ASI Technologies 115 Spirit 91D522 high speed fabric roll-up door Owner's Manual
The 115 Spirit 91D522 is a high-speed fabric roll-up door designed for vehicular traffic that can be used in a variety of applications such as loading docks, warehouses, and other industrial settings. The door features a number of safety features, including a reversing edge, photoeye, and breakaway tabs. It also has a number of other features that make it easy to use and maintain, such as a PLC control system.
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S
PIRIT
™ H
IGH
S
PEED
F
ABRIC
R
OLL
-U
P
D
OOR
O
WNER
’
S
M
ANUAL
M O D E L
115 Spirit
E
LECTRIC
N
EW
D
ESIGN
D
OOR
M
ODEL
: 91D522
Do not install, operate or service this product unless you have read and understand the Safety
Practices, Warnings, Installation and Operating Instructions contained in this manual. Failure to do so could result in property damage, death or serious injury.
© 2004, ASI Technologies, Inc.
1-800-558-7068 www.asidoors.com
Manual Part number: 17A266-050409
G
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115 Spirit
Safety Practices
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTE explains general information.
Page 2 ©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
Safety Practices
Continued
G
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115 Spirit
Read these safety practices before installing, operating or servicing the H IG H-S PE E D door.
Failure to follow these safety practices could result in property damage, death or serious injury.
R EAD AN D U N D E R STAN D ALL WAR N I NG LAB E LS AN D OPE RATI NG I N STR UCTION S I N TH I S
MAN UAL B E F OR E OPE RATI N G TH E H I G H-S PE E D D OOR. If you do not understand the instructions, ask your supervisor to teach you how to use the H IG H-S PE E D door.
1. Do not operate the HIGH-SPEED door while under the influence of drugs or alcohol.
2. Do not use the door if it looks broken or does not seem to work right. Advise your supervisor at once.
3. Stay clear of the door when it is moving.
4. Keep hands, feet and head clear of the door at all times.
5. Do not operate the door with equipment, material or people directly underneath the door.
6. Disconnect power before performing any electrical or mechanical service, cleaning or other maintenance on the door. OSHA requires disconnect to be properly tagged and locked out during all maintenance or service of equipment. With the power supply disconnected, always verify using a volt meter.
7. All electrical troubleshooting or service must be completed by a qualified electrician or service person and must meet all applicable local, state, federal, international and other governing agency codes.
8. When it is necessary to service the control box with power on, USE EXTREME CAUTION. Do not place fingers or uninsulated tools inside the control box. Touching wires or other parts inside the enclosure may cause electrical shock, serious injury or death.
9. It is your responsibility to keep all warning labels and instructional literature legible, intact and kept with the door. Replacement labels and literature are available from ASI Technologies, Inc.
or its representatives.
10. If you have any questions, contact your supervisor or your local ASI Technologies, Inc.
representative for assistance.
11. Train all service and personnel using or near door on intended use(s) and operation of the door.
12. Failure to operate the door as intended, as described, or heed any warning may result in equipment damage, property damage, serious bodily injury or death.
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 3
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115 Spirit
ASI Technologies, Inc. Warranty Policy
ASI Technologies, Inc. (herein called "ASI") warrants solely for the benefit of its customer that each door system manufactured by ASI (each a "Door System") will be free from defects in material and manufacture for a period of one (1) year from the date of original shipment by ASI. The foregoing limited warranty shall not apply to defects which result from improper installation, abuse, misuse, alteration, modification or failure to maintain the Door System in accordance with the ASI Owner's Manual. Periodic lubrication and adjustment of the Door System as described in the ASI Owner's Manual are the sole responsibility of the customer. All claims for defects must be made to ASI within thirty (30) days after the defect is discovered or should, with reasonable care, have been discovered. THE FOREGOING LIMITED WARRANTY CONSTITUTES THE
EXCLUSIVE WARRANTY OF ASI WITH RESPECT TO THE DOOR SYSTEM. ASI EXPRESSLY
DISCLAIMS ALL OTHER GUARANTEES OR WARRANTIES—WHETHER EXPRESS, IMPLIED, OR
STATUTORY—INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE.
If a Door System does not comply with the foregoing limited warranty, and a claim is made by customer within the applicable warranty period, ASI will, at the option of ASI, either repair or replace any defective equipment or parts free of charge, and pay the reasonable labor costs to repair or replace the defective equipment or parts.
The remedy of repair or replacement shall be the exclusive and sole remedy for any breach of the foregoing limited warranty.
ASI SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL, INDIRECT, SPECIAL, EXEMPLARY
OR CONSEQUENTIAL DAMAGES OF ANY KIND, INCLUDING WITHOUT LIMITATION ANY LOST
PROFITS, ARISING FROM THE SALE OR USE OF THE DOOR SYSTEM, OR FROM ANY OTHER CAUSE
WHATSOEVER, WHETHER THE CLAIM GIVING RISE TO SUCH DAMAGES IS BASED UPON BREACH
OF WARRANTY (EXPRESSED OR IMPLIED) BREACH OF CONTRACT, TORT, STRICT LIABILITY OR ANY
OTHER THEORY OF LIABILITY, EVEN IF A PARTY HAS BEEN ADVISED OF THE POSSIBILITY THEREOF,
AND REGARDLESS OF ANY ADVISE OR REPRESENTATION THAT MAY HAVE BEEN RENDERED BY ASI
CONCERNING THE SALE OR USE OF THE DOOR SYSTEM.
At ASI's request, customer shall return to ASI for inspection any Door System for which a warranty claim has been made, F.O.B. ASI's facility with freight prepaid. The customer is responsible for any removal costs.
The customer shall comply with the following procedures in filing a warranty claim with ASI:
1. Notify ASI of any and all defects in writing. ASI will review the warranty request and issue a Returns
Goods Authorization (RGA) form if the defective parts need to be returned to ASI for inspection and verification. The RGA form must accompany any materials returned for warranty consideration.
2. All replacement parts or equipment will be invoiced to the customer. Upon verification by ASI that the Door
System is defective, ASI will issue a full credit to customer for the replacement parts or equipment.
3. If outside labor is needed to install the replacement parts or equipment, ASI requires a written estimate of the labor charges in advance so ASI may approve the labor charges and issue a purchase order. ASI will not accept any labor charges unless previously approved by ASI and accompanied by the ASI purchase order number.
The customer must file a claim with the shipper for any damage and/or losses that may occur during transit.
Installation hardware and start up of the Door System equipment is the responsibility of the installation contractor. Periodic adjustments and normal maintenance are the responsibility of the customer.
Page 4 ©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
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115 Spirit
Marathon
®
Spirit™ High Speed Fabric Roll-Up Door
General Information
Safety Practices
Warranty Policy
Crates and Contents
Begins on Page
Page
Page
Page
2
2
4
6
Maintenance
Resetting Bottom Bar
Troubleshooting
Preventative
Begins on Page
Page
Page
Page
34
34
35
36
Installation
Begins on Page
Door Measurements
Side Support Assembly
Page
Page
Barrel Seal Page
Barrel Assembly Installation
Attaching Counterweight
Over-Travel Bracket
& Warning Labels
Electrical Controls
PLC Inputs
Page
Page
Page
Page
Page
PLC Outputs
Other Electrical Functions
Start-Up
Electrical Start-Up
Page
Page
Page
Page
Shroud Installation (Optional) Page
Final Checks Page
16
17
22
24
26
28
29
32
33
9
11
8
8
12
14
Replacement Parts
Begins on Page
Instructions for Ordering Page
Door Identification
ID Tag Location
Page
Page
Door Assembly
Header Assembly
Page
Page
Electric Bottom Bar Assembly Page
Pneumatic Bottom Bar Assembly Page
Idler Side Column Assembly Page
Drive Side Column Assembly Page
Panel Assembly Page
Panel Assembly – 2-Speed Door Page
Operator Assembly
Labels
Page
Page
40
41
42
43
44
45
38
38
39
39
46
48
50
51
Do not install, operate or service this product unless you have read and understand the Safety
Practices, Warnings and Installation and Operating Instructions contained in this manual.
Failure to do so could result in property damage, death or serious injury.
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 5
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115 Spirit
Crates and Contents
HEADER ASSEMBLY
AND MOTOR
SHROUD
BARREL SEAL
IDLER
GUIDE
DRIVE
GUIDE
CONTROL BOX
COUNTERWEIGHT
LOOSE PARTS BOX
CRATE 1
Figure 1: Crates and Contents
Page 6 ©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
G
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115 Spirit
Crates and Contents
Continued
Upon receipt of the shipment, check that you have received the correct number of pieces as shown (Figure 1). Crate one will contain the side frame assembly, the curtain and barrel assembly, the loose parts box, the operator, control box, barrel seal and counterweight. For your protection, note any damages or shortages on the carrier’s bill of lading before signing the bill for receipt.
The installation of this door will require at least a two man crew and a fork lift. Select a fork lift with lifting height based upon the height of the door plus a minimum additional two feet.
Because of variances in the construction of walls on which the door will be mounted, fasteners are not supplied. For proper anchoring of the door, we recommend the use of thru-bolts. DO NOT remove door sections from crate until you encounter the step in which they are to be installed.
Loose Parts Box:
DESCRIPTION QTY.
Installation Instructions . . . . . . . .1
DESCRIPTION QTY.
Warning Nameplate Assembly . .2
Sales Drawings . . . . . . . . . . . . . .1
Misc. Activation Devices . . . . . . .–
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 7
I
NSTALLATION
115 Spirit
Door Measurements
1. Find the door centerline by measuring the width of the door opening in inches and dividing by two (Figure 2). Mark the door centerline on the floor.
2. The area around the opening must be a finished, flat surface. As shown in Figure 2, the finished surface must extend 7 1 /
4
" beyond the opening on the idler side, and
93 /
4
" on the drive side and 19 1 /
2
" at the header.
3. For proper operation of the breakaway bar, reference the centerline found in step 1.
Mark a line on the wall at a distance 1 /
2 width in clear (W.I.C.) plus 7 1 /
4
" on the idler side, and 1 /
2 width in clear (W.I.C.) plus 9 3 /
4
" on the drive side from the center of the doorway.
Page 8
BOLT HOLE
LOCATIONS
Figure 3: Marking Bolt Holes
ADDITIONAL 2" HEIGHT
ON DRIVE SIDE
HEADER
18" for no shroud
18" for 0º shroud
25" for 30º shroud
1
/
2
W.I.C. + 9
3
/
4
"
DRIVE
SIDE
9
3
/
4
"
1
/
2
W.I.C. + 7
1
/
4
"
IDLER
SIDE
7
1
/
4
"
Figure 2: Door Measurements
RECOMMEND BLOCK WALL
STEEL TUBE OR STEEL ANGLE
TO SUPPORT BOLTED HEADER ASSEMBLY
7
1
/
4
" min
9
3
/
4
" min
IDLER
BARREL
HEADER
BRACKET
2
5
/
8
"
6"
5
3
/
4
"
9
3
/
8
"
WIC
2
3
/
4
"
DOOR HEAD
18"
5"
OPERATOR
BARREL
HEADER
BRACKET
10"
12
3
/
4
"
19 1 /
2
"
HIC
6"
NOTE: ALL BARREL HEAD
ATTACHMENT HOLES
ARE
9
/
16
" DIA.
SLOT HOLES
WIC
HIC
DOOR
JAMB
Figure 4: Marking Bolt Holes (Also see Figures 2 & 3)
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
I
NSTALLATION
115 Spirit
Side Support Assembly
1. Uncrate and remove covers from each side frame.
2. Stand each side frame up against the wall referencing the lines shown on Page 8,
Figure 2. Check to make sure the side frames are plumb. Note that the wider side frame is on the drive side. Using the side frames as templates, mark the placement of holes (Page 8, Figures 3 & 4).
3. Using the hole positions marked on the wall, drill all holes for 3 /
8
" diameter thru-bolt fasteners.
We strongly recommend that thru-holes be drilled for proper anchoring of the door to the wall.
Figure 5: Drive Side Frame
Improper installation of anchoring devices, installation into aged or unsound concrete or mounting to a non-plumb wall without proper shimming; could result in premature product wear or product failure. Failure to properly install equipment could result in property damage, death or serious injury.
