︵ kW
︶
Power consumption
Power consumption with the conventional unit
4
3
2
1
0
0
Time
(sec)
600
3.0
Total machine
energy-saving
percentage
36.6%
3.0kW/h
2.5
1.9kW/h
2.0
1.5
1.0
0.5
0.0
After
Aft
Before
Hydraulic unit
Oil Cooling Unit ON/OFF machine
ECORICH
Inverter Oil Cooling Unit AKZ series
Hydraulic
Oil Cooling Unit
Coolant Pump
Control and others
Inverter Coolant Pump
Control and others
Coolant Pump
Others
Sophisticated control (Super Unit)
◆Pressure and flow rate (PQ) characteristics of 16 patterns are preset to the control unit. Select and input
them on the main machine side, and multi-stage pressure and flow rate control can be easily attained.
◆Adjust select rise/fall time in changing PQ characteristics, and shock-less control can be attained.
◆The conventional valve control is replaced by pump control; and simple and low - cost systems can be
produced for high/low press speed select and multi-stage pressure control.
Compact design
◆High-efficiency IPM motor and inverter control reduce the pump discharge at standby. As the result, heat
generation is suppressed and the tank capacity is reduced to be compact. (ECORICH, Super Unit)
◆Smaller than 7 series, top-class in the industry. (Oil Cooling Unit)
RoHS Compliant
◆Complies with the RoHS Directive, e.g. by adopting printed circuit boards with lead-free solder.
Low noise
Case of
Super Unit
Case of
Oil Cooling Unit
60 dB (A) (20.6 MPa at pressure retained)
◆The inverter-controlled motor can be rotated at the lowest speed required.
The noise at pressure retained is greatly reduced. (Super Unit)
AKZ1.5HP class:
AKZ 8
59.5dB(A) AKZ 9
Corresponding value in
anechoic chamber (Oil Cooling Unit)
58dB(A)
◆Noise level also reduced in line with load reduction.
3
Hybrid System
*Generally, people can talk at the distance of
1m at the noise level of 60dB(A).
H y b r i d System
Inverter-controlled energy-saving systems
Energy saving technology to supporting hybrid systems
“Double Torque, power of rotations”
improves the energy saving effect.
(Ferrite magnet) (Neodymium magnet)
The neodymium
magnet has a
much stronger
power than the
popular ferrite
magnet.
Key of
the improved
energy saving
effect : Powerful
neodymium
magnet
Energy-saving technology to support hybrid systems
In combination of two rotating
forces of powerful
neodymium*1 "magnet torque"
and DAIKIN original
"Reluctance torque*2",
higher power can be
generated at lower electricity.
*1: A compound of neodymium (Nd, rare-earth element), iron (Fe), and boron (B). Neodymium magnets are known to have superior magnetic properties.
*2: Rotational force generated by attractive force (reluctance = magnetic resistance) between iron and a magnet.
Principle of IPM motor
A rare-earth permanent magnet deeply positioned in the rotor can generate magnet torque (attraction/repellence between coil and permanent magnet)
and reluctance torque (coil attracts iron) greatly. This electromagnetic structure attains high torque and the highest efficiency/low heat generation.
Structure of IPM
Structure of conventional motor (AC servo)
Stator
Stator
Iron
Rare-earth magnet
Rotor
S
N
Rotor
Rotating
magnetic field
IPM motor
drive system
N
S
(Embedded magnet type
synchronous motor)
S
Motor efficiency (%)
90
85
80
SPM motor
75
70
SPM motor
Magnet-surface type
synchronous motor:
Servo motor,
Brushless DC motor
generated by reluctance torque.
【2】Comparison of torque characteristic
Daikin IPM motor
140
120
100
80
60
Induction motor for general use
40
Induction motor for
general use
65
Daikin IPM motor
keeps higher
motor efficiency
at the low
rotation speed.
N
of magnetic force. No rotating force is
N
Torque (%)
Daikin IPM motor
S
force is equal to the length of S-polar line
S-polar line of magnetic force becomes short to generate the
rotating force in the arrow direction due to reluctance torque.
95
S
The length of N-polar line of magnetic
the length of N-polar line of magnetic force. Like elastic,
【1】Comparison of motor efficiency
N
S
The length of S-polar line of magnetic force is longer than
N
Magnet
20
60
0
0
1800
3600
5400
Number of rotations (min-1)
0
1000
2000
3000
4000
DAIKIN IPM can
output high torque at
the low speed range.
Though the inverter
for general use may
sometimes have a
problem of short
torque at low speed
range, DAIKIN IPM is
free of such a
problem.
Number of rotations (min-1)
Hybrid System
4
ECORICH
Fusion of Hydraulic and
Motor/Inverter Technol
Hydraulic unit
Clamp for tool post
Tailstock
Hydraulic unit
Main spindle
Used to supply control power
Chuck
1
Chuck (chucking a work-piece)
2
Tail-stock (holding a work-piece)
3
Tool rest clamp (fastening a tool rest)
Coolant pump
Principle
Principle of
of energy
energy saving
saving
Hydraulic operating pattern
and energy-saving
In operating
Conventional pump
at pressure retained
Energy saving
In operating
Conventional
hydraulic pump
Power consumption
Power consumption
0.1 sec or less
Autonomous energy-saving
pressure-flow rate control
Principle of operation
Variable
displacement
ECORICH
Variable
speed drive
Energy saving
◆Holds necessary pressure and operates at
the minimum rotating speed required to
compensate for leakage from circuit in
retaining pressure. Rotates at high speed
and supplies required flow when hydraulic
actuator operates.
50%
ECORICH at pressure retained
Time
In retaining
pressure
◆Supplies required flow according to load
condition by monitoring the pressure.
1,800
−1
Pump rotating speed[min ]
ECORICH power consumption
Conventional pump power consumption
System
System configuration
configuration
Easy installation and
easy operation
Control valve
Control valve
Pressure
M
M
Variable displacement
piston pump
Constant speed
induction motor
Conventional hydraulic system
5
Hybrid System
Compact fixed
displacement
pump
Rotating position・
Current
SR motor
Control unit
(Inverter)
ECORICH system
◆Only connect to 200V commercial power
source to operate.
◆Pressure and flow rate can be set on the
touch panel.
◆Pressure and flow rate are legibly displayed
in digital.
First in the world
Energy saving
Energy saving 50%
100
︵ ︶
Power consumption
%
(Compared to our product, when pressure is
retained)
◆Drastic energy saving by reducing the motor rotating
speed under pressure-retained condition.
◆Our original SR motor control unit of high efficiency and
compact fixed-displacement pump are applied.
Energy saving
50%
50
0
Conventional
hydraulic unit
ECORICH
High-speed response
◆Special SR motor, which has low inertia and generates high torque at low speed,
and high-speed response inverter.
◆Response equivalent to or higher than conventional variable displacement pump.
(Pressure retained⇔Operation at maximum flow rate: 0.1 sec or less)
Compact design and resources saving
◆Resources-saving design with compact, lightweight and simple structure with no permanent magnet.
ECORICH
◆Minimized fluid is supplied at low-speed rotation to improve the hydraulic oil in deterioration.
●Example of comparison with our rotor pack (Type NDR151, NDR231) equivalent to motor
EHU25-M07
Capacity comparison of installation area
NDR151-103L:82%
(79kg)
NDR231-305 :54%
(105kg)
Weight 48kg
336×464×509
Hydraulic oil
50%
reduced
20
︵ ︶
Tank capacity
L
ogy
10
0
Conventional
hydraulic unit
ECORICH
Specifications
Model
EHU14-L04
Max. working
pressure
Discharge
adjusting range
Motor capacity
Tank capacity
EHU25-L04
EHU25-L07
4.0 MPa
EHU25-M07
EHU30-M07
7.0 MPa
5∼25 L/min
6.0 MPa
4∼14 L/min
5∼25 L/min
Equivalent to
Equivalent to
Equivalent to
Equivalent to
5∼28.5 L/min
0.75 kW
1.5 kW
2.2 kW
2.8 kW
10 L
Hybrid System
6
The technology of Eco-R
New IPM motor system
dramatic improvement of
ECORICH-R
Hydraulic unit
Daikin's EcoRich R is seeking energy saving and
user-friendliness to the last extremity.
Further energy savings with high-efficiency IPM motor installed.
The system uses an ultra energy-saving IPM motor*, featuring a combination of magnet torque (pull-in and repulsive
force between a coil and permanent magnet) and reluctance torque (pull-in force between a coil and iron).
Reduction by 60% when compared
to a conventional hydraulic unit
* IPM motor: Interior Permanent Magnet Synchronous Motor
Refer to Page 4 for details on the IPM motor.
