Product catalogue 3rd edition

Product catalogue 3rd edition
OmslagENG_ED3.qxd
07-05-07
16.02
OmslagENG_ED3.qxd
Sida 4
07-05-07
16.01
Sida 1
World leader in welding and cutting
technology and systems.
Quality and environment standards
Quality and the environment are two key
areas of focus. ESAB is one of few international companies to have achieved the
new ISO 14001 standard in Environmen-
Product catalogue 3rd edition
tal Management Systems across all
our global manufacturing facilities.
At ESAB, quality is an ongoing
process that is at the heart of all our
production processes and facilities
worldwide.
Multinational manufacturing, local
representation and an international network of independent distributors brings
the benefits of ESAB quality and unrivalled expertise in materials and processes within reach of all our customers,
wherever they are located.
Find out more on www.esab.com
ESAB AB
Box 8004
S-402 77 Göteborg
SWEDEN
Phone: +46 31 50 90 00
info@esab.se
www.esab.com
ESAB reserves the right to alter specifications without prior notice.
ESAB is approved according to ISO 9001:2000.
Standard Equipment and Welding Automation
www.sgzetterqvist.se Göteborg 05 2007/203509
ESAB operates at the forefront of welding and cutting technology. Over one
hundred years of continuous improvement in products and processes enables
us to meet the challenges of technological advance in every sector in which
ESAB operates.
XA00133220
Bok_ENG_ED3.book Page 1 Monday, May 7, 2007 3:53 PM
Product catalogue
Contents
Welding equipment
MMA equipment
Engine driven welders
TIG equipment
MIG/MAG equipment
Ancillary equipment
Manual plasma cutting equipment
3
7
9
17
45
50
Welding automation
Orbital TIG welding
Universal mechanisation equipment
Tractor automats
Welding heads, power sources
Carriers and gantries
Wear parts
Components and modules
Flux equipment
Column and boom
Handling equipment, seamers
Engineering
Arc Welding
Friction Stir Welding
Resistance Welding
Welding solutions delivered
by Automation
58
70
72
78
82
84
86
88
90
92
Local deviations may occur.
95
96
97
98
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Bok_ENG_ED3.book Page 3 Monday, May 7, 2007 3:53 PM
MMA equipment
Inverters
Origo™ Arc 150i/200i
Caddy™ Arc 150i
• Sturdy design – stable construction that can withstand rough
handling
• IP 23 – fit for outdoor use, which makes it safe on all work sites
• Can be fitted with extended mains cables – extends the working range
• Practical design – makes the power source easy to carry,
thereby enabling it to be used at almost any work site
• Adjustable hot start – easy to strike the electrode, thereby
avoiding starting problems
• Adjustable arc force – adaptation to electrode type giving
improved weld quality
• IP 23 – fit for outdoor use, which makes it the ideal machine for
on-site work
• ArcPlus™ – better welding characteristics, simplifies your work
and gives you better quality
Delivery includes
3 m mains cable. Origo™ Arc 150i with mains plug and Origo™
Arc 200i without plug.
Delivery includes
3 m mains cable with plug.
Origo™ Arc 150i Origo™ Arc 200i
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 25% duty cycle, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
230/1 50-60
16
2.5
150
140
110
90
4-150
60-75
6.9
230/1 50/60
>16 A @ 180 A
4.0
180
160
140
120
5-180
60-75
8.0
Caddy™ Arc 150i
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
230/50-60
16
2.5
140
110
90
4-150
60-75
7.7
Ordering information
Ordering information
Origo™ Arc 150i
Origo™ Arc 200i
Origo™ Arc 150i, package
Origo™ Arc 200i, package
Shoulderstrap
MMA welding and return cable kit 150A (''crocodile'')
MMA welding and return cable kit 150A ("screw")
MMA welding and return cable kit 200A ("screw")
0459 200 880
0459 200 882
0459 200 884
0459 200 888
0459 368 880
0349 501 078
0349 501 079
0700 006 881
Caddy™ Arc 150i
Caddy™ Arc 150i, package
Shoulder strap
Trolley
MMA welding and return cable kit 150A (''crocodile'')
MMA welding and return cable kit 150A (''screw'' )
Remote control MMA 1, 10 m cable
TIG torch TXH™ 120V, 4 m
TIG torch TXH™ 150V, 4 m
Remote control AT1
Cable, 5 m
Cable 10 m
For TIG torches, see page 13-15
For trolleys, see page 44
For remote controls, see page 45-47
0459 199 880
0459 199 884
0459 367 880
0459 366 880
0349 501 078
0349 501 079
0349 501 024
0460 010 841
0460 011 843
0459 491 896
0459 553 880
0459 552 881
3
Bok_ENG_ED3.book Page 4 Monday, May 7, 2007 3:53 PM
MMA equipment
Inverters
Caddy™ Professional 200/250
More than 20 years experience of inverter technology has
resulted in this machine. A repair and maintenance tool that you
can bring anywhere.
The lightweight Caddy™ with its ergonomic design is the ideal
partner when the weld is in difficult places; away from mains, up
masts, down holes…
Delivery includes
3 m mains cable and complete welding and return cables with
OKC connections.
Aristo™ Arc 4000i/5000i, A4
Origo™ Arc 4000i/5000i, A2
Outstanding welding characteristics – high efficiency and highquality welding. Efficient Man Machine Communication by the
user-friendly control panels A2 for Origo™ or A4 for Aristo™
enables the choice of electrode types, rutile, basic and cellulose
for optimal welding qualities and an easy-to-read digital display
to indicate current/voltage.
• Adjustable arc force
• Adjustable hot start (A4) to optimise welding starts
• Carbon Arc Gouge (A4) with up to 10 mm gouging electrodes
• Multi-voltage unit as an add-on or separate unit for a wide
range of mains power supplies
• Enclosure class IP 23
• Dust filter to handle tough and dirty environments and avoid
grinding- dust and metal particles inside the chassis
Delivery includes
5 m mains cable incl. plug
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
LHN 200
LHN 250
400 (380-415)/
50-60
16
4x1.5
200
150
115
5-200
53-75
11
400/50-60
16
4x2.5
250
180
140
4-250
50-80
11
Ordering information
4
Caddy™ Professional 200, 3-ph 400 V
Caddy™ Professional 250, 3-ph, 400 V
TXH™ 120V, 4m
TXH™ 150V, 4 m
TXH™ 200V, 4 m
Remote control MMA 1, 10 m cable
Remote control AT 1
Cable, 5 m
Cable, 10 m
For TIG torches, see page 13-15
For remote controls, see page 45-47
0468 220 880
0457 516 880
0460 010 841
0460 011 841
0460 012 841
0349 501 024
0459 491 896
0459 552 880
0459 552 881
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
Arc 4000i
Arc 5000i
3x400/50-60
25
4x4
400/36 V
320/33 V
250/30 V
16-400
78-90
45
3x400/50-60
35
4x6
500/40
400/36
16-500
68-80
55
Ordering information
Origo™ Arc 4000i A2
Aristo™ Arc 4000i A4
Origo™ Arc 5000i A2
Aristo™ Arc 5000i A4
For trolleys, see page 44
For remote controls, see page 45-47
For multi-voltage unit, see page 43
0458 635 880
0458 635 881
0459 130 880
0459 130 881
Bok_ENG_ED3.book Page 5 Monday, May 7, 2007 3:53 PM
MMA equipment
Rectifiers
Origo™ Arc 250/300/400
LHF 400/630/800
• Low investment cost per amperage
• No electronics – an advantage for remote operations
• Multi-voltage version available
• Approved according to European standards – CE labelled
• Supplies direct current – welds most materials
• Made to be used with Citoflex cellulosic electrodes
• Designed for use in damp and confined areas – S marked
The LHF 400/630/800 rectifiers are designed to meet the highest expectations in terms of robustness and operational performance and reliability. Dynamic characteristics, current range,
“anti-stick” function and power capacity make the LHF a tool for
contractors and fabricators who require top performance. LHFs
are also good for TIG scratch starts or with TIG add-on units.
The 630 and 800 have been optimized for carbon arc gouging.
Delivery includes
Delivery includes
Wheels, handles and a 3 m mains cable.
Two OKC welding cable connectors, wheels and assembly elements.
Mains supply, V/Hz
Fuse, slow, A
Setting range, A
Open circuit voltage, V
Weight, kg
Origo™
Arc 250
Origo™
Arc 300
Origo™
Arc 400
400/50-60
25
50-250
65-75
98
400/50-60
25
55-300
65-75
105
400/50-60
35
65-400
70-80
158
Ordering information
Origo™ Arc 250
Origo™ Arc 250, 230/400/500/550 V, 50/60 Hz
Origo™ Arc 300
Origo™ Arc 300, 230/400/500/550 V, 50/60 Hz
Origo™ Arc 400
Origo™ Arc 400, 230/400/500/550 V 50/60 Hz
0700 160 880
0700 160 883
0700 160 881
0700 160 884
0700 160 882
0700 160 885
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
LHF 400
LHF 630
LHF 800
400/415/
500/50Hz,
440-460/
550/60Hz
25
4x4
400
315
250
8-400
80-87
195
400/415/
500/50Hz,
440-460/
550/60Hz
50
4x10
630
500
400
8-630
65-72
260
400/415/
500/50Hz,
440-460/
550/60Hz
63
4x10
800
630
500
8-800
65-72
295
Ordering information
LHF 400*
LHF 400 Stationary
LHF 400 Offshore*
LHF 630*
LHF 630 Stationary
LHF 630 Offshore*
LHF 800 Offshore*
LHF 400 w V/A-meter and time control fan
LHF 630 w V/A-meter and time control fan
*400/415/500 V, 50 Hz, 440/550 V, 60 Hz
For remote controls, see page 45-47
0319 783 882
0319 783 885
0319 783 886
0319 950 882
0319 950 885
0319 950 886
0319 951 884
0468 680 880
0468 680 881
5
Bok_ENG_ED3.book Page 6 Monday, May 7, 2007 3:53 PM
MMA equipment
Rectifiers
LHF 405/615 PIPEWELD
LHF 405 PIPEWELD and LHF 615 PIPEWELD are sturdy and
robust thyristor-controlled units intended for manual heavy-duty
MMA welding with coated electrodes, TIG welding and arcair
gouging. The welding properties of these units are configured to
meet the requirements for welding with celluloid electrodes. The
LHF 405/615 PIPEWELD units have a strong galvanised
metal housing. The large wheels make them easy to move. Thus
this range of units is particularly recommended for the highest
requirements and toughest areas of application. Well-proven
technology provides high reliability and outstanding welding performance.
Delivery includes
Two OKC welding cable connectors, wheels and assembly elements.
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Weight, kg
LHF 405
PIPEWELD
LHF 615
PIPEWELD
230/400/415/
500/50Hz, 230/
440-460/550/
60Hz
35
4x6
400 A
310 A
240 A
75
215
230/400/415/
500/50Hz, 230/
440-460/550/
60Hz
63
4x10
610 A
450 A
345 A
81
303
Ordering information
6
LHF 405 PIPEWELD
LHF 615 PIPEWELD
N02 Remote control unit wireless
MMA 1 Remote control, 10 m
MMA 2 Remote control, 10 m
AT1 Remote control
AT1 CoarseFine Remote control
Connection cable 5 m analouge 12 pole
Connection cable 10 m analouge 12 pole
Connection cable 15 m analouge 12 pole
Connection cable 25 m analouge 12 pole
For remote controls, see page 45-47
0349 307 046
0349 307 055
0349 304 617
0349 501 024
0349 501 025
0459 491 896
0459 491 897
0459 552 880
0459 552 881
0459 552 882
0459 552 883
Bok_ENG_ED3.book Page 7 Monday, May 7, 2007 3:53 PM
Engine driven welders
Engine driven welders
KHM 190 HS – petrol
KHM 190 YS – diesel
A combined engine-driven welding unit and 1ph 230V and 3ph
400V power-generating unit. It allows you to work in environments in which it is difficult or impossible to connect to the
mains supply.
Compact and portable, the ESAB KHM 190 HS gives you a
combination of 190A strong, high-quality DC welding and up to
6kVA of electric power. All in the same unit. The perfect partner
for quick repair or assembly work.
The KHM 190 HS has a Honda petrol engine with a pull start.
Other features include: oil alert engine protection, thermal load
and residual current device.
Delivery includes
This unit has the same performance as the KHM 190 HS, but it
has a diesel engine.
A diesel engine is sometimes preferred as it has a much higher
flashpoint than petrol and is thereby much safer in terms of combustibility. Diesel can also be stored a couple of years and still
be usable.
Diesel engines consume less fuel, at a lower cost for the same
power. Diesel engines are also known to have a longer service
life. One disadvantage is the higher weight!
The KHM 190 YS has a Yanmar diesel engine with battery and
electrical start. Other features include: battery charge indicator,
oil alert engine protection, thermal load and residual current
device.
Wrap-around protection frame, single-phase 230 V and threephase 400 V EEC plugs, OKC
Delivery includes
Wrap-around protection frame, single-phase 230 V and threephase 400 V EEC plugs, OKC
KHM 190 HS
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Engine type
Sound level, DbA/LWA
Power, hp/rpm
Weight, kg
20-100, 90-190
190
160
120
98
Petrol – Honda GX 340 VXB
73/98
10/3000
115
Ordering information
KHM 190 HS
Trolley
Earthing kit
Welding cable
Return cable
KHM 190 YS
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Engine type
Sound level, DbA/LWA
Power, hp/rpm
Weight, kg
20-100, 90-190
190
160
120
98
Diesel – Yanmar L100AE-DG
71/96
40,8/1500
145
Ordering information
0794 000 880
0794 009 880
0794 017 880
0700 006 890
0700 006 889
KHM 190 YS
Trolley
Earthing kit
Welding cable
Return cable
0794 000 882
0794 010 880
0794 017 880
0700 006 890
0700 006 889
7
Bok_ENG_ED3.book Page 8 Monday, May 7, 2007 3:53 PM
Engine driven welders
Engine driven welders
KHM 350 YS – CC/CV
KHM 595 PS – CC/CV
The even wider working range together with the opportunity to
use semi-automatic welding makes it possible to perform a wide
variety of work in environments in which it is difficult or impossible to connect to the mains supply.
Compact and easy to transport, the ESAB KHM 350 YS gives
you a combination of 350A strong, high-quality DC (MMA) or
270A 100% (MIG/MAG) welding and up to 12 kVA of electrical
power. All in the same unit.
The KHM 350 YS has a water-cooled Yanmar diesel engine with
battery and electrical start. Other features include: automatic
idle when not in use, an hour meter, battery charge/low fuel/oil
pressure indicators, thermal load, arc force, voltmeter, lifting
eyelet and residual current device.
Engine driven welding / electric power units for the toughest,
professional, heavy-duty repair, maintenance and assembly
work. For the toughest environments needing high capacity. The
wide working range together with the possibility for carbon arc
gouging makes it possible to perform a large variety of work in
environments where it is difficult or impossible to connect to the
mains supply. KHM 595 PS is equipped with a powerful and efficient, water-cooled Perkins diesel engine with battery and electric start.
KHM 595 is a full multiprocess equipment which can be used in
all processes; MMA, TIG and MIG/MAG.
The equipment also have a possibility to give 30 hVA electrical
power.
Delivery includes
Delivery includes
Single-phase 230 V and three-phase 400 V EEC plugs
Single-phase 230V and three-phase 400V EEC plugs, battery
without acid and earthing kit
KHM 350 YS – CC/CV
Setting range, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Engine type
Sound level, DbA/LWA
Power, hp/rpm
Weight, kg
20-350
350
320
270
65
Yanmar 3/TNE 74
73/98
22.3/3000
475
Ordering information
KHM 350 YS – CC/CV
Remote control
2 wheels site tow
Earthing kit
Welding cable kit
V/A-meter kit
8
KHM 595 PS – CC/CV
Setting range, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Engine type
Sound level, DbA/LWA
Power, hp/rpm
Weight, kg
10-595
550
500
60
Perkins 1103A – 33G
71-96
40,8/1500
980
Ordering information
0794 002 880
0794 008 880
0794 014 880
0794 017 880
0160 302 881
0794 000 160
Welder KHM 595 PS (50 Hz)
2 wheel site tow
PHG1, remote control 20m
Earthing kit
0794 003 883
0794 018 880
0794 008 881
0794 017 880
Bok_ENG_ED3.book Page 9 Monday, May 7, 2007 3:53 PM
TIG equipment
DC
Origo™ Tig 150i/200i
Caddy™ Tig 150i/200i
• Sturdy design – stable construction that can withstand rough
handling
• Easy-to-use control panel – self-explanatory control panel provides short set-up times
• IP 23 – fit for outdoor use, which makes it safe on all work sites
• TIG welding with HF ignition and LIFTARC™ – you can choose
the most suitable arc striking method, always ensuring a safe
start procedure
• Practical design – makes the power source easy to carry,
which enables use at almost any work site.
• Adjustable slope-down and post-gas – provide a better result
at the end of the weld, which means you can avoid cracks and
oxidation.
• Two current levels – changing between two levels provides a
quick response to gap changes.
• TIG welding with HF ignition and LIFTARC™ – you can choose
the most suitable starts, always ensuring a safe start procedure.
Delivery includes
3 m mains cable with plug, gas hose
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 25% duty cycle, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range TIG DC, A
Current range MMA DC, A
Open circuit voltage, V
Weight, kg
Delivery includes
3 m mains cable with plug and gas hose
Origo™ Tig 150i
Origo™ Tig 200i
230/50-60
16
2.5
150
120
95
3-150
4-150
60-75
8.2
230/1 50/60
16
2.5
200 (150 MMA)
180 (140 MMA)
150 (110 MMA)
120
3-200
4-150
60-75
8.2
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 25% duty cycle, A
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range TIG DC, A
Current range MMA DC, A
Open circuit voltage, V
Weight, kg
0459 200 881
0459 200 883
0459 200 885
0459 200 892
0459 368 880
0349 501 078
0349 501 079
0700 006 881
Caddy™ Tig 150i
Caddy™ Tig 150i package
Caddy™ Tig 200i
Caddy™ Tig 200i, package
Shoulder strap
Trolley small gas bottle
Trolley large gas bottle
MMA welding and return cable kit 150A (“crocodile'')
MMA welding and return cable kit 150A (''screw'', 3 m)
MMA welding and return cable kit 200A ("screw")
Adapter OKC 25-50
For TIG torches see page 13-15
For trolleys see page 44
For remote controls see page 45-47
Ordering information
Origo™ Tig 150i
Origo™ Tig 200i
Origo™ Tig 150i, package (incl. torch)
Origo™ Tig 200i, package (incl. torch)
Shoulderstrap
MMA welding and return cable kit 150A (''crocodile'')
MMA welding and return cable kit 150A (''screw'')
MMA welding and return cable kit 200A ("screw")
For TIG torches, see page 13-15
For trolleys, see page 44
Caddy™ Tig 150i Caddy™ Tig 200i
230/50-60
16
2.5
150
120
95
3-150
4-150
60-75
8.9
230/1 50/60
16
2.5
200 (150 MMA)
180 (140 MMA)
140 (110 MMA)
110
3-200
4-150
60-75
8.9
Ordering information
0459 199 881
0459 199 885
0459 199 883
0459 199 890
0459 367 880
0459 366 880
0459 366 881
0349 501 078
0349 501 079
0700 006 881
0590 046 800
9
Bok_ENG_ED3.book Page 10 Monday, May 7, 2007 3:53 PM
TIG equipment
DC
Origo™ Tig 3000i, TA23
Origo™ Tig 3000i, TA24
The sturdy design makes the Origo™ Tig 3000i suitable for
welding anywhere. It is easy to use and reliable in operation.
• Sturdy and robust design – the machine can be brought anywhere where welding needs to be done.
• Easy to use. Basic functionality will produce a TIG weld with
high productivity.
• MMA welding. Handles all electrodes up to 5 mm.
This TIG machine will give a safe start and stable arc. All types
of stainless and mild steel and most other materials, from plate
thickness of 0.5 mm can be welded with high quality.
• ESAB 2-program function. Possibility to preprogram and
change program during welding.
• DC pulsed TIG welding provides easy control of heat input and
weld pool.
• Strong and reliable 300 A inverter power-block – one machine
for all types of demanding jobs.
• Easy to use. All parameters presented in an easily comprehensible way.
• MMA welding. Handles all electrodes up to 5 mm.
Delivery includes
5 m of mains cable, 2 m of gas hose with 2 hose clamps, return
cable 4.5 m.
Delivery includes
5 m of mains cable, 2 m of gas hose with 2 hose clamps, return
cable 4.5 m.
Origo™ Tig 3000i, TA23
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, TIG, A
Max output at 60% duty cycle, TIG, A
Max output at 100% duty cycle, TIG, A
Slope down, s
Gas post-flow, s
Open circuit voltage, V
Current range TIG DC, A
Current range MMA DC, A
Weight, kg
400/50-60
20
4x1.5
300
240
200
0-10
5-25
57-67
4-300
16-300
30
Ordering information
Origo™ Tig 3000i, TA23
Cooling unit, CoolMidi 1800
For TIG torches see page 13-15
For trolleys see page 44
For remote controls see page 45-47
10
0459 745 881
0459 840 880
Origo™ Tig 3000i, TA24
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, TIG, A
Max output at 60% duty cycle, TIG, A
Max output at 100% duty cycle, TIG, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Open circuit voltage, V
Current range TIG DC, A
Current range MMA DC, A
Weight, kg
400/50-60
20
4x1.5
300
240
200
0-10
0-10
0-5
0-25
57-67
4-300
16-300
30
Ordering information
Origo™ Tig 3000i, TA24
Cooling unit, CoolMidi 1800
For TIG torches see page 13-15
For trolleys see page 44
For remote controls see page 45-47
0459 745 880
0459 840 880
Bok_ENG_ED3.book Page 11 Monday, May 7, 2007 3:53 PM
TIG equipment
DC
AC/DC
Aristo™ Tig 4000i
Caddy™ Tig 2200i AC/DC
Outstanding welding characteristics – high efficiency and highquality welding.
Efficient Man Machine Communication by the user-friendly control panels Aristo™ TA4 and Aristo™ TA6.
TA6 enables a memory of 10 welding parameters and the possibility to weld with the pulse technique, which is especially suitable for thin materials.
• Enclosure class IP 23
• Adjustable pre-gas, slope-up, post-gas and slope-down to control starts and avoid cracks and oxidation at the end
• Dust filter to handle tough and dirty environments and avoid
grinding-dust and metal particles inside the chassis
The Caddy™ is already a classic power source in the mobile
welding equipment field. With Caddy™ Tig 2200i AC/DC you will
get a machine with low weight as well as a small footprint and
an easy to use control panel. It will give an excellent arc strike
and consistent, stable arc. All types of material and thickness up
to 5 mm can be welded with the highest quality.
Delivery includes
3 m of mains cable, 2 m of gas hose with 2 hose clamps, return
cable 4,5 m.
Delivery includes
5 m mains cable incl. plug and return cable with clamp
Caddy™ Tig
2200i AC/DC,
TA34 AC/DC
Caddy™ Tig
2200i AC/DC,
TA33 AC/DC
230/1 50Hz
4-220
16-160
220/18.
230/1 50Hz
4-220
16-160
220/18.
150/16.0
150/16.0
140/15.6
140/15.6
5/7
407x187x137
5/7
407x187x137
Aristo™ Tig 4000i
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Open circuit voltage, V
Setting range, A
Weight, kg
3x400/50-60
25
4x4
400/26 V
320/23 V
250/20 V
0-5
0-10
0-5
0-200
78-90
4-400
59
Ordering information
Aristo™ Tig 4000i TA4
Aristo™ Tig 4000i TA6
Aristo™ Tig 4000iw TA4 with water-cooling unit
Aristo™ Tig 4000iw TA6 with water-cooling unit
For trolleys, see page 44
For remote controls, see page 45-47
For multi-voltage unit, see page 43
0458 630 880
0458 630 884
0458 630 881
0458 630 885
Mains supply, V/Ph
Setting range TIG AC/DC
Setting range MMA
Max output at 20% duty cycle,
TIG, A/V
Max output at 60% duty cycle,
TIG, A/V
Max output at 100% duty cycle,
TIG, A/V
Weight, kg
External dimension, mm l x w x h
Ordering information
Caddy™ Tig 2200i AC/DC, TA33 AC/DC TXH™ 200
4m MMA Kit
Caddy™ Tig 2200i AC/DC, TA34 AC/DC TXH™ 200
4m MMA Kit
Caddy™ Tig 2200i AC/DC, TA34 AC/DC TXH™ 250w
4m, water cooler CoolMini MMA kit Two wheel trolley
Caddy™ Tig 2200i AC/DC, TA34 AC/DC
Caddy™ Tig 2200i AC/DC, TA33 AC/DC
Cooling unit, CoolMini
For TIG torches, see page 13-15
For trolleys, see page 44
For remote controls, see page 45-47
0460 150 882
0460 150 883
0460 150 884
0460 150 880
0460 150 881
0460 144 880
11
Bok_ENG_ED3.book Page 12 Monday, May 7, 2007 3:53 PM
TIG equipment
AC/DC
Origo™ Tig 3000i AC/DC,
TA24 AC/DC
Origo™ Tig 4300iw AC/DC,
TA24 AC/DC
In both DC and AC mode this TIG welding machine will give an
excellent start and stable arc. All type of material and thickness
can be welded with the highest quality.
• Designed for quality TIG-welding in all types of material.
• QWave™- enables AC welding with high arc stability and low
noise.
• AC frequency and balance control optimizes weld pool.
• DC pulsed TIG welding gives easy control of heat input.
• ESAB 2-program function. Possibility to pre-program and
change program during welding.
• Easy to use. All parameters presented in an easily comprehensible way.
• MMA welding. Hot start, arc force and polarity switch.
• Designed for quality TIG-welding in all types of material.
• QWave™- enables AC welding with high arc stability and low
noise.
• AC Frequency and Balance control- Optimises weld pool
• DC Pulsed TIG welding- easy control of heat input and the
weld pool.
• ESAB LogicPump – ELP, automatic start of the cooling unit by
connection of a liquid-cooled torch
• Energy save mode – fan and pump on demand
• ESAB 2-program function -possibility to pre-program and
change program during actual welding.
• Easy to use- All welding parameters presented in an easy to
understand panel.
• MMA welding in AC and DC mode – Hot start, Arc force, and
polarity switch (DC).
Delivery includes
5 m of mains cable, 2 m of gas hose with 2 hose clamps, return
cable 4.5 m.
