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Integrator C15/C30
Manual
Contents subject to change without notice
Version 01.02
05/2015
Ce manuel est disponible en français à www.kilotech.com
TABLE OF CONTENTS
TABLE OF CONTENTS .................................................................................................................. 2
Introduction .............................................................................................................................. 3
General Precautions ................................................................................................................... 4
Specifications............................................................................................................................. 5
Outline ...................................................................................................................................... 5
Unpacking and setup.................................................................................................................. 6
Contents .................................................................................................................................... 6
Display and keypad .................................................................................................................... 7
Faceplate .................................................................................................................................................... 7
Symbols on Display .................................................................................................................................... 7
Keypad ........................................................................................................................................................ 8
Layout and characters ................................................................................................................................ 8
Key combinations ....................................................................................................................................... 9
Weighing operations ................................................................................................................ 10
Key functions ............................................................................................................................................10
Store/program PLU’s ................................................................................................................ 11
Recall PLU ................................................................................................................................ 13
Recall direct PLU .......................................................................................................................................13
Recall indirect PLU’s .................................................................................................................................13
Miscellaneous transaction .......................................................................................................................13
Parameter setting .................................................................................................................... 14
Business name .........................................................................................................................................14
LCD contrast .............................................................................................................................................15
Auto off ....................................................................................................................................................15
Internal code ............................................................................................................................................16
Communication settings ..........................................................................................................................16
The system will automatically reboot after changing the above parameter settings .................. 18
Set date and time .....................................................................................................................................18
Group code...............................................................................................................................................19
Back feed ..................................................................................................................................................19
Origin setting ............................................................................................................................................20
LCD test ....................................................................................................................................................20
Format of barcode for printing ................................................................................................. 21
RS-232 cable pinout for host .................................................................................................... 21
Printer cable pinout (OS-203/213) ............................................................................................. 21
Error codes .............................................................................................................................. 22
Communication output format ................................................................................................. 23
Host ..........................................................................................................................................................23
Print format with OS-203 / 213 printer ....................................................................................................23
Available Label formats ............................................................................................................................23
Display Character Reference ..................................................................................................... 25
Troubleshooting ....................................................................................................................... 26
2
Introduction
Thank you for choosing a Kilotech Scale. We appreciate your business and hope that you will enjoy using your scale. Should you require support, please contact your local dealer from whom you have purchased. Happy
Weighing!
3
Avoid lengthy exposure to heat or cold.
Allow sufficient warm up time.
General Precautions
Allow the scale to acclimate to normal room temperature before use.
Turn the scale on and wait for a few minutes to allow the internal components a chance to stabilize before weighing.
Do not leave a load or weight on a scale for a prolonged period of time.
Do not tamper with the scale yourself.
Do not dissemble the scale yourself.
Do not load beyond max cap the maximum weight limit.
Do not pull the plug by its cord when unplugging.
Do not use the scale near fire or corrosive gas.
Do not spill water or immerse in water.
Avoid placing the scale near a heater.
Always make sure to use a
Kilotech approved adapter.
Do not drop the scale or apply a sudden shock.
Do not drag the scale.
Avoid exposing to other electromagnetic devices.
Level the scale or make sure it is on an even surface.
Scale should be used within stated temperature & humidity limits.
This will void the warranty. Contact your local distributor to properly repair your scale.
This will void the warranty. Contact your local distributor to properly repair your scale.
It could cause a fluctuation to the indicator reading.
These devices emit RF and can cause unstable readings. If your scale should perform poorly, try moving the scale to a different room or location.
A scale used on an uneven surface may provide an unstable reading.
4
Product Number
Product Name
Capacity
Graduation
Weighing Modes
Display
Back Light
Auto Power Off
Power
Battery
Product Dimensions
Platter Size
Operating Temperature / Humidity
Unit price range
Total price range
RS232
Real Time Clock
PLU
Measurement Canada and NTEP
Specifications
C15
15kg / 30lb
0-6 kg:2g/6-15kg: 5g
0-15lb:0.005lb/15-30lb:0.01lb
C30
30kg / 60lb
0-15kg:5g/15-30kg:10g
0-30lb: 0.01lb/30-60lb:0.02lb kg, lb
0.73”,18 digits
: ,
6 digit for unit price
,
6 digit for total price
Yes and adjustable
Yes
12Vdc ≥500mA with positive center AC adaptor
6Vdc4AH lead-acid battery
355 × 370 × 131mm/ 14" x 14.6" x 5.2"
335 × 225mm / 13" x 8.9"
-10° C - 40° C / 14° F - 104° F / <90% RH non condensing
0.00 - 9999.99 $/kg or $/lb
0-999.99$ (limited by bar code)
RS232(optional) USB(virtual RS232,optional)
Yes
265 including 5 direct PLU
(
Addr: 1-5
)
Outline
Interface: (1) Main switch (2) AC power adapter input (3-4) RS232 and USB
5
Unpacking and setup
•
Remove the scale from the box and place it on a firm, level surface.
