Century 400 Ninja 411-222HMO, 411-225HMO Portable Extractor Operating Instructions
Below you will find brief information for Ninja 411-222HMO, Ninja 411-225HMO. These models are designed for commercial use, and provide a powerful and efficient way to extract soiled water from carpets. The machines utilize a dual 2-stage vacuum motor, a dual 3-stage solution pump, and a heater to clean and dry carpets effectively. Additionally, they feature a large solution tank capacity, a recovery tank, and specialized hoses and tools to ensure a thorough cleaning experience.
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PORTABLE EXTRACTOR
MODELS: 411-222HMO
10070290
411-225HMO
10070310
Operating Instructions
Read these instructions before using the machine
AB
86038700 05/14/09
PRV NO. 98872
MACHINE DATA LOG/OVERVIEW
MODEL _______________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER ______________________________
SALES REPRESENTATIVE # _____________________
DEALER NAME ________________________________
OPERATIONS GUIDE NUMBER ___________________
PUBLISHED
__________________________________________
YOUR DEALER
Name: __________________________________________________________________________________________________
Address: _______________________________________________________________________________________________
For the name and address of your dealer contact: Windsor Industries
Phone Number: _________________________________________________________________________________________
OVERVIEW
The Ninja is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.
2
NINJA W/ HEAT 86038700 03/27/07
Machine Data Log/Overview. ............................... 2
Table of Contents................................................. 3
HOW TO USE THIS MANUAL
How to use this Manual........................................ 1-1
SAFETY
Important Safety Instructions ............................... 2-1
Hazard Intensity Level.......................................... 2-2
Safety Label Location........................................... 2-3
Grounding Instructions ......................................... 2-4
OPERATIONS
Technical Specifications....................................... 3-1
Controls ................................................................ 3-2
Machine Operation............................................... 3-3
Pre-Run Machine Inspection ............................ 3-3
Equipment Set-up .............................................3-3
Heater Operation .............................................. 3-3
Priming the Pump ............................................. 3-3
Emptying & Cleaning Tanks..............................3-4
MAINTENANCE
Daily Maintenance................................................ 4-1
Periodic Maintenance........................................... 4-1
Monthly Maintenance ........................................... 4-1
Semi-annually ...................................................... 4-1
Lubrication............................................................ 4-1
Storage................................................................. 4-1
Vacuum Motor Replacement ............................... 4-2
Solution Pump Replacement................................ 4-2
Pump Replacement Kits....................................... 4-3
Pressure Regulator .............................................. 4-4
Machine Troubleshooting..................................... 4-5
TABLE OF CONTENTS
GROUP PARTS LIST
Frame Group (200 psi)........................................................5-1
Frame Group (500 psi)........................................................5-3
Pump and Heater Group (200 psi)....................................5-5
Pump and Heater Group (500 psi)....................................5-7
Recovery and Solution Tank Group..................................5-9
Vacuum Motor Group..........................................................5-11
Wiring Group (200 psi).........................................................5-13
Wiring Group (500 psi).........................................................5-14
Warranty ............................................................. 5-15
NINJA W/ HEAT 86038700 03/27/07
3
HOW TO USE THIS MANUAL
This manual contains the following sections:
-
HOW TO USE THIS MANUAL
- SAFETY
- OPERATIONS
-
MAINTENANCE
-
PARTS LIST
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.
Parts may be ordered from authorized dealers.
When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE
DATA box is located to the inside of the front cover of this manual.
MODEL _____________________________________
DATE OF PURCHASE ________________________
SERIAL NUMBER ____________________________
SALES REPRESENTATIVE # ___________________
DEALER NAME ______________________________
OPERATIONS GUIDE NUMBER __________________
PUBLISHED ________________________________
The model and serial number of your machine is on the front of the Frame.
SERIAL # TAG
1-1
The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
The OPERATIONS section is to familiarize the operator with the operation and function of the machine.
The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:
-
Maintenance
-
Lubrication
- Vacuum Motor Replacement
- Solution Pump Replacement
-
Troubleshooting
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:
- REF – column refers to the reference number on the parts illustration.
-
PART NO. – column lists the part number for the part.
