AEG Network Cables Thyro-P User's Manual

AEG Network Cables Thyro-P User's Manual
1
BETRIEBSANLEITUNG/OPERATING INSTRUCTIONS
Thyro-P
Thyristor-Leistungssteller
kommunikationsfähig
Thyristor Power Controller
Communication Capable
DE EN
2
SAFETY INSTRUCTIONS
THE SAFETY INSTRUCTIONS AND OPERATING MANUAL ARE TO BE CAREFULLY READ PRIOR
TO INSTALLATION AND COMMISSIONING.
OBLIGATION TO GIVE INSTRUCTIONS
The following safety and operating instructions must be carefully read before assembly, installation
and commissioning of Thyro-P by those persons working with or on Thyro-P.
These operating instructions are part of the Power Controller Thyro-P.
The operator of this device is obliged to provide these operating instructions to all persons
transporting, commissioning, maintaining or performing other work on the Thyro-P without any
restrictions.
In accordance with the Product Liability Act, the manufacturer of a product has an obligation to
provide explanations and warnings as regards:
• the use of the product other than for the intended use,
• the residual product risk and
• operating error and its consequences.
The information given below must be understood in this respect. It is to warn the product
user and protect him and his systems.
PROPER USE
• The Thyristor Power Controller is a component which may only be used for control and regulation
of electrical energy in industrial alternating current or 3-phase networks.
• The Thyristor Power Controller may at maximum be operated using the maximum admissible
connected load according to information on the type plate.
• The Thyristor Power Controller may only be operated in connection with a suitable and series
connected power supply disconnecting device.
• As a component the Thyristor Power Controller is unable to operate alone and must be projected
for its intended use to minimize residual risks.
• The Thyristor Power Controller may only be operated in the sense of its intended use; otherwise,
personal hazards (for instance electrical shock, burns) and hazards for systems (for instance overload) may be caused.
RESIDUAL HAZARDS OF THE PRODUCT
• Even in case of proper use, in case of fault, it is possible that control of currents, voltages and
power is no longer performed in the load circuit by the Thyristor Power Controller.
In case of destruction of the power components (for instance breakdown or high resistance), the
following situations are possible: power interruption, half-wave operation, continuous power flow.
If such a situation occurs, then load voltages and currents are produced from the physical dimensions of the overall power circuit. It must be ensured by system design that no uncontrolled large
currents, voltages or power results. It is not possible to totally exclude that during operation of
Thyristor power controllers other loads show abnormal behaviour. The physically determined
network reactions, depending on the operating mode, must be considered.
DANGER OF ELECTRIC SHOCKS
Even if the Thyristor Power Controller is not triggered, the load circuit is not disconnected from the
mains.
It is possible to safely disconnect the Thyristor Power Controller as under IEC 60950
3
MALOPERATION AND THE RESULTS
With maloperation, it is possible that power, voltage or current levels which are higher than planned
reach the Thyristor Power Controller or load. On principle, this can lead to the Power Controller or
load being damaged. It is important that preset parameters are not adjusted in any way that may
cause the Power Controller to overload.
TRANSPORT
Thyristor Power Controllers are only to be transported in their original packaging (protection
against damage, e.g. due to impact, being knocked, soiling).
INSTALLATION
• If the Thyristor Power Controller is brought into the operations room from a cold environment,
moisture can occur. Prior to it being commissioned, the Thyristor Power Controller must be
absolutely dry. For this reason, wait for a minimum period of two hours before commissioning.
• Install the device upright.
CONNECTION
• Prior to connection, it must be ensured that the voltage information on the type plate corresponds with the mains voltage.
• The electrical connection is carried out at the designated points with the required cross section
and the appropriate screw cross sections.
OPERATION
• The Thyristor Power Controller may only be connected to the mains voltage if it has been ensured
that any hazard to people and system, especially in the load section, has been eliminated.
• Protect the device from dust and moisture.
• Do not block vents.
MAINTENANCE, SERVICE, MALFUNCTIONS
The icons used below are explained in the chapter safety regulations.
CAUTION
Should smoke, smell or fire occur the Power Controller must be disconnected from the mains
immediately.
CAUTION
For maintenance and repair work, the Power Controller must be disconnected from all external voltage sources and protected against restarting. Make sure to wait minimum 1 minute after switch-off
(discharge time of the attenuation capacitors). The voltage-free state is to be determined by means
of suitable measuring instruments. This work is only to be carried out by a skilled electrician. The
electrical regulations which are locally valid are to be adhered to.
CAUTION
The Thyristor Power Controller contains hazardous voltages. Repairs may generally only be performed by qualified and trained maintenance personnel.
4
CAUTION
Hazard of electrical shock. Even after disconnection from the mains voltage, capacitors may still
contain a dangerously high power level.
CAUTION
Hazard of electrical shock. Even when the Thyristor Power Controller is not triggered, the load
circuit is not disconnected from the mains.
ATTENTION
Different components in the power section are screwed in place using exact torques. For safety
reasons, power components repairs must be performed by AEG Power Solutions GmbH.
5
TABLE OF CONTENTS
Safety instructions
Schedule of Illustrations and Tables
Safety Regulations
Remarks on the present operating instructions and Thyro-P
2
7
8
11
1.
Introduction
1.1 General
1.2 Specific characteristics
1.3 Type designation
13
13
13
14
2.
Functions
2.1 Overview of operating modes
2.2 Set point control characteristic
2.3 Control types
2.3.1 Controlled value
2.4 Indications
2.4.1 LED indications
2.4.2 Relay indications K1-K2-K3
2.5 Monitoring
2.5.1 Load monitoring
2.5.2 Ventilator monitoring
15
15
16
18
18
19
19
19
20
21
24
3.
Mode of Operation
3.1 Local operating and display unit (LBA)
3.1.1 LBA keyboard functions
3.1.2 LBA main menu
3.1.3 LBA submenus
3.1.4 Copying function using the LBA
3.1.5 Operation display
3.1.6 Line diagram
3.1.7 Last function
3.1.8 Status line
3.1.9 LBA submenus with password protection
3.2 Cabinet installation kit (SEK)
3.3 Thyro-Tool Family
3.4 Diagnosis / fault indications
25
25
25
26
27
32
32
33
33
33
34
34
34
36
4.
External Connections
4.1 Power supply for Thyro-P
4.2 Power supply for the control device A70
4.3 Power supply for the ventilator
4.4 RESET
4.4.1 Software-RESET
4.5 Controller lock
4.6 QUIT
4.7 Set point value inputs
4.8 ASM input
4.9 Analog outputs
4.10 Current transformer
4.11 Voltage transformer
4.12 Other connections and terminal strips
4.13 Synchronization
4.14 Component mounting diagram control device
38
38
38
38
39
39
39
40
40
40
40
41
41
42
44
45
5.
Interfaces
5.1 RS 232 interface
46
47
6
5.2 Fibre optic interfaces
5.2.1 Fibre optic distribution system
5.3 Bus interfaces (option)
5.3.1 Profibus
5.3.2 Modbus RTU
5.3.3 DeviceNet
48
48
51
51
55
55
6.
Mains Load Optimization
6.1 SYT-9 procedure
6.2 Software synchronization
6.3 ASM procedure (patented)
56
56
56
56
7.
Connecting diagrams
7.1 1-phase
7.2 2-phase
7.3 3-phase
58
58
59
60
8.
Special Remarks
8.1 Installation
8.2 Comissioning
8.3 Service
8.4 Checklist
61
61
61
62
62
9.
Type Overview
9.1 Type range 400 volts
9.2 Type range 500 volts
9.3 Type range 690 volts
64
64
65
66
10. Specifications
67
11. Dimensional Drawings
70
12. Accessories and Options
83
13. Approvals and Conformities
84
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SCHEDULE OF ILLUSTRATIONS AND TABLES
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Control characteristic for U control
Total set point
Switch-on fault bridging
Absolute value monitoring
Relative monitoring
Local operating and display unit (LBA)
Operation display
Cabinet installation kit
Example for the user interface Thyro-Tool Familiy
File component mounting diagram control device
Interfaces of Thyro-P
Connection of a PC to Thyro-P via RS 232
X10-allocation
Signal converter RS 232/fibre optic
Schematic diagram fibre optic Thyro-P with LLV and PC
Profibus slot card
Special function Motorpoti
Special inputs
Modbus slot card
ASM wiring
17
17
20
21
21
25
32
34
35
45
46
47
48
49
50
52
53
54
55
57
Tab. 1
Tab. 2
Tab. 3
Tab. 4
Tab. 5
Tab. 6
Tab. 7
Tab. 8
Tab. 9
Tab. 10
Tab. 11
Tab. 12
Tab. 13
Tab. 14
Tab. 15
Tab. 16
Tab. 17
Tab. 18
Tab. 19
Tab. 20
Tab. 21
Tab. 22
Tab. 23
Tab. 24
Tab. 25
Behaviour in case of load change
Partial load breakdown with heating elements switched in parallel, undercurrent
Partial short-circuit with heating elements switched in series, overcurrent
Overview monitoring
Functions of the LBA-keys
LBA main menu
Copying function using the LBA
Line diagram time base
Elements of the status line
Allocation of the message register
Terminal strip X1
RESET
Controller lock
QUIT
Current transformer
Voltage transformer
Voltage measurement jumper
Terminal strip X2 for K1, K2, K3
Terminal strip X5
Terminal strip X6
Terminal strip X7
Synchronization jumper
Fibre optic distances
Profibus baud rates
Pin assignment X21
19
22
23
23
26
27
32
33
33
37
38
39
39
40
41
41
42
42
43
43
44
44
49
51
53
8
SAFETY REGULATIONS
IMPORTANT INSTRUCTIONS AND EXPLANATIONS
Operation and maintenance according to regulation as well as observance of the listed safety
regulations is required for protection of the staff and to preserve readiness to operate. Personnel
installing/uninstalling the devices, commissioning them, operating them, maintaining them must
know and observe these safety regulations. All work may only be performed by specialist personnel
trained for this purpose using the tools, devices, test instruments and consumables provided for
this purpose and in good shape.
In the present operating instructions, important instructions are marked using the terms
„CAUTION“, „ATTENTION“ and „REMARK“ as well as using the icons explained below.
CAUTION
This instruction shows work and operating procedures to be observed exactly to exclude hazards
for persons.
ATTENTION
This instruction refers to work and operating procedures to be observed exactly to avoid damage
or destruction of Thyro-P or parts thereof.
REMARK
This is where remarks about technical requirements and additional information is given, which the
user has to observe.
ACCIDENT PREVENTION RULES
The accident prevention rules of the application country and the generally applicable safety
regulations must be observed in any case.
CAUTION
Before starting any work on Thyro-P, the following safety regulations must be observed:
• switch voltage-free,
• secure against switching on,
• determine if it is voltage-free,
• ground and short-circuit it,
• cover or block neighboring parts under voltage.
QUALIFIED PERSONNEL
Thyro-P may only be transported, installed, connected, commissioned, maintained and operated
by specialists in command of the respective applicable safety and installation regulations. All work
must be monitored by the responsible specialist personnel. The specialist personnel must be
authorized for the work required by the person responsible for the safety of the system.
Specialists are persons who
- have received training and have experience in the respective field of work,
- know the respective applicable standards, regulations, terms and accident prevention rules,
- have been familiarized with the function and operating conditions of Thyro-P,
- are able to detect and avoid hazards.
9
WORK OBSERVING SAFETY REGULATIONS
Before removing safety installations for performance of maintenance and repair work or other work,
measures due to operation must be initiated.
Work observing safety regulations also means to point out faulty behaviour to colleagues and to
notify the office or person responsible about defects detected.
INTENDED USE
CAUTION
The Thyristor Power Controller may only be employed in the sense of its purpose of use (see the
section of the chapter safety instructions under the same name), otherwise hazards for persons (for
instance electrical shock, burns) and systems (for instance overload) may occur.
Any unauthorized reconstruction and modification of Thyro-P, use of spare and exchange parts not
approved by AEG Power Solutions as well as any other use of Thyro-P is not allowed. The person
responsible for the system must ensure that
- hints on safety and operating instructions are available and observed,
- operation conditions and specifications are observed,
- protective installations are used,
- required maintenance work is performed,
- maintenance personnel are immediately notified or Thyro-P is immediately put out of commission
if abnormal voltages or noises, higher temperatures, vibrations or similar occur to determine the
causes.
These operating instructions contain all information required by specialists for use of Thyro-P.
Additional information and hints for unqualified persons and for use of Thyro-P outside of industrial
installations are not contained in these operating instructions.
The warranty obligation of the manufacturer applies only if these operating instructions are observed.
10
LIABILITY
In case of use of Thyro-P for applications not provided for by the manufacturer, no liability is
assumed. The responsiblity for required measures to avoid hazards to persons and property is
borne by the operator respectively the user. In case of complaints, please immediately notify us
stating:
- type name,
- production number,
- objection,
- duration of use,
- ambient conditions,
- operating mode.
GUIDELINES
The devices of the type range Thyro-P conform to the currently applicable EN 50178 and
EN 60146-1-1.
The CE mark on the device confirms observation of the general EG guidelines for 2006/95/EG –
low voltage and for 2004/108/EG – electromagnet compatibility, if the instructions on installation
and commissioning described in the operating instructions are observed.
Regulations and definitions for qualified personnel are contained in DIN 57105/VDE 0105 Part 1.
Safe isolation to VDE 0160 (EN 50178 Chapter 3)
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REMARKS ON THE PRESENT OPERATING INSTRUCTIONS AND THYRO-P
VALIDITY
These operating instructions refer to latest technical specification of Thyro-P at the time of publication and are for information purposes only. Every effort has been taken to ensure the accuracy of
this specification, however, in order to maintain our technological lead and for product enhancement, we are continually improving our products which could, without notice, result in amendments
or omissions to this specification. AEG PS cannot accept responsibility for damage, injury, loss or
expenses resulting therefrom.
HANDLING
These operating instructions for Thyro-P are organized so that all work required for commissioning,
maintenance and repair may be performed by corresponding specialist personnel.
If hazards to personnel and property cannot be excluded for certain work, then this work is marked
using certain icons. The meaning of these icons may be found in the prior chapter safety regulations.
ABBREVIATIONS
In this description, the following specific abbreviations are used:
AEG PS =
ASM
=
DaLo
LBA
SEK
LL
LLS
LLE
LLV.V
LLV.4
SYT
TAKT
=
=
=
=
=
=
=
=
=
=
AEG Power Solutions GmbH
automatic synchronization in multiple Power Controller application
(dynamic network load optimization)
data logger (fault storage)
lokal operating and display unit
cabinet installation kit
fibre optic
fibre optic transmitter
fibre optic receiver
fibre optic distribution supply
fibre optic distribution, 4-fold
synchronized clock
Pulse full cycle
WARRANTY
Customer shall provide written particulars, enclosing the delivery note, within 8 working days to
AEG PS on becoming aware of any defects in the goods during the Warranty period and shall use
its best endeavours to provide AEG PS with all necessary access, facilities and information to
enable AEG PS to ascertain or verify the nature and cause of the defect and carry out its warranty
obligations.
If goods are found not to be defective or if any defect is attributable to Customer’s design or material in operation of the goods, AEG PS will levy a testing charge and where relevant will return the
goods to Customer at Customer’s expense, and shall be entitled to payment in advance of the
whole testing and transport charge before such return.
AEG PS accepts no liability for defects caused by the Customer’s design or installation of the
goods; or if the goods have been modified or repaired otherwise than as authorised in writing by
AEG PS; or if the defect arises because of the fitting of the goods to unsuitable equipment.
AEG PS will cancel all possible obligations incurred by AEG PS and its dealers, such as warranty
commitments, service agreements, etc., without prior notice if other than original AEG spare parts
or spare parts purchased from AEG PS are used for maintenance or repair.
