Alto-Shaam FryTech ASF-60G, ASF-75G Gas Fryers คู่มือการใช้งาน
Below you will find brief information for FryTech ASF-60G, FryTech ASF-75G. These gas fryers offer basic control and are designed for commercial use. They feature multiple safety features, including a hi-limit safety shutoff. Installation requires adherence to local codes and includes specific ventilation requirements. Regular cleaning and maintenance of the fryer is vital for food quality and equipment longevity.
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® GAS F RY E R F r y Te c h S e r i e s ASF-60G shown with optional automatic basket lifts AS F-60G and AS F-75G Gas Fryers with Basic Control • I N STALLATION ASF-75G shown with optional automatic basket lifts • OPERATION • MAI NTENANCE W164 N9221 Water Street • P.O. Box 450 • Menomonee Falls, Wisconsin 53052-0450 USA PHONE: 262.251.3800 • 800.558.8744 USA / CANADA FAX: 262.251.7067 • 800.329.8744 U . S . A . www.alto-shaam.com PRINTED IN U.S.A. ONLY MN-28641 • 03/09 ® DELIVERY U N PA C K I N G This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier. See Transportation Damage and Claims section located in this manual. This appliance, complete with unattached items and accessories, may have been delivered in one or more packages. Check to ensure that all standard items and options have been received with each model as ordered. Save all the information and instructions packed with the appliance. Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim. This manual must be read and understood by all people using or installing the equipment model. Contact the Alto-Shaam service department if you have any questions concerning installation, operation, or maintenance. NOTE: All claims for warranty must include the full model number and serial number of the unit. DANGER BEFORE STARTING THE APPLIANCE, MAKE CERTAIN YOU DO NOT DETECT THE ODOR OF GAS. IF THE ODOR OF GAS IS DETECTED: • DO NOT attempt to light any appliance. • DO NOT touch any electrical switches. • Extinguish any open flame. • Use a telephone OUTSIDE THE PROPERTY & IMMEDIATELY contact your gas supplier. • If unable to contact your gas supplier, contact the fire department. 1. Carefully remove the appliance from the carton or crate. NOTE: Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation. ® ® 2. Read all instructions in this manual carefully before initiating the installation of this appliance. DO NOT DISCARD THIS MANUAL. This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators. Additional manuals are available from the Alto-Shaam service department. 3. Remove all protective plastic film, packaging materials, and accessories from the appliance before connecting electrical power. Store any accessories in a convenient place for future use. WA R N I N G In the event of loss of power to the appliance, turn the “burner control knobs” to the OFF position. Remove food product from the unit. If burner control fails to extinguish the flame, shut off main gas valve located in rear of unit. KEEP THIS MANUAL IN A CONVENIENT LOCATION FOR REFERENCE. Gas Fryer Operation & Care Manual • 1 I N S TA L L AT I O N SAFETY PROCEDURES AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and/or gas energized equipment. In accordance with generally accepted product safety labeling guidelines for potential hazards, the following signal words and symbols may be used throughout this manual. DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury, death, or substantial property damage if the warning included with this symbol is ignored. WA R N I N G Used to indicate the presence of a hazard that CAN cause personal injury, possible death, or major property damage if the warning included with this symbol is ignored. 1. This appliance is intended to cook, hold or process foods for the purpose of human consumption. No other use for this appliance is authorized or recommended. 2. This appliance is intended for use in commercial establishments where all operators are familiar with the purpose, limitations, and associated hazards of this appliance. Operating instructions and warnings must be read and understood by all operators and users. 3. Any troubleshooting guides, component views, and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel. 4. This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts lists, notices, and labels must remain with the appliance if the item is sold or moved to another location. CAUTION Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored. CAUTION Used to indicate the presence of a hazard that can or will cause minor personal injury, property damage, or a potential unsafe practice if the warning included with this symbol is ignored. NOTE For equipment delivered for use in any location regulated by the following directive: DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE. N O T E : Used to notify personnel of installation, operation, or maintenance information that is important but not hazard related. Gas Fryer Operation & Care Manual • 2 I N S TA L L AT I O N A S F - 7 5 G S P E C I F I C AT I O N S DIMENSIONS EXTERIOR H x W x D: STANDARD ACCESSORIES ■ Basket, Half-Size (2 INCLUDED AS STANDARD ) Brush Set ( ONE 3- BRUSH SET INCLUDED AS STANDARD ) ■ ANGLE BRUSH ■ SCRUB BRUSH ■ STRAIGHT BRUSH Filter, Paper (7 PAPER FILTERS INCLUDED AS STANDARD) ■ 7 COUNT REFILL PACKAGE ■ 100 COUNT REFILL PACKAGE OPTIONS ■ Basket, Full-Size (48 CHICKEN PIECE CAPACITY ) ■ Charcoal/Carbon ( 30 COUNT PKG. ) FILTERS ■ Reusable Mesh ( SINGLE FILTER) ■ Fry Pot Cover ■ Mobile Drawer Cover ■ Strainer/Skimmer ■ Oil Discard Hose 45-5/16" x 24-13/16" x 37-7/8" (1150mm x 630mm x 961mm) BASKET DIMENSIONS ( H X W X D) 11-1/2" x 12-3/4" x 21-3/4" (292mm x 324mm x 552mm) C A PA C I T Y SHORTENING/OIL: 73 lb (33 kg) LOAD CAPACITY: 13 lb (6 kg) WEIGHT MAXIMUM MAXIMUM EST. 360 lb (163 kg) 520 lb (236 kg) DIMENSIONS: H x W x D 57" x 34" x 47" (1448mm x 864mm x 1194mm) NET WEIGHT: SHIP WEIGHT: CARTON ASF-75G WITH LIFTS AND FILTRATION BS-27140 BH-28692 BH-28693 BH-28691 FI-27791 FI-27794 BS-26998 FI-27648 FI-27014 5005136 5006073 CE-27400 HO-27686 ASF-75G, NO LIFTS OR FILTRATION 60-1/16" (1525mm) ° 3-1/2" (89mm) 0° 15 ns pe Gas Connection 1/2" NPT Electrical 44-13/16" (1137mm) 51-5/16" (1302mm) LIFT UP 45-5/16" (1150mm) LIFT DOWN 24-13/16" (630mm) 31-9/16" (802mm) 12-7/16" (315mm) 31-13/16" (808mm) Electrical 9" (229mm) Gas Connection 1/2" NPT 61-5/8" (1564mm) 12 0 Do or o Do or op en s OIL TROLLEY 37-7/8" (961mm) 60-1/16" (1525mm) 12-7/16" (315mm) 24-13/16" (629mm) Gas Fryer Operation & Care Manual • 3 2-7/8" (72mm) 37-7/16" (950mm) I N S TA L L AT I O N A S F - 6 0 G S P E C I F I C AT I O N S DIMENSIONS EXTERIOR H x W x D: STANDARD ACCESSORIES ■ Basket, Half-Size (2 45-1/8" x 15-3/4" x 33-5/8" Brush Set ( ONE 3- BRUSH ■ ANGLE BRUSH ■ SCRUB BRUSH ■ STRAIGHT BRUSH (1146mm x 400mm x 854mm) BASKET DIMENSIONS (H X W X D) 5-7/8" x 5-3/16" x 13-13/16" (149mm x 131mm x 351mm) SET INCLUDED AS STANDARD ) OPTIONS ■ Fry Pot Cover NET WEIGHT: WEIGHT SHIP WEIGHT: EST 33-5/8" (854mm) 31-1/2" (802mm) Electrical Connection 2-7/8" (72mm) 15 0° 6-5/8" (168mm) 5-7/16" (142mm) Gas Connection Gas Fryer Operation & Care Manual • 4 44-3/8" (1127mm) 50-3/8" (1280mm) lift up 15-3/4" (400mm) 23-3/8" (592mm) 47-1/2" (1206mm) CARTON BH-28692 BH-28693 BH-28691 CE-27400 MAXIMUM 248 lb (113 kg) 330 lb (150 kg) EST 39" x 22" x 55" EST DIMENSIONS : (991mm x 559mm x 1397mm) BS-27963 5007596 ■ Strainer/Skimmer CAPACITY SHORTENING/OIL: 62 lb (28 kg) INCLUDED AS STANDARD ) I N S TA L L AT I O N DANGER DANGER IMPROPER INSTALLATION, ALTERATION, ADJUSTMENT, SERVICE, OR MAINTENANCE COULD RESULT IN SEVERE INJURY, DEATH OR CAUSE PROPERTY DAMAGE. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. AVERTISSEMENT : UNE INSTALLATION, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON CONFORME AUX NORMES PEUT CAUSER DES DOMMAGES À LA PROPRIÉTÉ, DES BLESSURES OU LA MORT. LIRE ATTENTIVEMENT LES DIRECTIVES D’OPÉRATION ET D’ENTRETIEN AVANT DE FAIRE L’INSTALLATION, OU L’ENTRETIEN DE CET ÉQUIPEMENT. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. S I T E I N S TA L L AT I O N NOTE: To avoid equipment damage, remove the Mobile Oil Trolley before moving this appliance with a forklift or pallet lift. MINIMUM CLEARANCE REQUIREMENTS RIGHT SIDE LEFT SIDE BACK COMBUSTIBLE NON - COMBUSTIBLE SURFACES SURFACES 0" (152mm) 0" 0" 0" 6" (152mm) FRONT PLUS : (0mm) CAUTION DO NOT USE FORKLIFT FROM FRONT OR REAR OF UNIT. USE FORKLIFT FROM SIDE ONLY. (0mm) (0mm) 6" (152mm) 25" (635mm) 6" (152mm) minimum between the element swing in the extended position and the lower edge of the exhaust hood and filter media. 30" (762mm) UNCRATED Ne pas installer à une distance inférirure à celle indiquée ce-dessous d'une parol en matiére combustible: Côtés 6 pouches, Arriére 6 pouches. ENTRY CLEARANCE : WA R N I N G MINIMUM CLEARANCES MUST REMAIN UNOBSTRUCTED. DO NOT place insulation or any other type of materials in clearance areas. Gas Fryer Operation & Care Manual • 5 I N S TA L L AT I O N S I T E I N S TA L L AT I O N 1. 2. 3. 4. 5. 6. 7. 