Backyard Discovery 46213, 54353 & 55040 Wooden Playset Owner's Manual

Wooden Playset
Model: # 46213, 54353 &
55040
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Owner's Manual
Frequently Asked Questions
Assembly Instructions
Warranty Information
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
Register your new swing set on-line @ www.swingsetsonline.com
(you will also find any updates on assembly instructions and
information to order replacement parts)
Features the
fastening system.
Save this assembly manual for future reference in the event that
you need to order replacement parts.
INS-46213, 54353 & 55040-C-ENG 7/9/15
Made in China
STOP
PARE
Missing A Part?
CALL US BEFORE GOING
BACK TO THE STORE!
The store where you made your purchase
does not stock parts for this item.
If you have assembly questions or if you need parts,
whether they are missing or damaged
Call Toll-Free Help Line or visit www.swingsetsonline.com
¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA!
La tienda donde realizó la compra no almacena piezas de este producto.
Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que
faltan o están dañadas
llame gratis a la línea de ayuda
1-800-856-4445
PLEASE READ THIS BEFORE STARTING ASSEMBLY
POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE
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READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND
SAFETY INFORMATION.
AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL
HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE.
SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED.
IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT
DURING SHIPMENT.
IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR
DAMAGED, PLEASE CALL THE
HELP LINE 1-800-856-4445 OR VISIT www.swingsetsonline.com
LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES
IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD.
DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL
PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA.
SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS.
SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS
PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO.
MANTÉNGASE ALEJADO DE LOS NIÑOS MENORES A LA EDAD RECOMENDADA.
SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE
AYUDA AL 1-800-856-4445 O VISITE www.swingsetsonline.com
PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:
1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL
2 – DESRIPTION OF THE PART FROM THE PARTS LIST
POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:
1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL
DE ENSAMBLAJE
2 - DESCRIPCIÓN DE LA PIEZA QUE SE ENCUENTRA EN LA LISTA DE PIEZAS
Owner’s Manual Play Set
Dear Customer:
Please read entire booklet completely before beginning the assembly process.
Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public
use. The Company does not warranty any of its residential structures subjected to commercial use
such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial
Application.
WARNING: This Symbol points out important safety instructions which, if not followed, could
endanger the personal safety of yourself and your children and/or damage your property. You
MUST read and follow all instructions in this manual before attempting to use this playcenter.
WARNING: Children must NOT use this playcenter until unit has been completely
assembled and inspected by an adult to insure set has been properly installed and
anchored.
Please follow all recommendations below. Failure to do so may result in the warranty being void and/or
safety violations that could result in serious injury. This manual contains helpful information concerning
Assembly Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your
children in mind as your play structure is being built and as your children play on the set. Before your children
play on the set please review the Operation Instructions with them to help ensure their safety.
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE
WHERE YOU CAN REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST
EFFICIENT SERVICE, IT IS REQUIRED THAT YOU PROVIDE US WITH THE PART NUMBERS WHEN
ORDERING PARTS.
For Your Records:
Please take time and fill out the information below. This information will be needed for warranty
issues.
Staple Receipt Here
Where Purchased: ____________________
Date of Purchase: ____________________
Installation Date: _____________________
Installed by: _________________________
Tracking Number: ____________________
OR
Tracking Number
Vertical ID Plate
Tracking Number Reference Label
Tracking ID number on the carton and back of the ID plate or vertical ID plate are included for tracking
purposes associated with warranty claims.
Rev10/14/13
Owner’s Manual Play Set
Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height.
Positioning Your Playcenter
1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult helper. Place
in a flat area of your yard to minimize ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over
and loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than 6 ft (1.8 m) from any structure or obstruction such as a fence,
garage, house, overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for structures
with multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch children at
play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree branches,
overhead wires, tree stumps and/or roots, large rocks, bricks and concrete. Additional suggestions in
the Suggested Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious burns.
A slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities from each other. For example, locate sandboxes away from swings
or use a guardrail or barrier to separate the sandbox from the movement of the swings.
Suggested Playground Surfacing
Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any
other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing materials
after assembly. If used properly these materials can absorb some of the impact of a child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area.
Do not apply playground surfacing until after the unit is completely constructed. Playset should not be
built on top of surfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape
edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials) generally require
a professional and are not “do-it-yourself” projects.
Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety
standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the
Use Zone of Playground Equipment.
Rev10/14/13
Owner’s Manual Play Set
The following chart explains the fall height in feet from which a life threatening head injury
would not be expected
Critical Heights in feet (m) of Tested Materials
Material
Uncompressed Depth
Compressed Depth
6" (152mm)
9" (228mm) 12" (304mm)
to 9" (228mm)
Wood Chips
7' (2.13m)
10' (3.05m) 11' (3.35m)
10' (3.05m)
Double-Shredded bark mulch
6' (1.83m)
10' (3.05m) 11' (3.35m)
7' (2.13m)
Engineered Wood Fibers
6' (1.83m)
7' (2.13m) >12' (3.66m)
6' (1.83m)
Fine Sand
5' (1.52m)
5' (1.52m)
9' (2.74m)
5' (1.52m)
Coarse Sand
5' (1.52m)
5' (1.52m)
6' (1.83m)
4' (1.22m)
Fine Gravel
5' (1.52m)
7' (2.13m)
10' (3.05m)
6' (1.83m)
Medium Gravel
5' (1.52m)
5' (1.52m)
6' (1.83m)
5' (1.52m)
Shredded Tires*
10-12' (3.0-3.6m)
N/A
N/A
N/A
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests
reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test
data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
Operating Instructions:
NOTE: Your children’s safety is our #1 concern. Observing the following statements
and warnings reduces the likelihood of serious or fatal injury. Please review these
safety rules regularly with your children.
1. This Playcenter is designed for specific number of occupants whose combined weight should
not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity
is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall
height and recommended play area is also available in the Basic Setup Dimensions section of
the manual for the specific unit.
2. On-site adult supervision is required.
3. Instruct children not to walk close to, in front of, behind, or between moving swings or other
moving playground equipment.
4. Instruct children to sit in and never stand on swings
5. Instruct children not to twist the chains and ropes and not to loop them over the top support
bar, since this may reduce the strength of the chain or rope.
6. Instruct children not to jump from swings or other playground equipment in motion.
7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children not to use the equipment in a manner other than intended.
10. Instruct children to always go down slides feet first. Never slide head first.
11. Instruct children to look before they slide to make sure no one is at the bottom.
12. Instruct children to never run up a slide, as this increases their chances of falling.
13. The parents should dress children appropriately. (Examples would include the use of wellfitting shoes and the avoidance of ponchos, scarfs, and other loose-fitting clothing that is
potentially hazardous while using equipment).
14. Instruct children not to climb when the equipment is wet.
15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or
slide.
16. Instruct children to never crawl or walk across the top of monkey bars.
17. Instruct children to never crawl on top of a fort roof.
Rev10/14/13
Owner’s Manual Play Set
18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that
they cannot be looped back on it.
19. Instruct children not to attach items to the playground equipment that are not specifically
designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet
leashes, cables and chain as they may cause a strangulation hazard.
20. Instruct children to never wrap their legs around swing chain.
21. Instruct children to never slide down the swing chain.
22. Instruct children to remove their bike or other sports helmet before playing on playground
equipment.
Maintenance Instructions:
At the beginning of each play season:
• Tighten all hardware.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all protective coverings on bolts, pipes, edges, and corners. Replace if they are loose,
cracked, or missing.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or
other deterioration. Replace as needed.
• Check metal parts for rust. If found, sand and repaint using a non Lead-based paint meeting
the requirements of 16 CFR 1303.
• Check all wood members for deterioration and splinters. Sand down splinters and replace
deteriorating wood members.
• Reinstall any plastic parts, such as swing seats or any other items that were removed for the
cold season.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
Twice a month during play season:
• Tighten all hardware.
• Check all protective coverings on bolts, pipes, edges, & corners. Replace if they are loose,
cracked, or missing.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
• Once a month during play season.
• Lubricate all metallic moving parts per manufacturer’s instructions.
• Check all moving parts including swing seats, ropes, cables, and chains for wear, rust, or
other deterioration. Replace as needed.
At the end of each play season or when the temperature drops below 32° F:
• Remove plastic swing seats and other items as specified by the manufacturer and take
indoors or do not use.
• Rake and check depth of loose fill protective surfacing materials to prevent compaction and
to maintain appropriate depth. Replace as necessary.
Owners shall be responsible for maintaining the legibility of the warning labels.
Rev10/14/13
Owner’s Manual Play Set
Additional Maintenance:
• Check the swing beam and hardware every two weeks due to wood expansion and
contraction. It is particularly important that this procedure be followed at the beginning of each
season.
• Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season
causing splinters to appear. Light sand may be necessary to maintain a safe playing
environment. Treat your playset with stain regularly, to help prevent severe checking/splitting
and other weather damage.
• A waterbourne transparent stain has been applied to your playset. This is done for color only.
Once or twice a year, depending on your climate conditions, you must apply some type of
protection (sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any
“rough” spots on your playset. Please note this is a requirement of your warranty.
• Assembling and maintaining the playset on a level location is very important. As your children
play, your playset will slowly dig its way into the soil, and it is very important that it settles
evenly. Make sure the playset is level and true one each year or at the beginning of each play
season.
Disposal Instructions:
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a
way that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this
product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the
Customer for any assembly services’.
Please see our warranty for more information about damaged and missing part replacement
coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.
Rev10/14/13
Owner’s Manual Play Set
APPENDIX A
Information on Playground Surfacing Materials:
The following information is from the United States Consumer Product Safety Commission’s Information
Sheet for playground surfacing material; also see the following website for additional information:
www.cpsc.gov/cpscpub/pubs/323.html.
X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY
9
HANDBOOK
X3.1 Select Protective Surfacing—One of the most important things you can do to reduce the likelihood of serious head
injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be
applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292. There are different types of
surfacing to choose from; whichever product you select, follow these guidelines:
X3.1.1 Loose-Fill Materials:
X3.1.1.1 Maintain a minimum depth of 9 inches of loose-fill materials such as wood mulch/chips, engineered wood fiber
(EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5
feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing overtime. The surfacing will also
compact, displace, and settle, and should be periodically refilled to maintain at least a 9-inch depth.
X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly,
this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.) NOTE: Do not
install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious
injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can
reduce their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level
equipment such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface – does not need any
protective surfacing.
X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t
forget to account for water drainage.
X3.1.3.1 Check and maintain the depth of the loose-fill surfacing material. To maintain the right amount of loose-fill materials,
mark the correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the
surfacing.
X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt.
X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than
loose-fill materials – like rubber tiles or poured-in-place surfaces.
X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself” projects.
X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for a report
showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation
of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface
is intended to protect against serious head injury. This height should be equal to or greater than the fall height – vertical distance
between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below – of your play
equipment.
X3.1.4.3 Check the protective surfacing frequently for wear.
X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to:
X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions.
X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height
of the top bar from which the swing is suspended.
9
This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and
“Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: Office of Public Affairs,
U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.
The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in
connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of
any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.
The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years
and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional
standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.
Rev10/14/13
Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level?
Yes. Backyard Discovery recommends the playset be positioned on a flat level area for maximum safety and durability. The stakes
provided should be used to secure it firmly to the ground.
2. What size area is recommended for the playset?
Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset for maximum safety.
3. What age range is appropriate for the playsets?
Backyard Discovery playsets are recommended for children ages 3 – 10 years.
4. Is the wood treated with chemicals?
Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay and rot resistant. To help ensure your child’s
safety, our wood is completely chemical free and we do not use pressure-treated wood. The stain we use is a top coat using a waterbased product that is for appearance only.
5. How often should the playset be stained?
Backyard Discovery recommends the playset be stained once each year. A water or oil based stain can be used at the customer’s
discretion.
6. Why does it seem that my swing set is developing cracks?
Wood is a natural material; no two pieces are exactly alike. Each piece has its own characteristics and personality and reacts differently
to climate changes. When any wood product is exposed to the elements, it develops “wood checks”. A check is the radial separation of
the wood fibers running with the grain of the wood. These are caused by the varying temperature and moisture conditions. A check is
not a crack – it does not affect the strength or durability of the wood or structural integrity of the play set.
