Rite-Hite TRAKLINE 8920PL Fold Door Installation Manual
The TRAKLINE 8920PL is a fast, smooth opening, low maintenance door that provides superior environmental separation while reducing passage time and temperature loss. It can be used in a variety of applications, including industrial, commercial, and residential. The door is available in a variety of sizes and configurations to meet your specific needs. This manual will help you to install and maintain your door for maximum life and trouble-free operation.
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TRAKLINE™ PL
FOLD DOOR
MODEL 8920PL
This manual to remain with the door:
Date Installed:____________________
This Manual Covers Doors Shipped After 2-20-06.
PRINTED IN U.S.A.
EMAIL: [email protected]
PUBLICATION NO. 8920PLJ
JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
2
PRODUCT INTRODUCTION
CHAPTER 1
SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
DOOR JAMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
CHAPTER 2
SIDEFRAME INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .6
HEADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
DRIVE SYSTEM INSTALLATION . . . . . . . . . . . . . . . . . . . . . .9
CHAPTER 3
V-FLEX STRAP INSTALLATION . . . . . . . . . . . . . . . . . . . . . .11
CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .12
LIFTING STRAP INSTALLATION . . . . . . . . . . . . . . . . . . . . .14
CHAPTER 4
PHOTOEYE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .15
LIMIT SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .17
SHROUD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .18
CHAPTER 5
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .20
I-COMM INPUTS & OUTPUTS . . . . . . . . . . . . . . . . . . . . . . .23
I-COMM INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .24
CHAPTER 6
NOTICE TO END USER
Our mission is to “Improve Industrial Safety, Security and Productivity Worldwide Through Quality and
Innovation.”
Thank you for purchasing the TRAKLINE™ PL FOLD door from RITE-HITE DOORS, INC. The TRAKLINE door is designed to be a fast, smooth opening, low maintenance door that provides superior environmental separation while reducing passage time and temperature loss
The information contained in this manual will allow you to operate and maintain the door in a manner which will insure maximum life and trouble free operation.
This manual should be thoroughly read and understood before beginning the installation, operation or servicing of this door.
When ordering parts through Aftermarket or Warranty department, always include your door serial or RHC# to be sure that you receive the correct parts. The RHC and serial # for your door is located on a label on the side of the control box,
Figure 22.1.
The actual parts used on your door may be different than shown in this manual due to special engineering or product improvement.
COUNTER BALANCE / THRU-WALL BRAKE RELEASE . . .29
MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . .30
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
CHAPTER 7
ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . .34
CHAPTER 8
EXPLODED VIEWS & PARTS LIST . . . . . . . . . . . . . . . . . . .38
CHAPTER 9
ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . .47
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back page
SPECIAL FEATURES
i-COMM™ Universal Controller
Exterior/Interior Folding Door.
V-Flex™ Curtain Release System.
Fast smooth opening with a maximum speed of up to 40 in/sec.
Motor options of 3 Phase 60 Hertz: 208V, 230V, 460V, 575V
Motor option with 3Ø 50 Hertz 400V may have slower speeds
One or Two directional curtain breakaway.
High Wind package.
Heavy-duty industrial materials for high cycles and minimal wear.
Your local RITE-HITE DOORS, INC. Representative provides a Planned Maintenance Program (P.M.P.) which can be fitted to your specific operation. Call your local representative or RITE-HITE DOORS, INC. at 1-414-
355-2600 or toll free at 1-800-456-0600. If any procedures for the installation, operation or maintenance of the TRAKLINE have been left out of this manual or are not complete, contact RITE-HITE DOORS, INC.
Technical Support at 1-563-589-2722.
RECOMMENDED SERVICE PARTS
Gearmotor Rubber Bumpers
15250057 (2)
Limit Switch Assembly i-COMM Assembly
Photoeye Retro-reflective
Photoeye T.B. Receiver
Photoeye T.B. Emitter
Fuse 1/2 Amp 600V
Fuse 1 Amp 250V
Fuse 2 Amp 250V
Fuse 1 Amp 600V
INSTALLATION TOOLS REQUIRED
53700227 (1)
53700528 (1)
63900002 (1)
63900005 (1)
63900036 (1)
51000001 (2)
51000002 (1)
51000005 (1)
51000023 (2)
Fork lift and scissors lift
Hydro level
10’ [3048] Step ladder
Cordless drill
25’ [7620] Tape measure
Wire strippers and side cutters
6’ [1829] Carpenters level
Utility knife
(2) 15/16” [24] open end wrenches
Hammer
Phillips Screwdriver
Hammer Drill and Cordless Drill (3/8” [10] or 1/2” [13])
#2 Square Driver, and Phillips Bit For Drill
Plumb Bob and Chalkline
18” [457] Clamps (2)
Straps For Lifting Header / Roller Tube (optional)
1/2” [13] & 5/8” [16] masonry and/or drill bit for thru bolting
1/2” [13] , 9/16” [14] open end and/or socket wrench
11/16” x 12” [17 x 305] drill bit for thru bolting
Straight screwdriver (small 1/8” [3] spade)
Tube of Anti-Seize or Grease Lubricant
Set of Allen Wrenches (1/8”, 5/32”)
Caulk Gun and Tubes
1 1/4” [32] & 1 1/2” [38] Open End Wrench
Hole Saw
5/16” [8] Driver Bit For Drill
Retaining Ring Pliers
3/16” [5] Punch
Laser Level
Multi-Meter
Anchors, wall fasteners and shims are not supplied. Solid plastic or metal shims must fully support the sideframe base plate. Drill or cut through the shims to allow for the proper installation of the anchor bolts.
Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 1 - SAFETY WARNINGS
SAFETY IDENTIFICATION
!
D A N G E R
Danger indicates the presence of a hazard that will
cause severe personal injury, death.
!
C A U T I O N
Caution indicates the presence of a hazard that will or
can cause minor personal injury, death.
!
WA R N I N G
Warning indicates the presence of a hazard that can
cause severe personal injury, death.
N O T I C E
Notice communicates installation, operation, or maintenance information that is safety related but not hazard related and may cause equipment or property damage.
NOTE:
A Note is used to inform you of important installation, operation or maintenance information.
GENERAL SAFETY NOTICES
!
D A N G E R
When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes.
!
D A N G E R
A qualified electrician should install the wiring in accordance with local and national electrical codes.
Use lockout and tagout procedures to avoid injury.
!
D A N G E R
To reduce risk of injury or death, an earth ground connection
MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an
N.E.C. approved ground bushing and green/yellow wire MUST
BE properly attached to the conduit for connection to the ground terminal.
!
WA R N I N G
Make sure to barricade the door opening on both sides to prevent unauthorized use until the door has been completely installed.
N O T I C E
Damage or debris may fall into electrical components causing failure or severe equipment damage, when drilling holes in the box.
DO NOT turn control box upside down or go too deeply into the box.
N O T I C E
In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be plugged with epoxy. This will help prevent condensation from forming in the conduit. For more information, see Section 300-7a of the National
Electric Code.
N O T I C E
Do not drill holes on top of control box to run conduit, as dust particles and moisture may cause damage to electrical components. The safest location is at the bottom. Failure to do so will void warranty.
LOCKOUT/TAGOUT PROCEDURES
The Occupational Safety and Health Administration requires that, in addition to posting safety warnings and barricading the work area, the power supply has been locked in the OFF position or disconnected. It is mandatory that an approved lockout device is utilized. An example of a lockout device is illustrated. The proper lockout procedure requires that the person responsible for the repairs is the only person who has the ability to remove the lockout device.
In addition to the lockout device, it is also a requirement to tag the power control in a manner that will clearly note that repairs are under way and state who is responsible for the lockout condition. Tagout devices have to be constructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag to deteriorate or become unreadable.
RITE-HITE Corporation does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device
(refer to OSHA regulation
1910.147). RITE-HITE
Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous
Energy (Lockout/Tagout).
These regulations are available through OSHA publication 3120.
Pub. No. 8920PLJ JANUARY 2015 3
TRAKLINE™ FOLD Model 8920PL
CHAPTER 1 - DOOR JAMB
NOTE:
Check for electrical prints included in the parts or control box, as they supersede any prints included in this owners manual on Pages 34-
37.
It is important to verify the following basic information before starting with the installation.
TO PREVENT DAMAGE TO CONTENTS, STORE
DRY BETWEEN 40° and 80° F, [4° and 27° C].
1.
Alternate dimensions in brackets are in
[millimeters].
2.
Make sure that you are working at the correct location and that you have any special work permits.
3.
Inspect the installation site to make sure that there are no overhead obstructions (sprinkler pipes,
HVAC systems, electrical supply lines, etc.) that might interfere with the lifting of the header assembly during installation.
4.
Detour material handling equipment during the installation.
5.
Make sure that the correct electrical power is supplied to the door control box and can be shut off without interfering with other plant operations.
6.
Move the entire crate of the door components as close to the door opening as possible.
7.
When unpacking the door components remove the smaller items first, electrical components, parts box, gearmotor, roller tube, header braces/curtain assembly.
8.
In the case of multiple doors being installed, it is imperative to install the proper control box with the matching door unit. The serial # for your door is on a label located on the side of the control box and lower track,
Figure 22.1.
9.
It is not recommended to weld sideframes in place until door has been tested to ensure proper operation
10.
Install activation and optional equipment last after verifying door operation.
NOTE:
When standing in the opening between the sideframes and looking at the sideframe, the left hand threaded pin goes on the left hand side.
Likewise, the right hand threaded pin goes on the right hand side. The left hand pins will have a narrow groove machined into the hex shape near the end of the pins,
Figure 11.1 & 11.2.
DOOR JAMB
1.
Measure Door Opening Width at the top (A).
2.
Measure Door Opening Width at the floor (B).
3.
Measure Door Opening Height at left side (C).
4.
Measure Door Opening Height at right side (D).
5.
Dimensions from Steps 1 - 4 should be within ± 1/2"
[13] of the dimensions listed on the serial number label. If the measurements do not agree, STOP!
Contact your RITE-HITE DOORS, INC.
representative.
6.
Surface MUST be flat, smooth and collinear with opposite side (E).
7.
Using a 6’ [1829] carpenter’s level (F), verify that the door jambs and header are plumb and perpendicular.
8.
Using a laser level (G), place a mark where the laser is sighted on each side of the jamb to determine if the floor is level. Measure both sides from floor to the mark and if the floor is not level to within 1/8" [3], shim under the sideframe that will be located on the “Low Side” (H) (greatest measurement) of the door opening.
For space clearance requirements, see
Architectural drawing on
Page 47.
!
C A U T I O N
Make sure to barricade the door opening on both sides to prevent unauthorized use until the door has been completely installed.
C
F
A
B
Figure 4.1
D
H
E
G
4 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 1 - DOOR CONTENTS
Qty Description
2 a/r
2
1
2
2 a/r
1
1/1
1
1
Crate Containing the following
Header Assembly (w/ Roller Tube)
RH/LH Sideframe
Control Box (optional) w/Owner’s Manual
1
1
1
1
Motor/Brake/Gearbox/Limit Switch Ass’y w/Cables
Control Box Cable Assembly (optional)
Drive Shroud
4
1
1
Curtain
Counterweight
V-Flex Straps
PVC Tube
1
1
1
1
Curtain Retention Bar
Parts Box Containing the Following
Limit Switch Sprocket Large w/Set Screws (2)
Limit Switch Chain 17 1/8”
1
8/12
Limit Switch Chain Link
1/4” x 3/16” x 4 1/2” Key
Retaining Ring Exterior
Belting Pressure Plates
8/12 Belting Pressure Plate 5/16” Bolts
10/14 Belting Pressure Plate 5/16” Nuts
10/14 Belting Pressure Plate 5/16” Lock Washers
28 3/8-16 x 1 1/4” Carriage Bolts for Header
28
1
3/8-16 Hex Nylock Nuts for Header
#8-32 x 1/2” Self Tap/Drill Screw
#10 Int/Ext Lock Washer
#14 x 3/4” Self Tap/Drill Screws
1/4-20 x 1/4” Set Screw
Nylon Rope for Brake Release
Counterweight Pressure Plates
5/16” x 1 1/4” HHMS For Counterweight
Hardware, Straps and Plates for Curtain
Retention Assembly
Pub. No. 8920PLJ JANUARY 2015 5
TRAKLINE™ FOLD Model 8920PL
CHAPTER 2 - SIDEFRAME INSTALLATION
C
G
B
B
G
F
D
A
PREPARING THE JAMB
ONE-WAY BREAKAWAY: (A)
Figure 6.1
1.
