16” VARIABLE SPEED
SCROLL SAW
MODEL: KC-163SSC-V
INSTRUCTION MANUAL
COPYRIGHT © 2001 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC.
IMPORTANT INFORMATION
2-YEAR
LIMITED WARRANTY
FOR THIS 16” SCROLL SAW
PROOF OF PURCHASE
Please keep your dated proof of purchase for warranty and servicing purposes.
REPLACEMENT PARTS
KING CANADA TOOLS
OFFERS A 2-YEAR LIMITED WARANTY
FOR NON-COMMERCIAL USE.
Replacement parts for this product are available at our authorized King Canada service centers across Canada.
LIMITED TOOL WARRANTY
King Canada makes every effort to ensure that this product meets high quality and durability standards. King Canada warrants to the original retail consumer a 2-year limited warranty as of the date the product was purchased at retail and that each product is free from defects in materials. Warranty does not apply to defects due directly or indirectly to misuse, abuse, normal wear and tear, negligence or accidents, repairs done by an unauthorized service center, alterations and lack of maintenance. King Canada shall in no event be liable for death, injuries to persons or property or for incidental, special or consequential damages arising from the use of our products.
To take advantage of this limited warranty, return the product at your expense together with your dated proof of purshase to an authorized King Canada service center. Contact your retailer or visit our web site at www.kingcanada.com for an updated listing of our authorized service centers. In cooperation with our authorized serviced center, King Canada will either repair or replace the product if any part or parts covered under this warranty which examination proves to be defective in workmanship or material during the warranty period.
KING CANADA INC. DORVAL, QUÉBEC, CANADA H9P 2Y4
www.kingcanada.com
GENERAL SAFETY INSTRUCTIONS
FOR POWER TOOLS
1. KNOW YOUR TOOL
Read and understand the owners manual and labels affixed to the tool. Learn its application and limitations as well as its specific potential hazards.
2. GROUND THE TOOL.
This tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green conductor in the cord is the grounding wire. NEVER connect the green wire to a live terminal.
3. KEEP GUARDS IN PLACE.
Keep in good working order, properly adjusted and aligned.
4. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.
5. KEEP WORK AREA CLEAN.
Cluttered areas and benches invite accidents. Make sure the floor is clean and not slippery due to wax and sawdust build-up.
6. AVOID DANGEROUS ENVIRONMENT.
Don’t use power tools in damp or wet locations or expose them to rain. Keep work area well lit and provide adequate surrounding work space.
7. KEEP CHILDREN AWAY.
All visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILD-PROOF.
-with padlocks, master switches or by removing starter keys.
9. USE PROPER SPEED.
A tool will do a better and safer job when operated at the proper speed.
10. USE RIGHT TOOL.
Don’t force the tool or the attachment to do a job for which it was not designed.
11. WEAR PROPER APPAREL.
Do not wear loose clothing, gloves, neckties or jewelry (rings, watch) because they could get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair. Roll up long sleeves above the elbows.
12. ALWAYS WEAR SAFETY GLASSES.
Always wear safety glasses (ANSI Z87.1). Everyday eyeglasses only have impact resistant lenses, thet are NOT safety glasses. Also use a face or dust mask if cutting operation is dusty.
13. DON’T OVERREACH.
Keep proper footing and balance at all times.
14. MAINTAIN TOOL WITH CARE.
Keep tools sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS.
Before servicing, when changing accessories or attachments.
16. AVOID ACCIDENTAL STARTING.
Make sure the swich is in the ‘’OFF’’ position before plugging in.
17. USE RECOMMENDED ACCESSORIES.
Consult the manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards.
18. NEVER STAND ON TOOL.
Serious injury could occur if the tool tips over. Do not store materials such that it is necessary to stand on the tool to reach them.
19. CHECK DAMAGED PARTS.
Before further use of the tool, a guard or other parts that are damaged should be carefully checked to ensure that they will operate properly and perform their intended function. Check for alignment of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other parts that are da -maged should be properly repaired or replaced.
20. NEVER LEAVE MACHINE RUNNING
UNATTENDED.
