Cal Flame Portable Spa User's Manual

LTR20091000, Rev. A

11/24/08

Preparing for Your New Portable Spa

Planning the Best Location . . . . . . . . . . . . . . 2

Preparing a Good Foundation . . . . . . . . . . . . 2

120 Volt Electrical Installation . . . . . . . . . . . 3

240 Volt Electrical Installation . . . . . . . . . . . 3

GFCI Wiring Diagram . . . . . . . . . . . . . . . . . . 6

Gas Heater Hook up . . . . . . . . . . . . . . . . . . . 7

Filling and Powering Up Your Portable Spa 9

Operating Your Spa

5100, 6200 and 6300 Electronic Control

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Auxiliary Control Operation . . . . . . . . . . . . 12

9800 Electronic Control Operation . . . . . . . 12

“Sounds Good” System Operation . . . . . . . 13

Periodic Reminder Messages . . . . . . . . . . . 14

Diagnostic Messages . . . . . . . . . . . . . . . . . . 15

Jets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Diverter Knobs . . . . . . . . . . . . . . . . . . . . . . . 17

Waterfalls . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Air Venturis . . . . . . . . . . . . . . . . . . . . . . . . . 17

Aromatherapy . . . . . . . . . . . . . . . . . . . . . . . 17

Adjustable Therapy System™ . . . . . . . . . . . 18

Wireless Spa Monitor . . . . . . . . . . . . . . . . . 18

LED Perimeter Lighting . . . . . . . . . . . . . . . . 19

Clear Water Plan

The Key to Clear Water . . . . . . . . . . . . . . . . 20

Testing and Adjusting Spa Water . . . . . . . . 21

Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . 24

Bather Load . . . . . . . . . . . . . . . . . . . . . . . . . 24

Starting the Spa with Fresh Water . . . . . . . 25

Maintenance Schedule . . . . . . . . . . . . . . . . 26

Cal Zone Quest Ozonator . . . . . . . . . . . . . . 27

Cal Clarity Bromine Generator . . . . . . . . . . 27

Troubleshooting Water Clarity Problems . . 29

Cleaning and Maintenance

Removing and Reseating the Pillows . . . . . 30

Spa Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Draining Your Portable Spa . . . . . . . . . . . . 31

Cleaning and Replacing the Filter . . . . . . . . 31

Winterizing (Cold Climate Draining) . . . . . 32

Cleaning the Cover, Shell and Pillows . . . . 32

Using the Entertainment System

Listening to the Radio . . . . . . . . . . . . . . . . . 34

Inserting and Ejecting a CD or DVD . . . . . . 34

Playing a CD . . . . . . . . . . . . . . . . . . . . . . . . . 35

Raising and Lowering the 20” TV . . . . . . . . 35

Playing a Movie . . . . . . . . . . . . . . . . . . . . . . 35

Programming the Universal Remote Control

36

Using the iPod Docking Station . . . . . . . . . 36

Appendix

Replacement Parts . . . . . . . . . . . . . . . . . . . 37

Keeping Fit with your Spa . . . . . . . . . . . . . . 45

2009 Warranty . . . . . . . . . . . . . . . . . . . . . . . 47

Cal Spas™ Chemicals . . . . . . . . . . . . . . . . . . 49

CONTACT INFORMATION

For customer service, please contact your authorized dealer immediately. If you need additional information and/or assistance, contact:

LMS Customer Service Department

1462 East Ninth Street

Pomona, CA 91766 .

Toll Free: 1-800-CAL-SPAS

Fax: 1-909-629-3890

Copyright 2008-2009 LMS, Inc. All rights reserved. Duplication without written consent is strictly prohibited.

Cal Spas ® , Adjustable Therapy System™, ATS™, Cal Zone Quest 2000™, Cal

Premium™, Cal Select™, Cal Stone™ Ultimate Fitness Spa Series™, and XL Heat

Exchanger™ are registered trademarks.

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20091000, Rev. A

11/24/08

Important Safety Instructions

When installing and using this electrical equipment, always follow basic safety precautions. Following these instructions will help make your first spa session a pleasurable one.

READ AND FOLLOW ALL INSTRUCTIONS

NOTE: A licensed electrician may be required to upgrade your standard receptacle and/or circuit breaker.

DANGER -- RISK OF ACCIDENTAL DROWNING:

Do not allow children to be in or around a spa unless a responsible adult supervises them. Keep the spa cover on and locked when not in use. See instructions enclosed with your cover for locking procedures.

DANGER -- RISK OF INJURY: The suction fittings in this spa are sized to match the specific water flow created by the pump. Should the need arise to replace the suction fittings, or the pump, be sure the flow rates are compatible.

DANGER -- RISK OF INJURY: Never operate the spa if the suction fitting or filter baskets are broken or missing.

DANGER -- RISK OF INJURY: Never replace a suction fitting with one that is rated less than the flow rate marked on the original suction fitting.

DANGER -- RISK OF ELECTRIC SHOCK: Install the spa at least 5 feet (1.5 meters) from all metal surfaces. As an alternative, a spa may be installed within 5 feet of metal surfaces if each metal surface is permanently bonded by a minimum #8 AWG solid copper conductor to the outside of the spa’s control box.

DANGER -- RISK OF ELECTRIC SHOCK: Do not permit any external electrical appliances, such as lights, telephones, radios, televisions, and etc., within five feet (1.5 meters) of the spa. Never attempt to operate any electrical device from inside the spa.

This does not apply to lights, stereos and televisions that are built into the spa as factory options from Cal

Spas™.

WARNING -- RISK OF INJURY

The spa water should never exceed 104˚F (40˚C).

Water temperatures between 100˚F (38˚C) and

104˚F (40˚C) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.

High water temperatures have a high potential for causing fetal damage during pregnancy. Women who are pregnant, or who think they are pregnant, should always check with their physician prior to spa usage.

The use of alcohol, drugs or medication before or during spa use may lead to unconsciousness, with the possibility of drowning.

Persons suffering from obesity, a medical history of heart disease, low or high blood pressure, circulatory system problems or diabetes should consult a physician before using the spa.

Persons using medications should consult a physician before using the spa since some medications may induce drowsiness while others may affect heart rate, blood pressure and circulation.

Hyperthermia Danger

Prolonged exposure to hot air or water can induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level 3˚F to 6˚F above the normal body temperature of 98.6˚F (or

2˚C to 4˚C above 37˚C). While hyperthermia has many health benefits, it is important not to allow your body’s core temperature to rise above 103˚F

(39.5˚C). Symptoms of excessive hyperthermia include dizziness, lethargy, drowsiness and fainting.

The effects of excessive hyperthermia may include:

•

•

Failure to perceive heat

Failure to recognize the need to exit spa or hot tub

•

•

•

•

Unawareness of impending hazard

Fetal damage in pregnant women

Physical inability to exit the spa

Unconsciousness

WARNING: The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia.

1

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

2

Preparing for Your New Portable Spa

Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your spa.

Planning the Best Location

Safety First

Do not place your spa within 10 feet (3 m) of overhead power lines.

Consider How You Will Use Your Spa

How you intend to use your spa will help you determine where you should position it. For example, will you use your spa for recreational or therapeutic purposes? If your spa is mainly used for family recreation, be sure to leave plenty of room around it for activity. If you will use it for relaxation and therapy, you will probably want to create a specific mood around it.

Plan for Your Environment

If you live in a region where it snows in the winter or rains frequently, place the spa near a house entry. By doing this, you will have a place to change clothes and not be uncomfortable.

Consider Your Privacy

In a cold-weather climate, bare trees won’t provide much privacy. Think of your spa’s surroundings during all seasons to determine your best privacy options.

Consider the view of your neighbors as well when you plan the location of your spa.

Provide a View with Your Spa

Think about the direction you will be facing when sitting in your spa. Do you have a special landscaped area in your yard that you find enjoyable? Perhaps there is an area that catches a soothing breeze during the day or a lovely sunset in the evening.

Keep Your Spa Clean

In planning your spa’s location, consider a location where the path to and from the house can be kept clean and free of debris.

Prevent dirt and contaminants from being tracked into your spa by placing a foot mat at the spa’s entrance where the bathers can clean their feet before entering your spa.

Allow for Service Access

Many people choose to install a decorative structure around their spa. If you are installing your spa with any type of structure on the outside, such as a gazebo, remember to allow access for service. It is always best to design special installations so that the spa can still be moved, or lifted off the ground.

Preparing a Good Foundation

Damage caused by inadequate or improper foundation support is not covered by the warranty .

It is the responsibility of the spa owner to provide a proper foundation for the spa.

We strongly recommended that you have a qualified, licensed contractor prepare the foundation for your spa.

Place the spa on a level foundation (preferably a 4” concrete slab). If you are installing the spa indoors, pay close attention to the flooring beneath it. Choose flooring that will not be damaged or stained.

If you are installing your spa on an elevated wood deck or other structure, consult a structural engineer or a contractor to ensure the structure will support the weight of 150 pounds per square foot.

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

120 Volt Electrical Installation

Always follow applicable local, state and federal codes and guidelines.

Use only a dedicated electrical line with a 20 amp breaker.

Cord-and-plug connections may not use a cord longer than 15 feet (4.6 m) and must be plugged into a dedicated 20 amp GFCI connection (NEC 680.42(A)

(2)). Do not use extension cords!

Always use a weatherproof-covered receptacle.

Receptacle shall be located not less than 5 feet (1.5 m) from and not exceeding 10 feet (3.0 m) from the inside wall of the spa. (NEC 680.43(A))

Do not bury the power cord. If your cord becomes damaged, replace it before next usage.

All 120V spas must have a GFCI. This can be either a

20 amp GFCI receptacle or a 20 amp GFCI cord and plug kit as shown (CKIT110 - P/N ELE09700086).

Test the GFCI plug prior to first use and periodically when the spa is powered. To test the GFCI plug version, follow these instructions. (Spa should already be plugged in and operational.)

1.

2.

Press the TEST button on the GFCI. The GFCI will trip and the spa will stop operating.

Press the RESET button on the GFCI. The GFCI will reset and the spa will turn back on.

The spa is now safe to use.

If the GFCI trips while the spa is in use, press the

RESET button. If the GFCI does not reset, unplug the spa and call your local Cal Spas dealer for service. DO

NOT USE THE SPA!

240 Volt Electrical Installation

All 240V spas must be permanently connected

(hardwired) to the power supply. These instructions describe the only acceptable electrical wiring procedure. Spas wired in any other way will void your warranty and may result in serious injury.

This is the only acceptable electrical wiring procedure.

Spas wired in any other way will void your warranty.

See the wiring diagram on page 6.

When installed in the United States, the electrical wiring of this spa must meet the requirements of

National Electric Code, ANSI/NFPA 70-2008 and any applicable local, state, and federal codes. The electrical circuit must be installed by an electrical contractor and approved by a local building / electrical inspector.

GFCI and Wiring Requirements

The power supplied to the spa must be on a dedicated

GFCI protected circuit as required by ANSI/NFPA 70 with no other appliances or lights sharing the power.

Use copper wire with THHN insulation. Do not use aluminum wire.

Use the table on the next page to determine your

GFCI and wiring requirements.

When NEC requires the use of wires larger than #6

AWG, install a junction box near the spa and use #6

AWG wire between the junction box and the spa.

Wire runs over 85 feet must increase wire gauge to the next lower number. For example: A normal

50 amp GFCI with four #8 AWG Copper wires run over 85 feet would require you to go to four #6 AWG copper wires.

