Rite-Hite Guardian Defender Barrier Door Owners manual
The Guardian Defender Barrier Door is a unique fabric door that can be transformed to fit most opening configurations while helping to keep different atmospheres separate. It is a versatile and robust device that can be used in a variety of applications. The Guardian Defender is designed to contain fumes, sparks, smoke, mist, debris and noise. It also has flame resistant material and optional variable frequency drive (speed controls, smoother operation). Soft Bottom Edge (SBE) technology offers impact protection, and multiple safety switch options are available.
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TM GUARDIAN DEFENDER TM This Manual Covers All Units Shipped to Date. PRINTED IN U.S.A. email: [email protected] Publication No. DFNDRC April 2014 DEFENDER™ PRODUCT INTRODUCTION TABLE OF CONTENTS DOOR OPTIONS PER ORDER FORM INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 GUIDE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 HEADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 MOTOR / LIMIT SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . .8 ENCODER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 LIMIT SWITCH WIRING / ADJUSTMENTS . . . . . . . . . . . . . . . . . . . .13 INTERLOCK / HOLD DOWN INSTALLATION . . . . . . . . . . . . . . . . . .15 PE LIGHT STRIP INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .16 SHROUD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 FEATURE RICH CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 SEQUENCE OF OPERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 MAINTENANCE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 PARTS LIST EXPLOSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Header Seal: No or Yes Vision: None, 1 Row or 2 Rows and distance from bottom Vision color: None, Clear, Amber, Dark Green, Orange Motor Location: Right or Left Motor Orientation: Down, Up, Front, Back or Chain driven Motor Cable Length: None, 5M, 10M, 15M Voltage: 220, 208, 230, 400, 460, 575 Control Box: None, Integrator, Relay or Feature Rich Interlock Switch Type: Consult order Interlock/Hold Down Switch Cables: None, 5M, 10M, 15M Hold Down: No or Yes Safety Controller: By others, Shipped Loose or in C-Box Guide Location: Left side and Right side - consult order Stop Photoeyes: None, 1 or 2 Stop Photoeye Strip: No or Yes Stop Photoeye Strip Cables: None, 5M, 10M, 15M NOTICE TO USER Our mission is to “Improve Industrial Safety, Security and Productivity Worldwide Through Quality and Innovation.” Thank you for purchasing the GUARDIAN™ DEFENDER™ barrier door from RITE-HITE® MACHINE GUARDING. The DEFENDER is a unique fabric door that can be transformed to fit most opening configurations while helping to keep different atmospheres separate. RITE-HITE MACHINE GUARDING reserves the right to modify the electrical and architectural drawings in this manual as well as the actual parts used on this product are subject to manufacturing changes and may be different than shown in this manual. Due to unique circumstances with varying requirements, separate prints may be included with the unit. This manual should be thoroughly read and understood before beginning the installation, operation or servicing of this door. Complete final checklist prior to leaving site. This owners manual MUST be stored near the door. The information contained in this manual will allow you to operate and maintain the door in a manner which will insure maximum life and trouble free operation. The serial # for your door is on a label located on each lower guide and/or on at the back of the header on the drive side or on underside of center shroud, Figure 5.2. If any procedures for the installation, operation or maintenance of the DEFENDER have been left out of this manual or are not complete, contact Technical Support at 1-563-589-2722. RECOMMENDED SERVICE PARTS Kit, Spheres (Qty 10) - 53700561 Encoder - 43800005 SPECIAL FEATURES - Contains: Fumes, sparks, smoke, mist, debris and noise - Flame resistant material - Optional Variable Frequency Drive (speed controls, smoother operation) - Soft Bottom Edge (SBE) technology (impact protection) - Multiple Safety Switch Options INSTALLATION TOOLS REQUIRED - Drill (cordless or electric) - Anti Seize 25’ [7620] Tape measure - Hydro level “C” Clamps - Hammer Drill Drill Bits - Phillips Bit for Drill Retaining Ring Pliers - Allen Wrench Set (1/8”) [2] Wire Strippers - Straight Edge “T” Handle Metric Allen Wrench 7/16” [11], 3/4” [19] Socket/wrench Small Straight / Phillips Screwdrivers Ladder (6’-8’) [1829-2438] 6’ [1829] Carpenters level LOCKOUT/TAGOUT PROCEDURES The Occupational Safety and Health Administration requires that, in addition to posting safety warnings and barricading the work area, the power supply has been locked in the OFF position or disconnected. It is mandatory that an approved lockout device is utilized. An example of a lockout device is illustrated. The proper lockout procedure requires that the person responsible for the repairs is the only person who has the ability to remove the lockout device. In addition to the lockout device, it is also a requirement to tag the power control in a manner that will clearly note that repairs are under way and state who is responsible for the lockout condition. Tagout devices have to be constructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag to deteriorate or become unreadable. RITE-HITE does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device (refer to OSHA regulation 1910.147). RITE-HITE Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout). These regulations are available through OSHA publication 3120. - Multiple Guide/Base Plate configurations - Minimal Installation Time - Sizes ranging from 2’x3’ [610x915] to 16’x16’ [4877x4877] 2 PUB. NO. DFNDRC APRIL 2014 DEFENDER™ GUIDE INSTALLATION ! ! CAUTION !!! DANGER !!! When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. ! WARNING!!! A floor that is not sound and level may cause personal injury and/or equipment damage due to failure or collapse of the GUARDIAN DEFENDER. 11. Does the installation allow for clearance for robotic, machining, welding or other types of operation? 12. Does the installation meet all applicable robotic, machining, welding or other workstation safety requirements such as is contained in the following: Make sure that the assembly is securely attached to the forklift to avoid injury due to equipment slipping or falling. Make sure that work area is barricaded to prevent the potential of unauthorized personnel entering the area and becoming injured. Make sure that no one is standing under the assembly while it is being lifted. Ensure that all workers are wearing head, eye and foot protection. TO PREVENT DAMAGE TO CONTENTS, STORE DRY BETWEEN 40° AND 80° F. NOTE: The GUARDIAN DEFENDER can be installed either as a free standing unit or mounted to a machine structure, depending on size. It is important to verify the following basic information before starting with the installation. 1. Alternate dimensions in brackets are in [millimeters]. 2. All hardware is Metric, except for 3/8” [10] bolts used to fasten lower guides to header, bearing hardware and header cross braces. 3. Does the customer wish to be present to observe? 4. How will the work area be barricaded? 5. Are any special work permits required? 6. Which workstation and which side of the workstation is the unit to be located? 7. Can material handling equipment (forklifts) be detoured during installation. 8. If base plates are not being used, how will the unit be mounted to the workstation? 9. Is anything buried in the floor where the anchors go. 10. Verify unit will fit into the location, Figure 3.1. 3.1 Optional Heavy Duty Guide (Shown on backside, can also be mounted on outside add 1 1/2” [38] to each side clearance) Standard on units > 8’-0” [2438] tall a. OSHA Instruction CPL 2-1.24 (Mechanical Power Presses) b. UL Standard for Safety UL 325 (Door, Gate, Louver and Window Operators Systems) c. ANSI RIA R 15.06-1999 (Industrial Robots and Robot Systems Safety Requirements) 13. If the measurements do not agree, STOP! Contact your RITE-HITE MACHINE GUARDING representative. 14. Can the lifting device lift the assembly into position? Are there any overhead obstructions? 15. Is a qualified electrician ready to bring in the power and wire up the control box? 16. Can electrical power to the workstation be shut off without interfering with other plant operations? 17. Check that floor is in sound condition and does not have cracks or other flaws so that the header will be level and the guides will be plumb. 18. Plan the installation so that it will not interfere with the machining, welding or other work processes of the workstation. 19. Using a hydro level, determine if the floor is level. If the floor is not level to within 1/8" [3] shimming will be required. 20. Install optional equipment after verifying door operation. NOTE: Electrical prints included in the parts or control box, supercede any prints included in this owners manual on Pages 26 - 35. Always check for electrical prints. Back Side Step 1: At Ordered Door Width - measure outside to outside to place guides Standard guide position is #2 is shown. For all options, see drawing on Page 4. 2 1/2” [64] Changes based on base plate configuration Step 2: Anchor 8" x 8" [203x203] base plate to floor (4) places using minimum 3/8” [10] fastener. Repeat opposite side. Can be completed after header is attached and unit is in position. 3 5/8” [92] Changes based on base plate configuration Front Side PUB. NO. 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DEFENDER™ GUIDE BASE PLATE POSITIONS PUB. NO. DFNDRC APRIL 2014 DEFENDER™ GUIDE / HEADER INSTALLATION LEFT GUIDE 5.2 Lower Guides 5.1 RIGHT GUIDE Header mounting tabs Step 3: Stand guides into position. Step 4: Make sure header mounting tabs are toward the outside of the guides. Step 5: Verify guides are square and plumb using 6’ [1850] carpenters level. Step 6: Mark hole location and drill holes. Step 7: Fasten guide base plates to floor using (4) 3/8” [10] anchors. Step 8: If base plates are not used, fasten to unit frame using suitable fasteners. PUB. NO. DFNDRC APRIL 2014 DO NOT place fasteners into front, back or sides of lower guides, as this area is where the curtain rides in If no base plate and heavy duty guide option is chosen, place fasteners into heavy duty guide tubing. Serial number label located here. 5 DEFENDER™ HEADER / GUIDE INSTALLATION 6.1 Caution - Only remove strap after motor/brake/gearbox assembly has properly been installed, as curtain may free-fall. Step 10:If possible, place Interlock Block into lower guide while lowering header onto lower guides. Must use caution as strap cannot be removed as motor assembly is not attached yet and curtain may free fall. Step 9: Lift header above guides and lower into place - do not damage curtain. Step 12: Attach header to guides using (4) carriage bolts and lock nuts provided for each side. Tighten to 31 ft/lbs. 6.2 6.3 Lock Nuts Header Carriage Bolts View of header after installed to lower guides. Step 11: verify bottom of header will rest on angle when properly positioned Guide Assembly 6 PUB. NO. DFNDRC APRIL 2014 DEFENDER™ CURTAIN INSTALLATION 7.1 Curtain is pre-installed on the header. (Shown in closed position) Header & Curtain PUB. NO. DFNDRC APRIL 2014 7 DEFENDER™ MOTOR / LIMIT SWITCH INSTALLATION Step 1: 8.1 Apply a grease lubricant or antiseize (not supplied) to the drive shaft to ease installation and maintenance of gearbox. Slide gearbox spacer onto shaft. ! WARNING!!! Do not force the unit on by hitting with a hammer. Unit will fit onto shaft. Check for obstructions and lubricate more if necessary. Limit switch sprocket. If removed, torque to 75 in/lbs Step 5: Install Limit switch assembly with the (3) bolts supplied to the position that best fits and torque to 230 in/lbs Step 3: Attach (2) M12 cap screws for torque arm, Figure 10.4. Step 6: Install 30 tooth sprocket (15 tooth used on units >8’ tall) onto the drive shaft until it hits the shoulder and line up with the 10 tooth sprocket, may need to loosen and move the 10 tooth sprocket. Use a short straight edge to align. When aligned, tighten the 1/4” [6] set screws onto the flat spot of the shaft with an 1/8” [3] allen wrench to 75 in/lbs and lock-tight. Step 4: Attach chain to the header. Step 2: Slide gearbox onto shaft. Turn roller tube to align keyway and insert key. The key should slide freely, DO NOT force, as the key may become distorted. Tap key into keyway slot until it is past the inner most retaining ring slot and install retaining ring. Step 8: Connect motor cable. Front View of Limit Switch Drive 8 Rear View of Limit Switch Drive Step 7: Install #35 (#25 for encoder) chain onto sprockets. Apply tension to chain and tighten limit switch mounting bolts. To adjust the chain, loosen up the limit switch mounting bracket bolts and adjust so the chain deflects approximately 1/4” [6] (retightened to 66 in/lbs). More than 1/4” [6] may cause wear on the limit switch shaft bearing assembly. Make sure chain is tight enough so it does not slip over the teeth. Front View of Encoder Drive Rear View of Encoder Drive PUB. NO. DFNDRC APRIL 2014 DEFENDER™ CHAIN DRIVEN CONTROLS 9.1 Drive System Front View of Chain Driven Drive PUB. NO. DFNDRC APRIL 2014 Rear View of Chain Driven Drive 9 DEFENDER™ MOTOR ROTATION / ENCODER CONNECTION 10.1 MOTOR ROTATION OPTIONS ENCODER CONTROLS - (FEATURE RICH) DO NOT SPLICE THE CONTROL WIRING 10.3 Top Mount Front Mount Rear Mount Encoder collar, if removed torque to 14 in/lbs [1.6 N-m] (2 MM Allen wrench) Connect encoder cable to encoder. Make sure to line up pins properly. Make sure connector is tight, but do not over-tighten, as pins will twist. Once tight, the connector should not be able to move back and forth. Bottom Mount 10.2 10 Gearbox installation is the same as the limit switch installation. Step 1: Loosely attach encoder plate to gearbox and sprocket to the shaft, then attach chain. 