Lincoln Electric VRTEX Mobile (Std. Freq) - 11380 Operator Manual

Operator’s Manual

VRTEX

®

MOBILE

For use with machines having Code Numbers:

11380 and 11381

Register your machine: www.lincolnelectric.com/registration

Authorized Service and Distributor Locator: www.lincolnelectric.com/locator

Save for future reference

Date Purchased

Code: (ex: 10859)

Serial: (ex: U1060512345)

Need Help? Call 1.888.935.3877 to talk to a Service Representative

Hours of Operation:

8:00 AM to 6:00 PM (ET) Mon. thru Fri.

After hours?

Use “Ask the Experts” at lincolnelectric.com

A Lincoln Service Representative will contact you no later than the following business day.

For Service outside the USA:

Email: [email protected]

IM10136

| Issue D ate

May-16

© Lincoln Global, Inc. All Rights Reserved.

THANK YOU FOR SELECTING

A QUALITY PRODUCT BY

LINCOLN ELEC TRIC.

PLEASE EXAMINE CARTON AND EQUIPMENT FOR

DAMAGE IMMEDIATELY

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.

SAFETY DEPENDS ON YOU

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part.

DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT

WITHOUT READING THIS MANUAL AND THE SAFETY

PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful.

KEEP YOUR HEAD OUT OF THE FUMES.

DON’T get too close to the arc.

Use corrective lenses if necessary to stay a reasonable distance away from the arc.

READ and obey the Safety Data

Sheet (SDS) and the warning label that appears on all containers of welding materials.

USE ENOUGH VENTILATION or exhaust at the arc, or both, to keep the fumes and gases from your breathing zone and the general area.

IN A LARGE ROOM OR OUTDOORS, natural ventilation may be adequate if you keep your head out of the fumes (See below).

USE NATURAL DRAFTS or fans to keep the fumes away from your face.

If you de velop unusual symptoms, see your supervisor.

Perhaps the welding atmosphere and ventilation system should be checked.

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

WEAR CORRECT EYE, EAR &

BODY PROTECTION

PROTECT your eyes and face with welding helmet properly fitted and with proper grade of filter plate

(See ANSI Z49.1).

PROTECT your body from welding spatter and arc flash with protective clothing including woolen clothing, flame-proof apron and gloves, leather leggings, and high boots.

PROTECT others from splatter, flash, and glare with protective screens or barriers.

IN SOME AREAS, protection from noise may be appropriate.

BE SURE protective equipment is in good condition.

Also, wear safety glasses in work area

AT ALL TIMES.

SPECIAL SITUATIONS

DO NOT WELD OR CUT containers or materials which previously had been in contact with hazardous substances unless they are properly cleaned. This is extremely dangerous.

DO NOT WELD OR CUT painted or plated parts unless special precautions with ventilation have been taken. They can release highly toxic fumes or gases.

Additional precautionary measures

PROTECT compressed gas cylinders from excessive heat, mechanical shocks, and arcs; fasten cylinders so they cannot fall.

BE SURE cylinders are never grounded or part of an electrical circuit.

REMOVE all potential fire hazards from welding area.

ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR

IMMEDIATE USE AND KNOW HOW TO USE IT.

Safety 01 of 04 - 06/15/2016

SAFETY

SECTION A:

WARNINGS

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel Engines

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Gasoline Engines

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

ARC WELDING CAN BE HAZARDOUS. PROTECT

YOURSELF AND OTHERS FROM POSSIBLE SERIOUS

INJURY OR DEATH. KEEP CHILDREN AWAY.

PACEMAKER WEARERS SHOULD CONSULT WITH

THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of “Safety in Welding & Cutting -

ANSI Standard Z49.1” from the American Welding Society,

P.O. Box 351040, Miami, Florida 33135 or CSA Standard

W117.2-1974. A Free copy of “Arc Welding Safety” booklet

E205 is available from the Lincoln Electric Company,

22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION,

MAINTENANCE AND REPAIR PROCEDURES ARE

PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE POWERED

EQUIPMENT.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.

1.c. Do not add the fuel near an open flame welding arc or when the engine is running.

Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

1.d. Keep all equipment safety guards, covers and devices in position and in good repair.

Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.

1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

ELECTRIC AND

MAGNETIC FIELDS MAY

BE DANGEROUS

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF).

Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

Safety 02 of 04 - 06/15/2016

SAFETY

ELECTRIC SHOCK

CAN KILL.

ARC RAYS CAN BURN.

3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing.

Wear dry, hole-free gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation.

Make certain the insulation is large enough to cover your full area of physical contact with work and ground.

4.a.

Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.

4.b.

Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.

In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment:

• Semiautomatic DC Constant Voltage (Wire) Welder.

• DC Manual (Stick) Welder.

• AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically “hot”.

3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.

3.e. Ground the work or metal to be welded to a good electrical (earth) ground.

3.f. Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.

3.g. Never dip the electrode in water for cooling.

3.h. Never simultaneously touch electrically “hot” parts of electrode holders connected to two welders because voltage two can be the total of the open circuit voltage of both welders.

3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.

3.j. Also see It ems 6.c. and 8.

between the

4.c.

Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES

CAN BE DANGEROUS.

5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases.

When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. When welding hardfacing

(see instructions on container or SDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and within applicable

OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation unless exposure assessments indicate otherwise. In confined spaces or in some circumstances, outdoors, a respirator may also be required. Additional precautions are also required when welding on galvanized steel.

5. b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and

ACGIH TLV limits.

5.c. Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products.

5.d. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.

5.e. Read and understand the manufacturer’s instructions for this equipment and the consumables to be used, including the

Safety Data Sheet (SDS) and follow your employer’s safety practices. SDS forms are available from your welding distributor or from the manufacturer.

5.f. Also see item 1.b.

Safety 03 of 04 - 06/15/2016

SAFETY

WELDING AND CUTTING

SPARKS CAN CAUSE

FIRE OR EXPLOSION.

CYLINDER MAY EXPLODE IF

DAMAGED.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines.

Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations.

Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1) and the operating information for the equipment being used.

6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside.

They can cause an explosion even though they have been

“cleaned”. For information, purchase “Recommended Safe

Practices for the Preparation for Welding and Cutting of

Containers and Piping That Have Held Hazardous Substances”,

AWS F4.1 from the American Welding Society

(see address above).

6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “Standard for Fire Prevention During

Welding, Cutting and Other Hot Work”, available from NFPA, 1

Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.

7.c. Cylinders should be located:

•

•

Away from areas where they may be struck or subjected to physical damage.

A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-l, “Precautions for

Safe Handling of Compressed Gases in Cylinders,” available from the Compressed Gas Association, 14501 George Carter Way

Chantilly, VA 20151.

FOR ELECTRICALLY

POWERED EQUIPMENT.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical

Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

Refer to http://www.lincolnelectric.com/safety for additional safety information.

Safety 04 of 04 - 06/15/2016

SAFETY

SAFETY PRECAUTIONS

Before using the FMD please read carefully these safety instructions.

Read this handbook and use the FMD device in strict accordance in order to prevent any damage to your eye, other injury, loss of visual functions, property damage or death.

We strongly advise you to get familiar with the FMD device and its capabilities before you use it for the first time.

Electric Shock can kill:

• Do not use or store the FMD when wet or in wet areas.

• Do not wrap the cable around your neck, body or arms.

• Turn the power switch off and unplug the FMD when it will not be used.

------------------------------------------------------------------

General Safety Precautions:

WARNING

Misuse or overuse of this product may injure your eye or affect visual function.

Adjust the headband so the FMD helmet is secure and will not fall off in use. Do not use the FMD if temperature is below 0°C/32°F or above 40°C/104°F or in wet, humid, dusty or smoky areas.

Overexposure to video and flashing light may cause or aggravate the following health effects to light-sensitive users:

• Eye disease and/or injury, Glaucoma.

• Epileptic and other Seizures.

• Heart disease or high blood pressure.

Consult your physician before using the FMD if you have been diagnosed with or are susceptible to any of the above health effects.

Avoid dropping or impact of the FMD frame and displays. If the

FMD is damaged contact your retailer. There are no user serviceable parts. Only qualified service personnel should perform any repair on this product.

Some users may experience a seizure when exposed to certain visual images, including flashing lights or patterns. Even people who have no history of seizures or epilepsy may have an undiagnosed condition that can cause "photosensitive epileptic seizures."

Seizures may cause loss of consciousness or convulsions that can lead to injury from falling down or striking nearby objects.

Do not use the FMD when you are drowsy or fatigued.

Immediately, stop using the FMD and consult your physician if you experience any of the following symptoms:

• Double vision or Inability to focus on the display.

• Nausea or motion sickness.

• Eye fatigue or irritation.

• Headaches or dizziness.

• Aches and pain in the neck or shoulders.

