Installation Instructions Models SlideDriver 15 222 SS ST 1,500 lb (680 kg) 1 ft/s (30 cm/s) SlideDriver 30F 222 EX 1.7 ST 3,000 lb (1,361 kg) 1.7 ft/s (50 cm/s) SlideDriver 40 222 E ST 4,000 lb (1,814 kg) 1 ft/s (30 cm/s) 5,000 lb (2.268 kg) 2.2 ft/s (70 cm/s) or SlideDriver 50VF2/3 222 X3 ST 3 ft/s (91 cm/s) SlideDriver 80 222 X1 ST 8,000 lb (3,629 kg) 1 ft/s (30 cm/s) SlideDriver 200 444 XS ST 20,000 lb (9,072 kg) 1 ft/s (30 cm/s) SlideDriver 30F 800-321-9947 www.hysecurity.com The World’s Most Rugged and Reliable High Security Slide Gate Operator MX3629-01 Rev. B SlideDriver: Plan Site Design WARNING Be sure the WARNING signs are visible from either side of the gate in clear view of approaching vehicles. For your records, take a photograph of the completed installation site. Safety Mesh Gap between vertical bars must be less than (2¼-inch, 57 mm) up to a minimum height of 6 ft (1.8 m). Refer to ASTM F2200. Support posts Left handing Outside Obstruction Loop Physical travel Gate edge stop sensor Gate edge sensor Key or card reader Mount access control devices at least 6 ft (183 cm) beyond gate. Photo eye SlideDriver Photo eye Pedestrian gate within 25 ft (762 cm) of vehicular gate opening V track 2 Measure and Calculate Determine site placement. Pay attention to clearance around the gate operator’s location and gate condition (hardware, ease of travel, and access). Consider right handing and left handing. Use the illustrations for concrete pad dimensions, gate operator placement and drive rail alignment. 3 Edge sensor External Stop / Reset 1 Read & Plan Read and follow the Important Safety Information provided in the Programming and Operations Manual prior to installing the SlideDriver. Read and follow these installation instructions and make sure to conform to site specifications and all local and federal regulations and codes. Inside Obstruction Loop or Free Exit No. Min. Size cm AC Main power (incoming) 1 1 inch 2.5 Low voltage comm wires 1 3/4 inch 2 Ground 1 3/4 inch 2 Loop wires 1 3/4 inch 2 Addt’l conduit may be needed for: No. Min. Size cm DC cables or hydraulic hoses 1 2 inch 5 Dual gate connection for low voltage wiring 1 1 inch 2.5 Emergency release options 1 3/4 inch 2 Distance between gate face and rear chassis: 1½ ± ⅛ inch (38 mm ± 3 mm) FACE OF GATE VE RI ED ID SL 12½" (32 cm) 14½" (37 cm) CONDUIT AREA NOTE: Chassis cover adds ½" (13 mm). Total depth with cover = 15" (38 cm) Mounting bolt location Four (4) ½ x 4-inch anchor bolts Gate 1¼" (3 cm) 8" (20 cm) 13" (33 cm) U bolt Support post Wheel cover For clarity, safety mesh is not shown Cover removal and access: 15” minimum (38 cm) Safety mesh Per UL 325 and ASTM F2200, all openings in a sliding gate up to 72 inch height (6 ft or 183 cm) must be guarded or screened. SlideDriver Left handing shown All models (except SD 200): 26” (66 cm) SlideDriver 200: 33½” (85 cm) 7¼" Conduit cutout area for electrical access. (18 cm) Cut out dimensions: 8 x 7¼" (20 x 18 cm) Limit ramps Drive rail Conduit 1¼" (3 cm) 26" (66 cm) www.hysecurity.com OBSTRUCTED AREA: Area must remain clear. Hydraulic motor location Gate face* Use shims as needed For high voltage, low voltage, (loops and peripherals), ground wire, and dual or interlocked gates. Grooved drive rail MINIMUM CONCRETE DIMENSIONS 20” Wide x 30” Length x 16” Depth minimum* (51 x 76 x 41 cm) *Or, Frost line whichever is greater. Refer to local code for appropriate depth. R 5" (13 cm) © 2016 4 Know what’s below! Many states subscribe to 811. Call the local utility number so underground utility lines can be marked before excavating. If you cut, drill or alter the chassis, you will void the Warranty. Distance: 1½" (38 mm) Gap Install conduit for communication and power DANGER CAUTION 2" (5 cm) Inside and Outside obstruction