7. Do Backyard Discovery playsets come with a warranty?
Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for manufacturer’s defect. Our wood carries a 5
year warranty on rot and decay as well. Please see warranty details for more information.
8. What is the best way to get started assembling the playset?
Backyard Discovery recommends taking all the parts out of the boxes and arranging them by part number before you begin any
assembly. This will not only allow faster assembly, but will also identify any parts that may be missing or damaged so they can be
replaced before assembly. If parts are missing or need replacement, go to www.swingsetsonline.com/support.aspx and follow the
prompts to order them. Next, read the assembly manual and get the tools ready for the job as recommended in the manual. If the
assembly manual is lost or misplaced a new one can be printed from Backyard Discovery’s website: www.swingsetsonline.com.
9. The playset seems to rock or sway too much. What’s wrong?
Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground rails. These should be removed and
the ground underneath re-leveled to prevent rocking. Also ensure the playset is securely staked to the ground using the stakes
provided.
10. The 2”x4” boards do not measure 2”x 4”. Why not?
In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from the sawmill and not the finished
dimensions. Retailers, home stores, etc. all use this accepted practice for describing lumber dimensions. However, Backyard Discovery
playsets are designed and constructed using the actual dimensions so everything fits properly and remains so during the life of the
playset.
11. The end beam is not straight up and down. Why not?
This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure possible. The slight angle adds strength
and reduces rocking and twisting.
12. The S-hooks for the swings won’t close. What is wrong?
Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do this on anything that will dent such as
metal or finished wood or glass which will break!). It will take quite a few strokes, but the hooks will close.
For more information and frequently asked questions, please refer to our website at www.swingsetsonline.com.
Tools Required for Installation:
(These are the tools that are generally required for assembly of our outdoor products. These tools
are not included with the outdoor product purchase.)
(Square)
(Tape Measure)
(Cordless Drill or Electric Drill)
(Open End Wrenches 1/2")
(Drill Attachments: Phillips (3/8" Drive Ratchet, 1/2" STD
Sockets 1/2" Deep Sockets)
Head & Socket Driver)
(Claw Hammer)
(Level 24")
(Phillips Screw Driver)
(An Adult w/ an Adult Helper)
(Rubber Mallet - Optional)
(3/8" Drill Bit)
(Ladder)
Basic Setup Dimensions
Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such
as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
20'-9"
[6.3]
16'-7"
[5.0]
6'-0"
[1.8]
Safe Play Zone
General Information:
Your set has been designed and engineered
for children only and for residential use
only.
A maximum of 150 lbs. per child is
recommended for play activities designed
for individual use.
A maximum of 120 lbs. per child is
recommended for play activities designed
for multiple child use.
A maximum of 9 children is recommended
for this swing set.
12'-2"
[3.7]
Important Assembly Notes
7'-1"
[2.2]
Safe play height: 12'-2" [3.7 m]
Maximum fall height: 7'-1" [2.1 m]
1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is
not level, assembly will be difficult and improper assembly may result. Extra care must be taken to
insure the fort is square.
2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member, and place caps over
exposed bolts snug to the nut.
3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when
sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.
4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using
incorrect hardware may result in improper assembly.
5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.
Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.
DO NOT over tighten.
6) Read the steps of each phase thoroughly. The written steps may include important information not
shown in the illustrations.
Parts Identification
Wood Components
(NOT TO SCALE)
A50 - SWING BEAM - W102416
3 3/8"x5 1/4"x89 1/2" (86x134x2274)
(1)
(1)
B1 - UPRIGHT POST - W102696
3"x3"x89 1/2" (76x76x2274)
(1) B2 - UPRIGHT POST - W2A01910
3"x3"x89 1/2" (76x76x2274)
(1)
B3 - UPRIGHT POST - W102699
3"x3"x56 3/8" (76x76x1433)
(1)
B4 - UPRIGHT POST - W102711
3"x3"x56 3/8" (76x76x1433)
(1)
B5 - UPRIGHT POST - W102701
3"x3"x56 1/4" (76x76x1429)
(1)
B6 - UPRIGHT POST - W102702
3"x3"x56 1/4" (76x76x1429)
(1)
B7 - UPRIGHT POST - W102779
3"x3"x56 1/4" (76x76x1429)
(1)
B8 - UPRIGHT POST - W102780
3"x3"x56 1/4" (76x76x1429)
(1)
E50 - END SUPPORT - W100949
1 3/8"x3 3/8"x44 1/8" (36x86x1120)
(2)
E51 - ANGLE BRACE - W100948
1 3/8"x3 3/8"x88 3/4" (36x86x2254)
(2)
(2)
E74 - MONKEY BAR RAIL - W102875
1 3/8"x3 3/8"x60 5/8" (36x86x1539)
E79 - MONKEY BAR UPRIGHT - W100995
1 3/8"x3 3/8"x88 1/8" (36x86x2237)
(6)
(1)
(1)
E81 - ANGLE BRACE - W101031
1 3/8"x3 3/8"x20" (36x86x508)
F1 - LEFT PORCH UPRIGHT - W102782
1 3/8"x2 3/8"x50 3/8" (36x60x1280)
O2 - REAR WINDOW CLEAT - W102799-6
5/8"x1 3/8"x30 7/8" (16x34x784)
Parts Identification
Wood Components
(NOT TO SCALE)
(1)
F2 - RIGHT PORCH UPRIGHT - W102783
1 3/8"x2 3/8"x50 3/8" (36x60x1280)
(2)
FP2 - SHELF SUPPORT - W102795
1"x5 3/4"x5 3/4" (24x146x146)
(1)
G1 - SWINGBEAM RAIL - W102722
1"x5 1/4"x46 7/8" (24x134x1191)
(2)
G13 - SAND BOX SEAT - W100629
1"x5 1/4"x17 3/4" (24x134x450)
G2 - FLOOR SUPPORT RAIL - W102698
1"x5 1/4"x76" (24x134x1930)
(1)
(1)
G4 - FLOOR SUPPORT RAIL - W102719
1"x5 1/4"x76" (24x134x1930)
(1)
(1)
(1)
G5 - GROUND BOARD - W102793
1"x5 1/4"x76" (24x134x1930)
(1)
G50 - GROUND BOARD - W100947
1"x5 1/4"x86 3/4" (24x134x2202)
(2)
G6 - FLOOR SUPPORT - W102697
1"x5 1/4"x62 3/8" (24x134x1585)
(2)
G7 - FLOOR SUPPORT - W102792
1"x5 1/4"x62 3/8" (24x134x1585)
G8 - CENTER GROUND BOARD - W102715
1"x5 1/4"x60 1/2" (24x134x1537)
(1)
(1)
G3 - GROUND BOARD - W102710
1"x5 1/4"x76" (24x134x1930)
H1 - TOP WALL RAIL - W102791
1"x3 3/8"x64 7/8" (24x86x1647)
O3 - FRONT WINDOW CLEAT - W102854-1
5/8"x1 3/8"x29 1/2" (16x34x748)
Parts Identification
Wood Components
(NOT TO SCALE)
H2 - FLOOR JOIST - W102700
1"x3 3/8"x60 1/2" (24x86x1537)
(3)
(1)
H4 - CENTER UPRIGHT - W102709
1"x3"x56 3/8" (24x76x1431)
(1)
(4)
H5 - RAFTER - W102796
1"x3 3/8"x50 1/8" (24x86x1272)
(2)
H6 - WALL RAIL - W102707
1"x3 3/8"x46 7/8" (24x86x1191)
H7 - REAR PORCH RAFTER - W102852
1"x3 3/8"x24 7/8" (24x86x632)
(2)
H81 - MONKEY BAR BRACE - W100993
1"x3 3/8"x53 1/4" (24x86x1352)
(2)
H82 - MONKEY BAR GROUND BOARD - W100994
1"x3 3/8"x70 3/8" (24x86x1786)
(1)
(1)
K1 - ARCHED WALL RAIL - W102708
5/8"x5 1/4"x76" (16x134x1930)
(1)
K2 - FLOOR SUPPORT - W102720
5/8"x5 1/4"x76" (16x134x1930)
(1)
(1)
K3 - ARCHED WALL RAIL - W102781
5/8"x5 1/4"x61 3/4" (16x134x1569)
K4 - TOP LEMONADE STAND RAIL - W102712
5/8"x5 1/4"x46 7/8" (16x134x1191)
(1)
(1)
(2)
H3 - WALL BOARD - W102790
1"x3 3/8"x60 1/2" (24x86x1537)
M1 - WALL RAIL - W102784
5/8"x3 3/8"x76" (16x86x1930)
M2 - WALL RAIL - W102706
5/8"x3 3/8"x46 7/8" (16x86x1191)
M3 - LEMONADE STAND WALL BOARD - W102714
5/8"x3 3/8"x46 3/8" (16x86x1178)
Parts Identification
Wood Components
(NOT TO SCALE)
M4 - PICKET - W102785
5/8"x3 3/8"x24 3/8" (16x86x618)
(1)
M96 - ATTACHMENT BOARD - W102860
5/8"x3 3/8"x26" (16x86x660)
M97 - ATTACHMENT BOARD - W102871
5/8"x3 3/8"x23" (16x86x584)
(1)
(1)
(1)
N1 - ROOF CAP - W102858
5/8"x2"x55 1/2" (16x50x1409)
O1 - ROOF CAP - W102857
5/8"x1 3/8"x55 1/2" (16x34x1409)
(1)
O70 - SLIDE MOUNTING BOARD - W102822
5/8"x1 3/8"x20 3/8" (16x34x517)
(1)
SP50 - SWING BEAM SUPPORT - W102873
3 3/8"x3 3/8"x59 5/8" (86x86x1513)
(2)
Y1 - OUTER FLOOR BOARD - W102704
5/8"x4"x40 7/8" (16x102x1038)
(2)
Y2 - OUTER FLOOR BOARD - W102705
5/8"x4"x26 1/8" (16x102x662)
W103029-6
W103029-4
W103029-9
W103029-7
W103029-2
W103029-1
W103029-2
W103029-1
W103029-4
W103029-7
W103029-5
W103029-4
W103029-3
W103029-6
W103029-6
W103029-9
W103029-7
W103029-2
W103029-1
W103029-2
W103029-1
W103029-7
W103029-9
W103029-4
W103029-6
(1) WP1 - WALL PANEL - W103029
1 1/4"x40 7/8"x53" (32x1038x1346)
W102695-1
W102695-1
W102695-1
W102695-1
W102695-2
W102695-2
W102695-1
W102695-2
W103029-9
W103029-8