8. It is the responsibility of the installer to verify that this fryer installation is in compliance with the specifications listed in this manual and with local code requirements. Hood installation is required. Both cooking and cleaning functions require unobstructed access. The frypot, control panel, and front access door must be maintained free from obstruction. The access door must be accessible for service and maintenance. Locate the fryer on a firm, level surface ONLY. The area surrounding the fryer must be kept clear of all combustible materials. 9. 10. DO NOT install this fryer in any area where it may be affected by any adverse conditions such as steam or dripping water, etc. DO NOT install the fryer over a drain. LEVELING: Make certain the fryer 1 is positioned firmly on all four supporting casters. Level fryer front-to-back and side-to-side by 2 holding lower collar (#2) while twisting upper collar (#1). Restraining ties can be used for stabilization if necessary. Use an allen wrench (#3) to lock caster in position. 3 FOR YOUR SAFETY DO NOT store or use any flammable liquids or allow flammable vapors in the vicinity of this fryer or any other appliance. FOR YOUR SAFETY DO NOT place insulation or any other type of materials in clearance areas. When properly installed, the electric fryer is designed for operation adjacent to non-combustible floors and walls with a 6" clearance at the back. Clearances from all combustible construction is a minimum of 6" (152mm) at the back and both sides. Concrete, tile, terrazzo, or metal surfaces are recommended. Metal over a combustible material may not meet code for non-combustible surfaces. Verify site selection with local codes for specific requirements. Doit être utilisé seulement sur des planchers non inflammables. Adequate means must be provided to limit the movement of this appliance. A restraining device is required for field installation. WA R N I N G BURN WARNING: Make certain the fryer is stabilized before operation to prevent any movement or tipping and the possibility of severe burns caused by hot, splashing shortening or oil. CAUTION TO PREVENT PERSONAL INJURY, DANGER To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in according with CSA C22.1, Canadian Electrical Code Part 1 or local codes. USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE. WA R N I N G IMPROPER INSTALLATION MAY RESULT IN FIRE. Carefully read and follow all installation instructions located in this manual. Gas Fryer Operation & Care Manual • 6 I N S TA L L AT I O N V E N T I L AT I O N DANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. An adequate ventilation system is required for commercial cooking equipment. Information may be obtained by writing to the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269. When writing refer to NFPA No. 96. 1. A single ASF-75G or ASF-60G auto-lift gas fryer 3. natural gas and 48 CFM for propane gas. Kitchen 4. requires a minimum of 120 CFM make-up air for ventilation must be of sufficient capacity to prevent a negative-pressure condition. DO NOT obstruct or restrict ventilation nor the air flow required to support combustion. 2. This fryer cannot be direct vented. Install the fryer under a ventilation hood meeting all applicable code requirements. Combustion fumes must be vented in accordance with local, state, or national codes. DO NOT obstruct the flow of the exhaust flue at the top rear of the fryer. It is especially critical that gas supply piping and electrical support cord and/or receptacle be routed away from the path of the hot combustion fumes. CAUTION To prevent malfunction or cause negative back draft, DO NOT obstruct exhaust flues or attach any flue extension that will impede proper burner operation. DANGER FAILURE TO VENT THIS FRYER PROPERLY MAY BE HAZARDOUS TO THE HEALTH OF THE OPERATOR. Equipment damage and operational problems may also be the consequence of improper venting. Any damages sustained by a failure to properly vent this fryer are not covered under warranty. Ventilating hoods and exhaust systems shall be permitted to be used to vent appliances installed in commercial applications. Where automatically operated appliances are vented through a ventilating hood or exhaust system equipped with a damper or with a power means of exhaust, provisions shall be made to allow the flow of gas to the main burners only when the damper is open to a position to properly vent the appliance and when the power means of exhaust is in operation. IN ACCORDANCE WITH NFPA 54 COMMONWEALTH OF MASSACHUSETTS ONLY. Gas Fryer Operation & Care Manual • 7 I N S TA L L AT I O N G A S S P E C I F I C AT I O N S The Alto-Shaam open gas fryer has been set to operate with either natural gas or propane as indicated on the fryer identification name plate. system by closing its individual manual shutoff valve during any CONNECTING TO THE WRONG GAS SUPPLY COULD RESULT IN FIRE OR AN EXPLOSION CAUSING SEVERE INJURY AND PROPERTY DAMAGE. WA R N I N G G A S S P E C I F I C AT I O N S 120,000 BTU/hr. ■ PROPANE GAS 120,000 BTU/hr. INPUT INPUT I N S TA L L AT I O N R E Q U I R E M E N T S GAS CONNECTION : 1/2 " NPT CHECK PLUMBING CODES FOR PROPER SUPPLY LINE SIZING TO ATTAIN MINIMUM BURNER MANIFOLD PRESSURE SHOWN : NATURAL GAS : PROPANE GAS : pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi. NOTE: Customer/installer must provide manual gas shutoff valve in accordance with local code requirements. G A S P R E S S U R E C H A RT TO AVOID SERIOUS PERSONAL INJURY, installation of this appliance must conform to local, state, and national codes; the current edition of the American National Standard Z223.1, National Fuel Gas Code, and all local municipal building codes. In Canada, installation must be in accordance with Standard CAN/CSA B 149.1 and Installation Codes - Gas Burning Appliances, and local codes. NATURAL GAS pressure testing of that system at test pressures in excess of 1/2 psi. The appliance must be isolated from the gas supply piping DANGER ■ The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any The fryer has been factory adjusted according to the gas type specified on the fryer identification name plate. GAS FRYER TECHNICAL SPECIFICATIONS Natural Gas Min. Connected Pressure Max. Connected Pressure Gas Consumption Gross Thermal Output MAXIMUM INLET PRESSURE : Min. Connected Pressure Max. Connected Pressure Gas Consumption Gross Thermal Output 14" W.C. NOTE: If a flexible gas line is used, it must be AGA approved, commercial type and at least 3/4" I.D. HOOD INSTALLATION IS REQUIRED 14.0" W.C. 120 CFM 1.2 kPa 3.5 kPa 120,000 Btu/hr Propane Gas 5.0" W.C. 10.0" W.C. 5.0" W.C. Gas Fryer Operation & Care Manual • 8 10.0" W.C. 14.0" W.C. 48 CFM 2.5 kPa 3.5 kPa 120,000 Btu/hr I N S TA L L AT I O N GAS CONNECTION DANGER Installation, air adjustment and/or service work must be in accordance with all local codes and must be performed by a certified service technician qualified to work on gas appliances. Use an approved gas CORRECT INCORRECT pipe sealant at all external threaded connections, gas piping used on gas connections must avoid sharp bends that may restrict the flow of gas to the appliance. If the connected pressure exceeds 14.0" W.C. (3.5 kPa), a step-down regulator is required to be supplied by the owner/operator. Close the individual manual shut-off valve to isolate the fryer from the gas supply piping system during any pressure testing at test pressures equal to or less than 1/2 psig. (3.4 kPa). The fryer and individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing at pressures in A excess of 1/2 psig. (3,4 kPa). B C E G D F H GAS INTAKE In the U.S.A., installation must conform to local codes or, in the absence of local codes, with the current edition of the National Fuel Gas Code, NFPA-54 and ANSI Z83.11a CSA 1.8a 2004 (or latest edition). In Canada, installation must be in accordance with local codes, CAN/CGA-B149.1, Installation for Natural Gas Burning Appliances and Equipment (latest edition) or CAN/CGAB149.2 Installation for Propane Burning Appliances and Equipment (latest edition). The inlet supply line must be properly sized to accommodate all individual appliances simultaneously used on the same line but must never be smaller than 3/4 " I.D. LEAK TESTING Installation requires gas leak testing on all gas piping and fittings. Use an approved electronic leak device or a soap and water solution at all gas connections. If bubbling appears when using a soap and water solution, the connection must be refitted. Never use an open flame to leak test. DANGER NEVER USE AN OPEN FLAME TO LEAK TEST. A-G Installation elbow B Wall Valve C-D Three-piece union fitting (minimum 1 per installation) E-F End connector for the flexible tube H Marking line Gas Fryer Operation & Care Manual • 9 I N S TA L L AT I O N RESTRAINT REQUIREMENTS - MOBILE EQUIPMENT The fryer must be supplied with a connector that complies with all state and local installation codes. Any appliance that is not furnished with a power supply cord but that includes a set of casters must be tethered. Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. The following requirements apply: 1. Casters must be a maximum height of 4-inches (102mm). 2. Such mobile appliances must be installed with the use of a flexible connector secured to the building structure. A mounting connector for a restraining device is located on the lower back flange of the appliance chassis, approximately 7-inches (178mm) from the floor. A flexible connector is not supplied by nor is it available from the factory. WA R N I N G RISK OF ELECTRIC SHOCK. Appliance must be secured to building structure. Gas Fryer Operation & Care Manual • 10 I N S TA L L AT I O N ELECTRICAL REQUIREMENTS DANGER To avoid electrical shock, this appliance MUST be adequately grounded in accordance with local electrical codes or, in the absence of local codes, with the current edition of the National Electrical Code ANSI/NFPA No. 70. In Canada, all electrical connections are to be made in according with CSA C22.1, Canadian Electrical Code Part 1 or local codes. An electrical wiring diagram is located in the front access door of the fryer. The fryer must be installed by a qualified electrician. This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram located in the fryer. The fryer must be properly grounded in accordance with the National Electrical Code and applicable local codes. A means to disconnect the unit must be incorporated into the fixed wiring in accordance with wiring codes. Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific fryer. For supply connections, CYCLE/HZ ELECTRICAL • ASF-60G VOLTAGE PHASE 120 ( AGCY ) 1 230 ( AGCY ) 1 60 50/60 AMPS 1.2 1.0 KW 2.3 DANGER ENSURE POWER SOURCE MATCHES VOLTAGE STAMPED ON APPLIANCE NAMEPLATE. 230V: To prevent an electrical shock hazard between the appliance and other appliances or metal parts in close vicinity, an equalization-bonding stud is provided. An equalization bonding lead must be connected to this stud and the other appliances / metal parts to provide sufficient protection against potential difference. The terminal is marked with the following symbol. VOLTAGE 5-15P 15A-125V PLUG NEMA 7/7 220-230V Before operating the fryer, check all cable connections in the electrical connection area for tightness since connections can loosen during transport. ELECTRICAL • ASF-75G WITH BASIC CONTROL 1.5 locate the wire size posted on the label located on the electrical control box cover, behind the service panel or elsewhere listed in this manual. CEE PLUG 120 ( AGCY ) 230 ( AGCY ) PHASE 1 1 WITH BASIC CONTROL CYCLE/ HZ AMPS 50/60 4.0 Gas Fryer Operation & Care Manual • 11 60 7.2 KW 0.864 0.92 N E M A 5-15P 15A-125V Plug 7/7 220-230V CEE PLUG O P E R AT I O N OIL/SHORTENING REQUIREMENTS OIL/SHORTENING REQUIREMENTS The ASF-75G requires 73-pounds (33 kg) of oil or shortening in the frypot and the ASF-60G requires 62-pounds (28 kg) of oil or shortening. Use only quality, high-grade oil/shortening in the fryer. The high moisture content of many lower grade shortening will result in excessive foaming and boil over. The cold oil/shortening level requirement for the fryer is indicated below. CAUTION Cold oil or shortening expands as the temperature increases. To avoid injury and equipment damage, allow for expansion by filling 1/2˝ (13mm) below the maximum hot oil fill line. NOTE: ALWAYS maintain the proper level of shortening by adding fresh oil/shortening to the frypot whenever needed. MAXIMUM OIL FILL LINE FRONT MINIMUM OIL FILL LINE OIL / SHORTENING LEVELS Check the quality of the oil/shortening in the frypot on a daily basis for signs of deterioration. Use an approved test kit. Signs of shortening deterioration include excessive boiling, smoking, foaming, bad taste, and rancid odor. Discard any shortening before it degrades to the point of affecting product quality. Always filter the oil on a regular basis and keep the frypot clean. DANGER The flash point of shortening occurs at a lower temperature the longer the shortening is used. Discard any shortening showing signs of deterioration to avoid serious burns, fire, and property damage. Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket. Food needs to be surrounded by oil for best frying results. Maximum shortening life is achieved by lowering the temperature of the fryer to 250°F (121°C) or turning the fryer station off when not in use. In multiple-station units, heat only the component fryers necessary to meet cooking needs. KETTLE WA R N I N G CAUTION FAILURE TO PLACE SOLID SHORTENING DIRECTLY ON THE BOTTOM OF THE FRYPOT CAN CAUSE SERIOUS EQUIPMENT DAMAGE. FIRE OR EQUIPMENT DAMAGE CAN RESULT FROM IMPROPER SHORTENING LEVELS. THE LEVEL OF SHORTENING MUST ALWAYS BE ABOVE THE HEATING ELEMENTS WHEN THE FRYER IS OPERATING. THE REQUIRED SHORTENING LEVEL MUST ALWAYS BE ABOVE THE MINIMUM HOT OIL FILL LINE. CAUTION ENSURE THERE IS NO WATER IN THE FRYPOT BEFORE FILLING WITH OIL/SHORTENING. WHEN COOKING COMPOUNDS ARE HEATED TO COOKING TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE OIL TO SPLATTER AND MAY BE A BURN HAZARD. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. Gas Fryer Operation & Care Manual • 12 O P E R AT I O N C O N T R O L S B E H I N D A C C E S S PA N E L ASF-60G, 120V ASF-60G, 230V KETTLE DRAIN SELECTOR CLOSED KETTLE DRAIN SELECTOR OIL HI-LIMIT RESET IGNTION ALARM CONTROL RESET CLOSED OPEN IGNITION ALARM OIL HI-LIMIT RESET IGNITION RESET OPEN MASTER POWER SWITCH MASTER POWER SWITCH ASF-75G, 120V WITH FILTRATION KETTLE DRAIN SELECTOR OPEN NOZZLE CONNECTION OIL HI-LIMIT IGNITION ALARM RESET PUMP CLOSED NOZZLE KETTLE SELECTOR NOZZLE NOZZLE ON OFF CONTROL RESET MASTER POWER SWITCH ASF-75G, 230V OPEN KETTLE DRAIN SELECTOR OIL HI-LIMIT RESET IGNITION RESET CLOSED CONTROL RESET IGNITION ALARM MASTER POWER SWITCH Gas Fryer Operation & Care Manual • 13 CONTROL RESET O P E R AT I O N BOIL-OUT NOTE: Perform an initial Boil-Out to clean and sanitize the fryer station before operating. Carbonized deposits along with an accumulation of oil will eventually build-up on the interior of the frypot as well as fryer accessories. It is important to periodically remove these deposits, not only to maintain fryer efficiency, but also to provide the highest product quality. NOTE: Because each fryer station is controlled separately, the following procedure must be followed for every component fryer in multiple-station units. 1. After emptying the fryer of oil or shortening, remove filter cartridge from unit if equipped with a filtration system. (See filtration instructions on page 19.) Close the DRAIN. The handle should be rotated clockwise until it stops. NOTE: Always wear eye protection or a face shield and protective rubber gloves when cleaning the frypot as boil-out chemical is an alkaline solution and can cause severe burns. MAXIMUM OIL FILL LINE FRONT MINIMUM OIL FILL LINE NOTE: Manual Boil-Out can only be performed when the actual temperature of the frypot is less than 230°F (110°C). OIL / SHORTENING LEVELS KETTLE CAUTION BEFORE ENTERING THIS PROGRAM, MAKE CERTAIN THE FRYPOT IS EMPTY OF ALL OIL OR SHORTENING. CAUTION TO AVOID DAMAGING THE PUMP AND CONTAMINATING CLEAN OIL WITH BOIL-OUT CHEMICAL ON UNITS EQUIPPED WITH A FILTRATION SYSTEM, NEVER ALLOW BOIL-OUT SOLUTION OR RINSE WATER TO CIRCULATE THROUGH THE FRYER PUMP SYSTEM OR FAT DRAWER. CAUTION BOIL-OUT SOLUTION AND SURROUNDING METAL SURFACES BECOME EXTREMELY HOT. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN PERFORMING THE BOIL-OUT FUNCTION AND FOLLOW THE MANUFACTURER'S SAFETY INSTRUCTIONS FOR THE BOIL-OUT PRODUCT BEING USED. CAUTION DO NOT LEAVE THE FRYER UNATTENDED DURING THE BOIL-OUT PROCESS. THE FRYER MUST BE CONTINUOUSLY MONITORED FOR BOIL-OVER CONDITIONS, PARTICULARLY IN HIGH-ALTITUDE LOCATIONS. IF BOIL-OVER IS IMMINENT, IMMEDIATELY TURN THE MASTER POWER SWITCH OFF AND ALLOW THE SOLUTION TO COOL. WHEN THE SOLUTION HAS COOLED, RE-ENTER THE BOIL-OUT MODE. CAUTION KEEP A CONTAINER OF COLD WATER ON HAND DURING BOIL-OUT IN CASE OF BOIL-OVER. IF BOILOVER IS IMMINENT, IMMEDIATELY TURN OFF MASTER POWER SWITCH AND POUR COLD WATER INTO FRYPOT TO QUICKLY REDUCE SOLUTION TEMPERATURE. 2. Fill the fryer to the maximum oil fill line with a mixture of cold water and fryer boil-out solution. Carefully follow the manufacturer’s directions for mixing the boil-out solution. 3. Turn the Master Power Switch (located within the front access door) to the “ON” position. 4. Wait until the LED reads “HEAt”, then press the BOIL OUT button on the control panel. 5. When 192°F (89°C) is reached, the LED will display “bOIL” and that temperature will be maintained. Using a separate timer, allow the frypot to boil-out for 10 minutes. 6. Turn the Master Power Switch located behind the front access door to the “OFF” position. Gas Fryer Operation & Care Manual • 14 O P E R AT I O N BOIL-OUT 7. Wearing protective gloves to avoid burns, scrub the inside of the fypot with a long-handled scrub brush. 8. Attach the drain pipe and direct boil-out solution into a heat-resistant container. 9. Open the DRAIN. The handle should be rotated counterclockwise until it stops. 