Rite-Hite FasTrax LD Fabric Door Installation/Owner’s Manual
The FasTrax LD is a unique fabric door that can be transformed to fit most opening configurations to maintain and separate different atmospheres. It's designed for industrial use and comes with features like adjustable speeds, encoder positioning, and a heavy-duty industrial curtain.
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FASTRAX® LD This Installation/Owner’s manual covers doors shipped: to Date Installed on: Made in the USA Model #: FasTrax LD Publication No. FSTXLD_A August 2015 FasTrax® LD Installation/Owner’s ManualRite-Hite® SAFETY Lockout/Tagout Procedures / Identifications / General . . . . . . 4-5 INSTALLATION Door Jamb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Suggested Mounting Methods . . . . . . . . . . . . . . . . . . . . . . . . 7-11 Lower Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13 Upper Track Radial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Wrapback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 Vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 High Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18 Standard Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 45° Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Drive Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Motor Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ELECTRICAL General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-27 i-COMM ii Logic Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 i-COMM ii Encoder Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 i-COMM ii Display Setup Descriptions . . . . . . . . . . . . . . . . . . . 30 i-COMM ii Display Messages . . . . . . . . . . . . . . . . . . . . . . . . . . 31 i-COMM ii Lay Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 i-COMM ii Programming Folders / Procedures . . . . . . . . . . . . . 33 i-COMM ii Folders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 i-COMM ii Input / Output Values . . . . . . . . . . . . . . . . . . . . . 36-37 230/460V Inverter (VFD) Programming . . . . . . . . . . . . . . . . . . . 37 230/460V Inverter (VFD) Codes . . . . . . . . . . . . . . . . . . . . . . . . 38 575V Inverter (VFD) Programming . . . . . . . . . . . . . . . . . . . . . . 39 DOOR OPERATION Verify Door Operation/Photoeye/Power Outage . . . . . . . . . . . . 40 Final Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 INSTALLATION (OPTIONAL) Poly Lumber – Radial / Non-Radial . . . . . . . . . . . . . . . . . . . . . . 42 Radial Center Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Brake Release / Chain Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Weld Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-47 2 MAINTENANCE Planned Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49-51 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-54 ELECTRICAL Electrical Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55-57 Wireless Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Compact User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . .59-61 Mandatory Field Wiring Diagram >43” O.D.H. . . . . . . . . . . . . . . 62 Mandatory Field Wiring Diagram <43” O.D.H. . . . . . . . . . . . . . . 63 Activation Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 230/460V Electrical Wiring Diagram . . . . . . . . . . . . . . . . . . . . . 65 575V Electrical Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . 66 Virtual Vision / Curtain Fan Junction Box . . . . . . . . . . . . . . . . . 68 Virtual Vision Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Electrical Cable Identification . . . . . . . . . . . . . . . . . . . . . . . . . . 71 SERVICE PARTS Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72-73 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-75 Compact User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Curtain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Miscellaneous & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . 78-83 Radial Center Shroud / J-Box . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Upper Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86-87 ARCHITECTURAL DRAWINGS Radial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wrapback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vertical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45° Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 89 90 91 92 93 MISCELLANEOUS Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94-95 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD NOTICE TO USER Thank you for purchasing the FasTrax® LD door from Rite‑Hite. This unique fabric door can be transformed to fit most opening configurations to maintain and separate different atmospheres. The information contained in this manual will allow you to operate and maintain the door in a manner which will insure maximum life and trouble free operation. • Read and understand manual before beginning the installation, operation or servicing of this door • Complete Final Checklist prior to leaving site • Store manual near door Rite-Hite reserves the right to substitute and/or modify parts and drawings (electrical & architectural) from those contained in this manual. Separate prints may be included with the unit. Your local Rite‑Hite Representative provides the Planned Maintenance Program (P.M.P.) which can be fitted to your specific operation. If any procedures for the installation, operation or maintenance have been left out of this manual, are not complete or have suggestions, contact Rite‑Hite Technical Support at 1-563-589-2722. The Rite-Hite products in this manual are covered by one or more of the following U.S. patents: 5882167, 6065172, 6070283, 6085375, 6089544, 6092970, 6106212, 6116839, 6190109, 6276016, 6311352, 6318947, 6322310, 6360394, 6368043, 6431819, 6488464, 6524053, 6726432, 6773221, 6832403, 6880301, 7032267, 7062814, 7213285, 7216391, 7363670, 7380305, 7503089, 7533431, 7546655, 7584517, 7681271, 7823239, 7841823, 7877831, 7914042, 8006811, 8065770, 8141189, 8191194, 8286757, 8287223, 8303235, 8307956, 8443474, 8464384, 8464846, 8465245, 8497761, 8499897, 8544130, 8547234, 8590673, 8616826, 8657551, 8662535, 8678736, 8690087, 8905198 and may be covered by additional pending U.S. and foreign patent applications. Recommended Service Parts QTY DESCRIPTION PART # 2 Fuse, 1 Amp, 250V, Time Delay 51000002 2 Fuse, 2 Amp, 250V, Time Delay 51000005 2 Kit, Drive Sphere, Qty 20 53700561 1 Photoeye Source 53700702 1 Photoeye Receiver 53700703 1 Encoder Kit, Gearbox, #50 53700784 1 Encoder Kit, Gearbox, #63 53700878 1 Kit, i-COMM ii 53700860 2 Superlube (on all Fastrax doors except CL) 54650002 Special Features i-COMM™ ii Universal Controller Adjustable Speeds Heavy-Duty Industrial Materials Encoder Positioning No Springs, Pulleys or Weights Virtual Vision DuraMax™ Curtain w/Auto Re-feed™ Powder Coated Materials InsulMax™ Curtain w/Auto Re-feed™ Soft-Edge™ Technology I-Zone™ Area Detection System High Pressure Capability Flexible “You Build It” Track Design Pre-wired Control Cable RITE-HITE®, FASTRAX®, FASTRAX® FR, FASTRAX® FRLD, FASTRAX® CL, FASTRAX® XL, FASTRAX® LD, LITESPEED™, SPLITSECOND™, TRAKLINE™, BUG-SHIELD™, ISOTEK®, BARRIER® GLIDER, DOK-DOR™ are trademarks of RITE-HITE®. FCC Compliance NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. NOTE: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference (2) This device must accept any interference received, including interference that may cause undesirable operation. Publication No. FSTXLD_A August 2015 3 FasTrax® LD Installation/Owner’s ManualRite-Hite® SAFETY Lockout/Tagout Procedures The Occupational Safety and Health Administration requires that, in addition to posting safety warnings and barricading the work area, the power supply has been locked in the OFF position or disconnected. It is mandatory that an approved lockout device is utilized. An example of a lockout device is illustrated. The proper lockout procedure requires that the person responsible for the repairs is the only person who has the ability to remove the lockout device. In addition to the lockout device, it is also a requirement to tag the power control in a manner that will clearly note that repairs are under way and state who is responsible for the lockout condition. Tagout devices have to be constructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag to deteriorate or become unreadable. Rite-Hite Corporation does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device (refer to OSHA regulation 1910.147). Rite-Hite Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout). These regulations are available through OSHA publication 3120. Safety Identifications ! DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indique une situation dangereuse qui, si elle n’est pas évitée, peut entraîner la mort ou de graves blessures. ! WARNING / AVERTISSEMENT Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indique une situation dangereuse qui, si elle n’est pas évitée, peut entraîner la mort ou des blessures graves. ! CAUTION / ATTENTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Indique une situation dangereuse qui, si elle n’est pas évitée, peut entraîner des blessures légères à modérées. NOTICE Indicates a situation which can cause damage to the equipment, personal property and/or the environment, or cause the equipment to operate improperly. NOTE: A note is used to inform you of important installation, operation, or maintenance information. 4 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD SAFETY Continued General ! DANGER A qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to prevent death or severe personal injury. Un électricien qualifié doit installer le câblage conformément aux codes électriques locaux et nationaux. Utilisez procédures de cadenassage et d’étiquetage d’interdiction pour éviter des blessures graves ou la mort. ! DANGER To reduce risk of injury or death, an earth ground connection MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/ yellow wire MUST BE properly attached to the conduit for connection to the ground terminal. Pour réduire le risque de blessure ou de décès, une connexion de mise à la terre doit être faite au vert/ jaune borne de masse du boîtier de commande. Si conduit métallique est utilisé comme le connecteur de mise à la terre, un N. E. C. sol approuvé la bague et fil vert/jaune doit être correctement relié à la conduite à la borne de connexion de terre. ! CAUTION / ATTENTION To prevent unauthorized use, barricade the door opening on both sides until the door has been completely installed. Pour empêcher toute utilisation non autorisée, barricade l’ouverture des portes des deux côtés jusqu’à ce que la porte a été complètement installé. NOTICE Failure to install conduit at the bottom of the control box may void the warranty. The safest location for conduit is at the bottom of the control box. Be extremely careful when drilling conduit holes into the control box. Drilling too deeply or allowing debris to fall into electrical components may cause severe equipment damage or component failure. DO NOT turn control box upside down when drilling holes. Holes on top of control box may allow dust and moisture to enter the control box. NOTICE In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be sealed with an approved material per 300.7(a) of the National Electric Code (NFPA 70). ! WARNING / AVERTISSEMENT Failure to restrict the curtain speed can result in damage to product or injury to personnel. The curtain may close very quickly if the brake is fully released. Releasing the brake partially will allow the door to close smoothly. Le non-respect de restreindre le rideau vitesse peut entraîner des dommages au produit ou blesser le personnel. Le rideau peut fermer très rapidement si le frein est complètement desserré. Relâchant le frein partiellement permettra à la porte pour la fermer sans heurts. Publication No. FSTXLD_A August 2015 5 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION – General Installation Tools Required Fork and scissors lift Hammer drill (cordless or electric) 7/16” [11 mm], 1/2” [13 mm], 9/16” [14 mm], 3/4” [19 mm] open end and/or socket wrench Level (laser or hydro) 25’ [7620 mm] Tape measure 11/16” x 12” [17 x 305 mm] drill bit for thru bolting Ladder 6’-8’ [1829 2438 mm] Wire strippers (Small-22 AWG) Straight/Philips Screwdrivers (small 1/8” [3mm] spade) Utility knife 6’ [1829 mm] Carpenters level Phillips Bit and Drill Bits for Drill Electrical Tape Square / Straight Edge 1/2” [13 mm] Masonry and/or drill bit for thru bolting Hammer 5/16” [10 mm] Nut Driver Allen Wrench Set (1/8”,5/32”,1/4”,2 mm) Plumb Bob “C” Clamps Stainless steel mounting hardware (not provided). NOTE: Check for electrical prints included in the parts or control box. They supersede any prints in this manual. Door Jamb A NOTE: TO PREVENT DAMAGE TO CONTENTS, STORE DRY BETWEEN 40° and 80° F, [4° and 27° C]. F 1. Alternate dimensions in brackets are in [millimeters]. 2. Match control box serial number with track serial number. 3. Make sure you are working at the correct location and have any required work permits. 4. Inspect the installation site to make sure that there are no overhead obstructions (sprinkler pipes, HVAC systems, electrical supply lines, etc.) that might interfere with the lifting of the header assembly during installation. 5. Detour material handling equipment (fork lift trucks, etc.) during the installation of the door. 6. Make sure that the electrician is ready to bring the correct electrical power supply to the door control box. E D C B G H Figure 1 1. Measure Door Opening Width at the top (A). 7. Make sure that the electrical power can be shut off without interfering with other plant operations. 2. Measure Door Opening Width at the floor (B). 8. Move the entire crate of the door components as close to the door opening as possible. 4. Measure Door Opening Height at right side (D). 9. If multiple doors are being installed, it is imperative to install the proper control box with the matching door unit. The serial # for your door is on a label located on the side of the control box and lower track, Figure 42 on page 26 10. To verify proper installation, use “Final Checklist” on page 41. 11. Install Activation & Optional equipment after verifying door operation. 3. Measure Door Opening Height at left side (C). 5. Dimensions from Steps 1 - 4 should be within 1/2” [13 mm] of the dimensions listed on the serial number label. If the measurements do not agree, STOP! Contact your Rite‑Hite representative. 6. Surface MUST be flat, smooth and collinear with opposite side (E). 7. Using a 6’ [1829 mm] carpenter’s level (F), verify that the door jambs and header are plumb and perpendicular. 8. Using a laser level (G), place a mark where the laser is sighted on each side of the jamb to determine if the floor is level. Measure both sides from floor to the mark and if the floor is not level to within 1/8” [3 mm], shim under the sideframe that will be located on the “Low Side” (H) (greatest measurement) of the door opening. 9. For space clearance requirements, see Architectural Drawings on page 88 - 93. 6 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Suggested Mounting Methods Acceptable Anchor Types Unacceptable Anchor Types These anchor types provide the necessary strength for secure attachment of the unit to the building wall. These anchor types are not strong enough for this application and do not provide the ability to tightly secure the unit to the building wall. Sleeve Anchor Hammer Anchor Stud Anchor Removable Zinc Alloy F F F Wedge Anchor F Expansion Anchor inc Alloy & Aluminum Z w/Wide Head F F F = Length F Hollow Wall Anchor (Molly Bolt) F Toggle Bolt F Split Drive Anchor Nylon w/Round Head F F Figure 2 Length of anchor should be long enough to engage concrete structure by a minimum of 2” [51 mm]. Length should be increased to allow anchor to extend through any brick or aggregate fascia on exterior into concrete structure a min. of 2” [51 mm]. Conical Polyethylene F F = Length Publication No. FSTXLD_A August 2015 Threaded Toggle Anchor Figure 3 7 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION – Suggested Mounting Methods Continued Acceptable Fasteners Typical Fastener Spacing Threaded rod can be used and cut to length in the field to suit the application. If the wall is constructed of wood, stone block or insulation, follow this fastening method: Hex head bolts can be used, but length must be determined ahead of time to ensure fasteners will work with application. The fastening method, is the responsibility of the installer. It requires the door to remain attached to the wall if, for example, a door fails to open when a vehicle approaches and impacts the non-mounted side. Lower tracks on doors are required to be thru-bolted a minimum of every 4’ [1219 mm] with 1/4” [6 mm] minimum fasteners filling in the remaining holes (Figure 7) Wall sleeves (Figure 5) and backing plates (Figure 6) may be required if wall crushes when fasteners are tightened. Figure 4 Header Fasteners 3/8” [10 mm] Minimum Wall Sleeve 3/8” [10 mm] ID Ø Header Lower Track Figure 5 Lower Track Fasteners 1/4” [6 mm] Minimum Back Plate 1/8” [3 mm] x 6” [152 mm] Ø Figure 6 Figure 7 8 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Suggested Mounting Methods Continued Block Wall Insulated Panel Wall A A B B C C D E D G F E A. 4 1/2” [114 mm] - Flat Space Required B. 3 3/4” [95 mm] C. Minimum 1/8” x 6”ø [6x152 mm] Backer Plate (Supplied by Others) D. Minimum Fasteners Required: 3/8” [10 mm] for Header Bracket 1/4” [6 mm] for Lower track Fasteners (Supplied by Others) A. 4 1/2” [114 mm] - Flat Space Required B. 3 3/4” [95 mm] C. Minimum 1/8” x 6”ø [6x152 mm] Backer Plate (Supplied by Others) D. Insulation E. Filler Board Ordered through Rite-Hite or Supplied by Others E. Lower track Figure 8 F. Minimum Fasteners Required: 3/8” [10 mm] for Header Bracket 1/4” [6 mm] for Lower track Fasteners (Supplied by Others) G. Lower track Figure 9 Publication No. FSTXLD_A August 2015 9 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION – Suggested Mounting Methods Continued Concrete Wall Ribbed Metal Wall J A A B E B D C H F G I C A. 4 1/2” [114 mm] - Flat Space Required D B. 3 3/4” [95 mm] A. 4 1/2” [114 mm] - Flat Space Required B. 3 3/4” [95 mm] C. 2”x6” [51x152 mm] or Structural Steel Channel Backer (Supplied by Others) D. Angle Bracket (Supplied by Others) C. Minimum Fasteners Required: 3/8” [10 mm] for Header Bracket 1/4” [6 mm] for Lower track Fasteners (Supplied by Others) E. Building Structural Member F. Corrugated Metal Siding G. Filler Board Ordered Through Rite-Hite or Supplied by Others D. Lower track Figure 10 H. Minimum Fasteners Required: 3/8” [10 mm] for Header Bracket 1/4” [6 mm] for Lower track Fasteners (Supplied by Others) I. Lower track J. 14” [356 mm] - Approximate flat space required to install motor assembly Figure 11 10 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Suggested Mounting Methods Continued Drywall Steel Member C A B D B A E G D C E F A. 4 1/2” [114 mm] - Flat Space Required H B. 3 3/4” [95 mm] C. 5/16” [8 mm] Minimum Steel Member A. Wall Sleeve B. 3 3/4” [95 mm] C. 4 1/2” [114 mm] - Flat Space Required D. Minimum 1/8” x 6”ø [6x152 mm] Backer Plate (Supplied by Others) E. Drywall D. Minimum Fasteners Required: 3/8” [10 mm] for Header Bracket 1/4” [6 mm] for Lower track Fasteners (Supplied by Others) E. Lower track Figure 13 F. Filler Board Ordered Through Rite-Hite or Supplied by Others G. Minimum Fasteners Required: 3/8” [10 mm] for Header Bracket 1/4” [6 mm] for Lower track Fasteners (Supplied by Others) H. Lower track Figure 12 Publication No. FSTXLD_A August 2015 11 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION – Lower Track A B C Figure 14 NOTICE The tracks require mounting at the proper width. Too wide: Excess wear is placed on the drive spheres Too narrow: The curtain may appear wavy or crease in the center 90° D Figure 15 1. Measure Door Opening Width (A), find center and place mark on the floor. 2. From centerline, measure over 1/2 Ordered Door Width + 1/4” [6 mm] (+ 1/16” [1.5 mm], -0”) (B) and place a mark on the floor. 