Emerson Flow and Density Measurement

Emerson Flow and Density Measurement
Emerson Flow and Density Measurement
Best-in-class technology for outstanding results
Flow and Density Measurement Technology
Committed to Your Success
®
Emerson's best-in-class Micro Motion® and Rosemount flow and
density measurement technologies, wide breadth of products,
and unmatched value ensure you will realize outstanding results
in your process and operation.
Technology Leadership
Emerson's world-class research and development capabilities support ongoing product development
to find solutions for difficult application and process challenges.
•Unmatched flow measurement accuracy and performance over the widest flow range, in changing
operating conditions, regardless of environmental effects
•Smart Meter Verification is the only diagnostic tool available to check the entire meter’s performance
and integrity online, on-demand and in less than 2 minutes
•Superior gas flow measurement using Micro Motion Coriolis meters eliminate the need for pressure and
temperature compensation even in the most demanding custody transfer applications
•World-leading and unmatched ±0.0001 g/cm3 density measurement accuracy and repeatability
•Most accurate, reliable magnetic flowmeter with advanced diagnostics, improves process
control while delivering ongoing maintenance savings
•The only all-cast/all-weld designed Vortex meter eliminates clogging and leaking to deliver unmatched
reliability
•The most flexible Coriolis EtherNet/IP solution for new and retrofit applications
•Smart Wireless THUM Adapter can unlock multivariable measurement, advanced diagnostics,
meter verification, and totalized flow in your existing flow devices
TM
•Process disruptions are eliminated with industry-leading flow measurement performance and accuracy
in two-phase flow conditions
•World-leading and unmatched ±0.1% gas density and gas specific gravity measurement accuracy
to ISO17025 accreditation standards
Product Breadth
Emerson offers the broadest range, best performing, fit-for-purpose flow and density
measurement solutions for every application. The widest electronics offering enables
flexible and easy installations for every operating environment and, as the world’s
largest instrumentation supplier, Emerson delivers best-in-class execution, quality,
and service for every measurement challenge.
From the smallest flow rate to the largest, the lowest temperature to the highest,
onshore or offshore, gas or liquid, you will find the ideal measurement device that
fits your exact needs.
Unparalleled Value
Decades of application experience ensures Emerson truly understands customer
measurement challenges and is able to deliver the most advanced flow and density
measurement technologies to customers around the globe.
• Unmatched application knowledge and expertise from over 30 years of experience
and more than 1,000,000 Micro Motion and Rosemount flow devices installed
worldwide ensures success
• Worldwide support and technical service delivers the fastest response and best
local service coverage
• The only flow and density manufacturer with internationally accredited and certified
flow lab and testing facilities in the Americas, Europe, Middle East, and Asia Pacific
•Dedicated flow and density Online Community (www.MicroMotion.com/Community)
devoted to supporting the flow measurement community worldwide
•The only manufacturer with class-leading density, pressure, and temperature
laboratory and ISO17025 accreditation for over 30 years
•Comprehensive training program to support changing workforce demographics
and ensuring ongoing learning and success
Industries
• Alternative Fuels
• Automotive
• Chemical & Petrochemical
• CNG/LNG
• Fine & Specialty Chemicals
• Food & Beverage
• Hydrocarbon Transportation
& Distribution
• Industrial Gases
• Life Sciences &
Pharmaceutical
• Marine
• Metals & Mining
• Municipal
• Natural Gas Processing
• OEM
• Oilfield Services
• Oil & Gas Production
• Personal Care Products
• Polysilicon
• Power & Utilities
• Pulp & Paper
• Refining
• Semiconductor
• Water & Wastewater
Micro Motion Flow & Density Meters
Coriolis
Coriolis Flow and Density Meters
A single Micro Motion Coriolis meter can tighten control, improve
process insight, monitor emissions and minimize waste. Customers
continue to find new ways to apply Micro Motion Coriolis flow and
density measurement technology to further benefit from all the
advantages available for gas and liquid applications.
ELITE Coriolis Flow and Density Meter
Micro Motion ELITE® Coriolis meters are the leading precision flow
and density measurement solution offering the most accurate
and repeatable mass measurement for liquids, gases, or slurries.