loops (IOLD and OOLD) are recommended to help prevent vehicle hits. IOLD and OOLD loops are required for tail gating logic. NOTE: Loop layout is dependent on uni- or bi-directional traffic and length of gate and width of roadway. Vehicle must move from one loop to the next without loss of detection. The site design shown on this page is for illustrative purposes only. Photo eye Minimum conduit required Design Vehicle Loops 1¼" (3 cm) 2" (5 cm) Support post NOTE: Design shown for illustrative purposes only. Drawings are NOT TO SCALE. SlideDriver Installation and Assembly Wheel cover CONCRETE PAD Cut away view High voltage (Incoming AC power) Low voltage/communication wires CONCRETE PAD Dual gates Vehicle loop wires Low voltage/ communication wires Height from top of drive rail to bottom of gate operator. All models: 9¼” (23.5 cm) NOTE: XtremeDrive™ mount drive rail ¼ to ½” (6 to 13 mm) higher. MX3629-01 Rev. B Page 3 SlideDriver: Site Prep Clearances Tools Required • • • • • • Standard socket set with extension Standard hex key set Combination wrench set Standard pliers and needle-nose pliers Set of Phillips head and flat-head screwdrivers Wire strippers & wire crimper • • • • Digital Volt-Ohm meter Level and measuring tape Electric drill and drill bits (Unibit or Stepdrill) Metal cutting saw For the full recommended list of tools and hardware, see the SlideDriver Programming and Operations Manual. SlideDriver 200 series 2" (5 cm) 17¾" (45 cm) 1¼" (3 cm) Cabinet (DC / UPS): Door Swing: Minimum 30 inches (76 cm) Rear Access: Allow 24 inches (61 cm) Cabinet (Modular): Front Access: Minimum 36 inches (92 cm) Rear Access: Allow 24 inches (61 cm) Fence Gate panel Drive rail Chassis base cut out for conduit Minimum clearance for cover removal: 15 inches (38 cm) SlideDriver ROADWAY Side access Cabinet: Modular, DC / UPS options Concrete pad extends 2 inch (5 cm) minimum beyond side and front of gate operator chassis’ footprint. Conduit runs between gate operator and cabinet. Front access Distance between gate face and rear chassis: 1½ ± ⅛ inch (38 mm ± 3 mm) 22¾" (58 cm) SlideDriver: Side Access: Minimum 24 inches (61 cm) Front Access: Allow 30 inches (76 cm) Offset 3 inches (7.6 cm) from the surface of the support posts to rear of SlideDriver chassis. Modular and DC / UPS options shown: Post-mounted. U-bolts mounted to Unistrut on back of cabinet. Door swing clearance: Minimum 36 inches (91 cm) Cabinet may also be wall-mounted with anchor bolts. Conduit cutout area for electrical access. Cut out dimensions: 8 x 6½" (20 x 16.5 cm) 5" (13 cm) 8" (20 cm) Leave enough space between cabinet and chassis to avoid pinch point and access issues. Conduit runs below ground between the two units. 12½" (32 cm) Allow 12 to 16 inches (30 to 41 cm) Gate post 6½" (16.5 cm) 14½" (37 cm) FENCE LINE Gate panel NOTE: Chassis cover adds ½" (13 mm). Total depth with cover = 15" (38 cm). 2" (5 cm) Mounting bolt locations Nine (9) ½ x 4" anchor bolts. Required: A minimum 2 bolts fastened per cross support. 1¼" (3 cm) MINIMUM CONCRETE DIMENSIONS 20” Wide x 47” Length x 16” Depth minimum* (51 x 119 x 41 cm) *Or, Frost line whichever is greater. Refer to local code for appropriate depth. 10" (25 cm) 43" (109 cm) 47" (119 cm) minimum For DC / UPS or Modular options, wall or post-mount the cabinet. Unistrut 30¾” (78 cm) If planning a post mount, mounting holes need to be drilled (U-bolts, fasteners, and unistrut are not provided). 