•
Avoid locations with rapid temperature changes, excessive dust, moisture, air currents, vibrations, electromagnetic fields, heat or direct sunlight.
•
Adjust the leveling feet until the bubble is centered in the circle of the level indicator (located on the front panel).
•
NOTE: Ensure that the scale is level each time its location is changed.
•
Before using the scale for the first time, the internal rechargeable battery should be fully charged for at least 12 hours.
•
Connect the supplied AC adapter to the power input receptacle underneath the scale. Plug the AC adapter into a power outlet and the battery will begin charging.
•
If the scale will be stored or transported in the future, save the packaging material to ensure the best possible protection for the scale.
Contents
•
Scale
•
6Vdc4AH lead-acid battery (installed in scale housing)
•
12Vdc/2000mA UL adapter with positive center
•
Manual
6
Display and keypad
Faceplate
WEIGHT
- Weight display window
- Centre-of-zero annunciator
Symbols on Display
– TARE annunciator
/
- Weight unit annunciator
UNIT PRICE
- Unit price display window
– Save mode annunciator
/
- Unit price per kg/lb annunciator
TOTAL PRICE($)
- Total price display window
- Data output annunciator
- Charging annunciator
- AC Adapter in-use annunciator
7
Keypad
-
: numeric keys, Used to enter numerical data or alphabets
-
: Direct PLU keys, Used to directly recall the stored unit price
: Clear the recorded data
: Confirm the operation or data entered
: Save the tare weight and/or unit price
: Used to set the scale to zero
: Used to tare the scale.
: Enter program PLU mode
: Enter recall PLU mode
: Transmit data to the communication port
: Used to switch between units
: Turns the scale on and off and functions as exit key in programming mode
Layout and characters
0 space ( ) ÀÂÆÇÈÉÊË Î
ÏÔÙÛÜ
1ABC
3GHI 2DEF
4JKL
6PQRS
8WXYZ
5MNO
7TUV
9
8
Key combinations
Press both key simultaneously and hold down for more than three seconds.
(for details on these operations, please see their respective sections in the manual)
+
: Used to enter the business’s name setup mode
+
: Used to enter the LCD’s contrast setup mode
+
: Used to enter the auto-off time setup mode
+
Used to display A/D inner code or working voltage
+
: Used to enter RS232 parameters setup mode
+
: Used to enter the date and time setup mode
+
: Used to enter Group Code setup mode
+
: Used to set OS-203/213 Back Feed setup mode
+
Used to enter OS-203/213 Origin setup mode
+
: Enter LCD test mode
9
Weighing operations
Key functions
Power on/off
•
When the scale is off, first make sure the power switch on the bottom of the right hand side of the scale is ON. Press on/off key to power on the scale.
•
Press on/off for more than 3s to power off the scale.
Zero
•
•
•
The zero key is used to zero out the small difference on the weight display.
The scale will display “Err” when the weight to be zeroed is outside the range
If a tare is set, the ZERO key function is not avalible
Tare
•
•
•
•
Weight tare: Place the receptacle (box, bowl etc…) on the scale, and when the reading is stable, press tare key to tare the weight.
Key tare: Key in known tare weight and press tare key.
To clear Zero or Tare, press their respective buttons.
The tare weight and unit price will be auto cleared after transaction is completed and item has been removed from the platter.
Save
•
•
When activated, this function will prevent auto clearing of the unit price or tare-weight.
When active, the save indicator is activated.
Units key
•
Use the key to shift between “kg”, “lb” . Note: Unit price will be set to zero during switching
•
You cannot switch units when a tare is active.
•
Used to transmit the data over the RS232 or USB. When the price has been computed, press print key output the data via RS232 according to the setting style to make a price label. (see appendix for layout example)
10
Store/program PLU’s
To cancel and return to normal mode at any time, press
Total
Unit Price
Weight Price Keys used
Display
Display Display
0.00 0.00 0.00
St.PLU ADDR
Comment
Press to start
Enter address using numerical keys
~
To confirm press
The system will overwrite any previous data
The address range is from 1 to 265
1-5 is for direct unit price
St.PLU NAME
St.PLU INGRDT
St.PLU LIFE
St.PLU
“Unit.0”
(kg) or
“Unit.1”
(lb)
Enter product name using numerical key
~
To confirm press
Use the numerical keys to select the letter needed
Only the last six characters will show
Max length is 20 characters
Enter ingredients using numerical keys
~
To confirm press
This field is only visible when activated
(Host, PRTd60, PRDnd6)
Max 80 characters
Enter shelf life using numerical keys
~
To confirm press
Refers to shelf life of the product.
