Bil-Jax tom..C.A.T. 24DC Telescopic Personnel Lift Operation & Maintenance Manual
Below you will find brief information for Telescopic Personnel Lift tom..C.A.T. 24DC. The tom..C.A.T. 24DC is designed and manufactured for use as an elevating work platform to raise personnel, along with their tools and necessary materials, to job sites situated directly above the platform area. The lift has a maximum capacity of 350 Ibs. which is designed to raise 1 person Plus tools to the desired work height. The lift is equipped with two control box-assemblies, one is located at the base of the lift for operation at ground level and one is located in the platform for raising and lowering operations.
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Operation & Maintenance B33-01-0046-03 Manual EE NAN AN (3 À + aa” A 7” Lal Som ANNAN en NT UI VEA NY LA NX X um — Ll Г CN Oo LM С“) Y I O o O 0 „С° U . < . S Y e eS QO. = © > e = LO CN Ph 800-537-0540 * Fax 419-445-0367 Telescopic Personnel Lifts This equipment is designed and manufactured in compliance with the duties, | responsibilities and standards set forth for manufacturers in the ANSI A92.3 standard in effect at the time of manufacture. “This equipment will meet or exceed applicable OSHA codes and ANSI A92.3 standards when used in accordance with sections 5,6,7,8,9 and 10 of ANSI A92.3 and all manufacturers recommendations. It is the responsibility of the user of this equipment to follow all applicable ANSI, OSHA, Federal, State and local codes and regulations which govern the safe operation of this equipment. - и NN Page 2 of 66 Table of Contents Service Check List: Daily/Weekly ... Monthly/Yearly Specifications: Warranty Operation Instructions | Description of Operation General Safety Instructions Maintenance: Inspection Lubrication Hydraulics Electrical Trouble Shooting Guide Decal Listing and Placement Hydraulic Schematic Electrical Schematic Parts Diagram/Breakdowns: Cage and Cage Mounting Lift Chain/ Guide Block Mast/Mast Pull Down Cable Mast Cover/Base Mast Mounting Pump/Motor and Battery Maintenance Base Assembly Upper Control Box Lower Control Box Electrical and Hydraulic Component Electrical Box Electrical Cord Hydraulic Diagram Hydraulic Unit Breakdown with Parts Listing Lift Cylinder Damaged Equipment Policy ANSI A92.3 Reprint Section 5 - Responsibility of Dealer Section 6 - Responsibility of Owner Section 7 - Responsibility of Users Section 8 - Responsibility of Operators Section 9 - Responsibility of Lessors Section 10 - Responsibility of Lessees Electrical Safe Approach Distance Material Safety Data Sheets Page 3 of 66 4-7 10 11 11-14 15-16 17 17-18 18-19 20-21 22-25 26 27 31 32 33 34 35 36-37 38 39 40 41 42 43 44-45 46 47 47-48 48-49 49-52 52-55 54-55 55 56 57-05 о N SS WN N 10. 11. 12. Service Check List For tom...C.A.T. 24 Daily / Weekly Suggested Service Period * Check if Operation Manual is located in manual tube. D Check chain assemblies for split leaves,.loose pins,.excessive wear,:or: elongation. Check battery electrolyte level (DC only). D D Check and re-tighten all nuts and bolts. Che meas D ‘Check cage attachment and that the cage entrance midrail slides freely. D D “Check to be sure guide blocks and their path of movement is clean and lightly = HD" -—- lubricated with a silicone lubricant. Check level sensor. Check to see that all decals are present. Check all functions at both lower and upper control boxes. Check for wear on chain sheaves, including where it rotates around the sheave axle. Lubricate chains with 40W oil. = 2 £ U U © Check casters for wear on axles and swivel raceways. Also be sure that wheels are not cracked or excessively worn. * D = Daily, W = Weekly, M = Monthly, 6 = 6 Months, 12 = 12 Months, 48 = 48 months Page 4 of 66 completed. Daily/Weekly Log Sheet For Service Check List Instructions on how to use log sheets: Complete the suggested daily/weekly service checks. Upon completion of the service checks, the inspector (person ‘doing the inspections) should circle the service checks that were completed and then initial and date when inspection was NOTE: A “Workday” is any day that the lift is in use. Contact the factory at 800-527-5333 when in need of extra log sheets. Service Checks | -Inspector/Date| | Service Checks {.Inspector/Date| |Service Checks | Inspector/Date| | Service Checks | Inspector/Date Service Checks | Inspector/Date 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 .7 8: 5. 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 : = #1 Service Checks*| Inspector/Date| :| Service Checks | Inspector/Date| | Service Checks . | Inspector/Date| | Service Checks - |: Inspector/Date|» Service Checks-,| Inspector/Date у j 1 2 3 4 i 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9-10. 11 12 910 11 12. | |9 10 11 12; 9 10 11 12 119 10.11 12 “| Service Checks : | Inspector/Date|-| Service Checks -| Inspector/Date| | Service Checks | Inspector/Date| | Service Checks .| Inspector/Date Service Checks | Inspector/Date|. --...wvz.; 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 “19 10:11 12 9 1011 12 910 11 12 | 19.107 11 12 910" 11712 52 “| Service Checks | Inspector/Date| -| Service Checks : | -Inspector/Date| - | Service Checks ..|-Inspector/Date| ‘| Service Checks | :Inspector/Date|- Service Checks | Inspector/Date| ......... 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 56 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9:10 11 12 9 10 11 12 “I Service Checks | Inspector/Daté| | Service Checks "| Inspector/Date| || Service Checks..|.Inspector/Datel | Service Checks: Inspector/Date|.{ Service Checks | Inspector/Date te 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 19 10117 12 9:10 11 12 | 9-10 11 “12 | 910 11.12 1-19.10 11-12 |. = Le “| Service Checks. | Inspector/Date| -| Service Checks | Inspector/Date| | Service Checks. | Inspector/Date] :| Service Checks: :Inspector/Date|:| Service Checks «| Inspector/Date amet da 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 56 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 7. | Service Checks | Inspector/Date| ‘| Service Checks | Inspector/Date|: | Service Checks | Inspector/Date| | Service Checks: | Inspector/Date Service Checks | Inspector/Date : 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 ре 10 11 12 9 10 11 12 9 10 11 12 9 10 41 12 9 10 11 12 =: Service Checks :| Inspector/Date|. | Service Checks | Inspector/Date| - | Service Checks | Inspector/Date| | Service Checks. . Inspector/Date|. | Service Checks | Inspector/Date|........—..—>- 1 2 3 4 il 2 3 4 1 11 2 3 4 1 2 3 4 1 2 3-4, 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6:7 8: 9 10 11 12 119 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 * A —— - ‘ = — и = er AAA ТУЗ | service Checks .| Inspector/Date| | Зегисе Checks | Inspector/Date| |Service Checks | Inspector/Date| | Service Checks | Inspector/Date| | Service Checks | Inspector/Date 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 Service Checks | Inspector/Date| | Service Checks | Inspector/Date| [Service Checks..| Inspector/Datej. Service Checks... | Inspector/Date| | Service Checks | Inspector/Date 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 56 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 Service Checks | Inspector/Date| | Service Checks | Inspector/Date} |Service Checks | Inspector/Date| [Service Checks Inspector/Date| | Service Checks | Inspector/Date| | =" | 1 2 3 4 1 2 3 4 i 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 | 91011 12 9 10 4 12 9 10 11 12 9 40 11 12 9 10 11 12 | Service Checks |" Inspector/Date|" | Service Checks “|-Inspector/Date|--| Service Checks -|-Inspector/Date/-| Service Checks -Inspector/Date| .| Service Checks | .Inspector/Date |... ‘ 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 Service Checks | Inspector/Date| [Service Checks | Inspector/Date| |Service Checks | Inspector/Datej | Service Checks | Inspector/Date Service Checks | Inspector/Date 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 Service Checks | Inspector/Date| | Service Checks | Inspector/Date| |Service Checks | Inspector/Date| | Service Checks | Inspector/Date| | Service Checks Inspector/Date 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 Page 5 of 66 completed. Daily/Weekly Log Sheet For Service Check List Instructions on how to use log sheets: Complete the suggested daily/weekly service checks. Upon completion of the service checks, the "inspector (person doing the inspections) should circle the service checks that were completed and then initial and date when inspection was NOTE: A “Workday” is any day that the lift is in use. Contact the factory at 800-527-5333 when in need of extra log sheets. Service Checks Inspector/Date ‘[ Service Checks | Inspector/Date| | Service Checks | Inspector/Date| | Service Checks | Inspector/Date Service Checks | Inspector/Date 1 2 3 4 i 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8. 5 6 7 8 5.6 7 8 5-6 7:8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 i+ 217 Service Checks | Inspector/Date] - [Service Checks | Inspectorate]: | Service Checks: [ Inspector/Date| : | Service Checks: | -Inspectar/Date | Service Checks: | Inspector/Date AT 1 2 8 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 15-6 7. 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7.8 9 10 11° 12 | 910 11 12 | 9-10-11 12 9-10 -14 12 9. 10:11 12 | ° [Service Checks:: | -Inspector/Date| | Service Checks | Inspector/Date}::| Service Checks. | Inspector/Date| | Service Checks -:|-Inspector/Date | Service Checks - | Inspector/Date} «x. iawn isa 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5-6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 “19 10 11 12 9 10 11 12 9 10 11 12 9 10° 11 12 9 10 11 12 »-" | Service Checks ‘| Inspector/Date| | Service Checks -|- Inspector/Date[ -} Service Checks ‘Inspector/Date|+| Service Checks: |-Inspector/Date|:| Service Checks...| Inspector/Date leas лиЫ: 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 119 10 11 12 9 10 11 12 9 10 11 12 * [Service Checks | InspectorDate| |ServiceChecks | Inspector/Date| ‘| Service Checks+[.Inspector/Date|+).Service Checks::sInspector/Date!: Service Checks | Inspector/Date] 7.275. 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 (9 '10°11 12 | 119 10 11 12 18 40 11-12 9 10: 11:12 +189 10 At 1277 = +-%"7;| Service Checks|' Inspector/Datel-| Service Checks-:|:Inspector/Date|--j Service Checks.: :Inspector/Date| -| Service Checks:: .Inspector/Date| .| Service Checks, : JInspector/Datef iw, miss 1 2 3 4 1 2 3 4 1 2 3 4 1 2 8 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 Service Checks | Inspector/Date| [Service Checks | Inspector/Date| |Service Checks | Inspector/Date| | Service Checks | Inspector/Date| Service Checks | Inspector/Date| ~~~" 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 i [Service Checks .| Inspector/Date|. [Service Checks: | Inspector/Date| - | Service Checks | Inspector/Date| | Service Checks - | Inspector/Datej | Service Checks .. | Inspector/Date ee dip à 1 28 4 |[1 2 8 4 | 1-2 8 4 Fa 2:3 41 > Ile 2.8 al °° a 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 910 11 12 | 910 11 12 9 10 11 12 9 10 11 12 9 10 11 12 я - — 4 —— - 4. — E] *| Service Checks |-Inspector/Date|. | Service Checks- | Inspector/Date| | Service Checks | Inspector/Date| | Service Checks - Inspector/Date| | Service Checks. | Inspector/Date]..... + 1 2 3 4| 1 2 3 4 12 3 4 ||1 2 34 —||1 2 3 4 | | 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 119 10 11 12 9 10 11 12 +. + | Service Checks - | Inspector/Date|- | Service Checks | Inspector/Date|- { Service Checks «|-Inspector/Date}:- Service Checks ..|<Inspector/Date|- | Service Checks | Inspector/Date 1 2 3 4 1 2 3 4 1 2 3 4 11 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 2. [Service Checks | Inspector/Date] | Service Checks : | Inspector/Date|- | Service Checks |:Inspector/Date| [Service Checks Inspector/Date| | Service Checks : |. Inspector/Date 1 2 3 4 i 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 19 10 11 12 910 11 12 9 10 11 12 9 10 11 12 9 10 11 12 — “| Service Checks | Inspector/Date| | ServiceChecks | Inspector/Date| |ServiceChecks | Inspector/Date Service Checks ‘| Inspector/Date| | Service Checks. | Inspector/Date =. 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 Service Checks | Inspector/Date| | Service Checks | Inspector/Date| |Service Checks Inspector/Date| | Service Checks | Inspector/Date] | Service Checks | Inspector/Date 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 Service Checks | Inspector/Date| {Service Checks | Inspector/Date| | ServiceChecks | Inspector/Date Service Checks | Inspector/Date| | Service Checks | Inspector/Date i 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 Page 6 of 66 и”, rig E Service Checks “| Inspector/Date|: | Service Checks | Inspector/Date| | Service Checks - | Inspector/Date| | Service Checks .| Inspector/Date| | Service Checks | InspectorDate|.. 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5-6 7 8 5-6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 7 [Service Checks": | Inspector/Date| -| Service Checks : | Inspector/Date| | Service Checks:|-Inspector/Date] | Service Checks ..| Inspector/Date| | Service Checks”.|.Inspector/Date|:::=: ET i 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 : 15 6 7 8 115 6 7 8 | 115 6 7 8: 5 6 7: 8 5 6 7 8 | 9710711 12: 9 1011-12 | 49 10 À 12 9-10 11 12 9 10 11 12 + ZT Service Checks * PInspectorDate| | Service Checks”| Inspector/Date| | Service Checks ‘| :Inspector/Date| | Service Checks :-|-Inspector/Date|: | Service Checks -| Inspector/Date| :2020r: 1 2 3 4 1 2 3 4 1 2 3 4 i 2 3 4 1 2 3 4 5 6 7 8 5 67 8 is 6 7 8- 5 6 7.8 |. .|5 6 7,8 9 10 11 12 9 10 11 12 9 10 11 12 | 9 10:11:12 4... -5..1.+910 11 12 "1 ServiceChecks | Inspector/Date| | Service Checks-- |-Inspector/Date|.-[ Service Checks "|-Inspector/Date || Service Checks + “Inspector/Date|::|. Service Checks | Inspector/Date Ar 1 2 3 4 1 2 3 4 1 2 3 4 i 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 02 | Service Checks | Inspettor/Date| | Service Checks. | Inspector/Date| + | Service Checks:::{:Inspector/Date{-| Service:Checks:: -InspectorMate|:fService'Checks .Inspector/Date| ...:=——020. 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 15 6 7:8- 5 6 7 8] 5.6 7 :8 5.6.7 8 15 6 7. 8. [9 10,11 12 - 19-10 11-12 | “19 10 11 12 119 10:11 12 910 11-12 [Service Checks | Inspector/Date|-| Service Checks. | Inspector/Date]| ‘| Service Checks. | Inspector/Date} :| Service Checks +]: Inspector/Date}:| Service Checks : | Inspector/Date] «irri wi + 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 | Service Checks | Inspector/Date| | Service Checks | Inspector/Date| [Service Checks |- Inspector/Date| | Service Checks | Inspector/Date|.| Service Checks: | Inspector/Date 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 [9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 3 | Service Checks - | Inspector/Date| - | Service Checks |.Inspector/Date|- 1.Service Checks :|Inspector/Date| | Service Checks,] Inspector/Datef. Service Checks: | Inspector/Date| qx Sra =—. 1 2 3 4 - 11 2: 3:4 | "= 1 2:3 4 e }J1 2 3 4 -|[1 2 3-4 = © 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 18 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 ER - - — - — : . — 1} — — EA «| Service Checks | Inspector/Date|- | Service Checks |.Inspector/Date| | Service Checks | Inspector/Date| | Service Checks. | Inspector/Date|.| Service Checks ..| Inspector/Date| +... 1 2 3 41 111 2 3 4 “Ia 2-3 4| [114 2 3.4 111 2 3 4 +. 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10:11 12 9 10 11 12 ServiceChecks | Inspector/Date| | Service Checks - | Inspector/Date|. | Service Checks «|~Inspector/Date}+|-Service:.Checkssi|:Inspector/Date|:| Service Checks .| Inspector/Date as 1 2 3 4 1/11 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 ‚ 9 10 11 12 | 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 | Service Checks. | Inspector/Date| | Service Checks .| Inspector/Date| .| Service Checks | -Inspector/Date}..