(4)
W102695-1
W102695-1
W102695-1
(2) FP1 - FLOOR - W102695
1 9/16"x27 1/4"x77 7/8" (40x692x1978)
Parts Identification
Wood Components
(NOT TO SCALE)
W102713-3
W102713-2
W102713-2
W102713-2
W102713-2
W102713-2
W102713-2
W102713-3
W102713-2
W102713-2
W102713-1
W102713-1
(1) WP9 - LEMONADE STAND WALL PANEL - W102713
1 1/4"x22 13/16"x46 7/8" (32x580x1191)
W102716-3
W102716-3
W102716-3
W102716-3
W102716-3
W102716-3
W102716-3
W102716-3
W102716-1
W102716-1
(1) WP5 - PICKET FENCE - W102716
1 1/4"x20 1/16"x61 3/4" (32x510x1569)
W102717-1
(1) WP3 - PICKET FENCE - W102717
1 1/4"x20 1/16"x76" (32x510x1930)
W103030-2
W103030-2
W103030-1
W103030-7
W103030-6
W103030-7
W103030-6
W103030-1
W103030-2
W103030-2
W103030-2
W103030-1
W103030-6
W103030-7
W103030-6
W103030-7
W103030-1
W103030-2
W103030-2
(1) WP2 - WALL PANEL - W103030
1 1/4"x40 7/8"x53" (32x1038x1346)
W103030-3
W103030-5
W103030-4
W103030-2
W102716-3
W102716-3
W102716-3
W102716-3
W102716-3
W102716-3
W102716-3
W102716-3
W102716-3
W102716-3
W102716-3
W102717-1
Parts Identification
Wood Components
W103028-9
W103028-1
W103028-1
W103028-9
W103028-9
W103028-1
W103028-1
W103028-9
(NOT TO SCALE)
W103028-5
W103028-8
W103028-8
W103028-3
W103028-6
W103028-3
W103028-6
W103028-6
W103028-3
W103028-8
W103028-6
W103028-3
W103028-8
W103028-11
W103028-2
W103028-10
W103028-7
W103028-7
W103028-10
W103028-10
W103028-7
W103028-7
W103028-10
W103028-4
W103031-4
(1) WP4 - WALL PANEL - W103028
2 1/4"x28 3/8"x64 7/8" (56x722x1647)
W103031-2
W102787-1
W103031-1
W103031-1
W103031-5
W103031-7
W103031-2
W103031-8
W103031-5
W103031-6
W103031-6
W103031-5
W103031-5
W102787-2
W102787-2
(1) WP8 - WALL PANEL - W103031
1 7/8"x30 1/4"x49 5/8" (48x768x1260)
W103031-3
W102787-4
W102797-1
W102797-2
W102794-3
W102797-3
W102797-3
W102797-2
W102797-3
(1) WP10 - WALL PANEL - W102787
1 7/8"x27 1/2"x28 3/16" (48x698x716)
W102797-2
W102787-2
W102787-2
W102787-2
W102787-2
W102787-3
W103031-5
W102797-3
W102794-2
(2) RP1 - PEAK ROOF PANEL - W102797
1 5/8"x25 11/16"x52 1/2" (42x652x1409)
W102794-1
(1) SP1 - SHELF PANEL - W102794
1 1/4"x8 13/16"x40 7/8" (32x224x1038)
W102799-3
W102799-4
(1) WP6 - GABLE WALL PANEL - W102799
1 1/4"x13 9/16"x57 5/16" (32x344x1456)
W102797-3
W102797-3
W102797-3
(2) RP2 - ROOF PANEL - W102798
1 5/8"x25 11/16"x52 1/2" (42x652x1409)
W102798-1
W102797-3
W102798-1
W102798-1
W102799-5
W102799-2
W102799-5
W102799-5
W102799-1
W102797-3
Parts Identification
Wood Components
(NOT TO SCALE)
W102851-1
W102851-1
5
W102800-4
W102800-1
W102851-1
W102797-2
00
28
10
28
0
10
W
W
-3
00
22
03
10
A
02
W
10
28
0
28
10
W102851-3
W
03
W102851-1
W102851-2
(1) WP11 - PORCH GABLE ASSEMBLY - W102800
1 3/8"x24 7/8"x24 7/8" (35x632x632)
(1) RP3 - PORCH ROOF PANEL LH - W102851
1 5/8"x25 11/16"x31 1/2" (42x652x800)
W102851-1
W102799-4
W102851-1
W102851-1
(1) WP7 - FRONT GABLE WALL PANEL - W102854
1 1/4"x13 9/16"x57 5/16" (32x344x1456)
W102797-2
W102799-3
W102851-3
W102799-2
W102851-2
W102799-5
W102799-5
W102851-1
(1) RP4 - PORCH ROOF PANEL RH - W102853
1 5/8"x25 11/16"x31 1/2" (42x652x800)
W102859-5
W102859-4
W102859-6
W102859-4
W102859-5
W102859-4
W102859-6
W102859-4
W102859-5
W102859-4
W102859-6
W102859-4
W102859-4
W102859-5
W102859-6
W102859-1
(1) RW1 - ROCK WALL ASSEMBLY - W102859
3 3/8"x26"x62 3/8" (86x660x1585)
W102874-4
(1) LD1 - 5' LADDER ASSEMBLY - W102874
4"x23"x24 5/16" (102x584x1634)
W102874-1
W102874-2
W102874-2
W102874-2
W102874-2
W102874-3
W102874-2
W102859-4
W102859-4
W102859-2
W102859-4
W102859-3
W102799-5
W102799-1
Parts Identification
Hardware
QG - BOLT WH 5/16X6 - H100023
CM - BOLT WH 5/16x1/2 - H100115
(7) TOTAL QTY
(6) REQUIRED QTY
(1) TOTAL QTY
(1) REQUIRED QTY
F - BOLT WH 5/16x1 - H100008
(20) TOTAL QTY (18) REQUIRED QTY
R - BOLT WH 5/16x3 1/2 - H100018
(4) TOTAL QTY
(4) REQUIRED QTY
H - BOLT WH 5/16x1 1/2 - H100010
(28) TOTAL QTY (26) REQUIRED QTY
K - BOLT WH 5/16x2 - H100012
M - BOLT WH 5/16x2 1/2 - H100014
(53) TOTAL QTY (51) REQUIRED QTY
N - BOLT WH 5/16x2 3/4 - H100015
(2) TOTAL QTY
(2) - T-40 TORX BIT - A100042
(2) REQUIRED QTY
(2) - T-30 TORX BIT - H100147
P - BOLT WH 5/16x3 - H100016
(6) TOTAL QTY
(5) REQUIRED QTY
S - BOLT WH 5/16x3 3/4 - H100019
(6) TOTAL QTY
(5) REQUIRED QTY
(2) - T-40 TORX WRENCH - A100041
L - BOLT WH 5/16x2 1/4 - H100013
(18) TOTAL QTY (16) REQUIRED QTY
(2) - T-30 TORX WRENCH - H100114
(11) TOTAL QTY (10) REQUIRED QTY
Parts Identification
Hardware
Y - LAG SCREW WH 5/16x1 1/2 - H100026
(7) TOTAL QTY
(6) REQUIRED QTY
B - NUT BARREL WH 5/16x5/8 - H100004
(6) REQUIRED QTY
(7) TOTAL QTY
Z - LAG SCREW WH 5/16x2 - H100027
(34) TOTAL QTY (32) REQUIRED QTY
D - NUT BARREL WH 5/16x7/8 - H100005
(49) TOTAL QTY (45) REQUIRED QTY
AA - LAG SCREW WH 5/16x2 1/2 - H100028
(7) TOTAL QTY
(6) REQUIRED QTY
C - NUT BARREL WH 5/16x1 1/2 - H100006
(2) TOTAL QTY
(2) REQUIRED QTY
LB - LAG SCREW WH 1/4x1 - H100144
(4) TOTAL QTY
(4) REQUIRED QTY
LC - LAG SCREW WH 1/4x1-1/2 - H100145
(20) TOTAL QTY (18) REQUIRED QTY
E - NUT BARREL WH 5/16x1 3/4 - H100007
(70) TOTAL QTY (65) REQUIRED QTY
BX - WASHER SPLIT 5/16 - H100095
(7) TOTAL QTY
AC - WASHER LOCK EXT 8x19 - H100030
(164) TOTAL QTY(154) REQUIRED QTY
(6) REQUIRED QTY
CA - WASHER FLAT 11x25 - H100102
(13) TOTAL QTY (12) REQUIRED QTY
CF - WASHER LOCK INT 10x18 - H100107
(13) TOTAL QTY (12) REQUIRED QTY
AD - WASHER LOCK EXT 12x19 - H100031
(123) TOTAL QTY(113) REQUIRED QTY
CD - WASHER FLAT 8x27 - H100105
(11) TOTAL QTY (10) REQUIRED QTY
CG - WASHER LOCK INT 8x15 - H100108
(28) TOTAL QTY (26) REQUIRED QTY
KW - WASHER LOCK EXT 8x15 - H100139
(9) TOTAL QTY
(8) REQUIRED QTY
CE - WASHER FLAT 9x18 - H100106
(8) TOTAL QTY
(7) REQUIRED QTY
Parts Identification
Hardware
BR - SCREW PFH 8x1 1/8 - H100088
(144) TOTAL QTY(134) REQUIRED QTY
BQ - SCREW PFH 8x1 1/4 - H100087
(45) TOTAL QTY (41) REQUIRED QTY
BG - T-NUT 5/16 - H100074
(33) TOTAL QTY (30) REQUIRED QTY
BP - SCREW PFH 8x1 1/2 - H100086
(69) TOTAL QTY (63) REQUIRED QTY
BS - SCREW PFH 8x1 3/4 - H100089
(37) TOTAL QTY (34) REQUIRED QTY
CK - SCREW PFH 8x2 - H100111
(50) TOTAL QTY (46) REQUIRED QTY
BF - T-NUT 3/8 - H100073
(13) TOTAL QTY (12) REQUIRED QTY
CY - SCREW PWH 8x5/8 - H100128
(2) TOTAL QTY
(2) REQUIRED QTY
BE - T-NUT 1/4 - H100072
BC - SCREW PWH 8x3/4 - H100070
(26) TOTAL QTY (24) REQUIRED QTY
(13) TOTAL QTY (12) REQUIRED QTY
KT - BOLT WH 1/4x1 - H100137
(9) TOTAL QTY
(8) REQUIRED QTY
BL - SCREW TAPPING 14x3/4 - H100083
(9) TOTAL QTY
(8) REQUIRED QTY
KS - NUT BARREL WH 1/4x5/8 - H100136
(9) TOTAL QTY
(8) REQUIRED QTY
AZ - BOLT PTH 1/4x1 1/4 - H100062
(26) TOTAL QTY (24) REQUIRED QTY
AJ - BOLT HEX 5/16x1 1/4 - H100042
(4) TOTAL QTY
(4) REQUIRED QTY
TV - SCREW PWH 8x1-5/8 - H100181
(39) TOTAL QTY (36) REQUIRED QTY
AN - BOLT HEX 5/16x2-3/4 - H100047
(2) TOTAL QTY
(2) REQUIRED QTY
CJ - NUT LOCK 5/16 - H100110
(4) TOTAL QTY
AS - BOLT HEX 5/16x4 1/4 - H100054
(2) TOTAL QTY
(2) REQUIRED QTY
AT - BOLT HEX 3/8x5 3/4 - H100056
(13) TOTAL QTY (12) REQUIRED QTY
(4) REQUIRED QTY
Parts Identification
Accessories
(NOT TO SCALE)
ED - SINGLE DUCTILE HANGER
(6) -A100046
CARABINER
QZ - TRIANGLE PLATE 100° 5 HOLE
(2) -A100294
EC - METAL RUNG 559
(7) -A100045
TZ - L BRACKET 2.5x38x50x55
(5) -A100340
- L BRACKET 66x66x127
(2) GD
-A100140
DP - SWING SEAT GREEN
(2) -A100027
FA - QUICK LINK
(6) -A100069
EV - CLIMBING ROCK - GREEN
(12) -A100064
FX - HAND GRIP METAL GREEN 381 c/c
(6) -A100118
(2) JV - HAND GRIP GREEN 816 c/c - A100134
- L BRACKET 54x67
(4) EJ
-A100053
(4) KL - CHAIN GREEN 62.25" - A100223
(SWING)
(2) DG - CHAIN GREEN 38.5" - A100015
(1) SS - "C" REVISION TAG - A100316
(8) UC - GROUND STAKE REBAR BROWN - A100342
Parts Identification
Accessories
(NOT TO SCALE)
(1) - TRAPEZE - A6P00034
(1) QU - SLIDE VF 10 FT - A100287
OR
SX - PLASTIC WINDOW 44x412x485
(4) -A100321
(1) 10 FT SPEEDY SLIDE ASSEMBLY
TC - SWING BEAM EXTENSION
(1) BRACKET-RIGHT
-A100326
TK - PLASTIC GABLE
(2) -A100331
TB - SWING BEAM EXTENSION
(1) BRACKET-LEFT
-A100325
SW - PLASTIC WINDOW 44x266x329
(3) -A100320
(1)
A50 - SWING BEAM - W102416
3 3/8"x5 1/4"x89 1/2" (86x134x2274)
(2) GD - L BRACKET 66x66x127 - A100140
(1) TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326
(1) TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325
5 FT EXTENDED SWING BEAM
STEP 1
BOLT WH
5/16x3
(3)
ATTACH (2) GD BRACKETS TO A50 SWING BEAM USING (2) 4-1/4" BOLTS, FLAT
WASHERS, SPLIT WASHER AND 5/16" LOCK NUT, AS SHOWN.