Origo™ Tig 3000i AC/DC,
TA24 AC/DC
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, TIG, A
Max output at 60% duty cycle, TIG, A
Max output at 100% duty cycle, TIG, A
AC balance, %
Slope up, s
Slope down, s
Gas post-flow, s
Open circuit voltage, V
Setting range TIG AC/DC, A/V
Setting range, A
Weight, kg
400/50-60
20
4x2.5
300
240
200
50-98
0-10
0-10
0-25
54-64
4-300
16-300
42
12
Origo™ Tig 4300iw AC/DC,
TA24 AC/DC
Mains supply, V/Ph
Setting range TIG AC/DC
Setting range MMA
Max output at 40% duty cycle, TIG, A/V
Max output at 60% duty cycle, TIG, A/V
Max output at 100% duty cycle, TIG, A/V
External dimensions mm, lxwxh
Weight, kg incl. cooling unit
400/3
4-430
16-430
430/27.2
400/26
315/22.6
625x394x776
95
Ordering information
Ordering information
Origo™ Tig 3000i AC/DC, TA24 AC/DC
Cooling unit, CoolMidi 1800
For TIG torches see page 13-15
For trolleys see page 44
For remote controls see page 45-47
Delivery includes
5 m mains cable incl plug, 2 m gas hose incl. 2 hose clamps and
return cable 5 m incl earth clamp.
0459 735 880
0459 840 880
Origo™ Tig 4300iw AC/DC, TA24 AC/DC
For TIG torches see page 13-15
For trolleys see page 44
For remote controls see page 45-47
For multi-voltage unit, see page 43
0460 100 880
Bok_ENG_ED3.book Page 13 Monday, May 7, 2007 3:53 PM
TIG equipment
Torches and components
Tigaid 315 AC/DC
TXH™ 120, 120V, 120F
The Tigaid 315 AC/DC is a useful tool for converting MMA
machines, transformers and rectifiers for TIG applications.
Tigaid controls the supply of current, HF ignition and gas flow.
When steplessly and electronically-controlled MMA power
sources are used, it is possible to obtain current setting and
slope functions.
The major characteristic for the TXH™ torch program is its quality. The torches and torch outfits are designed to provide the
utmost in convenience, versatility and ergonomics.
They are air-cooled, with or without gas valve and with or without a flexible neck. It all depends on the job.
120 A torch with start switch – small size and perfect access in
confined areas.
Built-in gas valve for manual control of the shielding gas by hand
(model V).
Flexible heads offer unlimited versatility for reaching
hard-to-get-at applications (model with F).
Tigaid 315
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Slope up, s
Slope down, s
Gas pre-flow, s
Gas post-flow, s
Weight, kg
230/50-60
10
3x1.5
315
0.1-10
0.1-10
0.1-5.0
1.0-60
15
Ordering information
Tigaid 315 AC/DC, 110/220/240 V, 50/60 Hz,
OKC-connection
Connection kit for self-cooled torch and power source
with remote control socket type Burndy
Connection kit for water-cooled torch and power
source with Burndy socket
Connection kit for air-cooled torch and welding
transformer
0369 136 882
0467 348 880
0467 348 881
0467 348 882
Ordering information
TXH™ 120, OKC 4 m
TXH™ 120, OKC 8 m
TXH™ 120V, OKC25 4 m
TXH™ 120V, OKC25 8 m
TXH™ 120F, OKC 4 m
TXH™ 120F, OKC 8 m
TXH™ 120, OKC25 4 m*
TXH™ 120, OKC25 8 m*
TXH™ 120, OKC25C 4 m**
TXH™ 120, OKC25C 8 m**
* Only Origo™ Tig 150i
** Only Caddy™ Tig 150i
0460 010 842
0460 010 882
0460 010 841
0460 010 881
0460 010 844
0460 010 884
0460 010 940
0460 010 980
0460 010 840
0460 010 880
13
Bok_ENG_ED3.book Page 14 Monday, May 7, 2007 3:53 PM
TIG equipment
Torches and components
TXH™ 150, 150V, 150F
TXH™ 200, 200V, 200F
The major characteristic for the TXH™ torch program is its quality. The torches and torch outfits are designed to provide the
utmost in convenience, versatility and ergonomics.
They are air-cooled, with or without gas valve and with or without a flexible neck. It all depends on the job.
Effective cooling – small size and perfect access in confined
areas.
Rugged construction – trouble-free operation with low maintenance.
Built-in gas valve for manual control of the shielding gas by hand
(model V).
Flexible heads offer unlimited versatility for reaching hard-to-getat applications (model with F).
Ergonomic handle.
The major characteristic for the TXH™ torch program is its quality. The torches and torch outfits are designed to provide the
utmost in convenience, versatility and ergonomics.
They are air-cooled with or without gas valve and with or without
a flexible neck. It all depends on the job.
Effective cooling – small size and perfect access in confined
areas.
Rugged construction – trouble-free operation with low maintenance.
Built-in gas valve for manual control of the shielding gas by hand
(model V).
Flexible heads offer unlimited versatility for reaching hard-to-getat applications (model F).
Ergonomic handle.
Ordering information
TXH™ 150, OKC 4 m
TXH™ 150, OKC 8 m
TXH™ 150V, OKC 4 m
TXH™ 150V, OKC 8 m
TXH™ 150F, OKC 4 m
TXH™ 150F, OKC 8 m
TXH™ 150, OKC25 4 m*
TXH™ 150, OKC25 8 m*
TXH™ 150, OKC25C 4 m**
TXH™ 150, OKC25C 8 m**
* Only Origo™ Tig 150i
** Only Caddy™ Tig 150i
14
Ordering information
0460 011 842
0460 011 882
0460 011 843
0460 011 883
0460 011 845
0460 011 885
0460 011 940
0460 011 980
0460 011 840
0460 011 880
TXH™ 200, OKC 4 m
TXH™ 200, OKC 8 m
TXH™ 200V, OKC 4 m
TXH™ 200V, OKC 8 m
TXH™ 200F, OKC 4 m
TXH™ 200F, OKC 8 m
0460 012 840
0460 012 880
0460 012 841
0460 012 881
0460 012 842
0460 012 882
Bok_ENG_ED3.book Page 16 Monday, May 7, 2007 3:53 PM
TIG equipment
Torches and components
1.
4.
8.
6.
3.
2.
1.
5.
7.
General
example
TXH™
120/250w
TXH™
150/200
TXH™ 400w/
400w HD
Long
Medium
Short
0365 310 051
0365 310 050
0365 310 049
0157 123 029
0588 000 591
0157 123 028
0157 123 029
0588 000 591
0157 123 028
Ø 6.4
Ø 8.0
Ø 9.8
Ø 11.2
Ø 12.7
Ø 15.9
Ø 19
0365 310 044
0365 310 045
0365 310 046
0365 310 047
0365 310 048
0588 000 440
–
0157 123 052
0157 123 053
0157 123 054
0157 123 055
0157 123 056
0558 000 442
0558 000 441
0157 123 057
0157 123 058
0157 123 059
0157 123 060
0157 123 061
–
–
Ø 1.0
Ø 1.6
Ø 2.4
Ø 3.2
Ø 4.0
Ø 4.8
0365 310 028
0365 310 029
0365 310 030
0365 310 091
–
–
0157 123 010
0157 123 011
0157 123 012
0157 123 013
0157 123 014
–
0157 123 010
0157 123 011
0157 123 077
0157 123 078
0157 123 079
0157 123 074
Ø 1.0
Ø 1.6
Ø 2.4
Ø 3.2
Ø 4.0-4.8
0365 310 037
0365 310 038
0365 310 039
0365 310 090
–
0366 960 017
0157 123 015
0157 123 016
0157 123 017
0157 123 018
0157 123 019
0366 960 016
0157 123 081
0157 123 081
0157 123 081
0157 123 082
0157 123 082
0366 960 018
Ø 6.4
Ø 8.0
Ø 9.8
Ø 11.2
Ø 12.7
Ø 17.5
0157 121 032
0157 121 033
0157 121 034
0157 121 039
0157 121 040
–
0157 123 057
0157 123 058
0157 123 059
0157 123 060
0157 123 061
0588 000 439
0157 123 057
0157 123 058
0157 123 059
0157 123 060
0157 123 061
0588 000 439
Ø 1.0
Ø 1.6
Ø 2.4
Ø 3.2
Ø 4.0
Ø 4.8
0157 121 016
0157 121 017
0157 121 018
0157 121 041
–
–
–
0157 123 021
0157 123 022
0157 123 023
0157 123 024
0157 123 025
–
0366 960 020
–
0157 123 092
0157 123 093
0157 123 094
0157 123 095
0157 123 075
0366 960 018
Ø 9.8
Ø 12.7
Ø 15.9
Ø 19
Ø 24
–
–
–
–
–
0157 123 088
0157 123 089
0588 000 438
0157 123 098
0588 000 437
0157 123 088
0157 123 089
0588 000 438
0157 123 098
0588 000 437
0157 123 085
–
–
–
–
0157 123 086
0157 123 087
0366 960 021
–
–
–
–
2.
Tungsten electrodes
1.0 mm
1.6 mm
2.0 mm
2.4 mm
3.2 mm
4.0 mm
4.8 mm
W L = 150
W L = 175
0151 574 208
0151 574 209
0151 574 245
0151 574 210
0151 574 211
0151 574 212
–
0151 574 008
0151 574 009
–
0151 574 010
0151 574 011
0151 574 012
–
WT20 L = 150
WT20 L = 175
0151 574 201
0151 574 202
0151 574 244
0151 574 203
0151 574 204
0151 574 205
–
0151 574 001
0151 574 002
–
0151 574 003
0151 574 004
0151 574 005
–
1.0 mm
1.6 mm
2.0 mm
2.4 mm
3.2 mm
4.0 mm
4.8 mm
WC20 L = 150
WC20 L = 175
0151 574 236
0151 574 237
0151 574 242
0151 574 238
0151 574 239
0151 574 240
–
0151 574 036
0151 574 037
–
0151 574 038
0151 574 039
0151 574 040
–
1.0 mm
1.6 mm
2.0 mm
2.4 mm
3.2 mm
4.0 mm
4.8 mm
GoldPlus L = 150
1.0 mm
1.6 mm
2.0 mm
2.4 mm
3.2 mm
4.0 mm
4.8 mm
Dimension (mm) Eco
16
0151 524 230
0151 524 231
0151 524 232
0151 524 233
0151 524 234
0151 524 235
–
3.
4.
5.
6.
GoldPlus L = 175
0151 574 050
0151 574 051
–
0151 574 052
0151 574 053
0151 574 054
0151 574 055
7.
8.
Ø 2.4
Ø 3.2
Ø 4.0 – 4.8
Bok_ENG_ED3.book Page 17 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Compacts
Origo™ Mag C140/C150/C170/
C200/C250
Origo™ Mig C170 3ph/C200 3ph/
C250 3ph
• Power Smoothing Device™ – excellent welding performance
for single phase machines.
• Easy change of polarity – can be used with both conventional
solid wire and self-shielding cored wire.
• Easy setting of welding parameters – welding machines for
everyone.
• MXL™ Torches – designed to provide the utmost in convenience and versatility.
The Origo™ Mig C170 3ph/C200 3ph/C250 3ph are threephase step regulated welding power sources for MIG/MAG
welding. A built-in wire feeder and the low weight of the units
make them perfect, practical solutions for farmers, repair shops
and light production users.
Delivery includes
Origo Mag C140/C150: Welding torch MXL 150V 2.5 m (contact
tip 0.8) assembled feed roller 0.6-0.8. Origo Mag C170/C200:
MXL 200 3 m (contact tip 0.8) assembled feed roller 0.6-0.8.
Origo Mag C250: MXL 270 3 m (contact tip 1.0) assembled feed
roller 0.8-1.0. All units: 3 m mains cable with plug, 3 m return
cable with clamp, gas hose 1.5 m, shelf for gas cylinder (except
for Origo Mag C140) and attachment chain for gas cylinder.
Mains supply, V/Hz
Max output at 20%
duty cycle, A
Max output at 30%
duty cycle, A
Max output at 60%
duty cycle, A
Max output at 100%
duty cycle, A
Wire feed, m/min
Open circuit voltage, V
Weight, kg
C140
C150
C170
C200
230 1ph
50/60
100
230 1ph
50/60
150
-
122
139
163
200
54
86
98
115
140
42
67
76
90
110
230 1ph 230 1ph
50/60
50/60
170
200
Origo™ Mig C170/C200 3ph: MXL™ 200 3 m (contact tip 0.8)
assembled feed roller 0.6-0.8. Origo™ Mig C250 3ph: MXL™
270 3 m (contact tip 1.0) assembled feed roller 0.8-1.0.
All units: 3 m mains cable with plug, 3m return cable with clamp,
gas hose 1.5 m, shelf for gas cylinder and attachment chain for
gas cylinder.
C250
230 1ph
50/60
250
2.0-14
2.0-14
1.0-17 1.0-17
1.9-19
20-28 18.5-30.5 19.5-35.5 17.5-33 19.5-42.5
25
37.5
59
68
94
Ordering information
Origo™ Mag C140 (230V 1 ph 50/60 Hz)
Origo™ Mag C150 (230V 1 ph 50/60 Hz)
Origo™ Mag C170 (230V 1 ph 50/60 Hz)
Origo™ Mag C200 (230V 1 ph 50/60 Hz)
Origo™ Mag C250 (230V 1 ph 50/60 Hz)
Digital instrument (Origo™ Mag C170, C200, C250)
Transformer for CO2 heater
Wheel KIT (Origo™ Mag C140)
Delivery includes
Mains supply, V/Hz
Max output at 35% duty
cycle, A
Max output at 60% duty
cycle, A
Max output at 100% duty
cycle, A
Wire feed, m/min
Interval/spot welding
Open circuit voltage, V
Weight, kg
C170 3ph
C200 3ph
C250 3ph
400-415
3ph 50/60
170
400-415
3ph 50/60
200
230/400-415
3ph 50/60
250
130
150
190
100
120
150
1-17
1-17
1-17
15.5-30.6
63.5
16-31.8
72.5
15-37
82
Ordering information
0349 306 220
0349 306 532
0349 305 236
0349 306 560
0349 305 238
0349 302 598
0349 302 250
0349 309 073
Origo™ Mig C170 3ph (400-415V 3ph 50/60 Hz)
Origo™ Mig C200 3ph (400-415V 3ph 50/60 Hz)
Origo™ Mig C250 3ph (400-415V 3ph 50/60 Hz)
Origo™ Mig C250 3ph (230/400-415V 3ph 50/60 Hz)
Digital instrument
Transformer for CO2 heater (42V 50/60 Hz)
Polarity change KIT (Origo™ Mig C170)
0349 308 670
0349 308 290
0349 307 840
0349 309 090
0349 302 598
0349 302 250
0349 309 310
17
Bok_ENG_ED3.book Page 18 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Compacts
Origo™ Mig C240 PRO/
C240s PRO
Origo™ Mig C280 PRO/C340 PRO
• Outstanding welding characteristics – high efficiency and highquality welding.
• Sturdy galvanised metal casing with an air filter as an option –
made to withstand tough corrosive and dirty environments.
• Wide current and voltage range – multi-purpose applications
• Two inductance outlets – easy to optimise settings for different
applications.
Delivery includes
Delivery includes
Welding torch PSF™ 250 3 m, 5 m mains cable with plug, 3.5 m
return cable with clamp, gas hose 1.5 m, shelf for gas cylinder,
attachment chain for gas cylinder, assembled feed rollers 0.81.0 for Fe, Ss and cored wire.
Mains supply, V/Hz
Max output at 30% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Interval/spot welding
Open circuit voltage, V
Weight, kg
C240 PRO
C240s PRO
400-415, 50/60
230/50-60
240
170
130
1.9-19
0.2-2.5
14-32
103
400-415, 50/60
230/50-60
240
170
130
1.4-19
0.5-4.0
14-32
100
Origo™ Mig C240 PRO (400-415 V, 50/60 Hz)
Origo™ Mig C240 PRO (230 V, 50/60 Hz)
Origo™ Mig C240s PRO (400-415 V, 50/60)*
Origo™ Mig C240s PRO (230 V, 50/60)*
Air filter
Digital instrument
Transformer for CO2 heater
Cable holder
* digital instrument included as standard
Welding torch PSF 250 3 m (for C280 PRO), PSF 250 4.5 m (for
C280 PRO 4WD), PSF 305 3 m (for C340 PRO), PSF 305 4.5 m
(for C340 PRO 4WD), 5 m mains cable, wheels, 3.5 m return
cable (5 m for 4WD) with clamp and shelf for gas cylinder.
Mains supply, V/Hz
Max output at 30% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Interval/spot welding
Open circuit voltage, V
Weight, kg
C280 PRO
C340 PRO
400-415 50/60*
280
190
150
1.9-19
0.6-1.0
0.6-1.0
1.0-1.2
1.0-1.2
0.2-2.5
15-38
97
400-415 50/60*
340
250
195
1.9-20
0.6-1.2
0.6-1.2
1.0-1.2
1.0-1.2
16-40
120
Ordering information
Ordering information
18
The Origo™ Mig C280 PRO/C340 PRO are step-regulated compact power sources for MIG/MAG welding. They are designed for
light- to medium-duty applications.
The Origo™ Mig C280 PRO is a 10 voltage-step unit. The operator can adjust wire-feed speed, burnback time and spot-welding
time.
The Origo™ Mig C340 PRO is a 40 voltage-step unit. The operator can adjust wire-feed speed and select 2- or 4-stroke control
and creep start.
0349 304 657
0349 304 658
0349 304 659
0349 304 660
0349 302 599
0349 302 598
0349 302 250
0349 303 362
Origo™ Mig C280 PRO (400-415 V, 50/60 Hz)
Origo™ Mig C280 PRO*
Origo™ Mig C280 PRO 4WD (400-415 V, 50/60 Hz)
Origo™ Mig C280 PRO 4WD*
Origo™ Mig C340 PRO (400-415 V, 50/60 Hz)
Origo™ Mig C340 PRO*
Origo™ Mig C340 PRO 4WD (400-415 V, 50/60 Hz)
Origo™ Mig C340 PRO 4WD*
Air filter
Digital instrument
Transformer for CO2 heater
Cable holder
*230/400-415/500 V, 50 Hz; 230/440-460 V, 60 Hz
0349 302 889
0349 302 844
0349 302 890
0349 302 612
0349 302 452
0349 302 483
0349 302 484
0349 302 485
0349 302 599
0349 302 598
0349 302 250
0349 303 362
Bok_ENG_ED3.book Page 19 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Compacts
Origo™ Mig C420 PRO
The Origo™ Mig C420 PRO is a step-regulated compact power
source for MIG/MAG welding. It is designed for heavy-duty
applications.
The Origo™ Mig C420 PRO is a 35 voltage-step unit. The operator can adjust wire-feed speed, burnback time and select 2- or
4-stroke control.
Delivery includes
Welding torch PSF™ 405/PSF™ 410w 4.5 m, 5 m mains cable
with plug, 5 m return cable with clamp, gas hose 1.5 m, shelf for
gas cylinder and attachment chain for gas cylinder.
C420 PRO
Mains supply, V/Hz
Max output at 50% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Interval/spot welding
Open circuit voltage, V
Weight, kg
400-415/50/60
420
400
315
1.9-25
0.6-1.6
0.6-1.6
0.8-1.6
0.9-1.6
14-47
215
Ordering information
Origo™ Mig C420w PRO (400-415 V, 50/60 Hz)
Origo™ Mig C420 PRO (400-415 V, 50/60 Hz)
Air filter
Digital instrument
Transformer for CO2 heater
Water flow guard
Cable holder
0349 303 079
0349 302 655
0349 302 252
0349 302 451
0349 302 250
0349 302 251
0349 303 362
19
Bok_ENG_ED3.book Page 20 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Semi-automats
Origo™ Mig L305/L405
The Origo™ Mig L305/L405 welding package is ideal for welding applications within auto repair workshop, general steel fabrication, the vehicle industry and household and furniture
manufacturers.
The package consists of the Origo™ Mig L305/L405 power
source, Origo™ Feed L302 or L304 wire feed units, a connection set and the PSF™ welding torch.
• 40 voltage steps optimum settings for each application. (L405)
• Two inductance outlets – easy to optimise settings for
different applications.
• IP 23 – fit for safe out of doors applications.
• Easy-to-use panel for quick set up.
Delivery includes
5 m mains cable, wheels, return cable with clamp, gas bottle
platform and a guide pin for the wire feeder.
Origo™ Mig L305
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 25% duty
cycle, A/V
Max output at 50% duty
cycle, A/V
Max output at 60% duty
cycle, A/V
Max output at 100% duty
cycle, A/V
Open circuit voltage, V
Weight, kg
Origo™ Mig L405
400/415, 3~ 50
400/415, 3~ 50,
230/400-415/500,
3~ 50; 230/400-460,
3~ 60
16
20
4x2.5
4x2.5
300/29
400/34
190/24
365/32
150/22
280/28
17-40
89
17-45
142
Ordering information
Origo™ Mig L305 (400-415V 50Hz)
Origo™ Mig L405 (400-415V 50Hz)
Origo™ Mig L405 (230/400-415&500V 50Hz; 230/440460V 60Hz)
Origo™ Mig L405w (400-415V 50Hz)
20
0349 309 700
0349 306 517
0349 306 594
0349 306 563
Origo™ Mig L405w (230/400-415/500V 50Hz; 230/
440-460V 60Hz)
0349 306 595
Connection cable 1.7 m, 50 mm2 *
0459 532 880
Connection cable 5.0 m, 50 mm2
0459 532 881
0459 532 891
Connection cable 5.0 m, 50 mm2, water-cooled
Connection cable 10.0 m, 50 mm2
0459 532 882
0459 532 892
Connection cables 10.0 m, 50 mm2, water-cooled
PSF™ 305 3 m
0458 401 880
PSF™ 305 4.5 m
0458 401 881
PSF™ 405 3 m
0458 401 882
PSF™ 405 4.5 m
0458 401 883
PSF™ 410w 3 m
0458 400 882
PSF™ 410w 4.5 m
0458 400 883
Accessories
Digital instrument (for Origo™ Mig L305)
0349 302 598
Digital instrument (for Origo™ Mig L405)
0349 302 451
Transformer for CO2 heater
0349 302 250
Stabilizer (for Origo™ Mig L305)
0349 303 475
Stabilizer (for Origo™ Mig L405)
0349 303 474
Reinforcer kit for counterbalance
0349 309 748
* Connection cable 1.7 m item no. 0459 532 880 combined with Feed
L304w provides a complete water-cooled solution.
For wire feeders, see page 26-31
For interconnection cables, see page 33
Bok_ENG_ED3.book Page 21 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Semi-automats
Origo™ Mig 320
Origo™ Mig 410/510
The Origo™ Mig 320 is a step-regulated power source for MIG/
MAG welding. It is designed for medium-duty applications. It is a
40 voltage-step unit and it has two inductance outlets. Strong,
galvanised metal casing makes this unit the perfect solution for
harsh environments. Wide voltage and current range optimise
settings for various applications.
As an option, the unit can be equipped with digital instruments.
The large wheels, sturdy lifting eyelets and an under carriage
designed for transportation with fork-lifts make the unit easy to
move. The Origo™ Mig 320 operates with the separate wire
feeders Origo™ FeedAirmatic, Origo™ Feed 302 M11, 304 M12
and 484 M12 and Origo™ YardFeed 200 (without V/A meter).
The Origo™ Mig 410 and 510 are step-regulated power sources
for MIG/MAG welding designed for heavy-duty applications.
They are 40 voltage-step units available as water- or air-cooled
versions. The Origo™ Mig 410 has two inductance outlets, while
the Origo™ Mig 510 has three inductance outlets. Origo™ Mig
410/510 operates with the separate wire feeders Origo™ FeedAirmatic, Origo™ Feed 302 M11, 304 M12 and 484 M12 and
Origo™ YardFeed 200 (without V/A meter).
Delivery includes
5 m mains cable, wheels, 5 m cable with clamp, shelf for gas
cylinder and a guide pin for wire feeder.
Delivery includes
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 50% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Open circuit voltage, V
Weight, kg
5 m mains cable, wheels, 5 m return cable with clamp, shelf for
gas cylinder and a guide pin for the wire feeder.
Origo™ Mig 320
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 30% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
400-415, 3~50/60
20-16
4x2.5
320
250
195
40-320
16-40
111
Ordering information
Origo™ Mig 320 (400-415 V, 50/60 Hz)
Origo™ Mig 320 (400-415 V, 50/60 Hz) with digital
instrument
Origo™ Mig 320*
Air filter
Cable holder
Digital instrument
Transformer for CO2 heater
Stabilizer
*230/400-415/500 V, 50 Hz; 230/440-460 V, 60 Hz
Multivoltage version available on request
For wire feeders, see page 26-31
0349 302 676
0349 303 562
0349 302 613
0349 302 599
0349 303 362
0349 302 598
0349 302 250
0349 303 475
Origo™ Mig 410 Origo™ Mig 510
400-415, 3~50/60
25-20
4x2.5
400
365
280
17-45
144
400-415, 3~50/60
50-35
4x6
500
390
17-50
214
Ordering information
Origo™ Mig 410 (400-415 V, 50/60 Hz)
0349 302 408
Origo™ Mig 410*
0349 302 713
Origo™ Mig 410w (400-415 V, 50/60 Hz)
0349 302 407
Origo™ Mig 410w*
0349 302 711
Origo™ Mig 410 (400-415 V, 50/60 Hz) with digital
instrument
0349 303 563
Origo™ Mig 410w (400-415 V, 50/60 Hz) with digital
instrument
0349 303 564
Origo™ Mig 510 (400-415 V, 50/60 Hz)
0349 302 404
Origo™ Mig 510*
0349 302 436
Origo™ Mig 510w (400-415 V, 50/60 Hz)
0349 302 403
Origo™ Mig 510w*
0349 302 435
Origo™ Mig 510 (400-415 V, 50/60 Hz) with digital
instrument
0349 303 565
Origo™ Mig 510w (400-415 V, 50/60 Hz) with digital
instrument
0349 303 566
Air filter
0349 302 423
Cable holder
0349 303 362
Digital instrument (for Origo™ Mig 410)
0349 302 451
Digital instrument (for Origo™ Mig 510)
0349 302 424
Water flow guard
0349 302 251
Transformer for CO2 heater
0349 302 250
Stabilizer
0349 303 474
Reinforcer kit for counterbalance
0349 309 748
*230/400-415/500 V, 50 Hz; 230/440-460 V, 60 Hz
Multivoltage version available on request. For wire feeders, see page 26-31
21
Bok_ENG_ED3.book Page 22 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Semi-automats
Origo™ Mig 400t/500t
Origo™ Mig 630t MAGMA
The Origo™ Mig 400t and 500t are thyristor power sources for
MIG/MAG welding. They are designed for heavy-duty applications. The units are available as water- or air-cooled versions.
Wide voltage and current range and three inductance outlets
make it easy to optimise settings for various applications.
Strong, galvanised metal casing makes these units the perfect
solution for harsh environments. The Origo™ Mig 400t/500t
operates with the separate wire feeders Origo™ FeedAirmatic,
Origo™ Feed 304/484 M13 and Origo™ YardFeed 200.
• A power source for MIG/MAG, MMA welding and air-arc gouging – a cost-effective combination.
• Sturdy galvanised metal casing with an air filter as an option –
made to withstand tough corrosive and dirty environments.
