KVH Industries TracVision M7 Installation manual

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TracVision M7

Switchplate Configuration

TracVision M7 Installation Guide

Switchplate Configuration

These instructions explain how to install the TracVision M7 satellite TV antenna system on a vessel. Complete instructions on how to use the system are provided in the User’s Guide.

Installation Steps

1. Inspect Parts and Get Tools...3

2. Plan the Antenna Installation...4

3. Plan the Belowdecks Installation...5

4. Prepare the Antenna Site...6

5. Remove the Restraint...7

6. Wire the Antenna...8

7. Mount the Antenna...9

8. Wire the Switchplate...10

9. Wire the Receiver(s)...11

10. Connect Power...13

11. Mount the Switchplate...14

12. Enter Your Latitude & Longitude...15

13. Select Satellites...17

14. Run Two Check Switch Tests...19

15. Set the LNB Skew Angle...20

16. Educate the Customer...21

Who Should Install the System?

To ensure a safe and effective installation, KVH recommends that a KVH-authorized marine technician install the TracVision antenna. KVH-authorized technicians have the tools and electronics expertise necessary to install the system. To find a technician near you, visit

www.kvh.com/wheretogetservice

.

Linear vs. Circular Systems

The installation process differs slightly depending on the type of LNB (low noise block) that is installed in the antenna (linear or circular). These differences are noted throughout this manual.

Appendix B on page 28 notes the satellites available for each LNB type and geographic region.

Technical Support

If you need technical assistance, please contact KVH Technical Support:

North/South America, Australia:

Phone: +1 401 847-3327

E-mail: [email protected]

Europe, Middle East, Asia:

Phone: +45 45 160 180

E-mail: [email protected]

KVH, TracVision, and the unique light-colored dome with contrasting baseplate are registered trademarks of KVH Industries, Inc.

All other trademarks are property of their respective companies. The information in this document is subject to change without notice.

No company shall be liable for errors contained herein. © 2007-2008 KVH Industries, Inc., All rights reserved. 54-0417 Rev. C

1

1

Inspect Parts and Get Tools

Before you begin, follow these steps to make sure you have everything you need to complete the installation.

a. Unpack the box and ensure it contains everything shown on the Kitpack Contents

List. Save the packaging for future use.

IMPORTANT!

Always lift the antenna by the baseplate and never by the radome or any portion of the

internal antenna assembly (see Figure 1).

Figure 1: TracVision M7 System Components

Antenna

Radome

Baseplate

b. Carefully examine all of the supplied parts to ensure nothing was damaged in shipment.

c. Gather all of the tools and materials listed below. You will need these items to complete the installation.

• Flat-head and Phillips-head screwdrivers

• Electric drill and 1/2" (13 mm), 5/32"

(4 mm), and 3/32" (2.25 mm) drill bits

• 3" (80 mm) hole saw

• Socket wrenches

• 7/16" open-end wrench

• Torque wrench (Linear systems only)

• Light hammer and center punch

• Adhesive tape and scriber or pencil

• Wire strippers and terminal lug crimper

• 2 mm allen hex key (Linear systems only)

• RG-6 or RG-11 RF coax cable(s) with

Snap-N-Seal

®

F-connectors; see Step 6a on page 8 for quantity and type required

• Augat IT1000 connector installation tool

(KVH part #19-0242)

• Power cable (see Figure 2)

• Satellite TV receiver and TV (see Figure 3

for a list of validated U.S./Canadian receivers)

• Windows

®

laptop PC with Windows

HyperTerminal (or equivalent) or KVH

Flash Update Wizard installed

Switchplate

Figure 2: Power Cable Guidelines

Cable Length

< 40 ft (12 m)

40-70 ft (12-21 m)

Use Cable Gauge

14AWG (2.5mm

2

)

12AWG (4mm

2

)

Figure 3: KVH-Validated U.S./Canadian Receivers

Standard-Definition Models

DIRECTV DISH Network ExpressVu

D12

D11

D10

311

High-Definition (HD) Models

4100

3100

DIRECTV DISH Network ExpressVu

H21*

H20*

211k

211

6100

* For compatibility with a Tri-Sat AutoSwitch Kit (KVH part #72-0301-07), use model H21-200 or H20-600.

3

4

2

Plan the Antenna Installation

Consider the following antenna installation guidelines:

• Minimize blockage. The antenna requires a clear view of the sky to receive satellite TV

(see Figure 4). The fewer obstructions, the better the system will perform.

• Make sure the mounting surface is wide enough to accommodate the antenna’s base

(see Figure 5). Also make sure it is flat, level

(within ±1°), strong enough to support the antenna’s weight (55 lbs, 25 kg), and rigid enough to withstand vibration.

• Select a location that is as close as possible to the intersection of the vessel’s fore-and-aft centerline and midships.

• Do not mount the antenna at the same level as the radar because the radar’s energy might overload the antenna. Ideally, you should mount the antenna 4 ft (1.2 m) above the radar, outside the beam path of the radar.

Figure 4: Blockage from Obstruction

Mast

Blocked!

Look Angle

Vessel Platform

Figure 5: Antenna Dimensions

TracVision Antenna

Side View

26.2"

(66.5 cm)

12"

(30.5 cm)

6"

(15.2 cm)

Bottom View

6"

(15.2 cm)

12"

(30.5 cm)

4 x 1/2"

( 13 mm)

26.2"

(66.5 cm)

3

Plan the Belowdecks Installation

Consider the following switchplate installation guidelines:

• Select a switchplate mounting location in a dry, well-ventilated area belowdecks away from any heat sources or salt spray.

• Be sure to leave enough room at the switchplate’s rear panel for connecting the cables and maintaining a service loop (see

Figure 6 for switchplate dimensions).

• The supplied data cable is 100 ft (30 m) long.