The ELITE Coriolis line includes ten sensor models, including the
widest breadth of high flow rate Coriolis meters.
F-Series Coriolis Flow and Density Meter
Highly accurate mass flow, volume flow, and density measurement
in applications that require a compact, drainable design.
H-Series Coriolis Flow and Density Meter
All-hygienic meters, 3A and EHEDG approved, for sanitary
conditions requiring accurate mass flow, volume flow, and
density measurement in a drainable and cleanable design.
T-Series Coriolis Flow and Density Meter
Straight-tube, full-bore meter design, 3A and EHEDG
approved, for sanitary applications and easy cleaning.
LF-Series Coriolis Flow and Density Meter
The smallest Coriolis meter for tight spaces and ultra-low,
high precision flow measurement.
R-Series Coriolis Flowmeter
Basic, reliable measurement while benefiting from the
fundamental advantages of Coriolis.
Density & Viscosity
7835 Precision Liquid and Concentration Density Meter
The industry standard for on-line density measurement and
designed for the fiscal metering of crude oil, refined hydrocarbons,
and non-aggressive process liquids.
7845/7847 Liquid and Concentration Density Meter
High performance, general purpose density meters designed
for general process and hygienic applications.
7826/7828 Direct Insertion Density Meter
Designed to operate in pipelines and tanks, delivering
measurement such as Specific Gravity, %solids, %volume,
concentration and °Brix.
3098 Gas Specific Gravity Meter
The industry standard for direct measurement of gas molecular
weight offering continuous online measurements and the
highest accuracy and resolution.
7812 Gas Density Meter
For fiscal metering of natural gas and offers
the highest accuracy with excellent repeatability
under pipeline operating conditions. Available
in NiSpan-C.
7827 Digital Viscosity Meter
Used for quality and analytical measurements where kinematic
viscosity at line and reference temperature is required to be
measured.
7829 Visconic Viscosity Meter
Provides measurement and control of online process viscosity
applications and simultaneously measures real-time viscosity,
density and temperature.
7829 Viscomaster Viscosity Meter
For real-time measurement and control of heavy fuel oil (HFO)
that supply engines, turbines and burners in Marine and
Power applications.
Rosemount Flowmeters
Magnetic Flow
Rosemount E-Series Magnetic Flowmeter
Designed for maximum reliability even in the harshest environments,
the Rosemount E-Series Magnetic Flowmeter offers industry best
performance and diagnostic capabilities. With Emerson Smart Meter
Verification, troubleshooting and auditing of magnetic flowmeter
installations is quick and easy. The Advanced Diagnostics available
in every E-Series transmitter offers increased visibility to process
conditions, enabling better decision making.
E-Series Transmitters
• Advanced diagnostics unlock the potential of the device
• Multiple communications protocols are available
• A local operator interface makes setup easy
• Integral or remote transmitter options enhance installation
flexibility
E-Series Sensors
• Solve more application needs with a variety of liner and
electrode materials, and high pressure sensors
• Reduce capital expense with the wafer meter design
Rosemount 8705 Flanged Sensor
An all-welded design that ensures reliability in the harshest
environments, available in a wide range of sizes, lining and
electrode materials are available to meet most process
conditions.
Rosemount 8711 Wafer Sensor
Economical, compact, and lightweight alternative to flanged
magnetic flowmeters with alignment rings provided making
installation easier.
Rosemount 8721 Hygienic Sensor
All 316L SST construction meters deliver a straight-through
design for maximum cleanability. 3A and EHEDG approved.
Rosemount High SignalTM Magnetic Flowmeter System
The Rosemount High Signal flowmeter system provides stable
flow measurement in the most difficult high-noise applications
while maintaining the benefits of DC technology.
Vortex
Rosemount 8800 Series Vortex Flowmeter
Achieve better measurement practices across your applications
by eliminating potential leak points, incorporating gasket-free
meter body designs that are immune to vibration.
Rosemount 8800 MultiVariableTM Vortex Flowmeter
Combines your temperature and flow devices into a single,
highly accurate instrument, eliminating the cost and
installation of two separate devices.
Rosemount 8800 CriticalProcess™ Vortex Flowmeter
Designed to increase plant availability and enhance overall
safety. This feature allows users to verify the performance
of the Vortex sensor while providing an added level of safety
on critical applications.