• Mains voltage compensation – stable welding controls.
• Stepless voltage control – exact settings and remote-control
facilities
• Built-in water cooler
• ELP, ESAB LogicPump – automatically starts the water pump
when a water-cooled torch is connected
• The Origo™ Mig 630t MAGMA operates with the separate wire
feeders Origo™ FeedAirmatic and Origo™ Feed 304/484 M13
and Origo™ YardFeed 200 (with or without V/A meter)
Delivery includes
5 m mains cable, wheels, return cable with clamp, shelf for gas
cylinder and a guide pin for the wire feeder.
Origo™ Mig 400t Origo™ Mig 500t
Delivery includes
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 45% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
400-415/50, 230/400- 400-415/50, 230/
415/500, 50Hz; 230/
400-415/500,
440-460, 60Hz
50Hz; 230/440460, 60Hz
25
35
4x4
4x6
400
350
500
280
400
50-400
50-500
53-58
53-60
209
235
Ordering information
22
Origo™ Mig 400t (400-415 V 50 Hz)
Origo™ Mig 400t*
Origo™ Mig 400tw (400-415 V 50 Hz)
Origo™ Mig 400tw*
Origo™ Mig 500t (400-415 V 50 Hz)
Origo™ Mig 500t*
Origo™ Mig 500tw (400-415 V 50 Hz)
Origo™ Mig 500tw*
Digital instrument
Transformer for CO2 heater
Air filter
Water flow guard
Cable holder
*230/400-415/500 V 50 Hz; 230/440-460 V 60 Hz
Multivoltage version available on request
For wire feeders, see page 26-31
0349 302 242
0349 302 243
0349 302 244
0349 302 245
0349 302 246
0349 302 247
0349 302 248
0349 302 249
0455 173 882
0349 302 250
0349 302 252
0349 302 251
0349 303 362
5 m mains cable, wheels, return cable with clamp, gas bottle
platform and a guide pin for the wire feeder.
Origo™ Mig 630t MAGMA
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Weight, kg
230/400/415/500-50, 230/440/
550/60
50
4X10
630
500
75-630
18-55
254
Ordering information
Origo™ Mig 630tw MAGMA
Origo™ Mig 630t MAGMA (without water cooler)
Transformer for CO2 heater
Air filter
Water flow guard
Cable holder
Digital instrument
Start booster
For wire feeders, see page 26-31
0349 310 100
0349 310 110
0349 302 250
0349 302 252
0349 302 251
0349 303 362
0455 173 882
0349 306 125
Bok_ENG_ED3.book Page 23 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Origo™ Mig C3000i/L3000i
Aristo™ Mig C3000i/L3000i
Origo™ Mig C3000i and L3000i are the ideal systems for professional users for general applications up to 300A. The power
sources are optimised to operate together with the Origo™
Feed L3004 wire feed system. The compact version has the
feeder integrated in the power source. For separate versions,
connection cables of up to 15 m in length provide a wide working radius and, together with all the standard accessories such
as the wheel kit and lifting eye, provide full flexibility. QSet™ is
an integrated function in the MA23A panel which provides a
unique way of setting welding parameters in short arc. QSet™ is
smart – give it a few seconds of test welding and watch how the
short arc stabilizes before your very eyes. Not only does QSet™
give you a stable, short arc in no time, it also maintains optimised welding parameters.
The ideal systems for professional users working with advanced
applications up to 300A. Aristo™ Mig C3000i and L3000i are
ideal partners when it comes to efficient production, or prefabrication, of high alloyed materials up to 5 mm thick with a very
high demand on welding performance. The power sources are
optimised to operate together with the Aristo™ Feed L3004 and
the Aristo™ YardFeed 2000 wire feed systems. The compact
version has the feeder integrated in the power source. For separate versions, connection cables of up to 15 m in length provide
a wide working radius and, together with all the standard accessories such as the wheel kit and lifting eye, provide full flexibility.
Delivery includes
Delivery includes
5 m mains cable with plug and return cable with clamp.
5 m mains cable with plug and return cable with clamp.
Origo™ Mig Origo™ Mig
C3000i
L3000i
Mains supply, V/Hz
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Open circuit voltage, V
Weight, kg
3~400, 50/60 400, 3~50/60
300/29 V
300/29 V
240/26 V
240/26 V
200/24 V
200/24 V
0.8-25.0
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
70-80
70-80
38
26
Ordering information
Origo™ Mig L3000i and Origo™ Feed, L3004 MA23
Encl. incl PSF 305 3 m and connection set 1.7 m
0459 795 880
Origo™ Mig L3000i and Origo™ Feed, L3004 MA23A
Encl, incl PSF 305 3 m and connection set 1.7 m
0459 795 881
Mig L3000i
0459 740 880
Origo™ Mig C3000i, MA23, incl PSF 305 4.5 m
0459 750 880
Origo™ Mig C3000i, MA23A, incl PSF 305 4.5 m
0459 750 881
CoolMidi 1800
0459 840 880
For wire feeders, see page 26-31. For trolleys, see page 44
For remote controls, see page 45-47
For interconnection cables, see page 33
Mains supply, V/Hz
Wire feed, m/min
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Open circuit voltage, V
Weight, kg
Aristo™ Mig
C3000i
Aristo™ Mig
L3000i
400, 3~50/60
0.8-25.0
300/29 V
240/26 V
200/24 V
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
70-80
38
400, 3~ 50/60
300/29 V
240/26 V
200/24 V
70-80
26
Ordering information
Mig L3000i
Aristo™ Mig C3000i, MA6
CoolMidi 1800
For wire feeders, see page 26-31
For trolleys, see page 44
For remote control, see page 45-47
For interconnection cables, see page 33
0459 740 880
0459 750 882
0459 840 880
23
Bok_ENG_ED3.book Page 24 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Semi-automats
Aristo™ Mig 4500i
Aristo™ Mig 4000i/5000i
• Multi-process power source combining MIG/MAG, pulse MIG,
MMA and carbon arc gouging.
• Reliable, smooth starts and ends supported by efficient hotstart and crater-fill functions.
• Effective man-machine communication via a number of userfriendly control panels – MA4, MA6 or Aristo™ U8.
• A wide range of predefined synergic lines. The Aristo™ U8
offers a facility for creating and storing “tailor-made” synergic
lines for any material or shielding gas combination. Memory for
up to 255 welding parameters.
• The TrueArcVoltage System™ measures the correct arc voltage value independent of the length of the connection cable,
return cable or PSF™ welding torch.
• The Aristo™ Mig 4500i operates with the separate wire feeders Aristo™ Feed 3004/4804 MA4 and MA6, Aristo™ Feed
3004/4804 M0 (Aristo™ U8), Aristo™ RoboFeed 3004w and
Aristo™ YardFeed 2000.
• Multi-process power source combining MIG/MAG, pulse MIG,
MMA and carbon arc gouging.
• Reliable, smooth starts and ends, supported by efficient hotstart and crater-fill functions.
• Efficient man-machine communication by the user-friendly control panels MA4, MA6 or Aristo™ U8.
• Wide range of pre-programmed synergic lines. Aristo™ U8 provides the facility to define and store customised synergic lines for
any material or gas combinations.
• Memory for 10 (MA6) or 255 (Aristo™ U8) welding parameters.
• ESAB LogicPump ELP, secures the automatic start of the water
pump by connecting a water-cooled welding torch.
• TrueArcVoltage system, measures the correct arc voltage value,
independent of the length of the connection cable, return cable or
PSF™ welding torch.
• Dust filter to handle tough, dirty environments and avoid grinding-dust and metal particles inside the chassis.
• Operates with the separate wire feeders Aristo™ Feed 3004/
4804 MA4 and MA6, Aristo™ Feed 3004/4804 M0 (Aristo™
U8), Aristo™ RoboFeed 3004w and Aristo™ YardFeed 2000.
Delivery includes
5 m mains cable (with plug for 400V), return lead with clamp,
guide pin for the wire feeder and gas bottle shelf.
Aristo™ Mig
4500i
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 45% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range MIG, A
Current range MMA DC, A
Open circuit voltage, V
Weight, kg
400-415/50-60
20
4x4
450
425
360
15-450
16-450
65-80
110
Ordering information
Aristo™ Mig 4500i (3x400-415 V, 50/60 Hz)
Aristo™ Mig 4500iw (3x400-415 V, 50/60 Hz)
Aristo™ Mig 4500i (3x230/400-415/500 V, 50 Hz; 230/
440-460 V, 60 Hz)
Aristo™ Mig 4500iw (3x230/400-415/500 V, 50 Hz;
230/ 440-460 V, 60 Hz)
For wire feeders, see page 26-31
24
0459 349 880
0459 349 881
0459 349 882
0459 349 883
Delivery includes
5 m mains cable incl. plug and return cable with clamp.
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range MIG, A
Current range MMA DC, A
Open circuit voltage, V
Weight, kg
Aristo™ Mig
4000i
Aristo™ Mig
5000i
3x400/50-60
25
4x4
400
320
250
16-400
16-400
55-70
57
3x400/50-60
35
4x6
500
400
16-500
16-500
72-88
66
Ordering information
Aristo™ Mig 4000i (3x400 V, 50/60 Hz)
0458 625 880
Aristo™ Mig 4000iw (3x400 V, 50/60 Hz)
0458 625 881
Aristo™ Mig 5000i (3x400 V, 50/60 Hz)
0459 230 880
Aristo™ Mig 5000iw (3x400 V, 50/60 Hz)
0459 230 881
For wire feeders, see page 26-31. For trolleys, see page 44
For multi-voltage unit, see page 43
Bok_ENG_ED3.book Page 25 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Semi-automats
Aristo™ Mig U4000i/U5000i
• Multi-process power source combining MIG/MAG, pulse MIG,
MMA, TIG, pulse TIG and carbon arc gouging.
• Reliable, smooth starts and ends, supported by efficient hotstart and crater-fill functions
• Efficient man-machine communication by the user-friendly
control panel U6 or Aristo™ U8
• Wide range of pre-programmed synergic lines. Aristo™ U8
provides the facility to define and store customised synergic
lines for any material or gas combinations
• Memory for 10 (U6) or 255 (Aristo™ U8) welding parameters
• ESAB LogicPump ELP, secures the automatic start of the
water pump by connecting a water-cooled welding torch to the
wire feeder or a water-cooled TIG torch
• TrueArcVoltage System™, measures the correct arc voltage
value, independent of the length of the connection cable, return
cable or PSF™welding torch
• Dust filter to handle tough and dirty environments and avoid
grinding-dust and metal particles inside the chassis
• The Aristo™ Mig U4000i/U5000i operate with the separate
wire feeders Aristo™ Feed 3004/4804 U6 and M0 (Aristo™ U8)
Delivery includes
5 m mains cable incl. plug and return cable with clamp
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Current range MIG, A
Current range MMA DC, A
Current range TIG DC, A
Open circuit voltage, V
Weight, kg
Aristo™ Mig
U4000i
Aristo™ Mig
U5000i
3x400/50-60
25
4x4
400
320
250
16-400
16-400
4-400
55-90
61
3x400/50-60
35
4x6
500
400
16-500
16-500
4-500
68-88
69
Ordering information
Aristo™ Mig U4000i (3x400 V, 50/60 Hz)
Aristo™ Mig U4000iw (3x400 V, 50/60 Hz)
Aristo™ Mig U5000i (3x400 V, 50/60 Hz)
Aristo™ Mig U5000iw (3x400 V, 50/60 Hz)
For wire feeders, see page 26-31
For trolleys, see page 44
For multi-voltage units, see page 43
0458 625 884
0458 625 885
0459 230 882
0459 230 883
25
Bok_ENG_ED3.book Page 26 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Wire feeders
Origo™ FeedAirmatic, M10
Origo™ Feed L302/L304
• Suitable for Origo™ Mig 320, 410, 510, 400t, 500t and 630t.
• The push-pull system ensures smooth, problem-free wire feed
which is especially important when welding soft aluminium or
other thin wires.
• Permits welding hose packages of up to 16 m
• Extended working radius with connection cables of up to 35 m
• Digital V/A meters (option)
• TrueArcVoltage System, measures the correct arc voltage
value independent of the length of the connection cable, return
cable or welding hose package
• Extra versatility can be achieved by attaching a counterbalance device, wheel kit and hanging bracket.
• Enclosed wire spool keeps the wire clean
Allen key, hose clamp and five inlet nozzles for PKB.
• Suitable for Origo™ Mig L305/L405
• 2/4 stroke, simplifies welding.
• Adjustable burnback timer gives correct stick-out.
• Creep start, (L304) gradual wire feed for ultimate starts.
• Spot welding (L304) for easy operation with presetting of the
timer and equal lengths for the spots.
• Gas Purge and Inching (L304) no wire or gas wastage when
initially setting up the equipment for welding or changing the
wire spool.
Origo™ FeedAirmatic
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
max 15
300 (440)/18 (30)
0.6-1.6
0.6-1.6
0.8-1.6
0.8-1.6
15
Ordering information
Origo™ FeedAirmatic, M10, enclosed
0459 116 680
Counter balance device compl. 300 mm bobbin
0458 705 880
Counter balance device compl. 440 mm bobbin
0458 705 882
Wheel kit
0458 707 880
Spool cover, steel
0459 431 880
Strain relief for welding torch
0457 341 881
Strain relief for interconnection cables
0459 234 880
Lifting eye
0458 706 880
Quick connector MARATHON PAC™
F102 440 880
Adapter for 5 kg spool
0455 410 001
Adapter for spool diametre 440 mm
0459 233 880
Remote control MIG 2 (only voltage adjustment)
0349 501 028
Remote control M1 (only voltage adjustment)
0459 491 895
Remote interconnection cable M1, 5m
0459 553 880
Digital V/A meter for Origo™ Mig 400t/500t
0455 173 882
For interconnection cables and assembly components, see page 32-33
For torches, see page 35-41
26
Origo™ Feed L302 Origo™ Feed L304
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/
weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
1.5-22.0
300/18
42, 50/60
1.5-22.0
300/18
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
12.6
0.6-1.6
0.6-1.2
1.0-1.6
0.8-1.6
13.2
Ordering information
Origo™ Feed L302, open
0459 495 782
Origo™ Feed L304, open
0459 495 882
Origo™ Feed L304w, open
0459 495 892
PSF™ 405 3 m
0458 401 882
PSF™ 405 4.5 m
0458 401 883
PSF™ 410w, 3 m
0458 400 882
PSF™ 410w, 4.5 m
0458 400 883
Bobbin cover, plastic
0458 674 880
Wheel kit
0458 707 880
Strain relief for welding torch
0457 341 881
Strain relief for connection cables
0459 234 880
Quick connector MARATHON PAC™
F102 440 880
Lifting eye
0458 706 880
Adapter for 5 kg spool
0455 410 001
Counter balance device
0458 705 880
* Connection cable 1.7 m item no. 0459 532 880 combined with Feed
L304w provides a complete water-cooled solution.
For interconnection cables and assembly components, see page 32-33
For torches, see page 35-41
Bok_ENG_ED3.book Page 27 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Wire feeders
Origo™ Feed 302/304/484,
M11/M12
Origo™ Feed 304/484, M13
• Suitable for Origo™ Mig 320, 410 and 510
• 2/4 stroke, simplifies welding.
• Adjustable burn-back time produces correct stick-out.
• Creep start, gradual wire feed for ultimate starts.
• Quick connectors – shortest possible set-up times.
• ESAB LogicPump ELP, automatically starts the water pump
when a water-cooled welding torch is connected.
• TrueArcVoltage System™.
• Suitable for Origo™ Mig 400t, 500t and 630t MAGMA
Additional functions to M11 and M12:
• Crater filling.
• Digital V/A meters.
Origo™ Feed Origo™ Feed Origo™ Feed
302
304
484
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/
weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
1.9-20.0
300/18
42, 50/60
1.9-25.0
300/18
42, 50/60
1.9-25.0
300/18
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
14.3
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
15
0.6-2.4
0.6-2.4
1.0-2.4
0.8-2.4
19
Origo™ Feed Origo™ Feed
304
484
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
1.9-25.0
300/18
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
15
42, 50/60
1.9/25.0
300/18
0.6-2.4
0.6-2.4
1.0-2.4
0.8-2.4
19
Ordering information
Ordering information
Origo™ Feed 302, M11, enclosed
0459 116 781
Origo™ Feed 302w, M11, enclosed
0459 116 791
Origo™ Feed 304, M12, enclosed
0459 116 882
Origo™ Feed 304w, M12, enclosed
0459 116 892
Origo™ Feed 484, M12, enclosed
0459 116 982
Origo™ Feed 484w, M12, enclosed
0459 116 992
For interconnection cables and assembly components see page 32-33
For torches, see page 35-41
Origo™ Feed 304, M13, enclosed
0459 116 883
Origo™ Feed 304w, M13, enclosed
0459 116 893
Origo™ Feed 304, M13 incl. V/A meters, enclosed
0459 116 884
Origo™ Feed 304w, M13 incl. V/A meters, enclosed
0459 116 894
Origo™ Feed 484, M13, enclosed
0459 116 983
Origo™ Feed 484w, M13, enclosed
0459 116 993
Origo™ Feed 484, M13 incl. V/A meters, enclosed
0459 116 984
Origo™ Feed 484w, M13 incl. V/A meters, enclosed
0459 116 994
For interconnection cables and assembly components, see page 32-33
For torches, see page 35-41
27
Bok_ENG_ED3.book Page 28 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Wire feeders
Origo™ Feed L3004, MA23/
MA23A
Aristo™ Feed L3004 MA6 and M0
(Aristo™ U8)
• Suitable for Origo™ Mig L3000i.
• Wire feeder optimise for wire dimension up to 1.2 mm2 wires.
• 2/4 stroke, simplifies welding.
• Adjustable burn-back time produces correct stick-out.
• Creep start, gradual wire feed for ultimate starts.
• Quick connectors shortest possible set-up times.
• ESAB LogicPump ELP, automatically starts the water pump
when a water-cooled welding torch is connected.
• Digital V/A meters.
• Memory, able to store three sets of welding data (wire speed
and voltage).
• Digital V/A meters.
• QSet™ a built in function for stable short arc in no time.
• Suitable for Mig L3000i.
• Wire feeder optimised for wire dimensions up to 1.2 mm2 wires.
• Creep start, gas pre-flow and hot start provide a soft, more
direct start with less spatter.
• Crater filling, adjustable burnback time and post-gas provides
a smooth finish, extend the service life of the contact tip and
guarantee no cracks at the end.
• Pre-programmed synergic lines, to ensure optimal settings
with a wide choice of materials, wire dimensions and gas
combinations.
• Possibility to create customer specific synergic lines (Aristo™
U8)
• Memory for 10 sets of parameters (MA6) or 255 set of
parameters (Aristo™ U8).
• Quick connectors – shortest possible set-up times.
• ESAB LogicPump ELP ensures the automatic start of the
water pump when connecting a water-cooled welding torch.
• TrueArcVoltage system for measuring the correct arc voltage
value, regardless of the length of the connection cable, return
cable or PSF™ welding torch.
• Short pulse welding.
Origo™ Feed L3004,
MA23, MA23A
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
0.8-25.0
300(440**) /18(30**)
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.2
15
Ordering information
Origo™ Feed L3004, MA23 Encl.
0459 116 587
Origo™ Feed L3004, MA23A Encl.
0459 116 588
Origo™ Feed L3004w, MA23 Encl.
0459 116 597
Origo™ Feed L3004w, MA23A Encl.
0459 116 598
Accessories:
Wheel kit
0458 707 880
Strain relief for welding gun
0457 341 881
Strain relief for connection cables
0459 234 880
Lifting eye
0458 706 880
Quick connector MARATHON PAC™
F102 440 880
Adapter for 5 kg spool
0455 410 001
Adapter for spool 440 mm
0459 233 880**
Spool cover, steel
0459 431 880
Remote adapter kit MXH™ PP (Feed L3004)
0459 681 881
For interconnection cables and assembly componets, see page 32-33
For torches, see page 35-41
28
Aristo™ Feed L3004 MA6
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, GMAW unalloyed
Wire Ø, GMAW SS
Wire Ø, GMAW Al
Wire Ø, FCAW
Weight, kg
42/50-60
0.8-25
300/18
0.6-1.2
0.6-1.2
1.0-1.2
0.9-1.2
15
Ordering information
Aristo™ Feed L3004 MA6, encl.
0458 806 586
Aristo™ Feed L3004w MA6, encl.
0458 806 596
Aristo™ Feed L3004 M0, encl.
0458 806 581
Aristo™ U8
0456 290 981
Wheel kit
0584 707 880
Strain relief for welding torch
0457 341 881
Strain relief for connections cables
0459 234 880
For interconnection cables and assembly components, see page 32–33
For torches, see page 35-41. For remote controls, see page 45-47
Bok_ENG_ED3.book Page 29 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Wire feeders
Aristo™ Feed 3004/4804,
MA4/MA6
Aristo™ Feed 3004/4804, U6/M0
• Suitable for Aristo™ Mig U4000i/U5000i (U6)
• Suitable for Aristo™ Mig 4000i/5000i/4500i (U8)
• 2/4 stroke, simplifies handling of the welding torch.
• Creep start, gas pre-flow and hot start provide a soft, more
direct start with less spatter.
• Crater filling, adjustable burn-back time and post-gas provides
a smooth finish, extend the service life of the contact tip and
guarantee no cracks at the end.
• Pre-programmed synergic lines, to ensure optimal settings
with a wide choice of materials, wire dimensions and gas combinations (MA6).
• Memory for 10 parameter set (MA6).
• Quick connectors – shortest possible set-up times.
• ESAB LogicPump ELP, secures the automatic start of the
water pump by connecting a water-cooled welding torch.
• TrueArcVoltage system, measures the correct arc voltage
value, independent of the length of the connection cable, return
cable or PSF™ welding torch.
• Suitable for Aristo™ Mig U4000i/U5000i (U6) and 4000i/5000i/
U4000i/U5000i/4500i (U8)
• 2/4 stroke, simplifies handling of the welding torch.
• Creep start, gas pre-flow and hot start provide a soft, more
direct start with less spatter.
• Crater filling, adjustable burn-back time and post gas provides
a smooth finish, extend the service life of the contact tip and
guarantee no cracks at the end.
• Pre-programmed synergic lines, to ensure optimal settings
with a wide choice of materials, wire dimensions and gas combinations.
• Possibility to create synergic lines (Aristo™ U8).
• Memory for 10 or 255 parameter sets.
• Quick connectors – shortest possible set-up times.
• ESAB LogicPump ELP, secures the automatic start of the
water pump by connecting a water-cooled welding torch.
• TrueArcVoltage System™, measures the correct arc voltage
value, independent of the length of the connection cable, return
cable or PSF™ welding torch.
Aristo™ Feed Aristo™ Feed
3004
4804
Aristo™ FeedAristo™ Feed
3004
4804
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42/50-60
0.8-25.0
300/18
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
17.5
42/50-60
0.8-25.0
300/18
0.6-2.4
0.6-2.4
1.0-2.4
0.8-2.4
22.5
Ordering information
Aristo™ Feed 3004, MA4, enclosed
0458 806 884
Aristo™ Feed 3004w, MA4, enclosed
0458 806 894
Aristo™ Feed 3004, MA6, enclosed
0458 806 886
Aristo™ Feed 3004w, MA6, enclosed
0458 806 896
Aristo™ Feed 4804, MA4, enclosed
0458 806 984
Aristo™ Feed 4804w, MA4, enclosed
0458 806 994
Aristo™ Feed 4804, MA6, enclosed
0458 806 986
Aristo™ Feed 4804w, MA6, enclosed
0458 806 996
For interconnectioncables and assembly components, see page 32-33
For torches, see page 35-41. For remote controls, see page 45-47
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42/50-60
0.8-25.0
300/18
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
17.5
42/50-60
0.8-25.0
300/18
0.6-2.4
0.6-2.4
1.0-2.4
0.8-2.4
22.5
Ordering information
Aristo™ Feed 3004, M0, enclosed
0458 806 881
Aristo™ Feed 3004w, M0, enclosed
0458 806 891
Aristo™ Feed 3004, U6, enclosed
0458 806 887
Aristo™ Feed 3004w, U6, enclosed
0458 806 897
Aristo™ Feed 4804, M0, enclosed
0458 806 981
Aristo™ Feed 4804w, M0, enclosed
0458 806 991
Aristo™ Feed 4804, U6, enclosed
0458 806 987
Aristo™ Feed 4804w, U6, enclosed
0458 806 997
For interconnection cables and assembly components, see page 32-33
For torches, see page 35-41
For remote controls, see page 45-47
29
Bok_ENG_ED3.book Page 30 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Wire feeders
Aristo™ RoboFeed 3004w
Origo™ YardFeed 200, M13y
Aristo™ RoboFeed 3004w is a complete feeding unit that
includes a drive control system and the operational functions
gas purge and wire inching forward and reverse. The unit is
equipped with mounting bolts with rubber absorbers to protect
components in the event of high acceleration and retardation
power from the robot. Suitable for Aristo™ Mig 4500i/4000i/
5000i.
• Suitable for Origo™ Mig 320/410/510/630t (without V/A meter),
400t/500t (with V/A meter).
• 2/4 stroke, simplifies handling of the welding torch.
• Safety switch with optional heating element.
• Gas purge and wire inching.
• Manual gas flow valve inside the cabinet.
• Gas flow manometer incl. manual valve (option).
• High strength steel to make the feeder light and robust especially resistant against rough handling.
• Integrated handle in a protective frame simplifies the handling
through man-holes and other difficult-to-access areas.
• Equipped with military standard control cable connector.
• Adjustable burn-back timer provides a smooth finish, extends
the lifetime of the contact tip and guarantee no cracks at the
end.
• Quick connectors- shortest possible set-up times.
• ESAB LogicPump ELP, secures automatic start of water pump
by connection of a water cooled welding torch.
• TrueArcVoltage System™, measures the correct arc voltage
value independent of the length of the connection cable, return
cable or welding torch.