| Service Checks | Inspector/Date| | Service Checks: Inspectorate] ... ci won, 1-2 3 4 11 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 56 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 … (89 10 11 12 19 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 = 8 — — — EE Service Checks | Inspector/Date] | Service Checks. | Inspector/Date| [Service Checks | Inspector/Date] [ Service Checks . | Inspector/Date| | Service Checks . | Inspector/Date| 21.00». 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 56 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 Service Checks | Inspector/Date] | Service Checks | Inspector/Date| Service Checks | Inspector/Date | Service Checks | Inspector/Date] | Service Checks | Inspector/Date 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 Service Checks | Inspector/Date| | Service Checks | Inspector/Date| | Service Checks | Inspector/Date} | Service Checks | Inspector/Date| | Service Checks | Inspector/Date| 1 2 3 4 1 2 3 4 1 2 3 4 i 2 3 4 1 2 3 4 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 9 10 11 12 “’inspector (person-doing the inspections) should circle the service checks that were completed and then initial-and date when inspection was completed. Daily/Weekly Log Sheet For Service Check List Instructions on how to use log sheets: Complete the suggested daily/weekly service checks. Upon completion of the service checks, the NOTE: A “Workday” is any day that the lift is in use. Contact the factory at 800-527-5333 when in need of extra log sheets. Page 7 of 66 Service Check List For tom...C.A.T. Service Monthly / Yearly 13. Check normally open (N.O.) valve. (See page 19) 14. Clean battery terminals. 15. Lubricate caster swivels and axles. 16. Grease adjusting foot pads. 17. Check operation of manual emergency lowering valve. 24 Suggested Period * 18. Check battery cables and wiring for loose:connections:or:damagedawires: 19. Replace hydraulic oil. 20. Check for mast sway. 21. Loadtest with 350%. 22. Replace all chains. * D = Daily, W = Weekly, M = Monthly, 6 = 6 Months, 12 = 12 Months, 48 = 48 months Monthly/Yearly Log Sheet For Service Check List Instructions on how to use log sheets: Complete the suggested monthly/yearly service checks. Upon completion of the service checks, the inspector (person doing the inspections) should circle the service checks that were completed and then initial and data when inspection was completed. Inspectorate] - ©. . Inspector/Date] -.. ==. <x [Service Checks ' Inspector/Date|- | Service Checks | Inspector/Date| | Service Checks. | Inspector/Date|.| Service Checks | Inspector/Date| | Service Checks 13 14 15 16 13 14 15 16 13 14 15 16 13.14 15 16 1/13 14/15 16 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19.20 21 22 21 22 21 22 21 22 21 22 | ServiceChecks | Inspector/Date Service Checks | Inspector/Datel -| Service Checks - | Inspector/Date| | Service Checks | inspector/Date| | Service Checks | Inspector/Date 13 14 15 16 13 14 15 16 13 14 15 16 13 14 15 16. 4113 14 15 16 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 21 22 21 22 21 22 21 22 21 22 | Service Checks - Inspector/Date {Service Checks | Inspector/Datel Service Checks-- Inspector/Date - Service'Checks-.| .Inspector/Date| | Service Checks | Inspector/Date 13 14 15 16 13 14 15 16 13 14 15 16 13 14 15 16 13 14 15 16 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 21 2 21 22 21 22 21 22 21 22 = | Service Checks | Inspector/Date|:| Service Checks” | Inspector/Date| | Service Checks | Inspector/Date| | Service Checks | Inspector/Date| | Service Checks... 13 14 15 16 13 14 15 16 13 14 15 16 ; 13 14 15 16 13 14 15 16 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 21 22 21 22 21 22 21 22 21 22 ServiceChecks | Inspector/Date| | Service Checks | InspectorDate| | Service Checks | Inspector/Date| | Service Checks | Inspector/Date| | Service Checks | Inspector/Date 13 14 15 16 13 14 15 16 13 14 15 16 13 14 15 16 13 14 15 16 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 21 22 21 22 21 22 21 22 21 22 Service Checks | Inspector/Date| | Service Checks | Inspector/Date| ‘| Service Checks | Inspector/Date| | Service Checks | Inspector/Date| | Service Checks | Inspector/Date 13 14 15 16 13 14 15 16 13 14 15 16 13 14 15 16 13 14 15 16 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 21 22 21 22 21 22 21 22 21 22 Service Checks | Inspector/Date| | Service Checks | Inspector/Date| | Service Checks | Inspector/Date| | Service Checks | Inspector/Date Service Checks | Inspector/Date 13 14 15 16 13 14 15 16 13 14 15 16 13 14 15 16 13 14 15 16 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 17 18 19 20 21 22 21 22 21 22 21 22 21 22 Page 8 of 66 tom...C.A.T. 24 Lift Model No. tom...C.A.T. 24 Serial No. Manufactured By: Bil-Jax, Inc. 125 Taylor Parkway | Archbold, OH 43502 U.S.A. Phone (419) 445-8915 SPECIFICATIONS: Rated Platform Load: 350# Total Including Operator (1 Person + Tools Not To Exceed 350ibs.) 159 kg Total Including Operator (1 Person + Tools Not To-Exceed 159kg) Extended Platform Height: 23-8” (7.21m) Retracted Platform Height: 1-4” (41m) Platform Dimensions: 26” x 26” (.66m x .66m) OVERALL DIMENSIONS: - 35x55 x/77 (.89m x 1.40m x 1.96m) Gross Shipping Weight: 14464 (656kg) Hydraulic System Pressure: 3200 PSI Maximum Noise Level: 75 dB Power Source: — DC - TWwo-6V Batteries wired in series to equal 12V. AC - 110/220Volt 50/60 HZ Motor on Pump NOTE: AC UNITS ARE TO BE OPERATED WITH NO MORE THAN OR NO LIGHTER THAN 100° OF 14-3 WIRE. | WARRANTY: Bil-Jax, Inc. warrants its telescopic stockpicker lifts for one year from the date of delivery against all defects of material and workmanship, provided the unit is operated and maintained in compliance with Bil-Jax's operating and maintenance instructions. Bil-Jax Will, at its option, repair and replace any unit or components part which fails to function properly in normal use. This warranty does not apply if the lift and/or its component parts have been altered, changed or repaired without the consent of Bil-Jax or by anyone other than Bil-Jax or its factory trained per- sonnel, nor if the lift and/or its components have been subjected to misuse, negligence, accident or any conditions deemed other than those considered as occurring during normal use. Components not manufactured by Bil-Jax are covered by their respective manufacturers warranties. A list of those components and their warranteis is available upon written request to Bil-Jax, Inc. Bil-Jax, Inc. shall not, in any event, be liable for the cost of any special, indirect or consequen- tial damages to anyone, product or thing. This warranty is in lieu of all other warranties expressed or implied. We neither assume nor authorize any representative or other person to assume for us any other liability in connection with the sale, rental or use of this product. 9 of 56 Operation Instructions For tom...C.A.T. 24 1. Read and follow safety precautions and all responsibilities sections set forth in the opera- tors manual. 2... Position the lift at the work area. Make sure the lift is on a firm and level surface and that ...... - there are no potential hazards such as overhead obstructions-or electrically charged con-=:: -—. Ш “ductors. ‘DO NOT -use the lift where such hazards exist. Ex 2.3, —Check:the lift for damaged:-or worn-parts and repair or replace as necessary. holding: the. midrail. to the mast and.iwo. hex: bolts. through the. floor: of.the. > platform. and a rE fastened to the mast.) -- 5. "Activate the master power switch (located.on the side of the-main mast); and then depress -— “the “WHEEL: UP”:button ‘(located onthe ‘lower control box) which willraise the caster lo-- «~*~ Ds - cated under the cage, allowing the base to set firmly.on the two foot pads. 2.0 46. -Check-the:bubble:levelilocated-on:the base“below :the-lower:control-box,:the lift:must be"; level before operating. NOTE: Should to lift need to be leveled, adjust the two leveling pads located under the cage, while referencing the bubble level on the base. 7. Once the lift is level and setting firmly on the two leveling pads and the green Wheel Up”... --“buttonis lit, raise the empty platform'to the height at which yourintend to-work by turning the «= «=== selector switch to the “UP” function. - Check again to be sure that the platform's path of - .. «i++ travel is free-from-obstructions and-reposition the lift as necessary.- DO NOT use if:thelift - — ее is not operating properly. 1.8," Again, check to-seethat the lift-is:positioned properly on the two foot pads, and the “WHEEL... =~ “ “UP” button is lit. Enter the cage and make"sure“the:cage*entrance-midrail-drops into its proper position. -9. -...The lift is now ready for:operation. While holding. the “ON”-button, selectthe desired func- . -.. mt “tion: “UP” or “DOWN? The platform will raise or lower respectively. The emergency stop deactivates the control circuit only. - + NOTE: Should the platform continue to raise after.the “UP” button is released, push the “ON”... —.«.—.. | button and the “DOWN” button simultaneously, and the platform should stop or lower. Also, the lift is equipped with a Level Sensor that will prevent the lift from raising only if . - the lift is at a slope greater than 1 degree. The green “WHEEL UP” button will no longer - light until the lift is re-leveled. (If the lift becomes unlevel while operating, lower the platform and properly re-level the lift (Step 6). Page 10 of 66 Description of Operation “The tom...C.A.T. 24 is designed and manufactured for use as an elevating work platform to raise personnel, along with their tools and necessary materials, to job sites situated directly above ‘the platform area. Thé lift has a maximum capacity of 350 Ibs. whichis designed to raise 1 person .. Plus tools to the-desired work height. The lift is equipped with two control box-assemblies, one ls - - -Jocated-at the base-of the lift for-operation .at.ground level and one is located in the platform.for...—==-... le, fig and-lowering:operations.:The:DC:pump:motor.unit.is:powered-by-two:190.amp:hour, 6:voltssimey -wetcell'deep-cycle batteries'wired in seriesto'make a-12:volt power source: À 25 > amp automatics. battery charger-is included forrecharging the batteries at the end of the day. woe 2774054454 ema === Elavating the platformis performed by means of a 1-1/2” diameter hydraulic displacement type ~~ | + cylinderzoperated:at. the:touch .of:a.button.-<The:lower:telescoping: section.is pushed:vertically: - ==. À - upwards ‘by: the’ cylinder«while the ‘upper. sections“are‘raised:by:mechanical:motion:advantage. : -... ; “accomplished through four sets of chains and sheaves. Consequently, the platform.is raised five -........ -«inches:for:each:one inch of:cylinder. extension. -Platform-descent:is.also- commanded:by:means x = of push buttons. Safe use of this equipment is- assured:by -proper:operation,: inspection, and maintenance ssa “protedu res as'set forth in this Manual.: Dependability is also‘ensured by:proper maintenance and-:....::=:.. | “replacement of the chains, sheaves, “and ‘sheave: pins-and-the -proper-installation -of:the-flow-=u-s 10m restrictor valve. (See the Maintenance sections of this Manual.) This nonadjustable flow restric- -- - “tor valve controls and fixes the rate of platform descent whether empty or fully loaded to approxi- mately 1.25 feet per second. A hydraulic hose failure will result in the same rate of descent and not in free fall when the restrictor valve is installed properly. Precautions should also be taken to > ‘ensure that the paths-along which'the slide blocks move are kept clean-and lightly-lubricated with..." a dry type silicone lubricant. * Emergency’ lowering of ‘the platform-is ‘accomplished by‘means‘of’a”manual ‘control valve" located on the hydraulic manifold block assembly, next to the pump/motor ‘unit. To lower the == 77 “platform, -remove-the:rear-plastic-housing cover,locate: the emergency .lowering :valve:and iurn-..=====-. the red:knob located on the hydraulic manifold block .assembly.counterclockwise-until the plat--. = тс то - form begins to descend. ‘tom...C.A.T. Safety Instructions The operation of any work platform is subject to. certain hazards which cannot be protected against... “by mechanical means, but-only by the diligent exercise of intelligence and common sense.- Safety. - wforyourself and yourfellow workers is-YOUR-RESPONSIBILITY;:since any. piece:of.equipment 8 sss only as-safe as the PERSON USING IT makes it. You are the-only part of the machine which can : think. Be a PROFESSIONAL and follow these safety rules exactly. | BEFORE USE Survey the job site for.potential hazards such as untampered earth fills, unlevel surfaces, over- head obstructions, and electrically charged conductors or wires. Be aware of any potential haz- ards and always consider what could happen. Watch for moving vehicles in the area of use. Page 11 of 66 Before Use (continued) ..Read and understand the manufacturer's operating manual. Make sure you have a complete understanding of all operating and safety instructions provided. ~~ Only trained and authorized personnel shall be allowed to operate this equipment. - о Inspect the equipment for damaged or worn pans. Also check for cracked welds, hydraulic - 202000 --—«"leaks;"damaged'wiring-loose'wire-connectors;'or:damaged'casters. Also, check-for‘any-im- 88-0507 -.-... proper operation.- DO NOT use if damaged in any. way.. Improperly operating equipment must. be repaired before using. + "DO NOT operate this equipment if you are under the influence of alcohol ordrugs-or if you feel ill,‘ dizzy, or unsteady invany - way: ‘Operators must-be-physically-fit,- thoroughly: trained, -and not easily excitable. ~~ Wear proper. clothing for the job. ‘Wear personnel protective equipment-as-required by federal, | state, or local regulations. Locate, read, and follow all directions and warnings displayed on the equipment. - Inspect the equipment for any “DO NOT. USE” tags placed on the equipment by maintenance .. _. ... | personnel. DO NOT use any equipment tagged in this way until repairs are made and all tags are removed by authorized maintenance personnel. Make sure the platform and your shoes are free of mud, grease, or other foreign material. This will reduce the possibility of slipping. During Use + 1DANGER! This machine is not insulated for use near electrical powerlines and DOES-NOT provide protection from contact with or close proximity to any electrically charged conductor.. User must maintain safe:clearances at.all times.(minimum of. 10 feet) + -and always: allow:for: platform movement:such:as-wind-induced:sway. Always contact the power company-before performing work near-power lines. Assume - every line is hot. Remember, power lines can be blown by the wind! - ['VOLTAGERANGE |. “MINIMUM SAFE APPROACH DISTANCE | (Phase to Phase) (Feet) (Meters) 0 to 300V AVOID CONTACT Over 300V to 50KV 10 3.05 Over 50KV to 200KV 15 4.60 Over 200KV to 350KV 20 6.10 Over 350KV to 500KV 25 7.62 Over 500KV to 750KV 35 10.67 Over 750KV to 1000KV 45 13.72 Page 12 of 66 + Position lift far enough away from power sources to ensure that no part.of the ++: DO:NOT- stand. or.sit-on guard. rails. - Work:only within the platform: guard rz rail .