Rosemount 8800 Dual Vortex Flowmeter
Ideal solution for Safety Integrated System (SIS) where
redundant flow signals are required.
Rosemount 8800 Reducer Vortex Flowmeter
The Reducer Vortex can measure lower flows better than
any other Vortex meter. The benefit is simplified installations
which reduce project risk and minimize installation costs.
Emerson Process Management has set new standards
in flow and density measurement technology to deliver
quality measurement and unsurpassed performance
for a wide range of applications.
Micro Motion Coriolis Flow & Density Meters
A wide range of measurement solutions delivers what's required –
and much more.
Coriolis Flow
& Density Sensors
ELITE®
F-Series
H-Series
T-Series
R-Series
±0.50%
LF-Series
7826
7827
7828
7829
7835
7845
7847
7812
3098
Application Type
Continuous control
Batching / loading / blending
Custody transfer
Measurement Accuracy
±0.05%
±0.10%
±0.10%
±0.15%
±0.0002 g/cm3
(±0.2 kg/m3)
±0.001 g/cm3
(±1.0 kg/m3)
±0.001 g/cm3
(±1.0 kg/m3)
±0.002 g/cm3
(±2.0 kg/m3)
±0.35%
±0.50%
±0.50%
±0.50%
Liquid & slurry - Flow
Liquid & slurry - Density
±0.50%
±0.005 g/cm3
(±5.0 kg/m3)
±0.0001 g/cm3
(±0.1 kg/m3)
Liquid - Viscosity
±0.001 g/cm3
(±0.1 kg/m3)
±1% Full Scale
Gas - Flow
±0.75%
±0.50%
Gas - Density / Specific Gravity
±0.10%
Capabilities
Self draining
Sanitary / hygienic
Two-phase flow / entrained gas
Smart Meter Verification
High temperature *
High pressure **
Cryogenic*
Wetted Materials
300-series stainless steel
Super Duplex
Nickel Alloy C22
Nickel Alloy B3
Ni-Span-C®
Titanium
Monel®
Zirconium
Nominal Line Sizes
Inches
Millimeters
1/10-16
1/4-4
1/4-4
1/4-2
1/4-2
1/32-1/4
1
1 or larger
1/4 or larger
2-406
6-100
6-100
6-50
6-75
0.8-6
23
25 or larger
6 or larger
*Standard temperature is -148 to+400°F (-100 to +204°C) High temperature is above +400°F (+204°C) Cryogenic is below -148°F (-100°C)
Supported on all models
Supported on some models
**Above 1494 psi (103 bar)
Micro Motion
Coriolis flow
and density
measurement
Micro Motion
density and
concentration
measurement
ELITE
7835 /45 /47 Model
F-Series
ELITE
H-Series
7826 /27/28/29 Model
T-Series
F-Series
R-Series
H-Series
7812 Model
LF-Series
3098 Model
Coriolis Flow
& Density
Transmitters
1500 1700 2200S 2400S
2500
2700
FMT
3300
3350
3500
3700
7950
7951
Output Variables
Mass / volume flow
Net product content / flow
Coriolis flow and density
transmitters
Temperature
Density
Concentration
Viscosity / referred viscosity
Model 1500 / 2500
Local Display
2-line
Multi-line
Power
AC
DC
Loop powered
Model 1700 / 2700
Outputs
4-20 mA
10 kHz pulse
Discrete
WirelessHART ®
Model 2200S
Modbus®
FOUNDATION fieldbusTM
PROFIBUS-PA
PROFIBUS-DP
DeviceNet
Model 2400S
TM
Inputs
10 kHz pulse
Discrete
4-20 mA
Series 3000
HART®
2-wire density sensor
3-wire density sensor
4-wire sensor
9-wire sensor
Mounting
Integral - Field
Remote - Field
Remote - Control room
Remote - Pack / Panel Mount
Special Application Types
Batch controller
Custody transfer
Two-phase flow / entrained gas
Filling & dosing
Meter verification
SIS Certified
Hazardous Area Approvals
C1D1
C1D2
Zone 1
Zone 2
Flow rate of product based on concentration. For example, in a dissolved sugar solution, the measurement is the flow rate of the sugar alone
and in a net oil application the measurement is water alone or oil alone.
