Electrode steam humidifier

Electrode steam humidifier
Technical manual
Electrode steam humidifier
Pictures for illustrating purposes only
ELECTROVAP MC2
Table of Contents
Safety information
3-4
Accreditation
5
RoHS declaration
6
Delivery contents
7
Dimensions & weights
8
Humidifier component part overview
9
Wall installation
Installation steps
10
Step 1 - Placing and wall attachement
11-12
Step 2 - Water connection
13
Step 3 - Steam pipe positioning
14 to 21
Step 3 - Optional temperature control system
22
Step 4 - Condensate outlet
23
Step 5 - Electrical connections
24 to 39
Step 6 - Control connection
40
Setting up
41
System management
User information menu
42-43
Humidifier status menu
44
Configuration changing menu
45 to 47
Maintenance
Cylinder maintenance guide
48
Precaution
49
Displayed messages
50
Maintenance
Alerts
51-52
Main board changing
53
Steam cylinder cleaning
54
Valves maintenance
55-56
Spares lists
57 to 60
2
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ELECTROVAP MC2
Safety information
IMPORTANT
Please read, heed and follow the enclosed safety information and the
warning labels inside the humidifier before installation or maintenance.
Warnings & safety symbols
Warning : This symbol is used to designate a danger of injury or potential
damage to the system.
Caution : High voltages are present inside the humidifier. All works concerned
with the electrical installation must be carried out by skilled and qualified
personnel.
Caution : Danger of scalding ! The ElectroVap MC2 generates steam during
operation and therefore surfaces and pipe-work become very hot. Ensure that
equipment not sustaining high temperatures be kept away.
Warning : the end user should ensure that the equipment be disposed of
according to the local prevailing regulations.
Delivery and storage
Any loss or damage during delivery should be reported to carrier by registered letter
within 3 working days and be advised to devatec or to authorized dealer.
It is recommended that the ElectroVap MC2 humidifier be kept in its transit packaging
for as long as possible prior to maintenance. If the humidifier is to be put into storage
prior to installation, it must be stored under cover and protected from physical
damage, dust, frost, rain and humidity. More than 6 months storage is not
recommended.
3
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ELECTROVAP MC2
Safety information
GENERAL
This manual contains all details necessary for the planning and installation of the ElectroVap
ELMC2 humidifier. In addition commissioning and maintenance details are included.
The manual is intended for use by engineers and properly trained technical personnel.
Maintenance, servicing or repair work must only be carried out by suitable skilled and
qualified personnel, the customer must be responsible for ensuring their suitability.
Any risks or hazards, especially when working from ladders or towers should be identified by
a skilled and Health and Safety representative and effective control measure put in place.
No liability will attach to the Distributor if any damage, injury or accident is attributable to
inattentive, inappropriate, negligent or incorrect operation of the machinery whether or not
caused deliberately. Always isolate all electrical and water supplies before commencing any
maintenance.
Every effort has been made to ensure details contained in this manual are correct, however,
in view of the wide range of conditions experienced in air handling systems, the information
provided should only be used as a guide. Please contact your Agent if any doubt.
Correct use
ElectroVap MC2 humidifiers are ONLY intended for use with air handling systems or direct air
humidification. ANY OTHER APPLICATION IS NOT CONSIDERED USE FOR THE
INTENDED PURPOSE. THE MANUFACTURER CANNOT BE MADE LIABLE FOR ANY
DAMAGE RESULTING FROM INCORRECT USE.
Water
ElectroVap MC humidifiers are designed to be used with mains, demineralized R/O or
softened water. On no account attempt to introduce any other fluid or chemical into the
system. Water supply should not exceed 6.0 bar and installation should comply with local
regulations.
Electricity
All work concerned with electrical installation MUST only be performed by skilled and
qualified technical personnel (eg electrician or technicians with appropriate training). The
customer MUST be responsible for ensuring their suitability.
It is the duty of the installer to ensure that suitable sized cables and MCB protection is
provided. Please observe the local regulations concerning the provision of electrical
installations.
Warranty
A two year warranty term—materials and workmanship—is applicable to the parts of the
ElectroVap MC2 to the exception of the consumable parts (valves, cylinders or parts of
cylinders) provided our recommendations of use & maintenance have been adhered to.
Failure to specify and fit original parts and accessories will invalidate our warranty.
NOTE
The manufacturer’s policy is one of continuous research and development. He therefore
reserves the right to amend without notice the specifications given in this document.
The photographs are for illustrating purposes only.
4
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ELECTROVAP MC2
Product accreditation
APPLIED DIRECTIVES
Electromagnetic Compatibility Directive :
Low Voltage Directive :
Machinery Directive :
89/336/EEC, 2004/108/EC
73/23/EEC, 2006/95/EC
98/37/EC Amending Directive 89/392/EEC
Standard(s) to which Conformity is declared :
EN 61000-6-3 : Electromagnetic compatibility generic requirements (residential, commercial and light industries)
EN 55022 class B conducted and radiated emission limits)
EN 61000-6-2 : Electromagnetic compatibility (EMC) – Generic standards –Immunity for industrial environments;
EN 61000-4-3 : Radiated, radio frequency, electromagnetic field immunity test.
EN 61000-4-6 : Immunity to conducted disturbances induced by radio frequency fields
EN 61000-4-4 : Electrical fast transient/burnt immunity test
EN 61000-4-5 : Surge immunity test
EN 61000-4-2 : Electrostatic discharge immunity test
EN 60204-1 : Safety of machinery – Electrical Equipment of machines – Part 1 : General requirements
EN 292 Parts 1 & 2 : Safety of machinery basic principle mechanical design.
Manufacturer’s Name and Address
DEVATEC SAS
Rue Saint Eloi
76550 Ambrumesnil - FRANCE
Authorised Representative
Type of equipment
ELECTROVAP MC
Model Name (s) & Series:
ELMC
Year of Manufacture
2001
We the undersigned, hereby declare that the equipment
specified above conforms to the above Directive(s) and Standard(s).
Mr FRAMBOT Jean-François
Managing Director
Date : 02.07.2007
5
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ELECTROVAP MC2
RoHS declaration
devatec sas
Rue Feu St Eloi
76550 Ambrumesnil
France
Confirms that the ElectroVap ELMC steam humidifier is manufactured in compliance with
the European regulations 2002/95/EU (RoHS).
This guideline regulates after July 1st 2006 the use of mercury, cadmium, lead (soldering
processes), chrome VI as well as PBB and PBDE. ELMC steam humidifiers manufactured
previously to this date may contain above materials.
Name : MINFRAY Jean-Marie
Position : R&D Engineer
Date : 05.06.2008
Signature:
6
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ELECTROVAP MC2
Delivery contents
Any loss or damage during delivery should be reported to carrier by registered letter
within 3 working days and be advised to devatec or to authorized dealer.
It is recommended that the ElectroVap MC2 humidifier be kept in its transit packaging
for as long as possible prior to maintenance. If the humidifier is to be put into storage
prior to installation, it must be stored under cover and protected from physical
damage, dust, frost, rain and humidity. More than 6 months storage is not
recommended.
What is in the box :
1.
One ElectroVap ELMC2 steam humidifier supplied with one, two or three disposable or cleanable cylinder(s) according to the purchased model together with an on/off or proportional
control.
2.
One 500mm long flexible hose with 3/4” thread (with washers) for tap water connection.
3.
Ø 25 mm drain hose :
ELMC 1 cylinder : 1 m. long
ELMC 2 cylinders : 2 hoses of 1 m. long and 1.2 m. long respectively
ELMC 3 cylinders : 3 hoses of 1 m. long, 1.2 m. long and 1.8 m. long
4.
Hose clamps :
ELMC 1 cylinder : 3 clamps (2 pieces for the steam hose & 1 piece for the drain hose)
ELMC 2 cylinders : 6 clamps (4 pieces for the steam hoses & 2 pieces for the drain hoses)
ELMC 3 cylinders : 9 clamps (6 pieces for the steam hoses & 3 pieces for the drain hoses)
3
1
7
2
4
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ELECTROVAP MC2
Dimensions & Weight
533,4
A
469
E
357
E
414,31
21C4,5
ELMC
1 small
cyl.
B
ELMC
1 large
cyl.
D
262
G
357
F
300,61
D ,5
271
G4
41
F
275,22
E,69
401
ELMC
2 cylinders
F
275,22
E,78
381
ELMC
3 cylinders
H
300
G
402
H
275
H
275
G
382
D
552
D
521
Dimensions in mm
Humidifier
Model
Weight in Kg
Water
inlet
Steam
outlet
Steam
outlet
spacing
Drain
outlet
Drain
outlet
spacing
F
G
H
Empty
Operating
A
B
C
D
E
ELMC 1 SM CYL
475
540
217
215
355
355
15
23
ELMC 1 LG CYL
550
680
272
270
410
410
22
37
ELMC 2 CYL
845
680
272
270
400
300
400
300
30
60
ELMC 3 CYL
1075
680
272
270
380
275
380
275
45
90
•
SM CYL = small cylinder, LG CYL = large cylinder
8
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ELECTROVAP MC2
Humidifier component parts
ELMC 5-30 humidifier split view
21
1
3
22
14
10
3
20
13
19
18
12
5
17
6
7
16
11
15
8
1
Steam hose
2
Water feed hose 12x16mm
3
Hose clamp 16x25mm
4
Overflow water hose 18x22m
5
On/off rocker switch
6
Stand-by lamp
7
Grommet
8
Drain cup (upper)
9
Water inlet valve
10
LCD display board (Ref 500600/3)
11
Remote information board (option)
12
Power contactor
13
Main circuit board (Ref 500101/05)
14
Filling cup
15
Drain valve
16
Cylinder strainer
17
Steam cylinder
18
Stainless steel electrode plate
19
High water level electrode
20
High water level electrode cable
21
Electrode live power cable
22
Cylinder water feed hose 18x22 mm
23
Flexible water feed hose 3/4” F
24
Hose clamp 12x22 mm
2
24
9
23
9
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ELECTROVAP MC2
Installation steps
All works concerned with electrical installation must be carried out by a skilled and
qualified personnel.
Please read, heed and follow the enclosed information for the installation of the
humidifier and the steam, water and electrical networks.