High torque and high efficiency due to
a unique structure with rare-earth
magnet embedded deep in the rotor
Power consumption
100
80
Reduction
by 60%
60
40
20
0
Conventional hydraulic unit
EcoRich R
Low noise level at 50 dB (A)
achieved in the pressure
holding mode
EcoRich R is excluded from
high-efficiency motor regulations
A low noise level in comparison with
conventional hydraulic units is achieved.
It is 50 dB (A) in the pressure holding mode at 7
MPa and to 70 dB (A) or lower even over the full
operation range.
■ Examples of typical noise levels
90
Noisy office
EcoRich R
Ordinary conversation
Quiet park
Advantages of adopting a hybrid hydraulic unit
Eliminates the need for replacement of
motors for each destination
2 Eliminates the need for design
changes in accordance with
amendments to the regulations
3 Reduces design changes to spare parts,
and the maintenance workload
1
In a subway
train
dB
In a bus or train
High-efficiency motor regulations will be enforced in
Japan in April 2015. These regulations will apply to
the hydraulic units equipped with general motors but
the EcoRich R that incorporates a dedicated inverter
driven motor will be excluded from them.
80
70
Full operationrange 60
Suburban areas at night
50
Low noise level
(in pressure holding
mode at 7 MPa)
40
It is generally known that ordinary conversation can be
conducted with a person one meter away in an
environment at a noise level of 60dB (A).
All models conform to the machinery directive,
EMC directive, and low voltage directive to
facilitate CE approval of the main machine.
Multi-step pressure and flow rate control can be
realized simply by inputting 16 patterns of
pressure and flow rate settings and selecting a
pattern using external input signals. Shockless
adjustment upon switching can be achieved by
changing the acceleration/deceleration time
using parameters.
Monitoring oil level drop in the tank
Simple monitoring of operating status
The unit incorporates a dry run error detection
function. Operation automatically stops when the
oil level in the tank drops lower than a certain
level. This prevents the pump from running while
dry and helps to extend the service life.
The pressure, flow rate, motor speed and other
internal data can be monitored and displayed in graph
form at a personal computer using Hybrid-Win.
This data can be displayed collectively, making it
(Refer to P25)
easy to grasp the operating status.
NEW All models conforming to
CE standards
7
Hybrid System
NEW Adoption of multi-step
pressure/flow rate control
ich has been evolved further.
achieved
First in the world
energy saving.
Description of function
16 pressure (P) - flow rate (Q) setting patterns are available for
cylinder control.
y The proportional control valve and proportional pressure control valve,
which are utilized in conventional actuator circuits, can be omitted.
y The pressure and flow rate can be set using the control unit’
s operation panel.
y The pressure and flow rate settings can be selected from among the 16 patterns using external input signals.
y The EcoRich R autonomously switches between the pressure control and flow rate control modes.
Shockless switching of flow rates and pressures
y Setting the acceleration/deceleration time can reduce shocks when flow rates and pressures are switched.
zPQ selection 0
Pressure: MPa
Multi-state
pressure selection
by contact inputs
Example pressure
switching data with
acceleration /
deceleration time
set at 50 msec
Pressure: MPa
P-Q Pattern selection:
zPQ selection 3
Pressure: MPa
P-Q Pattern selection:
Pressure: MPa
P-Q Pattern selection:
8
7
Pressure (MPa)
P-Q Pattern selection:
zPQ selection 2
zPQ selection 1
6
5
4
3
PQ
selection 0
2
PQ
PQ
PQ
selection 1 selection 2 selection 3
1
0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Time elapsed (sec)
ECORICH-R
Optional functio
ffunction
unctio
unc
nctio
nct
ction
i n
Function Option
Communication
function
Analog
command
input
‹Remote control and setting changes are possible through RS232C serial communication.
Using a commercially-available PLC or touch panel display with RS232C communication capabilities, parameters for
the pressure, flow rate, acceleration time, deceleration time and so on can be set and viewed at the machine.
This facilitates control of speeds and pressurizing forces and enables a wide variety of machine operations.
‹Enables continuous control of pressures and flow rates as required.
The pressure and flow rate can be controlled continuously at the desired values by inputting the pressure command
voltage (0 to 10 V) and flow rate command voltage (0 to 10 V) from the machine side. This achieves a control system
with a simple configuration for machinery that requires variable speed control or continuity of pressurizing forces.
Hardware Option
◆Built-in DC reactor
◆Separate power supplies for power system and control system
y Appropriate when it is necessary to improve
the power factor or reduce the harmonics of
the power supply.
yWhen an error occurs, only the main power supply is shut down and control power supply
continues to carry current, thereby enabling the alarm code and internal status on occurrence
of an error to be checked on the operation panel or through serial communication.
Specifications
Model
EHU15R-M0701
EHU30R-M0701
Motor capacity
Tank capacity
EHU30R-M0702
7.0 MPa
Max. working pressure
Discharge adjusting range
EHU15R-M0702
2.5∼15.2 L/min
3.5∼28.5 L/min
2.5∼15.2 L/min
3.5∼28.5 L/min
Equivalent to
Equivalent to
Equivalent to
Equivalent to
2.2 kW
2.8 kW
2.2 kW
2.8 kW
10 M
20 M
Hybrid System
8
Super Unit
Single & Double pump
specification
Hybrid Unit
Fusion of DAIKIN original
drive system and double p
Multi-step Pressure / Flow and shock-less
High performance beyond the hydraulic
Tank-less type is now available. Make your
Features
POINT
1
The high-efficiency IPM motor drive system that utilizes the
DAIKIN-original air conditioning motor and inverter
technologies provides a high energy-saving ratio-50%.
(Double pump type in pressure holding mode at 20.6 MPa)
◆Air conditioning motor inverter technology and tandem pump selecting control technology are used to attain high
energy saving effects.
◆Not only at pressure retained but in the field of general industrial machinery where actuators are frequently
operated, such a high-efficiency motor can save energy greatly.
●By controlling the motor rotation speed, the SUPER UNIT controls the flow rate and pressure of fixed-capacity pumps. This system provides
an energy-saving ratio that is at least 50% in pressure-holding mode (compared with the conventional DAIKIN variable piston pump).
●Using the high-efficiency motor, the SUPER UNIT can even provide an energy-saving effect for general industrial machinery
in which actuators provide a high duty ratio, as well as in pressure-holding mode.
●The single pump type is a highly-functional series created to be more useful.
●The double pump type uses the autonomously-switching, fixed-capacity double pump system, which combines large- and
small-capacity pumps in a low pressure, high flow rate range, and autonomously switches to operate the high-pressure, small-capacity
pump only in the high pressure, low flow rate range. Thus, the double pump type ensures a higher energy-saving effect.
POINT
2
●Original Unit
5.74kW
1.62kW
Original unit
7
6
5
4
3
2
1
0
Super unit
●Super Unit
︵ kW
︶
Energy consumption
7
6
5
4
3
2
1
0
︵ kW
︶
Energy consumption
︵ kW
︶
Energy consumption
Fusion of DAIKIN original high-efficiency IPM motor drive system and double pump switch
control technology provides epoch-making energy saving effects.
Time(Sec)
7
6
5
4
3
2
1
0
Time(Sec)
Low noise level-60 dB (A) (Double pump type in pressure holding mode at 20.6 MPa)
The noise level is 73 dB (A) or less even in full-operation areas.
●Running the motor at the minimum required rotation
speed through inverter control achieves a
remarkable noise level reduction in pressure holding
mode.
■ Examples of typical noise levels
In a subway
train
In a bus or train
Noisy office
Ordinary
conversation
80
70
Quiet park
It is generally known that ordinary conversation can be
conducted with a person one meter away in an
environment at a noise level of 60 dB (A).
POINT
3
Hybrid System
Full operation
range
Low noise level
Double pump type
in pressure holding
mode at 20.6 MPa
Super unit
60
50
40
Excluded from high-efficiency motor regulations
■High-efficiency motor regulations will be enforced in Japan in April 2015. These regulations
will apply to the hydraulic units equipped with general motors but the Super Units that
incorporate a dedicated inverter driven motor will be excluded from the regulation.
Advantages of using
hybrid hydraulic units
9
Suburban areas
at night
dB
90
‹Eliminates the need for replacement of motors for each destination
‹Eliminates the need for design changes in accordance with amendments
to the regulations
‹Reduces design changes to spare parts, and the maintenance workload
high-efficiency IPM motor
ump switch control technology.
First in the world
control by pump / motor speed control.
meets wider demands.
unit special.
POINT
4
Reduce oil temperature rise
■Reduction of the temperature rise of the hydraulic fluid is one of the effects achieved by
adopting Super Units. This generates the following advantages.
●
Improved machining accuracy
●
Reduced thermal distortion improves
the machining accuracy.