Aristo™ RoboFeed 3004w
Mains supply, V/Hz
Wire feed, m/min
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
0.8-25.0
0.6-1.6
0.6-1.6
1.0-1.6
0.8-1.6
7.3
Origo™ YardFeed 200
Ordering information
Aristo™ RoboFeed 3004w 23p Burndy
Aristo™ RoboFeed 3004w 12p Burndy
Interconnection cable 5.0 m air-cooled
Interconnection cable 10.0 m air-cooled
Interconnection cable 15.0 m air-cooled
Interconnection cable 25.0 m air-cooled
Interconnection cable 35.0 m air-cooled
Interconnection cable 5.0 m water-cooled
Interconnection cable 10.0 m water-cooled
Interconnection cable 15.0 m water-cooled
Interconnection cable 25.0 m water-cooled
Interconnection cable 35.0 m water-cooled
Side panel with window
Assembly bracket universal
Quick connector MARATHON PAC™
Wire conduit 1.8 m
Wire conduit 3.0 m
Wire conduit 4.5 m
Wire conduit 8.0 m
Wire conduit 12.0 m
30
0461 000 880
0461 000 881
0740 538 890
0740 538 881
0740 538 882
0740 538 883
0740 538 884
0740 538 895
0740 538 886
0740 538 887
0740 538 888
0740 538 889
On request
0461 038 880
F102 440 880
F102 437 881
F102 437 882
F102 437 883
F102 437 884
F102 437 885
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
1.9-25.0
200/5
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.4
11.3
Ordering information
Origo™ YardFeed 200
Origo™ YardFeed 200w
Origo™ YardFeed 200 incl.V/A meter
Origo™ YardFeed 200w incl.V/A meter
Strain relief for welding torch
Gas flow manometer kit
Heating element kit
MMC protection
For interconnection cables and
assembly components, see page 32-33
0459 906 881
0459 906 891
0459 906 882
0459 906 892
0457 341 881
0460 005 880
0459 041 880
0459 961 880
Bok_ENG_ED3.book Page 31 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Wire feeders
Aristo™ YardFeed 2000, MA6
FeedSelector
• Suitable with Aristo™ Mig 4000i//5000i/U4000i and U5000i
and Aristo™ Mig L3000i
• 2/4 stroke, simplifies handling of the welding torch.
• Safety switch with optional heating element
• Gas purge and wire inching
• Manual gas flow valve inside the cabinet
• Gas flow manometer incl. manual valve (option)
• Equipped with military standard control cable connector
• Creep start, gas pre-flow and hot start provide a soft and more
direct start with less spatter.
• Crater filling, adjustable burn-back time and post gas provides
a smooth finish, extend the lifetime of the contact tip and guarantees no cracks at the end.
• Pre-programmed synergic lines, to ensure optimum settings
with a wide choice of materials, wire dimensions and gas combinations.
• Memory for 10 parameter sets
• High strength steel, integrated handle, quick connectors,
ESAB LogicPump ELP, TrueArcVoltage System, as for Origo™
YardFeed 200.
FeedSelector is a switch unit for connecting two wire feeders to
one welding rectifier. Can be used when welding with two different electrode wires and one or two shielding gases is required.
The FeedSelector switches the welding current and the required
control circuits between the wire feeders. FeedSelector is an
excellent partner for Origo™ Mig 400t/400w/500t/500w/630w/
410/410w/510/510w machines.
Delivery includes
FeedSelector, assembly elements, instruction manual.
Aristo™ YardFeed 2000
Mains supply, V/Hz
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg
42, 50/60
0.8-25.0
200/5
0.6-1.2
0.6-1.2
1.0-1.2
0.8-1.4
11.3
FeedSelector
Mains supply, V/Hz
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Weight, kg
Ordering information
Ordering information
Aristo™ YardFeed 2000
0459 906 886
Aristo™ YardFeed 2000w
0459 906 896
Strain relief for welding torch
0457 341 881
Gas flow manometer kit
0460 005 880
Heating element kit
0459 941 880
Remote interconncetion cable 5 m
0459 960 880
MMC protection
0459 961 880
OKC angel connection for MMA
0365 557 001
For interconnectioncables and assembly components, see page 32-33
For remote controls, see page 45-47
FeedSelector
42, 50/60
630
500
400
34
0349 308 248
31
Bok_ENG_ED3.book Page 32 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Assembly possibilities for wire feeders
Counterbalance
device/mast
The feeder unit is assembled with a
spring unit which lifts the welding torch
and hose with adjustable force. The lifting
force is independent of the weight of the
wire spool. The device can be rotated
through 360°.
Ordering information
Counterbalance device for
Aristo™ Feed and Origo™
Feed
0458 705 880
Turning piece
The feeder unit can be rotated on the
power source through 360°.
Ordering information
Turning piece for Aristo™ Feed
and Origo™ Feed MPac
versions
0458 703 880
Wheel kit
Increases the working radius from the
power source. The wheel kit has four
wheels and can also be placed to pivot on
the power source.
Ordering information
Wheel kit for Aristo™ Feed and
Origo™ Feed
0458 707 880
Lifting eye
Using this device, the feeder unit can be
suspended in a swinging arm.
Ordering information
Lifting eye for Aristo™ Feed
and Origo™ Feed
0458 706 880
Strain relief for
welding torch
Recommended in combination with wheel
kit.
32
Ordering information
Strain relief for Aristo™ Feed/
Origo™ Feed and Aristo™
YardFeed 2000/Origo™
YardFeed 200
0457 341 881
Bok_ENG_ED3.book Page 33 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Assembly possibilities for wire feeders
Interconnection cables
Ordering information
Aristo™ Mig – Aristo™ Feed Aristo™/Origo™ Mig L3000i – Aristo™/Origo™ Feed L3004
Length (m)
1.7 m
5m
10 m
15 m
25 m
35 m
Air cooled
50 mm2
0456 528 580
0456 528 581
0456 528 582
0456 528 583
Water-cooled
50 mm2
0456 528 590
0456 528 591
0456 528 592
0456 528 593
Air cooled
95 mm2
0456 528 880
0456 528 890
0456 528 881
0456 528 882
0456 528 883
0456 528 884
Water-cooled
95 mm2
0456 528 885
0456 528 895
0456 528 886
0456 528 887
0456 528 888
0456 528 889
Type of
connector
Burndy 12
Burndy 12
Burndy 12
Burndy 12
Burndy 12
Burndy 12
Origo™ Mig – Origo™ Feed
Length (m)
1.7 m
5m
10 m
15 m
25 m
35 m
Air cooled
50 mm2
Air cooled
70 mm2
0469 836 880
0469 836 981
0469 836 881
0469 836 882
0469 836 883
0469 836 884
0469 836 980
Water-cooled
70 mm2
0469 836 885
0469 836 983
0469 836 886
0469 836 887
0469 836 888
0469 836 889
Air cooled
95 mm2
0469 836 890
0468 836 982
0469 836 891
0469 836 892
0469 836 893
0469 836 894
Water-cooled
95 mm2
0469 836 895
0469 836 984
0469 836 896
0469 836 897
0469 836 898
0469 836 899
Type of
connector
Burndy 23
Burndy 23
Burndy 23
Burndy 23
Burndy 23
Burndy 23
Aristo™ Mig – Mig L3000i – Aristo™ YardFeed 2000
Origo™ Mig – Origo™ FeedAirmatic
Length (m)
1.7 m
5m
10 m
15 m
Air cooled
70 mm2
0469 836 900
0469 836 901
0469 836 902
0469 836 903
Length
(m)
10 m
15 m
25 m
35 m
50 m
Type of
connector
Burndy 23
Burndy 23
Burndy 23
Burndy 23
Air cooled
50 mm2
0459 528 582
0459 528 583
0459 528 584
0459 528 585
0459 528 586
Water-cooled
50 mm2
0459 528 592
0459 528 593
0459 528 594
0459 528 595
0459 528 596
Type of
connector
Burndy 12 - Amphenol 10
Burndy 12 - Amphenol 10
Burndy 12 - Amphenol 10
Burndy 12 - Amphenol 10
Burndy 12 - Amphenol 10
Origo™ Mig L305/L405/L405w – Origo™ Feed L302/L304/L304w
Origo™ Mig – Origo™ YardFeed 200
Length
(m)
10 m
15 m
25 m
35 m
50 m
Air cooled
50 mm2
0459 836 582
0459 836 583
0459 836 584
0459 836 585
0459 836 586
Water-cooled
50 mm2
0459 836 592
0459 836 593
0459 836 594
0459 836 595
0459 836 596
Type of
connector
Burndy 23 - Amphenol 19
Burndy 23 - Amphenol 19
Burndy 23 - Amphenol 19
Burndy 23 - Amphenol 19
Burndy 23 - Amphenol 19
Length
(m)
1.7 m
5m
10 m
Air cooled
50 mm2
0459 532 880
0459 532 881
0459 532 882
Water-cooled
50 mm2
0459 532 880*
0459 532 891
0459 532 892
Type of
connector
Mate n lok 15
Mate n lok 15
Mate n lok 15
* Suits Origo™ Feed L304w
Other equipment for
MIG/MAG welding
Ordering information
1. Quick connector for MARATHON PAC™
2. Spool cover plastic Aristo™ Feed/Origo™ Feed
3. Spool cover steel Aristo™ Feed/Origo™ Feed
4. Guide pin for Aristo™ Mig
F102 440 880
0458 674 880
0459 431 880
0458 731 880
33
Bok_ENG_ED3.book Page 34 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Wear parts for wire feeders
Origo™ Feed L302
Wire Ø mm
Wire type
Feed roller
Pressure
roller
Inlet nozzle
Insert tube
Outlet
nozzle
Groove type
0.6 / 0.8
0.8 / 1.0
1.0 / 1.2
1.0 / 1.2
Fe, Ss, C
Fe, Ss, C
Fe, Ss, C
Al
0367 556 001
0367 556 002
0367 556 003
0367 556 004
0455 907 001
0455 907 001
0455 907 001
0455 907 001
0466 074 001
0466 074 001
0466 074 001
0466 074 001
0455 889 001
0455 889 001
0455 889 001
0455 894 001
0455 886 001
0455 886 001
0455 886 001
0455 885 001
V
V
V
U
C=cored wire
Bold = standard deliveries
Origo™Feed L304
Wire Ø mm
Wire type
Feed roller
Pressure
roller
Inlet nozzle
Intermediate
nozzle
Outlet
nozzle
Groove type
0.6 / 0.8
0.8 / 1.0
1.0 / 1.2
1.4 / 1.6
0.8 / 0.9
1.0 / 1.2
Fe, Ss, C
Fe, Ss, C
Fe, Ss, C
Fe, C
Al
Al
0369 557 001
0369 557 002
0369 557 003
0369 557 013
0369 557 011
0369 557 006
0455 907 001
0455 907 001
0455 907 001
0455 907 001
0455 907 001
0455 907 001
0455 049 001
0455 049 001
0455 049 001
0455 049 001
0455 049 001
0455 049 001
0455 072 002
0455 072 002
0455 072 002
0455 072 002
0456 615 001
0456 615 001
0469 837 880
0469 837 880
0469 837 880
0469 837 880
0469 837 881
0469 837 881
V
V
V
V
U
U
C=cored wire
Bold = standard deliveries
Aristo™ Feed 3004 and Origo™ Feed 304, Aristo™ Feed L3004 and Origo™ Feed L3004,
Aristo™ YardFeed 2000 and Origo™ YardFeed 200
Wire Ø mm
Wire type
Feed roller
Inlet nozzle
Intermediate
nozzle
Outlet
nozzle
Groove type
! Marking
0.6 / 0.8
0.8 / 0.9-1.0
0.9-1.0 / 1.2
1.4 / 1.6
0.9-1.0 / 1.2
1.2 / 1.4
1.6
0.8 / 0.9-1.0
1.2 / 1.6
Fe, Ss, C
Fe, Ss, C
Fe, Ss, C
Fe, Ss, C
C
C
C
Al
Al
0459 052 001
0459 052 002
0459 052 003
0459 052 013
0458 825 001
0458 825 002
0458 825 003
0458 824 001
0458 824 003
0455 049 001
0455 049 001
0455 049 001
0459 049 001
0455 049 001
0455 049 001
0459 049 001
0455 049 001
0455 049 001
0455 072 002
0455 072 002
0455 072 002
0455 072 002
0455 072 002
0455 072 002
0455 072 002
0456 615 001
0456 615 001
0469 837 880
0469 837 880
0469 837 880
0469 837 880
0469 837 880
0469 837 880
0469 837 880
0469 837 881
0469 837 881
V
V
V
V
V-K
V-K
V-K
U
U
0.6 S2 & 0.8 S2
0.8 S2 & 1.0 S2*
1.0 S2 & 1.2 S2
1.4 S2 & 1.6 S2
1.0 R2 & 1.2 R2
1.2 R2 & 1.4 R2
1.6 R2
0.8 A2 & 1.0 A2
1.2 A2 & 1.6 A2
C=cored wire
K=knurled groove
Bold = standard deliveries
* L3004/C3000i
Aristo™ Feed 4804 and Origo™ Feed 484
Wire Ø mm
0.6-1.2
0.9-1.6
1.2
1.4-1.6
2.0-2.4
1.2-1.6
2.0
2.4
1.0-1.6
1.2
Wire type
Feed roller
Bogie
Outlet
nozzle
Intermediate
nozzle
Groove
type
=
Marking
Fe,Ss,C
Fe,Ss,C
Fe,Ss,C
Fe,Ss,C
Fe,Ss,C
C
C
C
Al
Al
0366 966 880
0366 966 900
0366 966 889
0366 966 881
0366 966 881
0366 966 882
0366 966 882
0366 966 883
0366 966 899
0366 966 885
0366 902 880
0366 902 900
0366 902 894
0366 902 881
0366 902 881
0366 902 882
0366 902 882
0366 902 883
0366 902 899
0366 902 886
0469 837 880
0469 837 880
0469 837 880
0469 837 880
0469 837 882
0469 837 880
0469 837 882
0469 837 882
0469 837 881
0469 837 881
0156 603 001
0156 603 001
0156 603 001
0156 603 001
0156 603 002
0332 322 001
0332 322 001
0333 322 002
0156 603 001
0156 603 001
V
V
V
V
V
V-K
V-K
V-K
U
U
1
6
7
2
2
3
3
4
U4
U2
1
Origo™ Feed 302
34
3
0.6-0.8 0.9-1.0
1.2
0.9-1.0
1.2
1.4-1.6
1.2
1.2
1.2
1.4-1.6
2.0
2.4
1.4-1.6
2.0
2.4
1.2
1.4-1.6
2.0
1.2
1.4-1.6
2.0
2.4
not used not used
1.0
1.2
1.6
1.2
1.2
1.2
C=cored wire
K=knurled groove
Bold = standard deliveries
Wire Ø mm
Wire type
Feed roller
Pressure
roller
Inlet nozzle
Insert tube
Outlet
nozzle
Groove type
0.6 / 0.8
0.8 / 1.0
1.0 / 1.2
1.0-1.2 / 1.4-1.6
0.8 / 0.9
1.0 / 1.2
Fe, Ss, C
Fe, Ss, C
Fe, Ss, C
C
Al
Al
0369 557 001
0369 557 002
0369 557 003
0369 557 004
0369 557 011
0369 557 006
0369 728 001
0369 728 001
0369 728 001
0466 262 001
0369 728 001
0369 728 001
0466 074 001
0466 074 001
0466 074 001
0466 074 001
0466 074 001
0466 074 001
0455 889 001
0455 889 001
0455 889 001
0455 889 001
0455 894 001
0455 894 001
0455 886 001
0455 886 001
0455 886 001
0455 886 001
0455 885 001
0455 885 001
V
V
V
V-K
U
U
C=cored wire
K=knurled groove
Bold = standard deliveries
2
Bok_ENG_ED3.book Page 35 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Torches and components
PSF™ water-cooled
PSF™ self-cooled
The water-cooled PSF™ torches are probably the coolest welding torches on the market. The excellent cooling allows for a
smaller swan neck with no reduction in current capacity, plus
reduced wear part consumption. The ergonomic handle is
equipped with an integrated hanger that is folded away for
increased accessibility. A swivel at the back of the handle
reduces strain on the welder's wrist. Together with the opportunity to use different angled swan necks, this provides easy
access to all welding positions and a comfortable working position.
Both torches are available with a built-in, three-step, remotecontrol switch.
There are four different sizes of self-cooled PSF™ welding
torches and they can be ordered with two different hose lengths.
The handles are ergonomically curved. A range of different
angled swan necks provides easy access to all the different
welding positions and a comfortable working position.
PSF™ 405 is available with a built-in, three-step, remote-control
switch.
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
PSF™ 410w/
410w RS3
PSF™ 510w/
510w RS3
0.8-1.6
0.8-1.6
1.0-1.6
0.9-1.6
1.0-2.4
1.0-1.6
1.2-2.4
0.9-2.0
Ordering information
PSF™ 410w, 3 m/4.5 m
PSF™ 510w, 3 m/4.5 m
PSF™ 410w RS3, 3 m/4.5 m
PSF™ 510w RS3, 3 m/4.5 m
w = water connection
RS3 = remote control 3-steps
PSF™
250
Max load at 60%
duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
PSF™ PSF™ 405/
305
405 RS3
PSF™
505
250
315
380
475
0.6-1.0
0.6-1.0
1.0
1.0
0.8-1.2
0.8-1.2
1.0-1.2
1.0-1.2
0.8-1.6
0.8-1.2
1.0-1.6
1.0-1.6
1.0-2.4
1.0-1.6
1.0-2.4
1.2-2.0
Ordering information
0458 400 882/883
0458 400 884/885
0458 400 898/899
0458 400 900/901
PSF™ 250, 3 m/4.5 m
PSF™ 305, 3 m/4.5 m
PSF™ 405, 3 m/4.5 m
PSF™ 505, 3 m/4.5 m
PSF™ 405 RS3, 4.5 m
RS3 = remote control 3-steps
0368 100 882/883
0458 401 880/881
0458 401 882/883
0458 401 884/885
0458 401 893
35
Bok_ENG_ED3.book Page 36 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Torches and components
PSF™ Centrovac self-cooled
PSF™ Centrovac water-cooled
The Centrovac welding torches have integrated smoke extraction, providing a smoke-free working environment for the welder.
The handles are ergonomically designed and incorporate a
reduction valve for suction adjustment. The PSF™ 250C and
315CLD have a small handle, providing easy access to all the
different welding positions. PSF™ 405C has a swivel at the back
of the handle to reduce the strain on the welder's wrist.
The water-cooled Centrovac welding torch is probably the
coolest welding torch on the market. The integrated smoke
extraction provides a smoke-free working environment for the
welder. Ergonomically-designed handle incorporating a reduction valve for suction adjustment. The water-cooled Centrovac
torch have a swivel at the back of the handle to reduce the strain
on the welder's wrist. PSF™ 410Cw RS3 are available with a
built-in, three-step, remote-control switch.
Max load at 60% duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
PSF™
250C
PSF™
315CLD
PSF™
405C
250
0.6-1.2
0.6-1.2
0.8-1.2
0.9
315
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
380
0.8-1.6
0.8-1.6
1.0-1.6
0.9-1.6
PSF™ 410Cw/
410Cw RS3
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
0.8-1.6
0.8-1.2
1.0-1.6
0.9-1.6
Ordering information
Ordering information
PSF™ 250 C, 3 m/4.5 m
PSF™ 315 CLD, 3 m/4.5 m
PSF™ 405C, 3 m/4.5 m
C = smoke extraction
36
0468 410 882/883
0468 410 885/886
0458 499 882/883
PSF™ 410Cw, 3 m/4.5 m
PSF™ 410Cw RS3, 3 m/4.5 m
C = smoke extraction
w = water connection
RS3 = remote control 3-steps
0458 450 880/881
0458 450 884/885
Bok_ENG_ED3.book Page 37 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Torches and components
PSF™ 315M
Welding torch for MIG/MAG welding in mechanised applications.
• Precision bent swan neck – easy to change torch without
recalibrating.
• Liners with controlled flexibility in both steel and PTFE – for
stable wire feeding.
• Connection for pneumatic spatter cleaning.
• Contact tip protrudes 3 mm to increase accessibility.
• Spatter protection – high temperature resistance and prevents
welding spatter from penetrating the swan neck.
PSF™ 315M
Max output at 60% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Max output at 100% duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
315 (CO2)
285 (MIX)
200 (CO2)
170 (MIX)
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
Ordering information
PSF™ 315M 1.5 m standard 25 euro
PSF™ 315M 1.5 m straight euro
PSF™ 315M 2.2 m standard 25 euro
PSF™ 315M 2.2 m straight euro
PSF™ 315M 3.0 m standard 25 euro
PSF™ 315M 3.0 m straight euro
PSF™ 315M 1.5 m 25 Ext 100 euro
0367 233 894
0367 233 896
0367 233 900
0367 233 901
0367 233 898
0367 233 905
0367 233 904
37
Bok_ENG_ED3.book Page 38 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Torches and components
PKB™ 250/400
MXL™ Torches
The pheumatic A9A is a push-pull system consisting of PKB™
250 and 400, Origo™ FeedAirmatic wire feeder and welding
hoses of different lengths and dimensions. The torch is powered
by air and the feed speed is set steplessly by a knob on the
torch. The trigger permits creep starts and speed reductions
during welding. The hose connection supplies current, wire,
shielding gas and air in the same connection.
• 4 gas-cooled welding torches.
• Ergonomic handles.
• Optimum cooling of torches, extended service life for swan
necks and wearing parts.
• Spring-loaded contact pins in the central connector.
• Hose length 3 and 4 m.
• Gas nozzles in 3 different versions, standard, straight and conical, provide maximum. flexibility and an optimum service life.
Pressure, bar
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Wire feed, m/min
Weight, kg
PKB™
250
PKB™
400
MXL™
150v
MXL™
200
MXL™
270
MXL™
340
5
0.6-1.2
0.6-1.2
0.8-1.2
1.0-1.2
0-18
1.2
5
0.6-1.6
0.6-1.6
0.8-1.6
1.0-1.6
0-18
1.4
Wire Ø, unall. solid
0.6-0.8
Wire Ø, SS
0.6-0.8
Wire Ø, Al
Wire Ø, CW
0.8
Weight, kg (3.0/4.0 m) 1.1 (2.5 m)
0.6-1.0
0.6-1.0
1.0
0.8-0.9
1.6/2.0
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
2.2/2.6
0.8-1.2
0.8-1.2
1.0-1.2
0.9-1.2
2.6/3.7
Ordering information
PKB™ 250 welding torch
5 m hose for PKB™ 250
10 m hose for PKB™ 250
16 m hose for PKB™ 250
PKB™ 400 welding torch
5 m hose for PKB™ 400
10 m hose for PKB™ 400
16 m hose for PKB™ 400
38
Ordering information
0152 700 881
0468 790 880
0468 790 881
0468 790 882
0152 470 881
0468 790 883
0468 790 884
0468 790 885
MXL™
MXL™
MXL™
MXL™
MXL™
MXL™
MXL™
150v, hose length 2.5 m
200, hose length 3.0 m
200, hose length 4.0 m
270, hose length 3.0 m
270, hose length 4.0 m
340, hose length 3.0 m
340, hose length 4.0 m
0700 200 001
0700 200 002
0700 200 003
0700 200 004
0700 200 005
0700 200 006
0700 200 007
Bok_ENG_ED3.book Page 39 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Torches and components
MXH™ 300/400w PP
MXH™ 300/400w PP are electric push-pull welding torches.
• Air- and water-cooled pistol grip torches with straight and
curved 45 degree swan necks.
• Allows 360 degree rotation of the curved swan neck to suit various welding positions
• Couples with ESAB feeding mechanisms to produce a high
performance push-pull feeding system.
• Ideal for feeding aluminium and other small diameter wires
long distances.
• Wire feed speed controlled by potentiometer located in the
torch handle.
MXH™
300 PP
MXH™
400w PP
0.8-1.2
0.8-1.2
0.8-1.2
0.9-1.2
6.6/9.2
0.8-1.2
0.8-1.2
0.8-1.6
0.9-1.2
5.6/7.8
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Weight, kg: 6 m / 10 m
Ordering information
MXH™ 300 PP 6.0 m
MXH™ 300 PP 10.0 m
MXH™ 400 w PP 6.0 m
MXH™ 400 w PP 10.0 m
MXH™ 400w PP 45° 10.0 m
Swan neck 45 water cooled
Swan neck 45 air cooled
Connection kit Aristo™ Feed, Origo™ Feed L3004
Connection and wire feed control kit Aristo™ Feed,
Origo™ Feed L3004
Connection and wire feed control kit Mig C3000i
Connection kit Origo™ Mig C340 PRO
Connection kit Origo™ Mig C420 PRO
0700 200 017
0700 200 018
0700 200 015
0700 200 016
0700 200 019
0700 200 251
0700 200 253
0459 020 883
0459 681 881
0459 681 891
0349 308 980
0349 308 337
39
Bok_ENG_ED3.book Page 40 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
Torches and components
Type of welding torch
PSF™ 250
PSF™ 250C
PSF™ 315 CLD
PSF™ 305
PSF™ 410w
PSF™ 410Cw
Swan neck
self-cooled
PSF™ 250-505
Acc. 0°
Std. 45°
Acc. 60°
0469 329 880
0366 315 880
0467 985 880
-
0469 333 880
0366 388 880
0467 988 881
0469 334 880
0366 389 880
0467 988 880
0469 335 880
0366 390 880
0467 989 880
Swan neck
water-cooled
PSF™ 410w-510w
Acc. 0°
Std. 45°
Acc. 60°
-
-
0458 403 886
0458 403 881
0458 403 884
0458 403 887
0458 403 882
0458 403 885
-
Swan neck
self-cooled
Centrovac
Std. 45°
0366 315 880
0457 862 880
-
0459 763 880
-
Swan neck
water-cooled
Centrovac
Std. 45°
-
-
0458 487 880
-
-
Gas nozzle
self-/water-cooled
Threaded
Tapered
Std.
Straight
0458 465 881
0458 464 881
0458 470 881
0458 465 882
0458 464 882
0448 470 882
0458 465 882
0458 464 882
0458 470 882
0458 465 883
0458 464 883
0458 470 883
0458 465 884
0458 464 884
0458 470 884
self-/water-cooled
gas nozzle
0458 471 002
0458 471 003
0458 471 003
0458 471 004
0458 471 005
self- and water-cooled
0366 643 881
0366 643 882
0366 643 882
0366 643 883
0366 643 884
M6
M8
HELIX™ M7
HELIX™ M8
0366 314 001
0368 310 001
-
0366 394 001
0368 311 001
-
0366 394 001 (305)
0366 394 002 (410w)
0368 311 001
0366 394 002
0366 394 001
0366 394 002
0368 311 001
0366 394 002
0366 395 001
0368 312 001
0366 395 001
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
0468 500 008*
0468 500 009
0468 500 010
-
0468 502 003*
0468 502 004
0468 502 005*
0468 502 007* (405/405C)
0468 502 008*
0468 502 009 (510w)
0468 502 010
0468 502 011 (510w)
0468 502 012 (510w)
0468 502 003*
0468 502 004
0468 502 005*
0468 502 007*
0468 502 008*
0468 502 009
0468 502 010
0468 502 011
0468 502 012
PSF™ 405
PSF™ 510w
PSF™ 405C
PSF™ 505
Wear parts
Spatter protection
Spotwelding acc.