10. Allow the boil-out solution to completely drain. Discard boil-out solution. 11. Rotate the drain valve clockwise to the “CLOSED” position. Follow the boil-out solution manufacturer’s additional boil-out instructions to rinse the frypot and neutralize boil-out cleaner residue. Discard rinse solution. 14. Wipe the exterior of the fryer cabinet with a degreaser/sanitizer suitable for use on food contact surfaces. Always follow the manufacturer's instructions and/or mixing directions for proper solution strengths. Wipe exterior stainless steel surfaces with the grain of the metal and avoid the use of abrasive pads, steel wool, or metal implements. 15. Replace the oil filter if equipped with filtration system. (See instructions on pages 19.) 16. Fill tank with new oil or shortening. 12. There may be residual boil-out solution in the oil fill hole and tube. This must be flushed out and discarded separately before filling the tank with new oil to avoid contamination of new oil. 13. Following the boil-out and rinse procedure, wipe dry all accessible interior metal surfaces and interior accessories with a clean, dry cloth to remove remaining moisture. Clean and dry the fry baskets separately. CAUTION ENSURE THERE IS NO WATER IN THE FRYPOT BEFORE FILLING WITH OIL/SHORTENING. WHEN COOKING COMPOUNDS ARE HEATED TO COOKING TEMPERATURE, WATER IN THE FRYPOT WILL CAUSE OIL TO SPLATTER AND MAY BE A BURN HAZARD. NOTE: Make sure the inside of the frypot, the drain opening and all parts that come into contact with new oil/shortening are as dry as possible. Gas Fryer Operation & Care Manual • 15 O P E R AT I O N S TA R T U P & G E N E R A L O P E R AT I O N DANGER BEFORE STARTING THE APPLIANCE, MAKE CERTAIN YOU DO NOT DETECT THE ODOR OF GAS. IF THE ODOR OF GAS IS DETECTED: • DO NOT attempt to light any appliance. • DO NOT touch any electrical switches. • Extinguish any open flame. • Use a telephone OUTSIDE THE PROPERTY & IMMEDIATELY contact your gas supplier. • If unable to contact your gas supplier, contact the fire department. NOTE: Perform an initial Boil-Out to clean and sanitize the fryer station before operating. (See page 14.) 1. Service is to be performed by an authorized Alto-Shaam service agent. 9. When the fryer displays the set-point temperature, product can be fried. 10. More detailed operating guidelines along with information on programming are located within this manual. 11. To shutdown the fryer, turn the Master Power Switch located behind the front access door to the “OFF” position. NOTE: The fryer station is furnished with a hi-limit safety shutoff that will disengage the control if the frying compound temperature in the frypot would ever exceed 415°F (213°C). The LED will display “Hi”, the heat will shut off, the timer will be cancelled, and a constant alarm will sound. In this event, allow the frying compound temperature to drop below 415°F (213°C). Open the front access door and press the OIL HI-LIMIT RESET button for a period of 3-seconds to restart the control. FOR YOUR 2. Ensure all local electrical codes, fire codes, and all other requirements such as hood installation have been met in the process of installation. NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. 3. Open front access door and ensure drain valve is closed. The handle should be rotated clockwise until it stops. 4. Fill frypot with frying compound as indicated. ILLUSTRATION ON THE OIL/SHORTENING REQUIREMENTS PAGE) (SEE 5. The Master Power Switch is located behind the front access door. Turn Master Power Switch “ON.” 6. Press ELEMENT HI RESET button. 7. The LED display on the basic control panel will indicate “-AS-”, the software version, and then “CY”. 8. When the fryer has reached 135°F, the melt cycle is complete and the LED display on the control panel will indicate “HEAt”. Gas Fryer Operation & Care Manual • 16 PROTECTION O P E R AT I O N CLEANING & MAINTENANCE DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. THOROUGHLY CLEAN DAILY The cleanliness and appearance of this unit will contribute considerably to operating efficiency and savory, appetizing food. Good equipment kept clean works better and lasts longer. 1. Disconnect unit from power source, and let cool. 2. Remove all detachable items. Clean these items separately with a good grease solvent or commercial detergent. Rinse well and dry. 3. Clean control panel, door vents, door handles, and door gaskets thoroughly since these areas harbor food debris. Rinse by wiping with sponge and clean warm water. Wipe dry with a clean cloth. 4. To help maintain the protective film coating on polished stainless steel, clean the exterior of the unit with a cleaner recommended for stainless steel surfaces. Spray the cleaning agent on a clean cloth and wipe with the grain of the stainless steel. NOTE: Avoid the use of abrasive cleaning, compounds, chloride based cleaners, or cleaners containing quaternary salts. Never use hydrochloric acid (muriatic acid) on stainless steel. Always follow appropriate state or local health (hygiene) regulations regarding all applicable cleaning and sanitation requirements for foodservice equipment. DANGER N NO NO W BRU S IRE EL PA STE DS WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED R S HE SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT. O S AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED, HOSED DOWN, OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND. DO NOT USE WATER JET TO CLEAN. CAUTION SCR APE TO PROTECT STAINLESS STEEL SURFACES, COMPLETELY AVOID THE USE OF ABRASIVE CLEANING COMPOUNDS, CHLORIDE BASED CLEANERS, OR CLEANERS CONTAINING QUATERNARY SALTS. NEVER USE HYDROCHLORIC ACID (MURIATIC ACID) ON STAINLESS STEEL. NEVER USE WIRE BRUSHES, METAL SCOURING PADS OR SCRAPERS. Gas Fryer Operation & Care Manual • 17 O P E R AT I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) Careful observation of the finished food product will help determine optimal filtering frequency. Filtering the cooking oil at regular intervals will help ensure food quality. FOR BEST RESULTS: Do not allow the temperature of the oil to decrease below the “Idle Mode” temperature of 250°F (121°C) when filtering. If filtering at the end of the day, pump oil back into the kettle while still hot. Do not allow oil to cool before returning to kettle. CAUTION OPERATORS MUST BE MADE AWARE OF THE HAZARDS INVOLVED IN THE OPERATION OF A HOT OIL FILTERING SYSTEM. ON-SITE SUPERVISION DURING THE FILTRATION PROCESS AND THE CLEANING PROCESS IS STRONGLY RECOMMENDED. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. 6. Press the PUMP “ON” and allow the fryer to refill to the recommended level adding additional oil/shortening as required to maintain proper fill level. 7. Press the PUMP “OFF” button. 8. After the frypot has completely refilled, pull out the mobile oil trolley and discard the filter into a proper receptacle. Clean the filter assembly and oil trolley, if needed. 9. Replace the oil filter and return the trolley to the proper position beneath the fryer. 10. Push the ELEMENT HI LIMIT reset button. 11. Press and hold the “ON/OFF” key on the main control panel for 1-1/2 to 2 seconds to energize the fryer. Continue normal fryer operation after the preheat function has been completed. WA R N I N G TO AVOID PERSONAL INJURY, USE CAUTION WHEN SURFACES BECOME SLIPPERY DUE TO SPILLED OR DRIPPING OIL. 1. Open the front access door. With the Kettle/Nozzle selector in the “NOZZLE OFF” position, rotate the drain valve counterclock-wise until rotation stops and the drain valve is in the “OPEN” position. Power to the main control panel will automatically switch “OFF.” 2. Allow contents of the fryer to completely drain. 3. Press the PUMP “ON” to allow the oil to circulate through the drain system to flush crumbs. Using the brushes provided, brush the sides and bottom of the fryer while the oil is circulating through the system. Use the angle brush under the heat exchangers. 4. Press the PUMP “OFF” and allow contents of the fryer to completely drain. 5. Rotate the drain valve clockwise to the “CLOSED” position. Gas Fryer Operation & Care Manual • 18 O P E R AT I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) FILTER REPLACEMENT 1. With the DRAIN in the “CLOSED” position, pull the trolley from the fryer and disconnect the hose from the fryer. Use optional trolley handle if available, or take care when pulling trolley from fryer as it has sharp edges. (Contact factory for optional trolley handle information.) 2. Pushing down on filter frame clip, pull side of filter cartridge closest to clip upwards. Slide opposite edge of filter cartridge out from beneath the filter frame lip. A FILTER CARTRIDGE 3. Remove used filter and filter ring . Discard filter . Retain filter ring . 4. Place new filter and filter ring next to screen on underside of filter cartridge . Reverse step 2 above. 5. Reconnect hose to fryer and return trolley to the full position under the fryer. 