Casablanca Fan Company Panama 6643Z User's Manual

Casablanca Fan Company Panama 6643Z User's Manual
Panama® Owner’s Manual
Read and Save These Instructions!
Safety and the proper operation of your Casablanca fan both require a thorough knowledge
of the product and proper installation; therefore, before attempting to install and operate your
Casablanca fan, read this owner’s manual completely and carefully. Retain this manual for
future reference.
Caution: To avoid possible electrical shock, make certain that electricity is turned off
at the circuit breaker or fuse box before attempting any installation procedure.
CONTENTS
Before You Start���������������������������������������������������������������������������������������������������������������������������������������������������������������������5
Safe Use���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������5
MOUNTING RECOMMENDATIONS������������������������������������������������������������������������������������������������������������������������������������������������6
SLOPED CEILING INSTALLATIONS����������������������������������������������������������������������������������������������������������������������������������������������6
Getting Started������������������������������������������������������������������������������������������������������������������������������������������������������������������������7
Crossbar Mounting Bracket Installation������������������������������������������������������������������������������������������������������������������� 7
LAG SCREW INSTALLATION (OPTIONAL)����������������������������������������������������������������������������������������������������������������������������������� 8
perma•lock™ hardware�������������������������������������������������������������������������������������������������������������������������������������������������������8
FAN PREPARATION������������������������������������������������������������������������������������������������������������������������������������������������������������������������8
CANOPY HARDWARE��������������������������������������������������������������������������������������������������������������������������������������������������������������������9
CANOPY INSTALLATION���������������������������������������������������������������������������������������������������������������������������������������������������������������9
HANGING THE FAN������������������������������������������������������������������������������������������������������������������������������������������������������������������������9
CANOPY ELECTRICAL CONNECTIONS�������������������������������������������������������������������������������������������������������������������������������������10
CANOPY HATCH INSTALLATION������������������������������������������������������������������������������������������������������������������������������������������������10
BLADE HOLDER & BLADE ASSEMBLY������������������������������������������������������������������������������������������������������������������������������������10
4-SPEED OPERATION������������������������������������������������������������������������������������������������������������������������������������������������������������������ 11
4-SPEED • OPTIONAL LIGHT FIXTURE INSTALLATION����������������������������������������������������������������������������������������������������������� 11
4-SPEED OPTIONAL WALL CONTROL • W-41��������������������������������������������������������������������������������������������������������������������������� 11
4-SPEED • OPTIONAL WALL CONTROL • W-81������������������������������������������������������������������������������������������������������������������������� 11
4-SPEED • W-41 WALL CONTROL OF THE FAN������������������������������������������������������������������������������������������������������������������������ 12
4-SPEED • W-81 WALL CONTROL OF THE FAN & LIGHT(S)���������������������������������������������������������������������������������������������������� 12
Installing the W-85 Wall Control�����������������������������������������������������������������������������������������������������������������������������������15
single W-85 Installation������������������������������������������������������������������������������������������������������������������������������������������������������15
Dual W-85 Installation���������������������������������������������������������������������������������������������������������������������������������������������������������16
Operation Speed Control��������������������������������������������������������������������������������������������������������������������������������������������������17
Operation Reversing Airflow�������������������������������������������������������������������������������������������������������������������������������������������17
Operation lights��������������������������������������������������������������������������������������������������������������������������������������������������������������������17
Operation Power��������������������������������������������������������������������������������������������������������������������������������������������������������������������17
Automatic Demonstration Program������������������������������������������������������������������������������������������������������������������������������18
changing frequency setting��������������������������������������������������������������������������������������������������������������������������������������������18
Operation Home-Safe® Program�������������������������������������������������������������������������������������������������������������������������������������19
Operation Safe-Exit® and light-minder® Program�������������������������������������������������������������������������������������������������� 19
Operation Fan-Minder™ Program������������������������������������������������������������������������������������������������������������������������������������� 20
Troubleshooting tips����������������������������������������������������������������������������������������������������������������������������������������������������������21
P/N 6643Z
HN0210
1
PLEASE INSPECT ALL PACKAGING PRIOR TO DISCARDING!
Your Casablanca fan was crafted with pride and care and inspected thoroughly
prior to shipment. Before you begin to assemble and install your Casablanca
fan, remove all parts from the carton and
check them against the Parts Guide in this
manual.
Make sure all parts are included in the box
using the Parts Guide on the following
pages.
If there are missing or broken parts:
Call 1-888-227-2178 Monday through Friday, 7 a.m. to
4 p.m. PST. Your request will be handled immediately. Replacement parts will be sent to you via Federal
Express.
Proper Parts Handling
Do not remove lightbulbs from their packaging until
you are ready to install them.
Before discarding packaging materials, be certain that
all parts have been removed.
Use a clean, dry paintbrush to remove small Styrofoam pieces that may remain after unpacking.
Do not brush Styrofoam into wiring cavities.
The blades in each pack are matched for equal weight
to assure smooth fan operation. If more than one fan
is being installed, do not mix blades from different
cartons.
When cleaning, painting, or working near your fan, be
cautious of the fan and blades.
Always turn power to the ceiling fan OFF before replacing lightbulbs or working on your fan.
Never insert anything into the path of the fan blades
while the fan is in operation.
Never install a fan over a pool or spa.
Never operate a fan that has been damaged in any
way.
Install the fan according to the instructions in this manual.