- DO NOT allow ropes, electric cords, hoses, etc. to become entangled in the - During Use (continued) DO NOT modify, alter, or change the equipment in any way that would affect its original design or operation. “DO NOT use this equipment in ways for which it is not intended. ~~ lift can accidentally reach into an unsafe area. . DO NOT override or by-pass manufacturer's safety devices.” --not:support the.weight of the.equipment combined with-the rated load of the machine during use. DO NOT use without entry bar in place. DO NOT move unit with a person or materials on board. ey — EET AE E y do A: DE A E + “area and do'not lean out over guard rails to perform work. ‘DO NOT attempt to increase working height with boxes, ladders, or other means. --Qperate only ona firm and level surface." DO NOT use on surfaces which will . + DO NOT use: this equipment when exposed to high winds, thunderstorms, ‘ice, or-any other = weather condition that would compromise the safety of the operator. ~ DO NOT climb up or down masts. equipment when the platform is being raised or lowered. DO-NOT use the work-platform as a “dead man”.in-performing:work:operations-....:-... a which produce excessive horizontal force. - “Keep yourself:and all personnel away from -potential-pinch-or-shear points. . - Horseplay is prohibited - Report any misuse of equipment to the proper authori- ties. -- DO NOT exceed manufacturer's. platform load limits-and make sure all toolsand equipment are. - evenly distributed over the entire platform. Always make certain all personnel are clear and there are no obstructions before repositioning platform. If welding is performed by a worker from the platform, do not allow electrode contact with any part of the platform. Page 13 of 66 : “Always maintain good footing on the platform - donot wear slippery soled shoes:*+ === During Use (continued) DO NOT exceed platform load ratings by transferring loads to platform at elevated heights. Cordon off-area-around the base to keep personnel-and-other-equipment.away from it while in - use. =: -DO NOT use guard rails to carry materials and do not allow overhang of materials when elevat-« 400... ing or lowering platform. =.= Stay clear-of wires, cables,’and other overhead obstructions. = Always disconnect power at Master Power Switch and remove key when not in use to guard - against unauthorized use. — Maintenance Safety Maintenance shall be performed according-to:manufacturers«requirements.:-DO-NOT short сто) change maintenance. ++ DO NOT add incorrect fluids to the hydraulic system or battery.- Check manufacturer's specifica- 4 | tions. ~ Pressurized hydraulic oil can cause injury. Check to make sure all lines, connectors, and fittings are tight and in good condition. - DO NOT exceed the manufacturer’s recommended relief valve settings. . “+ — DO NOT attempt:repairs you do notunderstand.- consult manufacturer if you have any questions = = regarding proper maintenance, specifications, or repair. .. Keep all mechanisms properly: adjusted and lubricated according to maintenance schedule and... ..--.... manufacturer's specifications. . Always perform: a-function-check on. operating :controls:before:each=use=andafter:repairs have . .... been made. Locate and protect against possible pinch points prior to performing maintenance repairs. Use only factory approved parts to repair or maintain this: equipment. If this. equipment is rebuilt, “testing is required in accordance with factory instructions. Battery Maintenance Safety Check battery acid level daily. | Always wear safety glasses when working near battery. DO NOT smoke when servicing battery. Page 14 of 66 Battery Maintenance Safety (continued) — Contact with battery acid causes serious burns. Avoid contact. with skin or eyes. If accidental contact occurs, flush with water and consult a physician immediately. ... Hydrogen and oxygen gases are produced during normal battery operation. This gas mixture can : -. explode. DO NOT allow flames or-sparks near batteries. DO NOT allow batteries to overcharge and boll. . DO NOT short cross battery posts to check for current. DO NOT break a live circuit at battery... -- ‘DO NOT charge batteries except in open, well ventilated areas. When removing battery, always disconnect ground cable first. DO NOT jump start other vehicles using lift battery. NOTE: All OSHA, ANSI, state and local codes and regulations pertaining to this equipment should be obtained, read, and thoroughly understood before attempting to use this equip- ::— ment. “Persons under the influence of drugs, alcohol,:or.prescription.medication should... - not be on or near this equipment. Common sense should be implemented at all times during the use of this equipment. DO NOT USE THIS EQUIPMENT IN AREAS WHERE EQUIP- MENT OR USER MAY COME IN CONTACT WITH LIVE POWER SOURCE. — THE INFORMATION CONTAINED HEREIN IS NOT TO BE CONSIDERED AS LEGAL ADVICE AND IS INTENDED FOR INFORMATIONAL PURPOSES ONLY. This information is offered so as to alert customers of Workforce Products to procedures that may be of concern to them. “This information is not intended to be all inclusive and is to be followed in the use of WORK- FORCE equipment only. — For any questions concerning the safe use of this equipment, call 419-445-9675 before using. - Maintenance INSPECTION: It is extremely important that a complete inspection is made each day to ensure the operators’ safety. 1. Inspect daily, tightening if loose and replacing if worn or damaged, all fasteners, pins,.etc, including but not limited to the following: Chains and locknuts per #2 below. Cylinder mounting bolts and locknuts. Platform fastening bolts and locknuts. — Plastic slide blocks and mounting screws. о OO T Y O > D, = 0 5 MD O < D © N = D O < O ©. = Q = oO O O —+ D = ©. + Page 15 of 66 Maintenance (continued) 2. Inspect all chains for damage daily. Look for signs of wear, split leaves, loose pins, clevis damage, elongation, etc. Replace any chain which is damaged in any way or which has - elongatéd more than 3%. The cháin assemiblies may be orderéd from your “dealer or the - factory direct. Do not use a unit on which any chain assembly is in need of replacement. “NOTE: We recommend :that.chains :be. replaced. ¢ every four.years unless:damage:or. WO corti - requires replacement at a lesser. interval. 5, mE PITCH 20 PITCHES = 12.5" | 5e mien | 2 MEASURES 2:76" TO 12.875" REPLACE! ELONGATION INSPECTION FOR AL-544 LEAF CHAIN Adjust the lift chains weekly as follows: - + Raise the platform to the maximum extended height and then lower it while someone checks _ to.see that all sheaves are turning.and checks for chain damage. or wear as described above. .. … ~.After.completely lowering the platform, remove the large mast cover. Adjust the chains until . they are just snug-against the retainer. .Do not over tighten the chains so as to raise the. .. . “2 Sr platform from-its;resting position Make sure the hex lockouts are-turned onto the threaded стати. +. =rclevis 'ends- with atleast 1/8".of the end extending through the nut.:- Replace any: locknut “which does not stay in position during use. Replace mast cover. 3. Inspect all mast sections daily to make sure that they are free of dirt or other or foreign material - Which would in any way restrict the free movement of the glide blocks. 4. Be sure that all decals are completely readable and the maintenance/operation manual is attached to the lift. «5, .Annually-check for wear on slide blocks-and replace or. retighten as necessary...The blocks .- -. ; << should be:adjusted so that air gap-between the guide blocks and the mast is removed: This ~~ “is accomplished by first backing out the slotted hex head screws and, using an-allen: wrench, Ss Err - + turn:the setscrews in (clockwise). This will: push-the ‘block in-against the next mast. - LE DO NOT OVER TIGHTEN. After adjustments are made, fully extend the lift from the ground, without load in the platform. If you can lower the platform without stopping and there is no airgap between the guide blocks and the mast, then the blocks are properly adjusted. NOTE: If at any time there appears to be excessive mast sway, it may indicate that the blocks may need to be adjusted as described above. Page 16 of 66 Maintenance (continued) raceways and that the wheels are not cracked or excessively worn. and extends its usual life. 1.7 Oilall chains by brush or other effective means with 40W oil weekly oras needed. . © Ln 0 “a +. 2, “Grease casteraxles and swivel-raceways semiannually. 3. Grease adjusting foot pads semiannually. - high degree of lubricity ‘and-need only:be-kept-clean.-:However,precautions ‘should also be taken to be:sure that the:paths-along which the blocks move are : -- kept clean and lightly lubricated with-a dry. type silicon lubricant. HYDRAULICS: It is important to maintain the. hydraulic system.as.necessitated.by amount of... =. =. en 8 —-**Use and-the environment in which the lift is-used.Constant attention to keeping - aa Le AX 26 the'oil clean -and-the reservoir properly filled will help prevent possible damage“: <= 5 to the system. 1. Check the hose assembly and fittings for leakage or damage daily. Tighten or replace when necessary to prevent hydraulic oil loss. 2. The reservoir should be filled to within 1/2” of the top with the platform in its lowest position. = ++ The lift is shipped-from the factory with-Energol HLP-HD46 (BP .Oil);-a-high -grade,:non-.=:===:.- ... ow - foaming hydraulic oil designed for.temperatures as low.as .-20.degrees. Fahrenheit. ..[f.N0t wisn 38° = cie. available, use:Dextron Automatic Transmission Fluid Type A for temperatures as low.as +40 .. = - degrees Fahrenheit. If not available, a good grade SAE 10W Hydraulic Oil may be used where the minimum climatic temperature is above 32 degrees Fahrenheit. SAE 5W Hydrau- ......... . + lic-Oil- may be used where temperatures:are as low.as:0.degrees:Fahrenheit.::Do.not mix... ..... different hydraulic oils. . LUBRICATION:..Minor Lubrication. will make the operation .of the tom...C.A.T.: Lift. more efficient -- я — IMPORTANT The plastic slide.blocks:in the:mast are made of-a:bearing.material which:has.a -....-. F' ASS STE #8, — Delayed response:or sporadic.action may:indicate a-presence‘of:airin-the cylinder. То bleed . -air from-the system, ~with the reservoir full of fluid, fully extend the unit. -Lower the unit to - — allow the oil with entrapped air to return to the reservoir, being careful as to not overflow it. - += Let the unit set while the-air.escapes the-fluid and then repeat if necessary. Each -time.the «oud platform is lowered, refill the reservoir to prevent pumping more air into the cylinder. 4, Clean the reservoir sump strainer and replace the hydraulic oil at least once a year or when- - ever it should become contaminated. 5. To reset the pressure relief valve, install a 4,000 PSI gauge jnto the main 3/8” pressure port in the pump unit (the hydraulic hose must first be disconnectéd). Remove the hex cover from the relief valve screw and adjust the screw until maximum pressure of 3,200 PSI is obtained. If no gauge is available, place 3504 on the platform and adjust the screw so that the load can just be lifted without bypassing oll. Page 17 of 66 time may be as long as 24 hours. Charge batteries as follows: Maintenance (continued) CAUTION: Do not adjust the pressure relief valve higher than 3,200 PSI since possible over loading could occur. + 7, Should it ever be necessary to remove the flow restrictor valve, it is: of utmost. importance” - “thatit be properly installed.” The valve will be marked in*one“of two ways: - either with an. x0 ..2 arrow or.with:the word XIN”.-:The end.of.the.valve.marked ..IN”.must.be.towards.th ecylinder. -..—. tia | camaradas PO0r,on the-valve.with-an;arrow; the arrow.must point away from.the.cylinder.port...Only.a.<:=.—.—.—... | sea 46 1/4” NP Tehydraulic elbow:should:be-connected between the cylinder.port and theend:of-the:=-:==:=:- E flow -regulator. Improper:installation will permit:widely:varying rates:of-descent:and.would==.. result in near free fall in case of hose failure. +. ELECTRICAL ::4The:electrical:system isrelatively simplezbutsegularmaintenance:isnecessary : | to keep it working properly. ‘unnecessary use of electrical power. Since batteries are the power source for the machine, proper battery care cannot be overem- -=:- ===" phasized. ‘Recharge batteries after each work shift. - When the machine is not -being used, - -- batteries should be charged at least once a week. “The -normal-.charging time:should be-10to.12:hours....If batteries.are. extremely low, 1, charging- A. “Connect an extension cord from a 110V:AC 60 Hz outlet.to the flush mount receptacle, im ~Check all electrical wires for-cuts, broken wires; potential short circuits; etc.; daily. ~ - ~~ = «+ 2, The electric system:is ‘designed to provide power for a'norinal work shift. "However, the ~ - on A E..2+Charge :life :ofethe=battery pack:depends::on -machine-usage. Plan your ‘work:to- “prevent.” FR, .: located :above:the.Master Power Disconnect.—The extension cord to be used.must be ::" «Kept.as-short-and:as large-as possible. :A:small long-cord will:decrease-the:output-of +" < oo Ham the charger due to:the:voltage- drop inthedine;thiswilkincrease:ine:charge:backtime. ---—- - ED. If theresispower:in:the:line;.the:“on-charging*:red:E:ED:lightawilk: ightetneicating charge = Da currentis flowing, and the-ammeter will show the rate of ‘charge: C. Once the battery voltage reaches a predetermined level programmed | in the electronic - | - control,.the “80% Charge” yellow LED will turn on. : e D 3-1/2 hours after the yellow light goes'on;the'‘charge will be completed: and the charger > - will automatically shut-off. At this time, all the. LED’s will turn off. om he #1 NOTE: - lfthe battery:voltage does not reach the 80% level in 14 hours, the charger will shut off..." andthe “check battery” red LED light will turn on. This is to avoid prolonged charging of a defective battery that will not properly recharge. E. Remember to unplug the charger before moving the lift. Failure to do so could cause damage to cords, receptacle, and other equipment. Page 18 of 66 Maintenance (continued) CAUTION: Before making or breaking connections between charger and battery, always a - ‘remove the power cord from the 110 volt AC outlet. Always check the battery - * eléétrolyte level and-add water after charging the battery. For more information, . ... refer to the instructions supplied with the battery charger. ra Bu Clean battery: terminals. monthly. Remove the cables from the battery, clean the battery posts ........... and cable ends to shiny metal, and replace. Always connect the insulated cable from the starter . solenoid tothe positive post.” Lube the outside of the connections with petroleum jelly or grease. ~~ =. 4.. Procedure for checking the operation of Normally Open (N.O.) raise valve: “A.. Disconnect the:jumper:wire running.from.the.start;solenoid.to.the.N.O. valve... ..B. - Once the jumper wire:is disconnected, activate-the-“up” function, which causes the motor to run. NOTE: The platform should not raise, but if the platform begins to raise, the N.O. valve must be cleaned or replaced. В В | C. Reconnect the jumper wire upon determining that the N.O. valve is property functioning. (7) 9/16 SAC FORT FRESSURE-RETURN 9/16 SAE AUX. RETURN PORT 1,734 2 30 27 24134 12 VDC N.C. POPPET VALVE MANUAL OVERRIDE 7 : й CHECK + 90 VALVE RELIEF VALVE 25 1.625 | 1.625 35 10 é 22 SECTION À. 5/16 TERM, J À | (+ BATTS AE TN e RE | @ „ты | Po eee H % | RT O HA | о ая = в и? м. # то "” a — : $- A 5 i + o | o + mn ! ei AN, \ Sat 5.00 15,75 - 9,37 A thorough inspection must be made at least once each year or after approximately. each 500 hours of operation. Complete checks should be made on all items listed in the Maintenance Section of this Manual, and necessary adjustments and repairs should be made. In addition to this annual inspection and service, we recommend that all lift chains be replaced every four years. Page 19 of 66 Trouble Shooting Guide Green “Wheel-Up” button will not light. Cause The base is not set firmly on foot pads. Low voltage. Burned out bulb. The lift is out of level. Broken or loose wire. olution s5Activate:“Wheel-Up";button-raising the-front:caster:This:allows-the:lift-to-set- firmly on the foot pads. - + Recharge or replace the battery if it can be determined that there are bad cells. Replace bulb. “Level the lift with the two adjusting foot pads or relocate lift to a level surface. Repair or replace loose or broken wire. a. > "een moon After depressing the “up” switch, the motor runs, but the unit will not lift a load. =". Cause A. There is more than 350 lbs. on platform. В. N.O. (Normally Open) valve is not being energized. C. Emergency down valve is open. О. Mast sections are dirty. Solution A. Lift capacity is 350 Ibs. „Bau :.Check:formoltage:at.the.N:O.:valve, no voltage.