4. Install both idler and drive side frames to the wall. Do not use the two top most holes at this time (Figures 5 & 6). These will be used for header attachment on Page 10. Frames should be approximately 1 /
4
" from the edge of the doorway. Use barrel seal assembly for proper spacing between side frames.
Distance between the frames should be
W.I.C. plus 1 /
2
". Be sure both frames are straight, plumb and square.
FOR HEADER
ATTACHMENT
ATTACH TO WALL
WITH HOLES FROM
HERE DOWN GUIDE
TO FLOOR LINE
Figure 6: Idler Side Frame
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
FOR HEADER
ATTACHMENT
ATTACH TO WALL
WITH HOLES FROM
HERE DOWN GUIDE
TO FLOOR LINE
Page 9
I
NSTALLATION
115 Spirit
Side Support Assembly
Continued
5. Attach idler side and drive side cover using the fasteners supplied (Figure 7).
Welding galvanized metal may result in minor or moderate injury.
IDLER SIDE
FRAME
Page 10
IDLER SIDE
COVER
COVER BOLTS
Figure 7: Attaching Side Cover
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
Barrel Seal
1. Check to see if the sideframes are positioned properly withing the opening
(Page 8, Figure 4).
2. Attach barrel seal between sideframes using the fasteners supplied (Figure 8).
3. Make sure when barrel is installed, seal rests on top of curtain (Figure 9).
I
NSTALLATION
115 Spirit
SHROUD
CLIP
BARREL
SEAL
SUPPORT
BARREL
SEAL
E
A
E
L
S
E
U
A
A
N
L
BARREL
SEAL
HEIGHT
IN CLEAR
(H.I.C.)
CURTAIN
Figure 8: Barrel Seal Installation
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Figure 9: Barrel Seal Installation
Page 11
I
NSTALLATION
115 Spirit
Barrel Assembly Installation
Do not lift people with the fork lift, or climb ladders while the operator assembly is being lifted. Operator could fall during lifting hitting ladders and/or people causing death or serious injury.
1. If door has an optional operator or barrel shroud, remove these shrouds before installation. Using a forklift, pick up the barrel assembly through the harness and raise into position (Figure 10).
2. Rotate the operator and header mounting plate so that the mounting holes line up with the holes in the side frame and index barrel to have bottom bar breakaway tabs in line with side column guide rail. Thru bolt or fasten securely to the wall using 3 /
8
" fasteners (Figure 10). Level the header before final tightening of bolts. Mark and drill holes for two slots at top of side guide and attach to wall with 9 /
16
" thru-bolts
(Figure 11).
BARREL
STRAPS
HARNESS
ROTATE TO
MOUNT
Figure 10: Lifting Header
THRU
BOLTS
DRIVE
CHAIN
OPPOSITE
VIEW
BOTTOM
BAR
DRIVE
SIDE
COVER
LIMIT
SWITCH
BOX
Page 12
Figure 11: Header Installation
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
Barrel Assembly Installation
Continued
3. Make sure the drive chain is properly tensioned. NOTE: Do not overtighten
chain. Adjust the chain using the mounting bolts on the operator so the drive chain has a maximum 3 /
8
" deflection on the one side
(Figure 12). Tension is preset at the factory, but may change during shipping. Periodically check the tension.
I
NSTALLATION
115 Spirit
3
/
8
" MAXIMUM
Do not remove barrel straps until drive chain is attached and proper chain tension is achieved. Failure to do so may result in minor or moderate injury.
4. Remove shipping barrel straps (Figure 13).
Figure 12: Drive Chain Adjustment
Figure 13: Removing Barrel Straps
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 13
I
NSTALLATION
115 Spirit
Attaching Counterweight
1. Release the brake by pulling down the brake release handle. Place the bottom bar into guide
(Figure 14) while pulling down on the door.
Be careful not to scratch or tear fabric on edge of front guide when inserting curtain into guide.
2. Position door all the way open with mechanical stop hooked against door stop pin.
3. Open drive side hinged cover and unwind the counterweight strap found on the drive side of the barrel— do not rotate the barrel.
IMPORTANT — two dead wraps must remain on the barrel. Bottom bar must be in the UP position at this time. Run the strap past the header roller guide. Lead the strap between the inside of the guide and the roller (Figure 15).
PLACE BOTTOM
BAR INTO
SIDE GUIDE
BOTTOM
BAR
MECHANICAL
STOP
SIDE
GUIDES
Figure 14: Leading Curtain Into Guide
A
S
E
R
E
L
E
M
A
N
U
A
L
BRAKE RELEASE
PULL DOWN TO
RELEASE BRAKE
Counterweight could fall during assembly. Use extreme caution during the following steps.
Failure to stay clear of counterweight or use of caution could result in death or serious injury.
4. Position counterweight into side frame and raise counterweight (using shims) 4" to 6" above the floor.
HEADER
ROLLER
GUIDE
Figure 15: Leading the Strap Past the Header Roller
Page 14 ©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
I
NSTALLATION
115 Spirit
Attaching Counterweight
Continued
5. Insert clevis through counterweight attachment bracket.
6. Loop counterweight strap and attach strap clamps. Beveled edges of strap clamps should be towards strap (Figure 16).
7. Insert clevis pin through strap and clevis and secure with cotter pin. Adjust strap to insure counterweight does not rest on ground when door in full open position.
8. Pull brake release and operate door manually through fully closed and fully opened positions.
Check for proper tracking of counterweight strap and curtain fabric to ensure desired counterweight travel: when door is at full HIC --the counterweight should not touch floor; and when door is fully closed --- the counterweight and clamp should not interfere with header roller guide (Figure 16).
HEADER
ROLLER
GUIDE
CUT STRAP 1"
ABOVE STRAP
CLAMP
STRAP
LOOP
COTTER
PIN
CLEVIS
PIN
COUNTER
WEIGHT
SIDE VIEW
OF STRAP
BEVELED EDGE
(TOWARDS STRAP)
STRAP
CLAMP
CLEVIS
Manual Part Number: 17A266-050409
Figure 16: Attaching the Counterweight to Strap
©2004 ASI Technologies, Inc.
1-800-558-7068
Page 15
I
NSTALLATION
115 Spirit
Over-Travel Bracket & Warning Labels
1. Install over-travel bottom bar bracket on cord assembly bracket and secure with bolts (Figure 17).
Check all warnings weekly. Door may unexpectedly close.
Failure to mount and maintain all warning labels and instructional literature could result in death or serious injury.
2. Inspect Warning Labels on side frame covers (Figure 18).
Mount Warning Labels provided on other side of the wall opposite the side covers (Figure 19). The bottom of the
Warning label should be approximately 60" from the floor.
Figure 17: Over-Travel Bracket
Installation
CAUTION
Connect Reversing edge switch.
Test edge daily.
See Instructions.
EMERGENCY
MANUAL RELEASE
In the event of a power outage pull handle down while lifting bottom of door.
Release handle when door approaches full open.
WARNING
CA
UTIO
N
WA
RN
ING
WA
RN
ING
HIC – 1"
78"
WARNING
WA
RN
ING
60"
WA
RN
ING
60"
1. Read, study and understand all warning labels, operating instructions and installation manual furnished with this equipment prior to use. If any portion of this material is unclear, contact your factory representative for clarification.
2. This is a high speed door designed for vehicular traffic.
Operation may be automatic. Keep doorway clear at all times. Door impact may cause personal injury or property damage.
3. Do not start door downward unless doorway is clear.
Once door has begun closing…Do Not Enter Doorway!
4. Check reversing edge, photoeye and any other activation device for proper operation daily. See operating instructions for procedure.
5. Do not operate door with side columns open or without factory provided shrouds properly installed.
6. Mount door operator more than 8 feet (2.44 M) above the floor.
7.
It is your responsibility to keep all warning labels and instructional literature legible and intact. Replacement labels and literature are available from the factory.
8. Failure to heed these warnings may result in equipment and/or personal or fatal injury.
ASI TECHNOLOGIES, INC.
Figure 18: Warning Label Installation
Page 16
– Side Frames
WA
RN
ING
1. Read, study and understand all warning labels, operating instructions and installation manual furnished with this equipment prior to use. If any portion of this material is unclear, contact your factory representative for clarification.
2. This is a high speed door designed for vehicular traffic.
Operation may be automatic. Keep doorway clear at all times. Door impact may cause personal injury or property damage.
3. Do not start door downward unless doorway is clear.
Once door has begun closing…Do Not Enter Doorway!
4. Check reversing edge, photoeye and any other activation device for proper operation daily. See operating instructions for procedure.
5. Do not operate door with side columns open or without factory provided shrouds properly installed.
6. Mount door operator more than 8 feet (2.44 M) above the floor.
7.
It is your responsibility to keep all warning labels and instructional literature legible and intact. Replacement labels and literature are available from the factory.
8. Failure to heed these warnings may result in equipment and/or personal or fatal injury.
ASI TECHNOLOGIES, INC.
Figure 19: Warning Label Installation
– Wall Mount
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
Electrical Controls
Control box contains H IG H VOLTAG E! The following procedures should be performed by qualified electrical personnel only.
Wiring must meet all local, state, federal and international, or other governing agency codes. Keep hands and body parts clear of high voltage areas. Failure to do so could result in death or serious injury.
FOR CLARITY
COVER AND
GUIDE NOT
SHOWN
I
NSTALLATION
115 Spirit
Disconnect power at the fused disconnect during all electrical or mechanical service.
Disconnect must be properly locked out during maintenance or service of equipment. Failure to disconnect power could result in death or serious injury.
1. Make sure prewired cable supplied is of sufficient length to enable location of control box where desired. Mount control box to a convenient location, leaving sufficient room for control box door to be opened.
CA
UTION
Wiring must be completed by a licensed electrician. All wiring connections must be in accordance with all local, state, federal, N EC or other governing agency codes. Reference electrical drawings shipped with door.
WA
RNIN
G
WA
RNIN
G
Figure 20: Control Lead Connection
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 17
I
NSTALLATION
115 Spirit
Electrical Controls
Continued
P r o t e c t a n d c o v e r a l l e l e c t r i c a l components inside control panel prior to drilling enclosure. Failure to do so may result in component malfunctions.
2. All wiring should be installed and connected by a qualified electrician who is knowledgeable with NEC Article 430 and with local regulations. Electrician should make sure that the voltage and frequency of the electrical supply corresponds with the motor data listed on the control box cover.
3. Prewired control leads should be connected to the plug in the side column. They are tagged and marked for ease of installation.
Open side column cover. Route pre-wired multi-conductor cable from control box to connector inside side column. Remove plastic shipping covers, align pins on plug and receptacle, then twist collar on plug until it clicks in place (Page 16, Figure 20).
4. Close drive side guide cover and secure with fasteners.
5. Motor wires should be marked T1, T2, T3 and ground. (B1 & B2 lead to motor brake).
Run wires from the control box to the junction box on the motor as shown in electrical schematic.
Fused disconnect complying with applicable electrical codes must be supplied by others.
6. From a fused disconnect, route power supply wires to the control panel and connect to terminal blocks “L1”, “L2”, “L3”
(Figure 21). Also attach a ground to control panel terminal.
7. All connections should be made per the schematic. All wiring connections from harness MUST be terminated in control box.
Page 18
2 3 4 5 6
L1 L2 L3 NC A1 L1 L2 L3 NC A1
1 2 3 4 5 6
OPEN CLOSE
T1 T2 T3 NC A2 T1 T2 T3 NC A2
W A
STOP RESET
95 NC 96 97 NC 98 A2
T1 T2 T3 NC
RESISTOR
SIMATIC
S7-200
SF
RUN
STOP QO
1L
.0
.1
0.0 0.1 0.2 0.3
.2 .3 .4 .5 .6 .7
2L 0.4 0.5 0.6
Q1
.0 .1
3L 0.7 1.0 1.1
R N
CPU 224
L1
AC/DC/RELAY
AC
Run
Term
Stop
0 1
IO
.0
.1
.2 .3 .4 .5 .6 .7
I1
.0
.1
.2 .3 .4 .5
1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 1.0 1.1 1.2 1.3 1.4
1.5
M L+
PORT
0
L1 L2 L3 NC A1
T1 T2 T3 NC A2
E-STOP PHOTOEYE LOOP
24
25
38
39
13
14
20
21
22
23
26
27
80
4A
12
2
4
1
1
2
2
L+
L+
50
51
B1
B2
L+
L+
52
57
58
61
63
1
L3
T1
T2
T3
GND
GND
L1
L2
81
L3
T1
T2
T3
B1
B2
L+
L+
GND
GND
L1
L2
Figure 21: ASI Control Panel
• •
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
Electrical Controls
Continued
8. REVERSING EDGE: The reversing edge is already pre-wired into the bottom bar assembly. The other end of the coil cord should be connected to the harness connector located inside the drive side column (Figure 23).