6

TABLE OF CONTENTS

Page

Installation.......................................................................................................................Section A

Graphic Symbols ..................................................................................................................A-1

Technical Specifications.......................................................................................................A-2

Safety Precautions ...............................................................................................................A-3

Select Suitable Location.......................................................................................................A-3

Environmental Area..............................................................................................................A-3

Stacking, Tilting, Lifting, Safety Precautions ................................................................A-3, A-4

High Frequency Interference Protection ..............................................................................A-4

General Description..............................................................................................................A-4

Hardware Uncrating .............................................................................................................A-5

Hardware Overview..............................................................................................................A-6

Installation......................................................................................................................A-7/A-8

Right Side Component Compartment Diagram ...................................................................A-9

Left Side Component Compartment Diagram ....................................................................A-10

Helmet ................................................................................................................................A-11

Breakdown Procedure........................................................................................................A-12

Crating Procedure ..............................................................................................................A-13

________________________________________________________________________________

Operation (Instructor Mode)..........................................................................................Section B

User Interface Overview.......................................................................................................B-1

Instructor Mode ....................................................................................................................B-2

To Enter Instructor Mode ..............................................................................................B-2

Options ..........................................................................................................................B-3

Update...........................................................................................................................B-3

Configuration File ..........................................................................................................B-3

Weldometer ...................................................................................................................B-4

Tolerance Editor .........................................................................................................B-5 - B10

Operation (User Mode)...................................................................................................Section B

User Interface Overview.....................................................................................................B-11

To Enter The User Screen ..........................................................................................B-12

Joint Configuration Selection Screen..........................................................................B-14

Process Selection Screen ...........................................................................................B-14

Stand Set-Up Screen ..................................................................................................B-15

Environment Screen....................................................................................................B-15

Gas Set-Up Screen, Weld Machine Settings Screen .................................................B-16

Virtual Welding Overview ............................................................................................B-17

Visual Cues .................................................................................................................B-18

New Coupon ...............................................................................................................B-19

Live Action Student Evaluation Report (LASER) Screen ...........................................B-19

Technique Parameters................................................................................................B-20

Pass Number ..............................................................................................................B-21

Travel Direction ...........................................................................................................B-21

Bead Render, Discontinuity Indicator..........................................................................B-21

End Pass.....................................................................................................................B-22

Score, Student Report ................................................................................................B-22

Default Weld Process Settings ...................................................................................B-23

________________________________________________________________________________

Accessories .....................................................................................................Section C

VR SMAW Adapter Kit, Arm Rest .......................................................................................C-1

________________________________________________________________________________

Maintenance ....................................................................................................Section D

Cleaning & Maintenance .......................................................................................D-1

FMD ................................................................................................................D-1

Monitor ............................................................................................................D-1

________________________________________________________________________

Troubleshooting ..............................................................................................Section E

How to use Troubleshooting Guide .......................................................................E-1

Troubleshooting Guide .................................................................................E-2 - E-4

________________________________________________________________________

Diagrams ..........................................................................................................Section F

________________________________________________________________________

Parts ....................................................................................................................P-713

A-1

1

V

INSTALLATION

GRAPHIC SYMBOLS THAT APPEAR ON

THIS MACHINE OR IN THIS MANUAL

INPUT POWER

ON

U1

I1

INPUT VOLTAGE

OFF

INPUT POWER

SINGLE PHASE

ALTERNATING CURRENT

READ THIS OPERATORS

MANUAL COMPLETELY

Explosion

A-1

INPUT CURRENT

PROTECTIVE

GROUND

WARNING or CAUTION

Documentation must be consulted in all cases where this symbol is displayed.

Dangerous Voltage

USB

Shock Hazard

WFS/AMPS

Shock Hazard

VOLTS

Fuse

VGA OUTPUT

ETHERNET

AUDIO OUTPUT

VRTEX ® MOBILE

A-2

INSTALLATION

TECHNICAL SPECIFICATIONS - VRTEX

®

MOBILE VIRTUAL REALITY WELDING

TRAINER

A-2

MODEL

K3165-1

K3165-2

DESCRIPTION

Standard Frequency

INPUT

INPUT VOLTAGE

± 10%

115/230 VAC (50/60 HZ)

Alternate Frequency 115/230 VAC (50/60 HZ)

INPUT CURRENT

(MAX.)

4/2A Single Phase

4/2A Single Phase

WARNING

THIS PRODUCT INCORPORATES A PROTECTIVE EARTH CIRCUIT IN THE AC POWER CORD. THE AC PLUG

SHOULD ONLY BE INSERTED INTO A SOCKET OUTLET PROVIDED WITH A PROTECTIVE EARTH CONTACT.

HEIGHT

32.5 in.

826 mm

PHYSICAL DIMENSIONS

WIDTH DEPTH

19.5 in.

496 mm

38.5 in.

978 mm

WEIGHT

125 lbs.

57 kgs.

HEIGHT

48.0 in.

1220 mm

PHYSICAL DIMENSIONS (CRATE WITH MACHINE)

WIDTH

24.0 in.

610 mm

DEPTH

48.0 in.

1220 mm

WEIGHT

300 lbs.

137 kgs.

TEMPERATURE RANGES

OPERATING TEMPERATURE RANGE STORAGE TEMPERATURE RANGE

59º - 95º F (15º - 35º C) 32º - 149º F (0º - 65º C)

RELATIVE HUMIDITY*

80% For Temperatures Up To 88º F / 31º C

50% @ 104º F / 40º C

OPERATING ALTITUDE

6562 Feet (2000 Meters)

ENVIRONMENT

This product is for use in Pollution Degree 2 environment.

*

Condensation on lenses may appear in high humidity environment. Run FMD (Face Mounted Display) for approximately 10 minutes to clear up moisture from the lenses.

VRTEX ® MOBILE

A-3

INSTALLATION

Read entire installation section before starting installation.

TILTING


A-3

Place the VRTEX ® surface.

MOBLE directly on a secure, level

LIFTING

WARNING

ELECTRIC SHOCK can kill.

• Only qualified personnel should perform this installation.

If lifting the VRTEX ® MOBILE is required, use two straps, each rated for 500 pounds (226.8 kg) or more.

Do not attempt to lift the VRTEX ® MOBILE with accessories attached to it.

• Turn the input power OFF and unplug the machine from the receptacle before working on this equipment.


• Always connect the VRTEX ® MOBILE to a power supply grounded according to the National

Electrical Code and local codes.

------------------------------------------------------------

Do not place objects on the VR Arm or Weld

Machine.

SELECT SUITABLE LOCATION

Handle the Face Mounted Display (FMD) integrated helmet with care. When not in use, the Helmet should be placed on the helmet hanger. If you will not be using the system for longer than 4 hours, shut down your VRTEX ® MOBILE System.

The machine will not operate in harsh environments. It is important that simple preventative measures are followed in order to assure long life and reliable operation. This product is for INDOOR USE ONLY.

• Dirt and dust that can be drawn into the machine should be kept to a minimum. Failure to observe these precautions can result in excessive operating temperatures and nuisance shutdown.

Handle the VR SMAW adapter and VR

GMAW/FCAW adapter with care. When not in use, these items should be placed in the foam on the top left side of the VR machine. These adapters are customized and cannot be used on normal welding machines.

• Do not locate where monitor is exposed to direct sunlight.

• Do not place equipment near radiant heat sources.

• Do not place in a confined space. Allow a minimum of 3 feet of clearance around machine and stand at all times.

Adequate ventilation is necessary.

• The fused power switch on the rear panel is the input power disconnect device. Do not position the equipment so that it is difficult to operate the fused power switch.

• Route and protect power cable to minimize exposure to damage.

Handle the VR Coupons with care. When not in use, store them in the foam on the top left side of the VR machine.

During lightning storms, turn off the system and unplug it from the power outlet.

Before using the FMD please read carefully these safety instructions.

Read this handbook and use the FMD device in strict accordance in order to prevent any damage to your eye, other injury, loss of visual functions, property damage or death.

Suppressor) is highly recommended to protect the machine from voltage spikes going through the input line.

• An uninteruptible power supply (UPS) may be required for the protection of the system from power irregularities and disruption.

We strongly advise you to get familiar with the

FMD device and its capabilities before you use it for the first time.

ENVIRONMENTAL AREA

Keep the machine inside and dry at all times. Do not place it on wet ground or in puddles. Never place liquids on top of the machine.

WARNING

Misuse or overuse of this product may injure your eye or affect visual function.

STACKING

The VRTEX ® MOBILE cannot be stacked.

Overexposure to video and flashing light may cause or aggravate the following health effects to light-sensitive users:

VRTEX ® MOBILE

A-4

INSTALLATION

• Eye disease and/or injury, Glaucoma.

• Epileptic and other Seizures.

• Heart disease or high blood pressure.

Consult your physician before using the FMD if you have been diagnosed with or are susceptible to any of the above health effects.

Some users may experience a seizure when exposed to certain visual images, including flashing lights or patterns. Even people who have no history of seizures or epilepsy may have an undiagnosed condition that can cause "photosensitive epileptic seizures."

Seizures may cause loss of consciousness or convulsions that can lead to injury from falling down or striking nearby objects.

