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284hp | 6.0 – 6.6 yd
3
BucKEt capacity
a coMplEtE solution
Emissions-certified 284 hp cummins diesel engine
47% torque rise provides great power for digging and hill climbing
6.0 to 6.6 cu. yard bucket available accepts a wide assortment of attachments to handle many jobs ride control option provides stable load handling single hydraulic control option for easy operation outboard-mounted, dual circuit wet disc brakes for reliability and long service life torque-proportioning differentials for longer tire life and less wheel spin wide front fenders with mud flaps, standard autobrake, standard, protects the transmission from overspeeding or improper directional shifting transmission has helical gears which reduce noise level and vibration automatic reversible cooling
Fan with manual override, standard.
adjustable declutch allows the operator to adjust the declutch to various operating conditions
ModM (Machine operation diagnostic Module) provides essential operations and diagnostic information in an easy-to-read lcd display
powEr to sparE.
The 92ZV-2 is designed and engineered from the ground up. Kawasaki started with exacting standards to exceed the demand for your most challenging applications.
With a new Kawasaki transmission, hydraulic systems, chassis, cooling system, and cab — we’ve done just that.
The operator may customize settings and make adjustments to the loader controls to work more efficiently in the current operating conditions or environment. Features like the Adjustable
Declutch, Dual Boom Kickout Control,
Idle Management System, Dual Mode
Engine Switch, and ELS (Efficient
s
Loading System) allow the operator to make adjustments from the comfort of the cab increasing productivity and efficiency. Options such as the Limited Slip Differentials allow the operator additional controls to adapt the
92ZV-2 loader to the working conditions.
coMFortaBlE, EFFiciEnt, saFE.
The 92ZV-2 features standard air conditioning and heater. The Air Ride seat is standard. The operator compartment has increased leg room. Options such as the
F-R Directional Switch, Ride control, and Single Lever
Hydraulic Control allow the operator additional ease of operation and comfort.
VErsatilE, rEliaBlE, strong.
Like all Kawasaki loaders, the 92ZV-2 has a 45 + year heritage of strength and reliability.
The 92ZV-2 is available with several buckets, bucket teeth, and bolt-on cutting edge combinations. A third spool valve is available to handle a number of attachments and extend the wheel loader’s versatility.
Features such as the outboard-mounted, sealed wet disc brakes are designed for long life and easy access and overhaul. Spin-on filters, grouped grease fittings, sealed universal joints, all provide easy field maintenance. The new MODM (Machine Operation Diagnostic Module) provides essential operational and diagnostic information in an easy-to-read LCD display. The optional K-LINK system allows location, system alarm sensors, and all major machine performance data to be electronically transmitted to cell phones, fax and e-mail for real-time equipment management.
FailurE is not an option.
Kawasaki is dedicated to keeping your wheel loader up and running, even in the most challenging situations. Starting with the KLEW (Kawasaki Loaders Early
Warning) Oil Analysis System, designed to eliminate unnecessary maintenance and downtime, to our 24-hour parts shipment service, and our extensive rebuild program, Kawasaki has the expertise and experience to respond quickly to your needs.
Kawasaki and their dealer organization offer comprehensive support and service programs designed to keep you on the job.
coMputEr controllEd EnginE
The Engine Control Module (ECM) provides a wide range of operating data and feedback to assist in analyzing diagnostics and troubleshooting. Cummins offers diagnostic tools to allow technicians to quickly recover engine information for fast, accurate analysis.
EPA Tier III emission standards are met by using the Cummins In-Cylinder Advanced
Combustion Solution, a proven technology that keeps the overall design simple and less costly to maintain.
• Extended Oil Change intervals
• 47% Torque rise provides great power for digging and hill climbing
• Reduced RPM reduces fuel consumption without loss of operating efficiency.