If the fan does not work:
Refer to the Troubleshooting Tips in this Owner’s
Manual.
Call Technical Support at 1-888-227-2178.
Contact your local Authorized Service Center.
Our Web site at www.casablancafanco.com
contains additional information on Casablanca products, troubleshooting, and Authorized
Dealer or Service Centers. Please do not
return this product to the store.
RECORD MODEL AND SERIAL NUMBERS BEFORE INSTALLATION!
Please take a moment to locate the model number and serial number from your fan (see below)
and record this information on the Warranty page inside the front cover of your Owner’s Manual
if it does not appear there already. These numbers are found on the motor identification plate
affixed to the fan motor in the location shown below:
Motor Identification
Plate
Holliston®
TYPEHANGER TYPE
POMONA, CA
SERIAL No.: DJ06 2237
66xxZ
2
DJ01 1151 MODEL #66xxG/Z or 66DxxG
Serial Number
Model Number
Panama®
Parts Guide
Item #
Description
Picture (not to scale)
Quantity
1.
Motor Housing
1
2.
Ceiling plate
1
3.
Phillips Screwdriver
1
4.
11/2" x 8-32" Roundhead screws and Washers ,
2 EA
5.
Screw Pack:
Lag Screw and Washer (1)
1 EA
6.
Wire Nuts (4),
7.
Canopy and Canopy Hatch
8.
Perma•Lock™ Downrod
and Ball Assembly
9.
Canopy Screws and Lock Washers,
10.
Allen Wrench
4
1
1
5 EA
1
3
Item #
Description
Picture (not to scale)
Quantity
11.
Blade Irons
5
12.
Blade Iron Screws
11
13.
Blade Screws and Washers
14.
Light Pull Chain Switch (G model only)
15.
Light Pull Chain Fandangle (G model only)
16.
W-41 Single Rotary (optional for G model only)
1
17.
W-81 Dual Rotary (optional for G model only)
1
16 EA
1
2 -(66xxG)
3 -(66DxxG)
`
18.
4
W-85 Control and Mounting Hardware (Z model only)
1
Panama®
Introduction
Before You Start
• CAUTION: RISK OF ELECTRICAL SHOCK! Installation is to be in accordance with the National Electrical
Code, ANSI/NFPA 70-1999 and local codes. If you are unfamiliar with the wiring codes, you should use a
qualified electrician. To avoid overheating and possible damage to other equipment, do not install control to a
receptacle, fluorescent light fixture, motor-operated appliance, or transformer-supplied appliance.
• This fan is designed to be installed on an existing electrical outlet box. The outlet box must be UL Listed for
ceiling fan installations. If it is not, a new box must be installed. Casablanca extension poles are available for
sloped or high ceiling installations.
• This ceiling fan requires a grounded electrical supply of 120 VAC, 60 Hz and a minimum 15 amp circuit. The maximum
current requirement for the fan with light fixture is 3.8 amps. The fan uses about 1 amp or 100 watts. Maximum light
current is 2.8 amps or 340 watts of lighting.
• Where wire nuts are employed, be sure all bare wires are within the connectors. When installing the canopy
hatch, make sure all wires are within the canopy and that no wires are being pinched.
• WARNING: Do not bend the blade brackets when installing the brackets, balancing the blades, or cleaning
the fan. Do not insert foreign objects in between the rotating fan blades.
Unpacking
Before assembling and installing your ceiling fan, remove all parts from the shipping cartons
and check them against the parts listed in the Parts Guide. Before discarding packaging materials, be certain that all parts have been removed.
For best performance and for your warranty to be valid,
use only genuine Casablanca blades, light fixtures, and accessories.
Safe Use
• The blades in each pack are matched for equal
weight to assure smooth fan operation. If more
than one fan is being installed, be careful not to mix
blades from different cartons.
• Inspect the contents of your carton for possible
shipping or handling damage. If parts are missing
or damaged, call 1-888-227-2178.
• It is always a good idea to have an assistant to help
with the installation.
• When cleaning, painting, or working near your fan,
be very careful of the fan and blades. Always turn
the power OFF to the ceiling fan before working on
it or replacing lightbulbs.
• Never insert anything into the path of the fan
blades while the fan is in operation.
• Never install a fan over a pool or spa.
• Never operate a fan that has been damaged in any
way. Contact Casablanca Fan Company by calling
1-888-227-2178, or contact your local authorized
Casablanca dealer for assistance in obtaining
service.
Fuse Box
(Remove fuse for the
circuit you will be
working on)
Circuit Breaker
(Trip breaker for the
circuit you will be
working on)
18" ­
70"­
84"
5
MOUNTING RECOMMENDATIONS
Before mounting your Casablanca fan, read the following helpful recommendations. The location of the fan, air
circulation, and fan size are all important factors to consider before installation.
Location
Ceiling fans have practical uses in almost every room in your home.
support
brace
We suggest you follow these mounting recommendations as you
decide where to install your Casablanca fan.
• For safety reasons, the fan blades must be a minimum of 7' above
the floor.
standard
ceiling outlet
• Do not locate the fan in a doorway or above a swinging door.
mounting
box
style
• In bedrooms, fans work best when mounted above the foot of the
bed.
• Over pool tables, be sure to provide plenty of clearance to avoid
damage from pool cues.
• In kitchens be sure to allow for open cupboard doors to clear the fan
blades.
