stainless steel waterstop product literature

stainless steel waterstop product literature
www.facebook.com/waterstop
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Section 03150 • MasterFormat™ 03 15 13
Metallic Waterstop for Extreme Chemical & Heat Resistance
W
aterstops play a critical role in the integrity of concrete structures. They provide a fluid-tight diaphragm
when embedded in, and running through concrete joints.
Earth Shield® Metallic Waterstop can stop even the most
corrosive fluids in their tracks, even at severely elevated
temperatures.
JP Specialties, Inc. is the leading manufacturer of chemical
resistant waterstop and related concrete accessories. Our
NSF 61 certified Earth Shield® line of chemical resistant
waterstop is used throughout the world by major engineering firms and project owners for primary and secondary
containment applications, as well as industrial wastewater
treatment and ozone contactor structures. We invented and
hold the patent on the technology used to mechanically
weld thermoplastic waterstops.
All Earth Shield® Stainless Steel Waterstop profiles are available with factory fabricated change of directions, or Shop Made
Fittings.
Services offered include free blueprint take-off and shop
drawings, on-site welding certification, and individual corrosion resistance certification for the project owner.
Earth Shield® Chemical Resistant Waterstop
Phone: 800-821-3859; 951-763-7077
Fax: 951-763-7074
www.facebook.com/waterstop
www.earthshield.com
J P SPECIALTIES, INC.
Page 2
Earth Shield® Stainless Steel (SS)
Waterstop Basic Use
Earth Shield® Stainless Steel Waterstop is used
as a fluid-tight diaphragm, embedded in concrete, across and along the joint, for primary
and secondary containment structures. Earth
Shield® Stainless Steel Waterstop can stop even
the most corrosive fluids in their tracks, even at
severely elevated temperatures.
A variety of metals, grades, and gauges are
available. Earth Shield® utilizes 20 gauge 316
low carbon as our standard alloy, which offers
broad spectrum corrosion resistance to most aggressive media, and is virtually untouched by the
deleterious effects of ozone, making it an ideal
choice for ozone contactor structures used in
modern water treatment plants.
Earth Shield® Stainless Steel Waterstop is available in many standard shapes and sizes including profiles for new construction and retrofit.
All change of direction fabrications (shop made
fittings) can be premanufactured leaving only
straight butt welding for the Contractor in the
field.
Typical Applications
• Primary and secondary containment
• Refineries
• Ozone contactor structures
• Fuel storage (AST)
• LNG facilities
• Chemical plants
Earth Shield® Advantages
• Outstanding fluid resistance to a wide range of aqueous-based fluids, oils, solvents,
and hydrocarbons
• Extreme heat resistance (approx. 3,000°F)
• Extreme cold resistance, perfect for LNG
• Superior ozone and weathering
Basic Use
Install Earth Shield® SS Waterstop in all concrete joints. Waterstop should be centered in,
and run the extent of the joint. All changes of
directions should be prefabricated (Shop Made
Fittings), leaving only butt-welding for the field.
If installing in an expansion joint, keep center
“V” unembedded to allow it to accommodate
movement as designed.
Property
Test Method Required Results
Tensile
Strength
ASTM A240
90,000 psi
Elongation in
2” min.
ASTM A240
45%
Yield
Strength
ASTM A240
45,000 psi
Rockwell B
Hardness
ASTM A240
95
High Temperature Resistance
2,552°F
Splices in stainless steel waterstop shall be
welded using a TIG (recommended) or MIG process utilizing a weld rod to match the stainless
(weld rod: 316L; diameter — .035 to 045). Dam-
The Primary Choice for Secondary Containment®
Page 3
aged waterstops shall be repaired by removing
the damaged portions and patching. Patches
shall overlap a minimum of 1 inch onto undamaged portion of the waterstop. Weld all straight
run material edge-to-edge (no overlapping).
our website in Microsoft® Word and Adobe®
PDF format, and upon request in printed and a
variety of computer word processor formats. Call
our Technical Sales Staff for additional help with
your specification.
Preparation
Suggested Proprietary Short Form
Guide Specification Section 03150
(Master Format 2004 — 03 15 13)
1. Position waterstop to ensure proper distance
from steel reinforcing bars to prevent rock
pocket and honey comb.
2. Protect waterstop from damage during progress of work.
3. Clean waterstop after first pour to remove
debris and dirt.
Stainless Steel Chemical Resistant Waterstop
Waterstop indicated in drawings and specifications for contraction (control), expansion and
construction joints shall be Earth Shield® Stainless Steel Chemical Resistant Waterstop Part
No. #### [Designer insert appropriate part numExamination and Inspection
ber here] as manufactured by JP Specialties,
1. Prior to placement of concrete notify Engineer Inc.; Murrieta, CA 92562; Phone 951-763-7077;
for field inspection approval.
www.earthshield.com
1. Stainless Steel (SS) Waterstop shall conform to EPA
2. Upon inspection of waterstop installation,
Title 40 CFR Section 265.193. The suitability of the
replace any damaged or unacceptable waterwaterstop for a specific application should be deterstop and dispose of defective material.