10.4 Torque Arm Installation PUB. NO. DFNDRC APRIL 2014 DEFENDER™ ELECTRICAL INSTALLATION ! WARNING!!! 2. Follow wiring diagram on Pages 26 - 35 to connect motor and control wiring. 3. It is the responsibility of the end user to provide electrical service up to the control box with proper branch service protection and an approved means of disconnect 4. The brake is controlled by an IR current sensing relay so there are no separate brake wires. When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. IMPORTANT!!! A qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to avoid injury. POWER UP/START UP (Completed after limits set) 1. Turn on power to the control box and position the curtain in the center of its travel. 2. Press the OPEN button, the roller should turn so that if the curtain hanging on the back side it would be raised. If roller turns the wrong way, immediately stop the door. 3. To reverse the phase, disconnect power, lock and tag out. Reverse leads L1 and L2 in the control box. Reconnect power and check operation. 4. Press the CLOSE button, the roller should turn so that if the curtain was hanging on the back side it would be lowered. If roller turns the wrong way, immediately stop the door. IMPORTANT!!! To reduce risk of injury or death, an earth ground connection MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/yellow wire MUST BE properly attached to the conduit for connection to the ground terminal. ! CAUTION !!! When drilling holes in the box, DO NOT turn control box upside down or go too deeply into the box. Damage or debris may fall into electrical components causing failure or severe equipment damage. 1. The following is the responsibility of the installing electrician. DO NOT DRILL HOLES ON TOP OF CONTROL BOX TO RUN CONDUIT, AS DUST PARTICLES AND MOISTURE MAY CAUSE DAMAGE TO ELECTRICAL COMPONENTS. THE SAFEST LOCATION IS AT THE BOTTOM. FAILURE TO DO SO, WILL VOID WARRANTY Remove labels after installation is complete a. All local, state, and national electrical codes are met. b. Electrical service up to the control box with proper branch service protection and an approved means of disconnect. Rite-Hite provided control boxes are equipped with class CC protective fusing for the incoming power. 5. The incoming power terminals in the control box will not accommodate wires larger than 10AWG. R A1 13 23 33 P1 41 42 P2 S52 S34 PILZ 3 33 41 24 34 42 P2 S11 S12 S21 S22 S11 S12 S21 S22 P1 A1 14 24 34 A1 14 OV A1 10V A2 6mm T1 P1 24 34 T3 T4 T5 T6 B1 B2 B3 B4 T2 B5 B6 B7 10mm 4 X1 3 X2 L1 L2 L3 U V PE PE W 4 X1 3 X2 H2 H3 H4 (CLOSE BUTTON USE CLASS CC FUSES ONLY USE CLASS CC FUSES ONLY RATED 600V, 30A F7 RATED 600V, 30A F3 F4 F6 GND GND GND U V W N N STB BRK F2 F5 T1 HIGH VOLTAGE ONLY ! X3 220V 1ø CONFIGURATION Incoming Power 575V CONFIGURATION All holes and conduit run into the control box must be through the bottom. USE CLASS CC FUSES ONLY R ATED 600V, 30A USE CLASS CC FUSES ONLY RATED 600V, 30A F3 F4 USE CLASS CC FUSES ONLY RATED 600V, 30A F6 F1 USE CLASS CC FUSES ONLY R ATED 600V, 30A F2 F3 F7 F4 X2 X1 54" [1372] F6 U V W N N STB XX4 XX1 XH2 XH1 F2 F7 GND U V W N N STB BRK PUB. NO. DFNDRC APRIL 2014 23 14 (STOP BUTTON) F1 F1 Assemble components necessary to control 3 phase power at either 220, 208, 230, 400, 460 or 575 volts. 13 42 + 4 NO CONTROL BOX INSTALL 41 34 P2 H1 3 Strip and trim wires to proper length and connect to terminal strip as shown on Pages 26 - 35. K7 CH.2 33 24 HDR TP5 TP4 TP3 TP2 TP1 4 4. CH.1 23 14 3ø 208-240V, 460-480V Installation of conduit from motor junction box to control box and remote disconnect to be determined by end user. All connections to control box must be through the bottom. Make sure cables do not interfere with moving parts. POWER 13 - PLC LOGIC INPUTS & OUTPUTS ON PLC Install control box and remote disconnect (supplied by others), approximately 54" [1372] above floor level. 3. 1. (OPEN BUTTON) RS 485 3 2. 23 33 P1 41 42 P2 CH.2 CLASS II LOW VOLTAGE ONLY ! CONTROL BOX INSTALL - FEATURE RICH 1. ML1 ML2 ML2 4 All routing and securing of cables is the responsibility of the end user / installer. 3 6. A1 13 S52 S34 PILZ POWER PNOZ X2.8P CH.1 PNOZ X2.8P D T+ D T- CLK+ CLK- NC 4 4. Feature Rich - Control Box Mounting 11.1 X1 All necessary wiring diagrams are on Pages 26 - 35. X2 2. 11 Electrical NOTE: The Guardian Defender may be wired directly into the workstation control system. WARNING!!! ! DEFENDER™ INTEGRATOR CONTROLS 12.1 Incoming Power All holes and conduit run into the control box must be through the bottom. 12 54" [1372] PUB. NO. DFNDRC APRIL 2014 DEFENDER™ LIMIT SWITCH WIRING / ADJUSTMENTS 13.1 LIMIT SWITCH CONTROL WIRING LIMIT SWITCH ADJUSTMENTS 13.2 Center locking screw 4 3 #2- Open Limit Switch Screw Red Gray #1- Close Limit Switch Screw Brown White Green Yellow Blue Pink GY BN PK BU Open Limit Switch Cam Close Limit Switch Cam LIMIT SWITCH ADJUSTMENTS 1. Loosen the two phillips screws and remove cover. 2. With curtain 2" below channel, set open limit switch. 3. Loosen the center locking screw and turn the open limit switch cam locking screw labeled #2 until you hear the contact click, Figure 13.2. Pay attention to rotation of the cam so when limit is adjusted, it will be on the proper side of the large cam. a. For a Right Hand Drive door, the roller tube and limit shaft turn clockwise to lower and counter-clockwise to raise the door. Turn the #2 open limit switch screw counter-clockwise to lower the door and clockwise to raise the door. b. For a Left Hand Drive door, the roller tube and limit shaft turn counter-clockwise to lower and clockwise to raise the door. Turn the #2 open limit switch screw clockwise to lower the door and counter-clockwise to raise the door. PUB. NO. DFNDRC APRIL 2014 4. Manually release brake and lower to closed position. 5. To adjust the closed limit switch, loosen locking screw and turn the cam screw labeled #1 until you hear the contact click, Figure 13.2. a. For a Right Hand Drive door, turn the #1 close limit switch screw clockwise to lower the door and counterclockwise to raise the door. b. For a Left Hand Drive door, turn the #1 close limit switch screw counter-clockwise to lower the door and clockwise to raise the door. 6. Fine tuning of the limits may be necessary. This will be determined by running the door up and down. 7. The limit switches are normally closed and will open when the limit cam lobe is tripped or activated. 8. Replace limit switch cover and chain guard with M5 bolts. 13 DEFENDER™ NOTES PAGE This page intentionally left blank. 14 PUB. NO. DFNDRC APRIL 2014 DEFENDER™ INTERLOCK / HOLD DOWN STOP BRACKET ADJUSTMENT INTERLOCK CONTROLS 15.1 15.2 Attach cover Adjust Interlock switch up or down as required Align switch and actuator Adjust Stop Bracket to Curtain Block is fully seated in groove INTERLOCK INSTALLATION 1. Interlocks are optional, if present install per Figure 15.1, and wire per wiring diagram on Pages 26 - 35. 2. Some switches may need to be adjusted after operation. 3. Adjust curtain stops on guides with curtain in closed position. 4. Curtain blocks MUST be fully seated into stop bracket. 5. Once the switches are aligned vertically then adjust the switch horizontally to align the switches. 15.3 Hold Down Installation Hold Down pin will lock into notch in curtain guide block HOLD DOWN INSTALLATION 1. Complete after Interlock is adjusted, Figure 15.3. PUB. NO. DFNDRC APRIL 2014 15 DEFENDER™ PHOTOEYE LIGHT STRIP 16.1 Photoeye Light Strip Fasten Photoeye Light Strips to each lower guide. If Relay or Feature Rich Controls are chosen, PE Light Strip must be installed and wired for operation. If Controls by other, install after the unit is adjusted and functioning properly. Failure to do so may cause a fault if curtain bows into the light strip. 16 PUB. NO. DFNDRC APRIL 2014 DEFENDER™ SHROUD INSTALLATION Step 1: Lift header shroud in place. 17.1 Step 2: Fasten in place. Center Shroud 17.2 17.3 Limit Switch Shroud Shrouds 17.4 Encoder Shroud View of Non-Drive End PUB. NO. DFNDRC APRIL 2014 17 DEFENDER™ FEATURE RICH - I-COMM SETTINGS )WCTFKCP&GHGPFGT KÄ%1//3WKEM4GHGTGPEG ,QSXW7DEOH ,QSXW ,QSXW)XQFWLRQ &RPPHQWV ;2 0DQXDO2SHQ&RPPDQG 2QWRRSHQGRRU ; 6WRS&RPPDQG1& 2QWRVWRSGRRU 1RWHV ; 1RW8VHG 1RW8VHG ;;; $FWLYDWLRQ&RPPDQG 2QWRRSHQGRRU ; ; &ORVH&RPPDQG 7RJJOH&RPPDQG 2QWRFORVHGRRU 2QWRWRJJOHRSHQRUFORVH ; 1RW8VHG 1RW8VHG ;;; 1RW8VHG 1RW8VHG ; 2SHQ5HVHW6ZLWFK 2QWRUHVHWIURPIDXOW ; ,QGXFWLRQ/RRS$FWLYDWLRQ 2QWRRSHQGRRU ; )DXOW,QSXW 0XVWEHRQIRUGRRUWRUXQ (QFRGHU$GMXVWPHQW'HVFULSWLRQV 5HIHUWRL&200DQG6SOLW6HFRQG0DQXDOVIRUDGGLWLRQDOGHWDLO 2SHQ'LVWDQFH 8VHWKLVRSWLRQWRVHWWKHRYHUDOORSHQLQJGLVWDQFHRIWKHGRRULQIHHW)RUH[DPSOHIRUDQ IWZLGH6SOLW6HFRQG7KLVRSWLRQVKRXOGEHVHWWR³´7KLVPHDVXUHPHQWLVXVHGIRULQLWLDO SRVLWLRQVHWXSRQO\)RUVPDOODGMXVWPHQWVRIWKHRSHQDQGFORVHSRVLWLRQXVH³&ORVH 3RVLWLRQ$GMXVW´RU³2SHQ3RVLWLRQ$GMXVW´ 6HW2SHQ3RV 8VHWKLVRSWLRQIRULQLWLDOSRVLWLRQVHWXS0DQXDOO\SODFHGRRULQWKHRSHQSRVLWLRQDQGVHOHFW WKLVRSWLRQ$OWHUQDWLYHO\³6HW&ORVH3RV´FDQEHXVHGLILWLVPRUHFRQYHQLHQWWRSODFHWKH GRRULQWKHFORVHGSRVLWLRQ127(7KLVRSWLRQDSSUR[LPDWHO\VHWVWKHRSHQDQGFORVH SRVLWLRQV)RUDGGLWLRQDODGMXVWPHQWRIWKHRSHQDQGFORVHSRVLWLRQXVH³&ORVH3RVLWLRQ $GMXVW´RU³2SHQ3RVLWLRQ$GMXVW´ 6HW&ORVH3RV 8VHWKLVRSWLRQIRULQLWLDOSRVLWLRQVHWXS0DQXDOO\SODFHGRRULQWKHFORVHSRVLWLRQDQGVHOHFW WKLVRSWLRQ$OWHUQDWLYHO\³6HW2SHQ3RV´FDQEHXVHGLILWLVPRUHFRQYHQLHQWWRSODFHWKH GRRULQWKHRSHQSRVLWLRQ127(7KLVRSWLRQDSSUR[LPDWHO\VHWVWKHRSHQDQGFORVH SRVLWLRQV)RUDGGLWLRQDODGMXVWPHQWRIWKHRSHQDQGFORVHSRVLWLRQXVH³&ORVH3RVLWLRQ $GMXVW´RU³2SHQ3RVLWLRQ$GMXVW´ 2SHQ3RV$GMXVW 8VHWKLVRSWLRQWRPDNHVPDOODGMXVWPHQWWRWKHRSHQSRVLWLRQ7KHQXPEHUGLVSOD\HGLVWKH PHDVXUHPHQWEHWZHHQWKHRSHQDQGFORVHGSRVLWLRQ)RUH[DPSOHLIWKLVRSWLRQZDVVHWWR ´WKHGRRUZRXOGRSHQLQFKHVIURPWKHFORVHGSRVLWLRQ,WLVUHFRPPHQGHGWRDGMXVW WKHFORVHGSRVLWLRQRIWKHGRRUILUVWEHIRUHDGMXVWLQJWKHRSHQSRVLWLRQ &ORVH3RV$GMXVW 8VHWKLVRSWLRQWRPDNHVPDOODGMXVWPHQWWRWKHFORVHGSRVLWLRQ7KHQXPEHUGLVSOD\HGLV WKHUHODWLYHGLVSODFHPHQWRIWKHFORVHGSRVLWLRQ)RUH[DPSOHLIWKLVRSWLRQZDVVHWWR´ WKHGRRUZRXOGFORVHGDSSUR[LPDWHO\LQFKPRUH,IWKLVRSWLRQZDVVHWWR´WKHGRRU ZRXOGFORVHLQFKHVOHVV 127(6 'HIDXOWVHWWLQJVKRZQLQWDEOHFRPPHQWV5HFRUG DQ\FKDQJHVRQVSDFHSURYLGHG&RQVXOWL&200 PDQXDOIRUDGGLWLRQDOGHWDLOV 'HYLFHRSHUDWLRQFDQEHFKDQJHGWKURXJKPHQX &RQVXOWL&200PDQXDOIRUDGGLWLRQDOGHWDLOV Ä 18 PUB. NO. DFNDRC APRIL 2014 DEFENDER™ FEATURE RICH - ENCODER SETUP / PROGRAMMING To bring the curtain closer to the floor, adjust this value so that it is less than zero. (i.e. To close the door 4” [102] more, the value for “Close Pos. Adjust” will be -4.0” [102]) Moving this parameter in the positive direction raises the curtain relative to the floor. Changing this value will not affect the open position. ENCODER SETUP INSTRUCTIONS 1. Verify wiring to encoder is properly terminated. Note: right-hand drive doors require a RED wire to be terminated in the ‘DC’ terminal, while left-hand drive doors do not. If motor phase is changed during this setup, please restart this procedure. 2. Move curtain to closed position. 3. Power up door and press enter button to enter “MAIN MENU”. 4. Using down arrow, scroll to “Open Distance”. 5. Press enter button to view parameter value (measured in feet), should be O.D.H. - (two) 2’ [610]. Change the value using the up or down arrow keys, round down if required, then press enter to return to “MAIN MENU”. 6. Scroll using down arrow to item “Set Close Pos.”. 7. Press enter button to view parameter. The controller will display the following message “RESET ALL LIMITS” … “Press Up to Start”. Pressing the up arrow key will reset all of the limits, and reboot the controller. 8. Note: If you leave this parameter and return to it, its value will again be zero. Any changes made before leaving the parameter will still be effective. For example: If you lowered the door 4.0”, leave the parameter and return, the parameter will display 0.0”. Even though the display shows 0.0” the -4.0” change has been recorded. 4. When parameter is changed press enter button for three (3) seconds to return to the “MAIN MENU”. 5. Test operation of door and continue adjustment. TIP: At any point in the menu mode, Pressing and holding the enter button for at least 2 seconds will cause the controller to automatically accept all the changes made and exit the menu system. To adjust the OPEN position: NOTE: DO NOT use this menu item to make adjustment to the limits; this is only for initial setup. 1. Power up door and press enter button to enter “MAIN MENU”. Press green Open/Reset button. 2. Using up arrow key, scroll to “Open Pos. Adjust”. a. The door should begin to open, be ready to shutdown the door if it begins to move in the wrong direction. If motor phase is changed, start over at step #2. 3. Press enter button to view parameter value. This parameter will show a coded value on the left and the opening height in inches on the right. This value will always be less than the door opening height. b. If rotation is correct proceed to the instructions for adjusting the “Open and Close positions”. Change the value using the up and down arrow keys. To bring the open position down (closer to the floor) adjust this value to be less than the current value. To open the door more relative to the floor, adjust this parameter in a positive direction. (i.e. To open the door 4” more, and the current value is 72.0” [1829]. Change the value for “Open Pos. Adjust” to be 76.0” [1930]). Changing this value will not affect the close position. Open and Close Position Adjustment To adjust CLOSE position: 1. Power up door and press enter button to enter “MAIN MENU”. 2. Scroll using up arrow to the item “Close Pos. Adjust”. 