(2)
BOLT HEX
5/16x4 1/4
ATTACH TB AND TC SWING BEAM EXTENSION BRACKETS TO A50 SWING BEAM
USING (3) 3" BOLTS AND 7/8" BARREL NUTS, AS SHOWN.
(2)
(4)
WASHER
FLAT 8x27
GD
(2)
(3)
NUT BARREL
WH 5/16x7/8
GD
A50
FINGER TIGHTEN AT THIS TIME
TB
TC
WASHER
SPLIT 5/16
NUT LOCK
5/16
(1)
SP51 - SWING BEAM SUPPORT - W102812
3 3/8"x3 3/8"x53 3/8" (86x86x1356)
(1)
E50 - END SUPPORT - W100949
1 3/8"x3 3/8"x44 1/8" (36x86x1120)
(2)
E51 - ANGLE BRACE - W100948
1 3/8"x3 3/8"x88 3/4" (36x86x2254)
(1)
G50 - GROUND BOARD - W100947
1"x5 1/4"x86 3/4" (24x134x2202)
STEP 2
ATTACH G50 GROUND BOARD TO E51
ANGLED SUPPORT BOARDS USING 2" BOLTS,
LOCK WASHERS AND 7/8" BARREL NUTS, AS
SHOWN.
(2)
SP51
BOLT WH
5/16x3 3/4
(2)
ATTACH E51 ANGLED SUPPORT BOARDS TO
SP51 SUPPORT USING 6" BOLT, LOCK
WASHERS AND 7/8" BARREL NUT, AS SHOWN.
(1)
ATTACH E50 BOARD TO SP51 BOARD USING
3-3/4" BOLTS, LOCK WASHERS AND 1-1/2"
BARREL NUTS. NEXT, SECURE THE ENDS OF
E50 BOARD TO E51 ANGLED SUPPORTS
USING 2-1/2" BOLTS, LOCK WASHERS AND
7/8" BARREL NUTS, AS SHOWN.
BOLT WH
5/16X6
(9)
WASHER(4)
LOCK EXT
8x19
(9)
WASHER
LOCK EXT
12x19
E51
(2)
(7)
E51
E50
G50
BOLT WH
5/16x2 1/2
NUT BARREL
WH 5/16x7/8
BOLT WH
5/16x2
NUT BARREL
WH 5/16x1 1/2
STEP 3
INSERT SP51 BOARD INTO TB AND TC BRACKET OPENING AND SECURE USING 3"
BOLTS AND 7/8" BARREL NUTS, AS SHOWN.
(2)
BOLT WH
5/16x3
(2)
NUT BARREL
WH 5/16x7/8
A50
TIGHTEN ALL BOLTS
AT THIS TIME.
TC
SP51
TB
(6) ED - SINGLE DUCTILE HANGER - A100046
STEP 4
ATTACH ED DUCTILE HANGERS TO A50 SWING BEAM USING 3/8x5-3/4" BOLTS, LOCK
WASHERS, FLAT WASHERS AND 3/8" T-NUTS, AS SHOWN.
(12)
(12)
WASHER
LOCK INT
10x18
WASHER
FLAT 11x25
A50
(12)
BOLT HEX
3/8x5 3/4
(12)
ED
T-NUT 3/8
(2)
E74 - MONKEY BAR RAIL - W102875
1 3/8"x3 3/8"x60 5/8" (36x86x1539)
(4) EJ - L BRACKET 54x67 - A100053
(2) QZ - TRIANGLE PLATE 100 5 HOLE - A100294
MONKEY BAR ASSEMBLY
STEP 1
(6)
BOLT WH
5/16x1-1/2
YOU WILL BUILD A LEFT AND RIGHT TOP RAIL IN THIS STEP.
(2)
AFTER BUILDING LEFT ASSEMBLY AS SHOWN, REPEAT STEPS
FOR A RIGHT ASSEMBLY. SEE BELOW FOR OREINTATION OF
RIGHT SIDE TRIANGLE PLATE.
(6)
T-NUT 5/16
(2)
ASSEMBLE WITH HARDWARE AS SHOWN.
(2)
EJ
EJ
E74
E74
BE SURE TO ORIENTATE E74
RAILS WITH THE PRE-DRILLED
HOLES FACING UPWARDS
FOR RUNG ATTACHMENT.
BE SURE TO PLACE FLAT SIDE OF PLATE
AGAINST SIDE OF BOARD.
QZ
BOLT WH
5/16x2
WASHER
FLAT 8x27
NUT LOCK
5/16
(2)
E79 - MONKEY BAR UPRIGHT - W100995
1 3/8"x3 3/8"x88 1/8" (36x86x2237)
STEP 2
ASSEMBLE WITH HARDWARE AS SHOWN.
REPEAT PROCESS FOR OTHER SIDE OF MONKEY BAR ASSEMBLY.
(4)
(4)
QZ
QZ
E79
E79
BE SURE TO ORIENTATE E79
RAILS WITH THE PRE-DRILLED
HOLES FACING OUTWARDS
FOR RUNG ATTACHMENT.
BOLT WH
5/16x1-1/2
T-NUT 5/16
(7) EC - METAL RUNG 559 - A100045
MONKEY BAR ASSEMBLY
STEP 3
ASSEMBLE AS SHOWN INTO PRE-DRILLED HOLES.
EC
LAG SCREW
(14) WH 1/4x1-1/2
E74
E74
E79
E79
EC
(2)
(1)
H81 - MONKEY BAR BRACE - W100993
1"x3 3/8"x53 1/4" (24x86x1352)
H82 - MONKEY BAR GROUND BOARD - W100994
1"x3 3/8"x70 3/8" (24x86x1786)
MONKEY BAR ASSEMBLY
STEP 4
BOLT WH
5/16x1-1/2
LAG SCREW
(4) WH 5/16x2
BOLT HEX
5/16x2-3/4
(4)
ASSEMBLE AS SHOWN.
(2)
(2)
WASHER
LOCK INT
8x15
(2)
WASHER
FLAT 9x18
(2)
T-NUT 5/16
E79
H81
H81
H82
(8)
WASHER
LOCK EXT
8x19
(4)
WASHER
LOCK EXT
12x19
NUT BARREL
(4) WH 5/16x7/8
(2) FX - HAND GRIP METAL GREEN 381 c/c - A100118
MONKEY BAR ASSEMBLY
(4)
STEP 5
E79
ASSEMBLE WITH HARDWARE AS
SHOWN.
FX
FX
E79
LAG SCREW
WH 1/4x1
(1) DX - SLIDE BED 10' LIGHT GREEN - A100035
STEP 1
(1)
M70 - SLIDE BED SUPPORT - W100935
5/8"x3 3/8"x19 7/8" (16x86x505)
10 FT SPEEDY SLIDE ASSEMBLY
IF YOU ARE USING THE 10 FT. VAC SLIDE, GO TO
STEP 1 OF THE FORT ASSEMBLY INSTRUCTIONS.
TOP
(3)
BOLT WH
5/16x1/2
NOTE:
ASSEMBLY AND MOUNTING HARDWARE
LOCATED IN SLIDE BOX.
(3)
T-NUT 5/16
DX - SLIDE BED 10' LIGHT GREEN
(SEE SLIDE ASSEMBLY
INSTALLATION STEP FOR
DECK MOUNTING HOLE
DRILLING LOCATIONS).
BOLT WH 5/16x1/2
(3 PLCS)
T-NUT 5/16
(3 PLCS)
M70
BOTTOM
USE M70 SLIDE BED SUPPORT AS A
TEMPLATE FOR DRILLING BOTTOM
HOLE PATTERN IN SLIDE BED. BE SURE
TO PLACE SLIDE BRACE UP 1/2" FROM
BOTTOM EDGE OF SLIDE BED BEFORE
MARKING HOLE PATTERN. USE A 3/8"
DRILL BIT TO DRILL HOLE PATTERN.
TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
(1) DS - SLIDE RAIL 10' BOTTOM RIGHT GREEN - A100031
(1) TR - SLIDE RAIL 10' TOP RIGHT GREEN - A100033
(1) DR - SLIDE RAIL 10' BOTTOM LEFT GREEN - A100030
(1) DT - SLIDE RAIL 10' TOP LEFT GREEN - A100032
10 FOOT SLIDE ASSEMBLY
STEP 2
● REPEAT ON OTHER SIDE, MAKING A LEFT AND RIGHT ASSEMBLY.
(8)
BOLT WH
5/16x3/4
(8)
WASHER
LOCK EXT
8x19
NUT BARREL
(8) WH
5/16x1 1/2
TR
WASHER LOCK EXT 8x19
(4 PLCS)
BOLT WH 5/16x3/4
(4 PLCS)
NUT BARREL WH 5/16x1 1/2
(4 PLCS)
DS
Using an 1/8" drill bit,
Pilot drill all screw dimples
along the bottom and end
edge of the slide rails.
(4) DW - SLIDE SUPPORT TUBE 21.34x505 - A100034
21.34 OD x 2.77 W x 505
10 FOOT SLIDE ASSEMBLY
STEP 3
● PLACE (1) SLIDE RAIL ASSEMBLY ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE SLIDE RAIL (FIG. 1). HAVE A
HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS
COMPLETELY DOWN IN THE SLIDE CAVITY.
● INSTALL THE (4) SLIDE SUPPORT TUBES INTO THEIR RESPECTIVE PILOT LOCATIONS (FIG. 2).
SLIDE BED 10' LIGHT GREEN
START HERE
(FIG. 1)
DW - SLIDE SUPPORT TUBE 21.34x505
(4 PLCS)
(FIG. 2)
10 FOOT SLIDE ASSEMBLY
STEP 4
● ONCE THE SLIDE BED, SUPPORT TUBES, AND SUPPORT BOARD ARE COMPLETELY IN THE CAVITY AND
SUPPORT POCKET, SECURE USING 2-1/2" SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN.
● REPEAT PROCESS FOR OPPOSITE SLIDE RAIL.
PFH
(38)SCREW
8x2 1/2
SCREW PFH 8x2 1/2
(19 PLCS)
SCREW PFH 8x2 1/2
(19 PLCS)
(1)
B1 - UPRIGHT POST - W102696
3"x3"x89 1/2" (76x76x2274)
(1) B2 - UPRIGHT POST - W2A01910
3"x3"x89 1/2" (76x76x2274)
STEP 1
LAY B1 AND B2 UPRIGHT POSTS FLAT ON GROUND. USING PILOT HOLE AND THRU HOLE LOCATIONS SHOWN IN
VIEWS BELOW, BE SURE TO ORIENT B1 AND B2 POST PROPERLY BEFORE ATTACHING ANY BOARDS TO THE
POSTS.
PILOT HOLE LOCATED TO
THE OUTSIDE OF POST.
TOP
NARROW THRU HOLES FACE
TO THE FRONT OF THE
FORT ASSEMBLY.
B2
TOP
PILOT HOLE FACES TO THE
INSIDE OF THE FORT ASSEMBLY
ON BOTH B1 AND B2 POSTS.
FRONT
PILOT HOLE FACES TO THE
INSIDE OF THE FORT ASSEMBLY
ON BOTH B1 AND B2 POSTS.
INSIDE
B1
PILOT HOLES FACE TO
THE FRONT OF THE
FORT ASSEMBLY.
FRONT
OUTSIDE
WIDE THRU HOLES FACE TO
THE OUTSIDE OF THE
FORT ASSEMBLY.
NOTE T-NUT HOLE LOCATION
FOR ORIENTATION DURING
ASSEMBLY.
(1)
(1)
NOTE THIS HOLE LOCATION
FOR ORIENTATION DURING
ASSEMBLY.