For further technical assistance, feel free to call devatec.
Failure to adhere to manufacturer’s installation recommendations will invalidate
your warranty.
Steps
Setp 1 - Placing and wall attachment
Step 2 - Water connection
Step 3 - Steam pipe positioning
Step 4 - Condensate outlet
Step 5 - Electrical connection
Step 6 - Control connection
Step 3
Step 4
Step 1
Steps 5- 6
Step 4
Step 2
10
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ELECTROVAP MC2
Installation - Step 1
How to install the humidifier on wall
Installation tips :
The humidifier should be operated within 5°C and 40°C in a room with less than 80% of
humidity.
When in operation, the rear panel becomes hot (60°C) so do not hang the humidifier on a heat
sensitive surface.
The devatec humidifiers have been developped to be hanged on wall. Before installation,
make sure that the surface material is strong enough to hold the humidifier.
The best performances of the humidifier are achieved when the steam discharge is made at
short distance from the humidifier (see after page n°20).
500 mmmini
Consider free space around the humidifier to allow easy access for maintenance purposes
(s.a. here under sketches).
600 mmmini
1250 mm
1000 mmmini
600 mm
11
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ELECTROVAP MC2
Installation - Step 1
Installation on wall
Nota :
Use installation equipment and material appropriate to the surface on which the unit
should be hanged .
The dimensions mentioned underneath are for cabinets without doors.
Method:
Mark and drill the mounting holes for 6 mm screws (s.a. the drilling distance table) :
ELMC 1 & 2 cylinders : 4 mounting screws—ELMC 3 cylinders : 5 mounting screws
Insert pegs in holes and the upper screws. Allow about 10 mm for hanging the cabinet.
Hang the cabinet and level it vertically and horizontally. Screw up the upper screws and
then screw up the lower screws.
A
41
A
41
A
41
C
455
110
110
C
467
B
A
41
B
D
535
ELMC 3 CYL
525
525
ELMC 1 & 2 CYL
H
H
2x
2x
O
O
40
40
E
E
F
21
21F
CYL = cylinder
E
F
G
H
425
40
21
425
385
110
467
40
21
507
525
41
110
760
40
21
800
525
41
110
455
40
21
1030
525
Model
A
B
C
ELMC 1 SM CYL
21
110
ELMC 1 LG CYL
41
ELMC 2 CYL
ELMC 3 CYL
D
•
535
R6
20
R4
Drilling distances in mm
10
•
G
1030
6
6
G
507
DETAIL A
Detail of
hanging hole
SM CYL = small cylinder, LG CYL = large cylinder
12
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ELECTROVAP MC2
Installation - Step 2
WATER CONNECTION
Recommendations :
The operating principle of the electrode steam humidifier is the electrolyse
where an electrical current runs through stainless steel electrode plates
immersed in water made conductive by the mineral salts it contains.
The water level must be
between « a » and « b » for
the maximum capacity of
the cylinder.
b a
The ElectroVap humidifier can produce steam from 3 water qualities having
the following characteristics :
Town water or raw water : the water TH should be between 0 and 40°
French grade for a conductivity between 1000µ and 350µS/cm (Micro
Siemens per centimetre).
Softened water: water treated by sodium/calcium permutation on resins.
The titration value TH should be kept as constant as possible and between
0° and 2°.
It is essential that the salt maintenance of softeners be programmed for the
water volume consummed in order to prevent
an excessive salt
concentration to humidifer once the regeneration cycle is finished (please
refer to the softener’s user manual). Duplex softeners are best suited to
your humidifier in this regard. In doubt, please consult devatec.
Demineralised water: this is a water treatment by reverse osmosis or
running through resins.
The ElectroVap humidifier can work with demineralised waters having a
minimum water quality of 30µS/cm. A tea spoon of bicarbonate of soda
must be added on start-up to initiate steam production.
No chemical agent whatsoever (chlorine, disinfectant, ozone… ) must
be added to the water. Some water qualities may generate foam that
can disturb the correct functionning of the humidifier. If this occurs to
your humidifier, please refer to devatec for further assistance.
Recommendations on water tapping :
A fresh mains cold water service should be used to supply the unit. The
water pressure should not exceed 6 bar and should not be inferior to 1 bar
with a temperature less than 40°C.
The water supply connection is on the bottom of the unit. All the ELMC are
supplied with a 500 mm long water inlet hose with a 3/4” female
connection to the cold water supply. A check valve should be located on
the mains and cold water service connection to the unit.
The ELMC humidifier uses water to produce steam so leakage may
happen causing potential damage. If an installation in false ceiling or
above prime rooms such as museum, exhibition or laboratory rooms
is considered, ensure that the floor below the humidifier is
constructed from waterproof materials (with draining facilities) to
withstand any water spilling during servicing or if a problem occurs.
13
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ELECTROVAP MC2
Installation - Step 3
STEAM DISTRIBUTION PIPE
Steam from the cylinder enters the duct via a steam distribution pipe. In order to obtain
optimum performance of the humidifier, it is recommended that these instructions be adhered to as
far as possible.
O25 OU 40
There are two steam inlet diameters available : Ø 25 mm and Ø 40 mm
L
590
1
50
8
2
2
2
1
Steam inlet
2
Condensate drain
Steam distribution pipe selection table
The number of distribution pipes and the diameters depend on the humidifier model.
ELMC Model
1 SM CYL
1 LG CYL
2 CYL
3 CYL
1
1
2
3
Steam inlet
diameter (1)
Ø 25mm
Ø 40mm
Ø 40mm
Ø 40mm
Condensate drain
diameter (2)
Ø 8mm
Ø 8mm
Ø 8mm
Ø 8mm
Number of steam
pipe(s)
•
SM CYL = small cylinder, LG CYL = large cylinder
To get the best steam distribution, select the longest possible distribution pipe to fit the duct.
Standard distribution pipes are available on either diameter in 110, 290, 590, 790, 1000, 1250
and 1500 mm long.
14
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ELECTROVAP MC2
Installation - Step 3
POSITIONING OF THE STEAM DISTRIBUTI0N PIPE
Evaporation distance or vapor trail « D »
A certain length is required so that the steam coming out of the steam distribution pipe be
absorbed by the air. All along this length, descrided as the evaporation distance, the steam can still
be seen in the airflow as a mist which can condensate in water against any obstacle if placed within.
To prevent condensation, this evaporation distance should be calculated before positioning the
steam distribution pipe.
How to calculate the evaporation distance « D »
In order to determine the evaporation distance, the attached calculation table can be used :
HR1 = relative humidity of air before humidification in %.
HR2 = relative humidity of air after humidification in %.
% RH1 inlet air
5
% HR2 outlet air
10
20
30
40
50
60
70
Minimum humidification distance « D » in m.
40
0.9
0.8
0.7
0.5
-
-
-
-
50
1.1
1
0.9
0.8
0.5
-
-
-
60
1.4
1.3
1.2
1
0.8
0.5
-
-
70
1.8
1.7
1.5
1.4
1.2
1
0.7
-
80
2.3
2.2
2.1
1.9
1.7
1.5
1.2
0.8
90
3.5
3.4
3.2
2.9
2.7
2.4
2.1
1.7
D minimum humidification distance in meters (m).
Before / after fan
D
before / after heater/filter
1.5 x D
D
5cm
2,5 x D before thin particule filter
15
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ELECTROVAP MC2
Installation - Step 3
Before a junction
D
Before / after a constriction
before an air opening
D
5xD
before an expansion
0,5 x D
0,5 x D
leve
before a humidity sensor
before a bend
D
A high humidity limit humidistat must be installed in the duct to stop the humidifier in case the
level of humidity exceeds the preset value.
In case the recommended distances cannot be met, please contact devatec or their authorized
A agent for an alternative solution.
If accurate values cannot be reached, a distance of 2 m. should be considered as a minimum
distance between pipes & obstruction and 3 / 4 m. before sensor or humidistat.
16
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ELECTROVAP MC2
Installation - Step 3
STEAM DISTRIBUTION PIPE POSITIONING
Please meet the following dimensions and spaces according to your configuration. For further
information, please contact devatec or their authorized agent.
1
H3
H3
H > 550 mm
1
H > 410 mm
H > 270 mm
H1 = 110mm = Minimum height between the duct floor and the axle of the steam pipe.
H2 = 140mm = Minimum distance between two pipes.
H3 = 160mm = Minimum height between the duct top and the axle of the steam pipe.
The H3 distance can be 80 mm at the shortest in case the steam pipe is installed at
an angle of 30°.
The arrow shows the direction of the air flow.
19,61
1
H3
H2
1
H2
8,51
H1
1
H2
1
1
H1
H> 480 mm
H1
H> 660 mm
1
H3
1
H3
H2
1
1
H2
1
H2
1
H1
1
H1
17
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ELECTROVAP MC2
Installation - Step 3
30
3°
0à°
45
°
STEAM DISTRIBUTION PIPE POSITIONING
15°
1
H3
In vertical ducts where the air flow is
upward or downward, the steam distribution
pipe(s) must be tilted by 15° sideways.
In duct with limited height, the distribution pipe(s) can be
tilted by 30° to get the 80 mm minimum height.
590
d
47,2
d/2
D1
d = Duct diameter
D = Humidification distance
EXPRESSPACK
The Armstrong ExpressPack is a bespoke
steam humidification system made to suit your
your configuration and ready to install in a
ventilation duct.
It permits to have vapor trails (evaporation
distance) as short as 600 mm. For further
reference, please contact devatec or their
authorized agent.
18
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ELECTROVAP MC2
Installation - Step 3
INSTALLATION
For ensuring the best steam distribution possible, we would recommend to install the steam
pipes in either diameter as per the two methods described underneath.
How to install on a duct (particular)
84
O
5
8
8
90
140
36
4X
124
Your steam pipes must be screwed
onto the ventilation duct by the
fixing plate with a set of 4 bolts and
nuts of Ø 5 mm.
The length of the bolts will be
according to the thickness of the
ventilation duct.
100
O
5
How to attach the pipe end ( inside the duct ) - Particular
The end of the steam pipe should be attached to the duct with a threaded rod of Ø 5 mm
going from the dedicated hole of the fixing plate to the outside of the duct and attached
by a couple of nuts (method 1). A rail attached to the inner side of the duct can also be
used - a 5mm bolt and nut are used to settle the pipe on the rail (method 2).