●
POINT
5
Deterioration of the packing and other sealing materials that are made of
rubber, used for hydraulic valves and hydraulic cylinders, is restricted.
Reduced air-conditioning heat load
The reduced heat load on the air
conditioner achieves further energy
savings.
Extended service life of packing and other sealing materials
Improved maintainability
●
Extended service life of the hydraulic fluid
Reduced environmental load and improved maintainability
Less deterioration of the hydraulic fluid extends its replacement interval.
Simplification of system
Reducing the Number of
Control Valves by Creating a
Software-based System
Configuration
Elimination of
the throttle valve
Throttle vale
Special spool
shockless
solenoid valve
Standardization of
the solenoid valve
General-purpose
solenoid valve
M
Driver
SUPER UNIT
Combination flow/
single flow
switching valve
Elimination of the
proportional control valve
Control
unit
M
Proportional relief valve
Conventional system configuration
Super Unit System configuration
●Pressure and flow rate (PQ) characteristics of 16 patterns are preset to the control unit. Select and input them on the
main machine side, and Multi-step pressure and flow rate can be easily controlled.
●Adjust select rise/fall time in selecting PQ characteristics, and shockless transition can be controlled.
●The conventional valve control is replaced by pump control; and simple and low-cost systems can be produced for
high/low press speed select and Multi-step pressure control.
POINT
6
The SUT series product lineup contains products with various capacities, from 7.0 MPa
and 1.5 L/min to 20.6 MPa and 110 L/min. Furthermore,“pump & motor type”and“unit
type”are selectable. Thus, the SUPER UNIT can flexibly meet almost any user's needs.
●The SUPER UNIT offers wide applications for machine tools and general industrial machinery such as press.
Hybrid System
10
Super Unit
Single & Double pump
specification
Hybrid Unit
Functions
Multi-stage pressure/flow rate control
(16 PQ control setting patterns)
Featured with standard models
‹The force (pressure) and speed (flow rate) of the actuator (cylinder) can be controlled with 16 pressure
(P) and flow rate (Q) setting patterns.
The proportional control valve and proportional pressure control valve, which are utilized in conventional actuator circuits, are not required.
Once the pressure and flow rate have been set at the controller’
s operation panel, you can select 16 preset patterns using external input signals.
The Super Unit autonomously changes the control mode from flow rate control to pressure control (example: flow rate control is changed to pressure
control at the cylinder stroke end). The solenoid valve that actuates the cylinder must be turned ON/OFF at the machine.
‹Smooth changing of force (pressure) and speed (flow rate)
Once acceleration time and deceleration time parameters are registered,
registered, the force or speed can be
e changed gradually during a
pressure/flow rate setting change.
zPQ selection 0
PQ Pattern selection: 0
zPQ selection 2
zPQ selection 1
Pressure: MPa
PQ Pattern selection: 1
Pressure: MPa
PQ Pattern selection: 2
zPQ selection 3
Pressure: MPa
PQ Pattern selection: 3
Pressure: MPa
Speed (mm/s)
Pressurizing force (kN)
160
140
Pressurizing
force
120
Deceleration
Cylinder speed
low speed
100
Pressure release*
80
60
Lowered at
high speed
40
Pressurizing
(3-stage pressuring)
20
Meter-in control is
performed for pumps.
Raised
0
0
1.0
2.0
3.0
PQ selection 0
4.0
5.0
PQ selection 1
6.0
7.0
PQ
selection 2
8.0
9.0
PQ selection 3
10.0
11.0
12.0
13.0
PQ selection 0
14.0
15.0
16.0
17.0 18.0
Time (sec)
PQ pattern selection
*: When pressure release control is disabled, an additional pressure release circuit should be provided for the load side.
PC tool
Maintenance/Management function (Hybrid-Win)
Supported
■This PC utility reads data from Daikin hybrid systems (Super Unit, EcoRich,
oil cooling unit, etc.) and manages it. Parameter setting and monitoring can be
accomplished efficiently using the Windows application.
(Refer to P25)
Featured with standard models
M a i n ◆Displaying graphs
The pressure, flow rate, and other internal data of the inverter can be monitored and displayed in the form of graphs.
features
This facilitates operation checks during test runs, adjustment of parameters such as time constants, and
troubleshooting.
◆Reading, writing, editing, and saving parameters
The time required for setting can be slashed by editing the parameter settings on the PC and writing them to the unit
in a batch. The ability to read and save settings facilitates management.
◆Reading and saving the alarm history
This function enables quick identification of the parts that require maintenance and reduction of the downtime. The
operating time display can serve as the guide for the timing to replace consumable parts or to conduct maintenance.
Troubleshooting information including the diagnosis results of the cause of an alarm and action to take can be
displayed.
11
Hybrid System
Function Option
C
Communication
Communication function
■The Super Unit and main machine can be remotely controlled with the same panel.
This function eliminates complicated individual operations and installation space
limitations.
◆Enabling remote operation to change the operation
conditions setting of the Super Unit
Installation in an
elevated position
or at a distance
(within 15 m)
Various settings such as acceleration/deceleration time and pressure
switch settings, as well as the pressure and flow rate, can be set
remotely. This makes it possible to control the hydraulic pressure
operating conditions in synchrony with the control of the machine.
◆Managing the pressure and flow rate at the machine
The capability to read the operating conditions of the Super Unit makes it
possible to display information such as the current pressure and flow rate
on the screen at the machine.
Setting and monitoring
P (pressure),
Q (flow rate), and other
data from the machine
control panel
*: The serial communication interface conforms to the RS232C standard.
Prepare a control unit such as a PLC or touch panel display with the
RS232C communication function at the machine side.
*: For details on the communication procedure, refer to the
communication/remove control function instruction manual.
Analog command input
■The capability to specify the pressure and flow rate with voltage ranging from 0 to
10 V enables continuous hydraulic control as required. Real-time variation in
response to commands facilitates condition settings at the machine side.
◆A hydraulic control system for machinery that requires variable speed control or continuity of
pressurizing forces can be realized with a simple configuration.
◆A joystick or trimmer can be connected for real-time control.
SUPER UNIT
Specifications
●Single pump specification
Unit Type
SUT03S1507
SUT03S1510
SUT03S3007
EHU40R-M07-10
SUT03S3010
SUT03S1516
SUT06S3016
SUT06S6007
SUT10S8007
Pump & Motor Type
SUT00S1507
SUT00S1510
SUT00S3007
SUT00S4007
SUT00S3010
SUT00S1516
SUT00S316
SUT00S6007
SUT00S8007
Max working
pressure
7.0 MPa 10.0 MPa 7.0 MPa 7.0 MPa 10.0 MPa
Discharge adjusting
range(L/min)
Motor capacity
2.5∼15.2
3.5∼28.5
5.2∼61.1
3.4∼25.6
16.0 MPa
2.4∼15.2
7.0 MPa
3.4∼25.6
8.7∼61.1
11.6∼83.0
Equivalent to
Equivalent to
Equivalent to
Equivalent to
Equivalent to
2.2kW
2.8kW
3.7kW
5.0kW
7.0kW
60 L
100 L
30 L
Tank capacity
●Double pump specification
Unit Type
Pump & Motor Type
Max working
pressure
Discharge adjusting
range(L/min)
Motor capacity
Tank capacity
SUT06D4016
SUT00D4016-F
SUT06D6021
SUT10D6021
SUT10D8021
SUT00D6021
15.7 MPa
SUT16D8021
SUT00D8021
P-SUT20D11KW
SUT00D11021
20.6 MPa
5.4∼41.0
8.7∼61.1
11.6∼83.0
13.3∼110
Equivalent to
Equivalent to
Equivalent to
Equivalent to
3.7kW
5.0kW
7.0kW
11.0kW
60 L
100 L
160 L
200 L
Hybrid System
12
Oil Cooling Unit
Amazingly improved
Oil Cooling Unit, equ
high-efficient IPM m
Why
Why machine
machine tools
tools require
require Oil
Oil Cooling
Cooling Unit?
Unit?
Latest machine tools demand
High-speed rotation: Improving surface roughness and accuracy
●Heat is generated at headstock bearings and gears. The entire main spindle is warmed and the spindle deviates from the center of the
column and the head, which results in poor accuracy.
It is because there are differences in temperature among machine parts.
