3M 200a Owner's Manual

3M 200a Owner's Manual
Instructions and Parts List
Important Safety
Information
TM
3M-Matic
200a
Type 39600
Adjustable
Case Sealer
Read "Important Safeguards",
pages 3-5 and also
operating "Warnings",
page 14 BEFORE
INSTALLING OR
OPERATING THIS
EQUIPMENT.
with
AccuGlide
TM
Taping Heads
Spare Parts
It is recommended you
immediately order the spare
parts listed on page 31,
Section I and page 17,
Section II. These parts are
expected to wear through
Serial No.
normal use and should be
kept on hand to minimize
production delays.
For reference, record machine serial number here.
3M Packaging Systems Division
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
"3M-Matic"and "AccuGlide" are Trademarks
of 3M, St. Paul, MN 55144-1000
Litho in U.S.A.
© 3M 1999 44-0009-1894-4 (F69.0)
Replacement Parts and Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If technical assistance or replacement parts are needed, call or Fax
the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance:
3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support
coordinator with the machine number, machine type/model and serial number.
If you have a technical question that does not require an immediate response,
you may Fax it to 715/381 0248.
Replacement Parts and Additional Manuals
Order parts by part number, part description and quantity required. Also,
when ordering parts and/or additional manuals, include machine name,
number and type. A parts order form is provided at the back of this manual.
3M/Tape Dispenser Parts
241 Venture Drive
Amery, WI 54001-1325
1-800/344 9883
FAX# 715/268 8153
Minimum billing on parts orders will be $25.00. Replacement part prices available on request.
$10.00 restocking charge per invoice on returned parts.
Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.
3
3M Packaging Systems Division
"3M-Matic", "AccuGlide" and “Scotch” are trademarks of
3M, St. Paul, Minnesota 55144-1000
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 1999 44-0009-1851-4(E79.0)
Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you
ordered. It has been set up and tested in the factory with "Scotch" brand
tapes. If any problems occur when operating this equipment, and you
desire a service call, or phone consultation, call, write or Fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description and quantity required. Also, when
ordering parts and/or additional manuals, include machine name, number and
type.
3
3M Packaging Systems Division
"3M-Matic", "AccuGlide" and “Scotch” are trademarks of
3M, St. Paul, Minnesota 55144-1000
3M Center, Building 220-8W-01
St. Paul, MN 55144-1000
1-800/328 1390
Printed in U.S.A.
© 3M 1999 44-0009-1852-2(D79.0)
Instruction Manual
200a, Adjustable Case Sealer, Type 39600
This instruction manual is divided into two sections as follows:
Section I
Section II
Includes all information related to installation, operation and parts for the case sealer.
Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Heads.
Table of Contents
Page
Section I – 200a Adjustable Case Sealer
Description ......................................................................................................................................
1
Equipment Warranty and Limited Remedy ......................................................................................
2
200a Contents .................................................................................................................................
2
Important Safeguards ......................................................................................................................
3-5
Specifications ..................................................................................................................................
6-8
Installation and Set-Up ....................................................................................................................
Receiving and Handling .....................................................................................
Machine Set-Up ..................................................................................................
Packaging and Separate Parts .................................................................
Machine Bed Height .................................................................................
Outboard Tape Roll Mounting ...................................................................
Tape Leg Length .......................................................................................
Box Size Capacity of Case Sealer ............................................................
Electrical Connection and Controls ...........................................................
Initial Start-Up of Case Sealer ..................................................................
9 - 11
9
9 - 11
9 -10
11
11
11
12
12
12
Operation ........................................................................................................................................
Electrical On/Off Switch ......................................................................................
Tape Loading/Threading ....................................................................................
Box Size Set-Up .................................................................................................
Box Sealing ........................................................................................................
13 - 16
14
14
15 - 16
16
Maintenance ....................................................................................................................................
Cleaning .............................................................................................................
Lubrication ..........................................................................................................
Circuit Breaker ....................................................................................................
Knife Replacement, Taping Head .......................................................................
Box Drive Belt Replacement ...............................................................................
17 - 18
17
17
18
18
18
(Table of Contents continued on next page)
i
Table of Contents (Continued)
Page
Adjustments ...................................................................................................................................
Drive Belt Tension ......................................................................................................
Taping Head Adjustments ..........................................................................................
19 - 21
19 - 20
21
Special Set-Up Procedure ...............................................................................................................
Changing Tape Leg Length ................................................................................
Box and Machine Bed Height Range .................................................................
23 - 25
23 - 24
24 - 25
Troubleshooting ...............................................................................................................................
27
Electrical Diagram ...........................................................................................................................
29
Parts and Service Information .........................................................................................................
31
Options/Accessories ........................................................................................................................
32
Replacement Parts Illustrations and Parts Lists ..................................................... (Yellow Section)
33 - 57
Section II – AccuGlide™ II STD 2 Inch Taping Heads
(See Section II for Table of Contents)
ii
Description
The 3M-Matic 200a Adjustable Case Sealer with AccuGlide™ II Taping Heads is designed to apply a “C” clip
of Scotch™ brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted
containers. The 200a is manually adjustable to a wide range of box sizes (see "Specifications – Box Weight and
Size Capacities", Page 7).
TM
3M-Matic 200a Adjustable Case Sealer, Type 39600 (Note – Lower tape supply roll and bracket assembly are
shown in the alternate location)
TM
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic 200a Adjustable Case Sealer, Type 39600 with the following warranties:
TM
1. The Taping Head knife, springs and rollers will be free from all defects for ninety
(90) days after delivery.
2. All other Taping Head parts will be free from all defects for three (3) years after delivery.
3. The gearmotor will be free from all defects for one (1) year after delivery.
4. All other parts will be free from all defects for ninety (90) days after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later
than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a
reasonable time, then 3M, at its option, will replace the equipment or refund the purchase price. 3M shall have
no obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall have
no obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any
accidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,
improper operating environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal
theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
Contents – 200a Adjustable Case Sealer
(1)
(1)
(1)
(2)
(1)
(1)
200a Adjustable Case Sealer, Type 39600
Upper Assembly Height Adjustment Crank/Hardware
Upper Tape Drum/Bracket/Hardware
Column Stop Bracket/Hardware
Tool/Spare Parts Kit
Instruction and Parts Manual
Scotch™, AccuGlide™, and 3M-Matic are Trademarks of 3M, St. Paul, Minnesota 55144-1000
TM
2
Important Safeguards
The "Warning – Hazardous Voltage" label, shown
in Figure 1-2, is attached to the electrical enclosure
on the lower left side of the machine frame. The
label warns service personnel to unplug the power
supply before attempting any service work on the
case sealer.
This safety alert symbol identifies
important messages in this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING THIS
EQUIPMENT.
Important – In the event the following safety
labels are damaged or destroyed, they must be
replaced to ensure operator safety. A label
kit, part number 78-8113-6714-9 is available as
a stock item or individual labels can be ordered.
See Parts Illustration/List, Section I, pages 56
and 57.
Figure 1-2 – Electrical Warning Label
The "Warning – Sharp Knife" label, shown in
Figure 1-1, is attached to both sides of the upper ski
assembly at the location of the cut-off knife on the
upper taping head. The labels warn operators and
service personnel of the very sharp knife used to cut
the tape at the end of the tape application.
Figure 1-1 – Knife Warning Label
The "Caution – Pinch Point" label, shown in
Figure 1-3, is attached to the center plate at the exit
end of the machine bed. The label warns the
operator to keep hands out of this area when the
drive belts are running.