• Idle Management System allows for lower engine speed when idling for extended periods to conserve fuel. It also increases engine RPM to reduce engine warm-up time in cold temperatures.
world-class EnginEs
• 284 HP Cummins QSM11 diesel
• Certified Tier III Emissions
• Engineered for longer service life
• Reliable and fuel efficient
• Extensive distribution system
• 24 volt battery system for reserve power
• Turbocharger with aftercooler
FuEl EFFiciEnt ModE
The operator can select either
“Power” or “Fuel
Efficient” engine added power for extreme applications. Fuel
Efficient mode offers better fuel economy for standard applications. mode. Power mode provides
5
hydraulic systEM
• Dry, reliable
• Cast iron, dirt tolerant, gear pumps
• Easy access to two-spool control valve
• Large oil reservoir keeps oil cooler
transMission
• Automatic transmission selects optimum speed from second to fourth gear
• Single lever control
• Switch activates adjustable transmission declutch on the left brake pedal
1
• Transmission declutch can be set by the operator to match operating conditions
• Downshift button speeds cycle times and reduces operator fatigue
• Helical gears reduce noise and vibration
axlEs/BraKEs
• Transmission-mounted sealed wet disc parking brake
• Torque Proportioned Differentials improve traction in slippery conditions
• 26.5-25-20PR (L-3) tires standard
• 26.5-25-26PR (L-3 (L-4) (L-5) and
26.5R25 radial tires optional
• 5-piece rims standard
2
• Outboard-mounted, dual-circuit wet disc brakes
3
• Autobrake, standard
• Easy maintenance
• High capacity
• Long life
liFt arMs/BucKEts
• Dual Z-linkage
• High breakout force
• 6.0 to 6.6 cu. yd. buckets
• Easy loading
• Excellent load retention
• Full assortment of edges and teeth
• Complete array of attachments available
• Bolt-on heel plates extend bucket life
1
• Hydraulic System, designed for energy efficiency with the steering flow to supplement the main circuit once steering demand is met. This allows for full utilization of the pump capacity for efficient operation in all conditions.
• Adjustable Boom Kickouts can be set by the operator to attain proper dump height and return-to-dig height
4
• Automatic 4-speed transmission, single grip
• Bucket leveler and boom kick-outs standard
structurEd to last
• Buckets designed to provide easy loading and excellent load retention
• Full assortment of edges and teeth
• Complete array of attachments available
• Massive center pins and bearings
5
• Heavy box frame rear chassis
6
3
4
Enjoy thE ridE
• The cab provides excellent visibility in all directions
1
• The front windshield is flat glass mounted in rubber gaskets that make windshield replacement fast and easy.
• Viscous mounting of the cab reduces vibration and noise
• Fully certified ROPS/FOPS cab meets all regulations
• Increased Leg Room
• Air Conditioning, standard
• Air Ride Seat, standard
2
• Tilting and Telescopic
Steering column
• Easy access to cab on both sides of machine
• Automotive-style roll-up side windows
• AM/FM CD Radio with
AUX Input, standard
• Increased personal storage
• Front and Rear window wipers and washers
• MODM (Machine
Operation Diagnostic
Module) offers information to make the operation, maintenance and trouble shooting more efficient. With this information, operators, maintenance and technical personnel can quickly determine key operating data.
3
• Downshift Button, located on the boom control lever provides quick, convenient downshifting from 2nd gear to 1st gear.
• Adjustable Declutch allows the operator to select the location of the left brake pedal where the declutch engages. This allows the operator to easily adjust for various operating conditions.
• 12V outlet for operator to use 2-way radios and other plug-in devices
• ELS — Efficient Loading System, increases rimpull power when digging while demanding less fuel. Increases productivity and fuel efficiency. A switch on the instrument control panel allows operator to activate from cab.
4
3
2
accEssiBility, sErVicEaBility, duraBility
• Sealed universal joints only require greasing at 12,000 hour intervals extending the life expectancy of the drive shaft
• Engine side covers fold back for optimum access
• MODM (Machine Operation Diagnostic Module) offers information to make the operation, maintenance and troubleshooting more efficient. With this information, operators, maintenance and technical personnel can quickly determine key operating data.
• Generous Transmission Capacity provides greater service life
• Outboard Wet Disc Brakes, sealed, provide high capacity braking and protection from contamination. The dual brake system separates the front and rear axles for added safety.