3. Press enter button to view parameter value. This parameter will show a coded value on the left and relative change in inches on the right. When entering this parameter the value will always start at 0.0”. 4. When parameter is changed press enter button for three (3) seconds to return to the “MAIN MENU”. 5. Test operation of the door, and continue adjustment. Change values using the up or down arrows. Set Open Pos Set Close Pos Open Pos Adjust Close Pos Adjust Apr Open Pos Encoder Startup Encoder Read Encoder Velocity Open Time Limit Photoeye Failure DESCRIPTION Use this option to set the overall opening distance of the door (in feet). For example, for an 8’ tall Defender. This option should be set to 7’ [178]. This measurement is used for initial position setup only. For small adjustments of the open and close position, use “Close Position Adjust” or “Open Position Adjust” Use this option for initial position setup. Manually place door in the open position and select this option. Alternatively “Set Close Pos.” can be used if it is more convenient to place the door in the closed position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust” Use this option for initial position setup. Manually place door in the close position and select this option. Alternatively “Set Open Pos.” can be used if it is more convenient to place the door in the open position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust” Use this option to make small adjustment to the open position. The number displayed is the measurement between the open and closed position. For example if this option was set to 100” [2540] the door would open 100 inches from the closed position. It is recommended to adjust the closed position of the door first, before adjusting the open position. Use this option to make small adjustment to the closed position. The number displayed is the relative displacement of the closed position. For example, if this option was set to -1.0”[-25] the door would close approximately 1.0” [25] more. If this option was set to 2.0” [51] the door would close 2.0” [51] less. Use this option to adjust the approach open position. This option is a measurement in inches from the open position. For example, if this option was set to 24.0” [610] the door would slow down 24.0” [610] from the open position. The controller is waiting for valid data from the encoder. It the controller does not receive a response at startup, this will remain on the screen indefinitely. If this does not clear with 5 seconds, please check all encoder wiring. The controller is unable to read valid data from the encoder. Check all wiring. Ensure that the shield on the encoder cable is connected to ground, and that the control box is grounded. The error requires the power to be cycled to reset. The controller has received a signal from the encoder that the door is moving faster than allowed. This can occur if the encoder is not properly attached to the shaft, bad electrical connection to the i-COMM, or improper grounding. The error requires the power to be cycled to reset. Door tried to run, but did not reach the open or close position within 8 seconds. Non-Drive PE’s must have green light on, drive PE’s must have red & yellow lights on. Check for alignment & power to each. PUB. NO. DFNDRC APRIL 2014 19 i-COMM OPTION Open Distance DEFENDER™ i-COMM ii FOLDERS *NUMBER IS NOT SHOWN IN i-COMM MENU* FOLDER NUMBER 0 1 2 3 Encoder 4 Folder 5 6 7 8 9 I/O Setup Folder Timer Folder NAME Open Distance Motor Drive Side Set Close Position Set Open Position Close Position Adjust Open Position Adjust Encoder Position Encoder Baud Approach Open Pos. Set Open PB Function 10 Set Loop Function 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 I - Zone System Output Def. YK0 Output Def. YK1 Output Def. YK2 Output Def. YDC0 Output Def. YDC1 Output Def. YDC2 Output Def. YDC3 Output Def. YDC4 Output Def. YDC5 Output Def. YDC6 Output Def. YDC7 Input Define X0 Input Define X1 Input Define X2 Input Define X3 Input Define X4 Input Define X5 Input Define X6 Input Define X7 Open Alarm Time VALID VALUES 3 - 24 Right Drive / Left Drive Press UP to Start Press UP to Start +/- 100.0 0 - 990.00 0-01FFFF 433 kbps 999.0 Auto Close Mode; Toggle & Auto Close, Reset/Jog only; Toggle Mode Auto Close Mode, Reverse / Hold Open Enabled / Disabled 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 255 32 33 34 35 X10 PE Cut - Out X11 Slack Sensor I - Zone Cut - Out Set Close Timer 0 0 0 0 36 37 38 Set Preannounce Autocycle Time Clock 0 - 255 0 - 255 Disabled - - 30 66 48 255 / Toggle Mode DESCRIPTION Used to Set Opening distance for door Used to select motor drive side. Use for initial setup of close position Use for initial setup of open position Use to adjust close position. Use to adjust door open position Current encoder position Used to select encoder data rate Used to select Approach Open Position Use to select the function of the Open/Reset button. DEFAULT 8 Right 0.0 433 KBPS 19.5 Auto Close Mode Auto Close Mode Disabled Use to Enable / Disable the I-Zone system. 0 User configurable relay 20 User configurable relay 20 User configurable relay 3 User configurable DC output 29 User configurable DC output 29 Internal - not available DC output 20 Internal - not available DC output 20 Internal - not available DC output 2 User configurable DC output 20 Internal - not available DC output 20 Internal - not available DC output 8 User configurable input 7 User configurable input 2 User configurable input 2 User configurable input 4 User configurable input 3 User configurable input 2 User configurable input 2 User configurable input 0 Open Alarm Time in minutes. Requires at least one output to be configured to function 25, menu is hidden if not. 24 X10 Photoeye cut-out height 60 Header Photoeye Slack Sensor 42 I-Zone cut out height Close Timer in seconds. Set to Toggle Mode 6 to disable automatic closing. Preannounce to close timer in seconds 2 Autocycle Time in minutes Disabled Displays current time and date. To set: press UP, scroll to year Use to select induction loop input function - press Enter; scroll to month - press Enter; scroll to day - press Enter; scroll to hour - press Enter; scroll to minute - press Enter General Folder 20 39 40 41 42 43 44 45 46 47 48 49 50 Language PassCode Rev. Edge Option Spec. Package Remote Display Partial Config. Reverse Delay AB Inverter Delay Voltage Square Feet Non-Powered Open Maintenance Months English, Espanol, Portuguese Enabled / Disabled Disabled, CE, Canada Opt Enabled / Disabled xx 208/220/230/400/460/575 0 - 999 Enabled/Disabled xx 51 Maintenance Cycles 0 - 100000 52 Reset Maintenance - 53 Reset to Default - Set LCD display language Use to change access mode. Use to enable reversing edge. Used to enable specification packages. Used to enable remote LCD Consult Engineering. Special Applications only Reverse Delay Consult Engineering. Special Applications only Voltage of door Square footage of door. Width x Height Enables non-powered open for LiteSpeed Number of months before maintenance indicator goes off. Note: Once changed user must initiate “Reset Maintenance” Procedure. Number of cycles before maintenance indicator goes off. Note: Once changed user must initiate “Reset Maintenance” Procedure. Resets Maintenance Counters and Timers. Press Up to initiate the reset Resets all settings back to factory defaults English Disabled Disabled Disabled 0 460 0 Disabled Disabled Disabled Disabled Disabled PUB. NO. DFNDRC APRIL 2014 DEFENDER™ i-COMM ii FOLDERS *NUMBER IS NOT SHOWN IN i-COMM MENU* FOLDER NUMBER NAME View Folder Load / Save Folder VALID VALUES DESCRIPTION 54 55 56 57 58 59 Display Cycle Count Fault History Display Model # Display RHC # Display Serial # Firmware Revision 0 - 99999999 - Displays Displays Displays Displays Displays Displays 60 Copy from SD Press UP to Start Copy 61 Copy to SD Card Press UP to Start Copy 62 Legal info to SD Press UP to Start Copy 63 Bootloader Upgrade Press UP to Start Copy 64 Export Settings Press UP to Start Copy 65 Import Settings Press UP to Start Copy Use to upgrade i-COMM II program. Correct .BIN file must be saved so SD Card. Note Card must be SD 2GB or SDHC - 4,8,16 or 32 GB. Use to copy i-COMM II program to SD Card in .BIN format. Use to display legal information about program. Legal.txt will be saved to SD card. Used to upgrade bootloader. CAUTION: DO NOT INTERRUPT THIS PROCESS Use to save i-COMM II settings to SD Card in .BIN format. Use to copy i-COMM II settings to SD Card in .BIN format. 66 CT SK MODBUS, AB PF40 MODBUS, CT SK NO MODBUS, AP PF NO MODBUS, No Inverter Program Inverter Press UP to Start Copy Open Speed 0 - 70 Hz Close Speed 0 - 70 Hz Approach Speed 0 - 70 Hz Accel Time 0 - 10.0 s Decel Time 0 - 10.0 s Torque Reverse Level 0 - 100 % DC Brake Time 0 - 10.0 s DC Brake Level 0 - 100 % current Cycle Count fault log. Use Up and Down to scroll door model number RHC number door serial number current program revisions 67 68 69 70 71 72 73 74 75 - Used to set inverter type CT SK MODBUS Use to program inverter. Open Speed Close Speed Approach Open Speed Acceleration Rate Deceleration Rate Torque Reversing Level Injection Braking Time DC Injection Braking Level 60.0 25.0 25.0 0.5 0.5 Disabled 0.7 70.0 % Inverter Type Inverter Folder DEFAULT Last Rev: 3/7/14 PUB. NO. DFNDRC APRIL 2014 21 DEFENDER™ FEATURE RICH - I-COMM DISPLAY MESSAGES LCD DISPLAY MESSAGES: TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED Door Faulted Push Open/Reset* Service Required* Service Required* Push Open/Reset* Reset / Jog Door* Push Open/Reset* Service Required* Push Open/Reset* Service Required* Inspect & Reset* Service Required* Service Required* Service Required* Check Inverter* None* None* Jog To Close* Normal Power Up Watchdog Timer Reset From Sleep Low Voltage Breakaway Emergency Stop Open Time Limit Menu Interrupt Limit Failure Obstruction Unknown System Clock read Unknown State Pro System Jog to Open Pos Jog to Close Pos Photoeye Failure Indicates Loss of Power Indicates the boards watchdog timer has reset Indicates the controller was awaken from sleep mode Drop in voltage caused controller to restart Door is in breakaway mode E-Stop pushed or Overload Relay Tripped Run open time limit exceeded Menu Interrupted Limit switch has failed Door has detected obstruction and reversed 3 times Unknown fault System clock failed State unknown Pro Inverter Fault Displays when jogging open Displays when jogging close Indicates problem with photoeye system * Displays on Screen during jog only DOOR IS OPENING Door is Opening Door is Open Stand Clear Closing in xx.xs Activation On Waiting for cmd. Photoeye Blocked I-Zone Detection Stand Clear Door Closing Door Closed Door Closed Cycles: xxxxxx Interlock Active Door Stopped Push Open/Close 22 DOOR IS OPEN When not in preannounce to close When in preannounce to close Displays closing time in seconds Indicates activation on (overrides timer display) Indicates door is waiting for manual close cmd. Photoeye is blocked (overrides timer display) I-Zone active (overrides timer display) DOOR IS CLOSING None None None Device Holding Open Close Door Remove Obstruction Remove Detection None DOOR IS CLOSED Displays cycle count Door is interlocked and cannot be opened DOOR IS STOPPED None Perform Interlocking Open/Close Door PUB. NO. DFNDRC APRIL 2014 DEFENDER™ FEATURE RICH - I-COMM INSTRUCTIONS The following describes what the fault codes convert to: PROCEDURE FOR USING DOWNLOADER CHIP: Description 1. Turn power off. Code 2. Plug in downloader chip. #define FaultNone 0 3. Turn power on. #define FaultPowerUp 1 4. Press ENTER. #define FaultBreakaway 2 #define FaultRunOpenTimer 3 #define FaultMenuInt 4 #define FaultLimitSwitch 5 #define FaultEstop 6 1. Press ENTER key. #define FaultRunCloseTimer 7 2. Use UP key to scroll to “Set Close Timer”. #define FaultLimitPulseFail 8 3. Press ENTER key. #define FaultObstruction 9 4. To increase reclose time, press UP key. #define FaultTimerRead 0A 5. To decrease reclose time, press DOWN key. #define FaultStateOB 0B #define FaultPROSystem 0C #define FaultPhotoeye 0D #define FaultEncoderRead 0E #define FaultEncoderVelocity 0F #define FaultEncoderNC 10 5. Scroll to “Copy From Loader”. 6. Press ENTER and UP key to start copy process. 7. When complete, turn power off and remove loader. 8. Restore power and operate door. PROCEDURE FOR ADJUSTING RECLOSE TIMER: 6. Press ENTER when complete. 7. Scroll to EXIT. 8. Press ENTER to save changes. PROCEDURE FOR CHECKING FAULT HISTORY: 1. Press ENTER key. 2. Use UP / DOWN keys to scroll to “Fault History”. 3. Press ENTER key. 4. This displays the last 5 faults in numerical code. 5. For a detailed view, press the UP key to scroll through the fault codes. 6. Press ENTER when complete. 