Oil Cooling Unit can control temperature at the headstock, and the deviation can be corrected. Oil Cooling Unit lubricates the
headstock gears and removes the heat generated. It is helpful to improve machine accuracy. (AKZ 9 series)
Increased machining accuracy of work and extension of tool life
●Highly accurate processing can be attained by controlling temperature of cutting and grinding fluids. In addition, longer tool life can be
attained and deterioration of coolant can be reduced. Oil Cooling Unit contributes to improve machine operation efficiency. (AKJ 9 series)
Controlling oil temperature to optimum value according to heat generation of main machine
●Oil Cooling Unit compressor frequency valuable control gives appropriate cooling capacity according to the heat generated on the main
machine side to meet the operating condition. The fluid temperature can be controlled accurately depending on load fluctuation from
lowest to highest. Unlike the conventional non-inverter Oil Cooling Unit, the cooling capacity can be controlled in a wider range. Not
only inlet fluid oil temperature control; but outlet fluid oil temperature control, return fluid oil temperature control, room temperature
tuning, machine temperature tuning, and other operation modes can be selected according to the conditions of main machine.
Main spindle motor
Main spindle
Column
High heat generation
may cause spindle
deviation from ○ to ◎.
Work
Bed
13
Hybrid System
energy-saving inverter
ipped with DAIKIN original
otor used on DAIKIN air conditioners.
Application
Application
AKZ 9 series
AKJ 9 series
(Circulation Type)
(Immersion Open Type)
Application examples
Main machines (Machine tools, Industrial machinery) are as follows:
◆Machine tools : Machining center, NC lathe, Grinding machine,
NC special-purpose machine, NC electric discharge machine, etc.
◆Industrial machinery : Molding machine, Press, etc.
Application
examples by types
Oil cooling
Built-in
motor
(AKZ 9 series)
Peripheral cooling of built-in motor
AKZ 9 series
●Minimum thermal displacement of spindle
●Minimum thermal displacement of column
●Prevention of motor coil temperature rise
Lubricant cooling
(AKZ 9 series)
Gear box
Cooling inside gear box
●Minimum thermal displacement of column
●Minimum thermal displacement of spindle
Hydraulic fluid cooling
AKZ 9 series
(AKZ 9 series)
(AKJ 9 series)
Cutting fluid cooling
Column
(AKJ 9 series)
Temperature(viscosity)control
Spindle
●Degradation prevention of hydraulic fluid(Long life)
●Stable actuation of actuator
Cooling of work and tools
●Increased machining accuracy of work
●Extension of tool life
Tool
AKJ 9
series
AKJ 9
series
M
Oil Cooling Unit
AKZ 9
series
M
Work
Hydraulic unit
Bed
Application example of machining center
Coolant tank
Specifications
Circulation type
AKZ149
ー
AKZ329
ー
AKZ439
ー
AKZ569
AKZ909
ー
Immersion type
ー
AKJ189
ー
AKJ359
ー
AKJ459
AKJ569
AKJ909
AKJ1509
2.0 HP
3.0 HP
5.0 HP
Oil Cooling Unit
equivalent horsepower
Cooling capacity
(50/60 Hz)
0.5 HP
1.2 HP
1.5 HP
1.3/1.4 kW 1.6/1.8 kW 2.8/3.2 kW 3.2/3.5 kW 3.8/4.3 kW 4.2/4.5 kW 5.0/5.6 kW 8.0/9.0 kW 15.0/15.0 kW
Hybrid System
14
Oil Cooling Unit
Further evolution high-accuracy
temperature control
Achieve high energy-saving
performance
Precise oil temperature control such
as ±0.1°C is available at wider range.
Achieve high energy-saving performance with
the adoption of a Daikin original IPM motor and
R410A refrigerant for high COP characteristics.
The cooling capacity resolution in the
low-load range has been improved through
optimal control of the compressor and
electronic expansion valve.
Power consumption can be checked
on the operation panel.
Reduction of
approximately
Reduction of
approximately
45%
20%
■High-accuracy temperature control
from no heat lo
load
oad to high heat load.
100
Power consumption (*1)
Expansion of cooling capacity
control range
80
60
40
20
0
Main machine
heating generation
Non-inverter
unit(Daikin)
High load
AKZ 8
series
AKZ 9
series
*1. Comparison taking a non-inverter unit to have a power consumption of 100
*2. Measured during Daikin’
s model operation patterns
Low-load
No load
Time
AKZ 9 series
The smallest size
in the industry
Oil temperature control
Outlet oil temperature control
Target temperature
1,200
875
±0.1℃
Note)Pattern diagram with the heating load stabilized at 0 - 100%
(Comparison with Daikin unit)
RoHS Compliant
Complies with the RoHS Directive, e.g.
by adopting printed circuit boards
with lead-free solder.
360
440
*AKZ439 class (Unit : mm)
360
440
*AKJ459 class (Unit : mm)
Achieve low-noise operation
in the low-load range
AKZ 8
59.5dB(A)→
AKZ 9
*
58dB(A)
Corresponding value in anechoic chamber (with AKZ 439 class)
■Noise level also reduced in line with load reduction
*At room temperature of 25 and thermal load of 1 kW
15
Hybrid System
AKZ 9 series
AKJ 9 series
(Circulation Type) (Immersion Open Type)
Reinforce durability for mist or dust
in the severe condition of factory
The ingress protection of the control box
has been upgraded (equivalent to IP54).
Electronic components resistant to
sulfidization have been adopted.
Easy monitoring of operating status
The room temperature, inlet and outlet oil temperatures
and other internal data can be monitored at a personal
computer using Hybrid-Win*. This data can be displayed
collectively, making it easy to grasp the operating status.
*Hybrid-Win is a software tool for monitoring the internal status of the unit using a personal computer.
You can download the tool and its instruction manual free of charge from
the website (http://www.daikinpmc.com) after registering as a user.
*The communications cable and the monitor harness must be purchased separately.
All optional specifications are listed as semi-standard.
With heater With tank
Different
voltages
With breaker
With breaker
Compliance
with CE
With heater
Oil temperature warning function
Different
voltages
◆This function substantially cuts the time taken for
adjustment during trial operation by automatically setting
the gain when oil temperature control is not stable in the
factory setting status or when optimization is required.
999-hour timer function (ON timer)
◆The operation start time can be set from 0 to
999 hours in one-hour units.
New functions for easy operation
Preventive maintenance function
◆A warning signal is output to notify that maintenance is
required when the air filter or condenser becomes clogged.
◆If the thermistor fails (out of control), emergency operation is
possible by selecting another operation mode. This function
minimizes the factors of line stoppages.
Improved operability / maintainability
The control panel has been revamped. Data
is now displayed in an easier-to-understand
format with more digits space.
Power consumption is also displayed
(new function).
The newly adopted plug-in terminal
block has enabled tool-less connection
of signal cables (simple connection).
The increased pitch of the condenser’s fins
suppresses clogging and makes cleaning
easier. (1.5 mm previously → 1.8 mm)
Hybrid System
16
Oil Cooling Unit
Minimised product delivery term,
4-5 type specifications available
in addition to the standard model
AKJ
4 types
◆An alarm signal is output when the refrigerant
gas would be leaked (as cooling circuit failure).
Auto tuning function
The specifications for withstanding vibration
during transport have been upgraded to reflect
actual transportation conditions.
AKZ
5 types
Refrigerant gas leakage detection alarm function
◆A warning signal can be output when the oil temperature
or air temperature strays outside arbitrarily setting range.
Higher durability for longdistance transportation
Compliance
with CE
Functions featured
H ybrid S ys tem
Model list
16
PQ
16-pattern
PQ control
通信
Communication
function
Analog command input
*Only apply to a single pump.
Hyb. Hybrid-Win
Win Supported
Idling
stop
Various specifications for each model. DAIKIN’
s lineup provides a
variety of functions and capacities depending on the machine type.
0.75kW
Rated capacity
EHU14-L04
1.5kW
EHU25-L04
2.2kW
EHU25-L07
2.8kW
3.7kW
EHU25-M07
EHU30-M07
3.7
EcoRich
Hyb.
Win
For
machine
tools
Hyb.
Win
Hyb.
Win
Hyb.
Win
EHU15R-M07
EcoRich R
0.75
1.5
16
For
general
industrial
machines
0.75
1.5
PQ
Hyb.
Win
High-accuracy
analog
input/output
type
Tankless
type
High flow
type
EcoRich
EcoRich R
Super Unit
17
Hybrid System
16
16
PQ
PQ
SUT00S1507
1.5
Super
Unit
Series
SUT03S3007
SUT03S1510
Hyb.
Win
0.75
Rated
capacity
Model
3.7
16
PQ
Hyb.
Win
SUT03S1507
Unit
type
EHU30R-M07
SUT03S4007
SUT03S3010
SUT03S1516
SUT06D4016
16
PQ
Hyb.
Win
SUT00S3007
SUT00S1510
16
16
PQ
PQ
Hyb.
Win
SUT00S4007
SUT00S3010
SUT00S1516
SUT00D4016
16
PQ
Hyb.
Win
Hyb.
Win
Hyb.