I
NSTALLATION
115 Spirit
COIL CORD
CONNECTION
CA
UTION
A cable clamp has been added to limit movement of the coil cord during door operation. This requires the installation of the coil cord cable clamp and self-tapping screw as described below.
9. Drill 3 /
16
" hole through front face midway up the counter weight shroud (HIC/2) as shown in
Figure 23.
10. Secure coil cord to shroud with coil cord clamp and self-tapping screw.
11. Occasionally, after the initial break-in period, the coil cord will stretch and contact the floor. It is recommended to attach coil cord with a "J" clip to midpoint of side column.
12. Route prewired plug from a harness in side column to bottom of rotary limit switch. Align pins on plug and receptacle, then twist collar on plug until it clicks in place (Figure 22).
WA
RNIN
G
WA
RNIN
G
A
L
R
M
A
N
U
A
S
E
E
L
E
COIL CORD
CLAMP
R
E
L
E
A
S
E
M
A
N
U
A
L
LIMIT
SWITCH
PLUG
SELF-TAPPING
SCREW
H.I.C./2
FL
OO
R
Figure 22: Connecting Limit Switch Figure 23: Connecting Coil Cord
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 19
I
NSTALLATION
115 Spirit
Electrical Controls
Continued
Control box contains H I G H VOLTAG E! The following procedures should be performed by qualified electrical personnel only. Wiring must meet all local, state, federal and international, or other governing agency codes. Failure to do so could result in death or serious injury.
The PLC (Programmable Logic Controller) control system is designed specifically for ASI Technologies
Doors. The PLC’s programmed self-diagnostic features convey both door status and troubleshooting indicators through individual LED’s. Additional inputs are available for a Reversing Edge and Reversing
Photoeyes. Troubleshooting time is significantly reduced since the LED indicator lights direct you to specific problems. Initial electrical hookup is made easy with conveniently located plug-in type connectors. Individual timers for automatic Time to Close, Preannounce to Close signaling or Partial
Open offer flexible adjustment for existing or future applications. Special features include a nonresettable counter that can be used to establish periodic maintenance programs.
INPUT POWER
The nominal supply voltage for the control panel is typically 208, 240, or 480 VAC 3
φ. This control has been setup for the supply voltage indicated on the order. Be sure to verify this voltage prior to supplying power to the control panel. The control circuit includes both 120 VAC (for the PLC) and
24 VAC (for other sensing and electrical) devices.
SIMATIC
S7-200
SF
RUN
STOP
QO
1L
.0
0.0 0.1 0.2 0.3
• 2L 0.4 0.5 0.6
• 3L 0.7 1.0 1.1
R N
.1
.2 .3 .4 .5 .6 .7
Q1
.0 .1
L1
CPU 224
AC/DC/RELAY
AC
Run
Term
Stop
0 1
IO
.0
.1
.2 .3 .4 .5 .6 .7
.0
.1
.2 .3 .4 .5
I1
1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 1.0 1.1 1.2 1.3 1.4
1.5
M L+
PORT
0
Figure 24: PLC Layout
Page 20 ©2004 ASI Technologies, Inc.
1-800-558-7068
Manual Part Number: 17A266-050409
I
NSTALLATION
115 Spirit
Electrical Controls
Continued
Output
LED's
PLC
System Fault
Run
Mode
Stop
Mode
EEPROM
Socket
Communications
Port
SIMATIC
S7-200
SF
RUN
STOP
PORT
0
Input
LED's
QO
1L
.0
.1
0.0 0.1 0.2 0.3
• 2L 0.4 0.5 0.6
• 3L 0.7 1.0 1.1
R N
.2 .3 .4 .5 .6 .7
Q1
.0 .1
L1
CPU 224
AC/DC/RELAY
AC
PLC Modes
(Dipswitch Settings,
Shown in Run Mode)
Cover
Cutout
Run
Term
Stop
Pot 0
Time to Close
0 1
IO
.0
.1
.2 .3 .4 .5 .6 .7
.0
.1
.2 .3 .4 .5
I1
1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 1.0 1.1 1.2 1.3 1.4
1.5
M L+
Socket for adding
I/O modules
Pot 1
Preannounce to Close or Partial Open Timer
Figure 25: PLC Description
LED is lit LED is not lit
If I1.5 is not lit, the door will be in Preannounce to Close mode
If I1.5 is lit, the door will be in Partial Open mode
I1.3 should not be lit when breakaway is normally open (See Note 1)
I1.3 should be lit when breakaway is normally closed (See Note 1)
Note 1: Switch type is shown on electrical drawing provided
Typical LED status with door stopped in middle of door travel is shown on PLC above.
PLC Fault: Indicates a system fault has occurred. Try to recycle power to clear (by leaving power off several minutes before applying power to control). If this fault does not clear, call ASI service.
Run Mode: Indicates the PLC is in Run Mode, which is required to operate. If this LED is not lit, position the dip switch to Run Mode (top position). If PLC does not go into Run Mode, call ASI service.
Stop Mode: Indicates the PLC is in Stop Mode, which disables PLC operation.
Term Mode: Indicates the PLC is in Terminal Mode. This is used when the PLC is connected to a personal computer or other interface device.
EEPROM Socket: This is used to load the PLC program. The PLC is shipped with a blank module since the PLC stores the program into memory.
Communications Port: This is used to connect the PLC to a personal computer or other programming device.
Output LED’s: Indicates the status of each PLC output.
Input LED’s: Indicates the status of each PLC input.
Pots 0 and 1: These adjustable potentiometers are used for adjusting the time to close and preannounce to close or partial open functions. The pots are located under an access cover on the right of the PLC.
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 21
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115 Spirit
PLC Inputs
(14) 24V DC inputs are located on the lower section of the PLC. The first bank of (8) inputs are designated as I0.0 – I0.7 and the second bank of (6) inputs are designated as I1.0 – I0.5. To signal a particular input, the input common (L+) circuit is connected to the input.
ACTIVATOR SIGNALS
Input I0.0 – OPEN: This input is connected to a normally open pushbutton or other momentary contact that, when activated, causes the door to open.
Input I0.1 – CLOSE: This input is connected to a normally open pushbutton or other momentary contact that, when activated, causes the door to close.
NOTE: This signal is ignored while the door is opening.
L+
L+
L+
L+
L+
L+ CR1 55
LSO
50
51
52
53
57
LSC 58
M
1M
I0.0
OPEN
I0.1
CLOSE
I0.2
OPEN/CLOSE
I0.3
PARTIAL OPEN
I0.4
E-STOP
I0.5
OPEN LIMIT
I0.6
CLOSE LIMIT
I0.7
M
2M
L+
CR2
60
I1.0
REVERSING EDGE
Do not close door until doorway is clear. Closing the door with a Close or Open/Close command will close the door immediately. Unexpected door closing could result in property damage, death or serious injury.
L+ 61 P.E.
(12) (14)
62
JUMPER
L+ EXT. CUTOUT 63
L+
JUMPER
64
I1.1
REVERSING PHOTOEYE
I1.2
EXTERNAL CUTOUT
I1.3
BREAKAWAY TABS
Input I0.2 – OPEN/CLOSE: This input is connected to a normally open pushbutton or other momentary contact that signals the door to open or close dependent on door position.
Input I0.3 – PARTIAL OPEN: This input is connected to a normally open pushbutton or other momentary contact that, when activated, causes the door to open short of full open. See the “Other Electrical Functions” section for adjustment instructions.
L+ 65
JUMPER FOR PARTIAL OPEN
M
L+
I1.4
RESET BUTTON
I1.5
POT 1 MODE
M
L+
PLC
Figure 26: PLC Input Connections
(See electrical drawing provided for specific electrical connections.)
NOTE: PLC must be set for Partial Open mode (See Input I1.5 to set).
Input I0.4 – E-STOP: This input is connected to a closed contact or pushbutton that removes the signal causing the door to stop. The door will not operate until this signal is made.
LIMIT SIGNALS
Input I0.5 – OPEN LIMIT: This input is connected to a normally closed limit switch that, when activated, initiates the door to stop opening. The indicator light will be off when the door is fully open.
Input I0.6 – CLOSE LIMIT: This input is connected to a normally closed limit switch that, when activated, initiates the door to stop closing. The indicator light will be off when the door is fully closed.
Input I0.7 – NOT USED:
Page 22 ©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
PLC Inputs
Continued
ADDITIONAL SIGNALS
Input I1.0 – REVERSING EDGE: This input is connected to a normally closed switch. If the signal is interrupted at any time while the door is closing, the door will instantly reverse and open. This input has no effect if the door is fully closed or opening.
Input I1.1 – REVERSING PHOTOEYE: This input is connected to a normally closed switch. If this signal is broken while the door is closing, the door will reverse and fully open. NOTE: ASI supplied photoeyes must be set to light operate mode and wired to normally open contacts that are held closed when the light beam is made. When the light beam is blocked, the contact switches state to open. Additional reversing devices can be added by wiring the normally closed contacts between terminals L+ and 61
(Input I1.1 of the PLC).
Input I1.2 – EXTERNAL CUTOUT (Interlock): This input is connected to a normally closed switch. When this signal is broken the door will not open. This input can be used to interlock this door with other doors, conveyors, security system, etc.
Input I1.3 – BREAKAWAY TABS: This input is connected to a normally open switch (may be normally closed on some products, see electrical drawing provided) that closes when the bottom bar of the door is impacted. The signal causes the door to stop. The bottom bar of the door must reset by following the instructions in the installation manual.
Input I1.4 – RESET: This input is connected to a normally open pushbutton (located on the control box cover). This pushbutton is used to reset the controls to allow for normal door operation if the breakaway tabs stop the door (when impacted).
Input I1.5 – POT 1 MODE: This input toggles the door operation between “Preannounce to Close” mode and “Partial Open” mode
(Figure 28). When L+ to I1.5 is open, Preannounce to Close can be used (See Other Electrical Functions for description of this function). When L+ to I1.5 is closed (with jumper wire), Partial
Open can be used (See Other Electrical Functions, Page 25, for description of this function).
L+ – COMMON TERMINALS: Several input common terminals are provided for convenient wiring on the terminal strip of the control panel.
I
NSTALLATION
115 Spirit
NOTE: PLC must be in run mode for door to operate.
Run
Term
Stop
0 1
Figure 27: Time to Close
Settings
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 23
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115 Spirit
PLC Outputs
Relay outputs are located at the upper section of the PLC. These terminals are used to provide signals to operate the motor, provide door position signals, and provide door fault indicators.
INDICATOR OUTPUTS
Output Q0.0 – DOOR CLOSED: This output relay closes when the door is in the fully closed position.
The LED of the output will be lit when the door is fully closed.
Output Q0.1 – DOOR OPEN: This output relay closes when the door is in the fully open position.
The LED of the output will be lit when the door is fully open.
Output Q0.2 – DOOR CLOSING: This output relay closes when the door is closing. Contacts from the relay can be used to connect to lights, security alarms, etc. The LED of the output will be lit when the door is closing.
Output Q0.3 – PREANNOUNCE TO CLOSE: This output relay closes prior to the door closing.
Contacts from a control relay (required to protect
PLC output) can be used to connect to lights, security alarms, etc. The LED of the output will remain lit while the door is closing.
NOTE: PLC must be set for Preannounce to Close mode (See Input I1.5).
24 VAC 1L
DOOR CLOSED Q0.0
DOOR OPEN Q0.1
DOOR CLOSING Q0.2
PREANNOUNCE Q0.3
TO CLOSE
2L
OPEN Q0.4
CLOSE Q0.5
Q0.6
40
42
44
1
28
24 VAC 3L
FAULT/RESET Q0.7
COUNTER Q1.0
BRAKE Q1.1
GND
PLC
N
L1
(120 VAC)
1
11
10
18
2 (N for
120 VAC)
3 (120 VAC)
Figure 28: PLC Output Connections
Page 24 ©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
I
NSTALLATION
115 Spirit
PLC Outputs
Continued
MOTOR CONTROL OUTPUTS
Output Q0.4 – OPEN: This output relay closes to signal the door to open.