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SERVICE HOTLINE
Our service is available to you through the following hotline:
AEG Power Solutions GmbH
Emil-Siepmann-Straße 32
D-59581 Warstein
Phone +49 (0) 2902 763-100
http://www.aegps.com
[email protected]
INTERNET
Further information on our company or our products can be found on the internet under
http://www.aegps.com.
COPYRIGHT
Passing on, duplication and/or takeover of these operating instructions using electronic or mechanical means, even in excerpts, is subject to express prior written approval of AEG PS.
© Copyright AEG Power Solutions 2012. All rights reserved.
Copyright notice
Thyro-P is an internationally registered trademark of AEG Power Solutions GmbH.
Windows and Windows NT are registered trademarks of Microsoft Corporation.
All other company and product names are (registered) trademarks of their respective owners.
13
1. INTRODUCTION
For transport, assembly, installation, commissioning, operation and decommissioning, the safety
instructions contained in these operating instructions must be applied in any case and made
available to all persons handling this product.
CAUTION
It is important that preset parameters are not adjusted in any way that may cause the Power Controller to overload. In case of uncertainties or missing information, please contact your supplier.
1.1 GENERAL
Thyro-P is a Thyristor Power Controller able to communicate. Below, it is also referred to simply
as Power Controller. It may be employed in any place where voltage, current or power has to be
controlled or regulated in processing technology. Several modes of operation and control, good
coupling ability to process and automation technology, high control precision by application of a
32 bit RISC processor and simple handling ensure that Thyro-P is suitable for new applications as
well.
Thyro-P is suitable for
• direct supply of ohmic loads
• for loads with large Rhot/Rcold ratio
• as primary Power Controller for a transformer with subsequent load
Due to use of state-of-the-art thyristors, the Thyristor Power Controller Thyro-P has a type range
up to 2900A, the nominal design loads reach up to about 2860kW.
1.2 SPECIFIC CHARACTERISTICS
Thyro-P is characterized by a multitude of specific characteristics, for instance:
• easy handling
• menu-driven user interface
• type range 230-690 Volts, 37-2900A, single, double, triple phase
• broadband power supply AC 200-500V, 45-65Hz
• ohmic load and transformer load
• as well as load with large Rhot/Rcold for 1P and 3P
• soft start function for transformer load
• load circuit monitoring
• automatical rotating field recognition for 2P and 3P
• U, U2, I, I2, P control as well as without control
• operating modes TAKT, VAR, Soft-Start-Soft-Down, MOSI, ASM
(optional sub-operating mode of TAKT)
• control of analog set points or via interfaces
• fibre optic and RS 232 interfaces as standard
• electrical separation according to EN 50178 chap. 3
• Measured values are given at analog outputs
• 4 set point channels incl. Motorpoti, which parameters can be set
The specific characteristics especially include the following options:
• Bus connection via bus adaptor cards to plug into the Thyro-P Power Controller, coupling to
different bus systems, for instance Profibus, other bus systems upon enquiry.
• Patented ASM procedure for dynamic mains load optimization. The ASM procedure (automated
synchronization of multiple Power Controller applications) is used for dynamic mains load optimization. It reacts to changes in load and set point, minimizes mains load peaks and associated mains
feedback. Minimizing of mains load peaks means cost savings in operating and investment cost.
14
• Local operating and display unit (LBA), able for graphics display, menu-driven, pluggable. The
integrated copying function by replugging the LBA enables simple transfer of Power Controller
parameters between power controllers of the type Thyro-P.
• Cabinet installation kit (SEK) for the local operating and display unit. The SEK enables installation
of the local operating and display unit into the switching cabinet door. It consists of cables and
an installation frame.
• The PC-Software Thyro-Tool Familiy for effective commissioning and simple visualization tasks.
Functions are for instance loading, storing, modification, comparing and printing of parameters,
set points and actual value processing, line diagrams of process data (including printing and
storing option), bar diagrams, simultaneous display of process data from different Power Controllers, simultaneous connection of up to 998 Thyro-P Power Controllers.
1.3 TYPE DESIGNATION
The type designation of the Thyristor Power Controllers are derived from the construction of its
power section:
TYPE RANGE DESIGNATION
Thyro-P
1P
FEATURES
single phase power section,
for single phase operation
2P
double phase power section, for three phase operation
in three phase economizing circuits,
not for phase-angle control (VAR)
3P
three phase power section,
for three phase operation
.P400
Type voltage 230-400 Volt, 45-65 Hz
.P500
Type voltage 500 Volt, 45-65 Hz
.P690
Type voltage 690 Volt, 45-65 Hz
.P ...-0037
Type current 37A (Typecurrent range 37A-2900 A)
.. ...-.... . H
Integrated semi-conductor fuse (all Thyro-P)
.. ...-.... . F
Forced air cooling with integrated ventilators
The complete type range can be found in the type overview in chapter 9.
15
2. FUNCTIONS
For optimum adjustment to different products and production processes as well as differently
electrical loads, the most favorable operating and control modes may be set according to the
following overview.
2.1 OVERVIEW OF OPERATING MODES
This chapter gives an overview of the various, partly type-specific and optional operating modes.
Full wave switch mode (TAKT)
Depending on the prescribed set point, the
mains voltage is periodically switched. In this
operating mode, almost no harmonics are
created. Whole multiples of the mains periods
are switched, avoiding DC components. The full
oscillation clock principle is especially suited for
loads with thermal inertia. For optimization of
the mains load, the optional ASM process may
be applied in this operating mode.
Phase-angle principle (VAR, with 1P and 3P)
Depending on the prescribed set point, the sine
oscillation of the mains voltage is gated using a
larger or smaller control angle a. This operating
mode is characterized by high control dynamics.
In case of phase-angle control, it is possible to
compensate harmonics of the mains voltage by
using circuit variants (for instance vector group
transformer).
Soft-Start-Soft-Down (SSSD)
The operation of large individual loads using the operating mode TAKT may lead to voltage variations on the mains side. The operating mode SSSD greatly reduces the pulse-shaped mains load.
MOSI operation for 1P and 3P
MOSI is a sub-operating mode of the operating modes TAKT and VAR for sensitive heating materials with a high Rhot/Rcold ratio, for instance molybdenum disilicide. The Power Controller always
starts with phase-angle maximum value and actual value to avoid high current amplitudes during
the heating-up phase and then automatically switches to the set operating mode.
16
Mains load optimization (ASM procedure)
For systems in which several Power Controllers are employed in full wave switch mode TAKT, it is
possible that individual Power Controllers are synchronized so that a regular mains load is achieved
by defined switching of the individual Power Controller in sequence. This avoids load peaks by
random simultaneous switching of many Power Controllers and load troughs are filled up. The
upstream transformer and/or the upstream feed point may be designed for a lower load. Besides
savings in investment and operating cost, lower mains reactions also result.
2.2 SET POINT CONTROL CHARACTERISTIC
The set point control characteristic of Thyro-P may be easily adapted for the control output signal
of the upstream process controller or automation system. All signals customary on the market may
be used. The adaption is made by changing the starting and ending points of the control characteristic. Inverted operation (ending value is smaller than the starting value in voltage or current) is also
possible.
The effective set point is the total set point. It is formed by adding the four set points as shown in
fig. 2.
In the simplest case all the set point values are added algebraically. The prerequisite for a set point
to influence the total set point value is that it must be enabled by the set point Enable Register.
• Set point 1 (X5.2.10 - X5.1.13 ground) 0-20mA default
• Set point 2 (X5.2.11 - X5.1.13 ground) 0-5V default
The inputs set point 1, 2 are two electrically equal analogue inputs for current or voltage signals,
with subsequent A/D converter (resolution 0.025% of the final value), and they may be set to the
following signal ranges:
0(4)-20 mA
(Ri about 250⍀)
max. 24mA
0-5
V
(Ri about 8,8k⍀)
max. 12V
0-10
V
(Ri about 5k⍀)
max. 12V
siehe ”ATTENTION“
The following table shall be used for the hardware configuration of the set point inputs (see also
FILE COMPONENT MOUNTING DIAGRAM CONTROL DEVICE, figure 10). If the hardware configuration is changed, the Thyro-P parameters must be changed accordingly with the LBA or the
Thyro-Tool.
X221 for Set point input 1
Bridge X221
Signal range
closed*
0(4) -20mA
open
0-5V / 0-10V
Set point input 1
(X5.2.10)
(X5.2.10)
X222 for Set point input 2
Bridge X222
Signal range
closded
0(4)-20mA
open*
0-5V / 0-10V
Set point input 2
(X5.2.11)
(X5.2.11)
* default
ATTENTION
If the open-circuit voltage of the connected set point exceeds 12V in the 20mA signal range, the
set point inputs can be destroyed, if the belonging bridge (X221, X222) is open.
Within the stated input ranges, these values with the control characteristic may be adjusted to any
common signal characteristic.
17
FIG. 1 CONTROL CHARACTERISTIC FOR U CONTROL
For a set point poti (e.g. 5-10 K⍀) 5V supply voltage can be taken from terminal X5.2.5 (Ri = 220⍀,
short-circuit-proof).
SET POINT CONTROL CHARACTERISTICS
The set point control characteristic (Fig. 1) of Thyro-P may be easily adapted for the control output
signal of the upstream process controller or automation system. All signals customary on the market
may be used.
The adaption is made by changing the starting and ending points of the control characteristic. Inverted operation (ending value is smaller than the starting value in voltage or current) is also possible.
• Set point 3:
Set point of the superordinate system or PC via fibre optic connection (standard) X30, X31 or via
the optional bus interface.
• Set point 4:
Set point input (motor potentiometer function) via LBA or RS 232 from the superordinate system or
PC. Set point 4 is stored in case of mains failure.
EFFECTIVE TOTAL SET POINT VALUE
The algebraic addition of the results of set point (1,2) to set point 3 and 4 gives the (effective) total
set point value for the set point control characteristic as shown in the following figure.
FIG. 2
TOTAL
SET POINT
18
The prerequisite for a set point to influence the total set point value is that it must be enabled by
the set point Enable Register. Set point 1 and 2 can be linked using the following functions. The
result of this link is called set point (1,2).
Set point link
ADD Set point (1,2) = Set point 1 + Set point 2
IADD Set point (1,2) = Set point 1 - Set point 2
_Pro
Set point (1,2) = Set point 1 * Set point 2 [%]
100%
_IPro
Set point (1,2) = Set point 1 * (1 - Set point 2 [%] )
100%
VALUE RANGE OF SET POINT (1,2)
For the link result of set point (1,2) the following value range applies:
0 울 Set point (1,2) 울 Set point max (Umax, Imax, Pmax).
SET POINT ENABLE REGISTER
The set point Enable Register (AD_P_SW_ENABLE, adr. 94) enables the 4 set points to be shut off
or enabled independently. Only enabled set point inputs are part of the effective total set point
value.
The shut off or inactive set points are shown by the LBA and can thus, if necessary, be checked
before connecting.
The set point Enable Register can be changed from all service units (Bus, Thyro-Tool Familiy, LBA).
Example:
8
1
1
0
0
0
4
1
0
1
0
0
2
1
0
0
1
0
1
1
0
0
1
0
VALUE
15
8
4
3
0
ABBR.
STD
LOC
REMOTE
ANA
EXPLANATION
Standard (all ON)
Motor poti-set point 4 (LOCAL)
Bus set point 3
Analog-set points 1,2
All set points inactive
2.3 CONTROL TYPES
Thyro-P has five control types effective as underlying controls. Mains voltage variations and load
changes are directly and therefore quickly adjusted by bypassing of the slow temperature control
system.
Before commissioning of the Power Controller and selection of a control type, you should be
familiar with the operating procedure respectively the effect for application.
2.3.1 CONTROLLED VALUE
The controlled value effective on the load is proportionate to the total set point, depending on the
control type:
CONTROL TYPE
P control
U control
U2 control
I control
I2 control
CONTROL VALUE (PROPORTIONATE TO THE TOTAL SET POINT)
output (active) power, P
output voltage, Urms
output voltage, U2rms
output current, Irms
output current, I2rms
LIMITING OF SIGNALS
Independent of the control type set, additionally minimum and maximum limiting values may be
set. For this purpose, also refer to Fig. 1 control characteristic.
The maximum limiting values determine the maximum modulation of the load.
19
The minimum limiting values should ensure minimum modulation via the control angle (for instance
minimum heating of the load).
CONTROLLER RESPONSE
If the load resistance changes, for instance due to temperature effect, ageing or load fault, then the
values effective on the load change as follows:
UNDERLYING
LOAD RESISTANCE
DECREASES
CONTROL
LIMIT
P
ULOAD
ILOAD
P
ULOAD
ILOAD
U
Urms max
larger
=
larger
smaller
=
smaller
Irms max
Pmax
U (UxU)
Urms max
larger
=
larger
smaller
=
smaller
Irms max
Pmax
I
Irms max
smaller
smaller
=
larger
larger
=
Urms max
Pmax
I (IxI)
Irms max
smaller
smaller
=
larger
larger
=
Urms max
Pmax
P
Pmax
=
smaller
larger
=
larger
smaller
Urms max
Irms max
larger
=
larger
smaller
=
smaller
Urms max
Pmax
Irms max
2
2
without control
LOAD RESISTANCE
INCREASES
EFFECTIVE*
LIMITATIONS
* If one of the limits is exceeded, then the signaling relay K2 and the LED „limit“ react
(default values of parameter settings).
General modulation limit
Ts=Ts max
␣=␣max
TAB. 1 BEHAVIOUR IN CASE OF LOAD CHANGE
2.4 INDICATIONS
2.4.1 LED INDICATIONS
The LEDs on the front side signal the following states:
• ON
• CONTROL
• LIMIT
• PULSE LOCK
• FAULT
• OVERHEAT
green: operating indication, power supply controller board
red: RESET active
modulation percentage indication, flashing*
limitation is active, relay K2 switches*
Controller Lock active, but load control is continued at pulse limits
(default value = 0)*
fault present*
overheating of power section
(in case of ..HF types, check ventilator)*
* Default setting
Activation of the integrated semiconductor fuse may be signalled using the fault indicating relay K1
rest current, contactor, otherwise separate supply of the control device required). In case of Power
Controllers from model current 495A, additional signalling is performed via an indicator at the
semiconductor fuse.
2.4.2 RELAY INDICATIONS K1-K2-K3
The Thyro-P Power Controller is fitted with three relays. Each of these relays has a change over
contact in principle be allocated a value in the event register. The following table shows the contactor allocation of the relays at the corresponding terminal strips. Presets of parameters by the works
(default values) may be found in chapter 3.4.
20
ALARM RELAY K1
The relay K1 is activated if a fault is detected in the system. The effective direction, whether it
should close or open in case of fault, may be set using the parameter K1 closed-circuit OFF, ON by
using LBA or Thyro-Tool Familiy. Which indications lead to switching of the relay may also be set.
Recommendation: keep the default setting.
LIMITING RELAY K2
The relay K2 only closes (in default setting) if at least one of the following values is exceeded:
• 1. max. admissible effective value of the load current
• 2. max. admissible effective value of the load voltage
• 3. max. admissible active power of the load
The relay releases if none of the values is exceeded anymore. It is possible to set which indications
lead to switching of the relay. Recommendation: keep the default setting.
OPTIONAL RELAY K3
If changes are made to the default relay settings due to the application, then preferrably the relay
K3 should be reparameterized.
It is possible to realize functions like for instance a follow-up relay for ventilator control or by pass
the alarm relay at startup of the system. It may also be used as a further alarm relay or limiting relay,
by reparameterization.
The illustration shows the relay K3 for bridging the startup alarm.
FIG. 3 SWITCH-ON FAULT BRIDGING
2.5 MONITORING
Faults occurring in the Power Controller or in the load circuit are signalled. Signalling is performed
via LED (FAULT) and via relay with potential-free change-over contact. The fault buffer may be
read via LBA or the interface after selecting the status line. Simultaneously with the fault signal,
the pulse shutdown may optionally also be set (Imp.-Absch. OFF, ON). Faults having occurred are
shown in the display of LBA by text status indications in the status line. After selecting the status
line, the indication may be called up.