13½” (34 cm) 1⅞” (5 cm) Door clip Left hand gate Cabinet © 2016 www.hysecurity.com Concrete pad Right handing gate operator OPEN Cabinet option For more information, refer to the supplemental manuals that accompany the product. ROADWAY • • Usage Class setting (UC) Gate operator handing (Set Handing: SH) See page 9 for more information. Offset 4¾" (12 cm) Face of Gate panel and cabinet Flange Flange SLIDEDRIVER When you first apply power to the operator, it is locked in Menu mode and prompts appear on the display. The gate will not move and the controls will not function until the prompts have been answered. The prompts include: Gate panel face 1¼” (3 cm) Cabinet may also be wallmounted with anchor bolts. NOTE: The mounting holes on the top and bottom flanges are 5/16-inch diameter. Mounting posts and hardware are not provided by HySecurity. U-bolt C/L Wheel covers required for cantilevered gates: UL325 Operator Handing Post Mount for HydraSupply or DC / UPS Cabinet C/L Drive rail SlideDriver viewed from the secure side SlideDriver OPEN Right hand gate SlideDriver viewed from the secure side Drawings NOT to Scale SlideDriver Installation and Assembly MX3629-01 Rev. B Page 4 Set up and Assembly 1 Unpack the SlideDriver CAUTION Cover Replace the Vent Plug 3 DO NOT pick the operator up by its sides or tip it. Hydraulic fluid can leak or damage to the chassis may occur and void the Warranty. CAUTION 1. Loosen two Phillips head screws. NOTE: Leave sufficient overhead clearance to remove cover and open the control box. Replace the vent plug with the breather cap before operating the SlideDriver. Air pressure vents through the cap instead of through the pump seal and helps prevent rust by allowing condensation to evaporate. If you do not replace the vent plug with the breather cap, you will void the Limited Warranty. Breather cap 2. Remove the cover by tilting it slightly toward you while lifting it up off the top of the operator. 5 NOTE: Use the supplied keys to release the lock if your model includes that option. 3. Remove the foam pieces around the motor and the red spring. 4. Remove the ship with kit plastic bag. DANGER Quick disconnects (QDs) The potential for lightning discharge exists with all gates, fences and gate operators. National Electric Code (NEC) - Article 250 requires a separate earth ground in addition to the required equipment ground. WARNING Phillips head screws Loosen, DO NOT remove. 2 4 Rear panel Mark the Anchor Bolt Locations -Puerta Lado- FACE OF GATE Gate Side The gate operator must be grounded per NEC, NFPA 780 and local building standards and codes. Obtain help before lifting or moving the operator. SlideDriver models can weigh over 260 lbs (118 kg). Failure to comply may result in serious injury to personnel, damage to the equipment, or both. Lock (optional) Install the Chassis 1. Align the operator. Locate rear panel 1½-inch from the face of vertical uprights. SlideDriver chassis Control Box Toggle handle 2. Install concrete anchors (½ x 4-inch minimum) After you remove the operator, cut out the anchor bolt template on the side of the SlideDriver box. Ground lug Limit switch 3. Tighten the nuts, but leave room for adjustments. 3 ft (91 cm) Maximum distance 4. Level the operator. Shim with plastic or aluminum to prevent corrosion. Use the template to mark the location of the anchor bolts that will secure the SlideDriver to the concrete pad. 26-inches (66 cm) Install the Earth Ground Optional base riser Grade level CAUTION Review the dimensions on page 1. Proper alignment of the SlideDriver operator and its drive rail is critical. Conduit Level -CONDUCTO CORTAR- Gate Side -Puerta Lado- 14½-inches (37 cm) Mounting Template Drawings NOT to Scale © 2016 www.hysecurity.com FACE OF GATE CONDUIT CUT-OUT Consult local codes for proper depth Cut away view Side view 1½-inch (38 mm) Minim um d or fro st lin epth e. Se Anchor bolts (½ x 4-inch, min.) Minimum 4 anchor bolts (6 bolts required for heavy gates: 80 and 200 operators.) 