Output Q0.5 – CLOSE: This output relay closes to signal the door to close.
Output Q0.6 – NOT USED:
FAULT OUTPUT
Output Q0.7 – FAULT: This output flashes in different sequences to indicate a door fault. These faults are shown below.
OTHER OUTPUTS
Output Q1.0 – COUNTER: This output relay is connected to a mechanical non-resettable counter to be used for maintenance.
Output Q1.1 – BRAKE: This output relay closes to signal the motor brake.
24 VAC 1L
DOOR CLOSED Q0.0
DOOR OPEN Q0.1
DOOR CLOSING Q0.2
PREANNOUNCE Q0.3
TO CLOSE
2L
OPEN Q0.4
CLOSE Q0.5
Q0.6
24 VAC 3L
FAULT/RESET Q0.7
COUNTER Q1.0
BRAKE Q1.1
GND
PLC
N
L1
(120 VAC)
1
11
10
18
40
42
44
1
28
2 (N for
120 VAC)
3 (120 VAC)
Figure 29: PLC Output Connections
Fault Condition
Motor Run Timer
Start-Up Fault
E-Stop Fault
Double Limits
Multiple Reversing
Edge
Breakaway Switch
LED Sequence Fault Cause
One quick flash every 4 seconds
Action to Clear Fault
The motor ran continuously for greater than 10 seconds.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Two quick flashes every 4 seconds
PLC receives open, close, open/close, partial open, reversing edge or reversing photoeye signal at power up.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Two quick flashes every 4 seconds
Three quick flashes every 4 seconds
Four quick flashes every 4 seconds
Continuous Light
Open, close, open/close, partial open, reversing edge or reversing photoeye signal coming out of E-Stop.
Both limit input signals are off. Door is on open and close limits at the same time.
Reversing Edge was activated four times without door reaching close position.
A breakaway switch was activated.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Reset the bottom bar (Page 32), then press Fault/Reset button.
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 25
I
NSTALLATION
115 Spirit
Other Electrical Functions
TIME TO CLOSE: This is a rotary pot (pot 0) used to set a 2–20 second timer (Figure 30). The Time to Close function signals the door to close automatically after a preset amount of time when the door is open. This function can be enabled or disabled. Adjusting this pot with a small screwdriver on the PLC completely counterclockwise will disable this timer. Adjusting the pot more than
10% clockwise will enable the timer. This timer can be typically adjusted from 2 to 20 seconds. Rotating 10% clockwise will set the timer to 2 seconds, 50% clockwise will set the timer to 10 seconds, and fully clockwise will set the timer to 20 seconds.
The Time to Close timer begins when the door reaches the open limit and the activating pushbutton or contact has been released and the reversing photoeyes (when used) are not detecting any obstacles.
The timer will reset whenever the PLC receives a signal from an open or partial open input or when a signal is removed from a reversing photoeye, reversing edge, or stop input.
NOTE: PLC must be in run mode for door to operate.
Run
Term
Stop
0 1
Figure 30: Time to Close
Settings
Adjust pot lightly and do not rotate past end stop. Rotary pots are designed for 270º of rotation. Additional turning will damage pot and may affect pot function.
Do not close door until doorway is clear. Closing the door with a Close or Open/Close command will close the door immediately. Unexpected door closing could result in property damage, death or serious injury.
PREANNOUNCE TO CLOSE: A rotary pot (pot 1) is used to set a second timer. NOTE: L+ to I1.5 must be open for Preannounce to
Close to function. This timer can be used to provide a PLC output signal (Q0.3) to indicate the door will close after a preset time.
NOTE: This timer and output signal will only function when Time
to Close is used. This preset time can be set from 0 – 100% of the
Time to Close time. The Preannounce to Close time is set by adjusting the 2nd pot switch with a small screwdriver on the PLC. As the pot is adjusted clockwise, the Preannounce to close signal will turn on for a longer duration prior to the door automatically closing.
Page 26 ©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
Other Electrical Functions
Continued
Example with Time to Close timer set to 5 seconds: Adjusting the Preannounce to Close pot fully counterclockwise will turn on the Output Q0.3 at the same time the door starts to close.
Rotating 50% clockwise will set the Preannounce to Close timer to 2.5 seconds prior to door closing and 100% clockwise will set the timer to 5 seconds prior to door closing.
PARTIAL OPEN: This feature can be used when the user desires to have the door open to a partial open position in addition to fully opening the door. By using the PLC’s input I0.3
with the rotary pot (pot 1), this feature allows the user to partially open the door. NOTE: PLC must be set for Partial
Open mode (See Input I1.5 to set). All partial open devices must be wired to input I0.3 while full open devices must be wired to inputs I0.0 or I0.2. The distance the door travels before stopping can be adjusted by rotating pot 1 with a small screwdriver on the PLC. Adjusting the pot clockwise will allow the door to travel greater in the open direction while adjusting pot 1 counterclockwise will reduce the distance the door travels in the open direction. NOTE: All other door functions
remain the same while using this feature.
MOTOR RUN TIME: To prevent damage to the door, a timer has been programmed into the PLC to stop the motor after a preset run time has been exceeded. This timer protects the motor by monitoring the run time and turns the motor off and signals a fault when it exceeds the preset time. After determining and correcting the cause of the Motor Run Time fault, the control must be reset by removing and reapplying supply power to the control panel.
I
NSTALLATION
115 Spirit
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 27
I
NSTALLATION
115 Spirit
Start-Up
CAM NYLOCK NUT
ROTATE SHAFT TO
MOVE BLOCK LOCATION
LSO
Read and understand the start-up procedure in this manual before attempting to power-up the door. Failure to do so could result in damage to the door and/or death or serious injury to the installer and will void the warranty.
LSC
All limit switches, photoeyes and reversing edge have been tested at the factory. These must be checked at the end of startup before putting door into service.
1. MANUALLY move door fully open and closed to ensure smooth operation. Throughout duration of travel, look for any sign of binding or possible interference in all moving components. Correct any binding prior to operating door under power. Verify that counterweight and belt are tracking correctly in side column.
LIMIT SWITCH
ACTUATING BLOCK
CAM NYLOCK NUT
Figure 31: ASI Limit Switch
ALIGN
CHAIN
SPROCKET
Be sure to close drive side support cover before operating door. Door may not operate properly with side cover open.
3
/
8
" BOLTS
(BEHIND LIMIT BOX)
2. Locate bottom bar at approximately mid-point of opening.
3. Open the limit switch box and disconnect the limit switch chain. Move the limit switch actuation block to the center of the rotating shaft by manually rotating gear sprocket
(Figure 31).
4. Reattach the limit switch chain to the drive shaft assembly.
If necessary, loosen the four (4) 3 /
8
" bolts, and tension chain as required. The limit switch gear may be moved in or out slightly to achieve proper chain alignment (Figure 32).
5. Check tension of limit switch drive chain and allow 1 /
4
" maximum deflection (Figure 33).
Figure 32: Alignment of Limit Switch Gear
1
/
4
" MAXIMUM
Page 28
Figure 33: Limit Switch Drive Chain Adjustment
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
I
NSTALLATION
115 Spirit
Electrical Start-Up
Disconnect power at the fused disconnect during all electrical or mechanical service. Disconnect must be properly locked out during maintenance or service of equipment. Failure to disconnect power could result in serious injury or death.
1. Position the door at the center of the opening.
2. With the power “OFF”, manually operate the door to the fully open and fully closed positions and verify the limit switches activate. Confirm that the switches are being tripped by watching the Input
Lights I0.5 and I0.6 (Figure 34).
3. Position the door at the center of the opening.
L+
L+
L+
L+
L+ CR1 55
50
M
1M
I0.0
OPEN
51
52
I0.1
CLOSE
I0.2
OPEN/CLOSE
53
I0.3
PARTIAL OPEN
I0.4
E-STOP
L+
LSO
57
I0.5
OPEN LIMIT
LSC 58
I0.6
CLOSE LIMIT
L+
CR2
60
I0.7
M
2M
I1.0
REVERSING EDGE
L+ 61 P.E.
(12) (14)
62
JUMPER
L+ EXT. CUTOUT 63
JUMPER
L+ 64
I1.1
I1.2
REVERSING PHOTOEYE
EXTERNAL CUTOUT
I1.3
BREAKAWAY TABS
I1.4
RESET BUTTON
L+ 65
JUMPER FOR PARTIAL OPEN
I1.5
POT 1 MODE
M
M
L+
L+
PLC
When powering up door, check phasing. Unit may operate in an unexpected direction if phased incorrectly. Failure to do so could result in death or serious injury.
4. Turn on power to control panel and wait 10 seconds. Supply any open activation signal. The door should open. If the door starts to close, shut the power off immediately.
For a single speed unit, reverse any two “L” or “T” lead wires at the terminal strip.
For a two speed unit only, reverse any two “T” leads.
Reversing the “L” will not affect door direction.
Figure 34: PLC Input Connections
(See electrical drawing provided for specific electrical connections.)
2 3 4 5 6
T h e p h o t o e y e a m p l i f i e r i s p r e s e t a t t h e factory and usually requires no field adjustment
Figure 35: ASI Control Panel
• •
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
T2
T3
B1
B2
L+
L+
GND
GND
L1
L2
L3
T1
Page 29
I
NSTALLATION
115 Spirit
Electrical Start-Up
Continued
5. To verify that photoeyes are aligned properly, make sure door opening is clear of obstructions and photoeye beam is not blocked. Next check amplifier located in control panel and make sure red light is illuminated. If this light is off, photoeyes are not in alignment and door will not operate properly.
6. The travel limits are adjusted at the factory short of fully open and closed. Final adjustments are made at the limit switch box. The large slotted screw heads are for adjusting door travel. A decal located adjacent to them indicates which direction to turn (Figure 36).
7. Adjust the limit switch until the door is operating within the desired open/close range. Door should stop just short of full opening on the "UP" cycle and not drive into the floor on the "DOWN" cycle. If the door hits the floor and reverses, shorten the travel, as the reversing edge is activating the operation. After adjusting limits, secure nylon lock nuts on opposite side housing to retain proper limit setting and reattach cover of limit switch (Figure 37).
To open or close the door more, turn the OPEN or CLOSE screw in the “+” direction.
To open or close the door less, turn the OPEN or CLOSE screw in the “–” direction.
8. Run door at least 20 cycles to insure desired limit settings are achieved. Minor adjustment may be required during initial start-up.
–
OPEN
+
+
–
CLOSE
Figure 36: Limit Switch Adjustment
CAM NYLOCK NUT
ROTATE SHAFT TO
MOVE BLOCK LOCATION
LSC
LSO
LIMIT SWITCH
ACTUATING BLOCK
CAM NYLOCK NUT
SPROCKET
Figure 37: ASI Limit Switch
Rotating the adjustment screws in the direction of the arrow indicated will increase the door travel with respect to the open or close cycle.
Page 30 ©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
Electrical Start-Up
Continued
9. Test the reversing edge while closing the door and keeping your body clear of the door, lightly tap the bottom edge of the door with your hand (Figure 38). The door should immediately stop and reverse to fully open. If the reversing edge does not function as described above, remove the door from service until repairs are made.
I
NSTALLATION
115 Spirit
CH ECK R EVE R S I NG E DG E OPE RATION DAI LY.
Correct any problems immediately or remove door from service until reversing edge is operational.
Failure to do so could result in death or serious injury.
10. This door is equipped with photoeyes. Test the photoeyes while closing the door and keeping your body clear of the door, block the photoeye beam with your hand (Figure 39).
The door should immediately stop and reverse to fully open. If the photoeye does not function as described above, remove the door from service until repairs are made.
Figure 38 Testing Reversing Edge
CA
UTI
ON
WA
RN
ING
WA
RN
ING
CH ECK PHOTOEYE OPE RATION DAI LY.
Correct any problems immediately or remove door from service until reversing photoeyes are operational.
Failure to do so could result in death or serious injury.
WA
RN
ING
Figure 39 Testing Reversing Photoeye
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 31
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115 Spirit
Shroud Installation (Optional)
OPERATOR
SHROUD
DO NOT put door into operation until all required shrouding is put in place. See
OS HA standards for proper guarding requirements. All doors with a height in clear (H I C) of less than 8'-0" require operator shrouding. Failure to do so could result in property damage, death or serious injury.