2 FILTER 3 FILTER RING (Use with paper filter only) CLIP FRAME LIP 4 FILTER FRAME STANDARD AND OPTIONAL FILTERS PART NO. DESCRIPTION FI-27791 PAPER ( STANDARD FI-27648 CHARCOAL/CARBON FILTER 30-count pkg. FI-27794 FI-27014 PAPER ( STANDARD WITH FRYER ) WITH FRYER ) 7-count package 100-count package REUSABLE MESH FILTER, single Gas Fryer Operation & Care Manual • 19 O P E R AT I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) FILTER CLEANING & MAINTENANCE NOTE: Make certain to use hand protection when working with hot surfaces. REUSABLE MESH FILTER OPTION: Clean the reusable mesh filter (FI-27014) by spraying thoroughly with hot water. DO NOT clean in the dishwasher. DO NOT use detergents to clean. Detergents and detergent residues will significantly reduce the life of oil and shortening products. CAUTION A WORN FILTER WILL AFFECT PRODUCT FRYING RESULTS. Make certain the filter is performing efficiently by inspecting the filter each time it is cleaned. Examine for cuts and holes. For the best results, replace the filter whenever necessary. CAUTION TO PREVENT FILTER DAMAGE, DO NOT USE SHARP IMPLEMENTS TO REMOVE SCRAPS FROM THE FILTER. Make certain the filter is securely fastened to the support basket before returning the assembly to the trolley. To discard deteriorated oil/shortening, the trolley can be pulled from the fryer and can be rolled to a convenient location for use with a pumping device. ALWAYS MAKE CERTAIN THE TROLLEY IS PROPERLY POSITIONED BENEATH THE FRYER BEFORE OPERATION. WA R N I N G TO AVOID PERSONAL INJURY, USE CAUTION WHEN SURFACES BECOME SLIPPERY DUE TO SPILLED OR DRIPPING OIL. CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. Gas Fryer Operation & Care Manual • 20 O P E R AT I O N OIL FILTRATION INSTRUCTIONS (FOR UNITS WITH INSTALLED OPTION) CLEANING & MAINTENANCE OIL DISCARD HOSE OPTION: The oil discard hose option (HO-27686) is available as an option to assist both the boil-out and filtration operation. With the discard hose attached to the nozzle connection, place the Kettle/Nozzle selector in the “NOZZLE ON” position. The drain can be placed in the “OPEN” or “CLOSED” position as required. Disconnect hose following use and return the selector to the “NOZZLE OFF” position. ASF-75G, 120V WITH FILTRATION NOZZLE CONNECTION Nozzle will contain a small amount of oil after use. Dispose of properly. NOZZLE KETTLE SELECTOR NOZZLE NOZZLE ON OFF DANGER TO AVOID SERIOUS PERSONAL INJURY DO NOT STAND ON THE FRYER OR FRYER COVER. THE FRYER COVER IS DESIGNED TO HOLD A MAXIMUM OF 10-POUNDS (4,5 KG) OF WEIGHT. Gas Fryer Operation & Care Manual • 21 O P E R AT I O N ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket. Food needs to be surrounded by oil for best frying results. S UGGES TED FRYING TIMES PROGRAM KEYS ITEM MINUTES T E M P E R AT U R E D I S P L AY 1. Fries ( FROZEN ) 3:30 350°F (177°C) Fries 2. Chicken Nuggets ( FROZEN ) 3:30 350°F (177°C) Nuggets 3. Fish, Breaded ( FROZEN ) 4:30 350°F (177°C) Fish 17:00 340°F (171°C) Chicken 4. Chicken Pieces, Breaded ( FRESH ) 5. PRODUCT 6. PRODUCT A ProductC B ITEM Appetizer Breaded Cauliflower Breaded Fish Breaded Mac & Cheese Breaded Mushrooms Broccoli Cheese Nuggets Cheese Cake, Fried Cheese Nuggets Chicken Breasts ( FRESH ) Chicken Breasts ( FROZEN ) Chicken Fried Steak ProductD MINUTES T E M P E R AT U R E 3:30 350°F (177°C) Per pkg. instructions 340°F (171°C) 3:30 340°F (171°C) 3:30 340°F (171°C) 2:30 350°F (177°C) 3:30 340°F (171°C) 8:30 350°F (177°C) 12:00-17:00 315°F (171°C) 1:30 20:00 350°F (177°C) 330°F (166°C) 4:00 350°F (177°C) 12:00-17:00 315°F (171°C) 6:00 350°F (177°C) 6:00 340°F (171°C) Chicken Tenders, Breaded ( FROZEN ) 3:30 350°F (177°C) Chicken Wings ( FROZEN ) 15:00 330°F (177°C) Corn Dogs 10:00 350°F (177°C) Chicken Gizzards ( FRESH ) Chicken, Legs & Wings ( FRESH ) Chicken Legs ( FROZEN ) Chicken, Patty 3:30 18:00 Chicken Pieces - MRB ( FROZEN ) 17:00 Chicken Tenderloins ( FRESH ) 3:00 Chicken Strips Chicken Wings ( FRESH ) Clam Strips Cream Cheese Jalapeño Poppers 3:30 2:00 3:30 350°F (177°C) 330°F (166°C) 340°F (171°C) 350°F (177°C) 350°F (177°C) 340°F (171°C) 340°F (171°C) THE TIMES AND TEMPERATURES ARE SUGGESTED GUIDELINES ONLY. ALL COOKING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES. DUE TO VARIATIONS IN PRODUCT QUALITY, WEIGHT, AND DESIRED DEGREE OF DONENESS, THE COOKING TIMES AND TEMPERATURES MAY NEED TO BE ADJUSTED ACCORDINGLY. ALWAYS FOLLOW LOCAL HEALTH (HYGIENE) REGULATIONS FOR ALL INTERNAL TEMPERATURE REQUIREMENTS. Gas Fryer Operation & Care Manual • 22 O P E R AT I O N ALL SUGGESTED FRYING TIMES ARE BASED ON A FULL LOAD OF PRODUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overflow. Do not over fill the basket. Food needs to be surrounded by oil for best frying results. S UGGES TED FRYING TIMES ITEM MINUTES T E M P E R AT U R E Eggplant 4:00 340°F (171°C) Fries, Crinkle-Cut 5:00 340°F (171°C) Egg Rolls ( FROZEN ) 5:00 340°F (171°C) Fries, Seasoned 4:00 340°F (171°C) Fries ( FRESH ) 5:00 340°F (171°C) Fries, Sour Cream & Chive 4:00 340°F (171°C) Fries, Thin Cut 3:30 340°F (171°C) Jalapeno Peppers, Stuffed 4:00 350°F (177°C) Hash Brown Circles 4:00 Mozzarella Sticks, Battered or Breaded Mushrooms, Breaded Per pkg. instructions 340°F (171°C) 340°F (171°C) 3:30 350°F (177°C) Pork Chops ( FRESH ) 10:00 340°F (171°C) Potato Chips (fresh) 2:45 Onion Rings Pork ( FRESH ) 3:00 340°F (171°C) 12:00 340°F (171°C) Potato Wedges 3:00 350°F (177°C) Shrimp 3:30 340°F (171°C) Quesadilla Rolls Vegetables Zucchini, Breaded ( FRESH ) 3:30 3:00 3:30 325°F (163°C) 350°F (177°C) 350°F (177°C) 350°F (177°C) THE TIMES AND TEMPERATURES ARE SUGGESTED GUIDELINES ONLY. ALL COOKING SHOULD BE BASED ON INTERNAL PRODUCT TEMPERATURES. DUE TO VARIATIONS IN PRODUCT QUALITY, WEIGHT, AND DESIRED DEGREE OF DONENESS, THE COOKING TIMES AND TEMPERATURES MAY NEED TO BE ADJUSTED ACCORDINGLY. ALWAYS FOLLOW LOCAL HEALTH (HYGIENE) REGULATIONS FOR ALL INTERNAL TEMPERATURE REQUIREMENTS. Gas Fryer Operation & Care Manual • 23 B A S I C C O N T R O L O P E R AT I O N PA N E L I D E N T I F I C AT I O N 쐊 쐎 � 쐋 쐇 쐏 쐃 쐄 � CONTROL PA NEL IDENTIF ICATIO N 1. L.E.D. 4-DIGIT DISPLAY 6. RIGHT BASKET BUTTON 2. LEFT BASKET BUTTON 7. RIGHT BASKET INDICATOR LIGHT 3. LEFT BASKET INDICATOR LIGHT 8. BOIL OUT BUTTON 4. TEMP DISPLAY BUTTON 9. PROGRAM BUTTON 5. SYNC BASKET BUTTON (Optional) CAUTION METAL PARTS OF THIS EQUIPMENT BECOME EXTREMELY HOT WHEN IN OPERATION. TO AVOID BURNS, ALWAYS USE HAND PROTECTION WHEN OPERATING THIS APPLIANCE. Gas Fryer Operation & Care Manual • 24 B A S I C C O N T R O L O P E R AT I O N L EFT A N D RIGHT BASKET O PERATION NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. 1. Ensure that the fryer has reached the set-point temperature and it is displayed on the control panel. ( FOLLOW INSTRUCTIONS ON THE START UP AND GENERAL OPERATION PAGE ) 350 F 2. LOAD PRODUCT Load product in basket(s) and set basket(s) in the fryer lift brackets. 3. To operate the left basket, press the LEFT BASKET button on the control panel. 03:00 The left basket will lower. The display will show the programmed time and count down the remaining time for the left basket IF IT HAS LESS TIME LEFT THAN THE RIGHT BASKET. During cooking, the Left Basket Indicator Light will blink fast if its time is displayed and at a slower rate if its time is not displayed. 4. To operate the right basket, press the RIGHT BASKET button on the control panel. 03:00 The right basket will lower. The display will show the programmed time and count down the remaining time for the right basket IF IT HAS LESS TIME LEFT THAN THE LEFT BASKET. During cooking, the Right Basket Indicator Light will blink fast if its time is displayed and at a slower rate if its time is not displayed. 5. When the programmed time for either basket has expired: 00:00 The basket will automatically rise. The display will show “00:00”, then flash “L” or “r”, and the alarm will sound on and off. CONTINUED Gas Fryer Operation & Care Manual • 25 B A S I C C O N T R O L O P E R AT I O N L EF T A N D RIGHT BASKET OPERATION 6. Press the LEFT BASKET or RIGHT BASKET button to stop alarm. 7. REMOVE PRODUCT NOTE: To stop the cooking function of either basket before the programmed time, press the L EFT BA SKET or RIGHT BASKET button. 03:00 The Indicator Light for that basket will go out. The display will revert to the other basket’s remaining time or the frypot temperature. The basket will automatically rise. S HU TDO WN To shut the fryer station down, turn the Master Power Switch located behind the front access door to the “OFF” position. The basket will automatically rise. The display will become blank. Gas Fryer Operation & Care Manual • 26 B A S I C C O N T R O L O P E R AT I O N S Y N CH RO N IZED BASKETS OPTIO N NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. 1. Ensure that the fryer has reached the set-point temperature and it is displayed on the control panel. ( FOLLOW INSTRUCTIONS ON THE START UP AND GENERAL OPERATION PAGE ) 350 F 2. L OAD PRODUCT Load product in baskets and set baskets in the fryer lift brackets. 3. To operate the both baskets simultaneously, press the SYNC BASKET button on the control panel along with either the LEFT BASKET or RIGHT BASKET button. 