- PRV NO. – reference number.
-
QTY – column lists the quantity of the part used in that area of the machine.
- DESCRIPTION – column is a brief description of the part.
-
SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.
The main illustration shows the most current design of the machine. The boxed illustrations show older designs.
- NOTES – column for information not noted by the other columns.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NINJA W/ HEAT 86038700 03/27/07
SAFETY INSTRUCTIONS
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
!
WARNING:
To reduce the risk of fire, electric shock, or injury:
Connect to a properly grounded outlet. See Grounding Instructions.
Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.
Use only indoors. Do not use outdoors or expose to rain.
Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.
Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.
Do not run machine over cord. Keep cord away from heated surfaces.
Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.
Do not handle the electrical plug or machine with wet hands.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is intended for cleaning carpet only.
Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up health endangering dust.
Turn off all controls before unplugging.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
If foam or liquid comes out of machine, switch off immediately.
SAVE THESE INSTRUCTIONS
NINJA W/ HEAT 86038700 03/27/07
2-1
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
!
WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
!
CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.
.
2-2
NINJA W/ HEAT 86038700 03/27/07
SAFETY LABEL LOCATION
NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
LABEL WARNING
86242230
PRV NO. 500009
-WARNING-
LABEL HEATER MATE WARNING TAG
86200000
PRV NO. 170-31
LABEL CIRCUIT INTERRUPTER
86200570
PRV NO. 170-41
NINJA W/ HEAT 86038700 03/27/07
2-3
GROUNDING INSTRUCTIONS
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine.
Using voltages above or below those indicated on the data label will cause serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet
(15.5m) in length.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet
(Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.
2-4
Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified
electrician.
NINJA W/ HEAT 86038700 03/27/07
TECHNICAL SPECIFICATIONS
ITEM MEASURE
Electrical 115 Volt, 60 hz
Vacuum Motor Dual 2 stage
Solution Pump
Solution Capacity
Recovery Capacity
Weight- Empty
Weight-Full Solution
Height
Length
Width
Power cord
200 psi
10 gal (38 L)
8 gal (240 kg)
110 lbs (240 kg)
200 lbs (440 kg)
36 inches (91.44 cm)
29 inches (73.66 cm)
19.5 inches (49.53 cm)
22 feet (6.71 m)
LENGTH WIDTH
HEIGHT
BY
CENTURY 400
PUMP
VACUUM #1
VACUUM #2
NINJA W/ HEAT 86038700 04/24/09
3-1
CONTROLS
5
1
2
BY
CENTURY 400
4
3
1.
Pump Switch
2.
Vacuum #1 Switch
3.
Vacuum #2 Switch
4.
Heater Switch
5.
Heater Indicator Light
3-2
NINJA W/ HEAT 86038700 03/27/07
PRE-RUN INSPECTION
1. Check all fittings and connectors for proper assembly.
2. Check all hoses for leaks. Repair or replace any damaged hoses.
3. Check power cord(s) for any damage. If damaged, replace.
EQUIPMENT SET-UP
1. Plug power cord from machine into properly grounded wall outlet.
2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.
3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.
4. Connect the hose to your machine and wand. Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.
5. Using a clean container, fill the solution tank with clean hot water. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture’s instructions printed on container.
NOTE: When using a powder cleaner, pre-mix
with hot water in a clean container before adding to the solution tank.
6. Turn pump and vacuum switch(s) to the on position.
7. Start cleaning.
NINJA W/ HEAT 86038700 04/24/09
MACHINE OPERATION
HEATER OPERATION
The disconnect fittings on the heater will become extremely hot during operation.
Allow sufficient time to cool, or run solution through the machine with the heater turned off before disconnecting the or performing
any maintenance on the heater.
Before disconnecting the heater, open wand valve to relieve the system of all pressure by depressing the valve trigger.
DO NOT spray water directly on to the heater.
To clean, unplug the unit and wipe with a damp cloth.
Make certain that the solution tank is filled adequately before plugging in the machine and heater.
1. Plug the machine and heater into separate grounded circuits. The heater draws 15 amps of current.
2. Turn the solution pump ON. Turn the heater switch ON. The solution pump must be turned on BEFORE the heater is turned on.