Figure 1-3 – Pinch Point Caution Label
3
Important Safeguards (Continued)
The "Caution – Pinch Point" label, shown in
Figure 1-4, is attached to the top of the upper
assembly crossbar on both sides of the machine.
The label reminds operator to keep hands away from
compression rollers when machine is running.
The "Safety Instructions" label, shown in
Figure 1-6, is attached to the top/front of the upper
ski assembly. The label provides convenient
safeguard instructions for the operator and service
personnel.
Figure 1-4 – Pinch Point Caution Label
Figure 1-6 – Safety Instruction Label
The 200a is equipped with a "Red" emergency stop
switch located on the top/front of the upper ski
assembly. The "Stop" label, shown in Figure 1-5,
is located near the switch and reminds operators
and casual personnel of the function of this switch.
The "Center Box Here" label, shown in Figure 1-7,
is attached to the front of the upper frame to remind
the operator of the proper box placement procedure.
Figure 1-5 – Stop Label
4
Figure 1-7 – Center Box Label
Important Safeguards (Continued)
The "Up/Down/Lock" label, shown in Figure 1-8, is
located on the top surface, on each side, of the
upper column assembly. The label reminds the
operator of the direction to turn the height
adjustment crank to raise and lower the upper
ski/taping head and the locking feature.
The "Warning – Sharp Knife" label warns
operators and service personnel of the extremely
sharp knife used to cut the tape at the end of the
box sealing operation. The label, shown in
Figure 1-10, is located on the orange knife guard
between the applying roller assembly and the
buffing roller assembly. Never operate taping
head with knife guard removed.
Figure 1-8 – Up/Down/Lock Label
The following two labels are located on the upper
and lower taping heads. Replacement part numbers
for these labels are listed in Section II.
Before working with the taping heads or loading/
threading tape, refer to Figures 3-1 and 3-2 in
Section II to identify the knife location. Keep hands
out of these areas except as necessary to
service the taping heads or to load/thread tape.
The "Tape Threading Label", shown in Figure 1-9,
is attached to the left side of both the upper and
lower taping heads.
Figure 1-9 – Tape Threading Label
Figure 1-10 – Knife Warning Label
5
Specifications
1. Power Requirements:
Electrical - 115 VAC, 60 Hz, 1.9 A (220 watts)
The machine is equipped with a 1/6 HP gearmotor and comes with a standard neoprene covered power cord
and a grounded plug. Contact your 3M Representative for power requirements not listed above.
2. Operating Rate:
Box drive belt speed is approximately 0.4 m/s [78 feet per minute].
IMPORTANT SAFEGUARD
3. Operating Conditions:
Use in dry, relatively clean environments at 5o to 40o C [40o to 105o F] with clean, dry boxes.
Note: Machine should not be washed down or subjected to conditions causing moisture condensation
on components.
IMPORTANT SAFEGUARD
4. Tape:
Scotch™ brand pressure-sensitive film box sealing tapes.
5. Tape Width:
36 mm [1 1/2 inch] minimum to 48 mm [2 inch] maximum.
(Specifications continued on next page)
6
Specifications (Continued)
6. Tape Roll Diameter:
Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch™ brand film tapes.)
7. Tape Application Leg Length – Standard:
70 mm ± 6 mm [2 .75 inch ±.25 inch ]
Tape Application Leg Length – Optional:
50 mm ± 6 mm [2 inch ±.25 inch]
(See "Special Set-Up Procedure – Changing the Tape Leg Length", Page 23.)
8. Box Board:
Style – regular slotted containers – RSC
125 to 275 P.S.I. bursting test, single wall or double wall B or C flute.
9. Box Weight and Size Capacities:
A. Box Weight, filled – 2.3 kg [5 lbs.] minimum, 38.6 kg [85 lbs.] maximum.
B.
Box Size:
Minimum
Maximum
Length –
Width –
Height –
150 mm [6.0 inch]
150 mm [6.0 inch]*
120 mm [4.75 inch]** ***
Unlimited
550 mm [21.5 inch]
620 mm [24.5 inch] ***
* Cartons narrower than 250 mm [10 inch] in width may require more frequent belt replacement
because of limited contact area.
** 90 mm [3.5 inch] height with heads adjusted to apply 50 mm [2 inch] tape leg lengths. (See "Special
Set-Up Procedure – Changing the Tape Leg Length", Page 23.)
*** 165 mm [6.5 inch] minimum to 725 mm [28.5 inch] maximum height with columns adjusted to upper
position. (See "Special Set-Up Procedure – Box and Machine Bed Height Range", Page 24.)
Special modifications may be available for carton sizes not listed above.
Contact your 3M Representative for information.
Note: The case sealer can accommodate most boxes within the size range listed above. However, if
the box length (in direction of seal) to box height ratio is .75 or less, then several boxes should be test run
to assure proper machine performance.
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:
BOX LENGTH IN DIRECTION OF SEAL
BOX HEIGHT
MUST BE GREATER THAN .75
Any box ratio approaching this limitation should be test run to assure performance.
(Specifications continued on next page.)
7
Specifications (Continued)
10. Machine Dimensions:
Minimum
mm
[Inches]
W
L
H
A*
B
C**
790
[31]
930
[36 1/2]
1350
[53]
460
[18]
610
[24***]
100
[4]
Maximum
mm
2185
F
620
[24 1/2]
890
* Infeed/Exit conveyors are optional
** Casters are optional
*** When columns are adjusted to upper position, "B" minimum/maximum dimension decreases by 90 mm
[3 1/2 inches] and "H" maximum dimension increases by 100 mm [4 inch]. (See "Special Set-Up Procedure –
Box and Machine Bed Height Range", Page 24.)
Weight – 145.6 kg [320 lbs] crated (approximate)
123.4 kg [280 lbs] uncrated (approximate)
11.
Set-Up Recommendations:
• Machine must be level.
• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.
8
Installation and Set-Up
Receiving And Handling
5. Cut cable ties that secure upper assembly to
machine bed on each side of machine. Remove
and discard cable ties and protective foam
sheeting.
After the machine has been uncrated, examine the
case sealer for damage that might have occurred
during transit. If damage is evident, file a damage
claim immediately with the transportation company
and also notify your 3M Representative.
6. Remove tape drum bracket bolts (4) from top
crossbar and install tape drum bracket from
parts box on top crossbar as shown in
Figure 2-1A.
Machine Set-Up
7. Install height adjustment crank handle on top of
left column as shown in Figure 2-1B. Crank
upper assembly up high enough to allow clear
access to lower taping head. Remove and
discard the two cushion shipping blocks.
Important – Read "Warnings", on page
14, before attempting to set-up the case
sealer for operation.
The following instructions are presented in the order
recommended for setting up and installing the case
sealer, as well as for learning the operating
functions and adjustments. Following them step
by step will result in your thorough understanding of
the machine and an installation in your production
line that best utilizes the many features built into the
case sealer. Refer to Figure 3-1 to identify the
various components of the case sealer.
8. Loosen both side guides, pivot to full open
position and re-tighten locking knobs.
9. Wipe protective shipping oil off stainless steel
covers on machine bed.
10. Cut and remove cable ties on both upper and
lower taping heads. (Applying/buffing rollers are
held retracted for shipment.)
Note – A tool kit consisting of metric open
end and hex socket wrenches is provided
with the machine. These tools should be
adequate to set-up the machine, however,
other tools supplied by the customer will be
required for machine maintenance.