7. Scroll to EXIT. CONNECTOR 8. Press ENTER, operate door. J3 J4 J5 PIN # 1 2 3 4 1 2 3 4 5 6 7 8 1 2 3 4 5 6 This table shows the function of each of the connectors on the i-COMM controller. The voltages listed for each pin assume that either the input or output is activated. FLASHING LAMP OUT I-ZONE ALARM OUT DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE CO CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) PUB. NO. DFNDRC APRIL 2014 UNUSED OUTPUT I-ZONE ALARM OUT DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE COM CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) FLASHING LAMP OUT UNUSED DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE COM INVERTER OUT 2(K1) INVERTER OUT 1 (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) FLASHING LAMP OUT UNUSED DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT UNUSED UNUSED OPEN/CLOSE COM CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) FLASHING LAMP OUT UNUSED DC POWER OUT RESET INPUT (X12) UNUSED DC COMMON INPUT DC POWER INPUT 24VAC INPUT 24VAC COMMON (N) OPEN/CLOSE COM CLOSE OUTPUT (K1) OPEN OUTPUT (K0) LOOP INPUT 2 LOOP INPUT 1 DC POWER OUT DC COMMON OUT DC POWER OUT LOOP INPUT (X13) 23 DEFENDER™ FEATURE RICH - DRIVE PROGRAMMING Defender™ Inverter Program Instructions When in Status mode, pressing and holding the “M” MODE key for 2 seconds will change the display from displaying a speed indication to displaying load indication and visa versa. Pressing and releasing the “M” MODE key will change the display from status mode to parameter view mode. In parameter view mode, the left hand display flashes the parameter number and the right hand display shows the value of that parameter. Pressing and releasing the “M” MODE key again will change the display from parameter view mode to parameter edit mode. In parameter edit mode, the right hand display flashes the value in the parameter being shown in the left hand display. Pressing the “M” MODE key in parameter edit mode will return the drive to the parameter view mode. If the “M” MODE key is pressed again then the drive will return to status mode, but if either of the “UP” or “DOWN” keys are pressed to change the parameter being viewed before the “M” MODE key is pressed, pressing the “M” MODE key will change the display to the parameter edit mode again. This allows the user to very easily change between parameter view and edit modes whilst commissioning the drive. "WARNING: Consult factory before changing any parameters not listed in this table." Parameter Number 00.03 00.04 00.10 00.18 00.61 Name Acceleration Rate 1 Deceleration Rate 1 Security Status Preset Speed 1 Torque Detection Level Left Display Status rd Drive ready ih Drive inhibited Er dC Fr SP Ld A 24.1 24 Drive has tripped Injection braking Default Value 5.0 10.0 L1 0.00 0 New Value 0.5 1.0 L2 0.00 50 Units s/100 Hz S/100 Hz Hz % Defender - Status Modes Explanation The drive is enabled and ready for a start command. The output bridge is inactive. The drive is inhibited because there is no enable command, or a coast to stop is in progress or the drive is inhibited during a trip reset. The drive has tripped. The trip code will display in the right hand display. DC injection braking current is being applied to the motor. Drive output frequency in Hz Motor speed in RPM Load current as a % of motor rated load current Drive output current per phase in A FEATURE RICH MOTOR WIRING PUB. NO. DFNDRC APRIL 2014 DEFENDER™ FEATURE RICH - DRIVE PROGRAMMING Defender - Inverter Error Codes Possible Cause Low AC supply voltage, check power source. Low DC voltage when supplied by an external DC power supply. DC bus over voltage The DC bus (Pr. 84) has exceeded 800V-460V or 400V-230VAC, check the following: If DC bus climbs while door is not running, disconnect CE filter with power off. If fault is intermittent when door is not running try to set Automatic reset of faults. (PR. 73 = 10.34, PR. 74=10.36, PR. 63 = 3, PR 64 = on) If fault is while door is closing add breaking resistor, see Control Box Explosion for a list of parts. Deceleration rate set too fast for the inertia of the machine. Mechanical load driving the motor. I2C on braking resistor Check door closing speed. If fault is while door is closing, add breaking resistor. See tr OV for more troubleshooting. I2C on drive output Check that radial spacing and that they are square, or lower track spacing. Motor wiring, check for loose connections or shorts. Make sure door cannot move if brake is engaged. Drive output instantaneous Door is mechanical binding or jammed. over current Check radial spacing and that they are square, or lower track spacing. Motor wiring, check for loose connections or shorts. Make sure door cannot move if brake is engaged. Disconnect CE filter with power off. Insufficient ramp times. Phase to phase or phase to ground short circuit on the drives output. Drive requires autotuning to the motor. Motor or motor connections changed, re-auto tune drive to motor MUST wait 10 seconds to reset after trip occurs Braking resistor Excessive braking current in braking resistor instantaneous over current Braking resistor value too small. MUST wait 10 seconds to reset after trip occurs Over speed Excessive motor speed (typically caused by mechanical load driving the motor) Auto tune stopped before complete Run command removed before autotune complete 2 I -t on braking resistor Excessive braking resistor energy 2 Excessive mechanical load. Drive requires re-auto tuning to motor. I -t on drive output current High impedance phase to phase or phase to ground short circuit at drive output. IGBT over heat based on Overheat software thermal model drives thermal model Over heat based on drives heatsink Heatsink temperature exceeds allowable maximum Motor thermistor trip Excessive motor temperature User +24V or digital output overload Excessive load or short circuit on +24V output The Enable/Reset terminal will not reset an O.Ld1 trip. Use the Stop/Reset key. I x t overload Reduce motor current Heatsink/IGBT temp is high Reduce ambient temperature or reduce motor current Braking resistor overload See Advanced user guide Internal drive EEPROM failure Possible loss of parameter values Input phase imbalance or One of the input phases has become disconnected from the drive input phase loss Failure to measure motors Motor too small for drive stator resistance Motor cable disconnected during measurement Overload on current loop input Input current exceeds 25mA Hardware Fault The drive has detected a hardware problem, verify wiring is correct. This cannot be fixed in the field, replace the drive. No signal from DSP at start up Unexpected Interrupt Watchdog failure Interrupt crash (code overrun) Access to the EEPROM failed Power stage - code error Power stage - unrecognized frame size Ol failure at power up DSP Communications failure Soft start relay failed to close, or soft start monitor failed or braking IGBT short circuit at power up Power stage thermistor fault DSp software overrun HF 1-4, 9-10,12-19,23,24,29,30 Are not used Trip Code Condition tr UU DC bus under voltage tr OV tr It.br tr It. AC tr OI.AC Ol.br O.SPd tunE It.br It.AC O.ht1 O.ht2 th O.Ld1 OUL.d hot br.rS EEF PH rS O.cL tr HF ## HF HF HF HF HF HF HF HF HF HF HF HF HF 05 trip 06 trip 07 trip 08 trip 11 trip 20 trip 21 trip 22 trip 25 trip 26 trip 27 trip 28 trip xx trip PUB. NO. DFNDRC APRIL 2014 25 DEFENDER™ SEQUENCE OF OPERATIONS Feature Rich Controls - Sequence of operation: To Open Door: 1. Using a dry contact, close terminals DC and X3 to open door. Door will automatically stop at limit. To Open Door: 1. Apply 24VDC to Terminal OPN (Pin #3-GN on Control Connector). Door will automatically stop at limit. 2. Remove power from terminal OPN when the door has opened. The open position can be monitored on the terminals labeled ONO (Pin #5-GY & #6-PK on the Control connector). This is a dry normally-open contact, closed when the door is open. To Close Door: 1. Using a dry contact, close terminals DC and X5 to close door. Door will automatically stop at limit. To Close Door: To Stop Door: 1. Remove Jumper from DC and X4. Connect dry contact across these terminals. Open dry contact to stop the door. Notes: 1. Brake is controlled by 120VAC supplied from the BRK and N terminal in the control box. 2. Connectors for Interlock Switches are supplied when controls have been ordered with Safety Controller. These connectors are described in the “Interlock Switch” section of this document. 3. 4. Connectors for Stop Photoeye Strip are supplied when controls have been ordered with optional Stop Photoeye Strip. These connectors are described in later in this document. Connectors for Hold Down are supplied when controls have been ordered with optional Safety Controller & Hold Down. These connectors are described in the “Hold Down” section of this document Relay Controls - Sequence of operation: To Open Door: 1. Using a dry contact, close terminals AC and PB1 to open door. Door will automatically stop at limit. Using a dry contact, close terminals LS2 and PB2 to close door. Door will automatically stop at limit. Remove jumper between STP and AC. Connect dry contact across these terminals. Integrator Controls - Sequence of operation: 26.1 26 2. Remove power from terminal CLS when the door has closed. The close position can be monitored on the terminals labeled CNO (Pin #1-WH & #4-YE on the Control connector). This is a dry normally-open contact, closed when the door is closed. To Stop Door: 1. Remove all voltage from terminals OPN (Pin#3-GN) and CLS (Pin#8-RD) on the control connector. Notes: 1. Brake is controlled by a current sensing relay mounted on motor. No additional control is required for the brake. 2. If End User is supplying their own VFD the motor MUST be replaced with part number 55250172. STOP BUTTON The red push button stops door operation. The button is pulled out to the "ON" position. To stop door operation push the button in. Whenever the door operation is stopped using the stop button the red button must be pulled out to switch to the "ON" position. OPEN BUTTON CLOSE BUTTON Closes the door, press and release to close, make sure it fully closes, if not adjust limit, Figure 11.1. To Stop Door: 1. Apply 24VDC to Terminal CLS (Pin #8-RD on Control Connector). Door will automatically stop at limit. Opens the door, press and release to open, make sure it fully opens, if not, adjust limit, Figure 11.1. To Close Door: 2. 1. CONTROL OPTIONS TECHNICAL REFERENCE To obtain a Control Options Technical Reference guide, please contact Customer Service at 563-589-2722. NON-FEATURE RICH MOTOR WIRING PUB. NO. DFNDRC APRIL 2014 DEFENDER™ MAINTENANCE SCHEDULE / TROUBLESHOOTING CHECKLIST 1. Is unit size correct ? 2. Check for proper line voltage ? 3. Base plates shimmed as required? 4. Are all mounting bolts tight ? 5. Is the open limit switch set so the curtain is clear of the required area ? 6. Are loose wires secured away from moving parts? CUSTOMER: 1 x x x x x x Door Assembly x x Door Operation x x x x x x Gearbox Limit Switch Assembly 8. Limit switch or encoder shroud installed. Recommended P.M. Intervals (Time Shown In Months) 6 12 18 24 30 x x x x x Controls / Wiring Curtain Operate the door and observe the open and closed positions. If it is necessary to adjust either position, shut the power off and move the proper limit switch, Figure 13.1 or 13.2. RITE-HITE MACHIN GUARDING PLANNED MAINTENANCE Model DFNDR - DEFENDER™ JOB# SERIAL# DATE: Planned Maintenance Task Activation Brake 7. Inspect and Perform the Following 36 x Operate all devices to verify proper operation. x Verify that brake stops the door at open and closed positions as well as when stopped in the middle of travel. To move the curtain manually, release the brake handle at the bottom of the brake. The curtain should be able to be moved manually. If brake is making noise, adjust. x Clean, check all connections with disconnect off. Make sure all wires are free from moving parts. Inspect for wear or damage, patch immediately. x Check barrier clips, if missing or damaged, replaced. Clean with warm non abrasive soapy water. x Perform visual inspection for damage. Tighten all hardware. Replace any worn labels. Use air hose to remove dust and debris. x Operate door and make sure all operations are functioning properly. Check gearbox fluid level, fill with 90 weight if low. x Check snap rings to verify seated properly. Check open and close positions, adjust as required. x Lubricate chain, sprockets and check alignment. PROBLEM Control Box (Optional) PUB. NO. DFNDRC APRIL 2014 27 Maintenance REMEDY The control box contains the necessary motor starters, relays, transformers, etc. to safely control 3 phase power, open, close and stop push buttons. If control box does not power up, check fuses and replace as needed. Curtain The curtain provides a safety barrier against sparks, harmful light emissions and physical contact with the machine by the operator. Spheres are fastened to the curtain to retain the curtain in the guides. Vision windows are available as an option. If curtain does not track properly, lower as far as possible to expose the hook and loop fastener and adjust. Curtain remains open Optional reversing photoeye alignment incorrect. (Red LED on photoeye off.) Realign photoeye. does not close. Photoeye not set to “Light Operate.” Open photoeye cover to check switch position. Curtain Guides The guides contain the curtain. Curtain does not stop Limit switch positioning incorrect. Ensure that the limit switches are properly positioned. Failed limit switch, at limits. check for continuity, replace if necessary. Make sure center locking screw is tight. Curtain travel reversed. Motor phases reversed. Remove power, reverse wires in terminals L1 & L2. Curtain will not go up Loss of power. Verify that electrical power is getting to the control box. Bad fuse, check fuses. Make sure or down. nothing is blocking the path of any photoeye light beam. Curtain tracks off Curtain misaligned. Curtain may need to be adjusted on the hook and loop fastener. Anchors may be loose to one side. Both vertical lower guides must be plumb and level. When a forklift bumps into the guides it could cause damage or misalignment. Repair as required. The distance between guides must be the same when measured at the top and bottom. Shim or remount as required. Interlock Devices The interlock keeps the machine from functioning unless the curtain is in position. The interlock mounts on (Optional) the bottom of the guide and is activated by the curtain when it comes into the closed position. Limit Assembly If limits come out of adjustment, make sure the center locking screw is tightened down, Page 13. Motor Assembly The motor assembly includes the motor, gearbox, brake and limit switch or encoder. For wiring of the motor, Page 24. If motor doesn’t run, look for loose connections, check all connections in terminals T1, T2, T3, and the connectors. Brake not releasing. Check brake connections. Guides The guides are made of a welded structure and are bolted to the header to support the weight of the DEFENDER. 