3. From this mark, measure over O.D.W. + 1/2” [13 mm] (+ 1/8” [3 mm], -0”) (C) and place a mark on the floor. 4. Place non-drive side lower track at the previously made mark on the floor. 90° 5. Lower track must be 90° to wall. Measure the angle from the front edge of the lower track (D). Use shims as required to square the track. If possible, clamp the track in place. E Figure 16 6. Using a 6’ [1829 mm] level, make sure that the track is plumb in both directions. 7. Place drive side lower track at the previously made mark on the floor. F 8. Lower track must be 90° to wall. Measure the angle from the front edge of the lower track (E). Use shims as required to square the track. If possible, clamp the track in place. 9. Using a 6’ [1829 mm] level, make sure that the track is plumb in both directions. 10. If the wall has a jamb cap (F), the lower track MUST be shimmed out G). G Figure 17 11. Verify Critical Dimension (H): O.D.W. + 1/2” [13 mm] (+ 1/8” [3 mm], -0”). Take this measurement from the front edge of the lower tracks (I). I H Figure 18 12 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Lower Track Continued 12. Using the predrilled slots (J) in the track as a guide, mark and drill a hole and place a fastener in the center of the slot at the top, (middle), bottom and tighten. Slot location will vary based on ordered height. 13. If the hole goes completely through the wall, use thru-bolts and backing plates (K) to secure the track to the wall. Backer plates (if used) must be clean and either painted or a non-ferrous material. Sleeves may be required if wall collapses when tightening thrubolt. It is the responsibility of the installer to ensure proper lower track spacing and adequate method of fastening to the wall. J 14. After the door is installed and operational make sure the curtain is not too tight or loose. Place fasteners in the remaining holes. NOTE: All holes must be utilized to prevent lower track movement. Figure 19 K Figure 20 NOTICE If door is equipped with these options: Weld Plate – proceed to page 45 Poly Lumber – proceed to page 42 Publication No. FSTXLD_A August 2015 13 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION – Upper Track Radial The radial (A) needs to be assembled to the lower track (B). Attach the radial to the lower tracks using the (8) bolts and nuts provided. A 1. Verify area (C) behind wall mounting plates is solid. 2. Measurement (D) must be O.D.W. + 1/4” [6 mm] ± 1/8” [3 mm]. Make sure radials are parallel to each other and square to the wall. 3. Radial doors without a center shroud require a spreader bar (E). Attach bracket to radial with (4) 3/8-16 x 4” bolts, flat washers and lock nuts. B 4. Cut wire tie holding non-drive photoeye cables and route cables thru hole (F) in non-drive radial and across the top of the opening. Fasten to wall using the cable clamps provided. Then route through hole in drive radial. 5. Rear roller (G) on radial is factory installed and must be in place to ensure a smooth curtain transition. Figure 21 INSTALLATION – Upper Track Wrapback E C D B •··-· ..... C D •··-·· E F G A Figure 22 Front View Side View A. Ordered Door Height (O.D.H.) B. O.D.H. / 2 + 12 1/2” [318 mm] C. O.D.H. + 5 1/2” [140 mm] (+ 1/8” [3 mm], -0) (Measure from outside edges of tracks) D. Wall Mount Brackets (Can be mounted leg in or leg out) E. 34 1/2” [876 mm] Figure 23 14 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Upper Track Wrapback Continued B I E E I C F J B D G D A L F G H K Figure 24 NOTICE Hold drill perpendicular and level to ensure screws go into the outer cavities of the upper track. DO NOT drill into curtain groove. Use fasteners that will support the entire door weight. 1. The proper radius (H) is already assembled to the lower track. 2. Locate the 2 shortest pieces of upper track (G). Slide end of upper track into the lower track splice connector. Pilot holes (.201Ø x 1 1/4” [5x32 mm] deep) (K) MUST be pre-drilled into lower track radius. Install (4) lag screws per location. 4. Plumb track in both directions and fasten to wall mount bracket (E) using self drill/tap screws (J). Attach 180° radius (B) to the upper track and fasten to the wall mount bracket. Top of 180° radius should be at O.D.H. / 2, + 12 1/2” [317 mm]. 5. Locate the 2 longest pieces of upper track. Slide end of upper track (A) into the 180° radius, level, plumb and fasten to wall mount bracket using self drill/tap screws. 6. Place mounting bracket (D) in position against the radius and upper track and fasten using self drill/tap screws. 7. Attach spreader bar (C) between wrap back brackets. 8. CRITICAL: Fasten bracing at the end of the track, maintaining proper spacing. 3. Locate the (2) 45° radius pieces (F) and slide onto the first piece of upper track. Locate the 2 middle length pieces of upper track and slide into the 45° radius. Use self drill/tap screws (L) in aluminum track. Fasten (4) places in each location. Publication No. FSTXLD_A August 2015 15 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION – Upper Track Vertical 1. The proper radius (A) is already assembled to the lower track. B C 2. Locate the 2 pieces of upper track (B) and the supplied wall mount brackets. Slide end of upper track into the lower track radius, level, plumb and fasten to wall mount bracket using self drill/tap screws. 3. Place mounting bracket (C) in position and mark holes to be drilled in wall. D 4. Pilot holes (.201Ø x 1 1/4” [5x32 mm] deep) MUST be pre-drilled into lower track radius (D). 5. From outside to outside of tracks (E), measure O.D.W. + 5 1/2” [140 mm] (+1/8” [3 mm], -0). 6. CRITICAL: Fasten bracing (F) at the end of the track, maintaining proper spacing. A 7. Fasten bracing (G) to diagonal provide support from track to ceiling or wall. NOTICE 8. Fasten mounting brackets (H) to the wall and then the upper track. Hold drill perpendicular and level to ensure screws go into the outer cavities of the upper track. DO NOT drill into curtain groove. se fasteners that will support the U entire door weight. 11 1/2” [292 mm] G Figure 25 H F O.D.H. + 19” [483 mm] E O.D.H. Front View Side View Figure 26 16 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Upper Track High Lift D G H E C B F Figure 28 A Figure 27 M Dim ‘Y’ = Dim ‘B’ + 20’’ [508 mm] Dim ‘B’ = O.D.H. - Dim ‘A’ K Dim ‘A’ J Dim ‘X’ = Dim ‘A’ + 30” [762 mm] L O.D.H. Front View Publication No. FSTXLD_A August 2015 Side View Figure 29 17 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION – Upper Track High Lift Continued NOTE: For high lift, determine the high lift required per sales order and cut vertical tracks to length. ONLY ONE CUT PER TRACK-DO NOT CUT SAME TRACK TWICE. NOTICE Hold drill perpendicular and level to ensure screws go into the outer cavities of the upper track. DO NOT drill into curtain groove. Use fasteners that will support the entire door weight. NOTE: If Dim ‘A’ is unknown, then Rite-Hite advises dimension to be a maximum of 1/2 O.D.H. 1. The proper radius (A) is already assembled to the lower track. 2. Pilot holes (B) (.201Ø x 1 1/4” [5 x 32 mm] deep) MUST be predrilled into lower track radius. 3. Place mounting bracket (C) in position and mark holes to be drilled in wall. 4. Locate the two (2) pieces of upper track (D) and the supplied wall mount brackets. Slide end of upper track into the lower track radius, level, plumb and fasten to wall mount bracket using self drill/tap screws. 5. Use self drill/tap screws (E) in horizontal and vertical track. 6. Fasten upper wall mount bracket (F) to track and wall, below radius and splice bracket. Minimum 6” x 6” [152 x 152 mm] backer plate required on hollow or insulated walls. 7. Use track splice bracket (G) to join lower and upper track. Drill .201 [5 mm] Ø pilot hole 1 1/4” [32 mm] deep for lag screws. 8. Use lag screws in radius bracket. 9. From outside to outside (J) of tracks measure O.D.W. + 5 1/2” [140 mm] (+ 1/8” [3 mm], -0). 10. CRITICAL: Fasten punched angle (K) bracing at the end of the track, maintaining proper spacing. 11. When curtain is raised later in installation, make sure spheres are centered in track groove (L), if too tight, move tracks in, if too loose spread tracks apart. 12. Fasten bracing to diagonal (M) provide support from track to ceiling or wall. 18 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Upper Track Standard Lift 1. The proper radius (A) is already assembled to the lower track. DO NOT use self drill/tap screws here (B). Locate splice bracket and fasten between the upper and lower track. Pilot holes (.201Ø x 1 1/4” [5 x 32 mm] deep) MUST be pre-drilled into lower track radius. Install (4) lag screws per location. A 2. Use self drill/tap screws in the horizontal track (C). 3. At the end of the track, place punched angle (F) and drive self drill/tap screw (D) into the curtain groove to prevent curtain top roller from coming out of track. C 4. From outside to outside (E) of tracks measure O.D.W. + 5 1/2” [140 mm] (+ 1/8” [3 mm], -0). B 5. For standard lift, slide end of upper track into the lower track radius (G), level and hold in place. Figure 30 6. If > 6’ [1829 mm] span, must provided another brace (H). 7. Fasten bracing to diagonal (J) provide support from track to ceiling or wall. NOTICE Hold drill perpendicular and level to ensure screws go into the outer cavities of the upper track. DO NOT drill into curtain groove. Use fasteners that will support the entire door weight. O.D.H. + 16” [406 mm] F J H E 14 3/4” [375 mm] G D O.D.H. Front View Side View Figure 31 Publication No. FSTXLD_A August 2015 19 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION – Upper Track 45º Tilt Lift NOTICE C Hold drill perpendicular and level to ensure screws go into the outer cavities of the upper track. DO NOT drill into curtain groove. Use fasteners that will support the entire door weight. 1. Use track splice bracket (A) to join lower and upper (B) track. Drill .201 [5 mm] Ø pilot hole 1 1/4” [32 mm] deep for lag screws in radius. Use self drill/tap screws (C) in upper track (A). B 2. From outside to outside (D) of tracks measure O.D.W. + 5 1/2” [140 mm] (+ 1/8” [3 mm], -0). A 3. Length of track (E) = O.D.H. (F) + 3” [76 mm] Figure 32 4. CRITICAL: Fasten punched angle (G) bracing at the end of the track, maintaining proper spacing. 5. Fasten bracing to diagonal (H) provide support from track to ceiling or wall. H 45° G D E F Front View Side View Figure 33 20 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Drive Tube 1. Remove the (4) 1/2” [13 mm] bolts and lock washers (B) from the bearing mount weld nuts on drive and non-drive sides. 2. Drive end of shaft (C) is longer than the non-drive side. If chain hoist option is included, the longer shaft is still on the drive side. A B 3. Loosen set screws on bearings (D) prior to lifting drive tube. 4. Lift drive tube (A) in place and fasten the drive and non-drive bearings onto the mounting plate with the (4) 1/2” [13 mm] bolts and lock washers removed earlier. D 5. Critical Centering Dimension (E). Loosen lock collar set screws on bearings. Measure from inside mounting plate to face of drive gear, approximately 5/8” [16 mm]. Tighten bearing set screws when this dimension is equal on both sides. C Figure 34 6. Slide lock collar (F) next to bearing and tighten lock collar set screws. 7. Place a level on the drive tube (G) to verify tube is level to within 1/8” [3 mm]. If not, shim lower track as needed. G F E Figure 35 Publication No. FSTXLD_A August 2015 21 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION – Motor / Encoder A B K C J I D E F H G Figure 36 A. Spacer B. Drive Shaft C. Conduit Bracket D. Key E. Top Bolt F. Lock Collar L G. Encoder Drive Sprocket H. Encoder Chain I. X7 Terminal J. Chain Connector K. Gearbox # 50 L. Gearbox # 63 Figure 37 22 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Motor / Encoder Continued INSTALLATION – Motor Phasing 1. Remove lock collar (F) from drive shaft (B). Slide gearbox housing onto shaft until it is against the spacer. NOTE: If electrical is available, proceed to Electrical Installation on page 25, and then return here. If electrical is not complete, install curtain per the following: 2. Rotate the drive tube until the key-way slots are aligned and install key (D). Re-install lock collar (115 in/lbs) [13 N-m]. 3. Finger tighten top bolt (E) on encoder mounting plate to gearbox. 4. Slide encoder drive sprocket (G) onto the drive shaft. 5. Install encoder chain (H) around sprockets. 6. Finger tighten remaining two mounting plate bolts. 7. Measure from each sprocket to plate aligning chain, apply tension and tighten mounting plate bolts. 8. Tighten set screw on drive sprocket using a 3/32” allen wrench. (Do NOT overtighten - 5 in/lbs [0.56 N-m]) Sprocket does NOT require a key. NOTE: If side clearance is not available (minimum 18” [457 mm]) to install gearbox after drive tube is installed, place gearbox onto shaft prior to installing drive tube. A lifting device will be necessary for this procedure. 1. With electrical complete, turn disconnect to “ON”. 2. When pressing the “OPEN” button, the drive tube should rotate counter-clockwise on right hand drive door and clockwise on left hand drive door. (The back of the tube should be turning toward the ceiling.) 3. If the drive tube rotates in the opposite direction, switch wires in motor terminals U & V. NOTE: Curtain needs to be stopped at or before it reaches the top of the jamb. ! CAUTION The curtain may close very quickly if the brake is fully released. Releasing the brake partially will allow the door to close smoothly. Failure to restrict the curtain speed can result in damage to product or injury to personnel. NOTE: X7 terminal (I) can be used for activation devices. INSTALLATION – Curtain B A A C A. Lower Track B. Refeed Rollers C. Hex Head Bolts Figure 38 1. Remove the three 3/8” [10 mm] hex head bolts (C) holding the front curtain retainers in place (both sides). NOTE: Top curtain roller bracket should be positioned such that the roller shaft is toward the curtain and away from the wall. Publication No. FSTXLD_A August 2015 23 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION – Curtain 4. Disengage brake by pulling the handle on the brake and locking in place (“Brake Release” on page 2). E D 5. Place curtain in front of the opening so that the top edge (H) with the metal stiffener is facing the wall. Curtain may be either a standard or insulated curtain. 6. Raise curtain and feed top drive sphere around the back side of the drive gear and into the radius and/ or upper track approximately 6” [152 mm] by rotating drive tube to drive curtain through the drive gears. 7. Release brake handle to hold curtain. F 8. Fasten curtain top roller bracket back onto the curtain brace. Refer to Figure 39. 9. Refer to Figure 40. Once top rollers are securely fastened, disengage brake and continue to route curtain through opening in lower track. D. Top Curtain Roller E. Curtain lifting Handler M F. Back (Wall Side) Figure 39 L N M N M O 2. Remove tape and both top curtain rollers (D) to feed through drive gears (two - 7/16” [11 mm] bolts). Side View P I J Q Front View H R L. Top of Lintel G M. Vision N. Lintel Roller O. Jamb K P. Lintel Roller Bracket Q. Curtain R. Bottom Figure 41 10. Place curtain so the vision is at the lintel. Place a mark on the wall at the center of visions and install lintel roller. If no vision, space evenly. DO NOT place over vision area. G. Curtain Top Roller Bracket H. Top Edge Of Curtain I. Rear Top Seal J. Back (Wall Side) K. Drive Spheres Figure 40 11. Mount the lintel roller bracket on the front face of the jamb with bottom of roller flush with jamb. DO NOT install on underside of jamb. 3. Verify there is a wall surface at the header for the rear top seal (I) to seal against. If not, one must be provided in order for curtain to seal to wall. 24 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Electrical General 1. It is the responsibility of the end user to provide electrical service up to the control box with proper branch service protection and an approved means of disconnect. The disconnect on the front of the control box is not a true disconnect. 2. 20 or 30 Amp service may be required for cable runs longer than 300’ [91 m]. 3. If local electrical codes require the use of rigid conduit: Remove conduit connector, control cables from the flexible conduit and install the rigid conduit in its place and rewire. 4. Mount control box adjacent to the door at approximately 54” [1372 mm] above the floor and 14” [356 mm] from lower track. 5. If possible mount on the warm side regardless of door mount side. 6. All holes drilled through the control box must be through the bottom of the box. Conduit entering the sides or top of the enclosure will void the warranty. 7. Use the proper sealed connectors to maintain the NEMA rating on the enclosure. 8. Incoming 3-phase power must connect into fuse holder terminals F1, F2, F3 and ground terminal. Terminals in the control box will not accommodate wires larger than 12AWG. 9. Route all field installed wires so that separation is maintained between line voltage wires and low voltage class II wiring. 10. The control box is provided with class CC protective fusing for the incoming power. 11. Clamp conduit to wall after complete. 12. The control box cable is pre-wired to the control box. Attach control box cable to the conduit mounting bracket on the gearbox. Connect motor, brake cables and fasten terminal strip to the motor junction box. If the flexible conduit is too long, unwire control box cable wires and cut the protective outer casing the required amount. DO NOT coil or let conduit hang on the floor. 13. In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be plugged with epoxy. This will help prevent condensation from forming in the conduit. For more information, see Section 300-7a of the National Electric Code. 14. Refer to electrical diagrams for this door for further information. ! DANGER When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. Lorsque vous travaillez avec des commandes électriques ou électroniques, assurez-vous que la source d’alimentation a été verrouillé et étiqueté conformément aux règlements de l’OSHA et les codes électriques locaux approuvés. ! DANGER A qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to avoid injury. Un électricien qualifié doit installer le câblage conformément aux codes électriques locaux et nationaux. Utilisez procédures de cadenassage et d’étiquetage d’interdiction pour éviter des blessures graves ou la mort. ! DANGER To reduce risk of injury or death, an earth ground connection must be made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/yellow wire must be properly attached to the conduit for connection to the ground terminal. Pour réduire le risque de blessure ou de décès, une connexion de mise à la terre doit être faite au vert/ jaune borne de masse du boîtier de commande. Si conduit métallique est utilisé comme le connecteur de mise à la terre, un N. E. C. sol approuvé la bague et fil vert/jaune doit être correctement relié à la conduite à la borne de connexion de terre. NOTE: DO NOT SPLICE CONTROL WIRING Publication No. FSTXLD_A August 2015 25 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION – Electrical Continued B 1 = White 2 = Brown 3 = Green 4 = Yellow 5 = Gray 6 = Pink 7 = Blue 8 = Red C E D F A DOOR SYSTEM G Figure 42 1. Mount control box (A) adjacent to the door at approximately 54” [1372 mm] above the floor and 14” [356 mm] from lower track. 2. Connect control box cable to conduit bracket (B), cut cable to proper length, do not coil (G). 3. Line up pins and connect encoder cable (C) to encoder. Verify connector is tight. DO NOT overtighten as pins will twist. When tight, the connector should not be able to move back and forth. 4. Connect four (4) pin motor and two (2) pin brake connectors (D). 5. Control box cable is pre-wired to the Terminal Strip (E). Use electrical drawings in Owner’s Manual. 6. Attach ground wire to lower track (F). 