Turn power ‘’OFF’’. Don’t leave any tool running until it comes to a complete stop.
ADDITIONAL SAFETY INSTRUCTIONS
FOR YOUR SCROLL SAW
1. DO NOT ALTER OR MISUSE THE TOOL.
These tools are precision built. Any alteration or modification not specified is misuse and may result in dangerous conditions.
2. AVOID GASEOUS AREAS.
Do not operate electric tools in gaseous or explosive environnements. Motors in these tools normally spark and may result in dangerous conditions.
3. BEFORE CONNECTING TO THE POWER SOURCE.
Make sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with a voltage greater than that specified for the tool can result in serious injury to the operator, as well as damage to the tool. If in doubt,
DO NOT PLUG IN TOOL. Using a power source with a voltage less than the nameplate rating is harmful to the motor.
4. STABILITY OF THE SCROLL SAW.
Your scroll saw must be bolted securely to a stand or a workbench. In addition, if there is any tendency for the scroll saw to tip over or move during certain operations, such as cutting long, heavy boards, bolt your scroll saw stand or workbench to the floor.
5. LOCATION.
This scroll saw is intended for indoor use only.
6. MISSING OR MALFUNCTIONING PARTS.
If any part of the scroll saw is missing, malfunctioning, has been damaged or broken...such as the motor switch, or other operating control, a safety device or the power cord...cease
operating immediately until the particular part is properly repaired or replaced.
7. CUTTING SMALL PIECES.
Do not cut a piece too small to hold by hand. HINT: When making very small cutouts, always secure the workpiece to a scrap piece of plywood with double faced tape. This way, the workpiece is supported and your fingers are away from the blade.
8. CLEARING THE TABLE OF ALL OBJETS.
Never turn your scroll saw on before clearing the table of all objects (tools, scraps of wood...) except for the workpiece and related feed and support devices for the operation planned.
9. AVOID AWKWARD HAND POSITIONS.
A sudden slip could cause a hand to move into the blade.
10. ALWAYS ADJUST THE DROP FOOT.
Adjust the drop foot to just clear the workpiece to protect the operator, it keeps blade breakage to a minimum and provides maximum support for the blade.
11. BLADE TENSION.
Always adjust the blade tension correctly.
12. BLADE TEETH DIRECTION.
The scroll saw should cut on the down stroke. Always make sure the blade teeth are oriented downwards towards the table.
13. SUPPORT WORKPIECE.
Hold the workpiece firmly against the table
.
When cutting a large piece of material, make sure it is supported at table height.
14. FEEDING SPEED.
Do not feed the material too fast while cutting. Only feed the material fast enough so that the blade will cut. Keep fingers away from the blade.
15. CUTTING IRREGULAR MATERIAL.
Use caution when cutting off material which is irregular in cross section, it could pinch the blade before the cut is completed. A piece of moulding, for example, must lay flat on the table as to not rock while being cut.
16. CUTTING ROUND MATERIAL.
Use caution when cutting off round material such as dowel rods or tubing. They have the tendency to roll while being cut, causing the blade to “bite”. Secure round material at all times.
17.
DO NOT perform any layout, assembly or setup work on the table while the scroll saw is operating.
NOTE AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS THAT APPEAR
ON THE LEFT SIDE OF YOUR SCROLL SAW
UNPACKING
WARNING! To avoid personal injury from unexpected starting or electrical shock, do not plug the power cord into a power source.
The power cord must remain unplugged whenever you are adjusting or maintaining your scoll saw.
1. Unpacking and checking contents. Separate all the “loose items” from the packing box and check each item with the “Table of loose parts” to make sure all the items are accounted for before discarding any packing material.
TABLE OF LOOSE PARTS
ITEM DESCRIPTION QTY
A 16” Scroll saw 1
B Instruction manual 1
C Loose parts bag (containing)
4mm allen wrench
Blades
Blade adaptors
PVC pipe
2
2
1
1
1
WARNING! If any parts are missing, do not attempt to operate the scroll saw, plug in the power cord or turn the switch on until the missing parts are obtained and are installed correctly.
Note: Hardware to mount this scroll saw to a bench or leg set is
NOT supplied. See mounting instructions for recommended hardware size.