When laying out the sideframe (B) locations, make all measurements from the centerline of the door opening. Measure between the jamb at the top of the opening and at the floor, divide this measurement in half, mark the centerline on the wall and on the floor,
Figures 6.1.
Drop a plumb bob from the mark at the top of the jamb and place a mark on the floor. The distance should be within 1/8”, if not place a mark half way between these two marks.
4.
Carefully lift the sideframes by hooking a chain to the sideframe. Caution should be used to insure chain is secure.
5.
Install sideframe that does not require shimming at the marks made on the wall. Using a 6’ carpenter’s level make sure that sideframe is plumb and square to the wall.
6.
Mark the mounting holes in the back of the sideframe and remove sideframe. Drill holes through the wall, reposition sideframe and fasten to wall using thru the wall bolts and a backing plate for each bolt.
2.
From this centerline, measure 1/2 O.D.W. plus 7 3/8"
(D) and place a mark on the floor on each side. This will offset the location of the V-Flex™ curtain straps,
Figure 6.1.
NOTE: Anchors, wall fasteners and shims are not supplied.
TWO-WAY BREAKAWAY: (C)
3.
From this centerline, measure 1/2 O.D.W. (F) and place a mark on the floor on each side.
If welding, the sideframe should only be tack welded in at this time. It is not recommended to weld sideframes securely in place until door has been tested to ensure proper operation.
7.
Repeat procedure for the opposite sideframe.
4.
Measure across the opening from sideframe mark to sideframe mark to double check the overall dimension. This distance should not vary more than
+1/4/ -0".
8.
Plumb the sideframe and double-check the overall width measurements at the bottom of the sideframes. There should not be more than +1/4” / -
0”.
SIDEFRAME INSTALLATION
NOTE: Handle sideframes with care as control components may be inside.
1.
Place the sideframes into position near the opening.
9.
The sideframe should be square to the header, if the sideframes twists when fastening to the wall (G), shim as required.
2.
The pre-attached covers need to be removed.
NOTE: DO NOT INSTALL FRONT V-FLEX STRAPS,
UNTIL AFTER INSTALLATION OF THE
CURTAIN AND OPTIONAL RETENTION BAR.
3.
If shims are required, shims must fully support sideframe base plate. Drill holes through shims to allow for anchors.
6 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 2 - HEADER INSTALLATION
Pub. No. 8920PLJ JANUARY 2015 7
TRAKLINE™ FOLD Model 8920PL
CHAPTER 2 - HEADER INSTALLATION
HEADER INSTALLATION
NOTE:
If overhead clearance is available, the preferred method is to place cargo straps around the header tubes (A) and lift with fork lift (B). Make sure to place clamps (C) on the forks to prevent the straps from sliding off the forks. Use Caution not to bend the roller tube (D). Place a support block (E) under rear header tube.
1.
Carefully raise the header (F) and set onto the sideframes (G).
2.
Place the header in front of the opening. Place support blocks on the lift forks and clamp header to lift.
The blocks are needed since the roller tube is lower than the header. Failure to do this may bend the roller tube,
Figure 8.1.
3.
The shroud may need to be removed to ease curtain and lifting strap installation,
Figure 18.1.
4.
Fasten the header to the sideframe using the 8 sets of 3/8” x 1 1/4” carriage bolts (H), washers and nuts
(J) provided,
Figure 8.2.
F
G
J
H
Figure 8.2
A
B
D
E
!
D A N G E R
Use extreme caution when lifting the header unit. Be sure to secure header to the lifting device. It may be required to lift 600 lbs or more and lift as high as 28’ in the air.
C
Figure 8.1
8 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 2 - DRIVE ASSEMBLY INSTALLATION
F
H
J
E
F
Figure 9.1
G
E
Figure 9.2
D
A
B
K
Figure 9.3
DRIVE ASSEMBLY INSTALLATION
1.
Locate the gearmotor assembly (A), limit switch chain (B), connector link (C), and 30 tooth sprocket
(D).
2.
For ease of gearbox installation and maintenance, apply a grease lubricant or anti-seize (not supplied) to the drive shaft (E), bumper block (F) and motor bumpers (G).
3.
Turn roller tube (H) to align the shaft and gear keyway.
4.
Install gearmotor assembly onto the drive shaft, some force may be required to get the bumpers over the bumper blocks,
Figure 9.4.
5.
Route the limit switch cable through the hole in the back of the motor mount bracket and run down the length of the sideframe (J),
Page 31.
G
F
G
C
Pub. No. 8920PLJ JANUARY 2015
Figure 9.4
9
TRAKLINE™ FOLD Model 8920PL
CHAPTER 2 - DRIVE ASSEMBLY INSTALLATION
NOTE:
6.
Install 1/4”x3/16”x 4 1/2” key into the keyway. DO
NOT force the key. The key should slide freely, forcing the key may cause distortion. Tap key into keyway slot until it is past the retaining ring slot.
7.
Gearbox case should be flush with the end of the retaining ring groove.
8.
Install retaining ring (K) into shaft groove,
Figure 9.3.
The motor and brake cables are pre-wired into the motor junction box, but need to be terminated to the control panel later in the installation process.
The control box option will have a short cable coming out of the motor and limit switch with plugs on.
NOTE:
Be sure retaining ring is fully seated in the groove.
Failure to do this, may cause the motor to move on the shaft during operation.
A door mounted on the exterior of a building or on the interior of the building, but not on the outside wall will have the curtain attached to the front header brace. A door mounted internally on an outside wall of the building will have the curtain attached to the rear header brace. See
Figures 7.1 & 12.1
for proper mounting.
9.
Install 30 tooth sprocket onto the drive shaft until it hits the shoulder. Sprocket needs to line up with the
10 tooth sprocket on the limit switch shaft, if not loosen and move the 10 tooth sprocket and use a short straight edge to align. When aligned, tighten the 1/4” set screws onto the flat spot of the shaft with an 1/8” allen wrench to 75 in/lbs and lock-tight.
The lifting straps on the curtain will always be on the inside of the building.
14.
Place 1 1/2 pre-wraps of the lifting straps (L) around the roller tube,
Figure 10.1.
The roller tube will be between the lifting straps and the curtain.
10.
Install #35 chain onto sprockets, by lining up the chain so the connector falls onto the large sprocket,
Figure 9.4.
15.
Straps MUST roll off the roller tube on the opposite side that the curtain is hanging (M).
16.
Center lifting straps for doors > 21’ O.D.W. Must be looser than outside straps.
11.
Place connector link onto chain and lock in place,
Figure 9.4.
Adjust the chain so it does not slip over the teeth. Loosen the limit switch mounting bolts and adjust so the chain deflects approximately 1/4” when pressure is applied. A chain that is too tight may cause wear on the limit switch shaft bearing.
12.
The limit switch assembly should be adjusted down in the slots to achieve proper chain tension.
NOTE: DO NOT place the limit switch assembly at the top of the slots. This may cause interference with the covers and make switch adjustment difficult.
13.
The limit switch plate Grade 2 bolts must be retightened to 66 in/lbs, if too loose, the plate may slip.
E
M
H
Figure 10.1
L
N
Pub. No. 8920PLJ JANUARY 2015 10
TRAKLINE™ FOLD Model 8920PL
CHAPTER 3 - V-FLEX STRAP INSTALLATION
C
D
C
J
H
B
G
K
A
Figure 11.2
Figure 11.1
1.
Using a 1 1/4” and 1 1/2” wrench, loosen the locking nuts (A) on the tension pins (B) in the sideframe (C) until they spin freely,
Figure 11.1.
2.
Locate two of the four V-Flex straps (D), pressure plates and hardware (E) in the parts box and attach to the rear header braces (F) with the sewing seam to the outside and the head of the bolts to the inside,
Figures 11.2 & 11.3
then lower the straps to floor.
3.
Wrap the straps around the tension pins, so that the straps are being wound up when the pin is turned clockwise for the left hand threaded pins (G) and counter-clockwise for the right hand threaded pins
(H). The straps will always be on the inside of the pins,
Figure 11.2.
4.
Optional V-Flex strap cover with flap away from curtain (J). Place screw through seal flap approximately 2” above tension pin guards (K) to prevent sliding.
5.
Using a 1 1/4” and 1 1/2” wrench, turn the left hand tensioning pins clockwise to put approximately 170 ft/lb tension on the V-FLEX straps and counterclockwise for the right hand tension pins. For taller doors, the tension will need to be increased.
6.
When the correct tension is applied to the V-Flex strap tighten down the locking nut. The use of a cheater bar may be required.When the Curtain
Retention Assembly is used it should be installed prior to curtain installation,
Figure 12.1.
Pub. No. 8920PLJ JANUARY 2015
E
F
Figure 11.3
!
WA R N I N G
Use Caution when winding up tension pins, as substantial force is being applied to the pins and the belting.
N O T I C E
The V-Flex straps Must not be installed until after the header has been installed, due to interference constraints.
V-Flex straps with not enough tension may result in premature breakaway and curtain wear.
11
TRAKLINE™ FOLD Model 8920PL
CHAPTER 3 - CURTAIN INSTALLATION
H
D
L
K
J
X
X
X
A
B
X
C
N
E
G
F
M
F
P
Figure 12.1
1.
Slide retention straps (A) onto the retention bar (B), space equally, per DIM (X) across the width.
2.
Slide retention brackets (C) into the ends of the retention bar.
1.
Place curtain on a fork lift so the curtain will unroll toward the wall with approximately 2’ to 3’ of loose curtain off the roll. Clamp the forks of the lift so the curtain will not fall off the lift.
3.
Lift assembly to the top of the sideframes (D) and attach to each sideframe with the hardware provided
(E).
4.
Attach retention straps to the header using the retention plates and hardware provided, access may be limited. Straps should be fairly tight and not allow curtain (F) to flex into roller tube (G).
CURTAIN INSTALLATION
2.
3.
Lift the curtain in place and insert the adjustment bar
(G) into the brackets (H) on the header (J) and fasten with the 3/8” holding bolts and nuts,
Figure 12.1.
To roll the curtain up, loosen the 3/8” holding bolts
(K) and the 5/16” locking screws (L) on the adjustment bar,
Figure 12.1.
5.
The retention bar is designed to properly fit between the sideframes, if the bar is too long, check for proper sideframe spacing. Cutting of the bar can be done to achieve the desired fit.
4.
Using a 1 1/4” wrench turn the nut on the end of the bar so the curtain is turned against the header brace.
It may be required to have two people, one on each side of the header to turn the adjustment bar.
NOTE:
5.
The curtain is properly rolled up when the slots (M) are not visible under the front brace.
Curtain retention bar MUST be placed between
(V) the curtain and the lifting straps.
6.
Tighten the 3/8” hex head bolt and the 5/16” locking screws on each end of the adjustment bar with a socket wrench,
Figure 12.1.
12 Pub. No. 8920PLJ JANUARY 2015
K
L
TRAKLINE™ FOLD Model 8920PL
CHAPTER 3 - CURTAIN INSTALLATION
Q
K
J
A
F
V
Figure 12.2
N O T I C E
Care should be taken so as the curtain unrolls it does not tear. Failure to roll curtain on adjustment bar may result in curtain damage or failure of curtain
7.
Slowly lower the curtain to the floor to prevent damage to the curtain or injury to personnel. The curtain should be pushed against the rear V-Flex straps (N), so it will not roll off the forks.
8.
If the curtain has slack or is not sealed on the floor, loosen the 3/8” hex head bolt and the 5/16” locking screws on each end of the adjustment bar, and raise or lower the curtain,
Figure 12.1.
After the curtain is properly adjusted, tighten the bolts.
9.
Install the front V-Flex straps, per rear strap instructions.
Pub. No. 8920PLJ JANUARY 2015
F
P
13
TRAKLINE™ FOLD Model 8920PL
CHAPTER 3 - LIFTING STRAP
1.