G6 - FLOOR SUPPORT - W102697
1"x5 1/4"x62 3/8" (24x134x1585)
G7 - FLOOR SUPPORT - W102792
1"x5 1/4"x62 3/8" (24x134x1585)
(1)
B1 - UPRIGHT POST - W102696
3"x3"x89 1/2" (76x76x2274)
(1)
B2 - UPRIGHT POST - W102718
3"x3"x89 1/2" (76x76x2274)
(1)
K3 - ARCHED WALL RAIL - W102781
5/8"x5 1/4"x61 3/4" (16x134x1569)
(2)
E81 - ANGLE BRACE - W101031
1 3/8"x3 3/8"x20" (36x86x508)
STEP 2
USING A HAMMER INSERT 5/16" T-NUT INTO G6 SUPPORT BOARD.
ATTACH G7 FLOOR SUPPORT TO B1 & B2 UPRIGHT POSTS USING (4) 2-1/2" BOLTS,
LOCK WASHERS AND 1-3/4" BARREL NUTS.
(5)
ATTACH G6 FLOOR SUPPORT TO B1 & B2 UPRIGHT POSTS USING (4) 2-1/2" BOLTS,
LOCK WASHERS AND 1-3/4" BARREL NUTS.
ATTACH K3 ARCHED WALL RAIL TO B1 & B2 UPRIGHT POSTS USING (4) 2-1/4"
BOLTS, LOCK WASHERS AND 1-3/4" BARREL NUTS.
(8)
BOLT WH
5/16x2 1/4
(2)
(1)
T-NUT 5/16
NOTE THIS HOLE LOCATION
FOR ORIENTATION DURING
ASSEMBLY
K3
NOTE LOCATION
OF T-NUT
(1)
NUT BARREL
(12) WH
5/16x1 3/4
BOLT WH
5/16x2 1/2
(16)
WASHER
LOCK EXT
8x19
NUT BARREL
WH 5/16x7/8
(13)
LAG SCREW
WH 5/16x2 1/2
(1)
BOLT WH
5/16x2
WASHER
LOCK EXT
12x19
G6
B2
E81
G7
B1
ATTACH (1) E81 ANGLE BRACE TO G6 FLOOR SUPPORT USING (1) 2-1/4" BOLT AND LOCK WASHER AND TO B1
UPRIGHT POST USING (1) 2-1/2" LAG SCREW AND LOCK WASHER .
ATTACH (1) E81 ANGLE BRACE TO G6 FLOOR SUPPORT USING (1) 2" BOLT, LOCK WASHER AND 7/8" BARREL NUT
AND TO B2 UPRIGHT POST USING (1) 2-1/2" LAG SCREW AND LOCK WASHER, AS SHOWN .
(1)
B3 - UPRIGHT POST - W102699
3"x3"x56 3/8" (76x76x1433)
(1)
B4 - UPRIGHT POST - W102711
3"x3"x56 3/8" (76x76x1433)
STEP 3
LAY B3 AND B4 UPRIGHT POSTS FLAT ON GROUND. USING PILOT HOLE AND THRU HOLE LOCATIONS SHOWN IN
VIEWS BELOW, BE SURE TO ORIENT B3 AND B4 POST PROPERLY BEFORE ATTACHING ANY BOARDS TO THE
POSTS.
B3
TOP
FRONT
WIDE THRU HOLES FACE TO
THE FRONT OF THE
FORT ASSEMBLY.
PILOT HOLE FACES TO THE
INSIDE OF THE FORT ASSEMBLY
ON BOTH B3 AND B4 POSTS.
INSIDE
TOP
PILOT HOLE FACES TO THE
INSIDE OF THE FORT ASSEMBLY
ON BOTH B3 AND B4 POSTS.
NARROW THRU HOLES FACE
TO THE INSIDE OF THE
FORT ASSEMBLY.
PILOT HOLE FACES TO
THE FRONT OF THE
FORT ASSEMBLY.
FRONT
WIDE THRU HOLES FACE TO
THE OUTSIDE OF THE
FORT ASSEMBLY.
OUTSIDE
B4
NARROW THRU HOLES FACE
TO THE OUTSIDE OF THE
FORT ASSEMBLY.
NOTE T-NUT HOLE LOCATION
FOR ORIENTATION DURING
ASSEMBLY.
(1)
G6 - FLOOR SUPPORT - W102697
1"x5 1/4"x62 3/8" (24x134x1585)
(1)
B3 - UPRIGHT POST - W102699
3"x3"x56 3/8" (76x76x1433)
(1)
B4 - UPRIGHT POST - W102711
3"x3"x56 3/8" (76x76x1433)
(2)
(1)
E81 - ANGLE BRACE - W101031
1 3/8"x3 3/8"x20" (36x86x508)
G7 - FLOOR SUPPORT - W102792
1"x5 1/4"x62 3/8" (24x134x1585)
STEP 4
USING A HAMMER INSERT 5/16" T-NUT INTO G6 SUPPORT BOARD.
ATTACH G7 FLOOR SUPPORT TO B3 & B4 UPRIGHT POSTS USING (4) 2-1/2" BOLTS,
LOCK WASHERS AND 1-3/4" BARREL NUTS.
(6)
BOLT WH
5/16x2 1/2
ATTACH G6 FLOOR SUPPORT TO B3 & B4 UPRIGHT POSTS USING (2) 2-1/2" BOLTS,
LOCK WASHERS AND 1-3/4" BARREL NUTS.
(10)
ATTACH (1) E81 ANGLE BRACE TO G6 FLOOR SUPPORT USING (1) 2-1/4" BOLT AND
LOCK WASHER AND TO B3 UPRIGHT POST USING (1) 2-1/2" LAG SCREW AND LOCK
WASHER .
(1)
B4
B3
G7
BOLT WH
5/16x2
NUT BARREL
WH 5/16x1 3/4
WASHER
LOCK EXT
12x19
(1)
E81
WASHER
LOCK EXT
8x19
BOLT WH
5/16x2 1/4
(6)
(7)
G6
LAG SCREW
WH 5/16x2 1/2
(1)
ATTACH (1) E81 ANGLE BRACE TO G6 FLOOR SUPPORT USING (1) 2" BOLT, LOCK
WASHER AND 7/8" BARREL NUT AND TO B4 UPRIGHT POST USING (1) 2-1/2" LAG
SCREW AND LOCK WASHER, AS SHOWN .
NOTE T-NUT LOCATION
(2)
(1)
T-NUT 5/16
NUT BARREL
WH 5/16x7/8
(1)
G2 - FLOOR SUPPORT RAIL - W102698
1"x5 1/4"x76" (24x134x1930)
(1)
(1)
(1)
G3 - GROUND BOARD - W102710
1"x5 1/4"x76" (24x134x1930)
(1)
G4 - FLOOR SUPPORT RAIL - W102719
1"x5 1/4"x76" (24x134x1930)
G5 - GROUND BOARD - W102793
1"x5 1/4"x76" (24x134x1930)
G8 - CENTER GROUND BOARD - W102715
1"x5 1/4"x60 1/2" (24x134x1537)
(2)
E81 - ANGLE BRACE - W101031
1 3/8"x3 3/8"x20" (36x86x508)
STEP 5
ATTACH G3 GROUND BOARD TO B2 & B3 UPRIGHT POSTS USING (4) 2-1/2" BOLTS,
LOCK WASHERS AND 1-3/4" BARREL NUTS.
ATTACH G5 GROUND BOARD TO B1 & B4 UPRIGHT POSTS USING (4) 2-1/2" BOLTS,
LOCK WASHERS AND 1-3/4" BARREL NUTS.
(14)
(2)
BOLT WH
5/16x2 1/2
LAG SCREW
WH 5/16x2 1/2
ATTACH G8 CENTER GROUND BOARD TO G3 & G5 GROUND BOARDS USING (4) 2"
WOOD SCREWS.
ATTACH G2 FLOOR SUPPORT RAIL TO B1 & B4 UPRIGHT POSTS USING (3) 2-1/2"
BOLTS, LOCK WASHERS AND 1-3/4" BARREL NUTS.
BOLT WH
5/16x2
(2)
ATTACH (1) E81 ANGLE BRACE TO G2 FLOOR SUPPORT RAIL USING (1) 2" BOLT,
LOCK WASHER AND 7/8" BARREL NUT AND TO B1 UPRIGHT POST USING 2-1/2"
LAG SCREW AND LOCK WASHER.
(18)
ATTACH (1) E81 ANGLE
BRACE TO G2 FLOOR
SUPPORT RAIL USING (1) 2"
BOLT, LOCK WASHER AND
7/8" BARREL NUT AND TO B4
UPRIGHT POST USING 2-1/2"
LAG SCREW AND LOCK
WASHER.
ATTACH G4 FLOOR SUPPORT
RAIL TO B2 & B3 UPRIGHT
POSTS USING (3) 2-1/2"
BOLTS, LOCK WASHERS AND
1-3/4" BARREL NUTS, AS
SHOWN.
NUT BARREL
(14) WH
5/16x1 3/4
NUT BARREL
WH 5/16x7/8
(2)
(16)
WASHER
LOCK EXT
12x19
(4)
WASHER
LOCK EXT
8x19
SCREW PFH
8x2
NOTE THE ORIENTATION AND
POSITION OF HOLES SHOWN
BEFORE ATTACHING G3 GROUND
BOARD AND G4 FLOOR SUPPORT
RAIL.
B1
G4
45 3/8"
45 3/8"
E81
G2
NOTE THE ORIENTATION
AND POSITION OF THIS
HOLE BEFORE ATTACHING
G2 FLOOR SUPPORT RAIL.
E81
B3
B4
G3
G8
G5
(3)
H2 - FLOOR JOIST - W102700
1"x3 3/8"x60 1/2" (24x86x1537)
STEP 6
ATTACH (3) H2 FLOOR JOISTSTO G2 & G4 FLOOR SUPPORT RAILS USING (12) 2" WOOD
SCREWS, AS SHOWN.
(12)
H2
H2
H2
G2
G4
SCREW PFH
8x2
NOTE THAT THE THESE TWO HOLES
ARE LOCATED CLOSER TO THE TOP
OF THE WP9 PANEL.
(1)
H4 - CENTER UPRIGHT - W102709
1"x3"x56 3/8" (24x76x1431)
(2)
(1)
K4 - TOP LEMONADE STAND RAIL - W102712
5/8"x5 1/4"x46 7/8" (16x134x1191)
M3 - LEMONADE STAND WALL BOARD - W102714
5/8"x3 3/8"x46 3/8" (16x86x1178)
(1) WP9 - LEMONADE STAND WALL PANEL - W102713
STEP 7
ATTACH H4 CENTER UPRIGHT TO G3 GROUND BOARD & G4 FLOOR SUPPORT RAIL USING
(3) 1-1/2" BOLTS, LOCK WASHERS, AND 7/8" BARREL NUTS.
(8)
(6)
ATTACH K4 TOP LEMONADE STAND RAIL TO B3 UPRIGHT POSTS USING (2) 2" LAG
SCREWS AND LOCK WASHERS AND H4 CENTER UPRIGHT USING (2) 1" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS.
ATTACH WP9 LEMONADE STAND WALL PANEL TO B3 UPRIGHT POSTS USING (4) 2" LAG
SCREWS AND LOCK WASHERS AND H4 CENTER UPRIGHT USING (4) 1" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS.
ATTACH M3 LEMONADE STAND WALL BOARD TO G3 GROUND BOARD AND K4 TOP
LEMONADE STAND RAIL USING (8) 1-1/8" WOOD SCREWS, AS SHOWN.
SCREW PFH
8x1 1/8
(3)
LAG SCREW
WH 5/16x2
BOLT WH
5/16x1 1/2
(6)
(9)
NUT BARREL
WH 5/16x7/8
(9)
(15)
BOLT WH
5/16x1
WASHER
LOCK EXT
12x19
WASHER
LOCK EXT
8x19
G4
M3
B3
G4
K4
H4
H4
WP9
G3
B3
NOTE THAT THESE TWO HOLES
ARE LOCATED CLOSER TO THE
TOP OF THE WP9 PANEL
1 9/16"
(1) WP5 - PICKET FENCE - W102716
(1) WP3 - PICKET FENCE - W102717
STEP 8
ATTACH WP5 PICKET FENCE TO B3 & B4 UPRIGHT POSTS USING (4) 2" LAG SCREWS AND
LOCK WASHERS, AS SHOWN.