2. If you wish, you may apply a coat of paste wax to the table to allow the workpiece to slide easily across the table surface. Wipe the table thoroughly with a clean dry cloth.
3. Remove the PVC pipe from the loose parts bag and attach it to the sawdust blower tube and the bellow on the top of the housing.
PVC PIPE
BELLOWS LOCK
A
B
C
BLOWER TUBE
INSTRUCTION MANUAL
HARDWARE
PHILLIPS SCREWDRIVER
TOOLS NEEDED
THE COMBINATION SQUARE MUST BE TRUE
Check its accuracy as illustrated below.
Draw straight line on board along the
Straight edge of board
3/4” thick, this edge must be perfectly
WRENCH 7/16 “
COMBINATION SQUARE
There should be no gap or overlay when the square is flipped over in the dotted position
GETTING TO KNOW YOUR SCROLL SAW
This versatile heavy-duty scroll saw is great for making toys, puzzles and jewelry, and because of its cutting capacity, it is a handy do-ityourself tool. It cuts wood up to 2 inches thick as well as plastics.
6. BLADE TENSION KNOB
Allows you to loosen or tighten the blade tension by rotating the knob.
1. TABLE
Provides working surface to support workpiece.
7. TABLE LOCK KNOB
Allows you to tilt the table and lock it at the desired angle up to 45 0 .
2. SAWDUST BLOWER
The sawdust blower keeps the worpiece clean for more accurate scroll cuts. For best results, always direct the air flow at the blade and the workpiece. To adjust, loosen the set screw in the foot assembly, position tube and tighten screw. CAUTION: To prevent the blower tube from collapsing- DO NOT OVERTIGHTEN.
3. BLADE STORAGE
Stores blades while they are not in use.
8. DEGREE SCALE
Shows the degree the table is tilted.
9. POWER SWITCH
Has a safety feature which is intended to prevent accidental starting.
10.VARIABLE SPEED KNOB
Allows you to increase or decrease speeds from slow to fast
(delicate work to rougher work)
4. DROP FOOT
The drop foot should always be lowered until it rests on top of the workpiece to prevent the workpiece from lifting, but not too much that the workpiece drags.
11.TABLE INSERT
Should always be in place and flush with the table during a cutting operation.
5. DROP FOOT LOCK KNOB
Allows you to raise or lower the drop foot and lock it at the desired height.
FRONT VIEW OF THE BLADE
AND TABLE INSERT
6
BLADE TENSION KNOB
5
DROP FOOT
LOCK KNOB
Table insert positioned for pin type blades
Table insert positioned for plain end blades
2
SAWDUST BLOWER
4
DROP FOOT
11
TABLE INSERT
1
TABLE
3
BLADE STORAGE
8
DEGREE SCALE
FIGURE 1
7
TABLE LOCK KNOB
9
POWER SWITCH
10
VARIABLE SPEED KNOB
ADJUSTING & OPERATING
YOUR SCROLL SAW
SETTING THE TABLE FOR HORIZONTAL OR BEVEL CUTTING
1. Loosen the table lock knob and the saw table can be tilted to the left and locked at any angle from 0
45 0 for bevel cutting (Fig.2).
0 horizontal cutting position and up to
2. A degree scale is provided under the table as a convenient reference for setting the approximate table angle for bevel cutting. When greater precision is required, make practice cuts and adjust the table as necessary for your requirements.
3. NOTE: When cutting at angles, the drop foot can be tilted so it is parallel to the table and rests flat against the workpiece. To tilt the drop foot, loosen the screw which holds the drop foot in place and tilt it parallel to the table and securely tighten the screw.
SCREW
TABLE
TABLE LOCK KNOB
FIGURE 2
ALIGNING THE DEGREE SCALE POINTER
1. Loosen the table lock knob and move the table until it is approximately perpendicular, or at a right angle to the blade.
2. Place a small square on the table next to the blade as shown in Fig.3
to check if the table is 90 0 to the blade. If an adjustment is needed, raise or lower the table until it is 90 0 the table lock knob.
to the blade and securely tighten
3. Loosen the screw holding the degree scale pointer, as shown in Fig.3, move the pointer to the 0 degree mark and securely tighten the screw.