Installation
1. Position waterstop as indicated on drawings.
2. Center waterstop on joint, with approximately
one-half of waterstop width to be embedded
in concrete on each side of the joint.
3. Allow clearance between waterstop and
reinforcing steel a minimum of one and a half
times the largest aggregate size. (This prevents rock pockets and air voids caused by
aggregate bridging.)
4. Carefully place concrete without displacing
waterstop from proper position.
5. Thoroughly and systematically vibrate concrete in the vicinity of the joint and to maximize intimate contact between concrete and
waterstop.
6. After first concrete pour, clean unembedded
waterstop leg to ensure full contact of second concrete pour. Remove laitance, spillage,
form oil and dirt.
mined by specific testing for that particular requirement. Project-specific certification to be provided by
the manufacturer.
2. No equals or substitutions allowed.
Shop Made Fittings
Intersection and change of direction stainless
steel waterstops shall be shop fabricated as
manufactured by JP Specialties, Inc.; Murrieta,
CA 92562; Phone 951-763-7077; www.earthshield.com
1. No equals or substitutions allowed.
Technical Assistance
Qualified technical assistance is available during
any phase of your construction project.
Specifications
Standard 3-part Specifications are available at
The Primary Choice for Secondary Containment®
Page 4
Stainless Steel Waterstop
and Standard Fabrications
JP358L1 Flat Ell
JP558L1 Flat Ell
JP858L1 Flat Ell
JP1158L1 Flat Ell
JP358T1 Flat Tee
JP558T1 Flat Tee
JP858T1 Flat Tee
JP1158T1 Flat Tee
JP358X1 Flat Cross
JP558X1 Flat Cross
JP858X1 Flat Cross
JP1158X1 Flat Cross
JP358L2 Vert Ell
JP558L2 Vert Ell
JP858L2 Vert Ell
JP1158L2 Vert Ell
JP358T2 Vert Tee
JP558T2 Vert Tee
JP858T2 Vert Tee
JP1158T2 Vert Tee
JP358X2 Vert Cross
JP558X2 Vert Cross
JP858X2 Vert Cross
JP1158X2 Vert Cross
The Primary Choice for Secondary Containment®
Page 5
JP358
4” Stainless Steel Waterstop
50 ft Head of H20
JP558
6” Stainless Steel Waterstop
75 ft Head of H20
JP858
9” Stainless Steel Waterstop
125 ft Head of H20
JP1158
12” Stainless Steel Waterstop
175 ft Head of H20
The Primary Choice for Secondary Containment®
Page 6
Retrofit Waterstop Systems
for New to Existing Concrete Joints
R
etrofit waterstop is designed to provide a
fluid-tight seal between existing and new
concrete construction, without resorting to the labor-intensive and structurally destructive saw-cutand-grout method. It is ideal for constructing a
new containment curb or wall to an existing slab,
or joining a new slab to an existing wall. Special
profile fabrications are available for columns and
pipe penetrations.
All of our retrofit waterstops are sold as a system,
and include all the necessary stainless steel bars
and bolts. We also offer a high-quality chemical resistant novolac epoxy — VEN 1000. Earth
Shield® retrofit waterstops are manufactured with
grade 316L (low carbon) stainless steel, which
provides for unsurpassed chemical resistance.
Like all our stainless steel waterstops, Earth
Shield® retrofit can be heat-welded using a standard TIG (or MIG) welding method. This allows for
easy field fabrications, and allows the waterstop to function as a continuous, homogeneous, fluidtight diaphragm. Waterstop change of directions can be purchased along with straight stock, and
custom, fit-to-print waterstop modules are produced to order. Prefabricated ells, tees, tank pads,
column fittings, and many others are in stock and ready to ship.
The Primary Choice for Secondary Containment®
Page 7
JP358R
4” Retrofit Waterstop System
(Includes all anchors)
50 ft Head of H20
JP558R
6” Retrofit Waterstop System
(Includes all anchors)
75 ft Head of H20
JP578R
Movement Retrofit Waterstop System
(Includes all anchors)
75 ft Head of H20
JP858R
8” Retrofit Waterstop System
(Includes all anchors)
125 ft Head of H20
The Primary Choice for Secondary Containment®
Page 8
Movement Joint Systems
JP578
Movement Waterstop System
75 ft Head of H20
JP578R
Movement Retrofit Waterstop System
(Includes all anchors)
75 ft Head of H20
The Primary Choice for Secondary Containment®
Page 9
Base Seal Waterstop Systems
Easy to Install, Lay Flat on Subgrade
B
ase seal (aka Rear Guard) waterstop is ideal for flat pavement jobs such as runways, large containment slabs, etc. Base seal waterstop is by far the easiest waterstop to install... Simply lay
the waterstop directly on the compacted subgrade, place and finish concrete, and create control
joint using saw cut or other method. The base seal provides a permanent, life-of-structure seal at the
bottom of the joint. Base seal is suitable for construction, contraction (control), and expansion joints.