On initial start-up the 1850 watt heater will take a few minutes to reach operating temperature.
3. When turning the machine and heater OFF, make certain that you turn the heater off
FIRST.
PRIMING THE PUMP [SELF PRIMING VALVE]
1. Turn pump and both vacuums on.
2. Press lever (located above the accessory connection; front of machine) toward machine.
3. Do this for 30 seconds or until there is a steady flow of water flowing through the sight tube (located on right side of recovery tank.)
3-3
MACHINE OPERATION
EMPTYING AND CLEANING
Always use defoamer if foaming occurs.
Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.
1. Before proceeding, make certain that the nozzle is functioning properly.
a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.
b. If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.
2. Normally, chemical is applied on the push stroke of the wand when cleaning.
Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.
3. When cleaning, keep the working opening
(wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.
4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full.
When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.
5. Once the vacuum tank has been emptied,
you may once again proceed with cleaning
3-4
NINJA W/ HEAT 86038700 03/27/07
DAILY MAINTENANCE
Unplug power cord(s) before servicing or making any repairs
1.
Flush the entire system, including floor tool,
.
hand tool, etc., with 1 to 3 gallons of clean, hot water.
2.
Vacuum out the solution tank.
3.
Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Wastewater should be disposed of properly.
4.
Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary.
5.
Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.
6.
Inspect power cord for wear or damage. This cable will lie on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.
7.
Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.
8.
Run clean water through solution pump when work is complete.
9.
Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).
10.
Store with access covers removed to allow tanks to dry.
DO NOT attempt to repair hose!
Repairing highpressure hoses may result in severe burns and serious injury.
PERIODIC MAINTENANCE
1.
Twice a month, flush a white vinegar solution
(One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water.
This will prevent build-up of alkaline residue in the system.
NINJA W/ HEAT 86038700 03/27/07
MAINTENANCE
2.
Check hoses for wear, blockages, or damage.
Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure.
3.
Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.
4.
Clean out solution tank. Remove and clean solution screen.
5.
Clean outside of all tanks and check for damage.
MONTHLY MAINTENANCE
1.
Check all bearings for noise and wear.
2.
Check all gaskets for wear and leakage.
3.
Check pump pressure; observe spray pattern and check gauge if necessary.
4.
Check overall performance of machine.
SEMI-ANNUALLY
1.
Check vacuum motor brushes.
LUBRICATION
For pressure regulator and pump cam lubrication, use a light silicone lubricant which will not damage o-rings. A small tube (86246790, PRV NO. 51391) is supplied with your machine.
STORAGE
Thoroughly clean machine if it is to be stored. You must protect this machine from freezing while in storage.
By using the Self Priming Lever you may help clear out all water lines.
Make sure both recovery and solution tanks are empty. Turn on both vacuum switches and press lever. All water should be removed and sprayed into the recovery tank.
Empty the remaining water and wipe dry.
HEAT MODELS ONLY: Be sure to thoroughly drain water out of heater lines prior to storage in colder climates. This heater will freeze and possibly crack voiding your warranty.
4-1
MAINTENANCE
Only qualified maintenance personnel are to
perform the following repairs.
VACUUM MOTOR REPLACEMENT
1. Turn off all switches and unplug machine.
2. Remove recovery tank.
3. Locate the vacuum motor wires and disconnect at the connector.
4. Remove the vacuum motor.
5. Reverse process to install vacuum motor.
SOLUTION PUMP REPLACEMENT
1. Turn off all switches and unplug the machine.
2. Remove recovery tank.
3. Remove solution hoses from fittings in pump.
4. Remove the screws that fasten the pump to the frame.
5. Reverse process to install pump.
Vacuum Motor Carbon Brushes Replacement (Windsor)
End Cap
Carbon
Brushes
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Vacuum Motor Carbon Brushes Replacement (Ametek)
End Cap
Carbon
Brushes
WARNING: The green ground wire must be attached for safe operation.
See wiring diagram.
Note: When replacing carbon brushes loosen wire terminal
BEFORE removing screws on bracket.
Wire
Terminal
Note:
Place stop in groove.
If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.