• Sealed Deutsch DT electrical connectors are used throughout the system to reduce corrosion and improve durability
• Automatic Reversible Fan with Manual Override, Standard, swings open for optimum cleaning of the radiators
optional EquipMEnt
• JRB Quick Coupler and Attachments
1
• Limited Slip Differentials provide additional traction for applications requiring extreme traction control.
2
• K-Lever, stick steering
3
• F-R Directional Switch allows the operator to select direction directly from the side console.
4
• Ride Control offers a smooth ride to improve load retention and increase travel speeds.
4
• HID (High Intensity Discharge) lights are extremely bright lights with exceptionally long service life.
• Autolube.
5
• Transmission Lock-up Torque Converter.
• K-Link, a management tool, provides on demand reports on machine location, hours, system sensors, engine performance, operating status, geo-fence break alerts and several customizable reports by phone, pager, or e-mail
• Single Lever Hydraulic Control increases operator efficiency
• Back up Camera
• Agriculture
• Logging/Woodchip
• Waste/Refuse/Recycling
3
Without Ride Control
With Ride Control
2
BucKEt data
General Purpose
Straight Edge
With Bolt-on
Cutting Edge
General Purpose
standard Boom
Straight Edge
With Teeth & Segments
Material Handling
Straight Edge
With Bolt-on
Cutting Edge
Capacity
Maximum dumping clearance
Dumping reach (to front of bucket edge or tooth)
Bucket hinge pin height
Digging depth
Breakout force
Bucket tilt- back angle
Heaped
Struck at ground level at carry position
Overall
Wheel base
Minimum turning radius
Minimum ground clearance
Length
Height
Width
(outside tire)
Width
(outside bucket) (mm) at outside bucket at center of outside tire ft-in
(mm) ft-in
(mm) ft-in
(mm) ft-in ft-in
(mm) ft-in
(mm) ft-in
(mm) ft-in
(mm)
Full articulation angle
Operating weight
(with ROPS Cab)
Static Tipping
Load (with
ROPS cab)
Straight
Full turn degree lb
(kg) lb
(kg) lb
(kg) ft-in
(mm) ft-in
(mm) lb
(kg) yd
3
(m
3
) yd
3
(m
3
) ft-in
(mm) ft-in
(mm)
29'8
5
/
16
"
(9,050)
11'7
3
/
4
"
(3,550)
9'11
1
/
2
"
(3,035)
10'4
13
/
16
"
(3,170)
11'7
3
/
4
"
(3,550)
23'6"
(7,165)
19'9
3
/
16
"
(6,025)
1'6
1
/
8
"
(460)
40°
58,025
(26,320)
43,560
(19,760)
37,325
(16,930)
14'10"
(4,520)
4
15
/
16
"
(125)
50,900
(23,090)
42°
50°
6.0
(4.6)
5.2
(4.0)
10'8"
(3,255)
4'2
13
/
16
"
(1,290)
30'2
3
/
16
"
(9,200)
11'7
3
/
4
"
(3,550)
9'11
1
/
2
"
(3,035)
10'4
13
/
16
"
(3,170)
11'7
3
/
4
"
(3,550)
23'7"
(7,190)
19'9
3
/
16
"
(6,025)
1'6
1
/
8
"
(460)
40°
57,275
(25,980)
44,310
(20,100)
37,960
(17,220)
14'10"
(4,520)
6
1
/
8
"
(155)
54,830
(24,870)
42°
50°
6.0
(4.6)
5.2
(4.0)
10'3
1
/
4
"
(3,130)
4'6
1
/
8
"
(1,375)
29'11
1
/
4
" "
(9,125) )
11'7
3
/
4
"
(3,550)
9'11
1
/
2
"
(3,035)
10'4
13
/
16
" "
(3,170) )
11'7
3
/
4
"
(3,550)
23'7
1
/
4
" "
(7,195) )
19'9
3
/
16
"
(6,025)
1'6
1
/
8
"
(460)
40°
58,180 6
(26,390) )
43,540 6
(19,750) 0)
37,300 1
(16,920) )
6.6
(5.0) )
5.7
4
(4.4) )
10'6
3
/
16
" "
(3,205) 0)
4'4
3
/
4
" /
16
(1,340) 5)
14'10" "
(4,520) )
4
15
/
16
" "
(125) )
48,370 4
(21,940) )
42°
50° °
The weight and load figure includes optional counterweight, enclosed ROPS Cab, air conditioner, 26.5-25-20PR (L-3) tires, full fuel tank and operator.