21
2.5.1 LOAD MONITORING
MONITORING OF THE LOAD AND MAINS VOLTAGE
Each power section is fitted with its own transformer for creating the synchronization voltages. This
also allows monitoring of the phase voltages. In the LBA menu monitoring, the limits may be set for
ULine min and ULine max. If larger deviations are detected, then a fault indication is generated.
ABSOLUTE OR RELATIVE MONITORING
Relative monitoring for heating elements for Rhot/Rcold ≈ 1 and absolute monitoring for heating
elements with Rhot/Rcold ≠ 1 are possible.
ABSOLUTE VALUE MONITORING CURRENT
This function allows monitoring of a freely selectable absolute current limit. The parameters for
the value may be set in ampere.
i
I < threshold
TL
indication 16,17 (Chap. 3.4)
tV
FIG. 4 ABSOLUTE VALUE MONITORING
This absolute value monitoring lends itself to one or more load resistances organized in parallel or
in series. Generally, the effective current value measured is continuously compared with a presettable absolute current limit for undercurrent or overcurrent. If these limits are undercut or exceeded
an indication shows. In case of resistor elements organized in parallel, it is therefore possible, using
the lower current limit, to select a partial load interruption. Using the upper current limit, in case of
resistors switched in series, short-circuiting of an element may be detected.
RELATIVE MONITORING
This monitoring is sensible if the resistance value of the load slowly changes. Changes in resistance
may for instance be caused by temperature changes or by ageing. The current (b) of the Power
Controller is regarded as 100% load current (current in fault-free state) after activation of the RESET
or CONTROLLER LOCK. The RESET is automatically activated after each startup, restart or after
mains outage. In case of relatively slow changes of the current, due to characteristics of the above
mentioned heating elements, automatic adjustment of the internal reference value to 100% is
performed (b‘).
FIG. 5 RELATIVE MONITORING
22
Quick current changes, which may for instance occur in case of partial.
Quick current changes, which may for instance occur in case of partial short-circuit, may be
detected by overcurrent monitoring (max., a – a‘).
Quick current changes, which may for instance occur in case of load breakdown may be detected
by undercurrent monitoring (min., c – c‘).
NOTE FOR LOAD MONITORING:
Changes of the burden resistor and parameters can be necessary in case of small load currents or
small current flow angles (i. e. small phase angles).
If a Thyro-P 3P is used in phase-angle operating mode, the star point of the load and the star point
of the (built-in) voltage transformers should be connected together to ensure an accurate load
monitoring. Please contact us in case of need..
The values in the following table apply to ohmic loads.
Different values apply may be required for specific heating resistors, for instance IR radiators. The adjustable %
values shown in the tables are load current variations on
the present operating values.
Star connection
without neutral conductor
HEATING
ELEMENTS
IN PARALLEL
FOR EACH
STRAND
1P
5
4
3
2
1
10%
13%
17%
25%
50%
Star connection
with separate star points
Star connection
with neutral conductor
Delta connection
2P*/3P
STAR CONNECTION
WITH SEPARATE
STARPOINTS
10%
13%
17%
25%
50%
3P
STAR CONNECTION
WITHOUT CONNECTED NEUTRAL
CONDUCTOR
–
10%
13%
20%
50%
DELTA
CONNECTION
–
–
10%
12%
21%
STAR CONNECTION WITH
CONNECTED
NEUTRAL CONDUCTOR
10%
13%
17%
25%
50%
* for Thyro-P 2P: additional external converters in phase L2 are possible.
TAB. 2 PARTIAL LOAD BREAKDOWN WITH HEATING ELEMENTS SWITCHED IN PARALLEL,
UNDERCURRENT, RELATIVE MONITORING
23
Star connection
without neutral conducter
HEATING
ELEMENTS
IN SERIES FOR
EACH STRAND
1P
6
5
4
3
2
10%
13%
17%
25%
50%
Delta connection
Star connection
with neutral conductor
2P
STAR CONNECTION
WITHOUT CONNECTED
NEUTRAL CONDUCTOR
–
10%
10%
14%
25%
3P
DELTA CONNECTION
–
–
10%
13%
26%
STAR CONNECTION
WITH CONNECTED
NEUTRAL CONDUCTOR
10%
13%
17%
25%
50%
TAB. 3 PARTIAL SHORT-CIRCUIT WITH HEATING ELEMENTS SWITCHED IN SERIES, OVERCURRENT, RELATIVE MONITORING
AGEING OF LOAD RESISTORS
Thyro-P determines the load conductance separately for each phase. These values are available
from LBA, Thyro-Tool Familiy and the Bus interface. The current resistance can be determined by
reading out and converting from the conductance.
The following table offers an overview of the possible monitoring functions of the Thyristor Power
Controller Thyro-P.
TYPE OF
MONITORING
Unet max
Unet min
Iload max-REL
Iload max-ABS
Iload min-REL
Iload min-ABS
pulse switch
off by software
K1
open circuit
mains overvoltage
mains undervoltage
overcurrent
overcurrent relative
overcurrent
absolute
undercurrent
relative
PARAMETER
SETTINGS
input in volts
input in volts
0-100%
Re: measured load current
after each RESET/control lock
input in ampere
0 to 99%
Re: measured load current
after each RESET/control lock
undercurrent
absolute
pulse switch off
input in ampere
alarm relay K1
ON: relay K1
released in case of fault
ON: pulse switch off after
fault indication
OFF: in case of fault
OFF: relay K1
pulled-in in case of fault
TAB. 4 OVERVIEW MONITORING
DEFAULT /
REMARKS
Type voltage + 20%
Type voltage - 20%
REL_ABS = REL
UE_S = ON
REL_ABS = ABS
UE_S = ON
REL_ABS = REL
UN_S = ON
REL_ABS = ABS
UN_S = ON
indication is always
issued
in case of synchronization
SYT 9, RESET of all Power
Controllers is required
the alarm relay switches
upon activation of
RESET
24
2.5.2 VENTILATOR MONITORING
The separately ventilated Power Controllers (-...HF) are fitted with thermal monitoring. The temperature is measured on the heat sink. In case of a temperature overrange, a fault inducation is issued
(Profibus, LED OVERHEAT).
ATTENTION
Activating this monitoring function is obligatory if the Thyro-P is operated under UL conditions.
25
3. MODE OF OPERATION
This chapter shows the operating options of Thyro-P using LBA and Thyro-Tool Familiy.
3.1 LOCAL OPERATING AND DISPLAY UNIT (LBA)
The optional LBA (IP30, protection classification 3) has five keys and a backlit graphical LC display
for 7 x 19 characters respectively 64 x 114 pixels. In the standard version, the languages German,
English and French are available.
FIG. 6 LOCAL OPERATING AND
DISPLAY UNIT (LBA)
The LBA may be connected or disconnected from the RS 232 interface of the Thyro-P control device
during operation. After plugging into the interface and automatic loading of the parameters, the
LBA displays its main menu.
ATTENTION
Before storing (store in Thyro-P / LBA under Thyro-P) the parameters must always be saved in the
EEPROM of the LBA first (store in LBA).
If no key is pressed for one minute the operation display appears. This does not apply if a line
diagram is running. If no communication is achieved after plugging in the LBA between LBA and
Power Controller in case of fault, then a self-test is performed. Using the LBA, Thyro-P may be
parameterized and monitored under menu control. It is possible to display up to three process
data values (for instance the actual values of current, voltage or power occurring at the load) in
double character height. Further values which may be displayed are the set point value as well as
parameter data and fault indications. Furthermore, display of a value in graphical form as line diagram is possible. The time and value axes may be set by parameters and so adjusted to requirements. Using the LBA, the parameters of one Thyro-P may be copied to another Thyro-P. More
details on this can be found in the chapter LBA menus.
3.1.1 LBA KEYBOARD FUNCTIONS
The LBA has a total of 5 standard keys: with an activatable parameterizing lock (see table 5). Four
arrow keys and one OK key. By moving the cursor mark (>) using the corresponding keys (up arrow,
down arrow), the desired function may then be selected using the OK key. An underlined language/
function is in each case selected. An unnamed 6th key is available behind the opening in the front
of the LBA, the reset key. If this is operated, then the functions RESET of Thyro-P is performed.
26
FUNCTIONS OF LBA KEYS:
KEY
DISPLAY
Cursor before menu text:
selection of the higher level (back)
Cursor on the figure:
select prior (higher value) position
Cursor on the figure:
select next (lower value) position
Cursor before menu text:
move cursor to the prior line, possible scroll
upward (only indented lines may be scrolled)
increase value
switch on
cursor on subsequent line, possible scroll downward
reduce value until minimal admissible value is
reached
switch off
selection of a figure or of an input field
takeover of the modification into Thyro-P and
deselection of the selected field
takeover of the modification into Thyro-P and
deselection of the selected field
deselection of the operation display
Parameterizing process is temporarily
inactivated
deselection of the line diagram display
operation display is activated; this does
not apply in case of selected line diagram
Cursor on the figure:
Cursor on the parameter:
Cursor before menu text:
Cursor on the figure:
OK
Cursor on the parameter:
Cursor before menu text:
Cursor on the figure:
Cursor on the parameter:
OK OK
No key pressed
(for 1 minute)
FUNCTION
Operation display:
Parameter loading process
Thyro-P → LBA
Line diagram:
Operation display:
Parameterizing lock is self-activating on release
TAB. 5 FUNCTIONS OF THE LBA-KEYS
3.1.2 LBA MAIN MENU
The top line always contains the name of the menu or of the submenu. The lowest line, the status
line, always contains the configuration of the Power Controller or in case of existing indications,
the word status indication.
The main menu (function selection menu) appears on the LBA display after plugging the LBA into
Thyro-P. It looks like this:
27
MAIN MENU
FUNCTION
Language
selection operating language
Load/store data
load and store data
Set points/characteristics
set point processing
Parameter
display and modification of parameters
Operation display
select operation display
Last function
energy and operating hours
TAB. 6 LBA MAIN MENU
3.1.3 LBA SUBMENUS
The first six lines of the above main menu contain the names of the sub-menus. These are shown
below, with explanations, in the sequence they are contained in the menu.
Open/save data
Sprache/language
Deutsch
English
Francais
Open/save data
Thyro-P -> LBA
LBA
-> Thyro-P
Store in LBA
Save Thyro-P
1
Set points/curve
Default User
Value Value
Loading, storing, copying of parameter sets
1
2
Parameter from LBA-EEPROM to Thyro-P RAM
Parameter from LBA-RAM to LBA-EEPROM
Parameter from Thyro-P RAM to Thyro-P EEPROM
Open data again
Thyro-P -> LBA
waiting time
Store parameters from Thyro-P in LBA
Observe waiting time! OK key during charging releases
the parameter lock
Shows production date of controller software
Shows version of LBA software
Save data again
LBA
-> Thyro-P
waiting time
Set points/curve
motor pot.
Term. (10)
Term. (11)
Master(bus)
Act.pwr.tot:xx,xxmA
Absolute set points
STD,LOC,REMOTE,ANA
ADD,IADD, PRO,IPRO
5V,10V,mA term(10)
5V,10V,mA term(11)
Ctrl.start 1 4.00mA
Ctrl.end1 20.00mA
Ctrl.start2 20.00V
Ctrl.end 2 10.00V
Adress
Bus+LL-compound xxx
Remarks
x
ASIC-SW
Code LBA
2
Parameters
Menu
next
submenu
Submenu
Sprache/language
Main menu
= Main menu (appears after plugging in the LBA)
Store parameters from LBA in Thyro-P
Observe waiting time!
0
STD
ADD
mA
5V
0.3mA
20.0mA
0.07V
5.0V
100
Remark: Display is refreshed after max. 10 sec.
Display and modification set point 4
Display set point 1
Display set point 2
Display set point 3 (bus)
Display total set point
During active circuit set point is displayed
in a submenue depending on control mode
Choice of set point inputs
SW1+SW2, SW1-SW2, SW1*SW2%/100%, SW1*(1-SW2%/100%)
Selection signal type for set point 1*
Selection signal type for set point 2*
Control start set point SW1
Control start set point SW1
Control start set point SW2
Control end set point SW2
* refer to ”ATTENTION” on page 16
xxx
for fibre optic 001 - 998
in case of Profibus DP 001 - 125
000 and 999 have specific functions
28
Menu
Act. val. select
Analog outp.(32)
Analog outp.(33)
Analog outp.(34)
Display top
Display middle
Display bottom
Average xx
Graphics
3
Parameters
4
5
next
submenu
Submenu
Main menu
= Main menu (appears after plugging in the LBA)
Default User
Value Value
3
4
25
5
Analog outp.(32)
Analog outp.(33)
Analog outp.(34)
Analog outp.(xx)
Select and OK
U1, I1, P1, PG
U2, I2, P2
U3, I3, P3, alpha
U3, I3, P3, set point
Umin,Imin,Pmin
Umax,Imax,Pmax
Current output OFF,ON
Full scale xx,xmA
Offset
Full scale value xxx y
U1(32)
I1(33)
P1(34)
0mA
Display top
Display middle
Display bottom
Display
Select and OK
U1, I1, P1, PG
U2, I2, P2
U3, I3, P3, alpha
U3, I3, P3, set point
Umin,Imin,Pmin
Umax,Imax,Pmax
* password protection
Parameterization for analog output 1, terminal 32
Parameterization for analog output 2, terminal 33
Parameterization for analog output 3, terminal 34
Parameterization for operation display, value top
Parameterization for operation display, value middle
Parameterization for operation display, value bottom
Mean value analog display of xx mains/cycle periods
Parameterization line diagram
Selected analog output 1,2,3 (terminal 32,33,34)
Selection of (if ecisting in the Power Controller):
U1, I1, P1, PG
U2, I2, P2
U3, I3, P3, alpha, total set point
Display total set point
Minimum and maximum values of U, I, P since
last RESET respectively voltage startup.
Changeover 10V/20mA
Measuring device end scale deflection e.g. 20mA
Offset signal for output value, for instance 4mA
Y=dimension depending on display V, A, kW
Operation display: top, middle, bottom (3 values)
Selection of (if ecisting in the Power Controller):
U1, I1, P1, PG
U2, I2, P2
U3, I3, P3, alpha, total set point
Display total set point
Minimum and maximum values of U, I, P since
last RESET respectively voltage startup.