= loose: or.brokenswire;svoltage. = «ist enough voltage to- activate the coil? Could-be-a battery with:low: voltage » * <= Amvetronaidefectiveicoll+Repairior:replace.depending:upon:findings:=Repairor:replace, = depending upon findings. C. Close emergency down valve. D. Clean and lubricate masts with a dry silicone. Masts have excessive sway when fully extended. Cause Plastic slide blocks are out of adjustment. Solution See Maintenance Section on how to adjust plastic guide blocks. Page 20 of 66 Trouble Shooting Guide (continued) Pump/motor will not run when “up” is activated. Cause A. “Emergency Stop” button is activated (pushed in). Green “Wheel-Up” button is not lit. Motor start relay is not activating. Motor start relay is activating, but motor does not. Low Voltage De-Activate. by turning.the. Emergency Stop”: button.counterclockwise. - See #1. Is there voltage at the white wire on the motor start relay? If yes, replace - a defective motor start relay. If no, check for loose or broken wire. Repair or replace. a D. Is the hydraulic gear pump tied up, preventing the motor from turning? If yes, replace the pump. If no, check motor, may need to be replaced. E. Recharge or replace the battery. B. C. D. E. Solution A. B. C. When the master power disconnect is activated, the motor runs without the “up” button being activated. Cause A. An electrical short in electrical system. В В. Motor start relay is activated (stuck in the “on” position). Solution A. Repair or replace any loose or broken wire. B. Replace defective motor start relay. Hydraulic cylinder leaks at the gland nut. Cause A. Loose gland nut. B. Bad seals. Solution A. Tighten gland nut. B. Replace seals in hydraulic cylinder. (See Page 46) Page 21 of 66 Decals for Replacement Ordering =| Moving telescopic masts will create TAX | pinch points. Keep fingers, hands, VU A =| arms and feet clear of all telescopic 8 | mastsections at all times. serie Re ET ERE Tr NN AL A rem E iia, re D roam ang B06-00-0009 FAILURE TO FOLLOW THESE BATTERY AND CHARGER SERIDUS INJURY OR DEATH. HECTROCUTION HAZARDS EXPLOSION HAZARDS 153k of Electric Shock » DA NGT contac] hatlery ieminals or cable =D) NOT expose batteries or champs with Jools tit may cause Sparks. charger io wala andéor rain. » During charging, explose = DO NOT use Fayed or damaged aryhydogen gas Es generaled. aleckic cords when chanıng. © DO NOT smoke or kw pen FETY RULES WILL CAUSE » Connecl input cond only lo fire, sparks, pr embers near property grcunded Eres wire balery when charming out wilh spociicd voliage and COMPONENT DAMAGE HAZARDS frequency. = Keco termirais acid terminal mnnectons desn BURN HAZARDS * Bateres ms) Бе diamed using med voltage = Batieres contain acid Always ted on Serial вай. shiek and prolecive cating Marvel for additional information cn batlery whe working aM or near balery. LI $ MIN Ine, KCK CHECK LEVEL GE MASTER | | ruuvcom POWER X SWITCH — 06-00-0041 an 3 B06-00-0289 WITH THE FOLLOWING MAINTENANCE REQUIREMENTS COULD RESULT IN SERIOUS INJURY OR DEATH » Follow complete maintenance schedule outlined in Owners Manual and Section 6 of the ANS! standard reprinted inthe Owner's Manual « Inspect all chain assemblies, fasteners, pins, and related pars daily forwear, damage, propertightness, and function. Replace according to Owner's Manual recommendations. * Do not overtighten slide blocks. » Slide block paths must be kept clean —free of dirt, greass, and other foreign material. " DO NOT use grease, of, or any similar fubricant on masts or slide blocks. For additional lubricatlon, use dry sillcone cafy. CETCOFO BD FibJac, ho, Dat ED5-00-01 B06-00-0138 IT IS UNLAWFUL TO OPERATE THIS EQUIPMENT WITHIN 10 FEET OF HIGH VOLTAGE LINES OF 50,000 VOLTS OR LESS. For safe clearance of lines in excess of 50,000 volts, ses owners manual, This machine is NOT insulated. Do not use within 10 ft, of power lines or other electrically charged sources. This machine DOESNOT provide protection for personnel from contact with or close proximity to any live electrical power source end s by all personnel coming in contact with machine. ® В 2х, Ine, 2005 EDS-00-04 46 B06-00-0146 EMERGENCY LOWERING TURN RED KNOB COUNTER CLOCKWISE TO LOWER B06-00-0286 B06-00-0286 CCFA OPERATION AND SERVICE MANUAL INSIDE B06-00-0192 COFC © Bil-Jax, Inc. 2004 B06-00-0192 AX B06-00-0161 * Level machine before use. * Failure to level this machine could result in serious injury or death! * If unit becomes out of level, machine will not lift and the green "up" button at the lower control box will not illuminate. FER © biljax, inc. 2003 B06-00-0294 B06-00-0291 A CAUTION This machine is designed and manufactured in compliance with the ANSI 92,3 standard in force on the date of manufacture. Dealers, owners, users, operators, lessors, and lessees are responsible for inspection, maintenance, training, and operation as required by A92.3 and the owners manual. Alterations, modifications, or changes to this machine without the written authorization of Bil-Jax, Inc. as well as any unauthorized adjustment of valves, disabling or by-passing of safety devices or the improper use of this machine shall exemptBil-Jax, Inc. from any liability for any resulting injuries or damage. \ RFC © Bil-Jax, Inc. 2008 B06-00-0125 / B06-00-0175 22 of 66 Decals for Replacement Ordering STAY CLEAR WARNING WH | LE RAIS | № С * Ро по? operate this machine unless you have read and understood all decals on this machine as well as the complete owner's manual. OR LOWERING _ 225 * Be sure cagels securely fastened to lift by means of 2 U-bolts at mid- B06 0 0 0225 rail and 2 hex bolts through the floor of the platform. « Keep hands and feet inside the cage and clear of telescoping sections during operation. CCFO « Do not lean out over guard rails or attempt to perform work outside the guard rail area. M AX IM U M C A PAC | I Y * Maintain a 10' minimum distance from energized power lines. FFR © Bil-Jax, Inc. 2005 806-00-0282 1 OCCUPANT B06-00-0292 350 LBS. OR pLUS170LBS. \ FFR O Bil-Jax, Inc, 2004 06-00-0293 B06-00-0293 OPERATION INSTRUCTIONS 4 FOR tom...C.A.T. MODELS 1) Read and follow safety precautions and all responsibllities sections as set forth in the operators manual, FAILURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS OR ANY OTHER 2) Position the lift at the work area. Make sure the lift Is on a firm and lavel surface and that there are no potential hazards such as overhead obstructions or electrically charged conductors. DQ NOT use the lift where such hazards exist. IMPROPER USE OF THIS EQUIPMENT WILL RESULT IN SERIOUS INJURY OR DEATH. 3) Check the machine for damage or worn parts and repalr or replace as necessary. BEFORE USE * DOHOT eae це performing » 4) Check to be sure that the cage is properly attached to the lift. (Thera should be two (2) u-boits holding the midrail to the mast and * Operator great mad L A and mi decai со || oe pued rabia. two (2) hex bolts through the floor of the platform and fastened to the mast.) o ао aora 1 YO MONDE 19 COMP MENE | + £0 NOT Sam cut aver int rai or attempt to 5) From the lowar control box, depress the green "wheal up" button which will raise the caster located under the cage, allowing the = Survey 2e job afte for ft potintal hasan. o . Te oT cos ant vn lift to drop firmly onto the two (2) foot pads. When properly positioned, the green "wheel up" button will light. Ne If the green hat + tormedasoutines | | * Sreisarotatimoviogperts andkaepall "wheel up" button does not light, lavel the machine by adjusting the two leveling pads located under the cage while raferencing tn owners manual, . Donar a Ob AL the bubble level on the base. * Never TakaC DONDT ta thla machine y the ft white platform le belng rats # or lowered. ибо ба За Рима | oralcobalor Y 6) Raise the empty platform to tha height at which you intend to work by turning the selection switch to the "up" function. Check Feo day. er unten mar was, “и : O a eat on again to be sure that the platform's path of travel is frae from obstructions and reposition the lift as necessary. DO NOT use if lift > Operals on Kan and вы отв оу. Co bow, is not operating properly. athar squlamanl meay ram und whia tn ub, у PoNaT sims up or down ase: 7) Agaln check to ses that the lift is positioned properly on the two (2) foot pads and the "wheel up" button is lit (Step 5), Enter the DURING USE Fisain charger MERE cage and make sure the cage entrance midrail draps into ¡ts proper position. » DO NOT use wee EN can cama lala esntact wii M o me A 8) The machine is now ready for operatlon. Depress the "on" push button and while holding it down, depress the desired function asd obstrucdona auch sa statis win, cablag artiste ete lain “up” or "down". The platform will raise or lower respectively. The emergency stop deactivates the control circuit only. ropero die. , Should the platform continue to raise after the "up" button is released, push the “on” button and "down" button simuitaneously ey ana rena an Eres end in В} — and the platform should stop or lower. + DO HOT ime Lit Lexpossd to wc rain, snow af ka. PAA tht lp br BIL-JAX FR © Bil-Jax, Inc. 2005 B0B-00-0284 + DO NOT sicend rated lasd eapacity of platform. on выдает комет B06-00-0294 B06-00-0295 CTFR B06-00-0297 Battery Forklift Pockets Charger Receptacle B06-00-0297 MoV tom...C.A.T. 24 a @ Bil-Jax, Inc. 2005 B06-00-0296 | B 0 6 -0 0 =() 3 0 1 B06-00-0296 Tip Over Hazard Battery weight is critical for lift stability. This lift must be equipped with two batteries having a total minimum weight of Stand clear when lowering lift onto the foot pads as required 130 Ibs. f roper o ion. or prop perat DO NOT replace with . batteri f | Contact with foot pads arteries ob fessor weight. Use only Bil-Jax authorized replacement parts. will cause serious crushing injury. GFL B06-00-0320 B06-00-0306 B06-00-0320 23 of 66 - -00- © BilJax, Inc. 2005 © bil-jax, inc. 2003 B06-00-0306 ne. tom...C.A.T.24 DECAL PLACEMENT Side View ра BO6-00-0296 | a BO6-00-0041 |_—B08-00-0291 ==1 == / BOS -00-0293 both sides of | / toeboard N N = LA | —— y e Cu tom...C.A.T. 24 —C J both sides of B06-00-0306— Dd BIL-JAX <O Pose both sides of base - = “\_ 80600-0337 both sides of base PART NO. DESCRIPTION QTY. B06-00-0009 . WARNING MOVING MASTS... “2 _ B06-00-0034 DANGER... DURING CHARGING... 1 B06-00-0041 MASTER PWR. SWITCH. 1 B06-00-0138 WARNING...(MAIN) Я .B06-00-0146 DANGER...(ELECTRICITY) 1 B06-00-0175 : CAUTION...THIS MACHINE...92.3... 0 B06-00-0192 --OPER. & SERV. MANUAL 1 B06-00-0225 WARNING STAY CLEAR... 2 B06-00-0286 EMERGENCY LOWERING 1 B06-00-0289 CHECK LEVEL 1 B06-00-0291 WARNING-LEVEL MACHINE... 1 B06-00-0292 WARNING...(DECAL FOR CAGE) 1 B06-00-0293 . MAXIMUM CAPACITY...350LBS. … 3 B06-00-0294 WARNING... OPERATION INSTRUCTIONS... 1 B06-00-0295 DANGER...MAIN WARNING DECAL E B06-00-0296 BATTERY CHARGER RECEPTACLE... 1 B06-00-0297 FORKLIFT POCKETS 1 B06-00-0301 tom...C.A.T. 24 3 B06-00-0306 WARNING...STAND CLEAR 2 ° В06-00-0320 WARNING...BATTERY WEIGHT TIP OVER 1 B06-00-0161 BIL-JAX - TRANSFER 2 B06-01-0024 DECAL SET (INCLUDES ALL ABOVE DECALS) 1 Page 24 of 66 N 1/7 06-00-0009 BO5 -00-0294 y BO6-00-0292 BOS-00-0192-71 HT tom...C.A.T.24 DECAL PLACEMENT Front View B06-00-0301 | EAN > | 28-00-0887 on CAT ра BOS -00-0225 LE. - | TE — tom...C.A.T.24 DECAL PLACEMENT 1" _~B06-00-0003 205-007-0138 | —— 08-00-0178 | | — _- BO6-00-0146 E 3067 0070295 — | | ] = Back View | mI ie \ 7] | 508-00-0288 scores on resevaiill | Rui tank inside cover DIS \ located on battery [| | hold down bracket HH— inside cover || | \ ; pt | T | Page 25 of 66 | | | mn nn nn nn о nn nA Hydraulic Schematic — — — —o o — —]_ — — —— — — — он — nt Ak Sn rt A — Sn dert ны мн етой Мн ны ее ен = = eu N.C. NORMAL CLOSED) SOLENOID VALVE N.O. (NORMALLY OPEN) SOLENOID VALVE RAISE/LOWER SOLENOID VALVE WHEEL RAISE/LOWER SOLENOID VALVE Page 26 of 66 = —Wwa | Le VELOCITY LIFT CYLINDER FLOW, TUSE CONTROL. VAL VE TE HYD. VALVE BLOCK ASSY. | | WHEEL CYLINDER — | — | | | M | EMERGENCY | COWERING x 7 v4 VALVE | viz ва M ce imme ние deg D pac TA лань eo fas UL A PUNTA - : — V3 | | | | | | - POT (TU | { | O | Vi | -— | | = | ИЕ | A | — 79 PRESET | ve | 1 PRESSURE | e RELIEF = | | | | | , | | || ||| LL | | J Electrical Schematic 12V DC (+) (-) WHEEL UP O ‘CO MAST EMERGENCY LIMIT 4 | У . -|- - STOP (BASE) — 7. .0——0--0 (v4) To WEN Y > > CR2 @ © CR3 и | » т я] e | I (CAGE) EMERGENCY G DOWN __ STOP (CAGE) | oTo (С A 5 (CAGE) | се! ep | \_/ SLOPE AT) SENSOR X oo se |: [CLOSES WHEN LEVEL a) FLOOR PAD FLOOR PAD ' SWITCH SWITCH < |. M1 (M)— || № CR1 = CONTROL RELAY #1 M = MOTOR CR2 = CONTROL RELAY #2 Mi = MOTOR START RELAY CR3 = CONTROL RELAY #3 Vi = N.C. (NORMALLY CLOSED) SOLENOID VALVE LT = GREEN LIGHT V2 = N.0O. (NORMALLY OPEN) SOLENOID VALVE V3 = RAISE/LOWER SOLENOID VALVE V4 = WHEEL RAISE/LOWER SOLENOID VALVE Page 27 of 66 This page intentionally left blank Page 28 of 66 Section / > This page intentionally left blank Page 30 of 66 Cage & Cage Mounting Breakdown Ny (3 ITEM# PART# DESCRIPTION QTY. 1 0090-0420 FLAT WASHER - 5/16” 4 2 0090-0208 LOCK WASHER - 5/16” 4 3 0090-0160 NUT - 5/16” 4 4 0090-0344 SCREW - 10-24 X 1/2” 3 5 B07-05-0006 DECAL PLATE 1 6 B34-00-0005 EDGE TRIM 31.5" 7 B00-00-0014 CAP FOR MANUAL TUBE 2 8 B17-00-0042** CAGE & PLATFORM WELD'T. 1 9 B05-00-0001 MIDRAIL PAD 2 10 B00-00-0086 MIDRAIL WEAR GUIDE 8.5" 11 B44-00-0010 PLYWOOD FLOOR 1 12 0090-0662 U-BOLT-5/16"-18 X 1-3/8" X 2-3/16” 2 13 0090-0058 BOLT-3/8"-16 X 4 2 14 0090-0162 NUT - 3/8” 2 15 0090-0210 LOCKWASHER - 3/8” 2 **NOTE: B17-00-0067 CAGE 8: PLATFORM ASSY. (INCLUDES ITEMS; 5, 6, 7, 8, 9, 10 & 11) Page 31 of 66 = SN 0 0 ITEM# PARTH# DESCRIPTION QTY. 1 0090-0389 SET SCREW- 1/2"-20 X 1/2" 36 2 0090-0403 SCREW- 10-24 X 1" 30 3 B31-00-0009 PLASTIC SLIDE BLOCK 18 4 B03-00-0009 LIFT CHAIN ASSY. 8 5 B26-00-0009 CHAIN SHEAVE 8 6 0090-0770 COTTER PIN 8 7 B36-01-0002 SHEAVE AXLE 8 8 B31-00-0002 PLASTIC SLIDE BLOCK- 16-3/4" 2 9 B31-00-0001 PLASTIC SLIDE BLOCK 2 10 0090-0072 BOLT- 1/2" X 2-3/4" 2 11 0090-0574 WASHER- 1/2" 2 12 0090-0192 NYLON LOCKNUT- 1/2" 2 Page 32 of 66 Mast/Pull Down Cable Breakdown - tom...C.A.T. 24 ITEM# PART% DESCRIPTION QTY. 1 B16-02-0012 BASE MAST SECTION 1 2 B16-02-0013 MAST SECTION #1 1 3 ‘B16-02-0003 © = MAST SECTION #2 1° 4 B16-02-0004 MAST SECTION #3 1 5 B16-02-0005 MAST SECTION #4 1 6 B16-02-0006 _MAST SECTION #5 1 7 0090-0185 NYLON LOCKNUT - 5/16”-18 2. 8 B40-00-0003 PULL DOWN CABLE ASSY. 4 9 0090-0166 NUT - 1/2” 1 10 0090-0212 'LOCKWASHER - 1/2” 1 11 0090-0071 BOLT -1/2"-13 X 2-1/2” 1 12 0090-0344 SCREW - 10-24 X 1/2” 5 13 B18-00-0048 INTERIOR MAST COVER 1 14 B03-00-0011 PULL DOWN BRACKET ASSY. 4 15 0090-0043 BOLT - 3/8"-16 X 1-1/4” 7 16 B29-00-0033 MAST STOP 3 17 0090-0210 LOCKWASHER - 3/8” 12 18 0090-0162 NUT - 3/8"-16 13 19 0090-0045 BOLT - 3/8"-16 X 1-1/2" 1 20 0090-0042 BOLT - 3/8"-16 X 1” 2 21 0090-0048 BOLT - 3/8"-16 X 2” 2 22 0090-0654 U-BOLT 1 23 B29-00-0105 ELECT. TUBE HOLDER 1 24 B01-03-0009 LIMIT SWITCH 1 Page 33 of 66 aa Mast Cover/Base Mast Mounting Breakdown ITEM# PART# DESCRIPTION QTY. 1 B42-01-1007** HINGE 1 2 B07-05-0056** MAST COVER-TOP HALF 1 3 0090-0344 SCREW - #10-24 X 1/2” 5 4 0090-0181** NYLON LOCKNUT - 48-32 10 5 0090-0226** BOLT- 48-32 X 5/8” 10 6 B07-05-0057** MAST COVER-BOTTOM HALF 1 7 0090-0042 BOLT -3/8"-16 X 1” 3 8 0090-0188 NYLON LOCKNUT - 3/8” 3 9 B00-00-0099 BATTERY PAD 2 10 B29-00-0107 BATTERY HOLDDOWN 1 **B03-00-0093 COMPLETE MAST COVER ASSY. (INCLUDES: 1,2,4,5 8 6) Page 34 of 66 Pump/Motor & Battery Mounting Breakdown ITEM# PART# DESCRIPTION QTY. 1 0090-0045 BOLT - 3/8"-16 X 1-1/2” 2 2 0090-0210 LOCKWASHER - 3/8” 2 3 0090-0422 FLAT WASHER - 3/8” 2 4 B02-05-0002** PUMP/MOTORASSY. 1 5 B01-04-0001 BATTERY - 6VOLT 2 6 B01-01-0014 BATTERY CABLE - 8" 1 7 B30-00-0018 SPACER 1 *NOTE: SEE FURTHER BREAKDOWN ON PAGE 44 8:45 Page 35 of 66 MY AL CA ATA RA Base Assembly Breakdown Page 36 of 66 Base Assembly Breakdown Listing ITEM# PARTE 7 "DESCRIPTION ~~ QTY. 1 B11-01-0052 _ BASEWELDT. 1 2 0090-0344 SCREW - #10-24 X 1/2" 4 3 _B18-00-0100 COVER IE 4 B29-00-0108 . LIMIT SWITCH MOUNTING BRACKET 2 5. -B01-03-0009 _ LIMITSWITCH_ 2 6 0090-0231 BOLT -#10-24 X 1/2” 4 7 B30-00-0033 SPACER 2 8 0090-0355 SET SCREW - 1/4-20 2. 9 B07-06-1017 COLLAR 2 10 B36-01-0015 PIN FOR CASTER PLATE 1 11 0090-0042 BOLT - 3/8” X 1” 4 42: “ -B11-01-0072 *-HINGED CASTERMTG. PLATE 1 13 0090-0355 SET SCREW | 2 14 B02-03-0010 HYD.WHEEL CYLINDER 1 O5 6 B36-01-0016 MOUNTING PIN FOR CYLINDER UPPER : 1° 16 B07-06-5236 ROD END FOR HYD. CYL." 1 17 0090-0147 COTTER PIN —3 18 B36-01-0017 MOUNTING PIN FOR CYLINDER 1 19 B46-00-0017 HANDLE 2 20 B46-00-0008 BALL KNOB 2 21 B08-01-0012 8” CASTER ASSY. 1 22 B23-02-0033 THREADED ROD 2 23 B11-01-0066 FOOT WELD'T. 2 24 : << “0090-0183 NYLON LOCKNUT-- 1/4"-20 12... 