Win
0.75
1.5
2.2
2.8
3.7
0.75
1.5
2.2
2.8
3.7
Maximum
operating
pressure
(MPa)
Maximum flow rate(L/min)
5.0kW
7.0kW
11.0kW
15.0kW
22.0kW
37.0kW
45.0kW
5.0
7.0
11.0
15.0
22.0
37.0
45.0
5.0
7.0
11.0
15.0
22.0
37.0
45.0
15.0
22.0
37.0
45.0
15.0
22.0
37.0
45.0
37.0
45.0
SUT06S6007
SUT06S3016
SUT06D6021
SUT10D6021
SUT10S8007
SUT10D8021
SUT16D8021
16
16
PQ
PQ
Hyb.
Win
SUT00S6007
SUT00S3016
SUT00D6021
16
PQ
Hyb.
Win
SUT00S8007
SUT00D8021
16
16
PQ
PQ
Hyb.
Win
Hyb.
Win
SUT00S11007
SUT00D11021
16
PQ
Hyb.
Win
SUT00S3018
5.0
P-SUT20D11KW
Hyb.
Win
SUT00S8018
SUT00S5021
SUT00S15018
SUT00S13021
SUT00S20018
Hyb.
Win
Hyb.
Win
Hyb.
Win
Hyb.
Win
アナ
200V
ログ
アナ 200
ログ 400V
アナ 200
ログ 400V
アナ
ログ 400V
S-SUTAD15025
5.0
7.0
11.0
15.0
S-SUTAH25018
S-SUTAH30018
S-SUTAD30025
Hyb.
Win
Hyb.
Win
Hyb.
Win
アナ
400V
ログ
*
アナ
400V
ログ
*
アナ
400V
ログ
*
*Aplly to IE3 regulation in Japan.
Hybrid System Model list
Hybrid System
18
Product introduction
ECORICH
Excluded from high-efficiency motor regulations
Combination of Hydraulic and Motor/Inverter technologies
First in the world
●Achieves a 50% or greater energy saving
(in the pressure retained mode, comparison with Daikin products)
◆Drastic energy savings are realized by reducing the motor rotation speed in pressure retained operation.
◆Our original highly efficient SR motor, controller and compact fixed-displacement pump are mounted.
●High-speed response
◆Combination of special SR motor, which has low rotation inertia and generates high torque at low
rotation speed, and high-speed response inverter.
◆Response equivalent to or higher than conventional variable displacement pumps. (Pressure retained
operation ⇔ operation at maximum flow rate: 0.1 sec or less)
P rinciple of energy saving
Hydraulic operating pattern
and energy-saving
Supported
0.1 sec or less
Power consumption (flow rate)
(Refer to P25)
Principle of operation
In operating
Conventional
hydraulic pump
In operating
Power consumption
PC tool
Conventional pump
at pressure retained
Energy saving
In retaining
pressure
Variable
displacement
ECORICH
Variable
speed drive
Energy saving
50%
ECORICH at pressure retained
Time
−1
Pump rotating speed[min ]
1,800
ECORICH power consumption
Conventional pump power consumption
■ Specifications
Model code
EHU14-L04
EHU25-L04
EHU25-L07
EHU25-M07
EHU30-M07
Maximum operating pressure(MPa)
4.0
7.0
6.0
Operating pressure adjustment range(MPa)
1.5∼3.5
1.5∼7.0
1.5∼6.0
Maximum flow rate *1
(L/min)
Operating flow rate range *1(L/min)
Motor capacity
(kW)
Tank capacity
14.0
25.0
28.5
4.0∼14.0
5.0∼25.0
5.0∼28.5
Equivalent to 0.75
Equivalent to 2.8
Equivalent to 2.2
10
3-phase, 200 V(50 Hz), 200 V(60 Hz), 220 V(60 Hz)
(Permissible voltage fluctuation: ±10%)
Power supply
*Be sure to use a commercial power supply for the power source. The use of Inverter power supply may cause burn damage to the unit.
External input signal
External
output signal
Equivalent to 1.5
(L)
nil
Digital output
1 channel, photo coupler insulation, DC 24 V (maximum of DC 27 V), 5 mA per channel
1 channel, photo coupler insulation, open collector output, DC 24 V, 30 mA maximum
Contact output
1 channel, relay output, Contact capacity: DC12V/24V or AC100V50Hz/100V60Hz Maximum1A
200V/50Hz
(A)
7.3
7.9
5.7
9.1
9.6
200V/60Hz
(A)
7.3
7.9
5.7
9.1
9.6
220V/60Hz
(A)
7.0
7.5
5.3
8.5
8.7
No-fuse breaker capacity
(A)
Rated current
Mass (hydraulic oil excluded)
(kg)
Standard coating color
Usable oil *2
Tank oil temperature
Operating ambient temperature
Storage ambient temperature
Humidity
Installation site
15
43
45
46
Black(Munsell code N-1.5)
Mineral-oil base special hydraulic oil/wear resistance hydraulic oil
(Refer to Daikin“Oil hydraulic brochure”for the oil in detail.)
(Recommendation is from 20-200 mm2/s)
・Viscosity grade: ISO VG32 to 68 ・Viscosity range: 15 to 400 mm2/s
・Contamination: Within NAS class 10 ・Volumetric water content: 0.1% maximum
0 to 60°
C(Recommended operating temperature range: 15 to 50°
C)
0∼35℃
ー20∼60℃
85% RH maximum (no condensation)
Indoors(Be sure to secure with bolts, etc.)
Altitude
1,000 m maximum
Others
・Be sure to connect a circuit breaker for all(three)poles and the earth leakage breaker.
・Make sure that the electrical wiring meets the requirements of European Standard EN60204-1.
・Be sure to connect the ground terminal.
Note)*1. The maximum flow rate is the theoretical value, not the guaranteed value.
*2. Consult Daikin about the use of hydraulic oils other than mineral oil base type (e.g. hydrous/synthetic) such as water-glycol hydraulic oil and Fatty acid ester oil.
19
Hybrid System
ECORICH-R
Excluded from high-efficiency motor regulations
Pursued thoroughly further energy saving and easy operation
●Further energy saving with high-efficiency
IPM motor drive system installed.
NEW
100
Reduction
by 50%
80
Reduction by 60%
when compared
to a conventional
hydraulic unit
Reduction
by 60%
60
40
20
PC tool
0
Conventional hydraulic unit
Supported
EcoRich
EcoRich R
●CE standard specification
(Refer to P25)
◆All models apply to CE standard.
●16-patterns PQ selection function
◆16 patterns of pressure (P) and flow (Q) rate setting at the operation panel on the unit.
P & Q rate setting can be changed from a machine side with an external input signal.
◆Shock less operation at the patterns sift with acceleration or deceleration time changed
by parameter.
Comparison of PQ characteristic
between EcoRich and EcoRich R
Flow rate(L/min)
30
0
25
EHU30R-M07
EHU30-M07
20
●Dry run prevention function when oil level is low
EHU25-L07
◆The dry run prevention function can stop the unit operation automatically when the oil
level in the tank drops lower than a certain level. Dry run of the pump can be protected
and it lead to the long life of the pumps.
15
Increase by
10
30%
5
0
1
2
3
6
4
5
Pressure(MPa)
7
●Enhancement of pressure control performance
8
◆Pressure setting at 0.5 MPa is available now.
■ Specifications
Model code
EHU15R-M0701
EHU15R-M0702
Maximum operating pressure(MPa)
Operating pressure adjustment range(MPa)
Maximum flow rate *1
Operating flow rate range *1(L/min)
Motor capacity
28.5
2.5∼15.2
3.
5∼28.
5
10
Equivalent to 2.8
20
10
20
3-phase, 200 V(50 Hz), 200 V(60 Hz)
, 220 V(60 Hz)
(Permissible voltage fluctuation: ±10%)
Power supply
*Be sure to use a commercial power supply for the power source. The use od Inverter power supply may casue burn damage to the unit.
External input signal
5 channels, photo coupler insulation, DC 24 V (maximum of DC 27 V), 5 mA per channel
Digital output
2 channels, photo coupler insulation, FET output, DC 24 V, 50 mA maximum per channel
Contact output
1 channel, relay output, Contact capacity: DC 30 V, 0.5 A (resistance load), 1 common contact
200V/50Hz
(A)
11.5
15.4
200V/60Hz
(A)
11.3
15.1
220V/60Hz
(A)
10.5
13.8
No-fuse breaker capacity
(A)
15
Rated current
Mass (hydraulic oil excluded)
(kg)
Standard coating color
Usable oil *2
Tank oil temperature
Operating ambient temperature
Storage ambient temperature
Humidity
Installation site
Product introduction
External
output signal
15.2
Equivalent to 2.2
(kW)
(L)
EHU30R-M0702
0.
