Submersible Pump Manual .indd

Submersible Pump Manual .indd
PARTS /
OWNERS
MANUAL
For
SUBMERSIBLE PUMPS
PUB-SP001
Rev. 08/08
940 Lively Blvd. • Wood Dale, IL 60191 • Phone: 630-350-8200 • Fax: 630-350-8212
e-mail: [email protected] • www.robinamerica.com
© Copyright 2008 Robin America, Inc.
GROUP INDEX
Group Name
Page
Instructions for Use..................................................................................... 6
Troubleshooting .......................................................................................... 7
RPX-65011 ................................................................................................. 8
RPS-65011 ............................................................................................... 10
RPB-65011 ............................................................................................... 12
RPB7-65011 ............................................................................................. 14
RPKS-65011* ........................................................................................... 16
RPXL-65011 ............................................................................................. 18
* Submersible Trash
3
Thank you for choosing a Subaru Submersible Pump.
This manual is prepared for your safety when operating the pump.
Please read carefully and comprehend fully before use.
(Wrong usage could cause injury or death.)
Please keep this manual handy for future reference.
PLEASE READ MANUAL BEFORE OPERATION.
“ACCEPTABLE FOR INDOOR OR OUTDOOR USE”
“SUBMERSIBLE PUMP”
CAUTION
Before use, please make sure to read the instruction manual.
Do not operate the pump out of water or insufficient water.
WARNING
Risk of electric shock. This pump is supplied with a grounding conductor and
grounding-type attachment plug. To reduce risk of electrical shock, connect only
to a properly grounded, grounding-type receptacle.
TO REDUCE THE RISK OF ELECTRIC SHOCK, INSTALL ONLY ON A CIRCUIT
PROTECTED BY A GROUND-FAULT CIRCUIT-INTERRUPTER (GFCI).
NOTE
This pump is not intended for use where water is occupied by people. This pump
is intended for use with water only.
4
CAUTION
Ground Fault Circuit Breaker
For home use, connect to a GFCI receptacle (if available) to ensure safety.
Connect the power source
This pump is to be connected to a 120 volt, 60 hertz power source.
Application
This pump is not intended for use in any oil, sea water, strong alkaline or strong acidic solution, or
any agricultural chemicals.
Do not run dry
To avoid damage to the pump, place the pump at the deepest position in the water. Running the
pump without water will result in damage to the seals.
Handling of the power cord
Never lift or move the pump by the power cord. Only lift by handle or rope tied to handle. Select
and use proper size extension cord.
Instructions for use
Check the nameplate for output and voltage required for the pump. Improper voltage may result
in damage to the pump.
Placement of pump
The pump can be used in most places. But avoid continuous short-water operation at a sandy
place, as it may accelerate wear of the pump. Install the pump at a position where water can
be collected the easiest. When the pump is installed on soft, muddy or sandy ground, place the
pump on a solid surface to prevent the pump from sinking in the mud. Strictly refrain from putting
into any pond, bath, or swimming pool which is occupied by people.
Hoses
When any hose is used for connection, keep the hose as straight as possible as excessively bent
hose reduces water quantity. Refrain from placing the discharge port under water as efficiency
may be reduced and damage may occur.
Power Cord Cable
To move or install the pump, hold the pump by the handle or a rope tied to the handle. Do not
use the power cord cable to pull the pump as damage to the internal wires may result. Use extension cords of the same or larger size as the pump. Do not put the power cord connection in the
water as electrical shock may occur.
Ground Wire
Be sure to connect the ground wire before connecting the power cord cable to the power source.
Thermal protector
The pump incorporates a thermal protector to protect the motor. If the motor is stopped automatically at an over-load operation such as clogged intake or low or no water, turn off the power
source and inspect pump, prior to re-starting.
5
Storage
If the pump has been used for pumping water with a high sand content, continue running pump
with clean water to clean out any debris prior to storage.
After using the pump
In cold climates, do not allow water in the pump to freeze. Completely drain and dry the pump of
water prior to storage.
Maintenance and inspection
Periodically check the insulated condition with a megger tester (insulation resistance tester). The
acceptable resistance between the ground wire and the power cord should be 100Meg ohm or
higher.
The shaft of the water-tight pump is sealed with liquid paraffin. The quantity of liquid paraffin
should be checked periodically. Use 170cc of Crystol No. 70 by Exxon Mobil Corporation for the
sealing. The liquid paraffin can be checked easily by removing the hexagon socket head bolt at
the side of the pump body.