Remove the lifting strap (P) pressure plates and hardware from the parts box.
2.
The lifting straps are fastened to the roller tube (Q),
Figure 12.2.
The lifting straps need 1 1/2 pre-wraps on the roller tube before attaching to the curtain.
NOTE:
Lifting straps are opposite the curtain adjustment bar.
3.
Insert the lifting straps through all the 2” strap rings
(R), making sure they are not twisted,
Figure 12.3.
4.
Route the straps through the bottom short lifting strap (T) ring and attach the pressure plates and clamp the straps,
Figure 12.4.
5.
Attach pressure plates (S) to the strap, just above the short strap rings that are attached to the bottom bar (U), such that the rounded curve and the head of the bolt are toward the curtain,
Figure 12.4.
6.
The straps should be snug with little or no tension applied. The curtain should not raise off the floor.
7.
Repeat procedure on all the remaining straps.
8.
Center straps must have less tension than outside straps.
N O T I C E
If one side is tighter than the other, the curtain may fold up at an angle and cause undue friction on the end of the curtain and sideframe.
P
F
B
R
Figure 12.3
S
T
Figure 12.4
U
14 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 4 - PHOTOEYE INSTALLATION
1.
Make sure all photoeyes are plugged in. If the thrubeam option is chosen, the non-drive photoeye cable will be run across thru d-rings on the rear header brace (A) through grommets in each sideframe (B).
2.
Locate the photoeye assemblies in the sideframe,
Figure 15.1.
E - Thru-Beam photoeye cable w/2 plugs for Integral control station.
F - Thru-Beam photoeye cable w/3 plugs for control box.
G - Non-Drive Thru-Beam photoeye’s w/plugs for control box or integral control station
H - Drive Side Thru-Beam photoeye w/cable and plug for control box
I - Drive Side Thru-Beam photoeye w/cable for integral control station
3.
Plug in the cable from the non-drive sideframe to the header cable. Plug in the header cable and the drive side cable into the control box cable,
Figure 15.1.
4.
The yellow LED (L) should be on when the thrubeam photoeye (emitter) is powered up, if it is not on, check plug in connections, and proper wire terminal connections.
5.
If the red and green LED’s (M) are OFF, either the beam is blocked or the photoeye (J) is out of alignment. If necessary re-aim the photoeye by using the adjustment screws (K) on the sideframe assembly around the photoeye,
Figure 15.2.
The bottom screw allows for vertical adjustment and the two side screws adjust horizontal alignment. Rotate the screw until the red and green LED’s turns ON.
6.
Top photoeye (Q) and bottom photoeye (R).
CONTROL BOX
For thru-beam installation with a control box (C), all photoeyes will have plugs that attach to the plugs on the cables that run back to the control box,
Figure 15.1.
INTEGRAL CONTROL STATION
For thru-beam installation with a integral control station (D), the non-drive sideframe photoeyes will have plugs that attach to the plugs on the cable that runs back to the control station, the driveside photoeyes, will be wired directly to the control station,
Figure 15.1.
NOTE: Make sure to secure electrical cables away from counter weight, belting and pulley.
Photoeyes are preset at the factory for sensitivity (N) and light mode (P). Field
adjustment should not be required,
Figure
15.3.
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TRAKLINE™ FOLD Model 8920PL
CHAPTER 4 - PHOTOEYE INSTALLATION
B
B
A
E
F
D
I
H
G
Figure 15.1
C
Q
16
M
L
Figure 15.2
N
P
K
R
B
Figure 15.3
Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 4 - LIMIT SWITCH ADJUSTMENT
NOTE: Determine which drive and mount your door is to figure out which direction to turn the limits:
5.
Measure from the floor to the bottom of the curtain with the door in the full open position, adjust the curtain to manufactured opening size.
Right Hand Drive Internal door or a Left Hand
Drive External Mounted door.
Turn the #1 close/photoeye limit switch screw clockwise to raise the door and counter-clockwise to lower the door.
6.
Making sure everyone is clear of the door, jog the door by pressing both the green open/reset and black jog button on the front of the s/f or control box to raise the door to the height opening size.
Turn the #2 open limit switch screw clockwise to raise the door and counter-clockwise to lower the door.
7.
Loosen the center locking screw and turn the open limit switch cam (B) locking screw labeled #2 (C) until you hear the contact click, input X0 LED will also be off,
Figure 17.1.
Right Hand Drive External door or a Left Hand Drive
Internal Mounted door.
8.
For a Right Hand drive door turn the #2 open limit switch screw clockwise to raise the door and counterclockwise to lower the door.
Turn the #1 close/photoeye limit switch screw counter-clockwise to raise the door and clockwise to lower the door.
9.
For a Left Hand drive door, turn the #2 open limit switch screw counter-clockwise to raise the door and clockwise to lower the door.
Turn the #2 open limit switch screw counterclockwise to raise the door and clockwise to lower the door.
1.
Loosen the two phillips screws and remove cover.
10.
The limit switches are normally closed, the input
LED’s will be on all the time, unless the limit cam lobe is tripped or activated.
2.
With the door in the closed position, adjust the closed limit switch (D), by loosening the center locking screw
(A) and turn the cam locking screw labeled #1 (E) until you hear the contact click, input X1 LED will also be off,
Figure 17.1.
Tighten the center locking screw.
3.
For a Right Hand drive door turn the #1 close/photoeye limit switch screw counter-clockwise to raise the door and clockwise to lower the door. The first lobe #3 (F) will be the photoeye shut-off, input X1
LED will pulse off then on as it goes by and will stay off when it hits the second lobe for the closed position.
4.
For a Left Hand drive door, turn the #1 close/photoeye limit switch screw clockwise to raise the door and counter-clockwise to lower the door. The first lobe #3 will be the photoeye shut-off, input X1
LED will pulse off then back on as it goes by and will stay off when it hits the second lobe for the closed position.
11.
Fine tuning of the limits may be necessary. This will be determined by running the door up and down.
12.
If the door has an optional alternate open (G) adjust to the desired alternate height using the same procedures as with the open and close limits,
Figure
17.2.
13.
For any reason if the limit switch plate adjustment bolts need to be loosened or replaced they should be Grade 8 bolts and torqued to 19ft/lbs.
G
B
D
A
E
Figure 17.2
C
B
F
Figure 17.1
D
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TRAKLINE™ FOLD Model 8920PL
CHAPTER 4 - SHROUD / COVER INSTALLATION
C
A
B
J
A
D
A
D
G
F
Figure 18.2
K
B
Figure 18.3
Figure 18.1
HEADER SHROUD INSTALLATION
1.
The header top shroud (A) and header front cover
(B) are pre-installed and may need to be removed for curtain installation. Attach hardware (C) to braces (D).
2.
The shroud may include several pieces depending on door width,
Figure 18.1.
3.
After the shroud has been installed to the header, caulk the back end of the shroud to the wall to prevent rain seepage.
DRIVE SHROUD INSTALLATION
1.
Locate drive shroud (E) and hardware.
2.
Fasten drive shroud to drive sideframe (F) by using the 6 tek screws provided,
Figure 18.2.
3.
Install brake release lever and cord.
4.
Fasten front cover by lining up holes to header brace brackets holes (G) with the hardware provided. Note Control box conduit holder (J).
SIDEFRAME AND TOP COVER INSTALLATION
1.
Install the sideframe covers (H) that were previously removed during sideframe installation,
Figure 18.4.
F
H
Figure 18.4
2.
Repeat procedure to the opposite sideframe.
3.
Install the sideframe top covers (K),
Figure 18.3.
18 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 4 - LABEL INSTALLATION
12” [305]
5’ [1524]
Figure 19.1
LABEL INSTALLATION
1.
Clean surface where label is to be placed. Peel off backing on label and apply in position,
Figure 19.1.
View of back side of door.
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TRAKLINE™ FOLD Model 8920PL
CHAPTER 5 - ELECTRICAL INSTALLATION
!
D A N G E R
When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes.
!
WA R N I N G
Make sure to barricade the door opening on both sides to prevent unauthorized use until the door has been completely installed.
!
D A N G E R
A qualified electrician should install the wiring in accordance with local and national electrical codes.
Use lockout and tagout procedures to avoid injury.
!
D A N G E R
To reduce risk of injury or death, an earth ground connection
MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an
N.E.C. approved ground bushing and green/yellow wire MUST
BE properly attached to the conduit for connection to the ground terminal.
N O T I C E
Do not drill holes on top of control box to run conduit, as dust particles and moisture may cause damage to electrical components. The safest location is at the bottom. Failure to do so will void warranty.
The TRAKLINE door has been factory tested. The electrical cables from the door need to be connected to the control panel.
NOTE: Route all field installed wires inside the control box so that separation is maintained between line voltage wires and low voltage class II wiring.
The standard Integral control panel located in the drive sideframe. Control box is optional.
Local electrical codes may require the use of a junction box and rigid conduit. Make sure to route all conduit through the bottom of the control station, Figure 21.1.
The door frame is grounded via the motor ground wire provided.
1.
It is the responsibility of the installing electrician to be sure all local, state, and national electrical codes are met and to provide electrical service up to the control box with proper branch service protection and an approved means of disconnect.
2.
The control box is provided with class CC protective fusing for the transformer.
3.
The incoming power terminals in the control box will not accommodate wires larger than 10AWG.
4.
All control boxes should be mounted on the inside of the building regardless of door mount side.
5.
All drilled holes, and conduit run into the control box must be through the bottom of the control box.
N O T I C E
Damage or debris may fall into electrical components causing failure or severe equipment damage, when drilling holes in the box.
DO NOT turn control box upside down or go too deeply into the box.
N O T I C E
In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be plugged with epoxy. This will help prevent condensation from forming in the conduit. For more information, see Section 300-7a of the National
Electric Code.
INTEGRAL CONTROL PANEL:
1.
For an Integral control panel, run the power supply cable (by others) into the sideframe at the control panel height. The control panel is covered with a
PVC material for protection.
CONTROL BOX:
2.
Mount the control box on a wall adjacent to the door at approximately 54" [1372] above the floor level and a minimum of 6” [152] from door side frame. All holes drilled through the control box must be through the bottom of the box,
Figure 21.1.
3.
Cables (B) with connectors on one end are provided for the motor, brake, limit switches and photoeye’s and will need to be terminated to the control panel. The cables will be enclosed in flexible liquid tight conduit. A conduit mounting bracket is provided in the sideframe,
Figure 21.2.
4.
The motor ground cable must be grounded to the sideframe at the conduit holder using the tek screw and star washer provided.
5.
Connect wiring as indicated by the device field wiring schematic (if standard) or inside the parts or control box. Incoming 3-phase power must connect into terminals L1, L2, and L3. Ground must attach to the green/yellow terminal
.
6.
Suggested fused disconnect box location (C)
(supplied by others).
7. Incoming voltage (D) (see chart wiring schematics for acceptable voltages)
NOTE: Electrical prints included in the parts or control box, supersede any prints included in this owner’s manual on Pages 34-37.
Always check parts or control box for prints.
20 Pub. No. 8920PLJ JANUARY 2015
B
TRAKLINE™ FOLD Model 8920PL
CHAPTER 5 - ELECTRICAL INSTALLATION
I
C
i-COMM
TM
The Leading Edge in Door Safety.
Milwaukee, WI (800) 456-0600
OPERATING PROCEDURES
The OPEN/RESET Button activates the door to the full open position.
Door will close automatically.
RESET PROCEDURE
Press the OPEN/RESET button to activate the door to the full open position and to reset the controls.
The door must be reset whenever power is restored.
JOG/REFEED PROCEDURES
Hold the JOG button in while pressing the OPEN/RESET button to run the door through the open and close cycles. The door must be reset whenever the jog button is pressed.
A D
Figure 21.1
Push button controls:
E-Stop (E), open button (F) and jog button (G).
Example of mounting electrical box plate to sideframe for conduit holder (not supplied) (H).
Integral control box station (I).
Sideframe (J).
Optional conduit holder for control box cable (K).
Control Box (L).
Motor / Brake cables (M).
Ground cable connector (N).
Limit switch cable (P).
Drive side photoeyes (Q).
Non-Drive side photoeyes (R).