16" ( d e pa wn ) Concret sho t o n al co , des. conduit e loc 41 cm CAUTION Option: SlideDriver Base Riser (most models) Concrete pad Inches: 26W x 12H x 14½D Centimeters: 66W x 30H x 37D Option: SlideDriver Base Riser (200 series): Same H & D, with 47"W (109 cm) Do NOT fully tighten the anchor bolts until after the drive rail is installed. See page 4. SlideDriver Installation and Assembly Earth ground MX3629-01 Rev. B Page 5 Assemble, Align & Install Drive Rail 1 Connect sections of the drive rail. Use roll pins to join the sections of the drive rail. To prevent the pins from moving during assembly, crimp the pin channels with a pliers. Optional flanged drive rail used for solenoid lock applications. AdvanceDrive™ and XtremeDrive™ wheels shown. 3 Clamp Drive Rail to Gate Identify the gate structure nearest the operator and temporarily clamp the drive rail onto the gate. 4 Set a String Line, Align Drive Rail and Insert Shims, if needed. For reference, run a string line along the entire length of the drive rail. Compare the edge of the drive rail with the string line. Place shims between the upright support structure and drive rail to keep the drive rail straight and level. 5 Align and Secure Drive Rail Align the top of the drive rail with the label on each side of the operator's chassis. If necessary, loosen the C-clamps and move the drive rail up or down along the length of the gate. Drill holes through the drive rail flange and insert U bolts from the far side. Install U bolts along the upright support structure, as needed. HySecurity recommends that you attach to a minimum of 3 supports per length of drive rail. Keep drive rail spans straight and level. Distance between attachment points should be less than 10 feet (3 m). Standard grooved drive rail 2 Secure the toggle handle. Disengage the drive wheels by pulling on the toggle handle. Wire the toggle handle clamp open so the wheel doesn't fall closed when you insert the drive rail through the chassis Gate face* Use shims as needed. *NOTE: The best material to use for shims is non-corrosive materials, such as aluminum or heavy-duty plastic. WARNING Be careful where you place your hands and fingers when you disengage the drive wheels. The compression spring at the base of the clamp causes the handle to drop suddenly which can cause serious injury. Unclamped Compression spring controls drive wheel gripping force Use wire to secure the toggle handle so the clamp remains open and the drive wheel doesn't fall closed while you insert the drive rail. Distance: 1½" (38 mm) Drive rail Limit ramp Limit switch (interior of chassis) CAUTION © 2016 www.hysecurity.com Wheel cover CAUTION When clamped, the red spring should be compressed to a height of 2-inches (5 cm). Adjust the nut at the base of the spring to set the proper tension. Nut adjusts tension U bolt securing the drive rail. Roller guide and bracket support When drive rail and limit ramps (see page 5) are installed, the drive rail must be aligned and the operator's chassis secure before clamping the drive wheels and adjusting the compression spring. U bolts fasten drive rail to support posts All models (except SD 200): 26” (66 cm) XtremeDrive™ Handle Position Support post Grooved drive rail NOTE: Drill holes to increase traction where drive wheels first engage the drive rail. Other traction considerations: HySecurity XtremeDrive™ Wheel System Clamped Gate edge 6 SlideDriver 200: 33½” (85 cm) CAUTION Height from top of drive rail to bottom of gate operator. All models: 9¼” (23.5 cm) NOTE: if using XtremeDrive™ wheels mount drive rail ¼” to ½” (6 to 13 mm) higher. When sliding the drive rail through the cut out in the chassis, DO NOT damage the limit switches. Damage to the limit switches during installation is not covered by the Warranty. SlideDriver Wheel cover Manually, open and close the gate. Check and adjust the height of the drive rail. Install