Integrator C15/C30 Manual

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Integrator C15/C30 Manual | Manualzz

Integrator C15/C30

Manual

Contents subject to change without notice

Version 01.02

05/2015

Ce manuel est disponible en français à www.kilotech.com

TABLE OF CONTENTS

TABLE OF CONTENTS .................................................................................................................. 2

Introduction .............................................................................................................................. 3

General Precautions ................................................................................................................... 4

Specifications............................................................................................................................. 5

Outline ...................................................................................................................................... 5

Unpacking and setup.................................................................................................................. 6

Contents .................................................................................................................................... 6

Display and keypad .................................................................................................................... 7

Faceplate .................................................................................................................................................... 7

Symbols on Display .................................................................................................................................... 7

Keypad ........................................................................................................................................................ 8

Layout and characters ................................................................................................................................ 8

Key combinations ....................................................................................................................................... 9

Weighing operations ................................................................................................................ 10

Key functions ............................................................................................................................................10

Store/program PLU’s ................................................................................................................ 11

Recall PLU ................................................................................................................................ 13

Recall direct PLU .......................................................................................................................................13

Recall indirect PLU’s .................................................................................................................................13

Miscellaneous transaction .......................................................................................................................13

Parameter setting .................................................................................................................... 14

Business name .........................................................................................................................................14

LCD contrast .............................................................................................................................................15

Auto off ....................................................................................................................................................15

Internal code ............................................................................................................................................16

Communication settings ..........................................................................................................................16

The system will automatically reboot after changing the above parameter settings .................. 18

Set date and time .....................................................................................................................................18

Group code...............................................................................................................................................19

Back feed ..................................................................................................................................................19

Origin setting ............................................................................................................................................20

LCD test ....................................................................................................................................................20

Format of barcode for printing ................................................................................................. 21

RS-232 cable pinout for host .................................................................................................... 21

Printer cable pinout (OS-203/213) ............................................................................................. 21

Error codes .............................................................................................................................. 22

Communication output format ................................................................................................. 23

Host ..........................................................................................................................................................23

Print format with OS-203 / 213 printer ....................................................................................................23

Available Label formats ............................................................................................................................23

Display Character Reference ..................................................................................................... 25

Troubleshooting ....................................................................................................................... 26

2

Introduction

Thank you for choosing a Kilotech Scale. We appreciate your business and hope that you will enjoy using your scale. Should you require support, please contact your local dealer from whom you have purchased. Happy

Weighing!

3

Avoid lengthy exposure to heat or cold.

Allow sufficient warm up time.

General Precautions

Allow the scale to acclimate to normal room temperature before use.

Turn the scale on and wait for a few minutes to allow the internal components a chance to stabilize before weighing.

Do not leave a load or weight on a scale for a prolonged period of time.

Do not tamper with the scale yourself.

Do not dissemble the scale yourself.

Do not load beyond max cap the maximum weight limit.

Do not pull the plug by its cord when unplugging.

Do not use the scale near fire or corrosive gas.

Do not spill water or immerse in water.

Avoid placing the scale near a heater.

Always make sure to use a

Kilotech approved adapter.

Do not drop the scale or apply a sudden shock.

Do not drag the scale.

Avoid exposing to other electromagnetic devices.

Level the scale or make sure it is on an even surface.

Scale should be used within stated temperature & humidity limits.

This will void the warranty. Contact your local distributor to properly repair your scale.

This will void the warranty. Contact your local distributor to properly repair your scale.

It could cause a fluctuation to the indicator reading.

These devices emit RF and can cause unstable readings. If your scale should perform poorly, try moving the scale to a different room or location.

A scale used on an uneven surface may provide an unstable reading.

4

Product Number

Product Name

Capacity

Graduation

Weighing Modes

Display

Back Light

Auto Power Off

Power

Battery

Product Dimensions

Platter Size

Operating Temperature / Humidity

Unit price range

Total price range

RS232

Real Time Clock

PLU

Measurement Canada and NTEP

Specifications

C15

15kg / 30lb

0-6 kg:2g/6-15kg: 5g

0-15lb:0.005lb/15-30lb:0.01lb

C30

30kg / 60lb

0-15kg:5g/15-30kg:10g

0-30lb: 0.01lb/30-60lb:0.02lb kg, lb

0.73”,18 digits

: ,

6 digit for unit price

6 digit for total price

Yes and adjustable

Yes

12Vdc ≥500mA with positive center AC adaptor

6Vdc4AH lead-acid battery

355 × 370 × 131mm/ 14" x 14.6" x 5.2"

335 × 225mm / 13" x 8.9"

-10° C - 40° C / 14° F - 104° F / <90% RH non condensing

0.00 - 9999.99 $/kg or $/lb

0-999.99$ (limited by bar code)

RS232(optional) USB(virtual RS232,optional)

Yes

265 including 5 direct PLU

Addr: 1-5

Outline

Interface: (1) Main switch (2) AC power adapter input (3-4) RS232 and USB

5

Unpacking and setup

Remove the scale from the box and place it on a firm, level surface.