03:00 Both baskets will lower. The display will show the programmed time and count down the remaining time. During cooking, the Indicator Light of the pushed button will blink fast. 4. When the programmed time has expired: 00:00 The baskets will automatically rise. The display will show “00:00”, then flash “L” or “r”, depending on the pushed button, and the alarm will sound on and off. 5. Press the LEFT BASKET or RIGHT BASKET button to stop alarm. 6. REMOVE PRODUCT NOTE: Another cooking function can not be started during a synchronized cooking function. Gas Fryer Operation & Care Manual • 27 B A S I C C O N T R O L O P E R AT I O N C O N TRO L PROGRAMMING OVERVIEW CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED PERSONNEL ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED PERSONNEL. NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. Control Programming allows you to: • Set the left and right timers • Choose the correct melt cycle for our frying compound • • • Choose the set-point temperature Lock the Control Programming Select °F or °C for the temperature display Press the “PROGRAM” button OR to enter Control Programming. Press the LEFT BASKET or RIGHT BASKET button to scroll through the choices for each function. Pressing the PROGRAM button confirms the change and moves on to the next function. + HOLD Pressing and holding the PROGRAM button for one second exits Control Programming. Gas Fryer Operation & Care Manual • 28 B A S I C C O N T R O L O P E R AT I O N PRO GRAM MING THE C ONTROL CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED PERSONNEL ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED PERSONNEL. NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. 1. Enter Control Programming. Press the PROGRAM button. • • If unlocked, the display will go right into the Control Programming sequence. If locked, “LoC” will display, and the password routine must be pressed. (The password routine = LEF T BASKET - LEFT BASKET - RIGH T BASKET - RIGH T BASKET.) 2. Set the left and right timer. First, the Left Basket Indicator Light will come on and the currently set time for the left basket will appear in the LED with its colon flashing. • • Scroll up or down in one second increments by pressing Press or . to accept the new setting and proceed to the right basket timer. Then, the Right Basket Indicator Light will come on and the currently set time for the right basket will appear in the LED with its colon flashing. • • Scroll up or down in one second increments by pressing Press or . to accept the new setting and go on to the set-point temperature. 3. Choose the set-point temperature. The current set-point temperature will appear in the LED with a flashing “F ” or “C”. • • Scroll up or down in one degree increments by pressing Press or . to accept the new setting and proceed to offset the temperature. 4. Calibrate (offset) the temperature. The current offset temperature will appear in the LED, always in °F. The offsets available range from -20°F to 20°F. • • Scroll up or down in one degree increments by pressing Press or to accept the new setting and proceed to the melt cycle. Gas Fryer Operation & Care Manual • 29 . B A S I C C O N T R O L O P E R AT I O N PRO GRA MM ING TH E CON TROL CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED PERSONNEL ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED PERSONNEL. 5. Choose the correct melt cycle for your frying compound. The melt cycle will appear in the LED as “CY L” or “CY S”. “CY L” is for liquid frying compounds such as oil and “CY S” is for solid frying compounds such as shortening. Do not choose “CY 0”. • • Scroll to change melt cycles by pressing Press or . TWICE to accept the new setting and proceed to the lock. NOTE: Do not press just once and change the “gAS” or “ELEC” setting. 6. Lock or unlock the Control Programming. “LoC” or “ULoC” will appear in the LED display. “LoC” will prohibit unqualified personnel (without the password) from entering Control Programming. “ULoC” will leave Control Programming locked. • 7. • Scroll to change lock condition by pressing Press or . to accept the new setting and proceed to select °F or °C. Select °F or °C for the temperature display. “F” or “C” will appear in the LED display. “F” will cause the LED to display Fahrenheit. “C” will cause the LED to display Celsius. • • Scroll to change from °F to °C by pressing Press and hold or . to accept the new setting and proceed to restart Control Programming sequence or press for one second to exit Control Programming. NOTE: At any point in the sequence, pressing and holding Programming. for one second will exit Control Gas Fryer Operation & Care Manual • 30 BASIC CONTROL TROUBLESHOOTING TEM PERATU RE VERIFICATION NOTE: Because each fryer station is controlled separately, the following procedures must be followed for every component fryer in multiple-station units. The temperature of the cooking oil / shortening and the temperature set-point can be verified at any time. Press TEMP DISPLAY button once to verify the actual temperature of the cooking oil / shortening. Press TEMP DIS PLAY button twice to verify the set-point temperature. Press TEMP DIS PLAY button three times to return the LED to its previous reading. The LED will also automatically return to its previous reading after three (3) seconds. If a defective probe is suspected, measure the temperature of the oil / shortening with a thermometer. Compare the thermometer reading with the temperature shown in the control to make certain the readings are reasonably close. If there is a wide discrepancy, perform a complete fryer station shutdown and contact Alto-Shaam service. ALARM M ESSAGES PROBABLE CAUSE PROB HI DRN Probe open. Probe wired wrong. Probe shorted. SOLUTION Refer to wiring diagram for correct wiring. Measure probe in ice water bath for 100 ohms resistance. Contact Alto-Shaam service. Hi-limit tripped. Allow frypot to cool and press the O IL HI-LIMIT Drain valve interlock. RESET button for three (3) seconds. Turn Master Power Switch off, ensure the drain is closed, and turn Master Power Switch back on. TURN OFF Gas Fryer Operation & Care Manual • 31 SERVICE 1. FRYER WILL NOT POWER-UP A. Make certain cord is plugged in and breaker is turned “ ON .” B. Ensure the drain switch is turned to the “ CLOSED ” position. C. Ensure the master switch is turned to the “on” position. 2. FRYER WILL NOT HEAT A. Ensure the gas valve is turned “ ON .” B. Ensure the gas hose is connected. C. Ensure the hi-limit is not tripped. C. Ensure there is oil in the frypot. 3. PUMP WILL NOT RETURN OIL A. Ensure there is oil in the mobile oil trolley. B. Ensure the pump switch is turned “ ON .” C. Push the reset button located behind the front access door to activate the pump motor. 4. BASKETS WILL NOT DROP A. Ensure the basket lift is programmed for basket drop. Gas Fryer Operation & Care Manual • 32 SERVICE CAUTION THIS SECTION IS PROVIDED FOR THE ASSISTANCE OF QUALIFIED SERVICE TECHNICIANS ONLY AND IS NOT INTENDED FOR USE BY UNTRAINED OR UNAUTHORIZED SERVICE PERSONNEL. DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING. CAUTION IT IS RECOMMENDED THIS APPLIANCE BE INSPECTED BY A QUALIFIED SERVICE TECHNICIAN AT REGULAR INTERVALS AS PART OF A STANDARD KITCHEN MAINTENANCE PROGRAM. EXTENDED LIMITED FRYPOT WARRANTY Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot. The labor warranty remains in effect for three (3) years from the shipping date. Alto-Shaam will bear shipping and normal labor charges for installation performed during standard business hours, and excluding overtime, holiday rates or any additional fees. The parts warranty remains in effect for seven (7) years from the shipping date. Following the initial three (3) year labor warranty, Alto-Shaam will replace the frypot only, with freight, labor and all additional charges at the full responsibility of the owner/operator. Extended frypot warranty coverage is subject to all remaining provisions as set forth in Alto-Shaam's standard published warranty. Gas Fryer Operation & Care Manual • 33 5009557 PART NO DESCRIPTION Gas Fryer Operation & Care Manual • 34 4 3 230V ELECTRIC ASSY, MOTOR MOUNT CONTACT FACTORY 120V ELECTRIC ASSY, MOTOR MOUNT 2 5009207 230V KETTLE AND GAS TRAIN CONTACT FACTORY 120V KETTLE AND GAS TRAIN 3 5009210 BASIC CONTROL PANEL ASSEMBLY 4 5008599 DOOR 5 1009361 BACK ACCESS PANEL 6 1009002 CARRIER, MANUAL LIFT 7 5009558 PANEL, FRONT LOWER ASSY 1 ITEM See details for these assemblies on following pages: 7 1 1 1 1 1 1 1 1 1 QTY 6 1 2 5 ASF-75G SERVICE ASF-75G SERVICE 5009557 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 230V ELECTRIC ASSY, MOTOR MOUNT PART NO 1009269 TN-34613 BK-34372 BK-3019 BA-34490 FI-33406 BP-3567 SP-33901 SP-33707 SC-2472 FI-33225 SC-2459 5004611 SC-26791 SC-23455 HG-22672 NU-2215 SC-2071 SC-2365 5008200 DESCRIPTION 18 17 16 MOTOR PLATE TRANSFORMER-50VA, 50/60HZ, CE T-BLOCK, MODULAR T-BLOCK RELAY BOARD FERRITE FILTER-CLAMP BEEPER SPACER, 7/16 FOR .125 HOLE IN .062" BOARD SPACER, SUPPORT, NYL, 1.4" SCREW,6-32 X1/2,NC PHIL TRUSS M/S,18-8 SS FILTER LINE 115/250V 50/60HZ 8-32 X 1/4" PHIL SCREW WIRE SET SCREW 10-32 X 1/4" PAN HEAD 6-32 X 3/8 RD HD 10-32 THREADED INSERT NUT,10-32,NF HEX MS,# 18-8 S/S 10-32 X 3/4 PAN HD 6-32 X 1 1/4" ROUND HD WIRE SET ASF-75G 230V BSC 18 1 1 1 1 1 2 1 4 4 2 1 2 1 4 2 1 2 1 2 1 19 4 18 19 11 D E TA IL A 10 2 14 19 4 11 12 5 D E TA IL A 10 2 14 2 5 8 9 10 18 12 W IR E SE T-A SF- 7 5G 2 30 V B SC 5008200 SC - 2 3 6 5 6 -32 X 1 1 / 4" R O UN D HD 2 SC - 2 0 7 1 1 0 -3 2 X 3 / 4 P A N1 1H D 1 N U- 2 2 1 5 N UT, 1 0 -3 2 , N F H E X M S, # 1 8 - 8 S/ S 2 1 0- 3 2 THR E A D E D IN SE R T 1 6-3 2 X 3 / 8 R D H D 2 14 SC - 2 6 7 9 1 SC R E W 1 0 - 3 2 X 1 / 4 " P A N H E A D 4 13 5004611 12 SC - 2 4 5 9 SC - 2 3 4 5 5 FI-3 3 22 5 15 W I R E SE T 1 8 - 3 2 x 1 / 4 " P H IL S C R E W 2 FILTE R LIN E 11 5 / 2 5 0V 5 0/ 6 0H Z 1 SC R E W , 6 -3 2 X 1/ 2, N C P HIL TR USS M / S, 1 8 -8 SS 2 9 SP - 3 3 7 0 7 SP A C E R , SUP P O R T, N Y L, 1 . 