Method 1
Method 2
Rail
Threaded rod
The steam pipe must be at
level with the duct.
19
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ELECTROVAP MC2
Installation - Step 3
STEAM OUTPUT
1.
We would recommend to use the steam hose from Devatec supply .
NB : when the humidifier is started up for the first time, a smell of burning may be smelt
especially when brand new hoses are installed. This is normal and will eventually dispel.
2.
Steam hose selection :
Model ELMC
1 SM CYL
1 LG CYL
2 CYL
3 CYL
Nb of steam
outlets
1
1
2
3
Ø 25mm
Ø 40mm
Ø 40mm
Ø 40mm
Steam outlet Ø
•
3.
SM CYL = small cylinder, LG CYL = large cylinder
The ELMC humidifier can be used with pressure ducts (P) having the following characteristics :
• If P is inferior to 150mm CE (Water column) i.e. 1470Pa.
• If P is between 150mm CE et 300mm CE, our optional filling cup plateform must be
used
4.
Please adhere to the recommendations given underneath for the installation of the steam hose
according to one of the shown examples, the most suited to your installation. A set of hose
clamps are supplied for ensuring a correct installation.
The humidifier should be located within 3 m. of the steam distribution pipe. If the distance is
superior to 3 m., insulated steel or copper pipe of a slightly larger diameter must be used.
Radius of bend for steam hose :
- Ø 25 mm hose = 250 mm minimal radius
- Ø 40 mm hose = 400 mm minimal radius
Example b
500 mm min.
500 mm min.
Example a
D 8mm condensate hose to
drain
20
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ELECTROVAP MC2
Installation - Step 3
Room ventilation unit
0,50m mini
Three ventilation packs permit the use of the humidifier in direct in-space
applications where there is no ductworks :
Blower Pack BP 1 = for capacities up to 15 kg/h
Blower Pack BP 2 = for capacities up to 30 kg/h
EHF II = for capacities up to 50 kg/h
The EHFIII ventilation packs cannot be set on the top of the humidifier (see
after attached pictures). The distance between the humidifier and the ventilation pack(s) should not exceed 3 m.
A Ø25mm or Ø40mm direct connection from the humidifier to the blower
pack BP1 or BP2. For use with ELMC 40 to 60, two blower packs BP2
must be installed equally distant (X). (X1=X2). The connection from the
humidifier to the EHF III blower pack is made via a Ø 40/50 mm adaptor.
For use and installation of the Blower Pack ventilation units, please
refer to our Blower Pack technical manual avaliable in English.
The electrical connection of the ventilation packs to the humidifier is via
terminal block 3 & 4 on the DIN rail.
As far as the EHF-3 is concerned, please revert to the recommendations given on the EHF-3 information sheet. Never connect the EHF-3
unit on the terminals 3 & 4 of the humidifier when a 100VA transformer is installed inside the ElectroVap MC2.
1m mini
Allow a 3 m. distance ahead to the ventilation pack for a free diffusion of
steam.
Examples of installation
Take care :
Attach hose on wall before
connecting it to Blower Pack.
Dimensions & characteristics
BP 1 & BP2
EHF III
Width
Heigth
Depth
Weight
Kg
dB
maxi
output
Kg/h
m3/h
Steam connecting
Ø in mm
Compatible with
BP1
260mm
170mm
285mm
2
40
15
160
Ø 25
ELMC2 5 to 15
BP2
260mm
170mm
285mm
2.6
40
30
320
Ø 40
ELMC2 20 & 30
EHFIII
495mm
356mm
406mm
15
48
50
780
Ø 50
ELMC2 40 & 50
21
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ELECTROVAP MC2
Installation - Step 3
OPTIONAL TEMPERATURE CONTROL SYSTEM
This system holds the water in the cylinder at a temperature of 65°C to prevent bacteria or
mold from forming in the cylinder even if there is humidity demand.
The optional temperature control system overrides the automatic factory pre-set draining time
where the cylinder(s) is (are) drained by the system after x hours of stop (s.a. page 48)
Note : the humidifier must be switched on (I) for this system to operate.
Installation
Supplied equipment :
1
2
1.
1 x 150 mm long stainless steel tube of Ø 25 mm
or Ø 40 mm (according to model of humidifier)
2
1 collar clamp with soldered temperature sensor
and with 3 meter long wire.
Electrical connection
The wiring of the temperature sensor is to be made on terminals 15 & 16 of the X4 connector
of the main board ref: 500101/05.
22
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ELECTROVAP MC2
Installation - Step 4
CONDENSATE DRAINING
The following drawings show the water draining connections
that should be made.
Pict. 1
1. The devatec supplied steam hose should be used :
°
10
ELMC 1 cylinder : 1m Ø25mm hose with 1 hose clamp
(supplied).
ELMC 2 cylinders : 1m + 1.2m Ø25mm hose with 2 clamps
(supplied).
ELMC 3 cylinders : 1m + 1.2m + 1.8m Ø25mm hose with 3
clamps (supplied).
These hoses are designed to be connected to the draining
system. Regular replacement is recommended.
2. If rigid piping is used, it must be heat (100°C) and pressure
resistant PVC material and have a 60 mm wide diameter.
O 60mm mini
3. The discharge hose must be free from any obstacle. It is
recommended that each steam cylinder has its own drain pipe
and tank arrangement.
Pict. 2
4. Use water tanks with a lid that has water collecting facilities
(s.a. drawings 1, 2 and 3).
5. A funnel can also be used (s.a. pict. 4), but it should be offset
from the underside of the unit to prevent any steam and/or
condensation from getting into the cabinet. The installation of a
siphon (as per the draining hose) is recommended and
arrangements for holding water spilling should also be made.
10°
O60mm mini
6. CAUTION : keep a minimum pitch of 10° for both the draining
hose of the humidifier and for general drain pipe (s.a. pictures
1, 2, 3 and 4).
Pict. 3
10°
Pict. 4
10 °
1 0°
O60mm mini
O60mm mini
23
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
RECOMMENDATION :
All works concerned with the electrical installation must be carried out by skilled
and qualified personnel (eg electrician with appropriate training). The customer
is responsible for ensuring their suitability. Please observe local regulations
concerning the provision of electrical installations.
Check all electrical terminal screws at commissioning, after 50 hours operation
and at every service thereafter.
Take care : the ELMC electronic components are very sensitive to electrostatic
shocks. Appropriate steps must be taken before any operation.
24
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
ELECTRICAL TABLES
ELMC steam humidifier in 2 X 220V - 50/60 Hz
In
Imaxi
Pmaxi
ELMC
Steam production
(KG/Steam)
(A)
(A)
( KW )
5
5.00
17
18.4
4.05
10
10.00
34
36
7.92
Steam
Torroidal
diameter
Transformer
wiring
Small
25
Straight through
25 large
25
Split
Cylinder size
ELMC steam humidifier in 2 X 230V - 50/60 Hz
In
Imaxi
Pmaxi
ELMC
Steam production
(KG/Steam)
(A)
(A)
( KW )
5
5.00
16.3
17.6
4,05
10
10.00
32.7
34.8
8,00
Steam
Torroidal
diameter
transformer
Small
25
Straight through
25 large
25
Split
Cylinder size
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
25
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
ELMC steam humidifier in 3 X 208V - 50/60 Hz
ELMC
Steam production
(KG/Steam)
In
(A)
Imaxi
(A)
Pmaxi
( KW )
Cylinder size
Steam
Torroidal
diameter
transformer
5
5
9,6
10,5
4,13
Small
25
Straight through
8
8
15,3
16,5
6,49
Small
25
Straight through
10
10
19,1
20,5
8,07
Small
25
Straight through
15-2
15
28,7
30,6
12,04
25 large
25
Split
20
20
38,2
40,6
15,98
40 large
40
Split
25
25
47,8
50,7
19,95
40 large
40
Split
30
32
62,9
66,6
26,21
2 x 40 large
40
Split
40
40
76,5
81
31,84
2 x 40 large
40
Split
50
50
95,6
101,1
39,75
3 x 40 large
40
Split
60
60
114,7
121,2
47,66
3 x 40 large
40
Split
ELMC steam humidifier in 3 X 220V - 50/60 Hz
Steam production
ELMC
In
(A)
Imaxi
(A)
Pmaxi
( KW )
Cylinder size
(KG/Steam)
Steam
Torroidal
diameter
transformer
5
5
10
10,9
4,2
Small
25
Straight through
8
8
15,8
17
6,5
Small
25
Straight through
10
10
19,7
21,1
8,1
Small
25
Straight through
15-2
15
29,6
31,6
12
25 large
25
Split
20
20
39,4
41,9
16
40 large
40
Split
25
25
49
52
19,8
40 large
40
Split
30
32
64,9
68,7
26,2
2 x 40 large
40
Split
40
40
78,9
83,5
31,8
2 x 40 large
40
Split
50
50
99
104,6
39,9
3 x 40 large
40
Split
60
60
119
125,7
47,9
3x 40 large
40
Split
70
70
138
145,7
55,5
3 x 40 large
40
Split
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
26
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
ELMC steam humidifier in 3 X 230V - 50/60 Hz
ELMC
Steam production
(KG/Steam)
In
(A)
Imaxi
(A)
Pmaxi
( KW )
Cylinder size