Line diagram
X - axis - time
1,5min;30min;1h;3h
Y - axis - value
U1, I1, P1, PG
U2, I2, P2, alpha
U3, I3, P3, set point
Start graphic
bar, average value
limitations
Urms max
xxxxV
Irms max
xxxxA
P
xxxxkW
max
op. time max xxxxms
Ft.Imp End
xxx°e
Rr.Imp End
xxx°e
on. time min xxxxms
Urms min
xxxxV
xxxxA
Irms min
P
xxxxkW
min
Phase swingL xxx
Remarks
Scaling of the time axis (resolution pixels)
1.5min
U1
*
*
*
*
type
type
type
1000ms
180
0
0
0
0
0
0
Selection of (if existing in the Power Controller type):
U1, I1, P1, PG
(resolution 50 pixels)
U2, I2, P2, alpha,
U3, I3, P3, total set point,
Start line diagram
Display band (all measured values) or average value
Presets limiting values
Display/default (at 3P default setting phase voltage)
Display/default
Display/default
Only for the operating modes TAKT and SSSD (< To)
Only for the operating mode VAR
Only for VAR
Phase swing for L1, L2, L3
29
next
submenu
Submenu
Main menu
= Main menu (appears after plugging in the LBA)
Menu
Operating mode
TAKT/FC
VAR /PA
SSSD/FC-PA
Res
No.ctrld.phase 123
Load R,RL,transf.,C
Service
OFF,ON
ASM OFF,
ON, OFF
MoSi
Afterpulse
TDS
Neutral
1
OFF
OFF
OFF,R,S
OFF,ON
OFF,ON
OFF,ON
OFF
ON
OFF
OFF
Hardware parameters
Curr.conv.
xxxxx
Volt.conv.
xxxx
X501-3 1-2,2-3,3-4
100
16
Frequency
Date
Time
Cntr. data
Peak value
SW_FA_1-6
list_L1-3_FA
DAC1-3_FA
TI_FA
KP_FA
Puls.s.off OFF,ON
K1 closed-c OFF,ON
Monitoring
Relative/Absolute
Undercurrent OFF/ON
Overcurrent OFF/ON
Monit. L2
OFF/ON
Monit. L3
OFF/ON
xxxV
Uline max
xxxV
Uline max
Temperature
Messages
Transformation ratio ü:1
Transformation ratio ü:1
Voltage adjustment measurement range 3 see chapter
Voltage transformer
See name plate
See name plate
current transformer adjustment incl. tolerances
type
type
1 Ohm
yyyymmdd
hhmmss
log. x
xxxxx
Only display of the mains frequency
Input and display
Input and display
Current count of data logger counter 1 to 16
Peak current value at which instant impulse lock
shall be set (in Ampere)
65000
*
Remarks
Operating mode selection full oscillation clock principle
Operating mode selection phase-angle principle
Operating mode selection Soft-Start-Soft-Down
Reserve
Number of phases controlled (power paths)
R: without startup ramps, C: like R, only for TAKT
Operation without controls or limitations
Display for ASM process
Uses analog output 2, terminal 33
R: ramp, S: steer
Only for 3-phase and VAR
Only for 3-phase and VAR
Only for 3-phase
TAKT
Type current xxxxx
Type voltage xxxx
Burden load. xxx,xx
Parameters
Default User
Value Value
*
*
*
*
*
ON
ON
IMAB: shutdown of the Power Controller in case of fault
K1RU: switching open contact/closed contact (only K1)
Display/setting of the monitoring values
R/A
x
y
1)
1)
6
7
1)
2)
XR
YR
XA
YA
Monitoring Relativ
Undercurrent
xx %
Overcurrent
xx %
Value unequal
ZERO!
Monitoring absolut
Undercurrent
xx A
Overcurrent
xxx A
ZERO!
* password protection
absolute limiting value, see Fig. 4
absolute limiting value, see Fig. 4
change of absolute limiting value is only possible if
the corresponding relative limiting value are zero/255.
change of absolute limiting value is only possible if
the corresponding relative limiting value are zero/5000.
Cursor is in front of the selected value
Cursor is in front of the selected value
30
6
Parameters
7
next
submenu
Submenu
Main menu
= Main menu (appears after plugging in the LBA)
Menu
Temperature
PT1000,PT100,NTC
Ch.curve no.
X
Temperature xxx°C
Lev.wire br.
Lev. sh-circ.
Comp.val.DAC
Default User
Value Value
PT1000
type
K2
Dalo
K1
26
27
28
29
30
31
8
UxU
U
IxI
I
PID factors
Sta.-Regl. OFF,ON
P - part
I - part
D - part
* password protection
Sensor used
Type-dependent, see chapter type overview
Display actual temperature (relative value)
*
*
*
No.,DaLo,K1,K2,K3
1
2
3
4
5
6
7
8
9
10
11
x
12
13
14
15
16
17
18
19
x
20
21
22
23
24
x
25
Controls
Uload^2
Uload rms
Iload^2
Iload rms
Active power
No control
PID factors
Remarks
UxU
P
8
ON
type
type
type
Status- / fault name
Communication with RS 232 active
Communication with fibre optic active
Power value negative
Communication fault RS 232 or fibre optic
Synchr. interfaces failure (e.g. Profibus)
External processor on the SSC signals fault
K3 after RESET
RESET active
Data in EEPROM invalid (reload parameters)
Internal message
Limiting value is exceed
Excess device temperature is present
Instant current interruption has responded
Internal message
Fault exists in load circuit-collective fault 16,17
Undercurrent exists in the load circuit
Overcurrent exists in the load circuit
Internal message
Circuit OK
Undervoltage exists in the power section
Overvoltage in the power section
Internal message
Internal message
Synchronization fault
Collective fault 4,6,9,10,11,12,14-24
(each fault leads to switching)
Internal message
Internal message
Internal message
Internal message
Power Controller is in peak current limitation
(only for operating mode MOSI)
Temperature sensor, short circuit or sensor break
Parameterization control characteristic
Selection control characteristic Uload2
Selection control characteristic Uload
Selection control characteristic Iload2
Selection control characteristic Iload
Selection control characteristic effective load, P
Selection set operation (phase-angle control angle)
Parameterization controller parameters, password prot.
With standard control OFF the control parameters
can be stipulated
Controller parameters, P-part
Controller parameters, I-part
Controller parameters, D-part
31
next
submenu
Submenu
Main menu
= Main menu (appears after plugging in the LBA)
Menu
Times
Approach 1.
Softdown
Softdown
Cl.puls.dur
On-time
Sync.del.
Min. pause
Puls.dur.max
xx°e
xx,xs
xx,xs
xxxxxms
xxxxms
xxxms
Parameters
60°el
0.3
0.3
1.000
60ms
50s
Set pointm2 OFF/ON
9
Local/Remote
Local/Remote
Motorp SW
Master SW
Total Pwr
9
Remarks
60°el. in case of 1P, otherwise 90°el., default value for transformers
0 to (To-20ms), default value 400ms, ramp time up
0 to (To-20ms), default value 400ms, ramp time down
Display/Default of pulse period duration To
Display of on-time Ts
Display of on-time Ts
Transformer dependent, default value
Fixed parameter control range, default value,
password protection
On activating, a jump is made from the operation
display directly into this set point menu. The main
menu can be reached from here with the left key.
Set point menu 2 direct from the operation display
when parameter set point 2=ON
%, kW, A depending on set cascade control
%, total power; U1, I1 depending on set cascade
control
Total set point value also in %, kW, V, A
x
Pa-lock OFF,ON
OFF
Password
Password entry
----------------****** o.k.
Controller
----------------Code xxxxxxxxxx
With parameter lock ON, the lock, which is enabled
with OK, is reactivated after one minute of operation
display
Enabling of password functions
Condition: Consultation/training
Valid until LBA is unplugged from the Power
EEPROM version number
Operation display
Operation display
OFF
xx
xx
x
Total SW
Last
function
Default User
Value Value
Current operation indication, exit using OK
U1
456,7V
I1
1567,9A
Display middle
P1
1234,8kW
Display bottom
Status messages
11 State messages
jjjjmmtt ddmmss
Limit
jjjjmmtt ddmmss
Limit
jjjjmmtt ddmmss
Undervoltage
Last function
Display top
11
Display of status information: select this line
and confirm using OK
Examples for status indications
Return to the parameter last processed
REMARK
Type
setting dependent on the type
Some further menues are only accessible after input of a password.
32
3.1.4 COPYING FUNCTION USING THE LBA
It is possible to load the complete user-specific data record (parameters) of a Power Controller
(for instance no. 1) into the memory of the LBA (RAM), store it in the LBA (EEPROM) and then
copy it into another Power Controller (for instance no. 2):
PLUG LBA INTO POWER CONTROLLER NO. 1
1. reload data (data is stored in the LBA RAM)
2. storing in the LBA
(data is copied into the LBA-EEPROM)
After the waiting time unplug LBA from Power Controller 1.
Plug LBA into Power Controller no. 2
3. LBA -> Thyro-P
After the waiting time data from LBA are in Power Controller 2.
4. Save Thyro-P
TAB. 7 COPYING FUNCTION USING THE LBA
Data from Power Controller 1 have now been copied to Power Controller 2.
ATTENTION
Only parameters of equal Power Controllers (for instance type voltage, type current, phase
number) may be copied.
3.1.5 OPERATION DISPLAY
On the operation display, one, two or three actual values are optionally displayed in double digit
size. An example for the operation display able to be configured using parameters is shown
below:
U1
I1
PG
456.7V
1567.9A
1234.8kW
Status messages
FIG. 7 OPERATION DISPLAY
The operating data displayed are the values U, I and P (Pges for 3-phase system) of phase 1. It is
also possible to display data of other phases. The lowest line is the status line; this is where the
device configuration is displayed, if no indications are waiting. Otherwise, „status messages“ is
displayed. By selecting the key, the indications are displayed:
Status messages
^v
yyyymmdd
limit
hhmmss
1250kW
yyyymmdd
hhmmss
undervoltage
<360V
fault type, load, Power
Controller type, limitations,
etc. are notified with the
corresponding time of day. etc.
33
With the 씯 key it is possible to leave the status messages display. The operation display now
appears without the word status message. Only when new information arrives does status message
appear again in the bottom line of the operation display.
Additionally, input error indications or further parameters may be stated, which are self-explaining
in connection with the menu heading.
As shown before, automatic switch to this display is made if more than one minute has passed
since the last key has been pressed. The operation display is exited by simple acknowledgement
(OK key).
3.1.6 LINE DIAGRAM
The line diagram has the same functionality as a page recorder. The „writing pen“ and therefore
the current measurement value are found on the Y axis. The line diagram is scrolled left pixel by
pixel. Measured value collection supplies one measured value each second. Because the time axis
is resolved in 90 pixels, the following values result for the time bases from 1.5min up to 3h:
TIME BASE
MEASURED VALUES PER TIME-PIXEL
1.5 min
1*
30 min
20
1h
40
3h
120
*) for this resolution, no band display is possible
TAB. 8 LINE DIAGRAM TIME BASE
There are two display modes: band and average value display. In case of band display, each measured value is displayed unfiltered. The number of measured values displayed for each time pixel
is shown in the above table.
In case of average value display, the average value is formed from several measured values and
displayed in one pixel.
The „windmill“ icon on the LBA display shows current data transfer between LBA and Power
Controller. In case of still or non-existant icon, the data transfer is faulty.
To exit the line diagram, the OK key must be pressed twice.
3.1.7 LAST FUNCTION
If the OK key is pressed during operation display, then the LBA will display the main menu. If the
lowest menu item last function is selected, then the menu is displayed which has been processed
last before operation display.
3.1.8 STATUS LINE
The status line is the lowest line of each menu. It looks like this:
1P VAR Trafo
UxU
Example for status line
and may contain the following values:
1P, 2P or 3P
VAR, TAKT, SSSD
Trafo, R-Last or RL-La.
U, UxU, I, IxI or P
for the Power Controller type
for the operating mode
for the load type
for the control type
TAB. 9 ELEMENTS OF THE STATUS LINE
34
3.1.9 LBA SUBMENUS WITH PASSWORD PROTECTION
REMARK
After password input, further parameters may be modified. These are mainly adjusting parameters
required for achieving power control specifications. The modification of these parameters requires
extended specialist knowledge (for instance by training) and is not required under normal circumstances.
3.2 CABINET INSTALLATION KIT (SEK)
Using the cabinet installation kit, the LBA may be installed in switching cabinet doors with a thickness of up to 4 mm. It consists of an adaptor frame 96x72mm (cut-out dimensions 92x68mm) and
a cable. Using the cable, the LBA is connected to the RS 232 interface of Thyro-P.
The LBA locks in the adaptor frame and may only be removed with the cabinet door open. This
enables an instructed specialist to set parameters (for instance adjustment to changing tools) and
manual setting of set points (motor potentiometer) as well as for reading the actual value display
without opening the cabinet door (VBG4). In order to avoid the accidental input of data by touching the LBA, there is a self-activating parameterizing lock to enable (see Table 5).
FIG. 8 CABINET
INSTALLATION KIT
If the LBA is connected to the Power Controller using a longer cable and does not operate, then
this may possibly be remedied by increasing the supply voltage (open the jumper R 155 in the
control device).
ATTENTION
In case of open jumper R 155, the LBA may not be connected to the Power Controller without
cable (hazard of destruction). The position of the jumper on the control device PCB can be found in
the component mounting diagram (Fig. 10, page 45).
3.3 THYRO-TOOL FAMILY
Thyro-Tool Familiy is an optional software for commissioning and visualization under Windows
95/98/NT 4.0/XP and higher. It includes all functions of Thyro-Tool P and it is connected to Thyro-P
via either one of the two standard interfaces (RS 232 respectively fibre optic).
35
Thyro-Tool Familiy may be employed as an alternative to LBA and as already stated above has the
following functions, for which several windows may be opened simultaneously:
• set point and actual value processing with overview display for 22 set point/actual value input
options for Motorpoti and total set points.
• loading, storing, modification and printing of parameters
• comparison of parameters
It is possible to compare two sets of parameters (Power Controller or data file). It is thus possible,
to detect deviations from the desired configuration.
• line diagrams of process data with printing function, as well as storage of faults (diverse measured
values from different Thyristor Power Controllers may be displayed simultaneously).
• bar diagram display
It is possible to simultaneously display several bar diagrams. Each diagram has its own window.
These can be adjusted in size and location. The configuration of the display may be stored.
• simultaneous display of data and parameters from several Power Controllers
• simultaneous connection of up to 998 Thyro-P Power Controllers using fibre optic distributors
• settings of the interface (baud rate, com...)
Thyro-Tool Familiy is supplied with a help system and installed on the PC under user guidance
using an installation software.
FIG. 9 EXAMPLE FOR THE USER INTERFACE THYRO-TOOL FAMILY
In the above illustration, you can see windows containing:
- 1 line diagram with several measured values
- 4 bar diagram (several are possible), as well as
- 1 parameter input section
- 1 actual value display
The location of the windows may be adjusted to the requirements by the user.
36
3.4 DIAGNOSIS / FAULT INDICATIONS
Faults can occur in the load circuit and in the Power Controller itself. Often, the sequence of fault
indications or events is decisive for a positive diagnosis. Diagnosis of unexpected operating behaviour is performed by LEDs on the front panel of the control device, with parameter comparison
(whereby the modified parameters may be listed), as well as by reading from the Thyro-P fault
memory (data log). In Thyro-P, faults occurring and indications are entered in the fault memory with
the event time and are preserved in case of mains outage as well. Up to 16 entries are possible.
If further entries are made, then the first entry is overwritten. Therefore, the most current 16 events
may be recalled at any time. Should faults or incidents occur, the selected operation display on the
LBA will show status indications.
The indication is of the format
yyyymmdd hhmmss [ fault ] [ value ]
The status line only appears in the operation display (see fig. 7).
When using Thyro-Tool Familiy and an active line diagram, for any faults occuring their respective
indications are displayed in a window and stored on disk associated with the line diagram.
Using an optional bus interfecace (e.g. Profibus DP, a corresponding indication is automatically
issued.
The status indications (faults, warnings, messages) generated by Thyro-P may, as already mentioned, be classified as load and as Power Controller faults. Depending on the application, warnings
or status messages may be read.
Data log
yyyymmdd hhmmss
[ fault no. ] [ limiting value ]
All indications may be switched to the data log and the relays deviating from default settings.
37
EVENT NO.
PRESET
LOG
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
STATUS MESSAGE
RELAY
K3
K2
DaLo
K1
Communication RS 232 interface active
Communication fibre optic interface active
Negative power (calculated value)
Communication fault RS 232 or fibre optic interface
Synchronous interface fault (for instance Profibus)
External processor on the SSC signals fault
after RESET - monoflop function
Controller lock is active
Data in the EEPROM invalid
(then reload Thyro-P parameter memory using
Thyro-Tool Familiy)
Internal message
Limiting exceeded
Device overtemperature
Quick circuit interruption has responded
Internal message
Failure in load circuit, collective failure
Undercurrent in load circuit, when activated
Overcurrent in load circuit, when activated
Internal message
Indication appears on return of supply
Undervoltage in the power section
Overvoltage in the power section
Internal message
Internal message
Synchronization fault
Collective fault
(each fault leads to switching of the output)
Internal message
Internal message
Internal message
Internal message
For the operating mode MOSI:
Power Controller has run into peak current limitation
Temperature sensor, short circuit or sensor break
TAB. 10 ALLOCATION OF THE MESSAGE REGISTER
38
4. EXTERNAL CONNECTIONS
This chapter describes external connections of the Thyro-P as well as all available terminal strips
and signals as necessary. Shielded cables grounded on the Thyro-P side must be used for the connection of the control signals (setpoint inputs and analogue outputs). For the connections to RESET,
Controller lock and QUIT, twisted cables must be used.