Read and follow the heater manufacturer’s safety and installation instructions prior to installation and operation. Incorrect installation may damage the heater and void its warranty.

Testing the GFCI Breaker

Test the GFCI breaker prior to first use and periodically when the spa is powered. To test the GFCI breaker follow these instructions (spa should be operating):

1.

2.

Press the TEST button on the GFCI. The GFCI will trip and the spa will shut off.

Reset the GFCI breaker by switching the breaker to the full OFF position, wait a moment, then turn the breaker back on. The spa should have power again.

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

3

4

Spa Model

All 240V spas (except 6300 control boxes requiring high amperage

(see below)

GFCI Required

One 50 amp GFCI

Spas with the 6300 control box (when high amperage is selected on circuit board)

SEE CONFIGURATION

INSTRUCTIONS ON PAGE 6.

One 60 amp GFCI

Ultimate Fitness Spas:

Fitness 2400 spa with 5.5 kW heater

One 50 amp GFCI

Wires Required

Four #8 AWG copper wires

Four #8 AWG copper wires

Four #8 AWG copper wires

Fitness 2400 spa with 11 kW heater and Fitness Pro 2500 spa

SEE PAGES 6 AND 7 FOR

INSTALLATION DIAGRAM.

Service 1: One 60 amp

GFCI

Service 1: Four #8 AWG copper wires

Service 2: One 30 amp

GFCI

Service 2: Three #8 AWG copper wires

Fitness Pro 4700 spa

SEE PAGES 6 AND 7 FOR

INSTALLATION DIAGRAM.

Service 1 (swim side):

One 60 amp GFCI

Service 2 (swim side):

One 30 amp GFCI

Service 3 (spa side):

One 40 amp GFCI

Service 1: Four #8 AWG copper wires

Service 2: Three #8 AWG copper wires

Service 3: Four #8 AWG copper wires www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Configuring the 6300 Control System

The 6300 control system requires higher power than other 240V systems. Dip switch #10 is factory set in the

ON position. This causes the heater to shut off when any pump is running in high speed. To allow the heater to continue operating, dip switch #10 must be set to the OFF position.

To ensure your spa functions properly, ensure the following steps are performed before starting your spa:

• When installing the electrical system, use a 60 amp GFCI.

Follow the GFCI wiring diagram on the next page.

• Have your dealer or installer set dip switch #10 to the

OFF position on the circuit board as shown at right.

5

Electrical Installation for 11 kW Heater

This applies to Ultimate Fitness spas with the 11 kW heater only.

Two electrical services are required to heat the swim side of the

Fitness Spa.

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

6

GFCI Wiring Diagram

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Gas Heater Hook up

2.

3.

4.

5.

Ultimate Fitness Series spa owners may buy and install a separate gas heater and pump for use with their spa.

This option may be purchased separately from your local distributor.

Spa owners are responsible for ensuring installation of their gas heater conforms to local, state, and federal regulations. The electrical and gas installation must be performed by contractors and approved by a local building / electrical inspector. Failure to do so may void your warranty.

All Ultimate Fitness Series spas are plumbed with a gas heater ready union located inside the cabinet at either the front or rear, depending on the model. (See the figures below and at right.) Properly installed, they can be attached to an external gas heater. Customers are responsible for creating openings in the panel to accommodate the lines and wiring. The gas heater should be located not less than 10 feet and no more than

25 feet away from the spa.

To connect the plumbing for an external gas heater:

1. Disconnect the ready union.

Cut off both sides of the union and discard it.

Create two 2½” diameter holes through the spa panel.

Use two 2” couplings to connect the hoses to 10’ - 15’ 2-3/8” diameter PVC lines.

Connect PVC lines to the gas heater.

7

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

8 www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Filling and Powering Up Your Portable Spa

Never fill your spa with soft water.

Soft water makes it impossible to maintain the proper water chemistry and may cause the water to foam, which will ultimately harm the finish of the spa and void your warranty.

1.

2.

Once the spa has been placed on an approved surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area of your spa. Ensure that these connections are secure and that they did not loosen during shipment.

If equipped, open all gate valves in the equipment area. Before operating the spa, these valves must be in the up or “open” position.

5. Presoak the filters in spa water.

VERY IMPORTANT!

You must presoak the filters before inserting them in the filter canister.

Dry filters can allow air into the filtration system which can cause pump failure.

3.

4.

VERY IMPORTANT!

Never run the spa with the gate valves closed or without water circulating for long periods of time. Be careful not to over-tighten the plumbing fittings.

Remove the cartridge from filter canister.

Place a garden hose in the filter canister and fill your spa with regular tap water about six inches from the top.

VERY IMPORTANT!

Always fill the spa through the filter canister! Failure to do so may cause air to be trapped in the filtration system and prevent the pumps from operating properly.

6.

7.

8.

9.

(For owners of the automatic bromine generator)

Make sure the dial on the face of the bromine generator unit is turned to the OFF position.

Once the water is at the correct level and air is bled, turn on the power at the GFCI breaker.

(Ensure that the 120V spas are connected to the proper electrical outlet.)

Note: Depending on the model, when the power is turned on to the spa, the controls will perform a diagnostic check for approximately five minutes.

When the diagnostic is complete, the spa will automatically operate at filter speed and continue heating until the spa water temperature reaches the default temperature of 100˚F.

If no water is flowing when the pump is running, there could be an air pocket at the suction side of the pump. Shut off power to the spa and loosen the pump union on the suction side of the pump to bleed the air. When air is bled, turn power back on.

Install the pre-soaked filters into the filter canister.

The spa is now ready for use.

9

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

10

Operating Your Spa

5100, 6200 and 6300 Electronic Control Operation

Initial Start up

When first powered up, your spa will perform a self-diagnostic check and to into priming mode. The topside will display PR to indicate this. Priming mode will be active for less than five minutes. When the spa has finished priming, the heater will be activated and the water temperature will be maintained in standard mode. The spa will heat to 100°F (37.5°C) at start up until the set temperature is changed as described below.

These instructions will describe features and options that your particular spa may not be equipped with.

Temperature Adjustment

(Range 80°F to 104°F, 26°C to 40°C)

The 6200 and 6300 electronic control panels display the actual water temperature in degrees Fahrenheit. The displayed temperature will only be current after the pump has been running for at least two minutes.

To display the temperature that the spa is set to:

• Press the Temp button. The temperature setting will flash.

•

•

While the display is flashing, each time you press Temp button, the set temperature will change up or down one degree.

If the desired temperature is opposite of the direction each press of the button is making, release button, allow display to stop flashing and then press Temp button to change temperature the other direction.

Standard, Economy and Sleep Heating

Modes

Your new spa is equipped with a heating feature that gives you complete control of the heating system.

When the spa is powered up, it will automatically start in standard heating mode.

• St will light briefly on the main display. In this mode, the heating system will automatically maintain the set spa temperature. In the economyheating mode, the heating system will only activate during filtration times.

• Ec will display solid if temperature is not current and will alternate with spa temperature if measured temperature is current.

• Economy mode will heat the water to the set temperature while Sleep mode, indicated by a

SL on the main display, will also only activate the heater during the filtering cycles but will only heat the water to within 20°F (10°C) of the set temperature. Like Economy mode, SL will display solid when temperature is not current and will alternate with actual temperature when it is current.

NOTE: Displayed temperature will only be current after the pump has been running for at least two minutes.

Switching Modes

• Press button.

Temp button followed by the Light

• Press the same sequence to switch to the next mode.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

•

•

•

Jets

Press the Jets button:

Once to activate low speed pump.

Twice to activate high speed.

Three times to turn pump off.

Light

Press the Light button to turn on the light. Press it once again to turn the light off. All optional lighting such as the control panel light and cabinet perimeter lighting is controlled by the Light button and will turn on and off with the spa light.

Option

Press the Option button to turn on the pump 2. Press it once again to turn off the pump 2 (6200 Controls only).

•

•

6300 Controls - Pump 2 and Pump 3

Sequence

• Press Option button once to activate high speed pump 2.

• Press Option button twice to activate high speed pump 3 and high speed pump 2

Press 3 times to activate pump 3 hi speed only

Press 4 times to turn pumps off

•

•

•

•

•

Automatic Time outs

These features will automatically turn themselves off during periods of continuous use:

Low speed pump

High speed pumps

After 4 hours

After 15 minutes

Optional circulation pump After 15 minutes

Optional turbo After 15 minutes

Spa light After 15 minutes

Setting Filtration Cycles

Your spa is programmed to filter twice a day. The first cycle will begin 6 minutes after the spa is turned on and the second cycle 12 hours later. The factory has programmed the cycle to last for 2 hours but this can be switched to 4, 6, or 8 hours depending on your requirements. To set filtration time, turn off the power to the spa at the time of day you would like one of the filtration cycles to begin then turn back on after

30 seconds. When power has been restored, press the Temp button then the Jets button. Press Temp button again to change the filtering cycle duration.

When desired duration is selected press the Jets button to exit.

At the beginning of each filtering cycle the Turbo system will run for approximately 30 seconds. The low speed pump will run for the duration of the filtering cycle and if an Ozone system is installed it will be activated.

During filtering, FC will appear on the main display.

11

Your new spa comes equipped with an electric heater. Following the directions listed below will ensure the most efficient operation:

NOTE: This method is only for spa usage under two hours a week.

• Keep the spa’s operating temperature 5˚F below the desired usage temperature when not in use. One or two hours before use, set the temperature to the desired temperature.

•

•

If the spa usage exceeds two hours a week, the set temperature should remain at the desired usage temperature.

The air venturis should be used sparingly. When open, water temperature drops quite rapidly and can also dissipate chemicals.

Allowing the water temperature to lower more than 10˚F below the desired usage temperature and reheating it prior to usage will cause the heater to operate longer than it normally would maintaining the desired temperature. Doing this will increase your operating cost and makes your heater work more than necessary.

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

12

9800 Electronic Control Operation

Initial Start up

When first powered up, your spa will perform a self-diagnostic check and to into priming mode. The topside will display PR to indicate this. Priming mode will be active for less than five minutes. When the spa has finished priming, the heater will be activated and the water temperature will be maintained in standard mode. The spa will heat to 100°F (37.5°C) at start up until the set temperature is changed as described below.

These instructions will describe features and options that your particular spa may not be equipped with.

Temperature Adjustment

(Range 80°F to 104°F, 26°C to

40°C)

The start-up temperature is set at

100°F (37.5°C). The last measured temperature is constantly displayed on the control panel. Note that the last measured spa temperature is displayed. The displayed temperature will be updated when the pump has been running for at least two minutes.

Press the “UP” or “DOWN” buttons once to display the set temperature. Each time either button is pressed again, the set temperature will increase or decrease depending on which button is pressed. After three seconds, the control panel will automatically display the last measured spa temperature.

Time

When time hasn’t been programmed, the “TIME” icon flashes. To set the time, press the “TIME” button and then the “MODE/PROG” button. Use the “UP” and

“DOWN” buttons to adjust time. See the next page for more detailed instructions.

Standard, Economy, Sleep, and Standby

Modes

Mode/Prog: This button is used to switch between standard, economy, and sleep modes.

1.

2.

3.

Press “MODE/PROG” to enter mode programming.

Press the “DOWN” button to cycle through to the desired mode.

Press “MODE/PROG” to confirm selection.