Steam
Torroidal
diameter
transformer
5
5
9,6
10,5
4,13
Small
25
Straight through
8
8
15,3
16,5
6,49
Small
25
Straight through
10
10
19,1
20,5
8,07
Small
25
Straight through
15-2
15
28,7
30,6
12,04
25 large
25
Split
20
20
38,2
40,6
15,98
40 large
40
Split
25
25
47,8
50,7
19,95
40 large
40
Split
30
32
62,9
66,6
26,21
2 x 40 large
40
Split
40
40
76,5
81
31,84
2 x 40 large
40
Split
50
50
95,6
101,1
39,75
3 x 40 large
40
Split
60
60
114,7
121,2
47,66
3 x 40 large
40
Split
70
70
133,8
141,3
55,57
3 x 40 large
40
Split
Steam
Torroidal
diameter
transformer
wiring
ELMC steam humidifier in 3 X 380V - 50/60 Hz
In
Imaxi
Pmaxi
Steam production
(KG/Steam)
(A)
(A)
( KW )
Cylinder size
5
5
5,7
6,4
4,2
Small
25
Loop
8
8
9,1
10
6,6
Small
25
Straight through
10
10
11,4
12,4
8,2
Small
25
Straight through
15-2
15
17,1
18,4
12,1
Small
25
Straight through
20
20
22,8
24,5
16,1
40 large
40
Straight through
30
30
34,3
36,5
24
40 large
40
Split
30 HC
33
38
40,4
26,26
40 large
40
Split
40
40
45,7
48,5
31,9
2 x 40 large
40
Straight through
50
50
57,1
60,5
39,8
2 x 40 large
40
Split
60
60
68,5
72,6
47,8
2 x 40 large
40
Split
60 HC
66
76
80,4
52,26
2 x 40 large
40
Split
90
90
102,8
108,7
71,5
3 x 40 large
40
Split
90 HC
99
114
120,4
78,26
3 x 40 large
40
Split
ELMC
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
27
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
ELMC steam humidifier in 3 X 400V - 50/60 Hz
Steam production
(KG/Steam)
In
Imaxi
Pmaxi
(A)
(A)
( KW )
Cylinder size
Steam
Torroidal
diameter
transformer
5
5
5,5
6,2
4,24
Small
25
Loop
8
8
8,8
9,7
6,63
Small
25
Straight through
10
10
11
12
8,21
Small
25
Straight through
15-2
15
16,5
17,8
12,18
Small
25
Straight through
20
20
22
23,5
16,07
40 large
40
Straight through
30
30
33
35,1
24,01
40 large
40
Split
30 HC
33
36,3
38,6
26,42
40 large
40
Split
40
40
44
46,7
31,94
2 x 40 large
40
Straight through
50
50
55
58,3
39,88
2 x 40 large
40
Split
60
60
66
69,8
47,74
2 x 40 large
40
Split
60 HC
66
72,6
76,8
52,56
2 x 40 large
40
Split
90
90
98,9
104,6
71,55
3 x 40 large
40
Split
90 HC
99
108,9
115,1
78,71
3 x 40 large
40
Split
Steam
Torroidal
diameter
transformer
wiring
ELMC
ELMC steam humidifier in 3 X 415V - 50/60 Hz
In
Imaxi
Pmaxi
Steam production
(KG/Steam)
(A)
(A)
( KW )
Cylinder size
5
5
5,3
6
4,26
Small
25
Loop
8
8
8,5
9,3
6,60
Small
25
Straight through
10
10
10,6
11,6
8,23
Small
25
Straight through
15-2
15
15,9
17,1
12,14
Small
25
Straight through
20
20
21,2
22,7
16,11
40 large
40
Straight through
30
30
31,8
33,9
24,06
40 large
40
Split
30 HC
33
35
37,3
26,44
40 large
40
Split
40
40
42,4
45
31,93
2 x 40 large
40
Straight through
50
50
53
56,2
39,88
2 x 40 large
40
Split
60
60
63,6
67,3
47,76
2 x 40 large
40
Split
60 HC
66
70
74,1
52,59
2 x 40 large
40
Split
90
90
95,4
100,8
71,53
3 x 40 large
40
Split
90 HC
99
105
111
78,74
3 x 40 large
40
Split
ELMC
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
28
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
ELMC steam humidifier in 3 X 480V - 50/60 Hz
In
Imaxi
Pmaxi
Steam
Torroidal
diameter
transformer
wiring
Small
25
Loop
6,58
Small
25
Straight through
10,1
8,27
Small
25
Straight through
13,7
14,9
12,22
Small
25
Straight through
20
18,3
19,6
16,09
40 large
40
Straight through
30
30
27,5
29,3
24,06
40 large
40
Split
30 HC
33
30
32
26,25
40 large
40
Split
40
40
36,6
38,9
31,95
2 x 40 large
40
Straight through
50
50
45,8
48,5
39,85
2 x 40 large
40
Split
60
60
55
57,7
47,37
2 x 40 large
40
Split
60 HC
65
60
63,6
52,18
2 x 40 large
40
Split
90
90
82,4
87
71,43
3 x 40 large
40
Split
90 HC
99
91
96,2
78,98
3 x 40 large
40
Split
Steam
Torroidal
diameter
transformer
wiring
Steam production
(KG/Steam)
(A)
(A)
( KW )
Cylinder size
5
5
4,6
5,2
4,25
8
8
7,3
8
10
10
9,2
15-2
15
20
ELMC
ELMC steam humidifier in 3 X 575V - 50/60 Hz
In
Imaxi
Pmaxi
Steam production
(KG/Steam)
(A)
(A)
( KW )
Cylinder size
5
5
3,8
4,4
4,33
Small
25
Loop
8
8
6,1
6,8
6,69
Small
25
Straight through
10
10
7,6
8,4
8,26
Small
25
Straight through
15-2
15
11,5
12,5
12,29
Small
25
Straight through
20
20
15,3
16,5
16,22
40 large
40
Straight through
30
30
22,9
24,6
24,19
40 large
40
Split
30 HC
33
25
26,7
26,27
40 large
40
Split
40
40
30,6
32,6
32,05
2 x 40 large
40
Straight through
50
50
38,2
40,7
40,02
2 x 40 large
40
Split
60
60
45,9
48,7
47,88
2 x 40 large
40
Split
60 HC
65
50
53
52,16
2 x 40 large
40
Split
90
90
68,8
72,9
71,68
3 x 40 large
40
Split
90 HC
99
76
80,4
79,08
3 x 40 large
40
Split
ELMC
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
29
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
ELMC steam humidifier in 3 X 600V - 50/60 Hz
Steam production
(KG/Steam)
In
Imaxi
Pmaxi
(A)
(A)
( KW )
Cylinder size
Steam
Torroidal
diameter
transformer
wiring
5
5
3,7
4,3
4,41
Small
25
Loop
8
8
5,9
6,6
6,77
Small
25
Straight through
10
10
7,3
8,1
8,31
Small
25
Straight through
15-2
15
11
12
12,31
Small
25
Straight through
20
20
14,7
15,8
16,21
Large 40
40
Straight through
30
30
22
23,5
24,11
Large 40
40
Split
30 HC
33
24
25,7
26,34
Large 40
40
Split
40
40
29,3
31,3
32,11
2 x Large 40
40
Straight through
50
50
36,6
39
40,01
2 x Large 40
40
Split
60
60
44
46,7
47,91
2 x Large 40
40
Split
60 HC
65
48
50,9
52,26
2 x Large 40
40
Split
90
90
66
69,8
71,61
3 x Large 40
40
Split
90 HC
98
72
76,2
78,19
3 x Large 40
40
Split
Steam
Torroidal
diameter
transformer
wiring
ELMC
ELMC steam humidifier in 3 X 690V - 50/60 Hz
In
Imaxi
Pmaxi
Steam production
(KG/Steam)
(A)
(A)
( KW )
Cylinder size
5
5
3,2
3,8
4,48
Small
25
Loop
8
8
5,1
5,8
6,84
Small
25
Straight through
10
10
6,4
7,1
8,38
Small
25
Straight through
15-2
15
9,6
10,5
12,39
Small
25
Straight through
20
20
12,7
13,8
16,28
Large 40
40
Straight through
30
30
19,1
20,5
24,19
Large 40
40
Split
30 HC
33
35,32
21
22,5
Large 40
40
Split
40
40
25,5
27,2
32,09
2 x Large 40
40
Straight through
50
50
31,9
33,9
40
2 x Large 40
40
Split
60
60
28,2
40,7
48,02
2 x Large 40
40
Split
60 HC
66
42
44,6
52,65
2 x Large 40
40
Split
90
90
57,4
60,8
71,74
3 x Large 40
40
Split
90 HC
99
63
66,7
78,74
3 x Large 40
40
Split
ELMC
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
30
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
ELECTRICAL CONNECTIONS
All works concerned with electrical installation must be carried out by a skilled and
qualified personnel.
Make sure that all incoming power supplies are isolated before installation and
maintenance of the ElectroVap MC2 humidifier.
1 - Power supply isolator and MCB
2 - Power supply cable
3– Electrical compartment
1
3
WARNING :
Failure to fit an electrical power isolator and MCB as
part of the electrical installation significantly increases
the risk of electric shock, which can be fatal.
2
A)
U= 2 x 220-230V
B) U= 3 X 380-400 V
ELMC 5
Q2: 3 poles
Q2: 2 poles
ELMC 5
to 90
L1
U(V)
50-60Hz
L2
220-230V
50-60Hz
N
L1
U(V)
50-60Hz
L3
L2
L3
Q1: 2 poles
2A
PE
3 x 400V
50Hz + 1 x
230 V
L
Q1: 2 poles
2A
Q1 and Q2: MCB and electrical power isolation
C) 3 phases + neutral:
U =3 x 380-400 V + 1 x 220230V
Q2: 3 poles
N
220-230V
50-60Hz
L
PE
The symbol Δ between Q1 & Q2 means that
these MCB are coupled. The power MCB Q2
and control MCB Q1 are mechanically linked
together. So if a fault is detected, the power and
the control circuits are switched off and there is
no voltage on the unit. The unit is really off
voltage.
ELMC
5/3 to 90
L1
L2
L3
N
D) 3 phases without neutral: 3 x 380-400 V
L
In this case, a transformer (option) must be installed (See technical notice page n°31)
PE
Nota: for connecting optional ventilation pack or humidistat, please refer to pages n°21 & 37
of this manual.
Failure to observe manufacturer’s installation recommendations will invalidate the manufacturer’s warranty.
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
31
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
TRANSFOMER (OPTION)
The ELMC 5 to 90 humidifiers are electrically supplied in 3x400v + G + N. In case a neutral line is not
available, this can however be easily substitued by the use of our optional transfomer preventing the
installation of a specific neutral line.
L1
39
External
protection
power
L2
Power
3x380-400VAC
50-60Hz
40
L3
41
N
42
L
Primary circuit
protection
PE
+15V
J1
39
-15V
J2
2
230V
J4
380-400V
4
J3
3
42
Transformer
380-400/230V
50/60Hz
S=100VA
0V
1
41
40
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
32
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
The wiring of the optional equipment described under must be made with 0.75 mm2
flexible cable.