Bus interfaces can be found in chapter 5 INTERFACES. To operate the Thyro-P at least the following
signals described up to chapter 4.5 QUIT must be connected.
4.1 POWER SUPPLY FOR THYRO-P
In the case of types 400V and 500V, connecting the regulator to the power supply also connects the
control device Thyro-P to the power supply (see also chapter POWER SUPPLY FOR THE CONTROL
DEVICE A70). The control device for 690V types must be supplied separately.
Details on connecting power supply can be taken from the chapters TECHNICAL DATA and connecting diagrams. This particularly applies when using the control device in UL applications.
4.2 POWER SUPPLY FOR THE CONTROL DEVICE A7
The Thyristor Power Controller Thyro-P is fitted with a wide-band power supply. The mains connection is designed for input voltages from 230V -20% to 500V +10% and nominal frequencies from
45Hz to 65Hz. The power consumption is max. 30W. Depending on the switch mode power supply,
a 100VA control transformer must be used.
For the type ranges 400V (230-400V) and 500V nominal mains voltage, the control device is supplied directly from the power section. It is therefore a unit ready to connect.
STRIP TERMINAL X1
X1
mains supply connected internally
1
phase
2
N or phase
TAB. 11 STRIP TERMINAL X1
REMARK
If required, e.g. when operating with Profibus, the control device can also be supplied separately.
With supply voltages outside the nominal range the control device must be supplied separately
with an input voltage within the above-mentioned voltage range. The phase position of this control
voltage is optional. In this case the plug (A70/X1) must be pulled.
CAUTION
The pulled plug has mains voltage of the load circuit! The new connecting lines must be fused
according to the applicable regulations (plug see chapter 12).
4.3 POWER SUPPLY FOR THE VENTILATOR
With Thyro-P Thyristor Power Controllers furnished with integrated ventilators (HF types), the ventilator must be supplied with a voltage of 230V 50/60Hz according to the connecting plans and the
dimensional drawings. The ventilator’s power consumption is given in chapter 10, Technical Data.
39
ATTENTION
The ventilator must run when the Power Controller is switched on.
4.4 RESET
The input RESET (terminals X5.2.12-X5.1.14) is separated from the remaining system by an optoelectronic coupler. By opening the RESET jumper the Thyristor Power Controller is locked (load:
24V/20mA), i.e. the power sections are no longer triggered. On activating RESET, LED “ON” lights
up red.
Functional procedure:
TERMINALS
X5.12-14 closed
X5.12-14 open
X5.12-14
FUNCTION
Enables the power sections, Power Contr. in operation
Power Controller out of operation, communication via interfaces not
possible
system reinitialisation
is closed
TAB. 12 RESET
The hardware RESET must be applied when synchronising the software of several Power Controllers
(chapter 6.2 Software synchronisation). If the Power Controller is equipped with a Bus option, a Bus
RESET also ensues from the hardware RESET. Apart from opening the jumper terminal X5.2.12X5.1.14, the hardware RESET is also activated by supply voltage OFF or by reducing the supply
voltage at the Power Controller (A70-X1) to below 160V.
4.4.1 SOFTWARE-RESET
The RESET function can be activated by signals via the status register (software RESET). The software RESET does not influence the Bus function.
4.5 CONTROLLER LOCK
The input controller lock (terminals X5.2.15 and X5.1.14) is electrically identical to the input RESET
(electrical data as under 4.4.).
ATTENTION
When activating controller lock, the LED „PULSE LOCK“ is lit and the control device remains completely in operation. The total set point is therefore without effect, but the min. limiting values (TSMIN, HIME) remain active. This enables securing a certain quantity of electrical energy at the load.
TERMINALS
X5.15-14 closed
X5.15-14 open
FUNCTION
Power Controller operating
control pulses OFF (default value) or pulse limit
TAB. 13 CONTROLLER LOCK
All other functions of the Power Controller remain in operation. The state of the signalling relay
does not change (parameter-dependent) and communications remains active. After closing the
controller lock jumper, the controller is back in operation.
40
4.6 QUIT
The input acknowledge (Quit, X5.2.19) has a circuit identical with the input RESET. It must be
short-circuited against ground (X5.1.14) so that any faults are acknowledged. The fault signalling
relay is reset. The input must remain closed for at least 2 line periods to perform acknowledgement.
After acknowledgement, the contactor must in turn be opened.
Function:
TERMINALS
X5.19-14 open
X5.19-14 closed*
* for at least 2 line periods
FUNCTION
controller operating
faults are reset
TAB. 14 QUIT
If the QUIT contact is reopened the Controller will reassume operation with its preset operating
and control modes as well as its set point and limiting values.
4.7 SET POINT VALUE INPUTS
The set point inputs are described in chapter 2.2. Set point control characteristic.
4.8 ASM INPUT
This input (analog voltage signal) serves to measure the total current signal of the external apparent
ohmic resistance. For further information refer to chapter ”ASM procedure“.
4.9 ANALOG OUTPUTS
The electrical values for current, voltage and power at the load as well as the set point are recorded
by the Power Controller Thyro-P and may be optionally displayed using an external instrument or
logged using a graph recorder.
For connection of external instruments, there are three actual value outputs (terminals X5.2.32,
X5.2.33, X5.2.34, against X5.1.13). The selectable signal levels are 0-10 volts, 0-20mA, 4-20mA or setting different parameters at a maximum compliance voltage of 10V. In case of active ASM procedure, only two of these three analog outputs are freely available (terminal X5.2.32, X5.2.34).
Each output has its own D/A converter. By setting parameters, it is possible to adjust the outputs
to stored-program controls, measuring instruments, etc.
For instance, the following values may be output:
• currents, voltages or power of the individual phases, total power
• minimum or maximum values
• set points
• phase angles
The signals of the analog outputs are updated in each line (VAR) or TAKT period. Actual values
always relate to the previous period. In operation mode VAR at a net period (e.g. 50Hz:20ms) and
in operation mode TAKT at T0 (e.g. 1 sec.). Different factors (e.g. set point variations, load variations, limitings and the influence of operating modes with SSSD and MOSI) give the actual value
signals dynamic rations which can be smoothed with a smoothing stage. The MEAN (VALUE) parameter is applied here. The following setting is recommended: MEAN(VALUE) = 25.
41
4.10 CURRENT TRANSFORMER
ATTENTION
By standard, each power section of the Power Controller has a current transformer. When using
external current transformers, for instance on the secondary side of a transformer, these must be
connected to the terminals X7.1 and X7.2 and terminated using a burden resistor! The burden
resistor must be designed so that at nominal current a voltage drop of 1.0Vrms occurs at the burden resistance. For connection, take care to have the respective correct phase angle.
The internal current transformers may not be shunted, because the burden resistor R 40 is on the
control cards. If load current monitoring of the phase 2 (not controlled) is desired for Thyro-P 2P,
then an external current transformer and an external voltage transformer must be provided for
this purpose.
CURRENT TRANSFORMER
phase L1
phase L2
phase L3
TERMINAL X7.2
.11(k)
.21(k)
.31(k)
TERMINAL X7.1
.12(l)
.22(l)
.32(l)
TAB. 15 CURRENT TRANSFORMER
The following parameters must be checked or adjusted:
HARDWARE PARAMETER
current transformer
type current
burden resistance
xxxxx
xxxxx
xxx,xx
UE_I
I_TYP
R_BUERDE_I
LIMITATIONS
Irms maxI1
xxxx
A IEMA
REMARK
Current measuring in not-controlled phases
Thyro-P 2P
Although phase 2 is not controlled in Thyro-P 2P, it is possible to take measuring values during this
phase. A current transformer corresponding to T1 must be used and burdened (see type overview).
It is connected as in table 23 to X7.1.22 – X7.2.21.
Thyro-P 1P
As only phase 1 is controlled with Thyro-P 1P, the measuring systems of phase 2 and 3 can be used
freely. The corresponding current transformers (with max. 1V at nominal current) must be applied
and burdened. Connection is carried out as in table 23 to terminal strips X7.1.22 – X7.2.21 for
“phase 2”, and to X7.1.32 – X7.2.31 for “phase” 3.
The measuring values given do not influence the controller and are available for Bus interfaces,
display and analog outputs. Parameter values must not be changed.
4.11 VOLTAGE TRANSFORMER
As standard, each power section is fitted with a voltage transformer for recording the load voltage.
It is possible to measure voltages of up to 690V. The voltage transformers are wired to the control
device A70 by the works.
LOAD VOLTAGE
phase L1
phase L2
phase L3
TERMINAL X7.2
.15
.25
.35
TAB. 16 VOLTAGE TRANSFORMER
TERMINAL X7.1
.16
.26
.36
42
In case of the Power Controller type 2P, the voltage transformers output the voltages L1-L2 and
L3-L1. To achieve a good resolution of the voltage measurement, 3 measuring ranges are provided.
Selection of the ranges is performed by means of 4-pin bars, which have been set to the Power
Controller type voltage by the works. The pin bars are found on the control device A70 above the
terminal X7.
MAINS
VOLTAGE
230V
400V
500V respectively 690V
SHORT CIRCUIT JUMPERS
X501, X502, X503
1-2
2-3
3-4
MAX.
MEASURING
253V
440V
760V
TAB. 17 VOLTAGE MEASUREMENT JUMPER
If the jumpers are changed, then a change of parameters is required.
Hardware parameters
Type voltage
U eff max
X501-3,1-2,2-3,3-4
Mains voltage
U_TYP
UEMA
TYP-BEREICH
U_NETZ_ANW
(Thyro-Tool Family)
REMARK
Voltage readings in not-controlled phases
Thyro-P 2P
Although phase 2 is not controlled with Thyro-P 2P, it is possible to take measuring values during
this phase. The voltage transformer suitable for standard rail assembly (order no. 2000000399) is
to be used. Connection is made as in table 21 to X7.1.26 – X7.2.25. The maximum induced voltage
of the transformer (incl. over-voltage) must be less than 50 volts.
Thyro-P 1P
As only phase 1 is controlled with Thyro-P 1P, the reading systems of phase 2 and 3 can be used
freely. The voltage transformer suitable for rail assembly (order no. 2000000399) is to be used.
Connection is made as in table 23 to terminals X7.1.26 – X7.2.25 for “phase 2” and X7.1.36 –
X7.2.35 for “phase 3”.
The measuring values do not influence the controller and are available for Bus interfaces, display
and analog outputs. Parameter values must not be changed.
4.12 OTHER CONNECTIONS AND TERMINAL STRIPS
Alarm relay K1
Limiting K2
Option K3
ROOT*
X2.7
X2.10
X2.13
BREAK CONTACT
X2.8
X2.11
X2.14
CLOSER
X2.9
X2.12
X2.15
* tie point
TAB. 18 TERMINAL STRIP X2 FOR K1, K2, K3
43
TERMINAL STRIP X5 IN THE CONTROL DEVICE
X5.1
FUNCTION
X5.2
5
+5V
5
13
ground 5V
10
13
ground 5V
11
13
ground 5V
32
13
ground 5V
33
13
ground 5V
34
13
ground 5V
16
21
-15V
17
14
ground 24V
12
14
ground 24V
15
14
ground 24V
18
14
ground 24V
19
20
+24V*
20
FUNCTION
+5V
set point 1
set point 2
analog output 1
analog output 2
analog output 3
ASM input
GSE connection
RESET
controller lock
SYT9 connection
QUIT
+24V*
* Loading: IX5.1.20 + IX5.2.20 + IX21.9 울 max. 80mA
TAB. 19 TERMINAL STRIP X5
Terminal strip X6 in the control device
At the terminal strip X6, wiring between the control device A70 and the control cards A1, A3 and
A5 of the power section is performed by the works. Allocation of the terminal strip is as follows:
X6
11
12
13
21
22
23
31
32
33
41
42
Name
thyristor L1 neg.
+5V
thyristor L1 pos.
thyristor L2 neg.
+5V
thyristor L2 pos.
thyristor L3 neg.
+5V
thyristor L3 pos.
input temperature sensor
ground temperature sensor
TAB. 20 TERMINAL STRIP X6
Each thyristor is controlled by 20mA current supply switching to ground.
The ventilator monitor is connected to the terminals X6.41 and X6.42 in separately ventilated
devices (..HF). The temperature of the power section is monitored using a PT 1000 temperature
sensor. In case of overheating of the power section, for instance caused by outage of the ventilator,
a fault indication is generated and the alarm relay is activated (default values). The temperature
may be enquired by the interfaces.
44
4.13 SYNCHRONIZATION
By standard, each power section is fitted with a transformer for an input voltage of up to 690V.
After filtering, the synchronization signal for control of the thyristors is generated from the secondary
voltage. The connections are wired by the works. This includes the following terminals:
TERMINAL STRIP X7
X7.1
12
14
16
22
24
26
32
34
36
X7.2
11
13
15
21
23
25
31
33
35
NAME
current transformer phase L1
sync phase L1
load voltage phase L1
current tranformer phase L2
sync phase L2
load voltage phase L2
current tranformer phase L3
sync phase L3
load voltage phase L3
TAB. 21 TERMINAL STRIP X7
For the synchronization the following jumpers are necessary on the componentry of the control
device.
THYRO-P
1P
2P
3P
SHORT CIRCUIT JUMPER
X507
X508
X507
-
TAB. 22 SYNCHRONIZATION JUMPER
45
4.14 COMPONENT MOUNTING DIAGRAM CONTROL DEVICE
H104
BR155
V132
V116
H105
H106
S102
H102
BR806
S101
T101
V114
V112
H103
X10
P7
R125
BR808
H101
P8
H400
X700
H401
X706
X713
X24
G800
X703
H404
V700
H403
X800
X603
K1
X5.1
X602
V600
H405
K2
K3
R101
X508
X507
5
5
for poti, etc.
X509
10
M 5V setpoint 1 13
M 5V setpoint 2 13
11
X510
GND 5V, 0-20mA, 10V 13
32
GND 5V, 0-20mA, 10V 13
33
X201
GND 5V, 0-20mA, 10V 13
34
GND 5V 13
X221
16
-3,3V 21
17
X222
12 GND 24V, open=blocked 14
15 GND 24V, open=blocked 14
M 24V 14
18
V261
GND 24V, short circuit 14
19
+24V 20
V271
20
application reference
signal
R147
V220
pulse lock
controller lock
SYT 9
acknowledgement
+24V output
function
X702
X707
BR807
H402
X 5.2
+5V output
setpoint 1
setpoint 2
analog output 1
analog output 2
analog output 3
ASM input
X701
V281
X501
X502
X503
C137
X30
35
33
31
25
23
21
15
13
11
42
41
33
32
31
23
22
21
13
12
11
36
34
32
26
24
22
16
14
12
X31
X6
X7.1 (-)
X7.2 (+)
External power supply
load voltage L3
sync L3
current transformer L3
load voltage L2
sync L2
current transformer L2
load voltage L1
sync L1
current transformer L1
ground temp. sensor
input temp. sensor
thyristor L3 neg
+3,3V
thyristor L3 pos
thyristor L2 neg
+3,3V
thyristor L2 pos
thyristor L1 neg
+3,3V
thyristor L1 pos
FIG. 10 FILE COMPONENT MOUNTING DIAGRAM CONTROL DEVICE
1
2
X1
46
5. INTERFACES
Necessary process optimization as well as the requirements made of high, continuous and documentable quality in production processes often require the use of digital process communications.
It allows interlinking of many signals and enables their evaluation in an efficient manner.