28 Cable Connector Cable Connector Cable Connector Cable WKC 8T-10-RSC 8T 15650271 CBL,M12,8PIN,STRML,ANGFML,10M 2. 1. PUB. NO. DFNDRC APRIL 2014 8 DEFENDER DOOR STYLE DEFENDER DOOR STYLE 10A 208-230 3 10A 400, 3 10A 460, 3 N/A 220, 1 3.7A 208-230 3 2.1A 400, 3 LINE VOLTAGES 2.0A 460, 3 TABLE OF CONTROL BOX FULL LOAD AMP REQUIREMENTS N/A 220, 1 TABLE OF RECOMMENDED FEEDER SERVICE AMPERAGES LINE VOLTAGES 7 1.5A 575, 3 10A 575, 3 CAUTION: NOTES: INTERLOCK SWITCHES WILL NEED TO BE CONNECTED TO END-USERS SAFETY CIRCUIT. DO NOT TERMINATE IN THIS ENCLOSURE HOLD-DOWN SWITCHES WILL NEED TO BE CONNECTED TO END-USERS SAFETY CIRCUIT. DO NOT TERMINATE IN THIS ENCLOSURE NOTES: REMOVE ALL VOLTAGE FROM TERMINALS OPN (PIN #3-GN ON CTRL. CONN.) AND CLS (PIN #8-RD ON CTRL. CONN.). TO STOP DOOR: 1. 6 ALL BLACK WIRES ARE AT POTENTIALLY LETHAL VOLTAGES. UL R/C (AVLV2) / CSA CERT. AWM/MTW, 18 GAGE MIN. UNLESS NOTED. 90C MIN. 600V WIRE HARNESS SHOULD MEET THE FOLLOWING SPECIFICATIONS: ALL BLUE WIRES ARE 18 AWG, 600 VOLT ALL OTHER WIRES ARE 14 AWG, 600 VOLT Double ended cable where * is replaced by length of cable in meters. End-User cabinet will then require appropriate Minifast Connector APPLY 24VDC TO TERMINAL CLS (PIN #8-RD ON CTRL. CONN.). DOOR WILL STOP AT LIMIT. REMOVE POWER FROM TERMINAL WHEN THE DOOR IS CLOSED. THE CLOSE POSITION CAN BE MONITORED ON TERMINALS LABELED CNO (PIN #1-WH & #4-YE ON CTRL. CONN.). THIS IS A DRY NORMALLY-OPEN CONTACT, CLOSED WHEN THE DOOR IS CLOSED. TO CLOSE DOOR: 1. 2. WKC 8T-*-RSC 8T 15 meter Length - Optional 10 meter Length - Optional 5 meter Length - Optional Double ended cable where * is replaced by length of cable in meters. End-User cabinet will then require appropriate Minifast Connector Single ended cable where * is replaced by length of cable in meters. Double ended cable where * is replaced by length of cable in meters. End-User cabinet will then require appropriate Minifast Connector 15 meter Length - Optional 10 meter Length - Optional 5 meter Length - Optional Use with one of the cables below Double ended cable where * is replaced by length of cable in meters. End-User cabinet will then require appropriate Minifast Connector Single ended cable where * is replaced by length of cable in meters. Notes APPLY 24VDC TO TERMINAL OPN (PIN #3-GN ON CTRL. CONN.). DOOR WILL STOP AT LIMIT. REMOVE POWER FROM TERMINAL WHEN THE DOOR IS OPENED. THE OPEN POSITION CAN BE MONITORED ON TERMINALS LABELED ONO (PIN #5-GY & #6-PK ON CTRL. CONN.). THIS IS A DRY NORMALLY-OPEN CONTACT, CLOSED WHEN THE DOOR IS OPEN. TO OPEN DOOR: 1. 2. End-User Supplied WKC 8T-15-RSC 8T WKC 8T-5-RSC 8T 15650272 CBL,M12,8PIN,STRML,ANGFML,15M FK 8-0.5M/M20 W/LN RKC 8T-*-RSC 8T RKC 8T-5 15650270 CBL,M12,8PIN,STRML,ANGFML,5M M12 Eurofast M12 Eurofast FS 8-0.5M/M20 RSM RKM 46-*M 15650284 CONN,M12,8PIN,FML,M20,LN,0.5M End-User Must Supply 15650283 CONN,M12,8PIN,ML,M20,0.5M End-User Supplied RSM RKM 46-15M RSM RKM 46-10M 15650266 CBL,7/8,4PIN,STRML,STRFML,15M RSM RKM 46-5M 15650265 CBL,7/8,4PIN,STRML,STRFML,10M RSM RKM 46-*M RKM 46-*M 15650264 CBL,7/8,4PIN,STRML,STRFML,5M 7/8" Minifast Turck Part Number RSF 46-0.5M/M20 RKF 46-0.5M/M20 W/LN 7/8" Minifast Turck Series 15650280 CONN,7/8,4PIN,FML,M20,LN,0.5M End-User Must Supply 15650279 CONN,7/8,4PIN,ML,M20,0.5M Connector RH Descirption RH Part Number Type SEQUENCE OF OPERATION: Limit Switch Control Input Motor Output Power Input Use NEXT ASSEMBLY 5 4 YE 1 WH 6 PK 5 GY 8 RD 7 BU 2 BN 3 GN 4 GN 3 RD 2 WH 1 BK 4 YE 1 WH 6 PK 5 GY 8 RD 3 GN 7 BU 2 BN CONTROL CONNECTOR 4 GN 3 RD 2 WH 1 BK POWER CONNECTOR BK BK BK 4 CNO ONO CLS OPN 0V DC PANEL GROUND COVER GROUND GN/YE L3 L2 L1 T3 T2 T1 1 WH 8 RD 6 PK 5 GY C 2012 RITE-HITE DOORS INC. 1 WH 8 RD 6 PK 5 GY L/S CONNECTOR I> I> I> DISCONNECT 208-240V 3.7 AMP 380-415V 2.1 AMP 460-480V 1.8 AMP 575V 1.6 AMP BK BK BK 3 L3 L2 L1 L3 L2 L1 K2 K1 T3 BK T2 BK T1 BK T3 T2 T1 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0 0.125 0.25 1.25 5 15 40 80 ANGLES FINISH 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES OVER UP TO +/- CLOSE L/S OPEN L/S CLOSE L/S OPEN L/S BK BK BK 4 GN 3 RD 2 WH 1 BK 4 YE 3 GN 7 BU 2 BN REF DATE ISSUED INITIAL ECN 6443 2/24/2012 DATE APPROVED BY 1/23/2012 DATE DATE RPB CHECKED BY 2 BU BU M 21 21 22 22 BU BU ECN 6630 A1 A1 6666 DESCRIPTION DOORS INC. RITE-HITE PARTS LIST / MATERIAL K1 K2 B REVISION HISTORY DATE R K2 K1 A2 A2 1/3/2013 10/10/2012 1"=1" DFNDR MODEL NUMBER PART # 1750.... 5301E002 DWG NO GUARDIAN DEFENDER SHEET 1 SCHEMATIC,INTEGRATOR CONTROLS SCALE D SIZE TITLE PART NO. CNO ONO CNC ONC QTY 4 GN 3 RD 2 WH 1 BK ITEM MM-DD-YY DO NOT SCALE DRAWING DRAWN BY 4 YE 3 GN 7 BU 2 BN L/S CONNECTOR BK BK BK CHANGED 5.4A TO 2.0A REMOVING /S IN TURCK PartNo: B DESCRIPTION A REV MOTOR CONNECTOR 5301E002 BY BU BU CDH CDH B REV APPROVED DEFENDER™ INTEGRATOR CONTROLS BK BU BR BK BU BN BU BR OG BU BN DC* OV* PE DC POWER DC COMMON GROUND GY BK DT+** DT-** CK+** CK-** DC-* X6* DC* 0V* DC* SSI DATA+ SSI DATASSI CLOCK+ SSI CLOCKDC POWER * NOTE: TERMINALS MARKED WITH AN (*) ARE LOACTED ON THE i-COMM CONTROLLER. BK OG 4 BK 3 BU 1 BN STOP STRIP EMTR. CONN. GY 5 PK 6 GN 3 YE 4 RD 8 BU 7 BN 2 WH 1 DRAIN 5 GY 4 BK 3 BU 1 BN STOP STRIP RCVR. CONN. M12 5-PIN CABLE DC* 0V* DC* 0V* DC* X7* DC* 0V* DC* X6* DC* X4 DC* X5* DC* X3* DC* CONNECT RD WIRE FOR RIGHT HAND DRIVE ONLY NOTE: PROGRAM INPUT FOR "1: STOP N/C". ONLY ONE DEVICE PER INPUT NOTE: PROGRAM INPUTS FOR "1: STOP N/C". PROGRAM X6 FOR 1 PHOTOEYE, PROGRAM X7 FOR SECOND EYE NOTE: REMOVE FACTORY INSTALLED JUMPER BETWEEN X4 AND DC TO ENABLE EXTERNAL STOP (LESS THAN 30 VOLTS) LOW VOLTAGE TERMINALS BU NOT USED ISOLATE M12 -8 COND., 24 AWG (ENCODER CABLE) 5 GY 4 BK 3 BU 1 BN DO NOT TERMINATE OTHER WIRES IN CABLE 4 BK 3 BU 1 BN SET TO LIGHT OPERATE C 2012 GY 5 PK 6 GN 3 YE 4 RD 8 BU 7 BN 2 WH 1 DRAIN PHOTOEYE STRIP RECEIVER PHOTOEYE STRIP EMITTER STOP PHOTO EYE #2 STOP PHOTO EYE #1 OPTIONAL INPUTS FOR EXTERNAL OPEN/CLOSE/STOP INPUTS FROM CUSTOMER SUPPLIED PUSH BUTTONS OR PLC OUTPUTS. SET TO LIGHT OPERATE EXTERNAL STOP INPUT EXTERNAL CLOSE INPUT EXTERNAL OPEN INPUT RITE-HITE R DOORS INC. ENCODER 40 80 15 40 FINISH ANGLES +/- 1 DEG 1.25 5 15 0.25 1.25 5 80 0.125 0.25 0 0.125 0.125 0.060 0.100 0.020 0.030 0.040 0.005 0.010 INCH TOLERANCES OVER UP TO +/- DATE ISSUED INITIAL ECN APPROVED BY CHECKED BY DRAWN BY REF ITEM L3 L2 L1 PE N BRK PE W V U QTY BU OG GN RD WH BK DATE DATE 1/28/2012 DATE TITLE SCALE C SIZE PART NO. 6 BU 4 OG 3 GN 2 RD 1 WH 5 BK MOTOR CONNECTOR MM-DD-YY 6443 2/24/2012 RPB DESCRIPTION ECN DOORS INC. 8"=1' DFNDR PART # 5301E012 1749.... DWG NO FIELD WIRING DIAGRAM GAURDIAN DEFENDER FEATURE RICH CONTROLS MODEL NUMBER DATE SHEET R BRK MTR1 10/17/2012 MOTOR DESCRIPTION 6640 RITE-HITE PARTS LIST / MATERIAL 3Ø INCOMING POWER PE 6 BU 4 OG 3 GN 2 RD 1 WH 5 BK REVISION HISTORY CORRECT VERBAGE FOR CONSISTANCY DO NOT SCALE DRAWING ** NOTE: END USER MUST PROVIDE DISCONNECT AND BRANCH CIRCUIT PROTECTION. NOTE: REVERSE WIRES IN TERMINALS U & V TO CHANGE MOTOR ROTATION (GREATER THAN 100 VOLTS) HIGH VOLTAGE TERMINALS B REV BY CDH B REV APPROVED FIELD WIRING - FEATURE RICH CONTROLS REV SHEET DWG NO PUB. NO. DFNDRC APRIL 2014 Wiring Diagrams NEXT ASSEMBLY DEFENDER™ 29 30 15A 10A 10A 10A 17.8A 9.2A 5.4A 5.4A 3.7A 220, 1Ø 208-230 400, 3Ø 460, 3Ø 575, 3Ø 3Ø LINE VOLTAGES TABLE OF CONTROL BOX FULL LOAD AMP REQUIREMENTS 30A 220, 1Ø 208-230 400, 3Ø 460, 3Ø 575, 3Ø 3Ø 1 AMP 208, 220, 230 X2 J3-1 AC NEUTRAL 8 J5 J4 J3 6 4 5 24 VDC 24 VDC 24 VDC 24 VDC DC POWER OUT LOOP INPUT (X13) LOOP INPUT 2 LOOP INPUT 1 1 24 VDC 24 VDC 24 VDC 24 VAC 24 VDC 24 VAC 0 VDC 24 VDC 0 VDC 24 VDC 0 VDC DC POWER OUT DC COMMON OUT INVERTER OUTPUT (K0) 8 2 3 INVERTER OUTPUT (K1) 7 DC POWER INPUT 24V AC INPUT 3 4 INVERTER COMMON UNUSED DC COMMON INPUT 1 2 6 RESET INPUT (X12) 4 24V AC COMMON (N) I-ZONE ALARM DC POWER OUT 2 3 5 FLASHING LAMP OUT 1 4 EARTH GROUND MOTOR MOTOR MOTOR LINE VOLTAGE LINE VOLTAGE LINE VOLTAGE 6 WARNING: ALL BLACK WIRES ARE AT POTENTIALLY LETHAL VOLTAGES. GND W V U GND STB K8 EARTH GROUND NOTES: ALL WIRES ARE 18 AWG BLUE, UNLESS OTHERWISE MARKED. ALL 24VDC CONTROL WIRES ARE BLUE. ALL 24VAC WIRES ARE RED. ALL AC NEUTRAL WIRES ARE WHITE. FUSE F3 NOT PRESENT ON 220V SINGLE PHASE CONTROLS INCOMING POWER FROM END USER SUPPLIED DISCONNECT NOT USED BRK 3 N N F1 F2 F3 X0-CLOSE BLK 14 GA BLK 14 GA BLK 14 GA F6 F7 X4-STOP N.C. X5-CLOSE GN/YE WHT 18 GA BRAKE (120V) NOTE: BRAKE MUST NOT BE WIRED TO I-COMM "N" TERMINAL. USE DIN RAIL BRAKE AC NEUTRAL MOUNTED TERMINALS CLOSE PB STOP PB X1 J3-4 X1-STOP THIS TABLE SHOWS THE FUNCTION OF EACH OF THE CONNECTORS ON THE UNIVERSAL CONTROLLER. THE VOLTAGES LISTED FOR EACH PIN ASSUME THAT EITHER THE INPUT OR OUTPUT IS ACTIVATED. CONN. PIN # FUNCTION VOLTAGE 7 A4 PB FAULT LAMP A3 OPEN/RESET SWITCH J3-3 6 X2-NOT CONFIGURED RED 18 GA 1 AMP F7 7 X3-MANUAL OPEN CONNECTOR TABLE 2 AMP 1/2 AMP 6 AMP 575 3Ø 400 - 575 10 AMP 460 3Ø 15 AMP 208, 230 3Ø F6 F4/5 F1/2/3 20 AMP 220, 1Ø CONTROL BOX FUSING DEVICE VOLTAGE CURRENT RATING DEFENDER DOOR STYLE DEFENDER DOOR STYLE TABLE OF RECOMMENDED FEEDER SERVICE AMPERAGES LINE VOLTAGES OPTIONAL TRANSFORMER SETTINGS LINE VOLTAGE TAPS 575 H1-H4 415 H1-H3 380 H1-H2 STANDARD TRANSFORMER SETTINGS LINE VOLTAGE TAPS H1-H2 208 H1-H3 220-240 H1-H4 440-480 FINAL ASSEMBLY 5 5 X8-NOT USED 8 NEXT ASSEMBLY BLK 18 GA X10-NOT USED X11-NOT USED N L PE DC-24V DC X1 24V X2 F5 F4 WIRE NOT USED ON 220V 1ø BLK 14 GA BLK 14 GA BLK 14 GA H1 BLK 18 GA H2 208V H3 230V PS1 OV POWER SUPPLY BLK 18 GA H4 460V TRANSFORMER 100 VA 120V X3 GN/YE GN/YE WHT 18 GA 0V +24V 4 J4-2 J4-3 4 C 2012 RESERVED DO NOT USE RESERVED DO NOT USE K3-RELAY K3 OUT K3N-K3 COMMON IS1-BREAKAWAY IS2-BREAKAWAY N-NEUTRAL N-NEUTRAL AC-24V AC AC-24V AC IR-INTERRUPT AC-24V AC YDC0-DC OUTPUT YDC1-DC OUTPUT YDC2-PHOTOEYE TEST YDC3-VIRTUAL VISION LP2-LOOP WIRE LP1-LOOP WIRE RITE-HITE DOORS INC. 3 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0 0.125 0.25 1.25 5 15 40 80 ANGLES FINISH 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 1 J4-7 J4-8 K8 6443 2/24/2012 DATE DATE ISSUED INITIAL ECN DATE 1/28/2012 DATE APPROVED BY RPB ITEM 2 BIT 1 BIT 0 COMMON DESCRIPTION PARTS LIST / MATERIAL DOORS INC. 9"=1' DFNDR PART # 1749.... 5301E011 DWG NO FEATURE RICH CONTROLS MODEL NUMBER 1 7/26/2012 6/18/2012 DATE BY BJJ TAH APPROVED R SHEET 1 B REV FOR SINGLE PHASE APPLICATIONS SUPPLY POWER TO L1 & L3 ON INVERTER L3 LINE FROM DISCONNECT WILL NOT BE PRESENT CONNECT WIRE L1 TO TERM. L1 CONNECT WIRE L2 TO TERM. L3 RITE-HITE DIGITAL OUT RELAY OUT INVERTER PART NO. W V U L1 L2 L3 + B3 T1 T5 T6 B6 B7 6586 6522 ECN SCHEMATIC, GUARDIAN DEFENDER SCALE D SIZE TITLE QTY MOTOR MOTOR MOTOR L1 L2 L3 RESISTOR RESISTOR BIT 1 BIT 0 B2 ADD BRAKE RELAY WIRING CORRECT LABELING OF I-COMM OUTPUTS INV COM 5 B REVISION HISTORY B DESCRIPTION A REV MM-DD-YY CHECKED BY REF J4-6 5301E011 DO NOT SCALE DRAWING DRAWN BY BRAKING RESISTOR R1 INCH TOLERANCES OVER UP TO +/- OMIT JUMPER FOR NON-POWERED OPEN OPTION JP1-JUMPER 2-3 USE SHUNTS PROVIDED 3 DEFENDER™ 230/460V SCHEMATIC - FEATURE RICH CONTROLS PUB. NO. DFNDRC APRIL 2014 X9-NOT USED X7-NOT CONFIGURED X6-NOT CONFIGURED FINAL ASSEMBLY PUB. NO. DFNDRC APRIL 2014 15A 10A 10A 10A 17.8A 9.2A 5.4A 5.4A 3.7A 220, 1Ø 208-230 400, 3Ø 460, 3Ø 575, 3Ø 3Ø LINE VOLTAGES TABLE OF CONTROL BOX FULL LOAD AMP REQUIREMENTS 30A 220, 1Ø 208-230 400, 3Ø 460, 3Ø 575, 3Ø 3Ø 1 AMP 208, 220, 230 A4 X2 J3-1 J3-4 J5 J4 J3 6 4 5 24 VDC 24 VDC DC POWER OUT LOOP INPUT (X13) 24 VDC 24 VDC 24 VDC LOOP INPUT 2 LOOP INPUT 1 1 24 VDC 24 VDC 24 VAC 24 VDC 24 VAC 0 VDC 24 VDC 0 VDC 24 VDC 0 VDC DC POWER OUT DC COMMON OUT INVERTER OUTPUT (K0) 8 2 3 INVERTER OUTPUT (K1) 7 DC POWER INPUT 24V AC INPUT 3 4 24V AC COMMON (N) UNUSED DC COMMON INPUT 1 2 INVERTER COMMON RESET INPUT (X12) 4 6 I-ZONE ALARM DC POWER OUT 2 3 5 FLASHING LAMP OUT 1 EARTH GROUND MOTOR MOTOR MOTOR LINE VOLTAGE LINE VOLTAGE WARNING: ALL BLACK WIRES ARE AT POTENTIALLY LETHAL VOLTAGES. NOTES: ALL WIRES ARE 18 AWG BLUE, UNLESS OTHERWISE MARKED. ALL 24VDC CONTROL WIRES ARE BLUE. ALL 24VAC WIRES ARE RED. ALL AC NEUTRAL WIRES ARE WHITE. INCOMING POWER FROM END USER SUPPLIED DISCONNECT EARTH GROUND NOT USED GND W V U GND STB F1 F2 X0-CLOSE BLK 14 GA BLK 14 GA BLK 14 GA F6 F7 X4-ACTIVATION X5-CLOSE GN/YE WHT 18 GA 4 X1-STOP THIS TABLE SHOWS THE FUNCTION OF EACH OF THE CONNECTORS ON THE UNIVERSAL CONTROLLER. THE VOLTAGES LISTED FOR EACH PIN ASSUME THAT EITHER THE INPUT OR OUTPUT IS ACTIVATED. CONN. PIN # FUNCTION VOLTAGE BRK K8 N N X2-ACTIVATION RED 18 GA BRAKE (120V) 3 AC NEUTRAL NOTE: BRAKE MUST NOT BE WIRED TO I-COMM "N" TERMINAL. USE DIN RAIL BRAKE AC NEUTRAL MOUNTED TERMINALS CLOSE PB STOP PB X1 PB FAULT LAMP A3 OPEN/RESET SWITCH J3-3 X3-MANUAL OPEN CONNECTOR TABLE 2 AMP 1 AMP F7 1/2 AMP 6 AMP 575 3Ø 400 - 575 10 AMP 460 3Ø 15 AMP 208, 230 3Ø F6 F4/5 F1/2/3 20 AMP 220, 1Ø CONTROL BOX FUSING DEVICE VOLTAGE CURRENT RATING DEFENDER DOOR STYLE DEFENDER DOOR STYLE TABLE OF RECOMMENDED FEEDER SERVICE AMPERAGES LINE VOLTAGES OPTIONAL TRANSFORMER SETTINGS LINE VOLTAGE TAPS 575 H1-H4 415 H1-H3 380 H1-H2 STANDARD TRANSFORMER SETTINGS TAPS LINE VOLTAGE 208 H1-H2 220-240 H1-H3 440-480 H1-H4 NEXT ASSEMBLY BLK 18 GA X10-PHOTOEYE X11-PHOTOEYE N L PE DC-24V DC X1 24V X2 GRN 14 GA BLK 14 GA BLK 14 GA H1 BLK 18 GA H2 208V H3 230V PS1 OV F5 F4 POWER SUPPLY BLK 18 GA H4 460V TRANSFORMER 100 VA 120V X3 GN/YE GN/YE WHT 18 GA 0V +24V J4-2 J4-3 BLK 14 GA XH2 XH1 RITE-HITE DOORS INC. 575V H2 575V H1 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0 0.125 0.25 1.25 5 15 40 80 ANGLES FINISH 1 J4-7 K8 MOTOR MOTOR MOTOR L3 L1 RESISTOR RESISTOR BIT 1 BIT 0 W V U L1 L2 L3 + B3 T1 T5 T6 B6 B7 B2 DIGITAL OUT RELAY OUT INVERTER BIT 1 BIT 0 COMMON ADD BRAKE RELAY WIRING CORRECT LABELING OF I-COMM OUTPUTS INV COM 5 B 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 REF DATE ISSUED