REMOTE INFORMATION BOARD (OPTION)
Contact can be modified in NO or NF by wiring as per the
following schemes (ex: wiring on 30 & 31 = NO contact).
NO
NF
30 31 32
NO
33 34 35
NF
NO
NF
36 37 38
Platine Réf: 500400/03
X22 connector (36-37-38): Remote steam production dry contact.
X21 connector (33-34-35): Remote general
fault dry contact
X20 connector (30-31-32): Remote cylinder
maintenance dry contact
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
33
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
The wiring of the optional equipment described under must be made with 0.75 mm2
flexible cable.
RS485 OR RS422 OR RS232 CIRCUIT BOARD (OPTION)
SPECIFICATIONS
RS485 : 2 wires half duplex (+GND) Maximum length : 1200 m.
RS422 : 4 wires half duplex (+GND) On demand—Max length 1200 m
RS232 : 2 wires half duplex (+GND) On demand—Max length : 20 m.
Bias : 620 Ohms pull-up and pull-down (jumper selectable)
Termination : 120 Ohm (jumper selectable)
Protocol : JBUS or MODBUS (asynchronous of 8 bit data, no parity
bit, 1 bit stop, CRC)
Speed data : 1200, 2400, 4800, 9600 bauds
Mounting : on the DIN rail
Size : 95 x 50 mm
Main board Réf: 500800/01
RS485 or RS422 or RS232 INTERFACE WIRING SCHEME
5 4
X 10
R éf : 5 0 0 8 0 0 _ 0 1
28
29
X 11
F3:
2A
C1
X 13
25
24
X 6 23
22
21
C A R A C T E R IS: T IQ U E S
SPECIFICATIONS
RS 485 PROTOCOL : JBUS or MODBUS
RS
4 8 5 :: 1200,
P ro to2400,
c o le : 4800,
JB U S9600
o u bauds
M O D BU S.
Data
speed
V ite sse
1 2the
0 0Din
, 2 4rail
0 0 ,of4 8the
0 0humidifer
, 9 6 0 0 b a u d s.
Mounting
: :on
F ix a tio n :: 95
su rx le
il D in d e l'E L M C .
Dimensiions
50ra
mm
D im e n sio n s: 9 5 x 5 0 m m .
18
X 5 19
20
X 14
DEVATEC
R é f:5 0 0 1 0 0 -0 2
T ype:
n :
F1:
2 A
X 18
X3
C4
GND
RS485 485485+
14
13
12
11
X2
6 7 8
X 12
9 10
X1
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
34
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
RS485 or RS422 or RS232 interface protocol :
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
35
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
ELMC 5 WIRING SCHEME (2 x 220-230 V)
Brown Black Black
White
Enh
52
Ep1
Ep2
Ep3
DRAIN
VALVE
5
4
1 2 0
3 2
X9
1 0
X8
INLET
VALVE
5
51
3
3 4 2
51
POWER
SUPPLY
LIGHT
4
5 4
X10
Brown
2 T1
1 L1
4 T2
3 L2
Black
5 L3
Black
A1
8
8
Brown
28
29
X11
F3:
2A
F2:
2A
X13
25
24
18
X5 19
20
18
19
20
K1
6 T3
Black
11
A2 14 NO
10
13
13 NO A2
14
L1
L2
X14
Black
25
24
X6 23
22
21
L3
X3
14
13
14
13
8 8
N
DEVATEC
Réf:500100-02
Type:
n:
Blu
52
L
F1:
2A
X18
0
White
12
11
11
Intensity
F1
2A
24
9 10
X1
X12
6
Mark
25
2
6 7 8
1
X2
F4:
100mA
9
PE
8
Green-Yellow
6 9 10
Fuse function
Protection of the power contactor coil
F2
2A
Protection of the inlet valve coil
F3
2A
Protection of the drain valve coil
F4
100mA
Protection of the electronic boards
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
36
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
ELMC 5 to 25 WIRING SCHEME - 3 x 208 - 230 V
ELMC 5 to 30 WIRING SCHEME - 3 X 380 to 690 V
Brown Black Black
W hite
Enh
52
Ep1
Ep2
Ep3
O UTLET
VALV E
5
4
1 2 0
3 2
X9
1 0
X8
INLET
VALVE
5
51
3
3 4 2
51
POW ER
SUPPLY
LIG HT
4
5 4
X 10
Brown
2
T1
1
L1
4
T2
3
L2
5
L3
A1
8
8
Brown
28
29
X11
F3:
2A
X13
F2:
2A
Black
25
24
25
24
X6 23
22
21
Black
11
10
X14
14
13
NO
NO
A2
14
L2
18
X5 19
20
A2
Black
Black
L1
13
K1
6 T3
L3
D EVATEC
Réf:500100-02
Type:
n:
8
N
X3
14
13
14
13
8
Blue
52
L
0
W hite
11
12
11
F1:
2A
X18
25
2
6 7 8
1
X2
F4:
100mA
9
PE
24
9 10
X1
X12
6
8
6
9 10
G reen - yellow
Mark
Intensity
F1
2A
F2
2A
F3
2A
F4
100mA
Fuse function
Protection of the power contactor
coil
Protection of the inlet valve coil
Protection of the drain valve coil
Protection of the electronic boards
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
37
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
ELMC 30 –40 WIRING SCHEME - 3 x 208 to 230 V
ELMC 40 to 60 WIRING SCHEME –3 x 380 to 690 V
Brown
Black
Brown
Black
White
Black
Black
White
52
Enh
51
Enh
Ep3
Ep1
Ep2
Ep3
Ep1
Left cylinder
POWER
SUPPLY
LIGHT
Ep2
Right cylinder
Blue
VSG
VSD
VE
1
INLET
VALVE
WITH X50-2
THE OUTLET
VALVES ARE
NOT OPENED
IN THE SAME
TIME
LEFT
OUTLET
VALVE
40
RIGHT
OUTLET
VALVE
39
Devatec
Ref.:500300-02
K2
TiM
5
51
3
4
WITH X50-1
THE OUTLET
VALVES ARE
OPENED IN
THE SAME
TIME
Brown
39 40 41
Black
X21
28
29
X11
K1
6 T3
Black
A1
3 4 2
1 2 0
3 2
X9
1 0
X8
F3:
2A
8
A2
Black
14 NO
13 NO A2
2 T1
1 L1
Black
11
4 T2
3 L2
Black
6 T3
K2
25
24
8
10
10
A2
Black
13 NO A2 50
14 NO
L1
25
24
X6 23
22
21
L2
L3
18
X5 19
20
8 8
N
X14
8
Black
5 L3
13
F2:
2A
A1
14
Brown
X20
X13
8
Black
5 L3
50
Brown
5 4
X10
3 L2
X50-1
10
4
1 L1
Brown
39 40 3
5
2 T1
4 T2
TiD
X50-2
Blue
52
L
DEVATEC
Réf:500100-02
Type:
n:
9
PE
1
25
2
Blanc
11
12
11
F1:
2A
X18
0
14
13
14
X3
13
24
X2
F4:
50mA
6 7 8
X1
6
Mark
Intensity
F1
2A
F2
2A
F3
2A
F4
100mA
9 10
X12
8
Green - yellow
6 9 10
Fuse function
Protection of the power contactor
Protection of the inlet valve coil
Protection of the drain valve coil
Protection of the electronic boards
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
38
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 5
ELMC 50-60 WIRING SCHEME –3 x 208 V
ELMC 50 to 70 WIRING SCHEME –3 x220-230 V & ELMC 90
Black
Brown Black
Black
Brown Black
Brown
Black
White
White
Black
White
52
Enh
Enh
Ep1
Ep3
Ep2
Ep1
LEFT CYLINDER
51
Enh
Ep3
Ep2
Ep1
Ep3
POWER
SUPPLY
LIGHT
Ep2
RIGHT CYLINDER
MIDDLE CYLINDER
5
51
3
Blue
VSM
41 LEFT OUTLET
VALVE
WITH X50-2
4
VSG
VSD
VE
39 MIDDLE OUTLET
VALVE
40
VALVE
RIGHT
OUTLET
VALVE
2 T1
1 L1
Black
4 T2
3 L2
Devatec
Ref.:500300-02
55
A2
K2
Black
55
39 40 41 42
10
10
TiD
X50-2
Brown
Black
13 NO A2
14
2 T1
1 L1
8
39 40 41 3
3 4 2
A1
8
X21
Black
K2
6 T3
A2
Black
5 L3
Black
14 NO
13 NO A2
2 T1
1 L1
4 T2
3 L2
K3
6 T3
50
A1
8 8
1 0
X8
Black
13 NO A2
50
L1
X20
Black
5 L3
13
10 A2 14 NO
10
1 2 0
3 2
X9
3 L2
4 T2
Brown
X50-1
Black
5 4
X10
Black
5 L3
14 NO
11
Black
4
8
8
Brown
K1
WITH X50-1
5
A1
10
Brown
TiM
THE OUTLET
VALVES ARE
OPENED IN
THE SAME
TIME
K1
6 T3
Black
TiG
THE OUTLET
VALVES ARE
NOT OPENED
IN THE SAME
TIME
Brown
Brown
1 INLET
L1
F3:
2A
F2:
2A
X13
25
24
L2
25
24
X6 23
22
21
L2
28
29
X11
L3
8 8
N
X14
L3
18
X5 19
20
Blue
52
L
DEVATEC
Réf:500100-02
Type:
n:
X3
14
13
25
2
White
11
12
11
9
PE
1
F1:
2A
X18
0
14
13
24
X2
F4:
50mA
6 7 8
Intensity
F1
2A
F2
2A
F3
2A
F4
100mA
Green - yellow
X1
6
Mark
9 10
X12
8
6 9 10
Fuse function
Protection of the power contactor
coil
Protection of the inlet valve coil
Protection of the drain valve coil
Protection of the electronic boards
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
39
Pictures for illustrating purposes only
ELECTROVAP MC2
Installation - Step 6
Use maximum 0.75 mm2 flexible cable for the connection of the control signal.
ELMC ON / OFF
CONNECTION WITH
ON/OFF CONTROL
HUMIDISTAT, HIGH LEVEL
SAFETY HUMIDISTAT,
BLOWER PACK OR
JUMPER.