Control box cable (S).
Shroud (T).
E
F
G
J
H
P
Q
R
Figure 21.2
M
N
S
Figure 21.3
T
K
L
i-COMM
TM
The Leading Edge in Door Safety.
Milwaukee, WI (800) 456-0600
OPERATING PROCEDURES
The OPEN/RESET Button activates the door to the full open position.
Door will close automatically.
RESET PROCEDURE
Press the OPEN/RESET button to activate the door to the full open position and to reset the controls.
The door must be reset whenever power is restored.
JOG/REFEED PROCEDURES
Hold the JOG button in while pressing the OPEN/RESET button to run the door through the open and close cycles. The door must be reset whenever the jog button is pressed.
Figure 21.4
Pub. No. 8920PLJ JANUARY 2015 21
TRAKLINE™ FOLD Model 8920PL
CHAPTER 5 - ELECTRICAL INSTALLATION
Remove labels after installation is complete
E
A
D
J
H
K
K
I
C
B
F
G
H
1.
open the door.
Figure 22.1
The red E-Stop button (A) stops door operation. To stop door operation, push the button. Whenever the door operation is stopped by using the E-Stop, you must press the "OPEN/RESET" button to reset and
5.
Label (E) inside control box that is a ready reference to the i-COMM inputs and outputs,
Page 23.
6.
7.
Incoming power terminals L1, L2, L3, ground (F).
Green bold dashed line (G) indicates safe area for drilling holes.
2.
The green "OPEN/RESET" button (B) opens and resets the door after a fault. To "OPEN", press and release the button. The i-COMM will automatically close the door after the preset time has expired.
8.
9.
Red bold solid line (H) indicates un-safe area for drilling holes
Illuminated input Led’s (I).
3.
The black jog (C) button is used when the door is in a fault.
10.
Illuminated output Led’s (J).
11.
Serial # label (K).
4.
The i-COMM (D) is used to control all functions of the door.
22 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 5 - INPUT / OUTPUT TABLE
Pub. No. 8920PLJ JANUARY 2015 23
TRAKLINE™ FOLD Model 8920PL
CHAPTER 5 - I-COMM DISPLAY MESSAGES
LCD DISPLAY MESSAGES:
TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED
Door Faulted Normal Power Up Indicates Loss of Power
Watchdog Timer Indicates the boards watchdog timer has reset
Reset From Sleep Indicates the controller was awaken from sleep mode
Low Voltage Drop in voltage caused controller to restart
Breakaway
Breakaway
Emergency Stop
Open Time Limit
Menu Interrupt
Limit Pulse Fail
Limit Failure
Door is in breakaway mode
Push Open/Reset*
Service Required*
Service Required*
Push Open/Reset*
FasTrax - Chainfall; 8000/CL/XL - Sideframe door; 8000/CL/XL Overload Relay Reset / Jog Door*
E-Stop pushed, Overload Relay (8900), Inverter (8600)
Run open time limit exceeded
Menu Interrupted
Trakline limit problem (8910/20/PL only)
Limit switch has failed
Reset / Jog Door*
Push Open/Reset*
Service Required*
Push Open/Reset*
Service Required*
Service Required*
Obstruction
Unknown
Door has detected obstruction and reversed 3 times
Unknown fault
System Clock read System clock failed
Unknown State State unknown
Pro System Pro Inverter Fault
Jog to Open Pos Displays when jogging open
Jog to Close Pos Displays when jogging close
Photoeye Failure Indicates problem with photoeye system (FasTrax only)
* Displays on Screen during jog only
DOOR IS OPENING
Inspect & Reset*
Service Required*
Service Required*
Service Required*
Check Inverter*
None*
None*
Jog To Close*
Door is Opening
Door is Open
Stand Clear
Stand Clear
Door Closed
Door Closed
Closing in xx.xs
Activation On
Displays closing time in seconds
Indicates activation on (overrides timer display)
Waiting for cmd.
Indicates door is waiting for manual close cmd.
Photoeye Blocked Photoeye is blocked (overrides timer display)
I-Zone Detection I-Zone active (overrides timer display)
DOOR IS CLOSING
Door Closing
DOOR IS OPEN
When not in preannounce to close
When in preannounce to close
Cycles: xxxxxx
Interlock Active
DOOR IS CLOSED
Displays cycle count
Door is interlocked and cannot be opened
DOOR IS STOPPED
Door Stopped Push Open/Close
None
None
None
Device Holding Open
Close Door
Remove Obstruction
Remove Detection
None
None
Perform Interlocking
Open/Close Door
DC X_
(+24VDC)
BASIC INPUT WIRING
Controller
Input
24
DC
Relay Coil
DC OUTPUT WIRING
YDC_
Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 5 - I-COMM DISPLAY MESSAGES
Pub. No. 8920PLJ JANUARY 2015 25
TRAKLINE™ FOLD Model 8920PL
CHAPTER 5 - I-COMM DISPLAY MESSAGES
Operation of the door is not possible when using the menu system.
1.
To enter the menu press the ENTER key, the Controller will stop and fault the door.
2.
Use the arrow keys (Up and Down) to navigate through the choices
3. When the desired item is selected press enter to view the value or setting.
4. Use the arrow keys to change the value if needed. Once editing is completed press ENTER to return to the main menu.
5. When settings are completed, scroll to the "Exit" option in the main menu and press ENTER.
6.
Changes are not saved until the menu mode is exited. Turning power off while in the menu mode will cancel all changes.
Display Cycle Count Read-Only Displays current cycle count for the door.
Set Close Timer Read/Write Displays and sets current close timer. This time plus the Preannounce Timer will be the amount of time the door will stay open. Setting the Close Timer to 0 will place the door in toggle mode. In toggle mode the reclose timer will be disabled.
(Valid Range: 1-255 seconds, with 0 = Toggle Mode)
Set Preannounce Read/Write Displays and sets Preannounce to close timer. This time plus the Close Timer will be the amount of time the door will stay open. (Valid Range: 0-255 seconds)
Display Model # Read-Only Displays door model.
Set Loop Func. Read-Write Valid Choices are:
Auto Close Mode - Loop board will open and reverse door. (Note: Door will not close is
Toggle Mode is enabled (Close Timer = 0))
Rev/Hold Open - Loop board will only reverse door. Loop will not open door from fully closed.
Set Open PB Func Read-Write Valid Choices are:
Auto Close Mode" - Push button will open and reverse door. (Note: Door will not close is
Toggle Mode is enabled (Close Timer = 0))
Toggle Mode - Places the Open/Reset button in Toggle. Push the Open/Reset once to open the door and again to close. Note reclose is disabled when door has been opened via Toggle.
Reset/Jog Only - Open/Reset button will only reset and jog the door. If pressed while door is traveling close, door will reverse to open. (If Reset Only is required without opening door please consult applications or Rite-Hite Door Technical Support)
Output Definition Read-Write Use to change functions of outputs where allowed. (YK2 Relay K2), YK3 (Relay K3), YDC0,
(see chart) (Note: Outputs which are not changeable will display "Not Adjustable") YDC1, YDC2, YDC3
Input Define
Language
Fault History
Partial Config
Open Alrm Time
Clock
Read-Write Use to change functions of inputs where allowed. X2, X3, X5, X6, X7
(Note: Inputs which are not changeable will display "Not Adjustable")
Read-Write Use to change language of the menus. Select Additional Languages (i.e., Spanish)
Read-Only Displays Last five faults as codes. Use arrows to provide a detailed description of each fault code displayed. See details below.
Read-Write Consult Technical Support (=/> Version 2.2.5)
RW - #25 Use to set time alarm on when door open
Read/Write Displays date and time.
Passcode Read/Write Consult Customer Service.
Copy from Loader Write-Only Copies program from loader to i-COMM. Use up arrow to start copy process.
See details below.
Copy to Loader
Exit [Enter]
Read-Only Copies program in i-COMM to loader. Use up arrow to start copy process.
See details below.
Read-Only Use to exit menu system and save changes.
PROCEDURE FOR USING DOWNLOADER CHIP:
1. Turn power off.
5. To decrease reclose time, press DOWN key.
6. Press ENTER when complete.
2. Plug in downloader chip.
3. Turn power on.
7. Scroll to EXIT.
8. Press ENTER to save changes.
PROCEDURE FOR CHECKING FAULT HISTORY:
4. Press ENTER.
5. Scroll to “Copy From Loader”.
1. Press ENTER key.
6. Press ENTER and UP key to start copy process.
7. When complete, turn power off and remove loader.
2. Use UP / DOWN keys to scroll to “Fault History”.
3. Press ENTER key.
8. Restore power and operate door.
PROCEDURE FOR ADJUSTING RECLOSE TIMER:
4. This displays the last 5 faults in numerical code.
1. Press ENTER key.
5. For a detailed view, press the UP key to scroll through the fault codes.
2. Use UP key to scroll to “Set Close Timer”.
3. Press ENTER key.
4. To increase reclose time, press UP key.
6. Press ENTER when complete.
7. Scroll to EXIT.
8. Press ENTER, operate door.
26 Pub. No. 8920PLJ JANUARY 2015
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3
4
1
2
5
6
7
8
5
6
3
4
1
2
3
4
1
2
Model:
TrakLine
9
10
11
12
6
7
8
13
14
15
16
1
2
3
4
5
CHAPTER 5 - I-COMM DISPLAY MESSAGES
Default Value for Output (Factory Configuration) Default Value for Input (Factory Configuration)
YK2 YK3 YDC0 YDC1 YDC2 YDC3 X0 X1 X2 n/a 0 2 20 20 20 n/a n/a n/a
X3
2
X4 n/a
X5
3
X6
2
X7
2 n/a = Not available for change
Value
8
9
10
11
12
13
14
15
4
5
6
7
0
1
2
3
Valid Values for Output Settings
Function
On when door closed (Interlock Out)
On when door Not Closed
On during preannounce to close
On when door full open
On when door not full open
On when door faulted
On when door not faulted
On when activation command
On during run Open
On during run Close
On during run (Open or Close)
On when door on limit (open or close)
On when I-Zone alarm
On when door open for 30 seconds
On when door open for 60 seconds
On when door open for 120 seconds
Valid Values for Input Settings:
Value
24
25
26
27
28
29
16
17
18
19
20
21
22
23
Valid Values for Output Settings
Function
On during sequential activation
On when not running open
On when not running close
On when not running (open or close)
Output Disabled
Flash 3Hz (=/> Version 2.2.5)
Flash 2Hz (=/> Version 2.2.5)
Partial Timer
Act rev I-Zone Pass
Door Open Alarm
Interlock Out N.O.
Interlock Out N.C.
Preannounce and Close
Photoeye Test
Value
0
Function Description
Interlock In
Stop
Activation
Toggle
Close
Sequential Act.
Allows door to open (Only Available for inputs X2, X3 & X5)
(Note: Interlocking is disabled if no inputs are defined as interlock)
Stops door (Normally-Closed)
Opens Door
Opens/Closes Door
Closes door
Opens Door
Reverse
Stop
Manual Open
Reverses or Holds open door
Stops door (Normally-Open)
Opens door (used for open-close-stop, normal activation will not resume from stop)
Auto/Man Places Door in Toggle Mode when input is on.
Partial Open Activation (8000/CL/XL/8900) (=/> Version 2.2.5)
Partial Open Toggle (8000/CL/XL/8900) (=/> Version 2.2.5)
Toggle / Auto Toggle with Automatic close (=/> Version 2.2.5)
Hand / Auto
Disable
Reverse N.C.
Clean
Consult Customer Service
Disables Input
Reverses or Holds open door using normally close contacts n/a
J3
J4
J5
PIN #
CONNECTOR TABLE
This table shows the function of each of the connectors on the i-COMM controller. The voltages listed for each pin assume that either the input or output is activated.