25 0090-0319 ROLL PIN - 1/4” X 1-1/4” 2 26 B23-02-0034 RUBBER FOOT PAD 2 27 -0090-0829 SCREW - 1/4"-20 X 1-1/4” 8 28 B01-10-0135 LEVEL SENSOR 1 29 0090-0205 LOCKWASHER - #10 4 30 0090-0005 BOLT =1/4"-20 X 3/4" ВЕ 4 31. — B08-01-0002 — 8" SWIVEL CASTERASSY. > 2. 32 0090-0210 LOCKWASHER - 3/8” 12 33 0090-0162 NUT - 3/8” 12 34 - ‘ - B00-00-0013 PLASTIC ELECTRICAL TUBE 4 35 B42-00-0011 DRAW LATCH 2 36 0090-0236 BOLT - #10-24 X 3/4” 4 37 B39-00-0022 SPRING 2 Page 37 of 66 Upper Control Box Breakdown | | O © EMERGENCY STOP | Ww @ SH® | ; _ 1ITEM# PARTÉ DESCRIPTION QTY. 1 B00-00-0015 “ON” LEGEND PLATE 1 2 B01-02-0003 PUSH BUTTON 3 3 B00-00-0090 “UP” LEGEND PLATE 1 4 BO0-00-0040 . “DOWN” LEGEND PLATE 1 5 B00-00-0017 “EMERGENCY STOP” LEGEND PLATE 1 6 B01-02-0004 EMERGENCY STOP BUTTON 1 7 B19-00-0023 4 POS. CONTROL BOX-ONLY 1 8 B01-02-0006 CONTACT BLOCK N.C. 1 9 B01-09-0027 STRAIN RELIEF BUSHING 1 10 -B01-02-0005 . CONTACT BLOCK N.O. 5 ** B01-02-0048 CONTROL BOX ASSEMBLY (INCLUDES ITEM£ 1-10, EXCEPT 9) Page 38 of 66 Lower Control Box Breakdown 1 7 { y ? 7 © P A 7 J НН ООО | EMERGENCY WHEEL DOWN/ .|. WHEEL UP [ | STOP BASE ROLLS/ BASE SET a СУДОВ Ат с de O Y Ww x @. © BH" 9 HIS © & о) PART# DESCRIPTION . —QTY.. 1 B19-00-0023 4 POS. CONTROL BOX-ONLY 1 2 B00-00-0017 “EMERGENCY STOP" LEGEND PLATE — 1 3 -B01-02-0004 EMERGENCY STOP BUTTON 1 4 B00-00-0091 “WHEEL DOWN” LEGEND PLATE 1 5 B01-02-0003 PUSH BUTTON 1 6 B00-00-0092 “WHEEL UP” LEGEND PLATE 1 7 B01-02-0028 GREEN PUSH BUTTON _ 1 8 B00-00-0093 “LIFT-DOWN-UP” LEGEND PLATE 1 9 B01-02-0025 SÉLECTOR SWITCH 1 10 B01-02-0006 CONTACT BLOCK N.C. 1 11 B01-02-0005 CONTACT BLOCK N.O. 3 12 B01-02-0029 LIGHTED PUSH BUTTON CONTACT 1 EF B01-10-0042 BULB - 12V 1 ** B01-02-0049 CONTROL BOX ASSEMBLY (INCLUDES ITEM# 1-13) Page 39 of 66 Electric & Hydraulic Component Breakdown ITEM# PARTH DESCRIPTION QTY. 1 0090-0188 _ _ NYLON LOCKNUT - 3/8"-16 5 2 —-B29-00-0101 :“BATT. CHARGER HOLD DOWN.BRKT: — + 3 0090-0232 BOLT - 10-24 X 5/8" 4 4 B19-00-0022** - ELECTRICAL BOX - ONLY 1 5 0090-0415 — FLATWASHER +10 _4 6 0090-0182 NYLON LOCKNUT - 10-24 4 7 0090-0456 BOLT - 1/4"-20 X 3" 2 8 0090-0183 — NYLON LOCKNUT - 1/4” 2. 9 0090-0419 FLAT WASHER - 1/4” 2. 10 0090-0042 BOLT - 3/8”-16 X 1” 5 11 B29-00-0100 BATT. CHARGER MTG. BRKT. 1 12 - B01-05-0039 ~ BATTERY CHARGER 12V 25AMP 1 13 0090-0422 FLAT WASHER - 3/8” 1 14 B29-00-0102 ELECT. BOX/HYD. BLOCK MTG. BRACKET 1 15 0090-0551 NYLON LOCKNUT 2 16 B01-02-0009 MASTER POWER SWITCH 1 17 B38-00-0002 KEY E. 1 18 0090-0233 SCREW 2 19 0090-0415 WASHER 2 20 0090-0344 SCREW 2 ; 21 B01-10-0003 FLUSH MOUNT RECEPTACLE-MALE *SEE FURTHER BREAKDOWN PAGE 41 Page 40 of 66 Electrical Box Breakdown > N > LU — 54 Fa ui > O ps N 00 — LO N Oo ITEM# PART DESCRIPTION QTY. 1 B01-09-0020 CORD GRIP - 3/4” 2 2 B01-10-0085 TERMINAL STRIP - 10POS. 2 3 B01-10-0099 TERMINAL NUMBER STRIP 2 4 B01-09-0021 LOCK NUT FOR CORD GRIP - 3/4” 2 5 B01-06-0015 RELAY - 12V 3 6 0090-0180 NYLON LOCKNUT 10 7 0090-0218 BOLT - 6-32 X 1/2” 6 8 0090-0690 BOLT - 6-32 X 5/8” 4 Page 41 of 66 Electrical Cord Breakdown Pa! ae © Е О ITEM# PART: DESCRIPTION 1 B18-00-0096 REAR COMPONENT COVER 1 2 B01-01-0111 CORD 18-5 X 16” 1 3 B01-09-0029 CORD GRIP Я 4 B01-10-0048 UNILET BOX 1 5 — B01-10-0049 COVER FOR UNILET BOX 1 6 501-01-0046 RETRACTIBLE CORD 18-5 1 7 B29-00-0036 MOUNTING BRACKET FOR CNTRL. BOX 1 8 0090-0232 BOLT - 10-24 X 5/8” 2 9 B19-00-0023 4 POS. CONTROL BOX 1 10 0090-0344 SCREW - 10-24 X 1/2 2 11 0090-0205 LOCKWASHER - #10 2 12 0090-0157 NUT - 10-24 2 13 B01-09-0066 CORD GRIP 1 Page 42 of 66 Hydraulic Diagram i : e C1 ET ‘ wee va o Зе + "o" LR + MX PART# DESCRIPTION = QTY. 4. . .B02-03-0002 * 1.5"DISP.-HYD.CYLINDER .. ~:~ 5.1. 2 B02-02-0003 FITTING 1 3 B02-04-0002 1.25 FLOW CONTROL 1 ‚4 — B02-02-0041 FITTING 1 5 B02-01-0110 ° 22" HYD. HOSE ASSY. 2 6... B02-05-0007 - 12VDC PUMP/MOTOR ASSY. 1 7 B02-02-0072 FITTING | 2 8... Bo2-01-0116 16" HYDRAULIC HOSE ASSY. _ 1 9 B02-01-0113 80" HYD. HOSE ASSY. 2 10 B02-02-0001 FITTING 2 11 B02-03-0010 HYD.WHEEL CYL. 1 12 B02-02-0162 TEE FITTING 1 13 B02-02-0163 FITTING 3 14 B02-02-0069 FITTING | 1 15 B02-04-0047 HYD. MANIFOLD BLOCK ASSY. 1 Page 43 of 66 Hydraulic Unit Parts Listing ITEM # PART # DESCRIPTION 1 +" 302-15-0088- «Bolt 5/16-24-x-2.75 -Lorx- : 2 2 B02-15-0119 Coupling SAE 9T-20/40 .26 1 3 B02-15-0195 Plumbing Plug 9/16 SAE 1 4 B02-15-0128 Ball 0.375 Steel G50 —— I 1 5 — “B02-15-0091 - . — Seal Shaft 0.500x 1.00... °° 1 6 B02-15-0093 Washer 0.338 x 6.25 x .060 S 1 8 B02-15-0061 Plumbing Magnet - 1 9 B02-15-0121 Filter 149 Micron 1.50 x 1 Е 10 B02-15-0122 Motor DC12V 1T- Std. Duty 1 11 B02-15-0123 "Screw Taptite 1/4-20 x .25 8 122 B02-15-0125 Cover.suction BB8NPT vee A «13. B02-15-0126 = Screw Taptite M6 x 1 12mm. . 2 14 B02-15-0102 Nameplate Fenner Serial — 1. 15 B02-15-0197 Valve Cartridge Check 1 16 B02-15-0198 Bolt 5/16-18 x 1.00 Torx 1 17 B02-15-0199 Bolt #12-24 x .50 Hex Washer 4 18 B02-15-0348 Wiring Assembly 2 Pin (Female) 1 | 19 B02-15-0346 Wiring Assembly 4 Pin (Male) - 1 | “20 -- “ B02-15-0200 — ~~ "Tank Plastic 6.7 OS 07.5" - 0 21 ‚ В01-15-0201 Breather Plastic 1 ‚22 - B02-15-0127 Spring RV 3000-4000 PSI BL 1- 23 B02-15-0345 12VDC Smart Start Solenoid - 24 B02-15-0349 Solenoid Coil 12V DC 2 Pin 1 25 B02-15-0114 1/8 x 1/4 Pin | 1 26 B02-15-0073 O-Ring 2-348 Buna 1 27 B02-15-0203 Endhead Finished 1. 28 B02-15-0078 Pump Assembly 1.6 Short Spline 1 29 B02-15-0030 Relief Cap Assembly (B-2) 1 30 B02-15-0204 Plumbing Plug 1/16 NPT FLU 2 31 B02-15-0205 3/8 Return Tube 90 Deg Ben 1 32 B02-02-0059 Nylon Ell (X-111) 1 33 B02-15-0350 2 Way N.C. Valve Body 1 34 -B02-15-0351 2 Way N.O. Valve Body 1 35 B02-02-0026 Valve Screw Adjustment 1 Page 44 of 66 Hydraulic Unit Parts Breakdown A ee à e hn A N Ed PA ABLA net = зору A AABT ab Ape a QT ON AA aa (7) 9/16 SAE FORT a Ct PRESSURE —RETURN 1.734 12 VDC N.C. POPPET VALVE Ei} MANUAL OVERRIDE 8 7.76 9/16 SAL AUX. RETURN PORT 2 ) (30 27) :- . RELIEF VALVE 29 ENDHEAD SECTION OL == 10 a} 5 566555 66 8,11 15,75 Page 45 of 66 1.625 1.625 ) @ 05 Ca) о Lift Cylinder Breakdown Cylinder Jacket ~~ RodPacking . —. B02-13-0031 ~ Gland Nut =~ ~~ — Rod Wiper Piston Rod Wear Ring B02-13-0001 Seal Repair Kit: (Includes items 2, 3, 5, 7) ‘Repairing Hydraulic Cylinder nect hose line, drain oil, and remove cylinder from the unit. Remove gland nut, washer, and rod vacking from the tube cylinder jacket. o 1. :Be sure-cylinderis: completely:retracted.and pressure is released from the system. :Discon- . ==" . Clean internal tube and inspect piston rod.for.gouges,.scratches;.or;wear, and replace if = ns necessary. Place piston rod back into cylinder jacket and insert washer. .- Grease the rod packing on the inside and outside diameters. Reinstall one ring at a time, A - making sure:each ring lies flat on the'ring prior to it. Replace the gland nut complete with a “ new.rod wiper, if worn. Thread it down until it makes contact with the rings. Reinstall the cylinder into the unit and reconnect the hose line. Stoke the cylinder to allow rod packing rings to-seat and align, then-tighten gland nut an additional 1-1/2 to 2 turns, making sure that the air has been bled from the cylinder. The distance between the top of the threaded collar and the bottom of. the large section on the gland nut should be 5/16” to 1/4”. DO NOT OVER TIGHTEN GLAND NUT. Page 46 of 66 Damaged Equipment Policy SAFETY STATEMENT: -At Workforce, we-are-dedicatedto-the safety-of all-users-of ourproducts:~Therefore, al Workforce - - lifts are designed; manufactured and tested to comply 4 with current applicable Federal OSHA and -ANSI codes and-regulations. - DAMAGE POLICY: structural damage (this damage may be internal and is not always visible to the naked eye), Service Department at 419-445-9675. -: DAMAGE REPAIR NOTICE: to Workforce. —.. The following sections are reprinted from the ANSI A92.3-1990 code in effect at the time of manufacture. . Permission to reprint has been granted by the Scaffold Industry Association. | ‘5. ‘Responsibilities of Dealers wi 540 - There.may be occasions when a: Workforce lift is.involved.in.anincident which results‘in structural? #.. #4. aston fo damage to the lift This cansetiously compromise the abilityof the lift to-perforim in a safe manner. ==" © aaa 307. «Therefore, whenever-a.Workforce:lift is:damaged structurally-or:when there-is: the-possibility.Of-=":=.-"-=:==.. 5.1 Basic Principles. Sound principles of safety; training, inspection; maintenance, applications, and operation: .consisterït with all data available’ regarding the’parameters intended use and expected-environment shall'be applied ~~ ~~ “in-the training of-operators;:in.maintenance;:application;:and: operation ofthe:aerial platform with due consideration Ото РАНЫ “the knowledge that the unit will be carrying personnel. : 8 55 Workforce requires thatthedlift be returned to:0ur facility. at:125:Taylor:Rarkway«for:reconditioning::*=" "+= fai 784" - Ifyou have any questions concerning what constitutes:structural:damage;:please:calline Workforce —: = ve <*-There may be'occasions when'a Workforcé lift is involved in an incident resilting in non-structural «=.» <#="" -+:5EX 14. .damage: :When:ihis.occurs and repairs are made.by:the owner.or.area.distributor;.please notify ERATE ННеви, si. --# Workforce of these non-maintenance repairs'añd request a repairform tobe filled out'and returned LE - “5.2 Manuals. Dealers shall keep and maintain copy(ies)ofthe operatingand maintenance manual(s) requiredin4.17. +7 .5.3.. Predelivery .Preparation. .. Aerial. platrorms shall be inspected, serviced, .and adjusted to. manufacturers: haa requirements prior to each delivery by sale, lease, or rental. ` ET ‚CO py(ies) of operating:manual(s): shall*be: provided upon-’eachtrental or 1e6ase" delivery: Gopy(ies)-of operating and «4: “ui ‘Maintenance manual(s) shall be provided upon each sale delivery: The operating manual(s) shall be stored in’'the*“ * <-Jocation required by 4.18. These manual(s) are considered an integral. parto of the -aerial- platform and-are vital to--———— - ‘communicate necessary safety information to users and operators. ORTA IU 4 5.4 Maintenance Safety Precautions. Before adjustmentsandrepairs are started on an aerial platform, the following" ~~ precautions shall be taken as applicable: (1)-All controls in the "off*-position-and all operating features secured from +“ inadvertent motion by brakes, blocks, or other means. (2) Powerplant stopped and starting means rendered inoperative (3) Platform lowered to the full down position, .if possible, or otherwise secured by blocking or cribbing to prevent dropping (4) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components (5) Safety props or latches installed where applicable as described by the manufacturer. 5.5 Replacement Parts. When parts orcomponents are replaced, they shall be identical or equivalentto original aerial platform parts or components. Page 47 of 66 ial yh Tad CU La arde 5.6 Training. Whenever a dealer directs or authorizes an individual to operate an aerial platform, the dealer shall ensure that the individual has been trained under the direction of a qualified person in accordance with the manufacturer's operating and maintenance manual and requirements listed-in: Section.8 before operating the aerial platter. .-5.6.1: Training on Delivery. -Manufacturer's.operating.instruction.and.required training.on:the proper use e and AT “ operation of the aerial platform shall be provided upon each delivery, by sale, lease, or rental. О - Yo RN Operation. When a dealer operates an aerial platfo rmin sales deménstrationsorfor other beneficial use the dealer: ENE ma shall. assume-the-responsibilities-of.users as.specified.in. Section Z. and.the.operating. personnel.shall ASSUME He = responsibilities of operators as specified in Section 8 of this standard. : 5 Ps DET «5; 8'Assistanceto:Owners'and Users::If a. dealeris.unableto: answer‘an’ owner s'oruser's question rélating to: rated gr er, +} cs Seta —capacity;intended use, maintenance,’ repair; inspection; or operation.of the aerial platform, the dealer shall obtain thes Sim ~~ proper information from the manufacturer and provide that information to the owner or user.. Ra “a, 77:475.0 «Record Retention:: Dealer(s ) shall retain the following: records: forat least years: 400: Name. and address of thew gf pe site e + purchaser. of'each'aerial platform by.serial number and the date‘of delivery -(2) Records of the person(s) trained upon: вла: .each-delivery of an aerial platform. (3).Records of the:predelivery preparation performed: prior: to each delivery... pe SEE В rs i Po | 5.10 Modifications.. ‚Modifications or alterations of aerlal platforms shall be. made only: with prior: written permission - of the manufacturer. re | + . 4:51 114; Manufacturer’ s Safety Bulletins: The dealer: shall comply: with: safety “related: bulletins. as” rebéived from the 4 EE manufacturer. 6. Responsibilities of Owners 6.1": Basic Principles.- Sound principles of:safety; training, inspection, maintenance; application, and operation.” =" … consistent with all data available regarding the parameters of intended use and expected environment shall be applied : in the-performance of the.responsibilities.of.owners with due consideration of knowledge thatthe unit will be camying = a personnel. . | | E. DECEO: Manuals::Owners shallkeep and: maintain: copy(ies) ofthe: operating: andmaintenance manualls): reguiredi ir: Ча: 5 di + «“«=0f this standard. -Copy(ies).of-operating manual(s) shall be provided upon each.rental or. lease delivery. Copy(ies). of-- i er “operating and‘maintenance-manuals(s)-shallbe provided:upon each sale-delivery. ‘The operating manual(s) shall be - « Stored:in the-location:required in:4:18 of:this-standard.:These.manual(s)-are;considered'an integral part of the aerial; i rr platform and are vital to.communicate necessary. safety: ‘information-to:users:and- "operatorsi-.... 05 eau 1500 M0 A но « +46.3: Maintenance, The owner of an aerial platform: shall:arrange that:the. maintenance specified i in this standard is Po properly performedioniatimely:basis.. The.ownershall:establismapreventivemaintenance:programiin accordance with: comen Se + : the manufacturer's recommendations:and:based:on the-environmentand severityof-use ofthe:aerial:platform.. The: EEE = owner shall arrange that frequent.and annual inspections are performed.