Avoid locations with rapid temperature changes, excessive dust, moisture, air currents, vibrations, electromagnetic fields, heat or direct sunlight.

Adjust the leveling feet until the bubble is centered in the circle of the level indicator (located on the front panel).

NOTE: Ensure that the scale is level each time its location is changed.

Before using the scale for the first time, the internal rechargeable battery should be fully charged for at least 12 hours.

Connect the supplied AC adapter to the power input receptacle underneath the scale. Plug the AC adapter into a power outlet and the battery will begin charging.

If the scale will be stored or transported in the future, save the packaging material to ensure the best possible protection for the scale.

Contents

Scale

6Vdc4AH lead-acid battery (installed in scale housing)

12Vdc/2000mA UL adapter with positive center

Manual

6

Display and keypad

Faceplate

WEIGHT

- Weight display window

- Centre-of-zero annunciator

Symbols on Display

– TARE annunciator

/

- Weight unit annunciator

UNIT PRICE

- Unit price display window

Save mode annunciator

/

- Unit price per kg/lb annunciator

TOTAL PRICE($)

- Total price display window

- Data output annunciator

- Charging annunciator

- AC Adapter in-use annunciator

7

Keypad

-

: numeric keys, Used to enter numerical data or alphabets

-

: Direct PLU keys, Used to directly recall the stored unit price

: Clear the recorded data

: Confirm the operation or data entered

: Save the tare weight and/or unit price

: Used to set the scale to zero

: Used to tare the scale.

: Enter program PLU mode

: Enter recall PLU mode

: Transmit data to the communication port

: Used to switch between units

: Turns the scale on and off and functions as exit key in programming mode

Layout and characters

0 space ( ) ÀÂÆÇÈÉÊË Î

ÏÔÙÛÜ

1ABC

3GHI 2DEF

4JKL

6PQRS

8WXYZ

5MNO

7TUV

9

8

Key combinations

Press both key simultaneously and hold down for more than three seconds.

(for details on these operations, please see their respective sections in the manual)

+

: Used to enter the business’s name setup mode

+

: Used to enter the LCD’s contrast setup mode

+

: Used to enter the auto-off time setup mode

+

Used to display A/D inner code or working voltage

+

: Used to enter RS232 parameters setup mode

+

: Used to enter the date and time setup mode

+

: Used to enter Group Code setup mode

+

: Used to set OS-203/213 Back Feed setup mode

+

Used to enter OS-203/213 Origin setup mode

+

: Enter LCD test mode

9

Weighing operations

Key functions

Power on/off

When the scale is off, first make sure the power switch on the bottom of the right hand side of the scale is ON. Press on/off key to power on the scale.

Press on/off for more than 3s to power off the scale.

Zero

The zero key is used to zero out the small difference on the weight display.

The scale will display “Err” when the weight to be zeroed is outside the range

If a tare is set, the ZERO key function is not avalible

Tare

Weight tare: Place the receptacle (box, bowl etc…) on the scale, and when the reading is stable, press tare key to tare the weight.

Key tare: Key in known tare weight and press tare key.

To clear Zero or Tare, press their respective buttons.

The tare weight and unit price will be auto cleared after transaction is completed and item has been removed from the platter.

Save

When activated, this function will prevent auto clearing of the unit price or tare-weight.

When active, the save indicator is activated.

Units key

Use the key to shift between “kg”, “lb” . Note: Unit price will be set to zero during switching

You cannot switch units when a tare is active.