additional U bolts, as necessary. Triangle tool Drive rail Label All models: 9¼” (23.5 cm) Exceptions: SD 80 & SD 200 using XtremeDrive™ wheels, 9½” to 9¾” (23.5 to 25 cm) SlideDriver Installation and Assembly NOTE: DO NOT use through bolts or selftapping screws because you won't be able to adjust the drive rail at a later date. Remove the C clamps when the drive rail is fully secure. rafter square CONCRETE PAD String line Limit ramp NOTE: Make sure the drive wheel will be centered on the drive rail when placed under load. With the drive rail secure, tighten the chassis anchor bolts. NOTE: Over its entire length, the drive rail must be level and aligned with the label on the chassis to within ± ¼-inch (6 mm). Drawings NOT to Scale MX3629-01 Rev. B Page 6 Install and Secure Limit Ramps The Standard Limit Ramp is positioned on the drive rail so it will make contact with the limit switch and stop approximately 2-inches (5 cm) from the drive wheel. Before installing the limit ramps, review the illustrations on this page. 1 Determine Limit Ramp Location. 2 Move the gate 6-inches (15 cm) from the fully closed position. NOTE: The toggle handle needs to be in the "unclamped" position. See page 4. 6 Determine where to place the Standard Limit Ramp so it will trip the limit switch approximately 6-inches (15cm) before the exact spot where you want the gate to stop (2-inches from the drive wheel). 3 Mark mounting holes. 4 Drill one ⅜-inch (9.5 mm) mounting hole. Limit ramps are attached to the underside of the drive rail when the gate is fully open and fully closed. Limit ramps install to both ends of the drive rail. Two truss head screws secure each limit ramp to the drive rail. The screws are spaced about 4-inches (10 cm) apart. • • Position the gate fully-closed and mark the drive rail. Secure the Standard Stop Limit Ramp to the drive rail with the fasteners provided. NOTE: If you are installing a SlideDriver 50VF-series gate operator, align the angled edge of the Slow Down Limit Ramp (MX3043 kit) with the edge of the Standard Limit Ramp. Secure it and the remaining limit ramps to the drive rail. Drive Rail Align one angled edge of the Slow Down Limit Ramp with the edge of the Standard Limit Ramp. Truss head ⅜-inch (9.5 mm) screws. Must be fully tightened and flush before adjusting Limit Switches. Measure and mark the mounting locations for the truss head screws 1-inch (2.5 cm) from the edge of the drive rail. Make sure its opposite angled edge nests against the remaining limit ramp. Truss head screws flush on drive rail Order 4 Limit Ramp kits for 50VF gate operators: MX3043 CAUTION Be sure to securely fasten all limit ramps to the underside of the drive rail at both ends (gate fully open and fully closed). Failure to do so will void the Warranty. Place one nut in the limit ramp channel. Secure the Standard Limit Ramp by inserting the screw through the drive rail and into nut. Finger-tighten. Open and close the gate to check the position of the Standard Limit Ramp. 5 Make adjustments as necessary and drill the remaining mounting hole about 4-inches (10 cm) from the first. U bolt and fasteners Slow down Limit Ramp Nut Standard Stop Limit Ramp Edge of Drive Rail End of Drive Rail Stop Limit Ramp on all SlideDriver and 50VF-series Models SlideDriver50VF models add Slow Down Limit Ramps Drive Wheel ⅜-inch (9.5mm) Roller Roller Chassis 1-inch (2.5 cm) Standard Stop Limit Ramp 7 Articulating arm (Normal position) Height adjusting screw 8 Clamp drive wheels. Refer to page 6 for WARNING. Place toggle handle in clamped (load) position. Toggle handle Angled edge of Limit Ramp faces chassis cutout and drive wheels Limit Switch inside chassis Limit Ramp enters chassis cutout Drive Wheel Drive Rail Adjust the limit switches. To position the limit