%
H2O
ELMC electrical compartment
X6
1
25
25
2
24
24
1
25
2
24
RJ45 connector: allows a
connection to a computer
ELMC outside connections
ELMC 2, 3 & 4 STEPS CONTROL
%
H4
%
H3
X6
%
H2
%
H1
X5 connector :
18-19-20
25
24
23
X6 connector :
21-22-23-24-25
22
21
ELMC outside connections
ELMC PROPORTIONAL CONTROL
External
sensor
Connection with a humidistat or/and
with ventilation or use a jumper
External
regulator
+
X6
%
H2O
-
1
25
2
24
25
24
X5
19
20
Dip-switch S1 configuration table
on main board réf: 500101/03
according to control signal.
ELMC outside connections
S1
S1
S1
ON
1 2 3 4
0 - 10 V
2 - 10 V
regulator
S1
ON
ON
1 2 3 4
0 - 20V
4 - 20V
regulator
ON
1 2 3 4
1- 5V
regulator
1 2 3 4
4-20mA
regulator
ELMC + HUMIDITY SENSOR
X6
2
3
1
V+ GND RH
Devatec
humidity
sensor
High limit
hygrostat
or jumper
%
H2O
1
25
2
24
25
24
Main board Réf: 500101/05
18
19
20
ELMC outside connections
Optionnal equipment
X5
S1
S1
ON
ON
Dip-switch S1 configuration on main board
ref: 500101/03 according to control signal.
S1 Dip Switch :
Allows to select the kind of
regulation (see attached
scheme for configuration)
1 2 3 4
1 2 3 4
0 - 10 V
or
Devatec
sensor
0 - 5V
sensor
Equipement not supplied
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
40
Pictures for illustrating purposes only
ELECTROVAP MC2
Setting up
Before putting your humidifier in operation,
please make sure that your installation be
in conformity with the manufacturer’s
technical specifications.
• Open the water valve of the main water line.
• Switch on the main power supply contactors (voltage
and command).
• The power-on light must be illuminated
1
.
• Switch on I the I/O (on/off) rocker switch.
• The display will default to show the rate of steam
produced. You are in the user information menu.
2
• As soon as the humidifier is prompted by the
regulator, the humidity sensor or the humidistat, the
contactor of the DIN rail turns on and the power
heating is on (the steam production LED is
illuminated) 2 .
• 90 seconds after the humidifier is switched on, the
inlet valve opens and the cylinder/s is/are flushed with
water. The electrode plates then heat the water up
and after about 10 minutes (the heating time depends
on the model of humidifier and the water conductivity),
the humidifier steams up.
1
41
Pictures for illustrating purposes only
ELECTROVAP MC2
System management - User information
ATTENTION
• Any press on button 1 will allow you to shift menu
• Use the up (2) and down (3) keys to scroll menu
1
2
3
HUMIDIFIER STATUS
STEAM HUMIDIFIER
ELMC −−−− −−−−V
STEAM PRODUCED
−−−− KG/H
ACTUAL CURRENT
−−−− A
SERVO CONTROL
(1−2) OPEN
Informs that the contact between
terminals 1 & 2 is open (s.a.
paragraph concerning the control
wiring).
NO DEMAND
PROP. SIGNAL = 0
Informs that the control signal
equals 0 (check control signal
wiring).
If full proportional
control signal
If external proportional
control signal
SET POINT:
−−−− %HR
MEASURED RH: −−−− %
EXTERNAL CONTROL
SIGNAL Y −−−− V
Shows the humidity set point and the
measured humidity level by the
sensor when a complete integrated
control signal is connected to the
humidifier
Shows the control signal in case of
proportional control system.
42
STEAM DEMAND
−−−− %
Shows the steam demand in the
system within 20% to 100%.
NO
Pictures for illustrating purposes only
ELECTROVAP MC2
System management - User information
CONTINUED
Draining enabled (factory preset).
This allows a draining after a long
stop.
DRAINING AFTER
−−−− HR STOP
This shows the number of kg of
steam still available before next
service. This is a maintenance
planning tool.
NEXT SERVICE DUE
−−−−−−−− KG
This shows the number of hours still
available before service. This is a
maintenance planning tool.
AVAILABLE TIME
−−−−−− H
This shows the working time in hours
between two maintenance periods.
HOUR METER
−−−−
H
This shows the number of working
hours of the humidifier between two
maintenance periods.
STEAM METER
−−−−−−
Kg
OR
MINERAL
CONCENTRATION
CONCENTRATION RUNNI
NG
ELECTRICAL POWER
−−−− Kw
Home menu
43
Pictures for illustrating purposes only
ELECTROVAP MC2
System management - Humidifier status
ATTENTION
• Any press on button 1 will allow you to shift menu
• Use the up (2) and down (3) keys to scroll menu
1
2
3
HUMIDIFIER
CONFIGURATION
CONTROL SIGNAL IN
−−−−−−−−
Shows the quantity of steam
produced by the humidifier since it
has been set up.
TOTAL STEAM
PRODUCED KG
Shows the number of hours of
operation of the humidifier since it
has been set up.
TOTAL HOUR RUN
−−−−−−−
H
WATER QUALITY
−−−−−−−−−−−−−
CYLINDER USED
−−−−−−−−−−−−−
POWER SUPPLY
−−−−−−−−−− V
MAXIMUM POWER INST
ALL −−−−−− Kw
Home menu
44
Pictures for illustrating purposes only
ELECTROVAP MC2
System management
Configuration changing menu
ATTENTION
• A press on button 1 will allow you to shift to sub-menu for changing
configuration parameters.
• Then scroll display using the up (2) or down (3) keys.
• The selected parameter will flash and press return key (1) for recording.
1
2
3
CHANGING CONFIGURA
TION MENU
With the humidifier switched on, press the ┘key
and the first digit will flash. Press the ↑ (2) key
to increase or ↓ (3) key to decrease the first
figure to enter of the access code. Press ┘ (1)
to confirm. The next digit will start to flash.
Repeat for a second and third digit of the
access code.
This parameter allows to select the type of the
control signal. A humidifier originally supplied
in on/off control can be upgraded with an
optional control upgrading kit.
This allows to limit the steam production
capacity from 100% to 20%
DIAL ACCESS CODE:
XXX
ENTER ACCESS
CODE:
234
CONTROL SIGNAL IN
−−−−−−−−−−−−−−−−−−−−−−
STEAM CAPACITY %
If proportional control with 0-10V
humidity sensor
This allows to set
the set point of the
desired
humidity
percentage.
ADJUST SET POINT
−−−− %HR
This allows to adjust
precisely
the
proportional control
signal
ADJUST PROP BAND −−
−− %
45
Other controls
Pictures for illustrating purposes only
ELECTROVAP MC2
System management
Configuration changing menu
CONTINUED
This allows to adjust the estimated number of
produced steam in kg or of working time
before a visual control be made. If a cylinder
maintenance is to be done, please refer to
the cylinder maintenance pages of this
manual. If not, this parameter can be adjusted
for a higher value (factory default time : 300h).
MAINTENANCE FREQUE
NCY −−−−−−−−− KG
MAINTENANCE INTER−
VAL −−−−−−−−− H
This parameter allows to adjust the time of the
small drain that takes place whenever the
humidifier takes in water. This time can be
increased when foam is seen inside the
cylinder (particularly when using softened
waters).
SHORT DRAIN
−−− SEC
This allows to shut down the contactor(s)
during draining to prevent leakage currents.
CONTACTOR STOP
WHEN DRAINING −−−−
This allows to select how the unit reduces its
output : either by evaporation (required for
demineralized water) or by draining.
FOAM / SCALE CONTRO
L : −−−−−−−−−−−−−−−−
This allows to select the type of cylinder used.
CYLINDER SELECT
−−−−−−−−−−−−−−−−−−−−
This allows each unit to be given a reference
number when it is connected to a
communication bus.
IDENTIFICATION
OF ELMC −−−
This allows to synchronize the speed data
with the ELMC communication bus
SPEED DATA
−−−−−−− b/s
46
Pictures for illustrating purposes only
ELECTROVAP MC2
System management
Configuration changing menu
CONTINUED
This enables or not the function of keeping
water temperature of the cylinder at 65°C
when the unit is stopped. NB : this function
requires that the optional kit be installed.
SETTING TEMP °C
WATER 65°C
NO
YES
DRAINING AFTER SHUT
DOWN
This function allows the unit to
automatically drain after a preset
time of low demand in humidity.
YES
NO
This allows the time
for the above to be
selected (adjustable
from 24 to 168 h.)
DRAIN AFTER
−−−− H
Home menu
IMPORTANT NOTICE
The units have a factory default maintenance time of 300 hours that suits to most
cases. The exact maintenance frequency is variable and depends on water
quality, hours of run and level of demand for humidification. New installations
should be inspected or serviced frequently to enable a suitable maintenance
routine to be established.
For hard or very hard waters, the use of a cleanable cylinder is recommended.
A cleanable cylinder maintenance guide can be found on the next page. This
should be seen as an help only and not be considered as a binding information
from devatec in any case.
47
Pictures for illustrating purposes only
ELECTROVAP MC2
Cylinder maintenance guide
for tap or hard waters
Estimated cylinder maintenance curve
X= Humidifier steam demand
300 H
1000 H
800 H
2000 H
4000 H
Working hours
Example given: it is recommended to maintain (if cleanable type) or change (if disposable type) the
steam cylinder every 800 to 900 hours of operation for a humidifier running at full capacity and using
a water of TH20.
•
•
The water tightness is indicated in French grade, the said value is the water hydrotimetric
content (TH).
The water quality is to be mentioned on your request so that to fit the most appropriate steam
cylinder for the best working of the humidifier.
Length of the genuine stainless steel electrode plates
Model
Length (mm)
ELMC 5 to 15-2
ELMC 10 single
phase
ELMC 20 to 90
160
270
250
During cylinder maintenance (page n°47), it is recommended to measure the length of the
electrode plates. The latter should be replaced when the lenght is shorter than 1/3 or 1/2 of
the original lenght (s.a. above table).