-All malfunctions and problems noted shall -- be corrected before the aerial platform is returned to service. He SS 6.4 Frequent Inspection. The.owner ofan aerial platform shall c cause a , frequent inspection to ‘be performed. on'an <i> +“aerial platform:i:(1)-That:has beenin:service-for.3.months:or-150 hoursiwhichever-comes:first: (2) That hasbeen-out:=== ETA of service for a period longer than 3 months. =: The inspection shall:be:made by a:person-qualified as a mechanic on therspecific make and model of the aerial platform: RT : --:.The inspection shall include all items specified by the manufacturer for a frequent inspection and shall include, but not be. - = limited to, the following: (3) All functions and their controls for speed(s), smoothness, and limits.of motion (4) Emergency. — . lowering means (5) All chain and cable mechanisms for. adjustment and worn or damaged parts (6) All emergency and... safety devices (7) Lubrication of all moving parts, inspection of filter element(s), hydraulic oil, engine oil, and coolant, as specified by the manufacturer (8) Visual inspection of structural components and other critical components, such as fasteners, pins, shafts, and locking devices (9) Placards, warnings, and control markings (10) ltems specified by the manufacturer (11) Correction of all malfunctions and problems identified and further inspection, if necessary. Page 48 of 66 6.5 Annual Inspection. The owner of an aerial platform shall cause an annual inspection to be performed onthe aerial platform no later than 13 months from the date of the prior annualinspection. The inspection shall be made by a person qualified as a mechanic on the specific make and model of the aerial platform. The inspection shalt include all items specified by the manufacturer for an annual inspection. +, =" 6:6 Maintenance. Safety Precautions..Before adjustments. and repairs are.started on.an.aerial platform, the following.» - "= Alk +*- precautions shall be taken as applicable: (1) All controls in the "off". position and all operating features secured from: * Hitec inadvertent motion by brakes; blocks, or other means. (2) Powerplant stopped and starting means renderedinoperative-=-- 1:(3)-Platform lowered-to the: full down: position; if possible, or.othefwise secured by blocking ‘or: cribbing to: prevent: mm me ':z¿dropping:(4):Hydraulic:oil: pressure :relieved ,from..all:hydraulic..circuits:before':loosening:: or Temoving e o OS components : (5) Safety props'or:latches installed. where applicable as described by the manufacturer... iar seed Seon 6.7: Replacement Parts: -Whenparts or componentstare replaced; they.shall be identical orequivalentio- original aerial: ART née platform parts.or.components. | | wali 6.8: Maintenance Training: The. owners:shall train theirmaintenance personnel ininspection:and:maintenancetofith HEC RE RE a A aerial.platrorm gin .accordance with:0.3,-0:4;.6.5;; 6:6;46:7and:6.9;:0f:thististandardzand:with :the. manufacturer's «fs recommendations. ame 1:6:9 “Operator Training s:Aniownerwho:directs-or:authorizes an-individual; to operate an aerial platform shall ensure: SER wine, vi-that the individual has been trained in accordance with the manufacturer. $ operating manual, and requirements listed. ities -in Section 8 of this standard before operating the aerial'platform: ; .Manufacturer's:operating'instruction:añd:required training o on the. properu use e and. operation of the aerial platform shall Eg эре: provided: upon each: delivery, by: sale, lease; or rental.‘ Ce te 7 A Le LoL Be ery Ta gaat - RT RL DE “+ 6,10--Operation. “When an-owner-operates an-aerial platform, the owner shall-have the:responsibilities of-users.as: inate 1:specified in Section 7 ofthis standard, and the operating personnel shall have responsibilities of operators as specified ....-: 2 in Section 8 of this standard. 6.11 Assistance to Users and Operators. If an owner is unable to answer a user's or operator's questions related ... В to rated capacity, intended. use, maintenance,.repair, inspection, or.operation of the aerial platform, the owner, shall. “A; E0btain:the proper.information:from the dealer or:manufacturer:and provide that information to user.or.operator. suze Sie ar Ep aid er Te HEA EAN 2:Record Retention: -Thewwner shall-retain.the:following're cords for at least 3 years: (1)N ame andadd ressiofe hacias | »the'purchaserof'eachaerial platform.by serial number.and date:of-delivery :(2) Records of the person(s) trained upon = a ts e each delivery ofanaerial platform (3) Written'records'ofthe frequentand annualinspections performed bythe-owner-"=" ai - я «The:record:shalk-inelude‘deficiencies found; corrective action; and. identification of the: person(s). peroming thee EEE avis “inspection and'repairs (4) Records:ofthe/predelivery:preparation: performed: priorto:each: delivery. ith es ЕЛЬ Seda | 76.13 Modifications. The owner shall .not.modify-or.concurin.modifications:or: alteration. to the: aerial al platform w without | E the modifications.being.approved.and:cettified:in.writing:byithesmanufacturer. simu PAS wir TT OT IT ee EE EN Ce, +, - 6.14 Manufacturer's Safety.Bulletins. -The owner.shall.comply. with safety-related bulletins as received from the «mss. ‘manufacturer or dealer. 7. Responsibilities of Users. io T.1:Basic Principles. The informationinithis.standard mustbe supplemented by good job management, safety control,.w.- алерт. UT “sand the “application of sound principles-of-safety; training; inspection, maintenance, application, ‘and’ operation === = Lure “consistent with all data available regarding the parameters of intended use and expected environment. Since the user © io. + > “has direct control over the application.and operation of aerial platforms, conformance with.good safety practices inthis = … area is the responsibility of the user and the operating personnel, including.the operator. .Decisions.on the use.and operation of the aerial platform must always be made with due consideration for the fact that the machine will be carrying personnel whose safety is dependent on those decisions. 7.2 Manuals. Users shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in 4.17 Page 49 of 66 i satin BilFrequentiinspection.’ An:inspection:as:outlined-in 6.4:0f this Standard shall. be: conducted LRT ОО E ES еле “manualithe user's work instructions; and the requirements‘ listed] in Section 8 ofthis standard before'operatingthe aerial: Ses ofthis standard. The operating manual(s) shallbe stored in the location required in 4.18 of this standard. These manuals are considered an integral part of the aerial platform and are vital to communication of necessary safety information to users and operators. ... 7.3 Inspection and Maintenance. Users shall inspect and maintain the aerial platform as required to ensure proper '- Operation. “The frequency-ofinspection-and maintenance shallbe determined-bythe‘ manufacturer's recommendation- = = nn “and be compatible.with operating conditions and the severity of the operating environment. ’Ae rial platforms that are - not in proper operating.condition shall be immediately.removed from service until repaired:: Repairs shall be made: by bi se “a вааще person and the repairs-shall be in-conformance with the manufacturer's recommendations: :. 544704" 3:2.:Annual.Inspection.:.An:inspection:as.outlined.in 6.5:0f.this:standard shall.be.conducted. +=. mee анлим qe 7:3:3-PrestartInspection:-Before:use each:daÿ oratthe:beginning of each:shift;the'aerial- platform shall be given a: nev deg visual inspection and function test including but not limited to the following (1) Opératingand emergency controls: ro EE ita ) -Safety devices: (3) Personal protective.devices, including fall protection .(4).-Air, hydraulic and fuel system... leaks: (5) Cables and wiring harness :(6) :Loosesor. missing parts ¥(7) :Tiressand wheels .(8) Placard, wamings ais srzänd-controlmärkings"(9)"Outriggers;stabilizers;and.otherstructures:(10); Guatdrailsystem (11)Itemsspecified ==" by the manufacturer. 7.3.4 :Maintenance Safety. Precautions. Beforesadjustments:and:repairs:are:started: onan aerial platform; the: =~ Fs “following precautions shall.be taken:as«applicable:#f1;Allcontrolsiinithe=off;position:and'all.operating features :- e | 1 er secured frominadvertent motion‘by brakes; blocks;:ot othiermeans (2)-Powetplant stopped and-starting means sn 50 DER ~rendered inoperative «(3) Platform lowered to'the full down position, if. possible;or otherwise secured by blocking + чо ER REIT, cribbingto prevent dropping “(4)- Hydraulic oil pressure‘relieved from all hydraulic circuits before loosening or: forts zremoving.hydraulic.components: (5) :Safety:props:or-latches installed where: c'applicable а: as: described: by. thes BRE A же: = manufacturer -(6) “Precautions: specified bythe manufacturer. : FREER | a EA a a -.7.4 Replacement Parts. When parts orcomponents arereplaced; they shall be identical orequivalentto original aerial: sem © + platform parts or components. | 77.5 Maintenance Training: The user shalltrainthe maintenance personnelininspection and maintenance of the aerialz "xm - platform in accordance with 7.3, 7.4, and 7.6 of this standard and with the manufacturer's recommendations. -.... = #7 ,6 Operator Training: Whenever a -user-directs or authorizes an individual to-operate"an'aerial:platform; theuser:i22= .: «mShall:ensurethatithe:individual.has.been.trained.inaccordance.withi:the:manufacturer:s:operation.and:maintenance::=ii sf. HERE e platform. 7.6.1 Model Training. The user shall be responsible for the operator being trained on the model of the aerial 46 él atform to:be operated:Suchitraining'shall-be:in anarea free:of-obstructions;-under:the" direction of-a:qualified ===": “person for a time sufficient to determine that the trainee displays:proficieney:in’knowledgesand actual operation'of” pe “the aerial platform. Only properly trainedand authorized personnelshall bepermittedtooperate theaerial platform... ===" =-. 7.0.2 Trainees Training Record. .A-record.of the:trainee:s: aerial patio rm instruction: shill be maintained by the а user for at least 3 years. a: 7,7--Before'Operation. :Before-authorizing'an operator to operate an:aerial platform;:the:user shall-ensure-that‘the-# rs “ «operator has:i(1):Beeninstructed by a qualified personin the intended purpose and function of each.control. (2): Read. - Ge A saswress sand understood themanufacturer'sioperatinginstructions and user's safety: rules, orbeentrained by-a qualified person: SEE ee 412.0 the.contents:of:tne. manufacturer's.operating.instructions.and user's safety.rules..(3): ¿Understood.by.reading.or. + ee : “having a‘qualified personexplain alkdecals, warnings; ‘and instructions displayed on the aerial platform=(4) Determine ==" e AER otha the purpose forwhich the aerial platform is to be used is-within- the scope of the-intended applications defined by == «se the manufacturer (5) ‘Been provided with approved fall protection devices and other safety gear forall personnel on: «7% +. the platform (see 4.9.5). - 7.8 Work Place Inspection. Before the aerial platform is used and during use, the user shall check the area in which * the aerial platform.is to be used for possible hazards such as, but not limited to: (1) Drop-offs or holes (2) Bumps and floor obstructions (3) Debris (4) Overhead obstructions and high voltage conductors (5) Hazardous locations (6) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations (7) Wind and weather conditions (8) Other possible unsafe conditions (9) Presence of unauthorized persons. Page 50 of 66 7.9 During Operation. The aerial platform shall be used in accordance with this standard. The user shall direct the operator to ensure the following before each elevation of the platform: (1) That the aerial platform is operated on a surface within the limits specified by the manufacturer (2) That the outriggers, stabilizers, extendable axles, or other 4 stabilizing methods are'used as required by the manufacturer+(3) “That guardrails are installed and access gates or: m= 2512. -* Openings are-closed-per manufacturer's-instructions=(4)=That-the-load-and-its-distribution on the platform and any *- = Paie cr>"platform extension are in accordance with the manufacturer's rated capacity for that specific configuration (5). That са store is. adequate clearance from-overhead.obstructions-{6)=Thatthe minimum safe approach. distances (MSAD).10:sumiiner о «energized power lines and parts,:as: listed in-Table One are maintained: -See-Figure 2 for.examples of-safe operating:====*=- Ree sisaprocedures: (7) Thatthe precautionsdefinedin 7:3.3;7:6;7.7,7.8;7:9,7:10.and#:1.1:0f this standard:are followed during AE т operation of the aerial platform. a à 5#7:10 ; Determination-of:Hazardous'Locations:#It-shall"be-the"responsibilityof:the-user‘to-determine*the: hazard FEET «ratmeeiolassification of-any-particular.atmosphere.orlocation:according:to.ANSI/NEPA:505-1987.. Aerial platforms operated--=====-- vu ar et in:hazardous.locations shall be:approvedinaccord ancewithand'of:the type required, by ANSINFEA 505-1987: tis sin" S a £.7:11-Warnings and Instruction. “The user:shall :direct:his*operating: personneltand supervise the work to“ensure +=. "<a: operator in compliance with the requirements in 7.11.1 through 7.1 114. > RA eL +7:11:1:Personnel Footing.-Personnelshallmaintainafirmfootingion:the.platftormfloor while: working thereon. USE: denis E ru of*planks;-laddersior:anysother:device: on:theaerial platform for: achieving:additional-height:orreach:shall-be= ===... prohibited. rire ET 44 2+0ther. Moving Equipment: When other moving equipment or vehicles are ‘present: ‘special precautions === HEAT “Eschall be, taken:to.complywith localórdinances:or safety:standards established for:the: workplace:, Warnings: such: EE ci + —asrbutinot limited to; flags; roped-offareas;flashing lights, and barricades shall be used: hye nde ee sd 2 pnd 11:3--Reporting:Problems-or:Malfunctions.:The.operator:shall:immediately-report:to:the. supervisor: any: NT - -*problemsor malfunctions that become evident during operation. Any problems or malfunctions that affectthe safety” ue eee : - Or operations shall be repaired prior to continued use of the aerial platform. te 7.11.4 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited. -:7.11.5"Entanglement.-Care shall betaken to prevent rope, electric cords;:hoses; etc: from becoming entangled -* in the aerial platform. 711.6:Capacity Limitation.':Aerial. platiorm. rated capacities shall:not:be: exceeded when: loads ¢ are transferred: E 4 the platform at any height. | sa ea Z 7 Work:Area:The operator:shall erisure:that the: area:surrou punding: the: aerial platform is. clear of personnel; RE Ur =n ae and'equipment before lowering the platform. E * TA o > E EZ. 11. .8.:Fueling..Ihe engine: shall be shut down, while fuel tanks:are: being: filed. Fueling shall be done ina wells РНЕ 5 debe HZ 11:9-=:Battery Charging: “Batteries: shall be:charged:in-a-well-ventilated-area free: ofsflame; sparks;"or/other.# чт hazards that may cause fire or explosion. - 7.11.10: Platform Positioning. The aerial platformishall:not:be: positionediagainst: 'another:objectto:steady.the -- Do 7:11.11: Misuse’as‘a Crane: The-aerial platformishall not be used as argrarie: «his fur ffir ATA ША ER В 7:11:12 0peratingAreas: The aerial platform shallnotbe. operatedfrom a position ol on trucks: trailers: raîlwayc cars; рые a 112 floating vesselsiscaffolds;or.similar equipment; unless ihe application:is approved:in writing by ihe- manufacturer” AE Por Ea + 7:11:13. Travel Conditions.:Under all travelconditions, the operatorshalllimit travel speed accordingtocondtions. “re na Dr Rep ft of ground surface;congestion;visibility,: slope, locations of personnel;andotherfactorsicausing.hazards'of collision”: “a or injury to personnel. ene 7;11,14 :Unauthorized-Use.-Means'shall be used-to protect against:use by-unauthorized:person(s). « «esnips. site 17,12 Operation of the Aerial Platform. If a user is also the. operator of an aerial:platform, the user shall have the: ==... - +. responsibilities of operators specified in-Section 8.0f this standard as:well as responsibilities of-users as specified in. .-.- - Section 7 of this standard. 7.13 Assistance to Operator. If a useris unable to answerany operator's questions relating to rated capacity, intended use, maintenance, condition, or safety of operation of the aerial platform, the user shall obtain the proper information - from the dealer, owner, or manufacturer and provide that information to the operator before use of the aerial platform in the application of concern. Page 51 of 66 7.14 Shutdown of Aerial Platform. The user shall authorize and direct the operating personnel to cease operation of the aerial platform in case of any suspected malfunctions of the aerial platform, or any hazard or potentially unsafe condition that may be encountered, and to request further information as to safe operation from the owner, dealer, or manufacturer before further operation of the aerial platform. «+ 7.15. Record Retention..The user.shall.retainthe following records for.at least 3.years::(1).Records of the operator(s) EF -=*.-=<trained on each model of.an-aerial platform (2) Written records of the frequent and annual inspections shall be Kot: at wn bY the userwhen performing the inspections. The records shall include the date of inspection, any deficiencies found, eL the corrective action recommended and identification of.the.person(s):performing:the inspection(3) Written, records: Laude 5386700 all.repairs-accomplished:on the. aerial platform; including the date of any such: repair; a: description: of the: works ni. accomplished, and the identification of the person(s) performing the repair. o Rd 7.16:Modifications: Ausershall notmodify or concurin modification. of anaerial platform without the specificiwritten sisi sis. E approval of the manufacturer of the aerial platform. | sa 717: Manufacturer's:Safety: Bulletins. The user:shail: comply: with: safety: -related:bulletins:as -received:from“thez=.. “==: manufacturer, dealer, or owner. 