Be sure to locate the switchplate close enough to the antenna for the cable to reach, while allowing adequate slack for a service loop.

(Circular and Sky Mexico only) The grounding block should be located within

95 ft (28 m) of the antenna, within 5 ft (1.5 m) of the primary receiver, and within 25 ft

(7.6 m) of a suitable vessel AC ground.

Figure 6: Switchplate Dimensions

4.39"

(111.5 mm)

2.96"

(75.2 mm)

Prepare the Switchplate Mounting Site

Once you have identified a suitable switchplate mounting site, follow these steps to prepare the site for installation.

NOTE: If you prefer, you may install the switchplate within a standard electrical panel instead.

a. Using the switchplate mounting template provided at the end of this manual, mark and cut out a hole in the mounting surface to accommodate the switchplate (see Figure 7).

b. Using the same template, mark the locations for the four switchplate mounting holes.

c. Drill a 3/32" (2.25 mm) hole at the four mounting hole locations. Later, you will mount the switchplate using four #6 screws.

Figure 7: Switchplate Mounting Holes Layout

3.82"

(97 mm)

.32" (8 mm)

3/32" ( 2.25 mm)

Mounting Hole (x4)

2.36"

(60 mm)

.16" (4 mm)

Panel Cutout

3.19"

(81 mm)

2.05"

(52 mm)

5

6

4

Prepare the Antenna Site

Once you have identified a suitable antenna mounting site, according to the guidelines

provided on page 4, follow these steps to drill the

mounting holes and cable access hole to prepare the site for installation.

a. Unfold the antenna mounting template

(supplied in the Customer Welcome Kit) and place it onto the mounting surface. Make sure the “FWD” (forward) arrow points toward the bow and is parallel to the vessel’s centerline (see Figure 8).

NOTE: You don’t need to mount the antenna exactly on the vessel’s centerline (the closer, the better), but the antenna’s forward arrow must be parallel to it.

Figure 8: Antenna Mounting Holes Layout

12"

(305 mm)

1/2" ( 13 mm)

Mounting Hole (x4)

FWD

3" ( 80 mm)

Cable Access Hole

12"

(305 mm)

b. Using a light hammer and center punch, mark the locations for the four mounting holes and cable access hole on the mounting surface in the locations indicated on the template.

c. Drill a 1/2" (13 mm) hole at the four mounting hole locations you marked in

Step b. Later, you will insert four 3/8"-16 bolts through these holes to secure the antenna to the mounting surface.

d. Cut out the 3" (80 mm) cable access hole in the location you marked in Step b. Smooth the edges of the hole to protect the cables.

Later, you will route the data, power, and RF cables through this hole and into the vessel.

e. Clean and dry the antenna mounting surface.

f. Peel off the paper backing from the supplied foam seal to expose the adhesive. Then press the foam seal down firmly onto the mounting surface, ensuring the hole in the foam seal aligns with the cable access hole in the mounting surface (see Figure 9).

NOTE: Apply the foam seal to the vessel mounting surface, not to the antenna’s baseplate. You will have difficulty connecting the cables to the antenna if the foam seal is attached to the baseplate.

Figure 9: Foam Seal

Align with

Cable Access

Hole

5

Remove the Restraint

Inside the antenna, a foam block prevents the antenna assembly from moving during shipment. Follow these steps to remove this shipping restraint.

a. Remove the six #10-32 Phillips screws securing the radome to the baseplate (see

Figure 10). Carefully lift the radome straight up until clear of the antenna assembly and set it aside in a safe place.

TIP: If you keep the radome topside, secure it with a lanyard to prevent it from falling overboard.

Figure 10: Removing the Radome

#10-32 Screw (x6)

b. Remove the foam block that is wedged beneath the antenna’s reflector (see

Figure 11). Save this restraint for future use; the customer will need to reinstall it if he/she needs to relocate or reship the antenna.

IMPORTANT!

Once you have removed the restraint, keep the antenna level as much as possible and handle the antenna very carefully. Prevent the internal antenna assembly from rotating freely within the baseplate to avoid damaging the limit switch.

Figure 11: Foam Block Shipping Restraint

Shipping Restraint

7

8

6

Wire the Antenna

Follow these steps to connect the data, power, and RF cables to the antenna.

a. First determine the number of RF coax cables you need to connect to the antenna for your particular installation (see Figure 12). (See

Figure 13 to determine the type of cable required.)

b. Route the data, power, and RF cables belowdecks through the 3" (80 mm) cable access hole. Leave an adequate service loop, approximately 8" (20 cm) of slack, in the cables for easy serviceability. Later, you will connect the data and power cables to the switchplate and the RF cable(s) to the receiver(s).

c. Connect the data cable to the “Data” connector on the bottom of the antenna (see

Figure 14). Hand-tighten until the cable locks in place; do not use excessive force.

d. Connect the power cable to the “Power” connector on the bottom of the antenna.

Hand-tighten until the cable locks in place; do not use excessive force.

e. Connect the RF coax cable(s) to the antenna.

If you need to connect just one RF cable, connect the cable to the “RF1” connector on the bottom of the antenna. Hand-tighten, then tighten with a 7/16" wrench for 1/4 turn to ensure an electrical and weather-proof connection. Connect any additional RF coax cables to the antenna’s RF2, RF3, and RF4 connectors, in that order.

TIP: If you connect two or more RF cables, label both ends of each cable to match the connector. This will make it easier to identify the cables later.

Figure 12: Number of RF Coax Cables to Connect to Antenna

Connecting to:

System with Circular Dual LNB

1 receiver

2 or more receivers

System with Linear Dual LNB

1 receiver

2 receivers

System with Linear Quad LNB

1 receiver

2 receivers

3 receivers

4 or more receivers

# RF Cables

1

2*

1

2

1

2

3

4*

* Multiswitch required for additional receivers.