B3
(4)
LAG SCREW
WH 5/16x2
(4)
WASHER
LOCK EXT
8x19
B4
WP5
STEP 9
ATTACH WP3 PICKET FENCE TO B1 & B4 UPRIGHT POSTS USING (4) 2" LAG SCREWS AND
LOCK WASHERS, AS SHOWN.
B1
(4)
LAG SCREW
WH 5/16x2
(4)
WASHER
LOCK EXT
8x19
WP3
B4
(1)
B6 - UPRIGHT POST - W102702
3"x3"x56 1/4" (76x76x1429)
(1)
B8 - UPRIGHT POST - W102780
3"x3"x56 1/4" (76x76x1429)
STEP 10
LAY B6 AND B8 UPRIGHT POSTS FLAT ON GROUND. USING PILOT HOLE AND THRU HOLE LOCATIONS SHOWN IN
VIEWS BELOW, BE SURE TO ORIENT B6 AND B8 POST PROPERLY BEFORE ATTACHING ANY BOARDS TO THE
POSTS.
WIDE THRU HOLES FACE TO
THE FRONT OF THE
FORT ASSEMBLY.
TOP
FRONT
NARROW THRU HOLES FACE
TO THE INSIDE OF THE
FORT ASSEMBLY.
NARROW PILOT HOLES FACE
TO THE INSIDE OF THE
FORT ASSEMBLY.
INSIDE
B8
WIDE THRU HOLES FACE TO
THE FRONT OF THE
FORT ASSEMBLY.
FRONT
PILOT HOLE FACES TO
THE FRONT OF THE
FORT ASSEMBLY.
B6
NARROW THRU HOLES
FACE TO THE OUTSIDE
OF THE FORT ASSEMBLY.
OUTSIDE
PILOT HOLES FACE TO
THE OUTSIDE OF THE
FORT ASSEMBLY.
TOP
(1)
(1)
B5 - UPRIGHT POST - W102701
3"x3"x56 1/4" (76x76x1429)
B6 - UPRIGHT POST - W102702
3"x3"x56 1/4" (76x76x1429)
(1)
B7 - UPRIGHT POST - W102779
3"x3"x56 1/4" (76x76x1429)
(1)
B8 - UPRIGHT POST - W102780
3"x3"x56 1/4" (76x76x1429)
USING A HAMMER, INSERT
(3) 5/16" T-NUTS INTO BOTH
B5 AND B7 UPRIGHT POSTS,
AS SHOWN.
B7
(6)
B5
(6)
STEP 11
ATTACH B5 UPRIGHT POST TO G2 & G6 FLOOR SUPPORTS USING (2) 2-1/2" BOLTS, LOCK
WASHERS AND 1-3/4" BARREL NUTS, AS SHOWN.
ATTACH B7 UPRIGHT POST TO G4 & G6 FLOOR SUPPORTS USING (2) 2-1/2" BOLTS, LOCK
WASHERS AND 1-3/4" BARREL NUTS, AS SHOWN.
ATTACH B6 UPRIGHT POST TO G2 FLOOR SUPPORT RAIL USING 2-1/2" BOLTS, LOCK
WASHERS AND 1-3/4" BARREL NUTS, AS SHOWN.
ATTACH B8 UPRIGHT POST TO G4 FLOOR SUPPORT RAIL USING 2-1/2" BOLTS, LOCK
WASHERS AND 1-3/4" BARREL NUTS, AS SHOWN.
BOLT WH
5/16x2 1/2
(6)
(6)
NUT BARREL
WH 5/16x1 3/4
WASHER
LOCK EXT
12x19
WASHER
LOCK EXT
8x19
(6)
T-NUT 5/16
MAKE SURE THE T-NUTS INSTALLED
IN B5 AND B7 UPRIGHT POSTS ARE
FACING TOWARD THE FRONT OF THE FORT.
B7
B8
G6
B6
B5
G4
G2
(2) FP1 - FLOOR PANEL - W102695
(2)
Y1 - OUTER FLOOR BOARD - W102704
5/8"x4"x40 7/8" (16x102x1038)
(2)
Y2 - OUTER FLOOR BOARD - W102705
5/8"x4"x26 1/8" (16x102x662)
STEP 12
ATTACH (2) FP1 FLOOR PANELS TO G6 FLOOR SUPPORTS USING (32) 1-1/2" WOOD SCREWS,
AS SHOWN.
ATTACH (2) Y1 OUTER FLOOR BOARDS TO G2 & G4 FLOOR SUPPORTS USING (6) 1-1/2"
WOOD SCREWS, AS SHOWN.
ATTACH (2) Y2 OUTER FLOOR BOARDS TO G2 & G4 FLOOR SUPPORTS USING (6) 1-1/2"
WOOD SCREWS, AS SHOWN.
Y2
Y1
G4
(50)
SCREW PFH
8x1 1/2
FP1
G6
FP1
G6
Y2
Y1
G2
STEP 13
ATTACH (2) FP1 FLOOR PANEL CLEATS TO H2 FLOOR JOISTS USING (12) 2" WOOD
SCREWS, AS SHOWN.
SCREW PFH 8x2
H2
(18)
SCREW PFH
8x2
FP1
FP1
SCREW PFH 8x2
(1)
F1 - LEFT PORCH UPRIGHT - W102782
1 3/8"x2 3/8"x50 3/8" (36x60x1280)
(1)
H6 - WALL RAIL - W102707
1"x3 3/8"x46 7/8" (24x86x1191)
(1)
F2 - RIGHT PORCH UPRIGHT - W102783
G1 - SWINGBEAM RAIL - W102722
(1)
1 3/8"x2 3/8"x50 3/8" (36x60x1280)
1"x5 1/4"x46 7/8" (24x134x1191)
(1)
(1)
M1 - WALL RAIL - W102784
5/8"x3 3/8"x76" (16x86x1930)
K2 - FLOOR SUPPORT - W102720
5/8"x5 1/4"x76" (16x134x1930)
(3) TZ - L BRACKET 2.5x38x50x55 - A100340
STEP 14
ATTACH F1 & F2 PORCH UPRIGHTS TO K3 ARCHED WALL RAIL USING (2) 1-1/2" BOLTS,
LOCK WASHERS AND 1-3/4" BARREL NUTS, AS SHOWN.
(2)
ATTACH (3) TZ L BRACKETS TO F1 & F2 PORCH UPRIGHTS AND FP1 FLOOR PANEL USING , (2)
(6) 3/4" TAPPING SCREWS, AS SHOWN.
NUT BARREL
WH 5/16x1 3/4
(2)
F2
MAKE SURE THE
PORCH UPRIGHTS ARE
PLUMB AND SQUARE
BEFORE TIGHTENING
HARDWARE.
F1
K3
(2)
B1
K3
FP1
TZ
(3)
WASHER
LOCK EXT
12x19
WASHER
LOCK EXT
8x19
(6)
F2
BOLT WH
5/16x1 1/2
SCREW
TAPPING
14x3/4
WASHER
FLAT 9x18
FP1
TZ
FP1
STEP 15
USING A HAMMER INSERT (4) 5/16" T-NUTS INTO
G1 SWINGBEAM RAIL, AS SHOWN.
G1
B5
B6
(6)
BOLT WH
5/16x2 1/4
(8)
H6
ATTACH H6 WALL RAIL AND G1
SWINGBEAM RAIL TO B5 & B6 POST
UPRIGHTS USING (8) 2-1/2" BOLTS, LOCK
WASHERS AND 1-3/4" BARREL NUTS, AS
SHOWN.
G1
B1
(6)
ATTACH K2 WALL RAIL TO B5, B6 AND B1
POST UPRIGHTS USING (6) 2-1/4" BOLTS,
LOCK WASHERS AND 1-3/4" BARREL NUTS, (20)
AS SHOWN.
ATTACH M1 WALL RAIL TO B5, B6 AND B1
POST UPRIGHTS USING (6) 2" LAG SCREWS (4)
AND LOCK WASHERS, AS SHOWN.
K2
M1
BOLT WH
5/16x2 1/2
LAG SCREW
WH 5/16x2
NUT BARREL
(14) WH
5/16x1 3/4
WASHER
LOCK EXT
8x19
(14)
T-NUT 5/16
WASHER
LOCK EXT
12x19
NOTE THIS HOLE LOCATION
FOR ORIENTATION DURING
ASSEMBLY.
(1)
(1)
H1 - TOP WALL RAIL - W102791
1"x3 3/8"x64 7/8" (24x86x1647)
H3 - WALL BOARD - W102790
1"x3 3/8"x60 1/2" (24x86x1537)
(1)
(1)
K1 - ARCHED WALL RAIL - W102708
5/8"x5 1/4"x76" (16x134x1930)
(1)
H6 - WALL RAIL - W102707
1"x3 3/8"x46 7/8" (24x86x1191)
M2 - WALL RAIL - W102706
5/8"x3 3/8"x46 7/8" (16x86x1191)
STEP 16
USING A HAMMER INSERT (2) 5/16" T-NUTS INTO
H3 WALL BOARD, AS SHOWN.
ATTACH H3 WALL BOARD TO B6 & B8 POST
UPRIGHTS USING 2-1/2" BOLT, LOCK WASHERS AND
1-3/4" BARREL NUT INTO B6 AND 3 3/4" BOLT AND
LOCK WASHER INTO B8, AS SHOWN.
H3
(3)
NUT BARREL
WH 5/16x1 3/4
(4)
WASHER
LOCK EXT
8x19
BOLT WH
5/16x2 1/2
H1
NOTE THIS HOLE LOCATION
FOR ORIENTATION DURING
ASSEMBLY.
H1
B6
(3)
(1)
(3)
H3
B8
BOLT WH
5/16x3 3/4
WASHER
LOCK EXT
12x19
(2)
T-NUT 5/16
B8
H3
ATTACH H1 TOP WALL RAIL TO B6 AND B8 POST UPRIGHTS
USING (2) 2-1/2" BOLTS, LOCK WASHERS AND 1-3/4" BARREL
NUTS, AS SHOWN.
STEP 17
USING A HAMMER INSERT (4) 5/16" T-NUTS
INTO K1 ARCHED WALL RAIL, AS SHOWN.
K1
B8
(4)
H6
BOLT WH
5/16x2 1/4
(4)
ATTACH M2 WALL RAIL TO B7 AND B8 POST
UPRIGHTS USING (4) 2" LAG SCREWS AND LOCK
WASHERS, AS SHOWN.
K1
(6)
LAG SCREW
WH 5/16x2
(8)
M2
B7
ATTACH K1 ARCHED WALL RAIL TO B7 AND B8
POST UPRIGHTS USING (4) 2-1/4" BOLTS, LOCK
WASHERS AND 1-3/4" BARREL NUTS AND TO B2
POST UPRIGHT USING (2) 2" LAG SCREWS AND
LOCK WASHERS, AS SHOWN.
(14)
WASHER
LOCK EXT
8x19
(8)
(4)
BOLT WH
5/16x2 1/2
NUT BARREL
WH 5/16x1 3/4
WASHER
LOCK EXT
12x19
T-NUT 5/16
ATTACH H6 WALL RAIL TO B7 AND B8 POST UPRIGHTS USING (4) 2-1/2" BOLTS,
LOCK WASHERS AND 1-3/4" BARREL NUTS, AS SHOWN.
(1) TZ - L BRACKET 2.5x38x50x55 - A100340
(1) WP4 - WALL PANEL - W103028
(1) WP10 - WALL PANEL - W102787
STEP 18
ATTACH WP4 WALL PANEL TO B7 POST UPRIGHT USING 3-3/4" BOLT AND LOCK
WASHER FOR TOP CONNECTION AND (2) 3-1/2" BOLTS AND LOCK WASHERS FOR
BOTTOM CONNECTION AND TO B5 POST UPRIGHT USING 3-3/4" BOLT AND LOCK
WASHER FOR TOP CONNECTION AND (2) 3-1/2" BOLTS AND LOCK WASHERS FOR
BOTTOM CONNECTION, AS SHOWN.
(2)
ATTACH WP4 WALL PANEL
TO WP10 WALL PANEL USING
1" BOLT, LOCK WASHERS
AND 5/8" BARREL NUT, AS
SHOWN.