FLASHING LAMP OUT
I-ZONE ALARM OUT
DC POWER OUT
RESET INPUT (X12)
UNUSED
DC COMMON INPUT
DC POWER INPUT
24VAC INPUT
24VAC COMMON (N)
OPEN/CLOSE CO
CLOSE OUTPUT (K1)
OPEN OUTPUT (K0)
LOOP INPUT 2
LOOP INPUT 1
DC POWER OUT
DC COMMON OUT
DC POWER OUT
LOOP INPUT (X13)
UNUSED OUTPUT
I-ZONE ALARM OUT
DC POWER OUT
RESET INPUT (X12)
UNUSED
DC COMMON INPUT
DC POWER INPUT
24VAC INPUT
24VAC COMMON (N)
OPEN/CLOSE COM
CLOSE OUTPUT (K1)
OPEN OUTPUT (K0)
LOOP INPUT 2
LOOP INPUT 1
DC POWER OUT
DC COMMON OUT
DC POWER OUT
LOOP INPUT (X13)
FLASHING LAMP OUT
UNUSED
DC POWER OUT
RESET INPUT (X12)
UNUSED
DC COMMON INPUT
DC POWER INPUT
24VAC INPUT
24VAC COMMON (N)
OPEN/CLOSE COM
INVERTER OUT 2(K1)
INVERTER OUT 1 (K0)
LOOP INPUT 2
LOOP INPUT 1
DC POWER OUT
DC COMMON OUT
DC POWER OUT
LOOP INPUT (X13)
FLASHING LAMP OUT
UNUSED
DC POWER OUT
RESET INPUT (X12)
UNUSED
DC COMMON INPUT
DC POWER INPUT
UNUSED
UNUSED
OPEN/CLOSE COM
CLOSE OUTPUT (K1)
OPEN OUTPUT (K0)
LOOP INPUT 2
LOOP INPUT 1
DC POWER OUT
DC COMMON OUT
DC POWER OUT
LOOP INPUT (X13)
FLASHING LAMP OUT
UNUSED
DC POWER OUT
RESET INPUT (X12)
UNUSED
DC COMMON INPUT
DC POWER INPUT
24VAC INPUT
24VAC COMMON (N)
OPEN/CLOSE COM
CLOSE OUTPUT (K1)
OPEN OUTPUT (K0)
LOOP INPUT 2
LOOP INPUT 1
DC POWER OUT
DC COMMON OUT
DC POWER OUT
LOOP INPUT (X13)
Pub. No. 8920PLJ JANUARY 2015 27
TRAKLINE™ FOLD Model 8920PL
CHAPTER 5 - i-COMM PROCEDURE INSTRUCTIONS
PROCEDURE FOR USING DOWNLOADER CHIP: PROCEDURE FOR CHANGING OPEN
BUTTON OPERATION:
1. Turn power off.
1. Press ENTER key.
2. Plug in downloader chip.
3. Turn power on.
2. Use UP / DOWN keys to scroll to “Set Open PB
Func”.
4. Press ENTER.
3. Press ENTER key.
5. Scroll to “Copy From Loader”.
6. Press ENTER and UP key to start copy process.
4. Choose between “Auto Close Mode”, “Toggle Mode” or Reset/Jog Only”.
7. When complete, turn power off and remove loader.
5. Press ENTER when complete.
8. Restore power and operate door.
6. Scroll to EXIT.
PROCEDURE FOR ADJUSTING RECLOSE TIMER:
7. Press ENTER, operate door.
1. Press ENTER key.
The following describes what the fault codes convert to:
2. Use UP key to scroll to “Set Close Timer”.
Description Code
3. Press ENTER key.
#define FaultNone 0
4. To increase reclose time, press UP key.
#define FaultPowerUp 1
5. To decrease reclose time, press DOWN key.
#define FaultBreakaway 2
6. Press ENTER when complete.
#define FaultRunOpenTimer 3
7. Scroll to EXIT.
#define FaultMenuInt 4
8. Press ENTER to save changes.
#define FaultLimitSwitch 5
PROCEDURE FOR CHECKING FAULT HISTORY:
#define FaultEstop 6
1. Press ENTER key.
2. Use UP / DOWN keys to scroll to “Fault History”.
3. Press ENTER key.
4. This displays the last 20 faults in numerical code.
5. For a detailed view, press the UP key to scroll through the fault codes.
6. Press ENTER when complete.
7. Scroll to EXIT.
8. Press ENTER, operate door.
#define FaultRunCloseTimer
#define FaultLimitPulseFail
#define FaultObstruction
#define FaultTimerRead
#define FaultStateOB
#define FaultPROSystem
#define FaultPhotoeye
#define FaultEncoderRead
#define FaultEncoderVelocity
#define FaultEncoderNC
0B
0C
0D
0E
0F
10
7
8
9
0A
28 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 6 - COUNTER BALANCE SYSTEM
The door is equipped with a counter-balance system that is used to assist the door open in the case of a power outage. It is also used to help balance the door to reduce motor load.
The Counter-Balance weight system operates in the nondrive sideframe (A).
The system is driven by a pulley (B) on the non-drive roller tube shaft. The weight (C) attaches to the belting
(D) by using pressure plates (E) and hardware. To partially raise the door in case of a power outage, simply pull on the brake release cord. Some assistance may be required on large doors.
1.
The counter weight pulley is installed onto the shaft at the factory.
2.
With the door in the open position, fasten the belting to the pulley with hardware provided.
3.
Place 1 1/2 pre-wraps around the idle pulley (F) making sure it comes off the pulley the opposite the direction that the lifting straps come off the roller tube. Lifting straps would be on the front side of the roller tube in this detail.
4.
Install the weight on blocks approximately 12” off the floor.
5.
Route belting into a loop and tighten the pressure straps with the hardware provided,
Figure 29.1.
6.
Install the loop between the weight brackets and install pin and cotter pin.
7.
Jog the door closed so the weight lifts up in the air.
Make sure the weight is not interfering with the pulley.
8.
Install the longer pvc tube (G) over the weight, place the shorter piece on the floor and attach the two pieces.
9.
Make sure the thru-beam photoeye cable is clear of the counter weight belting.
10.
Proceed to adjust limit switches as required after operating the door. The counterweight must be installed before operating the door. Failure to do this may result in the overload relay tripping out.
THRU-WALL BRAKE RELEASE
The TRAKLINE can be equipped with an optional opposite Thru-Wall Brake Release system that in the case of a power outage, can be used to partially open the door.
1.
Using the pulley as a guide, mark the location on the wall in line with the route of the rope,
Figure 29.2.
2.
Check the other side of the wall for clearance, if clear, drill a 1” Ø hole through the wall. If not clear, move the conduit left or right. For additional clearance while drilling, remove the shroud.
3.
Insert the conduit through the wall. It may be necessary to cut the conduit to length to achieve desired end results. Insert plugs into each end of the conduit.
4.
Thread rope from the handle, through the shroud, around the pulley and through the conduit. Reinstall the shroud.
B
F
!
D A N G E R
When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes.
!
C A U T I O N
Use caution when working with the counter weight.
Make sure the belting is properly fastened to prevent it from slipping.
C
G
D
E
A
Figure 29.1 - COUNTER WEIGHT DETAIL
Pub. No. 8920PLJ JANUARY 2015
Figure 29.2 - THRU-WALL BRAKE RELEASE
29
TRAKLINE™ FOLD Model 8920PL
CHAPTER 6 - MAINTENANCE PROCEDURES
BRAKE TORQUE:
The brake is supplied from the factory with the nominal torque setting.
BRAKE REPLACEMENT
1.
Run the door to the full open position, tie the curtain in place so it will not unwind and disconnect power to the door. Make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. Also barricade the work area on both sides of the door to prevent unauthorized access while servicing.
2.
Loosen and remove the brake handle and the four screws holding the cover to the brake, with a short phillips screwdriver,
Figure 30.1
11.
Replace the brake cover and tighten the four phillips screws that hold it in place and the brake handle.
12.
Reconnect power and check for proper operation.
NOTE: Planned maintenance programs are available for the TRAKLINE PL door. Contact your local
Rite-HitE DOORS, INC. representative for details.
Misc: To remove open, jog or E-stop buttons, turn the latch to the left at the top of the button with a small screwdriver. The unit will pop off.
3.
Remove the snap ring and the fan.
4.
Disconnect the blue and brown brake wires from
terminals 5 and 6 on the rectifier.
5.
To remove the brake from the motor housing, loosen the 4mm allen head screws holding it in place.
6.
Take note of the orientation of the brake before removing. Pull the brake straight off the motor.
7.
If the hex hub needs replacing, remove the snap ring.
8.
Install the new brake.
9.
Insert the 4mm allen head screws and tighten.
10.
Reconnect the blue and brown brake wires to the
#5 and #6 terminals on the rectifier. Polarity is not important.
CUSTOMER:
Periodic Cycle Check:
Planned Maintenance
Brake
Chain
Controls
Covers
Curtain
Gearbox
Header
Limit Switch
Motor
Photoeyes
Seals
Sideframe
Stabilizer Bars
Straps
Strap Clamps (Fold Door Only)
Figure 30.1
1
RITE-HITE
®
DOORS PLANNED MAINTENANCE
Model 8910/20/PL TRAKLINE™ TRAKLINE™ PL
SO# SERIAL#
Recommended P.M. Intervals
4
•
(Time Shown In Months)
8 12 18 24
• •
30 36
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
DATE:
Inspect and Perform the Following (See Manual)
Perform manual test by releasing brake and making sure door stops in the desired position.
Inspect for wear, tighten or replace as required.
Lubricate.
Clean and check all connections.
Make sure sideframe and header covers are installed.
Clean with Isopropyl alcohol or warm soapy water. DO
NOT use abrasive cleaner on vision. Make sure curtain is tracking straight.
Check for unusual noise. Check fluid level.
Check mounting hardware connections. Blow dust and debris from the header.
Check open and close positions, and chain is tight.
Check for normal operation, check connections.
Check alignment, adjust as required. Check all connections. Wipe lens or reflectors clean.
Check for wear and tear. Make sure seals are sealing at the header and sideframe locations.
Inspect for damage. Check all mounting hardware.
Inspect bars for damage, straighten or replace as required.
Inspect for wear and tear, replace as required. Make sure straps are tight, and tension pin nuts are tight.
Make sure lifting straps and clamps are tight and curtain is sealing at the floor.
30 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 6 - DRIVE SYSTEM INFORMATION
A RH Drive
B LH Drive
C Standard Limit Switch Wiring
D Optional Alternate Open Limit Switch Wiring
E 208 - 230V
F 460V
G 400/575V
H Jumper wire
I Black wire
J Green wire
K White wire
L Red wire
M Closed Limit Switch
N Open Limit Switch
O Alternate Open Limit Switch
P n/a
Q Route limit cable through the back of the plate
R Spot ground flat on limit shaft for set screw
S Must be aligned with the 30 tooth sprocket:.31 [8] ref.
Q
I
H
D
K
J
P
O
N
M
L
H
I
J
C
K
R
S
A
Pub. No. 8920PLJ JANUARY 2015
E
F
G
31
TRAKLINE™ FOLD Model 8920PL
CHAPTER 6 - TROUBLESHOOTING, REPAIR AND ADJUSTMENTS
ITEM
Activation Devices
Brake
Contactor MC1 Open
Contactor MC2 Closed
Control Box
Counter-Weight Option
Curtain
D.O.H./D.O.W.
Door Operation and Controls
E-Stop Button i-COMM Controller™
Fold Door
F1 Fuse
F2 Fuse
F3 and F4 Fuses
Integral Interlock
Jog Push Button
Limit Switch Chain
Limit Switches
208-230V Motor
460V Motor
400V Motor
575V Motor
FUNCTION
Operate the door system with all activation devices. Make sure that the door fully opens and closes after the time set on the re-close timer has expired. If you have wired the devices in toggle mode, operate the device twice to verify that the door will open with an activation and close with an activation. All activation devices use a set of normally open contacts. For activation questions, refer to the Activation Manual or on
Page 37.
If the brake is not functioning properly, check the following: a) Check F1 fuse-replace.
b) Brake wiring at terminals B1 & B2 and plug in connections.
c) The brake rectifier should put out 90-110VDC.
d) 120V brake will have 290 ohms on normal readings. (must be checked after the rectifier). (Previous generation brakes will have 350 ohms)
MC1 contactor is the open contactor, and when an open command is given the contactor pulls in and opens the door. The contactor must have the same voltage on all 3 legs going in and out in order for the motor to run.