Print

Used to transmit the data over the RS232 or USB. When the price has been computed, press print key output the data via RS232 according to the setting style to make a price label. (see appendix for layout example)

10

Store/program PLU’s

To cancel and return to normal mode at any time, press

Total

Unit Price

Weight Price Keys used

Display

Display Display

0.00 0.00 0.00

St.PLU ADDR

Comment

Press to start

Enter address using numerical keys

~

To confirm press

The system will overwrite any previous data

The address range is from 1 to 265

1-5 is for direct unit price

St.PLU NAME

St.PLU INGRDT

St.PLU LIFE

St.PLU

“Unit.0”

(kg) or

“Unit.1”

(lb)

Enter product name using numerical key

~

To confirm press

Use the numerical keys to select the letter needed

Only the last six characters will show

Max length is 20 characters

Enter ingredients using numerical keys

~

To confirm press

This field is only visible when activated

(Host, PRTd60, PRDnd6)

Max 80 characters

Enter shelf life using numerical keys

~

To confirm press

Refers to shelf life of the product.

Max number of days = 253

Use the key to switch

To confirm press

11

Weight

Display

Total

Price

Display

Unit Price

Display

St.PLU UNIT.P

St.PLU

Tare

Keys used

Enter price using numerical keys

~

To confirm press

Enter tare weight using numerical keys

~

To confirm press

St.PLU

ITEM.C

Comment

Enter item code using numerical keys

~

To confirm press

If the PLU data has been changed, the unit price window will briefly display

Save” and the total price window will briefly display

Data.ch”.

Repeat the steps for the next PLU or press to return to the normal weighing mode.

12

Recall PLU

Recall direct PLU

Recall a PLU that is stored under a speed key by pressing key, the stored unit price will be displayed in unit price window. The total price window will display “DUP. xx”, and then the actual total price will appear.

Recall indirect PLU’s

Icon

Weight

Display

Total Price

Display

Unit Price Display Confirm or Exit Comment

rc.PLU ADDR

Enter the unit price using numerical keys

~

ie010.

The address range is from 1 to 265,

To confirm press

To exit and return to regular weighing mode

Press

The unit price window will display the recalled unit price. The total price window displays

PLU.xxx”(xxx is the

Address) and then will go back to the normal total price displaying mode later, using the new unit price, tare weight, new weight unit, trade name, and shell life)

Miscellaneous transaction

Use the numerical keys

~

, to enter unit price (range: 0000.00

9999.99).

The programmed price can be cleared by pressing the

key.

The unit price will be cleared automatically after weighing and removing the objects.

13

Parameter setting

To cancel and return to normal mode at any time, press the key

Business name

Total Price

Weight Unit Price Display Keys used

Display

Display

Press both

0.00 bUSI.N1

0.00 0.00

XXXXXXXXXXXX

+ simultaneously and hold down for more than three seconds

Enter first line of Business name using numerical key

~

To confirm press bUSI.N1 XXXXXXXXXXXX

Enter second line of

Business name using numerical key

~

To confirm press

Comment

Displays the last 12 characters

Max length is

20 characters

14

Weight

Display

Total Price

Display

0.00

Setup

Setup

Weight

Display

Total Price

Display

0.00

Setup

0.00

LCd.CST

BLGT.MD

0.00

A.OFF.t

LCD contrast

Unit Price Display

0.00

Keys used

Press both

+ simultaneously and hold down for more than three seconds

~

To confirm press

X

Comment

X = value currently set x

~

To confirm press

0 = always on

1 = always off

2 = Automatic

Auto off

Unit Price Display

0.00

Keys used

Press both

+ simultaneously and hold down for more than three seconds

Comment

XX

~

To confirm press

XX = value currently set in minutes

Max delay =

30 min

00 = auto off disabled

15

Weight

Display

0.00

UoL.x.x

Unit Price

Display

0.00

CodE

Internal code

Total Price Display

0.00 xxxxxx

Keys used

Press both

+ simultaneously and hold down for more than three seconds

To continue press

Comment

UoL.x.x = working voltage

Code = A/D internal count

Communication settings

To cancel and return to normal mode at any time, press the

The settings in bold are default

Unit Price

Weight Total Price Display

Display

Display

key

Keys used

Press both

0.00

Setup

Setup

0.00

232.out

232.bps

0.00

XXXXXX

XXXXXX

Comment

+ simultaneously and hold down for more than three seconds

Chose format using numerical keys

~

To confirm press

Choose baud rate using numerical keys

~

To confirm press

Communication format options.