Wire Terminal
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
Important:
These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.
3/8 (9.5mm)
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
3
8
[9.5mm]
Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.
4-2
NINJA W/ HEAT 86038700 03/27/07
MAINTENANCE
PUMP REPLACEMENT KITS
200 PSI
CAM & BEARING KIT
86201170
PRV NO. 250-79G
PLUNGER & SEALS KIT
86201150
PRV NO. 250-79E
VALVE & O-RINGS KIT
86201160
PRV NO. 250-79F
PUMP REPLACEMENT KITS
500 PSI
MOTOR ONLY 86200800
PRV NO. 53262
CAM & BEARING KIT
86201040
PRV NO. 250-73C
PLUNGER & SEALS KIT
86201080
PRV NO. 250-75A
NINJA W/ HEAT 86038700 03/27/07
VALVE & O-RINGS KIT
(BOTH SIDES)
86201030
PRV NO. 250-73B
4-3
4-4
MAINTENANCE
PRESSURE REGULATOR
For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.
1. Turn unit off before lubricating.
2. Remove cap, spring and spring retainer plate.
3. With fingertips remove piston and u-cup.
4. Wipe piston and u-cup clean of any film or scale.
5. Lubricate the piston and u-cup with Superlube.
7. With pump ON, re-adjust pressure regulator for normal operation.
LUBRICATE U-CUP WITH SUPERLUBE MONTHLY.
U-CUP
SPRING RETAINER PLATE
OUT
PISTON
SPRING
(BLUE- 200 PSI)
(SILVER-500 PSI)
CAP
NINJA W/ HEAT 86038700 03/27/07
MAINTENANCE
PROBLEM
CAUSE SOLUTION
Loss of Power
Dead electrical circuit
Faulty power cord
Check building circuit breaker or fuse box.
Replace
Equipment not grounding Follow grounding instructions exactly
Electrical shock
Vac motor speed varies or doesn’t run
Loss of vacuum
Receptacle not grounded Contact an electrician to check building’s wiring
Internal wiring problem
Have a trained service technician check machine’s wiring
Worn motor brushes
Motor worn out
Faulty switch
Loose vacuum dome
Replace
Replace
Replace
Center and seal dome over tank
Crack in dome of poor joint Replace or repair using acrylic plastic cement only
Lint or dirt clogging
With power off clean screen vacuum screen
Loose cuffs on vacuum hose
Vac motor seals leaking
Tighten cuffs turning counterclockwise
Replace
Pump runs no solution
Pump runs, loss of pressure
Pump will not run
Floor tool vac chamber clogged
Vac motor, hose, or dome gasket
Wash out with hose. Pick lint out with a wire
Replace
Pump inlet screen plugged Clean inlet screen
Press trigger to open valve on cleaning wand to
Pump air locked relieve air
Internal or external solution line damaged and leaking
Replace
Internal pump components wearing out
Replace, see pump kit components (pg 4-3)
Note: Operation of pump using a wand or hand tool with an orifice of less than .06 will cause pump to cavitate or pulsate and could result in premature wear of pump components.
Check valves in pump head for particles or cuts in seals
Take piston from BPR and lubricate with Superlube.
If problem still exists change BPR kit
Unit not plugged in
Loose wiring
Corrosion on fittings.
Connect unit to 3 prong grounded outlet
See dealer
Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.
Solution hose fitting hard to connect
Carpet not getting clean
Carpet too wet
Carpet browning
Solution not flowing properly
Severe soil conditions
Over saturation
Leaving carpet too wet
Too much chemical
Light carpet with no brown prevention
Make several passes at right angles to each other.
Use a pre-spray.