• Do not install a fan close to or over a pool or spa. High humidity combined with corrosive gases will destroy
the finish and warp the blades.
Fan Size
Variable fan speed capability permits the use of a full-size 52" fan even in smaller rooms. For very large rooms,
two fans may be needed.
SLOPED CEILING INSTALLATIONS
Suggested Extension Pole Lengths
Ceiling Height
8' 0"
8' 6"
9' 0"
9' 6"
10' 0"
11' 0"
12' 0"
13' 0"
14' 0"
Pole Length
Extension
Pole
standard
standard
6"
12"
12"
18"
24"
36"
48"
Blades must be a
minimum of 7 feet
above the floor
7' minimum
When to Use Extension Poles
For optimum performance and appearance, an extension pole should be used with your Casablanca
fan when installing on high (cathedral) ceilings or
sloped ceilings. Casablanca offers standard poles
in increments of 6" up to 5'. Custom poles are
available in lengths up to 9'9". See your Authorized
Casablanca Dealer for details.
Note: Fan may wobble or vibrate if pole length is
not long enough and inside blade is too close to
downslope or side wall. Extending pole length will
usually solve problem.
Calculation of Ceiling Angle
Use the tear-off Ceiling Angle Template
card inserted in this manual. It provides
you with a simple “go” or “no-go” for installing your fan on a sloped ceiling.
6
Maximum
Hang-Tru®
angle 32º
EXAMPLE 1
EXAMPLE 2
EXAMPLE 3
This slope is less than 32º.
It is OK to install your fan.
This slope is 32º. This is the maximum
slope that will allow the fan to hang
straight down. It is OK to install your fan.
This slope is more than 32º. Your fan will not
hang straight down, an adaptor is necessary.
Contact your local Authorized Casablanca
Dealer in regards to purchasing a “Sloped
Ceiling Adaptor.”
Fan Installation
Getting Started
Installing a New Ceiling Fixture Outlet Box
If you do not have an existing fixture located where
you wish to place your Casablanca fan, an approved ceiling fixture outlet box must be installed
and wired.
warning!
To reduce the risk of fire, electrical shock, or
personal injury, mount to outlet box marked
“Acceptable Fan Support of 22.7 kg (50
lbs.) or less” using the mounting hardware
provided with the outlet box.
Panama®
Using Existing Ceiling Fixture Outlet Box
After turning the power OFF at its source (either
the circuit breaker or fuse box), lower the old fixture
and disconnect the wiring. Check the ceiling fixture
outlet box to be sure it is marked “Approved for
Ceiling Fan Mounting.” If it is not, a new box must
be installed.
Note: The weight of this fan is 24 to 26 pounds,
depending on model.
Crossbar Mounting Bracket Installation
Ceiling Hardware (not to scale)
Crossbar Mounting Bracket
Lag Screw and Washer (1)
1" x 8-32 Roundhead Screw and Washer (2)
21/4" x 8-32 Roundhead Screw (2)
Note: After removing the old fixture, check the outlet
box to insure that it is supported by a joist or beam
across its upper surface. If not, a 2 x4 stud must be
installed.
Step 1a. Remove the knockout plug in the center
of the outlet box or drill a 1/2-inch hole for the lag
screw to pass through. Then drill a 1/4-inch guide
hole into the joist or beam to a depth of 3 inches.
Step 1b. Route the outlet box wires through the
keyhole slot of the crossbar mounting bracket as
shown. Attach the crossbar mounting bracket to the
outlet box with the screws provided, making sure
the outlet box wires are not pinched by the washer.
CAUTION:
To reduce the risk of personal injury, use only
the mounting hardware provided with the
approved outlet box to install the crossbar
mounting bracket.
warning!
Support directly to building structure only.
Wire Nut (4)
Joist
Ceiling-FanApproved
Wiring Box
Crossbar
Mounting Bracket
Green Ground Wire
Ceiling Wiring
Ridge side down
Washer
1" x 8-32
Roundhead Screw
CAUTION:
Damp Location rated fans required a Ground
Fault Interrupter(GFI). use a weather-proof
outlet box, properly connect ground wires,
and use only under a weather-proof structure
7
LAG SCREW INSTALLATION (OPTIONAL)
NOTE: This step is required only under two conditions: If the fan weighs 36 lbs. or more (which does
not pertain to this fan) or if the existing ceiling
fixture outlet box needs to be modified for a ceiling
fan application (for example, if the house is not new
construction and you are replacing an existing light
fixture). We recommend that the ceiling box be of
sufficient capacity to support the weight of the fan
and light fixture under any conditions. If in doubt
whether you need to install the lag screw, consult a
qualified electrician.
lag
screw
Step 2 (optional). With the large washer attached,
pass the lag screw (Pack A) through the center hole
of the crossbar mounting bracket and screw into the
guidehole. Tighten until the outlet box is mounted
firmly to the beam. This box must be secured to the
ceiling firmly.
LARGE
WASHER
perma•lock™ hardware
ALLEN SET SCREW
1
⁄4-20 x 1⁄4”
(pre-installed)
1/8"
allen wrench
downrod & Ball
assembly
FAN PREPARATION
important safety information!
before starting the installation of your ceiling fan, install the
threaded downrod into the motor coupling and lock the assembly
Prepare for fan installation as follows:
3a. Route the wires from the motor through the Perma•Lock™
downrod and ball assembly.