Tip adaptor
self-cooled
Contact tip
CO2
0.6
0.8
0.9
1.0
1.2
1.4
1.6
-
M6 x 27 CuCrZr
Mix/Ar
0.6
0.8
0.9
1.0
1.2
1.6
0468 500 001
0468 500 002
0468 500 003*
0468 500 004*
0468 500 005*
0468 500 007*
-
0468 500 001
0468 599 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007*
0468 500 008
-
0468 500 001
0468 500 002
0468 500 003*
0468 500 004
0468 500 005*
0468 500 007* (305)
0468 500 008*
0468 500 009
0468 500 010
M8 x 37 CuCrZr
CO2
0.8
0.9
1.0
1.2
1.4
1.6
2.0
2.4
Mix/Ar
0.8
0.9
1.0
1.2
1.6
2.0
2.4
-
-
0468 502 003*
0468 502 004*
0468 502 005*
0468 502 007* (410w/CW)
0468 502 008*
0468 502 009
0468 502 010
-
Contact tip
Please see main brochure or
HELIX™ and Nib.
manual
Liner
Steel liner for nonalloyed and cored wires.
Liner
PTFE liner for Fe, Ss, Al
When welding
aluminium the wear
insert should be
changed to a carbonteflone type.
Please see manual.
PTFE liner beige
Full length without wear
insert
3 m/4.5 m
3 m/4.5 m
0.6 - 0.8
0.9 - 1.0
1.2
1.4
1.6
2.0
2.4
0366 549 882/883
0366 549 884/885
0366 549 886/887
-
0366 549 882/883
0366 549 884/885
0366 549 886/887
-
0.6
0.8
0.9 - 1.0
1.2
1.4
1.6
2.0/2.4
0366 550 880/881
-
0366 550 880/881
0366 550 882/883
0366 550 884/885
0366 550 886/887
-
3 m/4.5 m
3 m/4.5 m
3 m/4.5 m
0366 549 882/883
0366 549 884/885
0366 549 886/887
0366 549 888/889
0366 549 890/891
-
0366 549 882/883
0366 549 884/885
0366 549 886/887(405/405C)
0366 549 888/889
0366 549 890/891 (510w)
0366 549 898 (4.5 m – 510w)
0366 549 899 (4.5 m – 510w)
0366 549 884/885
0366 549 886/887
0366 549 888/889
0366 549 890/891
0366 549 898 (4.5 m)
-
0366 550 882/883
0366 550 884/885
0366 550 886/887
0366 550 888/889
0366 550 890/891
0366 550 882/883
0366 550 884/885
0366 550 886/887
0366 550 888/889
0366 550 890/891
0366 550 892/893 (510w)
0366 550 884/885
0366 550 886/887
0366 550 888/889
0366 550 890/891
0366 550 892/893
0457 969 882/883
0457 969 884
0457 969 882/883
0457 969 884
1.0-1.2 0457 969 882/883 0457 969 882/883 0457 969 882/883
1.4-1.6 0457 969 884
* Articles marked with * available in 100-pack. Only change position seven in the article number. Ex. 0468 500 003 become 0468 500 303.
40
Bok_ENG_ED3.book Page 41 Monday, May 7, 2007 3:53 PM
MIG/MAG equipment
MXL Torches
1.
2.
3.
2.
3. 4.
MXL™ 200
3.
MXL™ 270
4.
MXL™ 150v
1.
1.
2.
4.
2.
4.
6.
1.
5.
1.
Gas nozzle standard Ø12 mm
Gas nozzle standard Ø15 mm
Gas nozzle standard Ø16 mm
Gas nozzle straight Ø16 mm
Gas nozzle straight Ø18 mm
Gas nozzle straight Ø19 mm
Gas nozzle conical Ø 9.5 mm
Gas nozzle conical Ø11.5 mm
Gas nozzle conical Ø12 mm
MXL™ 340
MXL™ 150v
MXL™ 200
0700 200 054
0700 200 054
MXL™ 270
MXL™ 340
0700 200 055
0700 200 056
0700 200 057
0700 200 057
0700 200 060
0700 200 060
0700 200 058
0700 200 061
0700 200 059
0700 200 062
2.
Contact tip Cu W0.6 M6
Contact tip Cu W0.8 M6
Contact tip Cu W0.9 M6
Contact tip Cu W1.0 M6
Contact tip Cu W0.8 M6
Contact tip Cu W0.9 M6
Contact tip Cu W1.0 M6
Contact tip Cu W1.2 M6
0700 200 063
0700 200 064
0700 200 065
0700 200 066
0700 200 063
0700 200 064
0700 200 065
0700 200 066
0700 200 078
0700 200 078
0700 200 068
0700 200 069
0700 200 070
0700 200 071
0700 200 068
0700 200 069
0700 200 070
0700 200 071
3.
Nozzle spring
Nozzle spring
0700 200 079
4.
Tip adaptor M6 MXL™ 150v
Tip adaptor M6 MXL™ 200
Tip adaptor M6 MXL™ 270
Tip adaptor M6-Alu MXL™ 270
Tip adaptor M6, short MXL™ 340
Tip adaptor M6, long MXL™ 340
0700 200 076
0700 200 072
0700 200 073
0700 200 067
0700 200 074
0700 200 075
5.
Gas diffusor
0700 200 080
6.
Steel liner W0.6 - W0.8 2.5 m
Steel liner W0.6 - W0.8 3.0 m
Steel liner W0.6 - W0.8 4.0 m
Steel liner W0.9 - W1.2 3.0 m
Steel liner W0.9 - W1.2 4.0 m
PTFE liner W0.6 - W0.8 3.0 m
PTFE liner W0.6 - W0.8 4.0 m
PTFE liner W0.9 - W1.2 3.0 m
PTFE liner W0.9 - W1.2 4.0 m
0700 200 099
0700 200 085
0700 200 086
0700 200 087
0700 200 088
0700 200 089
0700 200 090
0700 200 091
0700 200 092
0700 200 085
0700 200 086
0700 200 087
0700 200 088
0700 200 089
0700 200 090
0700 200 091
0700 200 092
0700 200 085
0700 200 086
0700 200 087
0700 200 088
0700 200 089
0700 200 090
0700 200 091
0700 200 092
41
Bok_ENG_ED3.book Page 42 Monday, May 7, 2007 3:53 PM
Control panels
M11/M12
MA23
• Adjustable burn-back timer
• Creep start
• 2/4 stroke
• Wire feed speed
1.9-20 m/min (M11)
1.9–25 m/min (M12)
• CC/CV
• Digital meter
• 3 memories
• 2-4 stoke
• Inductance setting
• Manual gas purge and wire
feeding
• Remote control
M13
MA23A
Additional functions to M12
• Crater filling
Additional functions to MA23
• QSet™
• Spot welding
M13 V/A
Additional functions to M13
* Digital V/A meter
TA23
A2
• Slope up
• Welding current
• Slope down
• Gas post flow time
• Current
• Arc force
TA24
A4
• Slope up
• Welding current
• Pulse time
• Background current
• Background time
• Slope down
• Gas post flow time
42
Additional functions to A2:
• Hot start
• Display measurement V/A
• Electrode type
TA24 AC/DC
TA4
• Slope up
• Welding current
• Pulse time
• Background current
• Background time
• Slope down
• Gas post flow time
• AC balance
• AC Frequency
• Electrode preheating
• TIG/MMA
• MMA arc force, hot start
• Gas pre/post flow
• Slope up/down
• HF/Lift Arc
• 2/4 stroke
• Display measurement V/A
Bok_ENG_ED3.book Page 43 Monday, May 7, 2007 3:53 PM
Control panels
TA6
U6
Additional functions to TA4:
• MMA: electrode type
• Gas purge
• 10-memory program
• Pulsing DC
U6 contains all features from
MA6 and TA6
MA4
Aristo™ U8
• MIG/MAG
• Voltage
• Wire feed speed
• Burnback timer
• 2/4 stroke
• MMA arc force, hot start
• Inductance, stepless
• Gas pre/post flow
• Crater filling
• Creep start
• Display measurement V/A
Aristo™ U8 is a complete,
fully equipped programming
unit as well as a user friendly
control pendant used with the
panel M0.
MA6
TA33 AC/DC
Additional functions to MA4:
• Synergy MIG/MAG
• Synergy pulse MIG/MAG
• MMA: electrode type
• 10 memory positions
• Hot start MIG
• Gas purge
• Wire inching
• Multi language
• Display
• Welding method MMA/TIG*
Welding process AC/DC, DC-,
AC MMA
• HF/Liftarc start
• 2-4 stroke
• Panel/remote
• Plate thickness
• Slope down
• Post gas
• Reversed output by knob in
MMA
TA34 AC/DC
Multi Voltage units
• Slope up
• Welding current
• Pulse time
• Background current
• Background time
• Slope down
• Gas post flow time
• AC balance
• AC Frequency
• Electrode preheating
Ordering information
Multi Voltage unit TUA 1, Aristo™ and Origo™ Arc
Handle incl. mounting screws for separate installation
(Complete set = 2)
Multi Voltage unit TUA 2, Aristo™ Mig and Aristo™ Tig
Handle incl. mounting screws for separate installation
(Complete set = 2)
0459 144 880
0459 307 880
0459 145 880
0459 307 881
43
Bok_ENG_ED3.book Page 44 Monday, May 7, 2007 3:53 PM
Trolleys
1
2
3
5
6
7
9
4
8
ESAB has a wide range of different
trolleys to facilitate the welding and
to increase the working radius.
10
Ordering information
Caddy™
Mech Mech Aristo™ Aristo™ Arc Aristo™
Arc
Tig
Tig
Mig
Origo™ Arc Mig 4000i/
Caddy™
4000iw C2002i 4500i
4000i/5000i 5000i
Tig
Origo™Tig
Origo™
Arc
1. 0301 100 880
Origo™
Mig
C3000i/
L3000i
Aristo™
Mig
C3000i/
L3000i
Origo™ Tig Caddy™
3000i
Tig 2200i
Origo™ Tig AC/DC
3000i AC/DC
•
2. 0458 525 880
•
3. 0458 530 880
•
4. 0458 603 880
5. 0458 530 881
6. 0459 366 880
Aristo™
Tig 4000i
Origo™
Tig 4300iw
AC/DC
•
•
•
•
6. 0459 366 885
7. 0459 366 881
•
•
7. 0459 366 886
8. 0459 366 890
9. 0460 060 880
10.0460 330 880
44
•
•
•
•
•
•
•
•
Bok_ENG_ED3.book Page 45 Monday, May 7, 2007 3:53 PM
Ancillary equipment
Remote controls
Recommendation table – combinations of remote controls and power sources and feeders.
Process
Description
MMA
LHF
MMA
Caddy™ Professional
MMA
Caddy™Arc
MMA
Origo™ Arc A2
MMA
Aristo™ Arc A4
TIG/MMA
Caddy™Tig 150i/200i
TIG/MMA
Aristo™ Tig TA4
TIG/MMA
Aristo™Tig TA6
TIG/MMA
Caddy™ Tig 2200i
TIG/MMA
Origo™ Tig TA24
TIG/MMA
TIG/MMA
Origo™ Tig TA24
AC/DC
Origo™ Tig TA23
MIG/MAG
Origo™ Feed M12
MIG/MAG
Origo™Feed M13
MMA/MIG/MAG
Aristo™ Feed MA4
MMA/MIG/MAG
Aristo™Feed MA6
TIG/MMA/MIG/MAG Aristo™Feed U6
TIG/MMA/MIG/MAG Aristo™Feed M0 / U8
MMA/MIG/MAG
Aristo™YardFeed 2000
MTA1 M1 10P AT1 AT1 CF M1 AT1
CAN
CAN CAN CAN
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
RA12 RA23 FS002 FS002 T1 MIG MMA MMA
CAN
Foot 2
1
2
CAN
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
AT1
CF
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Ordering information
CAN based:
Cable, 5 m CAN + Amphenol 10p
Cable, 5 m CAN + Burndy 12
Cable,10 m CAN + Burndy 12
Cable,15 m CAN + Burndy 12
Cable, 25 m CAN + Burndy 12
Cable, 0.25 m CAN + Burndy 12
Cable, 5 m CAN + Amphenol 10
Cable, 5 m CAN + Burndy 12
0459 960 880
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
0459 960 980 (HD version)
0459 554 980 (HD version)
Analogue:
Cable, 5 m, analogue, Burndy 23
Cable, 5 m, analogue, Burndy 12
Cable, 10m, analogue, Burndy 12
Cable, 15m, analogue, Burndy 12
Cable, 25m, analogue, Burndy 12
0459 553 880
0459 552 880
0459 552 881
0459 552 882
0459 552 883
AT1 CAN
CAN based standard remote control for
MMA and TIG. Suitable for control panel
A2, A4, TA4,TA6, TA23 and TA24
MMA/TIG: Current control.
Ordering information
AT1 CAN
0459 491 883
AT1 CoarseFine CAN
CAN based standard remote control for
MMA and TIG. Suitable for control panel
A2, A4, TA4,TA6, TA23 and TA24
MMA/TIG: Current control, coarse/fine.
Ordering information
AT1 CoarseFine CAN
0459 491 884
MTA1 CAN
CAN based multi function remote control
for the control panels A2, A4. TA4. TA6,
MA4, MA6, MA23, MA23A, U6 and
Aristo™ U8.
MMA: Knob 1, Current control Knob 2,
Arc force
TIG: Knob 1, Pulse current Knob 2 Background current
Ordering information
MTA1 CAN
0459 491 880
45
Bok_ENG_ED3.book Page 46 Monday, May 7, 2007 3:53 PM
Ancillary equipment
Remote controls
M1 10Prog CAN
CAN based standard remote control
Synergic MIG. Suitable for control panel
MA6, U6 and Aristo™ U8.
MIG/MAG: Memory 1-10 and voltage
trim +/-.
Ordering information
M1 10Prog CAN
0459 491 882
FS 002 CAN
Foot pedal for starting and stopping as
well as for stepless current setting. Max.
current can also be set using a potentiometer. Used mostly for TIG welding.
Ordering information
FS 002 CAN with 5 m of cable
for Aristo™ Tig and Aristo™
Mig Universal
0349 090 890
FS 002
Foot pedal for starting and stopping as
well as for stepless current setting. Max.
current can also be set using a potentiometer. Used mostly for TIG welding.
Ordering information
FS 002 with 5 m of cable
0349 090 886
T1 Foot CAN
Foot pedal for starting and stopping as
well as for stepless current setting. Max.
current is set using a panel and min.
current is set as a procentage of the max.
current. Used mostly for TIG welding.
Ordering information
T1 Foot CAN
0460 315 880
AT1
Analogue standard remote control for
MMA and TIG. Suitable for power
sources with remote outlet.
MMA/TIG: Current control.
Ordering information
AT1
0459 491 896
AT1 CoarseFine
Analogue standard remote control for
MMA and TIG. Suitable for power
sources with remote outlet.
MMA/TIG: Current control, coarse/fine.
46
Ordering information
AT1 CoarseFine
0459 491 897
Bok_ENG_ED3.book Page 47 Monday, May 7, 2007 3:53 PM
Ancillary equipment
Remote controls
M1
Analogue standard remote control.
Suitable for MIG for control panel
M10, M12 and M13.
MIG/MAG: Wire feed and voltage control
Ordering information
M1
0459 491 895
Remote control
MMA 1
The remote-control MMA 1 is equipped
with one knob, giving the welder the
opportunity steplessly to adjust the current. It comes with a 10-metre rubber
cable with a 12-pole Burndy connector
and a metal hook for easy handling when
not welding.
Ordering information
Remote control MMA 1
0349 501 024
Remote control
MMA 2
The remote-control MMA 2 is equipped
with two knobs, giving the welder the
opportunity to make both rough and fine
current settings. It comes with a 10-metre
rubber cable with a 12-pole Burndy
connector and a metal hook for easy
handling when not welding.
Ordering information
Remote control MMA 2
0349 501 025
Remote control MIG 2
The remote-control MIG 2 is equipped
with a 23-pole connector and is suitable
for MIG/MAG machines. With this remote,
it is possible to set both current and voltage. It comes with a five-metre rubber
cable and a metal hook for easy handling
when not welding.
Ordering information
Remote control MIG 2
0349 501 028
Remote Adapter 12
Remote adapter for CAN based systems.
For analogue MMA and TIG remote controls.
Ordering information
RA 12 for MMA and TIG incl.
holder
0459 491 910
Remote Adapter 23
Remote adapter for CAN based systems.
For analogue MIG/MAG remote controls
and 3-step program switch RS3.
Ordering information
RA 23 for MIG/MAG and RS3
incl. holder
0459 491 911
47
Bok_ENG_ED3.book Page 48 Monday, May 7, 2007 3:53 PM
Ancillary equipment
Cooling units
CoolMini
CoolMidi 1800
Cooling unit suitable for TIG torches. Working together with
Tig 2200i.
Cooling unit suitable for MIG and TIG torches. Working together
with Tig 3000i, Tig 3000i AC/DC, Mig 3000i and Mig C3000i.
CoolMini
Cooling water, l/min
Max water pressure, bar
External dimensions, LxWxH, mm
Weight, kg
2
2.3
407x187x137
5/7
48
Mains supply, V/Hz
Cooling water, l/min
Max water pressure, bar
External dimensions, LxWxH, mm
Weight, kg
400, 3~50/60
4
3/3.8
710x385x208
19/23
Ordering information
Ordering information
Cooling unit, CoolMini
ESAB coolant 10 l.
CoolMidi 1800
0460 144 880
0194 230 002
CoolMidi 1800
ESAB coolant 10 l.
0459 840 880
0194 230 002
Bok_ENG_ED3.book Page 49 Monday, May 7, 2007 3:53 PM
Ancillary equipment
Cooling units
OCE-2 H
The OCE-2 H water-cooling unit is an efficient, compactlydimensioned cooling unit designed for use together with watercooled equipment for arc welding by hand or in automatic
plants. The water tank and pump are made of stainless corrosion-resistant material.
OCE-2 H
Mains supply, V/Hz
Cooling water, l/min
Max water pressure, bar
External dimensions, LxWxH, mm
Weight, kg
230/50-60
6.0
2.8
320x270x360
15
Ordering information
OCE-2 H
Flow guard to OCE-2 H
ESAB coolant 10 l.
0414 191 881
0414 231 880
0194 230 002
49
Bok_ENG_ED3.book Page 50 Monday, May 7, 2007 3:53 PM
Manual plasma cutting equipment
Plasma cutting packages
OrigoCut 35i
POWERCUT® 650
OrigoCut is a small and portable, single phase 230 V, plasma
cutting package. Perfect for repair and maintenance. Cuts all
metals, including copper and aluminium. Mild steels up to 12
mm can be separated. Few settings makes it easy to use. Just
add electricity and compressed air. The powerful HF start goes
straight through a drawing, placed or glued on top of the plate –
cuts the exact part you need.
POWERCUT® 650 is a very powerful plasma cutting package in
a tough casing, making it suitable for most plasma cutting applications. It cuts mild steel with quality from thin plate up to 16mm
(severs 19mm). It also cuts aluminium and stainless steel.
Delivery includes
OrigoCut, 4.5 m PT 31XL torch, 5 m return lead, 2.5 m mains
cable with Schuko plug, carrying strap and wear part kit.
Delivery includes
The POWERCUT® 650 comes out of the box ready to use. The
torch PT-31XLPC is attached with parts in place, primary cord is
attached and the filter regulator is installed. Just hook up the air,
plug it in and cut. Start-up wear parts kit included.
OrigoCut 35i
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
230/50
16
3x1.5
35
27
21
15-35
270
120
5.5
10/12
6/8
10/12
9
Ordering information
OrigoCut 35i , CE, 4.5 m torch, 1ph 230 V
50
POWERCUT® 650
Mains supply, V/Hz
Fuse, slow, A
Max output at 40% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
230 (1/3ph) and 400
(3ph)/50
16
40
10-40
290
165
5.5
16/19
12/16
16/20
25
Ordering information
0558 005 920
POWERCUT® 650 230V 1/3ph with
7.6m PT-31XLPC
POWERCUT® 650 400V 3ph with 7.6m
PT-31XLPC
Optional accessories & wear parts
Wheel kit
Torch wrap
Torch PT-31XLPC, 7.6m
Wear part kit PT-31XLPC
Deluxe torch guide kit
Basic guide kit
Plasma flow measuring kit
0558 004 800
0558 004 801
0558 003 399
0558 003 398
0558 005 393
0558 005 392
0558 003 258
0558 002 675
0558 000 739
Bok_ENG_ED3.book Page 51 Monday, May 7, 2007 3:53 PM
Manual plasma cutting equipment
Plasma cutting packages
POWERCUT® 875
POWERCUT® 1500
POWERCUT® 875 is a very powerful plasma cutting package in
a tough casing, making it suitable for most plasma cutting applications. It cuts mild steel from thin plate up to 32mm, and also
cuts aluminium and stainless steel.
A powerful and robust plasma cutting package for high production cutting rates. Fitted with the ergonomic PT 32EH torch with
very long wear part life. Cuts up to 38 mm mild steel and sever
45 mm. For highspeed production cutting, we recommend
approx. 18 mm. Trigger lock function for long cuts.
Delivery includes
The POWERCUT® 875 comes out of the box ready to use. The
torch PT-32EH is attached with parts in place, primary cord is
attached and the filter regulator is installed. Just hook up the air,
plug it in and cut. Start-up wear parts kit included.
Delivery includes
PT 32EH torch, return lead with clamp, mains cable, wear part
kit and regulator with filter.
POWERCUT® 1500
POWERCUT® 875
Mains supply, V/Hz
Fuse, slow, A
Max output at 60% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
230 (3ph) and 400
(3ph)/50
20
60
20-60
275
165
5.5
22/32
15/22
22/32
40
Ordering information
POWERCUT® 875 230V CE with 7.6 m PT-32EH
POWERCUT® 875 230V CE with 15.2 m PT-32EH
POWERCUT® 875 400V CE with 7.6 m PT-32EH
POWERCUT® 875 400V CE with 15.2 m PT-32EH
Optional accessories
Wheel kit
Torch wrap
Torch PT-32EH (ergonomic handle), 7.6m
Torch PT-32EH (ergonomic handle), 15.2 m
Wear part kit PT-32EH
Deluxe torch guide kit
Basic guide kit
Plasma flow measuring kit
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
400/50
25
4x6
90
20-90
289
165
5
38/40
20/29
38/45
43
Ordering information
0558 004 942
0558 005 167
0558 004 940
0558 005 168
0558 003 014
0558 003 013
0558 003 548
0558 003 549
0558 004 949
0558 003 258
0558 002 675
0558 000 739
POWERCUT® 1500, CE, 7.5 m torch, 400 V
POWERCUT® 1500, CE, 15 m torch, 400 V
POWERCUT® 1500, CE, 7.5 m torch, 400 V,
delivered with torch wrap and wheel kit
Optional accessories
PT 32EH torch, 15 m
Torch wrap kit
Wheel kit
0558 001 945
0558 001 946
0558 004 128
0558 003 549
0558 003 059
0558 003 060
51
Bok_ENG_ED3.book Page 52 Monday, May 7, 2007 3:53 PM
Manual plasma cutting equipment
Plasma cutting packages
ESP 150
This heavy-duty, water-cooled plasma cutting and gouging system provides the perfect solution for production cutting and
plasma gouging.
The ESP 150 can cut up to 51 mm manually and can sever 63
mm, using either an Ar/H2 mixture or compressed air.
Gas options for higher quality cuts, especially on aluminium and
"stainless", resulting in lower total operating costs – the PT 26
torch cuts with nitrogen or argon-hydrogen mixtures; choice of
carbon dioxide, air, nitrogen or oxygen for torch cooling.
Delivery includes
The ESP 150 package includes a 7.6 m leather protected PT 26
torch, torch wear part kit, 7.6 m work cable, dual cylinder rack/
wheel kit, regulators/filters, torch hooks, torch coolant and gas
hose.
ESP 150
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max load at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
400/50
70
4x25
140
50-150
370
113/95/95
7/7/7
40/50
25/38
40/50
308
Ordering information
ESP 150, CE, 7.5 m torch, 400 V
Optional accessories
Torch PT 26, 70°, 15 m
Torch PT 26, INLINE, mech, 7.6 m
Torch PT 26, INLINE, mech, 15 m
Remote hand switch
Leather protection for torch hose 7.6 m
Leather protection for torch hose 15 m
52
0558 003 472
0558 002 209
0558 002 320
0558 002 321
0558 003 796
0558 002 921
0558 002 922
Bok_ENG_ED3.book Page 53 Monday, May 7, 2007 3:53 PM
Manual plasma cutting equipment
Plasma cutting packages
LPH 35 handy cut
LPH 50 power cut
Designed for repair work and small workshops. Ideal when a
small, effective and easy-to-transport plasma cutting unit is
needed.
2 step control for easier setting – thinner or thicker materials.
Built-in manometer makes air pressure control fast and easy.
A plasma cutting unit designed for small workshops and industrial users. 7.6 m long torch,wheels and handle makes it easy to
reach the work at hand. Two step control for easier setting –
thinner or thicker materials.
Cuts gratings without any additional accessory.
Delivery includes
Delivery includes
Torch PT 30 KK, return cable with clamp, stand-off guide
* sever capacity
PT 27 torch, return cable with clamp, stand-off guide
* sever capacity
LPH 35
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 35% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
LPH 35
3x230, 50/60
28
4x2.5
35
20
20-35
295
130
3.5-4.5
6/12*
6/10*
6/12*
53
3x400-415,
50/60
16
4x1.5
35
20
20-35
295
130
3.5-4.5
6/12*
6/10*
6/12*
52
LPH 50
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
LPH 50
3x400/415, 3x230/400-415/
50/60
440
24
42/24/22
4x2.5
4x6
50
50
30
30
30-50
30-50
320
320
118
118
4.5-7
4.5-7
12/15*
12/15*
8/12*
8/12*
8/15*
8/15*
89
90
* sever capacity
Ordering information
LPH 35, 3x400-415V, 50/60Hz
LPH 35, 3x230V, 50/60Hz
Ordering information
0457 288 880
0457 288 881
LPH 50, 3x400-415V, 50/60Hz
LPH 50, 3x230V/400-415V/440V, 50-60Hz
0457 289 880
0457 289 881
53
Bok_ENG_ED3.book Page 54 Monday, May 7, 2007 3:53 PM
Manual plasma cutting equipment
Plasma cutting packages
LPH 80 power cut
LPH 120 power cut
Designed for industrial users who require good plasma cutting
performance at an attractive price. Easy to move thanks to a
well-positioned handle and 4 wheels. 3 step control for easier
setting – thinner medium or thicker material. Can cut gratings
without any additional accessory.
Designed for industrial users who require heavy-duty plasma
cutting performance at an attractive price. Easy to move, thanks
to well-positioned handle, 4 wheels and lifting eyelets. 3 Step
control for easier setting – thin, medium or thick materials. Cuts
gratings without any additional accessory. Also superb for gouging applications.