0 = HOST:

1 = PRTd40

2 = PRTd60

3 = PRTNd4

4 = PRTNd6

(see appendix for details) baud rate options

1 = 1200bps

2 = 2400bps

3 = 4800bps

4 = 9600bps

5 = 19200bps

16

Weight

Display

Unit Price

Display

Setup 232.dFt

Setup Prtd.Ft

Setup B.PRT.FT

Setup USb.oUt

Setup Usb.bps

Total Price Display

XXX

XXXXXX

XXXX

XXXX

XXXXX

Keys used

Comment

Choose parity rate using numerical keys

~

To confirm press

Choose baud rate using numerical keys

~

To confirm press

Parity options

1 = 8N1

2 = 7O1

3 = 7E1

Choose format using numerical keys

~

To confirm press

Choose format using numerical keys

~

To confirm press

0 = CANADA YY-MM-DD

1 = USA

DD-MMM-YY

2 = Num

Numerical format

Choose format using numerical keys

~

To confirm press

0 = 5I4P

1 = 4I5P

2 = 5I5P

3 = 4I6P

See Appendix for details barcode formats

0 = None

USB disabled

1 = Host,

USB activated

. baud rate options

1 = 1200bps

2 = 2400bps

3 = 4800bps

4 = 9600bps

5 = 19200bps

17

Weight

Display

Unit Price

Display

Setup Usb.dft

Total Price Display

XXX

Keys used

Choose baud rate using numerical keys

~

To confirm press

Comment

Format options

1 = 8N1

2 = 7O1

3 = 7E1

Setup Urt.CFt

XXX

Choose format setting using numerical keys

~

To confirm press

0 = None

1 = SN

Data will be transmitted when the print key is pressed and scale is stable

The system will automatically reboot after changing the above parameter settings

Set date and time

Weight Display

Unit Price

Display Total Price Display Keys used

Press both

Comment

0.00 0.00 0.00

+ simultaneously and hold down for more than three seconds

Enter date using numerical keys

.

Setup dAtE xx.xx.xx

~

To confirm press format

YY.MM.DD

Setup timE xx.xx.xx

Enter time using numerical keys

~

To confirm press

Format

: hh.mm.ss

18

Weight Display

Unit Price

Display

0.00

Setup

0.00

GroUP.C

Weight Display

Unit Price

Display

0.00

Setup

0.00 bAk.FEd

Group code

Total Price Display

0.00

XX

Keys used Comment

Press both

+ simultaneously and hold down for more than three seconds

Enter time using numerical keys

~

To confirm press

Default = 00

Range = 00~

99

Back feed

Total Price Display

0.00

XXXXXX

Keys used Comment

Press both

+ simultaneously and hold down for more than three seconds

Choose mode using numerical keys

~

To confirm press

Printer must be on and connected

0 = disable

1 = enable

19

Weight Display

0.00

Setup

Unit Price

Display

0.00 orG||

Origin setting

Total Price Display

0.00

XXX

Keys used Comment

Press both

+ simultaneously and hold down for more than three seconds

Set value using numerical keys

~

To confirm press

Range =

0-255

Weight Display

0.00

LCD test

Unit Price

Display

0.00 0.00

Total Price Display Keys used

Press both and simultaneously and hold down for more than three seconds

Press exit key to

Comment

20

Format of barcode for printing

No. Format Type 1 2 3 4 5 6 7 8 9 10 11 12 13

0

1

2

5I4P EAN13 G G I I I I I S P P P P C

4I5P EAN13 G G I I I I S P P P P P C

5I5P EAN13 G G I I I I I P P P P P C

3 4I6P EAN13 G G I I I I P P P P P P C

NOTE: If the fields ( “Price” and “Item code”) are greater than the parameters set, “OUT.P.R” (indicates it is out of printing range) will appear in the weight window. i.e. you enter 5 digits in a field that needs to be 4 digits.

G: Group Code;

I: Item Code;

S: Check-sum for price;

P: Total Price (If the weight window displays zero, it will be the unit price);

C: Check-sum for all characters;

SCALE

RS-232 cable pinout for host

------------------------CABLE(9 pins)------------------------ HOST

DB9(Female) -----------DB9(Male)------------DB9(Female) ----------- DB9(Male)