Tip: The downrod has a tapered thread
that is designed to lock completely when
correctly installed.
tapered
thread
ALLEN
SET SCREW
3b. Using the provided allen wrench, loosen the set screw
several turns to allow installation of the downrod. Thread
the downrod into the motor coupling until it stops turning,
this will take at least four and a half full turns.
3c. Securely tighten the set screw with the provided allen
wrench to ensure safe operation of your fan.
CAUTION: Failure to fully lock in the downrod before securely tightening the set screw
may cause the fan to separate from the
downrod during normal operation!
8
motor
coupling
motor
wires
ground
wire
downrod
& Ball
assembly
Panama®
CANOPY HARDWARE
CANOPY SCREW (5)
CANOPY LOCK WASHER (5)
CANOPY
HATCH
CANOPY
CANOPY INSTALLATION
Step 4. Attach the canopy to the crossbar mounting bracket with three of
the 8-32 x 2 1/2” long canopy screws and lock washers provided with your
Casablanca fan. Hand tighten until snug against the ceiling.
Note: On sloped ceilings, align the
canopy opening toward the top or
peak of the room.
canopy
lock
washer
FEED OUTLET BOX
WIRES THROUGH
CANOPY OPENING
canopy
screw
HANGING THE FAN
Step 5. To hang the fan body in the
canopy, hold the fan body firmly and
insert the ball into the canopy opening. Check that no wires were pinched.
Rotate the fan body until the slot in the
nylon ball fits into the pin opposite the
canopy opening.
Note: Independent control of the
light fixture using a W-81 accessory
control requires an additional power wire run from the wall switch to
the fan. See Page 12 for wiring.
CAPPED
BLUE
D1-OPTION
WIRE (ON
3-SPEED ONLY)
FOR LIGHT
CONTROL
ball
slot
pin
9
CANOPY ELECTRICAL CONNECTIONS
Step 6a. Attach the fan wires to the ceiling fixture outlet
box wiring by twisting the bare ends of the wires together
and then securing with a wire nut. Test that the connection
is secure by pulling on the wire nut. Connect in this order:
Step 6b. W-85 Wiring Connections
• GREEN leads from mounting plate and fan to GROUND
conductor of power source. Secure with wire nut.
•WHITE wire from fan to white NEUTRAL wire in ceiling
fixture outlet box. Secure with wire nut.
• BLACK power wire from fan to BLACK power wire in ceiling outlet box. Secure with wire nut.
Step 6c. Pull Chain Connections
• GREEN leads from mounting plate and fan to GROUND
conductor of power source. Secure with wire nut.
•WHITE wire from fan to white NEUTRAL wire in ceiling
fixture outlet box. Secure with wire nut.
• BLACK power wire from fan to Black wire from W-81 in
ceiling outlet box and the BLUE wire form light kit. Secure
with wire nut.
• BLUE wire from fan to YELLOW wire from W-81 in ceiling
outlet box. Secure with wire nut.
If you will be installing an accessory light kit, also connect
the BLUE light power wire from fan to the BLACK wires).
wire nut
w-85 connections
2 BLACK
2 WHITE WIRES
3 GREEN WIRES
Pull Chain
Connections
2 Black + 1 Blue
2 WHITE WIRES
3 GREEN WIRES
CANOPY HATCH INSTALLATION
Step 7. Tuck the wires into the canopy
with the wire nuts pointed upwards, so
that the WHITE and BLACK wires are on
opposite sides of the canopy and all wires
are clear of the canopy opening.
Step 8. Install canopy hatch with the
last canopy screw and lock washer. To
do this, tilt the fan body away from the
hatch opening.
Tighten the screws firmly by hand only,
Step 9. Straighten the fan, then check
to ensure that there is no movement between the canopy and ceiling or Hang-Tru
ball and top support shaft.
10
canopy
hatch
lock
washer
canopy
screw
tilt the
fan to
install
last
canopy
screw
Panama®
blade/blade holder installation
Step 10. Attach the blades to the blade
holders with the three blade screws and
flat washers provided for each blade.
Hand tighten securely.
Install the assembled blade and blade
holder to the fan motor.
Hand tighten securely.
Repete for each blade assembly.
BLADE SCREW
(3 PER BLADE)
flat washer
(3 PER BLADE)
BLADE HOLDER SCREW
(2 PER BLADE HOLDER)
Your fan is equipped with a flywheel
that allows for both 4 and 5 blade
installation. The screw holes surrounded by squares are for 4 blade
installation, while the screw holes in
circles are for 5 blade installation as
shown above.
WARNING: To reduce the risk of personal injury, do not bend blade holders
when installing, balancing, or cleaning. Do not insert foreign objects between
rotating fan blades.
PROCEED TO YOUR FAN’S CONTROL FEATURE SECTION FOR INSTALLATION/OPERATING INSTRUCTIONS:
4-SPEED - PAGE 12 | INTELI•TOUCH3 - PAGE 14
11
4-SPEED OPERATION
Pull-chain switches on the fan control the fan and lights.
Using the fan control pull-chain switch: Fan off at start.
First pull: fan ON, High speed
Second pull: Medium speed
Third pull: Medium Low speed
Fourth pull: Low speed
Fifth pull: Fan OFF
Using the optional light pull-chain switch: Light off at
start.
First pull: light ON
Second pull: light OFF
Direction of blade rotation is controlled by the reverse slide
switch on the side of the switch housing.
No changes in household wiring are required.
