Bernard | FLX3515AM | User's Manual | Bernard FLX3515AM User's Manual

Dura-Flux
™
350 Amp Self-Shielded FCAW Guns
Issued March 2008 • Index No. SPEC DF-1.3
All Guns are Not Created Equal.
350 Amp Dura-FluxTM gun
shown with CenterfireTM
contact tip, sleeved 6 inch
neck with 60˚ bend and
trigger guard.
Built for welders using selfshielded flux-cored wire, Dura-Flux
guns are designed for exceptional
performance and comfort in
the most demanding industrial
environments.
A welding gun should be durable, easy
to use and customized to your specific
application. Our guns put you in control:
you choose the options you need and
we'll build a gun to last. We even ship
most of our guns within 24 hours.
CenterfireTM contact tips are easy-to-use and
high performing - they provide better arc starts,
less spatter and more consistent welds - and also
last up to three times longer than competitive
brands.
Sleeved and aluminum armored necks
available in multiple length options for optimal
weld accessibility and improved operator
comfort.
Trigger is sealed from outside contaminants,
simply replaced and absorbs less heat than a
metal trigger for long-life, greater arc-on time
and lower heat output.
Trigger guard instead of full size heat shield
allows access to tight spaces while protecting
trigger from damage.
Ultra heavy-duty steel monocoil power cables
are highly resistant to kinking for exceptional wire
feed in abusive environments.
Dura Flux Gun Part Number
TM
Build a Dura-Flux gun part number by choosing required cable length, neck and direct plug.
FLX3515AM is an example of a typical configuration. It consists of a 350 amp Dura-Flux gun
with 15' cable, 6" x 60˚ neck and Miller style direct plug.
Amperage
Cable Length
FLX35 350 amp 10 10' (3.05 m) A
Neck
6" (15.2 cm) x 60˚
Direct Plug
Duty Cycle
M Miller®
15 15' (4.57 m) D 12" (30.5 cm) x 30˚ L
Lincoln®
T
Tweco®
E
Euro®
60% NEMA
at 350 Amps
All Dura-Flux guns are compatible with 1/16" - 3/32" (1.6 mm - 2.4 mm) wire.
Bernard®
Miller® are
and
registered trademarks of Illinois Tool Works Inc. Other brands mentioned are for reference only and
are the registered trademarks of their respective companies, and are not affiliated with Illinois Tool Works Inc.
Bernard
®
An Illinois Tool Works Company
449 West Corning Road, Box 667
Beecher, Illinois 60401 USA
Phone: 800-946-2281 (US Only) 708-946-2281 (Outside US)
Fax: 708-946-6726
For more information, visit us at BernardWelds.com
Back end with durable rigid strain relief and
easily interchangeable direct plugs and trigger
leads connect to wire feeders and machines
from major manufacturers and allow simple
maintenance.
Power pin liner changes quickly without set
screw for user-friendly maintenance and reduced
downtime.
Made with
Pride and without
Compromise in the
USA
Replacement Parts List
ITEM #
1
2
3
4
3
6
1
6
2
4
5
5
8
PART #
7010024
7010026
1880229
T-062
T-072
T-078
T-094
7010031
7010032
6
10
11
7
26
27
1880232
1880222
1880230
1880223
1880231
1880236
1880233
1880235
1880234
1880237
7010034
2280047
2030030
1880224
1760002
2250017
198820
2280046
4209
2030004
1880225
5662
2660001
7010018
7010049
7010015
7010050
W11127-002
2520056
SCL1N
SCT1N
2520047
2520069
7010035
7010036
7010047
7010048
2040017
1880227
28
1880226
29
1880242
30
31
32
1880241
4816
2020015
5
12
9
16
14
13
19
15
18
17
7
8
9
10
11
12
13
14
15
16
17
18
19
20
17
20
21
22
24
21
22
23
32
23
24
25
24
25
31
26
30
27
29
28
25
DESCRIPTION
Insulator, Tip
Tip Holder, Slip-On
Tip Holder Kit (Includes: (1) #1, (1) #2)
Centerfire Contact Tip, 1/16" (1.6 mm)
Centerfire Contact Tip, .072" (1.8 mm) (Included w/Gun)
Centerfire Contact Tip, 5/64" (2.0 mm) (Included w/Gun)
Centerfire Contact Tip, 3/32" (2.4 mm) (Included w/Gun)
Neck Liner, 6" (15.2 cm)
Neck, Liner, 12" (30.5 cm)
Neck Replacement Kit (Includes: (1) #6, (1) #5)
Sleeved, 6" (15.2 cm) x 30°
Sleeved, 6" (15.2 cm) x 60° (Pictured)
Sleeved, 8" (20.3 cm) x 90°
Sleeved, 12" (30.5 cm) x 30° (Pictured)
Sleeved, 12" (30.5 cm) x 60°
Aluminum Armored, 6" (15.2 cm) x 30°
Aluminum Armored, 6" (15.2 cm) x 60°
Aluminum Armored, 8" (20.3 cm) x 90°
Aluminum Armored, 12" (30.5 cm) x 30°
Aluminum Armored, 12" (30.5 cm) x 60°
Trigger Guard
Screw, #8-32 x 1-1/2 (2 Req'd)
Nut, #8-32 (2 Req'd)
Trigger Guard Kit (Includes: (1) #7, (2) #8, (2) #9)
Heat Shield (Optional)
Snap Ring
Clamp
Screw, 1/4-20, Hex Socket
Handle Screw (3 Req'd)
Post Fastener (3 Req'd)
Handle Kit (Includes: Handle Halves, (3) #16, (3) #15)
Switch Assy, Trigger
Terminal, Quick Disconnect (2 Req'd)
Cord Assembly, 10' (3.05 m)
Cord Assembly, Euro, 10' (3.05 m)
Cord Assembly, 15' (4.57 m)
Cord Assembly, Euro, 15' (4.57 m)
Screw, Strain Relief
Spring, Strain Relief
Trigger Cord Adapter (Lincoln Only)
Trigger Cord Adapter (Tweco 4 Only)
Rigid Strain Relief
Rigid Strain Relief, Euro
Liner, Power Pin, Miller
Liner, Power Pin, Lincoln
Liner, Power Pin, Tweco 4
Liner, Power Pin, Euro
O-Ring
Lincoln Power Pin Kit (Includes: Lincoln Power Pin, (1)
#23, (1) #25, (1) #26)
Miller Power Pin Kit (Includes: Miller Power Pin, (1) #25,
(1) #26)
Tweco 4 Power Pin Kit (Includes: Tweco 4 Power Pin, (1)
#23, (1) #25, (1) #26)
Euro Kit (Includes: Euro Block, (1) #25, (1) #31, (1) #32)
Adapter Nut (Euro Only)
Nipple (Euro Only)
©2008 Bernard
Printed in U.S.A.
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