1. Assemble barrel and operator shrouding together using provided hardware
(Figure 40).
2. Raise barrel and operator shrouding over barrel and attach back return lip of shroud assembly to barrel seal wall clip
(Figure 41).
3. Pull manual release cable thru hole in bottom of the operator shroud.
4. Lower shroud into place.
5. Attach shroud to both drive side and idler side frames.
BARREL
SHROUD
Figure 40 Assembly of Barrel and Operator Shrouding
BACK
RETURN
LIP
SHROUD
ASSEMBLY
SHROUD
CLIP
A
S
E
L
E
R
E
N
U
M
A
A
L
Page 32
Figure 41 Raising Barrel and Operator Shrouding Into Place
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
Final Checks
DO NOT put door into operation until the reversing edge, photoeyes and door operation are fully functional and adjusted. Failure to do so could result in property damage, death or serious injury.
1. Check door limits and make any final adjustments.
2. Test all other activation and sensing devices. Verify door operates as intended. Correct any problems.
3. Train all personnel using or near door on intended use(s) and operation of door.
I
NSTALLATION
115 Spirit
Train all service and personnel using or near door on intended use(s) and operation of the door. Failure to do so could result in death or serious injury.
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 33
M
AINTENANCE
115 Spirit
Resetting Bottom Bar
CA
UTIO
N
WA
RN ING
WA
RN
ING
Remove power at the fused disconnect during all electrical or mechanical service. Disconnect must be properly locked out during maintenance or service of equipment. Failure to disconnect power could result in death or serious injury.
1. The Spirit door features a breakaway bottom bar that snaps out of the side column when the door is hit. (Figure 42). Resetting the door is quick and easy. Begin by pushing in the red STOP button on the control panel.
2. Activate the manual brake release by pulling the release cord and position bottom bar approximately five feet from the floor.
3. Using one hand to push curtain fabric out of the way, lift up one side of bottom bar to an angle sufficient to allow you to insert the white plastic tabs back into side column track (Figure 43). Let go of bottom bar and fabric to allow bottom bar to return to level position. Repeat procedure for other side of bottom bar.
4. Check to make sure all of the curtain fabric has returned inside the side column track. If needed, fold or guide curtain fabric back into side column track on both sides.
5. Pull brake release cable and manually operate door to make sure the door is moving smoothly, with no binding or moving part interference. (Figure 44).
6. Pull out STOP button and push FAULT/RESET button. Door should be run several cycles to insure proper travel is maintained.
RN
WA
ING
ING
Figure 42: Step 1
CA
UTI
ON
RN
WA
ING
RN
WA
ING
Figure 43: Step 2
FAULT/RESET
PUSHBUTTON
CA UTI
ON
RN
WA
ING
RN
WA
ING
E
L
E
A
S
E
M
A
N
U
A
L
R
BRAKE RELEASE
CABLE
Be careful to not scratch or tear fabric on edge of front guide when inserting curtain into guide.
Page 34
RN
WA
ING
Figure 44: Step 3
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
M
AINTENANCE
115 Spirit
Troubleshooting
Fault Condition
Motor Run Timer
Start-Up Fault
E-Stop Fault
Double Limits
Multiple Reversing
Edge
Breakaway Switch
LED Sequence Fault Cause
One quick flash every 4 seconds
Action to Clear Fault
The motor ran continuously for greater than 10 seconds.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Two quick flashes every 4 seconds
PLC receives open, close, open/close, partial open, reversing edge or reversing photoeye signal at power up.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Two quick flashes every 4 seconds
Three quick flashes every 4 seconds
Four quick flashes every 4 seconds
Continuous Light
Open, close, open/close, partial open, reversing edge or reversing photoeye signal coming out of E-Stop.
Both limit input signals are off. Door is on open and close limits at the same time.
Reversing Edge was activated four times without door reaching close position.
A breakaway switch was activated.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Correct problem, then cycle Power off and on or cycle E-Stop off and on.
Reset the bottom bar (Page 32), then press Fault/Reset button.
Problem
A. Motor will not start
Probable Cause
1. No power.
2. Overload relay tripped.
3. Control circuit breaker tripped while stopping.
4. Wired for wrong voltage.
5. Both limit switches open.
6. Loose or disconnected wire.
7. Defective actuator.
Corrective Measures
1. Check power switches, fuses and connections. Verify 3 phase voltage at operator.
2. Push to reset.
3. Reset – determine cause.
4. Check transformer, motor and overload relay for proper wiring.
5. Reset limit switches.
6. Check wiring and connections.
7. Check actuator and wiring with ohm meter.
B. Motor runs but
“lacks power”.
C. Overload trips out.
1. Single phasing.
1. Check power supply – verify 3 phase voltage. Check contactor/motor wiring.
1. Door not adjusted properly.
2. Limit switches not adjusted
(Motor runs after door is full open or shut.)
3. Improper overload size.
4. Short in wiring.
5. Defective motor or contactor.
1. Operate motor manually – adjust for proper free travel.
2. Adjust limit switches.
3. Compare overload to motor nameplate. The overload is set for average conditions at S.F. = 1.0. If necessary, adjust slightly higher.
4. Check out wiring – a short may also have blown branch fuse.
5. Test as necessary – replace if required.
D. Control circuit breaker is tripped.
1. Short in control circuit.
2. Pull station stuck in closed position.
1. Trace wiring - particularly to pull stations with ohm meter.
2. Pull station switches should be normally open. Abuse may damage or short them.
E. Inconsistent starting, stopping and reverse
1. Loose or poor connection.
2. Check location of lintel brush
1. Check connections in control circuit.
2. Move lintel brush to prevent interference with bottom bar when door is fully open. Reset open limit to stop door short of H.I.C.
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 35
M
AINTENANCE
115 Spirit
Preventative
Note: For monthly and quarterly inspections record the date of inspection and the cycle count. The cycle counter is located in the control box. Recording daily inspections is usually not necessary.
This door requires only a minimum of maintenance. In this section, we cover the items that should be inspected, adjusted or serviced on an on-going basis. Refer to shaded area for recommended schedule.
See Page 34 for inspection details.
Daily Monthly Semi-Annually
(or 100,000 Cycles)
Check Door Operation
Visual Damage Inspection
Reversing Edge Inspection
Photoeye or Other Safety Device Inspection
Mounting Hardware
Operator Hardware
Seal Inspection
Door Limits
Chain Inspection
Control Box Inspection
Electrical Connections
Fluid Levels
Page 36 ©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
M
AINTENANCE
115 Spirit
Preventative
Continued
DAILY
1. Check for proper operation and inspect door for damage.
2. Visually inspect the door to see that components have not been damaged.
3. Test the reversing edge while closing the door and keeping your body clear of the door, lightly tap the bottom edge of the door with your hand. The door should immediately stop and reverse to fully open. If the reversing edge does not function as described above, remove the door from service until repairs are made.
CHECK REVERSING EDGE OPERATION DAILY.
Correct any problems immediately or remove door from service until reversing edge is operational.
Failure to do so could result in death or serious injury.
4. Test the photoeyes while closing the door and keeping your body clear of the door, block the photoeye beam with your hand.
The door should immediately stop and reverse to fully open. If the photoeye does not function as described above, remove the door from service until repairs are made.
MONTHLY
1. Check mounting hardware, including frame, counterweight and door panel, tighten where necessary.
2. Check operator mounting bolts, and all bolts and nuts of the operator assembly. During run-in period, these attachments may loosen.
3. Check for a tight door seal and adjust as per door adjustment section. Replace if worn or torn. See Replacement Parts Section.
4. Check door open and close limits. Adjust to correct position.
5. Check chain tension on operator. There should be 3/8" maximum deflection. To adjust, loosen the three whiz bolts and move the operator as required. DO NOT
OVERTIGHTEN CHAIN.
7. Check control box wiring. All wires should be tightly secured to terminals.
8. Check incoming electrical connections.
SEMI-ANNUALLY (Or 100,000 cycles)
1. Check oil level and oil quality in gearbox. The correct oil level is when the surface of the oil is level with the lowest point of the tapped holes.
CH ECK PHOTOEYE OPE RATION DAI LY.
Correct any problems immediately or remove door from service until reversing photoeyes are operational.
Failure to do so could result in death or serious injury.
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 37
R
EPLACEMENT
P
ARTS
General Information
Instructions for Ordering
This parts manual is intended to assist in the correct identification of the more commonly replaced parts; covering, generally, all models and styles offered within the Marathon
Hydrarol line. The manual will also help identify obsolete parts, part design changes and current production parts. For more specific parts information, please contact an authorized representative or consult the Factory's Customer Service or
Engineering Departments. ASI Technologies reserves the right to discontinue any part and make design changes without notice.
General Instructions for Ordering Door Parts
Accurate information is always necessary to serve you correctly and promptly. Several steps should be followed to determine exactly the parts that are needed.
Refer to the information tag on your door and record the:
1. Door model number
2. Job number
3. Door number
4. Manufacturing date.
Use part numbers referenced in this manual.
If the item is not found in the manual, the product code on the back of the item is helpful.
If your door has no information label, the approximate purchase date is helpful.
Once you have gathered the information above, call:
1-800-558-7068
or
Order Parts Online at: www.asidoors.com
and follow the “Parts” link
Page 38 ©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
R
EPLACEMENT
P
ARTS
Door Identification
Determining the Door Model, Job Number, Door Number and
Manufacture Date of your door is necessary to provide quick and accurate parts identification. The following is a description of labels and their locations.
General Information
ASI TECHNOLOGIES, INC.
MILWAUKEE WISCONSIN
MADE IN USA
DOOR MODEL JOB NUMBER DOOR NUMBER
MFG. DATE
HORSEPOWER
INSPECTED BY
OPERATOR TYPE MODEL #
ENCLOSURE TYPE
WIRING DIAGRAM
VOLTAGE/PHASE HZ AMPERAGE
PRODUCT
RATING
LABEL
Product Label
AS
I TE
CH NO
S, I
NC
WA
RN
ING
ID Tag Location
CA
UTION
WAR
NIN
G
WA
RNIN
G
WA
RNIN
G
When ordering parts, have your ASI job number and door number available.
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 39
R
EPLACEMENT
P
ARTS
115 Spirit
Door Assembly
91D521F1, RH
91D521F2, LH
2
6
CA
ON
3
1
4
WA
WA
When ordering parts, specify
Job Number, Door Number and Manufacture Date
7
5
Item Part No.
Description
1 76D315F1 Assembly, side column, idler, S/S or galv., RH
– 76D315F2 Assembly, side column, idler, S/S or galv., LH
2 76D316F1 Assembly, side column, drive, S/S or galv., RH
– 76D316F2 Assembly, side column, drive, S/S or galv., LH
3 28C129 Counterweight weldment
4 81D301F1 Assembly, header, Spirit, RH
– 81D301F2 Assembly, header, Spirit, LH
Page 40
Item Part No.
Description
5 18D205
– 18D206
– 18D207
– 18D208
Assembly, control box, w/electric reversing edge
Assembly, control box, w/pneumatic reversing edge
Assembly, control box, 2-speed, w/elec. rev. edge
Assembly, control box, 2-speed, w/pneu. rev. edge
6 28D128F1 Assembly, barrel seal, 0º
– 28D128F2 Assembly, barrel seal, 30º
7 55D700F1 Assembly, barrel shroud, 30º, RH, galvanized
– 55D700F2 Assembly, barrel shroud, 30º, LH, galvanized
– 55D700F3 Assembly, barrel shroud, 30º, RH, S/S
– 55D700F4 Assembly, barrel shroud, 30º, LH, S/S
– 55D701F1 Assembly, barrel shroud, 0º, RH, galvanized
– 55D701F2 Assembly, barrel shroud, 0º, LH, galvanized
– 55D701F3 Assembly, barrel shroud, 0º, RH, S/S
– 55D701F4 Assembly, barrel shroud, 0º, LH, S/S
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
Header Assembly
81D301F1, RH
81D301F2, LH
3
24
23
30
28
6
27
R
EPLACEMENT
P
ARTS
115 Spirit
5
When ordering parts, specify
Job Number, Door Number and Manufacture Date
4
6 7
8
19
7
20
18
1
3
16
17
15
13
14
9
10 11 12
25 26
22 29
21
2
Item Part No.