WARNING

A-4

FALLING EQUIPMENT can cause injury.

• Lift only with equipment of adequate lifting capacity.

• Be sure machine is stable when lifting.

• Do not operate machine while suspended or when lifting.

------------------------------------------------------------------------

HIGH FREQUENCY INTERFERENCE PRO-

TECTION

Do not use the FMD when you are drowsy or fatigued.

Immediately, stop using the FMD and consult your physician if you experience any of the following symptoms:

• Double vision or Inability to focus on the display.

• Nausea or motion sickness.

• Eye fatigue or irritation.

• Headaches or dizziness.

• Aches and pain in the neck or shoulders.

CAUTION

USE CAUTION WHEN OPERATING THIS MACHINE

AROUND OTHER EQUIPMENT.

Electric Shock can kill:

• Do not use or store the FMD when wet or in wet areas.

• Do not wrap the cable around your neck, body or arms.

• Turn the power switch off and unplug the FMD when it will not be used.

------------------------------------------------------------------------

General Safety Precautions:

Adjust the headband so the FMD helmet is secure and will not fall off in use. Do not use the FMD if temperature is below 0°C/32°F or above 40°C/104°F or in wet, humid, dusty or smoky areas.

Avoid dropping or impact of the FMD frame and displays.

If the FMD is damaged contact your retailer. There are no user serviceable parts. Only qualified service personnel should perform any repair on this product.

• Large equipment, such as cranes, may interfere with the operation of this machine.

• This machine may interfere with the operation of other equipment in work/training area.

• High frequency processes, such as TIG machines, may interfere with the operation of this machine.

------------------------------------------------------------

SHORE POWER

A conductive-type interference in which an irregular input voltage and/or improper grounding can adversely affect the proper operation of your VRTEX MOBILE when connected to a shore power. As indicated in this manual, electrical interference from the power line, though small, can be present. Input line irregularities and/or improper grounding of any equipment sharing the same input line circuit could potentially affect the system. An uninterruptible power supply (UPS) may be required for the protection of the system from power irregularities and disruption.

ESD SENSITIVITY

This headset eyepiece device may be sensitive to electrostatic discharge of 8 kV or higher.

Observe static precautions such as discharging the body by touching the metal chassis of the grounded equipment prior to touching the eyepiece.

------------------------------------------------------------

RADIO FREQUENCY INTERFERENCE

This system contains a sensitive magnetic positioning sensor that can become disturbed in the presence of conducted RF noise in the 8 to 11 Mhz range on the

AC powerline of the system, or on the gray cable leading to the Polhemus sensor. Disturbances can manifest themselves in slight jarring of the virtual environment shown on the LCD display or via the headset eyepiece. (continued)

VRTEX ® MOBILE

A-5

INSTALLATION

If interference on the sensor cable is an issue, it should be repositioned such that this jarring stops. In the case of noise on the AC port being an issue, a noise suppressing ferrite bead can be added to the AC power cord which will eliminate the interference. Please contact your Lincoln Electric Support Center for details.

A-5

3. Remove and save the two wing nuts, bolts and associated washers securing the padded shipping brace at the inside front of the crate. Note proper positioning of padded shipping brace for future installation. See Figure A.2.

FIGURE A.2 – PADDED SHIPPING BRACE

GENERAL DESCRIPTION

PADDED SHIPPING

BRACE

The VRTEX ® MOBILE is a virtual reality arc welding trainer. This computer based training system is an educational tool designed to allow students to practice their welding technique in a simulated environment. It promotes the efficient transfer of welding skills from the classroom to the welding booth, while reducing material waste and energy consumption associated with traditional welding training.

HARDWARE UNCRATING

Tools Needed

No tools are needed for uncrating and installation of the VRTEX ® MOBILE machine.

1. Remove and save wing nuts, bolts and associated washers from both ends of crate.

NOTE: Ends of crate are now loose and can be removed.

4. Using the ramp/crate front, carefully remove the machine from the crate. See Figure A.3.

FIGURE A.3 – MACHINE REMOVAL

CRATE

CAUTION

Do not damage or discard crate, crate ends, packaging or any associated hardware during this procedure as it will need to be re-used in order to transport the machine in the future.

2. Position the front panel of the crate on the floor so it forms a ramp ideal for safely unloading the

VRTEX ® MOBILE machine. See Figure A.1.

FIGURE A.1 – RAMP

RAMP

RAMP

WARNING

FALLING EQUIPMENT can cause injury.

• Lift only with equipment of adequate lifting capacity.

• Be sure machine is stable when lifting.

• Do not operate machine while suspended or when lifting.

------------------------------------------------------------------------

5. Carefully remove monitor and associated packaging from rear of crate. Save all packaging for crating and storage of the machine.

VRTEX ® MOBILE

A-6

INSTALLATION

HARDWARE OVERVIEW

• Virtual Welding Machine, including:

1. Coupon Riser Stand

2. Coupon Riser Base

3. Pins

4. Unigun Handle

5. Speakers

6. Riser Arm Assembly

7. VR Helmet w/ Face Mounted Display (FMD)

8. Monitor

9. VR GMAW/FCAW Gun holder and Helmet hanger

• VR Coupons:

• Flat Plate (Not Pictured)

• T-Joint

• Groove Joint (Not Pictured)

FIGURE A.4 – MACHINE COMPONENTS

1

2

7

3

4

6

5

T-JOINT

1

FIGURE A.5 – MACHINE COMPONENTS

12V DC USB 2 VGA IN

6

3

12V DC

VGA

USB 2 AUDIO

Speaker

USB 4

Speaker

8

5

2

4

7

9

A-6

VRTEX ® MOBILE

A-7

INSTALLATION

INSTALLATION

MONITOR

LOCATION

1. Decide on a location for your unit.

NOTE: The system requires approximately 8’ L x 8’

D x 8’ H (2.4 m L x 2.4 m D x 2.4 m H) of space .

Keep the area free of obstruction for at least 3 feet in all directions of both the stand and VR weld machine.

In addition, be conscious of where you are placing the unit to avoid magnetic fields, conductive and high frequency objects and processes.

NOTE: Avoid setting up the VRTEX ® MOBILE near high frequency TIG machines and power sources.

Having these types of objects in the area can cause interference and result in increased jitter and/or distortion in the motion tracking.

For best results, do not install VRTEX ® MOBILE machine in the welding lab. Electrical interference from power lines, though generally small, can be present. Therefore all electrical power or lighting wiring within 50 feet of the welding area shall be enclosed in grounded rigid metallic conduit. In the event the

VRTEX ® MOBILE is affected by interference, it is the user's responsibility to take steps to isolate and/or eliminate the interference.

An uninterruptible power supply (UPS) may be required for the protection of the system from power irregularities or disruption.

It is strongly recommended that a single or Multi-Outlet surge protector be used to protect the machine from any unwanted voltages above a safe threshold.

MULTIPLE SYSTEM INSTALLATIONS

If multiple systems are required to operate together in one location, a unique frequency transmitter can be installed during the manufacturing process at Lincoln

Electric to reduce potential interference between systems. K3165-1 systems have a standard frequency source installed. K3165-2 systems have an alternate frequency source installed. For multiple system installations, alternate the K3165-1 and K3165-2 systems for best operation:

For Example: If 8 systems are to be installed in the VR welding lab, the standard and alternate frequencies should be positioned as seen below.

1. Place the monitor on a sturdy, flat and dry surface approximately waist high.

2. Place the machine in a location that is close enough to the monitor so the cables on the case back can reach the coupon stand and the monitor.

CAUTION

Route the cables so they do not create a tripping hazard.

3. Open the component compartment located on the right side of the machine. See Figure A.6.

FIGURE A.6 – COMPONENT COMPARTMENT

COMPONENT

COMPARTMENT

4. Carefully unwrap and remove the helmet (FMD), unigun handle, riser arm assembly, coupon riser stand and base, pins and speakers. See Right

Side Component Compartment Diagram (Figure

A.10). Save packaging for future use.

5. Hang helmet on front of machine until ready for use.

6. Store unigun assembly in the gun bracket located on the top of case front until ready to use.

7. Locate and unpackage the following cables from the rear of the machine;

• Riser Arm Cable

• Audio Visual (A/V) Cable Cluster

• Machine Input Line Cable

8. Position coupon riser base near, but not less than

18 inches from the monitor. Rubber side down.

CAUTION

A-7

Position coupon riser stand at least eighteen inches from monitor and any potential source of electrical and magnetic interference.

K3165-1 K3165-2 K3165-1 K3165-2

K3165-2 K3165-1 K3165-2 K3165-1

VRTEX ® MOBILE

A-8

INSTALLATION

9. Insert the coupon riser stand into coupon riser base until a “click” is heard and/or felt. See Figure A.7.

A-8

12. Connect USB and audio jack on the audio visual

(A/V) cable cluster to the speakers.