5∼7.
0
(L/min)
Tank capacity
EHU30R-M0701
7.0
37
20
38
39
40
Black(Munsell code N1)
pecial mineral-oil based hydraulic oil/wear-resistant hydraulic oil
(Refer to Daikin“Oil hydraulic brochure”for the oil in detail.)
・Viscosity grade: ISO VG32 to 68 ・Viscosity range: 15 to 400 mm2/s
・Contamination: Within NAS class 10
0 to 60°
C(Recommended operating temperature range: 15 to 50°
C)
0∼40℃
−20∼60℃
85% RH maximum (no condensation)
Indoors(Be sure to secure with bolts, etc.)
Altitude
1,000 m maximum
Others
・Be sure to connect a circuit breaker for all(three)poles and the earth leakage breaker.
・Make sure that the electrical wiring meets the requirements of European Standard EN60204-1.
・Be sure to connect the ground terminal.
Note)*1. The maximum flow rate is the theoretical value, not the guaranteed value.
*2. Consult Daikin about the use of hydraulic oils other than mineral oil base type (e.g. hydrous/synthetic) such as water-glycol hydraulic oil and Fatty acid ester oil.
Hybrid System
20
Product introduction
Super Unit
Excluded from high-efficiency motor regulations
Evolved super unit with a variety of high-performance
●CE standard specification
NEW
◆All models apply to CE standard.
●Daikin’
s original high-efficiency IPM motor drive
system with inverter technologies provides a
high energy-saving ratio of 50%.
(Compared to Daikin’
s conventional variable piston pump)
●Sixteen pressure (P) - flow rate (Q) setting
patterns are available for cylinder control.
●Shock less operation at the patterns sift
PC tool
◆with a setting of cceleration or deceleration time changed by parameter setting.
Supported
●Low noise level of 60 dB (A)
(Refer to P25)
(In the pressure retained operation at 20.6 MPa, with the double pump type unit)
Even over the full operation range,
noise is less than 73 dB (A).
Function Option
●Communication function
●Analog command input
(Available as an option with all models)
(Available as an option with single pump type models)
Remote control and setting changes are
possible through RS232C serial
communication.
Enables continuous control of pressures
and speeds as required.
■ Specifications(Single pump)
SUT03S
1507
Model code
SUT03S
3007
SUT03S
4007
SUT06S
6007
SUT10S
8007
SUT03S
1510
SUT03S
3010
SUT03S
1516
SUT06S
3016
Maximum operating pressure(MPa)
7.0
10.0
16.0
Operating pressure adjustment range(MPa)
1.5∼7.0
1.5∼10.0
1.5∼16.0
Maximum flow rate *1
(L/min)
15.2
Operating flow rate range *1(L/min) 2.5∼15.2
Motor capacity
39.7
61.1
83.0
15.2
25.6
15.2
25.6
5.3∼39.7
8.7∼61.1
11.6∼83.0
2.5∼15.2
3.4∼25.6
2.4∼15.2
3.4∼25.6
(kW) Equivalent to 2.2 Equivalent to 2.8 Equivalent to 3.7 Equivalent to 5.0 Equivalent to 7.0 Equivalent to 2.8
Tank capacity
(L)
30
60
Equivalent to 3.7
100
Equivalent to 5.0
30
3-phase, 200 V(50 Hz), 200 V(60 Hz), 220 V(60 Hz)
(Permissible voltage fluctuation: ±10%)
Power supply
*Be sure to use a commercial power supply for the power source. The use od Inverter power supply may casue burn damage to the unit.
5 channels, photo coupler insulation, DC 24 V (maximum of DC 27 V), 5 mA per channel
External input signal
External
output signal
28.5
3.5∼28.5
2 channels, photo coupler insulation, FET output, DC 24 V, 50 mA maximum per channel
Digital output
1 channel, relay output, Contact capacity: DC 30 V, 0.5 A (resistance load), 1 common contact
Contact output
200V/50Hz
(A)
11.5
15.4
16.1
22.1
25.5
8.0
18.4
15.2
21.4
200V/60Hz
(A)
11.3
15.1
15.8
21.7
24.8
7.8
18.4
15.2
21.4
220V/60Hz
(A)
10.6
13.8
14.8
20.2
22.7
7.5
16.9
14.6
20.2
No-fuse breaker capacity
(A)
15
20
20
30
50
15
20
20
30
(kg)
59
59
64
97
131
59
64
68
60
Rated current
Mass (hydraulic oil excluded)
Standard coating color
Usable oil *2
Tank oil temperature
Operating ambient temperature
Storage ambient temperature
Humidity
Installation site
Ivory white(Munsell code 5Y7.5/1)
Special mineral-oil base hydraulic oil/wear-resistant hydraulic oil
(Refer to Daikin“Oil hydraulic brochure”for the oil in detail.)
・Viscosity grade: ISO VG32 to 68 ・Viscosity range: 15 to 400 mm2/s
(Recommendation is from 20-200 mm2/s)
・Contamination: Within NAS class 9(Within Nas class class10 at 7 MPa or less pressure)
・Volumetric water content: 0.1% maximum
0 to 60°
C(Recommended operating temperature range: 15 to 50°
C)
0∼40℃
−20∼60℃
85% RH maximum (no condensation)
Indoors(Be sure to secure with bolts, etc.)
Altitude
1,000 m maximum
Others
・Be sure to connect a circuit breaker for all(three)poles and the earth leakage breaker.
・Make sure that the electrical wiring meets the requirements of European Standard EN60204-1.
・Be sure to connect the ground terminal.
Note)*1. The maximum flow rate is the theoretical value, not the guaranteed value.
*2. Consult Daikin about the use of hydraulic oils other than mineral oil base type (e.g. hydrous/synthetic) such as water-glycol hydraulic oil and Fatty acid ester oil.
21
Hybrid System
S uper Unit
First in the world
Excluded from high-efficiency motor regulations
Double pump specification
Combined system of high efficiency PUMP motor drive system
and twin pump switching control technology
Double pump
system
Discharge
NEW
Switching double or single pump
by a solenoid valve
Pressure
Fixed
pump
PC tool
IPM
motor
Fixed
pump
Rotating
position
Low pressure
high capacity
Supported
Drain
Controller
Suction
(Refer to P25)
High pressure low capacity
●Saving energy and low noise
with a tandem pump system
Power consumption ∝ Pressure x Flow volume
Flow volume= Pump capacity x Rotation speed
Due to reduce a power consumption at the high pressure
retaining operation, pump capacity should be smaller.
QL
Flow volume(L/min)
◆Double pump system with a combination of pumps and a flow control valve.
◆Automatically change of the pumps combinations which is consist of a
single or tandem operation depending on a load condition.
◆At the pressure retained operation, only the low displacement pump is
operated to save energy greatly.
◆Low noise level at a 60dB(A) ( pressure retained at 20.6MPa)
Adopt double phase-differential pumps to make noise lower
Both a small and a large pump
tandem operation
Switch from join to a single operation or opposit
QH
Small pump
Small pump
Single operation
Large pump
0
PL
PH
Pressure(MPa)
■ Specifications(Double pump)
SUT06D
4016
Model code
Maximum operating pressure(MPa)
15.7
Operating pressure adjustment range(MPa)
1.5∼15.7
Maximum flow rate *1
(L/min)
Operating flow rate range *1(L/min)
Motor capacity
(L)
SUT10D
8021
20.6
41.0
P-SUT20D
11KW
20.6
20.6
1.5∼20.6
83.0
8.7∼61.1
110
13.3∼110
11.6∼83.0
Equivalent to 5.0
60
SUT16D
8021
1.5∼20.6
61.1
5.4∼41.0
60
SUT10D
6021
1.5∼20.6
(kW) Equivalent to 3.7
Tank capacity
Equivalent to 7.0
100
100
Equivalent to 11.0
200
160
3-phase, 200 V(50 Hz), 200 V(60 Hz), 220 V(60 Hz)
(Permissible voltage fluctuation: ±10%)
Power supply
*Be sure to use a commercial power supply for the power source. The use od Inverter power supply may casue burn damage to the unit.
5 channels, photo coupler insulation, DC 24 V (maximum of DC 27 V), 5 mA per channel
External input signal
2 channels, photo coupler insulation, FET output, DC 24 V, 50 mA maximum per channel
Digital output
1 channel, relay output, Contact capacity: DC 30 V, 0.5 A (resistance load), 1 common contact
Contact output
200V/50Hz
(A)
17.9
22.7
25.5
38.3
200V/60Hz
(A)
17.7
21.7
24.8
37.8
220V/60Hz
(A)
16.5
20.2
22.7
34.9
No-fuse breaker capacity
(A)
20
30
50
(kg)
94
Rated current
Mass (hydraulic oil excluded)
Standard coating color
Usable oil *2
Tank oil temperature
Operating ambient temperature
Storage ambient temperature
Humidity
Installation site
Product introduction
External
output signal
SUT06D
6021
99
112
133
75
145
360
Ivory white(Munsell code 5Y7.5/1)
Special mineral-oil base hydraulic oil/wear-resistant hydraulic oil
(Refer to Daikin“Oil hydraulic brochure”for the oil in detail.)