26 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Electrical Continued D B A E C G G HIGH VOLTAGE ONLY H F J E Remove labels after installation is complete DO NOT DRILL! DO NOT DRILL TOP OR SIDES OF ENCLOSURE, ALL FITTINGS TO BE INSTALLED ON THE BOTTOM OF ENCLOSURE. FasTrax FR 220V Ø Figure 43 1. The green button (A) opens and resets the door after a fault. To “OPEN”, press and release the button. The i-COMM ii will automatically close the door after the preset time has expired. 2. The red Disconnect Switch (B) stops door operation. The control is rotated to the “ON” position for normal door operation. To stop door operation rotate the control to the “OFF” position. To resume operation (whenever the door operation is stopped with the disconnect switch) you must: a) Rotate the red disconnect switch to the “ON” position. b) Press the “OPEN/RESET” button to reset and open the door. Publication No. FSTXLD_A August 2015 3. The i-COMM ii (C) is used to control all functions of the door. Use Label (D) to reference the inputs and outputs, (”i-COMM ii – Logic Chart” on page 28). 4. 5. 6. 7. Red solid line (E) indicates un-safe area for drilling holes Green dashed line (F) indicates safe area for drilling holes Serial # label (G). F1, F2, F3 incoming power terminals for 230/460/400/575V 3Ø Configuration (H). 8. DO NOT wire incoming power into these terminals (J). 27 FasTrax® LD Installation/Owner’s ManualRite-Hite® i-COMM ii – Logic Chart 28 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD i-COMM ii – Encoder Set-Up MUST complete before operating door. Operation of the door is not possible when using the menu system. 1. Verify wiring to encoder is properly terminated. 2. Place curtain in the closed (or open) position. If open, curtain should be 12” [305 mm] below the lintel. 3. Power up the door and press enter button on the i-COMM ii, should state “MAIN MENU - ENCODER FOLDER”. To adjust CLOSE position: 3. Using up button, scroll to “Close Pos. Adjust”. 4. Press enter button to view parameter value. This parameter will show a coded value on the left and relative change in inches on the right. When entering this parameter the value will always start at 0.0”. 4. Press enter should state “Open Distance”. Change values using the up or down buttons. 5. Press enter to view parameter value (measured in feet), should be O.D.H. - 12” [305 mm]. Change the value using the up or down buttons, round down if required, press enter. To bring the curtain closer to the floor, adjust this value so that it is less than zero. (i.e. To close the door 4” [102 mm] more, the value for “Close Pos. Adjust” will be -4.0” [102 mm]). Moving this parameter in the positive direction raises the curtain relative to the floor. Changing this value will not affect the open position. 6. Press up button, should state “Motor Drive Side”, press enter and select “Right Drive” or “Left Drive”, press enter. 7. Press up button, should state “Set Close Pos.” (use if curtain is closed) or go to “Set Open Pos.” (use if curtain is open) and press enter button, should state “Set Close (or Open) Pos.) and toggle between RESET ALL LIMITS and Push Up to Start”, press Up button. 8. Press the green flashing Open/Reset button on the front of the control box. Door should run open, time out and close. Proceed to “Open and Close Position Adjustment”. Open and Close Position Adjustment To adjust the OPEN position: 1. Using up button, scroll to “Open Pos. Adjust”. 2. Press enter button to view parameter value. This parameter will show a coded value on the left and the opening height in inches on the right. This value will always be less than the door opening height. Change the value using the up and down buttons. To bring the open position down (closer to the floor) adjust this value to be less than the current value. To open the door more relative to the floor, adjust this parameter in a positive direction. (i.e. To open the door 4” [102 mm] more, and the current value is 72.0” [1829 mm]. Change the value for “Open Pos. Adjust” to be 76.0” [1930 mm]). Changing this value will not affect the close position. Publication No. FSTXLD_A August 2015 NOTE: If you leave this parameter and return to it, its value will again be zero. Any changes made before leaving the parameter will still be effective. For example: If you lowered the door 4.0” [102 mm], leave the parameter and return, the parameter will display 0.0”. Even though the display shows 0.0” the -4.0” [102 mm] change has been recorded. TIP: At any point in the menu mode, press the back button until screen states “Door Faulted Service Required”. This will cause the controller to automatically accept all the changes made and exit the system. 5. Changes are not saved until the menu mode is exited. Turning power off while in the menu mode will cancel all changes. 6. Test operation of door and continue adjustment. 7. Press green Open/Reset button. a. The door should begin to open, be ready to shutdown the door if it begins to move in the wrong direction. If motor phase is changed, start over at step #2. b. If rotation is correct proceed to the instructions for adjusting the “Open and Close positions”. 8. Press the back (left button) to exit system. 29 FasTrax® LD Installation/Owner’s ManualRite-Hite® i-COMM ii – Display Set-Up Descriptions OPTION DESCRIPTION Open Distance Use this option to set the overall opening distance of the door (in feet). For example, for an 8’ [2438 mm] tall door. This option should be set to 7’ [2134 mm]. This measurement is used for initial position setup only. For small adjustments of the open and close position, use “Close Position Adjust” or “Open Position Adjust”. Set Close Pos Use this option for initial position setup. Manually place door in the close position and select this option. Alternatively “Set Open Pos.” can be used if it is more convenient to place the door in the open position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust”. Set Open Pos Use this option for initial position setup. Manually place door in the open position and select this option. Alternatively “Set Close Pos.” can be used if it is more convenient to place the door in the closed position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust”. Open Pos Adjust Use this option to make small adjustments to the open position. The number displayed is the measurement between the open and closed position. For example, if this option was set to 100” [2540 mm], the door would open 100” [2540 mm] from the closed position. Close Pos Adjust Use this option to make small adjustments to the closed position. The number displayed is the relative displacement of the closed position. For example, if this option was set to -1.0” [-25 mm], the door would close approximately 1.0” [25 mm] more. If this option was set to 2.0” [51 mm], the door would close 2.0” [51 mm] less. The value for the Closed Position Adjust will always be at “0”. Apr Open Pos Use this option to adjust the approach open position. This option is a measurement in inches from the open position. For example, if this option was set to 24.0” [610 mm] the door would slow down 24.0” [610 mm] from the open position. Encoder Startup The controller is waiting for valid data from the encoder. It the controller does not receive a response at startup, this will remain on the screen indefinitely. If this does not clear with 5 seconds, please check all encoder wiring. Encoder Read The controller is unable to read valid data from the encoder. Check all wiring and M12 cable connections. Ensure that the shield on the encoder cable is connected to ground, and that the control box is grounded. The error requires the power to be cycled to reset. Encoder Velocity The controller has received a signal from the encoder that the door is moving faster than allowed. This can occur if the encoder is not properly attached to the shaft (check set screws on encoder collar and sprockets), bad electrical connection to the i-COMM ii, or improper grounding. The error requires the power to be cycled to reset. Open Time Limit Door tried to run, but did not reach the open or close position within 8 seconds. Photoeye (PE) Failure Non-Drive PE’s must have green light on, drive PE’s must have orange & yellow lights on. Check for alignment & power to each. Rev072015 30 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD i-COMM ii – LCD Display Messages TOP DISPLAY Door Faulted BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED Breakaway Door is in breakaway mode Reset / Jog Door* Breakaway FasTrax - Chainfall; 8000CL/XL - Sideframe door; 8000/CL/XL Overload Relay Reset / Jog Door* Emergency Stop E-Stop pushed, Overload Relay (8900), Inverter (8600) Push Open/Reset* Encoder Read i-COMM ii has detected a bad encoder read Service Required Encoder Velocity i-COMM ii has detected a velocity error Service Required Jog to Close Pos Displays when jogging close None* Jog to Open Pos Displays when jogging open None* Limit Failure Limit switch has failed Service Required* Limit Pulse Fail Trakline limit problem (8910/20/PL only) Service Required* Low Voltage Drop in voltage caused controller to restart Push Open/Reset* Menu Interrupt Menu Interrupted Push Open/Reset* Normal Power Up Indicates Loss of Power Push Open/Reset* Obstruction Door has detected obstruction and reversed 3 times Inspect & Reset* Open Time Limit Run open time limit exceeded Service Required* Photoeye Failure Indicates problem with photoeye system (FasTrax only) Jog To Close* Pro System Pro Inverter Fault Check Inverter* Program Inverter Inverter is not programmed for proper door operation Service Required Reset From Sleep Indicates the controller was awaken from sleep mode Service Required* System Clock read System clock failed Service Required* Unknown Unknown fault Service Required* Unknown State State unknown Service Required* VFD Fault Relay Indicates problem with inverter relay (CE specifications only) Service Required* VFD Trip # xxx Inverter is in fault. xxx Indicates the active inverter fault Push Open / Reset VFD Comm. Loss i-COMM ii has lost communication with inverter Service Required Watchdog Timer Indicates the boards watchdog timer has reset Service Required* Door is Opening Door is opening None Door is Open When not in preannounce to close None Stand Clear When in preannounce to close None Activation On Indicates activation on (overrides timer display) Device Holding Open Closing in xx.xs Displays closing time in seconds None I-Zone Detection I-Zone active (overrides timer display) Remove Detection Photoeye Blocked Photoeye is blocked (overrides timer display) Remove Obstruction Waiting for cmd. Indicates door is waiting for manual close command Close Door Door Closing Door is closing None Door Closed Cycles: xxxxxx Displays cycle count None Interlock Active Door is interlocked and cannot be opened Perform Interlocking Door Stopped Push Open/Close Door is stopped Open/Close Door *DISPLAYS ON SCREEN DURING JOG ONLY Publication No. FSTXLD_A August 2015 Rev041215 31 32 G F E D C B A H N I M J O K P L Input Terminals DC Terminals OV Terminals J4 Connector I J K L SD Card Encoder Terminals H Battery (CR2032 3V) LED Input’s X0 - X15 G P Down Button F Display Back Button E O Enter Button D N Up Button C Output LED’s K0-K2 & Y0-Y5 Contrast Button B M Power LED A COMPONENT KEY: FasTrax® LD Installation/Owner’s ManualRite-Hite® i-COMM ii – Layout Rev. 090814 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD i-COMM ii – Programming Folders Use the Enter, Up, Down, Back buttons on the i-COMM ii to navigate through the folders. To exit system, use back button until “Door Faulted” appears. Encoder Folder See Folder Layout Chart to change / view settings. MUST perform encoder setup for door operation. I/O Setup Folder See I/O Setup Layout Chart to change / view settings. Use to setup Input and Output functions Timer Folder See Timer Layout Chart to change / view settings. Use to change reclose or preannounce timer. General Folder See General Layout Chart to change / view settings. Use to setup Clock, Maintenance cycles View Folder See View Layout Chart to change / view settings. Use to view cycle count, fault history, door information. Load / Save Folder See Load / Save Layout Chart to change / view settings. See Legal information. Use for programming. Procedure for Setting Maintenance: 1. Press ENTER button. 2. Use UP button to scroll to GENERAL FOLDER, press enter, press UP to scroll to “Maint. Months” or Cycles”. 3. Press ENTER button, should display number of months or number of cycles. 4. Press BACK when complete. NOTE: When setting Maintenance timer, Open / Reset button will flash slow when set time / cycles have expired and display Maintenance Required. NOTE: To reset Maintenance light, press ENTER button, scroll to General Folder, press ENTER button, scroll to Reset Maintenance, press ENTER, then UP to start, then green Open Button. This will reset flashing Open / Reset button. Procedure for Checking Fault History: 1. Press ENTER button. 2. Use UP button to scroll to VIEW FOLDER, press enter, should display “Fault History”. 3. Press ENTER button, should display the last fault / flash the date / time it occurred. 4. This displays the last 20 faults with date and time. 5. Press BACK when complete. Inverter Folder DescriptionCode See Inverter Layout Chart to change / view settings. Use to change door speeds, torque settings. FAULT_NONE0 FAULT_POWER_UP1 FAULT_BREAKAWAY2 i-COMM ii Procedures Procedure for Adjusting Reclose Timer: 1. Press ENTER button. 2. Use UP button to scroll to TIMER FOLDER, press enter, should display “Set Close Timer”. 3. Press ENTER button. 4. To increase reclose time, press UP button. 5. To decrease reclose time, press DOWN button. 6. Press BACK button when complete. Procedure for Setting Clock: 1. Press ENTER button. 2. Use UP button to scroll to GENERAL FOLDER, press enter, should display “Clock”. 3. Press ENTER button, should display M/D/Y and time. 4. Press UP, set year - press enter, set month - press enter, set day - press enter, set hour - press enter, set minute - press enter. 5. Press BACK when complete. FAULT_RUN_OPEN_TIMER3 FAULT_MENU_INT4 FAULT_LIMIT_SWITCH5 FAULT_ESTOP6 FAULT_RUN_CLOSE_TIMER7 FAULT_LIMIT_PULSE_FAIL8 FAULT_OBSTRUCTION9 FAULT_TIMER_READ10 FAULT_STATE_OB11 FAULT_PRO_SYSTEM12 FAULT_PHOTOEYE13 FAULT_ENCODER_READ14 FAULT_ENCODER_VELOCITY15 FAULT_ENCODER_NC16 FAULT_VFD_TRIP17 FAULT_VFD_COMM_LOSS18 FAULT_VFD_NO_PROGRAM 19 FAULT_EDGE_FAILURE 20 FAULT_BAG_UP 21 FAULT_ENCODER_NPWR22 FAULT_LZR23 FAULT_BLANK255 Publication No. FSTXLD_A August 2015 33 FasTrax® LD Installation/Owner’s ManualRite-Hite® i-COMM ii – Folders FOLDER #* 0 Encoder Folder I/O Setup Folder Timer Folder NAME VALID VALUES DESCRIPTION DEFAULT Open Distance 3-24 Used to Set Opening distance for door 8 1 Motor Drive Side Right Drive/Left Drive Used to select motor drive side. Right 2 Set Close Pos. Press UP to Start Use for initial setup of close position - 3 Set Open Pos. Press UP to Start Use for initial setup of open position - 4 Close Pos. Adjust ±100.0 Use to adjust close position. Relative to current close position 0.0 5 Open Pos. Adjust 0 - 999.00 Use to adjust door open position - 6 Partial Open Pos. 0 - Open Pos. Height Use to adjust door partial open position - 7 Encoder Position 0-01FFFF Current encoder position - 8 Encoder Baud 125,220,433-A,433-B kbps Used to select encoder data rate 433-A kbps 9 Appr. Open Pos 0.0 - 100.0 Approach Open Position 28.0 10 Appr. Close Pos. 0.0 - 100.0 Approach Close Position - 11 Set Open PB Func. Auto Close Mode, Tog & Auto Close, Reset/Jog Only, Toggle Mode Use to select the function of the Open/Reset Button. Auto Close Mode 12 Set Loop Func. Auto Close Mode, Rev./Hold Open Use to select the function of the induction loop input Auto Close Mode 13 I-Zone System Enabled/Disabled Use to Enable/Disable the I-Zone detection system Disabled 14 Output Def. YK0 0-35 (See Table) User configurable relay 0 15 Output Def. YK1 0-35 (See Table) User configurable relay 20 16 Output Def. YK2 0-35 (See Table) User configurable relay 20 17 Output Def. YDC0 0-35 (See Table) User configurable DC Output 3 18 Output Def. YDC1 0-35 (See Table) User configurable DC Output 29 19 Output Def. YDC2 0-35 (See Table) User configurable DC Output 29 20 Output Def. YDC3 0-35 (See Table) User configurable DC Output 20 21 Output Def. YDC4 0-35 (See Table) User configurable DC Output 20 22 Output Def. YDC5 0-35 (See Table) User configurable DC Output 2 23 Output Def. YDC6 0-35 (See Table) User configurable DC Output 20 24 Output Def. YDC7 0-35 (See Table) User configurable DC Output 20 25 Input Define X0 0-21 (See Table) User configurable Input 8 26 Input Define X1 0-21 (See Table) User configurable Input 7 27 Input Define X2 0-21 (See Table) User configurable Input 2 28 Input Define X3 0-21 (See Table) User configurable Input 2 29 Input Define X4 0-21 (See Table) User configurable Input 4 30 Input Define X5 0-21 (See Table) User configurable Input 3 31 Input Define X6 0-21 (See Table) User configurable Input 2 32 Input Define X7 0-21 (See Table) User configurable Input 2 33 Open Alrm Time 0-255 Open Alarm Time in minutes. Requires at least one output to be configured to function 25. Menu will be hidden if no outputs are configured to function 25. 0 34 X10 PE Cut-Out 0 - 30 X10 Photoeye cut-out height 24 35 X11 PE Cut-Out 0 - 66 X11 Photoeye cut-out height 60 36 I-Zone Cut-Out 0 - 48 I-Zone cut-out height 42 37 Set Close Timer 0 - 255/Toggle Mode Close Timer in seconds. Set to Toggle Mode to disable automatic closing. 6 38 Preann. to Close 0 - 255 Preannounce to close timer in seconds 2 39 Preann. to Open 0 - 255 Preannounce to open timer in seconds Disabled 40 Autocycle Time 0 - 254/Disabled Autocycle Time in minutes Disabled *# (number) is not shown in i-COMM ii Menu 34 Rev112414 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD i-COMM ii – Folders Continued FOLDER General Folder View Folder Load / Save Folder Inverter Folder #* NAME 41 Clock 42 Language 43 PassCode VALID VALUES English,Español, Portuguese DESCRIPTION DEFAULT Displays Current Time and Date. To Set: Press UP; Scroll to correct year; Press Enter; Scroll to correct Month; Press Enter; Scroll to correct Day; Press Enter; Scroll to correct Hour; Press Enter; Scroll to correct Minute; Press Enter - Set LCD Display Language English Use to change access mode. - 44 Rev. Edge Option Enabled/Disabled Used to enable reversing edge Disabled 45 Spec. Package Disabled, CE Option, Canada Option Used to enable specification packages Disabled 46 Compact User Int Enabled/Disabled Used to enable remote LCD Disabled 47 Partial Open Disabled, Standard, Custom 1 Used to enable partial open operation. - 48 Reverse Delay xx Reversing Delay 0 49 AB Inverter Delay - Consult Engineering, Special Applications Only - 50 Voltage 208/220/230/400/460/575 Voltage of door 460 0 51 Square Feet 0-999 Square footage of door. Width x Height 52 Non-Powered Open Enabled/Disabled Enables non-powered open for LiteSpeed 53 Maint. Months xx Number of Months before Maintenance Indicator goes off. If maintenance criteria has been met and light is flashing initiate “Reset Maintenance” Procedure. 6 54 Maint. Cycles 0-100000 Number of Cycles before Maintenance Indicator goes off. If maintenance criteria has been met and light is flashing initiate “Reset Maintenance” Procedure. 