OPTIONAL LIGHT
PULL CHAIN
SWITCH
FAN & SPEED CONTROL
PULL CHAIN SWITCH
REVERSE
SWITCH
4-SPEED • OPTIONAL LIGHT FIXTURE INSTALLATION
NOTE: If a separate circuit is used to control the lights from a wall
control, the BLUE D1-Option wire in the canopy should be connected to that switch leg.
1.Refer to light kit instructions to assemble and attach your light
kit correctly.
2.Remove the two 8-32 screws from the switch housing cap.
3.Remove the plug from switch housing.
4. Install pull-chain switch and finger tighten collar on switch.
5. Connect one wire from pull-chain switch to the BLUE D1-Option
wire. Secure splice with a wire nut.
6. Connect other wire from pull-chain switch to BLACK wire from light
kit. Secure splice with a wire nut.
7. Connect WHITE wire from switch housing to WHITE wire from light
kit. Secure splice with a wire nut.
8.At the canopy, connect the BLACK and BLUE wires.
SWITCH
HOUSING
COLLAR
white
Blue D-1
black
light fixture
4-SPEED OPTIONAL WALL CONTROL • W-41
The W-41 wall control provides four-speed control of fan from a convenient wall location.
The W-41 is designed to replace a standard wall switch and will fit wall boxes with a depth
of 2” or greater. Not for use with single pull-chain fan/light option wiring.
To install a W-41 wall control in place of an existing wall switch, follow the instructions
on the W-41 package.
Note: No rewiring is required if the fan is replacing an existing light fixture.
Operation of the fan from the wall switch is simple:
1. Turn knob to obtain desired speed setting.
R
CAUTION! Failure to set the pull-chain speed to HIGH can result in faulty operation of
the fan and damage to the W-41 wall control. To confirm fan is set to HIGH: Turn W-41
fan speed switch to ‘HI’ - set fastest fan speed with pull chain.
4-SPEED • OPTIONAL WALL CONTROL • W-81
The W-81 wall control provides separate control of fan and light with two separate knobs
from a convenient wall location. The W-81 is designed to replace a standard wall switch
and wall boxes with a depth of 2” or greater. Requires two hot leads from wall box to ceiling wiring box.
CAUTION! Failure to set the pull-chain
To install a W-81 wall control in place of an existing
wall switch, follow the instructions on the W-81 package. speed to HIGH can result in faulty operation
of the fan and damage to the W-81 wall
Operation of the fan from the wall switch is simple:
control. To confirm fan is set to HIGH: Turn
1. Turn the upper knob to the desired fan speed.
W-81 fan speed switch to ‘HI’ - set fastest
2. Turn the lower knob to the desired light setting.
fan speed with pull chain.
12
LO
MED
MED
HI
OFF
OFF
HI
MAX
4-Speed
Panama®
4-SPEED • W-41 WALL CONTROL OF THE FAN
• The W-41 allows the choice of four (4)
different speed settings.
• No light fixture is used.
• Set the FAN pull chain switch to the
HIGH speed setting.
• No changes in household or fan wiring
are required.
• The fan may be turned ON and OFF by
the W-41 wall control.
CAUTION! Failure to set the pull-chain
speed to HIGH can result in faulty
operation of the fan and damage to
the W-41 wall control. To confirm fan
is set to HIGH: Turn W-41 fan speed
switch to ‘HI’ - set fastest fan speed
with pull chain.
R
4-SPEED • W-81 WALL CONTROL OF THE FAN & LIGHT(S)
• The fan may be turned ON and OFF
by the W-81 wall control.
• The lights may be turned ON and
OFF by the W-81 and the intensity
adjusted from low to high.
• The fan must be supplied with
two independent 120V AC supply
wires.
• Set the FAN pull chain switch to
the HIGH speed setting.
• Turn the lights ON at the fan.
• The W-81 allows the choice of four
(4) different speed settings.
CAUTION! Failure to set the pullchain speed to HIGH can result in
faulty operation of the fan and
damage to the W-81 wall control.
To confirm fan is set to HIGH:
Turn W-81 fan speed switch to
‘HI’ - set fastest fan speed with
pull chain.
13
®
3
W-85 Control INSTALLATION
WALL CONTROL AND Hardware (not to scale)
W-85
Switch Mounting
Wall Control
Screws (2)
Switch Bezels
(1) White
(1) Almond
White Wall
Plate(1)
Almond Wall
Plate(1)
Wall Plate
Screws
(2) White
(2) Almond
Warning!
To avoid possible electrical shock, make certain that electricity is turned off at the circuit
breaker or fuse box before attempting any installation or repair procedure
(4) Wire Cap
BEZEL
CAUTION! NOT turning the power OFF at the
circuit breaker or fuse box may cause damage to
the electronics within the wall control and or the PC
board on the fan.
BEZEL
TABS
Before installing the W-85 wall control you will need
to check and see if you will need to change the
bezel on the front of the wall control from WHITE to
ALMOND. If you are going to use white, skip these
steps and go to wall control installation starting on
page 15. The bezel can be changed at any time
before or after installation. The wall control does
not need to be uninstalled to replace the bezel.
Figure #1
WHITE
BEZEL
W-85 Wall Control Bezel Replacement installation
as follows
Step 17a. Locate the four (4) tabs holding the bezel to
the front of the switch, then press in on each tab one
at a time, removing the bezel as shown in Figure #1.