WARNING – Follow this step
carefully as spring pressure is
applied to applying and buffing arms when
cable tie is removed. Keep hands/fingers
AWAY from tape cut-off knife under orange
knife guard. Knife is extremely sharp and
can cause severe injury.
Hold taping head BUFFING ROLLER and cut
and remove cable tie that holds applying/buffing
arms retracted. See Figure 2-1C. Allow buffing/
applying arms to extend slowly.
PACKAGING AND SEPARATE PARTS
1. Lift fiberboard cover off pallet after removing
staples at bottom.
2. Remove protective wrapping around machine.
3. Remove hardware that secures case sealer legs
to pallet.
4. Cut and remove cable tie that secures black
electrical conduit to the electrical mast on top of
machine.
9
Figure 2-1 – 200a Frame Set-Up
13. Ensure that the tape drum bracket assembly,
located on the lower taping head, is mounted
straight down, as shown in Figure 2-2A. The
tape drum bracket assembly can be pivoted to
provide tape roll clearance in certain cases.
11. Check for free action of both upper and lower
taping heads.
WARNING – Keep hands/fingers
away from tape cut-off knife under
orange knife guard. Knife is extremely
sharp and can cause severe injury.
14. Use appropriate material handling equipment
to remove the machine from the pallet and
move it into position.
Push buffing roller into head to check for free,
smooth action of taping heads.
Whenever the machine is lifted with a fork
truck, insure that the forks span completely
across the machine frame and do not contact
any wiring or mechanism under the machine
frame. In some cases the lower taping head
may need to be removed to avoid damage.
12. Loosen lock knobs and pivot side guides to
center position. Install machine stops (from
parts box) as shown in Figure 2-1D. Use the
lowest hole position and bolt into the lowest
threaded insert on the column. (The upper hole
position in the stops are only used when the
taping heads are adjusted to apply 50 mm
[2 inch] tape legs.)
CAUTION – Machine weighs
approximately 123 kg [280 pounds]
uncrated.
15. Continue with the remainder of the Installation
and Set-Up procedure through page 12.
10
Installation and Set-Up (Continued)
MACHINE BED HEIGHT
Adjust machine bed height. The case sealer is
equipped with four adjustable legs that are
located at the corners of the machine frame.
The legs can be adjusted to obtain different
machine bed heights from 610 mm [24 in]
minimum to 890 mm [35 in] maximum.
2. Loosen, but do not remove, two M8 x 16
socket head screws in one leg (use M6 hex
wrench). Adjust the leg length for the
desired machine bed height. Retighten the
two screws to secure the leg. Adjust all four
legs equally.
Note – Minimum machine bed height can be
reduced to 520 mm [20.5 in] by moving outer
columns up one set of mounting holes.
However, this change also reduces minimum
box height of 120 mm [4.75 in] to 165 mm
[6.5 in]. (See "Special Set-Up Procedure –
Box/Machine Bed Height Range", page 24.)
OUTBOARD TAPE ROLL MOUNTING
(Lower Taping Head Alternate Position)
Remove the tape drum bracket assembly,
spacer and fasteners from the lower taping
head. Install and secure on the infeed end of
the lower frame, as shown in Figure 2-2B.
Refer to Figure 2-2C and set the machine bed
height as follows:
TAPE LEG LENGTH
1. Use appropriate material handling
equipment and blocking techniques to raise
the machine frame to allow adequate leg
adjustment.
Taping heads are pre-set to apply 70 mm
[2.75 in] long tape legs. To change tape leg
length to 50 mm [2.0 in], see "Special Set-Up
Procedure – Changing the Tape Leg Length",
page 23.
Figure 2-2 – Machine Bed Height Adjustment and Lower Tape Drum Bracket Position
11
Installation and Set-Up (Continued)
BOX SIZE CAPACITY OF CASE SEALER
Use of an extension cord is not recommended.
However, if one is needed for temporary use, it
must have a wire size of AWG 16 [1.5 mm dia],
have a maximum length of 30.5 m [100 ft], and
must be properly grounded.
At its factory setting, the case sealer handles
box sizes up to 620 mm [24.5 in] maximum
height. If larger capacity is needed, the machine
can be adjusted to accommodate boxes up to
725 mm [28.5 in] high. Refer to "Special Set-Up
Procedure – Box and Machine Bed Height
Range", page 24. Note – Adjusting machine
to accommodate 725 mm [28.5 in] high boxes
also increases minimum box size to 165 mm
[6.5 in].
WARNING – To prevent shock and
fire hazard: Position extension cord
where it will be out of the way of foot or
vehicle traffic. Extension cord is only for
temporary use – do not use for a
permanent installation.
ELECTRICAL CONNECTION AND CONTROLS
The electrical control box, located on the lower
right side of the machine frame, contains the
pre-set circuit breaker. The control box can be
located on the opposite side of the machine
frame if desired.
Note – Machines outside the U.S. may be
equipped with 220/240 Volt, 50 Hz systems or
other electrical requirements compatible with
local practice.
A standard three conductor power cord with plug
is provided at the back of the electrical control
box for 115 Volt, 60 Hz., 1.9 Amp electrical
service. The receptacle providing this service
shall be properly grounded. Before the power
cord is plugged into 115 Volt, 60 Hz outlet make
sure that all packaging materials and tools are
removed from the machine. Do not plug
electrical cord into outlet until ready to run
machine.
INITIAL START-UP OF CASE SEALER
After completing the "Installation and Set-Up"
procedure, continue through "Operation" for tape
loading and start-up to be sure case sealer is
properly adjusted to run boxes
12
Operation
IMPORTANT – Before operating the case sealer, read the "Important Safeguards", pages 3-5 and
"Warnings" on page 14 as well as all of the "Operation" instructions.
Refer to Figure 3-1 below to acquaint yourself with the various components and controls of the case sealer. Also
see Figures 3-1 and 3-2 in Section II for taping head components.
Figure 3-1 – 200a Case Sealer Components (Left Front View)
13
Operation (Continued)
WARNINGS
1. Turn electrical supply off and disconnect before servicing taping heads or performing any
adjustments or maintenance on the machine.
2. Do not leave machine running unattended.
3. Before turning drive belts on, be sure no tools or other objects are on the machine bed.
4. Keep hands and loose clothing away from moving belts.
5. Keep hands and clothing away from taping heads when machine is running. A box traveling
through the machine causes taping head rollers to retract when box enters and extend as box
leaves taping head.
6. Never attempt to work on any part of the machine, load tape or remove jammed boxes from the
machine while machine is running.
7. When feeding boxes to the machine by hand, push box in from end only – DO NOT PUSH WITH
HANDS ON ANY CORNER OF THE BOX.
8. Both the upper and lower taping heads utilize extremely sharp knives. The knives are located
under the orange knife guard which has the 'WARNING – SHARP KNIFE" label. Before loading
tape, refer to Figures 3-1 and 3-2 in Section II to identify the knife location. Keep hands out of
these areas except as necessary to service the taping heads.
9. Turn drive belts "Off" when machine is not in use.
10. Failure to comply with these warnings could result in severe personal injury and/or equipment
damage.
Electrical "On/Off" Switch
Tape Loading/Threading
The box drive belts are turned on and off ("Off"
button is red) with the electrical switch on the side of
the machine frame.
