BENDIX BW2556 User's Manual

BENDIX BW2556 User's Manual
electronics
ANTILOCK BRAKING SYSTEM PARTS
Stocking Guide
for ABS
A quick guide to the most popular
and fast-moving ABS parts.
Carry the Best. Sell the Best.
Bendix® ABS Products.
Bendix Commercial Vehicle Systems, LLC.
Bendix Commercial Vehicle Systems LLC • 901 Cleveland Street, Elyria, OH 44035 • 1-800-AIR-BRAKE • www.bendix.com
BW2556 © 2008 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • All Rights Reserved • 1/2008 Printed in U.S.A.
Tractor/Truck Suggested Stock
Wheel Speed Sensors
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Clamp Sleeve
Electronic Control
Units (ECU’s)
EC-30™ Controller
EC-60™ Controller
EC-60™ Controller
Gen 4/5™ Controller
Gen 4/5™ Controller
Gen 4/5™ Controller
Gen 4/5™ Controller
Diagnostics (ECU’s)
RDU
RDU
RDU
Modulators
M-32QR™ Valve
M-32QR™ Valve
M-32™ Valve
M-32™ Valve
Part No.
801552
801551
801546
801543
801549
801538
801548
801553
801566
801565
801550
801556
801567
801544
801558
801563
801542
801836
801534
Recommended
Stock
Level*
High
High
High
High
High
Med
Med
Med
Med
Med
Med
Med
Med
Med
Med
Med
Med
Med
High
ABS ECU
ABS-6 Standard with PLC, in-cab mount
ABS-6 Premium (ATC) with PLC, in-cab mount
Basic Gen 5 unit, 4-ch., ABS only with PLC - frame mount
Basic Gen 5 unit, 4-ch., ABS only with PLC - frame mount
Basic Gen 5 unit, 4-ch., ABS only with PLC - in-cab mount
Gen 5 unit capable of 6-ch., ABS/ATC but configured for
4S/4M ABS with PLC - in-cab mount
801236
801877
803167
801762
801760
801752
801753
Med
Low
Low
Low
Low
Low
Low
Remote Diagnostic Unit for Bendix trailer ABS systems
9-pin to 6-pin adapter cable
9-pin to 9-pin extension cable
801869
801872
802229
High
Med
Med
QR modulator valve w/1/2" NPT ports & Packard connector
QR modulator valve w/1/2" core PTC ports & Packard connector
Modulator valve w/1/2" NPT ports & Packard connector
Spare Kit consists of part no's 5016842 harness &
801585 M-32 Modulator
Modulator valve w/1/2" NPT ports and Bayonet connector
801481
801479
801585
802363
High
Med
Low
Low
Description
DT, straight, 1905mm lead
DT, 90 degree, 1016mm lead
DTM, 90 degree, 1524mm lead
DIN, straight head, 1687mm lead
DT, 0 deg head, 1524mm lead
DIN, 90 deg, 1919mm lead
DTM, 90 degree, 1219mm lead
DT, straight, 1016mm lead
P(150.2), 90 degree w/convoluted tubing, 1905mm lead
DT, straight head, 2617mm lead
DT, 90 deg, 1905mm lead
GT 150, straight w/ convoluted tubing, 1092mm lead
P(150.2), straight, 1600mm lead w/convoluted tubing
DIN, 90 deg, 319mm lead, low temp cable (trailer market only)
GT 150, 90 deg, 949mm lead w/convoluted tubing
DTM, Straight, 1524mm lead
DIN, Straight, 1987mm lead
DT, 90 degree, 2617mm lead
Wheel speed sensor clamp sleeve
M-32™ Valve
801665
Low
Antilock Relay Valves
AR-1™ Valve
With 21/2" NPT delivery port (valve style “C”)
800179
Low
AR-2™ Valve
With 1/2" PT delivery port (View 2) / Freightliner
800299
Low
AR-1™ Valve
With 21/2" NPT delivery port (valve style “C”) / Freightliner
800297
Low
™
AR-2 Valve
With 1/2" PT delivery port (View 2)
800186
Low
R-15 Relay Valve
4.0 p.s.i. crack pressure
801928
Low
R-15 Relay Valve
5.5 p.s.i. crack pressure
801929
Low
R-15 Relay Valve
4.0 p.s.i. crack pressure with bracket
801935
Low
R-15 Relay Valve
5.5 p.s.i. crack pressure with bracket
802351
Low
Antilock Relay Valves w/ Traction
ATR-1™ Valve
With 1/2" PT delivery port & DT04-2P connector
800030
Low
ATR-1™ Valve
With 1/2" delivery port & DT06-2S connector
800818
Low
ATR-2™ Valve
With 3/8" delivery ports & DT04-2P connector
065663
Low
™
ATR-2 Valve
With 1/2" delivery port & DT04-2P connector
065509
Low
ATR-3™ Valve
With 1/2" delivery port & bayonet connector 5.5 p.s.i. crack pressure
801930
Low
ATR-3™ Valve
With 1/2" delivery port & bayonet connector 4.0 p.s.i. crack pressure
801932
Low
™
ATR-3 Valve
With 1/2" delivery port & bayonet conn 5.5 p.s.i. crack pressure w/brkt
801933
Low
ATR-3™ Valve
With 1/2" delivery port & bayonet conn 4.0 p.s.i. crack pressure w/brkt
801934
Low
*Recommended Stock Levels: High 10+, Medium 5-9, Low 1-4.