Auxiliary Control

Operation

The auxiliary control option is available with the 9800 controls only. It is a small panel with four buttons that control certain spa functions, such as primary or additional jets, TV, or lights. It conveniently puts the control of several spa functions at your fingertips without having to get up.

Auxiliary Panel

Configuration

Standard configuration

Spa models with automatic TV

Spa models with

3-pump system

Functions

JETS 1, JETS 2, LIGHT,

OPTION

JETS 1, JETS 2, TV,

OPTION

JETS 1, JETS 2, JETS 3,

OPTION www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Standard Mode: This is programmed to maintain the desired temperature. Note that the last measured spa temperature displayed is current only when the pump has been running for at least two minutes. The

“STAND” icon will display until the mode is changed.

Economy Mode: Economy mode heats the spa to the set temperature only during filter cycles. The “ECON” icon will display until the mode is changed. Pressing the “JETS 1” button while in economy mode puts the spa in standard-in-economy mode, which operates the same as standard mode but reverts back to economy mode automatically after one hour. During this time, pressing the “MODE/PROG” button will revert to economy mode immediately.

Sleep Mode: Sleep mode heats the spa to within

20°F (11°C) of the set temperature only during filter cycles. The “SLEEP” icon will display until the mode is changed.

Standby Mode: Pressing “Warm” or “Cool” then

“JETS 2” will turn off all spa functions temporarily. This is helpful when changing a filter. Pressing any button resets the spa.

Jets 1

Press the “JETS 1” button once to turn pump 1 on or off and to shift between low and high speeds if equipped. If left running, the low speed turns off after two hours and the high speed turns off after 15 minutes. On non-circulation systems, the low speed of pump 1 runs when the blower or any other pump is on. It may also activate for at least two minutes every

30 minutes to detect the spa temperature and then to heat to the set temperature if needed, depending upon the mode. When the low speed turns on automatically, it cannot be deactivated from the panel; however, the high speed may be started.

Jets 2

Press the “JETS 2” button once to turn pump 2 on or off and to shift between low and high speeds if it is a two-speed pump. If left running, the pump will turn off after 15 minutes.

Option

This is an optional feature. Press the “OPTION” button to turn the optional equipment on and off. If left on, the equipment will automatically turn off after 15 minutes.

Light

Press the “LIGHT” button to turn the spa light on and off and to shift between dim and bright settings if your light is dimmable. On dim, the control panel will show the center circle plus one quarter of the light beams. Half of the light beams will show on medium brightness, and all of the light beams will show on bright.

Invert

Press the “INVERT” button to change the numbers in the display to read upside down. Another press returns the display to the right-side-up position. This enables you to read the display while you are in the spa.

Locking the Panel

To lock the panel:

• Press “TIME”, “JETS 1”, and the “UP” button within three seconds. When locked, the panel will display

“LOCK”. All buttons are frozen except the “TIME” button.

To unlock the panel:

• Press “TIME”, “JETS 1” then the “DOWN” button within three seconds.

“Sounds Good” System Operation

The “Sounds Good” system is available on 9800 controls only.

When you press the button once, it activates the sound system. You will hear a unique sound for each button you press on the control panel.

The “Sounds Good” system plays sounds in three modes and will cycle in this order each time you press the button on the SOUNDS GOOD panel:

Once All sounds play at full volume

Twice All sounds play at half volume

Three times One sound plays for all controls

Four times All sounds are off

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

13

14

Setting the Temperature Lock

To activate the temperature lock:

• Press the “UP” or “DOWN” button, “TIME”, “JETS

1”, then the “UP” button within three seconds.

The panel will display “TEMP LOCK” when the set temperature is locked.

To unlock the set temperature:

• Press the “UP” or “DOWN” button, “TIME”, “JETS

1”, and then the “DOWN” button.

Circulation Pump

This is an optional feature. The circulation pump will come on when the system is checking temperature, during filter cycles, during freeze conditions, or when another pump is on.

Preset Filter Cycles

There are two filter cycles per day. The start and end times of each cycle are programmable. To program, set the time as instructed above, then press “MODE/

PROG” to advance to the next setting (or to exit after the last setting). The default filter cycles are as follows:

•

•

The first filter cycle is automatically activated at

8:00 AM and operates the pump until 10:00 AM.

The “FILTER 1” indicator icon will light when filter

1 is running.

The second filter cycle is automatically activated at 8:00 PM and operates the pump until 10:00 PM.

The “FILTER 2” indicator icon will light when filter

2 is running.

The pump and the ozone generator will run during filtration. At the start of each filter cycle, the blower will run on highest speed for 30 seconds to clean out the air channels. The lowest speed of pump 2 and pump 3 will run for five minutes. In the event of power loss or shut down, the time of day will need to be reset for filter cycles to run according to your desired programming.

Clean up Cycle

When the pump or blower is turned on by a button press, a clean-up cycle begins 30 minutes after the pump or blower is turned off or times out. The pump and the ozone generator will run for one hour.

Ozone

This is an optional feature. On most systems, the ozone generator (if installed) runs during filter cycles (except when pump 1 is operating at high speed on a non-circ ulating system) and during clean-up cycles. On some systems, the ozone generator operates whenever the pump runs. If your system is configured with the optional ozone disable feature, the ozone generator will turn off for one hour any time a function button

(“JETS 1”, “JETS 2”, “OPTION” etc.) is pressed.

Freeze Protection

If the temperature sensors detect a drop to 44°F within the heater, the pump automatically activates to provide freeze protection. The equipment stays on until four minutes after the sensors detect that the spa temperature has risen to 45°F or higher. In colder climates, an optional additional freeze sensor may be added to protect against freeze conditions that may not be sensed by the standard sensors. Auxiliary freeze sensor protection acts similarly except with the temperature thresholds determined by the switch and without a four-minute delay in turnoff.

Periodic Reminder Messages

Press the “Mode” button to reset a displayed reminder.

Message Frequency

rPH Every 7 days rSA rCL rtg

Every 7 days

Every 30 days

Every 30 days rdr rCO rCH

Every 90 days

Every 180 days

Every 365 days

Action Required

Test and adjust chemical levels per manufacturer’s instructions.

Test and adjust chemical levels per manufacturer’s instructions.

Remove, clean, and reinstall filter per manufacturer’s instructions.

Test and reset GFCI per manufacturer’s instructions. Drain and refill spa per manufacturer’s instructions.

Drain and refill spa per manufacturer’s instructions.

Clean and condition spa cover.

Install a new filter.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Diagnostic Messages

Message

No message on display

BUF dr dry dY

Ec

--F or --C

HL

HFL

IC

ICE

LF

OH

OHS

Meaning

1) Spa temperature is unknown.

2) Spa is in Economy or Sleep mode.

3) Power has been cut off to the spa.

Action Required

1) After pump has been running for 2 minutes temperature will be displayed.

2) In Economy or Sleep mode, the pump may be off for hours outside a filter cycle. If you wish to see the current spa temperature, either switch to Standard mode or turn Jets1 on for at least two minutes.

3) The control panel will be disabled until power returns. Spa settings and time of day will be preserved for 30 days with a battery back-up.

Internal problem detected.

Insufficient water detected in heater. Spa will be shut down for

15 minutes.

Insufficient water detected in heater. Spa is shut down.

Repair required. Contact your dealer or service organization.

Check water level in spa. Refill if necessary. Make sure pumps are been primed and filter cartridges are clean. Press any button to reset or wait 15 minutes and spa will automatically reset. If message spa does not reset, call your dealer or service organization.

Follow directions for dr message and press any button to reset spa. Spa will not automatically reset when dry or dY is displayed.

(Displays on third occurrence of dr message.)

Indicates heater is in Economy

Mode.

None.

Temperature unknown

A difference in readings between temperature sensors has been detected indicating a possible water flow problem.

After the pump has been running for two minutes, the temperature will be displayed.

Make sure spa is filled to proper level and that pumps are primed and filter cartridges are clean. If message does not reset, call your dealer or service organization.

Potential freeze condition detected. No action required. The pumps and the blower will automatically activate regardless of spa status.

Persistent low flow problems.

Heater is shut down, but other spa functions continue to run normally.

Displays on the fifth occurrence of the HL or HFL message within 24 hours.

Overheat protection. The spa has shut down. One of the sensors has detected that the spa water is

110°F.

Follow action required for HL or HFL message.

Heating capacity of the spa will not reset automatically. Press any button to reset.

DO NOT ENTER THE WATER. Remove the spa cover and allow water to cool. At 107°F, the spa should automatically reset. If spa does not reset, shut off the power to the spa and call your dealer or service organization.

15

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

16

Message

HH

OHH

Pr

SF

SL

SA

Sb

SNA

Snb

Sns

Sn

ST

Stby

Meaning

Overheat protection (spa is shutdown). One sensor has detected 118˚F (48˚C) at the heater.

When your spa is first actuated, it will go into priming mode.

Safety Suction. Spa is shut down.

Action Required

DO NOT ENTER THE WATER!

Remove the spa cover and allow spa to cool below

107˚F (42˚C). Press any button on the topside display to reset spa. If spa will not reset after spa has cooled, turn off power for approximately 30 seconds and then turn power back on. If display message is repeated then shut the power off to the spa and call your dealer or service organization.

The priming mode will last for up to four minutes and then the spa will begin to heat and maintain the water temperature in the Standard mode.

The display will show SF when a vacuum switch closes. All functions will turn off and the system will be disabled until a panel button is pressed.

Indicates heater is in Sleep Mode.

None.

Spa is shut down. The sensor that is plugged into the sensor “A” or

“B” jack is not working.

If the problem persists, contact your dealer or service organization. (May appear temporarily in an overheat situation and disappear when the heater cools.)

Sensors are out of balance.

• If this is alternating with the temperature, it may just be a temporary condition.

Contact your dealer or service organization.

• If the display shows only this message (periodically blinking), the spa is shut down.

Indicates heater is in Standard

Mode.

Pressing a button combination on the user panel has activated

Standby Mode.

None.

Press any button to leave Standby Mode and return to normal operation.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Jets

Almost all of the jets in your spa are adjustable.

Rotating the face of an adjustable jet to the left

(counter-clockwise) will decrease the amount of water flow through the jet. Rotating the face of an adjustable jet to the right (clockwise) will increase the amount of water flow through the jet. (See example shown below.)

Neck jets adjust in the opposite directions (counterclockwise to increase, clockwise to decrease).

Diverter Knobs

Diverter knobs are 1” and 2” knobs located around the top of your spa. They allow you to divert water through jets from one side of the spa to the other, or in most cases from floor jets to wall jets. This is accomplished by rotating the diverter knob to the left

(counterclockwise), decreasing the amount of water flow through a section of jets.

To increase the amount of water flow through the other section of jets, rotate the handle to the right

(clockwise).

Waterfalls

Some spa series include optional waterfalls. When the booster pump is on, turn the knob near the waterfall, or rotate the dial on top of the waterfall.

Water will immediately start flowing through it.

Air Venturis

Air venturis are the 1” knobs located around the top of your spa. Each one will let you add a mixture of air with the jet pressure. This is accomplished by rotating the air venturi knob to the left

(counterclockwise) to increase the amount of airflow through the jets. To decrease the amount of airflow through the jets, rotate the handle to the right (clockwise).

Aromatherapy

This optional accessory is very easy to use. Unscrew the cap on the aromatherapy chamber and drop in a bag of scented aromatherapy beads and replace the cap.