Materials and specifications are subject to change without notice and without obligation on the part of the manufacturer. The specifications supplied, while believed to be completely reliable, are not to be taken as warranty for which we assume legal responsibility.
opErating spEciFications
wEights and diMEnsions (supplEMEntal data)
Operating
Weight
Tipping Load
Straight Full Turn
Remove ROPS Cab
(for transport only) lb
(kg)
-1,100
(-500)
-1,025
(-465)
-880
(-400)
Remove Optional Counterweight
Air conditioner — Deletion
Belly Guard (rear frame)
Tires: 26.5-25-20PR (L-2)
26.5-25-20PR (L-4)
26.5-25-20PR (L-5)
26.5-25 (75% CaCl
2
) lb
(kg) lb
(kg) lb
(kg) lb
(kg) lb
(kg) lb
(kg) lb
(kg)
-990
(-450)
-220
(-100)
+485
(+220)
-400
(-180)
+1,060
(+480)
+1,850
(+840)
+3,220
(+1,460)
-2,240
(-1,015)
-265
(-120)
+620
(+280)
-290
(-130)
+760
(+345)
+1,335
(+605)
+4,630
(+2,100)
-1,920
(-870)
-230
(-105)
+530
(+240)
-240
(-110)
+660
(+300)
+1,135
(+515)
+3,970
(+1,800)
Base Tire 26.5-25-20PR (L-3) in
(mm) in
(mm) in
(mm) in
(mm) in
(mm) in
(mm) in
(mm) in
(mm)
Overall Width Tread
(Outside Tire)
Vertical Overall
Dimensions Length
Tread. . . . . . . . . . . . . . . . . . . 7' 6
1
/
2
" (2,300mm)
Width (outside tire) . . . . . . . . 9'11
1
/
2
" (3,035mm)
Width (outside bucket) . . . . . 10'4
13
/
16
" (3,170mm)
Equipped with GSC bucket with bolt-on cutting edge, optional counterweight
26.5-25-20PR (L-3) Tire and ROPS Cab
14'10"
10'8"
4'2
13
/
16
"
11'7
3
/
4
"
29'8
5
/
16
"
1'6
1
/
8
"
4
15
/
16
"
BucKEt sElEction charts
Bucket Size
yd (m )
6.0 (4.6)
6.6 (5.0)
Standard Arm
2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100 3200 3300 3600 3700 3800
High Lift Arm
Bucket Size
yd (m )
4.2 (3.3)
4.6 (3.5)
5.2 (4.0)
2000 2100 2200 2300 2400 2500 2600 2700 2800 2900 3000 3100 3200 3300 3400 3500 3600
Material Density lbs/yd 3
115% 100% 95%
Bucket Fill
11'7
3
/
4
"
opErating spEciFications
EnginE
Gross Power (SAE J1995) 300 HP/2000 RPM
Net Power (SAE J1349) 284 HP/2000 RPM
Net Peak Torque
Make/Model/Fuel Type
Type
Number of cylinders
Bore and stroke
Total displacement
Alternator
Battery
1,121 ft/lb/1400 RPM
Cummins/QSM11/Diesel
4-cycle, watercooled, direct injection type with turbo charger and air-cooled intercooler
6
4.921" x 5.787" (125mm x 147.1mm)
660 in
3
(10,830 cm
3
)
AC24V – 1800W (75 amp)
12V – 108AH (1,000 CCA), 2 units
torquE conVErtEr and transMission
Torque converter
Torque stall ratio
Main clutches
Cooling method
Transmission
Speeds Forward
Speeds Reverse
3 elements, single stage, 1-phase
2.91:1
Wet hydraulic, multi-disc type
Forced circulation type
Full powershift, 4 forward, 4 reverse with automatic mode (2nd – 4th) with downshift switch for 2nd – 1st downshifting. Autobrake protects transmission from overspeeding.