INITIAL ECN APPROVED BY CHECKED BY DRAWN BY DATE DATE 1/30/2012 DATE 6443 2/24/2012 RPB ITEM MM-DD-YY DO NOT SCALE DRAWING PART NO. DATE 7/26/2012 6/18/2012 DESCRIPTION DOORS INC. RITE-HITE PARTS LIST / MATERIAL R 9"=1' DFNDR MODEL NUMBER PART # 1749.XXXX 5301E013 DWG NO SHEET FEATURE RICH CONTROLS 575V SCHEMATIC, GUARDIAN DEFENDER SCALE D SIZE TITLE QTY ECN 6586 6522 BY BJJ TAH APPROVED B REV FOR SINGLE PHASE APPLICATIONS SUPPLY POWER TO L1 & L3 ON INVERTER L3 LINE FROM DISCONNECT WILL NOT BE PRESENT CONNECT WIRE L1 TO TERM. L1 CONNECT WIRE L2 TO TERM. L3 REVISION HISTORY B DESCRIPTION A REV FIELD INSTALLED BONDING JUMPER (14 GA MIN, 600V, 90 DEG C, COPPER) GROUND AND BOND ACCORDIN TO LOCAL AND NATIONAL CODES XX4 XX1 J4-6 J4-8 FILED INSTALLED 14 AWG MIN, 90 DEG C COPPER, 600V BRAKING RESISTOR R1 INCH TOLERANCES OVER UP TO +/- X4 230V X3 X2 X1 230V TRANSFORMER 2000 VA OMIT JUMPER FOR NON-POWERED OPEN OPTION FILED INSTALLED 14 AWG MIN, 90 DEG C COPPER, 600V C 2012 RESERVED DO NOT USE RESERVED DO NOT USE K3-RELAY K3 OUT K3N-K3 COMMON IS1-BREAKAWAY IS2-BREAKAWAY N-NEUTRAL N-NEUTRAL AC-24V AC AC-24V AC IR-INTERRUPT AC-24V AC YDC0-DC OUTPUT YDC1-DC OUTPUT YDC2-PHOTOEYE TEST YDC3-VIRTUAL VISION LP2-LOOP WIRE LP1-LOOP WIRE JP1-JUMPER 2-3 USE SHUNTS PROVIDED 5301E013 DEFENDER™ 575V SCHEMATIC - FEATURE RICH CONTROLS 31 X9-I-ZONE (OPTIONAL) X8-I-ZONE (OPTIONAL) X7-ACTIVATION X6-ACTIVATION NEXT ASSEMBLY ADDITIONAL TERMINALS PROVIDED FOR LIMIT SWITCH FEEDBACK NOTE: REMOVE FACTORY INSTALLED JUMPER BETWEEN PE1 AND PE2 TO INSTALL SECOND PHOTOEYE NOTE: REMOVE FACTORY INSTALLED JUMPER BETWEEN STP AND AC TO ENABLE EXTERNAL STOP (LESS THAN 30 VOLTS) LOW VOLTAGE TERMINALS AC BK BK BU BN BU BR OG BK BU BR OG 4 BK 3 BU 1 BN STOP STRIP EMTR. CONN. 4 3 2 1 LS2 AC LS1 AC PE1 DC 0V DC YE WH GN RD BN GY BN GY GY BK BU BN 4 YE 1 WH 3 GN 8 RD 7 BU 6 PK 2 BN 5 GY LIMIT SW. CONN. 5 GY 4 BK 3 BU 1 BN STOP STRIP RCVR. CONN. M12 5-PIN CABLE DC 0V DC 0V DC PE2 PE1 0V DC PE1 DC AC STP PB2 LS2 PB1 NO CLOSE L.S. NO OPEN L.S. NC OPEN L.S. NC CLOSE L.S. M12 8-PIN CABLE 4 YE 1 WH 3 GN 8 RD 7 BU 6 PK 2 BN 5 GY 5 GY 4 BK 3 BU 1 BN DO NOT TERMINATE OTHER WIRES IN CABLE 4 BK 3 BU 1 BN SET TO LIGHT OPERATE LIMIT SWITCH C 2012 PHOTOEYE STRIP RECEIVER PHOTOEYE STRIP EMITTER STOP PHOTO EYE #2 STOP PHOTO EYE #1 OPTIONAL INPUTS FOR EXTERNAL OPEN/CLOSE/STOP INPUTS FROM CUSTOMER SUPPLIED PUSH BUTTONS OR PLC OUTPUTS. SET TO LIGHT OPERATE EXTERNAL STOP INPUT EXTERNAL CLOSE INPUT EXTERNAL OPEN INPUT RITE-HITE R DOORS INC. 40 80 FINISH +/- 1 DEG 15 40 ANGLES 80 1.25 5 15 0.125 0.25 0.25 1.25 5 0 0.125 0.125 0.060 0.100 0.020 0.030 0.040 0.005 0.010 INCH TOLERANCES OVER UP TO +/- DATE ISSUED INITIAL ECN APPROVED BY CHECKED BY DRAWN BY REF ITEM L3 L2 L1 PE PE W V U BK QTY GN RD WH DATE DATE 1/28/2012 DATE 6443 2/24/2012 RPB MM-DD-YY TITLE SCALE C SIZE PART NO. 4 GN 3 RD 2 WH 1 BK MOTOR CONNECTOR 8"=1' DFNDR MOTOR DESCRIPTION DOORS INC. PART # 5301E022 1751.... DWG NO FIELD WIRING DIAGRAM GAURDIAN DEFENDER RELAY CONTROLS MODEL NUMBER DATE SHEET R MTR1 10/17/2012 RITE-HITE PARTS LIST / MATERIAL 3Ø INCOMING POWER PE ECN 6640 7/8" 4-PIN CABLE 4 GN 3 RD 2 WH 1 BK REVISION HISTORY CORRECT VERBAGE FOR CONSISTANCY DO NOT SCALE DRAWING ** NOTE: END USER MUST PROVIDE DISCONNECT AND BRANCH CIRCUIT PROTECTION. NOTE: REVERSE WIRES IN TERMINALS U & V TO CHANGE MOTOR ROTATION (GREATER THAN 100 VOLTS) HIGH VOLTAGE TERMINALS A DESCRIPTION BY CDH A REV APPROVED REV SHEET 32 DWG NO REV DEFENDER™ FIELD WIRING - RELAY CONTROLS PUB. NO. DFNDRC APRIL 2014 PUB. NO. DFNDRC APRIL 2014 N/A 10A 220, 1Ø 208-230 3Ø 10A 400, 3Ø MOTOR F.L.A. 3.65 AMPS 1.83 AMPS 1.5 AMPS 2.1 AMPS VOLTAGE 208-240 460-480 575 380-400 10A 460, 3Ø 10A 575, 3Ø T3 L3 208-240V 3.7 AMP 380-415V 2.1 AMP 460-480V 1.8 AMP 575V 1.6 AMP T2 T1 L2 TABLE OF RECOMMENDED FEEDER SERVICE AMPERAGES LINE VOLTAGES PE L3 L2 L1 L1 Q1 - MOTOR PROTECTOR T3 T2 T1 T1 T2 T3 L1 L2 L3 CLOSE K2 L3 L2 L1 OPEN K1 100VA OPTIONAL XFMR PRIMARY TAPS: 415V: H1-H3 575V: H1-H4 CAUTION: ALL BLACK WIRES ARE AT POTENTIALLY LETHAL VOLTAGE. BRANCH CIRCUIT PROTECTION NOTE: BRANCH CIRCUIT PROTECTION MUST BE SUPPLIED BY THE END USER AND COMPLY WITH ALL NATIONAL AND LOCAL ELECTRICAL CODES. SIZING FOR PROTECTIVE DEVICES MAY BE BASED ON INTERMITTENT DUTY. DEFENDER DOOR STYLE INCOMING 3݊ POWER FROM END USER SUPPLIED DISCONNECT NEXT ASSEMBLY 100VA STANDARD XFMR PRIMARY TAPS: 208V: H1-H2 230V: H1-H3 460V: H1-H4 W V U DOOR MOTOR 1 HP 1750 RPM 120V X3 24V X2 X1 CONTROLLER OPTION, PHOTOEYE OPTION, OR STOP PHOTOEYE OPTION ONLY (POWER SUPPLY & FUSE) TURCK MINIFAST 7/8" 4-PIN Note: Connections shown without cordset for simplicity. 4 GN 3 RD 2 WH 1 BK MOTOR CONNECTORS 208-240V 1 AMP 400-575V 21 AMP F2 208-240V 1 AMP 400-575V 21 AMP F1 POWER WIRING TO BE 14 AWG BLACK F3 1 AMP GN/YL WH 18AWG CONTROL WIRING TO BE 18 AWG RED UNLESS OTHERWISE NOTED 2 WIRE JUMPER STP BK 18AWG USE FOR DOORS WITH PHOTOEYE STRIP OR STOP PHOTOEYE USE FOR DOORS WITHOUT PHOTOEYE STRIP OR STOP PHOTOEYE 1 STOP ES AC N 3 4 C 2012 DOORS INC. DC 1 AMP F4 FIELD INSTALLED CLOSE LS LS2 FIELD INSTALLED OPEN LS LS1 FIELD INSTALLED CLOSE LS LS2 FIELD INSTALLED OPEN LS LS1 PB1 RITE-HITE TURCK EUROFAST M12 8-PIN Note: Connections shown without cordset for simplicity. 6 PK 5 GY L/S CONNECTORS TURCK EUROFAST M12 8-PIN Note: Connections shown without cordset for simplicity. 6 PK 5 GY L/S CONNECTORS OPEN PB1 LS2 LS1 LS2 LS1 BU ANGLES FINISH 0 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0.125 0.25 1.25 5 15 40 80 14 14 4 13 14 CLOSE K2 CLOSE PB2 14 OPEN K1 13 3 ACTIVATE CR1 13 CLOSE K2 CLOSE PB2 13 OPEN K1 4 PB2 4 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 N 0V PE REF DATE ISSUED 6443 2/24/2012 DATE INITIAL ECN APPROVED BY 1/28/2012 DATE DATE RPB CHECKED BY DRAWN BY 42 6 ITEM HD2 5 6 PHOTOEYE CR3 PART NO. 4 A1 DESCRIPTION DOORS INC. RITE-HITE PARTS LIST / MATERIAL PHOTOEYE CR3 1 5 22 OPEN K1 21 R CLOSE K2 OPEN K1 CLOSE K2 A2 A2 A2 A2 1"=1" MODEL NUMBER 1751 5301E021 PART # DWG NO RELAY CONTROLS SHEET SCHEMATIC, GUARDIAN DEFENDER SCALE D SIZE TITLE QTY BU/WH 3 PHOTOEYE CR3 A1 OPEN K1 1 ACTIVATE CR1 8 22 A1 CLOSE K2 21 22 OPEN K1 21 PRESENT ON DOORS WITHOUT HOLD DOWN OPTION 0V GN/YL 7 ACTIVATE CR1 41 MM-DD-YY DO NOT SCALE DRAWING PE2 7 HOLD DOWN K21 SHIP W/ WIRE JUMPER REMOVE FOR SECOND PHOTOEYE PB2 HD1 6 PRESENT ON DOORS WITHOUT HOLD DOWN OPTION DATE 8/21/2012 10/17/2012 22 A1 CLOSE K2 HD2 21 4 42 ACTIVATE CR1 41 HOLD DOWN K21 6640 3 24V POWER SUPPLY 3 3 HD1 ECN 6603 ACTIVATE CR1 INCH TOLERANCES OVER UP TO +/- +24V L PE1 TURCK EUROFAST M12 8-PIN Note: Connections shown without cordset for simplicity. 7 BU 2 BN L/S CONNECTORS ONLY PRESENT ON DOORS WITH HOLD DOWN OPTION TURCK EUROFAST M12 8-PIN Note: Connections shown without cordset for simplicity. 7 BU 2 BN L/S CONNECTORS ONLY PRESENT ON DOORS WITH HOLD DOWN OPTION WH 18AWG CORRECT VERBAGE FOR CONSISTANCY REVISION HISTORY B DESCRIPTION REMOVE PHOTOEYES FROM WIRING A REV BY CDH BJJ B REV APPROVED DEFENDER™ SCHEMATIC - RELAY CONTROLS 33 DEFENDER™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™ EUCHNER INTERLOCK & HOLD DOWN WIRING REVISION HISTORY NEXT ASSEMBLY REV IMPORTANT!: THIS DRAWING IS FOR EXAMPLE ONLY. IT IS THE END-USER'S, OR INTEGRATOR'S RESPONSIBLITY TO PERFORM A RISK ASSESSMENT TO DETERMINE THE SAFETY LEVEL REQUIRED AND VALIDATE THAT THE SYSTEM ACHIEVES THAT REQUIRED LEVEL. PLEASE CONSULT SWITCH MANFACTURER'S INSTRUCTIONS FOR FURTHER INFORMATION. IN THIS EXAMPLE THE CONTROLLER HAS BEEN WIRED FOR AUTOMATIC RESET. IF USING SWITCH ONLY (WITHOUT CONTROLLER) BE SURE TO SWITCH OFF PULSING FUNCTION ON SAFETY CONTROLLER OUTPUTS. SEE EUCHNER DOCUMENTATION FOR MORE INFORMATION BN OA OB 3 4 DC 1 WH 1 WH 2 BN 2 BN DC GN 5 GY IA 6 PK 0V 7 BU RST 8 RD DC A1 0V A2 3 GN 3 GN 4 YE 4 YE POWER SUPPLY S11 DC 24V CNTRL LINE TP2 NOT USED 5 GY 5 GY 6 PK 6 PK 7 BU 7 BU 0V 0V 8 RD M12 8 PIN CABLE 2 TP2 WH 3 GN OB 4 YE OUT 5 GY 6 PK 0V 7 BU RST 8 S13 CONTROL LINE S14 CONTROL LINE S21 CONTROL LINE 13-14 SAFETY CONTACT 1 SAFETY CONTACT 2 1 WH 2 BN 2 BN 23-24 3 GN 33-34 SAFETY CONTACT 3 4 YE 4 YE 41-42 AUXILIARY CONTACT 5 GY 5 GY DC 3 GN IA START CONTROL LINE 1 WH BN OA CONTROL LINE S12 NOT USED TP1 6 PK 6 PK 7 BU 7 BU 8 RD 8 RD 0V DWG NO EUCHNER CES-AR SWITCH UB 1 S10 DC 8 RD IB POWER SUPPLY TP1 YE OUT APPROVED REV WH BY SHEET 1 2 DATE EUCHNER ESM-BA301 SAFETY RELAY EUCHNER CES-AR SWITCH IB ECN TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED. IF NO CONTROL BOX SUPPLIED, END-USER MUST SUPPLY TERMINALS M12 8 PIN CABLE UB DESCRIPTION 0V RD ITEM QTY PART NO. DESCRIPTION PARTS LIST / MATERIAL INCH TOLERANCES +/ OVER UP TO 0 0.125 0.125 0.25 0.005 0.010 0.25 1.25 5 1.25 5 15 0.020 0.030 0.040 40 80 0.060 0.100 15 40 80 ANGLES MM-DD-YY DRAWN BY RJP DATE APPROVED BY DATE TITLE NON-CONTACT INTERLOCK WIRING EUCHNER 2 SWITCHES 6443 2/24/2012 DATE ISSUED SIZE DOORS INC. 5301E030 DFNDR SCALE REV DWG NO MODEL NUMBER C REF R RITE-HITE 1/28/2012 CHECKED BY INITIAL ECN FINISH C 2012 DOORS INC. DATE 0.125 +/- 1 DEG R RITE-HITE DO NOT SCALE DRAWING PART # 1"=1" SHEET REVISION HISTORY NEXT ASSEMBLY REV SEQUENCE OF OPERATION: IMPORTANT!: THIS DRAWING IS FOR EXAMPLE ONLY. IT IS THE END-USER'S, OR INTEGRATOR'S RESPONSIBLITY TO PERFORM A RISK ASSESSMENT TO DETERMINE THE SAFETY LEVEL REQUIRED AND VALIDATE THAT THE SYSTEM ACHIEVES THAT REQUIRED LEVEL. PLEASE CONSULT SWITCH MANFACTURER'S INSTRUCTIONS FOR FURTHER INFORMATION. IN THIS EXAMPLE THE CONTROLLER HAS BEEN WIRED FOR AUTOMATIC RESET. A WH 2 BN TO LOCK: WAIT FOR SAFETY RELAY OUTPUTS FOR EUCHNER NON-CONTACT INTERLOCK SWITCHES (SEE 5301E030) THEN RELEASE 24VDC APPLIED TO HDR 1 WH N.C. 1 22 3 TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED. IF NO CONTROL BOX SUPPLIED, END-USER MUST SUPPLY TERMINALS 42 4 YE N.O. 1 13 5 GY N.O. 2 14 6 1 WH 2 BN 2 BN 3 GN 3 GN GN N.C. 2 COIL- E2 7 BU E1 8 RD DC A1 POWER SUPPLY 0V A2 POWER SUPPLY S11 DC 24V CNTRL LINE TP4 TP5 4 YE 4 YE 5 GY 5 GY 6 PK 6 PK 7 BU 7 BU NOT USED NOT USED PK COIL+ 0V HDR 8 RD 8 RD 21 1 TP4 WH N.C. 2 41 2 BN N.C. 1 22 3 GN N.C. 2 42 4 YE N.O. 1 13 5 GY N.O. 2 14 6 PK COIL- E2 7 BU COIL+ E1 8 RD S10 CONTROL LINE S12 START CONTROL LINE S13 CONTROL LINE S14 CONTROL LINE S21 CONTROL LINE 13-14 SAFETY CONTACT 1 1 WH 1 WH 2 BN 2 BN 23-24 SAFETY CONTACT 2 3 GN 3 GN 33-34 SAFETY CONTACT 3 4 YE 4 YE TP5 NOT USED 5 GY 5 GY 6 PK 6 PK 7 BU 7 BU HD1 41 AUXILIARY CONTACT HD2 42 AUXILIARY CONTACT NOT USED DWG NO EUCHNER TK-4131AB024M SWITCH M12 8 PIN CABLE N.C. 1 0V ITEM QTY PART NO. DESCRIPTION HDR 8 RD PARTS LIST / MATERIAL 8 RD INCH TOLERANCES OVER UP TO +/ - FOR FEATURE RICH CONTROLS CONNECT 41 TO DC AND 42 TO X2 CONFIGURE X2 INPUT FOR "0: INTERLOCK IN" 0 0.125 0.125 0.25 0.005 0.010 0.25 1.25 5 1.25 5 15 0.020 0.030 0.040 40 80 0.060 0.100 15 40 80 ANGLES MM-DD-YY DRAWN BY DOORS INC. RJP 1/30/2012 CHECKED BY DATE APPROVED BY DATE INITIAL ECN REF 6443 2/24/2012 R DOORS INC. DATE TITLE HOLD DOWN WIRING EUCHNER 0.125 +/- 1 DEG DATE ISSUED RITE-HITE RITE-HITE DO NOT SCALE DRAWING FINISH R C 2012 PUB. NO. DFNDRC APRIL 2014 APPROVED REV 1 41 BY BAL SHEET 21 DATE 7/1/2013 EUCHNER ESM-BA301 SAFETY RELAY EUCHNER TK-4131AB024M SWITCH N.C. 1 ECN 6770 TO UNLOCK: APPLY 24VDC TO TERMINAL HDR AND HOLD UNTIL READY TO LOCK. M12 8 PIN CABLE N.C. 2 DESCRIPTION CORRECTIONS TO COIL LABELS SIZE C SCALE DWG NO MODEL NUMBER 1"=1" REV A 5301E036 DFNDR PART # SHEET 35 DEFENDER™ ALLEN BRADLEY & JOKAB INTERLOCK WIRING REVISION HISTORY NEXT ASSEMBLY REV IMPORTANT!: THIS DRAWING IS FOR EXAMPLE ONLY. IT IS THE END-USER'S, OR INTEGRATOR'S RESPONSIBLITY TO PERFORM A RISK ASSESSMENT TO DETERMINE THE SAFETY LEVEL REQUIRED AND VALIDATE THAT THE SYSTEM ACHIEVES THAT REQUIRED LEVEL. PLEASE CONSULT SWITCH MANFACTURER'S INSTRUCTIONS FOR FURTHER INFORMATION. IN THIS EXAMPLE THE CONTROLLER HAS BEEN WIRED FOR AUTOMATIC RESET. IF USING SWITCH ONLY (WITHOUT CONTROLLER) BE SURE TO SWITCH OFF PULSING FUNCTION ON SAFETY CONTROLLER OUTPUTS. SEE ALLEN-BRADLEY DOCUMENTATION FOR MORE INFORMATION BN 3 GN OSSD2 +24V INPUT 4 YE OSSD 1 5 GY OSSD 2 6 PK 0V 7 BU OSSD 1 +24V INPUT 8 2 BN 2 BN DC 3 GN 3 GN 4 YE 4 YE NOT USED DC A1 POWER SUPPLY 0V A2 POWER SUPPLY DC S11 TP2 5 GY 5 GY 6 PK 6 PK 7 BU 7 BU 8 RD 8 RD S12 TP1 S21 0V RD S22 DC S34 M12 8 PIN CABLE ALLEN BRADLEY SENSAGUARD SWITCH +24V 1 2 3 NA OSSD2 +24V INPUT 4 GY 6 PK 8 2 BN 3 GN 3 GN 4 YE 4 YE 5 GY 5 GY DC NOT USED YE 5 OSSD 1 +24V INPUT 2 BN GN OSSD 1 7 1 WH BN OSSD 2 0V 1 WH S52 NOT USED WH TP1 6 PK 6 PK 7 BU 7 BU 13-14 SAFETY CONTACT 1 23-24 SAFETY CONTACT 2 33-34 SAFETY CONTACT 3 41-42 AUXILIARY CONTACT DWG NO AUX OUTPUTS BU ITEM 0V QTY PART NO. DESCRIPTION PARTS LIST / MATERIAL INCH TOLERANCES OVER UP TO +/ - TP2 RD 8 RD APPROVED REV 2 NA BY CDH SHEET +24V 1 WH DATE 10/10/2012 NOT USED WH 1 WH ECN 6630 ALLEN BRADLEY MSR127-RP SAFETY RELAY ALLEN BRADLEY SENSAGUARD SWITCH 1 DESCRIPTION Jumper between S21 & S22 safety relay TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED. IF NO CONTROL BOX SUPPLIED, END-USER MUST SUPPLY TERMINALS M12 8 PIN CABLE AUX OUTPUTS A 8 RD 0 0.125 0.125 0.25 0.005 0.010 0.25 1.25 5 1.25 5 15 0.020 0.030 0.040 40 80 0.060 0.100 15 40 80 ANGLES MM-DD-YY DRAWN BY DATE APPROVED BY DATE INITIAL ECN DATE ISSUED TITLE NON-CONTACT INTERLOCK WIRING ALLEN BRADLEY SENSAGUARD 2 SWITCHES 6443 2/24/2012 SIZE DOORS INC. DWG NO MODEL NUMBER C REF R RITE-HITE RJP CHECKED BY 0.125 +/- 1 DEG FINISH C 2012 DOORS INC. DATE 1/28/2012 R RITE-HITE DO NOT SCALE DRAWING REV A 5301E031 DFNDR SCALE PART # 1"=1" SHEET REVISION HISTORY NEXT ASSEMBLY REV IMPORTANT!: THIS DRAWING IS FOR EXAMPLE ONLY. IT IS THE END-USER'S, OR INTEGRATOR'S RESPONSIBLITY TO PERFORM A RISK ASSESSMENT TO DETERMINE THE SAFETY LEVEL REQUIRED AND VALIDATE THAT THE SYSTEM ACHIEVES THAT REQUIRED LEVEL. PLEASE CONSULT SWITCH MANFACTURER'S INSTRUCTIONS FOR FURTHER INFORMATION. IN THIS EXAMPLE THE CONTROLLER HAS BEEN WIRED FOR AUTOMATIC RESET. JOKABE EDEN (ADAM AND EVA) +24VDC 1 BN 2 WH 0VDC 3 BU DYNAMIC SIGNAL OUT INFO OUTPUT 4 5 DESCRIPTION 1 BN 2 WH 2 WH 3 BU 3 BU 4 BK 4 BK 5 GY 5 GY DC A1 POWER SUPPLY 0V A2 POWER SUPPLY NOT USED B1 JOKAB VITAL 1 T1 0VDC 3 1 BN 2 WH 2 WH 3 BU 3 BU 4 BK 4 BK BU DYNAMIC SIGNAL OUT 4 BK INFO OUTPUT 5 GY 5 GY 5 GY TP3 R1 TP2 13-14 SAFETY CONTACT 1 TP1 23-24 SAFETY CONTACT 2 41-42 AUXILIARY CONTACT REV 1 BN SHEET BN B2 NOT USED DWG NO JOKAB EDEN (ADAM AND EVA) M12 5 PIN CABLE WH APPROVED S1 X1 1 BY TP2 X4 2 DATE 6/13/2012 TP1 GY +24VDC 6534 TP3 1 BN BK DYNAMIC SIGNAL IN ECN CORRECT WIRING TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED. IF NO CONTROL BOX SUPPLIED, END-USER MUST SUPPLY TERMINALS M12 5 PIN CABLE DYNAMIC SIGNAL IN A ITEM QTY PART NO. DESCRIPTION PARTS LIST / MATERIAL INCH TOLERANCES OVER UP TO +/ 0 0.125 0.125 0.25 0.005 0.010 0.25 1.25 5 1.25 5 15 0.020 0.030 0.040 40 80 0.060 0.100 15 40 80 ANGLES MM-DD-YY DRAWN BY CHECKED BY APPROVED BY INITIAL ECN DATE ISSUED R 36 RITE-HITE DOORS INC. RJP 1/28/2012 TITLE DATE NON-CONTACT INTERLOCK WIRING JOKAB EDEN (ADAM AND EVA) 2 SWITCHES DATE REF 6443 2/24/2012 R DOORS INC. DATE 0.125 +/- 1 DEG FINISH C 2012 RITE-HITE DO NOT SCALE DRAWING SIZE C SCALE DWG NO MODEL NUMBER 1"=1" REV A 5301E032 DFNDR PART # SHEET PUB. NO. DFNDRC APRIL 2014 DEFENDER™ SCHMERSAL INTERLOCK WIRING REVISION HISTORY NEXT ASSEMBLY REV DESCRIPTION ECN DATE BY APPROVED IMPORTANT!: THIS DRAWING IS FOR EXAMPLE ONLY. IT IS THE END-USER'S, OR INTEGRATOR'S RESPONSIBLITY TO PERFORM A RISK ASSESSMENT TO DETERMINE THE SAFETY LEVEL REQUIRED AND VALIDATE THAT THE SYSTEM ACHIEVES THAT REQUIRED LEVEL. PLEASE CONSULT SWITCH MANFACTURER'S INSTRUCTIONS FOR FURTHER INFORMATION. IN THIS EXAMPLE THE CONTROLLER HAS BEEN WIRED FOR AUTOMATIC RESET. 