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

17

18

Adjustable Therapy System™

Pump On/Off

This button allows the user to turn on and off the

ATS™ seat pump. Press this button once to turn the pump on. Once on, the green LED light on the control panel will illuminate, indicating that the system is operational. To turn off the pump, press the “PUMP

ON/OFF” button a second time. Note: The pump must be on prior to operating any other features of this system.

Pulse Mode

This button allows the user to turn the ATS™ massage control on and off. Press the pulse button once to turn on the massage control. Once pressed, the orange LED in position number 1will light, indicating the number one pulse mode. Each press of either the up or down button will move the orange LED up or down to the next pulse mode.

Note: Allow one second between each button press.

Pressing the button quickly may cause improper operation. To turn the pulse mode off and return to normal pump operation, press the “PULSE MODE” button a second time.

Up

This button allows the user to cycle up from one through seven massage modes one at a time. Each mode offers a different pulsating massage. Some modes are faster than others, so just cycle through them to find the massage you like best.

Down

This button allows the user to cycle down through all seven massage modes, one at a time.

Time Reset

Mode

Pulse mode will normally run for

15 minutes then automatically shut off. For another

15-minute session, press the “PUMP

ON/OFF” button and the “PULSE

MODE” button. A green LED will blink and the pump will run on high-speed mode as part of a 15-minute cool down period. After that, the pump will stop automatically and the green LED light on the panel will continue to blink for one minute then shut off automatically. After the second 15-minute session, the system will run through a cool down cycle for up to two hours. In this cool down mode, the user will only be able to operate the pump (by again pressing the “PUMP ON/OFF” button). However, the massage mode will remain off until the cool down mode is completed.

Pulse Mode System

Pulse mode system will shut off for two hours unless reset by the following procedure. During this time the pump will run at a maximum speed.

•

•

In the off position, press the “PULSE MODE” button once.

The green power light will flash to indicate reset.

Wireless Spa Monitor

The wireless spa monitor allows you to monitor and change your spa’s activity from a distance. The table below describes each button’s function.

Light Operates spa light and LED mood lighting

Temp Display or adjust the set temperature control

Jet 1 Turn on or off jet 1

Mode Switch between Standard, Economy, and Sleep Modes www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

LED Perimeter Lighting

Press the LIGHT button on the topside control panel to turn the spa light on. If your spa has perimeter

LED lights, they will also light up at the same time as the spa light.

The perimeter lights operate in three three modes:

1 . Cycle: The first time you press the LIGHT button, the lights will cycle through all the colors in this order:

White

Cyan

Magenta

Blue

Yellow/green

Green

Red

To cycle through the different color choices, press the button repeatedly. Each time you press the button, you advance to the next color.

2 . Flashing white: When you have cycled through all the colors, the next time you push the LIGHT button, the LED lights will flash white.

3 . Fading cycle: The next time you push the

LIGHT button, the lights will gradually fade from one color to the next in the order shown above.

Spas with exterior corner LED lighting work in the same modes as described above but do not light up when the interior perimeter lights are yellow/green, green or red.

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

19

20

Clear Water Plan

This section is intended for new spa owners with no experience with water chemistry. Everyone’s experience with maintaining water quality is different, but there are some general concepts you need to know.

Water maintenance is not difficult, although it requires regular attention. The most important thing to understand about taking care of your spa water is that preventive action is much easier than correcting water quality issues.

Contents of this section:

Testing and Adjusting Spa Water

Sanitation

Filtration

Bather Load

Starting the Spa with Fresh Water

Maintenance Schedule

Cal Zone Quest Ozonator

Cal Clarity Bromine Generator

Troubleshooting Water Clarity Problems

The Key to Clear Water

Excellent water quality is a simple matter of four things:

Clear water requires regular maintenance.

Establish a routine based on a regular schedule for your spa water maintenance.

consequi tinim ilisi bla feuis euguerc ilisi.

Maintaining your water quality helps the enjoyment of your spa and extends your spa’s life by preventing damage from neglect and chemical abuse.

consequat.

See page 26 for the schedule of recommended maintenance.

et wisis ero dolore dip exeraestie estie vel inisci elisl ut diat, cons aut alit lut lore tin hent adiam iustrud molor sustis essit wiscilit wisi.

ity

Re gu lar

Your Key

Sanitation

Sanitizers kill bacteria and viruses and keep the water clean. A low sanitizer level will allow microbes to grow quickly in the spa water.

Sa nita tio dolumsandit at. Rat, consequi tinim ilisi bla feuis euguerc ilisi.

n

We recommend using either chlorine or bromine as your sanitizer.

utpatisi.

Spa owners with a Cal Zone 2000 ozonator or a Cal Clarity bromine generator also need to add sanitizer, although their requirements

Met prate er sit dolor iriureetuer si. Feummy nullamcore are different.

See page 22 for learn how to use sanitizer.

cilit wisi.

Cleaning your filter regularly is the easiest and most effective single thing you can do to keep your water clear.

consequi tinim ilisi bla feuis euguerc ilisi.

A clogged or dirty filter will cause the heater and pump to work harder than they need to, possibly causing them to fail.

The spa’s heating system will only function consequat.

with the proper amount

Fi ltrat ion of water flow through the system.

See page 24 for filter cleaning instructions.

sustis essit wiscilit wisi.

Chem ica l B ala nc

Chemical Balance

You will need to test and adjust the chemical balance of your spa water. Although this is not difficult, it needs to be done regularly.

Depending on your choice of sanitizer, you need to test the level of calcium hardness, total alkalinity, and pH. Spa owners with a Cal Clarity bromine generator also

Ut vel ut wis atis nonullut augiam augait lore dolore erci te ea consequat.

Met prate er sit dolor iriureetuer si. Feummy nullamcore

See page 22 for learn how to balance your spa water.

aut alit lut lore tin hent adiam iustrud molor sustis essit wiscilit wisi.

dolumsandit at. Rat, consequi tinim ilisi bla feuis euguerc ilisi.

need to check total dissolved solids and phosphates.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Testing and Adjusting Spa Water

You have two types of testing methods to choose from:

• The reagent test kit is a method which provides a high level of accuracy. It is available in either liquid or tablet form.

• Test strips are a convenient testing method commonly used by spa owners.

Balancing the Total Alkalinity

Total alkalinity (TA) is the measure of the total levels of carbonates, bicarbonates, hydroxides, and other alkaline substances in the water. TA can be considered a “pH buffer”. It is the measure of the ability of the water to resist changes in pH level.

The recommended total alkalinity is 80 - 120 ppm .

If the TA is too low, the pH level will fluctuate widely from high to low. Low TA can be corrected by adding Cal Spas “pH-Alkalinity Up”.

If the TA is too high, the pH level will tend to be too high and may be difficult to bring down. High TA can be corrected by adding Cal Spas “pH-Alkalinity

Down”.

When the TA is balanced, it normally remains stable, although adding water with high or low alkalinity will raise or lower the TA level.

Balancing the Calcium Hardness

Calcium hardness (CH) is a measure of the total amount of dissolved calcium in the water. Calcium helps control the corrosive nature of the spa’s water and is why soft water is not recommended. The low calcium content of soft water is very corrosive to the equipment and can cause staining of the spa shell.

The recommended calcium hardness is 150

- 200 ppm .

If the CH is too low, add Cal Spas “Liquid Hardness

Increaser”.

If the CH is too high, dilute the spa water with soft water or, if this is not available, add Cal Spas “Stain and Scale Defense”.

When the CH is balanced, it normally remains stable, although adding soft water or very hard water will raise or lower the CH level.

Balancing the pH

The pH level is the measure of the balance between acidity and alkalinity.

Too alkaline, causes scaling

If the pH is too low, it can cause corrosion of metal fixtures and the heating element. Low pH can be corrected by adding pH-Alkalinity Up.

If the pH is too high, it can cause scaling by allowing metals or minerals to form deposits and stain spa surfaces. High pH can be corrected by adding pH-

Alkalinity Down.

Ideal balance

Too acidic, causes corrosion

7.4

7.2

7.0

6.8

6.6

8.2

8.0

7.8

7.6

Testing For:

Total Alkalinity

Calcium Hardness pH

2009 Portable Spa

LTR20091000, Rev. A

Need to lower the pH level

Need to raise the pH level

Ideal Range (ppm)

Minimum Maximum

80 120

150 200

7.4

7.6

Chemicals To Use:

To Raise To Lower pH-Alkalinity Up pH-Alkaliity Down

Liquid Hardness Increaser Stain and Scale Defense pH-Alkalinity Up pH-Alkaliity Down www.calspas.com

21

22

Sanitation

After you fill your spa, you need to decide which chemical sanitizer you wish to use. Consult your Cal Spas dealer for the right decision with regards to your lifestyle and spa usage.

We recommend either bromine or chlorine as your sanitizer. Both work well when maintained regularly.

DO NOT use trichlor . Trichlor is very acidic and the hot temperature of the spa causes it to dissolve too quickly . It will cause damage to your spa and will void your warranty .

Sanitizers kill bacteria and other organic waste by breaking them down to non-harmful levels and are filtered out.

Make sure you follow all instructions and use only Cal Spas brand chemicals.

Whichever plan you decide on, follow it completely and don’t take shortcuts. It will provide you with clean, safe, clear spa water with a minimum of effort. Spa owners with the Cal Zone Quest ozonator or the Cal

Clarity bromine generator still need to use a chemical sanitizer. See page 27 for instructions on usage.

Using Chlorine as a Sanitizer

If you choose to use chlorine as a sanitizer, only use granulated chlorine, not liquid chlorine. We recommend you use only Cal Spas “Chlorinating Granules”.

Once a week, check the chlorine level using either a test strip or a reagent kit. See the table on the following page for the ideal range.

Add one or two tablespoons of Cal Spas “Chlorinating Granules” to the spa water weekly. Note that chlorine dissipation rate will be faster at higher water temperatures and slower at lower temperatures.

When you add chlorine, open all of the jets and run the spa at high speed with the cover open for at least

30 minutes.

Follow the maintenance schedule on page page 26.

Using Bromine as a Sanitizer

Bromine is a very effective sanitizer that produces low chemical odors. Unlike chlorine, it can break down bacteria and other impurities to a safe level with a low burn-out rate.

Bromine is available in both granulated and tablet form. Use granulated bromine to establish your bromine base. Use tablets to maintain it. The filter cartridge provided with your spa has an internal chamber for bromine tablets. Do not use a floater.

When you begin with fresh water, add 2 ounces of Cal Spas

Go Brom. Open all of the jets and run the spa at high speed.

This is your base bromine level as the tablets will take a while to dissolve.

Add two ounces of Oxidizer Shock. Open all of the jets and run on high speed with the cover half open for at least 30 minutes.

Place three or four bromine tablets in the chamber inside the filter cartridge as shown in the figure at right.

Follow the maintenance schedule on page page 26.

Adding Sanitizer Tablets to the Chemical Chamber

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Testing For: Ideal Range

(ppm)

Minimum Maximum

Chemicals To Use:

To Raise To Lower

Chlorine level

Without ozonator

With ozonator

3.0 5.0

2.0 4.0

Chlorinating Granules

Bromine level

Without ozonator 6.7 11.0

With ozonator 5.7 10.0

Go Brom

Note: The Cal Clarity bromine generator requires different water chemistry tests. See page 27 for instructions on its use.

Shocking the Water

In addition to using a chemical sanitizer, you will periodically need to shock the water. Shocking the water helps remove burned-out chemicals, bacteria, and other organic material from your spa’s water and improves your sanitizer’s effectiveness.