See Appendix A on page 25 for details.

Figure 13: RF Cable Guidelines

Cable Length

<= 75 ft (23 m)

> 75 ft (23 m)

Use Cable Type

RG-6

RG-11

Figure 14: Connectors on Bottom of Antenna

Power Data

7

Mount the Antenna

Follow these steps to mount the antenna to the mounting surface.

a. Place the antenna baseplate over the holes drilled in the mounting surface. Ensure the forward arrow inside the baseplate points toward the bow and is parallel to the vessel’s centerline (see Figure 15).

b. Make sure the four holes in the baseplate line up with the four holes in the mounting surface.

IMPORTANT!

You will need to rotate the antenna assembly by hand to see all four mounting holes. Rotate the antenna assembly slowly. If it hits a mechanical stop with excessive force, the limit switch might become damaged.

Figure 15: Forward Arrow in Antenna Baseplate

c. At each of the four baseplate mounting holes, place a 3/8" flat washer on a 3/8"-16 bolt and insert the bolt into the hole from above (see

Figure 16).

d. Secure each mounting bolt to the mounting surface using a 3/8" shoulder washer, a

3/8" flat washer, and a 3/8"-16 lock nut from below. Tighten all four bolts until the four rubber feet on the baseplate are bottomed against the mounting surface and the foam seal is fully compressed.

TIP: If you are installing a linear system, keep the radome off for now. You will need to adjust the skew angle of the antenna’s LNB.

e. Reinstall the radome onto the antenna. Secure in place with the six #10-32 screws you removed in Step 5a.

f. Install a protective plastic screw cap

(supplied in the kitpack) over each radome screw.

Figure 16: Mounting the Antenna (Side View)

3/8"-16 Bolt (x4)

3/8" Flat Washer (x4)

Antenna Base

Foam Seal

Mounting Surface

3/8" Shoulder Washer (x4)

3/8" Flat Washer (x4)

3/8"-16 Lock Nut (x4)

9

10

8

Wire the Switchplate

Follow these steps to connect the switchplate to the antenna.

a. First dress the data and power cables from the antenna. Strip back the insulation of each wire approximately 1/4" (6 mm) and gently twist each wire to ensure a good electrical connection.

b. Connect the data cable from the antenna to the terminal board on the back of the

switchplate (see Figure 17). Be sure to match

the wire colors with the terminal board label.

Tighten the terminal screws to secure all wires in place.

IMPORTANT!

The diagram refers to wires by body color/

stripe color. For example, “Brown/White” means the brown wire with the white stripe.

IMPORTANT!

Do not connect the data cable’s drain wire

(shield) to anything. You can simply snip it from the cable.

Figure 17: Switchplate Wiring - Antenna Data Cable

Body/Stripe

Brown/White

White/Brown

Orange/White

White/Orange

Gray/White

White/Gray

Antenna

Data Cable

c. Connect the power cable from the antenna to the switchplate’s power output terminals (see

Figure 18).

Figure 18: Switchplate Wiring - Antenna Power Cable

Antenna Power Cable

Ground (Black)

+12 VDC (Red)

+ –

9

Wire the Receiver(s)

Circular and Sky Mexico Systems

If you are installing a circular system, or a linear system for Sky Mexico, follow these steps to connect the customer’s satellite TV receiver(s) to the TracVision system.

Figure 19: Wiring the Receivers to the Antenna

NOTE: For DIRECTV Ku-band Tri-Sat service, you will need to install the KVH Tri-Sat AutoSwitch Kit

(KVH part #72-0301-07).

Antenna

a. Connect the RF1 cable from the antenna to

the grounding block, as shown in Figure 19.

Label this grounding block connector “RF1.”

b. If you are connecting multiple receivers, connect the RF2 cable from the antenna to the grounding block. Label this connector “RF2.”

c. Attach the supplied ground wire to either ground screw on the grounding block.

Connect the other end of the wire to a suitable vessel AC ground.

d. Using the two #6 screws supplied with the grounding block, mount the grounding block inside the vessel.

IMPORTANT!

If you wish to connect three or more receivers

to the antenna, see Appendix A on page 25

(circular) or page 26 (Sky Mexico).

Grounding

Block

RF2

(Optional)

RF2

(Optional)

RF1

RF1

#6 Mounting

Screw (x2)

Ground Wire

Vessel

AC Ground

Primary Receiver

Satellite In

TV ANT/CABLE IN

R

OUT TO TV

SATELLITE IN AUDIO

L

VIDEO S-VIDEO PHONE JACK

This receiver controls satellite selection

Secondary Receiver - Optional

e. If you are connecting two receivers to the

TracVision system, decide which receiver will be the primary receiver. The primary receiver controls satellite selection.

NOTE: The secondary receiver will be able to select channels carried on the satellite that is currently selected by the primary receiver.

f. Connect the supplied 5-ft RF cable from the

“RF1” connector on the grounding block to the “Satellite In” connector on the primary

receiver (see Figure 19).

g. If you are connecting two receivers, connect an RF cable from the “RF2” connector on the grounding block to the “Satellite In” connector on the secondary receiver.

h. Connect the receiver(s) to the customer’s television(s). Follow the instructions in the receiver’s manual.

Satellite In

TV ANT/CABLE IN

R

OUT TO TV

SATELLITE IN AUDIO

L

VIDEO S-VIDEO PHONE JACK

11

12

9

Wire the Receiver(s)

If you are installing a linear system (with the exception of Sky Mexico), follow these steps to connect the customer’s satellite TV receiver(s) to the TracVision system.

IMPORTANT!

If you wish to connect three or more receivers

to the antenna, see Appendix A on page 27.