1st: 4.5 MPH (7.2 km/hr)
2nd: 7.6 MPH (12.3 km/hr)
3rd: 13.3 MPH (21.5 km/hr)
4th: 21.1 MPH (34.0 km/hr)
1st: 4.8 MPH (7.8 km/hr)
2nd: 8.3 MPH (13.4 km/hr)
3rd: 14.4 MPH (23.1 km/hr)
4th: 21.8 MPH (35.1 km/hr)
systEMs capacity
LOCATION
Engine (coolant)
Fuel tank (diesel fuel)
Engine oil (oil pan)
Front axle (gear oil)
Rear axle (gear oil)
Torque converter and transmission (engine oil)
Hydraulic system (including tank hydraulic oil)
CAPACITY: Gallons
19.0
112.0
9.8
20.9
22.5
15.3
68.2
Liters
(72)
(424)
(37)
(79)
(85)
(58)
(258)
hydraulic and stEEring systEM
Steering type
Steering mechanism
Lift (boom) cylinder
Tilt (bucket) cylinder
Steering cylinder
Steering oil pump
Main oil pump
Pilot oil pump
Articulated frame steering
Hydraulic power steering unit, pilot operated type
Two (2) double-acting piston type:
7.09" x 37.20" (180mm x 945mm)
Two (2) double-acting piston type:
5.90” x 24.37” (150mm x 619mm)
Two (2) double-acting piston type:
3.94" x 17.72" (100mm x 450mm)
Gear type: 68.7 GPM @ 2000 RPM
(260 LPM @ 2000 RPM)
Gear type: 48.9 GPM @ 2000 RPM
(185 LPM @ 2000 RPM)
Gear type: 24.6 GPM @ 2000 RPM
(93 LPM @ 2000 RPM)
3000 psi (210 kg/cm
2
)
3000 psi (210 kg/cm
2
)
Relief valve Loading set pressure Steering
HYDRAULIC CYCLE TIME*
Lifting time (at full load)
Lowering time (empty)
Bucket dumping time
TOTAL
6.4 sec.
3.3 sec.
1.4 sec.
11.1 sec.
* Measured in accordance with SAE J732C
axlE systEM
Drive system
Front and rear axle
Tires Standard
Optional
Reduction and differential gear
Final reduction gear
Oscillation angle
4-wheel drive
Full floating banjo type
26.5 x 25-20PR (L-3)
26.5 x 25-28PR (L-2) (L-4) (L-5)
26.5 x R25 (Radial)
Spiral bevel/gear, 1 stage reduction torque proportioning
Outboard mounted, internal planetary gear
±12° (total 24°)
BraKE systEM
Service brakes 4 wheel, adjustment free, wet multiple disc brake. Controlled by full hydraulic system
Dual circuit.
Parking/Emergency brake Spring-applied, oil pressure-released. Enclosed wet disc type. Located in front driveline.