4 " 4 8 SP - 3 3 9 0 1 SP A C E R , 7 / 16 FO R . 1 2 5 HO LE IN . 0 6 2" BO A R D 7 B P -3 5 6 7 B E EP E R 1 6 FI-3 3 40 6 FE R R ITE FILTER -C LA M P 2 10 SC - 2 4 7 2 5 BA -34490 R E LA Y B O A R D -A SF-6 0 1 B K -3 0 1 9 T- BLO C K 1 3 B K -3 4 3 7 2 T-B LO C K , M O D ULA R 2 TN -3 4 6 1 3 TR A N SFO R M E R -5 0 V A , 5 0 / 6 0 Hz, C E 1 1009269 M O TO R P LA TE -A SF-7 5 1 ITM P AR T # DESCRIPTION QT Y 1 008200 W IR E SE T-A SF- 7 5G 2 30 V B SC C - 2 36 5 6 -32 X 1 1 / 4" R O UN D HD 2 C - 2 07 1 1 0 -3 2 X 3 / 4 P A N H D 1 U- 2 2 1 5 N UT, 1 0 -3 2 , N F H E X M S, # 1 8 - 8 S/ S 2 - 22 6 7 2 1 0- 3 2 THR E A D E D IN SE R T 1 1 - 2 3 45 5 6-3 2 X 3 / 8 R D H D 2 - 2 6 79 1 SC R E W 1 0 - 3 2 X 1 / 4 " P A N H E A D 4 004611 C - 2 45 9 W I R E SE T 8 - 3 2 x 1 / 4 " P H IL S C R E W 1 2 -3 3 22 5 FILTE R LIN E 11 5 / 2 5 0V 5 0/ 6 0H Z 1 C - 2 47 2 SC R E W , 6 -3 2 X 1/ 2, N C P HIL TR USS M / S, 1 8 -8 SS 2 -3 3 7 0 7 SP A C E R , SUP P O R T, N Y L, 1 . 4 " -3 3 9 0 1 SP A C E R , 7 / 16 FO R . 1 2 5 HO LE IN . 0 6 2" BO A R D 4 4 P -3 5 6 7 B E EP E R 1 -3 3 40 6 FE R R ITE FILTER -C LA M P 2 -34490 R E LA Y B O A R D -A SF-6 0 1 K -3 0 1 9 T- BLO C K 1 -3 4 3 7 2 T-B LO C K , M O D ULA R -3 4 6 1 3 TR A N SFO R M E R -5 0 V A , 5 0 / 6 0 Hz, C E 1 009269 M O TO R P LA TE -A SF-7 5 1 AR T # DESCRIPTION QT Y 4 4 7 3 1 H G - 22 6 7 2 6 15 4 16 9 15 8 10 7 3 19 9 7 15 1 2 5 7 17 11 5 16 QTY 20 12 17 1 Gas Fryer Operation & Care Manual • 35 1 1 17 16 ASF-75G SERVICE 5009210 ITEM PART NO 1 2 3 4 5 5009212 IN-22985 PE-28022 CC-34499 NU-2361 BASIC CONTROL ASSEMBLY DESCRIPTION WELDMENT-CONTROL PANEL, ASF-75 BSC INSULATION, 1/2" CERAMIC WOOL OVERLAY WITH MEMBRANE CONTROL-SIMPLE NUT-# 6-32 QTY 1 1 1 1 4 1 4 3 5 A RE V . D E SC R IP TI O N D A TE A UP D A TE D SP O T W E LD S; Q TY O F R I V E TS N O W 8 06/ 27/ 08 A P PR O V ED KRM 2 B ITEM 1 2 3 4 PART NO 5009177 1006303 RI-2097 MA-27568 DOOR ASSEMBLY DESCRIPTION DOOR, ASF-75 BRACKET, MAGENT #42 STAINLESS RIVET MAGNET, SMCO, SILVER 5 4 3 2 1 IT E M NO . QTY 1 1 6 1 R & D DRA W I N G 5008599 10/ 14/ 08 M A G N E T N O W S I LV E R H I G H P U LL 1 4 2 3 Gas Fryer Operation & Care Manual • 36 N U- 23 6 1 C C -34 49 9 P E-2 8 02 2 IN - 2 2 9 8 5 5 00 92 1 2 P A R T N U MB E R KRM N UT- # 6 -3 2 C O N TR O L-SIM P LE O V E R LA Y W ITH M E M B R A N E -SIM P LE C TR L A SF N IN SULA TIO N , 1/ 2 " C E R A M IC W O O L W E LD M E N T-C O N TR O L P A N E L, A SF-7 5 B S D E S C R IP T I O N STA N D A R D TO LE R A N C E UN LESS O TH ER W ISE SP EC IFIED M EN O M O N EE FA LLS The in fo rm a tio n c o n ta ine p ro p e rty o f A lto -Sh a a m , p a rt o r w h o le w ith o ut the Sha a m , Inc is p ro h ib ite d . M A TER IA L: LIN EA R X . X = . 0 6" X. X X = . 0 3 " D ESC R IP TIO N : A N G ULA R 730907 0.5° DO N O T SC A LE DRA WIN G S IZE P R O J E C T: X. XXX = . 01 5" EN G A P P R O V A L: EN G A P R D A TE: TITLE : D D A TE : BY : KR M C O N TR O L P A N E DW G : 0 8/ 15 / 0 8 50 09 2 1 ASF-75G SERVICE 5009207 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 24 23 22 21 24 27 28 14 4 2 16 5 PART NO KE-27084 SA-27007 PI-27001 SA-27005 BN-34226 SA-27006 FA-34232 VA-27068 SA-27930 VA-34458 VA-27081 OR-27249 FT-27476 CP-28016 GL-27004 GL-27002 HL-27003 SC-2459 NU-27820 NU-27851 1008588 SC-2661 5007645 SC-27384 HO-28096 NP-26220 FT-27250 FT-27251 PR-34483 5008473 IN-27322 VA-34530 BN-34457 CV-27825 CR-34532 KETTLE AND GAS TRAIN DESCRIPTION QTY FADO HRSN3, GAS 1 SEAL, SPARK PLUG 2 PIN, SPARK IGNITION 2 SEAL. SPARK PLUG 1 BURNER-HE 1 SEAL-FAN BURNER 1 FAN 1 VAVLE, VENTURI 1 SEAL, GAS VALVE 1 VALVE, 24V, FRYER, GAS 230V CE 1 ELBOW, FLANGE, VENTURI 1 O-RING, 0.812O.D. X .94 DIA 1 FITTING, 1/2" M PIPE, 1/2" M FLARE 1 CAP-3/4 NPT 1 SEAL GLASSA SIGHT 1 GLASS BURNER INDICATOR 1 HOLDER GLASS SIGHT 1 8-32 X 1/4" PHIL SCREW 2 NUT HEX 6MM WITH STAR WASHER 16 NUT HEX 5MM WITH STAR WASHER 4 BRACKET C HIMNEY HOLDING 2 SCREW, 10-32 X 1/2, NF PHILTRUSS 2 FLUE 1 SC REW # 10-16 SELF DRILLING 4 HOSE-1/2ID X 24" GAS FLEXIBLE 1 NIPPLE-1/2"-14 NPT 1 FITTING 1/4" COMPRESSION X 3/8 NPT1 FERRULE, COMPRESSION, 6MM 1 PROBE-NTC THERMISTOR 100K OHM 1 DRAIN ASSEMBLY 1 INSULATION, SIDE PANEL 2 VALVE GAS SAFETY, 230V 1 BURNER, CONTROL, CE CERTIFIED 1 COVER-HONEYWELL BURNER MOD 1 CONNECTOR-SAFETYGASVALVE CE 1 R EV . D E SC R I P TI O N D A TE A P PR O V ED A R E LE A SE D FO R P R O TO TYP E 08/ 15/ 08 KR M 3 19 19 15 17 6 30 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 IT E M NO. 7 18 20 8 9 25 35 32 26 11 13 12 10 R& D DRA W IN G 33 34 Gas Fryer Operation & Care Manual • 37 C R -345 32 C V -27825 BN - 3 4 4 5 7 V A -345 30 IN - 2 7 3 2 2 500 847 3 P R -34483 FT-27 251 FT-27 25 0 N P -26220 HO -28096 SC -2738 4 500 764 5 SC - 2 6 6 1 100 858 8 N U- 2 7 8 5 1 N U- 2 7 8 2 0 SC - 2 4 5 9 H L- 2 7 0 0 3 G L-270 0 2 G L-27 004 C P -28016 FT-27 476 O R -27249 V A -270 81 V A -344 58 SA - 2 7 9 3 0 V A -270 68 FA - 3 4 2 3 2 SA - 2 7 0 0 6 BN - 3 4 2 2 6 SA - 2 7 0 0 5 P I- 2 7 0 0 1 SA - 2 7 0 0 7 K E-27084 P A R T N U MB E R C O N N E C TO R -SA FE TY G A S V A LV E C E C O V E R -HO N E Y W E LL BUR N E R M O D ULE B UR N E R , C O N TR O L, C E C E R TIFIE D V A LV E -G A S SA FE TY 2 3 0 V IN SULA TIO N , SID E P A N E L, D R A IN A SSE M B LY -75 G P R O B E -N TC TH E R M ISTO R 10 0K O H M FE R R ULE , C O M P R E SSIO N , 6m m FITTIN G -1 / 4" C O M P R E SSIO N x 3 / 8 N P T N IP P LE -1/ 2"-1 4 N P T HO SE -1/ 2 ID x 2 4" G A S FLE XIB LE SC R E W -# 1 0-16 SE LF D R ILLIN G FLUE -A SF-6 0G SC R E W , 1 0-3 2 X1/ 2 , N F P H IL TR USS M / S, 1 8-8 SS BR A C K E T-C H IM N E Y H O LD IN G A SF-60 N UT-H E X 5 M M W ITH STA R W A SH E R N UT-H E X 6 M M W ITH STA R W A SH E R 8-3 2 x 1/ 4 " P HIL SC R E W HO LD E R -G LA SS SIG H T G LA SS B UR N E R IN D IC A TO R SE A L-G LA SS SIG H T, A SFG C A P -3 / 4 N P T FITTIN G , 1/ 2" M P IP E , 1 / 2 " M FLA R E , O - R IN G , 0 . 8 1 2 O . D . X . 9 4 D IA E LB O W , FLA N G E , V E N TUR I, V A LV E , 2 4 V , F R Y E R , G A S 2 3 0 V C E SE A L-G A S V A LV E V A V LE , V E N TUR I, G A S FR Y E R FA N , G A S FR Y E R SE A L-FA N B UR N E R B UR N E R -H E G A S FR Y E R SE A L-SP A R K P LUG P IN -SP A R K IG N ITIO N SE A L-SP A R K P LUG FA D O H R SN 3, G A S D E S C R IP T IO N S TA N D A R D TO LE R A N C E UN LE S S O TH E R W ISE SP EC IFIE D M ENO M O N EE FA LLS, WI 53052- 0450 U. S. Th e in fo rm a tio n c o n ta in e d in th is d ra w in g is th e so le p ro p e rty o f A lto -Sh a a m , In c . A n y re p ro d u c tio n in p a rt o r w h o le w ith o u t th e w ritte n p e rm issio n o f A lto Sh a a m , In c is p ro h ib ite d . M A TER IA L: LIN EA R X. X = . 06 " X . XX = . 0 3 " D ESC R IP TIO N : P R O J E C T: X. X XX = . 0 1 5 " A N G ULA R S IZE 7 309 07 0.5° DO N O T SC A LE DRA WING 1 1 1 1 2 1 1 1 1 1 1 4 1 2 2 4 16 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 QT EN G A PP R O V A L: EN G A P R D A TE: D TITLE : K E TTLE A N D G A S TR A IN -7 5 G , 2 3 0 V B SC D A TE : BY : KRM 20-J u l-20 07 DW G : 5 00 92 07 SH E E T 1 of 1 ASF-75G SERVICE ITEM 1 2 3 4 5 6 7 8 PART NO 1010175 TT-34245 PA-27057 LT-34281 LT-34280 SW-34254 SC-22271 SW-33495 LOWER FRONT PANEL ASSY DESCRIPTION QTY PANEL, FRONT LOWER ASF-75G 1 THERMOSTAT, HI-LIMIT 1 PLATE-LIGHT MOUNTING 1 LIGHT-ALARM 1 LIGHT-IGNITION ALARM 1 SWITCH, CAM, FOR SINGLE PHASE1 SCREWS,M4-0.7X6MM PHIL 2 SWITCH-PUSH BUTTON SPST 2 7 7 5 6 1 7 7 8 2 3 4 8 R & D DR A W I N G 5009558 Gas Fryer Operation & Care Manual • 38 ASF-75G SERVICE Gas Fryer Operation & Care Manual • 39 ASF-75G SERVICE Gas Fryer Operation & Care Manual • 40 1 2 3 4 5 6 7 8 9 ITEM 3 5007556 5007581 5007494 5007518 5009150 5007737 5008503 5007792 1008458 PART NO 5 ELECTRIC ASSY 120V, BASIC, LIFT KETTLE ASSY, BASIC CONTROL BASIC CONTROL PANEL ASSEMBLY LIFT ASSEMBLY DOOR DRAIN PANEL AND SWITCHES LOWER PANEL WITH DRAIN PIPE VALVE-DRAIN ASSEMBLY PANEL-BACK DESCRIPTION See details for these assemblies on following pages: 6 7 1 1 1 1 1 1 1 1 1 QTY 8 2 1 9 4 ASF-60G SERVICE Gas Fryer Operation & Care Manual • 41 ASF-60G SERVICE 5007518 LIFT ASSEMBLY-ASF-60 ITEM 1 2 3 4 5 6 7 8 9 10 PART NO 1008420 1008421 RD-28118 MO-27011 1008419 1008418 PI-27539 PI-27540 HL-28117 SC-2661 