Step 17b. Locate the rubber key pad attached to
the four (4) locating pins as shown in Figure #2 and
remove rubber key pad from the WHITE bezel, also
as shown in Figure #2.
14
LOCATING
PINS (4)
LOCATING
PINS
HOLES(4)
RUBBER KEY
PAD
Figure #2
®
3
W-85 Wall Control Bezel replacement:
CONTINUED
-
ALMOND
BEZEL
Step 17c. Reinstall the rubber key pad on to the
four (4) locating pins located on the almond bezel
as shown in Figure #3 and #4.
RUBBER KEY
PAD
Figure #3
Step 17d. To attach the bezel back on to the front
of the switch you will need to align the four (4) tabs
on the bezel with the front of the wall control and
by gently pressing on both top and button of the
bezel at the same time, snap the bezel back on to
the front of the switch as shown in figure #5.
RUBBER KEY
PAD
ALMOND
BEZEL
Figure #4
LOCATING
PINS
(4)
ALMOND
BEZEL
Step 17e. Check your work by pressing on the
light, fan, reverse and power buttons, making sure
that the buttons do not stick and that each switch
functions properly.
BEZEL
TABS
BEZEL
ALIGNMENT
PIN AND HOLE
Figure #5
15
®
3
W-85 Control INSTALLATION
Installing the W-85 Wall Control
NOTE: W-85 Wall Control should only be installed on Casablanca's Inteli-Touch® 3 fans with DOWNLIGHTS
ONLY.
The wall control installs in the same manner as an ordinary light switch, using an existing wall box and wiring. This
controller is designed to signal the fan microcomputer as well as perform normal switching operations. For this
reason the following precautions must be observed:
3.Do not use more than one fan per wall control.
1.Use only the Casablanca W-85 wall control.
2.Do not use any additional control with your Inteli4.No other light fixtures or electrical appliances
Touch 3 fan (for example, dimmer, or fan speed
may be connected on the circuit controlled by the
control).
W-85 wall control.
single W-85 Installation
CAUTION!
Ensure power is turned OFF at the breaker or fuse panel before starting installation.
W-85 is used to describe either white (-11) or almond finish.
If you have multiple Inteli-Touch 3 fans, refer to the section
"Changing Frequency Setting" on page 18.
1.Remove the screws and switch plate from the existing
switch box.
2.Remove the screws holding the switch in the switch
box.
3.Pull the existing switch from the switch box to expose
the wire connections.
4.Remove the two wires from the switch.
5.Connect the BLACK wire from the POWER SOURCE
that you just removed from the switch to the BLACK/
NOTE: The RED wire is not used in this application, DO NOT remove the crimped cap
from the wire..
WHITE STRIP wire on the W-85 wall control. Secure this connection with a wire nut.
6.Connect the second BLACK wire that you
just removed from the switch to the second
BLACK wire on the located on the back of
the W-85 wall control. Secure this connection with a wire nut.
7.Connect the green ground wire coming
from the back of the W-85 control to the
ground wire in the switch box. Secure the
splice with a wire nut.
8.Check your work by using the wiring diagrams as shown in Figures # 1 and #2.
9. Install the W-85 in the wall box with the
two long screws provided.
10. Install the wall plate with the two colormatched screws.
16
W-85
(FIGURE #1)
2 BLACK
WIRES
W-85
Wall Control
RED WIRE
NOT USED
(FIGURE #2)
BLACK AND WHITE
STRIPED WIRE
®
3
Dual W-85 Installation
To control the fan and lights from two locations (a three-way circuit), use two W-85
wall controls as shown in the wiring diagram in Figure #5. Before installing the
two switches into the wall, place both switches side by side, then locate the 4 dip
switches on the side of the two switches. Then make sure that the dip switches
are set to the same address on both switches as shown in Figure #4. When setting
these dip switches you are setting the channel number that is required to control
both your fan and lights from both sides of the room. If you are installing other
Inteli-Touch® 3 fans within your home you may need to reset the dip switches on
these other fans to a different channel before installing your W-85 wall control into
the wall. Please review the section on channel changing on this instruction sheet.
DIP SWITCHES
CAUTION!
Ensure power is turned OFF at the breaker or fuse panel before
starting installation.
(FIGURE #4)
NEUTRAL
WHITE
GREEN
BLACK
BLACK
BLACK WITH
WHITE STRIPE
W-84
W-85
W-85
W-84
RED
BLACK WITH
WHITE STRIPE
BLACK
BLACK
RED
RED
BLACK
BLACK
RED
120V AC
BLACK
2. Pull the existing switch from the switch box to expose the wire connections.
GREEN
GREEN
To control the fan and lights from two locations (a three-way circuit), use two
W-85 wall controls.
1. Remove the screws and switch plate from the existing switch box
and the screws holding the switch in the switch box.
3. Determine which wire is connected to the common terminal from
the power source (120V AC) of the three-way switch. (The terminal
will be marked on switch).
BLACK
4. Remove the wire from the common terminal of the three-way switch.
Connect this wire to the remaining black/white striped wire on the W-85
control. Secure this splice with a wire nut.
2 BLACK
WIRES
W-85
Wall Control
5.Remove the two remaining wires from the three-way switch. Connect the black wire of these wires to a black wire on the W-85 control.
Secure the splice with a wire nut. The remaining red wire is to be connected to the other red wire on the
W-85. Secure the splice with a wire nut.