See Section II, Pages 7 and 8
Note – If lower tape drum is mounted in
alternate lower outboard position, remove
taping head from machine bed by pulling
straight up, insert threading needle in taping
head and replace taping head. Install tape
roll on drum (adhesive on tape leg up), thread
tape under knurled roller on outboard mount,
then attach tape to threading needle and pull
tape through taping head with threading
needle.
Note – The case sealer has a circuit breaker
located in the electrical control box on the
lower right side of the machine frame. If circuit
becomes overloaded and circuit breaker trips,
see "Maintenance – Circuit Breaker", page 18.
Emergency Stop Switch
CAUTION – Taping head weighs
approximately 7.2 kg [16 pounds]
without tape. Use proper body mechanics
when removing or installing taping head.
The machine electrical supply can be turned off by
pressing the latching emergency stop switch. To
restart machine, rotate emergency stop switch
(releases switch latch) and then restart machine by
pressing "I" (On) button on side of machine frame.
14
Operation (Continued)
Box Size Set-Up
1. ADJUST UPPER TAPING HEAD
The upper taping head is positioned for the box
height by means of the height adjustment crank
shown in Figure 3-2. Turn crank clockwise to
lower head, counterclockwise to raise head.
Place box on infeed end of machine bed with
both top and bottom flaps folded and insert
under upper head ski approximately 150 mm
[6 inch] as shown in Figure 3-3. Lower the head
until all flaps are fully closed.
Figure 3-2 – Upper Taping Head
2. ADJUST SIDE GUIDES (Figure 3-4)
Align box top flap center seam with arrows on
front of ski.
Move side guides against each side of box to
hold box in position, centered on arrows on front
of ski.
Tighten hand knobs to secure side guides.
Figure 3-3 – Upper Taping Head
Figure 3-4 – Side Guides
15
Operation (Continued)
3. RUN BOXES TO CHECK ADJUSTMENT
(Figure 3-5)
Turn electrical switch to "On" to start drive belts.
Move box forward under upper taping head until
it is taken away by drive belts. If box is hard to
move under head or is crushed, raise head
slightly. If box movement is jerky or stops under
upper head, lower upper head slightly to add
more pressure between box and drive belts.
Note – Upper head has unique feature for
overstuffed boxes. The head will raise up to
13 mm [1/2 inch] to compensate for this type
of condition.
Figure 3-5 – Check Adjustments
CAUTION – If drive belts are allowed
to slip on box, excessive belt wear
will occur.
4. POSITION COMPRESSION ROLLERS
(Figure 3-6)
Push box into machine and alternately turn
"On/Of" switch "On" and "Off" until box is
positioned where flap compression rollers can
be adjusted against top edge of box.
Pivot both flap compression rollers against top
edge of box and lock in place with hand knobs.
Turn electrical switch "On" and run box through
machine.
Figure 3-6 – Compression Rollers
Box Sealing
Notes –
1. Feed boxes to machine at minimum 455 mm
[18 inch] intervals.
1. Machine or taping head adjustments are
described in "Adjustments" Section I for
machine or Section II for taping heads.
2. Turn electrical supply "Off" when machine is not
in use.
2. Box drive motors are designed to run at a
moderate temperature of 40°C [104°F].
In some cases, they may feel hot to the
touch.
3. Reload and thread tape as necessary.
4. Be sure machine is cleaned and lubricated
according to recommendations in "Maintenance"
section of this manual.
16
Maintenance
The case sealer has been designed for long, trouble
free service. The machine will perform best when it
receives routine maintenance and cleaning.
Machine components that fail or wear excessively
should be promptly repaired or replaced to prevent
damage to other portions of the machine or to the
product.
Lubrication
Most of the machine bearings, including the drive
motor, are permanently lubricated and sealed and
do not require additional lubricant.
Figure 4-1 illustrates the machine points that do
require lubrication every 250 hours of operation.
Lubricate the points indicated by arrows (
) with
a small amount of multi-purpose grease.
WARNING – Turn off electrical
power supply and disconnect power
cord from electrical supply before
beginning maintenance. If electrical
power is not disconnected, severe injury
to personnel could result.
Note – Wipe off excess oil and grease. It will
attract dust which can cause premature
equipment wear and jamming. Take care
that oil and grease are not left on the surface
of rollers around which tape is threaded, as it
can contaminate the tape's adhesive.
Cleaning
Note – Never attempt to remove dirt from
taping heads by blowing it out with
compressed air. This can cause the dirt to
be blown inside the motor and onto sliding
surfaces which may cause premature
equipment wear. Never wash down or
subject equipment to conditions causing
moisture condensation on components.
Serious equipment damage could result.
TAPING HEAD LUBRICATION – See Section II,
"Maintenance – Lubrication", page 10.
Regular slotted containers produce a great deal of
dust and paper chips when processed or handled in
equipment. If this dust is allowed to build-up on
machine components, it can cause component wear
and overheating of drive motor. The dust build-up
can best be removed from the machine by a shop
vacuum. Depending on the number and type of
boxes sealed in the case sealer, this cleaning should
be done approximately once per month. If the boxes
sealed are dirty, or if the environment in which the
machine operates is dusty, cleaning on a more
frequent basis may be necessary. Excessive dirt
build-up that cannot be removed by vacuuming
should be wiped off with a damp cloth.
17
Figure 4-1 – Lubrication Points – Frame
Maintenance (Continued)
WARNING – Turn off electrical power supply and disconnect power cord from electrical
supply before beginning maintenance. If power cord is not disconnected, severe injury to
personnel could result.
Circuit Breaker
The case sealer is equipped with a circuit breaker
which trips if the motor is overloaded. The circuit
breaker is located inside the electrical control box on
the side of machine frame just below the machine
bed.
WARNING – The following procedure
must be performed by trained service
personnel because of the high voltage
electrical hazard within the control box.
If circuit is overloaded and circuit breaker trips,
unplug machine from electrical power:
1. Determine cause of overload and correct.
2. Remove electrical enclosure cover.
3. Lift circuit breaker switch to reset. If circuit
breaker will not reset, wait 2 minutes and
retry.
4. Replace cover.
5. Plug in machine.
6. Press machine "On" button to resume case
sealing.
Figure 4-2 – Box Drive Belt Replacement
Knife Replacement, Taping Head
See Section II, "Maintenance – Knife
Replacement", page 9.
Box Drive Belt Replacement
Figure 4-2
4. Loosen tension screw (D) until all belt tension is
removed.
Note – 3M recommends the replacement of
drive belts in pairs, especially if belts are
unevenly worn.
5. Pull belt splicing pin (E) out and remove belt.
To remove old belt:
6. Place new belt over pulleys with laced splice at
top. Insert splicing pin. Note - Pin must not
extend beyond edge of belt.
1. Remove and retain center plate (A) and four
screws.
7. Adjust belt tension as explained in "Adjustments
- Box Drive Belt Tension", Page 19.
2. Remove and retain side cover (B) and fasteners.
8. Replace side cover and center plate and secure
with original fasteners.
3. Loosen, but do not remove lock nut (C).
18
Adjustments
WARNING – Turn off electrical power supply and disconnect power cord from electrical supply
before beginning adjustments. If power cord is not disconnected, severe injury to personnel
could result.
Box Drive Belt Tension
The two continuously moving drive belts convey boxes through the tape applying mechanism. The box drive
belts are powered by an electric gear motor.
Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to
positively move the box through the machine and the belts should run fully on the surface of the pulleys at each
end of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each
belt is adjusted separately.
Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7.5 lbs.]
applied at the midspan, as shown in Figure 5-1, will deflect the belt 25 mm [1 inch]. This will assure positive
contact between the belt and the drive pulley on the discharge end of the taping head.
Figure 5-1 – Box Drive Belt Tension Adjustment
19
Adjustments (Continued)
WARNING – Turn off electrical power supply and disconnect power cord from electrical supply
before beginning adjustments. If power cord is not disconnected, severe injury to personnel
could result.
Refer to Figure 5-2 and adjust belt tension as follows:
1. Remove and retain center plate and four screws.
2. Loosen, but do not remove, M10 lock nut with a 17 mm open end wrench.
3. Reset the tension on the drive belt as needed. Use M6 hex wrench and adjust the M8 socket head tension
screws in (clockwise) to increase tension or out (counterclockwise) to decrease tension. Tighten lock nut to
secure tension setting.
4. Replace center plate and secure with original screws.
Figure 5-2 – Box Drive Belt Tension Adjustment (Machine Bed Infeed End)
20
Adjustments (Continued)
WARNING – Turn off electrical power supply and disconnect power cord from electrical
supply before beginning adjustments. If power cord is not disconnected, severe injury to
personnel could result.
Taping Head Adjustments – Refer to Section II
WARNING – Use care when working near tape cut-off knives on taping heads as knives are
extremely sharp. If care is not taken, severe injury to personnel could result.
TAPE WEB ALIGNMENT – Section II, Page 11
TAPE DRUM FRICTION BRAKE – Section II, Page 11
APPLYING MECHANISM SPRING – Section II, Page 12
ONE-WAY TENSION ROLLER – Section II, Page 12
21
THIS PAGE IS BLANK
22
Special Set-Up Procedure
WARNING – Turn off electrical power and disconnect power cord from electrical supply before
beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to
personnel could result.
Changing the Tape Leg Length
(From 70 to 50 mm [2-3/4 to 2 inch])
The following changes to the case sealer frame and upper/lower taping heads will allow the taping of boxes
90 mm [3.5 inch] minimum height.
CASE SEALER FRAME
(Refer to Figure 6-1A)
1. Raise the upper head assembly by turning crank handle counterclockwise. Remove and retain the two stop
bracket screws and washers from the normal position holes "A-A".
2. Move stop bracket down and secure with original fasteners through upper holes "A" in stop bracket. Relocate
both right and left stop brackets.
Figure 6-1 – Case Sealer Frame Changes
23
Special Set-Up Procedure (Continued)
WARNING – Turn off electrical power and disconnect power cord from electrical supply
before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury
to personnel could result.
TAPING HEADS
WARNING – Use care when working near knives as knives are extremely sharp. If care is not
taken, severe injury to personnel could result.
1. Loosen, but do not remove, the two retaining screws that secure the upper taping head shown in
Figure 6-1B.
2. Slide the head forward and lift straight up to remove it from the case sealer.
CAUTION – Taping head weighs approximately 7.2 kg [16 lbs]. Use proper body
mechanics when lifting upper or lower taping heads.
3. Lift the lower taping head, shown in Figure 6-1C, straight up to remove it from the case sealer bed.
4. Refer to Section II, "Adjustments – Changing Tape Leg Length", page 13 for taping head set-up.
Box and Machine Bed Height Range – Refer to Figure 6-2
Moving the outer columns up one set of mounting holed increases the maximum box size handled by the
200a case sealer and decreases the minimum machine bed height.
Note – This also increases the minimum box height from 120 mm [4.75 inch] to 165 mm [6.5 inch].
To move the outer columns up one set of mounting holes:
1. Place minimum 305 mm [12 inch] high blocks at the front and rear of the upper taping head assembly as
shown in Figure 6-2A. Important – Blocks (front and rear) must be same height in order to keep upper
taping head assembly parallel with machine bed/drive belts. Crank the upper taping head assembly
down until it touches these blocks.
2. Remove and retain the six screws and plain washers that fasten each column to the frame. Figure 6-2B.
3. Turn the height adjustment crank clockwise to raise the outer columns up one set of mounting holes
(100 mm [4 inch]).
WARNING – Blocks and spacers must be capable of supporting the 34 Kg [75 pound] weight
of the outer columns and upper taping head assembly.
4. Install and tighten the six screws and plain washers in each column that were removed in Step 2. Crank
upper taping head assembly up and remove blocks.
If desired, the bed height can now be decreased to 520 mm [20.5 inch] by adjusting legs upward. (See
"Installation and Set-Up – Machine Bed Height", Page 11.)
24
Special Set-Up Procedure (Continued)
Figure 6-2 – Box and Machine Bed Height Range
25
THIS PAGE IS BLANK
26
Troubleshooting
The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II
"Troubleshooting", pages 15 and 16 for taping head problems.
Troubleshooting Guide
Problem
Cause
Correction
Drive belts do not convey boxes
Narrow boxes
Check machine specifications.
Boxes are narrower than
recommended, causing slippage
and premature belt wear.
Worn drive belts
Replace drive belts
Top taping head does not apply
enough pressure
Adjust the box height adjustment
with the crank
Top flap compression rollers in too
tight
Readjust compression rollers
Taping head applying spring
holder missing
Replace spring holder
Taping head applying spring set
too high
Reduce spring pressure
Worn or missing friction rings
Replace friction rings
Drive belt tension too low
Adjust belt tension
Electrical disconnect
Check power and electrical plug
Circuit breaker not at correct
setting
Set to correct current value
Motor not turning
Evaluate problem and correct
Upper and lower applying
mechanisms interfere with each
other
Machine's minimum height stop
does not match tape head leg
length setting
Check manual to make sure
taping heads match machine
setting
Drive belts break
Worn belt
Replace belt
Light boxes tip back on exit
Upper ski down too far
Carefully adjust upper ski
Squeaking noise as boxes pass
through machine
Dry compression rollers
Lubricate compression rollers
Dry column bearings
Lubricate column bearings
Defective column bearings
Replace column bearings
Drive belts do not turn
27
28
Electrical Diagrams (Continued)
Figure 7-2
29
Electrical Diagrams (Continued)
Figure 7-3
30
Replacement Parts and Service Information
Spare Parts
It is suggested that the following spare parts be ordered and kept on hand:
Qty.
Ref. No.
Part Number
Description
2
2795-39
78-8070-1531-4
Belt - Drive W/Pin
Label Kit
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A
label kit, part number 78-8113-6714-9, is available as a stock item. It contains all the safety labels used on the
200a Adjustable Case Sealer.
Tool Kit
A tool kit, part number 78-8060-8476-6, is available as a stock item. The kit contains the necessary open end and
hex socket wrenches for use with the metric fasteners on the case sealer. The threading tool, part number
78-8076-4726-4, contained in above kit is also available as a replacement stock item.
Replacement Parts Ordering Information and Service
Refer to the first page of this instruction manual "Replacement Parts and Service Information.
31
Options/Accessories
For additional information on the options/accessories listed below, contact your 3M Representative.
Part Number
Option/Accessory
78-8052-6553-1
Box Hold Down Attachment, Model 18500
78-8069-3983-7
Caster Kit Attachment
78-8069-3924-1
Conveyor Extension Attachment
78-8069-3926-6
Low Tape Sensor Kit
78-8114-0828-1
AccuGlide™ II STD 2 Inch Upper Taping Head, Type 39600
78-8114-0829-9
AccuGlide™ II STD 2 Inch Lower Taping Head, Type 39600
78-8079-5505-5
Three Flap Folder Kit
32
Replacement Parts – Illustrations and Parts Lists
200a Adjustable Case Sealer, Type 39600
Frame Assemblies
To Order Parts:
1.