(2)
WP4
(6)
ATTACH WP4 WALL PANEL
TO WP10 WALL PANEL USING
(6) 1-1/8" WOOD SCREWS, AS
SHOWN.
(1)
WASHER
LOCK EXT
12x19
BOLT WH
5/16x3 1/2
SCREW PFH
8x1 1/8
(1)
B7
BOLT WH
5/16x3 3/4
(2)
(4)
WP10
WASHER
LOCK EXT
8x19
(8)
ATTACH WP10 WALL PANEL TO B7 POST UPRIGHT USING 2" LAG SCREW AND
LOCK WASHER AND TO FP1 FLOOR PANEL USING TZ L BRACKET, 1" BOLT, LOCK
WASHER, 7/8" BARREL NUT, AS SHOWN.
ATTACH TZ L BRACKET
TO FP1 FLOOR PANEL
USING 3/4" TAPPING
SCREW AND FLAT
WASHER, AS SHOWN.
BOLT WH
5/16x1
(1)
NUT BARREL
WH 5/16x7/8
(1)
NUT BARREL
WH 5/16x5/8
WASHER
FLAT 9x18
LAG SCREW
WH 5/16x2
(1)
SCREW
TAPPING
14x3/4
B5
FP1
B7
WP10
WP10
B5
TZ
FP1
(1) TZ - L BRACKET 2.5x38x50x55 - A100340
(1) WP8- WALL PANEL - W103031
STEP 19
ATTACH WP8 WALL PANEL TO THE BOTTOM OF B6 POST UPRIGHT USING 2" LAG
SCREW AND LOCK WASHER (FIG. 1). NEXT, ATTACH WP8 WALL PANEL TO FP1
FLOOR PANEL USING TZ L BRACKET, 1" BOLT, LOCK WASHER AND 7/8" BARREL
NUT INTO WP8 PANEL AND 3/4" TAPPING SCREW AND FLAT WASHER INTO FP1
FLOOR PANEL, AS SHOWN IN (FIG. 2).
(2)
WASHER
LOCK EXT
8x19
(1)
NUT BARREL
WH 5/16x7/8
ATTACH WP8 WALL PANEL TO H3 WALL BOARD USING (12) 1-1/8" WOOD SCREWS,
1-1/2" BOLT AND LOCK WASHER, AS SHOWN (FIG. 3).
(12)
B6
(1)
SCREW PFH
8x1 1/8
(1)
(1)
WP8
(1)
LAG SCREW
WH 5/16x2
FIG. 3
H3
(1)
FIG. 2
TZ
FP1
FIG.1
(1)
WASHER
FLAT 9x18
BOLT WH
5/16x1
WASHER
LOCK EXT
12x19
SCREW
TAPPING
14x3/4
BOLT WH
5/16x1 1/2
(1) WP1- WALL PANEL - W103029
(1) WP2- WALL PANEL - W103030
STEP 20
ATTACH WP2 WALL PANEL TO M1 AND H6 WALL RAILS AND K2 SUPPORT USING (52)
1-1/8" WOOD SCREWS, AS SHOWN.
H6
K2
(52)
SCREW PFH
8x1 1/8
(32)
SCREW PFH
8x1 1/8
M1
STEP 21
ATTACH WP1 WALL PANEL TO M2 AND H6 WALL RAILS USING (32) 1-1/8" WOOD SCREWS,
AS SHOWN.
H6
M2
(2) SW - PLASTIC WINDOW 44x266x329 - A100320
(2) SX - PLASTIC WINDOW 44x412x485 - A100321
STEP 22
ATTACH (2) SX PLASTIC WINDOWS TO WP4 WALL PANEL USING (12) 1-5/8" PWH SCREWS,
AS SHOWN.
SX
WP4
(12)
SCREW PWH
8x1-5/8
STEP 23
ATTACH (2) SW PLASTIC WINDOWS TO WP2 WALL PANEL USING (8) 1-5/8" PWH SCREWS,
AS SHOWN.
SW
WP2
(8)
SCREW PWH
8x1-5/8
(1) SW - PLASTIC WINDOW 44x266x329 - A100320
(2) SX - PLASTIC WINDOW 44x412x485 - A100321
STEP 24
ATTACH SW PLASTIC WINDOW TO WP8 WALL PANEL USING (4) 1-5/8" PWH SCREWS, AS
SHOWN.
WP8
SW
(4)
SCREW PWH
8x1-5/8
(12)
SCREW PWH
8x1-5/8
STEP 25
ATTACH (2) SX PLASTIC WINDOWS TO WP1 WALL PANEL USING (12) 1-5/8" PWH SCREWS,
AS SHOWN.
WP1
SX
(2)
(1)
H5 - RAFTER - W102796
1"x3 3/8"x50 1/8" (24x86x1272)
O3 - FRONT WINDOW CLEAT - W102854-1
5/8"x1 3/8"x29 1/2" (16x34x748)
(1) WP7- FRONT GABLE WALL PANEL - W102854
STEP 26
ATTACH (2) H5 RAFTERS TO H1 TOP WALL RAIL USING (2) 1-1/2" BOLTS, LOCK WASHERS
AND 7/8" BARREL NUTS, AS SHOWN.
H5
(2)
BOLT WH
5/16x1 1/2
(2)
WASHER
LOCK EXT
8x19
(2)
WASHER
LOCK EXT
12x19
(2)
NUT BARREL
WH 5/16x7/8
H1
H5
H5
STEP 27
ATTACH WP7 FRONT GABLE WALL PANEL TO (2) H5 RAFTERS USING (16) 1-1/4" WOOD
SCREWS, AS SHOWN.
ATTACH O3 FRONT WINDOW CLEAT TO WP7 FRONT GABLE PANEL USING (3) 1-1/8" WOOD
SCREWS, AS SHOWN.
BUTT END OF O3
THESE SURFACES FLUSH.
AGAINST INSIDE
O3
OF H5
(3)
O3
H5
WP7
(16)
H5
SCREW PFH
8x1 1/8
H5
SCREW PFH
8x1 1/4
(2)
(1)
H5 - RAFTER - W102796
1"x3 3/8"x50 1/8" (24x86x1272)
O2 - REAR WINDOW CLEAT - W102799-6
5/8"x1 3/8"x30 7/8" (16x34x784)
(1) TK - PLASTIC GABLE - A100331
(1) WP6 - BACK GABLE WALL PANEL - W102799
STEP 28
ATTACH TK PLASTIC GABLE TO (2) H5 RAFTERS USING (6) 3/4"
PWH SCREWS, AS SHOWN.
TK
H5
H5
TK
(6)
SCREW PWH
8x3/4
H5
STEP 29
ATTACH (2) H5 RAFTER TO WP4 WALL PANEL USING (2) 1-1/2" BOLTS, LOCK WASHERS,
AND 7/8" BARREL NUTS, AS SHOWN.
(2)
ATTACH WP6 BACK GABLE WALL PANEL TO (2) H5 RAFTERS USING (16) 1-1/4" WOOD
SCREWS, AS SHOWN.
(2)
H5
H5
WP6
H5
BOLT WH
5/16x1 1/2
(2)
O2
WASHER
LOCK EXT
12x19
NUT BARREL
WH 5/16x7/8
(2)
H5
(16)
WASHER
LOCK EXT
8x19
SCREW PFH
8x1 1/4
(3)
SCREW PFH
8x1 1/8
CENTER O2 REAR WINDOW CLEAT ALONG TOP EDGE OF WP6
BACK GABLE WALL PANEL AND ATTACH USING (3) 1-1/8"
WOOD SCREWS, AS SHOWN. TOP EDGES OF O2 AND WP6
TO BE FLUSH.
WP4
H5
(1) TK - PLASTIC GABLE - A100331
(2) RP1 - PEAK ROOF PANEL - W102797
STEP 30
ATTACH TK PLASTIC GABLE TO (2) H5 RAFTERS USING (6) 3/4" PWH SCREWS, AS SHOWN.
H5
TK
H5
SCREW PWH
8x3/4
(6)
STEP 31
ATTACH (2) RP1 PEAK ROOF PANELS THROUGH H5 RAFTERS AND INTO CLEATS OF RP1
PANELS USING (8) 1-3/4" WOOD SCREWS, AS SHOWN. MAKE SURE THE PANELS ARE
FLUSH AT THE PEAK TO MINIMIZE PEAK ROOF GAP.
RP1
FLUSH
RP1
(8)
SCREW PFH
8x1 3/4
H5
H5
H5
(1)
(1)
N1 - ROOF CAP - W102858
5/8"x2"x55 1/2" (16x50x1409)
O1 - ROOF CAP - W102857
5/8"x1 3/8"x55 1/2" (16x34x1409)
(2) RP2 - ROOF PANEL - W102798
STEP 32
ATTACH N1 ROOF CAP BOARD TO O1 ROOF CAP BOARD USING (3) 1-1/4" WOOD SCREWS,
AS SHOWN.
ATTACH ROOF CAP ASSEMBLY TO (2) RP1 PEAK ROOF PANELS USING (6) 1-1/4" WOOD
SCREWS, AS SHOWN.
RP1
N1
N1
O1
O1
RP1
(9)
SCREW PFH
8x1 1/4
(12)
SCREW PFH
8x1 3/4
ROOF CAP ASSEMBLY
STEP 33
SLIDE RP2 ROOF PANELS UP AND UNDER THE LAST SHINGLE OF RP1 PEAK ROOF
PANELS AND ATTACH (2) RP2 ROOF PANELS THROUGH H5 RAFTERS AND INTO CLEATS
OF RP2 PANELS USING (12) 1-3/4" WOOD SCREWS, AS SHOWN.
RP1
RP1
RP2
H5
RP2
RP2
(4)
M4 - PICKET - W102785
5/8"x3 3/8"x24 3/8" (16x86x618)
H7 - REAR PORCH RAFTER - W102852
1"x3 3/8"x24 7/8" (24x86x632)
(2)
STEP 34
ATTACH (4) M4 PICKETS TO M1 & K2 WALL RAILS USING (16) 1-1/8" WOOD SCREWS, AS
SHOWN.
M4
2 1/2"
(5 SPCS)
(16)
SCREW PFH
8x1 1/8
K2
1 9/16"
M1
STEP 35
ATTACH (2) H7 REAR PORCH RAFTERS TO WP7 FRONT GABLE WALL PANEL USING (2) 1"
BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS IN THE UPPER HOLES AND (2) 1-1/2"
BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS IN THE LOWER HOLES, AS SHOWN.
(2)
WP7
(2)
BOLT WH
5/16x1
(4)
(4)
WASHER
LOCK EXT
8x19
(4)
H7
BOLT WH
5/16x1 1/2
WASHER
LOCK EXT
12x19
NUT BARREL
WH 5/16x7/8
(1) WP11 - PORCH GABLE ASSEMBLY - W102800
(1) RP3 - LH PORCH ROOF PANEL - W102851
(1) RP4 - RH PORCH ROOF PANEL - W102853
STEP 36
ATTACH WP11 PORCH GABLE ASSEMBLY TO F1 & F2 PORCH UPRIGHTS USING (2) 1-3/4"
WOOD SCREWS, 2-3/4" BOLTS, LOCK WASHERS AND 7/8" BARREL NUTS, AS SHOWN.
(2)
(2)
WASHER
LOCK EXT
8x19
BOLT WH
5/16x2 3/4
WASHER
LOCK EXT
12x19
(2)
(2)
F1
NUT BARREL
WH 5/16x7/8
F2
WP11
(2)
SCREW PFH
8x1 3/4
F2
STEP 37
ATTACH RP3 AND RP4 PORCH ROOF PANELS TO H7 REAR PORCH RAFTERS AND WP7
FRONT GABLE WALL PANEL USING (12) 1-3/4" WOOD SCREWS, AS SHOWN.