CAUTION
The pumps use a double mechanical seal. (See Figure)
Consult the following table for assembly.
Mechanical
Seal
Outside
Diameter
Internal
Diameter
Motor Side
(Carbon)
Pump Side
(Carborumdom)
22.5mm
20.5mm
18.5mm
15.0mm
6
TROUBLESHOOTING
PROBLEM
No start at all or stops
immediately after start
POSSIBLE CAUSE
Not properly connected to
power circuit
The GFCI, leakage circuit
breaker is actuated
The impeller is caught by
foreign substance
Motor is burnt
Voltage drop
Failure during operation
The thermal protection is
actuated
Voltage drop
No pumping or poor
performance
High delivery head
Discharge hose is clogged
Impeller wear
Clogging of foreign matter in
strainer pump
7
SOLUTION
Correct connection
Check the power circuit
Repair the point of
leakage
Repair or replace
Raise the voltage to the
rating
Remove foreign
substance if the impeller is
clogged
Lower the water temperature
if it is too high
Raise the voltage to the
rating
Lower the head
Unclog hose
Replacement
Unclog hose
RPX-65011
8
RPX-65011
Ref #
Part Number Description
Qty
Ref #
Part Number Description
Delivery Flange Gasket
1
0438067
Motor Ay
1
27
2
0430399
Frame
1
28
0430290
Stud Bolt
2
3
0430267
Bracket
1
29
846005008
Washer
5
4
0430284
Head Gasket
1
30
835305008
Hex Cap Nut
3
6
0430308
Power Cord
1
31
0390101
Rope
1
7
0438066
Chain Ay
1
32
735705162
Hex Bolt
3
8
0390031
Cord Supporter
1
33
0340142
Seal Ring
1
9
0260018
Cord Band
1
34
0340153
Screw
1
10
0430404
Handle
1
35
0340277
Thrust Washer
1
11
0430441
Adjusting Washer
2
36
895154014
Oil Seal
1
12
0430280
Impeller
1
37
Label
1
13
0430273
Back Liner
1
38
Caution Label
1
14
743605031
Hex Bolt
4
39
0430299
Thrust Gasket
1
15
0430271
Front Cover
1
40
707820074
Screw
1
16
889955125
O ring
1
41
703305100
Screw
2
17
734505037
Hex Socket Bolt
3
42
827305005
Hex Nut
1
18
0430243
Mechanical Seal
1
43
Label
1
20
0390025
Adjusting Washer
2
44
703305102
Screw
2
21
0390037
Hex Socket Bolt
1
45
845305008
Toothed Washer
1
22
854255010
Seal Washer
2
46
846505008
Washer
1
23
0430274
Casing
1
47
940019060
Hose Band
1
24
0430269
Suction Flange
1
48
0430392
Condenser
1
25
0430270
Strainer
1
49
734605035
Hex Bolt
3
26
0430306
Delivery Flange
1
9
0430383
Qty
1
RPS-65011
10
RPS-65011
Ref #
Part Number
1
0398104
2
0390011
3
Qty
Ref #
Part Number
Motor Ay
1
25
0430299
Thrust Gasket
1
Casing
1
26
0390537
Thrust Washer
1
0390016
Suction Cover
1
27
895154014
Oil Seal
1
4
0390019
Suction Gasket
1
28
0390092
Delivery Gasket
1
5
0390017
Strainer
1
29
0430143
Delivery Gasket
1
6
0390030
Impeller
1
30
748119032
Hex Bolt
2
7
0390025
Adjusting Washer
2
31
0390473
Frame
1
8
03900020
Stud Bolt
3
32
0390500
Supporter
1
9
0390021
Handle
1
33
0390490
Wave Washer
1
Label
1
34
0390475
Bracket
1
1
35
0390578
Condenser
1
10
Description
Description
Qty
11
04304243
Mechanical Seal
12
0340153
Screw
1
36
0390497
Screw
1
13
0340142
Seal Ring
1
37
0390149
Head Gasket
1
14
0390037
Hex Bolt
1
38
0390494
Hex Bolt
4
15