48
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - Check points
ROUTINE SERVICE
•
After the humidifier has run for about one hour time, check for any water leakage at the
cylinder gasket and at the drain valve.
•
The cylinder should be inspected after about 50 hours of run. Make sure there is no arcing nor
sparkling between the electrodes when the unit is in operation. As well, when switched off, all
the contactor screws and the steam, drain and internal hose clamps should be retightened.
•
A complete inspection of all the humidifer hoses should be made after one year of operation.
Any faulty or damaged hose must be replaced to prevent leakage.
WARNINGS
When the humidifier is used for a long time or operates with a very conductive water, solid deposits
built-up on the electrode plates which can make the water even more conductive.
If electrical arcs can be seen inside the steam cylinder, the humidifier doesn’t operate properly.
Switch off the humidifier immediately. This arcing involves :
•
Excessive heat on the plastic shells that can eventually make the material melt and make a
hole from where scalding water can escape.
•
Circuit breaking caused by excessive intensity.
•
Faster corrosion of the electrode plates.
•
Burning of the electrode power cables.
Points to check in case of arcing
•
If the humidifier works with softened water, ensure that the softener does not supply salt water
to the humidifier.
•
Ensure that the drain valve works properly and clean it up (see after page n° 52).
•
Ensure that the F3 drain valve fuse is still in order (ref : 500101/05).
CAUTION
Always isolate all electrical and water supplies to the humidifier before commencing any
maintenance and refer to the instructions given in this manual.
The ELMC humidifier includes live electrical components and the steam cylinder contains boiling
water. All maintenance must only be carried out by skilled and qualified personnel.
49
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - Service & alerts
Press Select button 1 to rotate between the menus and
press the up or down buttons to enter the desired menu.
1
2
3
INSPECTION DUE
50 H − SEE MANUAL
50 HOURS AFTER SWITCHING ON
- A « 1st inspection see after manuel » warning message is shown on the
window.
- The unit works on.
- The remote maintenance contact is trigged on.
- The remote general failure contact is off.
- To reset the warning message, press key 3 for over 5 seconds
- This 50 hours timer cannot be suppressed nor modified.
SERVICE DUE
SEE MANUAL
SERVICE TIME ELAPSED (service message)
- A « CYLINDER MAINTENANCE - SEE AFTER TECH MANUAL » service message is shown.
- The unit works on.
- The remote maintenance contact is trigged on.
- The remote general failure contact is off.
Maintenance to the cylinder(s) (s.a. page 51) and to the valves (s.a. pages
52-53) should be done.
- This service message is removed only when the manual draining is completed
(about 6 mn). The « DRAINING CYCLE OVER » service message is then displayed.
- This timer (300 H factory preset) can be adjusted (access code 2.3.4 :
« MAINTENANCE FREQUENCY (HR) » but not removed.
SERVICE OVERDUE
SYSTEM OFF
SERVICE TIME OVERDUE (service message)
- If the previous alert has not been cleared, a new alert « SERVICE OVERDUE /
SYSTEM OFF » is shown 100 hours thereafter.
- The humidifier is brought to a halt.
-The remote maintenance contact is trigged on.
-The remote general fault alert is trigged on.
Maintenance to the cylinder(s) (s.a. page 51) and to the valves (s.a. pages
52-53) must be done.
- This alert message is removed only when the manual draining is completed (in
about 6 mn). A « DRAINING CYCLE OVER » message is then shown on the
display. Press button 1 to bring the humidifier back to operation.
- This 100 H timer cannot be suppressed nor modified.
REPLACE CONTACTORS
10000 HR RUN
CONTACTOR TO REPLACE (service message)
- «10000 H REPLACE CONTACTOR» is shown after he humidifier has been
running for 10000 hours. This means that the contactor(s) has/have been trigged on and off for 10000 hours and that its/their replacement is/are highly recommended.
- The unit works on.
- The remote maintenance contact is trigged on.
- The remote general fault contact is trigged on.
- To reset this alert message, press key 3 for over 5 seconds
- This 10000 H timer cannot be suppressed nor modified.
50
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - Service & alerts
Press Select button 1 to rotate between the menus and
press the up or down buttons to enter the desired menu.
1
2
3
CONTACTOR COIL
FAILURE P1
« CONTACTOR COIL FAILURE P1» ALERT
- When the alert « CONTACTOR COIL FAILURE P1 » is shown, the humidifier is stopped and the
remote general fault contact is trigged on (the remote maintenance contact is kept off).
- Check : F1 (2A) fuse, contactor coil(s), connection of wires at terminals 13 & 14 and attachement
of X4 connector onto the main board.
- The only way to remove the alert is to trace the cause of the failure and solve the problem (check
contactor(s) order). Switching off the humidifier will clear the window only but will not remove the
failure message which will be shown again 4 mn after the humidifier redetects the failure.
- This fault can be disabled inside the menu (please contact your authorized distributor).This will
suppress the detection.
- Simulation : disconnect connector X4 from main board while the contactor is activated. The failure
is detected 4 mn afterwards.
see contactor
blocked P2
« CONTACTOR BLOCKED P2» ALERT
- When a « CONTACTOR BLOCKED P2 » information is shown, this means that the cylinder power electrodes are still supplied though the humidifier is on a halt.
CAUTION : switch the humidifier off before any handling !
Status : unit off—remote general fault alert initiated—remote maintenance alert off.
- Items to check : contactor(s) order.
- The only way to remove the alert is to trace the cause of the failure and solve the problem (check
contactor(s) order). Switching off the humidifier will clear the window only but will not remove the
failure message which will be shown again 2 mn after the humidifier redetects the failure.
Simulation : jump connector X4 of the main board when the unit is stopped (demand = 0%) - The
failure is detected and a message is displayed after 2 mn.
LEAKAGE : INLET
WATER VALVE P3
« INLET WATER VALVE P3» ALERT
- When this alert is shown, the remote general fault alert contact is activated. The humidifier goes
on working. The remote maintenance contact is kept off.
- Item to check : water at the base of the cylinder
- Switching off and on will clear the message only for a short while from display but will not remove
the alert (s.a. page 53). It will reappear after the humidifier detects the fault again 20 mn afterwards.
- This fault can be disabled inside the menu (please contact your authorized distributor). This will
suppress the detection.
- Simulation : constantly supply the inlet valve in 230 V.
51
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - Service & alerts
no inlet water
P4
« NO INLET WATER P4» ALERT
- a « NO INLET WATER P4 » information is shown when the cylinder is not correctly filled.
In this case, the humidifier is stopped and the remote general fault alert is initiated. The remote maintenance alert is kept off.
- Items to check : F2 inlet valve fuse, drain valve (could be clogged by pieces of calcius) - steam hose
(pockets of water) - power voltage—TI voltage reading (condition of the torroidal of intensity—power
wire passing through TI hole).
- Reset : switching off and on the humidifier will clear the display but will not remove the message
which will be shown again after a while. .
- This fault can be disabled inside the menu (please contact your authorized distributor).This will suppress the detection.
- Simulation : Tap off the water supply. Time before detection : about 8 mn.
SEE : DRAIN CIRCUIT
P5
« SEE DRAIN CIRCUIT P5» ALERT
- This alert is shown when the draining is incorrectly operated.
In this case, the humidifier is stopped and the remote general fault alert is initiated. The remote maintenance alert is kept off.
- Items to check : F3 fuse (if found faulty, replace fuse and drain valve solenoid), correct water draining by pressing manual drain button). If no drain, clean cylinder and draining circuit.
- Reset : switching off and on the humidifier will clear the display but will not remove the message
which will be shown again after a while.
- This fault can be disabled inside the menu (please contact your authorized distributor).This will suppress the detection.
- Simulation : disconnect the solenoid coil of the dain valve. Time before detection : sereval hours.
LEAKAGE WATER
DETECTION
P6
« WATER LEAKAGE DETECTION P6» ALERT
- REMINDER : to enable this function, the optional water leakage detection board should be installed
first.
- When the alert message is shown, the remote general fault alert is initiated, the cylinder is drained
fully and the humidifier is brought to a halt. The remote maintenance alert contact is kept off.
- Items to check : water at the water sensor in the humidifier humidity compartment.
- Switching off and on the humidifier will clear the message only for a while but will not remove the
alert which will be shown again 15 seconds after the humidifier detects it again.
- This fault can be disabled inside the menu (please contact your authorized distributor).This will suppress the detection.
- Simulation : drop a water drop on the water sensor.
clean cylinder + drain
valve p8
«CLEAN CYLINDER + DRAIN VALVE P8» ALERT
- This alert is shown when the draining cannot be operated.
In this case, the humidifier is stopped and the remote general fault contact is trigged on. The remote
maintenance contact is kept off.
- Items to check : F3 fuse (if found faulty, replace it and replace drain valve solenoid coil); operate a
manual draining to control correct water flowing. If incorrect, check or replace cylinder and water piping.
- Switching off and on will clear the message only for a while from the display but will not remove the
alert which will be detected and displayed again some minutes after.
- This fault can be disabled inside the menu (please contact your authorized distributor).This will suppress the detection. - Simulation : generate over currents
52
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - PCB replacement
Main board ref:
500101/05
Transformer of intensity (TI)
Power cable hole in
transformer
When the PCB or a power cable is replaced, it is essential for correct operation to use the
method of wiring appropriate to your exact model of humidifier.
For humidifiers with multiple cylinders, wire up each corresponding Torroidal Transformer
with relevant method.
TORROIDAL TRANSFORMER WIRING METHOD
ElectroVap MC2 from 208V to 230V
5
5
8
10
10_2
15-2
20
30
40
50
60
70
Nb of phases
1
3
3
3
1
3
3
3
3
3
3
3
Method n°1
X
X
X
X
X
X
X
X
X
X
X
X
Method n°3
ElectroVap MC2 from 380V to 690V
Nb of phases
5
8
10
15-2
20
30
30HC
40
50
60
60HC
90
90HC
3
3
3
3
3
3
3
3
3
3
3
3
3
X
X
X
X
X
X
X
X
X
Method n°1
Method n°2
X
X
Method n°3
Method n°1
The power cable is run once
through the torroidal transformer,
then into the contactor.
X
X
Method n°2
The power cable is once run
through and looped over the
torroidal transformer and back
through the transformer hole. Fix
the cable into the contactor.