MC2 contactor is the closed contactor, and when an closed command is given the contactor pulls in and closes the door. The contactor must have the same voltage on all 3 legs going in and out in order for the motor to run.
The control box is a fuse protected NEMA 4X. Standard controls include open/reset button, curtain jog button, a mushroom E-stop and auto-reclose are standard.
Voltages can be 208V, 230V, 400V, 460V, and 575V 3-phase.
The door can be equipped with a Counter-Weight option and in the event of a power outage the door can be opened.
The material is a one-piece heat sealed vinyl curtain. Oval Vision is optional on the Fold door. The curtain consists of fiberglass stabilizer bars that maintain the door in the guide straps under normal operation. The door comes standard with an 8 1/2” tall vision located 63” off the floor.
Door Opening Height or Door Opening Width
The door operations are controlled by an i-COMM Universal Controller. The i-COMM is set-up and programmed during testing at the factory. Unless you are a RITE-HITE DOORS, INC. authorized service technician, you should not attempt to change the factory set program. A quick way of determining that the door is ready to operate normally is to open the control box and look for the green LED lights to be ON (Illuminated) at the X INPUTS and the Y OUTPUTS. Refer to the
Input/Output logic table located on
Page 23
of this manual. If the door fails to function, contact your local RITE-HITE DOORS, INC. representative or Technical Support at 563-589-2722.
The disconnect switch is in line with terminals L1, L2, L3, and removes power from the entire control box, except for terminals L1, L2, L3.
The i-COMM controller is a circuit board that controls the actions of the door. There is a digital display that shows the cycles, status and position of the door at any time during its travel. For input and output function signals, refer to chart on
Page 23.
Settings can be changed for re-close or preannounce timers, interlocks, special activation commands, among many others, refer to instructional manual included.
The Fold door is for exterior or interior use. A Fold door that is mounted on the exterior of a building or any interior wall except the outside wall will have the curtain attached pre-attached to the header front brace. A Fold door that is mounted internally on an outside wall of the building will have the curtain pre-attached to the header rear brace. A Fold door is standard with s/f integral controls unless it is an external mounted Fold door, which a control box is standard. The option for a control box is available on internally mounted doors. The Fold door can be equipped with either One-Way
Breakaway, Two-Way breakaway or High Wind package.
F1 Fuse is for 120VAC devices and receives power from the X1& X3 transformer taps.
The F1 fuse protects the brake and 120VAC pre-announce devices at terminals B1, S2, and S4.
The fuse is a 1 amp slow blow fuse.
F2 Fuse is for 24VAC devices and receives power from the X1& X2 transformer taps.
The F2 fuse protects the photoeyes, relays and all 24VAC activation devices.
The fuse is a 2 amp slow blow fuse.
F3 and F4 Fuses are fuses for the incoming power and they protect the Transformer, the contactor's, overload, motor and the entire control box. The fuse is a 1/2 amp for 380V-575V and 1 amp for
208V-240V KLDR slow blow fuse.
The mechanical interlock prevents both the MC1 & the MC2 contactor from being pulled in at the same time, thereby shorting out the motor.
The jog push button is a constant pressure button and the door will move only when the button is pressed. It must be pressed in conjunction with the open button. When the both buttons are pressed the door will always move in the closed direction.
The limit switch chain length is determined at the factory, it should be 16” long for a RHD and 18” long for a LHD door. If there is concern, check the following: a) If the chain is not aligned properly, move the smaller sprocket to align.
b) If the chain makes noise, lubricate as needed.
c) Chain should deflect approx. 1/4”, less may cause wear on the bearings, chain wear or slipping.
The Open, Closed, Photoeye, and Alternate open limit switches are a normally closed device and should only be open when the limit switch lobe is in-line with the contact. If the switch is open when it is not in-line with the lobe, check wiring or replace the switch.
208-230V 2 HP motor will have 2.4 ohms on normal readings.
460V 2 HP motor will have 9.2 ohms on normal readings.
400V 2 HP motor will have 6.6 ohms on normal readings.
575V 2 HP motor will have 13.4 ohms on normal readings.
32 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 6 - TROUBLESHOOTING, REPAIR AND ADJUSTMENTS
ITEM
Motor Phasing
Motor will not run
O.D.H./O.D.W.
One-Way Breakaway
Open Push Button
Overload Relay O/L1
Relay CR2
Reversing Photoeyes
FUNCTION
If open button is pressed and the door closes, the following needs to be checked: a) Check overload and contactors for proper voltage.
b) Phasing is reversed, reverse wires in terminals, U and W
If door will run will given an activation, check the following: a) Faulty or tripped O/L1 overload relay.
b) Faulty MC1 or MC2 contactors.
c) Check voltage and for loose wires at terminals, U, V, and W and wires on the contactors and overload relay.
d) Check limit switch, if the 2 screws holding the contacts in place are too tight, it may cause the contact to stick, thereby causing the door not to run.
Ordered Door Height or Ordered Door Width
A door built with the One-Way Breakaway can only be broken away from the wall. A door that is impacted toward the wall can be damaged. The inside edge of the sideframes are mounted at 1/2
O.D.W. plus 7 3/8” from the centerline of the door jamb. The length of the header braces will be
O.D.W. plus 14 3/4”. The opening is clear of any door components.
When the open push button is pressed, a command to open the door is given.
The O/L1 overload relay supply's 24VAC to the CR1 relay and the open/reset button. If the overload trips, 24VAC to the open/reset button will be lost. The overload is set to “Automatic Mode” to reset, if it is tripped, reset the relay to restore power. The incoming power also goes through the O/L1 overload relay before it reaches the MC1, MC2 contactor's, if the contactor's are not receiving the correct voltage, check the O/L1 overload for proper voltage. Fuses may blow if pins are not clipped.
The O/L1 overload should be set to the following settings: a) 208V 4.2 Amps (Size > 144) b) 208V 3.8 Amps (Size =< 144) c) 230V-240V-3.7 Amps d) 380V-415V-2.1 Amps e) 460V-480V-1.8 Amps f) 575V-1.5 Amps
CR2-24VAC single pole relay is optional and is required when pre-announce to close is chosen.
The door is equipped with 2 sets of thru-beam photoeyes that monitor each side of the door. When the beam is broken or blocked, the door will reverse and stay open until the object blocking the photoeye beam is removed or the photoeyes are lined up to send a signal to the i-COMM to allow the door to close. The photoeyes are wired to the 24VAC circuit and are wired as normally closed when there is power to the unit and the photoeye is aligned with the reflector or the source photoeye on a thru-beam device.There are three lights on the photoeyes. Yellow is for power. Red and green should be on for proper alignment, if the eyes are not aligned properly, turn the adjustment screws.
The receiver photoeye is set to the “Light Operate” mode. The photoeye’s will reverse or hold the door open when the photoeye beam is blocked. When the beam is not broken, the door will autoreclose.
T hru-Wall Brake Release Option
The door can be equipped with a Thru-Wall Brake Release option in conjunction with the counterweight option. In the event of a power outage, opening of the door can be completed from the
Transformer opposite side of the wall.
The standard transformer is a tri-volt transformer that takes an incoming voltage of 208, 230, 460V and converts it to 110VAC & 24VAC. An optional transformer is available for 380V, 415V, 575V doors.
a) 208V (Taps H1-H2) 6.8 Ohms b) 230V (Taps H1-H3) 7.5 Ohms c) 380V (Taps H1-H2) 18.4 Ohms e) 415V (Taps H1-H3) 20.5 Ohms d) f)
460V (Taps H1-H4) 27 Ohms
575V (Taps H1-H4) 29 Ohms
Two-Way Breakaway
V-Flex™ Curtain Release System
Wind Pressure g) 120V (Taps X1-X3) 4.4-4.8 Ohms h) 24V (Taps X1-X2) .4 to .6 Ohms
A door built for Two-Way Breakaway can be impacted in either direction. The inside edge of the sideframes are mounted at 1/2 O.D.W. from the centerline of the door jamb. The opening will be infringed upon by 7” the full height of the door by the “V”-Flex strap guides and 7 3/8” at the bottom by the guide brackets on each side of the door. The length of the header braces will be O.D.W.
The door is equipped with the V-Flex curtain release system. The system of straps run vertically along the sideframe and guide the curtain. When impacted the V-Flex straps will flex allowing the curtain to be released with little or no damage to the door or customer product. These straps MUST BE kept taut to prevent damage to the curtain. Verify Door Operation It is recommended that the operation of all controls on the TRAKLINE door be verified monthly.
If the curtain is blowing out because of high wind or negative pressures, check the following: a) The V-Flex belting straps should have a minimum of 70ft/lbs on doors 10’ D.O.H. and 170ft/lbs on doors 24’ D.O.H.
b) Check to make sure the curtain has all the stabilizer bars in place and not bent.
c) If wind or pressure exceeds 35 thru 45 mph, the door may blow out.
OPERATING PROCEDURE
1.
To operate the door, simply press the green open button on the front of the control box, the door should go to the full open position.
3.
The door can be equipped with several types of activation devices that can open or close the door and can be setup to either auto-reclose or toggle mode.
2.
Normal settings are set to auto-reclose, and once the open button is pressed the door will open, time out per the setting of the re-close timer on the i-
COMM and close.
4.
For toggle mode, the door can be setup such that if a device is used to open the door, it or another device needs to be reactivated to close the door.