switch, loosen the height adjusting screw. Move the limit switch arm up or down so the top of the roller is about ⅜-inch (9.5mm) from the base of the drive rail. Secure the limit switch arm by tightening the height adjusting screw. Perform the same steps on the opposite end of the drive rail. Articulating arm (Tripped position) Compression spring set at 2-inches (5 cm) when drive wheels are clamped on drive rail. 2-inches (5 cm) Limit ramp stopped position Toggle Handle Assembly NOTE: Only the limit ramp should trigger the limit switch. © 2016 Slow down Limit Ramp Nuts inside limit ramps 4-inches (10 cm) Spacing between screws (approximate) Base of drive rail Limit Ramp Standard Stop Limit Ramp www.hysecurity.com SlideDriver Installation and Assembly Drawings NOT to Scale MX3629-01 Rev. B Page 7 Wiring AC Power Site Considerations for AC Power DANGER Turn OFF AC power at the source (circuit breaker panel) before accessing the wires in the gate operator. Follow facility Lock Out/Tag Out procedures. Make sure all power switches are in the OFF position. Follow all electrical code standards and regulations. HySecurity gate operators are intended for permanent installation. Make sure to review all the information in this manual and prepare the site with the following considerations: Blue - 480 VAC Orange - 240 VAC Input taps Red - 208 VAC Power connections • Make sure all electrical wiring is properly routed via conduits. Black - Common Size the primary wires, appropriately. Consider the voltage, horsepower, and length of the wire run from the main power panel. The electrical wiring must be properly routed through conduit that enters the gate operator through its base cutout and feeds through one of the knockouts in the control box. Control Transformer CAUTION * Variable Frequency (VF) or 2 hp gate operators: Never connect to the white 120V wire. Make sure the connection wires match the voltage found on the operator’s nameplate. Verify you have the proper input voltage and conversion of voltage taps at the motor and transformer. Measure the line voltage with a volt meter to distinguish between 208V and 240V branch circuits or between 390V and 480V branch circuits. All (Excluding SD50VF) ON/OFF switch SlideDriver Wire Size & Distance Run – 208V 1Ø 2 ½ ¾ 1 2 3 27.2 5.5 6.1 7.6 14.2 16.2 60 (18m) 30 (9m) 290 (88m) 260 (79m) 205 (62m) 110 (33m) 100 (30m) 100 (30m) 50 (15m) 460 (140m) 415 (126m) 330 (101m) 175 (53m) 155 (47m) 155 (47m) 80 (24m) 725 (221m) 650 (198m) 525 (160m) 280 (85m) 245 (74m) 245 (75m) 130 (40m) 1150 (350m) 1040 (317m) 835 (254m) 445 (135m) 390 (119m) 385 (117m) 205 (62m) 1825 (556m) 1645 (501m) 1320 (402m) 710 (216m) 620 (189m) 620 (189m) 330 (101m) 2920 (890m) 2630 (801m) 2110 (643m) 1130 (344m) 1000 (305m) Turning the Power Switch ON Distance 1 14.4 Green LED flashes indicating processor is receiving power. 16 DO NOT USE 17 PHOTO EYE OPEN DIRECTION 18 DO NOT USE 19 PHOTO EYE CLOSE DIRECTION 1 2 3 5 21 CHARGER AC LOSS Amps 5.0 5.8 7.2 13.6 14.8 27.0 22 LOCK INTERLOCK 12 350 (107m) 300 (91m) 245 (75m) 130 (40m) 120 (37m) 65 (20m) 23 EMERG CLOSE 10 560 (171m) 480 (146m) 385 (117m) 205 (62m) 190 (58m) 105 (32m) 24 8 880 (268m) 760 (232m) 610 (186m) 325 (99m) 300 (91m) 165 (50m) 6 1400 (427m) 1120 (341m) 975 (297m) 515 (157m) 475 (145m) 260 (79m) 4 2220 (670m) 1915 (584m) 1550 (472m) 815 (248m) 750 (229m) 410 (125m) 2 3550 (1082m) 3080 (939m) 2465 (751m) 1305 (398m) 1200 (366m) 650 (198m) HySecurity MX000585 VERSION S/N FIRE DEPT OPEN LED LIMIT Smart Touch Controller RADIO OPTIONS DUAL GATE RPM COM A B COM OPEN +24V +24V EDGE The AC power disconnect switch (ON/OFF switch) is located on the same enclosure (control box) where the electrical components, Smart Touch Controller, transformer, power module, etc., are found. When