Description
1 30D015F1 Assembly, operator, RH
– 30D015F2 Assembly, operator, LH
2 24D031F1 Assembly, bottom bar, elec. rev. edge, galvanized, RH
– 24D031F2 Assembly, bottom bar, elec. rev. edge, galvanized, LH
– 24D031F3 Assembly, bottom bar, elec. rev. edge, S/S, RH
– 24D031F4 Assembly, bottom bar, elec. rev. edge, S/S, LH
– 24D110F1 Assembly, bottom bar, pneu. rev. edge, galvanized, RH
– 24D110F2 Assembly, bottom bar, pneu. rev. edge, galvanized, LH
– 24D110F3 Assembly, bottom bar, pneu. rev. edge, S/S, RH
– 24D110F4 Assembly, bottom bar, pneu. rev. edge, S/S, LH
3 28D071F1 Weldment, barrel, 5.50" O.D.
– 28D071F2 Weldment, barrel, 5.56" O.D., S/S
4 28C150F1 Weldment, bracket, drive side, RH
– 28C150F2 Weldment, bracket, drive side, LH
– 28C150F3 Weldment, bracket, drive side, RH, S/S
– 28C150F4 Weldment, bracket, drive side, LH, S/S
Item Part No.
Description
5 41A098
6 47A056
7 41A102
Screw, 1 /
2
"–13 × 3 /
4
", FL, WZLK, ZN
Bearing flange, 1" I.D., Boston Gear, #PS3-1
Screw, 5 /
16
"–13 ×
8 50B034F1 Sprocket, 40H22
3 /
4
", FL, WZLK, ZN
– 50B034F2 Sprocket, 40H22, S/S
9 50A249 QD bushing, taper lock, H1, 1" bore
10 50A246 Roller chain, #40, 29 1 /
2
"
– 50A108
11 50A255
– 50A109
12 50A256
Roller chain, #40, 29 1 /
2
", S/S
Connecting link, #40
Connecting link, #40, S/S
Offset link, #40
– 50A110
13 12A034
14 41A137
15 24B074-1
16 41A646
17 41A391
18 13A355-k
19 41A570
20 05A009
21 41A250
Offset link, #40, S/S
Spacer, 1" O.D., ×
Nut, 1 /
2
Screw,
21 /
32
" I.D., ×
"–13, hex, lock, nylon
Assembly, pulley and bearing
Bolt, 5 /
8
" × 2", shoulder, S/S
Washer, flat,
1 /
4
5 /
8
", SAE “N”, ZN
3 /
4
" long
Plate, strap, counterweight with shackle
Shackle, 1/2", galvanized, with cotter pin
Strap, counterweight, 3 /
4
" (L= HIC + 18")
"–20 × 1", PHL, PHMS, S/S
22 41A337
23 13B406
24 41A466
Nut, 1 /
4
"–20, hex, lock, nylon
Retainer, fabric curtain (L = WIC/2 + 4.5")
Screw, 1 /
4
"–20 × 5 /
8
", PHL, PHMS, S/S
25
Consult Factory
Door panel
26 43A190 Flat (strip), 1 /
8
" × 1 1 /
2
" HRS (L = WIC – 2")
27 24C553F1-S Assembly, windbar
28 13C096F1 Bracket, drum support, idler side
– 13C096F2 Bracket, drum support, idler side, S/S
29 41A319
30 41A620
Screw,
Screw,
1
5
/
/
4
"–20 × 1
16
"–18 × 1
1
/
/
2
2
", PHL, PHMS, ZN
", FL, WZLK, ZN
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 41
R
EPLACEMENT
P
ARTS
115 Spirit
Electric Bottom Bar Assembly
24D031F1, Galvanized, RH
24D031F2, Galvanized, LH
24D031F3, S/S, RH
24D031F4, S/S, LH
11
9
17
2
1
4
15
23
24
13 14 16
4
1
9
8
2
11
3
18
19
25
11
12
1
2
9
4
13 14 16
24
5
20
10
22
21
5
11
6
7
Item Part No.
Description
1 13B403F1 Cover plate, galvanized
– 13B403F2 Cover plate, S/S
2 41A337 Nut, 1 /
4
"–20, hex, lock, nylon, ZN
– 41A184 Nut, 1 /
4
"–20, acorn nut, S/S
3 28C223F1 Weldment, bottom bar, galvanized
– 28C223F2 Weldment, bottom bar, S/S
4 14B022
5 10A004
6 10A005
Tab, disconnect
Velcro hook,
Velcro loop, 1
1
/
/
2
2
" wide × (WIC – 2")
" wide × (WIC – 2")
7 24B106F1-S Floppy gasket, 9", with velcro (L = WIC + 2")
8
–
41A319
41A414
Screw,
1
/
4
"–20 × 1
1
/
2
", PHL, PHMS, ZN
Screw, 1 /
4
"–20 × 1 1 /
2
", PHL, FHMS, S/S
9 41A250
– 41A466
10 41A053
Screw, 1 /
4
"–20 × 1", PHL, PHMS, S/S
Screw, 1 /
4
"–20 × 5 /
8
", PHL, FHMS, S/S
Screw, 1 /
4
"–14 × 3 /
4
", HD, SLFDR, ZN
11 15A063 Foam bumper pad
12 23B036F1 Coil cord, kit, 6', HIC > 12'
– 23B036F3 Coil cord, kit, 3', HIC
≤ 12'
Page 42
4
1
Item Part No.
8
When ordering parts, specify
Job Number, Door Number and Manufacture Date
Description
13 24A006
14 22A243
15 22A205
Assembly, flex switch
Butt connector, red
Connector, electrical, closed end splice
16 22A191 Cord, rip, 22 AWG, black
17 13B415F1 Cover, access, galvanized
– 13B415F2 Cover, access, S/S
18 13B402F1 Cover, access, galvanized
– 13B402F2 Cover, access, S/S
19 13B182F1 Top stop, zinc plated, RH
– 13B182F2 Top stop, zinc plated, LH
– 13B182F3 Top stop, S/S, RH
– 13B182F4 Top stop, S/S, LH
20 24B110-k Mounting channel, sensing edge, w/velcro (L=WIC–2")
21 11A039
22 24A011-S
23 22A039
24 11A117
25 23A224
Housing, sensing edge (L = WIC – 2")
Switch, sensing edge (L = WIC – 3")
Nut, 1 /
2
", NTP
End cap, bottom bar
Strain relief, meshed
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
R
EPLACEMENT
P
ARTS
115 Spirit
Pneumatic Bottom Bar Assembly
24
24D110F1, S/S, RH
24D110F2, S/S, LH
24D110F3, Galvanized, RH
24D110F4, Galvanized, LH
5 6
19
16
26
24
3
2
30
29
19
18
1
20
2 3
23
29
15
19
26
4
17
3
2
25
9
26
7 8
22
25
26
5 6
30
15
28
4
27
10
13
27
11
12
14 21
Item Part No.
Description
1 28C224F1 Weldment, bottom bar, S/S, RH
– 28C224F2 Weldment, bottom bar, S/S, LH
– 28C224F3 Weldment, bottom bar, galvanized, RH
– 28C224F4 Weldment, bottom bar, galvanized, LH
2 13B403F1 Cover plate, galvanized
– 13B403F2 Cover plate, S/S
3 14B022 Tab, disconnect
4 11A092 Cap, end, bottom bar
5 13A418F1 Cover, access, S/S
– 13A418F2 Cover, access, galvanized
6 15A111 Gasket, access cover
7 13B624F1 Cover, access, S/S
– 13B624F2 Cover, access, galvanized
8 15B104 Cover, access cover
9 13B182F1 Top stop, galvanized, RH
– 13B182F2 Top stop, galvanized, LH
– 13B182F3 Top stop, S/S, RH
– 13B182F4 Top stop, S/S, LH
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
When ordering parts, specify
Job Number, Door Number and Manufacture Date
Item Part No.
Description
10 13C310F1 Channel, air edge mounting, RH (L = WIC – 2")
– 13C310F2 Channel, air edge mounting, LH (L = WIC – 2")
11 15C001 Gasket, air edge (L = WIC – 2")
12 24B106F2-S Gasket, floppy, with velcro, 12" (L = WIC + 6")
13 21A081 Retainer, gasket, S/S (L = WIC – 2")
– 21A128 Retainer, gasket, aluminum (L = WIC – 2")
14 11A001 Plug, end, air edge, black sponge
15 24B082F2 Air edge tube actuator assembly
16 23A221
17 23A224
Pressure switch, MPL–503–G–Range B, N/C
18
19
51A101
51A100
Strain relief, meshed
Connector,
3
/
16
" barbed tee
Tubing, silicone rubber
20 22A025 Disconnect, female, .188 × .020
21 10A020-2 Adhesive, Fusion #521
22 23B036F1 Coil cord, kit, 6', HIC > 12'
– 23B036F3 Coil cord, kit, 3', HIC
≤ 12'
23 22A039
24 41A319
Nut, 1 /
2
", NTP
Screw, 1 /
4
"–20 × 1 1 /
2
", PHL, PHMS, ZN
–
25
27
28
29
30
41A414
41A639
26 41A149
– 41A290
41A053
51A108
51A102
51A050
Screw, 1 /
4
"–20 × 1 1 /
2
", PHL, FHMS, S/S
Nut, 1 /
4
"–20, hex, lock, nylon, S/S
Screw,
1
/
4
"–20 ×
5
/
8
", SL TRHMS, S/S
Screw, 1 /
4
"–20 × 5 /
8
", SL PHMS, ZN
Screw, 1 /
4
"–14 × 3 /
4
", HD, SLFDR, ZN
Fitting, barbed, 0°, 5 /
8
"
Fitting, barbed, 0°, 5 /
8
" – 1 /
4
"
Tubing, silicone rubber (L = WIC – 10")
Page 43
R
EPLACEMENT
P
ARTS
115 Spirit
Idler Side Column Assembly
76D315F1, RH
76D315F2, LH
Item Part No.
Description
1 13D345F1 Front guide, idler side, RH, HIC
≤ 137", galvanized
– 13D345F2 Front guide, idler side, LH, HIC
≤ 137", galvanized
– 13D345F3 Front guide, idler side, RH, HIC
≤ 137", S/S
– 13D345F4 Front guide, idler side, LH, HIC
≤ 137", S/S
– 13D345F5 Front guide, idler side, lower, RH, HIC > 137", galv.
– 13D345F6 Front guide, idler side, lower, LH, HIC > 137", galv.
– 13D345F7 Front guide, idler side, lower, RH, HIC > 137", S/S.
– 13D345F8 Front guide, idler side, lower, LH, HIC > 137", S/S.
– 13D345F9 Front guide, idler side, upper, RH, HIC > 137", galv.
– 13D345F10 Front guide, idler side, upper, LH, HIC > 137", galv.
– 13D345F11 Front guide, idler side, upper, RH, HIC > 137", S/S.
– 13D345F12 Front guide, idler side, upper, LH, HIC > 137", S/S.
2 13D344F1 Rear guide, idler side, RH, HIC
≤ 126", galvanized
– 13D344F2 Rear guide, idler side, LH, HIC
≤ 126", galvanized
– 13D344F3 Rear guide, idler side, RH, HIC
≤ 126", S/S
– 13D344F4 Rear guide, idler side, LH, HIC
≤ 126", S/S
– 13D344F5 Rear guide, idler side, lower, RH, HIC > 126", galv.
– 13D344F6 Rear guide, idler side, lower, LH, HIC > 126", galv.
– 13D344F7 Rear guide, idler side, lower, RH, HIC > 126", S/S
– 13D344F8 Rear guide, idler side, lower, LH, HIC > 126", S/S
– 13D344F9 Rear guide, idler side, upper, RH, HIC > 126", galv.
– 13D344F10 Rear guide, idler side, upper, LH, HIC > 126", galv.
– 13D344F11 Rear guide, idler side, upper, RH, HIC > 126", S/S
– 13D344F12 Rear guide, idler side, upper, LH, HIC > 126", S/S
3 13D346F1 Cover, idler side, RH, HIC
≤ 137", galvanized
– 13D346F2 Cover, idler side, LH, HIC
≤ 137", galvanized
– 13D346F3 Cover, idler side, RH, HIC
≤ 137", S/S
– 13D346F4 Cover, idler side, LH, HIC
≤ 137", S/S
– 13D346F5 Cover, idler side, lower, RH, HIC > 137", galv.