Adjust solution pressure to lower settings. Make several passes without spray
Check for loss of vac pressure
Check label for correct solution concentration
Go over carpet with browning prevent only
Solution hose connection Check for positive connection
Faulty pump Repair or replace
Faulty floor tool valve
Faulty pump switch
Repair or replace
Repair
NINJA W/ HEAT 86038700 03/27/07
4-5
FRAME GROUP (200 PSI)
1
5
4
3
2
9
8
7
6
37
38
6
7
10
12
11
4
31
30
29
13
14
15
16
17
23
18
19
12
20
21
22
4
24
25
36
33
32
35
28
27
26
34
5-1
NINJA W/ HEAT 86038700 03/27/07
FRAME GROUP (200 PSI)
REF PART NO. PRV NO. QTY DESCRIPTION
1 86006700 70232
2 86200010 140-01
4 SCR, 10-32 X 3/8 FHMS SS
1 HINGE SET CHROME
3 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS
4 86279190 87095 10 WASHER, #10 FLAT PLTD
5 86005640 57030
6 86201300 280-03
4 NUT, 10-32 HEX NYLOCK
2 RIVIT ALUMINUM 3/16 X 3/4
7 86198460 20008 2 CLAMP, 5/8 NYLON UL/USA
8 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK
9 86202230 065-38A 2 BRKT, HEATER SUPPORT NJA
10 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS
11 86199600 140-05 2 DRAW PULL LATCH STD
12 86201290 280-02 11 RIVIT AL. 3/16 X 1/2 CLOSED
13 86002450 22015
14 86199430 040-03
15 86273830 70020
1
2
8
COUPLER, 1/4 QD
CASTER SWIVEL 4”
SCR, 1/4-20 X 1/2 HHCS SS NP
17
18
20 86201860 330-06
21 86261300 51116
22 86256960 72142
23 86200560 170-40
24 86199650 070-08
37
38
86090930
86201880
86274210
86274040
335-06
335-04
70129
70076
1 SWITCH PLATE NJA FOR HEAT UNIT
1 TOGGLE SWITCH PLATE ON/OFF
25 86199660 070-08A 1 FAN FINGER GUARD
26 86276290 70626
27 86103460 57196
28 86202250 040-06
29 86273810 70018
1 TOGGLE SWITCH BOOT
1 LIGHT ASM, 115V BRUSH WEAR
3 SWITCH, SPST 15A EURO ROCKER
1 LABEL 300 PSI SWITCH PLATE
1 FAN 105 CFM AXIAL
4
2
SCR, #10 X 3/4 PHST HI-LO BLK
NUT, 1/2 PUSH-ON DOME CAP
2 WHEEL 8” BLK CENTERED HUB
1 SCR, 1/4-20 X 1 HHCS SS
30 86199200 010-04B 1 AXLE SINGLE NINJA
31 86064960 08061 1 BASE, NJA 100 PSI 2ST W/H
32 86005670 57040
33 86256200 73200
2 NUT, 1/2 NPT CONDUIT
2 STRAIN RELIEF 1/2 NPT FLEX
34 86199540 060-04A 1 CORD 25’ BLK 14/3 SJTW/A PLUG
35 86199530 060-04 1 CORD 25’ BLK 12/3 SJTW/A PLUG
4
4
SCR, 1/4-20 X 3 HHCS PLTD
SCR, 10-32 X 1 PFHMS PLT
SERIAL NO.
FROM
NOTES:
NINJA W/ HEAT 86038700 03/27/07
5-2
FRAME GROUP (500 PSI)
9
11
10
3
13
12
8
5
7
6
15
14
4
3
2
1
40
39
38
37
36
41
42
43
35
29
16
3
17
23
18
19
12
22
20
21
15
34
33
30
31
32
28
26
27
25
24
5-3
NINJA W/ HEAT 86038700 03/27/07
FRAME GROUP (500 PSI)
1 86006700 70232
2 86200010 140-01
9 86005700 57104
10 86199600 140-05
4 SCR, 10-32 X 3/8 FHMS SS
1 HINGE SET CHROME
3 86279190 87095 10 WASHER, #10 FLAT PLTD
4 86005640 57030 5 NUT, 10-32 HEX NYLOCK
5 86090790 140744 2 BRKT, HEATER SUPPORT NJA
6 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK
7 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK
8 86197390 31021 1 ELBOW, 1/4 NPT X 45D STREET
2
2
NUT, 10-32 W/STAR WASHER PLTD
DRAW PULL LATCH STD.