Linear Systems

Figure 20: Wiring the Receivers to the Antenna

Antenna

a. If you are connecting two receivers to the

TracVision system, decide which receiver will be the primary receiver. The primary receiver controls satellite selection.

NOTE: The secondary receiver will be able to select channels carried on the satellite that is currently selected by the primary receiver.

b. Connect the RF1 cable from the antenna to the “Satellite In” connector on the primary

receiver (see Figure 20).

c. If you are connecting two receivers, connect the RF2 cable from the antenna to the

“Satellite In” connector on the secondary receiver.

IMPORTANT!

Be sure all receivers are grounded. If the receiver has a 2-prong power plug, run a ground wire from the receiver’s chassis to a suitable ground point. If a potential exists between AC and DC grounds, connect the wire to the switchplate’s DC return instead.

RF2

(Optional)

RF1

Primary Receiver

Satellite In

TV ANT/CABLE IN

R

SATELLITE IN

L

OUT TO TV

VIDEO S-VIDEO AUDIO PHONE JACK

This receiver controls satellite selection

Secondary Receiver - Optional

Satellite In

TV ANT/CABLE IN

R

OUT TO TV

SATELLITE IN AUDIO

L

VIDEO S-VIDEO PHONE JACK

d. Connect the receiver(s) to the customer’s television(s). Follow the instructions in the receiver’s manual.

10

Connect Power

Follow these steps to connect power. The switchplate supplies power to the antenna.

a. Before you begin, disconnect vessel power.

Figure 21: Switchplate Wiring - Vessel Power Cable

Vessel Power

Ground

+12 VDC

CAUTION

For your own safety, disconnect vessel power and make sure the circuit is dead before you connect any power wires.

+

b. Connect a power cable to 12 VDC (4 amps continuous) vessel power (for cable specifications, see Figure 2 on page 3).

Route the other end to the switchplate.

IMPORTANT!

Power supplied to the antenna must not fall below 12 VDC or exceed 16 VDC.

c. Detach the two terminal connectors from the back of the switchplate and crimp them onto the power cable’s wires.

d. Connect the power cable wires to the power

(+) and ground (-) input terminals on the

switchplate (see Figure 21).

13

14

11

Mount the Switchplate

In Step 3 on page 5, you identified a suitable location for the switchplate and cut out the mounting hole in the mounting surface. Now follow these steps to mount the switchplate.

NOTE: As an alternative, the switchplate includes two additional mounting holes for installing within an electrical panel. If you chose this option, simply use two of the #6 screws to mount the switchplate to the panel.

Figure 22: Mounting the Switchplate

Mounti ng Surf ace

Switchp late

a. Align the four mounting holes in the switchplate with the holes in the mounting surface (see Figure 22).

b. Mount the switchplate to the mounting surface using four #6 screws.

c. Gently snap the front cover onto the switchplate to conceal the mounting screws.

5/32" ( 4 mm)

Mounting Hole (x4)

#6 Screw (x4)

Front

Cover

12

Enter Your Latitude & Longitude

Follow these steps to enter your vessel’s latitude and longitude into the antenna. If you are installing a linear system, this step is required. If you are installing a circular system, this step is highly recommended, especially for DISH

Network and ExpressVu configurations.

NOTE: The antenna will use your position data to speed up satellite acquisition. If the antenna knows where you are, it knows where it should start looking

for the satellite (see Figure 23). In addition, for a

linear system, the antenna will use your position information to calculate the correct LNB skew angle.

Figure 23: Direction to Satellite Depends on Your Location

Connect a Laptop to the Antenna

To enter data into the antenna, you will need to connect your laptop computer to the TracVision system then enter commands via Windows

HyperTerminal (or equivalent).

TIP: If you are a KVH-authorized technician, you can use the KVH Flash Update Wizard instead of

HyperTerminal. Enter commands in the wizard’s

“TracVision Antenna Comms” window.

a. Using a PC serial data cable, connect your laptop to the DB9 Maintenance port on the front of the switchplate (see Figure 24).

NOTE: If your computer does not have a DB9 serial

COM port, you can use the USB-to-RS232 adapter manufactured by IOGear (IOGear part number

GUC232A) or Belkin (Belkin part number F5U109 or

F5U409).

b. Open Windows HyperTerminal and establish the following settings for your COM port (see

Figure 25):

• Bits per second: 9600

• Data bits: 8

• Parity: None

• Stop bits: 1

• Flow control: None

TIP: To view characters on the screen as you type, set up HyperTerminal to echo typed characters. Select

“Properties” from the File menu; select “ASCII

Setup” at the Settings tab; then select “Echo typed characters locally” at the ASCII Setup window.

Figure 24: Switchplate Front Panel

ON

OFF

Maintenance Port

Figure 25: HyperTerminal Settings

Maintenance Port

15

16

12

Continued

Enter Your Latitude & Longitude

c. Ensure the antenna has a clear, unobstructed view of the sky.

d. Apply power to the satellite TV receiver(s) and the switchplate (see Figure 24 on page 15). Wait one minute for system startup.

e. Data should now be scrolling in your

HyperTerminal window (see Figure 26). If no data appears, check your connections and make sure you’re using the right COM port.

Figure 26: Antenna Data Scrolling in Window

Enter Your Latitude and Longitude

You can determine your approximate latitude and longitude in Europe or North America from the

position grids provided in Appendix C on page 29.

To enter your position information into the antenna, enter the following commands via

Windows HyperTerminal or KVH Flash Update

Wizard:

a. Type HALT then press Enter.

b. Type DEBUGON then press Enter.

c. Type the following command then press

Enter. Italics indicate a variable.

GPS,XX,A,YYY,B

XX = Latitude (0 - 90)

A = S (South) or N (North)

YYY = Longitude (0-180)

B = E (East) or W (West)

Do not enter decimals. Simply round your latitude and longitude to the nearest whole numbers.

d. Type ZAP then press Enter. The antenna restarts. Wait one minute for system startup.