JP1122
Base Seal Waterstop
75 ft Head of H20
JP1122R
Base Seal Retrofit Waterstop System
(Includes all anchors)
75 ft Head of H20
The Buncefield Incident (right).
On December 11, 2005 a series of explosions
rocked the Hertfordshire Oil Storage Terminal,
located near Hemel Hempstead in Hertfordshire,
England. The plastic waterstops that were in the
fuel terminal joints all failed due to the high heat
of the fire. The Health Protection Agency and the
Major Incident Investigation Board provided advice to prevent incidents such as these from happening again, including the utilization of stainless
steel waterstop in place at all concrete joints to
prevent fuel from escaping the bund walls.
In July of 2014, JP Specialties, Inc. was contracted to provide our Earth Shield® Stainless Steel
Waterstop (part nos. JP1122 and JP1122R) in the
reconstruction and rehabilitation of the Hertfordshire Oil Storage Terminal.
The Primary Choice for Secondary Containment®
Made in t
Waterstop for Che
& Environmenta
Manufactured
with pride by
J P SPECIALTIES, INC.
WWW
the U.S.A.
JP Specialties, Inc. manufactures a wide range of high-quality waterstop and
waterstop accessories for the concrete construction industry. Our Earth
Shield® line of chemical resistant waterstop is designed to offer solutions
for today’s unique regulatory compliance needs. Our waterstop welding equipment is used industry-wide as the standard for quality, high
tensile strength waterstop welds. Knowing that a waterstop will only
offer a fluid-tight barrier if change of directions are done properly,
JP Specialties has been a leader since 1954 in Prefabricated
Waterstop Modules and Shop Made Fittings.
emical, Industrial,
al Applications
W.EARTHSHIELD.COM
Availability
National and International Warehouses
Earth Shield® Stainless Steel Waterstop is readily available from a variety of sources:
• Preferred Regional Stocking Partners —
We are partners with some of the very best
Concrete Accessories Distributors in the
world. All our preferred partners have large
stocking inventories and are factory trained to
provide the utmost in on-site assistance.
• Distributor Sales — Earth Shield® can be
special ordered from many distributor sales
channels throughout the world.
• Factory Direct — Earth Shield® may be
contacted directly for project quotation and
product purchase (call 800-821-3859).
• Web Store — Earth Shield® products can be
ordered directly on our web store at http://
waterstop.enstore.com
Services
• Project and Product Certification — We assist
the Design Engineer and Project Owner with
individual project and product certification.
When you specify our waterstop, you can
be assured it is the correct product for your
application.
• Take-off Assistance — For the Contractor.
• Shop Drawings— 3-D isometric and 2-D CAD
details are available to assist the project.
• On-site waterstop welding certification class
— $500.00 flat fee
• On-site waterstop installation assistance —
$1,000.00 per day
• Telephone and Web-based assistance —
Always FREE
Distributed by:
Visit Earth Shield® on the Web at
www.earthshield.com
Earth Shield® Waterstop Limited Warranty
JP Specialties, Inc. warrants to the Buyer that this product is new and will be free from defects and will perform
as represented in writing subject to the two (2) following
conditions: First, the application of the product and the
concrete construction practices used in the application are
in accordance with JP Specialties, Inc. recommendations;
and, Second, the Buyer has selected the proper product
for the specific application required.
Any information supplied in good faith by JP Specialties,
Inc. with respect to its products is believed to be correct.
JP Specialties, Inc. Makes no representation or warranties,
expressed or implied, as to the accuracy or completeness
of such information.
The exclusive remedies of the Buyer and the limit of the
liability of JP Specialties, Inc. from any and all losses or
damages resulting from the use of this product shall be
either full refund of the purchase price to the Buyer of
this product or the replacement of the quantity of product
purchased by the Buyer at the discretion of JP Specialties,
Inc.
All supplied testing data has been performed by independent testing laboratories.
Earth Shield® Chemical Resistant Waterstop
Phone: 800-821-3859; 951-763-7077
Fax: 951-763-7074
www.earthshield.com
www.facebook.com/waterstop
J P SPECIALTIES, INC.
Publication Date November 2016 • Earth Shield®, The Primary Choice for Secondary Containment®, and CAPwrap® are
registered trademarks of JP Specialties, Inc. • All material copyright 2016 JP Specialties, Inc. • All rights reserved
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