・Viscosity grade: ISO VG32 to 68 ・Viscosity range: 15 to 400 mm2/s
(Recommendation is from 20-200 mm2/s)
・Contamination: Within NAS class 9
(Within Nas class class10 at 7 MPa or less pressure)
・Volumetric water content: 0.1% maximum
0 to 60°
C(Recommended operating temperature range: 15 to 50°
C)
0∼40℃
−20∼60℃
85% RH maximum (no condensation)
Indoors(Be sure to secure with bolts, etc.)
Altitude
1,000 m maximum
Others
・Be sure to connect a circuit breaker for all(three)poles and the earth leakage breaker.
・Make sure that the electrical wiring meets the requirements of European Standard EN60204-1.
・Be sure to connect the ground terminal.
Note)*1. The maximum flow rate is the theoretical value, not the guaranteed value.
*2. Consult Daikin about the use of hydraulic oils other than mineral oil base type (e.g. hydrous/synthetic) such as water-glycol hydraulic oil and Fatty acid ester oil.
Hybrid System
22
Product introduction
Oil Cooling Unit
(Circulating type)
Inverter Oil Cooling unit with high precise temperature control,
Energy saving, Compact size and environmentally friendly
●Enhancement of Highly Accurate
Temperature Control
●Achieving high energy-saving performance
●Extension of cooling capacity control range
●Complies with RoHS
Directives such as Lead-Free
●Achieving low-noise operation
in the low-load range
AKZ8 series
59.5dB(A) AKZ9 series
*
58dB(A)
Anechoic greenhouse conversion value (AKZ439 class)
* Room temperature 25deg.C Heat load at 1kW
PC tool
Supported
(Refer to P25)
■ Specifications
Model name
AKZ149
AKZ329
AKZ439
AKZ569
AKZ909
0.5
1.2
1.5
2.0
3.0
Oil Cooling Unit horsepower(HP)
1
1.3/1.4
Cooling capacity(50/60Hz)*
(kW)
Compressor (Hermetic DC swing type) Equivalent to 0.4kW
Oil pump theoretical discharge rate(50/60Hz)
(L/min)
12/14.4
Refrigerant
Main circuit
Power voltage*2
Operation circuit
0.90kW/3.9A
200V 50Hz
Max. power consumption
200V 60Hz
0.91kW/3.6A
Max. current consumption
220V 60Hz
0.91kW/3.5A
(mm) 650×360×440
External dimensions(H×W×D)
51
(kg)
Mass
Items prepared
by the customer
Molded-case circuit breaker
(A)
(Rated current)
2.8/3.2
5.0/5.6
3.8/4.3
8.0/9.0
Equivalent to 0.75kW Equivalent to 1.1kW Equivalent to 1.5kW Equivalent to 2.2kW
24/28.8
30/36
R410A
3-phase AC 200/200・220V 50/60Hz
DC12/24V
1.36kW/4.9A
1.80kW/6.6A
2.22kW/7.7A
4.25kW/13.6A
1.43kW/4.8A
1.88kW/6.4A
2.30kW/7.6A
4.30kW/13.5A
1.43kW/4.6A
1.88kW/6.1A
2.30kW/7.3A
4.28kW/13.0A
775×360×440
875×360×440 1,110×470×560 1,220×560×680
56
64
82
97
10
15
20
Note)*1. The cooling capacity indicates the value at the standard point (inlet oil temperature: 35°
C, room temperature: 35°
C, oil used: ISO VG32). This unit has about ±5% of product tolerance.
*2. Use a commercial power supply for the power source. The use of an inverter power supply may cause burn damage to the machine.
The voltage fluctuation range should be within ±10%. If it is more than ±10%, please consult us.
●Variety of standard and optional
Use of low-viscosity oil
Discharge pressure (oil) : 0.5 MPa
With timer
With outlet temperature sensor
With breaker
Compliance with CE
Without transformer
Different
voltages
With transformer
With heater
With tank
Standard type
○
○
○
○
Menu
Remarks
Viscosity of oil for use:1.4 ー 200 mm2/S
999-hour timer
B
C
046
047
048
H
T
European Safety Standard
AC220,230V
50/60Hz
AC380,400,415V 50/60Hz
AC440,460,480V 50/60Hz
Note) Followings are optional parts . Refer to P26 for more information.
● Machine temperature synchronous thermistor(Lead wire length: 5m, 10m, 15m)
● Oil temperature control thermistor(Lead wire length: 5m, 10m)
● Expansion board for main machine communication(Serial communication)
23
Hybrid System
Oil Cooling Unit (Immersion Type for Cooling Coolant)
●Immersion type oil cooling unit for coolant
(to be mounted directly on the tank, not provided with the circulating pump)
NEW
●High energy-saving performance achievied
●Further downsizing a compact design of
the top class in the industry
●Enhanced support for shallow tanks with
the reduced cooling coil depth
●Extension of cooling capacity control range
PC tool
Supported
(Refer to P25)
■ Specifications
Model name
Oil Cooling Unit horsepower(HP)
1
AKJ189
AKJ359
AKJ459
AKJ569
AKJ909
AKJ1509
0.5
1.2
1.5
2.0
3.0
5.0
1.6/1.8
Cooling capacity(50/60Hz)*
(kW)
Compressor (Hermetic DC swing type) Equivalent 0.4kW
Refrigerant
Main circuit
Power voltage*2
Operation circuit
200V 50Hz
0.82kW/3.3A
Max. power consumption
200V 60Hz
0.83kW/3.2A
Max. current consumption
220V 60Hz
0.83kW/3.0A
External dimensions(H×W×D)
(mm) 920×360×440
38
(kg)
Mass
Items prepared
by the customer
Molded-case circuit breaker
(A)
(Rated current)
4.2/4.5
3.2/3.5
15.0/15.0
5.0/5.6
8.0/9.0
Equivalent 0.75kW Equivalent 1.1kW Equivalent 1.5kW Equivalent 2.2kW Equivalent 3.7kW
R410A
3-phase AC 200/200・220V 50/60Hz
DC12/24V
1.37kW/5.2A 1.46kW/5.6A 2.12kW/7.3A 3.38kW/10.8A 5.40kW/17.3A
1.38kW/5.1A 1.48kW/5.4A 2.15kW/7.0A 3.43kW/10.7A 5.37kW/16.9A
1.39kW/4.8A 1.48kW/5.1A 2.15kW/6.6A 3.43kW/10.2A 5.40kW/15.7A
1,045×360×440 1,200×360×440 1,440×470×500 1,615×560×620 1,960×735×725
50
44
89
140
72
10
20
30
15
Note)*1. The cooling capacity indicates the value at the standard point (oil Temperature in the tank: 35℃, room temperature: 35°
C, oil used: ISO VG32). This unit has about ±5% of product tolerance.
*2. Use a commercial power supply for the power source. The use of an inverter power supply may cause burn damage to the machine.
The voltage fluctuation range should be within ±10%. If it is more than ±10%, please consult us.
Oil Cooling Unit (Inline Type Cooling Unit for Coolant)
PC tool
●Inline type cooling unit for coolan
●Highly accurate temperature control model
by inverter control
●Excellent energy savings
●Complies with RoHS Directives such as Lead-Free
(Environmentally friendly unit)
Supported
●Easy maintenance
●Greater durability against oil mist and dust
Product introduction
(Refer to P25)
■ Specifications
Model name
Oil Cooling Unit horsepower(HP)
Cooling capacity(50/60Hz)*1 (kW)
Compressor (Hermetic DC swing type)
Refrigerant
Main circuit
Power voltage*2
Operation circuit
200V 50Hz
Max. power consumption
200V 60Hz
Max. current consumption
220V 60Hz
External dimensions(H×W×D)
(mm)
(kg)
Mass
Molded-case circuit breaker(builtin)(A)
AKC359
AKC569
1.2
2.0
3.5/3.5
Equivalent 0.75kW
5.6/5.6
Equivalent 1.5kW
R410A
3-phase AC 200/200・220V 50/60Hz
DC12/24V
1.78kW/6.2A
1.17kW/4.2A
1.87kW/6.3A
1.22kW/4.3A
1.86kW/6.1A
1.21kW/4.1A
1,200×470×670
995×450×560
100
83
15
10
Note)*1. The cooling capacity indicates the value at the standard point (inlet oil temperature: 35°
C, room temperature: 35°
C, oil used: ISO VG32). This unit has about ±5% of product tolerance.