Do not use chlorinating shock, which will damage your spa’s jets and pump seals. The only shock you should use is Cal Spas Oxidizer Shock. It is an easy way to maintain either chlorine or bromine chemical plans.

For best results use the directions below.

Add one ounce of Cal Spas Oxidizer Shock:

•

•

Once a week

After heavy bather loads

• If water has a strong odor

Spa must be running with all of the jets on high for 30 minutes with the cover open. If necessary, repeat oxidizer shock in 30 minute intervals.

Chemical Safety

Read and follow all printed instructions listed on bottles and packages . Failure to follow chemical directions may result in serious injury, sickness, or even death .

Do not exceed chemical dosages as recommended in the Clear Water Plan or on chemical bottles and packages.

Never change chemical brands or types without completely draining, flushing and thoroughly cleaning the spa and cover first.

Never mix chemicals together.

Do not allow chemicals to come in contact with skin, eyes or clothing. Remove and wash clothing that may have been exposed to chemical contact prior to wearing them again.

Inhaling or ingesting chemicals will cause serious injury, sickness, or even death.

Chemicals must be stored completely out of the reach of children in an area that is well vented, cool, and dry.

Failure to provide a proper area for chemical storage may result in serious injury, sickness, fire explosion and even death. Do not store your chemicals inside the equipment area of your spa.

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

23

24

Filter Cleaning

The filter is the part of your spa that removes the debris from the water and needs to be cleaned on a regular basis to maximize your spa’s filtering performance and heating efficiency.

In addition to spraying off the filter weekly to remove surface debris, your filter should be deep cleaned periodically to dissolve scale and particles that get lodged deep within the filter fibers and impede the filtration process. Even if the filter looks clean, scale and particles can clog the fibers and prevent water from flowing through the filter resulting in the most common spa problem—no heat, caused by a dirty filter.

We recommend you clean your filter once a month and replace it once a year or as necessary.

4. Remove the filter by turning it counterclockwise, unscrewing the bottom threads, then pulling it up and out.

5. Place the dirty filter into a bucket of water deep enough to cover the filter. Add 8 oz of Cal Spas “Liquid

Filter Cleaner” to the bucket of water.

Note: It is a good idea to keep a spare filter to use in the spa while the dirty filter is being deep cleaned.

This way, you can rotate the filters and both will last longer.

6. Twist off the tablet tube and set it aside

7.

8.

Soak the filter for a minimum of 24 hours.

Spray the filter with a water hose. Spray each pleat carefully.

9. Put fresh bromine in the tablet tube (if you use it as a sanitizer) and twist it back on top of the filter.

10. Reinstall the filter. Do not overtighten.

Bather Load

“Bather Load” is the term used to describe the number of people using a spa, combined with the length of usage, and the frequency of usage. All these factors have a great effect on the spa water. The higher the bather load, the more chemicals need to be added and a longer filtration time will be needed.

All versions of the Cal Spas Clear Water Plan are designed for spas with average bather load (3 to 4 people, 15 minutes of usage, three times a week at 100 degrees) If your bather load exceeds these guidelines, and you experience water quality problems, increase the amount of filtration first, (go to the next higher filtration number) then if water quality is still not adequate, consult the advice of your

Cal Spas dealer for additional chemical or system recommendations. Be sure to give them your bather load information.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Starting the Spa with Fresh Water

This applies to all spa owners EXCEPT those with the Cal Clarity bromine generator. See instructions on page page 27 for bromine generator operating instructions and spa filling procedures.

We recommend you use Cal Spas chemicals only.

Other brands of chemicals may have similar names and/or usage descriptions but due to manufacturing differences, use of other chemicals can increase the likelihood of under- or over-dosing the spa chemicals. Damage to the spa or spa’s components from improper chemicals or chemical usage is not covered under the spa’s warranty.

Prior to filling a spa for the first time, or after a routine draining, you will want to follow this start-up plan to extend water life and performance.

As with all chemical dosages listed in these Clear

Water Plans, start-up dosages are intended for

500-gallon spas. Please adjust the chemical dosages to the capacity of your particular spa.

1.

2.

Clean the surface of the spa with Cal Spas “Multi-

Purpose Cleaner”.

Apply a protective coat of Cal Spas “Fast Sheen” to the acrylic surface.

3.

4.

Fill the spa to the proper water level with normal tap water. (Do not use soft water.)

Use test strip and balance the spa water.

• Adjust total alkalinity (acceptable range is

80-120ppm).

5.

6.

7.

• Adjust pH if necessary (between 7.2 to 7.8).

Pour in 16 oz of Cal Spas “Metal Protector” in the center of the spa.

Add Stain and Scale Prevention.

Add either chlorine or bromine (but not both).

Chlorine: Add two tablespoons of Cal Spas “Chorine

Granules” to the spa water.

Bromine: Add 2 oz of Cal Spas “Go Brom” to establish a bromine base.

Add 2 Cal Spas “Bromine Tablets” to bromine floater.

8.

Set floater opening at #2.

Turn on jets for 15 minutes. Leave spa uncovered during this time.

9. Put cover on spa and allow to heat up to desired temperature.

Water level is very important to the operation of your spa . If the water level is too low or too high, your spa will not operate properly . The water level should be about six inches from the top when the spa is not being used .

25

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

26

Maintenance Schedule

Each time you refill the spa

Prior to each use

Once a week

Once a month

Every two to four months

Once a year

Follow the section “Starting the Spa with Fresh Water”.

Test the spa water using either test strips a reagent test kit. Adjust chemical levels as necessary.

Test the spa water using either test strips a reagent test kit. Adjust chemical levels as necessary.

Deep clean your spa’s filter. (Follow filter cleaning instruction at beginning of Clear Water Plan)

Drain and clean your spa with “Multi-Purpose Cleaner”.

Polish the acrylic surface with “Fast Sheen”.

Clean and treat spa cover, pillows, and Cal Select cabinet (if equipped) with “Cover Protector”.

Refill your spa, following the section “Starting the Spa with Fresh

Water”.

If you are using the Cal Clarity Automatic Bromine Generator Clear

Water Plan, add new sodium bromide to the water.

Replace filter cartridges if the pleats appear frayed.

If you use the Cal Zone Quest 2000 Ozonator, you will need to replace the ozone cartridge.

We recommend that your spa water be changed every 4 to 6 months. You may find the need to change your spa water more frequently with heavy use. When empty, your spa should be cleaned with a non-abrasive cleaner, such as Cal Spas™ All Surface Cleaner, and then rinsed thoroughly.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Cal Zone Quest Ozonator

The Cal Zone ozone generator releases ozone into the spa water. You will still need to test for chlorine and occasionally replenish it to return the chlorine level to the baseline.

This plan and its chemical dosages are intended for spas equipped with the optional Cal Zone Quest 1000 / 2000

Ozonator or Del Zone Eclipse Ozonator. The chemical references are designed for Cal Spas chemicals only.

Start Up

1. Follow the spa start up procedures for chlorine Clear Water Plan.

2. Set the spa’s filtration time for “F-4”. This activates the ozonator and produces the ozone gas.

Note: Filtration time may need to be increased with heavy bather load.

3.

4.

5.

6.

Day One (Monday)

1. Test spa water using chlorine test strips. (You will need to use a small amount of chlorine as a supplemental sanitizer)

2.

•

•

Based on the test strip readings:

• Adjust total alkalinity (acceptable range of 80-120 ppm).

Adjust the pH if needed (range is between 7.2 to 7.8).

Add 1 tablespoon of chlorine granules.

• The recommended level of Chlorine is 1-3 ppm.

Add 2 oz of “Stain and Scale Defense”.

Remove dirty filter from the spa and rinse off.

Place your extra clean filter cartridge back into the spa.

Vacuum debris from the bottom of your spa with the spa vacuum.

Day Two (Friday)

1. Test spa water using chlorine test strips.

2.

3.

4.

Based on the test strip reading:

• Adjust total alkalinity, then the pH if needed.

• Add 1 tablespoon of chlorine granules (if needed).

Add 2 oz of Cal Spas “Oxidizer Shock” to spa.

Run spa for 15 minutes with cover off.

Replace cover.

Cal Clarity Bromine

Generator

The Cal Clarity bromine generator automatically generates and releases free bromine into the spa water. You will still need to test for bromide and occasionally replenish it to return the bromine level to the baseline.

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

27

28

Start Up

1. Clean surface of spa with Cal Spas “Multi-Purpose

Cleaner”.

2.

3.

4.

5.

6.

Apply a protective coat of Cal Spas “Fast Sheen” to the acrylic surface.

Fill spa to proper water level with normal tap water. Do not use soft water.

Use a test strip and balance the spa water:

• Adjust total alkalinity (acceptable range is 80 to 120 ppm),

• Adjust pH if necessary (between 7.2 to 7.8).

Pour in 16 oz. of Cal Spas “Metal Protector” in the center of spa.

Test for TDS (total dissolved solids).

• The ideal range is 50 to 300 ppm.

7.

8.

9.

• TDS must be less than 500 ppm to start with.

Test for phosphates. Phosphate level should be below 200 ppb. Remove phosphates if necessary.

Determine the gallon capacity of the spa. Be accurate, because this determines the amount of

TRU BLU that will be added. Consult the Cal Spas

Pre-delivery Guide for spa gallons.

Power up the spa and make sure all the spa’s pumps are set to high speed. Turn the dial on the face of the Cal Clarity Bromine Generator to OFF.

10. Sprinkle evenly over the surface of the spa one

2lb bottle of TRU BLU sodium bromide per 100

US gallons (370 liters) of water. Do not add too much!

Note: Each bottle of TRU BLU will raise TDS / conductivity amount approximately 500 ppm.

11. Allow spa to run for 15 minutes so the TRU BLU can dissolve completely before proceeding to the next step.

12. Use sodium bromide test strips (not bromine) and adjust sodium bromide level to 7.4 to 8.2 (equates to 1700 to 2500 ppm TDS level).

13. Add 2 oz of Cal Spas “Oxidizer Shock” to help burn out impurities in fill water.

14. Turn the dial on the bromine generator clockwise until the LED display reads 10.

15. This will initiate the build up of a bromine bank.

16. Set the filtration cycle to “continuous” (F-C) for the first 24 hours.

17. Put the cover on and allow the spa to heat to desired temperature.

Adjusting The Proper Bromine Levels

1. After start up, decrease the filtration cycle to F-4 and monitor the bromine level until it is within the recommended range.

2.

Note: It can take several days for the bromine level to stabilize because the fill water that was used sometimes contains contaminants that need to be neutralized, thereby using up the initial bromine that is generated.

3.

Use bromine test strips to achieve a 3-5 ppm recommended level.

Once the desired level has been achieved, turn the dial down until a maintenance setting is achieved.

The common maintenance setting for an average bather load is 4.

When changing the setting, use bromine test strips to determine when you have reached the level you want.

Once a Week

1. Test spa water with bromine test strip.

2.

3.

4.

5.

6.

7.

Based on test strip readings:

• Adjust alkalinity if necessary.

•

•

Adjust pH if necessary.

Increase / decrease bromine production with dial if required.

Remove dirty filter from the spa and rinse off.

Place your clean, extra filter cartridge back into the spa.

Add 2 oz of Cal Spas “Oxidizer Shock” to spa. Run spa for 15 minutes

Vacuum debris from the bottom of your spa with the “Spa Vacuum”.