FIG. 11 INTERFACES OF THYRO-P
47
With the Power Controller Thyro-P, the following interfaces may be used for this (see also fig. 11 on
previous page):
• X10, RS 232
• X30, fibre optic receiver
• X31, fibre optic transmitter
as well as optional interfaces, for instance
• X20, bus interface, e.g. for Profibus DP
All internally processed data like current, voltage, power, set point value, limitations, etc. may be
enquired, processed and modified during operation (online operation) in master-slave process.
Under assistance of corresponding automation technology, it is possible to do without connection
of process controls, potentiometers, instruments, LBA, etc.
The existing interfaces may operated simultaneously, so that for instance the following system
configuration would be possible: a stored-program control via Profibus supplies the set points,
a PC visualizes (fibre optic interface/Thyro-Tool Familiy) the data and on location the device status
and selected operating values are displayed via LBA (using the RS 232).
Therefore, the Power Controller Thyro-P is transparent to all levels of production and the process
may therefore be securely handled.
5.1 RS 232 INTERFACE
The isolated RS 232 interface is provided for direct connection of an LBA (with cabinet installation
kit also indirect via cable) or a PC. Setting of parameters of the interface is performed using ThyroTool Familiy or LBA. The default baud rate is set to 9600 baud, no parity, 8 data bits, 1 stop bit.
The following illustration shows connection of a Thyro-P to a PC using the RS 232 interface (also
possible via fibre optic or Profibus).
RS 232
COM 1
or
COM 2
FIG. 12 CONNECTION OF A PC TO
THYRO-P VIA RS 232
For connecting the PC, an RS 232 cable is required. On the Thyro-P side, a 9-pin sub-D plug and on
the PC side a 9-pin sub-D socket must be available.
48
The connecting socket X10 of the Power Controller is allocated as follows (1:1 connection):
FIG. 13 X10-ALLOCATION
ATTENTION
The LBA receives its power supply (+5V) via pin 8 of the socket X10. It is imperative that this voltage
is not short-circuited. Otherwise, damage to Thyro-P may be incurred.
If a PC is connected to the RS 232 interface, then this pin should be left unconnected, since it is not
needed for data transfer.
Generally, all devices with an RS 232 interface may communicate with Thyro-P. The protocol used
may simply be created by the user himself.
For this purpose, a detailed description of the protocol used may be requested from AEG PS (refer
to application document).
5.2 FIBRE OPTIC INTERFACE
This widely used interface (LL, X30 LLE blue, X31 LLS grey) for quick and secure data transfer is
fitted to Thyro-P as standard and enables connection of up to 998 Thyro-P Power Controllers. Due
to the good interference immunity, larger distances can be bridged and data can be transferred at
higher speeds.
To install a fibre optic system, the following interface components can be used.
5.2.1 FIBRE OPTIC DISTRIBUTION SYSTEM
Using the components described below, a complete fibre optic system for connection of up to 998
Thyro-P may be created.
SIGNAL CONVERTER RS 232 / FIBRE OPTIC
Connection of the fibre optic to the PC interface (RS 232) is performed using the fibre optic / RS 232
signal converter shown below. Power supply is via the plug-in power supply enclosed.
49
to the plug-in power supply
fibre optic transmitter (LLS) X30
fibre optic receiver (LLE) X31
FIG. 14 SIGNAL CONVERTER RS 232/FIBRE OPTIC
LLV.V
The fibre optic distributor supply LLV.V is the basic component for the fibre optic system. It serves
to connect star distributors and to amplify the light signals received. Its power supply is sufficient
for supply of five fibre optic distribution components of the type LLV.4.
The amplification of LLV.V in the fibre optic data path is sufficient for increasing the distance for
each LLV.V by about 50 m, so that overall longer transmission paths are possible then.
LLV.4
The fibre optic distributor LLV.4 is connected to the base component LLV.V. It is able to distribute
the optical signal to respectively receive from four connections and therefore multiplies the signal
from the computer to Thyro-P by four units each. The maximum distance from LLV.4 to Thyro-P
should not exceed about 25 m.
In case of optimum installation conditions (number of bends, connection mounting, etc.), the distances stated in the following table may be realized:
DEVICE
PC
LLV.V
LLV.4
Thyro-P
PC
––
50 m
––
25 m
LLV.V
50 m
50 m
50 m
25 m
LLV.4
––
––
––
25 m
TAB. 23 FIBRE OPTIC DISTANCES
THYRO-P
25 m
25 m
25 m
––
50
The following figure shows the fibre optic system with LLV, Thyro-P and PC.
FIG. 15 SCHEMATIC DIAGRAM FIBRE OPTIC THYRO-P WITH LLV AND PC
51
5.3 BUS INTERFACES (OPTION)
The control device of Thyro-P may be optionally fitted with interface cards for interfaces customary
for the industry. In case of bus systems not listed, please enquire about availability.
5.3.1 PROFIBUS-DPV1
With a Profibus interface card (order no. 2000000393) it is possible to connect the Thyro-P to a
wide ranging Bus system. For use of Thyro-P in an automation network with SIEMENS PCS7,
software modules are available (at SIEMENS).
The Profibus slot card is plugged into the front of the control device and is immediately ready to
operate after parametrization. In case of Profibus control, the control device should be supplied
separately, so that should the power supply be switched off, the Power Controller is not interrupted
resulting in an alarm message. The connector supplied must be removed (see chapter 4.2).
Three 24V inputs are additionally available, which may be polled via Profibus (for instance for switching state, power interruptor, monitoring the cabinet ventilator, monitoring the cabinet door, etc.).
The Profibus option includes
• 1 Profibus slot card
• 1 diskette for configuration of Thyro-P as Profibus slave,
• 1 covering frame for secure fixing of the slot card,
• 1 short instruction booklet
ATTENTION
The mounting of the option must be made in voltageless state.
GENERAL
Up to 125 slaves may be connected to a Profibus system. 32 slaves are possible for each Profibus
segment. Coupling of individual segments is performed using so-called repeaters. Profibus systems
may be organized as line, bus or tree structures. Besides the usual electrical connections (RS 485
technology), it is possible, for instance in highly interfering environment (magnetic fields, etc.) to
use fibre optic as transmitting medium.
The line length depends on the respective transmission rate and is possible up to 1200m (also refer
to the table).
Baud rate [kbits/s]
Line length [m]
9.6
1200
19.2
1200
45.45
1200
93.75
1200
187.5
1000
500
400
1500
200
TAB. 24 PROFIBUS BAUD RATES
PROFIBUS SLOT CARD
The Profibus slot card (about 86 x 70 mm) has two 9-pin SUB-D sockets on the front side. On the
other side, there is a 9-pin SUB-D plug to be inserted into the Thyro-P control device. The Profibus
slot card for instance contains driver circuits, galvanic separation for the bus circuit as well as a
microcontroller for controlling bus access and other functions.
52
X21
4 inputs for
Profibus
LED
X24
connection
Thyro-P
X20
Profibus
connection
FIG. 16 PROFIBUS SLOT CARD
After switching on Thyro-P, it will automatically detect the Profibus slot card. On the Thyro-P side,
the device address must be set using the LBA or Thyro-Tool Familiy.
After configuration of the Profibus, Thyro-P is ready for operation on the Profibus.
CONNECTION TO THE PROFIBUS
The Profibus is connected to the 9-pin SUB-D socket X20. The usual plug (see table) or an OLP
module (fibre optic) may be used for this.
The following plugs are recommended
ORDER NO.
(SIEMENS)
6ES7 972-0BA40-0XA0
6ES7 972-0BA30-0XA0
DESCRIPTION:
35° cable outlet including terminating resistors
30° cable outlet without terminating resistors
For connection of the OLP modules (Profibus via fibre optic), a 5V power supply voltage is provided
on the Profibus socket X20, pin 6. This bears a load of at max. 80mA.
TERMINATING RESISTORS
Within a Profibus segment, terminating resistors must be switched in the first and the last device.
Because the Profibus slot card does not have internal terminating resistors, plugs containing integrated terminating resistors must be used and these must be switched on, if the first or last device
is a Thyro-P!
REMARK
FAILURE OF THYRO-P OR PROFIBUS
If the Profibus fails during operation of Thyro-P, set points or actual values cease to be transmitted.
Thyro-P continues to operate using the last current set point. If the Thyro-P fails as Profibus slave,
then this fault is signaled on the Profibus system. If the RESET function on Thyro-P is activated,
there will also be a RESET period the Bus function is interrupted.
Additional digital inputs
On the 9-pin SUB-D plug X21, the Profibus slot card has four digital inputs which are mapped to
the 1st data byte of the reply from Thyro-P.
Pin assignment of the plug is as follows:
53
X21
1
2
3
4
5
6
7
8
9
ASSIGNMENT
PE (potential earthing)
ground M1
input 0/M1
input 1/M1
ground M24
/ 24V supply for the Profibus card
ground M2
input 2/M2
input 3/M2
/ special function = Motorpoti enable
+24V
/ 24V supply for the Profibus card
* Loading: IX5.1.20 + IX5.2.20 + IX21.9 ≤ max. 80mA
TAB. 25
PIN ASSIGNMENT X21
The inputs 0 and 1 refer to ground M1, the inputs 2 and 3 refer to ground M2. To connect simple
transmitters like limit switches, etc., a 24V power supply is also available. The input IN3 (PIN 8) is
taken up by a special function.
Therefore, connection could for instance be as follows:
local: Switch closed
remote: Switch open
FIG. 17 SPECIAL FUNCTION MOTORPOTI
54
If the special function Motorpoti is not applied, 3 free inputs of the Bus card are available.
Set out below are the most important features of the Profibus option.
FIG. 18
SPECIAL INPUTS
DETAILS OF THE PROFIBUS
Further details for use of Thyro-P with Profibus like
• organization of the messages
• parameter setting messages
(setting which data is to be cyclically transmitted)
• cyclical parameters (REAL data format)
• PKW interface, PNU table
• diagnostic indications
• GSD file
are described in a separate file on the Profibus data media.
The user can choose between different configurations and establish, for instance, the number of
actual values etc. within them.
HARDWARE CHARACTERISTICS
The Profibus card has the following characteristics:
• transmission speeds of 9600 Baud up to 12 MBaud
• RS 485 galvanically separated up to 140V
• optional fibre optic interface
• 5V power supply, pin 6 max. 80mA
• 3 additional inputs
• 24V stored-program controller compatible
• current consumption <20mA
• galvanically separated (140V)
IDENTIFICATION NO.
A Thyro-P with Profibus slot card corresponds to a Profibus device according to EN 50170.
Ident no.:
Associated GSD-file:
06B4
PSS106B4.GSD
55
5.3.2 MODBUS RTU
Female connector
Internal connector
Thyro-P
Male connector
With the Modbus interface component a connection is possible between Thyro-P and the widespread Modbus RTU. The slot card is inserted into the front of the control device and is ready for
operation after parameterization. The control device must be supplied separately so that should
the power supply be switched off, the Power Controller is not interrupted resulting in an alarm
message (see chapter 4.2).
As shown in both previous figures, Modbus RTU can also use either the special function Motorpoti
or three available digital inputs (24V DC).
Using commercial gateways it is possible to interconnect to various field buses as well as Ethernet
systems with TCP/IP protocol.
Further information can be obtained from the operating instructions of the Modbus option.
FIG. 19 MODBUS SLOT CARD
5.3.3 DEVICENET
With the DeviceNet interface component (order no. 2.000.000.394) a connection is possible between Thyro-P and the wide ranging bus system. The slot card is inserted into the front of the control device and is ready for operation after parameterization. The control device must be supplied
separately so if the power supply is switched off, the power controller is not interrupted resulting in
an alarm message (see chapter 4.2).
DeviceNet can also use either the special function motor potentiometer or three available digital
inputs (24 V DC).
56
6. MAINS LOAD OPTIMIZATION
Mains load optimization (option) is possible in multiple controller applications. The application of
mains load optimization offers substantial advantages: reduction of mains load peaks and mains
reactions, smaller sizes (for instance for the transformer, feed and other installations) and associated
smaller operating and investment cost. Mains load optimization is possible in a dynamic (ASM
process) and a static (SYT-9 process) mode. Both modes may also be used in combination with the
Thyristor Power Controller Thyro-M.
6.1 SYT-9 PROCEDURE
A process for static mains load optimization: minimizes mains load peaks and associated mains
reaction shares. For the SYT-9 process, set points and load changes are not automatically included
in mains load optimization.
The SYT-9 process requires an additional component. For Thyro-P, it should only be employed in
connection with already installed controllers (Thyro-M, Thyrotakt MTL) under SYT-9 process.
Then, the pulse of the SYT card must be connected to the terminal X5.1:18 and ground to X5.1:14.
On the Thyro-P Power Controller, the jumper X201 (behind X5) must be pulled off. For this purpose,
the texts BAL 00180 and operating instructions SYT-9 must be observed as described under Thyro-M.
THYRO-P
SYT9 NO. 1
THYRO-P
NO.
NO.
1
X5.2.5 - A10
1
2
- A12
2
3
- A14
3
4
- A16
4
5
- A18
5
6
- A20
6
7
- A22
7
8
- A24
8
9
- A26
9
Connection of up to 9 Thyro-P at one SYT9-Module
SYT9 NO. 1
X5.2.18 -
C10
C12
C14
C16
C18
C20
C22
C24
C26
6.2 SOFTWARE SYNCHRONIZATION
By means of different settings in the storage location SYNC_Adresse, a different startup of the
individual Power Controllers (counter x 10ms) may be achieved. The counter is set to 0 after
switching on the mains or RESET. While the counter is running, the Power Controller is switched
passive, as during controller lock.
It is possible to enter values in SYNC_Adresse larger than the clock time T0. Then, startup of the
Power Controller is only during the next clock time. For instance, in an emergency power plant,
slow switching of the total load is possible. The max. delay is 65535 x 10ms. This value also forms
the base setting for the ASM process.
6.3 ASM PROCEDURE (PATENTED)
In systems, in which several equal Power Controllers are operated in the operating mode TAKT, the
ASM process may be sensibly used for dynamic and automatic mains load optimization in multiple
Power Controller applications. This patented world premiere independently minimizes mains load
peaks and therefore mains reaction shares during the current process. In case of the ASM process
(automated synchronization of multiple controller applications), changes in set point and load (for
instance due to temperature-dependent load) are included in mains load optimization online. Especially when using heating elements with a large aging effect, which during new operation have high
current amplitudes with short startup time, lower investment cost may be achieved. For the ASM
57
process the controller requires an ASM control device. An additional burden resistor is used for all
controllers. Schematic wiring of Power Controllers for the ASM process can be seen in the following
illustration:
Power
Controller 1
D
D
X5.2.16
D
A
ASM input
Iact. val. 2
ASM input
A
0-20mA
A
Iact. val. 2
D
A
Power
Controller 2
0-20mA
X5.2.33
twisted/shielded
U burden
X5.1.13
total burden
U burden = ( I +...+ I ) x R burden
1
n
U burden = 0 - 10 volts
FIG. 20 ASM WIRING
When using the ASM option, the analog output 2 (X5.2.33 against ground X5.1.13) becomes an
output proportionate to the current during the on-period TS. All Power Controllers connected to
synchronization work on the same external burden. The burden resistor is calculated approximately
as
Rburden [k⍀] = 10V / (n x 20mA)
n = number of Power Controller
The burden voltage is measured at the ASM input. The Power Controller searches within the clock
control the place with the lowest mains load.
Due to this automated, independent procedure, the process chain is ensured through the temperature control circuit and the Power Controller without effects; negative effects like flicker and subharmonics of the mains frequency are balanced out during a current dynamic process. In this case,
unfavorableshort-term overlapping may occur, for instance after set point jumps or voltage swing.
The application document ASM-procedure gives further information on this.