Filling Mass Transmitter (FMT)
For detailed product
information, refer to the
specific Product Data Sheet
at www.MicroMotion.com
Rosemount Vortex and Magnetic Flowmeters
Broad instrumentation selection for increased efficiency and safety –
at a lower installed cost.
Flanged &
Reducer
Vortex Flowmeters
Wafer
CriticalProcess Threaded
Vortex
Dual
Weld-End
MultiVariable
Flanged and Reducer
Application Best Practices
Critical Process Applications
Utility Water and Gas
Cryogenic
Saturated Steam
Produced Water
Safety Instrumented Systems
High Pressure (ANSI Class 1500)*
Capabilities
Clog-free, Gasket-free meterbody
Isolated sensor
Mass balanced sensor and ADSP for Vibration Immunity
Flow Simulation and Signal/Trigger for Meter Verification
Single Sensor can be used for all line sizes and meter types
Wetted Materials
Stainless Steel
Nickel Alloy
Alternate material as required
Measured Variables
Flow
Temperature
Output Variables
Flow
Temperature
Density (saturated steam)
T-Compensated Mass Flow (saturated steam)
Outputs
4-20mA / HART®
10 kHz Pulse
FOUNDATION fieldbus TM
Mounting
Integral
Remote
Hazardous Area Approvals
FM - Ex-Proof, IS, Dust, FISCO (FF)
CSA - Ex-Proof, IS, Dust, FISCO (FF)
ATEX - Flameproof, IS, Dust, Type-N, FISCO (FF)
IECEx - Flameproof, IS, Dust, Type-N, FISCO (FF)
NEPSI - Flameproof, IS, Type-N, FISCO (FF)
TIIS - Flameproof
Accuracy
Liquids
0.65% of rate
0.65% of rate
0.65% of rate
0.65% of rate
0.65% of rate
0.65% of rate
0.65% of rate
Gases
1.00% of rate
1.00% of rate
1.00% of rate
1.00% of rate
1.00% of rate
1.00% of rate
1.00% of rate
Mass Flow of Saturated Steam
2.00% of rate
Nominal Line Sizes
Inches
1/2-12
1/2-8
1-12
1/2-2
1/2-12
1/2-12
1.5-12
Millimeters
15-300
15-200
25-300
15-50
15-300
15-300
40-300
*De-rated up to 2500 pounds available - consult factory
Vortex Meters
Flanged
Reducer
Wafer
CriticalProcess
Threaded Vortex
Dual
Weld-End
MultiVariable
Magnetic Sensors
Flanged (8705)
High Signal™ (8707)
Wafer (8711)
Hygienic (8721)
Application type
Process Applications
8705
Utility Water-based Flows
High Consistency Slurry
Hygienic (Sanitary)
High Pressure (Up to ANSI Class 2500) (1)
Line Sizes
Nominal line size - inches
Nominal line size - millimeters
8707
1/2 to 36
3 to 36
15 - 900
80 - 900
0.15 to 8
1/2 to 4
4 - 200
15 - 100
Liner Selection (2)
Temp Limits
Line Size (8705/8707)
Line Size (8711)
PFA - Fluoropolymer
-20 to 350o F
-29 to 177o C
1/2 to 14 inch
(15 to 350 mm)
0.15 to 0.3 inch
(4 to 8 mm)
PTFE - Fluoropolymer
-20 to 350o F
-29 to 177o C
1/2 to 36 inch
(15 to 900 mm)
1/2 to 8 inch
(15 to 200 mm)
ETFE - Fluoropolymer
-20 to 300o F
-29 to 149o C
1/2 to 16 inch
(15 to 400 mm)
1/2 to 8 inch
(15 to 200 mm)
Polyurethane - Water with no chemicals
-0 to 140o F
-18 to 60o C
1 to 36 inch
(25 to 900 mm)
Neoprene
-0 to 176o F
-18 to 80o C
1 to 36 inch
(25 to 900 mm)
Linatex - Mining slurries, large debris
-0 to 158 F
-18 to 70o C
1 to 36 inch
(25 to 900 mm)
o
Electrode Selection
8711
8721
Notes
Type
PFA, PTFE, ETFE
Flush
Standard design. Suitable for most applications including slurries.