EXAMPLE

Entering a vessel position of 57°N, 22°E:

HALT

DEBUGON

GPS,57,N,22,E

ZAP

13

Select Satellites

Follow these steps to set up a circular system for the desired service provider and satellites.

IMPORTANT!

The antenna is programmed at the factory for the following default satellite pair:

DSS_101 & DSS_119 (DIRECTV Dual-Sat)

If these are the customer’s desired satellites, skip this step and proceed to Step 16.

Circular Systems

Figure 27: Recommended Areas for DISH 1000 Satellites

= DISH 1000/129 Recommended

= DISH 1000/61 Recommended

IMPORTANT!

(DISH Network only) If you wish to receive

DISH Network’s three-satellite service, be sure to install the appropriate DISH 1000 satellites for your geographic area, as shown in Figure 27. If you wish to install DISH 1000/

61 service, you can skip this step and proceed to Step 14. If you wish to install DISH 1000/

129 service, follow the procedure below.

Enter the following commands via Windows

HyperTerminal or KVH Flash Update Wizard:

a. Type HALT then press Enter.

b. Type DEBUGON then press Enter.

c. Option 1: Type the appropriate command in

Figure 28 for the desired satellite TV service.

Option 2: If your desired setup is not listed in

Figure 28, type the following command to install a custom pair of satellites from the antenna’s library. Then press Enter.

SATINSTALL,SatelliteA,SatelliteB

SatelliteA = Name of 1st desired satellite

SatelliteB = Name of 2nd desired satellite or NONE for a single satellite

See Appendix B on page 28 for a list of all

available satellites. Be sure to enter the satellite names as they appear in the library.

NOTE: If you don’t find the satellite you want, you can set up user-defined satellites. Refer to the associated Application Note on the KVH Partner

Portal (KVH-authorized technicians only).

d. Type ZAP then press Enter. The antenna restarts. Wait one minute for system startup.

Figure 28: Satellite Install Commands for Common Services

Service

(Satellites)

DIRECTV

Tri-Sat*

(101, 110, 119)

DISH 1000/129

(119, 110, 129)

DISH 1000/61

(119, 110, 61)

DISH 500

(119, 110)

ExpressVu

(91, 82)

Command

SATINSTALL,TRISAT,

DSS

SATINSTALL,TRISAT,

DISH

SATINSTALL,TRISAT,

DISH61

SATINSTALL,ECHO_119,

ECHO_110

SATINSTALL,EXPRESSTV,

EXPRESSVU

* Reception of satellite 110 requires Tri-Sat AutoSwitch Kit

(KVH part #72-0301-07)

EXAMPLE

Programming DISH Network’s 119, 110, and

129 satellites:

HALT

DEBUGON

SATINSTALL,TRISAT,DISH

ZAP

17

18

13

Select Satellites

Follow these steps to set up a linear system for the desired pair of satellites.

IMPORTANT!

The antenna is programmed at the factory for the following default satellite pair:

ASTRA & HOTBIRD

If these are the customer’s desired satellites, you may skip Steps a-d and proceed to Step e.

Enter the following commands via Windows

HyperTerminal or KVH Flash Update Wizard:

a. Type HALT then press Enter.

b. Type DEBUGON then press Enter.

c. Option 1: Type the appropriate command in

Figure 29 for the desired Tri-Sat mode.

Option 2: If your desired setup is not listed in

Figure 29, type the following command then press Enter. Italics indicate a variable.

SATINSTALL,SatelliteA,SatelliteB

SatelliteA = Name of 1st desired satellite

SatelliteB = Name of 2nd desired satellite or NONE for a single satellite

See Appendix B on page 28 for a list of all

available satellites. Be sure to enter the satellite names as they appear in the library.

NOTE: If you don’t find the satellite you want, you can set up user-defined satellites. Refer to the associated Application Note on the KVH Partner

Portal (KVH-authorized technicians only).

Linear Systems

Figure 29: Satellite Install Commands for Tri-Sat Modes

Satellites

A = Hotbird

B = Astra 1

C = Astra 2S

A = Hotbird WB

B = Astra 1

C = Astra 2S

A = Hotbird WB

B = Sirius

C = Thor

Command

SATINSTALL,TRISAT,

EUR

SATINSTALL,TRISAT,

EWB

SATINSTALL,TRISAT,

SCN

EXAMPLE

Programming the PAS 9 satellite for Sky

Mexico service:

HALT

DEBUGON

SATINSTALL,PAS_9,NONE

ZAP

d. Type ZAP then press Enter. The antenna restarts. Wait one minute for system startup.

e. If you have not installed a multiswitch, set up the receiver(s) for the same satellites, and in the same order, that you set them up in the antenna (see Figure 30). This synchronization is necessary to enable automatic satellite switching.

Figure 30: Antenna and Receiver Satellite Synchronization

Antenna

Sat. A

Sat. B

Sat. C*

Receiver

Alternative 1 or A

Alternative 2 or B

Alternative 3 or C

* Sat. C only applies to Tri-Sat modes.

DiSEqC

DiSEqC 1

DiSEqC 2

DiSEqC 3

14

Run Two Check Switch Tests

DISH Network or ExpressVu Only

If you set up the system for DISH Network or

ExpressVu, follow these steps to run the receiver’s Check Switch test twice. The first

Check Switch test finds the satellites; the second

Check Switch test configures the receiver for

Figure 31: Expected Check Switch Results Displayed on TV

DISH 1000/129 Results

Port

1 2 3

those satellites.

Satellite 119 110 129

IMPORTANT!

This procedure must be performed while the vessel is docked in calm water.