Remember, the degree scale is a convenient guide but should not be relied upon for precision. Make practice cuts in scrap wood to determine if your angle settings are correct.
BLADE
DEGREE
SCALE
POINTER
SQUARE
FIGURE 3
POINTER
ADJUSTMENT
SCREW
BASIC SCROLL SAW OPERATIONS
Follow these instructions for operating your scroll saw to get the best results and to minimize the likelihood of personal injury.
WARNING! To avoid being pulled into the blade-
DO NOT WEAR: Loose fitting gloves, necktie, loose clothing, jewelry.
TIE BACK LONG HAIR AND ROLL UP SLEEVES ABOVE THE
ELBOWS.
can be cut with that blade.
E. Wider blades can’t cut curves as tight or small as thinner blades.
F. This saw uses 5 inch long, pin or plain- end type blades only.
G. Blades wear faster when (1) cutting plywood, which is very abrasive, (2) when cutting thick wood, and (3) when cutting hardwood, or when side pressure is placed on the blade.
1. You must feed the wood into the blade slowly because the teeth of the blade are very small and they can only remove wood when they are on the down stroke. The blade will flex backwards when you’ll apply too much feeding pressure. Too much feeding pressure will cause blade breakage.
2. There is a learning curve for each person who wants to use this scroll saw. During that period of time it is expected that some blades will break until you learn how to use the scroll saw and receive the greatest benefit from the blades.
3. Best results are achieved when cutting wood less than 1 inch thick.
4. When cutting wood thicker than 1 inch the user must feed the wood very slowly into the blade, increase the blade tension and take extra care not to bend or twist the blade while cutting in order to maximize the blade life.
5. The teeth on the scroll saw blade wear out and as such must be replaced frequently for best cutting results. Scroll saw blades generally stay sharp for 1/2 hour to 2 hours of cutting.
6. To get accurate cuts be prepared to compensate for the blade’s tendency to follow the grain of the wood as you are cutting.
7. When you are choosing a blade to use with your scroll saw, consider the following carefully:
A. Choose a blade that allows at least three teeth to be in contact with the workpiece at all times.
B. Very fine, narrow blades should be used to cut in thin wood (1/4 inch thick or less).
C.To cut thicker wood, use wider blades with fewer teeth per inch.
D.Most blade packages state the size or thickness of wood which the blade is intended to cut, and the radius (size of curve) which
REMOVING AND INSTALLING BLADES
PIN BLADES
1. Rotate the blade tension knob counter-clockwise to release the blade tension.
2. Remove the table insert and remove the blade from the upper and lower blade holders by pulling forward on the blade and then lifting the blade through the access hole in the table. Slight downward pressure against the upper arm may be helpful when removing the blade from the upper holder.
3. Look at the blade holders closely and notice the blade slots and pin recesses in the blade holders.
4. To install the blade, repeat steps 1 to 3 backwards. Make sure the blade teeth are pointing downwards towards you and retighten the blade tension knob.
PINLESS BLADES
1. Rotate the blade tension knob counter-clockwise to release the blade tension.
2. Remove the table insert, the blade storage case and the protective cover under the blade storage case. Using the hex. key supplied, loosen the cap screws on both upper and lower blade holders. Remove the blade.
3. To install the blade, repeat steps 1 and 2 backwards. Make sure the pinless end of the blade is positioned securely inbetween the blade holders. Also make sure the blade teeth are pointing downwards towards you and retighten the blade tension knob. Do not overtighten the blade tension knob, this may cause the blade to slip out of one or both blade holders.
ADAPTOR GUARD
BLADE SLOT
BLADE PIN
ARM
BLADE
TENSION KNOB
LOOSEN TIGHTEN
SLIGHT
PRESSURE
HERE
LOWER BLADE
HOLDER
FIGURE 4
MOUNTING & MAINTAINING YOUR SCROLL SAW
MOUNTING YOUR SCROLL SAW TO A BENCH LUBRICATION
1. When mounting this scroll saw to a workbench, a solid bench is preferable over a plywood bench where noise and vibration will be more noticable.