Max number of days = 253
Use the key to switch
To confirm press
11
Weight
Display
Total
Price
Display
Unit Price
Display
St.PLU UNIT.P
St.PLU
Tare
Keys used
Enter price using numerical keys
~
To confirm press
Enter tare weight using numerical keys
~
To confirm press
St.PLU
ITEM.C
Comment
Enter item code using numerical keys
~
To confirm press
If the PLU data has been changed, the unit price window will briefly display
“Save” and the total price window will briefly display
“Data.ch”.
Repeat the steps for the next PLU or press to return to the normal weighing mode.
12
Recall PLU
Recall direct PLU
Recall a PLU that is stored under a speed key by pressing key, the stored unit price will be displayed in unit price window. The total price window will display “DUP. xx”, and then the actual total price will appear.
Recall indirect PLU’s
Icon
Weight
Display
Total Price
Display
Unit Price Display Confirm or Exit Comment
rc.PLU ADDR
Enter the unit price using numerical keys
~
ie010.
The address range is from 1 to 265,
To confirm press
To exit and return to regular weighing mode
Press
The unit price window will display the recalled unit price. The total price window displays
“PLU.xxx”(xxx is the
Address) and then will go back to the normal total price displaying mode later, using the new unit price, tare weight, new weight unit, trade name, and shell life)
Miscellaneous transaction
Use the numerical keys
~
, to enter unit price (range: 0000.00
~
9999.99).
The programmed price can be cleared by pressing the
key.
The unit price will be cleared automatically after weighing and removing the objects.
13
Parameter setting
To cancel and return to normal mode at any time, press the key
Business name
Total Price
Weight Unit Price Display Keys used
Display
Display
Press both
0.00 bUSI.N1
0.00 0.00
XXXXXXXXXXXX
+ simultaneously and hold down for more than three seconds
Enter first line of Business name using numerical key
~
To confirm press bUSI.N1 XXXXXXXXXXXX
Enter second line of
Business name using numerical key
~
To confirm press
Comment
Displays the last 12 characters
Max length is
20 characters
14
Weight
Display
Total Price
Display
0.00
Setup
Setup
Weight
Display
Total Price
Display
0.00
Setup
0.00
LCd.CST
BLGT.MD
0.00
A.OFF.t
LCD contrast
Unit Price Display
0.00
Keys used
Press both
+ simultaneously and hold down for more than three seconds
~
To confirm press
X
Comment
X = value currently set x
~
To confirm press
0 = always on
1 = always off
2 = Automatic
Auto off
Unit Price Display
0.00
Keys used
Press both
+ simultaneously and hold down for more than three seconds
Comment
XX
~
To confirm press
XX = value currently set in minutes
Max delay =
30 min
00 = auto off disabled
15
Weight
Display
0.00
UoL.x.x
Unit Price
Display
0.00
CodE
Internal code
Total Price Display
0.00 xxxxxx
Keys used
Press both
+ simultaneously and hold down for more than three seconds
To continue press
Comment
UoL.x.x = working voltage
Code = A/D internal count
Communication settings
To cancel and return to normal mode at any time, press the
The settings in bold are default
Unit Price
Weight Total Price Display
Display
Display
key
Keys used
Press both
0.00
Setup
Setup
0.00
232.out
232.bps
0.00
XXXXXX
XXXXXX
Comment
+ simultaneously and hold down for more than three seconds
Chose format using numerical keys
~
To confirm press
Choose baud rate using numerical keys
~
To confirm press
Communication format options.