Refer to first illustration, Frame Assemblies, page 35 for the Figure Number that identifies a specific
portion of the machine.
2.
Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.
3.
The Parts List that follows each illustration, includes the Reference Number, Part Number and Part
Description for the parts on that illustration.
Note – The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, if desired.
4.
Order parts by Part Number, Part Description and Quantity required. Also include machine name,
number and type.
5..
Refer to the first page of this instruction manual “Replacement Parts and Service Information” for
replacement parts ordering information.
IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are
available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability.
33
THIS PAGE IS BLANK
34
200a Adjustable Case Sealer
Frame Assemblies
35
200a Adjustable Case Sealer
Figure 2795/1 of 2
36
Figure 2795 (Page 1 of 2)
Ref. No.
3M Part No.
Description
2795-1
78-8070-1513-2
Frame – Drive
2795-2
78-8070-1514-0
Spacer
2795-3
78-8070-1515-7
Spacer
2795-4
26-1003-5829-5
Screw – Hex Hd, M6 x 12
2795-7
78-8052-6710-7
Roller – Idler
2795-8
78-8052-6709-9
Washer – Special
2795-9
78-8010-7435-8
Washer – Lock, M6
2795-10
26-1003-7957-2
Screw – Soc Hd Hex Hd, M6 x 16
2795-11
78-8070-1518-1
Spacer – Shaft
2795-12
26-1003-6918-5
Nut – Hex Flange, M10, Plastic Insert
2795-13
78-8070-1519-9
Screw – Soc Hd Hex Hd, M8 x 70
2795-14
78-8017-9318-9
Washer – Plain 8 mm
2795-15
78-8070-1520-7
Guide – Drive Belt
2795-16
26-1005-4757-4
Screw – Flat Hd M5 x 20
2795-17
78-8070-1521-5
Support – Gearbox
2795-18
26-1003-7964-8
Screw – Soc Hd Hex Soc Dr, M8 x 20
2795-19
78-8070-1522-3
Gear Motor – 115V, 60HZ
2795-20
78-8076-4715-7
Cord – Grip
2795-21
78-8070-1523-1
Screw – 1/4-28 x 1/2 SHCS
2795-22
78-8070-1524-9
Sprocket – 3/8 inch
2795-23
78-8023-2479-4
Screw – Set M6 x 10, W/End Cup
2795-24
78-8070-1525-6
Chain – 3/8 inch, 54 Links
37
200a Adjustable Case Sealer
Figure 2795/2 of 2
38
Figure 2795 (Page 2 of 2)
Ref. No.
3M Part No.
Description
2795-25
78-8070-1526-4
Cover – Chain
2795-26
78-8010-7209-7
Screw – Soc Hd, M6 x 12
2795-27
26-1000-0010-3
Washer – Flat, M6
2795-28
78-8070-1527-2
Shaft – W/Drive Pulleys
2795-29
78-8070-1528-0
Shaft – Gearbox
2795-30
78-8057-5811-3
Key – 6 x 6 x 20 mm
2795-31
78-8054-8986-7
Sprocket – 3/8 inch Pitch, 28 teeth
2795-32
78-8054-8984-2
Bushing
2795-33
78-8070-1529-8
Support – Shaft
2795-34
78-8070-1530-6
Bearing – 6205-2RS
2795-35
78-8057-5739-6
Key – M5 x 5 x 30 mm
2795-36
78-8076-5105-0
Pulley Assembly – Drive
2795-37
78-8060-8416-2
Nut – Special, M20 x 1
2795-38
78-8052-6713-1
Ring – Polyurethane
2795-39
78-8070-1531-4
Belt – Drive W/Hook
2795-40
78-8070-1532-2
Plate – Front
2795-41
78-8113-6754-5
Cover – Rear, W/English Language Label
2795-42
26-0001-5862-1
Screw – Flat Hd Soc, M5 x 12
2795-43
26-1005-5316-8
Screw – Flat Hd Hex Dr, M5 x 16
2795-44
78-8070-1534-8
Stud – Side Plate
2795-45
78-8060-8488-1
Screw – Hex Hd, M5 x 20
2795-46
26-1003-5841-0
Screw – M8 x 16
2795-47
78-8070-1535-5
Bottom Drive Assembly
2795-48
26-1011-8828-7
Capacitor – 115V Gearmotor
2795-51
78-8076-4500-3
Stud – Mounting
2795-52
78-8094-6015-3
Spacer
2795-53
78-8076-5211-6
Set Nut – GMP13.5
2795-54
78-8060-7885-9
End Cap – /25X1,2
2795-55
78-8042-2919-9
Washer – Triple, M6
2795-56
78-8100-1236-5
Belt Tensioning Assembly – R/H
2795-57
78-8100-1237-3
Belt Tensioning Assembly – L/H
2795-58
78-8100-1238-1
Belt Tensioner – R/H
2795-59
78-8100-1239-9
Belt Tensioner – L/H
39
200a Adjustable Case Sealer
Figure 2796
40
Figure 2796
Ref. No.
3M Part No.
Description
2796-1
78-8070-1536-3
Support – Guide Arm
2796-2
78-8010-7169-3
Screw – Hex Hd, M6 x 12
2796-3
26-1000-0010-3
Washer – Flat, M6
2796-4
78-8070-1537-1
Lever With Pivot
2796-5
78-8070-1538-9
Bushing
2796-6
26-1003-8816-9
Screw – Set, M5 x 6
2796-7
78-8070-1539-7
Link – Guide
2796-8
78-8017-9074-8
Washer – 15 mm, Nylon
2796-9
78-8052-6733-9
Ring – M10, Special
2796-10
78-8070-1540-5
Support – Lever
2796-11
78-8032-0382-3
Screw – Soc Hd, M5 x 16
2796-12
78-8070-1541-3
Guide Arm – Front, Right
2796-13
78-8070-1542-1
Guide Arm – Front, Left
2796-14
78-8070-1543-9
Guide Arm – Rear
2796-15
78-8076-4505-2
Screw – Set, M6 x 8
2796-16
78-8070-1544-7
Guide – Right
2796-17
78-8070-1545-4
Guide – Left
2796-19
78-8070-1546-2
Cap – Guide
2796-20
26-1003-7953-1
Screw – Soc Hd, M5 x 30
2796-21
78-8070-1547-0
Shaft - Guide
2796-22
78-8070-1548-8
Washer – 20 x 12, 5 x 1 Nylon
2796-23
26-1003-5852-7
Screw – Hex Hd, M10 x 40
2796-24
78-8052-6566-3
Washer – Friction
2796-25
78-8070-1549-6
Knob – VTR-B-M10
2796-26
78-8005-5735-3
Washer – Lock, M5
2796-27
78-8032-0375-7
Screw – Hex Hd, M6 x 16
2796-28
78-8079-5378-7
Tape – Guide
41
200a Adjustable Case Sealer
Figure 2798
42
Figure 2798
Ref. No.
3M Part No.