2. The hardware to mount this saw to a workbench is NOT
SUPPLIED with the saw. However, we recommend the hardware used be no smaller than the following:
QTY DESCRIPTION
4 Hex. bolts -1/4 - 20 (required)
4 Flat washers 9/32
4 Lock washers 9/32
8 Hex. nuts 1/4 - 20
3. A soft foam pad to place between your scroll saw and your workbench is not supplied but we recommend the use of such a pad to reduce noise and vibration. The size of the pad should be
24”X12”X1/2”. See mounting illustration in Fig.5.
ARM BEARINGS- Lubricate the arm bearings with oil after 10 hours of use. Re-oil after every 50 hours of use or whenever there is a squeak coming from the bearings.
TO LUBRICATE:
1. Turn saw onto its side as shown in Fig.6.
2. Squirt a generous amount of SAE 20 oil around the shaft end and the bronze bearing.
3. Let the oil soak in overnight in the same position.
4. On the next day, repeat the above procedure for the opposite side of the scroll saw.
DO NOT OVERTIGHTEN THE MOUNTING BOLTS- leave some cushion in the foam pad for absorbing noise and vibration (Fig.5).
MAINTAINING YOUR SCROLL SAW
WARNING! For your own safety, turn the power switch “OFF” and remove the plug from the power source outlet before maintaining or lubricating your scroll saw.
GENERAL
Frequently blow out any dust that might accumulate inside the motor.
An occasional coat of paste wax on the work table will allow the wood being cut to slide smoothly across the table.
CAUTION! Certain cleaning agents and solvents damage plastic parts. Some of these are: gasoline, carbon tetrachloride, chlorinated cleaning solvents, ammonia and household detergents that contain ammonia. Avoiding the use of these and other types of cleaning agents minimizes the probability of damage.
WARNING! To avoid shock or fire hazard, if the power cord is worn or cut, or damaged in any way, have it replaced immediately.
WARNING! All repairs, electrical or mechanical, should be done by a qualified service repairman.
B
Fuse
FIGURE 6
110V WIRING DIAGRAM
G
B
W
Motor
G
B
W
R
Capacitor
R
SCROLL SAW BASE
B
Power switch
Power cord
FIGURE 7
LEGEND
W- WHITE
B- BLACK
R- RED
G- GREEN GROUND
1/2” FOAM PAD (OPTIONAL)
WORKBENCH
(OPTIONAL)
WASHER
LOCK WASHER
HEX. NUT
JAM NUT
HEX. HD. BOLT
FIGURE 5
TROUBLE SHOOTING
PROBLEM
Breaking blades
Motor will not run
Vibration
NOTE: There will always be some vibration present when the saw is running because of the motor operation
Blade runout- blade not in line with the arm motion
PROBABLE CAUSE
1. Wrong tension.
2. Overworking blade.
3. Wrong blade application.
4. Twisting blade in wood.
5. Incorrect teeth per inch.
1. Defective cord or plug.
2. Defective motor.
3. Defective wire connections.
1. Improper mounting of the saw.
2. Unsuitable mounting surface.
3. Loose table or the table is resting against the motor.
1. Blade holders not aligned.
SOLUTION
1. Adjust the blade tension.
2. Reduce the feed rate.
3. Use narrow blades for cutting thin wood, wide blades for thicker wood.
4. Avoid side pressure on the blade.
5. Blade should have a minimum of 3 teeth in contact with the workpiece.
1. Replace defective parts before using your saw again.
2. Consult your local service centre. Any attempt to repair the motor may create a
HAZARD unless the repair is done by a qualified service technician.
1. See “Mounting your scroll saw to a workbench”.
2. The heavier the workbench is, less vibration. A plywood workbench would not be as effective. Use common sense in choosing a mounting surface.
3. Tighten the table lock knob.
1. Loosen the screws holding the blade to the upper and lower arms. Adjust the position of the blade holders.
PARTS DIAGRAM & PARTS LISTS
Refer to the Parts section of the King Canada web site for the most updated parts diagram and parts list.