Replace cover.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Troubleshooting Water Clarity Problems

Problem

Cloudy Water

Water Odor

Chlorine Odor

Musty Odor

Organic buildup / scum ring around spa

Algae Growth

Eye Irritation

Skin Irritation / Rash •

•

Unsanitary water

Free chlorine level above 5 ppm

Stains

Scale

•

•

•

Probable Causes

Dirty filter

•

•

Excessive oils / organic matter

Improper sanitization

Suspended particles / organic matter

Overused or old water

•

•

•

•

•

•

Excessive organics in water

Improper sanitization

Low pH

Chloramine level too high

Low pH

Bacteria or algae growth

• Buildup of oils and dirt

•

•

High pH

Low sanitizer level

•

•

Low pH

Low sanitizer level

•

•

•

Total alkalinity and/or pH too low

High iron or copper in source water

High calcium content in water – total alkalinity and pH too high

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

Possible Solutions

Clean filter

•

•

•

Shock spa with sanitizer

Add sanitizer

Adjust pH and/or alkalinity to recommended range

Run jet pump and clean filter

Drain and refill the spa

Shock spa with sanitizer

Add sanitizer

Adjust pH to recommended range

Shock spa with sanitizer

Adjust pH to recommended range

Shock spa with sanitizer – if problem is visible or persistent, drain, clean and refill the spa

Wipe off scum with clean rag – if severe, drain the spa, use a spa surface and tile cleaner to remove the scum and refill the spa

Shock spa with sanitizer and adjust pH

Shock spa with sanitizer and maintain sanitizer level

Adjust pH

Shock spa with sanitizer and maintain sanitizer level

Shock spa with sanitizer and maintain sanitizer level

Allow free chlorine level to drop below 5 ppm before spa use

Adjust total alkalinity and/or pH

Use a stain and scale inhibitor

•

•

Adjust total alkalinity and pH – if scale requires removal, drain the spa, scrub off the scale, refill the spa and balance the water

Use a stain and scale inhibitor

29

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

30

Cleaning and Maintenance

Removing and Reseating the Pillows

You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of pillows.

Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop out of the holes.

Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the pegs back into the holes.

Spa Cover

Important! Keep the spa covered when not in use!

• Covered spas will use less electricity in maintaining your set temperature.

•

•

Covering your spa will protect your spa’s finish from the sun’s ultraviolet rays.

You are required to keep the spa covered to maintain warranty coverage.

• Covering your spa helps prevent children from drowning in the spa.

See the manual enclosed with your cover for instructions on mounting the locks and how to lock and unlock the cover.

In addition, while the spa cover is rigid, it is not designed to support any weight. Therefore, as a safety precaution and to preserve the life of your cover, you must not sit, stand, or lie on it, nor should you place objects of any kind on top of it.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Draining Your Portable Spa

Your spa should be drained every four to six months, and refilled with fresh tap water. The following is the recommended method for draining your spa.

1.

2.

Turn off the power at the breaker.

Remove all filters.

If your drain valve is mounted on the side of the spa cabinet as shown at right, proceed to step 5.

If your drain valve is located inside the spa cabinet:

3. Using a Phillips screwdriver, remove the screws to the access panel and open it.

4. Locate hose ending with the 3/4 inch hose-bib fixture.

5. Hook up the female end of a garden hose to the drain fitting.

6. Place the other end of the garden hose where you would like the water to drain to.

7.

8.

Twist the hose-bib fixture counterclockwise and pull to open the drain.

Let spa drain completely, then remove garden hose.

9. Twist the hose-bib fixture clockwise to close it.

Cleaning and Replacing the Filter

Filtration is one of the most important steps you can take to ensure clean, clear water. It is far less expensive to fix water clarity problems by filtering your spa than by using excessive amounts of chemicals, excessive filtration times, or by water replacement.

See the section “Clear Water Plan” for more information on cleaning your filter.

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

31

32

Winterizing (Cold Climate Draining)

In many areas of the country, the temperature drops below 32˚F (0°C). We recommend that you always have your spa full of water and running at normal spa temperatures (80˚F to 100˚F, 26.7°C to 37.8°C). This will help reduce the risk of freezing in your spa and your spa’s equipment.

Warning: If you find the need to drain your spa, please be aware of the potential of freezing in your spas equipment and plumbing . Even if the directions below are followed perfectly, there is no guarantee that your spa will not suffer freeze damage .

Freeze damage is not covered by your warranty .

3.

4.

5.

1.

2.

Open all filter covers.

Remove the filter baskets and filters.

Drain your spa completely as described in the instructions above.

Remove drain plugs from the front of the pumps.

Disconnect the unions from both sides of the pump.

6. Use a wet/dry vacuum to blow any remaining water out of the jets and equipment area.

Cover your spa with a good spa cover and an all-weather tarp to ensure that neither rain nor snow enters the spa.

Cleaning the Cover, Shell and Pillows

Due to the constant punishment your spa cover and pillows receive, you should protect them by applying

Vinyl and Leather Cleaner as part of your monthly maintenance plan. Cal Spas™ Vinyl and Leather Cleaner is specifically designed to protect spa covers and pillows from chemical and ultraviolet light damage. It accomplishes this without leaving an oily residue behind that is normally associated with common automotive vinyl protectants.

Use of Vinyl and Leather Cleaner

Cal Spas™ Vinyl and Leather Cleaner should be used sparingly. Incorrect usage may cause water clarity issues.

Spa Covers

1. Remove spa cover from spa.

2. Allow spa cover to dry completely.

3. Spray Vinyl and Leather Cleaner to cover evenly and wipe dry.

4. Allow spa cover to dry completely.

5. Reinstall cover on spa.

Pillows

1. Wipe pillows dry with a soft cloth.

2. Carefully spray Vinyl and

Leather Cleaner directly onto pillow.

Wipe pillows dry.

3.

4. Allow pillows to dry completely.

Warning: Do not use automotive vinyl protectants on spa covers or pillows. These products are generally oil-based and will cause severe water clarity issues that are difficult to correct.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

All-Purpose Cleaner (Spa Finish cleaning)

Cal Spas™ All-Purpose Cleaner is an essential part of maintaining your spa’s finish. Through normal use, the spa’s finish can accumulate dirt, oil, and calcium causing a rough feel and unsightly scum lines. Cal

Spas™ All-Purpose Cleaner is a low detergent, nonabrasive cleaner specifically formulated to clean the spa without damaging its acrylic finish.

The most effective solution to minimize cleaning time is prevention. When the following steps are followed, the spa’s finish will actually start to resist most of the elements that cause calcium build-up and make scum line clean up easier.

Prior to Spa Start-Up and Refilling

1. Spray Cal Spas™ Multi-Purpose Cleaner directly on to the spa’s finish.

2. Wipe clean with a clean soft cloth.

3. Repeat on heavily calcified areas.

4.

5.

6.

7.

8.

Wipe spa thoroughly with a wet sponge, rinsing often with a bucket of clean water.

Allow spa to dry completely.

Apply a coat of Cal Spas™ Fast

Sheen to the spa’s entire finish with a soft towel or sponge.

Allow Fast Sheen to dry until white and powdery.

Buff clean with a soft cloth, rotating frequently.

Periodic Maintenance

1. Spray Cal Spas™ Multi-Purpose Cleaner directly to the spa’s finish.

2.

3.

Wipe clean with a clean soft cloth.

Wipe spa thoroughly with a wet sponge, rinsing often in a bucket of clean water.

Cal Spas™ Multi-Purpose Cleaner should not be sprayed directly into the spa water. Incorrect usage of this product will cause water clarity issues.

Fast Sheen (Spa Finish Protecting

Wax)

Cal Spas™ Fast Sheen is an essential part of maintaining your spa’s finish. Through normal use, the spa’s finish can accumulate dirt, oil, and calcium, causing a rough feel and unsightly scum lines. Cal

Spas™ Fast Sheen is a non-oil based wax that is specifically formulated to protect the spa’s finish from the chemicals and minerals associated with normal spa use.

The most effective solution to minimize cleaning time is prevention. When the following steps are followed, the spa’s finish will actually start to resist most of the elements that cause calcium build-up and make scum line clean-up easier.

Prior to Spa Start-Up and Refilling

1. Spray Cal Spas™ Multi-Purpose Cleaner directly to the spa’s finish.

2.

3.

4.

5.

6.

Wipe clean with a soft cloth.

Repeat on heavily calcified areas.

Wipe spa thoroughly with a wet sponge, rinsing often in a bucket of clean water.

Allow the spa to dry completely.

Apply a coat of Cal Spas™ Fast

Sheen to the spa’s entire finish with a soft cloth or sponge.

7. Allow Fast Sheen to dry until white and powdery.

Buff clean with a soft cloth, rotating frequently.

8.

IMPORTANT: Cal Spas™ Fast Sheen should not be used on spas full of water. Only apply to clean, cool, dry surfaces. Incorrect product usage may cause water clarity issues.

33

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

34

Using the Entertainment System

Some spas may be equipped with audio/visual entertainment options. Several options are available and include marine grade CD players, DVD players, and an iPod® docking station. Each spa equipped with an audio/visual system is delivered with the manufacturer’s operating instructions in a clear plastic bag.

The instructions contained in this manual describe only basic functions. See the manufacturer’s operating instructions for other features and functions.

We strongly recommend that you read the manufacturer’s instructions prior to operating this unit.

Observe the following precautions for your entertainment system:

• Make sure that hands and CDs / DVDs are dry before coming in contact with this or any electronic option.

•

•

Always close the CD / DVD protective door.

Do not place wet CD’s or DVD’s into this unit at any time.

• Water damage is not covered by Cal Spas or the manufacturer’s warranty.

Although the marine grade entertainment system is encased in a plastic housing with weather seals, the system is water resistant and NOT waterproof.

You must take every precaution to keep this system dry! Water damage is not covered by Cal Spas or the manufacturer’s warranty.

WARNING! Although the TV monitor is water resistant, make sure that hands are dry before coming in contact with this or any electronic option. DO NOT

SPLASH WATER ON THE TV MONITOR!

Listening to the Radio

1. Press the POWER button on the unit or the remote control to turn the system on. The system automatically starts in the mode it was in when it was last shut off.

2. Press the SOURCE or MODE button to switch to the radio mode.

3. Press the left and right arrows located at the far right of the panel to tune the radio to a station.

Inserting and Ejecting a

CD or DVD

For the Sony CDX-HS70MW and Aeware systems:

1. Press the OPEN button on the unit. The faceplate will lower and expose the disk drive.

2. Insert a disk in the disk drive.

3. Flip up the faceplate.

To remove the disc, press the OPEN button. The faceplate will open. Press the small EJECT button located to the left of the disk drive slot.

For the Sony CDX-GT10M system, simply insert a disk into the slot in the faceplate. To remove the disc, press the EJECT button.

Functions for the Aeware DVD player www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Playing a CD

You can play CDs with any of the media systems

(Sony or Aeware).

1. Insert a disc in the disc drive as described above. The player will identify the type of disc and begin playing it.

2.

3.

Use either the remote control or the buttons on the faceplate to start and stop the player and to jump to selections.

To remove the disc, press the EJECT button.

Raising and Lowering the

20” TV

Press the TV button on the auxiliary control panel to raise and lower the TV monitor.

• Press the button once to raise the TV.

• Press it again to lower the TV.

Note: Make sure you turn off the TV before you lower it . The TV does not automatically shut off and will remain on while it is in the lowered position unless you turn it off .

Playing a Movie

This applies to the Aeware system only .