10. Insert riser arm assembly on to coupon riser stand and secure using two pins. See Figure A.7.

FIGURE A.7 – COUPON RISER BASE AND STAND

RISER ARM

ASSEMBLY

13. Connect the remaining cables in the cluster to the monitor.

14. Connect the appropriate power cord at the back of the VRTEX ® MOBILE. Only use power cord supplied by Lincoln Electric ® Company.

15. Make certain the input power switch on the rear of the machine is in the “on” position. See Figure A.9.

FIGURE A.9 – INPUT POWER SWITCH

PINS (2)

COUPON

RISER

BASE

COUPON

RISER

STAND

INPUT

POWER

SWITCH

11. Locate unigun attachment(s) and weld coupons in the left side component compartment. See Figure

A.8.

FIGURE A.8 – UNIGUN,COUPON

AND ATTACHMENTS

LEFT SIDE

ACCESS PANEL

VR SMAW ADAPTER

(OPTIONAL) K3165-3

MACHINE

FRONT

CAUTION

When welding in virtual reality be mindful of your real world surroundings and hazards at all times to avoid injury.

WARNING






------------------------------------------------------------

VRTEX ® MOBILE

A-9

INSTALLATION

FIGURE A.10 – RIGHT SIDE COMPONENT COMPARTMENT DIAGRAM

For Component number items description:

See Hardware Overview in this Installation Section.

A-9

VRTEX ® MOBILE

A-10

INSTALLATION

FIGURE A.11 – LEFT SIDE COMPONENT COMPARTMENT DIAGRAM

COMPONENT ITEMS

1. Optional SMAW (Stick) Kit.

2. GMAW Adapter

3. Flat Coupon

4. T Coupon

5. V-Groove Coupon

A-10

2

4

5

3

2

1

VRTEX ® MOBILE

A-11

INSTALLATION

HELMET

HEAD SIZE ADJUSTMENT: HEADGEAR TIGHT-

NESS is adjusted by pushing in the Ratchet Knob and turning to adjust for the desired head size. This knob is located at the back of the helmet. HEADGEAR

CROWN ADJUSTMENT is made by adjusting for comfort and snapping the pin into the hole to lock securely in place.

TILT: Tilt adjustment is located on right side of helmet.

Loosen the right headgear tension knob and push the top end of the adjustment lever outward until the lever’s Stop Tab clears the notches. Then rotate the lever forward or back to the desired tilt position. The

Stop will automatically engage again when released locking the helmet into position.

FORE / AFT ADJUSTMENT: Adjusts the distance between the user’s face and lens. Fore/Aft adjustment has been pre-set at the factory. To adjust, loosen the outside tension knobs and slide forward or back to desired position and retighten. NOTE: Make sure both sides are equally positioned for proper operation.

HELMET LENSES*

A-11

The helmet has an FMD (Face Mounted Display) on the inside. These FMD lenses display the virtual environment to the user. Each lens can be shifted left or right to align with the users eyes by applying gentle pressure. In addition, the lenses can be lifted up and down as well as shifted forward and back for the best fit. The user should make sure the lenses are parallel to their eyes. Keep the lenses clean at all times. See

Cleaning and Maintenance Section D.

FIGURE A.13 – HELMET LENSES

LENSES

NOTE: *Condensation on lenses may appear in high humidity environment. Run FMD for approximately 10 minutes to clear up moisture from the lenses.

FIGURE A.12 – HELMET ADJUSTMENTS

Tilt

Crown

Adjustment

Lenses

Ratchet Knob

Fore-Aft

Adjustment

Tilt

Ad justment

Push In

VRTEX ® MOBILE

A-12

BREAKDOWN PROCEDURE

INSTALLATION

A-12

6. Remove riser arm assembly from the coupon riser stand by removing the two pins securing the two pieces together. See Figure A.16.

1. Make certain the input power switch on the rear of the machine is on the “Off” position. See Figure

A.14.

FIGURE A.14 – INPUT POWER SWITCH

7. Remove the coupon riser stand from the coupon riser base by pressing down on the release tab located on the base and sliding off the stand. See

Figure A.16. Coupon riser stand and base can now be set aside for repackaging.

INPUT

POWER

SWITCH

FIGURE A.16 – COUPON RISER

STAND AND BASE

RISER ARM

ASSEMBLY

PINS (2)

COUPON

RISER

STAND

COUPON

RISER

BASE

WARNING






------------------------------------------------------------

2. Disconnect the input power cord from the back of the machine.

3. Disconnect the remaining cables in the cluster from the monitor.

4. Disconnect USB and audio jack on the audio visual

(A/V) cable cluster from the speakers.

5. Secure the unigun attachment(s) and weld coupons into the left side access panel. See Figure A.15.

FIGURE A.15 – UNIGUN, COUPON

AND ATTACHMENTS

8. Disconnect and repackage the following cables from the rear of the machine:

• Riser Arm Cable

• Audio Visual (A/V)Cable Cluster

• Machine Input Line Cable

9. Carefully place components into the component compartment on the right side of the machine. See

Right Side Component Compartment Diagram

(Figure A.10).

CAUTION

NOTE: Original packing materials, such as foam and plastic bag, are recommended if machine is to be relocated.

CAUTION

Do NOT ship monitor without its packaging foam.

LEFT SIDE

ACCESS PANEL

VR SMAW ADAPTER

(OPTIONAL) K3165-3

MACHINE

FRONT

VRTEX ® MOBILE

A-13

CRATING PROCEDURE

INSTALLATION

1. Using original packaging, carefully place monitor and associated packaging into the rear of crate.

A-13

4. Using the wing nuts, bolts and associated washers previously removed, secure the end panels of the crate into position.

FIGURE A.19 – VRTEX ® MOBILE CRATE

2. Using the ramp/crate front, carefully position the

VRTEX ® MOBILE into the crate. See Figure A.17.

FIGURE A.17 – MACHINE CRATING

CRATE

CRATE

RAMP

3. Using the two wing nuts and associated washers, secure the padded shipping brace in its original position at the inside front of the crate. See Figure

A.18.

FIGURE A.18 – PADDED SHIPPING BRACE

PADDED SHIPPING

BRACE

VRTEX ® MOBILE

B-1

OPERATION (INSTRUCTOR MODE)

USER INTERFACE OVERVIEW

B-1

The following user controls (icons) may be displayed on the monitor screen.


1. The wire feed speed/amperage dial icon allows the user to input wire feed speed or amperage depending on the VR welding process selected.

2. The voltage dial icon allows the user to input the welding voltage. This dial also allows input of trim values when pulse process is in use.

3. The left and right white screen select arrow icons allow the operator to cycle through various screens.

POWERING ON

1. Pressing and holding the green circular button, on the front of the machine, for 5 seconds powers up the VRTEX ® MOBILE system. See Figure B.1.

4. The process selector switch icon is used to select the virtual welding process (GMAW, FCAW, or SMAW (optional)).

NOTE: The green power button does not power down the system. Select Log Out and

Shutdown from the red menu icon to turn off the system.

FIGURE B.1 – GREEN POWER BUTTON

5. The polarity selector switch icon is used to indicate the welding polarity for any given process

(DC+, DC-, or AC).

6. The USB port located at the front of the machine is used to upload software and download user data from the system.

GREEN

POWER

BUTTON

7. The key switch icon is located on the monitor screen and allows the instructor to access the instructor mode which includes the Weldometer ® ,

Tolerance Editor, Options and Update screens.

8. The high lighted icons, white arrows and multi- colored icons perform various functions depending upon the command shown.

9. Selecting Back takes the user to the previous screen.

2. The monitor allows the student to view the setup screens which provide an active view of the actual welding process for instructors and students. The monitor can be rotated for ease of viewing. Make certain the power button on the monitor is ON. See

Figure B.2.

FIGURE B.2 – MONITOR POWER BUTTON

END USER LICENSE AGREEMENT

The End User License Agreement (EULA) will appear at start up of machine for the first time. Selecting “I

Agree” will allow access to the VRTEX ® MOBILE. The machine will shut down when “I Disagree” is selected.

POWER

BUTTON

VRTEX ® MOBILE

B-2


INSTRUCTOR MODE

B-2

FIGURE B.5 – INSTRUCTORS MODE SCREEN

TO ENTER INSTRUCTOR MODE

1. Touch the “Key” icon located in the lower left corner of the screen. See Figure B.3.

FIGURE B.3 – MENU AND INSTRUCTION KEY

2. The default password is 1,2,3,4,5. To change the password, use the icon with the key and + sign.

See Figure B.4.

FIGURE B.4 – INSTRUCTOR ENTRY MENU

3. To continue, follow the on screen instructions.

4. Select the license info icon.

5. Select the End User License Agreement (EULA) icon on white arrows.

6. The license agreement is available to read and save to a USB drive.

7. When complete touch the “license” icon and then the “back” icon.

8. The instructor’s mode screen will be displayed.

See Figure B.5.