6.Connect the green ground wire coming from the back of the W-85 control to the ground wire in the switch box. Secure the splice with a wire
nut.
2 RED WIRES
7.Check your work by using the wiring diagrams as shown in Figure #5
on this page.
8.Install the W-85 in the wall box with the two long screws provided.
9.Install the wall plate with the two short color-matched screws provided.
(FIGURE #5)
BLACK AND WHITE
STRIPED WIRE
10.Installation of the second W-85 control is identical. Repeat steps 1 through 9.
17
®
3
Operation Power
The
button is normally left in the on position. Always turn the power off
during cleaning or servicing the fan and during thunderstorms. It is also used to
exit or enter additional programs.
The
button must be left on to retain a previously set fan speed or light level.
Operation Speed Control
There are six individual speed settings for the fan; each speed is indicated
by an audible tone of increasing pitch.
To select the desired fan speed:
1. With fan off, press and hold the button labeled
. The fan blades
will start rotating at the slowest speed, and will increase in steps.
2. Release the button when the desired speed is reached.
The fan speed is now in memory and will automatically come on at the
same speed each time the
button is used. To maintain this level
of speed, turn the fan on by pressing
less than one second. To
lower speed, turn fan off, then on by pressing and holding the
button until the desired speed is reached. When the fan is on, you may
increase the speed by pressing and holding the
button until the
desired speed is reached, then release it.
Fan Control
ON - OFF:
A momentary
press of the FAN
button
Change speed:
Press and hold
FAN button longer
than one second
Operation Reversing Airflow
The direction of airflow can be changed from downward to upward or from upward to downward.
To reverse the airflow:
1. Make sure the
is on and blades are Turning.
2. Press the
button.
Note: A four-toned signal
indicates the command was
accepted by the fan. A few
seconds later the fan will slow
to a stop and then reverse
direction.
Operation lights
To turn the lights off and on, press and release the
one second.
1) First press/release of the
button for less than
button- The light will turn ON.
2) Second press/release of the
button- The light will turn OFF.
To vary the light brightness at each touch level:
To vary the light brightness:
1. With lights off, press and hold the button. After one second the lights will
come on at their lowest level and gradually become brighter.
NOTE: Light Operation - the light varies from “bright” to “dim” over
approximately 8 seconds. This sequence will reverse the light when it
reaches the brightest or dimmest level if you continue to hold the LIGHT
button. Release the button when the desired level is reached.
2. Release the button when the desired brightness level is reached.
The brightness level is now in the fan memory and will automatically come on at
the same brightness the next time the button is used.
18
Light Control
ON - OFF:
A momentary press of
the LIGHT button
Change brightness:
Press and hold
LIGHT button
longer than one
second
®
3
changing frequency setting
NOTE: All fans leave the factory set to
“1111”
DIP
SWITCHES
You will only have to change the dip switch settings in the remote if you
are using more than one fan in the same area and want to control them
separately.
NOTE: DO NOT set dip switch setting in the remote
to ‘0000’, this may cause frequency interference
from other Casablanca Products.
Step 1. Turn power OFF at the circuit breaker or fuse box and at the toggle
switch, for the fan you want to change.
Step 2. Remove the screws and switch plate from the existing switch box.
Step 3. Remove the screws holding the switch in the switch box.
Step 4. Pull the existing W-85 switch from the switch box to expose the dip
switches located on the side of the control as shown in Figure #1.
DIP SWITCHES
SET TO ‘1111’
(Factory Setting)
DIP SWITCHES
SET TO ‘1001’
Step 5. Change the dip switch settings, assuring that they are different from
the previously installed Inteli-Touch® 3 fan.
Step 6. Mount the W-85 Wall Control unit back into the wall electrical box.
Step 7. At the circuit breaker or fuse box and at the toggle switch, turn the
power off for the fan whose frequency you are changing.
Step 8. Within 20 seconds of restoring power to the ceiling fan and the
W-85 Wall Control press and hold both the “FAN” and “REVERSE” buttons
as shown in Figure #2 for 3 seconds, you will hear one tone from the Piezo
Buzzer indicating the command has been accepted.
Automatic Demonstration Program
Programmed into every Inteli-Touch® 3 Series fan is
an Automatic Demonstration Program. It can be used
to fully demonstrate and test the operation of the fan.
To enter the demonstration program:
1.Turn
off for at least 5 seconds. This will
clear the fan memory ready for programming.
2.Turn
on.
3.Immediately operate the buttons in the following
sequence:
+
+
+
+
A multi-tone signal will verify the start of the test program which proceeds as follows:
• Lights slowly increase to full intensity.
• Fan accelerates to speed three with audio tones.
• Light dims to half intensity.
• Fan accelerates to full speed with audio tones.
• Fan reverses at full speed with audio tones.
• Fan operates at full speed.
• Fan turns off with audio tones (blades coast for a
short time).
• Lights turn off.
The complete cycle lasts slightly over one minute. It
will continue to repeat until the
is turned off
for more than five seconds, cancelling the program.
19
®
3
Operation Safe-Exit® and light-minder® Program
NOTE: Both Light-Minder and Safe-Exit programs will always run at the same
time.
The Safe-Exit Program gives you about thirty seconds of light when you turn the
lights off, enabling you to exit your home before the lights go out. To enter the SafeExit Program:
Safe-Exit
1) To operate the lights for Safe-Exit Program – Press the
button off for at
least five seconds.