Method n°3
Use the specialised split power cable.
Run one of the power cable cores
once through the torroidal
transformer then into the contactor.
Run the second power cable core
directly to the contactor.
CONNECTING THE TI POWER CABLE INTO THE CONTACTOR
ELMC 5 to 30
ELMC 70 to 90
ELMC 40 to 60
The power cable identified with a brown sticker must be connected into the T1 terminal of the contactor.
ALL WORKS CONCERNED WITH ELECTRICAL INSTALLATION MUST BE CARRIED OUT BY A SKILLED AND QUALIFIED PERSONNEL
53
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - Cleaning of steam cylinder
The ELMC humidifiers are currently fitted with disposable cylinder
(s).The latter can however be easily substitued for cleanable type at
customer’s choice.
1.
REPLACING THE STEAM CYLINDER
2.
Drain the steam cylinder(s) fully using the manual drain key.
When the cylinder(s) is/are drained fully (a « DRAINING CYCLE
OVER » will appear on the display). Isolate the power both at the
general switchboard and at the humidifier (rocker power switch).
The steam cylinder(s) may be very hot. Allow it/them to cool down
before removing.
3.
4.
Remove the front panel from the humidifer to access the cylinder
compartment. Remove power and high water level electrode cables
from top of the cylinder(s) (picture 1).
Disconnect the steam hose(s) from the top of the cylinder(s) (pict. 2).
Lift the cylinder upwards until it is clear off the drain valve. Ensure that
the gasket remains in the drain valve (picture 3).
Release the top of the cylinder from the retaining clip and pull out the
cylinder (picture 4).
The disposable cylinder(s) will be merely replaced by new ones either
disposable or cleanable.
Retighten gently the steam hose on the cylinder outlet when the
cylinder has cooled down only to prevent deformation.
CLEANING THE CLEANABLE STEAM CYLINDER
This method is intended for use with the cleanable cylinder only.
• Mark the edge of the cylinder halves so that they can be
matched up when reassembled (picture 5).
Remove the maintaining nuts and bolts, split the cylinder halves
and remove the gasket and the strainer that must be cleaned
(pict 6).
• Scrap mineral deposits off the electrode plates and the shells (a
weak descaling solution can also be used) (pictures 7, 8 & 9).
• Rince the electrodes, the cylinder shells and the divider. It is
important that the strainer at the cylinder bottom be also
cleaned.
Take care : never chock the shell rims to get rid of the deposits
5.
6.
7.
Relocate the strainer into the cylinder bottom. Replace the cylinder
gasket, and fit it inside the groove of the lower shell and attach the
upper shell with the electrodes .
When re-assembling, take care to align both shells. Refit the bolts
and nuts. Retigthen them gently (when the cylinder is still cold). Rinse
the drain valve ‘o’ ring and grease it or replace it if needed.
8.
Important
At this stage, the drain valve must be maintained.
NB : Refit the cylinder to the humidifier once the drain valve is
maintained.
54
9.
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - Valves
DRAIN VALVE MAINTENANCE
The drain valve should be maintained whenever the
steam cylinder is maintained or changed.
Once the steam cylinder has been pulled out (please refer to the
« cleaning of the steam cylinder » page ), disconnect the drain
valve supply wires.
Unscrew the solenoid retaining nut and remove the washer. Put
them on the cylinder compartment tray.
Remove the coil from the valve stem.
Unscrew and remove the valve stem and the filling hose from the
valve body.
Important : Apply some soap on the O-ring and the cylinder
draining outlet
Remove the « O » ring and the drain valve collar. Remove any
pieces of calcius, rinse the steam and the body with fresh water.
Assemble in reverse order.
It is now time to locate the new or cleaned steam cylinder in its compartment in proceeding
this way : set the maintaining clip on the steam cylinder outlet, engage the drain outlet into the
drain valve and push the cylinder downward. Reconnect the power cables. Make sure that the
power cable with the brown identification mark be connected to the cylinder connection identified
with a brown spot. If the brown spot is missing, the cylinder electrode connection can be
identified as the one closest to the high water level probe. Locate the steam hose and fasten the
clamp.
Ensure that all the clamps are properly tightened whenever the humidifier is
maintained.
55
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - Valves
INLET VALVE MAINTENANCE
The inlet valve should be maintained every 6 months as a
minimum and after 50 hours operation.
1
Isolate the water supply and remove the water supply hose from the
valve.
Disconnect the electrical wires from the coil.
Untighten the collar clamp and remove the water feed hose.
Unscrew the black nut 1 and lay it on the cylinder compartment tray.
Take the valve out and remove the basket filter from the base of the
valve with a pair of long nose pliers. Pull the coil out with a flat screw
driver.
Wash the basket filter under clean water to remove any dirt and debris.
Replace whole valve if cleaning is not practical or replace coil if
necessary.
Assemble in reverse order taking care to replace collar clamp if
necessary.
Ensure that everything is correctly assembled and switch the humidifier
on.
Ensure that all the clamps are properly tightened whenever
the humidifier is maintained.
56
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - Spares list
Re
p
Code
1
930058
930059
930060
930061
930062
Description
1
Filling cup with hoses for ELMC 1 small sized
cylinder
Filling cup with hoses for ELMC 1 large sized
cylinder
Filling cup with hoses for ELMC 2 cylinders
2
3
Filling cup with hoses for ELMC 3 cylinders (left
hand side)
Filling cup with hoses for ELMC 3 cylinders (right
hand side)
4
2
930301
930302
Hose clamp Ø25x40mm
Hose clamp Ø40x60mm
5
3
930085
Power cable kit n° 1 (3 single cables with sockets
and boots)
Power cable kit n°2 (2 single cables + 1 split cable
with sockets and boots)
Power cable kit n° 3 (3 single cables + 1 split cable
with sockets and boots)
6
930086
930087
4
930079
930080
Cylinder retaining clip ELMC small sized cylinder
Cylinder retaining clip ELMC large sized cylinder
5
930088
High water level electrode cable ELMC 1 cylinder
930089
High water level electrode cable ELMC 2 cylinders
930090
High water level electrode cable ELMC 3 cylinders
6
930136
Overflow hose Ø18/22mm (per meter)
7
930136
Water feed hose Ø18/22mm (per meter)
8
930189
Bag of 10 drain valve 0-rings
9
930153
930307
930220
930161
230V complete drain valve
Plastic drain valve body
Drain valve stem with 230V solenoid
230V solenoid
10
930072
Drain cup upper half ELMC 1 cylinder, 2 cylinders
left hand side, 3 cylinders right hand side
Drain cup upper half ELMC 2 cylinders right hand
side, 90 middle
Drain cup upper half ELMC 3 cylinders left hand
side
930074
930075
11
930078
Drain cup lower half
12
930084
Water inlet hose
13
930150
930151
930152
930160
Inlet valve ELMC 1 small sized cylinder
Inlet valve ELMC 1 large sized cylinder
Inlet valve ELMC 3 cylinders
230V inlet valve solenoid
14
930081
930082
930083
Hose clamp Ø12x22mm
Hose clamp Ø16x27mm
Hose clamp Ø20x32mm
15
930135
Water feed hose Ø12/16mm (per meter)
57
7
8
9
10
15
11
14
12
13
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - Spares list
13
Rep
Code
13
930190
Brass nut Ø8mm
14
930148
Bag of 3 fibre washers
15+18 930211
15
High water level electrode + nut Ø4mm
Cylinder upper half—Please consult factory
16
17
14
Description
930203
930223
Bag of bolts & nuts ELMC small sized cylinder
(cleanable cylinder )
Bag of bolts & nuts ELMC large sized cylinder
(cleanable cylinder)
Cylinder maintenance kit ELMC 5 to 15-2
Cylinder maintenace kit ELMC 20 to 90
19
20
930162
930166
Cylinder gasket ELMC small sized cylinder
Cylinder gasket ELMC large sized cylinder
21
930169
Electrode plate divider ELMC large sized cylinder
22
930168
930159
Cylinder strainer ELMC small sized cylinder
Cylinder strainer ELMC large sized cylinder
23
16
17
18
19
Cylinder lower half—please consult factory
20
21
22
23
58
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - Spares list
• In standard production, the humidifiers are fitted with disposable cylinder(s)
• EA= Softened water
Rep
Code
Description
930010
930020
Small sized disposable cylinder
Small sized isposable cylinder EA
930028
930037
Small sized cleanable cylinder
Small sized cleanable cylinder EA
24
24
24
Rep
Code
Description
930014
930023
Large sized disposable cylinder
Large sized disposable cylinder EA
930032
930040
Large sized cleanable cylinder
Large sized cleanable cylinder EA
25
25
25
59
Pictures for illustrating purposes only
ELECTROVAP MC2
Maintenance - Spares list
26
Rep
Code
Description
26
930101 ELMC digital display (réf: 500600/03)
27
930104 Auxiliary board ELMC 40-50-60 (réf:
500301/05-2TI)
930105 Auxiliary board ELMC 90 (réf:
500301/05-3TI)
28
930091
930207
930093
930283
29
930100 On/off rocker switch
30
930099 Stand-by power lamp
31
930326 Main PCB ELMC 5 to 15 (réf:
500101/05)
930350 Main PCB ELMC 20 & 30 (réf:
500101/05)
930327 Main PCB ELMC 40 to 90 (réf:
500101/05)
32
27
28
29
Power contactor D18
Power contactor D25
Power contactor D32
Power contactor DPE32P7
30
31
32
930106 ELMC remote board (réf: 500400/02)
60
Pictures for illustrating purposes only
61
Pictures for illustrating purposes only
62
Pictures for illustrating purposes only
63
Pictures for illustrating purposes only
87 Rue Feu St Eloi
76550 Ambrumesnil - France
LR 94104-2
Export division: tel. +33 (0)2 35 83 06 44 or +33 (0)2 35 83 03 86
fax. +33 (0)2 35 85 36 72
Email: [email protected] - www.devatec.com
France division : tel. 02 35 04 61 41- fax. +33 (0)2 35 85 36 72
Email: [email protected] - www.devatec.com
devatec reserves the right to change specifications or design of the equipment described in this brochure
without prior notice.
MC2 rev 2g - 10-04-13 edition
64
Pictures for illustrating purposes only
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