2
For more details, call 1-800-AIR-BRAKE (1-800-247-2725) or visit us at www.bendix.com
TABS-6 Suggested Stock
ABS Assembly
TABS-6 Standard
TABS-6 Standard
TABS-6 Premium
TABS-6 Premium
TABS-6 Standard
TABS-6 Premium
TABS-6 Harness
WS-24™ Sensor Lead
WS-24™ Sensor Lead
WS-24™ Sensor Lead
WS-24™ Sensor Lead
WS-24™ Sensor Lead
WS-24™ Sensor Lead
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Speed Sensor
WS-24™ Clamp Sleeve
TRDU
TRDU
TRDU
TABS-6 Kit for A-18
TABS-6 Kit for A-18
TABS-6 Kit for MC-12
TABS-6 Kit for MC-12
MC-30
MC-30
EC-30T
Description
ABS Assembly
Standard, 4 port, 2S/1M Axle Only
Standard, 4 port, 2S/1M Dolly-Axle Only
Premium, 4 port, 2S/1M Dolly-Axle, 2S/2M Axle, 4S/2M Side,
4S/3M Side/Axle
Premium, 4 port, 2S/1M Axle, 2S/2M Axle, 4S/2M Axle
ECU Pigtail
Standard, 2S/1M - Pwr (5-pin only) 60 in.
Premium, 2S/1M - Pwr, 180 in. (diag. 9 in.)
Power Harness
5-pin Packard, 120 in., Warning Lamp (10 in.) Non-Terminated
Wheel Speed Sensors Lead Extensions
DIN, 120 in.
DIN, 40 in.
DIN, 60 in.
DIN, 80 in.
DIN, 160 in.
DIN, 260 in.
Wheel Speed Sensors
DIN, 90 degree, 16 in. (PUR)
Deutsch, 90 degree, 60 in.
Deutsch, 90 degree, 103 in.
Deutsch, 90 degree, 137 in.
Deutsch, 90 degree, 12 in.
Deutsch, Straight, 103 in.
Wheel speed sensor clamp sleeve
Diagnostic
Trailer remote diagnostic unit for Bendix trailer ABS systems
7-pin adapter
7-pin TRDU kit (TRDU unit and adapter)
A-18 Replacement Kits*
2S/1M Axle Control, 60 in. ECU pigtail
2S/1M Axle Control, 234 in. ECU pigtail
MC-12 Replacement Kits**
2S/1M Axle Control, 60 in. ECU pigtail, 5-pin
2S/1M Axle Control, 234 in. ECU pigtail, 5-pin
MC-30 Replacements
2S/1M, 4S/2M-Side Reservoir Mount
2S/1M, 4S/2M-Side Bracket Mount
EC-30T Replacements
2S/1M, 4S/2M-Side – ECU Only
Part No.
Recommended
Stock
Level*
801855
801990
801856
High
Med
Low
801991
Low
801996
802002
Med
Med
802016
Med
802026
802024
802052
802025
802027
802946
Med
Low
Low
Low
Low
Low
801544
801546
801545
801547
801548
801563
801534
High
Med
Med
Med
Med
Med
High
802162
802165
5017434
Med
Med
Med
K019708
K019711
Med
Med
802893
802902
Low
Low
800737
800820
Med
Med
801268
Low
**Note: TAB-6 is the replacement product for all A-18 trailer ABS applications. See PNU 109-000A for additional A-18 replacement
options.
**Note: TAB-6 is the replacement product for all MC-12 trailer ABS applications. See PNU 110-000A for additional MC-12 replacement
options.
*Recommended Stock Levels: High 10+, Medium 5-9, Low 1-4.
For more details, call 1-800-AIR-BRAKE (1-800-247-2725) or visit us at www.bendix.com
3
Example 1: ABS with ESP (Electronic Stability Program)
ADVANCED ABS6
ECU - CAB
ABS/ATC/ESP
ECU
YAW RATE
SENSOR (YRS) CHASSIS
STEERING ANGLE
SENSOR (SAS) STEERING
COLUMN
TRAILER
PRESSURE
CONTROL
DOUBLE CHECK
ASSEMBLY - SC-3's
FRONT AXLE
MODULE (FAM) STEER AXLE
V
REAR AXLE
MODULE (RAM) DRIVE AXLE
PRESSURE SENSOR BRAKE DEMAND
PRIMARY
P
V
P
PRESSURE SENSOR BRAKE DEMAND
SECONDARY
SUPPLY
PRESSURE
SENSOR - AIR
SUSPENSION
SECONDARY
P
V
PRIMARY
Example 2: 2S/1M Trailer ABS
Indicator Lamp
SR-5™
™
ABS Indicator Lamp
4
For more details, call 1-800-AIR-BRAKE (1-800-247-2725) or visit us at www.bendix.com
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