2) Turn the Power on. Immediately press the buttons in the following sequence:
+
+
+
. Immediately press the
Button after an audio tone
is heard from the fan controller. The lights will blink to indicate this command has been
accepted. The lights will stay on for 30 seconds and then begin to dim. After thirty
seconds have elapsed, the lights will turn completely off.
3) To cancel the Safe-Exit Program, press the
button off for five seconds.
NOTE: If the lights are left on in the room, the lights will automatically turn
OFF after 2 hours. ( this is Light-Minder)
The Light-Minder Program automatically turns OFF the fan mounted lights after two
hours.
To enter the Light-Minder Program:
1) To operate the lights for Light Minder Program – Press the
button off for at
least 5 seconds.
2) Turn the
on. Immediately press the buttons in the following sequence:
+
+
+
. A series of tones will be heard through the piezobuzzer indicating the command has been accepted. Once the lights turn on, they will
automatically turn off after 2 hours.
3) Light operation still remains normal, if you leave the room and turn OFF the lights
will blink to indicate this Safe-Exit command has been accepted. The lights will stay
on for 30 seconds and then begin to dim. After thirty seconds have elapsed, the lights
will turn completely off.
4) To cancel the Light-Minder and Safe-Exit Programs, press the
button.
Operation Home-Safe® Program
The Home-Safe Program makes an unoccupied home appear occupied by turning
the lights on and off at random times.
To enter the Home-Safe Program:
1) To operate the lights and fan for Home Safe Program – Press the
Button off for a least 5 seconds.
2) Turn the
on. Immediately press the buttons in the following sequence:
+
+
+
. A series of tones will be heard through the
piezo-buzzer and flashing lights indicating the command has been accepted will
follow. This program overrides all manual control of lights and fan. Once the lights
turn on, they will automatically turn off after 2 hours.
3) The lights will automatically cycle on and off in a controlled sequence as follows:
ON 1 hour, OFF ½ hour, ON 2 hours, OFF 1 hour, ON ½ hour then OFF 2 hours.
This seven hour pattern will repeat continuously so that a different pattern of lighting
is seen each day of the week.
4) To cancel the Home-Safe Program, press the
Button OFF for five
seconds.
20
Light-Minder
®
3
Operation Fan-Minder™ Program
The Fan-Minder feature will add to your comfort when used in the bedroom. The program
reduces the speed of the fan each two-hour interval to compensate for cooling night air.
To enter the Fan-Minder Program:
1. Turn the
OFF for at least 5 seconds.
2. Turn the
ON.
3. Immediately operate the buttons in the following sequence:
+
+
+
4. The fan will respond with three descending tones. A timer is now initiated and the fan will
reduce one speed for each two-hour interval. The fan will not, however, descend below
the second lowest speed.
5. You may increase the fan speed by pressing and holding the
button until the
desired speed is reached, then release it. The fan will again reduce one speed for each
2 hour interval.
5. To cancel the Fan-Minder Program, turn the
OFF for three seconds.
21
®
3
Troubleshooting tips
Please refer to this troubleshooting guide before requesting service or contacting your dealer for assistance.
PROBLEM
POSSIBLE REMEDIES
Fan will not start
Fan wobbles or shakes excessively
Fan is noisy during operation
Fan does not run on low speed
• Check the main circuit fuses, circuit breakers, and wall switch position.
Check all wire connections. Make sure the power is turned off during this
inspection.
• Pin connectors are not making good contact. Check all connections.
• The fan receiver is defective. Replace the fan receiver.
• Reset the frequency setting: Turn the power off at the circuit breaker
for the fan that is not functioning only. Within 20 seconds from restoring
power to the ceiling fan and the W-85 Wall Control press and hold both
the “Fan” and “REVERSE” buttons as shown in Figure #2 for 3 seconds,
you will hear one tone from the Piezo Buzzer indicating the command
has been accepted. The Fan will come on at “low” speed in the reverse
direction.
• Be sure the canopy pin is set properly into the slot on the ball.
• Check that the blade holders have not been bent during installation and
the blades are balanced.
• The hanger bracket and/or the ceiling outlet are attached too loosely.
Make sure the hanger bracket is attached tightly to the ceiling outlet box
and the downrod assembly is secured firmly.
• The downrod is attached to the downrod base too loosely. Make sure all
the screws are securely tightened.
• When changing fan speeds, you may hear several audible clicks. This is
normal operation.
• Check and tighten the light fixture retaining screws, glass shade screws,
and/or lightbulb(s).
• Tighten the canopy screws and mounting plate assembly. Make sure
the wire nuts inside the canopy and switch housing are not touching the
metal parts and that they have not fallen off the wire splices. Tighten as
necessary.
• Tighten the blade holders to the flywheel (or Direct Drive motor) and the
blades to the bladeholder screws.
• Make sure all the screws in the motor housing are snug but not overly
tight.
• If fan is new, it may need to be “broken in.” Run at high speed for several
days.
This device complies with RSS-210 of Industry Canada. Operation is subject to the following two conditions: (1) this device
may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired
operation of the device.
1. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may
not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause
undesired operation.
2. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the
following measures: Reorient or relocate the receiving antenna, Increase the separation between the equipment and receiver,
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or
an experienced radio/TV technician for help. Note: Any changes or modifications to the transmitter or receiver not expressly
approved by Casablanca Fan Company may void one’s authority to operate this remote control.
22
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