VRTEX ® MOBILE

B-3


The instructor mode includes the following:

UPDATE

• Options • Weldometer™

• Update • Tolerances

OVERVIEW

• License Information

OPTIONS

The options screen, in the instructor mode, allows the user to change the volume of the user interface and welding sounds, date and time settings. See Figure

B.6.

• Update Software

B-3

The update screen, in the instructor mode, allows the user to update their software or to update specific configuration files from the USB memory device in the front of the VRTEX ® MOBILE. Selecting this brings up two options:

• Update Configuration File

FIGURE B.6 – INSTRUCTOR MODE OPTIONS

SOFTWARE

Selecting this option loads a newer version of the software if one is available on the USB in the front of the machine. Updating to a different version may shut down or restart the system.

After updating, the system may need to be shut down and restarted for changes to take effect.

CONFIGURATION FILE

Selecting this option loads any configuration changes from the USB in the front of the machine. This is used for part replacement.

VRTEX ® MOBILE

B-4

WELDOMETER™


B-4

Consumables tracks the cumulative weight of each type of virtual consumable used. It also displays how many virtual SMAW (optional) electrodes are used.

OVERVIEW

At the bottom of the screen, the Simulated Welder

Time keeps track of how long the unit has been on

(time in hours:minutes:seconds).

The Weldometer™ tracks virtual consumables, base material and gas usage. This information can be used to track materials and cost savings incurred by the use of virtual welding training. The Weldometer™ tracks material usage and arc time over a “trip” (since last reset) and over the VR system’s lifetime. See Figure

B.7.

RESET TRIP

Selecting Reset Trip zeroes out all items in the trip column. This allows an instructor to track VR material savings over a certain time period.

Arc Time keeps track of the amount of time

(hours:min:seconds) students have a virtual arc struck with each process.

SAVE TO FILE

Base Metal tracks how many virtual coupons have been used and their cumulative weight. Note that plate

3/8” includes groove joints as well as T-joints, while plate 10GA. and 1/4" includes both T-joints and practice plates.

If a USB memory device is inserted in the unit, selecting “save to file” saves a file with all of the current

Weldometer™ information. Once the file has saved, the user can take the USB to a computer or printer to print, email, copy, store or view the file.

Gas tracks how much virtual gas has been used.

FIGURE B.7 – WELDOMETER

VRTEX ® MOBILE

B-5


TOLERANCE EDITOR

(factory defaults)

• Weave

CAUTION

OVERVIEW

The tolerance editor allows users to modify the system settings from the default to fit their curriculum. See

Figure B.8.

B-5

Changing the settings in the tolerance editor will dramatically affect how the system runs, including scoring, visual cues, and discontinuities. Take care in changing the settings of the tolerance editor as not to reflect unrealistic welding situations.

The VRTEX ® MOBILE ships with Lincoln “default” welding parameters pre-installed. The parameters can be modified by the instructor to reflect a specific welding application or technique. Under Choose Tolerance

Setup the instructor can select:

CHOOSE TOLERANCE SET-UP

• Defaults

• Entry Level

• Intermediate

Displays the list of all tolerance settings currently stored on the unit. All units ship with default settings.

If the user creates multiple tolerance files, the file in use is selected by selecting the red icon. This affects the visual cues, graphs, discontinuities and score. The current tolerance settings in use are also listed on this screen.

• Advanced

Touch the green Customize icon to view the various process options listed below:

CHANGING TOLERANCE LEVELS

• WFS range

The following steps describe the procedure to change tolerances for the VRTEX ® MOBILE:

• Voltage range 1. Select Tolerances.

• Amperage range

2. Select Edit.

• Gas mixture

3. Select Create New.

• Gas flow rate

4. Enter a new tolerance name on the keyboard screen.

The technique parameters ideal range values can also be viewed:

5. Select Continue.

• Aim

6. Scroll through “Choose Tolerance Setup” menu.

• CTWD/Arc length

• Work angle

7. Select icon with desired name by touching the name displayed in the field.

• Travel angle

• Travel Speed

NOTE: When desired tolerance name is properly selected, that name will be displayed at the top of the screen next to “Current Tolerance”.

• Whip (SMAW - Optional)

8. Select “Customize”.

FIGURE B.8 – TOLERANCES

9. Select white arrows and continue icon to scroll through tolerance setup options.

CHOOSE TOLERANCE TO LOAD

This displays the list of all tolerance sets currently stored on the USB device. Files can be transferred to and from a VRTEX device.

® MOBILE with a USB memory

VRTEX ® MOBILE

B-6


EDIT

This menu icon affects the file currently being shown in the choose tolerance setup window. This menu has the following options:

• Create New

• Save to USB

• Copy

• Delete

• Rename

Selecting Create New creates a new file on the unit.

The file starts with the default settings. Selecting this icon takes the user to a keyboard screen so that a new file name can be entered.

Selecting Save to USB saves the current file to a USB memory device, if a USB memory device is inserted in the front of the machine.

Selecting Copy makes a copy of the file currently being shown on the choose tolerance setup window.

The copy is identified with the same name plus an incremented number after it.

Selecting Delete brings up an “are you sure” dialogue.

Selecting “Yes” deletes the file currently shown. The user can cancel out by selecting “No” or selecting the

Back icon.

Selecting Rename brings the user to a keyboard screen where the name of the current file can be changed.

USB EDIT

B-6

This menu relates only to the files on the USB memory device. If there is a file name currently listed in the choose tolerance to load box, selecting the options on the menu will take action on that file. This menu has the following options:

• Copy to List

• Delete

• Rename

• Load from USB

Selecting Copy to List copies the file currently being shown on the choose tolerance to load box and saves it to the VRTEX ® MOBILE.

Selecting Delete brings up an “are you sure” dialogue.

Selecting “Yes” deletes the file currently being shown on the choose tolerance to load. This deletes the file from the USB memory device. The user can also cancel out by selecting “No” or selecting the Back icon.

Selecting Rename brings the user to a keyboard screen where the name of the current file can be changed.

Selecting Load loads the names of the files currently on the USB memory device. The names show up in the ‘choose tolerance to load’ box. The user will need to select this in order to see what is on their USB memory device.

VRTEX ® MOBILE

B-7


TOLERANCES: JOINT

CONFIGURATION SELECTION

SCREEN

TOLERANCES: PROCESS

SELECTION SCREEN

OVERVIEW

OVERVIEW

B-7

The user selects which process to modify. See Figure

B.10.

The user selects which configuration to modify. See

Figure B.9.

FIGURE B.10 – PROCESS


FIGURE B.9 – JOINT CONFIGURATION


VRTEX ® MOBILE

B-8


TOLERANCES: EQUIPMENT

SETTINGS SCREEN

FIGURE B.11 – EQUIPMENT

SETTINGS SCREEN

TOLERANCES: WELDING

TECHNIQUE PARAMETERS

SCREEN

B-8

OVERVIEW

This screen allows the modification of (See Figure

B.13):

• CTWD/Arc Length

• Work Angle

• Travel Angle

FIGURE B.13 – WELDING


OVERVIEW

This screen allows for the modification of the following welding parameters (See Figure B.11):

• Wire Feed Speed

• Amperage

• Voltage

• Polarity

TOLERANCES: GAS SCREEN

OVERVIEW

This screen allows for the modification of (See Figure

B.12):

• Gas Mixture Selected

• Gas Flow Rate

FIGURE B.12 – GAS SCREEN

NOTE: The travel angle for drag welding techniques should always be less than 90 degrees. The travel angle for pushing technique should always be greater than 90 degrees.

VRTEX ® MOBILE

B-9


TOLERANCES: PATTERN AND AIM

SCREEN

OVERVIEW

This screen allows the user to change the type of pattern being used (stringer, box weave, straight weave, whip, triangle weave) and the position of the root of the weld. See Figure B.14. The X and Y values change the location of where the weld bead should be placed.

See Figure B.15. This affects the position parameter on the Live Action Student Evaluation Report (LASER) screen. The +/- determines how far off from the ideal position the student can place the electrode before it results in a misplaced weld.

FIGURE B.14 – PATTERN & AIM SCREEN

B-9

FIGURE B.15 – PATTERN & AIM SCREEN

Y

X

Z

X

Z

TEE GROOVE

VRTEX ® MOBILE

B-10


TOLERANCES: WHIP AND TRAVEL

SPEED SCREEN

TOLERANCES: WEAVE SCREEN

B-10

OVERVIEW

(SMAW only - optional)

OVERVIEW

This screen allows for the modification of weaving welding technique including (See Figure B.17):

• Width of Weave

This screen allows for the modification of technique parameters relating to the whipping welding technique and travel speed including (See Figure B.16):

• Weave Timing

• Weave Spacing

• Dime Spacing

FIGURE B.17 – WEAVE SCREEN

• Whip Time

• Puddle Time

• Travel Speed

FIGURE B.16 – WHIP & TRAVEL SCREEN

VRTEX ® MOBILE

B-11

OPERATION (USER MODE)

USER INTERFACE OVERVIEW

B-11

The following user controls (icons) may be displayed on the monitor screen.