Trans OK OK OK

Status Reception Verified

NOTE: If you are connecting multiple receivers, repeat this process for each additional receiver. You will need to connect each receiver, one at a time, to the

“RF1” cable and perform the steps below. Then, once you have completed this process for each receiver, you can reconnect them as desired.

Switch

Port

SW64

DISH 1000/61 Results

1 2 3

Satellite 119 110 61

a. Dock the vessel and ensure the antenna has an unobstructed view of the sky.

Trans OK OK OK

b. Ensure the receiver is connected to the “RF1”

cable (see Figure 19 on page 11 (circular/Sky

Mexico) or Figure 20 on page 12 (linear)).

c. Apply power to the TV and receiver. (If the antenna is turned off, turn it back on and wait one minute for startup.)

d. Using the receiver remote, go to the “Point

Dish/Signal Strength” screen (press MENU,

6, 1, 1 on most models).

e. Choose Check Switch, then press SELECT.

f. Choose Test, then press SELECT.

g. Wait at least 15 minutes before proceeding to allow the antenna to find all of the satellites.

Disregard any messages on the TV; they do not correctly indicate when the antenna is ready for the next Check Switch test.

h. After waiting 15 minutes, repeat Steps d-f to run a second Check Switch test.

i. Refer to the tables in Figure 31 to verify the values displayed on your TV match those required for your selected service. If your values do not match, turn off the antenna, then turn it back on and repeat Steps d-h.

j. Exit the menu and allow the receiver to download the program guide.

Status

Switch

Input

Satellite

Polarity

Status

Switch

Input

Satellite

Polarity

Status

Switch

Reception Verified

SW64

DISH 500 Results

1

119

Odd

Reception Verified

SW42

ExpressVu Results*

1

91

Odd

Reception Verified

SW21

1

119

Even

1

91

Even

2

110

Odd

2

82

Odd

2

110

Even

2

82

Even

* If you installed just one ExpressVu satellite, the TV will show an error message instead. This is normal.

19

20

15

Set the LNB Skew Angle

Follow these steps to set the antenna’s linear

LNB to the correct skew angle for your selected satellite and vessel position.

a. Using HyperTerminal or KVH Flash Update

Wizard, type SKEWANGLE then press

Enter. Note the reported skew angle.

TIP: If multiple satellites are installed, you might wish to set an average skew instead. To find the average skew, select the second satellite then repeat

Step a to get the skew angle (repeat for the third satellite if Tri-Sat). Add the skew angle numbers and divide by two (or three if Tri-Sat) to get the average.

Linear Systems

Figure 32: Set Screws Securing the LNB to the Reflector

M4 Socket

Set Screws

LNB

Reflector

b. Turn off and unplug the receiver(s) and disconnect antenna power at the switchplate.

CAUTION

Disconnect power from the antenna and the receivers before you adjust the LNB. The antenna’s moving parts can cause injury.

Figure 33: LNB Skew Angle Adjustment

c. Remove the antenna’s radome, if you reinstalled it earlier in Step 7.

d. Locate the LNB on the back of the antenna’s

reflector (see Figure 32).

e. Using a 2 mm allen hex key, loosen the two

M4 socket set screws on the LNB choke feed.

These screws secure the LNB in place.

f. Adjust the LNB clockwise or counterclockwise until the skew arrow on the LNB points to the skew angle that you noted in

Step a (see Figure 33).

IMPORTANT!

Be sure to keep the LNB fully inserted into the choke feed to ensure optimum performance.

g. Tighten the two M4 socket set screws to secure the LNB in place. Apply 9 in-lbs

(1 Nm) of torque, if possible.

h. Reinstall the radome (as explained in

Steps 7e-f on page 9).

LNB

SKEW

90

85

75

80

65

70

55

60

50

45

40

35

30

25

20

10

15

5

0

90

80

5

10 20

15

30

40

50

25

35

45

60

55

70

65

75

85

Negative

Skews

Positive

Skews

0˚ Skew

Choke Feed

16

Educate the Customer

The installation process is complete!

Before you leave the vessel, test the system to verify the antenna works properly. Then give the

Customer Welcome Kit to the customer and explain how to use the system. Also be sure the customer understands the following:

• Keep the radome installed on the antenna at all times. The radome protects the antenna’s moving parts from wind, rain, and debris.

Figure 34: Example of Satellite Blockage

WARNING

It is dangerous to watch TV while piloting a vessel. While under way, the system is intended for passenger entertainment only.

• The antenna must have a clear view of the sky to receive satellite TV. Common causes of blockage include trees, buildings, bridges,

and onboard equipment (see Figure 34).

• Heavy rain or snow may temporarily interrupt reception.

• Clean the antenna regularly. Dirt buildup on the radome can affect reception.

• The vessel must be located within the selected satellite’s coverage area to receive its satellite TV signals. To view satellite coverage maps, visit

www.kvh.com/footprint

.

• Please register the system with KVH. The registration process is quick, easy, online, and ensures the best possible service from KVH.

Visit

www.kvh.com/register

or refer to the

Product Registration Form for details.

• You need to activate the receiver for the desired satellite TV service before the receiver can decode satellite signals. KVH can help activate a DIRECTV or DISH receiver; just call KVH’s Activation Department at

1-866-551-8004 for DIRECTV or

1-866-399-8509 for DISH.

• Refer to the User’s Guide for complete operation instructions and troubleshooting information.

TracVision

21

Appendices

This section provides supplemental instructions for wiring multiple receivers. It also provides a list of available satellites, system wiring diagrams, and a mounting template for the belowdecks equipment.

Contents

A. Wiring 3+ Receivers...25

B. Satellite Library...28

C. Position Grids...29

D. Basic System Wiring Diagram...30

Switchplate Mounting Template...33

23

A

Wiring 3+ Receivers

To connect three or more receivers to a circular system, follow these steps to install an Eagle

Aspen multiswitch (KVH part #72-0310) between the grounding block and the receivers, as shown in Figure 35.