854255010
Seal Washer
1
39
0390566
Head Cover
1
16
889955100
O ring
1
40
0390501
Head Bushing
1
17
884205023
Key
1
41
0390495
Screw
2
18
845205010
Toothed Washer
1
42
0260018
Cord Band
1
19
0390150
Hex Socket Bolt
3
43
827305005
Hex Nut
1
20
707605057
Screw
2
44
0390483
Screw
1
21
827405010
Hex Nut
1
45
0390031
Cord Supporter
1
22
827405008
Hex Nut
3
46
0398106
Chain Ay
1
Rope
1
47
0430088
Power Cord
1
Hose Band
1
23
0390101
24
940019060
11
RPB-65011
12
RPB-65011
Ref #
Part Number
Description
Qty
Ref #
Part Number
Description
Qty
1
0438011
Motor Ay
1
31
0430243
Mechanical Seal
1
2
0430088
Power Cord
1
32
0340153
Screw
1
3
0430012
Head Cover
1
33
0340142
Seal Ring
1
4
0430009
Front Bracket
1
34
0390037
Hex Socket Bolt
1
5
0430004
Frame Gasket
1
35
854255010
Seal Washer
1
6
0430003
Head Gasket
1
36
0390092
Delivery Gasket
1
7
0430002
Spacer
2
37
884205023
Key
1
8
0390026
Bearing Washer
1
38
845205010
Toothed Washer
1
9
0390027
Chain Ay
1
39
0430044
Hex Socket Bolt
3
10
0390031
Cord Supporter
1
40
707605057
Screw
2
11
0260018
Cord Band
1
41
827405010
Nut
1
12
0390002
13
893555042
Condenser
1
42
827405008
Nut
5
Oil Seal
2
43
0390077
Delivery Flange
1
14
0390141
Toothed Washer
1
45
0390101
Rope
1
15
0430043
Screw
4
46
747805028
Hex Bolt
4
16
0430023
Supporter
1
47
0430074
Sleeve
1
17
0430082
Washer
1
48
0430075
18
0430008
Outer Cover
1
49
940019060
19
0430013
Outer Gasket
1
50
20
0430136
Casing
1
21
0430007
Strainer
22
889955100
O ring
23
0430025
24
0430014
25
Bottom Plate
1
Hose Band
1
0390142
Band
1
51
0430022
Cent. Force Switch Cover
1
1
52
888727008
Stop Ring
1
1
53
0390001
Cent. Force Switch
1
O ring
1
54
707825018
Screw
2
Stud Bolt
3
55
708219042
Screw
2
0390016
Suction Cover
1
56
708119037
Screw
2
26
0390019
Suction Cover Gasket
1
57
0390079
Thermal Protector
1
27
0390030
Impeller
1
58
857627023
Wave Washer
1
28
0390025
Adjusting Washer
2
59
703305100
Screw
1
29
0430078
Handle
1
60
827305005
Nut
1
Label
1
61
703305102
Screw
2
30
13
RPB7-65011
14
RPB7-65011
Ref #
Part Number
1
0438048
2
0430232
3
Description
Qty
Ref #
Part Number
Motor Ay
1
28
0340153
Screw
1
Power Cord
1
29
0340142
Seal Ring
1
0430012
Head Cover
1
30
0390037
Hex Socket Bolt
1
4
0430220
Front Bracket
1
31
854255010
Seal Washer
1
5
0430004
Frame Gasket
1
32
0390092
Delivery Gasket
1
6
0430003
Head Gasket
1
33
884205023
Key
1
7
0390027
Chain Ay
1
34
845205010
Toothed Washer
1
8
0260018
Cord Band
1
35
0430044
Hex Socket Bolt
3
9
0390031
Cord Supporter
1
36
707605057
Screw
2
10
893555043
Oil Seal
2
37
827405010
Hex Nut
1
11
0430043
Screw
4
38
827405008
Hex Nut
5
12
0430231
Supporter
1
39
0430143
13
0430082
Washer
1
40
747805028
14
0430008
Outer Cover
1
41
0430074
15
0430013
Outer Gasket
1
43
940019060
16
0430223
Casing
1
44
Description
Qty
Delivery Flange
1
Hex Bolt
4
Sleeve
1
Hose Band
1
0390101
Rope
1
17
0430225
Strainer
1
45
0430294
Spacer
3
18
889955100
O ring
1
46
0430295
Spacer
1
19
890155150
O ring
1
47
0430293