0 = HOST:
1 = PRTd40
2 = PRTd60
3 = PRTNd4
4 = PRTNd6
(see appendix for details) baud rate options
1 = 1200bps
2 = 2400bps
3 = 4800bps
4 = 9600bps
5 = 19200bps
16
Weight
Display
Unit Price
Display
Setup 232.dFt
Setup Prtd.Ft
Setup B.PRT.FT
Setup USb.oUt
Setup Usb.bps
Total Price Display
XXX
XXXXXX
XXXX
XXXX
XXXXX
Keys used
Comment
Choose parity rate using numerical keys
~
To confirm press
Choose baud rate using numerical keys
~
To confirm press
Parity options
1 = 8N1
2 = 7O1
3 = 7E1
Choose format using numerical keys
~
To confirm press
Choose format using numerical keys
~
To confirm press
0 = CANADA YY-MM-DD
1 = USA
DD-MMM-YY
2 = Num
Numerical format
Choose format using numerical keys
~
To confirm press
0 = 5I4P
1 = 4I5P
2 = 5I5P
3 = 4I6P
See Appendix for details barcode formats
0 = None
USB disabled
1 = Host,
USB activated
. baud rate options
1 = 1200bps
2 = 2400bps
3 = 4800bps
4 = 9600bps
5 = 19200bps
17
Weight
Display
Unit Price
Display
Setup Usb.dft
Total Price Display
XXX
Keys used
Choose baud rate using numerical keys
~
To confirm press
Comment
Format options
1 = 8N1
2 = 7O1
3 = 7E1
Setup Urt.CFt
XXX
Choose format setting using numerical keys
~
To confirm press
0 = None
1 = SN
Data will be transmitted when the print key is pressed and scale is stable
The system will automatically reboot after changing the above parameter settings
Set date and time
Weight Display
Unit Price
Display Total Price Display Keys used
Press both
Comment
0.00 0.00 0.00
+ simultaneously and hold down for more than three seconds
Enter date using numerical keys
.
Setup dAtE xx.xx.xx
~
To confirm press format
:
YY.MM.DD
Setup timE xx.xx.xx
Enter time using numerical keys
~
To confirm press
Format
: hh.mm.ss
18
Weight Display
Unit Price
Display
0.00
Setup
0.00
GroUP.C
Weight Display
Unit Price
Display
0.00
Setup
0.00 bAk.FEd
Group code
Total Price Display
0.00
XX
Keys used Comment
Press both
+ simultaneously and hold down for more than three seconds
Enter time using numerical keys
~
To confirm press
Default = 00
Range = 00~
99
Back feed
Total Price Display
0.00
XXXXXX
Keys used Comment
Press both
+ simultaneously and hold down for more than three seconds
Choose mode using numerical keys
~
To confirm press
Printer must be on and connected
0 = disable
1 = enable
19
Weight Display
0.00
Setup
Unit Price
Display
0.00 orG||
Origin setting
Total Price Display
0.00
XXX
Keys used Comment
Press both
+ simultaneously and hold down for more than three seconds
Set value using numerical keys
~
To confirm press
Range =
0-255
Weight Display
0.00
LCD test
Unit Price
Display
0.00 0.00
Total Price Display Keys used
Press both and simultaneously and hold down for more than three seconds
Press exit key to
Comment
20
Format of barcode for printing
No. Format Type 1 2 3 4 5 6 7 8 9 10 11 12 13
0
1
2
5I4P EAN13 G G I I I I I S P P P P C
4I5P EAN13 G G I I I I S P P P P P C
5I5P EAN13 G G I I I I I P P P P P C
3 4I6P EAN13 G G I I I I P P P P P P C
NOTE: If the fields ( “Price” and “Item code”) are greater than the parameters set, “OUT.P.R” (indicates it is out of printing range) will appear in the weight window. i.e. you enter 5 digits in a field that needs to be 4 digits.
G: Group Code;
I: Item Code;
S: Check-sum for price;
P: Total Price (If the weight window displays zero, it will be the unit price);
C: Check-sum for all characters;
SCALE
RS-232 cable pinout for host
------------------------CABLE(9 pins)------------------------ HOST
DB9(Female) -----------DB9(Male)------------DB9(Female) ----------- DB9(Male)
PIN2 TXD ----------------2--------------------------2--------------------- PIN2 RXD
PIN3 RXD ----------------3--------------------------3--------------------- PIN3 TXD
PIN5 GND ----------------5--------------------------5--------------------- PIN5 GND
PIN4 DSR
PIN6 DTR
PIN7 CTS
PIN8 RTS
PIN1 NC
PIN9 NC
----------------4--------------------------4---------------------
----------------6--------------------------6---------------------
----------------7--------------------------7---------------------
----------------8--------------------------8---------------------
----------------1--------------------------1---------------------
----------------9--------------------------9---------------------
PIN4 DTR
PIN6 DSR
PIN7 RTS
PIN8 CTS
PIN1 NC
PIN9 NC
NOTE: PIN4 and PIN6, PIN7 and PIN8 are shorted in the scale
Printer cable pinout (OS-203/213)
21
Error codes
The weight signal is too large. Err01:
Err02:
Err03:
Err04:
Err05:
Err06:
Err10:
Err11:
Err12:
Err20:
Err30:
Err31:
Err40:
No proper data can be displayed.
The weight signal is too small.
Zero point is over the setting range.