Description
2798-1
78-8070-1557-9
Compression Roller Assembly – Right
2798-2
78-8070-1558-7
Compression Roller Assembly – Left
2798-3
78-8070-1559-5
Support – Compression Roller
2798-4
78-8054-8648-3
Pressure Roller
2798-5
78-8070-1560-3
Stud – Roller Mounting
2798-6
78-8052-6566-3
Washer – Friction
2798-7
78-8070-1561-1
Nut – M10
2798-8
26-1004-5507-5
Washer – M8
2798-9
26-1003-5841-0
Screw – M8 x 16
2798-10
78-8017-9074-8
Washer – 15 mm, Nylon
2798-11
78-8070-1562-9
Tube – Roller Support
2798-12
12-7991-1752-3
Washer – M14, Plain
2798-13
78-8070-1563-7
Screw – M10 x 80
2798-14
78-8070-1549-6
Knob – VTR-B-M10
2798-15
26-1003-6918-5
Nut – Plastic Insert M10 Hex Flange
43
200a Adjustable Case Sealer
Figure 2799
44
Figure 2799
Ref. No.
3M Part No.
Description
2799-1
78-8070-1564-5
Tape Drum Bracket Assembly
2799-2
78-8070-1565-2
Tape Drum Bracket Assembly
2799-3
78-8070-1566-0
Bracket – Tape Drum
2799-4
78-8070-1395-4
Bracket – Bushing Assembly
2799-5
78-8070-1568-6
Cap – Bracket
2799-6
78-8076-4519-3
Shaft – Tape Drum 2 Inch
2799-7
78-8017-9169-6
Nut – M18 x 1
2799-8
78-8070-1569-4
Tape Drum Assembly
2799-9
78-8052-6749-5
Tape Drum Assembly
2799-10
78-8052-6268-6
Leaf Spring
2799-11
26-1002-5753-9
Screw – Self Tapping
2799-12
78-8060-8172-1
Washer – Friction
2799-13
78-8052-6271-0
Washer – Tape Drum
2799-14
78-8100-1048-4
Spring – Core Holder
2799-15
78-8017-9077-1
Nut – Self-Locking, M10 x 1
2799-16
78-8032-0375-7
Screw – Hex Hd M6 x 16
2799-17
78-8070-1215-4
Spacer – Stud
2799-18
26-1000-0010-3
Washer – Flat M6
2799-19
78-8010-7169-3
Screw – Hex Hd M6 x 12, Metric
2799-20
78-8060-8474-1
Tape Drum Assembly – 2 Inch Head
2799-21
26-1004-5510-9
Washer – Plain, M10
45
200a Adjustable Case Sealer
Figure 3430
46
Figure 3430
Ref. No.
3M Part No.
Description
3430-2
3430-3
3430-4
3430-5
3430-6
3430-7
3430-8
3430-9
3430-10
3430-11
3430-12
3430-13
3430-14
3430-15
3430-16
3430-17
3430-18
3430-19
3430-20
3430-21
3430-22
3430-23
3430-24
3430-25
3430-26
3430-27
78-8091-0306-8
78-8091-0307-6
26-1003-5842-8
78-8017-9318-9
78-8076-5381-7
78-8076-5382-5
78-8060-8480-8
78-8055-0867-4
78-8017-9313-0
78-8076-5383-3
26-1003-7963-0
78-8060-8481-6
78-8052-6677-8
78-8052-6676-0
78-8060-8482-4
26-1003-7948-1
78-8076-5392-4
78-8060-8483-2
78-8060-8484-0
78-8060-8485-7
78-8032-0375-7
26-1000-0010-3
26-1003-7957-2
78-8070-1579-3
78-8060-8486-5
78-8010-7211-3
Bed Conveyor
Support – Drive
Screw – Hex Hd, M8 x 20
Washer – Plain, 8 mm
Leg Assembly – Inner W/Stop
Leg – Inner
Pad – Foot
Screw – Hex Hd, M8 x 30
Nut – Self Locking, M8
Stop – Leg
Screw – Soc Hd, M8 x 16
Label – Height
Clamp – Inner
Clamp – Outer
Plate – Protection
Screw – Soc Hd M5 x 10
Support – Tape Drum
Support – Outboard Roll
Shaft – Roller
Roller
Screw – Hex Hd, M6 x 16
Washer – Flat, M6
Screw – Soc Hd, M6 x 16
Plane – Conveyor Bed
Bushing
Screw – Soc Hd M6 x 25
3430-28
3430-29
3430-30
3430-31
3430-32
3430-33
3430-34
3430-35
3430-36
3430-37
3430-38
3430-41
3430-42
78-8060-8487-3
78-8060-8087-1
78-8010-7417-6
78-8060-8488-1
78-8046-8217-3
78-8005-5741-1
78-8076-4701-7
78-8098-9076-3
26-1009-9096-4
26-1009-9094-9
26-1009-9095-6
78-8094-6013-8
78-8094-6014-6
Cover – Switch
Screw – M5 x 10
Nut – Hex, M5
Screw – Hex Hd, M5 x 20
Washer – Special
Washer – Plain, M5
Cap – /28
Caster Assembly
Caster – Dual Locking
Washer – Spring, Helical, M12
Nut – M12
Support – Drive
Bed – Conveyor, W/Support
47
200a Adjustable Case Sealer
Figure 3431
48
Figure 3431
Ref. No.
3M Part No.
Description
3431-1
3431-2
3431-3
3431-4
3431-5
3431-6
3431-7
3431-8
3431-9
3431-10
3431-11
3431-12
3431-13
3431-14
3431-15
3431-16
3431-17
3431-18
3431-19
3431-20
3431-21
3431-22
3431-23
3431-24
3431-25
3431-26
3431-27
3431-28
3431-29
3431-30
3431-31
3431-32
3431-33
3431-34
3431-35
3431-36
3431-37
3431-38
3431-39
3431-40
3431-41
3431-42
3431-43
3431-44
3431-45
3431-46
3431-47
3431-48
3431-49
3431-50
3431-51
3431-52
78-8060-8489-9
78-8060-8490-7
26-1003-7964-8
78-8017-9318-9
78-8060-8491-5
26-1002-4955-1
78-8005-5740-3
78-8060-8492-3
78-8076-5482-3
78-8060-8087-1
78-8060-8494-9
78-8060-8495-6
78-8054-8617-8
78-8054-8589-9
26-1003-6916-9
78-8060-8496-4
78-8054-8969-3
78-8054-8970-1
78-8054-8571-7
78-8054-8968-5
78-8054-8585-7
78-8054-8586-5
78-8054-8584-0
78-8054-8583-2
78-8060-8497-2
78-8059-5617-0
78-8060-8498-0
78-8060-8499-8
26-1003-7946-5
78-8070-1501-7
78-8113-6755-2
78-8060-7878-4
78-8070-1503-3
78-8042-2919-9
26-1003-5829-5
26-1000-0010-3
78-8070-1504-1
78-8010-7157-8
78-8070-1505-8
78-8070-1506-6
78-8076-4807-2
78-8076-5422-9
78-8070-1509-0
26-1005-5316-8
78-8070-1510-8
78-8070-1511-6
78-8070-1512-4
78-8076-4800-7
78-8076-4809-8
78-8076-4821-3
78-8054-8821-6
26-1004-5507-5
Column – Outer
Plate – Column Mounting
Screw – Soc Hd Hex Soc Dr, M8 x 20
Washer – Plain, 8 mm
Cap – Column
Screw – Self Tap, 8P x 13
Washer – Plain, 4 mm
Stop – Height
Plate – Nut Stop
Screw – M5 x 10
Column Assembly – Inner
Column – Inner
Bearing – Special
Screw – Special
Nut – Locking M6, Plastic Insert
Lead Screw
Spring
Bed Plate – Spring
Nut – Plastic
Nut – Special
Collar
Pin
Spacer
Bushing
Bushing – Lead Screw
Screw – Set, M6 x 8
Bushing – Inner Column
Sprocket – 3/8 inch
Screw – Soc Hd, M4 x 25
Chain – 3/8 inch, 156 Links
Housing – Chain, W/English Language Label
Screw – Idler
Roller – Chain Tensioning
Washer – M6
Screw – Hex Hd, M6 x 12
Washer – Flat, M6
Cover
Screw – Hex Hd, M4 x 10
Cap – Inner Column
Cover – Screw
Crank Assembly
Crank
Shaft – Crank
Screw – Flat Hd, Hex Dr, M5 x 16
Washer – Nylon, 7 x 15 x 1
Bushing
Knob – VTR-B-M12
Washer – Crank
Washer – Crank
Key – Stop
Cap – End
Washer – M8
49
200a Adjustable Case Sealer
Figure 5592
50
Figure 5592
Ref. No.