Note: The Cal Spas universal remote control requires a direct line of sight between the remote and the CD/DVD player in order to function. The remote will not function when used inside the spa.

1. Press the TV button on the auxiliary control panel to raise the TV monitor.

2. Press the TV function button on the remote control, aim it toward the TV, then press the red POWER button to turn on the TV. The red

LED beneath the screen will appear.

3. Press the ENTER button until the message

VIDEO appears on the TV screen.

4. Press the VCR/DVD function button.

5. Insert a disc in the DVD player as described above. The disc will begin playing. Either the

DVD menu will appear on the TV screen or the movie will begin playing automatically.

To navigate the DVD menu on the TV screen, press the TRACK UP or TRACK DOWN buttons on the

Aeware DVD player (not the remote control). Each time you press one of these buttons, the pointer on the TV screen will move from one selection to the next.

•

•

To confirm a selection, press the ENTER button on the DVD player.

To play the movie, select the PLAY MOVIE feature on the DVD menu, or press the PLAY button on the remote control.

• To return to the DVD menu, press the MENU button on the DVD player, or press the ENTER button on the remote control.

To remove the disc, press the OPEN button on the

DVD player. The faceplate will open. Press the small

EJECT button located to the left of the disk drive slot.

35

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

36

NOTE: The only DVD functions available with the universal remote control are shown above .

You will have to use the function buttons on the DVD player to navigate

DVD menus on the TV screen.

Programming the

Universal Remote Control

The Cal Spas universal remote has been pre-programmed to function with the entertainment system the spa has been configured with. However, in case you need to reprogram the remote, use the device list below for the programming code.

1. Turn on the device (TV, CD player, DVD player) with the manufacturer’s remote control.

2. Press the button on the remote for the device you want to program (TV, CD, DVD, etc.)

3. Press and hold the SETUP button until the LED blinks twice.

4. Enter the device code. If you perform this procedure correctly, the LED will blink twice. If not, repeat steps 2 and 3.

Device Manufacturer Device

Type

Samsung 42” plasma

River Park 20”

TV

TV

Aeware

Sony CDX-GT10M

Sony CDX-HS70MW

DVD

CD

CD

Code

1312

1530

1866

Using the iPod

Docking Station

To play an iPod from the docking station to the spa’s stereo system:

1.

2.

3.

4.

Place the iPod in the docking station.

Press the

SOURCE button on the stereo (if equipped) until the display shows AUX.

Play the iPod.

Adjust volume using the volume control in the docking station.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Appendix

Replacement Parts

Jets

CXLW 6 .5” LargeStorm

Standard gray PLU21703421

Stainless steel PLU21703622

CXW 5 .5” Storm

Standard gray PLU21703425

Stainless steel PLU21703624

ED 2 .25” Euro Directional

6 spoke face PLU21703662

ELE 2 .25” Euro Less Eyeball

6 spoke face PLU21703663

EW 2” Euro

Standard gray PLU21703420

Stainless steel PLU21703621

EWD 2” Neck Euro

Stainless steel PLU21703643 mfc 3” Micro Flow Directional

6 spoke face PLU21703664

MFRW 3 .25” Neck Blasters

Standard gray PLU21703431

Stainless steel PLU21703627

MFW 4” Maxi Flow

Standard gray PLU21703430

Stainless steel PLU21703630

2009 Portable Spa

LTR20091000, Rev. A

Jets

mfw 3” Micro Flow

Standard gray PLU21703432

Stainless steel PLU21703631

MJLW 6 .5” Large Shower

Storm

Standard gray PLU21703422

Stainless steel PLU21703633

MJW 5 .5” Shower Storm

Standard gray PLU21703423

Stainless steel PLU21703625

MNW 3” Neck

Standard gray PLU21703427

Stainless steel PLU21703628 msw 3” Micro Swirl

Standard gray PLU21703433

Stainless steel PLU21703632

OZ 2” Ozone Injector

Standard gray PLU21700818

PSA 5 .5” Power Storm

Acupressure

Standard gray PLU21703668

Stainless steel PLU21703449 psa 4” Polystorm

Acupressure

Standard gray PLU21703448

Stainless steel PLU21703667 www.calspas.com

37

38

Jets

PSD 4” Polystorm

Directional

6 spoke face PLU21703661

PSR 5 .25” Power Storm

Rifle

6 spoke face PLU21703666

PST 5 .25” Power Storm

Twister

6 spoke face PLU21703665

SFW 5 .5” Sure Flow

Standard gray PLU21703426

Stainless steel PLU21703626

SW Swim

Standard face PLU21700565

SXW 5 .5” Storm, 2 Hole

Standard gray PLU21703424

Stainless steel PLU21703623

T 5 .25” Tornado

Standard gray PLU21703428

Stainless steel PLU21703629

W 4” Whirlpool

Stainless steel PLU21703609 www.calspas.com

Valves

1” LED Diverter Valve with

Swoosh Logo

PLU21300450

2” LED Diverter Valve with

Swoosh Logo

PLU21300460

2” Diverter Valve Silver

Handle with Dark Gray Cap and Wall fitting

PLU21300480

1” Diverter Valve Silver

Handle with Dark Gray Cap and Wall Fitting

PLU21300470

Air Control with Swoosh

Logo

PLU21300500

Air Control Valve Silver

Handle with Dark Gray Cap and Wall Fitting

PLU21300510

Aromatherapy Chamber and Cap

PLU21700637

Pillows

Quad

ACC01400930

Neck Blaster

ACC01400920

2009 Portable Spa

LTR20091000, Rev. A

Pillows

Cascade (Logo)

ACC01400910

Infinity

ACC01400940

Neck

ACC01400950

Bump

ACC01400866

Drains

Main Drain, Super Hi Flo

Suction 2” Silver

PLU21400132

Hi Flow Suction Silver 1

1/2”

PLU21400065

Bottom Drain Star Suction

Cover

PLU21400197

Bottom Drain Filtration

Return Assembly

OZO18300005

Cover Lifts

Cover Lift Kit, Bottom

Mounting

ACC01600116

2009 Portable Spa

LTR20091000, Rev. A

Cover Lifts

Cover Lift Adjustable (Top

Mount)

ACC01600117

Hand Rails

Swivel Hand Rail (Black)

FIX12400002

Swivel Hand Rail (Chrome)

FIX12400003

Waterfalls

Cascade Waterfall

PLU21800820

Filter Waterfall

PLU21800830

Vertical Waterfall

PLU21800840

Filters

Filter Cartridge, 75 Sq

Ft, Anti-Bacterial, with

Chemical Chamber

FIL11100215

Filter Cartridge, 50 Sq

Ft, Anti-Bacterial, with

Chemical Chamber

FIL11100205

Filter Cartridge 75 Sq Ft,

Anti-Bacterial

FIL11703211 www.calspas.com

39

40

Filters

Filter Cartridge, 50 Sq Ft,

Anti-Bacterial

FIL11100201

Ozone Cartridges

Cal Zone Quest 2000

Replacement Cartridge

OZO18100020

Cal Zone Quest 1000

Replacement Cartridge

Lights

Light Assembly Complete

LIT16000150

Light Mini 2” Diameter

LIT16000151

Walfitting, Clear Lens Cap,

Jumbo Spa Light, 5”

LIT16100153

Red Lens Insert, Jumbo Spa

Light

LIT16100155

Blue Lens Insert, Jumbo Spa

Light

LIT16100156

LED Lights

Small Controller Daisy

Chain

LIT16100179

2’ Daisy Chain Jumper

LIT16100183

Overmold Adapter for Small

Controller

LIT16100209

Quad LED Daisy Chain

Assembly

LIT16100211

Dual LED Daisy Chain

Assembly

LIT16100212

7 LED 2” Light Daisy Chain with Stand-Off

LIT16100214

Faceted Bullet Lens,

Polycarbonate, UV Stable

LIT16100215

Silicone O-Ring for Lens

LIT16100208

Replacement Cabinet Panels

The complete selection of replacement cabinets for all models is very extensive and too lengthy for this owner’s manual. See your Cal Spas deal to order replacement panels for your spa, or call 1-800-CAL-

SPAS.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Covers

Avalon Series

A515/A526/A534

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

A726 / A734 / A744

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

A826 / A834 / A844 / A857

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

A969L

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

84” X 64”

ACC01200460

ACC01200461

ACC01200464

ACC01200466

ACU02200500

ACU02200501

ACU02200502

ACU02200499

84” X 84”

ACC01200410

ACC01200411

ACC01200412

ACC01200419

ACU02200250

ACU02200251

ACU02200256

ACU02200257

93” X 93”

ACC01200420

ACC01200421

ACC01200422

ACC01200423

ACU02200260

ACU02200261

ACU02200266

ACU02200267

93” X 130”

ACC01200450

ACC01200451

ACC01200452

ACC01200454

ACU02200290

ACU02200291

ACU02200295

ACU02200289

Classic Series

CA-36/CBA-36/CD-46/CM-47/

CA-50/CBA-50/CBA-64/CA-65

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

CD-46

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

CE-56

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

93” X 93”

ACC01200420

ACC01200421

ACC01200422

ACC01200423

ACU02200260

ACU02200261

ACU02200266

ACU02200267

ACU02200262

ACU02200263

ACU02200264

93” OCTAGON

ACC01200434

ACC01200435

ACC01200436

ACC01200433

ACU02200277

ACU02200278

ACU02200279

ACU02200276

ACU02200287

ACU02200288

ACU02200298

96” x 135”

ACC01200440

ACC01200441

ACC01200444

ACC01200445

ACU02200280

ACU02200281

ACU02200285

ACU02200286

ACU02200282

ACU02200283

ACU02200284

41

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

42

CN-48/CN-63

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

CL-25

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

CP-34/CT-34/CP-48/

CT-48/CP-63/CT-63

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

93” x 130”

ACC01200450

ACC01200451

ACC01200452

ACC01200454

ACU02200290

ACU02200291

ACU02200295

ACU02200289

ACU02200296

ACU02200297

ACU02200299

64” x 84”

ACC01200460

ACC01200461

ACC01200464

ACC01200466

ACU02200500

ACU02200501

ACU02200502

ACU02200499

ACU02200503

ACU02200504

ACU02200505

84” x 84”

ACC01200410

ACC01200411

ACC01200412

ACC01200419

ACU02200250

ACU02200251

ACU02200256

ACU02200257

ACU02200252

ACU02200253

ACU02200254

CV-34

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

Fitness Series

F2400

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

F2500

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

F4700

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter www.calspas.com

84” X 93”

ACC01200462

ACC01200463

ACC01200465

ACC01200467

ACU02200510

ACU02200511

ACU02200512

ACU02200509

ACU02200513

ACU02200514

ACU02200515

96” x 169”

ACU02200420

ACU02200421

ACU02200422

ACU02200423

ACU02200424

ACU02200425

ACU02200426

93” x 206”

ACU02200400

ACU02200401

ACU02200402

ACU02200406

ACU02200403

ACU02200404

ACU02200405

96” x 202”

ACU02200407

ACU02200408

ACU02200409

ACU02200410

ACU02200411

ACU02200412

ACU02200413

2009 Portable Spa

LTR20091000, Rev. A

Family II Series

FII515B

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Deluxe Teal

Deluxe Navy

Deluxe Hunter

FII518B

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Deluxe Teal

Deluxe Navy

Deluxe Hunter

FII520B

Deluxe Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Deluxe Teal

Deluxe Navy

Deluxe Hunter

FII730/FII745

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

2009 Portable Spa

LTR20091000, Rev. A

78” ROUND

43” x 83”