1. The wire feed speed/amperage dial icon allows the user to input wire feed speed or amperage depending on the VR welding process selected.

3. The left and right white screen select arrow icons allow the operator to cycle through various screens.

POWERING ON

2. The voltage dial icon allows the user to input the welding voltage. This dial also allows input of trim values when pulse process is in use.

1. Pressing and holding the green circular button, on the front of the machine, for 5 seconds powers up the VRTEX ® MOBILE system. See Figure B.18.

4. The process selector switch icon is used to selected the virtual welding process (GMAW,

FCAW, or SMAW (optional)).

NOTE: The green power button does not power down the system. Select Log Out and

Shutdown from the red menu icon to turn off the system.

FIGURE B.18 – GREEN POWER BUTTON

5. The polarity selector switch icon is used to indicate the welding polarity for any given process

(DC+, DC-, or AC).

6. The USB port located at the front of the machine is used to upload software and download user data from the system.

GREEN

POWER

BUTTON

7. The key switch icon is located on the monitor screen and allows the instructor to access the instructor mode which includes the Weldometer ® ,

Tolerance Editor, Options and Update screens.

8. The high lighted icons, white arrows and multi- colored icons perform various functions depending upon the command shown.

9. Selecting Back takes the user to the previous screen.

2. The monitor allows the student to view the setup screens which provide an active view of the actual welding process for instructors and students. The monitor can be rotated for ease of viewing. Make certain the power button on the monitor is ON. See

Figure B.19.

FIGURE B.19 - MONITOR POWER BUTTON

END USER LICENSE AGREEMENT

The End User License Agreement (EULA) will appear at start up of machine for the first time. Selecting “I

Agree” will allow access to the VRTEX ® MOBILE. The machine will shut down when “I Disagree” is selected.

POWER

BUTTON

VRTEX ® MOBILE

B-12


TO ENTER THE USER SCREEN LOGIN SCREEN

FIGURE B.20 – LOGIN SCREEN

SYSTEM SETUP INFORMATION

When setting up the virtual equipment, the user must set the welding parameters (e.g. wire feed speed for

VR GMAW) within the ranges set in the tolerance editor. The system ships with Lincoln default tolerances.

Lincoln default tolerances can be reviewed in the tolerance editor, or refer to the Default Weld Process

Settings Chart (if using the default settings) located at the end of this OPERATION SECTION.

However, users can set and use their own tolerances for teaching beginner welders. The tolerances also determine how the user is scored on such parameters as work angle, travel angle, travel speed, position, and contact tip to work distance or arc length. The software will step the user through the following setup screens:

• Login

• Joint configuration selection

• Process selection

• Stand set up

• Environment

• Gas set up

• Weld machine settings

• Instructor’s view

• Welder’s view

• LASER (Live Action Student Evaluation Report)

The key icon located at the lower left corner of the screen allows the user to access the Instructor Mode with additional information and set-up pages. See

Operation (Instructor Mode).

• Weldometer™

• Tolerance Editor

• Options

• Update

• License Information

NOTE: If the login screen does not appear, touch the back icon repeatedly until the login screen appears. See Figure B.20.

OVERVIEW

B-12

This page allows the user to: (See Figure B.20):

• Enter Username

• Select Language Preference “Orange Icon”

• Select Imperial or Metric Units “Blue Icon”

• Shutdown System “Red Menu Icon”

• Continue to the next Setup Screen “Green Icon”

• Theory “Yellow Icon”

1. On Screen Keyboard

The user enters their name by using the on screen keyboard. The user can select shift or lock (equivalent to caps lock on a standard keyboard) at any time. If the user makes a mistake, they can select the back arrow to delete the last character entered.

2. Language

Selecting the orange language menu icon brings up the list of languages the software supports. Touch the desired icon.

FIGURE B.21 – LANGUAGE SCREEN

VRTEX ® MOBILE

B-13

3. Measurement Units


Select the orange language menu icon again to exit the language menu. The system stores the language selection and will automatically start up in the same language the next time.

6. USB Indicator

B-13

The circular USB icon in the upper right corner of the screen indicates the presence of a USB memory stick in the front of the machine. A translucent icon indicates no USB memory stick is present. A green icon indicates a USB memory stick is inserted into the front of the machine.

The blue unit menu icon brings up the measurement system. Touch the desired unit icon. Select the blue icon again to exit the measurement unit menu.

Selecting Metric or Imperial converts the user interface into the corresponding measurement system.

The system stores the measurement selection, so it will automatically start up in the same unit of measurement the next time. The system uses the units shown in Table B.1.

4. Menu

The red menu icon allows the student to shut down the system. If the user selects shutdown, a submenu appears asking the user if they are sure that they want to shut down the system. This prompt prevents the user from accidentally shutting down the system. If the user selects “Yes”, the VRTEX ® MOBILE will shut down.

7. Theory Screen

Overview

The theory icon has been implemented to assist users with additional content, images and information related to the area of the application where you are working.

See Figure B.22. This information can be accessed by selecting the yellow theory icon. When selected, the icon allows the student to access visual and definitional information about the different welding terms being used on each screen. Welding terms that correspond with each page are listed in the boxes on the left-hand side of the screen. When finished reviewing the theory data, the student can select the theory icon again to exit the screen.

FIGURE B.22 – THEORY SCREEN

CAUTION

THIS METHOD SHOULD ALWAYS BE USED TO

SHUT DOWN THE VRTEX ® MOBILE. Failure to do this could cause damage to the system.

5. Continue

After the user enters their name and all selections outlined above have been made, the green icon is selected to continue to set up process.

MEASUREMENT UNITS

Coupon Thickness

Gas Flow Rate

Wire Feed Speed

Weldometer™ - Base Metal

Weldometer™ - Gas

Weldometer™ - Consumables

TABLE B.1 – MEASUREMENT UNITS

Abbrev.

in.

CFM

IPM lbs

CF lbs

Imperial

Details inches cubic feet per minute inch per minute pounds cubic feet pounds

Abbrev.

mm

LPM

MPM kg

L kg

Metric

Details millimeters liters per minute meters per minute kilograms liters kilograms

VRTEX ® MOBILE

B-14


JOINT CONFIGURATION


PROCESS SELECTION SCREEN

B-14

OVERVIEW

OVERVIEW

The user selects which joint configuration they want to virtually weld. First, the user selects the joint and position. A rotating view of the highlighted coupon shows in the upper area. For some configurations, the user will be given the choice of material thickness to choose from. See Figure B.23.

This screen allows the user to select the welding processes. See Figure B.24. To change among VR

GMAW, VR FCAW, and VR SMAW (optional), the user touches the desired processes. If a process is not supported for the selected material/thickness, it is grayed out on this screen and cannot be selected. To choose among different sub-processes, touch the appropriate icon.

FIGURE B.23 – JOINT CONFIGURATION SCREEN

At the top of the screen, the user can see the coupon position and thickness selected. As the user continues to set up the simulation, additional information will be added to the right of this readout, so that the user can reference what has previously been selected.

FIGURE B.24 – PROCESS SELECTION SCREEN

BACK

Selecting Back takes the user back to the previous screen.

MENU ICON

Selecting Logout brings the user back to the login screen, with the user’s name removed.

CHANGE COUPON TYPE

Selecting Change Coupon Type goes back to the configuration selection screen.

BACK

Selecting Back takes the user to the previous screen.

VRTEX ® MOBILE

B-15


STAND SET-UP SCREEN ENVIRONMENT SCREEN

OVERVIEW

The correct VR stand information must be put into the software for the VRTEX ® MOBILE to operate properly in all virtual welding applications. See Figure B.25.

FIGURE B.25 – STAND SET-UP SCREEN

B-15

OVERVIEW

The VRTEX ® MOBILE comes pre-configured with a number of different virtual welding environments. To select an environment, the user touches the desired icon. See Figure B.27.

CAUTION

When welding in virtual reality be mindful of your real world surroundings and hazards at all times to avoid injury.

FIGURE B.27 – ENVIRONMENT SCREEN

COUPON INSERTION

Insert one of the VR coupons into the desired position in the physical VR stand. See Figure B.26. Make sure the coupon is fully seated into the track and then lock the coupon in place by pushing in the knob at the end of the arm. To release, pull the knob into the unlocked position and remove the coupon. When the system is in use, the coupon should always be locked in place to assure system accuracy.

CAUTION

Position coupon stand at least eighteen inches from monitor and any potential source of electrical and magnetic interference.

FIGURE B.26 – VR COUPON

(UNLOCKED POSITION)

MENU

Selecting Logout takes the user back to the login screen, with the user’s name removed.

BACK


VRTEX ® MOBILE

B-16

GAS SET-UP SCREEN


WELD MACHINE SETTINGS

SCREEN

OVERVIEW

OVERVIEW

On this screen, the user selects the gas mixture and gas flow rate. See Figure B.28. The correct gas mixture and flow rate must be entered according to the tolerance editor. If acceptable values are not entered, this will be indicated on a later screen and the user may have to go back and change the selection on this screen.