11 86201290 280-02 11 RIVIT AL. 3/16 X 1/2 CLOSED
13
14
15
17
18
86002450
86232600
86273830
86090930
86201880
22015
18036
70020
335-06
335-04
20 86201860 330-06
21 86261300 51116
22 86256960 72142
23 86200560 170-40
24 86276290 70626
25 86199660 070-08A 1 FAN FINGER GUARD
26 86199650 070-08
27 86271380 57196
28 86202280 89252
30 86005670 57040
31 86256200 73200
32 86199540 060-04A
33 86198530 060-04
35
36
37
38
39
40
41
42
86065000
86198460
86201300
86010630
86007010
86274040
86006830
86010650
08065
20008
280-03
87013
70663
70076
70386
87018
1
2
8
1 SWITCH PLATE NJA FOR HEAT UNIT
1 TOGGLE SWITCH PLATE ON/OFF
1 TOGGLE SWITCH BOOT
1 LIGHT ASM, 115V BRUSH WEAR
3 SWITCH, SPST 15A EURO ROCKER
1 LABEL 300 PSI SWITCH PLATE
4 SCR, #10 X 3/4 PPHST HI-LO BLK
1
2
2
2
2
1
1
1
2
2
4
4
4
1
2
COUPLER, 1/4 QD
CASTER, 5” DIA SWIVEL
SCR, 1/4-20 X 1/2 HHCS SS NP
FAN 105 CFM AXIAL
NUT, 1/2 PUSH-ON DOME CAP
WHEEL, 12” BLK CNTRD HUB
NUT, 1/2 NPT CONDUIT
STRAIN RELIEF 1/2 NPT FLEX
CORD 25’ BLK 14/3 SJTW/ A PLUG
CORD 25’ BLK 12/3 SJTW/ A PLUG
BASE, NJA DLX 500 2 ST W/H
CLAMP, 5/8 NYLON UL/USA
RIVIT ALUMINUM 3/16 X 3/4
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4 –20 X 3 1/4 HHCS PLTD
SCR, 10-32 X 1 PFHMS PLT
SCR, 10-32 X 1.0 PPHMS
WASHER, #10 X 9/16 OD
SERIAL NO.
FROM
NOTES:
NINJA W/ HEAT 86038700 03/270/7
5-4
PUMP AND HEATER GROUP (200 PSI)
1
1
16
2
*9
*5
17
1
18
19
20
21
4
3
1
5
9
8
6
7
11
12
10
14
13
3
1
15
2
5-5
NINJA W/ HEAT 86038700 03/27/07
PUMP AND HEATER GROUP (200 PSI)
1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT)
2 86280750 151-38A 2 HOSE, 1/2 WIREBOUND X 21”
3 86197570 40028
4 86198230 250-33
2
1
HOSEBARB, 1/4 MPT X 1/2 DL
BPR PUMPTEC NINJA 200PSI
5 86005590 56014
6 86197360 31016
7 86272730 66017
8 86247710 56022
1 NIPPLE, 1/4 CLOSE
1 ELBOW, 1/4 NPT STREET
1 PLUG, 1/4 BRASS PIPE
1 NIPPLE, 1/4 X 3
9 86197370 31017 1 ELBOW, 1/4 FPT X 1/4 FPT
10 86005810 57245
11 86010630 87013
2 NUT, 1/4-20 HEX NYLOCK SS
4 WASHER, 1/4 ID X 5/8 OD SS
12 86273820 70019 2 SCR, 1/4-20 X 1.25 HHCS SS
13 86200140 151-38C 1 HOSE, PULSE 21.0 1/4MPT X 1/4MPT
14 86201130 250-79 1 PUMPTEC 200PSI PUMP & MOTOR
15 86200150 151-38D 1 HOSE, PULSE 27.0 1/4MPT X 1/4MPT
16 86033590 41516
17 86282310 39699
1
1
HEATER ASM, NINJA COMPLT
HOSE, 3/8 WIREBOUND X 35”
18 86197550 40014
19 86258970 84193
20 86197670 56023
21 86197760 78308
1 HOSEBARB, 1/4MPT X 3/8 DL
1 VALVE, KNGSTN 3” LVR 500 PSI
1 NIPPLE, 1/4 X 1.5
1 TEE, 1/4 STREET
SERIAL NO.