54” x 78”

ACC01200370

ACC01200371

ACC01200373

ACC01200374

ACU02200210

ACU02200211

ACU02200216

ACU02200217

ACU02200212

ACU02200213

ACU02200214

84” x 84”

ACC01200410

ACC01200411

ACC01200412

ACC01200419

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Deluxe Teal

Deluxe Navy

Deluxe Hunter

FII830/FII845

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Deluxe Teal

Deluxe Navy

Deluxe Hunter

Galaxy Series

GX49

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

ACU02200250

ACU02200251

ACU02200256

ACU02200257

ACU02200252

ACU02200253

ACU02200254

93” x 93”

ACC01200420

ACC01200421

ACC01200422

ACC01200423

ACU02200260

ACU02200261

ACU02200266

ACU02200267

ACU02200262

ACU02200263

ACU02200264

93” x 93”

ACU02200260

ACU02200261

ACU02200266

ACU02200267

43 www.calspas.com

44

Victory Xtreme Series

VX901

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

FX624B

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

VX724L

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

VX726B/L, VX740L

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

72” x 72”

ACC01200566

ACC01200567

ACC01200568

ACC01200559

76” x 84”

ACC01200406

ACC01200407

ACC01200508

ACC01200509

ACU02200362

ACU02200363

ACU02200367

ACU02200358

ACU02200372

ACU02200373

ACU02200374

78” x 84”

ACC01200520

ACC01200521

ACC01200522

ACC01200523

84” x 84”

ACC01200410

ACC01200411

ACC01200412

ACC01200419

ACU02200250

ACU02200251

ACU02200256

ACU02200257

ACU02200252

ACU02200253

ACU02200254

VX834B/L, VX848B/L, VX860B/L

Standard Rust

Standard Gray

Standard Slate

Standard Palomino

Deluxe Rust

Deluxe Gray

Deluxe Slate

Deluxe Palomino

Custom Teal

Custom Navy

Custom Hunter

93” x 93”

ACC01200420

ACC01200421

ACC01200422

ACC01200423

ACU02200260

ACU02200261

ACU02200266

ACU02200267

ACU02200262

ACU02200263

ACU02200264 www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Keeping Fit with your Spa

IMPORTANT: Always consult your physician before starting any exercise activity or program. The Ultimate

Fitness series spas feature rubber exercise bands. When stretched, these bands create a high tension condition.

Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment prior to beginning any exercise. Do not use any damaged equipment

The fitness equipment consists of: two rowing arm bars, two 62” exercise bands, two 32” exercise bands, two

27” exercise bands, two hand grips, two ankle bands, two hand loops, and an exercise belt. This equipment attaches to the exercise anchors located on the spa walls.

Ultimate Fitness Series Exercise Program

Refer to the equipment configurations shown on the next page for the following exercises.

Seated Row

Use the exercise bars in a seated position with your feet stable, abs tight and lower back stable. Keep your palms down, arms extended with elbows slightly bent. Pull towards your chest squeezing your shoulder blades to the middle back and returning slowly to the starting position.

Standing Chest Fly

Using the exercise grips, place palms sideways facing your body with your elbows slightly bent. Pull your body forward, bringing hands together, squeezing and flexing chest muscles, then slowly returning to the starting position.

Standing Chest Press

Using the exercise grips, place your palms down with your elbows bent at 90˚. Press forward bringing your hands together, squeezing and flexing your chest muscles, then slowly return to the start position.

Standing Shoulder Press

Using the exercise grips, place your palms facing away from your body with your elbows bent at 90˚.

Press upward bringing your hands together in front of you, above your head and slowly return to the start position.

Arm Curls

Using the exercise grips, place your hands face up with your elbows slightly bent, pull upward towards your chin squeezing and flexing your biceps then slowly return to start position.

Running or Walking

Attach the exercise belt around your waist and attach the two 62” exercise bands to the far wall of the spa.

Turn on the two swim jets and walk or run into jet stream.

Leg Streching and Strength Training

Attach an ankle band to your ankle and attach a 62” exercise band to any exercise anchor. Lift your leg to the side or back as the band provides tension.

45

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

46

Connecting the Exercise Equipment

The drawings below show different ways the exercise kit can be connected depending on the exercises you wish to do.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

2009 Warranty

U .S . and Canada

Portable Spas

This limited warranty is effective for portable spas manufactured after November 24, 2008 .

All Cal Spas portable spas are warranted to be free from defects in material and workmanship at the time if delivery. This warranty becomes valid at time of purchase and ends either by specified time-frame listed above, owner-transfer, relocation, or installation of any component other than by manufacturer.

This limited warranty is only valid on portable spas delivered in the United States and Canada. However, it does not apply to special offers and events and extends through the selling dealer to the original purchaser at the original site of installation. This warranty excludes Designer Series in-ground spas.

Family series,

Escape and Victory

Xtreme spas

Avalon, Classic,

Fitness and

Galaxy spas

Spa Shell / Structural

LMS warrants against the loss of water through the spa shell due to defects in materials and/or workmanship.

Interior Surface – Altair Plus /Quarite Plus

LMS warrants against cracks, blisters, peeling, discoloration and delamination of Altair Plus / Quarite Plus interior surfaces.

Interior Surface – Standard Acrylic / Quarite

LMS warrants against cracks, blisters, peeling, discoloration and delamination of standard acrylic/quarite interior surfaces.

Equipment

LMS warrants the spa’s electrical and electronic components, specifically: the control system, pumps and air blowers against malfunction due to defects in materials and/or workmanship.

Plumbing

LMS warrants all factory installed plumbing and Eliminator™ Plus Wet Ends from loss of water due to defects in material and/or workmanship.

3 Years

3 Years

3 Years

3 Years

3 Years

5 Years

5 Years

5 Years

5 Years

5 Years

Cabinets

LMS warrants Cal Premium™, Cal Select™ and Cal Stone™ panels against cracking and warping. Cabinet surface peeling, blistering, fading, or delamination are specifically excluded from this warranty for a period of three years.

Electrical and Electronic Components

LMS warrants stereos, DVD players, TVs and the LED light source one year.

Components

LMS warrants manufacturer-installed XL Heat Exchanger™ and Cal Zone Quest 2000 Ozonator™ against malfunction due to defects in materials and/or workmanship for the lifetime of the spa. After the original expressed spa warranty coverage from date of delivery has expired, lifetime warranty covers parts only. Specifically excludes replacement ozone cartridge, which has a one year warranty.

Manufacturer Warranty

Cal Spas electronic component warranty is extended through the manufacturer of the product including, but not limited to: televisions, stereos, DVD players, etc. Spa covers are warranted for one year by manufacturer unless otherwise specified.

Warranty Performance

In the event of a malfunction or defect covered under the terms of this warranty, the factory authorized selling dealer is responsible for performing all necessary repairs. To obtain service, contact the selling dealer. In the event the consumer is unable to obtain satisfactory customer service from the selling dealer, written notification must be

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

47

48 given to the LMS Customer Relations Department within

30 days of the reported failure. There will be no charge for parts or labor on a covered item. However, the LMS

Service Agent may assess a reasonable travel or mileage charge per service call, which may include diagnostic time. If LMS determines that repair of a covered item is not feasible, LMS reserves the right to replace the defective merchandise with merchandise equivalent or equal in value to the original merchandise. In the event of any warranty replacement, all removal, replacement, installation and shipping costs are the responsibility of the spa owner.

Proration of Warranty

Units determined by the Company to be non-repairable will be replaced on a prorated basis with the same or a comparable unit. The user will be charged one percent of the current retail cost for each full month of ownership from the date of purchase through the date failure is determined to be non-repairable. This charge will be waived during the first twelve months of ownership.

Warranty Limitations and Exclusions

This warranty is void if the spa has been subject to negligence, alteration, misuse, abuse, repairs by non-LMS authorized personnel, incorrect electrical installation, installation of any component other than by the manufacturer, acts of God (including, but not limited to, acts of nature and surrounding environments), and any other cases beyond the control of LMS.

•

•

Examples of common acts invalidating this warranty include, but are not limited to:

•

•

•

•

•

•

•

•

Use of spa in a non-residential application.

Scratches caused by normal use.

Operation of spas water temperature out of the normal operating range of 32˚F (0°C) to 118˚F

(47.8°C).

Damage caused by incorrect water level (low, overflow, etc.).

Damage caused by extreme weather conditions (hot, cold, etc.).

Damage caused by dirt, sand and calcium.

Damage caused by clogged filter cartridges. See filter cleaning recommendations in this owner’s manual.

Damage caused by continued operation of this spa with either a known or an unknown problem.

Damage caused by tri-chlor, acids, chlorine tablets, any floating chemical devices, or any spa chemicals not authorized by LMS.

Damage caused by improper water chemistry. (High levels of chlorine, bromine, calcium, pH and other excessive chemical levels.)

•

•

•

•

Damage caused by direct sunlight. Spas should always be covered when not in use.

Damage caused as a result of failure to follow operating instructions as defined within this owner’s manual.

Damage caused by incorrect electrical installation, electrical brownout, voltage spikes, or operation of spa out of voltage range by more than ±10%.

Spas improperly installed or placed on non-approved surfaces.

Although shell cracks, which are breaks in the shell that go all the way through, are covered by this limited warranty, cosmetic scratches, gouges and crazing are not considered cracks and are not covered.

The limited warranty applies only to spas normally used for personal, family or household purposes.

For relocating your spa without voiding your warranty, contact Customer Service for relocation procedures.

Replaceable service items such as filters, light bulbs, pillows, jet inserts, and filter covers are specifically excluded from the limited warranty.

Spa covers and stereo systems are delivered with their own manufacturer’s warranty. For more information, please see their warranties in the owner’s information package that was delivered with your spa for more information.

Equipment adjustments (such as pressure switch adjustments) are specifically excluded from this warranty.

Disclaimers

This limited warranty is made with the express understanding that the spa is not an essential device or medical device as defined under State and Federal Law.

LMS shall not be liable for loss of use of the spa or other incidental or consequential costs, expense or damages, which may include but are not limited to removal of permanent deck or other custom fixtures or the necessity for crane removal. Any implied warranty shall have duration equal of the applicable warranty stated above. Under no circumstances shall LMS or any of its representatives be held liable for injury to any person or damage to any property, however arising.

Legal Remedies

This limited warranty gives you specific legal rights and you may have other rights, which may vary from state to state.

Customer Service

See your Cal Spas dealer for a copy of the applicable warranty, details, and any questions you may have regarding the warranty coverage on your spa.

www.calspas.com

2009 Portable Spa

LTR20091000, Rev. A

Cal Spas™ Chemicals

49

2009 Portable Spa

LTR20091000, Rev. A www.calspas.com

Locating the product serial number

The serial number of your spa is located on a metal plate attached to the lower right front panel of the spa.You will need this number to properly register your spa and activate coverage. Write this information in the space provided below.

Spa Model: __________________________________________________

Spa Serial Number: ___________________________________________

Date Purchased: _____________________________________________

Date Installed: _______________________________________________

Dealer’s Phone Number: _______________________________________

Dealer’s Address: _____________________________________________

CONTACT INFORMATION

For customer service, please contact your authorized dealer immediately. If you need additional information and/or assistance, please contact:

LMS Customer Service Department

1462 East Ninth Street

Pomona, CA 91766.

Toll Free: 1-800-CAL-SPAS

Fax: 1-909-629-3890 www .calspas .com