1 BN NC CONTACT 2 WH NO CONTACT NO CONTACT 3 4 1 BN 1 BN 2 WH 2 WH 3 BU 3 BU 4 BK 4 BK NOT USED BU NOT USED BK DC A1 POWER SUPPLY 0V A2 POWER SUPPLY S11 S12 S21 S22 X1 M8 4 PIN CABLE 1 BN NC CONTACT 2 WH NO CONTACT NO CONTACT 3 4 1 BN 1 BN 13-14 SAFETY CONTACT 1 2 WH 2 WH 23-24 SAFETY CONTACT 2 3 BU 3 BU 4 BK 4 BK NOT USED BU NOT USED BK 33-34 SAFETY CONTACT 3 41-42 AUXILIARY CONTACT SHEET NC CONTACT DWG NO SCHMERSAL BNS 33-11Z-ST X2 REV NC CONTACT TERMINALS LOCATED IN CONTROL BOX IF SUPPLIED. IF NO CONTROL BOX SUPPLIED, END-USER MUST SUPPLY TERMINALS SCHMERSAL SRB-301LC/B SAFETY CONTROL MODULE SCHMERSAL BNS 33-11Z-ST M8 4 PIN CABLE ITEM QTY PART NO. DESCRIPTION PARTS LIST / MATERIAL INCH TOLERANCES OVER UP TO +/ 0 0.125 0.125 0.25 0.005 0.010 0.25 1.25 5 1.25 5 15 0.020 0.030 0.040 40 80 0.060 0.100 15 40 80 ANGLES MM-DD-YY DRAWN BY PUB. NO. DFNDRC APRIL 2014 DOORS INC. 1/29/2012 DATE APPROVED BY DATE INITIAL ECN DATE ISSUED R RITE-HITE RJP CHECKED BY REF 6443 2/24/2012 R DOORS INC. DATE TITLE NON-CONTACT INTERLOCK WIRING SCHMERSAL 2 SWITCHES 0.125 +/- 1 DEG FINISH C 2012 RITE-HITE DO NOT SCALE DRAWING SIZE C SCALE DWG NO MODEL NUMBER 1"=1" REV 5301E034 DFNDR PART # SHEET 37 DEFENDER™ FEATURE RICH CONTROLS SERVICE PARTS 25 31 30 34,35 8,9,10,11,12 33,36 R 27,28 A1 13 23 33 P1 41 42 P2 37 S52 S34 PILZ PNOZ X2.8P 4 3 ML1 ML2 ML2 23 33 P1 41 42 P2 POWER CH.1 CH.2 (OPEN BUTTON) 4 X2 3 X1 D T+ DT- CLK+ CLK- NC A1 13 S52 S34 PILZ POWER PNOZ X2.8P CH.1 K7 CH.2 13 23 33 41 13 23 33 41 14 24 34 42 14 24 34 42 P2 P2 S11 S12 S21 S22 S11 S12 S21 S22 P1 A1 14 24 34 A1 14 OV A1 10V A2 6mm T1 P1 24 34 T3 T4 T5 T6 B1 B2 B3 B4 T2 B5 B6 B7 10mm CLASS II LOW VOLTAGE ONLY ! RS 485 - PLC LOGIC INPUTS & OUTPUTS ON PLC 41,43,44 4 X1 3 4 40 (STOP BUTTON) HDR TP5 TP4 TP3 TP2 TP1 3 X2 7,39 42 L1 L2 L3 U V + PE PE W 3ø 208-240V, 460-480V 6,38 4 3 USE CLASS CC FUSES ONLY RATED 600V, 30A 4 X2 3 X1 H1 H2 H3 H4 (CLOSE BUTTON F2 F3 F4 F7 F6 5 GND GND GND U V W N N STB BRK F1 USE CLASS CC FUSES ONLY RATED 600V, 30A F5 T1 1 HIGH VOLTAGE ONLY ! 47,48 X3 18,20,21 4 13,15,19 3,4,5 220V 1ø CONFIGURATION USE CLASS CC FUSES ONLY R ATED 600V, 30A USE CLASS CC FUSES ONLY RATED 600V, 30A 15,26 F3 F7 F4 USE CLASS CC FUSES ONLY RATED 600V, 30A F6 15,19 ITEM QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 38 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1/2 2 1 1 2 3 3 2 4 2 Ass’y (C-Box, BackPanel, Enclosure w/labels) Conn, 7/8,6Pin,FML,M20,LN,0.5M Conn, M12,8Pin, FML, M20,LN, 0.5M Conn, M12,5Pin, FML, M20,LN, 0.5M Conn, M8,4Pin, FML, M8,LN, 0.5M Contact, 3 Across N.O. Contact, 3 Across N.C. Controller, Vital 1, Jokab Controller, Pilz, Pnoz Controller, Allen Bradley Controller, Euch, ESMBA301 Controller, SCHM, SRB301LCB Fuse, .5 amp, 600V Time Delay (400-575V) Fuse, 1 amp, 250V Time Delay (208-240V) Fuse Holder, 2 Pole, 600V, 30A (3Ø-1; 1Ø-2) Fuse Holder, 1 Pole, 300V, 12A Fuse, 2 amp, 250V, Time Delay Fuse Holder, 3 Pole, 600V, 30A (not 220V 1Ø) Fuse, 1 amp, 600V, CC, Time Delay (208-230V) Fuse, 10 amp, 600V, CC, KLDR (400-460V) Fuse, 15 amp, 600V, KLDR (208-230V) Fuse, 6A, 600V, CC, KLDR (575V) Control Box Mounting Tab Control Box Quick Release Latch F1 15,22 P/N 1749.... 15650282 15650284 15650285 15650286 17200012 17200013 17500011 17500012 17500017 17500018 17500019 51000001 51000002 51000003 51000004 51000005 51000013 51000023 51000033 51000051 51000055 51950018 51950021 USE CLASS CC FUSES ONLY R ATED 600V, 30A F2 F3 F7 F4 X1 45 32 43 2 23,24 F6 U V W N N STB XX4 XX1 XH2 XH1 F2 575V CONFIGURATION GND U V W N N STB BRK F1 14,16 16,17 X2 5301E010 Rev. A 10/17/12 Control Box Layout Not Shown: 29, 46 13,15 ITEM QTY DESCRIPTION 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 1 2 1 1 1 1 1 1 1/1 1 1 1 1 1 1 1 4/6 1 7/11 1/2 3 1 1 1 P/N Display, LCD, 2-Line, W/Conn Fuse, 20 amp, 600V, KLDR (220V 1Ø) Inverter, 2HP, 230V, 1-3PH, CT (208-230V) Inverter, 2HP, 460V, 3PH, CT (460V) Kit, Relay (includes: wire, 66450014, 70350002) Kit, i-COMM Controller, Encoder DCC, Module, I-Comm, SSI Power Supply, DIN, 24VDC, 18W Relay, SPDT,24VDC,10AMP Kit,Resistor,Inverter,460V,2HP Kit,Resistor,Inverter,230V,2HP Socket, Relay,1Pole,250VAC,10AMP (W.D. & Brake) Switch, Push Button, Ext, Green, Illum, 22MM Switch, PB, 22M, Flush, Yellow, AB Switch, PB, 22M, Extended, Red, AB Terminal, End Barrier, Fuse Holder Terminal, End Stop, Screwless Terminal, WA, Cage, 20A, Jump, 2P Terminal, WA, Cage, 20A, 3 Hole Terminal, WA, Cage, 20A, 3 Hole, Barrier Terminal, WA, Cage, 20A, 3 Hole, GND Transformer, 2.0KVA, 600-240/120 (575V) (n/s) Transformer, 100VA, 208/230/460V:24/115 Transformer, 100VA, 380/415/575V:24/115 51950067 51950077 53300046 53300047 53700643 53700737 65100025 65700006 66450014 53700688 53700689 70350002 72700005 72700086 72700112 73100019 73100024 73100081 73100085 73100086 73100087 73550017 73550029 73550030 PUB. NO. DFNDRC APRIL 2014 Switch, Push button, Red 22.5MM (1) - 72700112 Contact, 3 Across N.C. (1) - 17200013 PUB. NO. DFNDRC APRIL 2014 53850003 R Terminal, WA, Cage, 20A, Jump, 2P (4) - 73100081 Terminal, WA, Cage, 20A, 3 Hole (23) - 73100085 Fuse Holder, 1 Pole,300V,12A (1/2) -51000004 Fuse 1AMP, 250V, Time Delay (1/2) - 51000002 Terminal, End, Bar, Fuse Holder, (1) - 73100019 5301E020 Rev. D 10/17/2012 Relay Control Box Layout Switch, Push button, Yellow 22.5MM (1) -72700086 Contact, 3 Across N.O. (1) - 17200012 Contactor 24VAC, 16amp, 50/60Hz, 1NO (2) - 17000020 Contactor Auxiliary, 2NO (2) - 17000021 Starter, Motor, 1.6-2.5A, (=> 380V) (1) - 51950087 Starter, Motor, 2.5-4.6A, (=<240V) (1) - 51950088 Conn, M12,8Pin, FML, M20,LN, 0.5M (1) - 15650284 Fuse, .5AMP, 60)V, Time Delay(>= 380V) (2) -51000001 Fuse Holder, 2 Pole, 600V, 30A (1) - 51000003 Fuse, 1AMP, 600V, CC, Time Delay (< =240V) (2) -51000023 Transformer 100VA 208/230/460V 24/115V (1) - 73550029 Transformer 100VA 380/415/575V 24/115V (1) - 73550030 Switch, Push button, Green 22.5MM (1) - 72700085 Contact, 3 Across N.O. (1) - 17200012 Conn, M8,4Pin, FML, M8,LN, 0.5M (2) - 15650286 Conn, M12,5Pin, FML, M20,LN, 0.5M (2) - 15650285 Control Box Assembly (1) - 1751.... Conn, 7/8,4Pin, FML, M20,LN, 0.5M (1) - 15650280 Contactor, Interlock, MCS (1) 17000010 Terminal, WA, Cage, 20A, 3 Hole, Gnd (2) - 73100087 Terminal, WA, Cage, 20A, 3 Hole, Bar (3) - 73100086 Terminal, WA, Cage, 20A, Jump, 3P (4) - 73100082 Terminal, End, Stop, Screwless (4) - 73100024 Power Supply, Din, 24VDC,18W (1) - 65700006 Controller, Vital 1, Jokab (1) - 17500011 Controller, Pilz, Pnoz (1) - 17500012 Controller, Allen Bradley (1) - 17500017 Controller, Euch, ESMBA301 (1) - 17500018 Controller, SCHM, SRB301LCB (1) - 17500019 Relay SPDT 24VAC 10A (1) - 66450014 Relay Socket 1 Pole (1) - 70350002 Service Parts Relay DPDT 24VAC 5A (1) - 66450003 Relay Socket 2 Pole (1) - 70350001 DEFENDER™ RELAY CONTROLS SERVICE PARTS 39 40 Conn, 7/8,4Pin, FML, M20,LN, 0.5M (1) - 15650280 Conn, 7/8,4Pin, ML, M20,LN, 0.5M (1) - 15650279 Control Box Assembly (1) - 1750.... Starter, Motor, 1.6-2.5A, (=> 380V) (1) - 51950087 Starter, Motor, 2.5-4.6A, (=<240V) (1) - 51950088 Terminal, WA, Cage, 20A, 3 Hole, Gnd (2) - 73100087 Terminal, WA, Cage, 20A, 2T, 3 Hole (5) - 73100084 5301M038 Rev. B 12/13/12 Integrator Control Box Layout Conn, M12, 8Pin, ML, M20,LN, 0.5M (1) - 15650283 Conn, M12, 8Pin, FML, M20,LN, 0.5M (1) - 15650284 Contactor 24VAC, 9amp, 50/60Hz, 3NO/1NC (2) - 17000026 Contactor Interlock, MCS, MINI (1) - 17000027 Terminal, WA, Cage, 20A, 2T, 3H, Bar (1) - 73100083 DEFENDER™ INTEGRATOR CONTROLS SERVICE PARTS PUB. NO. DFNDRC APRIL 2014 DEFENDER™ CURTAIN SERVICE PARTS Curtain Assembly - (1) 2891.... Kit, Actuator, Switch, AB, SGRD, BRL,PL - (1) 53700833 Kit, Actuator, Switch, JKB,ADAM,M12 - (1) 53700834 Kit, Spheres (qty 10) - (a/r) 53700561 Kit, Actuator, Switch, PLZ,PSENCS1.1P - (1) 53700835 Kit, Actuator, Switch, PLZ,PSEN1.2P - (1) 53700836 Kit, Actuator, Switch, EUCH,CESARCR2 - (1) 53700837 Kit, Actuator, Switch, EUCH,CESARCO1 - (1) 53700838 Kit, Actuator, Switch, PLZ,PSEN1.1P2 - (1) 53700840 Kit, Actuator, Switch, SCHM,BSN3311ZST - (1) 53700839 Block, Actuator, Front - (2) 13000058 Block, Actuator, Back - (2) 13000059 Nut, Hex, Nyl Lock, 1/4-20, znc - (8) 55610001 Plate, Curtain Edge - (8) 65000758 Screw, SHCS, 1/4-20 x 1 1/2”, znc - (8) 67860005 PUB. NO. DFNDRC APRIL 2014 41 DEFENDER™ MOTOR / LIMIT SWITCH SERVICE PARTS Kit, Defender, Switch, Ass’y, Rot, 2Pos - (1) 53700841 Chain, Straight Link, 2/0, znc - (a/r) - 16600002 Link, Quick, 3/16, Large Open, znc - (2) 54400012 Screw, HHMS, 3/8-16 x 1 1/4”, GR5, ZNC - (1) 67880004 Washer, Flat, 3/8 x 1 x .063, znc - (1) 74130001 Sprocket, #35B, 10T x 3/8" w/Set Screw - (1) 70800012 Gearbox, Worm, 10:1, 2HP, 56C, NO - (1) 51250028 Spacer, Gearbox, Direct Drive - (1) 70450153 Sprocket, #35B, 30T x 5/8" w/Set Screw - (1) 70800013 - <=8’ Sprocket, #35B, 15T x 5/8" w/Set Screw - (1) 70800056 - >8’ Motor Assembly (motor/brake/gearbox) (1) - 5539 Motor/Brake, 1HP, 56C, 230/460V, 205DC (1) - 55250169 Motor/Brake, 1HP, 56C, 575V, 250DC (1) - 55250170 Motor/Brake, 1HP, 56C, 400V, 205DC (1) - 55250171 Motor/Brake, 1HP, 56C, 230/460V, 105DC (1) - 55250172 Motor/Brake, 1HP, 56C, 400V, 105DC (1) - 55250174 Rectifier, Bridge, 2A,110-230V (1) - 66270009 Rectifier, Bridge, Half-Wave, 575V (1) - 66270012 42 Nord Gearbox Torque Arm, size 50 - (1) 11500049 Adapter, M20 x 1.5 / M25 x 1.5 (1) - 10300014 Conn, 7/8, 4 Pin, ML, M20, LN, 0.5M - (1) 15650279 Conn, 7/8, 6 Pin, ML, M20, 0.5M - (1) 15650281 Block, Mount, Nord Arm - (1) 13000060 Ring, Retaining, Ext, 1.0 Shaft x .042 - (1) 67020016 Screw, SHCS, M10-1.5 x 80MM,BLK - (1) 67930032 Washer, Lock, Split, M10SCR, 16MMOD - (1) 74100029 Cover, Rotary Switch - (1) 17900181 Screw, BHMS, SCKT,M5-.8 x 6MM,BLK - (4) 67930019 Screw, SHCS, M10-1.5 x 100MM,BLK - (1) 67930024 Chain, #35, Drive - (1.5’) 16600019 Chain Link, #35 - (1) 54400008 Nut, Hex, Nyl Lock, 3/8-16, znc (8) - 55630005 Bolt, Carriage, 3/8-16 x 1 1/4”, znc, GR5 - (8) 67880099 PUB. NO. DFNDRC APRIL 2014 DEFENDER™ MOTOR DIRECT &CHAIN DRIVE ENCODER SERVICE PARTS Chain, Straight Link, 2/0, znc - (a/r) - 16600002 Link, Quick, 3/16, Large Open, znc - (2) 54400012 Screw, HHMS, 3/8-16 x 1 1/4”, GR5, ZNC - (1) 67880004 Washer, Flat, 3/8 x 1 x .063, znc - (1) 74130001 Screw, SHCS, M10-1.5x30MM, Nyl Patch - (1) 67930033 Washer Lock, Split, M10SCR, 16MMOD - (1) 74100029 Washer, Flat, 3/8x1x.063,znc - (1) 74130001 Spacer, Gearbox, Direct Drive - (1) 70450153 Block, Mount, Nord Arm - (1) 13000060 Nord Gearbox Torque Arm, size 50 - (1) 11500049 Screw, SHCS, M10-1.5 x 100MM,BLK - (1) 67930024 Screw, SHCS, M10-1.5 x 80MM,BLK - (1) 67930032 Washer, Lock, Split, M10SCR, 16MMOD - (1) 74100029 Gearbox, Worm, 10:1, 2HP, 56C, NO - (1) 51250028 Plate, Mount, Gearbox, Chain/Sprocket - (1) 65000760 Bracket, Encoder - (1) 14502070 Ring, Retaining, Ext, 1.0 Shaft x .042 - (1) 67020016 Sprocket, #25, 24T, 7/8” Bore, Plastic / SS - (1) 70800060 Cover, Encoder - (1) 17900180 Chain, #25, Drive - (1) 16600064 Encoder - (1) 43800005 Kit, Defender, Encoder, Ass’y - (1) 53700842 Cable,M12,8Pin,RT,FEM,Shield,8M - (1) 15650257 Cable,M12,8Pin,RT,FEM,Shield,17M - (1) 15650258 Sprocket, #25, 24T, 5/16" Bore, Plastic - (1) 70800048 Motor Assembly (motor/brake/gearbox) (1) - 5539 Motor/Brake, 1HP, 56C, 230/460V, 205DC (1) - 55250169 Motor/Brake, 1HP, 56C, 575V, 250DC (1) - 55250170 Motor/Brake, 1HP, 56C, 400V, 205DC (1) - 55250171 Motor/Brake, 1HP, 56C, 230/460V, 105DC (1) - 55250172 Motor/Brake, 1HP, 56C, 400V, 105DC (1) - 55250174 Rectifier, Bridge, 2A,110-230V (1) - 66270009 Rectifier, Bridge, Half-Wave, 575V (1) - 66270012 Kit, Defender, Encoder, Chain/Sprocket Drive - (1) 53700843 Chain, Straight Link, 2/0, znc - (a/r) - 16600002 Link, Quick, 3/16, Large Open, znc - (2) 54400012 Nut, Hex, Nyl Lock, 1/4-20, znc - (4) 55610001 Screw, SHCS, 1/4-20 x 1, znc - (4) - 67860120 Washer, Flat, 1/4x3/4x1/16, znc - (4) 74110001 Motor Assembly (motor/brake/gearbox) (1) - 5539 Motor/Brake, 1HP, 56C, 230/460V, 205DC (1) - 55250169 Motor/Brake, 1HP, 56C, 575V, 250DC (1) - 55250170 Motor/Brake, 1HP, 56C, 400V, 205DC (1) - 55250171 Motor/Brake, 1HP, 56C, 230/460V, 105DC (1) - 55250172 