– 13D346F6 Cover, idler side, lower, LH, HIC > 137", galv.
– 13D346F7 Cover, idler side, lower, RH, HIC > 137", S/S
– 13D346F8 Cover, idler side, lower, LH, HIC > 137", S/S
– 13D346F9 Cover, idler side, upper, RH, HIC > 137", galv.
– 13D346F10 Cover, idler side, upper, LH, HIC > 137", galv.
– 13D346F11 Cover, idler side, upper, RH, HIC > 137", S/S
– 13D346F12 Cover, idler side, upper, LH, HIC > 137", S/S
4 11A086 Grommet, 7 /
8
" I.D.
5 41A102
– 41A611
6 41A033
– 41A345
7 41A608
8 41A347
9 41A535
10 41A569
11 17C013
12 22A105
Screw, 5 /
16
"–18 × 3 /
4
", FL, WZLK, ZN (for galv. assy)
Screw, 5 /
16
"–18 × 5 /
8
", HHCS (for S/S assy)
Nut, 5 /
16
"–18, LRG, FLNG, WZLK, ZN (for galv. assy)
Nut, 5 /
16
"–18, HEX, S/S (for S/S assy)
Washer, flat, 5 /
16
", standard, S/S (for S/S assy only)
Washer, lock, 5 /
16
", reg split, S/S (for S/S assy only)
Screw, 1 /
4
"–20 × 5 /
8
", BU/HD, S/S
Nut, 1 /
4
"–20, riv., alum.
Label, “Warning”, roll ups
Cable tie, 11" black
2
1
3
When ordering parts, specify
Job Number, Door Number and Manufacture Date
2
8
5
7
6
4
1
12
10
9
10
9
10
3
11
9
Page 44 ©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
R
EPLACEMENT
P
ARTS
115 Spirit
Drive Side Column Assembly
76D316F1, RH
76D316F2, LH
When ordering parts, specify
Job Number, Door Number and Manufacture Date
1
3
CA
UTIO
N
WA
WA
5 24
2
17
15
5 24
13
13
16
14
6
23
21
7
7
7
25
27
4 8
13
19
9
26 28
20
19
9
22
19
N
WA
RN
ING
WA
RN
ING
9
12
18
11
10
Item Part No.
Description
1 13D347F1 Rear guide, operator side, RH,, HIC
≤ 126", galv.
– 13D347F2 Rear guide, operator side, LH,, HIC
≤ 126", galv.
– 13D347F3 Rear guide, operator side, RH,, HIC
≤ 126", S/S
– 13D347F4 Rear guide, operator side, LH,, HIC
≤ 126", S/S
– 13D347F5 Rear guide, operator side, lower, RH,, HIC > 126", galv.
– 13D347F6 Rear guide, operator side, lower, LH,, HIC > 126", galv.
– 13D347F7 Rear guide, operator side, lower, RH,, HIC > 126", S/S
– 13D347F8 Rear guide, operator side, lower, LH,, HIC > 126", S/S
– 13D347F9 Rear guide, operator side, upper, RH,, HIC > 126", galv.
– 13D347F10 Rear guide, operator side, upper, LH,, HIC > 126", galv.
– 13D347F11 Rear guide, operator side, upper, RH,, HIC > 126", S/S
– 13D347F12 Rear guide, operator side, upper, LH,, HIC > 126", S/S
Item Part No.
Description
2 13D349F1 Cover, operator side, RH,, HIC
≤ 137", galv.
– 13D349F2 Cover, operator side, LH,, HIC
≤ 137", galv.
– 13D349F3 Cover, operator side, RH,, HIC
≤ 137", S/S
– 13D349F4 Cover, operator side, LH,, HIC
≤ 137", S/S
– 13D349F5 Cover, operator side, lower, RH,, HIC > 137", galv.
– 13D349F6 Cover, operator side, lower, LH,, HIC > 137", galv.
– 13D349F7 Cover, operator side, lower, RH,, HIC > 137", S/S
– 13D349F8 Cover, operator side, lower, LH,, HIC > 137", S/S
– 13D349F9 Cover, operator side, upper, RH,, HIC > 137", galv.
– 13D349F10 Cover, operator side, upper, LH,, HIC > 137", galv.
– 13D349F11 Cover, operator side, upper, RH,, HIC > 137", S/S
– 13D349F12 Cover, operator side, upper, LH,, HIC > 137", S/S
3 13D348F1 Front guide, operator side, RH,, HIC
≤ 137", galv.
– 13D348F2 Front guide, operator side, LH,, HIC
≤ 137", galv.
– 13D348F3 Front guide, operator side, RH,, HIC
≤ 137", S/S
– 13D348F4 Front guide, operator side, LH,, HIC
≤ 137", S/S
– 13D348F5 Front guide, operator side, lower, RH,, HIC > 137", galv.
– 13D348F6 Front guide, operator side, lower, LH,, HIC > 137", galv.
– 13D348F7 Front guide, operator side, lower, RH,, HIC > 137", S/S
– 13D348F8 Front guide, operator side, lower, LH,, HIC > 137", S/S
– 13D348F9 Front guide, operator side, upper, RH,, HIC > 137", galv.
– 13D348F10 Front guide, operator side, upper, LH,, HIC > 137", galv.
– 13D348F11 Front guide, operator side, upper, RH,, HIC > 137", S/S
– 13D348F12 Front guide, operator side, upper, LH,, HIC > 137", S/S
4 13B404F1 Bracket, support, electrical connector, galvanized
– 13B404F2 Bracket, support, electrical connector, S/S
5 14A188 Trim nut
6 11A037
7 22A242
8 23D031
Cap, 1 7 /
16
" I.D., red plastic
Base, mounting cable
Harness, sideframe, photoeye
9 41A535
10 17C013
11 17A034
12 17B004
Screw, 1 /
4
"–20 × 5 /
8
", BU/HD, S/S
Label, “Warning”, roll ups
Label, manual operation
Label, caution, reversing edge
13 11A086
14 41A102
14 41A611
15 41A033
15 41A345
16 41A608
17 41A347
18 11A140
19 41A569
20 13A008
Grommet,
Screw,
Screw,
Nut, 1 /
4
5
5
/
/
16
16
Grommet,
7
1
/
8
"–18 ×
Washer, lock,
/
2
5 /
5 /
8
", HHCS (for S/S assy)
Nut, 5 /
16
"–18, LRG, FLNG, WZLK, ZN (for galv. assy)
Nut, 5 /
16
"–18, HEX, S/S (for S/S assy)
Washer, flat, 5 /
16
", standard, S/S (for S/S assy only)
16
", reg split, S/S (for S/S assy only)
" I.D.
"–20, riv., alum.
Backing plate
" I.D.
"–18 × 3 /
4
", FL, WZLK, ZN (for galv. assy)
21 12A076
22 41A120
– 41A515
23 41A534
– 41A641
24 15A014
25 41A717
26 22A105
27 11A135
28 22A109-1
Top stop tube, Spirit
Nut, 1 /
2
"–13, HEX, ZN (for galv. assy)
Nut, 1 /
2
"–13, HEX, S/S (for S/S assy)
Screw, 1 /
2
"–13 × 4, HHCS, ZN (for galv. assy)
Screw, 1 /
2
"–13 × 4, HHCS, S/S (for S/S assy)
O-Ring, 7 /
16
" I.D. × 5 /
8
" O.D.
Screw, #8–32 × 1 /
2
", PH PHSTS, SS
Cable tie, 11" black
Grommet, 3 /
8
" I.D.
Cable tie, 3.5" long
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 45
R
EPLACEMENT
P
ARTS
115 Spirit
Panel Assembly
6 10 11
12 13 51
4 49
6 14
15 44
51
When ordering parts, specify
Job Number, Door Number and Manufacture Date
51 1
L1 L2 L3 NC/21 A1 L1 L2 L3 NC/21 A1
NO
54
NC
62
NO
74
NO
84
NO
54
NC
62
NO
74
NO
84
T1 T2 T3 NC/22 A2 T1 T2 T3 NC/22 A2
W A
STOP RESET
95 NC 96 A2
T1 T2 T3 NC22
RESISTOR
2 23 9 51
SIMATIC
S7-200
SF
RUN
STOP
1L
QO
.0
0.0 0.1 0.2 0.3
.1
.2 .3 .4 .5 .6 .7
•
Q1
2L 0.4 0.5 0.6
.0 .1
• 3L 0.7 1.0 1.1
R N L1
CPU 224
AC/DC/RELAY
AC
Run
Term
Stop
0 1
IO
.0
.1
.2 .3 .4 .5 .6 .7
I1
.0
.1
.2 .3 .4 .5
1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 1.0 1.1 1.2 1.3 1.4
1.5
M L+
PORT
0
1 2 3 4 5 6
3 50
5
51
22 24 25
27 52
8
26
27
80
81
21
22
23
24
2
4
12
13
14
57
58
61
63
1
1
1
2
2
L+
L+
50
51
52
B1
B2
L+
L+
L3
T1
T2
T3
GND
GND
L1
L2
OPEN
CLOSE
OPEN/CLOSE
REVERSING PHOTOEYE
EXTERIOR CUTOUT
E-STOP
26
29
43
27
30
32 33
86
87
LOOP (OPTIONAL)
LOOP (OPTIONAL)
DOOR CLOSED (OPTIONAL)
DOOR CLOSED (OPTIONAL)
52
28
31
INTLK BRAKE REV
EDGE
E-STOP PHOTOEYE LOOP
51 7 43 17 20 21 17 19 21 16 18
Page 46
ENCLOSURE COVER
INSIDE OUTSIDE
ASI TECHNOLOGIES, INC.
ASI
SPIRIT
FAULT
OPEN
CLOSE
PUSH TO
STOP
PULL
TO RELEASE
WARNING
45
41 42
37
48
35
36
46
47
24
NONE
NONE
NONE
14
21
22
23
NONE
NONE
NONE
64
1
12
13
L+
L+
57
58
BLACK
ORANGE
WHITE
RED
BLUE
WHT/BLK
ORG/BLK
GRN/BLK
RED/BLK
BLK/WHT
BLUE/BLK
BLK/RED
BLUE/WHT
GREEN
RED/WHT
GRN/WHT
WHT/RED
ORG/RED
BLUE/RED
47 48
34
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
Panel Assembly
Continued
18D205, w/ Electric Reversing Edge
18D206, w/ Pneumatic Reversing Edge
R
EPLACEMENT
P
ARTS
115 Spirit
When ordering parts, specify
Job Number, Door Number and Manufacture Date
Item Part No.
Description
1 14D012
2 13C366
Enclosure, 16" × 14"
Subpanel
3 23A003 Counter, 24 VAC
4 23A190–200 Resistor, 200 Ohms (for electric reversing edge only)
5 13B679
6 22B025
7 22B026
8 22B027
9 23B025
Bracket, DIN rail
Rail, DIN, 100 mm
Rail, DIN, 175 mm
Rail, DIN, 375 mm
Transformer, 208/230/460V to 24/120V
10 23A229
11 23A231-1
– 23A231-4
12 23A246
13 22A226
14 23A236
15 18B010-5
Contactor, reversing, Siemens
Overload, motor, Siemens, 1.1–1.6 amps
Overload, motor, Siemens, 2.2–3.2 amps
Suppressor, RC
Seal, security
Programmable logic controller
Program, Siemens PLC, for electric reversing edge
– 18B010-6
16 23A233
17 23A232
18 23A226
19 23A234
20 23A235
21 23A241
22 23A239
23 22A209-1
24 22A210-1
25 22A210-2
Program, Siemens PLC, for pneumatic reversing edge
Base, 11 pin
Base, relay, Finder
Detector, photoeye, dual channel
Relay, 24 VAC, Finder
Relay, 12 VAC, Finder (for electric reversing edge only)
Suppressor, RC, Finder
Block, fuse, 2 pole
Fuse, class CC, 1 amp
Fuse, midget, 6 /
10 amp
Fuse, midget, 3 amp
Item Part No.