Pub. No. 8920PLJ JANUARY 2015 33
TRAKLINE™ FOLD Model 8920PL
CHAPTER 7 - FIELD WIRING DIAGRAM-CONTROL BOX
34 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 7 - FIELD WIRING DIAGRAM-CONTROL PANEL
Pub. No. 8920PLJ JANUARY 2015 35
TRAKLINE™ FOLD Model 8920PL
CHAPTER 7 - WIRING DIAGRAM-CONTROL BOX & PANEL
36 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 7 - ACTIVATION WIRING DIAGRAM
Pub. No. 8920PLJ JANUARY 2015 37
TRAKLINE™ FOLD Model 8920PL
CHAPTER 8 - ACTIVATION SERVICE PARTS
Part #
11050007
Description
Alarm, Audible, 24AC/DC, 22.5 (I-Zone)
11050010 Alarm, Audible, 120VAC,10-TONE, AB
17500025 Controller, Wireless, Act, BTR, 12-24V
17500001 Induction Loop Board, 24VDC (<5/28/14)
17500010 Induction Loop Board, 12/24VDC (=>6/20/12)
52000037 Induction Loop Board Harness (<5/28/14)
52000056 Induction Loop Board Harness (=>6/20/12)
53700552
53700864
Induction Loop, Kit, Single (<5/28/14)
Induction Loop, Kit, Dual
55150279
7622
7636
7637 i-COMM ii LCD Interface
I-Zone Kit
I-Zone Upgrade Kit, Non FasTrax
I-Zone Upgrade Kit, FasTrax
14500774 I-Zone Sensor Bracket Black
14500775 I-Zone Sensor Bracket Gray
14500783 I-Zone Sensor Bracket Stainless
17900110
17900111
I-Zone Cover Gray
I-Zone Cover Black
17900112 I-Zone Cover Stainless
14501212 Motion Sensor, Mounting Bracket
55200012 Motion Sensor, Remote Programmer
55200018 Motion Sensor, FalconXL < 11.5’H
55200019 Motion Sensor, Falcon >= 11.5’H
55200021 Motion Sensor, IS40, 12-24V
55200022 Motion Sensor, LZRI30, 12-35VDC
55200023 Motion Sensor, MS08,Touchless, 12-24V
55200024 Motion Sensor, IS40XL, 12-24V
14500024 Photoeye Mounting Bracket
53700053 Photoeye, 24V, Kit, Thru-beam
53700122 Photoeye, 24V, Kit, Retroreflective
66400001 Photoeye, Reflector, 2 3/4” x 2”
63900002 Photoeye, Retro-Reflective 20-40VAC/10-55VDC
69300004 Photoeye, Thru-beam Source 20-40VAC/10-55VDC
63900005 Photoeye, Thru-beam Receiver 20-40VAC/10-55VDC
63900048 Photoeye, Light Curtain, Receiver, (CE)
63900049 Photoeye, Light Curtain, Transmitter, (CE)
72700213 Pull Cord, Assembly, w/Bracket, Standard
72700214 Pull Cord, Assembly, w/Bracket, Heated
72700270 Pull Cord, Wireless
72700030 Push Button Station Single Green
72700102 Push Button Station, Open/E-Stop/Close, Nema 4X
72700269 Push Button, Single, Wireless
66250020 Radio Control, RCVR, BEA, 433, 12-24V, 1 FN (=>8/26/14)
73750078 Radio Control, Trans, BEA, 433, 1 BTN (=>8/26/14)
73750079 Radio Control, Trans, BEA, 433, 2 BTN (=>8/26/14)
73750080 Radio Control, Trans, BEA, 433, 3 BTN (=>8/26/14)
11280002 Radio Control Ant w/15’ Cable, 318 MHZ (<8/26/14)
53700068 Radio Control, 24V, Kit, 318 MHZ (<8/26/14)
66250016 Radio RCVR, 24V 318 MHZ (<8/26/14)
66250017 Radio RCVR, 24V 300 MHZ (<8/26/14)
73750002 Radio TRANS, 300 MHZ, BTN, 4 (<8/26/14)
73750015 Radio TRANS, 318 MHZ, BTN, 1 (<8/26/14)
73750018 Radio TRANS, 318 MHZ, BTN, 3 (<8/26/14)
73750019 Radio TRANS, 318 MHZ, BTN, 2 (<8/26/14)
54270030 Strobe 120VAC Amber
54270031 Strobe 120VAC Red
53700567 Switch, Disconnect w/Handle
72700011
72700072
Switch, Selector, 2 Pos, Key
Switch, Selector, 2 Pos (Socket p/n: 17200012)
72700144
VRTLV
7623
7624
Switch, Selector, 3 Pos, 3 Pole, 12A
Virtual Vision, Kit, Stand Alone
Virtual Vision, Kit, FSTX/FR/LTSPD
Virtual Vision, Kit, FSTXCL
7628 Virtual Vision, Kit, FSTXXL
53700862 Warning Device Kit, Relay, i-COMM
53700863 Warning Device Kit, Relay, PLC
53700306
Part #
Kit, Activation Service Parts (loop, pe, pull, push)
Description
(Last updated: 10.15.14)
60
61
62
63
56
57
58
59
64
65
66
67
#
52
53
54
55
48
49
50
51
44
45
46
47
40
41
42
43
36
37
38
39
32
33
34
35
28
29
30
31
24
25
26
27
20
21
22
23
16
17
18
19
12
13
14
15
8
9
10
11
6
7
4
5
2
3
#
1
N
Y
N
N
Y
Y
Y
Y
Y
Y
N
Y
8900
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
Y
N
Y
Y
N
N
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
Y
8900
Y
Y
Y
Y
Y
Y
Y
N
Y
N
N
Y
Y
Y
Y
Y
Y
N
Y
8600
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
Y
N
Y
Y
N
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
N
N
N
N
N
N
Y
Y
N
N
8600
N
Y
N
Y
Y
Y
Y
N
Y
N
N
Y
Y
Y
Y
N
Y
N
Y
7100
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
N
N
N
N
N
N
Y
N
Y
Y
7100
N
Y
Y
Y
Y
Y
Y
N
Y
N
N
Y
Y
Y
Y
N
Y
Y
Y
8000
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
Y
N
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
Y
Y
Y
8000
Y
Y
N
Y
N
Y
N
Y
N
N
N
N
N
N
N
N
N
N
N
5700
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
N
5700
N
N
N
N
N
N
N
N
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
N
Y
FSTXFRLD
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
FSTXFRLD
Y
Y
Y
N
Y
N
Y
Y
Y
N
Y
Y
Y
N
Y
N
Y
N
Y
FSTXFR
N
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
FSTXFR
Y
Y
Y
Y
Y
Y
Y
N
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
N
Y
FSTXCL
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
N
N
N
N
N
N
Y
Y
Y
N
FSTXCL
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
Y
Y
Y
Y
N
Y
N
Y
FSTX
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
FSTX
Y
Y
Y
Y
Y
Y
Y
N
Y
N
N
Y
Y
Y
Y
N
Y
Y
Y
FSTX
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
Y
N
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
FSTXXL
Y
Y
Y
Y
Y
Y
Y
N
Y
N
Y
LTSPD
N
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
N
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
N
Y
LTSPD
Y
Y
Y
N
Y
N
Y
N
Y
Y
N
Y
Y
Y
Y
N
Y
N
Y
Split2nd
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
Y
N
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
N
N
N
N
N
N
N
N
N
Y
Y
N
Split2nd
N
N
Y
N
Y
N
Y
38 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 8 - INTEGRAL PANEL SERVICE PARTS (>2/20/06)
9
20
21
1
18 19
26 27
7
4
5
2
3
10
12
15
31
32
30
34 35
29 33
31
28
13
14
11
13
22
7818E031 Rev. F
Not Shown: 6, 8, 16, 17, 23
24
25
SEE PARTSLIST MANUAL FOR DOOR CONTROLS (<2/20/06)
Pub. No. 8920PLJ JANUARY 2015 39
TRAKLINE™ FOLD Model 8920PL
CHAPTER 8 - CONTROL BOX SERVICE PARTS (>2/20/06)
20
18
19 26 27
9
16 17
7
4
5
2
3
1
22
21
29 33 31
28
7818E032 Rev. H
Not Shown: 6, 8, 23
ITEM QTY DESCRIPTION
3
4
1
2
5
6
1
1
Control Box Assembly, i-COMM
O/L 230V-240V 2.6-3.7 Amp (8910/20)
PART NUMBER
1740....
16660016
1 O/L 380V-480V 1.8-2.6 Amp (8910/20) 16660017
1 Overload 575V 1.2-1.8 Amp (8910/20 only)16660018
1 Overload 208V 3.8-5.5 Amp (8910/20 only)16660019
1 O/L 230V-240V 5.5-8.0 Amp (8920PL) 16660020
7
8
9
1 Contactor (8910/20 only)
1 Contactor (8920PL only)
1 Controller, Wireless Act, BTR, 12-24V
17000015
17000016
17500025
10 2 Fuse 1/2Amp 600V Time Delay (380V-575V) 51000001
11 1 Fuse 1 Amp 250V Time Delay 51000002
12 1 Fuse Holder Double Pole, 30 Amp 600V 51000003
13 2 Fuse Holder Single Pole, 12 Amp 300V 51000004
14 1 Fuse 2 Amp 250V Time Delay 51000005
15 2 Fuse 1Amp 600V CC Time Delay (208V-240) 51000023
16 4 Enclosure, Mounting Foot
17 2 Latch, Quick Release, Kit, Fiberglass
18 1 Kit, Display, LCD, 2-Line w/CONN
19 1 Kit, Controller, i-COMM
51950018
51950021
53700529
53700528
13
14
11
13
10 24
30
31
12
25
15
32
34
35
ITEM QTY DESCRIPTION PART NUMBER
20 1 Kit, Button, E-Stop, Red
21 1 Kit, Button, Open, Green
22 1 Kit, Button, Jog, Black
53700568
53700569
53700570
23 1 DCC, Loader, i-COMM
24 1 Power Supply, DIN, 24VDC, 18W
25 1 Power Supply, DIN, 24VDC, 30W, CG
65100023
65700006
65700007
26 1 Relay SPDT 10Amp 24VDC (Strobe/Beacon) 66450014
27 1 Relay Socket, Single Pole 10 Amp 250V 70350002
28 1 Terminal End Barrier, Fuse Holder
29 2/4 Terminal End Stop Screwless
73100019
73100024
30 1 Terminal WA, Cage, 20 Amp, Jump, 3P 73100082
31 11 Terminal WA, Cage, 20 Amp, 3 Hole 73100085
32 1 Terminal WA, Cage, 20 Amp, 3 Hole, Bar 73100086
33 2 Terminal WA, Cage, 20 Amp, 3 Hole, Gnd 73100087
34
35
1
1
Transformer 208/230/460V
Transformer 380/415/575V
Refer to Page 48 for Activation Parts List
73550029
73550030
SEE PARTSLIST MANUAL FOR DOOR CONTROLS (<2/20/06)
40 Pub. No. 8920PLJ JANUARY 2015
3 5
TRAKLINE™ FOLD Model 8920PL
CHAPTER 8 - CURTAIN SERVICE PARTS
1
15
16
8
2
6
3
5
2
6
14
17
18
3
5
9
9
8
9
2
6
3 5
2 6
4
9
7
ITEM QTY DESCRIPTION
3
4
5
1
2
6
7
8
9
10
11
12
13
1 Curtain Ass’y (w/ or w/o Stabilizer Bars) a/r Stabilizer Bars 2” OD (16 GA Galv) a/r Stabilizer Bars 1 1/2” OD (14 GA Galv)
1 Stabilizer Bar 13/16” OD Fiberglass a/r Plastic Plug 1 1/2” Dia.
a/r Plastic Plug 2” Dia.
4/6 Strap Lifting Lower (qty 6 if > 21’ H)
0/4 Strap Lifting Upper a/r Strap Lifting Double a/r a/r a/r a/r
Strap Pressure Plate Curved (> 21’ = 12 pcs)
Carriage Bolt 5/16-18 x 1”, znc
Hex Lock Nut 5/16-18, znc
Lock Washer 5/16, znc
P/N
2850....
7580....
7580....
7580....
65300006
65300007
72200021
72200020
72200019
65000309
67870032
55620001
74120002
ITEM QTY DESCRIPTION
14
15
16
17
18 a/r
1
Webbing Ring 2”
Kit, 8800/8900, Curtain, Patch, Grey
1 Kit, 8800/8900, Curtain, Patch, Blue
1 Kit, 8920, Oval Vision, Blue
1 Kit, 8920, Oval Vision, Grey
7
10
11
13
12
P/N
67020041
53700589
53700590
53700690
53700692
D.O.H.
7’-0”
8’-0”
9’-0”
10’-0”
11’-0”
12’-0”
13’-0”
14’-0”
15’-0”
16’-0”
17’-0”
18’-0”
19’-0”
20’-0”
21’-0”
22’-0”
23’-0”
24’-0”
DBL STRAP
16
20
20
20
12
16
16
16
20
20
8
8
12
12
4
4
8
8
Pub. No. 8920PLJ JANUARY 2015
DBL STRAP >/=21’dow
6
6
12
12
12
12
18
18
18
24
24
24
24
30
30
30
30
30
UPPER STRAP
4
0
0
4
4
0
0
4
4
4
4
4
0
4
4
4
0
0
UPR STRAP >/=21’dow
6
6
0
0
6
6
0
6
6
0
0
6
6
0
0
6
6
6
1 1/2ӯ BARS
5
6
6
6
4
5
5
5
6
6
3
3
4
4
2
2
3
3
2ӯ BARS
6
6
6
7
5
5
5
6
7
7
4
4
4
5
3
3
3
3
41
TRAKLINE™ FOLD Model 8920PL
CHAPTER 8 - DRIVE SIDEFRAME SERVICE PARTS
4
7 13
1
2
6
9 10
11 12
8
42
29
30
31
32
33
18 19
16
20
24 25
14 34 35
17 19
15
20
21 22 23
Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 8 - NON-DRIVE SIDEFRAME SERVICE PARTS
27
28
6
5
1
3
29
30
31
32
33
21 22 23
26
18 19
16
20
Pub. No. 8920PLJ JANUARY 2015
15
20
14 34 35
17
19
43
TRAKLINE™ FOLD Model 8920PL
CHAPTER 8 - SIDEFRAME SERVICE PARTS
QTY
4 a/r a/r a/r
1
12
6
2
2
1
4
4
8
2
2
2
1
2
4
4
8
2
2
2
2
8
8
4
4
8
4 a/r
1
1
4
1
1
1
1
1
ITEM
36
37
38
39
40
32
33
34
35
28
29
30
31
24
25
26
27
18
19
20
21
14
15
16
17
22
23
10
11
12
13
6
7
8
9
1
2
3
4
5
DESCRIPTION
Sideframe Assembly Set (Tension Pin Modification > 1/25/01)
Sideframe Drive Side (Specify Right or Left)
Sideframe Non-Drive Side (Specify Right or Left)
Sideframe Cover Drive Side
Sideframe Cover Non-Drive Side
Screw, Self Tap/Drill Hex Hd #14 x 3/4”
Bracket, Conduit Mount
Sideframe Backpanel Cover (Integral Controls only)
Carriage Bolt 1/4-20 x 1 1/4”, GR5, znc
Washer Lock, 1/4”, znc
Washer Flat, 1/4”, znc
Hex Nut 1/4-20, znc
Screw, HWH, Self Tap/Drill 1/4-14 x 1 1/4”
Sideframe Bottom Plate (> 11/20/01)
Tension Pin Long Right Hand
Tension Pin Long Left Hand
Tension Pin Right Hand Nut
Tension Pin Left Hand Nut
Tension Pin Washers
Tension Pin Guard-Long (> 1/25/01- < 51300028)
Bolt 5/16-18 x 1”, znc
Washer Lock, 5/16”, znc
Hex Nut 5/16-18, znc
Photoeye Thrubeam Receiver w/plug-Control Box (drive side)
Photoeye Thrubeam Receiver-Sideframe Controls (Drive Side)
Photoeye Thrubeam Source-Control Box or Sideframe Controls (Non-Drive Side)
Photoeye Cable Non-Drive Thrubeam (Control Box)
Photoeye Cable Non-Drive Thrubeam (Sideframe Controls)
Photoeye Mount Bracket, Kit (includes bracket, springs, screws)
Photoeye Mount Bracket
Screw, PHMS, Phillips #10-32 x 1 1/2”, znc
Screw, FHMS, Phillips #10-32 x 2”, S.S.