100000 55 Reset Maint. - Resets Maintenance Counters and Timers. Press Up to initiate the reset. - 56 Speed Threshold 0-100% Used to adjust the speed threshold for the counterweight sensor. - 57 Reset to Default - Resets all settings back to factory defaults - 58 Disp. Cycle Count 0 - 99999999 DISPLAYS CURRENT CYCLE COUNT - 59 Fault History - Displays fault log. Use UP and Down to Scroll - 60 Display Model # - Displays door model - 61 Display RHC# - Displays RHC number - 62 Display Serial# - Display door serial number - 63 Firmware Rev. - Displays current program revisions - 64 Copy from SD Press UP to Start Copy Use to upgrade i-COMM ii program. Correct .BIN file must be saved to SD Card. Note: SD Card must be 2GB micro SD. - 65 Copy to SD card Press UP to Start Copy Use to copy i-COMM ii program to SD Card in .BIN format. - 66 Legal info to SD Press UP to Start Copy Use to display legal information about program. Legal.txt will be saved to SD card. - 67 Bootloader Upd. Press UP to Start Copy Used to upgrade bootloader. CAUTION: DO NOT INTERRUPT THIS PROCESS. - 68 Export Settings Press UP to Start Copy Use to save i-COMM ii settings to SD Card in .BIN format. - 69 Import Settings Press UP to Start Copy Use to copy i-COMM ii settings to SD Card in .BIN format. - 70 Inverter Type CT SK MODBUS, AB PF40 MODBUS, CT SK NO MODBUS, AP PF NO MODBUS, No inverter Used to set inverter type CT SK MODBUS 71 Program Inverter Press UP to Start Copy Use to program inverter. - 72 Open Speed 0 - 90 Hz Open Speed 70.0 73 Close Speed 0 - 90 Hz Close Speed See Note 1 74 Approach Speed 0 - 90 Hz Approach Open Speed 40.0 75 Accel Time 0 - 10.0 s Acceleration Rate 1.0 76 Accel Time 2 0 - 10.0 s Acceleration Rate 2 - 77 Decel Time 0 - 10.0 s Deceleration Rate 0.7 78 Torque Rev. Level 0-100% Torqure Reversing Level 60.0% 79 DC Brake Time 0 - 10.0 s Injection Braking Time 0.7 80 DC Brake Level 0-100% DC Injection Braking Level 70.0% *# (number) is not shown in i-COMM ii Menu Publication No. FSTXLD_A August 2015 Rev112414 35 FasTrax® LD Installation/Owner’s ManualRite-Hite® i-COMM ii – Input / Output Values TYPE Input Output 36 # FUNCTION DESCRIPTION 0 Interlock In Interlock Input - When Input is set to this function door will not open until input is ON. Valid only for inputs X3, X4, and X5. 1 Stop N.C. Stops the door when input is OFF. 2 Activation Opens the door when input is ON, w/ Auto close. 3 Toggle Open and Closes the door when ON. Door will not automatically close when opened by a toggle input. 4 Close Closes the door when input is ON. 5 Sequential Activation Activates door and blocks sequential activation output from triggering opposite door. Use only for sequential interlocks. 6 Reverse Reverses the door when input is ON. 7 Stop N.O. Stops the door when input is ON. 8 Manual Open Opens the door when input is ON. This input will open from a stop condition, unlike activation. Do not connect motion sensors or other automatic devices to a manual open input. 9 Auto / Manual When input is ON reclose timer is disabled. 10 Partial Open Activation Opens the door to the partial open position when ON 11 Partial Open Toggle Toggle open/close door to and from partial open position. See function #3 above. 12 Toggle w/ Auto Close Open and Closes the door when ON. Door will automatically close when opened by this type of toggle input. 13 Hand / Auto Mode When input is ON reclose timer is disabled and hold-to-run close is enabled. 14 Disabled Input disabled. 15 Reverse N.C. Reverses the door when input is OFF. 16 Clean Opens door to “Cleaning” position when on. 17 E-Stop Places door in fault when OFF. 18 Seq. Activation 2 Consult Engineering 19 LZR in N.C. Reverses the door when off and monitors the input for fault 20 Pre-announce to Open Opens the door after the set amount of time in the Preann. to Open timer. Immediate reversal/activation if the door is not closed. 21 Interlock Override Opens the door and overrides any standard interlock configuration 0 Interlock ON when door is closed. 1 Interlock N.C. OFF when door is closed. 2 Pre-announce ON during pre-announce to close, and stays on until the door is closed. 3 Open ON when door is open. 4 Open N.C. OFF when door is open. 5 Fault ON during fault. 6 Ready ON when not in fault. 7 Activation ON during activation. 8 Run Open ON during run open. 9 Run Close ON during run close. 10 Run ON during run open or close. 11 At Limits ON when door is open or closed. 12 I-Zone Alarm ON during I-Zone alarm. 13 Door Open 30 sec. ON when door is open for more than 30 seconds. 14 Door Open 60 sec. ON when door is open for more than 60 seconds. 15 Door Open 120 sec. ON when door is open for more than 120 seconds. 16 Sequential Activation ON to activate opposite door. Use for sequential interlock. 17 Run Open N.C. OFF during run open. 18 Run Close N.C. OFF during run close. 19 Run Close N.C. OFF during run open or close. 20 Disabled Always OFF. 21 Flash 3.1 Hz Flashes at 3.125 Hz. 22 Flash 1.6 Hz Flashes at 1.5625 Hz. 23 Partial Timer Consult Engineering 24 Reverse / Activation ON when any reverse command or activation signal is on. 25 Door Open Alarm ON when door has been opened for time set in "Open Alrm Time" 26 Interlock Pass-Thru ON when door is able to be opened (Interlock Input is not preventing door from opening) 27 Interlock Pass-Thru N.C. OFF when door is able to be opened (Interlock Input is not preventing door from opening) Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD i-COMM ii – Input / Output Values Continued TYPE Output # FUNCTION DESCRIPTION 28 Preannounce & Close ON during preannounce to close, and while closing. Note: this output will turn on while door is closed from Toggle or Close command or re-close timer. 29 Photoeye Test ON when emitters are on, OFF to test photoeyes 30 Encoder Bit 9 Consult Engineering 31 Encoder Bit 10 Consult Engineering 32 Encoder Bit 11 Consult Engineering 33 Encoder Bit 12 Consult Engineering 34 Preannounce to Open ON during the set preannounce to open time. 35 Preannounce to Close ON only during preannounce to close. OFF during run close Rev112414 230/460V INVERTER (VFD) PROGRAMMING – Emerson These instructions are only to change parameters when not using the i-COMM ii. When in Status mode, pressing and holding the “M” MODE key for 2 seconds will change the display from displaying a speed indication to displaying load indication and visa versa. Pressing and releasing the “M” MODE key will change the display from status mode to parameter view mode. In parameter view mode, the left hand display flashes the parameter number and the right hand display shows the value of that parameter. Pressing and releasing the “M” MODE key again will change the display from parameter view mode to parameter edit mode. In parameter edit mode, the right hand display flashes the value in the parameter being shown in the left hand display. Pressing the “M” MODE key in parameter edit mode will return the drive to the parameter view mode. If the “M” MODE key is pressed again then the drive will return to status mode, but if either of the “UP” or “DOWN” keys are pressed to change the parameter being viewed before the “M” MODE key is pressed, pressing the “M” MODE key will change the display to the parameter edit mode again. This allows the user to very easily change between parameter view and edit modes whilst commissioning the drive. WARNING: Consult factory before changing any parameters not listed in this table. Parameter Number Name Default Value New Value Units 00.03 Acceleration Rate 1 5.0 0.5 s/100 Hz 00.04 Deceleration Rate 1 10.0 0.5 s/100 Hz A 00.06 Motor Rated Current 2.93 2.93 00.10 Security Status L1 L2 00.19 Close Speed 17.00 25.00 Hz 00.20 Open Speed 70.00 60.00 Hz 00.21 Approach Open Speed 40.00 25.00 Hz 00.61 Torque Detection Level 0 60 % 00.66 Injection Braking Level 50 70 % 00.67 Injection Braking Time .4 .7 seconds 230/460V INVERTER (VFD) PROGRAMMING – Status Modes LEFT DISPLAY STATUS EXPLANATION rd Drive ready The drive is enabled and ready for a start command. The output bridge is inactive. ih Drive inhibited The drive is inhibited because there is no enable command, or a coast to stop is in progress or the drive is inhibited during a trip reset. Er Drive has tripped The drive has tripped. The trip code will display in the right hand display. dC Injection braking DC injection braking current is being applied to the motor. Fr Drive output frequency in Hz SP Motor speed in RPM Ld Load current as a % of motor rated load current A Drive output current per phase in A Publication No. FSTXLD_A August 2015 37 FasTrax® LD Installation/Owner’s ManualRite-Hite® 230/460V INVERTER (VFD) PROGRAMMING – Error Codes # TRIP CODE CONDITION POSSIBLE CAUSE 1 tr UU DC bus under voltage Low AC supply voltage, check power source. Low DC voltage when supplied by an external DC power supply 2 tr OU DC bus over voltage The DC bus (Pr. 84) has exceeded 800V-460V or 400V-230VAC. Check the following: -If DC bus climbs while door is not running, disconnect CE filter with power off. -If fault is intermittent when door is not running try to set Automatic reset of faults. (PR. 73 = 10.34, PR. 74=10.36, PR. 63 = 3, PR 64 = on) -If fault is while door is closing add braking resistor, see Control Box Explosion for a list of parts. Deceleration rate set too fast for the inertia of the machine. Mechanical load driving the motor 19 tr It.br I2C on braking resistor Check door closing speed. If fault is while door is closing, add breaking resistor. See Emerson Advanced User Guide for “tr OV” troubleshooting. 20 tr It. AC I2C on drive output Check that radial spacing and that they are square, or lower track spacing. Motor wiring: check for loose connections or shorts. Make sure door cannot move if brake is engaged. 3 tr OI.AC Drive output instantaneous over current Door is mechanical binding or jammed. Check radial spacing and that they are square, or lower track spacing. Motor wiring, check for loose connections or shorts. Make sure door cannot move if brake is engaged. Disconnect CE filter with power off. Insufficient ramp times. Phase to phase or phase to ground short circuit on the drives output. Drive requires auto-tuning to the motor. Motor or motor connections changed, re-auto tune drive to motor MUST wait 10 seconds to reset after trip occurs 4 Ol.br Braking resistor instantaneous over current Excessive braking current in braking resistor Braking resistor value too small. MUST wait 10 seconds to reset after trip occurs 7 O.SPd Over speed Excessive motor speed (typically caused by mechanical load driving the motor) 18 tunE Auto tune stopped before complete Run command removed before auto-tune complete 19 lt.br I2-t on braking resistor Excessive braking resistor energy 20 lt.AC I2-t on drive output current Excessive mechanical load. Drive requires re-auto tuning to motor. High impedance phase to phase or phase to ground short circuit at drive output. 21 O.ht1 IGBT over heat based on Overheat software thermal model drives thermal model 22 O.ht2 Over heat based on drives heat-sink Heat-sink temperature exceeds allowable maximum 24 th Motor thermistor trip Excessive motor temperature 26 O.Ld1 User +24V or digital output overload Excessive load or short circuit on +24V output The Enable/Reset terminal will not reset an O.Ld1 trip. Use the Stop/Reset key. OUL.d I x t overload Reduce motor current hot Heat-sink/IGBT temp is high Reduce ambient temperature or reduce motor current br.rS Braking resistor overload See Advanced user guide 31 EEF Internal drive EEPROM failure Possible loss of parameter values 32 PH Input phase imbalance or input phase loss One of the input phases has become disconnected from the drive. 33 rS Failure to measure motors Motor too small for drive stator resistance. Motor cable disconnected during measurement. 189 O.cL Overload on current loop input Input current exceeds 25mA tr HF ## Hardware Fault The drive has detected a hardware problem; verify wiring is correct. This cannot be fixed in the field. Replace the drive. HF 05 trip No signal from DSP at start up HF 06 trip Unexpected Interrupt HF 07 trip Watchdog failure HF 08 trip Interrupt crash (code overrun) HF 11 trip Access to the EEPROM failed HF 20 trip Power stage—code error HF 21 trip Power stage—unrecognized frame size HF 22 trip OI failure at power up HF 25 trip DSP Communications failure HF 26 trip Soft start relay failed to close, or soft start motor failed, or braking IGBT short circuit at power up HF 27 trip Power stage thermistor fault HF28 trip DSp software overrun HF xx trip HF 1-4, 9-10,12-19,23,24,29,30 Are not used Rev041514 38 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD 575V INVERTER (VFD) PROGRAMMING – Allen Bradley WARNING: Consult factory before changing any parameters not listed in this table. Parameter Number Name Default Value New Value 039 Accel Time 0.5 a/r 040 Decel Time 0.3 a/r 056 Torque Detection Level 70.0 a/r 072 Open Speed 70.0 a/r 073 Approach Open Speed 40.0 a/r 075 Close Speed 17.0 a/r 080 DC Brake Injection Time 0.5 a/r 081 DC Brake Injection Level 1.50 a/r 101 Program Lock 1 0 Press “ESC” once to display the Display Group parameter. Press “ESC” again to enter the group menu, the group letter will flash. Press “UP” or “DOWN” arrow to scroll through the group menu. Press “Enter” or “Sel” to enter a group. Press “UP” or “DOWN” arrow to scroll through the group menu. Press “Enter” or “Sel” to view the value of the parameter. Press “ESC” to exit without making any changes. Press “Enter” or “Sel” to edit parameter, when # is flashing (Program LED will illuminate if parameter can be edited), press “UP” or “DOWN” arrow to change value. Press “Enter” when completed to save changes. Press “ESC” to exit and return to program list. Figure 44 Publication No. FSTXLD_A August 2015 39 FasTrax® LD Installation/Owner’s ManualRite-Hite® DOOR OPERATION Verify Operation of Controls Monthly 1. The door operations are controlled by a Universal Controller (i-COMM ii). The controller is set-up and programmed during testing at the factory. Only Rite‑Hite authorized service technicians should change the programming. 2. To quickly determine if the door is ready to operate: Photoeye DO NOT change the location of photoeyes as they are disabled before the curtain passes by. They MUST be at 18” [457 mm] and 54” [1.3 m]. Locate the receiver photoeye (A) on the drive side lower track. Located on the top of the photoeye are three LEDs. B a. Open the control box b. Look at the row of (X) green Input LED’s on the i-COMM ii and the label to verify proper state (“i-COMM ii - Logic Chart” on page 28.) D C A 3. Are the pillow block bearing set screws tightened to 66 to 80 in.-lb.? 4. All wires connected for the photoeyes? 5. Are loose wires secured away from moving parts? 6. With the power on, press the “OPEN” button, the door should open and close automatically after a short delay. To adjust the amount of door open time, the setting must be changed in the i-COMM ii controller. 7. Operate and observe the door opening to make sure that it fully opens. Observe the closing action to make sure that the door operates smoothly, and fully closes without excessive curtain ripple. Black edging of curtain should not impact the floor. 8. If it is necessary to adjust either position, refer to Encoder adjustment section. 9. While the door is closing, block the reversing photoeyes. The door should reverse direction, move to the open position, and continue to operate. 10. Using end user material handling equipment, approach door slowly and verify that all the activation devices that are being used are operating properly. DO NOT attempt to drive through a door in which the green button is flashing. 11. Use caution (honk horn) and look in all directions when approaching a door that is closing and ensure that the door will reverse before proceeding. 12. Advise pedestrians to use man doors if present and not to lean into the door way. 13. A fault will occur if the optional non-powered chain hoist chain is pulled. Press the green flashing “OPEN/RESET” button to return to normal operation. Figure 45 •The yellow LED (B) will be on when the output is energized. •The orange LED (C) will be on when the margin is > 2.5. •If the yellow and green LED’s are OFF, either the beam is blocked or the photoeye is out of alignment. •The green LED (D) should be on when the photoeye is powered and blocked causing the yellow and orange light to go off. The source photoeye on the non-drive lower track will only have the green LED for power. Power Outage Procedure Follow lock out tag out procedures to prevent the door from operating should power be restored while working on. Counterweight or thru-wall brake release is not available. Use a Non-Powered Manual Open Option for opening or closing the door in the event of a power outage. With Chain Hoist 1. On the door mounted side, pull the manual brake release chain and lock in the hold down bracket. 2. Pull the chain hoist chain to raise or lower the door. 3. Pulling the chain hoist chain cuts power to the door via a mechanical limit switch. Upon power restoration, repositioning of the chain may be required to reset the door. 4. Release the brake chain to hold the door in place and to put door back in operation mode. Without Chain Hoist 1. Procedure should only be performed by trained technicians. 2. On the door mounted side, a ladder or a scissors lift will be required to release the brake. 3. While the brake is released, turn the roller tube to lower the door. The force required will vary based on lift configuration. 4. Use caution with lift configurations (the weight of the curtain may cause the curtain to rapidly close). 5. The roller tube can be turned by hand or a wrench placed on the non-drive shaft and turned. 40 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD DOOR OPERATION Continued Final Checklist Description N/A Control box conduit mounting location (must be on the bottom) Ground wires properly terminated to ground terminal Shield wires properly terminated to ground terminal Motor ground wire terminated to lower track ground screw Encoder chain / sprockets / set screws properly aligned & tightened Encoder cable tightened properly Lower track properly spaced Lower tracks caulked Lower tracks square to wall Lower tracks shimmed properly if jamb cap present Wall mounting brackets securely fastened to wall Photoeye wires properly secured to track or wall Tracks / Radials lubricated Track / Spreader bar in place (Radial or Non-Radial) Upper track properly spaced Upper track properly braced to wall Drive tube level and evenly spaced Lintel roller(s) installed properly (Non-FR) Proper mounting fasteners used Motor terminal strip securely fastened to motor bracket Security chain in place Verify torque arm block mounting bolts are tightened Drive shroud installed Radial center shroud properly installed (Radial only) Chain hoist properly installed (Optional) If less than 8’ tall, make sure drive gear guards are in place (Optional) Poly lumber properly installed (Optional) FR only – Air bag not kinked, exhausting air, ice free and touching the floor FR only – Blower(s) properly mounted Curtain fan(s) properly installed Step-down transformer and junction box properly installed and thru bolted if necessary Area clean of debris from installation Notes: Rev. 061515 Publication No. FSTXLD_A August 2015 41 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION (OPTIONAL) Poly Lumber – Radial Poly Lumber – Non-Radial G L F C C L E L J K C D A H I B Figure 47 Figure 46 1. (A): M easure 1/2 Ordered Door Width + 7 1/2” [191 mm]. 1. (H): M easure 1/2 Ordered Door Width + 7 1/2” [191 mm]. 2. (B): Measure Ordered Door Width + 15” [381 mm]. 2. (I): Measure Ordered Door Width + 15” [381 mm]. 3. (C): Measure Ordered Door Height + 7 1/2” [191 mm]. 3. (J): Measure Ordered Door Height + 7 1/2” [191 mm] 4. (D): Ordered Door Height + 35 1/4” [895 mm] 4. (K): C aulk behind vertical poly lumber pieces to prevent air transfer and install. 5. (E): C aulk behind vertical poly lumber pieces to prevent air transfer and install. 6. (F): C aulk behind horizontal poly lumber and install for lintel seal and lintel rollers. 5. (L): Caulk behind horizontal poly lumber and install for lintel seal and lintel rollers. 7. (G): C aulk behind horizontal poly lumber and install for center shroud. 42 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION (OPTIONAL) Radial Center Shroud Figure 50 4. Using (2) support tubes, 6 bolts, nuts and lock washers, fasten the support tubes to the radial end plates. Figure 48 1. Locate components: (3) aluminum support tubes, (1) aluminum trailer rail, fabric cover, (12) self drill/tap screws, (18) 3/8” [10 mm] hex nuts, flat washers and (18) 3/4” [19 mm] lock washers. 