Thermal Protector
1
20
0430253
Stud Bolt
3
48
0430296
Condenser
2
21
0430226
Suction Cover
1
49
707819036
Screw
3
22
0430227
Suction Cover Gasket
1
50
0430082
Wave Washer
1
23
0430234
Impeller
1
51
703305100
Screw
1
24
0390025
Adjusting Washer
2
52
827305005
Hex Nut
1
25
0430078
Handle
1
53
703305102
Screw
2
Label
1
54
708119039
Screw
3
Mechanical Seal
1
55
708119041
Screw
1
26
27
0390003
15
RPKS-65011*
16
RPKS-65011*
Ref #
Part Number
2
0390473
3
0390566
4
Description
Qty
Ref #
Part Number
Frame
1
25
843805010
Spring Washer
1
Head Cover
1
26
0390523
Hex Nut
1
0390475
Bracket
1
27
0390511
Mechanical Seal
1
5
0430088
Power Cord
1
28
0390559
Delivery Gasket
1
6
0398106
Chain Ay
1
29
0390509
Handle
1
7
0390483
Screw
1
30
0390551
Casing Gasket
1
8
0390484
Hex Nut
1
31
0390554
Wing Bolt
3
9
0390490
Wave Washer
1
32
0390555
Hex Bolt
2
10
0390494
Hex Bolt
4
33
0390556
Hex Bolt
3
11
0390495
Screw
2
34
0390557
Hex Socket Bolt
3
12
0390497
Screw
1
35
0390552
Screw
2
13
0390578
Condenser
1
36
0390571
Thrust Washer
1
14
0390500
Supporter
1
37
0390570
Thrust Washer Gasket
1
15
0390501
Head Bushing
1
38
0390575
Oil Seal
1
16
0390590
Bearing Washer
1
39
Label
1
17
0390031
Cord Supporter
1
40
0390101
Rope
1
18
0260018
Cord Band
1
41
0430143
Delivery Flange
1
19
0390149
Head Gasket
1
42
0390161
Casing
1
20
0340153
Screw
1
43
0390162
Front Bracket
1
21
0340142
Seal Ring
1
44
0390311
Bottom Plate
1
22
0390516
Hex Socket Bolt
1
45
0390164
Impeller
1
23
0390518
O ring
1
46
854255010
Seal Washer
1
24
0390519
Key
1
17
Description
Qty
RPXL-65011
18
RPXL-65011
Ref #
Part Number
1
0438101
3
0430308
4
Description
Qty
Ref #
Motor Ay
1
30
0430290
Stud Bolt
2
Power Cord
1
31
846007008
Washer
2
734605035
Hex Bolt
3
32
835305008
Cap Nut
3
5
0430406
Hex Bolt
4
33
0390101
Rope
1
6
703305100
Screw
2
34
0340142
Seal Ring
1
Part Number
Description
Qty
7
0430409
Nut
1
35
0340153
Screw
1
8
707820074
Screw
1
36
0340277
Thrust Washer
1
9
703305102
Screw
2
37
895154014
Oil Seal
1
10
0430441
Adjusting Washer
3
38
Label
1
11
0430280
Impeller
1
39
Thrust Washer Gasket
1
12
0430271
Front Cover
1
40
Label
1
13
889955125
O ring
1
41
845305008
Toothed Washer
1
14
734505037
Hex Socket Bolt
3
42
846505008
Washer
1
15
0430243
Mechanical Seal
1
43
854255008
Seal Washer
3
16
0430300
Adjusting Washer
1
44
0430361
Spacer, long
2
18
0390037
Hex Socket Bolt
1
45
0430362
Spacer, short
1
1
0430299
19
854255010
Seal Washer
1
46
0430360
Suction Cover Gasket
20
0430334
Casing
1
47
0430266
Motor Frame
1
21
0430329
Suction Cover
1
48
0430267
Bracket
1
22
0430241
Bottom Strainer
1
49
0430268
Handle
1
23
0430367
Delivery Flange
1
50
0390031
Cord Supporter
1
24
0430242
Stud Bolt
3
51
0260018
Cord Band
1
25
0430236
Strainer Stand
1
52
0430392
Condenser
1
26
0430239
Seal Ring
1
53
0438066
Chain Ay
1
27
0430331
Check Valve
1
54
0430401
Head Gasket
1
28
827405008
Nut
3
29
0430283
Delivery Gasket
1
19
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