Photoeye Adjustment Spring
Sideframe Bottom Plate - Rev. “B” 14 1/4” Long (9/25/01-11/20/01)
Sideframe Bottom Plate - Rev. “A” 13 1/4” Long (< 9/24/01)
Cover, Curtain Guide Straps
I-Zone Detecdor Assembly
I-Zone Detecdor Upgrade Kit
Cable, Assembly, I-Zone, Drive or Non-Drive
Entire Door Assembly
19
12
8
14
17
20
9
15
11
13
7
10
18
5
4
6
3
16
PART NUMBER
6815....
n/a n/a
1864....
1864....
63900035
63900005
63900036
1586....
1586....
53700320
14500025
67850111
67850039
70700023
65000387
65000388
1878....
7622....
7636....
1561....
8920PL....
67860094
14500705
70210089
67860024
74110004
74110001
55610002
67860001
65000342
73000010
73000014
55670006
55670007
74150013
51300040
67870032
74120002
55620001
ITEM QTY DESCRIPTION
7
8
5
6
3
4
1
2
9
10
1
-
Kit, Thru-Wall Brake Release n/a
1 Weight, Counterbalance a/r Pipe, PVC Weight Tube
1 Belting, Counterbalance
1 Belt Pressure Plate
1 Clip, Bridge Pin
1 Key Square 1/4” x 2 1/4”
2
1
Hex Nut 5/16-18, znc
Clevis Pin 1/2” x 2 1/4”
44
P/N
53700230
7539....
64400054
1260....
16700010
16800001
53550006
55620001
64020005
1
ITEM QTY DESCRIPTION
15
16
17
18
11
12
13
14
19
20
2
1
1
1
1
2
2
1
1
1
Pressure Plate
Counterbalance Pulley
Idler Pulley
HHM Screw 1/4-20 x 1/2”, znc
Setscrew 1/4-20 x 1/4”
Setscrew 1/4-20 x 3/4”
Screw HHMS 5/16-18x1 1/4”
Washer Fender 1/4” ID x1 1/5” OD
Washer Lock 1/4”, znc
5/16” Lock Washer
P/N
65000027
65750035
65750037
67860002
67860038
67860042
67870003
74110002
74110004
74120002
Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 8 - HEADER SERVICE PARTS
Pub. No. 8920PLJ JANUARY 2015 45
TRAKLINE™ FOLD Model 8920PL
CHAPTER 8 - HEADER SERVICE PARTS LIST
QTY
8/12
1
1
1
1
4
1
1
1
1
4/6
1
1
4/6 a/r a/r
2
1
36
16/20 a/r
36/40 a/r
4
4
2
8
1
1
1
1
1
1
1
2
1
1
1
8
1
1
1
1
4/5
1 d.o.h.-12” d.o.h.-12”
1 d.o.h.-12” a/r
8
4
1
8
4
4
2
1
16
1
1
2/3/4
2
2/3/4 a/r a/r a/r
1
4
4
8
1
8
4
4
1
2
1
1
1
1
1
1
1
1
ITEM
37
38
39
40
41
42
43
44
31
32
33
34
35
36
22
23
24
25
26
27
28
29
30
9
10
11
12
6
7
8
1
2
3
4
5
13
14
15
16
17
18
19
20
21
76
77
78
79
80
81
82
83
84
65
66
67
68
69
70
71
72
73
74
75
60
61
62
63
64
52
53
54
55
56
57
57
58
59
45
46
47
48
49
50
51
DESCRIPTION
Header Assembly
Header Weldment
Header Curtain Adjustment Bar
Header Cover Front
Header Sideframe Top Caps (Exterior Mount)
Idler Pulley Spacer
Header Cover Top (No sloped shroud foe Interior Mount)
Header Drive Shroud
Header V-Flex Strap Guides
Header V-Flex Pressure Plate
Header Flange Bearing
Screw, HHMS 1/2-13 x 1 1/2” GR5, znc
Hex Nut 1/2-13, Nylon Lock
Header Plate Bearing Mount
Header Plate Bearing Mount Drive Side
Header Counter Weight Idler Pulley
Header Stepped Bushing 7/8” OD
Screw, HHMS 1/2-13 x 3” GR5, znc
Washer Lock, 1/2”, znc
Header Sloped Shroud
Header Sloped Shroud Bracket
Screw, HHMS 1/4-20 x 3/4” GR5, znc
Washer Flat, 1/4”, znc
Rubber Grommet 1/2” ID x 1” OD
Rubber Grommet 1/4” ID x 15/32” OD
Carriage Bolt 3/8-16 x 1 1/4”, znc
Screw, HHMS 3/8-16 x 2 3/4” GR5, znc
Screw, Self Tap/Drill Hex Hd #14 x 3/4”
Hex Nut 3/8-16, Nylon Lock, znc
Rope, Nylon 3/16”
Roller Tube Assembly (Specify paint finish)
Cable, Assembly, Non-Drive Thru-Beam Photoeye
Roller Tube Lifting Strap (O.D. H. plus 5’) (qty 6 if > 21’ W)
Roller Tube Retaining Ring 1.25 Shaft
Roller Tube Retaining Ring 1.1875 Shaft
Roller Tube Lifting Strap Plate
Screw, FHMS, Allen, 1/4-20 x 3/4”
Gearmotor, Limit Switch, Assembly
Gearmotor 208-230/460V 2 HP
Gearmotor 400V 2 HP
Gearmotor 575V 2 HP
Gearmotor Rubber Bumpers
Gearmotor Key, 1/4” x 3/16” x 4 1/2” (included w/gearbox)
Gearmotor Anti-Rotation Plate
Limit Switch Assembly (2 position-standard)
Limit Switch Assembly (4 position-alternate open)
Limit Switch Bracket
Limit Switch Chain, RHD
Limit Switch Chain Connector Link
Limit Switch Sprocket 30 tooth (roller tube shaft)
Limit Switch Sprocket 10 tooth (limit switch shaft)
Bolt M8x20mm, GR5, znc (On gearmotor)
Carriage Bolt 1/4-20 x 3/4” GR2, znc (On gearmotor)
Screw, Set, 1/4-20 x 1/4” (2 On gearmotor, 2 On 30 Tooth Sprocket)
Hex Nut 1/4-20, Nylon Lock, znc
Washer Lock, 5/16, znc
Cable, Control Box Assembly (>2/20/06)
Cable, Control Box Assembly, Allen Bradley PLC & Rite-Hite PLC (<2/20/06)
Washer Lock, #10 Int/Ext (Control Box Only)
Screw, Self Tap/Drill Phillips #8 x 1/2”
Cable, Motor/Brake-Control Box w/ Plugs
Cable, Motor/Brake-Sideframe Controls
Cable, Limit Switch-Sideframe Controls-w/o Alt Open Limit Switch
Cable, Limit Switch-Control Box-w/o Alt Open Limit Switch
Cable, Limit Switch-Sideframe Controls-w/ Alt Open Limit Switch
Cable, Limit Switch-Control Box-w/ Alt Open Limit Switch
Nut, Hex, 1/2”-13 Lock Jamb
Screw, HHMS 5/16-18 x 1 1/4” GR5, znc (curtain adjustment bar)
Screw, Self Tap/Drill Hex Hd #12-14 x 3/4” (curtain adjustment bar)
Screw, HHMS 1/2-13 x 1” GR5, znc
Hex Nut 5/16-18, znc (curtain adjustment bar)
Carriage Bolt 3/8” x 1”, znc GR 5
Stand Clear Warning Labels
Limit Switch Chain, LHD
Washer, Flat, 3/8” x 1” x .063, znc
Magnet
Kit, Curtain Retention Assembly
Belt, Curtain Retention
Bracket, Curtain Retention
Plate, Curtain Retention
Washer, Lock, 3/8”, znc
Nut, Hex, 3/8”-16, znc
Screw, Self Tap/Drill Hex Hd #12-14 x 1 1/4” (curtain retention)
Brake, 105VDC,12FT/LB
Cover, Curtain Guide Straps
PART NUMBER
67860003
74110001
51280019
51280004
67880099
67880098
67860094
55630005
67600008
6742....
1586....
7231....
67020043
67020042
65000338
67860042
5523....
55250068
55250069
55250070
15250057 n/a
65000341
5217....
4647....
1040....
1864....
17900094
70450150
1864....
69200069
7230....
65000335
12500026
67900005
55650004
65000346
65000350
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46 Pub. No. 8920PLJ JANUARY 2015
TRAKLINE™ FOLD Model 8920PL
CHAPTER 9 - ARCHITECTURAL DRAWING
Pub. No. 8920PLJ JANUARY 2015 47
TRAKLINE™ FOLD Model 8920PL
RITE-HITE DOOR PRODUCT WARRANTY
LIMITED WARRANTY
RITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the TrakLine FOLD PL door sold to the Owner will be free of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“Limited Warranty”).
One (1) Year on all mechanical and electrical parts.
One (1) Year labor, based on approved travel and labor repair times.
REMEDIES
Parts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any part which is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE’s sole obligation and the
Owner’s exclusive remedy under this Limited Warranty.
Labor. RITE-HITE will provide warranty service without charge for labor in the first year of the warranty period. Thereafter, a charge will apply to any repair or replacement under this Limited Warranty.
CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicable warranty period. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner must allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE-HITE’s option, either (x) grant RITE-HITE or its agent access to Owner’s premises for the purpose of repairing or replacing the Product or (y) return of the Product to the
RITE-HITE, f.o.b. RITE-HITE’s factory.
NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals.
No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorized modification or repair of the
Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failure to follow RITE-HITE’s instructions for installation, failure to operate the Product within the Product’s rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE-HITE’s guidelines or local building codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii) improper handling, storage, abuse, or neglect of the Product by Owner or by any third party.
DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESS
OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH
OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO
THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO.
LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT,
COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN ADVISED OF THE POSSIBILITY OF
SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. Rite-Hite 2.1.14
RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, or issued:
5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826, 6,321,822, 6,325,195,
6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490, 6,837,296, 6,901,703, 6,942,000, 6,964,289,
7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089, 7,748,431, 7,757,437, 8,037,921, 8,167,020, 8113265.
FCC COMPLIANCE
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
NOTE: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference
(2) This device must accept any interference received, including interference that may cause undesirable operation.
RITE-HITE
8900 N. Arbon Drive
P.O. Box 245020
Milwaukee, Wisconsin 53224-9520
Sales: 414-355-2600
Toll Free: 800-456-0600
Aftermarket: 414-362-3714
Service: 563-589-2722
Service Fax: 563-589-2737
Representatives in All Major Cities www.ritehite.com
48 Pub. No. 8920PLJ JANUARY 2015

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