1. Connect an RF cable from the “RF1” connector on the grounding block to the

“13V” connector on the multiswitch.

2. Connect an RF cable from the “RF2” connector on the grounding block to the

“18V” connector on the multiswitch.

3. Connect the receivers to the individual outputs of the multiswitch.

4. Connect the receivers to the customer’s TVs.

The use of a multiswitch interrupts satellite switching communications between the receiver and antenna. As a result, you will need to use one of the following methods for satellite switching:

Figure 35: Multiswitch Wiring - Antenna with Circular Dual LNB

RF2

Grounding

Block

RF2

AC Power Input

100-240 VAC

50-60 Hz

24 VDC

Power Supply

Circular Systems

RF1

Ground Wire

RF1

Vessel

AC Ground

Automatic Switching for

DIRECTV Ku-band Tri-Sat:

To switch automatically between three satellites using a DIRECTV H21-200 or

H20-600 receiver, you will need to install the KVH

Tri-Sat AutoSwitch Kit (KVH part #72-0301-07).

18V

SAT

DC

20V

ANT

IN

13V

SAT

Rx1

Rx2 Rx3

Rx4

Multiswitch

Note: Although the label shows “20V,” the unit accepts a 24 VDC input.

Receiver #4

Manual Switching (Dual-Sat):

To manually switch between your two selected satellites, you can use the TV/SAT Switch (KVH part

#01-0245). With the TV/SAT Switch installed, you can switch between satellites at the press of a single button.

SATELLITE IN

SATELLITE IN

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK

Receiver #3

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK

Receiver #2

Manual Switching (Tri-Sat or Dual-Sat):

To manually switch between two or three selected satellites, you can use a PC connected to the switchplate’s Maintenance port. See the

User’s Guide for details.

SATELLITE IN

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK

Receiver #1

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK SATELLITE IN

25

26

A

Wiring 3+ Receivers

To connect three or more receivers to a system configured for Sky Mexico, follow these steps to install a Spaun model SMS 5602 NF multiswitch

(KVH part #19-0413) between the grounding block and the receivers, as shown in Figure 36.

1. Connect an RF cable from the “RF1” connector on the grounding block to the

“H/High” (Horizontal High) connector on the multiswitch.

2. Connect an RF cable from the “RF2” connector on the grounding block to the

“V/High” (Vertical High) connector on the multiswitch.

3. Set the multiswitch’s LNB knob to “22 KHz.”

At this setting, the multiswitch will provide a constant 22 KHz tone to the antenna’s LNB.

4. Connect the receivers to the individual outputs of the multiswitch.

5. Connect the receivers to the customer’s TVs.

Figure 36: Multiswitch Wiring - Sky Mexico

Grounding

Block

RF2

RF2

Sky Mexico Systems

RF1

RF1

Ground Wire

Vessel

AC Ground

Terr V/Low H/Low V/High H/High

LNB

Multiswitch

22 KHz

18V

12V

Receivers

1 2 3 4 5 6

AC Power In

100-240 VAC

50-60 Hz

Receiver #4

SATELLITE IN

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK

Receiver #3

SATELLITE IN

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK

Receiver #2

SATELLITE IN

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK

Receiver #1

SATELLITE IN

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK

A

Wiring 3+ Receivers

Linear Quad LNB Systems

IMPORTANT!

Only antennas equipped with a linear quad

LNB can support more than two receivers.

Antennas equipped with a linear dual LNB support only two receivers.

Figure 37: Receiver Wiring - Antenna with Linear Quad LNB

Antenna

Follow these steps to connect three or four receivers directly to an antenna equipped with a linear quad LNB.

NOTE: If you need to connect more than four receivers to the TracVision system, install an active multiswitch that generates a 22 KHz tone (such as

Spaun model SMS 5602 NF - KVH part #19-0413).

Connect the multiswitch in accordance with the manufacturer’s instructions.

1. Decide which receiver will be the primary receiver. The primary receiver will control satellite selection.

NOTE: The additional receivers will be able to select channels carried on the satellite that is currently selected by the primary receiver.

2. Connect the RF1 cable from the antenna to the “Satellite In” connector on the primary receiver (see Figure 37).

3. Connect the RF2 cable from the antenna to the “Satellite In” connector on the second receiver.

4. Connect the RF3 cable from the antenna to the “Satellite In” connector on the third receiver.

5. Connect the RF4 cable from the antenna to the “Satellite In” connector on the fourth receiver.

IMPORTANT!

Be sure all receivers are grounded. If the receiver has a 2-prong power plug, run a ground wire from the receiver’s chassis to a suitable ground point. If a potential exists between AC and DC grounds, connect the wire to the switchplate’s DC return instead.

Power

Data

Switchplate

+ –

+

Receiver #1 (Primary)

RF1

TV ANT/CABLE IN

SATELLITE IN

SATELLITE IN

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK

This receiver controls satellite selection

Receiver #2

RF2

SATELLITE IN

SATELLITE IN

TV ANT/CABLE IN

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK

RF3

Receiver #3

SATELLITE IN

SATELLITE IN

TV ANT/CABLE IN

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK

RF4

Receiver #4

SATELLITE IN

SATELLITE IN

TV ANT/CABLE IN

OUT TO TV

R L

AUDIO VIDEO S-VIDEO PHONE JACK

27

28

B

Satellite Library

The TracVision antenna can track a variety of

DVB-compatible and DSS (DIRECTV) satellites.

Most popular satellites are programmed in the antenna’s library (see the tables below).