Nut, Hex, Nyl Lock, 5/16-18, znc - (4) 55620010 Motor/Brake, 1HP, 56C, 400V, 105DC (1) - 55250174 Scr, SHCS, 5/16-18 x 1, znc - (4) 67870065 Rectifier, Bridge, 2A,110-230V (1) - 66270009 Rectifier, Bridge, Half-Wave, 575V (1) - 66270012 Chain, #40, 1/2” Pitch, Steel - (2.75’) 16600033 Adapter, M20 x 1.5 / M25 x 1.5 (1) - 10300014 Conn, 7/8, 4 Pin, ML, M20, LN, 0.5M - (1) 15650279 Conn, 7/8, 6 Pin, ML, M20, 0.5M - (1) 15650281 Gearbox, Helix Inline, 10.83:1, 56C - (1) 51250031 Kit, DFNDR, CVR, CHN/SPKT, RIGHT - (1) 53700850 Kit, DFNDR, CVR, CHN/SPKT, LEFT - (1) 53700851 Screw, BHMS, SCKT,M5-.8 x 6MM,BLK - (4) 67930019 Bushing, Taper Lock, INTKY, 1 x 1” Bore - (1) 15550057 Sprocket, #40, 24T, Taper Lock - (2) - 70800049 Bushing, Taper Lock, INTKY, 1 x 3/4” Bore - (1) 15550062 PUB. NO. DFNDRC APRIL 2014 Kit, Defender, Switch, Ass’y, Rot, Chain/Sprocket - (1) 53700844 Screw, HHMS, 5/16-18 x 3/4, GR5, znc - (2) 67870006 Plate, Mnt, Gbx, Chain/Sprocket - (1) 650007601 Scr,HHMS, 1/2-13 x 2 1/4”, GR5, znc - (1) 67900001 Sprocket, #35, 30T, 3/4, w/set screw - (1) 70800055 Chain, #35, Drive - (1.5’) 16600019 Nut, Hex, Nyl Lock, 3/8-16, znc (8) - 55630005 Bolt, Carriage, 3/8-16 x 1 1/4”, znc, GR5 - (8) 67880099 43 DEFENDER™ LOWER GUIDE SERVICE PARTS Plug, Guide, Curtain, Slide - (4) 65300025 Plug, Plastic, 1 1/2” x 3”, Blk - (2) 65300024 PE Strip Bracket, Right - (1) 14502073 PE Strip Bracket, Left - (1) 14502074 Screw, SHCS, Allen, M4-0.7 x 14MM,BLK - (4/12) 67930026 Guide Assembly, Left - (1) 5149.... PE Light Curtain, Receiver - (1) 63900059 PE Light Curtain, Transmitter - (1) 63900060 Guide Assembly, Right - (1) 5150.... Kit, Defender, Cover, Switch, F/B,Large - (1) 53700829 Kit, Defender, Cover, Hold Down - (1) 53700854 44 Kit, Defender, Cover, Switch, Side - (1) 53700827 Kit, Defender, Cover, Switch, F/B, Small - (1) 53700828 PUB. NO. DFNDRC APRIL 2014 DEFENDER™ HEADER SERVICE PARTS Bearing, (2) - 12500023 Bearing Flange, (4) - 45750001 Nut, Hex, Nyl Lock, 3/8-16, znc (6) - 55630005 Bolt, Carriage, 3/8-16 x 1”, znc, GR5, (6) - 67880092 Header Seal, (1) - 6827 Header Seal Pressure Strap, (1) - 7234.... Plate, Cross brace, Header, (3) - 65000757 Screw, FHMS, Allen, 1/4-20 x 1/2”, blk (12) - 67860119 Roller Tube Weldment, (1) - 6755.... Header Weldment, (1) - 5228.... Center Shroud - (1) 6949.... Screw, BHMS, SCKT,M5-.8 x 6MM,BLK - (6) 67930019 Spacer, Bevel, 1.3 ID x .844, (1) - 70450034 Motor Cables - No Controls & Integrator Controls & Relay Controls Cable,7/8,4Pin,STRML,STRFML, 5M - (1) 15650264 Cable,7/8,4Pin,STRML,STRFML,10M - (1) 15650265 Cable,7/8,4Pin,STRML,STRFML,15M - (1) 15650266 Pilz PSEN1.1P-22 Switch & Pilz PSEN1.2P-22 Switch & Schmersal BNS Switch Cables Cable,M8,4PIN,STRML,STRFML,5M - (2) 1565276 Cable,M8,4PIN,STRML,STRFML,10M - (2) 15650277 Cable,M8,4PIN,STRML,STRFML,15M (2) 15650278 Motor Cables - Feature Rich Controls Cable,7/8,6Pin,STRML,STRFML, 5M - (1) 15650267 Cable,7/8,6Pin,STRML,STRFML,10M - (1) 15650268 Cable,7/8,6PIN,STRML,STRFML,15M - (1) 15650269 Hold Down Cables Cable,M12,8PIN,STRML,ANGFML, 5M - (2) 15650270 Cable,M12,8PIN,STRML,ANGFML,10M - (2) 15650271 Cable,M12,8PIN,STRML,ANGFML,15M - (2) 15650272 Misc / Hardware List Entire Unit - DFNDR Crate, (1) - 2797 Label, Guard N Protect, 2.5 x 2.75, (4) - 53850601 Label, Guard N Protect, 8 x 8.5, (2) - 53850608 Nut, Hex, Nylon Lock, 1/4-20, znc - (4) 55610001 Screw, SHCS,1/4-20 x 1 1/2, GR8, BLK - (4) 67850005 Screw, HWH, Self DR/TP,#14 x 3/4,ZNC (a/r) - 67860094 Screw, HHMS, 3/8-16 x 1 1/4”, GR5, ZNC - (1) 67880004 Screw, SHCS, Allen, M4-0.7 x 8MM, BLK - (4) 67930025 Screw, FHMS, Allen, M4-0. 7 x 20, SS - (2) 67930027 Screw, SHCS, Allen, M4-0.7 x 14MM, SS - (4) 67930028 Screw, BHMS, Socket,M5-.8 x 10MM,BLK - (4) 67930035 Velcro, PSA, Hook, Blk, 2” - (a/r) 74000020 Washer, Flat, 3/8 x 1 x .063, znc - (1) 74130001 Kit, PE, REFL, SFTY, (a/r) - 53700183 Pilz PSENCS1.1P & Euchner CESAR & Allen Bradley SGRD Switch Cables Cable,M12,8PIN,STRML,STRFML,15M - (2) 15650294 Cable,M12,8PIN,STRML,STRFML,10M - (2) 15650295 Cable,M12,8PIN,STRML,STRFML, 5M - (2) 15650296 Jokab Adam Switch & PE Stop Strip Cables Cable,M12,5PIN,STRML,STRFML,5M - (2) 15650273 Cable,M12,5PIN,STRML,STRFML,10M - (2) 15650274 Cable,M12,5PIN,STRML,STRFML,15M - (2) 15650275 Screw, BHMS, SCKT,M5-.8 x 6MM,BLK - (6) 67930019 Kit, Defender, Curtain Guide, Front/Back, Left - (1) 53700832 Kit, Defender, Curtain Guide, Side, - (2) 53700830 Kit, Defender, Curtain Guide, Front/Back, Right - (1) 53700831 PUB. NO. DFNDRC APRIL 2014 45 DEFENDER™ INTERLOCK SERVICE PART NUMBERS Kit, SW,F/B,LEFT,AB,SGRD,BRL,PL (1) - 53700807 Kit, SW,F/B,LEFT,JKB,ADAM,M12 (1) - 53700809 Kit, SW,F/B,RIGHT,AB,SGRD,BRL,PL (1) - 53700808 Kit, SW,F/B,RIGHT,JKB,ADAM,M12 (1) - 53700810 Kit, SW,F/B,LEFT,PLZ,PSEN1.2P (1) - 53700813 Kit, SW,F/B,RIGHT,PLZ,PSEN1.2P (1) - 53700814 Kit, SW,SD,LEFT,JKB,ADAM,M12 (1) - 53700819 Kit, SW,SD,RIGHT,JKB,ADAM,M12 (1) - 53700820 Kit, SW,SD,LEFT,PLZ,PSEN1.1P (1) - 53700825 Kit, SW,SD,RIGHT,PLZ,PSEN1.1P (1) - 53700826 46 Kit, SW,F/B,LEFT,EUCH,CESARCR2 (1) - 53700815 Kit, SW,F/B,RIGHT,EUCH,CESARCR2 (1) - 53700816 Kit, SW,SD,LEFT,EUCH,CESARCR2 (1) - 53700821 Kit, SW,SD,RIGHT,EUCH,CESARCR2 (1) - 53700822 Kit, Defender, Hold Down, Right (1) - 53700845 Kit, Defender, Hold Down, Left (1) - 53700846 Kit, SW,F/B,LEFT,PLZ,PSENCS1.1P (1) - 53700811 Kit, SW,F/B,RIGHT,PLZ,PSENCS1.1P (1) - 53700812 Kit, SW,F/B,LEFT,EUCH,CESARC01 (1) - 53700817 Kit, SW,F/B,RIGHT,EUCH,CESARC01 (1) - 53700818 Kit, SW,SD,LEFT,SCHM,BSN3311ZST (1) - 53700823 Kit, SW,SD,RIGHT,SCHM,BSN3311ZST (1) - 53700824 Kit, Defender, Encoder, Chain/Sprocket Driven (1) - 53700843 Cable, M12, 8Pin, RT, FEM, Shield (1) - 15650256 Encoder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rchitectural Drawings 1(;7$66(0%/< ),1$/ DEFENDER™ ARCHITECTURAL DRAWING - CHAIN DRIVEN 48 9,6,21237,21$/ 2552:6 52:6+2:1 1(;7$66(0%/< ),1$/ &857$,1,183326,7,21 %702)&857$,1 ,123(1326,7,21 &/($523(1,1*+7 02725$66 < /2&$7,21 /()7255,*+76,'( 326,7,21 )5217%$&.8325'2:1 5,*+76,'('2:16+2:1 +($'(56+528' %703/$7( 5,7(+,7( '2256,1& &21),'(17,$/ 60$// /$5*( 0$7(5,$/ '21276&$/('5$:,1* $//6+((76$5(7+(6$0( 5(9,6,2167$786 6&$/( 3$57 ')1'5 %< &'+ &'+ &'+ $ +9<'87< 6+((7 & 2) 5(9 +9<'87<*8,'(237,21$/ )5217%$&.256,'( (1&2'(5)25 )($785(5,&+21/< 2SWLRQDO &*8,'( &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/67'')1'5 6,=( 02'(/ ':*12 & ,17(5/2&.6:,7&+&29(5 60$//25/$5*(&29(5 6:,7&+7<3('(7(50,1(6 6+2:1)521702817 &/($523(1,1*+7 527$5<&$0 6WDQGDUG 83'$7(3(5',0127(&+$1*(6 % & $''('*8,'(',0(16,21 (&1 127( $ 5(9,6,21+,6725< 5(/($6(*8$5',$1'()(1'(572 352'8&7,21 '$7( 5(9 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 7+,6'2&80(17,67+(3523(57< ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( 5()(5(1&( 7+,5'$1*/(352-(&7,21 '2256,1& ),1,6+ 25'(5(''225:,'7+,60($685(' )5202876,'(2)&857$,1*8,'(722876,'(2)&857$,1*8,'( $'',7,21$/3(56,'(,)+9<'87<*8,'(,6216,'(6 9,6,21+7 /2:(5*$3 6+2:1$76723326,7,21 0($685(')520%702)3/$7(72%702)&857$,1 &857$,1,1'2:1326,7,21 ),1$/$66(0%/< ),1$/ DEFENDER™ ARCHITECTURAL DRAWING - DIRECT DRIVE I PUB. NO. DFNDRC APRIL 2014 PUB. NO. DFNDRC APRIL 2014 )52179,(:02725'2:1 02725326,7,2183 +2/''2:1237,21 3(675,3237,21 7232)%5.772%70 0$7(5,$/ 5,7(+,7( '2256,1& &21),'(17,$/ $ '21276&$/('5$:,1* $//6+((76$5(7+(6$0( 5(9,6,2167$786 6&$/( 3$57 ')1'5 6+((7 &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/67'')1'5 6,=( 02'(/ ':*12 & ,629,(: 02725326,7,21%$&. 527$5<&$0 6+2:1,183326,7,21 &$1%(83'2:125)5217 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 7+,6'2&80(17,67+(3523(57< ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( 5()(5(1&( 7+,5'$1*/(352-(&7,21 '2256,1& ),1,6+ 6,'(9,(:02725'2:1 ,17(5/2&.6:,7&+237,21 +2/''2:1237,21 3(675,3237,21 +9<'87<*8,'( 527$5<&$0 6+2:1,183326,7,21 &$1%()5217%$&.2583 02725326,7,21)5217 527$5<&$0 6+2:1,183326,7,21 &$1%(83'2:125%$&. & 5(9 2) DEFENDER™ ARCHITECTURAL DRAWING - DIRECT DRIVE II 49 1(;7$66(0%/< 50 0$7(5,$/ 5,7(+,7( '2256,1& &21),'(17,$/ '21276&$/('5$:,1* $//6+((76$5(7+(6$0( 5(9,6,2167$786 % 6&$/( 3$57 ')1'5'8$/ (&1 6+((7 $ &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/ 6,'(%<6,'( '8$/*8$5',$1'()(1'(5 6,=( 02'(/ ':*12 127( 5(/($6('7286( $ 5(9,6,21+,6725< '$7( 5(9 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 7+,6'2&80(17,67+(3523(57< ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( 5()(5(1&( 7+,5'$1*/(352-(&7,21 '2256,1& ),1,6+ 5,*+7'22523(1,1*:,'7+ *$3%(7:((1*8,'(6 23(1,1*:,'7+ /()7'225231*:,'7+5,*+7'225231*:,'7+ /()7'22523(1,1*:,'7+ ),1$/$66(0%/< %< 2) $ 5(9 &'+ DEFENDER™ ARCHITECTURAL DRAWING - DUAL DRIVE PUB. NO. DFNDRC APRIL 2014 PUB. NO. DFNDRC APRIL 2014 /()7'22523(1,1*:,'7+ 0,1 0$7(5,$/ 5,7(+,7( '2256,1& &21),'(17,$/ % '21276&$/('5$:,1* 6&$/( 3$57 ')1'5'8$/ 6+((7 $ &'+ 5,7(+,7( '2256,1& 7,7/( $5&+,7(&785$/$33529$/ 81,77$//(5 '8$/*8$5',$1'()(1'(5 6,=( 02'(/ ':*12 $//6+((76$5(7+(6$0( 5(9,6,2167$786 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 7+,6'2&80(17,67+(3523(57< ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( 5()(5(1&( 7+,5'$1*/(352-(&7,21 '2256,1& ),1,6+ 5,*+7'22523(1,1*:,'7+ # # # $ 2) 5(9 DEFENDER™ ARCHITECTURAL DRAWING - DUAL DRIVE 51 DEFENDER™ RITE-HITE MACHINE GUARDING WARRANTY LIMITED WARRANTY RITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the Defender barrier door sold to the Owner will be free of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“Limited Warranty”). One (1) Year on all mechanical and electrical parts. One (1) Year labor, based on approved travel and labor repair times. REMEDIES Parts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any part which is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE’s sole obligation and the Owner’s exclusive remedy under this Limited Warranty. Labor. RITE-HITE will provide warranty service without charge for labor in the first year of the warranty period. Thereafter, a charge will apply to any repair or replacement under this Limited Warranty. CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicable warranty period. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner must allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE-HITE’s option, either (x) grant RITE-HITE or its agent access to Owner’s premises for the purpose of repairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE’s factory. NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals. No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorized modification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failure to follow RITE-HITE’s instructions for installation, failure to operate the Product within the Product’s rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE-HITE’s guidelines or local building codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii) improper handling, storage, abuse, or neglect of the Product by Owner or by any third party. DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESS OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO. LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. Rite-Hite 2.1.14 RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, or issued: 5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826, 6,321,822, 6,325,195, 6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490, 6,837,296, 6,901,703, 6,942,000, 6,964,289, 7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089, 7,748,431, 7,757,437, 8,037,921, 8,167,020, 8113265. FCC COMPLIANCE NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. NOTE: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference (2) This device must accept any interference received, including interference that may cause undesirable operation. RITE-HITE MACHINE GUARDING 4343 Chavenelle Drive P.O. Box 1200 Dubuque, Iowa 52002-2654 Toll Free Sales: 800-553-5560 Sales: 563-589-4401 Sales Fax: 563-589-2776 Service: 563-589-2722 Service Fax: 563-589-2737 Representatives in All Major Cities www.frommeltsafety.com www.ritehite.com 52 PUB. NO. DFNDRC APRIL 2014 ">

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Key features
- Flame resistant material
- Contains fumes, sparks, smoke, mist, debris and noise
- Optional variable frequency drive
- Soft Bottom Edge (SBE) technology
- Multiple Safety Switch Options
- Multiple Guide/Base Plate configurations
- Minimal Installation Time
- Sizes ranging from 2’x3’ [610x915] to 16’x16’ [4877x4877]
Frequently asked questions
To adjust the open position, power up the door and press the enter button to enter the MAIN MENU. Use the up arrow key to scroll to Open Pos. Adjust. Press the enter button to view the parameter value, which will show a coded value on the left and the opening height in inches on the right. Change the value using the up and down arrow keys. To bring the open position down (closer to the floor), adjust the value to be less than the current value. To open the door more relative to the floor, adjust this parameter in a positive direction.
To adjust the close position, power up the door and press the enter button to enter the MAIN MENU. Scroll using the up arrow to the item Close Pos. Adjust. Press the enter button to view the parameter value. This parameter will show a coded value on the left and relative change in inches on the right. When entering this parameter the value will always start at 0.0”. Change values using the up or down arrows. To bring the curtain closer to the floor, adjust this value so that it is less than zero. (i.e. To close the door 4” [102] more, the value for Close Pos. Adjust will be -4.0” [102]). Moving this parameter in the positive direction raises the curtain relative to the floor. Changing this value will not affect the open position.
The Open Distance parameter is used to set the overall opening distance of the door (in feet). It's used for initial position setup only. For small adjustments of the open and close position, use Close Position Adjust or Open Position Adjust.