power is turned ON, a green status light (D4) on the Smart Touch Controller blinks. The status light appears below the coin battery and indicates that the processor is receiving power. WIEGAND SlideDriver Installation and Assembly Distance ¾ VEHICLE DETECTOR DO NOT USE ½ RS232 20 hp STATUS SHADOW RESET SlideDriver Wire Size & Distance Run – 230V 1Ø Wire Gauge NOTE: Refer to the SlideDriver Programming and Operations manual for Safety, programming, troubleshooting, maintenance and general information. Note that DC operators do not have a control transformer. For DC gate operators, refer to the DC Power Supply with HyCharger supplemental manual provided with the DC Power Supply cabinet. VEHICLE DETECTOR Wire Gauge • Verify that the operator is electrically grounded per NFPA 780 and NEC Article 250, and local codes. Refer to the illustration on page 3. DISPLAY NOTE: Distance shown in U.S. Standard “feet.” Metric equivalents are shown in parentheses. © 2016 www.hysecurity.com Reset switch Wiring of gate operators must conform to NFPA and NEC standards and comply with all local codes. When the installation is compliant andcomplete, turn on AC power at the source and at the control box. For Variable Frequency (VF) operators, make sure the connection wires match the voltage found on the operator’s nameplate. SlideDriver Wire Size & Distance Run - 115V 1Ø Wiring charts for 3Ø and the SlideDriver 50VF-series are found in the SlideDriver Programming and Operations Manual, D0559. • Make sure a 20A circuit (minimum) protected with a 20A Inverse Time Breaker is provided for all AC power connections. CAUTION 2. Connect AC Power: Wire nut the incoming power wires to their appropriate pig tails on the control transformer. Attach the ground wire to the chassis. Make sure the proper wire gauge is being used. The charts here list the maximum allowable wire run from the power source to a single phase SlideDriver gate operator. WARNING Each gate operator is built to run on a specific line power voltage and phase. Failure to ensure that the source voltage, phase and frequency match as specified on the equipment may result in severe damage to the equipment. See "Changing Electrical Connections in the Field" on page 9. 1. Connect to Power: Three pig tails and a ground are available for connection to a 1 Phase (1Ø) and 3 Phase (3Ø) power sources. hp ½ ¾ The maximum distance shown for Amps 10 11.6 each wire gauge run is from the 12 90 (27m) 75 (23m) operator to the AC power source panel box that has adequate capacity 10 140 (43m) 120 (37m) to support the motor load. The 8 220 (67m) 190 (58m) values are for one operator, with no 6 350 (107m) 300 (91m) other loads applied to the branch 4 555 (169m) 480 (146m) circuit. Always, avoid placing more 2 890 (271m) 765 (233m) than one operator to a circuit. If, for any reason, more than one operator is connected, reduce the maximum allowed wire run distance by half. • Make sure the available power source matches the electrical requirements specified on the voltage nameplate. SD50VF - series Check that the primary tap on the control transformer matches the line voltage and frequency that you are connecting to the operator. The site voltage and operator set voltage must be the same and match the voltage on the operator motor's nameplate. A label on top of the transformer identifies the various voltage taps. See illustration. Wire Size Charts • Check the distance of the wire run from the main panel to the gate operator. Make sure the wire size of the branch circuit supplying power to the gate operator is large enough to avoid excess voltage drop. See the wire size charts below. White - 120 VAC* COM Drawings NOT to Scale MX3629-01 Rev. B Page 8 Complete the Installation Changing Electrical Connections in the Field