DESCRIPTION GUIDE COLUMN GUIDE SUPPORT ROD, LIFT, WELD MOTOR, LIFT GUIDE PEN BRACKET, LIFT MOTOR MOUNT PIN, 1/4" X 1 1/4", CLEVIS PIN, COTTER WLDMT-BASKET LIFT SCREW, 10-32 X1/2,NF PHIL TRUSS M/S,18-8 SS 5007581 KETTLE ASSY, BASIC CONTROL ITEM PART NO QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 2 2 2 2 2 2 4 4 2 24 9 3 11 KE-27823 SA-27007 PI-27001 SA-27005 BN-34226 SA-27006 FA-34232 VA-27068 SA-27930 VA-34260 VA-27081 OR-27249 FT-27476 CP-28016 GL-27004 GL-27002 HL-27003 SC-2459 NU-27820 NU-27851 1008588 SC-2661 5007645 SC-27384 HO-28096 VA-34531 NP-26220 FT-27250 FT-27251 PR-34483 DESCRIPTION QTY KETTLE 1 SEAL-SPARK PLUG 2 PIN-SPARK IGNITION 2 SEAL-SPARK PLUG 1 BURNER-HE GAS FRYER 1 SEAL-FAN BURNER 1 FAN 1 VALVE, VETURI 1 SEAL-GAS VALVE 1 VALVE, 24V 1 ELBOW, FLANGE, VENURI 1 O-RING, 0.812 O.D. X .94 DIA 1 FITTING, 1/2” M PIPE, 1/2” M FLARE 1 CAP-3/4 NPT 1 SEAL-GLASS SIG HT 1 GLASS BURNER INDICATOR 1 HOLDER- GLASS SIG HT 1 8-32 X 1/4” PHIL SCREW 2 NUT-HEX 6MM WITH STAR WASHER 16 NUT-HEX 5MM WITH STAR WASHER 4 BRACKET-CHIMNEY HOLDING 2 SCREW, 10-32 X 1/2, NF PHIL 2 FLUE 1 SCREW-# 10-16 SELF DRILLING 4 HOSE-1/2 ID X 24” GAS FLEXIBLE 1 VALVE-SAFETY 24VAC 1/2 NPT 1 NIPPLE-1/2”-14 NPT 1 FITTING - 1/4” COMPRESSION 1 FERRULE, COMPRESSION 6MM 1 PROBE-NTC THERMISTOR 1 23 23 24 24 1 1 28 28 29 29 30 30 10 14 14 4 4 1 16 5 15 16 5 5 2 2 2 15 3 3 19 19 17 17 6 6 18 26 18 7 7 7 26 20 20 13 13 4 27 11 6 8 8 27 9 9 11 8 Gas Fryer Operation & Care Manual • 42 10 10 25 25 ASF-60G SERVICE 5009150 DOOR ITEM 1 2 3 4 PART NO DESCRIPTION 5007555 1006303 RI-2097 MA-25734 QTY WLDMT-DOOR MAGNET BRACKET #42 STAINLESS RIVET MAGENT, DOOR 1 1 6 1 1 1 5007737 DRAIN PANEL & SWITCHES PART NO ITEM 1 2 3 4 5 6 7 8 9 DESCRIPTION 1009234 TT-34245 PA-27057 LT-34281 LT-34280 SW-34254 PG-3344 SC-22271 SW-33495 2 1 1 1 1 1 1 1 2 1 7 8 2 QTY PANEL, FRONT LOWER THERMOSTAT, HI-LIMIT PLATE-LIGHT MOUNTING LIGHT-ALARM LIGHT-IGNITION ALARM SWITCH, CAM, FOR SINGLE PHASE 1/2" HOLE PLUG SCREWS,M4-0.7X6MM PHIL SWITCH-PUSH BUTTON SPST 7 8 3 4 3 9 6 4 9 6 5 5 3 1 1 3 3 3 2 2 5007792 ITEM 1 2 3 4 5 6 7 8 PART NO VA-28114 5008497 1008739 SW-34246 SC -28288 BU-3964 WS-23671 SC -2069 VALVE-DRAIN ASSEMBLY 4 4 DESCRIPTION VALVE-BALL USE WITH FT-28113 WLDMT-DRAIN CAM BRACKET, DRAIN SWITCH MOUNT LIMIT SWITCH SCREW-10-24 x .375 PHMS BUSHING, STRAIG HT, STRAIN RELIEF WASHER, LOCK, #10, 18-8 S/S SCREW, 8-32 X 1, NC PHILLIPS PAN QTY 1 1 1 1 2 1 2 2 3 3 5008503 LOWER PANEL WITH DRAIN PIPE ITEM PART NO 1 2 3 4 2 1009173 1009174 RI-2097 PP-28126 DESCRIPTION PANEL, LOWER BRACKET-DRAIN HOLDER #42 STAINLESS RIVET PIPE – DRAIN 5 8 4 7 1 3 6 4 1 2 1 3 Gas Fryer Operation & Care Manual • 43 QTY 1 1 2 1 ASF-60G SERVICE 5007494 BASIC CONTROL PANEL ASSEMBLY ITEM 1 2 3 4 PART NO DESCRIPTION 5007565 CC-34499 PE-27929 NU-2361 WLDMT, BASIC CONTROL PANEL BASIC CONTROL BASIC PANEL OVERLAY NUT, 6-32 HEX, S/S QTY 1 1 1 4 11 33 4 4 22 4 3 2 1 IT E M N U- 2 3 6 1 P E-2 79 2 9 C C -3 44 99 5 0 07 56 5 N UT, 6 - 3 2 H E X , S/ S O V E R LA Y W ITH M E M B R A N E - SI M P LE C TR L A S F W ITH LIFT C O N TR O L- SI M P LE W LD M T- B A SIC C O N TR O L P A N E L A SF- 6 0 4 1 1 1 P A R T N U MB E R D E S C R IP T I O N QTY Gas Fryer Operation & Care Manual • 44 ASF-60G SERVICE Gas Fryer Operation & Care Manual • 45 ASF-60G SERVICE Gas Fryer Operation & Care Manual • 46 TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee. In such cases, the carrier is assumed to be responsible for the safe delivery of the merchandise, unless negligence can be established on the part of the shipper. 1. 2. 3. 4. 5. 6. 7. 8. Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area. Do not wait until after the material is moved to a storage area. Do not sign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received. Note all damage to packages directly on the carrier’s delivery receipt. Make certain the driver signs this receipt. If he refuses to sign, make a notation of this refusal on the receipt. If the driver refuses to allow inspection, write the following on the delivery receipt: D r iv e r re fu s e s t o al lo w in s p e c t i o n o f c o n t a in e r s fo r v i si bl e d a ma ge . Telephone the carrier’s office immediately upon finding damage, and request an inspection. Mail a written confirmation of the time, date, and the person called. Save any packages and packing material for further inspection by the carrier. Promptly file a written claim with the carrier and attach copies of all supporting paperwork. We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued. We cannot, however, file any damage claims for you, assume the responsibility of any claims, or accept deductions in payment for such claims. ® LIMITED WARRANTY Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part. The parts warranty period is as follows: For the refrigeration compressor on Alto-Shaam Quickchillers ™ , five (5) years from the date of installation. For the heating element on Halo Heat ® cook/hold ovens, as long as the original purchaser owns the oven. For all other parts, one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first. The labor warranty period is one (1) year from the date of installation or fifteen (15) months from the shipping date, whichever occurs first. Alto-Shaam will bear normal labor charges performed during standard business hours, excluding overtime, holiday rates or any additional fees. To be valid, a warranty claim must be asserted during the applicable warranty period. This warranty is not transferable. THIS WARRANTY DOES NOT APPLY TO: 1. Calibration. 2. Replacement of light bulbs and/or the replacement of display case glass due to damage of any kind. 3. Equipment damage caused by accident, shipping, improper installation or alteration. 4. Equipment used under conditions of abuse, misuse, carelessness or abnormal conditions, including but not limited to, equipment subjected to harsh or inappropriate chemicals, including but not limited to, compounds containing chloride or quaternary salts, poor water quality, or equipment with missing or altered serial numbers. 5. Damage incurred as a direct result of poor water quality, inadequate maintenance of steam generators and/or surfaces affected by water quality. Water quality and required maintenance of steam generating equipment is the responsibility of the owner/operator. 6. Damage caused by use of any cleaning agent other than Alto-Shaam's Combitherm ® Cleaner, including but not limited to damage due to chlorine or other harmful chemicals. Use of Alto-Shaam's Combitherm ® Cleaner on Combitherm ® ovens is highly recommended. 7. Any losses or damage resulting from malfunction, including loss of product or consequential or incidental damages of any kind. 8. Equipment modified in any manner from original model, substitution of parts other than factory authorized parts, removal of any parts including legs, or addition of any parts. This warranty is exclusive and is in lieu of all other warranties, express or implied, including the implied warranties of merchantability and fitness for a particular purpose. In no event shall Alto-Shaam be liable for loss of use, loss of revenue or profit, or loss of product, or for any indirect, special, incidental, or consequential damages. No person except an officer of Alto-Shaam, Inc. is authorized to modify this warranty or to incur on behalf of Alto-Shaam any other obligation or liability in connection with Alto-Shaam equipment. ALTO- SHAAM, IN C . E ff e c t i v e 0 2 / 0 9 RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE. ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO-SHAAM REGARDING THIS APPLIANCE. Model: _______________________________________________Date Installed: __________________________________________________________ Voltage: ______________________________________________ Purchased From: _______________________________________________ Serial Number: _______________________________________ _______________________________________________________________________ W 1 6 4 N 9 2 2 1 Wa t e r S t r e e t PHONE: ● P. O . B o x 4 5 0 ● Menomonee Falls, Wisconsin 53052-0450 ● U.S.A. 262.251.3800 • 800.558-8744 USA/CANADA FAX: 262.251.7067 • 800.329.8744 U.S.A. ONLY www.alto-shaam.com PRINTED IN U.S.A. ">

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Key features
- Basic control panel
- Gas-powered operation
- Multiple safety features
- Commercial-grade construction
- Optional automatic basket lifts
- Oil filtration system (optional)
Frequently asked questions
Use only high-grade oil/shortening. Low-grade shortening with high moisture content can cause excessive foaming and boil-over.
Regular filtering helps maintain food quality. The frequency depends on usage; observe the food product for guidance.
Minimum clearances must remain unobstructed. Refer to the manual for specific dimensions related to combustible and non-combustible surfaces.
The hi-limit safety shutoff has engaged because the frying compound temperature exceeded 415°F (213°C). Allow it to cool below this temperature, then press the OIL HI-LIMIT RESET button.