3M Part No.
Description
5592-1
78-8091-0508-9
Bar – Supporting
5592-2
26-1003-7957-2
Screw – Soc Hd Hex Hd, M6 x 16
5592-3
78-8100-1042-7
Washer – /15 x 6.35 x 2
5592-4
78-8113-6756-0
Side Plate – Right, W/English Language Label
5592-5
78-8113-6757-8
Side Plate – Left, W/English Language Label
5592-6
26-1003-5842-8
Screw – Hex Hd, M8 x 20
5592-7
78-8017-9318-9
Washer – Plain, 8 mm
5592-8
26-1000-1347-8
Nut – Hex, M8
5592-9
78-8070-1574-4
Slide – Front, Right
5592-10
78-8070-1575-1
Slide – Front, Left
5592-11
78-8070-1576-9
Slide – Rear, Right
5592-12
78-8070-1577-7
Slide – Rear, Left
5592-13
78-8070-1553-8
Spacer
5592-14
78-8070-1554-6
Stud
5592-15
78-8060-7693-7
Roller – 32 x 38
5592-16
26-1005-5316-8
Screw – Flat Hd Hex Dr, M5 x 16
5592-17
78-8070-1555-3
Block – Upper Head
5592-18
78-8060-7758-8
Fairlead – /20
5592-19
78-8054-8955-2
Clamp – Bracket
5592-20
26-1003-5820-4
Screw – Hex Hd, M5 x 12
5592-21
78-8005-5741-1
Washer – Flat, M5
5592-22
78-8076-4517-7
End Cap – /22 x 1
5592-23
78-8113-6758-6
Cover – Upper, W/English Language Labels
5592-24
78-8076-4500-3
Stud – Mounting
5592-25
78-8070-1318-6
Label – Box Centering
5592-26
78-8100-1234-0
Bezel
51
Figure 5593
52
Figure 5593
Ref. No.
3M Part No.
Description
5593-1
78-8091-0660-8
Housing – Wire
5593-2
78-8076-4702-5
Grommet – /28
5593-3
26-1003-7963-0
Screw – Soc Hd, M8 x 16
5593-4
78-8076-4636-5
Strap – Wire
5593-5
78-8010-7163-6
Screw - Hex Hd, M5 x10
5593-6
78-8005-5741-1
Washer – Flat, M5
5593-7
78-8010-7417-6
Nut – Hex, M5
5593-8
78-8060-7631-7
Connector – 3/8 Inch
5593-9
78-8060-8028-5
Sleeving – /12, 0,93 M.
5593-10
78-8060-8029-3
Clamp – 140 x 3, 5
5593-11
78-8076-4641-5
Cover
5593-12
78-8010-7157-8
Screw – Hex Hd, M4 x 10
5594-13
78-8017-9018-5
Washer – Plain, M4 SPEC.
5594-14
78-8060-7758-8
Fairlead – /20
53
200a Adjustable Case Sealer
Figure 5594
54
Figure 5594
Ref. No.
3M Part No.
Description
5594-1
78-8094-6379-3
Support – Box
5594-2
78-8113-6759-4
Enclosure – W/English Language Label
5594-3
78-8094-6381-9
Screw – Soc Hd, M4 x 15
5594-4
78-8005-5740-3
Washer – Plain, 4 mm
5594-5
26-1003-6914-4
Nut – Plastic Insert, M4
5594-6
78-8076-4715-7
Cord Grip
5594-7
78-8076-5211-6
Set Nut – GMP13.5
5594-8
78-8094-6382-7
Guide – Mounting
5594-9
78-8028-8208-0
Screw – 6P X 9,5
5594-10
78-8017-9018-5
Washer – Plain, M4, SPEC
5594-11
78-8094-6383-5
Contactor – Sprecher and Shuh CA4-5-10, 110V, 60Hz
5594-12
78-8076-5378-3
Circuit Breaker – KTA-3-25
5594-13
78-8094-6384-3
Ground Clamp – VGPE 4/6
5594-14
78-8076-4882-5
Terminal Board
5594-15
78-8028-7909-4
Power Cord W/Plug
5594-16
78-8100-1038-5
Cable – 4 x 20 AWG, MT .5
5594-17
78-8060-8053-3
Wire – 3-Pole, 5 Meters Length
5594-18
26-1003-7957-2
Screw – Soc Hd Hex, M6 x 16
5594-19
26-1000-0010-3
Washer – Flat, M6
5594-20
78-8113-6887-3
Support – On/Off Switch, W/English Language Label
5594-21
78-8076-5194-4
Box – E-Stop, Yellow, Allen Bradley 800E-1PY
5594-22
78-8094-6386-8
Switch – On/Off
5594-25
78-8017-9257-9
Screw – M4 x 10
5594-26
78-8060-8087-1
Screw – M5 x 10
5594-27
78-8010-7417-6
Nut – Hex, M5
5594-28
26-1014-5845-8
E-Stop – Allen Bradley MTS-44-3LX01
5594-29
78-8076-4716-5
Star Washer – M4
5594-30
78-8010-7416-8
Nut – Hex, M4
5594-31
78-8091-0538-6
Screw – Hex Hd, M4 x 20
5594-32
78-8100-1234-0
Collar
5594-33
78-8114-4896-4
Box – On/Off, Grey
55
200a Adjustable Case Sealer
Safety and Information Labels
56
Safety and Information Labels
A label kit, part number 78-8113-6714-9, is available as a stock item. It contains all the safety and information
labels used on the case sealer, or labels can be ordered separately from the following list.
Ref. No.
3M Part No.
Description
1
78-8070-1318-6
Label – Box Centering
1
2
78-8070-1329-3
Label – Warning, Hazardous Voltage
1
3
78-8070-1336-8
Label – Warning, Sharp Knife
2
4
78-8070-1339-2
Information – 3M Logo
2
5
78-8069-3852-6
Label – Ground
2
6
78-8068-3859-1
Label – Service and Spares
1
7
78-8062-4266-1
Label – Product
1
8
78-8070-1628-8
Label – Up and Down/Lock
2
9
78-8070-1366-5
Label – Safety Instructions
1
10
78-8113-6775-0
Label, Electrical, On/Off
1
11
78-8060-8481-6
Label – Leg
4
12
78-8095-1141-9
Label – Stop
1
13
78-8113-6717-2
Label – Caution, Pinch Point
1
14
78-8113-6912-9
Label – Caution, Pinch Point
2
57
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