FROM
NOTES:
ASM
ASM
NINJA W/ HEAT 86038700 03/27/07
5-6
PUMP AND HEATER GROUP (500 PSI)
1
5
1
19
20
21
18
4
3
1
7
6
*23
2
8
7
9
6
10
11
12
13
6
14
*16
15
8
22
17
6
1
13
1
2
5-7
NINJA W/ HEAT 86038700 03/27/07
PUMP AND HEATER GROUP (500 PSI)
1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT)
2 86280750 151-38A 2 HOSE, 1/2 WIREBOUND X 21”
3 86197540 40013
4 86199270 250-36
2
1
HOSEBARB, 3/8 MPT X 1/2 DL
BPR 500 PSI
5 86200170 151-42C 1 HOSE, PULSE 15.0 1/4 FBS X 3/8 MPT
6 86197420 31026 4 ELBOW, 3/8 NPT STREET
7 86200840 56005
8 86197720 66029
2
3
NIPPLE, 3/8 X 1.5 BRASS
PLUG, 3/8 MPT
10 86201050 250-74
11 86005810 57245
12 86010630 87013
13 86273810 70018
14 86200150 151-38D 1 HOSE, PULSE 27.0 1/4 MPT X 1/4 MPT
15 86200370 39581 1 HOSE, PULSE 20.0 1/4 MPT X 3/8 MPT
16 86197370 31017
17 86033590 41516
18 86282310 39699
19 86197550 40014
20 86258970 84193
21 86197670 56023
22 86197760 78308
23 86005590 56014
1
2
4
2
1 ELBOW, 1/4 FPT X 1/4 FPT
1 HEATER ASM, NINJA COMPLETE
1 HOSE, 3/8 WIREBOUND X 35”
1 HOSEBARB, 1/4MPT X 3/8 DL
1 VALVE, KNGSTN 3” LVR 500PSI
1 NIPPLE, 1/4 X 1.5
1 TEE, 1/4 STREET
1
PUMPTEC 500 PSI PUMP/MOTOR
NUT, 1/4-20 HEX NYLOCK
WASHER, 1/4 ID X 5/8 OD SS
SCR, 1/4-20 X 1 HHCS SS
NIPPLE, 1/4 CLOSE
SERIAL NO.
FROM
NOTES:
ASM
ASM
NINJA W/ HEAT 86038700 03/27/07
5-8
RECOVERY & SOLUTION TANK GROUP
1
12
4
9
10
11
36
13
2
3
35
36
6
8
7
5
33
34
15
14
13
16
18
17
19
20
21
22
32
7
31
27
26
25
24
19
20
23
30
29
28
5-9
NINJA W/ HEAT 86038700 03/27/07
RECOVERY & SOLUTION TANK GROUP
REF PART NO. PRV NO. QTY DESCRIPTION
1 86033370 51355
2 86200290 260-33
1 LID, NJA DLX LT GRY ALL
1 HOSEBARB, 1.5MPT X 1.5
4 86033240 090-17
5 86064760 31082
6 86090850 065-42
7 86279610 87190
1 NINJA STAND PIPE ASSY
1 ELBOW, 1.5FS X 1.5FPT PVC MCHD
1 FLOOD MACHINE BAFFLE
12 WASHER, SEAL 5/8 OD NEOPRENE
8 86005810 57245
9 86199970 120-08
6 NUT, 1/4-20 HEX NYLOCK SS
1 MACHINE HANDLE BRASS/CHROME
10 86006670 70201 4 SCR, 1/4-20 X 3/4 FHCS DL
11 86161460 15-808123 1 DUMP VALVE, 2”
12 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40
13 86007050 70683 5 SCR, 10-32 X 3/8 PPHMS SS NP
14 86198460 20008
15 86033410 75330
1
1
CLAMP, 5/8 NYLON UL/USA
TANK, RECVRY NJA ALL
16 86237510 35182 6 GASKET,
17 86197370 31017
18 86010630 87013
1 ELBOW, 1/4 FPT X 1/4 FPT
2 WASHER, 1/4 ID X 5/8 OD SS
19 86090230 87015
20 86197570 40028
21 86273830 70020
22 86090770 065-37
23 86199630 030-13