Delivery includes
7.6 m PT 27 torch, return cable with clamp, stand-off guide, filter/regulator and wheels
Delivery includes
7.6 m PT 25 torch, return cable with clamp, stand-off guide, regulator/filter and wheels
LPH 80
Mains supply, V/Hz
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
3x400-415, 50/60
29
4x4
80
60/40
40-80
310
118
4.5-7
25/35*
20/25*
22/30*
131
* sever capacity
Mains supply, V/Hz
LPH 120
LPH 120
3x400-415, 50/60
3x230/400415/440, 50/
60
78/45/41
4x16
120
90/60
60-120
310
180/236
4.9-7
35/40*
25/25*
28/30*
167
Fuse, slow, A
Mains cable, Ø mm2
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A
Open circuit voltage, V
Air, l/min
Pressure, bar
Cutting capacity, Fe mm
Cutting capacity, SS mm
Cutting capacity, Al mm
Weight, kg
45
4x6
120
90/60
60-120
310
186/236
4.9-7
35/40*
25/25*
28/30*
167
* sever capacity
Ordering information
LPH 80, 3x400-415V, 50/60Hz
54
Ordering information
0457 290 880
LPH 120, 3x400-415V, 50/60Hz
LPH 120, 3x230V/400-415V/440V, 50/60Hz
0457 291 880
0457 291 881
Bok_ENG_ED3.book Page 55 Monday, May 7, 2007 3:53 PM
Manual plasma cutting equipment
Plasma torches
Plasma gouging
Plasma gouging is an effective way of
removing material, when preparing for the
next layer to be welded or for removing
faults. Generally speaking, the advantages of using plasma instead of carbon
rods are 50% less noise, 50% fewer particles in the air, 50% less energy consumed, no carbon deposits in the material
and the fact that gouging can be performed on all materials (even high-alloyed
and aluminium).
Wear part kits
These wear part kits organize your
plasma cutting wear parts for more efficient handling.
Includes: electrodes, swirl baffle, nozzles,
heat shield etc.
Torch guide kits
The deluxe guide kit can be used for
straight line, circular (45 to 1050 mm) or
bevel plate edge preparations. Position
using pin on rivot mark, magnet or suction cup. The same kit can be used for
torches PT 17, 23, 25, 27, 31XL, 32EH
and 34. A basic kit for plasma cutting
torches PT 17, 23, 25, 27, 31XL, 32EH
and 34 with circular guide (45 to 750 mm)
using pin on rivot mark is also available.
PT 25
Plasma cutting torch PT 25 is designed
for heavy-duty cutting and gouging operations. Can use compressed air or two different gases simultaneously; one as the
cutting gas, the other as the cooling gas.
Rated at 150 A in continuous operation.
This torch is used on LPH 120 and ESP
100i.
PT 26
This versatile, easy-to-use, 300 Amp,
water-cooled plasma cutting torch provides superior performance for a full
range of manual and mechanised cutting.
Available in a manual version and a
mechanised version (IN-LINE). Used on
ESP 150.
Only two parts need to be changed (no
tools needed) to gouge instead of cut –
the nozzle and an additional metal gouging heat shield.
Ordering information
Gouging nozzle, PT 25
Gouging shield, PT 25
Gouging nozzle, PT 27
Gouging shield, PT 27
Gouging nozzle, PT 32EH
Gouging shield, PT 32EH
0558 000 729
0558 000 737
0558 000 480
0558 000 481
0558 003 089
0558 003 090
Ordering information
Wear parts kit, PT 25
Wear parts kit, PT 26
Wear parts kit, PT 27, 60 A
Wear parts kit, PT 27, 70 A
Wear parts kit, PT 27, 80 A
Wear parts kit, PT 30 KK
Wear parts kit, PT 31XL, 35 A
Wear parts kit, PT 31XL, 50 A
Wear parts kit, PT 32EH, 90 A
0558 000 742
0558 002 864
0558 000 488
0558 003 466
0558 000 489
0457 288 168
0558 003 462
0558 003 464
0558 003 557
Separate two wheel guide kits are available for PT 31XL and PT 27.
Ordering information
Deluxe cutting guide kit, PT
17, 23, 25, 27, 31XL, 32EH
and 34
Basic circle guide kit, PT 23,
27, 31XL, 32EH
2-wheel guide PT 31XL
2-wheel guide PT 27
0558 003 258
0558 002 675
0558 000 947
0558 000 943
Ordering information
PT 25, 7.6 m torch
PT 25, 15 m torch
Heat shield
Nozzle, 100 (120) A
Swirl baffle, ESP 100i
Electrode, compr. air or N2
Electrode, Ar-H2
Electrode holder
O-ring
Gouging nozzle
Gouging shield
Swirl baffle, LPH 120
0558 000 724
0558 000 725
0558 000 730
0558 000 727
0558 000 735
0558 000 732
0558 000 733
0558 000 731
0558 000 734
0558 000 729
0558 000 737
0558 001 457
Ordering information
PT 26, 70°, 7.6 m
PT 26, 70°, 15 m
PT 26, IN-LINE, 7.6 m
PT 26, IN-LINE, 15 m
Electrode, air N, N/H
Electrode Ar/H (H35)
Nozzle, 150 A, with O-ring
Nozzle, gouging, with O-ring
Heat shield
Stand-off guide
Remote hand switch
Baffle tube with O-ring
Insulator with O-ring
Torch head with O-ring PT 26
0558 002 208
0558 002 209
0558 002 320
0558 002 321
0558 003 722
0558 003 723
0558 003 717
0558 003 718
0558 003 714
0558 003 713
0558 003 796
0558 003 708
0558 003 711
0558 003 719
55
Bok_ENG_ED3.book Page 56 Monday, May 7, 2007 3:53 PM
Manual plasma cutting equipment
Plasma torches
PT 27
The plasma cutting torch PT 27 is a rugged, compact, small-size, high-capacity
torch. Made to be used with up to 80 A in
continuous operation.
Produces clean, exceptionally fine cuts.
Normally used with pilot arc.
PT 27 is used on LPH 50, LPH 80,
HandyPlasma 70, PCM 875 and PCM
1000i.
PT 30 KK
The PT 30 KK is a compact plasma torch
where the pilot arc is generated without
HF. Rated at 30 A at 60% and 50 A at
35% duty cycle. This torch is used on
LPH 35.
PT 31XL
PT 27, 7.6 m torch
PT 27, 15 m torch
Heat shield
Nozzle, 50-70 A
Nozzle, 80 A
Swirl baffle
Electrode
Seat and valve assembly
Torch body with O-ring and seat
O-ring
Gouging nozzle
Gouging shield
0558 000 487
0558 000 490
0558 000 486
0558 000 363
0558 000 457
0558 000 365
0558 000 364
0558 003 032
0558 000 477
0558 000 425
0558 000 480
0558 000 481
Ordering information
PT 30 KK, 4 m torch
Stand-off guide, metal wire
Cap (heat shield)
Spring
Nozzle
Insulating sleeve
Electrode
Torch body
Safety clamp
Multiple wrench
Electrode wrench
Stand-off guide, solid metal
(optional)
0457 288 001
0457 288 150
0457 288 151
0457 288 152
0457 288 153
0457 288 154
0457 288 155
0457 288 156
0457 288 157
0457 288 158
0457 288 159
0457 288 160
Ordering information
The PT 31XL is the smallest 50 A plasma
cutting torch on the market. Designed for
superior operator comfort. Rated at 50 A
in continuous operation. Speciallydesigned to make it easy to access
places that are difficult to reach. For drag
cutting with HF starts.
This torch is used on OrigoCut, HandyPlasma 50 and PCM 500i.
PT 31XL, 7.6 m torch
Heat shield
Nozzle, 35/40 A
Swirl baffle
Electrode
Plunger
Replaceable seat
Torch body
Nozzle, 50 A
PT 31XL, 4.5 m torch
PT-31XLPC 7.6 m
PT 32EH
Ordering information
This ergonomical, heavy-duty plasma cutting torch simplifies cutting. The two
switches gives the operator the opportunity to choose the preferred position.
Exceptionally long service life for wear
parts increases productivity rates. This
torch is used on POWERCUT® 1500.
56
Ordering information
PT 32EH, 7.6 m
PT 32EH, 15 m
Nozzle, 90 A
Nozzle, 40 A
Electrode
Heat shield, long
Valve pin
Stand off guide
Nozzle gouging
Heat shield, drag
Heat shield gouging
Torch head with O-ring
Heat shield, drag, heavy-duty
0558 000 690
0558 000 509
0558 000 508
0558 000 506
0558 000 507
0558 000 511
0558 000 510
0558 000 790
0558 000 513
0558 001 466
0558 005 393
0558 003 548
0558 003 549
0558 002 837
0558 002 908
0558 001 969
0558 003 110
0558 001 959
0558 002 393
0558 003 089
0558 003 374
0558 003 090
0558 003 412
0558 004 206
Bok_ENG_ED3.book Page 57 Monday, May 7, 2007 3:53 PM
ESAB Welding Automation
for quality, productivity, working environment
57
Bok_ENG_ED3.book Page 58 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
Welding heads orbital TIG
A21 PRB
The PRB welding head is compact and easy to use as a result
of its unique pincer action which reduces setting-up times to a
minimum. The welding head is positioned and secured around
the tube with great accuracy in seconds. The PRB welding
heads are available in three sizes for tubes with outer diameters
of 17 to 170 mm.
Use these welding heads together with the Aristo™ MechTig
power sources.
Delivery includes
7 m of connection cable (current, gas, water).
Introduction orbital TIG
New and improved metal qualities, rising material and labour
costs, but also more sensitive materials, and continuously
increasing demands on quality and productivity are factors which
you have to deal with daily.
ESAB helps you to get ahead and stay ahead. Our metallurgists,
chemists, engineers, technicians and skilled welders have one
dedication: to find better materials and develop better equipment
for your welding.
The ESAB welding program for mechanised tube welding is
based on the TIG welding method with a non-consumable tungsten electrode.
To further improve weld quality and decrease costs, ESAB have
developed micro-processor controlled power sources for orbital
TIG welding, the Aristo™ MechTig C2002i and the Aristo™
MechTig 4000iw with control boxes Aristo™ MechControl 2
and 4.
A21 is ESAB's welding head for tube-to-tube welding, A22 is a
welding head for tube-to-tube sheet welding and A25 is a modular component system for orbital TIG welding.
58
Orbital speed, rpm
Tube diameters OD, mm
Max welding current, water, A
Max welding current, air, A
Electrode diameter, mm
Weight, less cables, kg
PRB
17-49
PRB
33-90
PRB
60-170
0.1-2.4
17-49
250
100
1.6, 2.4
2.8
0.1-1.6
33-90
250
100
2.4, 1.6
3.2
0.05-0.95
60-170
250
100
2.4, 1.6
4.4
Ordering information
PRB 17-49, water-cooled
PRB 17-49, air-cooled
PRB 33-90, water-cooled
PRB 33-90, air-cooled
PRB 60-170, water-cooled
PRB 60-170, air-cooled
Accessories for PRB:
Rebuilding kit for PRB/PRC 17-49 for welding tubes
with outside diameters from 8-17 mm
Rebuilding kit PRB/PRC 33-90 for welding tubes with
outside diameters from 20-33 mm
Rebuilding kit PRB/PRC 60-170 for welding tubes with
outside diameters from 44-60 mm
Wire holder complete with gas lense diameter 24 mm
with adjustable wire nozzle for PRB/PRC 33-170
0443 750 882
0443 750 883
0443 760 882
0443 760 883
0443 770 882
0443 770 883
0444 002 880
0443 908 880
0443 909 880
0443 923 880
Bok_ENG_ED3.book Page 59 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
Welding heads orbital TIG
A21 PRC
A21 PRD 100
The PRC welding head is a further development of our PRB
welding head. The PRC features a zig-zag weaving movement
and arc voltage control, which produces higher productivity and
better welding quality, particularly when welding thick-walled
tubes. These welding heads are used together with the Aristo™
MechTig power sources.
The PRD 100 welding head is designed for precision, quality
and technology of the highest class. It is a TIG welding head for
tubes with an outer diameter of 100 mm and upwards. The PRD
100 is very compact in design and, as a result of its low profile,
requires only 73 mm of clearance around the tube. The welding
head is water-cooled and designed for amperage of up to 400 A.
The mechanical settings are easy, all the welding parameters
are incorporated in the procedure program which are controlled
by a microprocessor system. Use this welding head together
with the Aristo™ MechTig power sources.
Delivery includes
7 m of connection cable (current, gas, water).
Delivery includes
8 m of connection cable (current, gas, water) and motor cable.
PRC 17-49
Orbital speed, rpm
Tube diameters OD, mm
Max welding current, A
Weaving range, mm
Weaving reach, mm
Weaving speed, mm/s
Dwell time, s
Arc setting speed, mm/s
Weight with AVC and weave
unit (less cables), kg
0.1-2.4
17-49
250
20
7
1.0-12
0.1-10
1.1
5.1
PRC 33-90 PRC 60-170
0.1-1.6
33-90
250
20
7
1.0-12
0.1-10
1.1
5.5
0.05-0.95
60-170
250
20
7
1.0-12
0.1-10
1.1
6.7
PRD 100
Orbital speed, cm/min
Tube diameters OD, mm
Electrode diameter, mm
Max welding current, A
Weaving range, mm
Weaving speed, mm/s
Dwell time, s
Arc voltage control amplitude, mm
Arc setting speed, mm/s
Weight, kg
2-40
100 to flat
1.0-4.0
400 (pulsed DC)
+/-15
1-10
0.1-10
25
2.0
8
Ordering information
PRC 17-49 with AVC
PRC 17-49 with AVC and weaving
PRC 33-90 with AVC
PRC 33-90 with AVC and weaving
PRC 60-170 with AVC
PRC 60-170 with AVC and weaving
0443 751 881
0443 752 881
0443 761 881
0443 762 881
0443 771 881
0443 772 881
Ordering information
PRD 100 welding head
Racks and accessories, see page 63
0444 016 880
59
Bok_ENG_ED3.book Page 60 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
Welding heads orbital TIG
A21 PRD 160
A21 PRH
The PRD 160 is a water-cooled flexible pipe-welding head, for
pipes with an outer diameter of 160 mm and upwards.
The PRD consists of an articulated carriage that travels around
the pipe on a rack that is adapted to match the diameter of the
pipe. To ensure maximum flexibility, the welding head is built in
modules. The basic unit, for thin-walled pipes, includes only one
motor, for travel. Depending on the application, it is possible to
add wire-feed-, arc voltage control- and weaving-modules for the
thicker wall applications.
PRD 160 can be used together with the Aristo™ MechTig power
sources.
ESAB's PRH tube-welding tool is designed for welding thinwalled, stainless steel tubes in order to provide maximum gas
shielding around the tube. The tool has been designed according to the chamber principle to produce this shield. This means
that the rotating part and the Tungsten electrodes are enclosed
in a gas chamber formed by the outer casing, which also constitutes the clamping arrangement for the tube to be welded.
The tube-welding tool is water-cooled and forms a complete unit
which also incorporates the return conductor. It is available in
three sizes, PRH 3-12, PRH 3-38 and PRH 6-76, making it possible to weld tubes of between 3 mm and 76.2 mm.
All three heads are equipped with encoder motors for precise
positioning of each sector when welding with different sets of
parameters.
Delivery includes
8 m of connection cable (current, gas, water) and motor cable.
Delivery includes
8 m of connection cable (current, gas, water and return).
PRD 160
Orbital speed, cm/min
Tube diameters OD, mm
Electrode diameter, mm
Max welding current, A
Weaving range, mm
Weaving speed, mm/s
Dwell time, s
Arc voltage control speed, mm/s
Weight, less cables and rack, kg
2-40
160-1025
1.6-3.2
400 (pulsed DC)
+/-15
2-12
0.1-10
2.0
8
Ordering information
60
Basic unit intended only for fusion welding with a
floating head
Basic unit with wire feeder unit complete
Basic unit with AVC (Arc Voltage Control)
Basic unit with AVC plus wire feeder unit complete
Basic unit with AVC plus wire feeder unit complete
and weave unit
Wire feeder unit complete
AVC (Arc Voltage Control) complete
Weave unit complete
Racks and accessories, see page 63.
0444 151 880
0444 151 881
0444 151 882
0444 151 883
0444 151 884
0444 137 880
0443 656 881
0444 140 880
Max output at 100% duty
cycle, A
Orbital speed, rpm
Tube diameters OD, mm
Max welding current, water, A
Electrode diameter, mm
Weight, with cables, kg
PRH 3-12
PRH 3-38
PRH 6-76
15
50
60
0.65-12.6
3-12.7
40
(pulsed)
1.0
5.0
0.5-9.5
3-38.1
100
(pulsed)
1.6/2.4
6.5
0.31-6.15
6-76.2
100
(pulsed)
1.6/2.4
7.5
Ordering information
Welding head PRH 3-12
0444 300 880
Welding head PRH 3-38
0444 301 880
Welding head PRH 6-76
0444 302 880
Cartridges and collets are available for all diameters within the working
range for each tool. Standard sizes, see page 64
Bok_ENG_ED3.book Page 61 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
Welding heads orbital TIG
A22 POC
The POC 12-60 is a welding head for tube-to-tube sheet TIG
welding. It is a precision-built, robust and versatile welding head
which can be used for all types of tube-to-tube-sheet welding.
The POC has a working range of 12 to 60 (93) mm outer tube
diameter. The centering accuracy of the POC is very high and
centering mandrels are available for inner tube diameters from
10.0 mm.
POC can be used together with the Aristo™ MechTig power
sources.
Delivery includes
8 m of connection cable (current, gas, water).
POC
Orbital speed, rpm
Working range, electrode parallel to tube axis, mm
Working range, electrode at 30° from tube axis, mm
Filler wire diameter, mm
Filler wire speed, mm/s
Max spool dimension/weight, Ø mm/kg
Weight, less cables, kg
0.2-4.4
12-60
12-36 (93)
0.8-0.9
0.15-1.5
100/0.5
4.8
Ordering information
POC 12-60 welding head
0443 930 880
61
Bok_ENG_ED3.book Page 62 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
A25 modular components
Ordering information
A25
A25 is a modular component system – the key to TIG welding
mechanisation. The modular components can easily be put
together to create a system to suit your requirements. The TIGnarrow gap method can also be used together with the A25 system. Narrow gap with an extremely small joint angle and subsequent low joint volume.
The A25 modular system is used together with the Aristo™
MechTig power sources.
A25
AVC slide amplitude, mm
AVC slide speed, mm/s
Weaving slide amplitude, mm
Weaving slide speed, mm/s
Manual slide amplitude, mm
Floating slide amplitude, mm
Wire diameter, mm
Wire feed, m/min
Motor VEC with encoder, speed, rpm
Motor VEC with encoder, ratio
A25 welding heads
62
Arc voltage
control
76
2.81
76
19
93
76
0.6-1.6
0.1-2.6
1000
672:1
Weaving
Manual cross
slide
A25 welding automat with AVC and weaving slides,
wire feed unit, VEC motor with turntable and BTE
250M torch mounted on a stand
A25 welding automat with AVC and weaving slides,
wire feed unit, VEC motor with turntable and BTE
500M torch mounted on a stand
A25 welding automat with AVC and BTE 250M torch
A25 welding automat with AVC and BTE 500M torch
A25 welding automat with AVC and weaving slides,
BTE 250M torch
A25 welding automat with AVC and weaving slides,
BTE 500M torch
A25 welding automat with AVC and manual horizontal
slide, BTE 250M torch
A25 welding automat with AVC and manual horizontal
slide, BTE 500M torch
A25 welding automat with manual vertical and
horizontal slide, BTE 250M torch
A25 welding automat with manual vertical and
horizontal slide, BTE 500 M torch
A25 welding automat with slides for floating head,
BTE 250M torch
A25 welding automat with slides for floating head,
BTE 500M torch
Railbound carriage with a 2 m track for fitting A25
welding heads
PAL 3 connection box for external motor regulator
Manual vertical
slide
Floating slide
Circular slide
0443 910 881
0443 911 880
0443 911 881
0443 911 882
0443 911 883
0443 911 884
0443 911 885
0443 911 886
0443 911 887
0443 912 880
0443 912 881
0458 002 880
0457 870 880
Wire feeder
BTE 250 torch
•
STA 250
•
•
•
STA 500
•
•
•
STA 250
•
•
•
•
STA 500
•
•
•
•
STA 250
•
•
•
•
STA 500
•
•
•
•
STA 250
•
•
•
•
STA 500
•
•
•
•
STB 250
•
•
•
STB 500
•
•
•
Wire capacity as standard STA/STB 250 0.6-1.2 mm, STA/STB 500 0.6-0.8, 1.2-1.6 mm
Accessories see page 65.
0443 910 880
•
•
•
•
Bok_ENG_ED3.book Page 63 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
Accessories
Standard racks for PRD 100
A specific size of rack is used for each pipe diameter. The standard racks are listed under ordering information. Individual
requirements relating to racks for other diameters can be supplied to order within the working range of the PRD welding
head.
Ordering information
Outer diameter of the pipe:
114.30 mm - 4 inch
141.30 mm - 5 inch
168.27 mm - 6 inch
219.07 mm - 8 inch
273.05 mm - 10 inch
323.85 mm - 12 inch
355.60 mm - 14 inch
406.40 mm - 16 inch
457.20 mm - 18 inch
508.00 mm - 20 inch
558.80 mm - 22 inch
609.60 mm - 24 inch
660.00 mm - 26 inch
711.00 mm - 28 inch
762.00 mm - 30 inch
813.00 mm - 32 inch
0333 400 880
0333 400 881
0333 400 882
0333 400 883
0333 400 884
0333 400 885
0333 400 886
0333 400 887
0333 400 888
0333 400 889
0333 400 890
0333 400 891
0333 400 892
0333 400 893
0333 400 894
0333 400 895
864.00 mm - 34 inch
914.00 mm - 36 inch
Straight rack with suction feet, 2 m
Straight rack with suction feet, 4 m
Suction pump for rack
Locking screw for standard racks together with
feet 0333 402 880
Locking screw for standard racks together with
feet 0333 402 882-885
Locking screw for standard racks together with
feet 0333 402 886-890
0333 400 896
0333 400 897
0334 150 880
0334 150 881
0334 504 001
0212 204 306
0190 507 451
0212 204 352
Feet for standard racks with tube diameters minus ....
4 mm
0333 402 881
8 mm
0333 402 882
12 mm
0333 402 883
16 mm
0333 402 884
20 mm
0333 402 885
24 mm
0333 402 886
28 mm
0333 402 887
32 mm
0333 402 888
36 mm
0333 402 889
40 mm
0333 402 890
Standard racks for PRD 160
Ordering information
Outer diameter of the pipe:
161-177 mm
185-201 mm
209-225 mm
225-241 mm
249-265 mm
0444 063 880
0444 063 881
0444 063 882
0444 063 883
0444 063 884
265-281 mm
289-305 mm
313-329 mm
329-345 mm
345-361 mm
0444 063 885
0444 063 886
0444 063 887
0444 063 888
0444 063 889
361-377 mm
385-401 mm
401-417 mm
425-441 mm
449-465 mm
0444 063 890
0444 063 891
0444 063 892
0444 063 893
0444 063 894
473-489 mm
497-513 mm
513-529 mm
537-553 mm
553-569 mm
0444 063 895
0444 063 896
0444 063 897
0444 063 898
0444 063 899
577-593 mm
601-617 mm
625-641 mm
649-665 mm
665-681 mm
0444 063 900
0444 063 901
0444 063 902
0444 063 903
0444 063 904
689-705 mm
705-721 mm
729-745 mm
753-769 mm
777-793 mm
0444 063 905
0444 063 906
0444 063 907
0444 063 908
0444 063 909
801-817 mm
817-833 mm
841-857 mm
857-873 mm
881-897 mm
0444 063 910
0444 063 911
0444 063 912
0444 063 913
0444 063 914
905-921 mm
929-945 mm
953-969 mm
969-985 mm
993-1009 mm
0444 063 915
0444 063 916
0444 063 917
0444 063 918
0444 063 919
1009-1025 mm
Other diameters are available upon request.