8. Responsibilities of Operators 8.1 Basic Principles. The information in this standard shall be supplemented by.good judgment, safety control,and ............ sets, CaUton inevaluating each situation.:Since the operatorisindirectcontrororine deal platrom contormance With good. == Sta" Cadera. safely-practices-in this area is the:responsibility:of:the operator.::The operator.shall:make.decisions on the:use-and ===": à <#-"<#operation ofthe aefial platformwith:due considerationforthe:fact.that his'or. herown safety aswellasithe le safetyo of other: de ETA . + personnel on the platform is dependent on those decisions. + 8.2 :Manuals. The operator shall be aware thatthe operating safety manuals, including the manual fhat defines the. +т--- ВА : He 7 un er A responsibilities of dealers, owners, lessors, lessees, users, and operators are stored on the aerial platform and the => location where they are stored: The operator shall be familiar with the manuals stored onthe aerial platfo rmand consult them when questions arise with respect to the aerial platform. | o = wenn 8,30 Prestartiinspection. Before use each. day or at the beginning of-each shitty the arial platform shal be given awn A) Wa aVisual inspectiorand functional testincluding.but-not:limited:to the-following:(1):Operating:and.emergeney:controls::=. dee ake savi(2) Safety-devices .(3):Personal protective devices; including fall protection (4).Aif; hydraulic; andfuel systemieaks: (В) и «#2pe:xréCables-and:wiring:harness #(6) :L.ooseror:missing parts (7). Tires :and:wheels::(8) Placards;-warnings;:and:control = mo =-"*Markings‘"(9) “Outriggers,“stabilizers,and--other ‘structures (10) Guardrail ‘system a Jtems- specified: by- the me manufacturer. 8.4 Problems or Malfunctions. Any problems or malfunctions:that:affect:the-safety:of.operations shall.-be repaired … prior to the use of the aerial platform. 5 478,5. Training: The operator shall have beentrained either onthe'same model.ofaerial platformorone having operating: ==. : sæ-#characteristics.and.controls-consistent with-the.one to.be used during actualwork site.operation.The.operatortrainee-=--====-". ado .-shall operate the.aerial platform.in an area free-of obstructions:under. the direction. of the qualified person for.a:time... caia co sufficient to determine that the:trainee displays proficiency in knowledge and;actual operation-ofithe aerial platform." . Only properly trained and authorized personnel shall be permitted to operate the aerial platform. wien. 8:0 Before Operation... Before being. authorized. to operate the aerial platform, the operator shall have:. (1) Been: «issue «#—r«r<#<<"instructed by a qualified person in theintended:purpose- and function of'each of the'controls=(2) Readand understood «sz =: x =: “the manufacturers/owner's-operating instructions and safety rules, or been-trained by + a qualified- person on:ihe:.-=: -.- +=. contents of the manufacturer's/owner's operating instructions and safety rules (3) Understood by reading or y having - a qualified person explain all decals, warnings, and instructions displayed on the aerial platform. - 8.7 Workplace Inspection. Before the aerial platform is used and during use, the operator shall check the area in which the aerial platform is to be used for possible hazards such as, but not limited to: (1) Drop-offs or holes (2) Bumps and floor obstructions (3) Debris (4) Overhead obstructions and high voltage conductors (5) Hazardous locations (6) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating Page 52 of 66 configurations (7) Wind and weather conditions (8) Other possible unsafe conditions. 8.8 During Operation. The aerial platform shall be used in accordance with this standard. The operator shall ensure the following before each elevation of the platform: (1) That the aerial platform is operated on a surface within the limits = +- .- specified by the manufacturer (2) That the outriggers, stabilizers, extendable axles, or other stability enhancingmeans .. ... ~~. _... . areusedas required bythe manufacturer (3) That the guardrails are.installed and access gates or.openings are closed = x 08.47 77 per manufacturer's instructions (4) That the load.and its distribution on the platform and any platform extensions are. -…:…: - pad. In accordance withthe manufacturers rated capacity forthat specific configuration (5) Thatthere is adequate clearance -- - = ^^ - + “fromoverhead obstructions-(6) Thatthe:minimum safe approach distances (MSAD)to energized power lines and parts; ms se Asasilisted in:Table-One;are-maintained.:See:Figure:2 for examples of safe-operating: procedures” (7)-Ihat-he:or:she sms ~=and all-other personnel'on the platformare wearing fall:protection-devices and other safety gearas'required atl times isis. “(see 4.9.5). -. 8.9 * Determination of Hazardous Locations. It shall'be the responsibility of the userto: determine: the: hazard: TER classification of any particular atmosphere or location according to ANSI/NFPA 505. ~ ~~~ mop pe ss +8:971:Hazardous:Location:Operating. Requirements. Aerial 2 platiorms operated! in: hazardous: locations shall De: ER ВЕ “approved and-ofithe:typeirequired.by. ANSI/NFPA 505. EL REE REA ERR TE о een +8.10::Warnings and Instructions; = Thezoperator and: other: personne: ‘on=the:platiorméshall"comply v with the Te requirements in8.10.1 through 8.10.17.. —- trun 8.10.1 ‘Personnel Footing. Personnel shall maintain a firm footing on the platform floor while’ working thereon. себ .=Use.of planks; ladders; or.any.other devices on the aerial platform forachieving:additional'height or'reach shall: bess: prohibited eras 81 0:2/0therMoving: Equipment: When:other-moving:equipmentior vehiclestare:present;special:precatitions-=a= dana: uses shall be.taken to comply with local.ordinances or.safety standards established forthe workplace. Warnings such: SEE «as, but-notlimited to; flags; roped-off-areas, flashing lights, and barricades:shall-‘be ‘used. EAR EAR TE SR “8, 10.3 Reporting Problems or Malfunctions. The operator shallimmediatelyreportto a supervisor any problems - or malfunctions that become evident during operation. .Any.problems or malfunctions.that affect the safety. of operation shall be repaired prior to continued use of the aerial platform. ‚ 8.10.4 Reporting Potential Hazardous Locations. ‘The operator shall immediately report toa supervisor any oa es potente hazardous locations (environment) that become.evident during operation. -. ns IE ni == 8.10.5 “Altering Safety Devices.:-Altering:or.disabling of interlocks .or-other safety. devices: shall be prohibited: hg “in the aerial platform. +-8.10.7. Capacity Limitation. .Aerial-platform rated capacities shall. not be exceeded when: loads. are transferred 10 ein ET the platform at any heights = ne is .-8.10:8 Work Area:The operator shall ensure thatthe area surroundingihe aerial platform is. >clearof personnel and: EN, “equipment before lowering the platform. - - ER NIUE, 8:10:9-Fueling.;The.engine:shall.be.shut:down while fueltanks are: being: filede«Füelinë shall be: done. ina walk. CA —ventilated. area.free.of.flame;.sparks,.or.other-nazards that.may-cause:fire:or:explosion:==<= === ВЕ 31:8:10:10#Battery;Charging.<Batteries*shall;be. charged-in'a:well: ventilatedzareæsfree:of: flamersparks. Or. other + EURE hazards that may cause fire or explosion. -#8.10.11 -Platform-Positioning.:The:aerial-platform shall:not.be positioned against-another-object-to‘steady the ==. Béton ::8.10.12-Misuse:as a:Crane... The:aerial.platform.shall.not.be:used.as a-crané. . wi 75702000 dn Alien пасте: налете | -8.10.13 Operating Areas.The aerialplatform shall notbe operatedfromaposition ontrucks: trailers; railway cars; ANS TEE floating vessels;scaffolds;orsimilarequipment;unlessithe application.is:approved.in writing bythe manufacturer. img: = 8.10.14 Travel Conditions: Under all travel conditions, the operator shall limit travel speed according to conditions seas: of ground surface, congestion; visibility, slope, location of personnel, and otherfactors causing hazards of collision:x===== or injury to personnel. 8.10.15 ‘Unauthorized Use. Means shall be used to:protect against use by.unauthorized person(s).— <=.—-—#->=r4 000008 8.10.16 Misuse as a Jack. The platform of the aerial platform shall not be used to jack the wheels off the. ground... unless the machine is designed for that purpose by the manufacturer. 8.10.17 Snagged Platform. If the platform or elevating assembly becomes caught, snagged, or otherwise prevented from normal motion by adjacent structure or other obstacles such that control reversal does not free the platform, all personnel shall be removed from the platform before attempts are made to free the platform using ground controls. | | + rR AR A 8: 10.6 .Entanglement.:Care shall be taken to prevent.rope, electric.cords, hoses, etc; -from becoming entangled. sey a malo vied Nag т Sores Page 53 of 66 8.11 Assistance to Operator. If an operator encounters any suspected malfunction of the aerial platform, or any hazard or potentially unsafe condition relating to capacity, the operator shall cease operation of the aerial platform and request further information as to safe operation from management, or fromthe owner, dealer, or manufacturer, before further operation of the aerial platform. '8.12- Modifications. An operator shall not modify or concur in modification of an aerial platform without the specific written approval.of the.manufacturer of the aerial platform. 9. Responsibilities of Lessors *-+-9.1--Basic-Principles.-Sound principles -of safety, training, inspection, maintenance, application, and operation... - consistent with all data available regarding the parameters of intended use and expected environment shall be applied :—"inthe-performance of responsibilities of lessors with due consideration of the knowledge thatthe unit shall be carrying - personnel. 9.2 Lessor. Alessorisaperson(s) orentity who leases, rents, loans, or otherwise provides an aerial platform to another - «party for the beneficial use of that party (the user). A-lessor-may also be a-dealer, owner;:lessee, user;-or-operator. -9,2.1 Lessor as a Dealer. When a lessor uses'the“aerial*“platform“as”a'dealerthe“lessor-shall”have the responsibilities of dealers as specified in Section 5 of this standard. 9.2.2 Lessor as an Owner. When a lessor uses'the ‘aerial- platform-as -an-owner, the. lessor: shall have т * responsibilities of owners as specified in Section 6 of this standard. 9.2.3 Lessor as aUser. When a lessor uses the aerial platform as a user, г пе lessor shall have the responsibilities of operators as specified in Section 8 of this standard.” В | 10. Responsibilities of Lessees 10.1 Basic Principles. - Sound principles of safety, training, inspection, maintenance, application, and operation consistent with all data available regarding the parameters of intended use, and expected environment, shall be applied inthe performance of responsibilities of lessees with due consideration of the knowledge that the aerial platform carries personnel. 10.2 Lessee. A lessee is a person(s) or entity to whom an aerial platform ! is provided by lease, rental, loan, or other arrangement. A lessee may also be a user or operator. | 10.2.1. Lessee as a Dealer. When .a lessee uses the aerial platform as a dealer, the lessee shall have the responsibilities of dealers as specified in Section 5 of this standard. -- 10.2.2 Lessee-as an Owner. When a lessee uses the aerial platform as an owner, the lessee shall have the responsibilities of owners as specified in Section 6 of this standard. | 10.2.3 Lessee as a User. When a lessee uses the aerial platform as a-user, the lessee shall have the responsibilities of users as specified in Section 7 of this standard. 10.2.4 Lessee as an Operator. When a lessee uses the.aerial platform-as.an. operator, ithe lessee shall have the responsibilities of operators as specified in Section 8 of this standard. Page 54 of 66 BUS BARS — . и 7 \ 7 r Jo А EN Е, & SA.D T 4 BUS BARS — M.S.A.D. = MINIMUM SAFE APPROACH DISTANCE (SEE TABLE BELOW) ZZ DENOTES PROHIBITED ZONE . RIALS INSIDE PROHIBITED ZONE. —e MAINTAIN M.S.A.D. FROM ALL'ENERGIZED LINES AND PARTS AS WELL AS THOSE SHOWN. e ASSUME ALL ELECTRICAL-PARTS-AND- WIRES: ARE ENERGIZED UNLESS KNOWN OTHERWISE. ....-:CAUTION: «oo. DIAGRAMS: SHOWN:-ARE:ONLY-FOR:PURPOSES: OF: ILLUSTRAT-. >. . оо ING'M.S.A.D. WORK POSITIONS, NOT ALL WORK POSITIONS. — Table 1 и Minimum Safe Approach Distance (M.S.A.D.) to 0 energized (exposed or insulated) power ines a and parts. : VOLTAGE RANGE MINIMUM SAFE APPROACH DISTANCE ~ (Phase to Phase) (Feet) (Meters) 0 to 300V AVOID CONTACT Over 300V to 50KV. 10 3.05 Over 50KV to 200KV 15 4.60 Over 200KV to 350KV 20 6.10 Over 350KV to 500KV 25 7.62 Over 500KV to 750KV 35 10.67 Over 750KV to 1000KV 45 13.72 Page 55 of 66 2 4 DANGER: « “DO NOT ALLOW MACHINE, PERSONNEL OR'CONDUCTIVE MATE- — 7 MATERIAL SAFETY DATA SHEET Date of Last Revision 03/21/1991 |. Manufacturer: ~~ TROJAN BATTERY COMPANY OR ~~. TROJAN BATTERY COMPANY "12880 CLARKSTREET . ~~~ "5194 MINOLA DRIVE ... SANTA-FE SPRINGS, CA. 90670... .. . .. . LITHONIA, GA 33038 . "Emergency Phone Number: 1-800-424-9300 * onan le Product identity: -Automotive,. commercial, and-industrial-lead acid batteries.are msi „тв supplied... During maintenance and/or operation.exposure to.hazards. may.occur „= due to exposure to battery acid'and/or:their:vapors;-lead;:antimony;arsenic, tin: and/ -::. or their compounds from batteries. Also;:during:operation:and/or: charging of batter-.. ‘ies hydrogen gas is produced which is:flammable:and. explosive. NME TES 200 Ill. Hazardous Ingredients: dE rT ead TE Te Lem FL Ber tT Vien a A AR eT Tu eT rr TE ts eT AT coe .Common:-Name Chemical Name. ©» Chemical Identity - CAS NO. =~ = omen or 1. Battery Acid Sulfuric Acid | 30-38% Sulfuric .70604-93-9 Electrolyte Acid in water OSHA PEL NOISH 10-hr. TWA IDLH ACG/ATLV CARCINOGEN Img/M* | mg/M? 80 mg/M* none no Common Name » - Chemical Name Chemical Identity +» CAS NO. 2. Lead Lead 94-97% lead alloy 7439-92-1 _OSHAPEL = .ACGIH.. ........ TEV/STL. OTHER CARCINOGEN . 50 ug/M° 0.15mg/M none - 30 u9/M° no Action Level Common Name Chemical Name . Chemical. Identity … CAS NO. 3. Antimony Antimony - 2-6% Antimony | in 440-36-0 lead alloy о В OSHA ACGIH TLV/STL CARCINOGEN mg/M* 0.5 mg/M° none no -- Common Name - Chemical Name =— - Chemicatldentity - CASNO. += 4. Arsenic Arsenic | 0.25% in lead alloy 7440-38-2 OSHA ACGIH — TLV/STL CARCINOGEN 10 ug/M* 0.2mg/M* none yes TROJAN BATTERY COMPANY 12380 Clark St. Santa Fe Springs, CA 90670 * (213) 946-8381 (714) 521-8215 * FAX (213) 941-6038 5194 Minola Drive * Lithonia, GA 30038 * (404) 981-8674 Page 56 of 66 TROJAN BATTERY COMPANY | MATERIAL SAFETY DATA SHEET Revision 03-21-1991 PAGE 2 - Common Name * Chemical Name - Chemical Identity -CAS NO. 5. Tin | Tin “03% Tinin о” — 7440-31-5 lead alloy ~~. OSHAPEL ACGIH. .. TLVSTL OTHER: : «CARCINOGEN. .. - 2mg/M* 2mg/M$ none 5mg/M$ No action level lll. Chemical and Physical Characteristics 1. 30-38% Sulfuric Acid in water 1.240 to 1.280 specific gravity at 80° Eo as 100% soluble in water " TT Colorless, odorless liquid Boiling point 230° F Non Flammable 2. Lead Alloy and Compounds Specific gravity 9.38 to 11.34 Solubility in water is negligible (less than 0.1%) -- Grayish-white to dark brown, silvery metal with no odor, solid Melting range 620° to 1630° F Non Flammable IV. Health Hazards 1. 30-38% Sulfuric Acid in water and fumes -..Contact causes-severe:burns-to-all tissue: Ingestion-causes severe burns and ulceration. Inhalation causes severe respiratory irritation and may aggravate other respiratory conditions. 