Zero point is below the setting range.
Error in unit key operation.
The EEPROM can’t be accessed.
The parameters are not same with backup data.
The setting parameter(s) is not in normal range.
There is an error in calibration.
ADC is over max. range.
ADC is below min. range.
Recall error, no content stored.
CAP.:
UOL.:
Capacity.
Voltage.
St.PLU: To set and store the indirect unit price.
ADDR. :
PLU address.
Unit: Weighing unit selecting.
Rc.PLU: Recall indirect unit price.
OUT.P.R:
Data is out of printed barcode range.
Data.ch: Data has been changed.
Save: Data is being saved.
O.RANGE: The data has been entered or the weight for tare weight is out of range.
22
Communication output format
Host
xx Group
Code:
Date:
Time:
Gross: yy-mm-dd hh:mm:ss xxxx.xxx kg/lb/oz
Tare:
Net:
Unit
Price: xxx.xxx kg/lb/oz xxxx.xxx kg/lb/oz xxxxxx.xx $/kg($/lb)
($/oz)
Total
Price: xxxxxx.xx $
========================
Print format with OS-203 / 213 printer
Available Label formats
1: PRTd40 = 58mm × 40mm with date 3: PRTNd4 = 58mm × 40mm without date
2: PRTd60 = 58mm × 60mm with date 4: PRTNd6 = 58mm × 60mm without date
23
Display Character Reference
25
Troubleshooting
Possible causes
Power-on problem
Err not
Troubleshooting
Capacity accurate
No display after pressing the power on button
Key button is not working
Display irregular characters after you press a button
Display 888888, does not revert back to 0
Err04
Err05
Err20
Err01
Err31
Err30
Err11
LCD or its driver IC are not soldered well, or are damaged; or some keys are not free to move down or up
•
Zero point signal is over or below the limitation
•
There are objects on the platform
•
Load cell is not at zero balance
•
One foot is not level with the others
•
Load cell has no output
•
The signal is too small or too large
•
Scale is not stable
•
Input incorrect number or loaded wrong load
•
The weight exceed 9d of the max capacity
•
The load cell output signal is too big
The load cell signal is too small or too large.
EEPROM on the PCB broken
Display Lo.bAt
Linearity is not accurate
•
•
•
•
Batteries failed
No electricity
Adapter or plug is not inserted properly.
Main switch is off
Voltage lower than 5.7V
•
The platform is not installed level
•
The four feet are not level
•
The load cell is broken
•
There are some objects between load cell and scale.
Solution
•
Check if the batteries
•
Check the power supply with the adapter and ensure the adapter is plugged in properly at both ends
•
Turn on main switch
Contact your supplier
Contact your supplier
•
Remove the objects on the platform
•
Adjust the foot to be level with the other feet.
Using the leveling indicator to assist.
•
Contact your supplier
•
•
Empty platter and check for obstruction
•
Contact your supplier
•
Contact your supplier
Contact your supplier
Replace with new PCB
•
Charge the battery
•
Contact your supplier for a new battery
•
Make sure the platform is level
•
Make sure the four feet are level
•
Clear the objects between load cell and scale
•
Contact your supplier
26
Troubleshooting
Big error between the corners
Inconsistent readings
Function problem
Key button(s) is/are not functioning
Communication is erratic
Possible causes
•
The platform is not installed level
•
The four feet are not level
•
The load cell is broken
•
There are some objects between load cell and scale.
•
The platform is not installed level
•
Broken load cell
•
Aging problem with PCB
•
There is some objects between load cell and scale.
•
Key button(s) is/ are not working
•
•
Communication wire is broken
•
The interface is broken
Solution
•
Make sure the platform is level
•
Make sure the four feet are level
•
Clear the objects between load cell and scale
•
Contact your supplier
•
Make sure the platform is level
•
Make sure the four feet are level
•
Clear the objects between load cell and scale
•
Contact your supplier
•
Contact your supplier
•
Replace the communication wire
•
Contact your supplier
27
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Table of contents
- 2 TABLE OF CONTENTS
- 3 Introduction
- 4 General Precautions
- 5 Specifications
- 5 Outline
- 6 Unpacking and setup
- 6 Contents
- 7 Display and keypad
- 10 Weighing operations
- 11 Store/program PLU’s
- 13 Recall PLU
- 14 Parameter setting
- 18 The system will automatically reboot after changing the above parameter settings
- 21 Format of barcode for printing
- 21 RS-232 cable pinout for host
- 21 Printer cable pinout (OS-203/213)
- 22 Error codes
- 23 Communication output format
- 25 Display Character Reference
- 26 Troubleshooting