PLC USER MANUAL Connection Methods Connection to PLC equipment (For both models, MONTH type & INTERVAL type) PLC Controlled High Performance Automatic Grease Lubricator (MONTH / INTERVAL type) Specifications Alarm (optional) Power Supply Specifications Description Grease Pouch 60,120,240,480ml Operating Pressure Avg. 30kgf/cm² (425psi) Max. 60kgf/cm² (850psi) Power Supply: DC 9V ~ 36V max Power Supply Pulsarlube PLC Max. 1A(1,000mA) Output Current PC (optional) Display Panel (optional) Operating Temperature -20˚C ~ +60˚C* (-4˚F ~ +140˚F) *No battery needed Available Dispensing Periods MONTH TYPE : 1, 2, 3 ...10,11,12 Month INTERVAL TYPE : Mode 1, 2...6 Installation Thread Size 3/8" M PT Installation Types Single Point / Multi-Point PLC Main Controller Backlit LCD LCD Technical information is subject to change without notice. Connection to External Power Supply (DC Adapter) (MONTH type only) PRODUCT / PLC MODEL PULSARLUBE PLC AUTOMATIC LUBRICATOR Power Supply BEFORE USE Alarm (optional) Thank you for purchasing the Pulsarlube PLC, the electromechanical automatic grease lubricator from Pulsarlube USA, Inc. To ensure the safe operation and proper installation of the Pulsarlube PLC unit, we strongly recommend that you read the following information carefully before use. If you require further information, please contact your local supplier or manufacturer. Pulsarlube PLC Product Details Housing Warning LCD Display Pouch Spring Pouch Plate Grease Pouch Screw The shelf life of the Pulsarlube PLC is 1 year from the date of production. Product warranty is limited to original defects in material and workmanship and will not cover any collateral damage due to mishandling, abuse and/or any other inappropriate use of this product. Warranty period is 1 year from the date of purchase. How to Order Main Body 60 120 240 480 The test mode is activated Backlit LCD LCD PLC120 - PL1 PLC240 - PL1 120 Grease Type Pulsarlube Model # (PLC120: 120ml, PLC240: 240ml) www.pulsarlube.com / [email protected] REV. 150331 Dispensing period setting (1~12 month) - MONTH Type (1~6 mode) - INTERVAL Type 120 Backpressure Indication 120 Purge mode in operation Blinks when selected cycle ends PLC Connecting Cables (colors) Connecting Thread 3.8” PT Pulsarlube USA, Inc. 1480 Howard Street, Elk Grove Village, IL 60007, USA TEL: 1-847-593-5300 FAX: 1-847-593-5303 "Automatic Lock Out" mode The purge mode is activated Please do not disassemble the part shown in the picture. It may result in serious damage or malfunction of lubricator. Warning The Pulsarlube PLC is not a battery-operated product. Shelf Life and Product Warranty Dispensing period setting (1~12 month) - MONTH Type (1~6 mode) - INTERVAL Type Connecting Cable ① VCC (Power Supply Cable) Blue ② Signal Out (Alarm Signal Cable) White ③ GND (Power Supply Cable) Black ④ Signal In (Operation Signal Cable) Brown Service Pack Installation Button & LCD Functions Power All icons Mode Button press instructions Short press Press for 3 seconds Press for 5 seconds Blinking If the Pulsarlube PLC unit is provided with a replaceable Service Pack, the following procedure is required before step #2 of the above instructions. For complete Service Pack installation instructions, please refer to the Service Pack user manual, step #2~6 in the section of "How to Replace a Service Pack". 2 1 3 3 4 4 60 120 240 480 ( To be able to perform the functions below, please make sure that the lubricator’s auto lock function is deactivated by pressing the MODE button for 3 seconds. ) Functions Buttons Programming Instructions LCD Indications ON) 120 120 120 120 120 120 Power ON - Press for 3 seconds to power on. Power ON/OFF Power OFF – Press for 5 seconds to power off. Troubleshooting Guidelines (Interval Type) 1. Please take the following steps to troubleshoot a malfunctioning unit. LCD Indications OFF) 120 60 120 240 480 6 continuous cycles Normal Stop Please until Lock icon ' Lubricator goes back to normal setting 120 120 Operating 120 120 Unlocked ' disappears. ㆍPossible electrical malfunction of CPU or circuitry LCD Indications Possible Causes of Error Messages If technical difficulty continues, please contact your local supplier or manufacturer for further assistance. Troubleshooting Steps Remove the lubricator from the lube point. 120 Extreme backpressure encountered. Check for causes of high backpressure such as … 120 (The backlight will stay on for 5 seconds. ) 120 ㆍOver lubrication ㆍHardened grease at the lube point ㆍKinked lube line ㆍMax lube line distance on remote installation exceeded, etc. 3 60 120 5 If technical difficulty continues, please contact your local supplier or manufacturer for further assistance. Inspect unit for tampering or water damage. Installation Instructions 4 Reset the unit. Re-set to default setting 120 Press the MODE button while holding down the POWER button, 2 Troubleshooting Steps 2. Please take the following steps if there is a grease dispensing failure. + 1 ㆍPossible contact problem (open circuit) with programming buttons on the lubricators’ control panel. Blank LCD After lock function has been deactivated, press the MODE button for 5 seconds. Reset 120 If LCD displays improperly ㆍElectrical malfunction of CPU If unit displays a blank screen Short press of the MODE button to program the dispensing period. *1~12 month for MONTH type *Mode 1~6 for INTERVAL type Unlock Backlight 120 Short press of the button to stop. Mode Setting Possible Causes 120 Hold the button until ‘P’ appears on the screen. Activate Purge Mode (Month Type) If the lubricator reaches the end of its lube cycle and there is lubricant still remaining in the grease pack ㆍCheck for grease hardening within the grease pack or in the lube line. ㆍCheck how long your unit has been in operation. 6 Press for 2 seconds 120 Ensure that lubricator is dispensing properly. Reinstall the lubricator after resolving the cause of backpressure. Remove grease pack from lubricator. Manually purge hardened grease out of grease pack then reinstall. If the lubricator is still not dispensing properly, replace used grease pack with new one. Lubricator may have reached its end of life cycle and may have to be replaced. 120 120 When the selected dispensing period ends, LCD backlight will activate and display will blink. Replace the empty grease pack with new one, then reset the unit.