RP3
RP4
H7
(12)
WP11
SCREW PFH
8x1 3/4
(1) SP1 - SHELF PANEL - W102794
(2)
(2)
FP2 - SHELF SUPPORT - W102795
1"x5 3/4"x5 3/4" (24x146x146)
G13 - SAND BOX SEAT - W100629
1"x5 1/4"x17 3/4" (24x134x450)
STEP 38
ATTACH (2) FP2 SHELF SUPPORTS TO WP9 LEMONADE STAND WALL PANEL USING (2)
1-1/2" WOOD SCREWS. NEXT, ATTACH SP1 SHELF PANEL TO THE TOP EDGE OF WP9
LEMONADE STAND WALL PANEL AND FP2 SHELF SUPPORTS USING (7) 1-1/2" WOOD
SCREWS, AS SHOWN.
(9)
FP2
SP1
SCREW PFH
8x1 1/2
SP1
WP9
WP9
WP9
STEP 39
ATTACH (2) G13 SAND BOX SEATS TO G3, G5 AND G7 GROUND BOARDS USING (8) 2" WOOD
SCREWS, AS SHOWN.
G13
G3
(8)
G7
G13
G5
SCREW PFH
8x2
(4) FX - HAND GRIP METAL GREEN 381 c/c - A100118
STEP 40
ATTACH (2) FX METAL HAND GRIPS TO B1 UPRIGHT POST AND F2 RIGHT PORCH UPRIGHT
USING (4) 1-1/2" LAG SCREWS, AS SHOWN.
F2
FX
(4)
LAG SCREW
WH 5/16x1 1/2
B1
FX
STEP 41
ATTACH FX METAL HAND GRIP TO B5 UPRIGHT POST USING (2) 1-1/2" LAG SCREWS.
ATTACH FX METAL HAND GRIP TO WP10 WALL PANEL USING (2) 1/2" BOLTS, LOCK
WASHERS AND 5/8" BARREL NUTS, AS SHOWN.
(2)
LAG SCREW
WH 5/16x1 1/2
B5
WASHER
LOCK EXT
12x19
(2)
(2)
BOLT WH
5/16x1/2
(2)
NUT BARREL
WH 5/16x5/8
FX
FX
WP10
(2) JV - HAND GRIP GREEN 816 c/c - A100134
(1)
M97 - ATTACHMENT BOARD - W102871
5/8"x3 3/8"x23" (16x86x584)
(1) LD1 - 5' LADDER ASSEMBLY - W102874
STEP 42
ATTACH M97 ATTACHMENT BOARD TO LD1 4' LADDER ASSEMBLY UPRIGHTS USING
(4) 2" WOOD SCREWS. USING THE ATTACHMENT BOARD DRILLING AS A TEMPLATE,
PILOT DRILL 3/8" HOLES INTO G6 FLOOR SUPPORT CENTERED IN OPENING. ATTACH
LD1 LADDER ASSEMBLY TO G6 FLOOR SUPPORT USING (2) 1" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS, AS SHOWN (FIG. 1).
ATTACH (2) JV METAL HAND GRIPS TO LD1 UPRIGHTS USING (4) 1-1/2" LAG SCREWS,
AS SHOWN (FIG. 2).
(4)
SCREW PFH
8x2
(4)
(2)
LAG SCREW
WH 1/4x1-1/2
WASHER
LOCK EXT
8x19
(2)
M97
(2)
NUT BARREL
WH 5/16x7/8
(2)
G6
FIG. 1
LD1
FIG. 2
JV
LD1
BOLT WH
5/16x1
WASHER
LOCK EXT
12x19
(1) MONKEY BAR ASSEMBLY
STEP 43
ATTACH MONKEY BAR ASSEMBLY TO K1 ARCHED WALL RAIL USING (4) EJ L BRACKETS
AND 1/2" BOLTS INTO PREVIOUSLY INSTALLED T-NUTS, AS SHOWN.
K1
(4)
EJ
MONKEY BAR ASSEMBLY
BOLT WH
5/16x1/2
IF YOUR PLAYSET IS USING THE 10 FT VAC SLIDE,
GO TO STEPS 44 & 45 FOR INSTALLATION.
IF YOUR PLAYSET IS USING THE 10 FT SPEEDY
SLIDE, GO TO STEP 46 FOR INSTALLATION.
(1)
O70 - SLIDE MOUNTING BOARD - W102822
5/8"x1 3/8"x20 3/8" (16x34x517)
(1) QU - SLIDE VF 10 FT - A100287
STEP 44
USING DIMENSIONS SHOWN, DRILL 2 HOLES IN O70 SLIDE MOUNTING BOARD USING 1/8"
DRILL BIT (FIG. 1).
ATTACH O70 SLIDE MOUNTING BOARD TO FP1 FLOOR PANELS USING 1-1/8" WOOD
SCREWS. REFER TO DIMENSIONS IN FIG. 2 FOR PROPER PLACEMENT.
5 1/2
5 1/2
11/16
O70
(2)
FIG. 1
SCREW PFH
8x1 1/8
FP1
O70
7 3/8"
3"
FIG. 2
STEP 45
PLACE QU SLIDE OVER O70 MOUNTING BOARD AND CENTER IN OPENING. USING HOLES
IN QU SLIDE AS A TEMPLATE, DRILL HOLES IN FP1 FLOOR PANELS USING 3/8" DRILL BIT.
ATTACH SLIDE TO FP1 FLOOR PANELS USING 1" BOLTS, LOCK WASHERS AND 5/8"
BARREL NUTS.
(3)
BOLT WH
5/16x1
QU
(3)
WASHER
LOCK EXT
12x19
(3)
NUT BARREL
WH 5/16x5/8
(1) 10 FT SPEEDY SLIDE ASSEMBLY
STEP 46
ATTACH THE 10 FT. SPEEDY SLIDE IN THE OPENING, AS SHOWN. USING THE
"DRILLING PLACEMENT DIMENSIONS" PROVIDED, DRILL HOLES IN FP1 FLOOR PANELS
USING 3/8" DRILL BIT. ATTACH SLIDE TO FP1 FLOOR PANELS USING 1/2" BOLTS, LOCK
WASHERS AND 5/8" BARREL NUTS. DRILLING AND ATTACHING MAY BE MADE EASIER
BY LIFTING THE GROUND END OF THE SLIDE.
(3)
BOLT WH
5/16x1/2
(3)
WASHER
LOCK EXT
12x19
(3)
NUT BARREL
WH 5/16x5/8
5"
4"
5"
1"
5 5/16"
NOTE:
11/16"
25" OPENING
DRILLING PLACEMENT DIMENSIONS
MOUNTING HARDWARE INCLUDED
IN SLIDE BOX.
2 1/8"
(1)
M96 - ATTACHMENT BOARD - W102860
5/8"x3 3/8"x26" (16x86x660)
1 1/4"
(1) RW1 - ROCK WALL ASSEMBLY - W102859
STEP 47
ATTACH EV GREEN CLIMBING ROCKS TO RWI ROCK WALL BOARDS USING (24) 1" PTH
BOLTS, LOCK WASHERS AND 1/4" T-NUTS, AS SHOWN.
USING THE M96 BOARD AS A TEMPLATE, LOCATE AND DRILL 3/8" HOLES ON G6 FLOOR
SUPPORT, CENTERED IN ROCK WALL OPENING. ATTACH M96 BOARD TO RW1 ROCK
WALL ASSEMBLY UPRIGHTS USING (4) 1-1/2" WOOD SCREWS. ATTACH RW1 ROCK WALL
ASSEMBLY TO H1 FLOOR SUPPORT USING (2) 1" BOLTS, LOCK WASHERS AND 7/8"
BARREL NUTS, AS SHOWN.
(2)
BOLT WH
5/16x1
SCREW PFH
8x1 1/2
(4)
(2)
WASHER
LOCK EXT
8x19
WASHER
LOCK EXT
12x19
(2)
REPEAT PROCESS
IN 12 PLACES
CLIMBING ROCK ATTACHMENT
(24)
BOLT PTH
1/4x1
(2)
(24)
NUT BARREL
WH 5/16x7/8
T-NUT 1/4
(24)
G6
M96
G6
M96
WASHER
LOCK INT
8x15
(1) SWING BEAM ASSEMBLY
(1) SS - "C" REVISION TAG - A100316
STEP 48
ATTACH SWING BEAM ASSEMBLY
TO 5/16" T-NUTS FOUND IN G1
SWINGBEAM RAIL USING (2) GD L
BRACKETS AND (4) FLAT WASHERS,
SPLIT WASHERS AND 1-1/4" HEX
BOLTS, AS SHOWN.
(4)
BOLT HEX
5/16x1 1/4
(2)
ATTACH SS REVISION TAG TO SP50
SWING BEAM SUPPORT USING (2)
5/8" PWH SCREWS, AS SHOWN.
(4)
SCREW PWH
8x5/8
WASHER
SPLIT 5/16
(4)
G1
GD
SP50
SS
WASHER
FLAT 8x27
(2) DG - CHAIN GREEN 38.5" - A100015
(2) DP - SWING SEAT GREEN - A100027
(4) KL - CHAIN GREEN 62.25" - A100223
(1) - TRAPEZE - A6P00034
(6) FA - QUICK LINK - A100069
STEP 49
ATTACH KL SWING SWEAT TO (2) EF CHAINS USING (2) FA QUICK LINKS AS SHOWN (FIG 1). REPEAT
PROCESS TO ASSEMBLE SECOND SWING ASSEMBLY. NOW ATTACH EF CHAINS TO SWING HANGER SNAP
LINKS ALREADY ASSEMBLED TO THE SWING BEAM (FIG 2).
ATTACH TRAPEZE TO (2) DG CHAINS USING (2) QUICK LINKSAS SHOWN (FIG. 3). NOW ATTACH DG CHAINS TO
SWING HANGER SNAP LINKS ALREADY ASSEMBLED TO THE SWING BEAM (FIG 2).
FIG. 2
DG
KL
FA
TRAPEZE
FIG. 1
DP
FIG. 3
(8) UC - GROUND STAKE REBAR BROWN - A100342
Anchoring Instructions
STAKE A
STAKE A
NOTE:
FAILURE TO USE GROUND
STAKES CAN VOID WARRANTY
& CAUSE INJURY!
(8)
BOLT WH
1/4x1
(8)
WASHER
LOCK EXT
8x15
(8)
NUT BARREL
WH 1/4x5/8
STAKE A
FINAL STEP
STAKE A
STAKE A
DOUBLE CHECK EVERY BOLT,
SCREW AND NUT FOR TIGHTNESS.
MAKE SURE EVERY BOARD IS
SECURE AND MAKE SURE THE
PLAY SET IS LEVEL.
ENJOY YOUR NEW PLAY SET!
STEP 50
STAKE A
STAKE A
STAKE A:
HAMMER STAKES INTO
GROUND AGAINST BOARDS
WHERE SHOWN. ATTACH TO
GROUND BOARD USING 1"
BOLTS, WASHERS AND 5/8"
BARREL NUTS.
STAKE A
STAKE A
Limited Warranty
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery
brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time
Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of
one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood,
hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to
the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition,
Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing
from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is
required to assure maximum life and performance of this product and failure by the owner to maintain the
product according to the maintenance requirements may void this warranty. Maintenance guidelines are
provided in the Owner’s Manual.
This Limited Warranty does not cover:
•
•
•
•
•
•
•
•
Labor for any inspection
Labor for replacement of any defective item(s)
Incidental or consequential damages
Cosmetic defects which do not affect performance or integrity of a part or the entire product
Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable
Assembly Manual.
Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure
Improper installation including but not limited to installation on uneven, unlevel, or soft ground
Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect
performance or integrity
Backyard Discovery products have been designed for safety and quality. Any modifications made to the
original product could damage the structural integrity of the unit leading to failure and possible injury.
Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified
products or consequences resulting from failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery
product be used in public settings. Such use may lead to product failure and potential injury. Any and all public
use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind,
express or implied.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state
or province to province. This warranty excludes all consequential damages, however, some states do not allow
the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.
Pro Rated Part Replacement Schedule
Product Age
All Parts
0-30 days from date of purchase
31 days to 1 year
Customer Pays
$0 and free shipping
$0 + S&H
Wood Rot and Decay Only
1 year
2 years
3 years
4 years
5 years
Over 5 years
$0 and free shipping
20% + S&H
40% + S&H
60% + S&H
80% + S&H
100% + S&H
Rev5/20/10 BRS
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