24 86247680 56015
25 86201590 290-08
26 86033500 75346
27 86200580 500341
28 86010690 87068
29 86201280 280-01
2 WASHER, 9/16 ID X 1.06 OD SS
2 HOSEBARB, 1/4 MPT X 1/2 DL
2 SCR, 1/4-20 X 1/2 HHCS SS NP
2 BRKT, RECOVERY BUCKET NINJA
1 ELBOW, 45 DEGREE 1/4 FPT
1 NIPPLE, 1/4 HEX
1 SOL SCREEN (ACORN) W/RUB BASE
1 TANK, SLTN NJA 200/500 PSI
2
3
3
LABEL, NINJA MAIN
WASHER, 1/8 RIVET BACKUP
RIVET AL. 1/8 X 1/2
30 86200730 065-03C
31 86198530 99809
32 86273820 70019
33 86199900 110-26A
1
5”
6
1
SOLUTION COVER NINJA DELUXE
FOAM TAPE, 1/8T X 3/4 1SDA
SCR, 1/4-20 X 1.25 HHCS SS
GASKET NINJA LID
34 86201290 280-02 2 RIVET AL. 3/16 X 1/2 CLOSED
35 86090320 87257 1 WASHER,
36 86237770 35256 2 GASKET, DUMP VALVE
SERIAL NO.
FROM
NOTES:
NINJA W/ HEAT 86038700 03/27/07
5-10
VACUUM MOTOR GROUP
22
21
5-11
3
4
5
2
1
20
6
14
17
16
15
10
11
19
5
4
12
13
7
7
6
8
18
9
NINJA W/ HEAT 86038700 03/27/07
VACUUM MOTOR GROUP
1
2
86201510
86199910
390-26
110-26B
3
1
SPACER NYLON 1/4ID X 1/2OD
GASKET, VAC BRACKET
4 86003760 35166
5 86201970 065-92
2 GASKET, VAC MTR
6 VAC SPACER 2 1/4 II STAGE
6 86010630 87013 6 WASHER, 1/4ID X 5/8OD SS
7 86202040 360-04A 2 VAC MOTOR, 120V 5.7 2ST TD
- 86202070 360-04B - BRUSHES, VAC FOR 116392-00
- 86135320 140687 - BRUSH SET, 120V VAC WINDSOR
8 86211180 70814
9 86134400 99656
3
1
STUD 1/4-20 X 4.5 SS
DUCT, 5/8 ID SPLIT FLEX
10 86274460 70205
11 86090950 360-23
12 86091230 78463
13 86201280 280-01
14 86007010 70663
15 86005810 57245
16 86063170 39566
17 86233430 81431
18 86005710 57105
19 86075210 20062
20 86282300 39698
21 86003500 31076
22 86197370 31017
1
1
1
2
3
3
1
2
3
1
1
1
1
SCR, 1/4-20 X 3/8 HHCS PLT DL
PLATE ASM, REAR VAC
TUBE, VAC EXHAUST 2.5” LONG
RIVET AL. 1/8 X 1/2
SCR, 1/4-20 X 3-1/4 HHCS PLT
NUT, 1/4-20 HEX NYLOCK SS
HOSE, VAC EXHAUST 2”ID X 2” LONG
CLAMP, 2.50” WORM GEAR
NUT, 1/4-20 HEX W/ STAR WASHER
CLAMP, 3/8 NYLON MCHND
HOSE, 3/8 CLR PLYURTHN X 24”
ELBOW, 1/4MPT X 3/8 TUBE, QC
ELBOW, 1/4 FPT X 1/4 FPT
SERIAL NO.
FROM
NOTES:
35168WAS
SERVICE ONLY
1000121568 SERVICE ONLY
NINJA W/ HEAT 86038700 03/27/07
5-12
WIRING GROUP (200 PSI)
5-13
NINJA W/ HEAT 86038700 05/14/09
WIRING GROUP (500 PSI)
NINJA W/ HEAT 86038700 03/27/07
5-14

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- Commercial use
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- Carpet extractor
- Cleaning solution application
- Soiled water recovery tank