Description
26 22A007
27 22A008
28 22A012
29 22A009
Block, terminal
Retainer, end
Label, terminal block
Barrier, terminal block
30 11B039
31 22A019
Insulator, terminal block
Separator, link rail
32 22A010 Link rail, 2 position
33 22A011 Link rail, 3 position
34 23C022F1 Harness, 19 conductor (HIC
≤ 14')
35 22A059
36 22A060
37 22A061
Pushbutton, green
Pushbutton, illuminated, yellow
Pushbutton, E-Stop
38 23C027
39 22A217
40 22A196
41 22A109-1
42 22A218
43 17B020
44 17B021
45 17A107
46 17C012
47 –
48 17C002
49 41A052
50 41A720
51 41A721
52 22A091-2
Harness, control panel
Strain relief, nylon
Locknut, nylon
Cable tie, 3.5" long
Base, mounting, cable tie
Label, subpanel
Label, PLC
Label, UL 508
Label, warning
Label, rating plate
Label, Spirit
Screw, #4–40 ×
Screw, #6–32 ×
Varistor, Z460
1
3
Screw, #10–32 ×
/
/
3
4
8
/
", PAN, PHL
", PAN, PHL, type “F”
8
", PAN, PHL, type “F”
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 47
R
EPLACEMENT
P
ARTS
115 Spirit
Panel Assembly – 2-Speed Door
12 13
51
4 49
6 14
15 44
51
When ordering parts, specify
Job Number, Door Number and Manufacture Date
51
1
L1 L2 L3
EOM
SC SERIES
MODE
T1 T2 T3 B– T+
RESISTOR
L1 L2 L3 NC A1
2 23 9 51
1 2 3 4 5 6
SIMATIC
S7-200
SF
RUN
STOP
QO
1L 0.0 0.1 0.2 0.3
.0
.1
.2 .3 .4 .5 .6 .7
•
Q1
2L 0.4 0.5 0.6
.0 .1
• 3L 0.7 1.0 1.1
R N L1
CPU 224
AC/DC/RELAY
AC
Run
Term
Stop
0 1
IO
.0
.1
.2 .3 .4 .5 .6 .7
I1
.0
.1
.2 .3 .4 .5
1M 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 2M 1.0 1.1 1.2 1.3 1.4
1.5
M L+
PORT
0
T1 T2 T3 NC A2
INTLK BRAKE REV
EDGE
E-STOP PHOTOEYE LOOP
3 50
5
51
22 24 25
27 52
8
4
4A
12
13
14
20
1
2
2
2
1
1
57
58
61
63
21
22
23
24
25
38
39
26
L+
L+
50
51
52
B1
B2
L+
L+
L3
T1
T2
T3
GND
GND
L1
L2
27
80
81
OPEN
CLOSE
OPEN/CLOSE
REVERSING PHOTOEYE
EXTERIOR CUTOUT
E-STOP
26
29
32 33
LOOP (OPTIONAL)
LOOP (OPTIONAL)
43 51
27
30
28
31
DOOR CLOSED (OPTIONAL)
DOOR CLOSED (OPTIONAL)
52
51 7 10 11 43 17 20 21 17 19 21 16 18
Page 48
ENCLOSURE COVER
INSIDE OUTSIDE
ASI TECHNOLOGIES, INC.
WARNING
ASI
SPIRIT
FAULT
OPEN
CLOSE
PUSH TO
STOP
47
45
41 42
37
48
35
36
46
64
1
12
13
14
L+
L+
57
58
NONE
NONE
NONE
NONE
21
22
23
24
NONE
NONE
BLACK
ORANGE
WHITE
RED
BLUE
WHT/BLK
ORG/BLK
GRN/BLK
RED/BLK
BLK/WHT
BLUE/BLK
BLK/RED
BLUE/WHT
GREEN
RED/WHT
GRN/WHT
WHT/RED
ORG/RED
BLUE/RED
47 48
34
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
R
EPLACEMENT
P
ARTS
115 Spirit
Panel Assembly – 2-Speed Door
Continued
18D207, w/ Electric Reversing Edge
18D208, w/ Pneumatic Reversing Edge
When ordering parts, specify
Job Number, Door Number and Manufacture Date
Item Part No.
Description
1 14D012
2 13C366
Enclosure, 16" × 14"
Subpanel
3 23A003 Counter, 24 VAC
4 23A190–200 Resistor, 200 Ohms (for electric reversing edge only)
5 13B679
6 22B025
7 22B026
8 22B027
9 23B025
Bracket, DIN rail
Rail, DIN, 100 mm
Rail, DIN, 175 mm
Rail, DIN, 375 mm
Transformer, 208/230/460V to 24/120V
10 23A229
11 23B049
– 23B050
12 23A246
13 18B011
14 23A236
15 18B010-5
Contactor, reversing, Siemens
Variable speed drive, AV Tech #SM210, 208/240V
Variable speed drive, AV Tech #SM410, 480V
Suppressor, RC
Parameter Settings
Programmable logic controller
Program, Siemens PLC, for electric reversing edge
– 18B010-6
16 23A233
17 23A232
18 23A226
19 23A234
20 23A235
21 23A241
22 23A239
23 22A209-1
24 22A210-1
25 22A210-2
Program, Siemens PLC, for pneumatic reversing edge
Base, 11 pin
Base, relay, Finder
Detector, photoeye, dual channel
Relay, 24 VAC, Finder
Relay, 12 VAC, Finder (for electric reversing edge only)
Suppressor, RC, Finder
Block, fuse, 2 pole
Fuse, class CC, 1 amp
Fuse, midget, 6 /
10 amp
Fuse, midget, 3 amp
Item Part No.
Description
26 22A007
27 22A008
28 22A012
29 22A009
Block, terminal
Retainer, end
Label, terminal block
Barrier, terminal block
30 11B039
31 22A019
Insulator, terminal block
Separator, link rail
32 22A010 Link rail, 2 position
33 22A011 Link rail, 3 position
34 23C022F1 Harness, 19 conductor (HIC
≤ 14')
35 22A059
36 22A060
37 22A061
Pushbutton, green
Pushbutton, illuminated, yellow
Pushbutton, E-Stop
38 23C027
39 22A217
40 22A196
41 22A109-1
42 22A218
43 17B020
44 17B021
45 17A107
46 17C012
47 –
48 17C002
49 41A052
50 41A720
51 41A721
52 22A091-2
Harness, control panel
Strain relief, nylon
Locknut, nylon
Cable tie, 3.5" long
Base, mounting, cable tie
Label, subpanel
Label, PLC
Label, UL 508
Label, warning
Label, rating plate
Label, Spirit
Screw, #4–40 ×
Screw, #6–32 ×
Varistor, Z460
1
3
Screw, #10–32 ×
/
/
3
4
8
/
", PAN, PHL
", PAN, PHL, type “F”
8
", PAN, PHL, type “F”
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 49
R
EPLACEMENT
P
ARTS
115 Spirit
Operator Assembly
30D015F1, RH
30D015F2, LH
7
8 9
When ordering parts, specify
Job Number, Door Number and Manufacture Date
19 20
13
28
12
26
1 2 3
4 5
17
6
11
27
14
15 16
18
L
R
E
M
A
N
U
A
L
E
A
S
E
10
21
24
23
25
22
29 30
Item Part No.
Description
1 50A246
– 50A108
2 50A255
– 50A109
3 50A256
Roller chain, #40, 29 1 /
2
"
Roller chain, #40, 29 1 /
2
", S/S
Connecting link, #40
Connecting link, #40, S/S
Offset link, #40
– 50A110 Offset link, #40, S/S
4 50A014F1 Sprocket, 9T, #40, 1 /
2
" bore, limit
– 50A014F2 Sprocket, 9T, #40, 1 /
2
" bore, limit, S/S
5 50A112 Key, 1 /
8
" square × 3 /
4
" long
6 23C006 Electric motor,
3
/
4
HP, 208 – 460V
7 28C151F1 Motor bracket weldment, RH
– 28C151F2 Motor bracket weldment, LH
– 28C151F3 Motor bracket weldment, RH, S/S
– 28C151F4 Motor bracket weldment, LH, S/S
8 41A218 Screw, 3 /
8
"–16 × 1", WZLK, ZN
9 10A010
10 50A077
11 14A187
12 41A102
Loctite, #242 threadlock
Sleeve, 1 /
8
", single swage
Crimp, cable brake release
Screw, 5 /
16
"–13 × 3 /
4
", FL, WZLK, ZN
13 49A036 Spring, compression
14 13D160F1 Brake release bracket, galvanized
– 13D160F2 Brake release bracket, S/S
15 16A007
16 41A141
Pulley, side mount
Screw, #10–24 × 1 /
2
", SL, FHMS, ZN
Page 50
Item Part No.
Description
17 24D102F1 ASI rotary limit switch, RH
– 24D102F2 ASI rotary limit switch, LH
18 41A574
19 50A080
Screw, cap, M6 × 16mm, HEX, ZN
Bushing, taperlock, QT × 1 1 /
8
"
20 50B031F1 Sprocket, 25T/25T, #40 pitch, drive
– 50B031F2 Sprocket, 25T/25T, #40 pitch, drive, S/S
21
22
50B015
16A961
Cable,
1
/
8
", uncoated, HIC – 24"
Assembly, pull handle
23 17B010 Label, “Manual Release”
24 41A128
25 15A006
26 13A342
27 22A110
28 41A179
29 10A004
30 10A005
Screw, set, 1 /
4
"–20 × 3 /
8
", SLF, lock
Adhesive, magnetic, 1 /
2
" strip, 4" long
Mounting kit, brake bracket
Wire nut, 18 AWG
Eyebotl, wire
Velcro hook, 1 /
2
" wide × 4" long
Velcro loop, 1 /
2
" wide × 4" long
©2004 ASI Technologies, Inc.
Manual Part Number: 17A266-050409
1-800-558-7068
Labels
R
EPLACEMENT
P
ARTS
115 Spirit
When ordering parts, specify
Job Number, Door Number and Manufacture Date
CAUTION
Connect Reversing edge switch.
Test edge daily.
See Instructions.
2
1
EMERGENCY
MANUAL RELEASE
In the event of a power outage pull handle down while lifting bottom of door.
Release handle when door approaches full open.
WARNING
3
1. Read, study and understand all warning labels, operating instructions and installation manual furnished with this equipment prior to use. If any portion of this material is unclear, contact your factory representative for clarification.
2. This is a high speed door designed for vehicular traffic.
Operation may be automatic. Keep doorway clear at all times. Door impact may cause personal injury or property damage.
3. Do not start door downward unless doorway is clear.
Once door has begun closing…Do Not Enter Doorway!
4. Check reversing edge, photoeye and any other activation device for proper operation daily. See operating instructions for procedure.
5. Do not operate door with side columns open or without factory provided shrouds properly installed.
6. Mount door operator more than 8 feet (2.44 M) above the floor.
7.
It is your responsibility to keep all warning labels and instructional literature legible and intact. Replacement labels and literature are available from the factory.
8. Failure to heed these warnings may result in equipment and/or personal or fatal injury.
ASI TECHNOLOGIES, INC.
WARNING
1. Read, study and understand all warning labels, operating instructions and installation manual furnished with this equipment prior to use. If any portion of this material is unclear, contact your factory representative for clarification.
2. This is a high speed door designed for vehicular traffic.
Operation may be automatic. Keep doorway clear at all times. Door impact may cause personal injury or property damage.
3. Do not start door downward unless doorway is clear.
Once door has begun closing…Do Not Enter Doorway!
4. Check reversing edge, photoeye and any other activation device for proper operation daily. See operating instructions for procedure.
5. Do not operate door with side columns open or without factory provided shrouds properly installed.
6. Mount door operator more than 8 feet (2.44 M) above the floor.
7.
It is your responsibility to keep all warning labels and instructional literature legible and intact. Replacement labels and literature are available from the factory.
8. Failure to heed these warnings may result in equipment and/or personal or fatal injury.
ASI TECHNOLOGIES, INC.
4
Item Part No.
Description
1 17A034
2 17B004
3 17C013
4 17A119
Manual operation decal
Reversing edge decal
Warning label
Warning label nameplate assembly
Manual Part Number: 17A266-050409 ©2004 ASI Technologies, Inc.
1-800-558-7068
Page 51
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5848 N. 95th Court • Milwaukee, WI 53225 • (414) 464-6200 • (800) 558-7068 • FAX: (414) 464-9863 • www.asidoors.com

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Key features
- High-speed operation
- Reversing edge
- Photoeye
- Breakaway tabs
- PLC control system
- Easy to use and maintain