2. Using (6) bolts, nuts, flat washers, and lock washers, fasten the tube ends to the radial end plates. Install wall mount bracket from the parts box in the best location available (recommended in the center of the opening). Install the fabric cover to the trailer rail. 6” [152 mm] Figure 51 5. Install support tube end of shroud to the radial end plates. Drape the fabric cover over the (2) installed support tubes and hang free. Line up and install 3/8” [10 mm] bolts through the remaining hole in the end plate and into the threaded hole in the center of the support tube mounting plate, (only thread these in about 1/2” [13 mm]). Rotate the tube towards the wall as necessary and loosely install the remaining bolts, nuts, flat washers, and lock washers through the slots in the end plate and holes in the support tube. 3/4” [19 mm] Figure 49 3. Attach the trailer rail to the wall support tube, flush to the back in the center and 3/4” [19 mm] from the back on the ends. Screws will be attached in center, 6” [152 mm] from each end. Leave no greater than 2’ [610 mm] span between fasteners. The white part of the sewn in rope will face down. Publication No. FSTXLD_A August 2015 Figure 52 6. Using a pry bar over the center hole bolt and under the top slot bolt, torque the tube until the cover is tight and tighten the lower fastener. Repeat for remaining bolts. Verify cover looks taut and tighten the (2) centering bolts. 43 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION (OPTIONAL) Brake Release/Chain Hoist A B C F D E G Figure 53 1. Lubricate drive shaft (A) with an anti-seize lubricant, place sprocket (B) and key onto shaft and tighten set screws. I 2. Route chain (C) around sprockets. Plumb and level chain hoist, make sure chain is taunt. 3. Use a straight edge to align chain sprockets. Failure to do so may result in noise and premature wear. H 4. Mark and drill hole locations and fasten hoist (D) to the wall. Unit can be rotated 180° to fit. If door frame is blocked out, chain hoist must also be blocked out. 5. Attach spring (E) to the brake (F) handle and chain to the spring. Figure 54 J 6. Fasten chain lock bracket (G) to wall so that it will hold chain in place to release the brake. Trim excess chain. 7. Plug in cable (H) for interior switch and (I) for exterior switch and wire chain hoist into control box per electrical drawing in owner’s manual. 8. Install interior chain hoist guard (J). 9. For opposite drive, remove top bracket, rotate 180° and re-fasten. 10. Test operation of chain hoist (K). a. Pull brake chain and lock in place. b. Pull chain hoist chain (stopping door operation). c. Release brake chain and operate door. 44 K Figure 55 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION (OPTIONAL) Weld Plate 31 1/4” [694 mm] 5 1/4” [133 mm] 4 1/2” [114 mm] B 15 1/8” [381 mm] A 3” [76 mm] A 20” [508 mm] C F G D E Figure 56 NOTE: Fastener required (at minimum) every other hole, approximately 4’ [1219 mm]. 1. Measure from bottom of track to each hole location and position weld plates (B, D, F) on the steel jamb (A) at these locations and weld in place. If steel is not present at the track hole locations, weld where possible. Distance (G) varies based on O.D.H. 2. Position upper weld plates (B) so they catch the wall mount bracket holes. If no steel exists above the opening, it must be provided. 3. Fasten lower track to weld plates with self drill/tap screws and washers provided (E). 4. Fill gaps between weld plates with foam tape (C). Publication No. FSTXLD_A August 2015 45 FasTrax® LD Installation/Owner’s ManualRite-Hite® INSTALLATION (OPTIONAL) For Doors less than 8’- 0” [2438 mm] D.O.H. Guards – Radial Door Guards – Non-Radial Door A B Figure 57 Install drive guard (A) onto vertical, tilt, or high lift style doors. Figure 58 Install drive guard (B) onto radial style doors. Keep Clear Sign 5’ [1524 mm] Figure 59 Install sign onto lower tracks on each side, approximately 5’-0” [1524 mm] from the floor. 46 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD INSTALLATION – Miscellaneous I-Zone Sensors Label(s) – Back Side of Door 12” [305mm] A 5’ [1524 mm] 39” [991 mm] A NOTE: If door is mounted exterior, sensors MUST be mounted inside of the building. Figure 60 1. Clean surface where label (A) is to be placed. 2. Peel off backing on label and apply in position. Figure 62 1. Mount I-Zone sensors to the lower tracks and route cables to the control box. Drive Shroud 2. Lights on sensor will flash for 30 seconds on power up. B 3. Alarm should be tested by removing the plastic cover from one of the I-Zone sensors. After 30 seconds the alarm will sound. Door should be in the open position during this test. C D Figure 61 1. Align extension bracket slots with holes in drive shroud and attach to upper mounting bracket with (2) thumb screws (B). 2. Place drive shroud (C) into position and attach to lower mounting bracket with (2) thumb screws (D). Publication No. FSTXLD_A August 2015 47 FasTrax® LD Installation/Owner’s ManualRite-Hite® MAINTENANCE RITE-HITE PLANNED MAINTENANCE FASTRAX® LD CUSTOMER: JOB # PLANNED MAINTENANCE TASK RECOMMENDED P.M. IN MONTHS 1 6 12 18 24 30 36 Activation Curtain Fans (Optional) Auto Re-Feed SERIAL # x x x x x x x DATE: x x Operate all devices to verify proper operation. x x Verify that curtain fans are powered and working. Make sure that the fans are positioned properly and are removing condensation from the curtain. x x x Verify auto re-feed is operational. x x x Verify that brake stops the door at open and closed positions as well as when stopped in the middle of travel. To move the curtain manually, turn the brake release handle to the disengaged position. The curtain should be able to be moved manually. If brake is making noise, adjust. x x x Clean and check all connections with disconnect off. Make sure all wires are free from moving parts. x x Inspect for wear or damage; patch immediately to prevent condensation or frost buildup. Clean with warm soapy water. Check drive spheres; if missing or damaged, replace. Check top roller. x x Perform visual inspection for damage. Tighten all hardware. Replace any worn labels. Use air hose to remove dust and debris. x Operate door and make sure all operations are functioning properly. Brake x Controls / Wiring Curtain x Door Assembly x x Door Operation x Drive Tube INSPECT AND PERFORM THE FOLLOWING: x x x x x x Verify drive tube gear is centered over track groove. Make sure bearing set screws and mounting bolts are tight. x x x Check gearbox fluid level; fill with Mobil - SHC 624 or Phillips 66 - Syncon 32 if low. Check lock collar set screws. x x x Verify encoder chain and sprocket set screws are tight. Verify lock collar on encoder is tight. Check open and close positions; adjust as required. Lintel Seal x x x Verify lintel seal is sealing wall properly. Motor x x x Check junction box and plug connections. Non-Powered Opening (Optional) x x x With power off, verify chain hoist opens door. Lubricate chain, sprockets and check alignment. x Verify both photoeyes reverse the curtain. LEDs on receiver should go on/off. Clean emitter and receiver lens. x Verify air bag is inflated, free of tears and providing an adequate seal against curtain and the wall. If torn, patch immediately to prevent condensation build-up. Verify warm air existing exhaust holes. x Perform visual inspection. Lubricate radials and tracks with food grade synthetic grease (Super Lube). It may be required to remove the existing grease prior to adding new. Verify proper width and tighten all hardware. Check foam seal if present. x Inspect track retention strips; replace if cracked. x Verify Virtual Vision is functioning properly. Red LEDs should be lit if movement on opposite side. Gearbox Encoder / Chain / Sprockets Photoeyes x Thermal Air Seal (FR Door only) Tracks / Radial (upper and lower) x x x Track Retention Strips Radial and Track Lubrication* x x x x x x x x x x Virtual Vision (Optional) Vision (not on FR doors) x x x x x x x x x Lubrication of radials and tracks may be required more than every 6 months, based on usage and environmental conditions. Inspect vision for tears or separation. Clean with warm soapy water. Lubrication of the radials and tracks is the sole responsibility of the end user. If door is mounted in a dirty environment, it may be required to remove the existing grease prior to adding new. *Use High-Temperature Synthetic Grease with PTFE (Polytetrafluoroethylene). • The synthetic oil base in this food-grade silica-thickened grease increases the time before the next application. • Contains a PTFE additive that reduces friction and waterproofs metal surfaces, preventing rust and corrosion. • NSF rated H1 for applications with incidental food contact. • Temperature range is -45° to +450° F [-45° to +232° C]. • Color is white. • McMaster Carr # 1378K33 - 14.1oz Cartridge 48 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD MAINTENANCE Continued Brake Torque Adjustment Only required after prolonged brake use. Brake Release A Consult RITE-HITE Doors Technical Support before adjusting Torque Setting (563-589-2722). A B Figure 63 NOTE: The lower the brake torque, the longer the brake stop time and the faster the brake release time. B 1. Remove the brake cover by removing the three screws and brake handle (A) holding it on. C The spanner nut (B) is tight against the brake casing. To make adjustments, unscrew the spanner nut a few clicks at a time (2.5 turns starting out). Figure 64 Without Chain 2. To hold the brake release on, rotate the brake release hold down bracket (A) to vertical position. 3. To engage brake, rotate bracket horizontal. With Chain 1. To disengage brake, remove the chain (B) from the lock bracket (C), pull down and lock the chain in place. 2. To engage brake, remove the chain from the lock bracket until chain is no longer taught and lock the chain in place. Heated Brake (OPTIONAL) NOTE: Brake will heat when the temperature is below 35° Fahrenheit and motor is not running. A frozen brake may take up to 60 minutes to thaw when power is applied. This time depends on ambient temperature and the amount of ice accumulation. Publication No. FSTXLD_A August 2015 49 FasTrax® LD Installation/Owner’s ManualRite-Hite® MAINTENANCE Continued Brake Air Gap Encoder Replacement C Figure 66 1. To replace Encoder, unscrew connector. Figure 65 The brake air gap is checked by placing a feeler gauge between metal anchor plate and the brake coil housing as shown. Minimum gap is .008” [0.2 mm], maximum is .024” [0.61 mm]. 1. Loosen the fixing screws that attach the brake to the motor’s end-shield by approximately half a turn. 2. Using 2 mm Allen wrench, loosen lock collar (C) and slide Encoder off of shaft. 3. Install new Encoder, tighten lock collar (14 in-lb. [1.5 N-m]), line up notch and screw connector. 4. Proceed to Encoder Setup instructions. Drive Sphere Replacement 2. If required, the brake assembly may be loosened slightly from the motor’s end shield by turning the threaded setting bolts (hollow screws) that surround the fixing screws, counter clockwise, into the brake coil housing. 3. Depending upon whether or not the air gap needs to be decreased or increased, turn the fixing screws accordingly until the desired nominal air gap is reached, as measured using the appropriate feeler gauge. • Turning the fixing screws clockwise allows the brake coil housing to be moved towards the anchor plate and reduces the air gap. • Turning the fixing screws counterclockwise allows the brake coil housing to be moved away from the anchor plate and increases the air gap. 4. If the setting bolts (hollow screws) were adjusted (Step 2), re-secure the brake coil housing firmly against the motor’s end shield by turning the setting bolts (hollow screws) clockwise, out of the brake coil housing. Figure 67 1. Apply adhesive to stud before pushing through and add more adhesive to stud before tightening. Adhesive must ooze out both sides after stud is tightened. 2. Stud must be tightened prior to adhesive starting to dry. Adhesive dry time is approximately 1 minute. Torque spec: 16inch/lbs. ±4inch/lbs. The following adhesive is recommended for thread locking and securing to the edging (purchased by end user): Loctite® 438 or 3M-DP8005 5. Tighten the fixing screws to the appropriate torque. 6. Re-check and measure the air gap in multiple locations to check for appropriate spacing. Repeat the steps as needed until the desired air gap spacing is uniform and consistent all the way around the brake. 50 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD MAINTENANCE Continued Retention Strip Replacement Gearbox Oil A D B Drain Valve C A. Top View Of Edging Replacement B. Lower Track C. Screws Holding Edge In Place D. Retention Strip With J-Strip Figure 68 1. Turn power off and follow lock-out tagout procedures. 2. Remove lower re-feed roller. 3. Remove screws holding edging in place and slide edging out through the top of the track. Use caution when pulling out so as not to catch on internal photoeyes. 4. Slide new edging into track, making sure not to catch on photoeyes. Align holes with photoeyes. NOTE: Per the top view (A), orient the longer leg of the “J” toward the lower track and the groove away from the track. 5. Fasten edging with screws at the bottom of track. Do Not screw strip to lower track, other than at the bottom. Publication No. FSTXLD_A August 2015 Fill Valve Figure 69 This unit is designed to be maintenance free, completely sealed, and shipped factory filled with synthetic lube. The gearbox should not require additional lube. If low, fill (3.2 oz. capacity) with: Mobil - SHC 624 or Phillips 66 - Syncon 32. 51 FasTrax® LD Installation/Owner’s ManualRite-Hite® TROUBLESHOOTING DEFINITION FUNCTION Activation It is preferred not to wire activation devices until after the door is functioning properly. Brake The brake is powered by 105VDC which is converted from 110VAC. If brake does not stop door when open or closing, see brake adjustments on page 49. Brake will have approx. 267 ohms on normal readings, must disconnect from rectifier. Breakaway If the curtain is separated from the lower tracks, press the green open/reset button and the door will auto-refeed back into the tracks without tools or intervention. If a major separation occurs the drive tube may need to be turned manually to prevent damage to the curtain. Control Box Cable DO NOT DRILL HOLES ON TOP OF THE CONTROL BOX TO RUN CONDUIT, AS DUST PARTICLES AND MOISTURE MAY CAUSE DAMAGE TO ELECTRICAL COMPONENTS. THE SAFEST LOCATION IS AT THE BOTTOM. Failure to do so, voids warranty. Supplied conduit cable is pre-wired. If it is too short, DO NOT splice wires, as the cable is shielded to prevent electrical noise. Make sure the motor is grounded and the braided (drain) wire is properly grounded to prevent electrical noise. Contact local Representative for replacement. Curtain The curtain is driven by the drive spheres and the drive tube. a) If drive spheres are missing from curtain, repair or replace. b) If curtain struggles to raise or lower or is baggy, check for proper track spacing, O.D.W. + 1/2” [12 mm]. c) Check to make sure tracks are lubricated with food grade synthetic grease (Super Lube). d) If curtain is making contact with the wall when closing, verify lower tracks are not too close together. Disconnect Switch The disconnect switch is in line with fuse holder terminals F1, F2, F3, and removes power from the entire control box, except for incoming wires to bottom of disconnect. Door does not close a) Check status on i-COMM ii display to see why door is staying open (“Photoeye Blocked” or Photoeye Failure”, etc.), should read “Door Closing in “x” seconds”. b) Verify proper incoming power is reaching inverter at L1, L2 and L3 (220, 230, 400, 460, 575). c) Verify chain hoist chain is not pulled and switch is not tripped, X14 MUST be on (See Non-Powered Opening). d) If run timer occurs, check for binding or obstructions. Tracks may need to be lubricated to reduce friction. e) Verify inputs X3, X5, X6 or X7 are not on. If on, remove wire from terminal to determine what is keeping light on. f) Verify outputs K1, K2, K4, K5 and YDC2 are on or coming on to signal inverter to close door. g) Verify X10 and X11 are on and that the photoeyes are lined up and not blocked. h) Verify as the curtain gets near the photoeyes that they are being shut off i) If curtain reverses at photoeyes, verify that the photoeye wiring is not reversed, X11 is upper (54”), X10 is lower (18”). j) Verify inverter display is changing frequency. k) Verify Encoder has been setup. l) Verify rectifier has 120VAC going to it and ~ 105VDC coming out to the brake. Door does not open a) Verify input X3, X5, or X6 are coming on when activation device is being used. b) Verify outputs K3, K4, K5 and YDC2 are on or coming on to signal inverter to open door. c) Check status on i-COMM ii display to see why door is staying closed, should read “Door Opening”. d) Verify inverter display is changing frequency. e) Verify proper incoming power is reaching inverter at L1, L2 and L3. f) Verify chain hoist chain is not pulled and switch is not tripped, X14 MUST be on (See Non-Powered Opening). Door slams open/close a) Verify b) Verify c) Verify d) Verify e) Verify f) Verify g) Verify h) Verify i) Verify j) Verify Drain Wire Verify that drain wire is terminated properly, failure to properly terminate the drain wire, may result in sporadic reversals, photoeye and other issues due to either static electricity or electrical noise and void warranty. Drive Side Switch The drive can be switched from right hand to left hand by performing the following: a) Remove and switch conduit mounting bracket to opposite side. b) Remove and switch torque arm bracket. c) Remove and switch drive and non-drive photoeyes and cables. d) Flip drive tube 180°. e) Remove curtain from roller tube and route opposite direction. f) New drive shroud and bracket are required. g) New drive shroud extension bracket (if exterior) h) Set up i-COMM ii to state the proper right or left hand drive. Drive Tube If drive spheres make excessive clicking noise, make sure tube drive gears are centered over track grooves. Encoder See Encoder Section. THE ENCODER CABLE SHOULD NEVER BE SPLICED OR EXTENDED. a) If curtain is not stopping at the same position, make sure encoder cable is grounded. b) Verify encoder chain is operating properly and sprocket set screws are tight to shafts. c) See page 30 for i-COMM ii Encoder errors. Fuses F1, F2, F3: Incoming power fuses, must have line voltage across all 3 legs. (Transformer, Inverter, motor) F4, F5: Primary side transformer fuses, must have line voltage across both legs. F6, F7: Secondary side transformer fuses, F6 is 24VAC (FR only - heated pull cord) and F7 is 120V (power supply & brake). 52 the open and close positions are properly set. encoder lock collar and sprocket set screws are tight and the chain moves when the drive tube is turning. the encoder shaft turns when the drive tube is turned. the inverter is changing speeds on the display. the phasing is correct. The door should open when the green open button is pressed. the brake is engaged and not released. the key been installed on the gearbox shaft. the proper ratio gearbox is being used. Encoder has been setup. rectifier has 120VAC going to it and ~ 105VDC coming out to the brake. Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD TROUBLESHOOTING Continued DEFINITION FUNCTION i-COMM™ ii Controller The i-COMM ii controller is a circuit board that controls the actions of the door. There is a digital display that shows the cycles, status and position of the door at any time during its travel. For input and output function signals, refer to chart on page 51-37. Settings can be changed for re-close or pre-announce timers, interlocks, special activation commands, among others. Refer to instructional manual included. a) Verify i-COMM ii is receiving 24VDC from power supply. b) If i-COMM ii display is blank or hard to see, adjust contrast. c) Input X10 - Lower photoeye will be on unless photoeye is blocked, not aligned or mis-wired. d) Input X11 - Upper photoeye will be on unless photoeye is blocked, not aligned or mis-wired. e) Input X14 - Fault needs to be on for the door to operate (chain hoist). f) The door can be set to close from 2 to 255 seconds. Follow i-COMM ii adjustment instructions. Inverter See page 59-39 for proper parameter settings. I-Zone See page 47, 55, &/or 63 for mounting and wiring. MCR1 Contactor If the MCR1 contactor does not stay energized, verify the chain hoist switch is closed. If the chain hoist has been activated, it will break the circuit. Check continuity from CH1 to CH2. Motor If door will not run when given an activation, check the following: a) Check voltage to inverter. b) Check voltage and for loose wires at terminals, U, V, and W. c) 208V-240V motor will have 2.8 ohms on normal readings. d) 400V-480V motor will have 9 -10 ohms on normal readings. e) 575V motor will have 13 ohms on normal readings. Motor Phasing If “Open/Reset” button is pressed and the door closes, phasing is reversed; switch wires in terminals, V and W. Make sure the motor is properly grounded to prevent electrical noise. Non-Powered Opening (NPO) If issues arise with the non-powered opening chain hoist, check the following: a) If power outage, release brake and pull chain on hoist to open door. b) If chain hoist chain is pulled while door is powered, the door will go into fault mode (green light flashing), no X14. c) If chain hoist chain is pulled, reset door by pressing the green flashing button. Open/Reset Push Button The open/reset push button function is when the button is pressed, a command to open the door is given. To jog door when i-COMM ii states “Photoeye Failure”, press and hold the “Open/Reset” button. Pressure If the curtain is blowing out because of high wind or negative pressure, check the following: a) Tracks MUST be mounted at O.D.W. + 1/2” [12 mm]. If mounted wider, excessive curtain wear may occur. If too narrow, curtain buckling or billowing will be greater. b) Check to make sure the curtain has all the drive spheres in place. c) Verify Lexan Strips are present and functioning properly. Photoeyes The photoeyes are wired to the 24VDC circuit and are wired as normally closed when there is power to the unit and the emitter photoeye is aligned with the receiver photoeye. There are 3 lights on the receiver and one on the emitter. Green is for power, yellow and orange are for proper alignment. The photoeyes will reverse or hold the door open when the photoeye beam is blocked. When the beam is not broken, the door will auto-reclose. If photoeyes require adjustment, check that lower tracks are square to the wall. a) Power to Brown (DC) and Blue (OV) wires. b) Internal photoeye relay(wires Black / Blue) should be closed when photoeye is aligned and open when not aligned. c) When open, i-COMM ii verifies photoeye inputs are off. If on, door will fault. If off, test is ok and emitters turn on. d) Orange and yellow light on the Receiver should be on when aligned. e) Green light on the Emitter indicates the unit is powered up. f) Input X11 will go off when the upper 54” [1372 mm] photoeye is tripped. g) Input X10 will go off when the lower 18” [457 mm] photoeye is tripped. h) If two or more doors are back to back, verify they are not reading each other. A plate may be required to separate. i) On doors < 43” [1092 mm] O.D.H., the 54” [1372 mm] photoeye is omitted. j) On doors > 68” [1727 mm] O.D.H, but < 43” [1092 mm] O.D.H., the 54” [1372 mm] photoeye is lowered to 35” [889 mm]. Power Supply Power Supply is powered by 120VAC from the F7 fuse and delivers 24VDC to the i-COMM ii Tracks a) Verify tracks are properly spaced. MUST be O.D.W. + 1/2” [12 mm]. b) Lubricate as required per Maintenance Schedule, page 48. Virtual Vision Virtual Vision is optional on the FasTraxLD door. When motion is sensed via Falcon motion sensors, the Virtual Vision red LEDs will illuminate to notify driver of movement on the opposite side of the curtain. a) It is normal for the YDC1 output to flash on i-COMM ii during door operation.. Voltage Change To change the voltage, see steps below: a) Change transformer taps and fuses per electrical diagram. b) Change motor wiring per junction box diagram. c) Replace Inverter with proper voltage. d) Brake resistor e) Change voltage selection on i-COMM ii X0 Input programmed for a device to open the door. X1 Input programmed for a device to stop the door. X2, X3, X6, X7 Activation Inputs - If on and door is not closing, verify activation device is not faulty. X4 Input programmed for a device to close the door. X5 Input programmed for a device to toggle open / close the door. X8, X9 I-Zone Inputs X10 18” [457 mm] Photoeye Input - MUST be on; If off, verify aligned and powered. X11 54” [1372 mm] Photoeye Input - MUST be on; if off, verify aligned and powered Publication No. FSTXLD_A August 2015 53 FasTrax® LD Installation/Owner’s ManualRite-Hite® TROUBLESHOOTING Continued DEFINITION FUNCTION X12 Open / Reset Button - X12 will illuminate when button is pressed X13 Induction loop Input - if on door will stay open - verify object is not present on the floor loop X14 Fault Input - Verify chain hoist chain has not been pulled. X15 Power Input - Indicates unit is powered YK0 Interlock output YK1 Programmable output YK2 Programmable output YDC0 Output programmed to be on when door open. YDC1 Output programmed to flash when virtual vision is functioning YDC2 Photoeye test, must flash off when door is opening YDC5 Output programmed for Pre-announce to close. Motor Voltage Wiring 208/230V Motor Wiring 460V Motor Wiring 400 & 575V Motor Wiring Heated Break (OPTIONAL) 208/230V Motor Wiring 54 Heated Brake Wiring 460V Motor Wiring 400 & 575V Motor Wiring Field Wiring Instructions Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD ELECTRICAL LAYOUT – Door Mounted Side P C F O D H Q N 24” [610 mm] 10” [254 mm] E 44” [1118 mm] R 38” [965 mm] A A G DOOR SYSTEM 49” [1245 mm] B B 54” [1372 mm] 36” [914 mm] 36” [914 mm] Figure 70 Publication No. FSTXLD_A August 2015 55 FasTrax® LD Installation/Owner’s ManualRite-Hite® ELECTRICAL LAYOUT – Back Side of Door J 49” [1245 mm] I 36” [914 mm] Figure 71 56 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD ELECTRICAL LAYOUT Continued 1. Install curtain fan(s) (A) off to the side of the door jamb, near the top of the opening. Adjust fan to move air across the curtain. Curtain fan(s) may be turned off if there is no moisture present. If door is mounted on cold side, install fans on warm side. Virtual Vision is optional. There will be a motion sensor mounted on each side of the door, as well as 2 red LED light bars on each side of the opening on both sides. The motion sensors will detect motion on the opposite side of the curtain to warn oncoming traffic of a possible pedestrian or forklift on the opposite side. 2. Locate Virtual Vision light bar assemblies (B) on each side of the doorway and in clear view of oncoming traffic. They should be installed approximately 36” [914] off the floor, adjacent to the doorway (e.g. goal posts or wall) and in a location that is protected from potential impact damage. 3. Virtual Vision motion sensors should be installed off to the side of the opening (C). b. If you do not wish to use security code settings, you can simply power down one unit (at the i-COMM ii) while setting the other unit, and then do the same thing with the other unit. This is similar to option “a”, although if you want to make subsequent changes to the settings, you would need to go through the power down procedure again. c. If you do not wish to power down the units or use security settings, you can physically cover one of the units while programming the other unit. Any opaque material (e.g. cardboard) should work, this may be difficult for units mounted high above the opening. 9. Mount opposite side Virtual Vision assembly (I). 10. Mount opposite side Virtual Vision motion sensor (J). 11. Cable to Control Box (N). 12. Virtual Vision Cables (O). 13. Transformer Cable (P). 14. Motion Sensor Cable (Q). 15. Curtain Fan Cables (R). Direct sensors so they DO NOT extend beyond the width of the door. Sensors should be programmed for a 2 second hold time and bi-directional detection. 4. Mount step down transformer (D) if 120V not available. 5. If door is equipped with step down transformer junction box (E), plug in Virtual Vision cable. If not, there will be a separate junction box strictly for the Virtual Vision. 6. Plug cables (F) together and wire into control box. 7. End user provides the disconnect (G). An optional 120V outlet (H) for fans may be installed if desired. 8. To avoid cross talk when changing the settings on the Virtual Vision or activation sensors when using the remote controls, Rite-Hite offers the following three options: a. The BEA remote control allows you to set a unique security code for each sensor. Then you would be able to enter the code for the sensor you are interested in changing, and it will only change the settings for that sensor. To accomplish this, temporarily disconnect the activation sensor(s) from its power supply (at the i-COMM ii), use the remote to set a security code (e.g. “1111”) for the Virtual Vision sensor(s), then power up all sensors. The activation sensor will have the default security code “0000” for its settings, and the Virtual Vision sensor will have its new security code (use unlock/ lock sequence). There should be no cross-talk with the remote’s instructions when using this approach. Record these values for future reference. Publication No. FSTXLD_A August 2015 57 FasTrax® LD Installation/Owner’s ManualRite-Hite® WIRELESS ACTIVATION Pair the unit(s) at the control box prior to mounting. To pair the host with a wireless device: 1. Apply power to the control box and wireless host unit. A 2. Open the cover and remove the plastic strip (A) under the batteries in the remote unit to energize the device. 3. Press the “Pair button” (B) on the desired remote unit. An Amber LED will begin to flash to indicate it is in the pairing mode. 4. On the wireless host, use a 1/8” [3 mm] diameter rod made from a non-ferous* material and insert into the “Remote Pairing” (C) hole approximately 1 1/2” [38 mm] in depth until you feel a button depress and then release it. The “RF Com” LED (D) will begin to flash green once per second to indicate it is in pairing mode. B 5. Once paired, the Red and Green LED’s will briefly turn on and then off. If the units are unable to pair up, the Green light will continue to flash for 20 seconds and then time out. Figure 72 6. To test, activate the remote unit. The Green LED on the host and the Amber LED on the remote should turn on and operate the door. If not, reattempt pairing process. 7. Mount the remote unit at it’s operating position. 8. Wiring for host unit to Control Box i-COMM ii: 4 - X6 5 - DC 6 - DC 7 - OV C D Figure 73 * If a metal object is used, caution should be taken to not contact the circuit board inside. 58 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD COMPACT USER INTERFACE (OPTIONAL) A B C D Figure 74 A Compact User Interface is mounted on a stainless steel or fiberglass 2-gang wall faceplate and compatible with standard 2-gang electrical box (provided by end user). The controls are also available on the provided junction box. On the face of the assembly, there is a 4-button membrane switch: A. Green: Open/Reset “UP” B. Red: Stop “EXIT” C. Yellow: Close “DOWN” D. Gray: Left Arrow “ENTER” Press and hold “ENTER” button for 5 seconds to enter the menu. The” OPEN” button on the interface will reset the door after a fault. The screen flashes when in a fault. Publication No. FSTXLD_A August 2015 59 FasTrax® LD Installation/Owner’s ManualRite-Hite® COMPACT USER INTERFACE – Fiberglass (OPTIONAL) 60 Publication No. FSTXLD_A August 2015 Publication No. FSTXLD_A August 2015 4.50 HEADERS LOCATED ON LEFT SIDE OF i-COMM II CONTROLLER 1 2 4 KIT PART NUMBERS: 53700923 - 50' CABLE 53700924 - 75' CABLE 4.56 1 IMPORTANT! THE PLUGS MUST BE CONNECTED TO THE CORRECT HEADERS. IF NOT CONNECTED PROPERLY, THE REMOTE LCD WILL NOT FUNCTION. J48 LOCK IN J48 1 4 1.50 BU BU/WH BN BN/WH GN GN/WH ORG ORG/WH 0V A B B8 B9 B10 B11 +24V 3 © 2013 RITE-HITE® DOORS INC. THIS DOCUMENT IS THE PROPERTY OF RITE-HITE® DOORS INC. SUBJECT MATTER HEREIN IS CONFIDENTIAL. DO NOT USE, REPRODUCE, COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF OF RITE-HITE® DOORS INC. 3/3/2015 A B 4 1 1 1 4 3 2 1 - 9999M261 9999M037 9999M286 9999M305 MATERIAL 1 5 ITEM QTY DRAWING THIRD ANGLE PROJECTION 2 DO NOT SCALE DRAWING ALL SHEETS ARE THE SAME REVISION STATUS REFERENCE SCALE B 1:1 SIZE MODEL 6962 6786 ECN BY TAH CDH 1 SHEET 9999M039 PART# 55150279 DWG NO B 1 OF 1 REV PLATE,MNT,LCD INTERFACE,STNLS SW,MEMBRANE,4BTN,ICOMMII DCC,INTERFACE MODULE2,ICOMMII ENCL,PLSTC,RMT MNT CNTRL SPACER,AL,#2-56,3/16"ODX5/16"L CDH RITE-HITE ® 8/27/2013 DOORS INC. 6786 TITLE 9/12/2013 INTERFACE,CUI,STNLS,ICOMMII 65000818 72700271 65100029 70450181 43750171 PART NUMBER 1 DESCRIPTION UPDATE FOR PLASTIC ASSEMBLY RELEASED TO USE NOTE REVISION HISTORY TO ENABLE THE REMOTE DISPLAY: MAIN MENU ---------> GENERAL FOLDER ----------------> Remote Display - Set to "Enabled" DATE 9/12/2013 REV. 2 UNLESS OTHERWISE SPECIFIED DRAWN BY DIMENSIONS ARE IN INCHES. DRAWN DATE TOLERANCES: INITIAL ECN .050 = .X = .010 .XX DATE ISSUED = .005 .XXX 1.0 ANGLE = NOT SHOWN 3 TERMINALS LOCATED ON INTERFACE MODULE LCD INTERFACE CONNECTIONS CONFIDENTIAL FINISH .16 3 A B COMPACT USER INTERFACE – Stainless Steel (OPTIONAL) A B J46 FINAL ASSEMBLY CONTROL BOX CONNECTIONS 4 LOCK IN J46 NEXT ASSEMBLY Rite-Hite® Installation/Owner’s Manual FasTrax® LD 61 FasTrax® LD Installation/Owner’s ManualRite-Hite® MANDATORY FIELD WIRING DIAGRAM >43” O.D.H. 62 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD MANDATORY FIELD WIRING DIAGRAM <43” O.D.H. Publication No. FSTXLD_A August 2015 63 FasTrax® LD Installation/Owner’s ManualRite-Hite® ACTIVATION WIRING DIAGRAM 64 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD 230/460V ELECTRICAL WIRING DIAGRAM Publication No. FSTXLD_A August 2015 65 FasTrax® LD Installation/Owner’s ManualRite-Hite® 575V ELECTRICAL WIRING DIAGRAM 66 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD NOTES Publication No. FSTXLD_A August 2015 67 FINAL ASSEMBLY 2007 7822E009 68 5288 3/9/2007 2/7/2007 5375 REMOVE VIRT. VISION CBL P/N C RPB 6522 i-COMM II release & associated changes E 9"=1' 7822E009 5357.... JBOX,ASY, VIRTUAL VISION DWG. NO. 5739 WAGO TERMINALS D E 8/27/2007 6/5/2012 12/4/2008 LIP RPB CDH E FasTrax® LD Installation/Owner’s ManualRite-Hite® VIRTUAL VISION JUNCTION BOX Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD VIRTUAL VISION ELECTRICAL WIRING Publication No. FSTXLD_A August 2015 69 2010 7822E028 70 6/14/2010 RITE-HITE 9"=1' 8/30/2010 DOORS INC. 65150 7822E028 53530012 STEPDOWN XFMR FUSING FASTRAX CURTAIN FANS DWG. NO. ADD LABELS FOR CANADA 8/16/2010 LIP A A RPB A FasTrax® LD Installation/Owner’s ManualRite-Hite® CURTAIN FAN JUNCTION BOX Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD ELECTRICAL CABLE IDENTIFICATION Publication No. FSTXLD_A August 2015 71 FasTrax® LD Installation/Owner’s ManualRite-Hite® SERVICE PARTS – Control Box 20 25 13 22 24 23 32 2 36 37 15 16 17 33 26 31 HIGH VOLTAGE ONLY 30 18 8 1 10 11 12 3 4 5 6 32 34 21 30 34 35 9 38 FR Only 6 72 7 5 220V Ø 14 5 4 6 9 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD SERVICE PARTS – Control Box Continued # QTY DESCRIPTION PART # 1 1 Ass’y (C-Box, BackPanel, Enclosure w/labels) 1753.... 2 1 Contactor 24VDC,9A, 4NO (Chain hoist) 17000028 3 2 Fuse, .5 amp, 600V Time Delay (400-575V) 51000001 4 1 Fuse, 1 amp, 250V Time Delay 51000002 5 1/2 Fuse Holder, 2 Pole, 600V, 30A (3Ø-1; 1Ø-2) 51000003 6 2 Fuse Holder, 1 Pole, 300V, 12A 51000004 7 1 Fuse, 2 amp, 250V, Time Delay (FR only) 51000005 8 1 Fuse Holder, 3 Pole, 600V, 30A (not 220V 1Ø) 51000013 9 2 Fuse, 1 amp, 600V, CC, Time Delay (208-230V) 51000023 10 3 Fuse, 10 amp, 600V, CC, KLDR (400-460V) 51000033 11 3 Fuse, 15 amp, 600V, KLDR (208-230V) 51000051 12 3 Fuse, 6A, 600V, CC, KLDR (575V) 51000055 13 1 Kit, Warning Device Relay, i-COMM ii 53700862 14 2 Fuse, 20 amp, 600V, KLDR (220V 1Ø) 51950077 15 1 Inverter, 2HP, 575V, 3PH, AB-FLEX40 (575V) 53300044 16 1 Inverter, 2HP, 460V, 3PH, CT (460V) 53300047 17 1 Inverter, 2HP, 230V, 1-3PH, CT (208-230V) 53300046 18 1 Kit, Disconnect Switch, w/ Handle 53700567 19* 1 Kit, FasTrax Inverter Relay (includes #23 & #27) 53700643 20 1 Kit, i-COMM ii, Replacement 53700860 21 1 Power Supply, DIN, 24VDC, 18W (<=22W) 65700006 1 Power Supply, DIN, 24VDC, 30W, CG (>22W) 65700007 Relay, SPDT,24VDC,10AMP (warn device & brake) 66450014 22 1/1 23 1 Kit,Resistor,Inverter,230V,2HP 53700689 1 Kit,Resistor,Inverter,460V,2HP 53700688 24 1/1 Socket, Relay,1Pole,250VAC,10AMP (W.D. & Brake) 70350002 25 1 Switch, Push Button, Ext, Green, Illum, 22MM 72700258 26 1 Terminal, End Barrier, Fuse Holder 73100019 27 4/6 Terminal, End Stop, Screwless 73100024 28 1 Terminal, WA, Cage, 20A, Jump, 2P 73100081 29 7/8 Terminal, WA, Cage, 20A, 3 Hole 73100085 30 2 Terminal, WA, Cage, 20A, 3 Hole, Barrier 73100086 31 3 Terminal, WA, Cage, 20A, 3 Hole, GND 73100087 32 1 Transformer, 100VA, 208/230/460V:24/115 73550029 33 1 Transformer, 100VA, 380/415/575V:24/115 73550030 34 2 Control Box Quick Release Latch 51950021 35 4 Control Box Mounting Tab 51950018 36 1 Connecter, Conduit, Straight, L/T, 1” 16960001 37* 1 Cable, Inverter, 24/4 UTP (Modbus) 15650290 See Activation Page for activation devices *NOT SHOWN Publication No. FSTXLD_A August 2015 DWG# 7822E030 REV. N 73 FasTrax® LD Installation/Owner’s ManualRite-Hite® SERVICE PARTS – Drive System M D N E A C O F G H J L S T U P Q V QQ OO W E1 NN I MM KK LL R K V PP X EE FF GG RR HH II JJ CC DD BB B Z AA Y 74 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD SERVICE PARTS – Drive System Continued # QTY DESCRIPTION PART # A 1 Block, Mount, Nord, #50 13000060 # QTY DESCRIPTION PART # OO 1 Spacer, Gearbox Nord, #50 70450167 B 1 Block, Mount, Nord, #63 13000065 PP 1 Spacer, Gearbox Nord, #63 70450168 C 1 Screw, SHCS, M10-1.5 x 80MM 67930032 QQ 1 Torque Arm, Gearbox, #50 11500049 D 1 Gearbox Key 53550010 RR 1 Torque Arm, Gearbox, #63 11500083 E 1 Encoder Cable 4M (12’) 15650256 * 1 Aero Lubriplate 54650001 F 1 Encoder Cable 8M (25’) 15650257 G 1 Encoder Cable 17M (50’) 15650258 H 1 Encoder Kit, #50 53700784 Gearbox Ratios – Non-Canadian & 575V *NOT SHOWN I 1 Encoder Kit, #63 53700878 Ratio GBX p/n MTR p/n Insulated Curtain J 1 Encoder Plate, #50 65000724 10:1 (Sz 50) 51250028 55250138, 139, 143 Doors < 112 SF K 1 Encoder Plate, #63 65000805 15:1 (Sz 50) 51250014 55250213, 214 L 1 Sprocket Driven 24T 1” ID 70800048 Doors >= 112 SF & <= 160 SF M 3 Lock Washer 74120002 15:1 (Sz 63) 51250033 55250138, 139, 143 Doors > 160 SF N 3 M8-1.25x16MM (10:1, 15:1 GBX) 67930016 Gearbox Ratios – Canadian & 575V O 3 M10-1.50x20MM (20:1 GBX) 67930036 Ratio GBX p/n MTR p/n Insulated Curtain P 1 Sprocket Drive 45T 5/16” ID 70800064 10:1 (Sz 50) 51250028 55250138, 139, 143 Doors < 112 SF 15:1 (Sz 63) 51250033 55250138, 139, 143 Doors >= 112 SF Q 1 Encoder Chain, #50 18.19” 16600065 R 1 Encoder Chain, #63 21” 16600067 S 1 Conduit Bracket 14501096 T 1 Nut, Hex, Lock, 5/16-18, znc 55620010 U 1 Screw, HHMS, 5/16-18x1 1/4”, GR5, znc 67870003 V — Gearbox (See Gearbox Ratios table) — W 1 Terminal Assembly 73100093 X 1 Motor Cable 15650245 Nord Brake Release (Optional) Y 1 Sash Chain (14”) 16660046 Z 1 Hold Down Bracket 14500981 AA 1 Screw, HWHSMS, #14x1 1/4”, znc 67850001 BB 1 Ext. Spring 70700021 CC 1 Nut, Hex, 6M-1 55680001 DD 1 Bolt, Eye, 6Mx30MM, znc 67930001 EE 1 Motor/Brake/Gearbox Ass’y 5540.... FF 1 Motor/Brake,2HP, 230/460V 55250138 1 Motor/Heated Brake,2HP, 230/460V, Manual Input 55250255 1 Motor/Brake,2HP, 575V 55250139 1 Motor/Heated Brake,2HP, 575V, Manual Input 55250257 1 Motor/Brake,2HP, 400V 55250143 1 Motor/Heated Brake,2HP, 400V, Manual Input 55250256 GG HH II 1 Motor/Brake,1.5HP, 230/460V 55250213 JJ 1 Motor/Brake,1.5HP, 400V 55250214 KK 1 Brake Rectifier 230/460V 66270009 LL 1 Brake Rectifier 575V 66270012 MM 4 Washer, Flat, 5/16, znc 74120003 NN 1 Chain Kit 53700650 Publication No. FSTXLD_A August 2015 75 FasTrax® LD Installation/Owner’s ManualRite-Hite® SERVICE PARTS – Compact User Interface (OPTIONAL) 3 Stainless4 Steel Fiberglass CONTROL BOX CONNECTIONS LOCK IN J46 1 LOCK IN J48 1 LCD INTERFACE CONNECTIONS BU BU/WH BN BN/WH GN GN/WH ORG ORG/WH J46 J48 2 +24V 0V A B B8 B9 B10 B11 TERMINALS LOCATED ON INTERFACE MODULE HEADERS LOCATED ON LEFT SIDE OF i-COMM II CONTROLLER IMPORTANT! THE PLUGS MUST BE CONNECTED TO THE CORRECT HEADERS. IF NOT CONNECTED PROPERLY, THE REMOTE LCD WILL NOT FUNCTION. QTY DESCRIPTION PART # DESCRIPTION PART # 1 Kit, LCD Interface, NEMA 4X, 50 ft. 53700925 1 LCD Interface (Stainless) 50 ft. 53700923 1 Kit, LCD Interface, NEMA 4X, 75 ft. 53700926 1 LCD Interface (Stainless) 75 ft. 53700924 1 Cable, 75 ft. 15650317 1 Cable, 75 ft. 15650317 76 QTY Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD SERVICE PARTS – Curtain A B QTY C a/r D DESCRIPTION PART # Kit, Edge Repair, 3 Sphere* 53700712 a/r Kit, Edge Repair, 6 Sphere* 53700717 a/r Kit, Edge Repair, 10 Sphere* 53700723 a/r Kit, Edge Repair, 12 Sphere* 53700787 *Kits are not available on insulated curtain doors. E I H F G # QTY DESCRIPTION PART # A 1 Kit, Lintel Seal 6890.... B 1 Curtain, Stiffener 7181.... C 2 Curtain, Handle 75000023 D 1 Kit, Curtain Top Roller (includes 2) 53700562 E a/r Vision only Replacement, Urethane, 20” x 20” 53700711 Cover, Screen, Window, UV INH, FasTrax (a/r) PART # 17900190 Used on doors that currently do not have replaceable visions F a/r Cover, Window, UV, 20” x 20”, Replaceable 17900163 a/r Kit, Vision/Screen Replacement, 20” x 20” 53700857 Used on doors that currently do not have replaceable vision/screen a/r Cover, Window/Screen, 20” x 20” 17900190 1 Curtain order includes one tube of Super Lube 54650002 G 1 Curtain, Weight Assembly, Soft Edge 7541.... H 1 Curtain, Bottom Loop 6893.... 