Initial Setup: Menu Mode When the SlideDriver is installed, power connections made, and the operator turned ON, a setup menu appears. The gate will not move and the controls will not function until the prompts have been answered. The prompts include: CAUTION For in-field conversions, the NEC requires that the voltage label on the motor be changed to match the new configuration. Contact HySecurity for a replacement label. UC 2 • Usage Class. Set the usage class to I, II, III, IV depending on the site. USAGE CLASS Four different vehicular usage classes are defined by UL 325. To reconnect the electric motor and the 24V control transformer, refer to the motor connection diagram found either on the motor's nameplate or inside the motor connection box. Be sure to read the WARNINGS below if planning to convert from 1Ø to 3Ø, or vice versa. The electric motor will need to be replaced. Information about the classes can be found in the safety section of the SlideDriver Programming and Operations Manual, online through DASMA Technical Data Sheets www.dasma.com or UL 325 gate safety standards www.ul.com • Set Handing. SH 0 = gate disabled, SH L = Left hand, SH R = Right hand WARNING Gate handing is determined by viewing the gate opening from the secure side. If the gate opens to the left, the gate must be set for left handing. In-Field, Variable Frequency Drive Connections: SlideDriver operators are field re-configurable for 1Ø or 3Ø, 208/230VAC input power without changing the VFD. However, if reconfiguring from 208/230VAC to 460/480VAC the VFD Motor Controller in a 208/230VAC unit must be replaced with a VFD Motor Controller manufactured for the higher (460/480VAC) voltage input. Any electrical damage occurring to the operator will not be covered by the Warranty. WARNING OPEN SlideDriver 50VF-series and all 2 hp operators CANNOT be connected to 115/120VAC, 1Ø power or 575V, 3Ø power. If any attempts are made to do so, serious injury and possible electrical shock may result. Any electrical damage occurring to the operator will not be covered by the Warranty. Left hand gate SlideDriver viewed from the secure side Right hand gate NOTE: All SlideDrivers are set at the factory for right handing. If the gate has left handing, you must swap the position of the hydraulic hoses. See the illustration this page. Left Handing: Swapping Hydraulic Hose Positions Replace red vent plug with breather cap OPEN SH R (RIGHT) GATE HANDING Keypad Navigation SlideDriver To navigate within Menu mode, use the following chart: Menu Mode Navigational Buttons 3 ft (91.4cm) Maximum distance Operator is shipped hydraulically configured for “right hand” operation. HYSECURITY GATE STOPPED Swap hydraulic hoses for left handing operators. To edit the Menu To navigate through the selections To choose what is on the display To navigate between menus Press Select Two left characters blink indicating the display is ready to accept a menu change. Press Next or Previous Continue pressing Next to view all selections Press Select Blinking characters become static Press Next or Previous Advance = press Next Previous = press Previous Grade level For More Information Cut-away view Consult local codes for proper depth Ground rod Concrete pad © 2016 www.hysecurity.com Brake valve adjustment is described on the yellow tag (MX001853) wire tied to the gate operator. Review the SlideDriver Programming and Operations Manual, D0559 for information regarding gate operator programming configurations, user relays, troubleshooting, safety considerations, maintenance, and other requirements. Drawings NOT to Scale SlideDriver Installation and Assembly MX3629-01 Rev. B Page 9 SlideDriver 50VF2/3 800-321-9947 MX3629-01 Rev. B www.hysecurity.com
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