To select the gas mixture, touch the desired icon. The available gas mixtures are shown on the gas set-up screen below.

B-16

The user must enter the proper welding procedure and process settings, including wire feed speed, amperage, voltage, polarity and trim where applicable. See

Figure B.29. As in the gas setup screen, the user must enter values within the acceptable range as governed by the tolerance editor. If not, they will be notified by the incorrect weld setting screen when the green check settings icon is selected. See Figures B.30 and B.31.

To select the gas flow rate, touch the desired arrow icon or the gas flow meter.

The user changes the wire feed speed or amperage by rotating the virtual wire feed speed/amperage dial.

The display above the dial indicates the setting.

FIGURE B.28 – GAS SET-UP SCREEN

The user changes the voltage by rotating the voltage dial. The display above the dial indicates the setting.

Some processes may not allow the user to pre-set the voltage, in which case the display will be blank.

FIGURE B.29 – WELD MACHINE

SETTING SCREEN

MENU

Selecting Logout takes the user back to the login screen, with the user’s name removed.

BACK


POLARITY SELECTOR

Change the polarity by rotating the virtual polarity selector icon. The user can select the following:

• AC

• DC+

• DC-

If default tolerances are being used, see the

Default Weld Process Settings included in this manual.

Once the user has set the welding parameters, they should select the green check settings icon. If the user has entered any settings outside the acceptable range specified by the settings in the tolerance editor, the incorrect weld setting screen will appear.

VRTEX ® MOBILE

B-17


The user will then have to change any settings that are incorrect. If the settings are correct and the green check settings icon is selected, the welder’s view screen will appear on the monitor and in the helmet’s stereo visor. The user will then be able to start virtual welding.

FIGURE B.30 – INCORRECT WELD

SETTINGS SCREEN

VIRTUAL WELDING OVERVIEW

B-17

While a user is welding, observers can see the welder’s view, Live Action Student Evaluation Report (LASER) screen, or instructor’s view displayed on the monitor. See

Figure B.32. The welder’s view shows what the user with the helmet on is seeing through the FMD. The Live Action

Student Evaluation Report (LASER) screen displays a real time graph of the weld being made and gives a score when the user selects “end pass”. The instructor’s view allows another user to zoom in/out, pan and rotate the coupon to view the weldment from different angles in real time.

UPPER OVERLAYS

The welding technique set in the tolerance editor and other process details are displayed on the upper right portion of the screen.

MENU


FIGURE B.31 – CORRECT WELD

SETTINGS SCREEN

MENU


BACK

Selecting Back goes back to the previous screen.

ORANGE ACTION AND CUES ICON

The orange action menu icon has the following options:

• Quench

• “Cheater” Lens – Off, 1.25X, 1.5X, 1.75X, 2X

• Travel Speed Visual Cue

• AIM

• Travel/Work Angles Visual Cue

• CTWD (Contact To Work Distance) Visual Cue

• Trim

• Weave

• Whip (SMAW only - Optional)

These options are only available when applicable to the welding process.

Trim cuts back the VR GMAW or VR FCAW wire.

Quench simulates quickly cooling the metal.

FIGURE B.32 – USER SCREEN VIEW

VRTEX ® MOBILE

B-18

VISUAL CUES


Visual cues are aids to help users learn faster. The travel speed, CTWD, arc length, and travel/work angle cues indicate whether the user is within the tolerances set in the tolerances editor. Generally, these cues are color coded as well as symbolic. When cues are red, they indicate being out of tolerance. Yellow cues indicate close to tolerance, but not optimal. Green cues indicate being within tolerance and close to optimal.

FIGURE B.35 – TRAVEL/WORK ANGLE

B-18

The Travel/Work Angle cue can be used with the

SMAW (optional), GMAW or FCAW processes. See

Figure B.35. The goal of this cue is to center the circle in the cross hair and keep the color green.

The “Cheater” Lens magnifies the image as seen by the user in the helmet and in the welder’s view. The user can toggle between Off, 1.25X, 1.5X, 1.75X, 2X select their option with the red select icon.

Travel Speed turns on the travel speed visual cue.

This cue is located on the side of the VR

GMAW/FCAW Gun or VR SMAW (optional) device.

See Figure B.33. This cue uses the color coding position to indicate travel speed.

NOTE: The goal is to keep the arrow in the center of the graph which will also keep it green.

FIGURE B.33 – TRAVEL SPEED VISUAL CUE

The Aim cue can be used with the VR SMAW (optional), VR GMAW or VR FCAW processes. See Figure

B.36. The goal of this cue is to position the VR

GMAW/FCAW Gun or VR SMAW (optional) device so the aim cue is a thin green line. This indicated that the weld is being made in the correct location or position.

FIGURE B.36 – AIM

The CTWD (Contact Tip To Work Distance) cue is only available for VR GMAW and VR FCAW processes.

This cue uses color and position to indicate proper

CTWD. See Figure B.34. The goal is to get the tip of the green arrow on the line of the “H” bar and keep the arrow color green.

FIGURE B.34 – CTWD (CONTACT TIP

TO WORK DISTANCE)

VRTEX ® MOBILE

B-19

NEW COUPON


LASER SCREEN

(Live Action Student Evaluation Report)

Selecting the blue new coupon menu icon instantly replaces the current coupon with a fresh, unwelded coupon. Note that this is a quick way to start over on the same configuration and process but that it will remove all passes from the coupon and the graphs on the LASER screen.

WHITE SCREEN SELECT ARROWS

Overview

B-19

This screen summarizes the student’s welding performance. Detailed information about the student’s welding technique for each pass are displayed on this screen. See Figures B.38, B.39 and B.40.

FIGURE B.38 – LASER SCREEN

(GOOD WELD)

Touching the white screen select arrows allow the user to rotate through the LASER screen, instructor’s view and welder’s view.

WELDER’S VIEW SCREEN

Overview

This screen shows the virtual view as seen by the user wearing the helmet.

INSTRUCTOR’S VIEW SCREEN

Overview

This screen shows the coupon and virtual weld in real time. See Figure B.37. An observer can rotate and/or zoom in or out on the coupon. This view also shows the VR GMAW/FCAW gun or VR SMAW (optional) device being used.

NOTE: Changing views on the monitor does not change the user’s view in the helmet.

FIGURE B.37 – INSTRUCTOR’S VIEW

(POOR WELD)


(HORIZONTAL WELD) NO WELD


(GOOD VERTICAL WELD)

VRTEX ® MOBILE

B-20


FIGURE B.41 – LASER SCREEN (GRAPH, DEFECTS, DISCONTINUITIES, ETC.)

B-20


The upper left area of the screen shows the technique parameters being tracked and the graph of these parameters is located to the right. See Figure B.41. When the user welds, each parameter is graphed using a line that is of the same color as the technique parameter box. For example, “position” is written in the blue box and indicated by the blue line. The left side of the graph represents the left side of the coupon, and the right side represents the right side of the coupon. For vertical welds, the graph is rotated so that it is vertical, with the bottom representing the bottom of the coupon and the top representing the top of the coupon. The graph also shows how close the parameter was to the ideal value. The ideal value is indicated by the red line located in the center of the graph. This value is determined by the tolerance editor settings. The upper and lower white lines represent the acceptable maximum and minimum values that the parameter should be within. These values are also determined by the tolerance editor setting. Anything above the top white line or below the bottom white line is out of tolerance.

The closer the user is to the ideal line, the better the weld. Each parameter can be toggled on or off of the graph by touching the appropriate icon.

VRTEX ® MOBILE

B-21


Position is the user’s ideal weld root location. This location can change with each pass. When weaving, the ideal location is considered the centerline of the weave.

Contact Tip to Work Distance (CTWD) (for VR

GMAW and VR FCAW) and Arc Length (for VR

SMAW (optional)) are the distances from the tip of the

VR GMAW/FCAW gun or VR SMAW (optional) device to a plane going through the ideal position location.

See Figures B.42 and B.43.

B-21

Travel Angle is the angle between the electrode and the workpiece in the direction of travel. See Figure

B.45. The upper right area of the screen displays if the user should be pushing or dragging. If the user pushes when they should be dragging, they will not receive maximum points. For pipe welding, this is the angle between the electrode and the tangent of the pipe at that point.

FIGURE B.45 – TRAVEL ANGLE

FIGURE B.42 – CONTACT TIP TO WORK

DISTANCE (CTWD)

FIGURE B.43 – ARC LENGTH

Work Angle is the angle between the electrode and workpiece as seen in Figure B.44.

FIGURE B.44 – WORK ANGLE

PASS NUMBER

The pass number is displayed on the left center of the screen. To change the pass being viewed touch the arrow icons.

TRAVEL DIRECTION

The travel direction is located on the right side in the middle of the screen. When the user first starts to weld, a travel direction is sensed by the system and an arrow indicating the direction is displayed. For visual cues, the system assumes these directions. The visual cues will automatically adapt to the travel direction used when the arc is struck.