North America

Circular LNB Required

Satellite, Longitude Name in Library

DIRECTV, 72°W DSS_72

DIRECTV, 101°W

DIRECTV, 110°W

DSS_101

DSS_110

DIRECTV, 119°W

EchoStar, 61°W

EchoStar, 110°W

EchoStar, 119°W

DSS_119

ECHO_61

ECHO_110

ECHO_119

EchoStar, 129°W

ExpressVu, 82°W

ExpressVu, 91°W

ECHO_129

EXPRESSVU

EXPRESSTV

Europe

Linear LNB Required

Satellite

Astra 1, 19.2°E

Astra 2N, 28.2°E

Astra 2S, 28.2°E

Hispasat, 30.0°W

Hotbird, 13.0°E

Hotbird WB, 13.0°E

Sirius, 5.0°E

Thor, 0.8°W

Arabsat, 26°E

Nilesat, 7°W

Turksat 1C, 42°E

Eutelsat W3A, 7°E

Asia

Circular LNB Required

Satellite

Asiasat 4, 122.2°E

Sinosat 1*, 110.5°E

Name in Library

ASIASAT

SINOSAT

Mexico (Sky Mexico)

Linear LNB Required

Satellite

PAS 9, 58°W

* Special LNB required. Call KVH at 1-401-847-3327.

Name in Library

ASTRA1

ASTRA2N

ASTRA2S

HISPASAT

HOTBIRD

HOTBIRDWB

SIRIUS

THOR

ARABSAT

NILESAT

TURKSAT1C

EUTEL_W3A

Name in Library

PAS_9

Latin America

Galaxy Circular LNB Required

Satellite

Galaxy 3C, 95°W

Name in Library

GALAXY3CN

Australia & New Zealand

Linear LNB Required

Satellite

Optus D1, 160°E

Optus C1, 156°E

Name in Library

OPTUS_D1

OPTUS_C1

C

Position Grids

If the vessel is located in Europe or North

America, you may use the appropriate grid and table below to determine your approximate latitude and longitude.

Europe North America

4

8

12

15

5

1 2 3

6 7

9

10

13

14

16

17 18 19

21 22 23

11

20

24

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

17

18

19

20

57° N

57° N

55° N

53° N

53° N

50° N

47° N

47° N

67° N

67° N

67° N

65° N

63° N

63° N

63° N

57° N

43° N

43° N

43° N

43° N

36° N

36° N

36° N

36° N

Grid # Latitude Longitude

7° W

7° E

22° E

40° E

7° W

7° E

22° E

7° W

7° W

7° E

22° E

45° E

7° W

7° E

22° E

7° E

7° W

7° E

22° E

37° E

7° W

7° E

22° E

37° E

45° N

45° N

40° N

40° N

40° N

40° N

32° N

32° N

55° N

55° N

55° N

55° N

55° N

45° N

45° N

45° N

32° N

32° N

27° N

27° N

11

12

13

14

7

8

9

10

5

6

3

4

1

2

15

16

17

18

19

20

Grid # Latitude Longitude

125° W

110° W

90° W

70° W

55° W

125° W

110° W

90° W

70° W

50° W

125° W

110° W

90° W

70° W

125° W

110° W

90° W

75° W

83° W

78° W

29

30

D

Basic System Wiring Diagram

Circular and Sky Mexico Systems

This wiring diagram shows a basic circular or

Sky Mexico system configuration.

NOTE: If you are installing a Tri-Sat AutoSwitch Kit

(KVH part #72-0301-07) for DIRECTV Ku-band

Tri-Sat service, refer to the wiring instructions that came with the kit.

This wiring diagram shows a basic linear system configuration.

TracVision

Antenna

Switchplate

RF2

(Optional)

RF1

Power

Data

+ –

+ –

+

+12 VDC

Vessel Power

Grounding

Block

Ground

Wire

Vessel

AC Ground

Primary Receiver (controls satellite selection)

Satellite In

TV ANT/CABLE IN

R

OUT TO TV

SATELLITE IN AUDIO

L

VIDEO S-VIDEO PHONE JACK

Secondary Receiver - Optional

Satellite In

TV ANT/CABLE IN

R L

OUT TO TV

SATELLITE IN AUDIO VIDEO S-VIDEO PHONE JACK

D

Basic System Wiring Diagram

Linear Systems

TracVision

Antenna

Switchplate

+ –

+ –

+

+12 VDC

Vessel Power

Quad LNB

Only

Primary Receiver

(controls satellite selection)

RF1

Satellite In

TV ANT/CABLE IN

R L

OUT TO TV

SATELLITE IN AUDIO VIDEO S-VIDEO PHONE JACK

Second Receiver - Optional

RF2

(Optional)

Satellite In

TV ANT/CABLE IN

R L

OUT TO TV

SATELLITE IN AUDIO VIDEO S-VIDEO PHONE JACK

Third Receiver - Optional

RF3

(Optional)

Satellite In

TV ANT/CABLE IN

R L

OUT TO TV

SATELLITE IN AUDIO VIDEO S-VIDEO PHONE JACK

Fourth Receiver - Optional

RF4

(Optional)

Satellite In

TV ANT/CABLE IN

R L

OUT TO TV

SATELLITE IN AUDIO VIDEO S-VIDEO PHONE JACK

31

Switchplate

Mounting

Template

33

KVH Industries, Inc.

50 Enterprise Center Middletown, RI 02842-5279 U.S.A.

Phone: +1 401 847-3327 Fax: +1 401 849-0045

E-mail: [email protected] Internet: www.kvh.com

© Copyright 2006 KVH Industries Inc.

KVH Europe A/S

Kokkedal Industripark 2B 2980 Kokkedal Denmark

Phone: +45 45 160 180 Fax: +45 45 160 181

E-mail: [email protected] Internet: www.kvh.com

KVH and TracVision are registered trademarks of KVH Industries Inc.

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