0444 063 920
63
Bok_ENG_ED3.book Page 64 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
Accessories
Collets and cartridges
Ordering information
PRH 3-12
Cartridges
Cartridge C
Cartridge MF 6.0 mm
Cartridge MF 6.35 mm
Cartridge MF 8.0 mm
Cartridge MF 9.53 mm
Cartridge MF 10.0 mm
Cartridge MF 12.0 mm
Cartridge MF 12.70 mm
Collets for Cartridge C, one set, four halves
Collets C blanks
Collets C 6.0 mm
Collets C 6.35 mm
Collets C 8.0 mm
Collets C 9.53 mm
Collets C 10.0 mm
Collets C 12.0 mm
Collets C 12.70 mm
PRH 3-38
Collets, one set, four halves
Collets PRH 3-38, blanks
Collets PRH 3-38 6.0 mm
Collets PRH 3-38 6.35 mm
Collets PRH 3-38 8.0 mm
Collets PRH 3-38 9.53 mm
Collets PRH 3-38 10.0 mm
Collets PRH 3-38 12.0 mm
Collets PRH 3-38 12.70 mm
Collets PRH 3-38 13.50 mm
Collets PRH 3-38 15.0 mm
Collets PRH 3-38 17.20 mm
Collets PRH 3-38 18.0 mm
Collets PRH 3-38 19.05 mm
Collets PRH 3-38 21.30 mm
Collets PRH 3-38 22.0 mm
Collets PRH 3-38 25.40 mm
Collets PRH 3-38 26.90 mm
Collets PRH 3-38 28.0 mm
Collets PRH 3-38 29.0 mm
Collets PRH 3-38 31.80 mm
Collets PRH 3-38 33.70 mm
Collets PRH 3-38 34.0 mm
Collets PRH 3-38 35.0 mm
Collets PRH 3-38 38.10 mm
64
0444 310 880
0444 310 881
0444 310 882
0444 310 883
0444 310 884
0444 310 885
0444 310 886
0444 310 887
0444 311 001
0444 311 002
0444 311 003
0444 311 004
0444 311 005
0444 311 006
0444 311 007
0444 311 008
0444 312 001
0444 312 002
0444 312 003
0444 312 004
0444 312 005
0444 312 006
0444 312 007
0444 312 008
0444 312 009
0444 312 024
0444 312 010
0444 312 011
0444 312 012
0444 312 013
0444 312 014
0444 312 015
0444 312 016
0444 312 017
0444 312 018
0444 312 019
0444 312 020
0444 312 021
0444 312 022
0444 312 023
PRH 6-76
Collets, one set, four halves
Collets PRH 6-76 blanks
Collets PRH 6-76 6.0 mm
Collets PRH 6-76 6.35 mm
Collets PRH 6-76 8.0 mm
Collets PRH 6-76 9.53 mm
Collets PRH 6-76 10.0 mm
Collets PRH 6-76 12.0 mm
Collets PRH 6-76 12.70 mm
Collets PRH 6-76 13.50 mm
Collets PRH 6-76 16.0 mm
Collets PRH 6-76 17.20 mm
Collets PRH 6-76 18.0 mm
Collets PRH 6-76 19.05 mm
Collets PRH 6-76 20.0 mm
Collets PRH 6-76 21.30 mm
Collets PRH 6-76 22.0 mm
Collets PRH 6-76 25.0 mm
Collets PRH 6-76 25.40 mm
Collets PRH 6-76 26.40 mm
Collets PRH 6-76 26.90 mm
Collets PRH 6-76 28.0 mm
Collets PRH 6-76 29.0 mm
Collets PRH 6-76 31.80 mm
Collets PRH 6-76 33.70 mm
Collets PRH 6-76 34.0 mm
Collets PRH 6-76 35.0 mm
Collets PRH 6-76 38.10 mm
Collets PRH 6-76 40.0 mm
Collets PRH 6-76 41.0 mm
Collets PRH 6-76 42.40 mm
Collets PRH 6-76 48.30 mm
Collets PRH 6-76 50.80 mm
Collets PRH 6-76 51.0 mm
Collets PRH 6-76 52.0 mm
Collets PRH 6-76 53.0 mm
Collets PRH 6-76 54.0 mm
Collets PRH 6-76 60.3 mm
Collets PRH 6-76 63.0 mm
Collets PRH 6-76 63.50 mm
Collets PRH 6-76 70.0 mm
Collets PRH 6-76 76.10 mm
Collets PRH 6-76 76.20 mm
0444 313 001
0444 313 002
0444 313 003
0444 313 004
0444 313 005
0444 313 006
0444 313 007
0444 313 008
0444 313 009
0444 313 038
0444 313 010
0444 313 011
0444 313 012
0444 313 042
0444 313 013
0444 313 014
0444 313 039
0444 313 015
0444 313 041
0444 313 016
0444 313 017
0444 313 018
0444 313 019
0444 313 020
0444 313 021
0444 313 022
0444 313 023
0444 313 024
0444 313 025
0444 313 026
0444 313 027
0444 313 028
0444 313 040
0444 313 029
0444 313 030
0444 313 037
0444 313 031
0444 313 036
0444 313 032
0444 313 033
0444 313 034
0444 313 035
Bok_ENG_ED3.book Page 65 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
Accessories
A25 components and
accessories
Ordering information
Bracket
Wire feed unit, incl feed roller, 0.6-0.8 mm
Feed roller 1.0 - 1.2 mm
Feed roller 1.2 - 1.6 mm
Outlet pipe 0.8 - 1.2 mm
Outlet pipe 1.6 mm
Connection cable, feed unit 10 m
Wire hose, per metre (std 400 mm)
Wire nozzle, BTE 250M
Wire nozzle, BTE 500M
TIG torch BTE 250M
TIG torch BTE 500M
Holder BTE 250M
Holder BTE 500M
Slide AVC
Circular slide
Slide manual
Slide weaving
Slide floating
Single guide wheel unit, BTE 250M
Single guide wheel unit, BTE 500M
0441 404 880
0441 300 882
0369 557 003
0369 557 007
0441 456 881
0441 456 882
0456 904 880
0192 799 112
0441 407 880
0441 407 881
0444 295 880
0444 296 880
0441 414 880
0441 414 881
0443 913 880
0145 945 880
0413 518 880
0443 913 881
0441 674 881
0441 833 880
0441 833 881
Bracket
Brake hub
Bobbin protection
Motor VEC with tacho, speed 1000 rpm, ratio 672:1
Control unit to VEC
Turntable with return cable connection for VEC motor
Narrow Gap kit for BTE 500M
Motor control unit PAL 3
0441 412 880
0146 967 881
0157 482 880
0457 258 880
0457 222 880
0442 712 880
0441 667 880
0457 870 990
0332 207 880
0444 540 880
0444 540 881
0444 540 882
0444 540 883
0444 540 884
0444 540 885
0332 208 880
0444 541 880
0444 541 881
0444 541 882
0444 541 883
0444 541 884
0444 541 885
0444 541 886
0444 541 887
0332 209 880
0444 542 880
0444 542 881
Centering mandrel Ø 26.5 - 29.0 mm
Centering mandrel Ø 28.5 - 31.0 mm
Centering mandrel Ø 30.5 - 33.0 mm
Centering mandrel Ø 32.5 - 36.0 mm
Centering mandrel Ø 35.5 - 39.0 mm
Centering mandrel Ø 38.5 - 42.0 mm
Shaft type D
Centering mandrel Ø 41.5 - 45.0 mm
Centering mandrel Ø 44.5 - 48.0 mm
Centering mandrel Ø 47.5 - 51.0 mm
Centering mandrel Ø 50.5 - 54.0 mm
Centering mandrel Ø 53.5 - 58.0 mm
Centering mandrel Ø 57.5 - 62.0 mm
Centering mandrel Ø 61.5 - 66.0 mm
Centering mandrel Ø 65.5 - 70.0 mm
Centering mandrel Ø 69.5 - 74.0 mm
Centering mandrel Ø 73.5 - 78.0 mm
Centering mandrel Ø 77.5 - 82.0 mm
0444 542 882
0444 542 883
0444 542 884
0444 542 885
0444 542 886
0444 542 887
0332 210 880
0444 543 880
0444 543 881
0444 543 882
0444 543 883
0444 543 884
0444 543 885
0444 543 886
0444 543 887
0444 543 888
0444 543 889
0444 543 890
POC shafts and centering
mandrels
Ordering information
Shaft type A
Centering mandrel Ø 10.0 - 10.5 mm
Centering mandrel Ø 10.5 - 11.0 mm
Centering mandrel Ø 11.0 - 11.5 mm
Centering mandrel Ø 11.5 - 12.0 mm
Centering mandrel Ø 12.0 - 12.5 mm
Centering mandrel Ø 12.5 - 13.0 mm
Shaft type B
Centering mandrel Ø 12.8 - 14.0 mm
Centering mandrel Ø 13.8 - 15.0 mm
Centering mandrel Ø 14.8 - 16.0 mm
Centering mandrel Ø 15.8 - 17.0 mm
Centering mandrel Ø 16.8 - 18.0 mm
Centering mandrel Ø 17.8 - 19.0 mm
Centering mandrel Ø 18.8 - 20.5 mm
Centering mandrel Ø 19.8 - 22.5 mm
Shaft type C
Centering mandrel Ø 22.0 - 25.0 mm
Centering mandrel Ø 24.5 - 27.0 mm
POC 12-60 accessories
Ordering information
Counterbalancing block
Three-point support complete with electrode holder. To
be used for fillet weld up to Ø 36 mm
Three-point support complete with electrode holder. To
be used for fillet weld from Ø 36 mm to Ø 93 mm
Front casting, titanium
Internal bore welding torch 9.5-15
Internal bore welding torch 15-20
Internal bore welding torch 20-30
0332 330 005
0333 897 880
0333 897 883
0441 000 880
0441 131 880
0441 132 880
0441 133 880
65
Bok_ENG_ED3.book Page 66 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
Accessories
Angular support
The angular support is used to adjust the electrode angle in the joint. The support is
available for PRB/PRC 17-49, 33-90 and 60-170.
Ordering information
Angular support
0443 875 880
Narrow Gap head for PRD
ESAB have developed equipment for Narrow Gap welding together with the PRD welding head. The TIG Narrow Gap Orbital Welding has an extremely narrow groove with a
subsequent small joint volume. Welding in all positions is possible. Stainless and carbon steel can be welded.
Ordering information
Narrow Gap head 50 mm, PRD 100
Narrow Gap head 80 mm, PRD 100
Narrow Gap head 50 mm, PRD 160
Wire straightener Ø 0.8 mm
Wire straightener Ø 1.0 mm
Wire straightener Ø 1.2 mm
0441 623 880
0441 623 881
0444 339 880
0441 355 882
0441 355 881
0441 355 880
Balancing block
The balancing block is capable of carrying welding heads, drilling and grinding
machines weighing 5.5-9 kg. The wire can be extended to a maximum length of 2.7
metre. The spring force is constant, i.e. the wire has the same lifting capacity irrespective of the length to which it has been extended.
Ordering information
Balancing block
0332 330 005
Remote control MechT 1 CAN
MechT 1 CAN is a small remote control that is easy to use and can control most of the
parameters on Aristo™ MechControl 2 and 4 and Aristo™ MechTig C2002i.
The cable between the control unit and remote control is available in different lengths.
Ordering information
66
Remote control MechT 1 CAN
0460 181 880
Cable, length 5 m
Cable, length 10 m
Cable, length 15 m
Cable, length 25 m
Cable, length 0.25 m
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
Bok_ENG_ED3.book Page 67 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
Ancillary equipment
MEI 21 wire feed unit
MEI 10 wire feed unit
The MEI 21 is a wire feed unit with four wheel drive for orbital
TIG welding. A separate wire feed unit is a great advantage
since it eliminates the need for a wire feed unit and wire spool
mounted on the welding head. 5 kg wire spools can be used.
The MEI 21 can be used for wire dimensions from 0.6 mm to
0.8 mm and can be used together with the Aristo™ MechTig
power sources.
The MEI 10 is a wire feed unit developed for mounting on PRB
17-170 tools (PRC17-49 only with AVC). MEI 10 and the PRB/
PRC tools can be used together with the Aristo™ MechTig
power sources.
The compact design of the wire feed unit keeps the increase in
the size of the tool when the unit is mounted to a minimum.
Thanks to the very short distance the wire needs to be fed, from
the reel to the molten pool, the MEI 10 is ideal for aluminium
welding. It is naturally also possible to use the wire-feed unit for
mild and stainless steel welding.
The MEI 10 weighs only 0.5 kg (without reel and cable) and it
can be used for wire dimensions of 0.8 mm to 1.0 mm for aluminium and 0.8 mm for steel. A geared DC motor drives the
feed roller via gear wheels. The motor is equipped with a pulse
generator which enables the precise adjustment of the wire feed
speed.
Delivery includes
The MEI 21 wire feed unit is delivered with a wire hose.
MEI 21
Wire diameter, mm
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Hub width, mm
Hub hole diameter, mm
Wire guide length, m
Weight, kg
0.6-0.8
0.1-2.6
200/5
60
51.5
4.2
4
Ordering information
MEI 21
MEI 10
Wire diameter, mm
Wire feed, m/min
Max spool dimension/weight, Ø mm/kg
Hub width, mm
Hub hole diameter, mm
Wire guide length, m
Weight, excl bobbin, kg
0.8 (steel)
0.1-1.2
60/0.26
0.1
0.5
Ordering information
0443 830 880
MEI 10 for PRB 17-49 & PRC 17-49 with AVC
MEI 10 for PRB 33-90, PRC 33-90 with AVC & PRC
with AVC and weaving
MEI 10 for PRB 60-170, PRC 60-170 with AVC & PRC
60-170 with AVC and weaving
Bobbin (empty)
0444 211 880
0444 212 880
0444 213 880
0444 192 001
67
Bok_ENG_ED3.book Page 68 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
Power sources
Aristo™ MechTig C2002i
Aristo™ MechTig C2002i is a small and compact orbital welding
power source with integrated water cooler which together with
the excellent tube welding heads provides high quality and productivity. The machine is equipped with a 10 inch colour monitor
and the interface is windows like. For control of the welding settings you can either use a graphical interface to control all necessary parameters or a spread sheet where you can see all
parameters. The Aristo™ MechTig C2002i is delivered with a
ready library where you can find a number of pre-defined programs that you can use for fast and easy set-up. There is also a
function for auto generation of programs. This function creates a
start program, you only need to key in some basic parameters
as material, outer diameter and the thickness of the pipe. The
welding program can then be stored in the program library.
Aristo™ MechTig C2002i can be used together with the welding
heads PRB, PRD 160 with wire feed unit, PRH, POC, wire feed
units MEI 10, MEI 21 and A25 component system with manual
floating slides.
Aristo™ MechTig C2002i
Mains supply, V/Hz
Setting range TIG, A
Open circuit voltage, V
Fuse (slow), A
Max output at 35% duty cycle, A/V
Max output at 60% duty cycle, A/V
Max output at 100% duty cycle, A/V
External dimensions, LxWxH
Weight, kg
230/1 50/60
4-200
71-78
20
180 / 17
140 / 15.5
110 / 14.5
470x479x472
30
Ordering information
68
Aristo™ MechTig C2002i
0444 600 880
Accessories:
MechT 1 CAN
Trolley, see page 44
0460 181 880
0301 100 880
Bok_ENG_ED3.book Page 69 Monday, May 7, 2007 3:53 PM
Orbital TIG welding
Power sources orbital TIG
Aristo™ MechControl 2 and 4
Aristo™ MechTig 4000iw
Aristo™ MechControl 2 and 4 are small and compact orbital
welding control boxes that together with a MechTig power
source will provide high quality and productivity together with
the excellent tube welding heads.
The machine is equipped with a 10 inch colour monitor and the
interface is windows like. For control of the welding settings you
can either use a graphical interface to control all necessary
parameters or a spread sheet where you can see all parameters. The Aristo™ MechControl 2 and 4 are delivered with a
ready library where you can find a number of pre-defined programs that you can use for fast and easy set-up. There is also a
function for auto generation of programs. This function creates a
start program, you only need to key in some basic parameters
as material, outer diameter and the thickness of the pipe. The
welding program can then be stored in the program library.
Aristo™ MechControl 2 can use the same tools as Aristo™
MechTig C2002i, i.e. welding heads PRB, PRD 160 with wire
feed unit, PRH, POC, wire feed units MEI 10, MEI 21 and A25
component system with manual/floating slides.
Aristo™ MechControl 4 can use all the tools in our program.
The Aristo™ MechTig 4000iw is designed to work together with
the Aristo™ MechControl 2 and 4. The power source is compact
and sturdy and based on inverter technology that provides reliable equipment with outstanding welding characteristics.
Connection cables up to 8 meters provides a working range of
up to 16 meters to suit all your individual welding needs.
Aristo™
MechControl 2 and 4
Mains supply, V/Hz
External dimensions, LxWxH
Weight, kg
Weight, kg
230/1, 50/60
471x403x364
17.4 (MechControl 2)
18.4 (MechControl 4)
Ordering information
Aristo™ MechControl 2
Aristo™ MechControl 4
Connection cable 1.7 m
Connection cable 8.0 m
Remote control MechT 1 CAN
Cable between MechControl 2 or 4 and MechT 1 CAN:
Length 5 m
Length 10 m
Length 15 m
Length 25 m
Length 0.25 m
0444 500 880
0444 500 881
0460 210 880
0460 210 881
0460 181 880
0459 554 880
0459 554 881
0459 554 882
0459 554 883
0459 554 884
Aristo™ MechTig
4000iw
Mains supply, V/Hz
Setting range TIG DC, A
Open circuit voltage, V
Fuse (slow), A
Max output at 35% duty cycle, A / V
Max output at 60% duty cycle, A / V
Max output at 100% duty cycle, A / V
Power factor at maximum current
Efficiency at maximum current, %
External dimensions (with cooling unit), LxWxH
Weight, kg
3x400, 50/60
4-400
78-90
16
400 / 26
320 / 23
250 / 20
0.75
97.1
625x394x776
81
Ordering information
Aristo™ MechTig 4000iw
Multi voltage unit, wide body
Handles incl mounting screws for Multi
voltage unit (compl set = 2)
Trolley, see page 44
Guide pin (if no trolley)
Connection cable, 1.7 m
Connection cable, 8.0 m
0458 625 886
0459 145 880
0459 307 881
0458 530 880
0458 731 880
0460 210 880
0460 210 881
69
Bok_ENG_ED3.book Page 70 Monday, May 7, 2007 3:53 PM
Welding automation
Universal mechanisation equipment
Railtrac 1000
Railtrac 1000 is a series of programmable and portable equipment for mechanising welding and cutting. Different solutions
often provide the answer to monotonous, gruelling work and
produce higher productivity and more consistent quality at the
same time. Railtrac is specially designed for MIG/MAG and TIG
welding and thermal cutting.
Railtrac is made up of robust components and is available in the
following four basic models. All the models have five different
programs, including interval welding. The rail can be fixed in
place using suction cups of the ejector type, screw attachments
or permanent magnets.
• Railtrac F1000, Flexi, the least complex equipment for welding
or cutting along a combi-rail, either flexible or stiffened.
• Railtrac FW1000, Flexi Weaver, the Flexi system plus a
remote-control unit and a weaving device which makes it possible to weave the arc according to different patterns.
• Railtrac FR1000, Flexi Return, has the combi-rail. It also has
movable start and stop indicators for automatic operation.
• Railtrac FWR1000, Flexi Weaver Return, also has the flexible
combi-rail, a remote-control unit, a weaving device and start
and stop indicators for automatic operation.
Using the remote control, it is possible to select:
• Start and stop
• Travel or welding direction/cutting direction
• Travel or welding speed/cutting speed
• Weaving width
• Zero-line displacement
• Rapid speed on/off
• Backfill function
• Potentiometer control of welding parameters
Railtrac 1000
Rail length, m
Rail bending radius, min, mm
Welding speed, m/min
Weaving range, mm
Weaving speed, mm/s
Dwell time, s
70
2.5
1000/3000
0.10-1.5
1-30
6-60
0.0-9.9
Bok_ENG_ED3.book Page 71 Monday, May 7, 2007 3:53 PM
Welding automation
Universal mechanisation equipment
Railtrac F1000
Railtrac F1000, Flexi, for welding and thermal cutting.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick assembly and easy operation
• Programmable with five programs
• Calibrated setting values in cm, mm and sec
• Programmable ''backfill'' for crater filling
• Self-instructive programming manual
• Stiff or flexible, robust rail made of standard aluminium profiles without racks
• Track which can be extended or cut to required length
• Angled attachment for quick adjustment of pistol angle (option)
• ''Floating'' head for mechanical height maintenance (option)
Railtrac FR1000
Railtrac FR1000, Flexi Return, for welding and cutting with automatic return.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in mm, cm and sec
• Programmable ''backfill'' for crater filling
• Self-instructive programming manual
• Stiff or flexible rail made of standard aluminium profiles without racks
• Rail which can be extended bent or cut
• Angle bracket for quick adjustment of torch angle (option)
• “Floating” head for mechanical height maintenance (option)
Railtrac FWR1000
Railtrac FWR1000, Flexi Weaver Return, for oscillated welding with automatic return.
• Welds in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in mm, cm and sec
• Programmable ''backfill'' for crater filling
• Self-instructive programming manual
• Flexible rail made of standard aluminium profiles without racks
• Rail which can be extended or cut to required length
• Angle bracket for quick adjustment of torch angle (option)
• Tiltable weaving unit for fillet welds (option)
• Turnable weaving unit for horizontal weaving in sloping joints (option)
• “Floating” head for mechanical height maintenance (option)
• Potentiometers in the remote control for parameter adjustments
Railtrac FW1000/FW1000 L
Railtrac FW1000, Flexi Weaver, for oscillated welding. The Railtrac FW1000 can be
delivered in a “FW1000 L” version if the welding process need to be done with a lower
welding speed than with FW1000.
• Welds and cuts in all positions on magnetic and non-magnetic materials
• Quick set-up and easy operation
• Programmable with five programs
• Calibrated setting values in cm, mm and sec
• Self-instructive programming manual
• Resilient remote control with profiled membrane buttons
• Stiff or flexible rail made of standard aluminium profiles without racks
• Rail which can be extended or cut to required length
• Angle bracket for quick adjustment of torch angle (option)
• Tiltable weaving unit for fillet welds (option)
• Turnable weaving unit for horizontal weaving in sloping joints (option)
• “Floating” head for mechanical height maintenance (option)
• Potentiometers in the remote control for parameter adjustments
71
Bok_ENG_ED3.book Page 72 Monday, May 7, 2007 3:53 PM
Welding automation
Tractor automats
Railtrac BV1000/BVR1000
Tramtrac™ II
Railtrac BV1000 and BVR1000 are two automatic units for
mechanising the repair and hardfacing of rail profiles smoothly
and efficiently. The equipment can be assembled, programmed
and controlled quickly and easily by one person. Learning to use
it is easy and handling is extremely fast.
The system comprises two rail fasteners, a stable aluminium
profile, a carriage with a weaving unit, control electronics and
remote control. The weaving unit and control electronics are
fully synchronised to enable a number of weaving patterns to be
pre-programmed.
The weaving movements start from a laterally adjustable zero
line, either the outer side or the inner side of the rail. This zero
line can also be moved laterally during welding. Different speeds
can be used in each program to produce the most consistent
weld metal thickness possible.
The remote control unit enables the welder to have full control of
all the movements of the machine without lifting his/her welding
visor.
Railtrac BV1000, with a weaving device and four different programs.
Railtrac BVR1000, with a weaving device, start and stop indicators, return function for automatic operation and six different
programs.
Tramtrac™ II is a light weight tractor for repairing worn city tram
rails. It has a wire feed unit and controls for travel speed, wire
feed speed, inching and start/stop of the welding process.
The best way to get most out of your Tramtrac™ II is to use it
together with either OK Tubrodur 14.71 or OK Tubrodur 15.65.
Both are self shielded wires needing no shielding gas and the
best power source to use is the Origo™ Mig 410.
Railtrac BV/BVR
Rail length, m
Welding speed, m/min
Weaving range, mm
Weaving speed, mm/s
Max power consumption, W
Control voltage, V, AC
Crater fill duration, s
Zero-line shift, mm
Programmable edge length, cm
Weight, kg
72
2
0.1-1.5
1-80
7-50
80
36-46
0-9.9
25 (±12.5)
6-99
7
Tramtrac™ II
Welding speed, m/min
Control voltage, V, AC
Power, W
External dimensions, LxWxH
Weight, without consumables, kg
0.3-1.1
36-46
90
600x300x150
12
Ordering information
Tramtrac™ II
Connection cable 10 m
Accessories:
Magnetic earth clamp
0814 721 880
0457 360 884
0000 500 415
Bok_ENG_ED3.book Page 73 Monday, May 7, 2007 3:53 PM
Welding automation
Tractor automats
Frametrac™
The Frametrac™ is a superb alternative when you wish to automate your frame welding. It is built for use together with ESAB's
semi-automatic power sources and feed units.
The Frametrac™ is a compact, motor powered tractor that travels on the door frame to be welded. The four driving wheels
guarantee an even, stable movement on the frame.
A standard ESAB torch can be mounted in the torch attachment
and can be adjusted to fit your frame and type of welding.
From the control box and from the remote control you can control
travel direction and speed, weaving speed and width. To secure
best possible arc stability, Frametrac™ is equipped with an automatic current control, ACC, that holds the arc length stable.
Frame 1
On this type of frame, the
Frametrac can be used
directly.
Frametrac™
Welding speed, m/min
Control voltage, V, AC
Power, W
External dimensions, LxWxH
Weight, without consumables, kg
1.0-9.9
36-46
80
280x430x508
30
Ordering information
Frametrac with ACC
Spring arms for frames 50-75 mm
Connection cable (2 pcs needed)
0449 925 880
0449 904 025
0457 360 880
Frame 2
On this type of frame, a template is needed.
73
Bok_ENG_ED3.book Page 74 Monday, May 7, 2007 3:53 PM
Welding automation
Tractor automats
Miggytrac 1001
Miggytrac 2000
The Miggytrac 1001 is a small and compact, motor-powered
tractor to which a standard ESAB welding torch can be quickly
attached.
The four driving wheels, together with the magnet which is fitted
on the tractor, guarantee even, stable movement. The magnet
holds the tractor in the correct position on the workpiece, even if
it is bent or angled. The tractor functions as a straightforward
remote control for the feed unit; you decide on the travel direction and then start and stop welding from the panel. The panel
features additional functions such as travel speed settings, wire
feed, voltage and welding on/off. The tractor follows the joint
using guide wheels.
The Miggytrac 2000 is a small, compact, motor-operated trolley
that is designed for the mechanisation of GMAW, gas metal arc
welding, in particular. Just fix the torch in the holder and Miggytrac 2000 will take over the welding procedure. The permanent built-in magnet, which can be switched on/off, holds the
tractor in the correct position on the workpiece. The lightweight
trolley has four-wheel drive to ensure smooth and steady welding travel.
The Miggytrac 2000 has a digital display to permit simple programming. It is very easy to move the trolley from one welding
task to the next.
Miggytrac 1001
Miggytrac 2000
Welding speed, m/min
Control voltage, V, AC
Power, W
Weight, kg
External dimensions, LxWxH, mm
0.15-1.2
36-46
20
7
266x257x267
Travel speed, m/min
Welding speed, m/min
Control voltage, V, AC
Max power consumption, W
Intermittent welding range, cm
Crater fill duration, s
Weight, kg
External dimensions, LxWxH, mm
0457 357 881
0457 360 880
0457 463 880
Miggytrac 2000
Connection cable to wire feed unit
Welding screen
Universal connectors:
Transformers 230/36 V
Universal connection cable for other brands
Ordering information
Miggytrac 1001
Connection cable to wire feed unit
Welding screen
Universal connectors:
Transformers 230/36 V
Universal connection cable for other brands
74
2.5
0.15-1.5
36-42
25
1-99
0-9.9
8.5
400x340x370
Ordering information
0457 467 880
0457 360 881
0457 358 880
0457 360 880
0457 463 880
0457 467 880
0457 360 881
Bok_ENG_ED3.book Page 75 Monday, May 7, 2007 3:53 PM
Welding automation
Tractor automats
Miggytrac 3000
A2 Tripletrac
The Miggytrac 3000 is designed to be used together with
ESAB's semi-automatic power sources.
The Miggytrac 3000 is a small, compact, motor-powered tractor
with integrated wire feed and water-cooled welding torch,
designed for horizontal MIG/MAG welding of plates and beams.
Miggytrac 3000 is provided with four-wheel drive. The carriage
follows the weld joint by means of one front and one rear guide
wheel. The wheels are adjusted so as to make the carriage
travel diagonallly towards the flange or stiffener to be welded.
The A2 Tripletrac is superb for internal circumferential welding of
large cylindrical objects due to its clever design with a steering
wheel. The tractor can be equipped with ESAB's A2-A6 Process
Controller PEH or A2 Welding Controller PEI.
The A2 Tripletrac's three-wheeled tractor carriage steers with the
front wheel. This, combined with the fact that the steering wheel
also controls the horizontal slide, ensures easy control of the
wire position. This makes the A2 Tripletrac ideal for internal circumferential welding of large cylindrical objects that are rotating
on a roller bed, for example pressure vessels and wind towers.
The compact, efficient design makes it easy to move the A2 Tripletrac from one place to another, such as between different
welding workpieces. The carriage is equipped with a handle to
disengage the gear, so the A2 Tripletrac can easily be pushed to
another place.
Miggytrac 3000
Travel speed, m/min
Welding speed, m/min
Control voltage, V, AC
Max power consumption, W
Intermittent welding range, cm
Crater fill duration, s
Weight, kg
External dimensions, LxWxH, mm
2.5
0.15-1.5
36-46
80
1-99
0-9.9
17
370x400-530x520
Ordering information
Miggytrac 3000, with straight water-cooled swan neck
Contact tip 1.0 CO2
Contact tip 1.2 CO2
Contact tip 1.4 CO2
Single SAW
Max load at 100% duty cycle, A
Wire feed max, m/min
Travel speed, m/min
External dimensions, LxWxH, mm
Weight, excl wire and flux, kg
800
0.2-9.0
0.1-1.7
594x686x956
47
Ordering information
0457 359 880
0468 502 005
0468 502 007
0468 502 008
A2 Tripletrac with process controller PEH
A2 Tripletrac with process controller PEI
0449 430 880
0449 430 881
75
Bok_ENG_ED3.book Page 76 Monday, May 7, 2007 3:53 PM
Welding automation
Tractor automats
A2 Multitrac with A2/A6 process
controller PEH
A2 Multitrac with A2 process
controller PEI
The A2 Multitrac with the A2/A6 process controller PEH is available for both the SAW and the GMAW method.