58
7. CONNECTING DIAGRAMS
7.1 1-PHASE
59
7.2 2-PHASE
60
7.3 3-PHASE
61
8. SPECIAL REMARKS
8.1 INSTALLATION
The installation orientation of Thyro-P is vertical, so that ventilation of the thyristors fastened to
heat sinks is ensured. In case of cabinet mounting, additionally sufficient ventilation of the cabinet must be ensured. The distance between Power Controller and the bottom should be at least
100mm; the distance to the ceiling 150mm. The devices may be installed next to each other without lateral distance. Heating up of the device by heat sources must be avoided. The dissipation of
the Power Controller is stated in the table chapter type overview.
Grounding must be performed according to local regulations of the utility company (grounding
screw for protective conductor connection).
8.2 COMMISSIONING
The device must be connected to the mains and the associated load according to the wiring
diagrams.
REMARK
It must be observed that with 1P, terminal A1 X1:3 is connected to the U2 on the opposite load
side. With 2P it must be observed that terminal A1 X1:3 is connected to the non-controlled phase.
Depending on connection system of the load (star, delta, etc.), it must be ensured that the load voltage transformers in the power sections are wired correctly (terminal strip X1 of the power section).
The correct terminals may be found in the connecting diagrams.
If the units 1P and 2P are operated at over 600 V and without load at the output side, voltages can
occur above input voltage at the connection points U2 and W2. In this case, an additional 690 V
damping card is to be used. (Section 12, Accessories and Options)
On delivery, the device is parameterized adjusted to the respective power section. The operating
mode TAKT is set. If a different operating mode is desired, then the user must set this using the
LBA, PC, etc. Generally, the standard parameters (see menu list) should be reviewed and adjusted
to the respective conditions for use by the user (for instance operating mode, control mode, limitations, monitoring, times, characteristics, actual value outputs, fault indications, relays, time and
date, etc.).
Besides the load, some control signals must be connected as well (refer to chapter 4). The following
signals are always required for operation of the device:
Set point
RESET
Regular inhibit
(terminal 10 or 11/or via interfaces)
(on ground, on terminal 12, jumper set as standard)
(on ground, on terminal 15, jumper set as standard)
If the RESET is not connected, then the device is in reset state and is not operating (LED „ON“
shows red light), i.e. no communications is possible via interface. Further details of the RESET are
described in chapter 4.4. If the regulator inhibit is not connected, then the device is fully operable,
but the power section is only controlled using the values of the minimal limitations (LED „PULSE
LOCK“ is on). Further details on the regulator inhibit may be found in the chapter 4.5 of the same
name.
62
ATTENTION
The controller lock may also be set via the interfaces!
ATTENTION
The control device is to be operated only with casing.
8.3 SERVICE
The devices delivered have been tested according to the state of the art and have been produced
to a high quality standard (DIN EN ISO 9001). Still, should any faults or problems occur, our 24 hour
service hotline, Tel.: +49 (0) 2902/763-100 is available to you.
8.4 CHECKLIST
No frontside LED is on:
• for 690V devices, the power supply for the control device A70 to be provided by the customer is
missing. (Attention, maximum nominal input voltage 500V)
• check voltage at terminal X1.1 and X1.2 of the control device A70
• check semiconductor fuse and the fuses F2 and F3 on the controller card A1.
CAUTION
In any case, set the device voltageless and check if it is voltageless
Terminal X1.3 on the controller card A1 not connected.
• if the semiconductor fuse is defective, then the following parameters must be checked in case of
transformer load for the operating modes TAKT and SSSD:
phase angle of the first half-wave (phase angle 1) = 60 degrees;
possibly optimize. Check for the model type 1P, 2P or 3P
Menu: Parameters/Operating mode/Number of phases controlled 1 2 3)
No load current
• RESET X5.2.12 is not jumpered for X5.1.14 (LED ON lit in red)
• supply voltage of the control device outside of the tolerable range
• controller lock X5.2.15 is not jumpered for X5.1.14 (LED PULSE LOCK is on)
• no set point is set. Using the LBA, check the total set point (effective total), or measure set point
on X5.2.10 and X5.2.11.
• set points are not cleared (STD, Local, Remote, ANA)
• parameterization of the set point inputs 20mA, 5V, 10V, does not matched to output of the
temperature controller
• parameters STA and STE of the control characteristic are wrong
• parameter for linkage of the set points is not set to ”ADD“
• parameters IEMA, UEMA, PMA are set too small
• controller parameters Ti and Kp are set too large.
CAUTION
Check fuses on the controller cards A1, A3, A5. In any case, set the device voltageless and check if
it is voltageless.
• Load connection by the customer is missing (only for type 1P).
Check connection on A1 terminal X1.3.
• Check synchronization voltage at the control device A70 at the terminal blocks X7.1 and X7.2.
63
The thyristors are set to full scale
• Was the set point set via motor potentiometer function? Check value using the LBA.
• Check the control characteric (STA, STE, ADD).
• Controller feedback signal available? Check current transformer and voltage transformer
connections at the terminal blocks X7.1 and X7.2.
• Parameters TSMI and H_IE, Urms min, Irms min, Pmin are larger than 0.
• Controller parameters Ti and Kp are set too small.
• Parameters IEMA, UEMA, PMA are set too large or the load current is too small.
• Possibly thyristor short-circuit
REMARK
In case the load current is too small (connection of a test load), the device must be parameterized
for U, U2 control or ”without control“. The regulation limits continue to remain active. Connection
of a minimal load (e.g. 100W lightbulb) is necessary.
Measures in case of other malfunction
• Evaluation of incident register (data logger) with LBA or Thyro-Tool
• Comparison of actual parameters of Thyro-P with parameters in type list.
• Comparison of actual parameters of Thyro-P with the system dependent parameters stored in the
PC.
• Correct number of controlled phases ((parameters)
• With activated trouble signal relay Evaluation which faults led to a response, eliminate the fault.
64
9. TYPE OVERVIEW
9.1 TYPE RANGE 400 VOLTS
TYPE VOLTAGE 230-400 VOLTS
TYPE
CURRENT
(A)
THYRO-P 1P
37 H
75 H
110 H
130 H
170 H
280 HF
495 HF
650 HF
1000 HF
1500 HF
2100 HF
2900 HF
TYPE POWER
(KVA)
230V
400V
DISSIPATION
(W)
DIMENSIONS
(MM)
W
H
D
WEIGHT DIM.
TEMP.
CURRENT
(NET ABOUT DRAW. CHARACTE- TRANSF.
KG)
(NO.) RISTIC (NO.) T1
8
17
25
30
39
64
114
149
230
345
483
667
15
30
44
52
68
112
198
260
400
600
840
1160
105
130
175
190
220
365
595
750
1450
1775
2600
3400
150
150
150
200
200
200
174
174
240
240
521
603
320
320
320
320
320
370
414
414
685
685
577
577
229
229
229
229
229
229
340
340
505
505
445
470
6
6
6
8
8
9
15
15
35
35
50
62
THYRO-P 2P
37 H
15
75 H
30
110 H
44
130 H
52
170 H
68
280 HF
111
495 HF
197
650 HF
259
1000 HF
398
1500 HF
597
2000 HF
796
2750 HF 1095
25
52
76
90
118
194
343
450
693
1039
1385
1905
175
220
310
350
410
700
1150
1465
2865
3510
4800
6200
225
225
225
325
325
325
261
261
410
410
526
603
320
320
320
320
320
397
414
414
685
685
837
837
229
229
229
229
229
229
340
340
505
505
445
470
10
10
10
12
12
15
22
22
54
54
84
107
25
52
76
90
118
194
343
450
693
1039
1281
1801
330
400
540
560
650
1070
1800
2265
4370
5335
6900
8700
300 320 229
300 320 229
300 320 229
450 320 229
450 320 229
450 397 229
348 430 340
348 430 340
575 685 505
575 685 505
526 1094 445
603 1094 470
14
14
14
17
17
20
30
30
74
74
119
152
THYRO-P 3P
37 H
75 H
110 H
130 H
170 H
280 HF
495 HF
650 HF
1000 HF
1500 HF
1850 HF
2600 HF
15
30
44
52
68
111
197
259
398
597
736
1035
260
263
265
266
268
270
271
272
275
277
278
280
282
283
284
BURDEN
RESISTOR
R40 (Ω)
SEMICONDUCTOR FUSE*
F1 (A)
508
1
1
2
2
2
2
3
3
4
5
6
7
100/1
100/1
100/1
150/1
200/1
300/1
500/1
700/1
1000/1
1500/1
2000/1
3000/1
2.70
1.30
0.91
1.10
1.10
1.00
1.00
1.00
1.00
1.00
0.91
1.00
50
100
180
200
315
350
630
900
2x1000
4x900
4x1000
4x1500
1
1
2
2
2
2
3
3
4
5
6
7
100/1
100/1
100/1
150/1
200/1
300/1
500/1
700/1
1000/1
1500/1
2000/1
3000/1
2.70
1.30
0.91
1.10
1.10
1.00
1.00
1.00
1.00
1.00
1.00
1.00
50
100
180
200
315
350
630
900
2x1000
4x900
4x1000
4x1500
1
1
2
287
2
2
289
2
290
3
3
292
4
5
294
6
295
7
* number of fuses per
100/1
2.70
50
100/1
1.30
100
100/1
0.91
180
150/1
1.10
200
200/1
1.10
315
300/1
1.00
350
500/1
1.00
630
700/1
1.00
900
1000/1
1.00
2x1000
1500/1
1.00
4x900
2000/1
1.00
4x1000
3000/1
1.10
4x1500
path of power section, built in
65
9.2 TYPE RANGE 500 VOLTS
TYPE VOLTAGE 500 VOLTS
TYPE
CURRENT
(A)
THYRO-P 1P
37 H
75 H
110 H
130 H
170 H
280 HF
495 HF
650 HF
1000 HF
1500 HF
2100 HF
TYPE POWER
(KVA)
DISSIPATION
(W)
DIMENSIONS
(MM)
W
H
D
WEIGHT DIM.
TEMP.
CURRENT
(NET ABOUT DRAW. CHARACTE- TRANSF.
KG)
(NO.) RISTIC (NO.) T1
18
38
55
65
85
140
248
325
500
750
1050
105
130
175
190
220
365
595
750
1450
1775
2600
150
150
150
200
200
200
174
174
240
240
521
320
320
320
320
320
370
414
414
685
685
577
229
229
229
229
229
229
340
340
505
505
445
6
6
6
8
8
9
15
15
35
35
50
260
1450
3400
603
577 470
62
32
65
95
112
147
242
429
563
866
1300
1732
175
220
310
350
410
700
1150
1465
2865
3510
4800
225
225
225
325
325
325
261
261
410
410
526
320
320
320
320
320
397
414
414
685
685
837
229
229
229
229
229
229
340
340
505
505
445
2750 HF
2381
6200
603
837 470
THYRO-P 3P
37 H
75 H
110 H
130 H
170 H
280 HF
495 HF
650 HF
1000 HF
1500 HF
1850 HF
32
65
95
112
147
242
429
563
866
1300
1602
330
400
540
560
650
1070
1800
2265
4370
5335
6900
300 320
300 320
300 320
450 320
450 320
450 397
348 430
348 430
575 685
575 685
526 1094
2600 HF
2251
8700
2900 HF
THYRO-P 2P
37 H
75 H
110 H
130 H
170 H
280 HF
495 HF
650 HF
1000 HF
1500 HF
2000 HF
BURDEN
RESISTOR
R40 (Ω)
SEMICONDUCTOR FUSE*
F1 (A)
508
270
1
1
2
2
2
2
3
3
4
5
6
100/1
100/1
100/1
150/1
200/1
300/1
500/1
700/1
1000/1
1500/1
2000/1
2.70
1.30
0.91
1.10
1.10
1.00
1.00
1.00
1.00
1.00
0.91
50
100
180
200
315
350
630
900
2x1000
4x900
4x1000
271
7
3000/1
1.00
4x1500
10
10
10
12
12
15
22
22
54
54
84
272
282
1
1
2
2
2
2
3
3
4
5
6
100/1
100/1
100/1
150/1
200/1
300/1
500/1
700/1
1000/1
1500/1
2000/1
2.70
1.30
0.91
1.10
1.10
1.00
1.00
1.00
1.00
1.00
1.00
50
100
180
200
315
350
630
900
2x1000
4x900
4x1000
107
283
7
3000/1
1.00
4x1500
229
229
229
229
229
229
340
340
505
505
445
14
14
14
17
17
20
30
30
74
74
119
284
1
1
2
2
2
2
3
3
4
5
6
100/1
100/1
100/1
150/1
200/1
300/1
500/1
700/1
1000/1
1500/1
2000/1
2.70
1.30
0.91
1.10
1.10
1.00
1.00
1.00
1.00
1.00
1.00
50
100
180
200
315
350
630
900
2x1000
4x900
4x1000
603 1094 470
152
295
7
3000/1
1.10
4x1500
263
265
266
268
275
277
278
280
287
289
290
292
294
* number of fuses per path of power section, built in
66
9.3 TYPE RANGE 690 VOLT
TYPE VOLTAGE 690 VOLTS
TYPE
CURRENT
(A)
THYRO-P 1P
80 H
200 HF
300 HF
500 HF
780 HF
1400 HF
2000 HF
2600 HF
TYPE POWER
(KVA)
DISSIPATION
(W)
DIMENSIONS
(MM)
W
H
D
WEIGHT DIM.
TEMP.
CURRENT
(NET ABOUT DRAW. CHARACTE- TRANSF.
KG)
(NO.) RISTIC (NO.) T1
55
138
207
345
538
966
1380
1794
125
260
360
625
910
1900
3200
3450
200
200
174
174
240
240
521
603
320
370
414
414
685
685
577
577
229
229
340
340
505
505
445
470
8
9
15
15
35
35
62
62
263
265
266
266
268
THYRO-P 2P
80 H
200 HF
300 HF
500 HF
780 HF
1400 HF
1850 HF
2400 HF
35
239
358
597
932
1673
2210
2868
225
485
640
1225
1700
3750
5700
6400
325
325
261
261
410
410
526
603
320
397
414
414
685
685
837
837
229
229
340
340
505
505
445
470
12
15
22
22
54
54
84
107
275
277
278
278
280
THYRO-P 3P
80 H
200 HF
300 HF
500 HF
780 HF
1400 HF
1700 HF
2200 HF
95
239
358
597
932
1673
2031
2619
350
740
1020
1825
2740
5600
8000
9000
450 320 229
450 397 229
348 430 340
348 430 340
575 685 505
575 685 505
526 1094 445
603 1094 470
17
20
30
30
74
74
119
152
287
289
290
290
292
270
271
282
283
294
295
BURDEN
RESISTOR
R40 (Ω)
SEMICONDUCTOR FUSE*
F1 (A)
1
2
3
3
4
5
6
7
100/1
200/1
300/1
500/1
1000/1
1500/1
2000/1
3000/1
1.20
1.00
1.00
1.00
1.20
1.00
1.00
1.10
100
250
350
630
2x630
4x700
4x900
4x1400
1
2
3
3
4
5
6
7
100/1
200/1
300/1
500/1
1000/1
1500/1
2000/1
3000/1
1.20
1.00
1.00
1.00
1.20
1.00
1.00
1.20
100
250
350
630
2x630
4x700
4x900
4x1400
1
2
3
3
4
5
6
7
100/1
200/1
300/1
500/1
1000/1
1500/1
2000/1
3000/1
1.20
1.00
1.00
1.00
1.20
1.00
1.10
1.30
100
250
350
630
2x630
4x700
4x900
4x1400
* number of fuses per path of power section, built in
67
10. SPECIFICATIONS
TYPE VOLTAGE
...P400...
...P500...
...P690...
MAINS FREQUENCY
LOAD DESCRIPTION
all models
45Hz to 65Hz
ohmic load (minimum 100W)
ohmic load Rhot/Rcold ratio up to 20 (MOSI operation)
transformer load
The induction of the load side transformer should not exceed
1.45T in case of mains overvoltage when using grain-oriented,
cold-rolled plates. This corresponds to a nominal induction of
approx. 1.3T.