*2. Use a commercial power supply for the power source. The use of an inverter power supply may cause burn damage to the machine.
The voltage fluctuation range should be within ±10%. If it is more than ±10%, please consult us.
Hybrid System
24
Product introduction
Inverter Controlled Chiller
Inverter Oil Cooling unit with high precise temperature control,
Energy saving, Compact size and environmentally friendly
●Enhancement of highly accurate temperature control
●Extension of cooling capacity control range
●Complies with RoHS Directives such as Lead-Free
●Environment friendly unit, countering global warming
●Achieves 30% energy savings compared to the
AKW 8 series (measured by Daikin)
●Low noise level for a better working environment
PC tool
Supported
(Refer to the bottom)
■ Specifications
With pump/tank
Model name
AKW149(-171) AKW329(-171) AKW439(-171)
AKW569
AKW909
1.2
2.0
3.0
Chiller horsepower(HP)
0.5
1.5
1.4/1.4
3.2/3.2
4.3/4.3
5.6/5.6
9.0/9.0
Cooling capacity(50/60Hz)*
(kW)
Compressor(Totally enclosed DC swing type) Equivalent 0.4kW Equivalent 0.75kW Equivalent 1.1kW Equivalent 1.5kW Equivalent 2.2kW
Refrigerant
R410A
cascade pump
Model
Immersion type multistage pump
Water pump
24/36m at 15L/min
14/32m at 30L/min 12/36m at 50L/min
25/37m at 10L/min
Head(50/60Hz)
0.33/0.52
0.4
0.75
Motor capacity(50/60Hz)(kW)
Main circuit
3-phase AC 200/200・220V 50/60Hz
2
Power voltage*
DC12/24V
Operation circuit
1.97kW/7.4A
1.20kW/4.5A
1.52kW/4.1A
3.55kW/11.1A
1.71kW/6.4A
200V 50Hz
Max. power consumption
200V 60Hz
2.20kW/8.7A
1.36kW/4.8A
1.68kW/4.4A
3.68kW/11.0A
1.87kW/6.6A
Max. current consumption
220V 60Hz
2.20kW/8.7A
1.36kW/4.8A
1.62kW/4.1A
3.60kW/10.5A
1.87kW/6.6A
(mm) 630×360×700
External dimensions(H×W×D)
915×360×700 1,197×470×500 1,309×560×620
815×360×700
(kg)
Mass
68
61
90
105
65
Items prepared
Molded-case circuit breaker
(A)
15
30
10
by the customer
(Rated current)
1
PC tool
Supported
Hybrid-Win
This PC utility reads data from Daikin hybrid systems (Super Unit, EcoRich, oil cooling unit, etc.) and
manages it. Parameter setting and monitoring can be accomplished efficiently using the Windows application.
■ Equipment configuration
PC
(to be prepared
by the customer)
RS-232C
Communication cable
Monitor harness
for each units
(PM-CM01-15/30)
PC tool
Mainfeatures
Target unit
● Displaying graphs
Supported
The pressure, flow rate, and other internal data of the inverter can be monitored and
displayed in the form of graphs. This facilitates operation checks during test runs,
adjustment of parameters such as time constants, and troubleshooting.
● Reading, writing, editing, and saving parameters
The time required for setting can be slashed by editing the parameter settings on the PC and
writing them to the unit in a batch. The ability to read and save settings facilitates management.
● Reading and saving the alarm history
This function enables quick identification of the parts that require maintenance and
reduction of the downtime. The operating time display can serve as the guide for the timing
to replace consumable parts or to conduct maintenance. Troubleshooting information
including the diagnosis results of the cause of an alarm and action to take can be displayed.
*: Hybrid-Win is utility software to monitor the internal status of Daikin hybrid systems using a PC. The software and its instruction
manual can be downloaded from the website “http://www.daikinpmc.com/” free of charge by completing the user registration process.
*: The communication cable is separately available. *: Some models require a dedicated separate monitor harness.
*: It is possible to connect to a smart phone or factory LAN by adding an optional WiFi module. This is useful to facilitate the user’s daily inspection/maintenance work and for remote monitoring.
25
Hybrid System
Optional parts
Optional parts for ECORICH / ECORICH-R / SUPER UNIT
■ Level switch
Operating Maximum Contact Protection
operation
voltage
class
current resistance
Model
IP65
EHU14/25/30 (with 10 L tank)
EHU15R/30R (with 20 L tank)
SUT03 (with 30 L tank)
SUT06 (with 60 L tank)
SUT10 (with 100 L tank)
SUT16 (with 160 L tank)
IP65
EHU15R/30R (with 10 L tank) 7.2 L maximum
E-DLSN-130L-A-10
24V DC
0.05A
1Ω
maximum
24V DC
0.05A
1Ω
maximum
E-DLSN-130L-B-10
E-DLSN-90L-A-10
E-DLSN-90L-B-10
CE
standard
Alarm for oil temperature and action
7.3 L maximum Closed
13 L maximum
21 L maximum
N/A
50 L maximum
83 L maximum
135 L maximum Open
Closed
N/A
Open
Remark
•Directly mountable on EHU14-L04 (0.75 kW)
to EHU30-M07 (2.8 kW) at drain port DR2
(Rc1/2)
•Mountable on EHU15R/30R (with 20 L tank)
at drain port DR2 (Rc3/4) with a bushing
(3/4 × 1/2)
•Mountable on EHU15R/30R (with 10 L tank)
at drain port DR2 (Rc3/4) with a bushing
(3/4 × 1/2)
■ Temperature switch
Operating Maximum Contact Protection Alarm for oil temperature CE
operation
and action
voltage
class
standard
current resistance
Model
E-MQT83PD-L60X1-10
30mΩ
AC100V AC 2A
DC24V DC 50mA maximum
IP65
Temperature
rise over 60°
C
Open N/A
Temperature
differential
from 7 to 13°
C
Remark
•Mountable on EHU14-L04 (0.75 kW) to EHU30-M07
(2.8 kW) at drain port DR1 (Rc1) with a bushing (1 ×
3/8) or DR2 (Rc1/2) with a bushing (1/2 × 3/8)
•Mountable on EHU15R/30R at drain port DR2 (Rc3/4)
with a bushing (3/4 × 3/8)
•Mountable on EHU15R/30R (with 10 L tank) at drain
port DR2 (Rc3/4) with a bushing (3/4 × 3/8)
E-MQT83PD-L60X1-1-10
■ Base plate set
Model
Applicable model
Unit type:
Single pump type
E-SUTPLATE-2
Unit type:
Double pump type
Color
SUT03S1507-30
SUT03S3007-30
SUT03S4007-30
SUT06S6007-30
SUT10S8007-30
SUT03S1510-30
SUT06D4016-30
SUT06D6021-30
SUT10D6021-30
SUT10D8021-30
SUT16D8021-30
SUT03S3010-30
SUT03S1516-30
SUT06S3016-30
Accessories
① Base plate (4 pcs)
Ivory white
(Munsell code
5Y7.5/1)
② Tank fastening bolt (8 pcs)
③ Plain and spring washers
for the above parts
(8 pcs each)
Optional parts for Oil Cooling Unit / Inverter Controlled Chiller
■ Thermistor (for AKZ9/AKC9/AKW9 series)
●Machine temperature synchronization thermistor
Model
Length of
lead wire
L
(m)
AKZ9-OP-K5
5m
AKZ9-OP-K10
10m
AKZ9-OP-K15
15m
AKZ9-OP-A5
5m
AKZ9-OP-A10
10m
Figure
L
L
Application
For machine temperature
synchronization control
(implanted in the main machine)
For machine temperature
synchronization control
(Attached to the surface
of main machine body)
Length of
lead wire
L
(m)
Figure
Application
AKZ9-OP-Y5
5m
L
AKZ9-OP-Y10
10m
For return oil or water
temperature control
(installed in the oil pipe or water
pipe of the main machine)
Model
Optional parts
●Oil or water temperature control thermistor
■ Communication board with a machine
(for AKZ9/AKC9/AKW9 series)
Model
AKZ9-OP-CS
Use
For serial communication
Hybrid System
26
Osaka Office
YODOGAWA PLANT
1-1, Nishi-Hitotsuya, Settsu, Osaka 566-8585, Japan
Phone: 81-6-6349-4475
Fax.:
81-6-6349-7862
Home Page: http://www.daikinpmc.com/en/
●Contents in this catalog are subject to change for improvement without prior notice.
GK241B
(2014.12.020)
DF・VV
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