Bullet-nose
Used where coating is a concern and no solids are present.
Material (3)
Polyurethane
316L Stainless Steel
Standard Material. Compatible with most water-based applications.
Nickel Alloy 276
Typically used in medium to high acid concentrations and sea water.
Platinum
Typically used in most aggressive liquor applications.
Tantalum
Typically used in high concentration acids (hydrochloric, hydroflouric).
Titanium
Typically used in high concentration caustic (sodium, potasium hydroxide).
Neoprene
Others available upon request
Linatex
Magnetic Transmitters
8732E
8712E
8712H High Signal
TM
Selection Considerations
Mounting
LOI
Output &
Communication Protocols
Power Supply
Diagnostics & Enhanced Features
Standard
Integral or Remote (4)
Wall Mount Remote
Wall Mount Remote
4-button
Dedicated 15-button
Dedicated 15-button
4-20 mA, 10 kHz Pulse
FOUNDATION fieldbus
Profibus PA
4-20 mA, 10 kHz Pulse
4-20mA, HART, 1 kHz Pulse
90-250AC, 12-42DC
90-250AC, 12-42DC
115V AC only
8712
Notes
Transmitter & Sensor Faults,
Empty Pipe
DA1 - HART Diagnostics 1
Ground & Wiring,
High Process Noise
DA2 - HART Diagnostics 2
Smart Meter
Verification
D01 - FOUNDATION fieldbus/Profibus PA/
Diagnostics 1
D02 - FOUNDATION fielbus/Profibus PA
Diagnostics 2
Ground & Wiring,
High Process Noise
Smart Meter
Verification
D1 - High Accuracy Calibration
0.15% +/- 1mm/s (5)
AX - DI/DO
Discrete In and Out
(1) Polyurethane liner only (2) 8721available in PFA only (3) Alternate materials available (4) Pipe-mount remote (5) E-Series high performance. 0.25% for High Signal™
8732
8712H
Superior Measurement for Virtually Any Application
Emerson's flow and density measurement solutions deliver the world's best measurement stability, reliability,
and overall performance for a wide range of applications and process environments.
Applications
•%alcohol measurements
• Allocation
• API
• Batching
• Bioreactor feeds
• Black, Green and White Liquor
• Bleaching agents (liquids and gas)
• Blending
• Booster Control
• Bunker loading
• Carbon sequestration
• Carbonation and bottling
• Catalyst feed
• Cementing
• Check metering
• CNG
• Concentration
(°Brix, °Plato, %caustic, others)
• Chemical recovery
• Coatings
• Cooling water
• Combustion control
• Continuous ratio and product blending
• Continuous reaction
• CO2 emission control
• Custody transfer (liquids and gas)
• Deionized makeup water
• District energy steam and water
• Drilling mud quality and returns
• Effluent streams
• Endpoint detection in batch reactions
• Energy
• Evaporator control
• Energy balance
• Enhanced Oil Recovery (EOR)
• Enthalpy
• Ethylene transfer
• Evaporator control
• Fast filling
• Feed and product characterization
• Fermentation
• Fiscal transfer (liquids and gases)
• Fuel gas combustion
• Fuel oil injection
• Gear Box oil quality
• Greenhouse Gas (GHG) compliance
• High solids ore slurries
• Hydraulic fracturing
• Hygienic applications
• Industrial gas (N2, O2, Ar, H2)
• Interface detection in multi-product pipelines
• Interface detection power in generators and
gas pipelines
• Leak detection systems
• Lime slurry, china clay, gyproc (Flue Gas
Desulfurization)
• Liquor flows
• LNG
• Loss control
• Material and mass balance
• Mining slurry
• Natural gas check metering
• Net oil / water cut measurement
• Oil well cementing and hydro fracturing
• Pasteurization
• Pill coating
• Pot ash
• Pregnant mining solution
• Produced water
• Product mixing
• Pulp and paper slurry
• Rail car, ship and truck loading
and unloading
• Raw material dilution
• Repulper out flows
• Retail vehicle fueling
• Safety Instrumented Systems (SIS)
• Sand separation
• Selective Catalytic Reduction (SCR)
• Shipping and receiving
• Slurry separation
• Steam measurement
• Solvents and solvent separation
• Starch control
• Sterile gas feeds
• Turbine viscosity correction
• Utility water
• Utility steam
• Utility gas
• Vial filling
• Viscosity Index
• Water treatment
• Wobbe
Emerson Process Management's Micro Motion and Rosemount products
include some of the world’s most advanced measurement instruments,
all of which are connected through our PlantWeb™ digital plant architecture.