TAKT = full oscillation clock principle = default setting for the
models 1P, 2P and 3P
VAR = phase-angle control = only for the models 1P and 3P
SSSD = soft-start-soft-down; a combination of
„VAR“ und „TAKT“, for the models 1P, 2P and 3P,
i.e. reduced mains surge load
The Power Controller Thyro-P has 4 set point inputs.
The set point inputs are indirectly connected to the mains
(SELV, PELV).
TRANSFORMER
OPERATING MODES
SET POINT INPUTS
230 volts -20%
230 volts -20%
500 volts -20%
to
to
to
400 volts +10%
500 volts +10%
690 volts +10%
Set points 1, 2: external set point input
signal ranges:
0(4) -
20 mA
Ri about 250⍀ max. 24mA*
0
5
Ri about 8,8k⍀ max. 12V
-
V
0
- 10 V
Ri about 5k⍀ max. 12V
* refer to ”ATTENTION” on page 16
Set point 3: connection for fibre optic (LL) from the wuperordinate PC or automation system
Set point 4: set point assignment via RS 232 (for instance LBA)
The four set points are added internally and the total of the
set points, for instance for power control, is proportionate to
output power. For set point 2, there are different valuation
options: it may be added to set point 1 or subtracted from set
point 1.
ANALOG OUTPUTS
CONTROL CHARACTERISTIC
3 outputs: signal level 0-10 volts, 0-20mA or parameters may be
set differently. The maximum burden voltage is 10V
The control characteristic is established by the maximum value
of the dimensions to be controlled and the key values of the
set point. Using these key values, the linear control characteristic may be set at will.
Every controller (for instance temperature controller), whose
output signal is in the range of 0-20mA/0-5V/0-10V may be
easily adapted to the Power Controller.
68
CONTROL TYPES
Voltage control Urms
Voltage control U2rms = default setting
Current control Irms
Current control I2rms
Power control P
Without control
U-control: Better than ± 0.5% and ± 1 digit with reference to
the end value.
Voltage limitation Urms
Current limitaion Irms = default setting
Effective power limitation P
Peak current limitation, MOSI operation
PRECISION
LIMITATIONS
Upon reaching one of these limits, the LED ”Limit“ on the
front panel of Thyro-P is on and the relay K2 is activated.
(terminal strip X2, terminals 10/11/12)
Contact load:
AC max:
250V/6A (1500VA)
AC min:
>10VA;
DC max:
300V/0.25A (62.5W)
DC min :
5V/20mA
contactor material: AgCdO
AC max:
250V/4A
35°C external cooling (F models)
45°C self air cooling
At higher temperatures it is possible to operate with reduced
type current:
Relay K1, K2, K3
WITH UL APPLICATIONS
AMBIENT TEMPERATURE
I/IRATED CURRENT
COOLANT
TEMPERATURE
[°C]
-10 bis 25
30
35
40
45
50
55
FORCED COOLING
(VENTILATOR TYPES)
1.10
1.05
1.00
0.96
0.91
0.87
0.81
SELF COOLING
1.10
1.10
1.10
1.05
1.00
0.95
0.88
WITH UL APPLICATIONS UP TO +40°C
I/IRating
1.2
Coolant temperature
1.1
Self cooling
1.0
0.9
0.8
Forced cooling
0.7
0.6
20
25
30
35
40
45
50
55
60
65
69
TABLE TERMINAL SCREWS
THYRO-P 1P, 2P, 3P
CONNECTOR
37H, 75H
80H
110H
130H, 170H
200HF, 280HF, 300HF
495HF, 500HF, 650HF
780HF, 1000HF, 1400HF,
1500HF, 1700HF, 1850HF,
2000HF, 2100HF, 2200HF,
2400HF, 2600HF, 2750HF,
2900HF
M 6
M 8
M 6
M 8
M 10
EARTHING SCREW
U1, V1, W1, U2, V2, W2
M 6
M 10
M 6
M 10
M 10
M 12
M 12
WITH UL APPLICATIONS
POWER CONNECTION
USE ONLY 60°/75°C COPPER CONDUCTORS (UL SPECIFICATION)
STUD TORQUE FOR
TABLE TERMINAL SCREWS
[Nm]
SCREW
M 2
M 6
M 8
M 10
M 12
MIN
0.2
3.0
11.5
22.0
38.0
RATED
0.25
4.4
17.0
33.0
56.0
MAX
5.9
22.5
44
75
75.0
[Pound inches]
SCREW
M 2
M 6
M 8
M 10
M 12
MIN
1.9
26.1
101.8
194.7
336.3
RATED
2.2
38.9
150.5
292.1
495.6
MAX
2.5
52.2
199.1
389.4
663.8
VENTILATOR 230 V, THYRO-P (HF-TYPES)
50-60 HZ
1P
200HF, 280HF
300HF, 495HF, 500HF, 650HF
780HF, 1000HF, 1400HF, 1500HF
2000HF, 2100HF, 2600HF, 2900HF
2P
200HF, 280HF
300HF, 495HF, 500HF, 650HF
780HF, 1000HF, 1400HF, 1500HF
1850HF, 2000HF, 2400HF, 2750HF
3P
200HF, 280HF
300HF, 495HF, 500HF, 650HF
780HF, 1000HF, 1400HF, 1500HF
1700HF, 1850HF, 2200HF, 2600HF
TYPE CURRENT
50HZ 60HZ
I [A]
I [A]
AIR VOLUME
[M /H]
SOUND PRESS.
IN 1 M DIST.
[DBA]
0.22
0.50
0.55
1.00
0.22
0.38
0.60
1.20
120
150
580
2200
53
67
75
81
0.50
0.50
1.00
1.00
0.38
0.38
1.20
1.20
200
230
1200
2100
67
67
81
81
0.50
1.20
1.00
1.00
0.38
0.85
1.20
1.20
260
450
1600
2000
67
72
81
81
3
The ventilators (with HF types) must run with Thyro-P switched on.
Connection according to connecting diagrams.
Longer cooling fan start-up times can be expected when operating.
Thyro-P at temperatures below 10° C. Therefore the adjustment range of upstream protection
devices should be at least the 2-fold of the indicated steady current.
70
11. DIMENSIONAL DRAWINGS
Thyro-P 1P (37 H, 75 H, 110 H)
Dimensional Drawing 260
M 1:5
Thyro-P 1P (80 H, 130 H, 170 H)
Dimensional Drawing 263
M 1:5
71
Thyro-P 1P (200 HF, 280 HF)
Dimensional Drawing 265
M 1:5
495 HF
650 HF
300 HF
Thyro-P 1P (300 HF, 495 HF, 500 HF, 650 HF)
Dimensional Drawing 266
72
780 HF
1000 HF - 1500 HF
Thyro-P 1P (780 HF, 1000 HF, 1400 HF, 1500 HF)
Dimensional Drawing 268
M 1:8
Thyro-P 1P (2000 HF, 2100 HF)
Dimensional Drawing 270
M 1:8
73
Thyro-P 1P (2600 HF, 2900 HF)
Dimensional Drawing 271
M 1:8
Thyro-P 2P (37 H, 75 H, 110 H)
Dimensional Drawing 272
M 1:5
74
Thyro-P 2P (80 H, 130 H, 170 H)
Dimensional Drawing 275
M 1:5
Thyro-P 2P (200 HF, 280 HF)
Dimensional Drawing 277
M 1:5
75
495 HF
650 HF
300 HF
Thyro-P 2P (300 HF, 495 HF, 500 HF, 650 HF)
Dimensional Drawing 278
780 HF
1000 HF - 1500 HF
Thyro-P 2P (780 HF, 1000 HF, 1400 HF, 1500 HF)
Dimensional Drawing 280
76
X7
X2
X5.2
X5.1
X24
X10
X30
X31
X50
Cu 80x10; ø14
U2
W1
W2
837
32.953
U1
70
2.756
130
5.118
40
1.575
257
10.118
675
26.575
Cu 3.149x0.393; ø 0.551
40
1.575
9x15
210
8.268
225
8.858
31
1.220
0.54x0.590
445
17.526
470 bei 2P 690-1850 HF
18.5 for 2P 690- 1850 HF
Dimensional Drawing 282
395
15.551
549
21.614
284
11.161
Thyro-P 2P (1850 HF, 2000 HF)
365
14.370
63
2.480
ø9 für Erdung
15
.591
91
3.583
ø 0.354 for earthing
77
Thyro-P 2P (2400 HF, 2750 HF)
Dimensional Drawing 283
Thyro-P 3P (37 H, 75 H, 110H)
Dimensional Drawing 284
M 1:5
78
Thyro-P 3P (80 H, 130 H, 170 H)
Dimensional Drawing 287
Thyro-P 3P (200 HF, 280 HF)
Dimensional Drawing 289
79
X2
495 HF
650 HF
300 HF
Thyro-P 3P (300 HF, 495 HF, 500 HF, 650 HF)
Dimensional Drawing 290
M 1:6
80
780 HF
1000 HF - 1500 HF
Thyro-P 3P (780 HF, 1000 HF, 1400 HF, 1500 HF)
Dimensional Drawing 292
M 1:9
81
457
17.973
X7
X2
X5.2
X5.1
X24
X10
X30
X31
X50
V1
V2
W1
W2
1094
43.071
U1
U2
70
2.756
130
5.118
40
1.575
257
10.118
925
36.417
Cu 80x10; ø14
Cu 3.149x0.393;ø0.551
ø9 für Erdung
40
1.575
210
8.268
225
8.858
9x15
31
1.220
284
11.161
445
17.520
470 bei 3P 690-1700 HF
18.5 for 3P 690-1700 HF
Thyro-P 3P (1700 HF, 1850 HF)
Dimensional Drawing 294
63
2.480
365
14.370
395
15.551
549
21.614
15
.591
ø 0.354 for earthing
91
3.583
82
Thyro-P 3P (2200 HF, 2600 HF)
Dimensional Drawing 295
M 1:9
83
12. ACCESSORIES AND OPTIONS
ORDER NO.
2000000380
2000000393
2000000392
2000000394
2000000400
2000000401
2000000406
2000000405
2000000399
37259800
37259900
37295190
0017381
0017574
8000007874
0048764
2000003203
DESCRIPTION
Thyro-Tool Familiy, commissioning and visualization tool for simple visualization
tasks; software under Windows 95/NT4.0 and later
Thyro-P interface card Profibus-DP
Thyro-P interface card Modbus RTU
Thyro-P interface card DeviceNet
control device for Thyro-1P, -2P and -3P
control device as above, but using the ASM process for dynamic mains load
optimization
LBA, local operating and display unit, menu-driven, including copy function
SEK, cabinet installation kit for LBA installation in switching cabinet door
Voltage transformer 690V/43V (UE_U=016), for mounting on standard rails
LLV.V, fibre optic distribution power supply
LLV.4, fibre optic distribution
LL/RS 232 plug, (interface 9-pin) including power supply
fibre optic plug
fibre optic cable
plug 2 pin for A70, X1
data cable to the PC (RS 232)
Damping card 690V
84
13. APPROVALS AND CONFORMITIES
Due to European harmonization and international reconciliation, the standards will be subject to
years of adjustment and renumbering. The detailed schedule therefore contains the current standards as well, even if the date for their expiry has already been set. There is no product norm for
Thyristor Power Controllers, so that a sensible norm structure must be created from the corresponding basic norms, which ensures safe application and opportunity for comparison.
CAUTION
Thyristor Power Controllers are non-valid devices for disconnection and may therefore be operated
only in connection with a suitable mains isolating device (for instance switch) connected on line side.
Approvals and conformities are available for Thyro-P:
• Quality standard according to ISO 9001
• Registration in acc. to UL 508, file no. E 135074
Investigated under consideration to Canadian National Standard C22.2 No. 14-95
• UL Markings:
· Field wiring terminal markings (see Chapter 4. „External Connections“)
· Use 60/75°C Copper Conductors only
· Tightening torque (pound inches) see Chapter 10. „Technical data“
· Devices are suitable for the following short circuit current ratings:
Devices rated 300A
„Suitable For Use On A Circuit Capable Of Delivering Not More Than 100kA rms Symmetrical
Amperes, xxx Volts Maximum, When Protected by RK5 Class Fuses, sized max. 600A / 600V“
Devices rated 495A and 695A:
„Suitable For Use On A Circuit Capable Of Delivering Not More Than 100kA rms Symmetrical
Amperes, xxx Volts Maximum“
NOTE:
xxx = max. allowable voltage depending upon rating of the device
· „Branch circuit protection must be provided and sized according National Electrical Code and
any additional local codes“
• CE conformity
Low Voltage Directive 73/23 EEC;
EMV Directive 89/336 EEC;
Marking Directive 93/68 EEC
• Interference suppression
The RegTP confirms the compliance with the interference suppression regulations for the power
control device
85
IN DETAIL:
CONDITIONS FOR USE OF THE DEVICE
Built-in unit
General requirements
Design, vertical installation
Operating conditions
Operating location, industry sector
Temperature performance
Storage temperature
Transport temperature
Operating temperature
with UL applications
Load class
1
Humidity class
B
Overvoltage voltage category ÜIII
Degree of pollution
2
Air pressure
Safe isolation
up to 500V mains voltage:
Air and creeping distances according
to DIN EN 50178
EN 60 146-1-1; K. 2.5
CISPR 6
EN 60 146-1-1; K 2.2
-25°C - +55°C
-25°C - +70°C
-10°C - +35°C for external cooling ( 280A)
-10°C - +45°C for self air cooling
-10°C - +55°C for reduced type current -2%/°C
up to 40°C
EN 60 146-1-1 T.2
EN 50 178 Tab. 7
EN 50 178 Tab. 3
EN 50 178 Tab. 2
900mbar
≤ 1000m above zero level
EN 50 178 chap. 3
casing/mains potential
casing/control potential
mains voltage/control
potential
interface/control potential
mains voltage/interface
mains voltage among themselves
EN 50 178 Tab 18
EN 60 146-1-1 4.
EN 61000-6-4
Test voltage
Tests according to
EMV noise emission
Moise suppression (control device)
class A
EMV noise resistance
Compatibility level
ESD
Electromagnetic fields
Burst on mains lines
Burst on control lines
Surge on mains lines
Surge on control lines
Line-conducted
EN 50 178
EN 60146-1-1
class 3
≥ 8 kV
≥ 10V/m
≥ 2kV
≥ 0.5kV
≥ 2kV
≥ 0.5kV
≥ 5.3mm
≥ 5.3mm
≥ 7.2mm and 10mm
in the power section
≥ 2.5mm
≥ 7.2mm
≥ 5.5mm
CISPR 11
EN 61000-6-2
EN 61000-2-4
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
Further norms are observed, for instance voltage dips according to 61000-4-11 are ignored by the control
device, or registered by triggering of monitoring. Generally, an automated start is made after the mains
returns within tolerances.
Therefore, the conditions of the norm EN 61326 (controller standard) are also observed, even though this
norm by its structure is not applicable to power electronics > 10 respectively > 25A.
86
OPERATING INSTUCTION / BETRIEBSANLEITUNG BAL 8000003232,
DE - EN, 06/12 - V6
Due to our policy of continuous development, the data in this document is subject to change without notice.
AEG is a registered trademark used under licence from AB Electrolux.
Aufgrund unserer kontinuierlichen Weiterentwicklung können die Daten in diesem Dokument ohne vorherige Ankündigung geändert werden.
AEG ist ein eingetragenes Warenzeichen verwendet unter Lizenz von AB Electrolux
AEG Power Solutions GmbH
Emil-Siepmann-Str. 32
59581 Warstein-Belecke - Germany
Tel.: +49 (0) 2902 763-520/-290 - Fax: +49 (0) 2902 763-1201
www.aegpowercontrollers.com - www.aegps.com
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