BEAD RENDER

An image of the completed pass appears in the middle of the screen.

DISCONTINUITY INDICATOR

The lower left side of the screen list potential discontinuities. See Figure B.46. When a student uses incorrect welding techniques, this causes specific weld discontinuities. A line is drawn at the location indicating these discontinuities. For example, too long an arc length will cause porosity.

VRTEX ® MOBILE

B-22

Potential discontinuities include:


SCORE

• Incomplete Fusion/Penetration

• Porosity

• Undercut

• Poor Bead Placement

• Wrong Weld Size

B-22

On the upper right of the screen, a score for each parameter is calculated. The closer each parameter is to the ideal value, the higher the score will be (out of

100). The total score at the bottom of the scoring section is calculated as an average of each parameter. To achieve the maximum score, the weld must be made on the entire length of the coupon.

• Convex/Excessive Reinforcement

STUDENT REPORT

• Concave/Underfill

• Excess Spatter

FIGURE B.46 – POTENTIAL DISCONTINUITIES

The student report is a PDF file that captures the graph, discontinuities, bead render, score and other information about the weld. See Figure B.47. This

PDF file can be printed or archived from another computer to track student progress. Example of PDF below shows students record.

FIGURE B.47 – STUDENT REPORT

END PASS

When the user selects the green “End Pass” menu icon, the pass is scored, a snapshot of the weld is taken, and the percentages of the weld containing discontinuities are calculated. If the user has inserted a

USB device, selecting “End Pass” also automatically saves a student report to the USB memory device at the front of the weld machine . If no USB memory stick is present, a red circle with a cross through it will appear on the USB icon in the upper right hand corner of the screen. This also indicates that the student report has not saved. Allow 10 seconds after selecting the “End Pass” icon to allow time for the file to be saved. Student reports are not saved internally on the VRTEX ® MOBILE. If the file is not saved on the

USB device at the time of the weld and another weld is made, the previous weld data will be lost.

VRTEX ® MOBILE

B-23


FIGURE B.48 – DEFAULT WELD PROCESS SETTINGS

B-23

VRTEX ® MOBILE

C-1

K3165-3 - VRTEX ® Mobile SMAW Kit

K3268-1 - VRTEX ® Arm Rest

ACCESSORIES

C-1

VRTEX ® MOBILE

D-1

CLEANING & MAINTENANCE

MAINTENANCE

FIGURE D.1 – HELMET (FMD)

D-1

FMD

Taking proper care of the FMD (Face Mounted

Display) is important for optimal functioning of the equipment. Occasionally, the FMD lens should be wiped with the lint free lens wipe that is provided. This can be done to remove fingerprints from the lenses.

You can also use a lens cloth (e.g., from a camera shop). Paper towels or household cloths may scratch or damage the lenses and should not be used. Avoid exposing the FMD to liquids. Cleaning solutions should not be used to clean the FMD. Do not use

Isopropyl alcohol or solutions containing alcohol to clean the lenses or plastic parts on the FMD. You can also use a camera pressure canister to occasionally blow out dirt.

You may want to clean the inside of the helmet occasionally. Be sure to do so without exposing the FMD to any unacceptable materials, as explained above.

The FMD should be kept in a clean and dry location out of direct sunlight. Avoid dirty or sandy environments, as these can lead to scratching of optics and damage the FMD mechanical adjustments.

MONITOR

CAUTION

The monitor is a touch screen and can be damaged by poking it with any object other than the pad of your finger. Use care when cleaning screen. Use only a soft dry cloth (cotton or flannel). Avoid chemicals and solvents (alcohol, benzine, acidic or al kaline solvent cleaners). Avoid granular or abrasive cleaning agents.

------------------------------------------------------------------------

COMPUTER

The computer runs the clock of a Complementary metal–oxide–semiconductor (CMOS) battery

(CR2032). It is recommended that CMOS battery be replaced every 24 months.

Note:

• In case of a drained battery an additional step might be necessary to power up the unit. See

Troubleshooting Section .

• Time and date will be reset on the student report.

VRTEX ® MOBILE

E-1

TROUBLESHOOTING

HOW TO USE TROUBLESHOOTING GUIDE

E-1

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.

Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

__________________________________________________________________________

This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions.

Simply follow the three-step procedure listed below.

Step 3. RECOMMENDED COURSE OF ACTION

This column provides a course of action for the

Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP-

TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

If you do not understand or are unable to perform the

Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local

Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

VRTEX ® MOBILE

E-2

TROUBLESHOOTING

Observe all Safety Guidelines detailed throughout this manual

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

E-2

There is jitter, shake or wobble in the Helmet display and Monitor.

The helmet is too far from the work piece. The further the helmet is from the work piece the more jitter there may be in the helmet display.

Move helmet closer to work piece.

Check for loose or faulty connections between the Helmet/Monitor and the VRTEX ® MOBILE machine.

See the Wiring Diagram.

Local interference such as fluorescent light, large metallic object and/or high frequencies.

Make sure there are not other objects or frequencies that are interfering with the system. See the

Installation section.

The weld coupon image is a different configuration than the physical coupon.

Either the wrong coupon is on the stand or the wrong configuration has been selected in the software.

Press the menu icon and select

‘change coupon type’. Change the software selections so that the images on the screen match the hardware you are using.

When the check settings are activated the incorrect settings appear.

The settings in the Instructor Mode are incorrect.

Make sure all of the settings in the tolerance editor are correct for the process and parameters being used. Check for the acceptable ranges for the Lincoln defaults.

Holding the green button in does not shut down the VRTEX ® MOBILE.

This is normal.

Holding the green button in does not shut down the VRTEX ®

MOBILE. This is normal.

To shut down the VRTEX ® MOBILE select Menu and then select

Shutdown. The green button is not used for system shutdown.

The students’ reports are not accessible.

USB not in front of machine.

The students’ reports can only be saved via the USB port on the front of the VRTEX ® MOBILE. Plug in a

USB memory device into the front of the machine. If a USB memory stick is not plugged into the USB port or if there is not available memory on the USB stick, the students’ reports will not be saved.

CAUTION



VRTEX ® MOBILE

E-3

TROUBLESHOOTING

Observe all Safety Guidelines detailed throughout this manual

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

E-3

Previous weld pass data is not accessible on the LASER screen.

“End Pass” must be activated before starting a new pass. If a new coupon is started the data will only be available for the first pass.

Again; “End Pass” must be selected before a new pass is started

Use the touch screen to go to pass number and change which pass data you are looking for. Note that some configurations only have one pass capabilities. See the Lincoln default tolerances.

The user is not sure of which tolerance set they are using.

The tolerance set displayed in the tolerance editor is the one being used.

The tolerance set can also be read from the student report.

Go to the instructor mode to change tolerances. Go to the login screen, select the key symbol, enter passcode and select tolerances to verify tolerance set.

See the Operation section.

The machine was shut down and will not turn back on when the green circular button is pressed.

The system may still be in the shut down mode.

Wait 20 seconds, then press and hold the green circular button for 5 seconds to start the machine.

The user cannot weld a second pass.

The joint configuration may be set up for one pass only.

Check the tolerance editor to verify the joint configuration allows for multiple pass welding.

The VR FCAW/GMAW and/or VR

SMAW (optional) device(s) location does not correspond with the image shown in the FMD (Face Mounted

Display) device.

The system may be located near large metal objects.

Move the system to a suitable location. See the Installation section.

The VRTEX ® MOBILE does not start up when the green circular button is pressed.

Make sure the correct input power is being applied to the machine.

Be sure to hold the green circular button in for at least 5 seconds.

Verify fused power switch is in the

On position.

If the green circular button does not stay on, remove the plug on lower part of case front. Press and hold the green circular button and then press up the push button inside the sheet metal. See Figures E.1 and

E.2.

Fuse may be faulty.

Replace with 10A/250V fuse only.

CAUTION



VRTEX ® MOBILE

E-4

TROUBLESHOOTING

Observe all Safety Guidelines detailed throughout this manual

FIGURE E-1 – PLUG BUTTON LOCATION

GREEN

CIRCULAR

BUTTON

PLUG

E-4

FIGURE E-2 – PUSH BUTTON LOCATION

CLICK CPU

PUSH BUTTON

UP AND RELEASE WHILE

PRESSING AND HOLDING

THE GREEN CIRCULAR

BUTTON. DO NOT

HOLD THE CPU

PUSH BUTTON.

CAUTION


Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

VRTEX ® MOBILE

F-1

900

1 SEN

DIAGRAMS

VGA1

SEN2

VGA6

4 USB

2 USB

E) ABL C WER PO B ( HU

501B

1 GND

601A

502B

501A

F-1

VRTEX ® MOBILE

CUSTOMER ASSISTANCE POLICY

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask

Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

TABLE OF CONTENTS

INSTALLATION

OPERATION (INSTRUCTOR MODE)

ACCESSORIES

MAINTENANCE

TROUBLESHOOTING

DIAGRAMS

No results