We are continually working with customers to ensure that they are fully
prepared to meet technology and industry requirements.
Emerson Flow Global Presence
Micro Motion and Rosemount flow and density measurement products
are manufactured, calibrated and supported all over the world. With highly
accredited facilities and support services, Emerson global flow service and
technology centers provide the highest quality engineering, production,
service, training and calibration available.
Locations to serve you:
• Micro Motion Headquarters: Boulder, Colorado
• Rosemount Flow Headquarters: Eden Prairie, Minnesota
• Sorocaba, Brazil
• Nanjing, China
• Shanghai, China
• Pune & Mumbai, India
• Chiba, Japan
• Chihuahua, Mexico
• Ede, The Netherlands
• Manila, Philippines
• Chelyabinsk, Russia
• Abu Dhabi, UAE
• Dubai, UAE
• Slough, UK
• Singapore
• Cluj, Romania
• Escazú, Costa Rica
• Al-Khobar, Saudi Arabia
TECHNOLOGY LEADERSHIP
Robust, innovative technologies that provide reliable,
accurate and repeatable measurement and diagnostics
WIDEST BREADTH OF PRODUCT
Broad range of flow measurement products deliver
the flexibility and performance required
UNPARALLELED VALUE
Exceptional expertise and support ensures the best
flow technology selection for the application
Emerson's Micro Motion and Rosemount are known globally in over 85 countries
for quality and reliability. As part of the Emerson PlantWeb® digital plant architecture,
we enable increased plant availability, decreased costs and enhanced safety.
Emerson delivers application expertise, service and technical support
not available elsewhere.
Emerson Process Management offers a wide range of flow measurement
technologies including:
• Daniel Differential Pressure, Ultrasonic and Turbine
• Micro Motion Coriolis Flow and Density
• Micro Motion Density and Viscosity
• Rosemount Differential Pressure
• Rosemount Magnetic and Vortex
• Roxar Multiphase
Learn more about Emerson's complete breadth of measurement technologies
at www.EmersonProcess.com
©2013 Emerson Process Management. All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. DeltaV is a mark of one of the ­
Emerson Process Management family of c­ ompanies. All other marks are the property of their r­ espective owners.
Emerson Process Management
Americas
7070 Winchester Circle
Boulder, Colorado USA 80301
T: 800 522 6277
T: +1 (303) 527 5200
F: +1 (303) 530 8459
www.MicroMotion.com
www.Rosemount.com
Mexico
Argentina
Brazil
Venezuela
T: 52 55 5809 5300
T: 54 11 4837 7000
T: 55 15 3413 8000
T: 58 26 1300 8100
Emerson Process Management
Europe/Middle East
Central/Eastern Europe T: +41 41 7686 111
Dubai T: +971 4 811 8100
Abu Dhabi
T: +971 2 697 2000
France T: 0800 917 901
Germany T: 0800 182 5347
Italy T: 8008 77334
The Netherlands T: +31 318 495 555
Belgium
T: +32 2 716 77 11
Spain
T: +34 913 586 000
U.K. T: 0870 240 1978
Russia/CIS T: +7 495 981 9811
Emerson Process Management
Asia Pacific
Australia T: (61) 3 9721 0200
China T: (86) 21 2892 9000
India T: (91) 22 6662 0566
Japan T: (81) 3 5769 6803
South Korea T: (82) 2 3438 4600
Singapore T: (65) 6 777 8211
For a complete list of contact information and websites, please visit: www.emersonprocess.com/home/contacts/global
MC-001333 Rev H, 03/2013
00803-0100-6145 Rev AH, 03/2013
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