1 Curtain, Insulated, Bottom Loop 6895.... 1 Curtain, Assembly, FasTrax 2876.... 1 Curtain, Assembly, FasTrax, Insulated 2877.... I PATCH KIT PARTS LIST QTY a/r DESCRIPTION PART # Kit, Curtain, Patch, 60 mil, Blue 53700559 a/r Kit, Curtain, Patch, Urethane, 27 oz, Blue 53700774 a/r Kit, Curtain, Patch, 100 mil, Blue 53700670 a/r Kit, Curtain, Patch, 100 mil, Green 53700671 a/r Kit, Curtain, Patch, 100 mil, Gray 53700672 a/r Kit, Curtain, Patch, 100 mil, Orange 53700673 a/r Kit, Vision, Patch, 30oz, Clear 53700778 a/r Kit, Curtain, Patch, 100mil, Red 53700757 a/r Kit, Curtain, Patch, 100mil, White 53700758 Publication No. FSTXLD_A August 2015 Cover, Window, UV INH, FasTrax (a/r) PART # 17900163 Kit, Curtain, Drive Sphere, Qty 10 (a/r) PART # 53700561 77 FasTrax® LD Installation/Owner’s ManualRite-Hite® SERVICE PARTS* – Miscellaneous QTY DESCRIPTION PART # 1 FasTrax Entire Door FASTRAX LD 1 Kit, FasTrax Service Parts, US, Encoder 53700804 WARNING 1 Kit, FasTrax Service Parts, Int, Encoder 53700806 1 FasTrax Sample 67750026 1 Crate 53700146 FasTrax Warning Bracket, Set (Doors <8’-0” H) 14500999 Keep Clear of Moving Parts. Door May Start Automatically At Any Time. C D E A B WARNING Keep Clear of Moving Parts. Door May Start Automatically At Any Time. II KK F G H I J K FF GG HH DD EE L P Q R S N M T WARNING Do Not Enter On Red Light Personnel Or Equipment May Be Present On The Other Side Of The Door O X WARNING Do Not Enter On Red Light Personnel Or Equipment May Be Present On The Other Side Of The Door LL U CC BB AA Y X V W *For Hardware parts, see (H#) listed on page 79. 78 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD SERVICE PARTS – Miscellaneous Continued # QTY A 1 HARDWARE LIST DESCRIPTION PART # Keep Clear Warning Label 53850534 # DESCRIPTION PART # B 1 Sign Plate (Doors <8’-0” H w/o Shroud) 65000609 H1 Nut, Hex, Nylon, Lock, #10-24, zinc 55600004 C 1 Plate, Ext, Drive Shroud, TRAXLD 65000864 H2 Nut, Hex, Nylon, Lock, 1/4-20, znc 55610001 4 H18 — H3 Nut, Hex, Nylon, Lock, 5/16-18, znc 55620010 4 H30 — H4 Nut, Hex, 3/8-16, znc 55630003 D 1 RH Drive Shroud 53700600 H5 Nut, Hex, Nylon, Lock, 3/8-16, znc 55630005 E 1 LH Drive Shroud (Includes Hardware & Extension Bracket) 53700601 H6 Nut, Hex, 3/8-16, S.S. 55630006 F 2 120V Curtain Fan Kit 53700769 H7 Rivet, Blind, Fablok, 5/16” x 1.807 66840016 G 2 120V Fan only 13250069 H8 Ring, Retaining, External, 5/16” Shaft 67020051 H 2 120V Arm only 11500046 H9 Screw, HWHSMS, #14 x 1 1/4”, znc 67850001 I 2 220V Curtain Fan Kit 53700770 H10 Screw, RHMS, Phillips, #10-24 x 1/2”, zinc 67850008 J 1 Transformer, 2KVA, 600:240/120 73550017 H11 Screw, Phlp, Dr/Tap, #8 x 1/2” 67850015 K 1 Transformer, 2KVA, 480/240:240/120 73550024 H12 Screw,PHSMS,Phillips,Tap,#8-18x3/4” 67850026 L 1 Chain Hoist Cable 15650234 H13 Screw, PHSMS, Phillips, #10 x 1”, znc 67850029 M 8 Virtual Vision Mounting Bracket 14500971 2 H1 — 2 H14 — 4 Kit, Virtual Vision Warning Plate Label 53700917 2 H1 — 2 H10 — O 4 Virtual Vision LED Assembly 7623.... P 1 Chain Hoist,4:1 Ratio 56150038 Q 1 Kit, Fastrax, Chain Hoist, Nord, Interior, i-COMM ii 53700895 Kit, Fastrax, Chain Hoist, Nord, Exterior, i-COMM ii 53700896 N R 1 H14 Screw, RHMS, Phillips, #10-24 x 3/4”, zinc 67850030 H15 Screw,FHWH,#8x9/16”,BLK,K-LATH 67850065 H16 Screw,PH,Phillips,Plstite,#8-16x3/8” 67850088 H17 Screw, Phillips, Drill/Tap, #8 x 1/2” 67850115 H18 Screw, Thumb, 1/4-20 x 1/2”, GR2 znc 64860019 H19 Screw, HWH, Drill/Tap, #14x3/4”, znc 67860094 H20 Screw, HHMS, 5/16-18x6”, GR5, znc 67870111 H21 Screw, HHMS, 3/8-16 x 1”, GR5, znc 67880002 H22 Screw, HHMS, 3/8-16x1 1/4”,GR5,znc 67880004 H23 Screw, HHMS, 3/8-16 x 3 1/2”, znc 67880017 H24 Screw, HHMS, 3/8-16 x 4”, GR5, znc 67880029 H25 Screw, HHMS, 1/2-1 x 1”, GR5, znc 67900003 H26 Rod, Threaded, 3/8-16 x 12” S.S. 67900047 S 1 Exterior Chain Hoist Switch Kit 53700687 T 1 Interior Chain Hoist Switch 72700218 H27 Tape, Foam, Double Sided 72800044 Washer, Flat, 3/8” x 1” x .063, S.S. 74130012 U 24 H6 — H28 V 24 H28 — H29 Washer, Flat, 1/4 x 3/4 x 1/16, znc 74110001 W 24 H35 — H30 Washer, Flat,1/4x9/16”x3/32”,Neoprene 74110007 X 12 Plate, 6” Ø, znc 65000723 H31 Washer, Lock, Split, 3/8”, znc 74130002 Y 12 H26 — H32 Washer, Lock, Split, 1/2”, znc 74150005 H33 Screw, self drill/tap #12 67850004 Z 2 Poly Lumber Header Shim 69000015 AA 6 Upper Track Weld Plate 65000588 H34 Washer, Flat, .39 x .75 x .062, Nylon 74130003 Washer, lock, 3/8”, S.S. 74130009 Clamp, Cable, Nylon, 3/16” 16700009 BB 16 Lower Track Weld Plate 65000587 H35 CC a/r H7 — H36 DD 1 EE a/r FF 2 GG a/r HH Poly Lumber Install Kit 5339.... Poly Lumber 1 1/2”x7 1/2”x10’-6” 65450100 I-Zone Detector Assembly 7622.... I-Zone Upgrade 7637.... 2 I-Zone Cover 17900111 II 1 I-Zone Cable, Non-Drive 1549.... JJ 1 I-Zone Cable, Drive 1550.... KK a/r Kit, Install, Thru-Wall, Steel 53700887 Publication No. FSTXLD_A August 2015 79 FasTrax® LD Installation/Owner’s ManualRite-Hite® NOTES 80 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD SERVICE PARTS – Miscellaneous Continued B C E G F I J K L D A QTY DESCRIPTION PART # 2 Track, Upper, =< 10’-0” O.D.H. 53700627 2 Track, Upper, =< 12’-0” O.D.H. 53700628 # QTY 2 Track, Upper, =< 14’-0” O.D.H. 53700629 A 2 2 Track, Upper, =< 16’-0” O.D.H. 53700630 Radial Spreader Bar, Machined (1) PART # 7256.... H DESCRIPTION PART # Collar, Shaft, Lock,1” Ø 16850018 B 2 Bearing, Flange, 1” Bore 12500034 C — H25 — D — H50 — E 1 FasTrax FR LD Drive Tube, Ass’y 6756.... F 1 FasTrax FR LD Drive Tube, Weld Does not include Collars 6757.... G 2 FasTrax FR LD Sprocket 70800061 H 8 Nut, Hex, Nyl, Lock, 3/8-16, znc 55630005 I 10 FasTrax FR LD Drive Tube Collar 16850025 J 10 Nut, Hex, Nyl, Lock, 1/4-20, znc 55610001 K 10 Screw,HHMS,1/4-20x1 3/4,GR5, znc 67860062 L 20 Washer, Flat, .281 x .62 x .125 74120012 A B # QTY DESCRIPTION PART # A — Non-Drive Side — 2 Kit, Photoeye, Thru beam Source 53700702 2 Photoeye, Bracket Cover 14501207 Control Box Cable Assembly (1) PART # 1555..... B 2 Screw,PHSMS,Phillips,Tap,#8-18x3/4” 67850026 — Drive Side — 2 Kit, Photoeye, Thru-beam Receiver 53700703 2 Photoeye, Bracket Cover 14501207 2 Screw,PHSMS,Phillips,Tap,#8-18x3/4” 67850026 Breakaway Retention Strips (a/r) PART # 1481..... Publication No. FSTXLD_A August 2015 81 FasTrax® LD Installation/Owner’s ManualRite-Hite® SERVICE PARTS – Miscellaneous Continued Bracket, Wall, Mount, FasTrax TRAXLD (4) PART # 14501276 Photoeye, Wiring Cover (2) PART # 1917..... QTY DESCRIPTION PART # 1 Shroud, Bracket, Upper, LH 14501097 1 Shroud, Bracket, Upper, RH 14501099 B A Bracket, Mount, Shroud, Lower TRAXLD (1) PART # 14501275 D C E # QTY A Guard, Drive Non-Radial (2 - <8’ D.O.H.) (2) PART # 51300068 DESCRIPTION PART # 1 Bracket, Header, Radial, Large, TRAXLD, RH 14501292 1 Bracket, Header, Radial, Large, TRAXLD, LH 14501293 B 1/2 Upper Track, Radial (For doors > 8/6/10) For doors < 8/6/10 use 5227 7382.... C a/r Super Lube 54650002 Seal, Lower Track (Ext only) 6894.... Lower Track Assembly 7381.... D 2 E a/r 82 Guard, Drive Radial TRXLD (2) PART # 51300072 Kit, Track Connector, Radius, 90° (1) PART # 53600185 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD SERVICE PARTS – Miscellaneous Continued Kit, FasTrax/FR, Refeed Roller (2) PART # 53700611 Track, Kit, Connector, Radius, 45° (1) PART # 53600189 Kit, Radial Nylon Roller (2) PART # 53700632 Label, Warning, Stand Clear, 2” x 9” (2) PART # 53850516 Kit, Universal Track Connector (a/r) PART # 53600186 QTY DESCRIPTION PART # 1 Kit, FasTrax, Refeed, LH (bracket & 3 rollers) 53700606 1 Kit, FasTrax, Refeed, RH (bracket & 3 rollers) 53700607 QTY DESCRIPTION PART # 1 Kit, TRAXLD, Bracket, Drive Cage, N-Radial, Right 53700876 1 Kit, TRAXLD, Bracket, Drive Cage, N-Radial, Left 53700877 Kit, Lintel Roller (a/r) PART # 53700654 QTY DESCRIPTION PART # 1 Kit, Bracket, Drive Cage, Radial, Left 53700943 1 Kit, Bracket, Drive Cage, Radial, Right 53700944 Track, Joiner, Drive Cage (2) PART # 65000576 Publication No. FSTXLD_A August 2015 Track, Perforated, Angle, 2”x2”x13’, 12GA (13’) PART # 71500030 Bracket, BEA Falcon (a/r) PART # 14501212 83 FasTrax® LD Installation/Owner’s ManualRite-Hite® SERVICE PARTS Continued JUNCTION BOX Radial Center Shroud PART # 6947.... A B C A D B H D C G F E E 120V / 400V F # QTY DESCRIPTION PART # A 1 Fabric Cover 1937.... B 1 Shroud Wall Support 7238.... C 1 Bracket, Wall Mount 14501167 2 H33 — 1 Trailer Rail 73400002 D E* F G H 2 Plate,Shroud,End,Radial Large,TRAXLD. 65000811 2 Shroud End Plate. 65000731 3 Shroud Support 7237.... 12 H4 — 12 H21 — 12 H31 — 12 H34 — 6 H4 — 6 H21 — 6 H31 — 6 H34 — 12 H33 — *Not included in 6947.... K L G H I F # QTY DESCRIPTION PART # A 1 Curtain Fan Only Junction Box, FasTrax 53530012 B 1 2 Pole Fuse Holder, 600V, 30A 51000003 C 1 Fuse, 3AMP, 600V, Time Delay 51000008 D 1 Virtual Vision Only Junction Box Ass’y FasTrax 5357.... E 1 Junction Box Ass’y FasTrax 5357.... F 1 Cable, Virtual Vision 15650233 G 1 Fuse Holder, 2 Pole, 600V, 30A (208, 230, 460, 480, 575V) 51000003 H 1 Fuse, 10A, 600V, CC, Time Delay (400V) 51000011 I 1 Fuse, 6A, 600V, CC, KLDR (2-460-480V or 1-120V) 51000055 120V: 240V: 84 J 1 Fuse, 10A, 600V, CC, Time Delay (400V) 51000011 K 2 Fuse Holder, 1 Pole, 600V, 30A (208, 230, 460, 480, 575V) 51000019 L 1 Fuse, 4A, 600V, CC, Time Delay (400V) 51000040 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD SERVICE PARTS Continued Upper Track, Wrapback, VL, High, Stand, Tilt PART # 7382... # QTY DESCRIPTION A 1/2 Vertical Lift B 1/2 Wrapback C 1/2 High Lift D 1/2 Standard Lift E 1/2 Tilt Lift D A E C B Wrapback # QTY DESCRIPTION PART # A 1 Spreader Bar, Wrapback, FasTrax/FR/LD 7258.... B 2 Connector, 180°, Wrapback, FasTrax 16950032 C 2 Track, Upper, =< 10’-0” O.D.H. 53700627 D 2 Track, Upper, =< 12’-0” O.D.H. 53700628 E 2 Track, Upper, =< 14’-0” O.D.H. 53700629 F 2 Track, Upper, =< 16’-0” O.D.H. 53700630 G 4 Bracket, Upper Track, Wrapback, FasTrax 14501277 H 1 Kit, Track, Connector, Radius, 45° 53650189 I a/r Kit, Universal Track Connector 53600186 J 2 Connector, Radius, Universal, 45° 16960074 K 1 Upper Track, Wrap Back, FasTrax/FR/LD 7382.... B A C D E F K G H I J Publication No. FSTXLD_A August 2015 85 FasTrax® LD Installation/Owner’s ManualRite-Hite® SERVICE PARTS – Activation # PART # DESCRIPTION 1 11050007 ALARM, AUDIBLE, 24AC/DC, 22.5 (I-ZONE) 5700 7100 80/XL 8600 8900 FSTX /LD FSTX CL FSTX FR N N Y N Y Y Y Y FSTX FR LD Y FSTX XL LTSPD SPLIT 2ND Y Y N 2 11050010 ALARM, AUDIBLE, 120VAC,10-TONE, AB N Y Y Y Y Y Y Y Y Y Y N 3 17500025 CONTROLLER, WIRELESS, ACT, BTR, 12-24V N Y N N Y Y Y Y Y Y Y Y 4 17500001 INDUCTION LOOP BOARD, 24VDC (<5/28/14) N Y Y Y Y Y Y Y N N N N 5 17500010 INDUCTION LOOP BOARD, 12/24VDC (=>6/20/12) N Y N Y Y Y Y Y Y Y Y Y 6 52000037 INDUCTION LOOP BOARD HARNESS (<5/28/14) N Y Y Y Y Y Y Y N N N N 7 52000056 INDUCTION LOOP BOARD HARNESS (=>6/20/12) N Y N Y Y Y Y Y Y Y Y Y N 8 53700552 INDUCTION LOOP, KIT, SINGLE (<5/28/14) N Y Y Y Y Y Y Y N N N 9 53700864 INDUCTION LOOP, KIT, DUAL N Y Y N Y Y Y Y Y Y Y Y 10 55150279 i-COMM ii LCD INTERFACE N Y N N N Y Y Y Y Y Y Y 11 7622 I-ZONE KIT N N Y N Y Y N Y Y Y Y N 12 7636 I-ZONE UPGRADE KIT, NON FASTRAX N N Y N Y N N N Y Y Y N 13 7637 I-ZONE UPGRADE KIT, FASTRAX N N N N N Y N Y Y Y N N 14 14500774 I-ZONE SENSOR BRACKET BLACK N N Y N Y Y N Y Y Y Y N 15 14500775 I-ZONE SENSOR BRACKET GRAY N N Y N Y Y N Y Y Y Y N 16 14500783 I-ZONE SENSOR BRACKET STAINLESS N N Y N Y Y N Y Y Y Y N 17 17900110 I-ZONE COVER GRAY N N Y N Y Y N Y Y Y Y N 18 17900111 I-ZONE COVER BLACK N N Y N Y Y N Y Y Y Y N 19 17900112 I-ZONE COVER STAINLESS N N Y N Y Y N Y Y Y Y N 20 14501212 MOTION SENSOR, MOUNTING BRACKET N Y Y Y Y Y Y Y Y Y Y Y 21 55200012 MOTION SENSOR, REMOTE PROGRAMMER N Y Y Y Y Y Y Y Y Y Y Y 22 55200018 MOTION SENSOR, FALCONXL < 11.5’H N Y Y Y Y Y Y Y Y Y Y Y 23 55200019 MOTION SENSOR, FALCON >= 11.5’H N Y Y Y Y Y Y Y Y Y Y Y 24 55200021 MOTION SENSOR, IS40, 12-24V N Y Y Y Y Y Y Y Y Y Y Y 25 55200022 MOTION SENSOR, LZRI30, 12-35VDC N Y Y Y Y Y Y Y Y Y Y Y 26 55200023 MOTION SENSOR, MS08,TOUCHLESS, 12-24V N Y N Y Y Y Y Y Y Y Y Y 27 55200024 MOTION SENSOR, IS40XL, 12-24V N Y Y Y Y Y Y Y Y Y Y Y N 28 55200025 MOTION SENSOR, FALCONW >=16W N N N N N N N N N Y N 29 14500024 PHOTOEYE MOUNTING BRACKET N Y Y Y Y Y Y Y Y Y Y Y 30 53700053 PHOTOEYE, 24V, KIT, THRU-BEAM N Y Y Y Y Y Y Y Y Y Y Y 31 53700122 PHOTOEYE, 24V, KIT, RETROREFLECTIVE N Y Y Y Y Y Y Y Y Y Y Y 32 66400001 PHOTOEYE, REFLECTOR, 2 3/4” X 2” N Y Y Y Y Y Y Y Y Y Y Y 33 63900002 PHOTOEYE, RETRO-REFLECTIVE 20-40VAC/10-55VDC N Y Y Y N Y Y Y Y Y Y Y 34 69300004 PHOTOEYE, THRU-BEAM SOURCE 20-40VAC/10-55VDC N Y Y Y Y Y Y Y Y Y Y Y 35 63900005 PHOTOEYE, THRU-BEAM RECEIVER 20-40VAC/10-55VDC N Y Y Y Y Y Y Y Y Y Y Y 36 63900048 PHOTOEYE, LIGHT CURTAIN, RECEIVER, (CE) N N N N N Y N Y Y N Y N 37 63900049 PHOTOEYE, LIGHT CURTAIN, TRANSMITTER, (CE) N N N N N Y N Y Y N Y N 38 72700213 PULL CORD, ASSEMBLY, W/BRACKET, STANDARD N Y Y Y Y Y Y Y Y Y Y Y 39 72700214 PULL CORD, ASSEMBLY, W/BRACKET, HEATED N Y Y Y N N Y Y Y N Y N 40 72700270 PULL CORD, WIRELESS N Y Y N N Y Y Y Y Y Y Y 41 72700030 PUSH BUTTON STATION SINGLE GREEN N Y Y Y Y Y Y Y Y Y Y Y 86 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD SERVICE PARTS – Activation Continued # PART # DESCRIPTION 42 72700102 PUSH BUTTON STATION, OPEN/E-STOP/ CLOSE, NEMA 4X 5700 7100 80/XL 8600 8900 FSTX /LD FSTX CL FSTX FR N N N N N N N Y FSTX FR LD Y FSTX XL LTSPD SPLIT 2ND Y Y Y 43 72700269 PUSH BUTTON, SINGLE, WIRELESS N Y N N N Y Y Y Y Y Y Y 44 66250020 RADIO CONTROL, RCVR, BEA, 433, 12-24V, 1 FN (=>8/26/14) N Y Y Y Y Y Y Y Y Y Y Y 45 73750078 RADIO CONTROL, TRANS, BEA, 433, 1 BTN (=>8/26/14) N Y Y Y Y Y Y Y Y Y Y Y 46 73750079 RADIO CONTROL, TRANS, BEA, 433, 2 BTN (=>8/26/14) N Y Y Y Y Y Y Y Y Y Y Y 47 73750080 RADIO CONTROL, TRANS, BEA, 433, 3 BTN (=>8/26/14) N Y Y Y Y Y Y Y Y Y Y Y 48 11280002 RADIO CONTROL ANT W/15’ CABLE, 318 MHZ (<8/26/14) N Y Y Y Y Y Y Y Y N Y Y 49 53700068 RADIO CONTROL, 24V, KIT, 318 MHZ (<8/26/14) N Y Y Y Y Y Y Y Y N Y Y 50 66250016 RADIO RCVR, 24V 318 MHZ (<8/26/14) N Y Y Y Y Y Y Y Y N Y Y 51 66250017 Radio RCVR, 24V 300 MHZ (<8/26/14) N Y Y Y Y Y Y Y Y N Y Y 52 73750002 Radio TRANS, 300 MHZ, BTN, 4 (<8/26/14) N Y Y Y Y Y Y Y Y N Y Y 53 73750015 Radio TRANS, 318 MHZ, BTN, 1 (<8/26/14) N Y Y Y Y Y Y Y Y N Y Y 54 73750018 Radio TRANS, 318 MHZ, BTN, 3 (<8/26/14) N Y Y Y Y Y Y Y Y N Y Y 55 73750019 Radio TRANS, 318 MHZ, BTN, 2 (<8/26/14) N Y Y Y Y Y Y Y Y N Y Y 56 54270030 Strobe 120VAC Amber N Y Y Y Y Y Y Y Y Y Y Y 57 54270031 Strobe 120VAC Red N Y Y Y Y Y Y Y Y Y Y Y 58 53700567 Switch, Disconnect w/Handle N Y Y Y Y Y Y Y Y Y Y Y 59 72700011 Switch, Selector, 2 Pos, Key N Y Y Y Y Y Y Y Y Y Y Y 60 72700072 Switch, Selector, 2 Pos (Socket p/n: 17200012) N Y Y Y Y Y Y Y Y Y Y Y 61 72700144 Switch, Selector, 3 Pos, 3 Pole, 12A Y N N N N N N N N N N N 62 VRTLV Virtual Vision, Kit, Stand Alone N Y Y Y Y Y Y Y Y Y Y Y 63 7623 Virtual Vision, Kit, FSTX/FR/LTSPD N N N N Y Y N Y Y N Y Y 64 7624 Virtual Vision, Kit, FSTXCL N N N N N N Y N N N N N 65 7638 Virtual Vision, Kit, FSTXXL N N N N N N N N N Y N N 66 53700862 Warning Device Kit, Relay, i-COMM ii N Y Y Y Y Y Y Y Y Y Y Y 67 53700863 Warning Device Kit, Relay, PLC N N Y Y N N N N N N N N 68 53700306 Kit, Activation Service Parts (loop, pe, pull, push) N Y Y Y Y Y Y Y Y Y Y Y Publication No. FSTXLD_A August 2015 87 88 A B DOOR OPENING HEIGHT - 4" [102] 4 4 1/2" 114 DRIVE TUBE 8 5/8" 219 4 13" 321 4 1/2" 114 21 3/4" 552 3 39" 991 9" 229 OPTIONAL I-ZONE 30 1/2" 775 B 36" 914 MATERIAL THIRD ANGLE PROJECTION 2 ORG GRY GRN WHT TDL 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ SHROUD SCALE 1:32 PART# FASTRAXLD SIZE MODEL DWG NO 1 SHEET 7830A028 B 1 OF 1 REV LIMITED 1-YEAR PARTS AND LABOR ON ALL COMPONENTS, INCLUDING ELECTRICAL. EXCLUSIVE 1-YEAR MONEY BACK GUARANTEE OF CUSTOMER SATISFACTION. SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457MM] AND 54'' [1372MM] OFF THE FLOOR. WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE ENTIRE LENGTH OF THE SIDE FRAME. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. SIZE: 14" x 16" x 8" [356MM x 407MM x 204MM] STANDARD COMPACT USER INTERFACE. NO SHROUD NONE 20'' x 20" [508 mm x 508 mm] REPLACEBLE VISION PANELS 20" x 20" [508 mm x 508 mm] GRAY SCREEN WITH REMOVABLE CLEAR COVER SINGLE PHASE: THREE PHASE: 2 H.P. [1.5 kW] MOTOR, VARIABLE FREQUENCY DRIVE, TRAXION DRIVE SYSTEM CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. CDH RITE-HITE ® 1/22/2015 DOORS INC. 6964 TITLE 2/12/2015 ARCHITECTURAL APPROVAL FASTRAXLD, RADIAL B RED POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115MM] WIDE x 4-3/4'' [121MM] PROJECTION. 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU NOTE: 1.) ALTERNATE DIMENSIONS IN [ ], ARE IN MILLIMETERS. WARRANTY: SAFETY FEATURES: CURTAIN RETENTION: CONTROL BOX: SHROUD OPTION: VISION OPTIONS: ELECTRICAL REQUIREMENTS: DRIVE SYSTEM: DO NOT SCALE DRAWING 7000 BY CDH MAXIMUM: 10' [3048MM] wide x 16' [5486MM] high (LARGER THAN 16' TALL, SEE 7830A025) MINIMUM: 3' [914MM] wide x 3' [914MM] high SIDE FRAMES: ALL SHEETS ARE THE SAME REVISION STATUS REFERENCE ECN 6964 SIZE: 1 UP TO 100'' [2540MM]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED IS DEPENDENT ON DOOR SIZE. SPECIFICATIONS ADD COMPACT USER INTERFACE RELEASED TO USE NOTE REVISION HISTORY SPEED: CURTAIN MATERIAL: ADD 6 1/2" [165] FOR FABRIC HEADER SHROUD 7/7/2015 A DOOR OPENING HEIGHT ADD 4 1/2" [114] FOR FABRIC HEADER SHROUD DATE 2/12/2015 REV. 2 UNLESS OTHERWISE SPECIFIED DRAWN BY DIMENSIONS ARE IN INCHES. DRAWN DATE TOLERANCES: INITIAL ECN .050 = .X = .010 .XX DATE ISSUED = .005 .XXX 1.0 ANGLE = 6 1/4" 159 TO FRONT OF PHOTOEYE BRKT. COMPACT USER INTERFACE THIS DOCUMENT IS THE PROPERTY OF RITE-HITE® DOORS INC. SUBJECT MATTER HEREIN IS CONFIDENTIAL. DO NOT USE, REPRODUCE, COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE® DOORS INC. © 2014 RITE-HITE® DOORS INC. 18" 457 OPTIONAL NON-POWERED MANUAL OPNG. 35 3/4" 908 CONTROL BOX RADIAL HEADER 13 1/8" 333 CONFIDENTIAL FINISH OPTIONAL VISION DOOR OPENING WIDTH SPREADER BAR LINTEL ROLLER 3 A B FasTrax® LD Installation/Owner’s ManualRite-Hite® ARCHITECTURAL DRAWING – Radial Publication No. FSTXLD_A August 2015 Publication No. FSTXLD_A August 2015 A B 2 1/4" 57 4 DOOR OPNG HT. MINUS 4" [102] 8 5/8" 219 19 1/2" 495 DRIVE TUBE 4 DOOR OPENING WIDTH 13" 330 OPTIONAL VISION DOOR OPENING WIDTH + 6 1/4" [159] DOOR OPENING WIDTH + 23 3/4" [603] LINTEL ROLLER COMPACT USER INTERFACE 39" 991 18" 457 3 © 2015 RITE-HITE® DOORS INC. THIS DOCUMENT IS THE PROPERTY OF RITE-HITE® DOORS INC. SUBJECT MATTER HEREIN IS CONFIDENTIAL. DO NOT USE, REPRODUCE, COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE® DOORS INC. CONFIDENTIAL FINISH 35 3/4" 908 CONTROL BOX 2 3/4" 70 32 5/8" 829 34 1/2" 876 B MATERIAL DOOR OPENING HT. THIRD ANGLE PROJECTION DRIVE SYSTEM: SIDE FRAMES: CURTAIN MATERIAL: SIZE: 2 DO NOT SCALE DRAWING ALL SHEETS ARE THE SAME REVISION STATUS REFERENCE 1 ECN 7000 6964 BY TDL CDH 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ NOTE: 1.) ALTERNATE DIMENSIONS IN [ ], ARE IN MILLIMETERS. LIMITED 1-YEAR PARTS AND LABOR ON ALL COMPONENTS, INCLUDING ELECTRICAL. EXCLUSIVE 1-YEAR MONEY BACK GUARANTEE OF CUSTOMER SATISFACTION. SCALE B 1:48 PART# FASTRAXLD SIZE MODEL DWG NO 1 SHEET 7830A025 B REV 1 OF 1 SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457MM] AND 54'' [1372MM] OFF THE FLOOR. WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE ENTIRE LENGTH OF THE SIDE FRAME. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. SIZE: 14" x 16" x 8" [356MM x 407MM x 204MM] STANDARD COMPACT USER INTERFACE. NONE 20" x 20" [508 mm x 508 mm] REPLACEBLE VISION PANELS 20" x 20" [508 mm x 508 mm] GRAY SCREEN WITH REMOVABLE CLEAR COVER SINGLE PHASE: THREE PHASE: 2 H.P. [1.5 kW] or 1.5 H.P. [1.1 kW] MOTOR, VARIABLE FREQ. DRIVE, TRAXION DRV SYSTEM CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115MM] WIDE x 4-3/4'' [121MM] PROJECTION. 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU ORG GRY GRN WHT RED INSULATED CURTAIN (Max Size: 10' [3048MM] wide x 18' [5486MM] high MAXIMUM: 10' [3048MM] wide x 18' [5486MM] MINIMUM: 3' [914MM] wide x 3' [914MM] high UP TO 100'' [2540MM]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED IS DEPENDENT ON DOOR SIZE. SPECIFICATIONS ADD COMPACT USER INTERFACE RELEASED TO USE NOTE REVISION HISTORY CDH RITE-HITE ® 1/29/2015 DOORS INC. 6964 TITLE 2/12/2015 ARCHITECTURAL APPROVAL FASTRAXLD, WRAPBACK WARRANTY: SAFETY FEATURES: CURTAIN RETENTION: CONTROL BOX: VISION OPTIONS: ELECTRICAL REQUIREMENTS: (D.O.H.)/2 + 15" [381] 27 3/8" 15 1/2" 695 394 5 7/8" 149 7/7/2015 A SPEED: DATE 2/12/2015 REV. 2 UNLESS OTHERWISE SPECIFIED DRAWN BY DIMENSIONS ARE IN INCHES. DRAWN DATE TOLERANCES: INITIAL ECN .050 = .X = .010 .XX DATE ISSUED = .005 .XXX 1.0 ANGLE = 6 1/4" 157 9" 229 OPTIONAL NON-POWERED 21 3/4" MANUAL OPNG. OPTIONAL 552 I-ZONE 2 1/4" 57 13 1/8" 333 3 A B Rite-Hite® Installation/Owner’s Manual FasTrax® LD ARCHITECTURAL DRAWING – Wrapback 89 90 A B 2 1/4" 57 4 4.25" 108 DOOR OPNG. HT. MINUS 4" [102] 8 5/8" 219 19 1/2" 495 DRIVE TUBE 4 DOOR OPENING WIDTH 13" 330 OPTIONAL VISION DOOR OPENING WIDTH + 5 3/4" [146] DOOR OPENING WIDTH + 13 3/4" [349] LINTEL ROLLER 14 1/4" 362 COMPACT USER INTERFACE 3 © 2015 RITE-HITE® DOORS INC. THIS DOCUMENT IS THE PROPERTY OF RITE-HITE® DOORS INC. SUBJECT MATTER HEREIN IS CONFIDENTIAL. DO NOT USE, REPRODUCE, COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE® DOORS INC. CONFIDENTIAL FINISH 4.25" NON-POWERED 108 MANUAL OPNG. OPTIONAL 21 3/4" 552 35 3/4" 908 CONTROL BOX 6 1/4" 159 9" 229 THIRD ANGLE PROJECTION SIDE FRAMES: DRIVE SYSTEM: MATERIAL CDH 2 7000 BY TDL CDH 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ SCALE B 1:48 PART# FASTRAXLD SIZE MODEL DWG NO 1 SHEET 7830A021 RITE-HITE ® DOORS INC. B REV 1 OF 1 LIMITED 1-YEAR PARTS AND LABOR ON ALL COMPONENTS, INCLUDING ELECTRICAL. EXCLUSIVE 1-YEAR MONEY BACK GUARANTEE OF CUSTOMER SATISFACTION. SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457MM] AND 54'' [1372MM] OFF THE FLOOR. WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE ENTIRE LENGTH OF THE SIDE FRAME. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. SIZE: 14" x 16" x 8" [356MM x 407MM x 204MM] STANDARD COMPACT USER INTERFACE NONE 20" x 20" [508 mm x 508 mm] REPLACEBLE VISION PANELS 20" x 20" [508 mm x 508 mm] GRAY SCREEN WITH REMOVABLE CLEAR COVER SINGLE PHASE: THREE PHASE: 2 H.P. [1.5 kW] or 1.5 H.P. [1.1 kW] MOTOR, VARIABLE FREQ. DRIVE, TRAXION DRV SYSTEM CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115MM] WIDE x 4-3/4'' [121MM] PROJECTION. 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU ORG GRY GRN WHT RED INSULATED CURTAIN (Max Size: 10' [3048MM] wide x 18' [5486MM] high 2/12/2015 ARCHITECTURAL APPROVAL FASTRAXLD, VERTICAL LIFT DO NOT SCALE DRAWING ECN 6964 MAXIMUM: 16' [3048MM] wide x 16' [5486MM] high (LARGER THAN 16' TALL, SEE 7830A025) MINIMUM: 3' [914MM] wide x 3' [914MM] high 6964 TITLE 1/27/2015 ALL SHEETS ARE THE SAME REVISION STATUS REFERENCE 1 UP TO 100'' [2540MM]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED IS DEPENDENT ON DOOR SIZE. SPECIFICATIONS ADD COMPACT USER INTERFACE RELEASED TO USE NOTE REVISION HISTORY NOTE: 1.) ALTERNATE DIMENSIONS IN [ ], ARE IN MILLIMETERS. WARRANTY: DOOR OPNG. SAFETY FEATURES: HEIGHT CURTAIN RETENTION: CONTROL BOX: VISION OPTIONS: ELECTRICAL REQUIREMENTS: DOOR OPNG. HEIGHT +24" [610] CURTAIN MATERIAL: SIZE: SPEED: 7/7/2015 B UNLESS OTHERWISE SPECIFIED DRAWN BY DIMENSIONS ARE IN INCHES. DRAWN DATE TOLERANCES: INITIAL ECN .050 = .X = .010 .XX DATE ISSUED = .005 .XXX 1.0 ANGLE = 39" 991 OPTIONAL I-ZONE 18" 457 2 3/4" 70 16 3/16" 411 6" [152] OF SPACE BETWEEN, ABOVE, & BELOW THE TRACK AND ANY OBSTRUCTIONS. DATE 2/12/2015 A 13 1/8" 333 REV. 2 3 A B FasTrax® LD Installation/Owner’s ManualRite-Hite® ARCHITECTURAL DRAWING – Vertical Publication No. FSTXLD_A August 2015 Publication No. FSTXLD_A August 2015 A B 2 1/4" 57 4 4 1/2" 114 DOOR OPNG HT. MINUS 4" [102] 8 5/8" 219 19 1/2" 495 DRIVE TUBE 4 2 1/4" 57 DOOR OPENING WIDTH 13" 330 OPTIONAL VISION DOOR OPENING WIDTH + 5 3/4" [146] DOOR OPENING WIDTH + 13 3/4" [349] 2 1/4" 57 LINTEL ROLLER 3 © 2015 RITE-HITE® DOORS INC. 18" 457 7/7/2015 A B MATERIAL 6 1/4" 159 DOOR OPENING Ht. THIRD ANGLE PROJECTION DRIVE SYSTEM: SIDE FRAMES: CURTAIN MATERIAL: TDL 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ NOTE: 1.) ALTERNATE DIMENSIONS IN [ ], ARE IN MILLIMETERS. LIMITED 1-YEAR PARTS AND LABOR ON ALL COMPONENTS, INCLUDING ELECTRICAL. EXCLUSIVE 1-YEAR MONEY BACK GUARANTEE OF CUSTOMER SATISFACTION. SCALE B 1:48 PART# FASTRAXLD SIZE MODEL DWG NO 1 SHEET 7830A022 B REV 1 OF 1 SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457MM] AND 54'' [1372MM] OFF THE FLOOR. WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE ENTIRE LENGTH OF THE SIDE FRAME. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. SIZE: 14" x 16" x 8" [356MM x 407MM x 204MM] STANDARD COMPACT USER INTERFACE. NONE 20" x 20" [508 mm x 508 mm] REPLACEBLE VISION PANELS 20" x 20" [508 mm x 508 mm] GRAY SCREEN WITH REMOVABLE CLEAR COVER SINGLE PHASE: THREE PHASE: 2 H.P. [1.5 kW] or 1.5 H.P. [1.1 kW] MOTOR, VARIABLE FREQ. DRIVE, TRAXION DRV SYSTEM CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115MM] WIDE x 4-3/4'' [121MM] PROJECTION. 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU ORG GRY GRN WHT RED INSULATED CURTAIN (Max Size: 10' [3048MM] wide x 18' [5486MM] high CDH RITE-HITE ® 1/27/2015 DOORS INC. 6964 TITLE 2/12/2015 ARCHITECTURAL APPROVAL FASTRAXLD, HIGH LIFT WARRANTY: SAFETY FEATURES: CURTAIN RETENTION: CONTROL BOX: VISION OPTIONS: DO NOT SCALE DRAWING 2 7000 BY CDH MAXIMUM: 16' [3048MM] wide x 16' [5486MM] high (LARGER THAN 16' TALL, SEE 7830A025) MINIMUM: 3' [914MM] wide x 3' [914MM] high ALL SHEETS ARE THE SAME REVISION STATUS REFERENCE ECN 6964 SIZE: 1 UP TO 100'' [2540MM]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED IS DEPENDENT ON DOOR SIZE. SPECIFICATIONS ADD COMPACT USER INTERFACE RELEASED TO USE NOTE REVISION HISTORY SPEED: ELECTRICAL REQUIREMENTS: DIM "X"= DIM "A" + 35" [889] 11 1/2" 292 6" [152] OF SPACE BETWEEN, ABOVE, & BELOW THE TRACK AND ANY OBSTRUCTIONS DATE 2/12/2015 REV. 2 UNLESS OTHERWISE SPECIFIED DRAWN BY DIMENSIONS ARE IN INCHES. DRAWN DATE TOLERANCES: INITIAL ECN .050 = .X = .010 .XX DATE ISSUED = .005 .XXX 1.0 ANGLE = 39" 991 9" 229 DIM "A" OPTIONAL I-ZONE THIS DOCUMENT IS THE PROPERTY OF RITE-HITE® DOORS INC. SUBJECT MATTER HEREIN IS CONFIDENTIAL. DO NOT USE, REPRODUCE, COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE® DOORS INC. CONFIDENTIAL FINISH COMPACT USER INTERFACE 21 3/4" 552 35 3/4" CONTROL BOX 2 3/4" 70 DIM 'Y' = DIM 'B' + 25 1/4" [641] DIM "B"= D.O.H.-DIM "A" OPTIONAL NON-POWERED 908 MANUAL OPNG. 13 1/8" 333 4 1/2" 114 3 A B Rite-Hite® Installation/Owner’s Manual FasTrax® LD ARCHITECTURAL DRAWING – High Lift 91 92 A B DOOR OPENING HEIGHT - 4" [102] 4 4 1/2" 114 8 5/8" 219 19 1/2" 495 DRIVE TUBE 2 1/4" 57 4 DOOR OPENING WIDTH 13" 330 OPTIONAL VISION DOOR OPENING WIDTH + 5 3/4" [349] LINTEL ROLLER OPTIONAL NON-POWERED 18" 457 COMPACT USER INTERFACE 39" 991 3 © 2015 RITE-HITE® DOORS INC. THIS DOCUMENT IS THE PROPERTY OF RITE-HITE® DOORS INC. SUBJECT MATTER HEREIN IS CONFIDENTIAL. DO NOT USE, REPRODUCE, COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE® DOORS INC. MATERIAL THIRD ANGLE PROJECTION DRIVE SYSTEM: SIDE FRAMES: CONTROL BOX: VISION OPTIONS: 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ LIMITED 1-YEAR PARTS AND LABOR ON ALL COMPONENTS, INCLUDING ELECTRICAL. EXCLUSIVE 1-YEAR MONEY BACK GUARANTEE OF CUSTOMER SATISFACTION. DO NOT SCALE DRAWING SCALE B 1:42 PART# FASTRAXLD SIZE MODEL DWG NO 1 SHEET 7830A023 B REV 1 OF 1 SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457MM] AND 54'' [1372MM] OFF THE FLOOR. WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE ENTIRE LENGTH OF THE SIDE FRAME. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. SIZE: 14" x 16" x 8" [356MM x 407MM x 204MM] STANDARD COMPACT USER INTERFACE NONE 20" x 20" [508 mm x 508 mm] REPLACEBLE VISION PANELS 20" x 20" [508 mm x 508 mm] GRAY SCREEN WITH REMOVABLE CLEAR COVER SINGLE PHASE: THREE PHASE: CDH RITE-HITE ® 1/28/2015 DOORS INC. 6964 TITLE 2/12/2015 ARCHITECTURAL APPROVAL FASTRAXLD, STANDARD LIFT ALL SHEETS ARE THE SAME REVISION STATUS 2 TDL 2 H.P. [1.5 kW] or 1.5 H.P. [1.1 kW] MOTOR, VARIABLE FREQ. DRIVE, TRAXION DRV SYSTEM CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115MM] WIDE x 4-3/4'' [121MM] PROJECTION. 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU ORG GRY GRN WHT RED INSULATED CURTAIN (Max Size: 10' [3048MM] wide x 18' [5486MM] high NOTE: 1.) ALTERNATE DIMENSIONS IN [ ], ARE IN MILLIMETERS. WARRANTY: SAFETY FEATURES: CURTAIN RETENTION: REFERENCE 7000 BY CDH MAXIMUM: 16' [3048MM] wide x 16' [5486MM] high (LARGER THAN 16' TALL, SEE 7830A025) MINIMUM: 3' [914MM] wide x 3' [914MM] high ELECTRICAL REQUIREMENTS: DOOR OPENING HT. 20" 508 ECN 6964 SIZE: 1 UP TO 100'' [2540MM]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED IS DEPENDENT ON DOOR SIZE. SPECIFICATIONS ADD COMPACT USER INTERFACE RELEASED TO USE NOTE REVISION HISTORY SPEED: CURTAIN MATERIAL: 6" [152] OF SPACE BETWEEN ABOVE, & BELOW THE TRACK AND ANY OBSTRUCTIONS 7/7/2015 B DATE 2/12/2015 A REV. 2 UNLESS OTHERWISE SPECIFIED DRAWN BY DIMENSIONS ARE IN INCHES. DRAWN DATE TOLERANCES: INITIAL ECN .050 = .X = .010 .XX DATE ISSUED = .005 .XXX 1.0 ANGLE = 6 1/4" 159 9" 229 OPTIONAL I-ZONE 21 3/4" MANUAL OPNG. 35 3/4" 908 2 3/4" 70 DOOR OPNG HT. + 18 3/4" [476] CONFIDENTIAL FINISH 4 1/2" 114 CONTROL BOX 2 1/4" 57 13 1/8" 333 3 A B FasTrax® LD Installation/Owner’s ManualRite-Hite® ARCHITECTURAL DRAWING – Standard Lift Publication No. FSTXLD_A August 2015 Publication No. FSTXLD_A August 2015 A B 4 4 1/2" 114 DOOR OPNG HT. MINUS 4" [102] 19 1/2" 495 DRIVE TUBE 4 13" 330 OPTIONAL VISION DOOR OPENING WIDTH 2 1/4" 57 DOOR OPENING WIDTH + 5 3/4" [146] LINTEL ROLLER 4 1/2" 114 39" 991 3 © 2015 RITE-HITE® DOORS INC. THIS DOCUMENT IS THE PROPERTY OF RITE-HITE® DOORS INC. SUBJECT MATTER HEREIN IS CONFIDENTIAL. DO NOT USE, REPRODUCE, COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE® DOORS INC. 45° THIRD ANGLE PROJECTION SIDE FRAMES: DRIVE SYSTEM: CONTROL BOX: VISION OPTIONS: 220V - 240V, 60 HZ 208V, 60 HZ 240V, 60 HZ 400V, 50/60 HZ 460V, 60 HZ 575V, 60 HZ DO NOT SCALE DRAWING SCALE B 1:42 PART# FASTRAXLD SIZE MODEL DWG NO 1 SHEET 7830A024 B REV 1 OF 1 NOTE: 1.) ALTERNATE DIMENSIONS IN [ ], ARE IN MILLIMETERS. LIMITED 1-YEAR PARTS AND LABOR ON ALL COMPONENTS, INCLUDING ELECTRICAL. EXCLUSIVE 1-YEAR MONEY BACK GUARANTEE OF CUSTOMER SATISFACTION. SOFT EDGE TECHNOLOGY, TWO THRU-BEAM PHOTO EYES MOUNTED AT 18'' [457MM] AND 54'' [1372MM] OFF THE FLOOR. WEAR RESISTANT LEXAN WIND GUIDES KEEP TENSION ON THE CURTAIN THE ENTIRE LENGTH OF THE SIDE FRAME. INCLUDES TRUE AUTO RE-FEED SYSTEM IN CASE OF ACCIDENTAL IMPACTS TO CURTAIN. I-COMM DIGITAL CONTROLLER, VARIABLE FREQUENCY DRIVE. SIZE: 14" x 16" x 8" [356MM x 407MM x 204MM] STANDARD COMPACT USER INTERFACE. NONE 20" x 20" [508 mm x 508 mm] REPLACEBLE VISION PANELS 20" x 20" [508 mm x 508 mm] GRAY SCREEN WITH REMOVABLE CLEAR COVER SINGLE PHASE: THREE PHASE: ALL SHEETS ARE THE SAME REVISION STATUS 2 TDL 2 H.P. [1.5 kW] or 1.5 H.P. [1.1 kW] MOTOR, VARIABLE FREQ. DRIVE, TRAXION DRV SYSTEM CONSISTING OF A DRIVE GEAR, DRIVE SPHERES AND A COMPOSITE EDGE MATERIAL WHICH IS ATTACHED TO THE CURTAIN. POWDER COATED ALUMINUM EXTRUSION, 4 1/2'' [115MM] WIDE x 4-3/4'' [121MM] PROJECTION. 60 MIL POLYPROPYLENE (BLUE) 100 MIL POLYPROPYLENE BLU ORG GRY GRN WHT RED INSULATED CURTAIN (Max Size: 10' [3048MM] wide x 18' [5486MM] high CDH RITE-HITE ® 1/29/2015 DOORS INC. 6964 TITLE 2/12/2015 ARCHITECTURAL APPROVAL FASTRAXLD, 45 DEGREE TILT AWAY WARRANTY: SAFETY FEATURES: CURTAIN RETENTION: REFERENCE 7000 BY CDH MAXIMUM: 16' [3048MM] wide x 16' [5486MM] high (LARGER THAN 16' TALL, SEE 7830A025) MINIMUM: 3' [914MM] wide x 3' [914MM] high CURTAIN MATERIAL: MATERIAL ECN 6964 SIZE: 1 UP TO 100'' [2540MM]/SEC WITH STANDARD VARIABLE FREQUENCY DRIVE. TOP SPEED IS DEPENDENT ON DOOR SIZE. SPECIFICATIONS ADD COMPACT USER INTERFACE RELEASED TO USE NOTE REVISION HISTORY SPEED: ELECTRICAL REQUIREMENTS: DOOR OPENING HIEGHT 15 1/2" 394 (D.O.H.) (.71) + 17" [432] 6" [152] OF SPACE BETWEEN ABOVE & BELOW THE TRACK & ANY OBSTRUCTIONS. 7/7/2015 B UNLESS OTHERWISE SPECIFIED DRAWN BY DIMENSIONS ARE IN INCHES. DRAWN DATE TOLERANCES: INITIAL ECN .050 = .X = .010 .XX DATE ISSUED = .005 .XXX 1.0 ANGLE = 6 1/4" 157 9" 229 OPTIONAL I-ZONE 18" 457 DOOR OPENING HT. + 3" [76] OPTIONAL NON-POWERED MANUAL OPNG. COMPACT USER INTERFACE 21 3/4" 552 35 3/4" 908 CONTROL BOX CONFIDENTIAL FINISH 2 3/4" 69 DATE 2/12/2015 A 13 1/8" 333 REV. 2 3 A B Rite-Hite® Installation/Owner’s Manual FasTrax® LD ARCHITECTURAL DRAWING – 45° Tilt 93 FasTrax® LD Installation/Owner’s ManualRite-Hite® ABBREVIATION LIST Abbreviation Description Abbreviation Description AB Allen Bradley illum Illumination AC AlternateCurrent in Inches ACT Activation ind Induction Amp Amperage Int Interior A/R As Required Int/Int Interior / Interior Ass’y Assembly Int/Ext Interior / Exterior BL or BLK Black I/O Input / Output BRD/DRN Braid or Drain wire J-Box Junction Box BR or BRN Brown KBPS Kilobytes per second BRKT Bracket KLDR Time Delay Fuse BRK Brake KVA Kilo-Volt Ampere BTM Bottom L Left BU Blue lb Pounds CC Current Limiting LCD Liquid Crystal Display CE European Commission LED Light-Emitting Diode CL Clean Door LH Left Hand CLR Cooler Door LHD Left Hand Drive CR Control Relay L1,2,3 Line Voltage 1, 2, 3 CT Control Techniques LLC Limited Liability Company C.W. Counter Weight LTSPD LiteSpeed DC Direct Current L/S Limit Switch D.O.H. Door Opening Height M/D/Y Month/Day/Year D.O.W. Door Opening Width Max Maximum DR Drill Mhz Mega Hertz E-Stop Emergency Stop Mil / mm Millimeters e.g. For Example Min Minimum etc Etcetera Misc Miscellaneous Ext Exterior MPH Miles per hour Ext/Ext Exterior / Exterior MSDC Mounted Side DC FHMS Flat Head Machine Screw MSTP Mounted Side Tie Point F1,2,3 Fuse 1,2,3 N Neutral FCC Federal Communications Commission NMDC Non-Mounted Side DC FHWH Flat Head Washer Head NMTP Non-Mounted Side Tie Point FR / FZR Freezer Door N/A Not Available FSTX FasTrax N.C. Normally Closed GBX Gearbox N.O. Normally Open GN or GRN Green N.P.O. Non-Powered Opening GND Ground OB Obstruction GR Grade O.D.H. Ordered Door Height GY Gray O.D.W. Ordered Door Width HDW Hardware Opt Optional HHCS Hex Head Cap Screw OR or ORG Orange HHMS Hex Head Machine Screw Oz Ounce HWHSMS Hex Washer head Sheet Metal Screw Pharma Pharmaceutical H.P. Horse Power PB Push Button Hz Hertz PE Photoeye 94 Publication No. FSTXLD_A August 2015 Rite-Hite® Installation/Owner’s Manual FasTrax® LD ABBREVIATION LIST Continued Abbreviation Description PHLP Phillips Head PHSMS Pan Head Sheet Metal Screw PK Pink P.M.P. Planned Maintenance Program Pos Position PSA Pressure Sensitive Adhesive Pub Publication PVC Polyvinyl Chloride Qty Quantity R Right RD Red RH Right Hand RHD Right Hand Drive RHMS Round Head Machine Screw R/T Roller Tube SD Secure Digital SEC Seconds SF Square Foot S/F Side Frame SK Control Techniques VFD SPDT Single Pole Double Throw SPLT SplitSecond S.S. / STNLS Stainless Steel STND / STD Standard SW Switch (Disconnect) Term Terminal TIG Tungsten Insert Gas UHMW Ultra High Molecular Weight Polyethylene UV Ultra Violet V Voltage VFD Variable Frequency Drive VL Vertical Lift V.V. Virtual Vision W.D. Warning Device w/ With w/o Without WH White X Controller Input XL Extra Large Door Y Controller Output YE Yellow ZNC Zinc 0V Direct Current Common (Zero V) Rev. 062615 Publication No. FSTXLD_A August 2015 95 LIMITED PRODUCT WARRANTY FASTRAX® LD RITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the Product sold to the Owner will be free of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“Limited Warranty”). One (1) Year on all mechanical and electrical parts. One (1) Year labor, based on approved travel and labor repair times. Five (5) Year on 80 & 100 mil curtain material failure only (does not include seals, visions, edging items attached to the curtain). REMEDIES PARTS- RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any part which is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE’s sole obligation and the Owner’s exclusive remedy under this Limited Warranty. LABOR- RITE-HITE will provide warranty service without charge for labor per the specified warranty period. Thereafter, a charge will apply to any repair or replacement under this Limited Warranty. CLAIMS Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicable warranty period. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner must allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE-HITE’s option, either (x) grant RITE-HITE or its agent access to Owner’s premises for the purpose of repairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE’s factory. NOT WARRANTED RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals. No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorized modification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failure to follow RITE-HITE’s instructions for installation, failure to operate the Product within the Product’s rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE-HITE’s guidelines or local building codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii) improper handling, storage, abuse, or neglect of the Product by Owner or by any third party. DISCLAIMERS THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESS OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO. LIMITATION OF LIABILITY IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. GLOBAL SALES & SERVICE Representatives in All Major Cities RITE-HITE WORLD HEADQUARTERS 8900 N. Arbon Drive P.O. Box 245020 Milwaukee, Wisconsin 53224 Tel: 1-414-355-2600 U.S. Only: 1-800-456-0600 96 RITEHITE.COM RITE-HITE CHINA First Floor, Building #3, 558 Tongxie Road, Changning District Shanghai 200335, China Tel: +86-21-6237-6333 RITE-HITE LATIN AMERICA Alameda Lorena, 800 - Conj. 401/402 - Jardim Paulista São Paulo/SP, CEP 01424- Brazil RITE-HITE GMBH Carl-Zeiss-Strasse 3 34471 Volkmarsen, Germany Tel: 011-55-11-3527-9590 Tel: 011-49-5693-9870 0 Publication No. FSTXLD_A August 2015 ">

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Key features
- Heavy-Duty Industrial Materials
- Encoder Positioning
- No Springs, Pulleys or Weights
- DuraMax™ Curtain w/Auto Re-feed™
- InsulMax™ Curtain w/Auto Re-feed™
- Flexible “You Build It” Track Design
- Pre-wired Control Cable
Frequently asked questions
The door opening needs to be level and within 1/2" [13 mm] of the dimensions listed on the serial number label of the door. The door jambs and header need to be plumb and perpendicular to each other.
According to the manual, acceptable anchor types are: Sleeve Anchor, Hammer Anchor, Stud Anchor, Wedge Anchor, Expansion Anchor, and a few others.
The lower track on doors are required to be thru-bolted a minimum of every 4’ [1219 mm] with 1/4” [6 mm] minimum fasteners filling in the remaining holes.