PIN2 TXD ----------------2--------------------------2--------------------- PIN2 RXD

PIN3 RXD ----------------3--------------------------3--------------------- PIN3 TXD

PIN5 GND ----------------5--------------------------5--------------------- PIN5 GND

PIN4 DSR

PIN6 DTR

PIN7 CTS

PIN8 RTS

PIN1 NC

PIN9 NC

----------------4--------------------------4---------------------

----------------6--------------------------6---------------------

----------------7--------------------------7---------------------

----------------8--------------------------8---------------------

----------------1--------------------------1---------------------

----------------9--------------------------9---------------------

PIN4 DTR

PIN6 DSR

PIN7 RTS

PIN8 CTS

PIN1 NC

PIN9 NC

NOTE: PIN4 and PIN6, PIN7 and PIN8 are shorted in the scale

Printer cable pinout (OS-203/213)

21

Error codes

The weight signal is too large. Err01:

Err02:

Err03:

Err04:

Err05:

Err06:

Err10:

Err11:

Err12:

Err20:

Err30:

Err31:

Err40:

No proper data can be displayed.

The weight signal is too small.

Zero point is over the setting range.

Zero point is below the setting range.

Error in unit key operation.

The EEPROM can’t be accessed.

The parameters are not same with backup data.

The setting parameter(s) is not in normal range.

There is an error in calibration.

ADC is over max. range.

ADC is below min. range.

Recall error, no content stored.

CAP.:

UOL.:

Capacity.

Voltage.

St.PLU: To set and store the indirect unit price.

ADDR. :

PLU address.

Unit: Weighing unit selecting.

Rc.PLU: Recall indirect unit price.

OUT.P.R:

Data is out of printed barcode range.

Data.ch: Data has been changed.

Save: Data is being saved.

O.RANGE: The data has been entered or the weight for tare weight is out of range.

22

Communication output format

Host

xx Group

Code:

Date:

Time:

Gross: yy-mm-dd hh:mm:ss xxxx.xxx kg/lb/oz

Tare:

Net:

Unit

Price: xxx.xxx kg/lb/oz xxxx.xxx kg/lb/oz xxxxxx.xx $/kg($/lb)

($/oz)

Total

Price: xxxxxx.xx $

========================

Print format with OS-203 / 213 printer

Available Label formats

1: PRTd40 = 58mm × 40mm with date 3: PRTNd4 = 58mm × 40mm without date

2: PRTd60 = 58mm × 60mm with date 4: PRTNd6 = 58mm × 60mm without date

23

Display Character Reference

25

Troubleshooting

Possible causes

Power-on problem

Err not

Troubleshooting

Capacity accurate

No display after pressing the power on button

Key button is not working

Display irregular characters after you press a button

Display 888888, does not revert back to 0

Err04

Err05

Err20

Err01

Err31

Err30

Err11

LCD or its driver IC are not soldered well, or are damaged; or some keys are not free to move down or up

Zero point signal is over or below the limitation

There are objects on the platform

Load cell is not at zero balance

One foot is not level with the others

Load cell has no output

The signal is too small or too large

Scale is not stable

Input incorrect number or loaded wrong load

The weight exceed 9d of the max capacity

The load cell output signal is too big

The load cell signal is too small or too large.

EEPROM on the PCB broken

Display Lo.bAt

Linearity is not accurate

Batteries failed

No electricity

Adapter or plug is not inserted properly.

Main switch is off

Voltage lower than 5.7V

The platform is not installed level

The four feet are not level

The load cell is broken

There are some objects between load cell and scale.

Solution

Check if the batteries

Check the power supply with the adapter and ensure the adapter is plugged in properly at both ends

Turn on main switch

Contact your supplier

Contact your supplier

Remove the objects on the platform

Adjust the foot to be level with the other feet.

Using the leveling indicator to assist.

Contact your supplier

Empty platter and check for obstruction

Contact your supplier

Contact your supplier

Contact your supplier

Replace with new PCB

Charge the battery

Contact your supplier for a new battery

Make sure the platform is level

Make sure the four feet are level

Clear the objects between load cell and scale

Contact your supplier

26

Troubleshooting

Big error between the corners

Inconsistent readings

Function problem

Key button(s) is/are not functioning

Communication is erratic

Possible causes

The platform is not installed level

The four feet are not level

The load cell is broken

There are some objects between load cell and scale.

The platform is not installed level

Broken load cell

Aging problem with PCB

There is some objects between load cell and scale.

Key button(s) is/ are not working

Communication wire is broken

The interface is broken

Solution

Make sure the platform is level

Make sure the four feet are level

Clear the objects between load cell and scale

Contact your supplier

Make sure the platform is level

Make sure the four feet are level

Clear the objects between load cell and scale

Contact your supplier

Contact your supplier

Replace the communication wire

Contact your supplier

27

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