EquipMEnt data
standard EquipMEnt
Air Conditioner (R134
Refrigerant
Alarms (Audible):
Auto Brake
Brake Pressure
Engine Oil Pressure
Hydraulic Oil Level
Parking Brake with
T/M Engaged
Alarms (Visual):
Air Filter
Battery Discharge
Brake Pressure
Central Warning Lamp
Engine Coolant
Temperature
Engine Oil Pressure
Engine Warning
Torque Converter
Oil Temperature
Transmission Control
Warning
Alternator (75 amp)
AM/FM CD Radio with
AUX Input
Batteries: 12V–1000CCA
(2 units)
Boom Kickout (2-Position,
Adjustable, In Cab)
Brake Line Protection (Front)
Brake (Parking) Spring
Applied, Oil Pressure
Disc Type
Brakes (Service)
Enclosed Wet Disc,
Dual System, Full
Hydraulic System
Bucket Control Lever
(Dual, Pilot Assisted)
Bucket Leveler
Coat Hook
Cold Start Aid
Converter (12V/15Amp w/dash outlet)
Cooling Fan, Automatic
Reversible w/Manual
Override
Cup Holder
Downshift Button
Drawbar
ELS (Efficient Loading
System)
Engine Pre-Cleaner
(Turbine Type)
Fenders (Full Width Front w/Mudflaps, Rear)
Gauges:
Converter Oil Temperature
Engine Coolant
Temperature
Fuel Level
Hour Meter
Hydraulic Oil Level, Sight
Tachometer
Heater/Pressurizer
Hoodsides (Hinged)
Horn (Electric)
Indicators:
AutoBrake
Engine Pre-Heater
High Beam
Parking Brake
Transmission Declutch
Transmission Shift Monitor
Working Light
Linkage (Dual Z-type,
Sealed)
Lights:
2 Headlights (Hi/Lo/
Halogen)
4 Forward Working Lights
4 Rear Working Lights
2 Stop/Tail/Backup (LED)
MODM (Machine Operation
Diagnostic Module)
Muffler
Neutral Safety Start
Operator’s Manual Box
Wide Spaced Aluminum
Fin Type
Radiator Grille, Hinged
Rear Under-Frame Cover
Reverse Alarm
ROPS Cab: Enclosed cab with sound suppression, front and rear wipers and washers, two rear view and two side mirrors, tinted glass, and roll-up side windows
Safety Articulation
Locking Bar
Seat, Air Ride
Seat Belt, Retractable,
3" wide
Shift Control Unit for
Automatic Shift
Steering Wheel, Telescopic and Tilt Steering
Torque Proportioning
Differentials
Transmission Declutch
Select/Adjustment Switch
Vandalism Protection
Wrist Rest, Adjustable
optional EquipMEnt
Autolube
Back-Up Camera
Belly Guard, Hinged
Transmission
Bolt-On Cutting Edge
Segments
Bucket Teeth
Counterweight, Bucket
Cushion Dump Valve
Emergency Steering
Fenders, Extra-Wide,
Front & Rear
F-R Direction Switch
HID Lighting (High
Intensity Discharge)
Hydraulic System,
3-Spool Valve
K-Lever Steering
K-Link
Lock-up Torque Converter
Limited Slip Differentials
Multi-Function Grip
Quick Coupler and
Attachments
Ride Control
Single Lever
Hydraulic Control
Turn Signal With
Four-Way Flasher
Since 1962, Kawasaki has been listening to and learning from customers and dealers in the field. As a result, Kawasaki wheel loaders continue to evolve, with a constant focus on one thing — producing the most durable, most efficient, most dependable machines possible.
Easy to opEratE.
In a world of increasing demands, tighter deadlines, shrinking budgets and complicated contracts, better efficiency and greater productivity are a must. Innovative high-tech features on all Kawasaki wheel loaders allow the operator to adapt to the environment and the application right from the cab.
Easy to Maintain.
Diagnostic and operational modules monitor fluids and filters, and constantly provide information on everything from engine and transmission codes to location, hours, alarm sensors and machine performance data.
Easy to do BusinEss with.
No run-arounds. No layers and layers of management. No distractions from competing product lines. Wheel loaders are our only business. Got a question? We’ll get you an answer. Need a part? It’s on its way. Quickly.
Kawasaki offers flexible warranty programs, a state-of-the-art parts distribution system, an in-house rebuild center, and an experienced, knowledgeable support staff, focused on serving you.
The independent dealers that represent and support Kawasaki loaders are experts in their markets and are dedicated to providing you with the best service available.
Together, we are committed to making your investment in a Kawasaki loader a sound business decision that will pay dividends for years to come.
KawasaKi. onE Focus. coMplEtE solutions.
2140 Barrett Park Drive • Suite 101
Kennesaw, Georgia 30144 www.Kawasakiloaders.com/92ZV
Tel: 770-499-7000
Fax: 770-421-6842
Part #92ZV-2 BROCH 03-2011
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