2. Lead Alloy and Compounds — Product is a-solid mass-and warnings are based on inhalation of dust or -. +... transfer of materials to mouth from hands during eating, smoking'orother: =" “activities that might involve ingesting the dust. Exposure may cause lassitude, weight loss, constipation, anemia, nausea, vomiting, paralysis, and central nervous system depression. TROJAN BATTERY COMPANY 12380 Clark St. * Santa Fe Springs, CA 90670 e (213) 946-8381 (714) 521-8215 e FAX (213) 941-6038 5194 Minola Drive * Lithonia, GA 30038 * (404) 981-8674 Page 57 of 66 TROJAN BATTERY COMPANY MATERIAL SAFETY DATA SHEET Revision 03-21-1991 PAGE 3 V. First Aid — “1. - … Sulfuric Acid is a.very strong acid which can severely burn skin-and eyes ©: 15 сео a BOB eee the media :-:The-most-important first aid:measure E E ME TUN je mu + acid exposure is'the-immediate application of -a‘large quantity “of running Tri e u DT Ro -water.-:Contaminated clothing:should be-removed:under running.water..:: o BES “and the application of water continued until all traces of acid have been .. washed away. Get medical assistance immediately. For eye contact-wash withlarge-amounts:of-runningwater:-Remove any”: =. Contact lenses:: Hold'eye lids:open-and:wash-all-surfaces:of:eyes'and'lids. >" Get medical.assistance immediately. 1 | Foringestion do not induce:vomiting:Drinkeas-mueh-milk:orwateras=:..- win risis possible. without vomiting. -Get medical assistance immediately. - + 0800 2. For Lead Alloy and Compounds Exposure - Wash any skin.exposure with soap and water. For eye exposure flush thoroughly with water for 15 minutes. “For ingestion-get medical assistance immediately: - VI. Physical Hazards » an 1.47% Acid. may.escape from batteries during.charging at high:temperatures or if .-=.... +. «+ broken or.turned over. .Avoid overcharging and high temperatures during -- Eo Tm Ee operations or storage. Handle carefully to avoid damaging orturning. .. as create batteries over. - Hydrogen gas is formed during:chargingzof:batteries:and:by-the action of .. -. 0. SU furic acid.on-most metals:Hydrogen=gas:is:flammablerand highly: ze mana explosive. 2. Lead Alloys and Compounds Greatest exposure comes from dust in air.and on hands when cleaning - .. battery posts and if-any internal solid materials are exposed if the battery is opened or broken. TROJAN BATTERY COMPANY | 12380 Clark St. * Santa Fe Springs, CA 90670 e (213) 946-8381 (714) 521-8215 * FAX (213) 941-6038 5194 Minola Drive * Lithonia, GA 30038 e (404) 981-8674 Page 58 of 66 TROJAN BATTERY COMPANY MATERIAL SAFETY DATA SHEET Revision 03-21-1991 PAGE 4 - VII. - :- Fire and Explosive Hazards ae Sulfuric Acidiand lead alloy and compounds are not combustible." ‚Use: EEN TAE «om water; carbon dioxide or, dry chemical on fires in.the-area.: VII. Safety Precautions TE. “Store:batteries:in-awelkventilated;:cool:area.::Handle:carefully to:avoid :- TEL" —-::damaging or tuming batteriesover:Whenmovirig;-connecting; discon-.. — =" ~ . necting-or maintaining batteries;:or.cleaning.up:zacid:spills;:safety glasses, .=acid.resistant-gloves:and full-coverageracid'resistant-clothing-mustbe …° — - … — Worn. ‘All acid must be neutralized immediately by covering with baking - Ce > 4x7 + S0da:(sodium-bicarbonate)-or:soda-ash(sodium-carbonateY-and'then --- :.... sine sd BEE В 5 rinsing: with-water. : When. brushing battery:posts or handling solids from - ner fe a EA vinside-a battery dust:masks approved for lead dust, safety:glasses, gloves-=- e and apron must be worn. IX. Special Precautions - “To avoid hydrogen'fires'or explosions, keep'all sources of ignition away - from batteries. ue For example: Opensflames:asilighted matches ior lighters; glowing materi =mmmse oo << als as:cigarettes .or.other hot:objects;. sparks or-arcs.as.when connecting... sri alii oo Catón .2==2Cables.or.wires.to.batteries :or other.electrical sources when. circuits are... —— not open, or shorting batteries or cables with metal tools. =: =: Any.broken: or opened batteries:must:be:placed:in:sealed:plastic contain- -. .- -—ers that will-not leak-acid or:solid:materials-and-delivered:te:a battery. .- recycler. “TROJAN BATTERY COMPANY 12380 Clark St. * Santa Fe Springs, CA 90670 * (213) 946-8381 (714) 521-8215 + FAX (213) 941-6038 5194 Minola Drive » Lithonia, GA 30038 e (404) 981-8674 Page 59 of 66 BP OIL MATERIAL SAFETY DATA SHEET — 24-HOUR EMERGENCY ASSISTANCE | GENERAL ASSISTANCE —NFPA FIRE HAZARD- “ BP America (In Ohio): - 800- 362- 8059 | 216-441 -8106 | o Flammability: 1 (Outside Ohio); 800-321-8642 _ | Health: 1 . CHEMTREC Assist: 800-424-9300 - | - | Reactivity: 0 : - Spl. Hazards: MSDS Number> 1312 . - ‘Version #:2 .... MANUFACTURER: .BP Oil Company 304 HEALTH: -—ÆPOSSIBLEASPIRATION HAZARD IF SWALLOWED CAN ENTER LUNGS AND CAUSE 5% 41572 173 ADDRESS: 200 Public Square, Cleveland, OH 44114-2375 © PRODUCTIDENTIFICATION =i mes: TRADE NAME: ENERGOL HLP-HD 46 DATE: 07-07-93 CAS NUMBER: MIXTURE - (сс . 2 SYNONYM(S): LUBRICATING OIL; HYDRAULIC OIL + — CHEMICAL FAMILY: HYDROCARBON MOLECULAR FORMULA: MIXTURE MOLECULAR WEIGHT: ND PRODUCT CODE: P 3399/3409 HIERARCHY: 050.060 - PRODUCT HAZARD SUMMARY DAMAGE --MAY-BE-IRRITATING TO-THE SKIN, EYES'AND RESPIRATORY TRACT :: REACTIVITY: STABLE +. PRODUCT HEALTH HAZARD INFORMATION - INGESTION: | —..... Aspiration into lungs.may.cause pneumonitis. .May.cause-gastrointestinal:disturdances::Symptoms may-include...... . =.=... irritation, nausea, vomiting, and diarrhea. | | | SKIN: - SLIGHTLY IRRITATING.. Repeated or prolonged contact may result in defatting, oil acne, redness, itching, en “inflammation; cracking'and possible secondary infection. ‘Contact with heated:material may. cause thermal burns: "ле 55 High pressure skin injections are SERIOUS MEDICAL EMERGENCIES. Injury may not appear serious at first; msi wa cer within afew hours ptissueswill become swollen; discolored and extremely painful:(see:Notes:toiPhysician section): sas a о EYE: SLIGHTLY IRRITATING. Contact with heated material may cause thermal burns. INHALATION: May cause respiratory tract irritation. Exposure to high concentrations of dense oil mists may lead to oil pneumonia. SPECIAL TOXIC EFFECTS: IARC has determined that there is inadequate evidence for the carcinogenicity of highly-refined oils in humans and experimental animals. (IARC Class -- 3). Page 60 of 66 „лас upon‘conditions.of use, additional protection may be necessary such as:face shield, apron, arm covers, efc.- FIRST AID INGESTION: - DO NOT-INDUCE VOMITING BECAUSE OF DANGER OF ASPIRATING:LIQUID INTO LUNGS." If spontaneous e + vomiting occurs, monitor.for breathing difficulty. ‘Get immediate medical attention. Cert о na de dam eww a = AE nea UNE, RALF me. 5) Fade y a 8e e 7 SKIN CONTACT: ~ Remove contaminated clothing-and launder before reuse.. Wash area of contact thoroughly with soap and water." dy lm 6 ' -Get-medical attention if irritation persists.-Thermal burns require immediate-medical-attention.: von pressure Skin: =: e ALIS s-injections are:SERIOUS MEDICAL. EMERGENCIES. .Get immediate medical.attention... nda ed cn are ai EYE CONTACT: “<Flush-immediately-with-large-amounts" of water for-at least 15:minutes.+Eyelids:should-be held-away fromthe =: ERE RE ;.eyebal to ensure.thorough rinsing... Get:medical.attention if irritation persists... Thermal burns require immediate... ng rege foo medical attention. INHALATION: ‘Remove:affected:person-from:source:of exposure... Get:medical:attention. if: irritation. PEFSIStS ama EEE LU VEN mn NOTES TO PHYSICIAN N Aspiration of medium viscosity-petroleum hydrocarbons: may-cause:severe ‘PREUMBTHItIS (OI preumoria):=Vomiting"* E = ied should not beiinduced.”In: unconscious. victims, use of an-endotracheal tube should be ‘considered if gastric: lavage: Fe + is undertaken.:In:case-ofiskin:injection;:prompt.debridement of the wound i Is: s:necessary to.minimize:necrosis and: ema ee Ba tissue loss. | PERSONAL PROTECTION INFORMATION EYE PROTECTION: .- Avoid eye contact:with-this-material.: Wear safety glasses or:chemical:goggles. -Provide.an eyewash:station in the === ===: _ work area. | SKIN PROTECTION: | sensi se Avoid skin contact: When. working with:this:substance,; wear-appropriate:chemical:protective: gloves:: Depending. ra EL yi Чен я иже fhe arms Te RESPIRATORY PROTECTION: | | | o > exposure limits are‘exceeded-orif:irritation:is experilenced;:NIOSH:approved:respiratory:protection:should beta mémo: worn=“Ventilation‘and-other forms“of engineering controls:are:often:the:preferred:means:for: controling chemical ea | “exposures.- 'Respiratory.protection may be needed for:non=routine:or:emergency«situations::: EEL nr DEN PHYSICAL PROPERTIES BOILING POINT: >343.3C (650 F) SPECIFIC GRAVITY: 0.87 @ 60 F MELTING POINT: NA % VOLATILE: NEGLIGIBLE VAPOR PRESSURE: NEGLIGIBLE EVAPORATION RATE: VAPOR DENSITY (AIR=1): (WATER=1) VERY SLOW HEAVIER VISCOSITY: 222.0 SUS Q 100 F % SOLUBILITY IN WATER: NEGLIGIBLE POUR POINT: -29.0 С (-20 F) pH: ND APPEARANCE/ODOR: LIQUID Page 61 of 66 FIRE AND EXPLOSION DATA FLASH POINT: 207.200 C (405 F) AUTOIGNITION TEMPERATURE: ND FLAMMABILITY LIMITS INAIR (% BY VOL.) LOWER: NA © FLAMMABILITY LIMITS IN AIR (% BY-VOL:) UPPER: NA + woos: ...i BASIC FIREFIGHTING PROCEDURES: . o + „Use water spray; dry. chemical, foam or carbon dioxide to extinguish: fire: ‘Water: or foam may cause frothing; with: SE us “ras furtherapplicationleadingto*boilover:-Use-a water spray to cool fire-exposed-containers; structures:andto: protect SRE “= personnel.Use water-to flush-spills. away from.sources.of ignition... Do not flush.down public.sewers.or other... - we"... » drainage systems. UNUSUAL FIRE AND EXPLOSIÓN HAZARDS: “4 1.Combustible at high temperatures: Trritating or toxic substances may be -emitted.upon thermal decomposition: «> =- mem ==: «Exposed firefighters'should wear:MSHA/NIOSH approved self:contained. breathing: apparatus:with: Aull face mask: and full protective equipment. REACTIVITY DATA STABILITY/INCOMPATIBILITY: .- Stable under normal conditions. of use. -Avoid contact With strong oxidizers. ~~ “.. . RE HR RE Kr но HAZARDOUS REACTIONS/DECOMPOSITION PRODUCTS: : Combustion may produce oxides of carbon, sulfur, phosphorus and reactive: hydrocarbons... ENVIRONMENTAL INFORMATION SPILL OR RELEASE TO THE ENVIRONMENT: . If your facility or operation has an “Oil or Hazardous Substance Contingency Plan,” activate its procedures. - 1005 Take immediate stepsito stop and contain the spill: : Caution should be exercised: regarding personnel safety = and exposure to the spilled material. «oe For technical advice and assistance related to:chemicals, contact CHEMTREC- (800/424-9300) and your local :: fire department. -- - Notify the National Response Center, if required. Emergency Action: -Keep'unnecessary people away.-Keep ignition sources out-of area. Spill or Leak Procedure: $... « Stop leak if you can do it-without.risk: «Small Spills:-Fake.up with.sand oriother noncombustible-absorbent mate= sms 17 4: arial or other-sorbent known to'be.compatible, then flush area with water. .Large Spills: .Dike far ahead of.spill for. «ou 0” later disposal. Notification: “<< Any spill or release or substantial threat of release, of this material to navigable water (virtually any surface water). «x - <=". gUfficient to cause a visible sheen upon the-water-must be reported immediately to the National. Response Center. iz: (800/424-8802), as required-by U.S. Federal Law. - Failure to report may result in-substantial civil and criminal - ~~... penalties. Page 62 of 66 WASTE DISPOSAL: This substance, when discarded or disposed of, is not specifically listed as a hazardous waste in Federal regula- tions; however, it could be hazardous if it is considered toxic, corrosive, ignitable, or reactive according to Federal definitions (40 CFR 261). Additionally, it could be designated as hazardous according to state regulations. This > -Substance could also-dbecome a:-hazardous waste if it is mixed with:or comes in contact with a:-hazardous waste. lf.... =. + ЕЕ ‘such contact ormixing-may+have-occurred; check 40-CFR 261to determine whetherit is-a‘hazardous waste. If it" is a hazardous waste, regulations at 40 CFR 262, 263, and 264 apply. “The transportation, storage, treatment; and disposal of this' waste’ material must be conducted | in compliance with - all applicable Federal;state; and local regulations. BE pe со | SARA TITLE Ill INFORMATION: :* Listed below are the hazard categories for the Superfund Amendments and Reauthorization Act (SARA) Section ~~ 311/312 (40 СЕВ 370): Immediate Hazard: Delayed Hazard: Fire Hazard: Pressure Hazard: Reactivity Hazard: ADDITIONAL ENVIRONMENTAL REGULATORY INFORMATION: There may be specific regulations at the local, regional, or state level that pertain to this material. REGULATORY INFORMATION All components of this product are listed on the TSCA inventory. SPECIAL PRECAUTIONS/SUPPLEMENTAL INFORMATION HANDLING/STORAGE: -.Store in tightly closed containers in-cool, dry, isolated, well-ventilated area away from heat, sources of ignition and. . incompatibles. Do not store in unlabeled containers. Do not eat, drink or smoke in areas of use or storage. .. Use good personal hygiene practices. Wash hands before eating, drinking, smoking, or using toilet facilities. -+ Remove contaminated clothing and clean before reuse. Wash thoroughly after work using soap and water. EMPTY CONTAINERS: Empty containers may contain toxic, flammable/combustible or explosive residue or vapors. Do not cut, grind, drill, weld, reuse or dispose containers unless adequate precautions are taken against these hazards. : TRANSPORTATION REQUIREMENTS: (DOMESTIC LAND)... iz D.O.T. PROPER SHIPPING NAME (49 CFR 172.101): - PETROLEUM OIL, N.O:1:B.N. D.O.T. HAZARD CLASS (49 CFR 172.101): NR UN/NA CODE (49 CFR 172.101): NR PACKING GROUP (49 CFR 172.101): NR BILL OF LADING DESCRIPTION (49 CFR 172.101): PETROLEUM OIL, N.O.l.B.N. D.O.T. LABELS REQUIRED (49 CFR 172.101): NR D.O.T. PLACARDS REQUIRED (49 CFR 172.101): NR INGREDIENTS/HEALTH HAZARD INFORMATION COMPONENT … CAS NO. % . EXPOSURE LIMITS - REFERENCE Distillates, Hydrotreated 64742-54-7 70-85 5mg/M3 TLV; 10mg/m3 STEL (ACGIH) heavy paraffinic for oil mists, mineral 5mg/m3 PEL (OSHA) for oil mist, mineral 5mg/m3 TWA; 10mg/m3 STEL (NIOSH) for oil mist, mineral Page 63 of 66 WASTE DISPOSAL. Solvent dewaxed distillate 64742-65-0 10-25 5mg/m3 TLV; 10mg/m3 STEL (ACGIH) heavy paraffinic for oil mists, mineral | 5mg/m3 PEL (OSHA) for oil mist, mineral 5mg/m3 TWA; 10mg/m3 STEL (NIOSH). — foroilmist, mineral - + ++” The OSHA Permissible Exposure Limits listed above were prompted by OSHA in 1989. «This standard Was‘ ===" A 157. vacated by the U:S. Court of Appeals of the:Eleventh Circuit: Exposure limits-defined in special chemical: stanss: SERRE er 4 dardsfoundin 29 CFR 1910:1001-1048are-not covered by this ruling-and.are still. enforceable. pronta re om, REVISION DATE: - 07-07-1993 — REPLACES SHEET DATED: 02-11-1990 — ©" COMPLETED BY: ‘BP OIL HSEQ DEPARTMENT -: NOTICE: “The'information:presented:hereinis based on data considered:to:be:acciurate:as:of:the:date:of prepa-. - «Terationofthis Material:Safety:Data:Sheet. -However,:nowarranty:or:representation;sexpress:or: implied, | Sis made-as-to the:accuracy:or:completeness of the foregoing:data:and:safetysinformation;inoris. any +... authorization given or implied to practice any patented invention without a license. In addition, no - “responsibility can be assumed by vendor for any | failure to.adhere to recommended practices, or from any hazards inherent in the nature of the product.” Page 64 of 66 Page 65 of 66 66 of 66 [25 Taylor Parkway Archbold, OH 43502-9309 Phone 419-445-8915 « Fax 419-445-0367 ">

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Key features
- Maximum platform load of 350 lbs
- Extended platform height of 23-8"
- Retracted platform height of 1-4"
- Platform dimensions of 26" x 26"
- DC power source with two 6V batteries
- AC power source with 110/220Volt 50/60 HZ motor on pump
- Emergency lowering valve
- Level sensor
Frequently asked questions
The tom..C.A.T. 24DC has a maximum platform load of 350 lbs, designed to raise 1 person plus tools.
The extended platform height is 23-8".
The tom..C.A.T. 24DC can be powered by either a DC power source with two 6V batteries or an AC power source with a 110/220Volt 50/60 HZ motor on pump.