If the SAW-version is chosen, the A2 Multitrac is capable of
working equally well with either single or twin wire.
The feed unit secures an even and stable wire-feed speed.
Accurate travel speed is ensured by means of four-wheel drive.
Exact presetting and control of the welding parameters is done
on the instrument panel, which is equipped with a digital display.
The Multitrac is fully mobile and can easily be moved from one
welding station to another. It can also be quickly set-up for different workpieces.
The A2 Multitrac with the process controller PEI is available for
both the SAW and the GMAW method.
If the SAW-version is chosen, the A2 Multitrac is capable of
working equally well with either single or twin wire.
The feed unit secures an even and stable wire-feed speed.
Accurate travel speed is ensured by means of four-wheel drive.
The control equipment is very easy to use with a minimum of
training. The welding parameters are adjusted by turning knobs
and the actual parameters are shown on the digital displays.
The Multitrac is fully mobile and can easily be moved from one
welding station to another. It can also be quickly set-up for different workpieces.
Single
SAW
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Wire feed, m/min
Travel speed, m/min
External dimensions,
LxWxH, mm
Weight, kg
Twin
SAW
1.6-4.0 2x1.2-2.5
1.6-4.0 2x1.2-2.5
1.6-4.0
0.2-9
0.2-9
0.1-1.7
0.1-1.7
870x400 870x400
x830
x830
47
47
Single
GMAW
0.8-1.6
0.8-1.6
1.2-1.6
1.2-2.4
0.2-16
0.1-1.7
870x400
x830
43
Single
GMAW
with
MTW 600
0.8-1.6
0.8-1.6
1.0-2.0
1.2-2.4
2.0-25
0.1-1.7
870x400
x830
43
Single
SAW
Max load at 100% duty cycle, A
Wire Ø, unall. solid
Wire Ø, SS
Wire Ø, Al
Wire Ø, CW
Wire feed, m/min
Travel speed, m/min
External dimensions, LxWxH, mm
Weight, kg
Twin
SAW
GMAW
800
800
1.6-4.0 2x1.2-2.5
1.6-4.0 2x1.2-2.5
1.6-4.0
0.2-9
0.2-9
0.1-1.7
0.1-1.7
870x400 870x400
x860
x860
47
47
600
0.8-1.6
0.8-1.6
1.2-1.6
1.2-2.4
0.2-16
0.1-1.7
870x400
x860
43
Ordering information
A2 Multitrac with A2/A6 process controller PEH SAW/
single
A2 Multitrac with A2/A6 process controller PEH SAW/
twin
A2 Multitrac with A2/A6 process controller PEH
GMAW
A2 Multitrac with A2/A6 process controller PEH
GMAW with MTW 600 welding torch
Wear parts, see page 84-85
76
Ordering information
0449 160 880
0449 160 881
0449 161 880
0449 161 881
A2 Multitrac with A2 process controller PEI SAW
A2 Multitrac with A2 process controller PEI SAW Twin
A2 Multitrac with A2 process controller PEI GMAW
Wear parts, see page 84-85
0449 360 880
0449 360 881
0449 361 880
Bok_ENG_ED3.book Page 77 Monday, May 7, 2007 3:53 PM
Welding automation
Tractor automats
A6 Mastertrac
A6-DK
The A6 Mastertrac is a heavily-dimensioned self-propelled, fourwheel drive, automatic welding machine. The advanced electronic control equipment provides high precision and the digital
display enables all the welding parameters to be preset accurately – either beforehand or during welding. The A6 Mastertrac
is easy to use and once it is running, it requires only the supervision of the operator. The automat can be supplied for SAW in
single, twin or tandem version. Also available for GMAW.
The A6-DK welding machine has two welding heads. It is built
up of components from the well-known A6 system. A6-DK is
designed for simultaneously welding horizontal-vertical fillets on
both sides of a web or through panels.
A6-DK straddles work pieces up to 800 mm high and with a
symmetrical profile of 400 mm. A6-DK travels directly on the
work piece and is guided along the joint with the aid of a guide
unit attached to the contact unit. The travel speed is steplessly
adjustable from 0.15 to 2.0 m/min.
Single
SAW
Max load at 100%
duty cycle, A
Wire diameter, mm
Wire feed, m/min
Travel speed, m/min
External dimensions,
LxWxH, mm
Weight, kg
Single Twin SAW
GMAW
Tandem
A6-DK SAW
1500
600
1500
2x1500
3.0-6.0
0.2-4.0
0.1-2.0
1410x750
x850
110
1.0-3.2
0.8-16.6
0.1-2.0
1410x750
x850
100
2x2.0-3.0
0.2-4.0
0.1-2.0
1410x750
x850
110
2x3.0-6.0
0.2-4.0
0.1-2.0
1410x990
x850
158
Ordering information
A6 Single Mastertrac, standard
A6 Twin Mastertrac, standard
A6 Single Mastertrac, high speed
A6 Twin Mastertrac, high speed
A6 Tandem Mastertrac, complete
Wear parts, see page 84-85
Max load at 100% duty cycle, A
Wire diameter, mm
Wire feed, m/min
Travel speed, m/min
External dimensions, LxWxH, mm
Vertical space limitation, mm
Longitudinal symmetrical extension, mm
Weight, kg
1500
3.0-6.0
0.2-4.0
0.15-2.0
870x400x830
800
400
150
Ordering information
0449 260 880
0449 260 881
0449 260 890
0449 260 891
0334 191 882
A6-DK SAW single wire excl. wire reel, feed rollers
and contact jaws*
Wire reel plastic 30 kg
Wire reel steel 30 kg
*When contact equipment is excluded feed rollers
and contact jaws have to be ordered separately.
0454 200 901
0153 872 880
0416 492 880
77
Bok_ENG_ED3.book Page 78 Monday, May 7, 2007 3:53 PM
Welding automation
Welding heads
A2 S Mini Master
A2 S GMAW Mini Master
The A2 S Mini Master represents an automatic welding system
designed with the emphasis on low weight, compactness and
flexible use. The system is built around basic units. The degree
of automation and process orientation of the basic unit you
choose can be expanded or modified as required, depending on
the application. Appropriate welding heads can be combined
with suitable manipulators, which results in a total solution to a
specific welding problem.
The A2 S GMAW Mini Master is a compact MIG/MAG version of
the A2 S SAW Mini Master welding head. The GMAW welding
head is equipped with an MTW 600 welding torch, which is specially designed for use where an automatic MIG/MAG welding
torch is required for heavy-duty use.
The very effective "whirlcool liquid cooling system" is integrated
in both the contact tube and the outer jacket of the torch for
maximum cooling effect. All connections are positioned in the
upper end of the torch to facilitate the mounting of the necessary
supply and to protect the connection from welding arc radiation.
Single
SAW
Max load at 100% duty cycle, A
Wire diameter, mm
Wire feed, m/min
78
Twin
SAW
Single
GMAW
1000
1000
1.6-4.0 2x1.2-2.5
0.2-9
0.2-9
600
0.8-2.4
0.2-16
Single
GMAW
Max load at 100% duty cycle, A - Mix/Ar
Max load at 100% duty cycle, A - CO2
Wire diameter, mm
Wire feed, m/min
Ordering information
Ordering information
For ordering information please contact your nearest ESAB
representative
Wear parts, see page 84-85
For ordering information, please contact your nearest ESAB
representative
Wear parts, see page 84-85
600
650
1.0-2.4
2.0-25
Bok_ENG_ED3.book Page 79 Monday, May 7, 2007 3:53 PM
Welding automation
Welding heads
A6 S Arc Master
A6 S Tandem Master
The A6S Arc Master is the complete system for heavy production welding offering flexibility, operational reliability and durability. It constitutes the base of ESAB's automatic welding program
with an extensive modular and component system. It is available
in a number of standard models and can be adapted to suit the
customer's specific demands.
From an existing model, the A6 S can be rebuilt and extended to
the required automation level, by means of positioning, joint
tracking, flux handling and so on, as the requirements change.
The A6 S Tandem Master is a highly versatile welding automat
equipped with two A6 heads – for either DC/DC or DC/AC welding.
Direct current provides good penetration, whereas alternating
current secures a high deposition rate. The A6 S Tandem Master is available in a number of models to match the customer's
safety, quality and productivity requirements.
The picture shows A6S Arc Master including options.
Max load at
100% duty
cycle, A
Gear ratio
Wire diameter,
mm
Wire feed,m/min
Single
SAW
Twin
SAW
Single
SAW
Twin
SAW
Single
GMAW
1500
1500
1500
1500
600
156:1
156:1
2.5-6.0 2x2.0-3.0
74:1
74:1
1.6-4.0 2x1.2-3.0
74:1
0.8-3.2
0.2-4.0
0.4-8.0
0.2-4.0
A6 S Tandem Master
Max load at 100% duty cycle, A
Wire diameter, mm
Wire feed, m/min
2x1500
2x3.0-6.0
0.2-4.0
0.4-8.0 0.8-16.6
Ordering information
Ordering information
For ordering information, please contact your nearest ESAB
representative
Wear parts, see page 84-85
A6 DS Tandem Master (gear ratio 156:1)
A6 DS Tandem Master (gear ratio 74:1)
A6 S Tandem Master (gear ratio 156:1)
A6 S Tandem Master (gear ratio 74:1)
0809 939 880
0809 939 881
0809 940 880
0809 940 881
79
Bok_ENG_ED3.book Page 80 Monday, May 7, 2007 3:53 PM
Welding automation
Welding heads/Power sources
A6 S Compact
TAF AC power source
The A6 S Compact 300/500/700 are three reliable members of
the A6 family for the efficient, high-productivity SAW method.
These welding heads make it possible to build highly-efficient
stations for the internal longitudinal welding of butt joints inside
tubes in different versions for tubes down to dia 300 mm. TVmonitoring equipment can be integrated into the system,
thereby enabling the operator to supervise and adjust the head
position from the outside via the TV -screen.
TAF welding power sources use a thyristor rectifier bridge to
convert sinusoidal secondary voltage into a square wave output
that has excellent arc ignition characteristics and good welding
properties.
The excellent welding characteristics of the TAF series make
these power sources ideal for submerged arc welding.
A6 S Compact
Max load at 100% duty cycle, A
Wire diameter, mm
Wire feed speed standard, m/min
Wire feed speed high, m/min
800
2.5, 3.0, 4.0
0.2-4.0
0.4-8.0
Ordering information
A6 S Compact 300 welding head, standard
A6 S Compact 500 welding head, high speed
Option 40 flux valve control kit
Inductive sensor
TV monitoring equipment
Laser pointer
80
TAF 800
Max output at 100% duty cycle, A
Setting range, A/V
Open circuit voltage, V
Efficiency at max current
Power factor at max current
Voltage, 1 ph 50 Hz, V
Voltage, 1 ph 60 Hz, V
Enclosure class, protection
External dimensions, LxWxH, mm
Weight, kg
TAF 1250
800
1250
300/28-800/44 400/28-1250/44
71
72
0.86
0.86
0.75
0.76
400/415/500
400/415/500
400/440/550
400/440/550
IP 23
IP 23
774x598x1228 774x598x1228
495
608
Ordering information
0809 280 880
0809 280 881
0813 620 880
0811 178 880
0811 176 880
0811 177 880
TAF 800
0456 325 880
TAF 1250
0456 326 880
Fore more information please contact your nearest sales
representative
Bok_ENG_ED3.book Page 81 Monday, May 7, 2007 3:53 PM
Welding automation
Power sources
LAF DC power source
LAF welding power sources have excellent welding characteristics throughout the entire current and voltage range. The starting and re-ignition characteristics are particularly good. These
power sources demonstrate good arc stability at both high and
low arc voltages. The continuously variable voltage control permits very precise adjustments of welding parameters.
LAF power sources produce a stable arc at very low currents
and voltages. This means that they are ideal for submerged arc
welding and metal arc welding.
LAF 635
LAF 1000
LAF 1000M
Mains supply, V/Hz
Max output at 60% duty cycle, A
Max output at 100% duty cycle, A
Setting range, A/V, MIG/MAG
Setting range, A/V, SAW
Open circuit voltage, V
No load power, W
Efficiency at max current
Power factor at max current
Voltage, 3 ph 50 Hz, V
LAF 1250
LAF 1250M
400/50-60
400/50-60
400/50-60
400/50-60
400/50-60
800/44
1000/44
1000/44
630/44
800/44
800/44
1250/44
1250/44
50/17-630/44 50/17-1000/45 50/17-1000/45 60/17-1250/44 60/17-1250/44
30/21-800/44 40/22-1000/45 40/22-1000/45 40/22-1250/44 40/22-1250/44
54
52
52
51
51
150
145
145
220
220
0.84
0.84
0.84
0.87
0.87
0.90
0.95
0.95
0.92
0.92
400/415
400/415/500 230/400/415/
400/415/500 230/400/415/
500
500
Voltage, 3 ph 60 Hz, V
440
400/440/550 230/400/440/
400/440/550 230/400/440/
550
550
Enclosure class, protection
IP 23
IP 23
IP 23
IP 23
IP 23
External dimensions, LxWxH, mm 670x490x930 646x552x1090 646x552x1090 774x598x1428 774x598x1428
Weight, kg
260
330
330
490
490
LAF 1600
LAF 1600M
400/50-60
400/50-60
1600/44
1600/44
40/22-1600/46 40/22-1600/46
54
54
220
220
0.86
0.86
0.87
0.87
400/415/500 230/400/415/
500
400/440/550 230/400/440/
550
IP 23
IP 23
774x598x1428 774x598x1428
585
585
Ordering information
LAF 635
0457 350 880
LAF 1000
0456 321 881
LAF 1000M
0456 321 882
LAF 1250
0456 323 880
LAF 1250M
0456 323 881
LAF 1600
0456 324 880
LAF 1600M
0456 324 881
For more information please contact your nearest sales representative
81
Bok_ENG_ED3.book Page 82 Monday, May 7, 2007 3:53 PM
Welding automation
Carriers and gantries
A2/A6 Beam-travelling carriage
For many applications, a beam-mounted carriage, fitted with an
A2 or A6 welding head, is the ideal solution for submerged arc
and gas metal arc welding.
The beam-bound carriage has a robust, cast-metal chassis with
the possibility to mount a standard A2S or A6S welding head.
MechTrac 1730, 2100, 2500
and 3000
MechTrac might very well be the most flexible and fastest way to
increase your productivity. The MechTrac is built as a gantry and
can be equipped with an A2 welding equipment for SAW or
MIG/MAG to create a complete welding station. If the workpiece
rotates, other welding methods such as TIG and plasma can be
used, depending on the application and handling equipment.
The MechTrac unit is suitable for different types of workpieces
that can be covered by a gantry. The gantry offers the possibility
to weld profiles such as I-, T-, or L-beams, columns or tapered
beams. The MechTrac is available in five versions, depending on
the size of the workpiece. The difference is the width of the
gantry – 1730 mm, 2100 mm, 2500 mm or 3000 mm between
the legs and number of driving motors.
The length of the legs is the same for all types, 1500 mm from
the top of the rail to the inside of the overhead beam.
The gantry can support a maximum weight of 220 kg, corresponding to a maximum of two A2 welding heads (single or twin
wire) complete with automatic joint tracking GMD and an OPC
flux recovery unit.
A2/A6 Beam-travelling
carriage
Travel speed, m/min
Weight, kg
82
0.06-2.0
60
MechTrac 1730, 2100,
2500 and 3000
Travel speed, m/min
Rail length, m
Max load, kg
Ordering information
Ordering information
For ordering information, please contact your nearest ESAB
representative.
MechTrac 1730, single drive
MechTrac 1730, dual drive
MechTrac 2100, dual drive
Mech Trac 2500, dual drive
MechTrac 3000, dual drive
Travelling rail, 3 m
Rail, 3 m to extend the travelling rail
0.2-1.9
3
220
0809 670 880
0809 670 881
0809 670 882
0809 670 883
0809 670 884
0806 707 880
0806 707 881
Bok_ENG_ED3.book Page 83 Monday, May 7, 2007 3:53 PM
Welding automation
Carriers and gantries
Walltrac
Gantrac
This column and boom welding station is designed for the production of various beam structures, such as I/H and box beams
of tapered and non-symmetrical designs, stiffener sections and
the joining of plates and sections. The flexible solution also permits quite a number of other applications to improve productivity
and weld quality.
The wall-supported manipulator travelling on a single rail is
designed for rack-and-pinion drive from the floor-mounted rail.
An idler wheel support mounted on the column allows the
manipulator to travel on a rail support.
To ensure a uniform, stable welding speed, the bogie carriage is
equipped with two parallel-connected DC motors. The fixed
boom, which has rails and a rack, is equipped with two motorised side-running welding carriages, each carrying a twin-wire
sub-arc-welding head. Each welding head is fitted to a servocontrolled slide which is cross-mounted on the carriage via a
manually-adjusted vertical boom. Transverse welding with the
speed generated from the side-running carriage is possible,
using the outer welding head.
The well-proven A6 welding heads incorporating the userfriendly, microprocessor based PEH are a combination which
safely secures the welding process. Automatic joint tracking
GMD controls the vertical and horizontal axes, i.e. the slides and
the carriages, to safeguard the superior weld quality.
Advantages: Minimal floor working area thanks to the single
rail/wall support. Longitudinal and transverse welding procedures can be used. A large number of positioning axes permit
flexible welding production.
This gantry has rigid legs supported by tacho-controlled bogie
carriages with cable chains to ensure a uniform, stable welding
speed. The two legs support the gantry beam, which is
equipped with guides and a rack for the two motorised welding
carriages. The operator can easily control the welding procedure from the platform mounted on one of the bogie carriages.
All in all, this is a very sturdy and reliable manipulator solution.
The well-proven A6 welding heads are mounted on rack-andpinion slides with comprehensive working strokes to obtain good
access to the workpieces. Incorporating the user-friendly, microprocessor-based PEH, the welding process is safely secured.
Automatic joint tracking GMD controls the vertical and horizontal
axes, i.e. the slides and the carriages, to safeguard the superior
weld quality.
Submerged arc welding is the superior method for the applications intended for this station.
The flux-handling equipment can be operated conveniently,
without time-wasting interruptions. At the same time as flux consumption is reduced, the workplace is kept clean and free from
flux spillage.
Advantages: Highly stabilised manipulation of welding torches
with optimised welding results.
A large number of positioning axes permit flexible beam
production.
Ordering information
Ordering information
For ordering information please contact your nearest ESAB
representative.
For ordering information please contact your nearest ESAB
representative.
83
Bok_ENG_ED3.book Page 84 Monday, May 7, 2007 3:53 PM
Welding automation
Wear parts
*Tandem head - see single head SAW
tw = twin wire, s = single wire, G = GMAW
A2
Multitrac
SAW
Contact nozzles wire size
s
G
tw
A6*
Mastertrac
A2
Mini Master
A6*
Arc Master
SAW
SAW
SAW
s
G
tw
s
G
tw
s
A6
Compact
G
tw
SAW
single
Ordering information
M6 0.8 mm
M6 1.0 mm
M6 1.2 mm
M6 1.6 mm
M6 2.0 mm
M6 2.4 mm
M10 0.8 mm
M10 1.0 mm
M10 1.2 mm
M10 1.6 mm
M10 2.0 mm
M10 2.4 mm
M10 3.2 mm
M12 1.6 mm
M12 2.0 mm
M12 2.4-2.5 mm
M12 3.0 mm
M12 4.0 mm
0153 501 002
0153 501 004
0153 501 005
0153 501 007
0153 501 009
0153 501 010
0258 000 914
0258 000 913
0258 000 908
0258 000 909
0258 000 910
0258 000 911
0258 000 915
0154 623 008
0154 623 007
0154 623 006
0154 623 005
0154 623 003
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Adapter M6/M10
Ordering information
Adapter M6/M10
0147 333 001
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•
Contact jaws D35
Ordering information
2.0 mm L=65 mm
2.4-2.5 mm L=65 mm
3.0 mm L=58 mm
4.0 mm L=58 mm
5.0 mm L=58 mm
6.0 mm L=58 mm
1.6-3.2 mm L=75 mm
0332 581 880
0332 581 881
0265 900 880
0265 900 882
0265 900 883
0265 900 884
0265 901 480
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Contact jaws heavy twin
Ordering information
2 x 1.6 mm
2 x 2.0 mm
2 x 2.5-3.0 mm
0265 902 882
0265 902 881
0265 902 880
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Feed roller single wire size
Ordering information
0.8 mm
1.0 mm
1.2 mm
1.6 mm
2.0 mm
2.4-2.5 mm
3.0-3.2 mm
4.0 mm
5.0 mm
6.0 mm
3.0-5.0 mm Knurled V-groove
0145 538 881
0145 538 882
0145 538 883
0218 510 281
0218 510 282
0218 510 283
0218 510 298
0218 510 286
0218 510 287
0218 510 288
0218 510 299
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Pressure roller, single wire
Ordering information
Pressure roller, single wire
84
0153 148 880
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Bok_ENG_ED3.book Page 85 Monday, May 7, 2007 3:53 PM
Welding automation
Wear parts
*Tandem head - see single head SAW
tw = twin wire, s = single wire, G = GMAW
A2
Multitrac
SAW
Feed roller grooved
s
Ordering information
Tubular wire 1.2-1.6 mm
Tubular wire 2.0-4.0 mm
G
tw
A6*
Mastertrac
A2
Mini Master
A6*
Arc Master
SAW
SAW
SAW
s
G
tw
s
G
tw
s
A6
Compact
G
tw
SAW
single
0146 024 880
0146 024 881
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0146 025 880
0146 025 881
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0212 901 101
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Pressure roller wire size
Ordering information
0.8-1.6 mm
2.0-4.0 mm
Shaft stud for above pressure
roller
Feed roller twin wire size
Ordering information
2 x 1.2 mm
2 x 1.6 mm
2 x 2.0 mm
2 x 2.4-2.5 mm
2 x 3.0 mm
2 x 2.0-3.2 mm Knurled U-groove
0218 522 486
0218 522 488
0218 522 484
0218 522 480
0218 522 481
0148 772 880
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0218 524 580
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Pressure roller, twin wire
Ordering information
Pressure roller, twin wire
MTW 600 MIG Torch
Contact nozzle M8
Ordering information
1.0 mm
1.2 mm
1.2 mm
1.4 mm
1.6 mm
2.0 mm
2.4 mm
Fe, Ss, Cw / Al
Fe, Ss, Cw
Al
Fe, Ss, Cw
Fe, Ss, Cw / Al
Al
Fe, Ss, Cw / Al
0457 625 005
0457 625 006
0457 625 007
0457 625 008
0457 625 009
0457 625 011
0457 625 012
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A2 4WD Wire feeder
Feed roller single solid wire
Ordering information
0.6-0.8 mm Fe, Ss
0.8-0.9 mm Al
0.8-1.0 mm Fe, Ss
1.0-1.2 mm Fe, Ss
1.0-1.2 mm Al
1.2-1.6 mm Fe, Ss
1.4-1.6 mm Fe, Ss
1.6 mm Al
2.0 mm Al
2 x 1.2 mm Fe, Ss
Pressure roller (flat)
0369 557 001
0369 557 011
0369 557 002
0369 557 003
0369 557 006
0369 557 007
0369 557 013
0369 557 008
0369 557 009
0369 557 010
0369 728 001
Knurled feed roller single wire
Ordering information
1.0-1.2/1.4-1.6 mm Cw
1.4-1.6/2.0-2.4 mm Cw
Pressure roller (knurled)
0369 557 004
0369 557 005
0466 262 001
85
Bok_ENG_ED3.book Page 86 Monday, May 7, 2007 3:53 PM
Welding automation
Components and modules
OCE-2 H cooling unit
The OCE-2 H water-cooling unit is an efficient, compactly-dimensioned cooling unit
designed for use together with water-cooled equipment for arc welding by hand or in
automatic plants. The water tank and pump is made of corrosion-resistant material.
OCE-2 H
Mains supply, V/Hz
Cooling water, l/min
Max water pressure, bar
External dimensions, LxWxH, mm
Weight, kg
230/50-60
6
2.8
320x270x360
15
Ordering information
Cooling unit OCE-2 H
Flowguard
0414 191 881
0414 231 880
A6 synergic cold wire
The ESAB A6 – SCW SAW process
The ESAB A6-SCW kit offers a unique opportunity to increase the productivity by
boosting the deposition rate. The cold wire is fed in synergy with the arc wire into a
weld pool where it melts. This means that the arc and cold wire ratio always remains
constant after a suitable wire diameter is selected. The chemistry of the weld and the
deposition rate is controlled and pre-selected. It is easy for the operator to use as no
additional control unit or separate feed device is needed.
The SCW process can be used in an endless variety of combinations with solid and/or
cored wires, single, twin, tandem, and multiple wire applications and so on. It can also
be used in surfacing applications with cored/solid wires such as concast rollers or builtup, large-diameter engine pistons. The cold wire has no arc and therefore carries no
restrictions when it comes to incorporating “hard-to-weld” alloys in cored wires.
The cold wire kit is suitable for all ESAB's new and existing A6 systems and can be
installed in a few minutes.
Slides
For the accurate and comfortable positioning of the welding head in the joint, the robust
A2 and A6 slides are available in a series of standard lengths for any mounting
position.
The A2 linear slides have a compact box profile and adjustable guides, which form a
light and plain slide. The A6 linear slide is a flexible component and, with its high loading capacity, it can be freely mounted for positioning the A6 welding head. The A6 linear slide can also be supplied with an extended runner which increases loading
capacity by 25%.
The A6 servo slide is primarily intended for use in connection with positioning and joint
tracking. It can be operated jointly with other A6 components, such as rotary slides for
the rotation of the welding head in the joint. These servo slides are normal supplementary units for our standard joint tracking systems, like the A6 GMD.
The ORB 40 is a rotary slide for the A2 welding head. It has a lockable rotary slide and
compact design with a divided clamp. The A6 rotary slide with worm gear is used when
the electrode angle requires frequent adjustment in relation to the joint. These adjustments can be made continuously from 0-360° using the hand-wheel. The A6 rotary ball
bearing slide is another type designed for heavier loads. The rotary ball bearing disc
can be rotated 360° and locked by a lever.
86
Bok_ENG_ED3.book Page 87 Monday, May 7, 2007 3:53 PM
Welding automation
Components and modules
Wire feed units
The ESAB A2/A6 system comprises different wire feed units; A2 SAW, A2 GMAW, A6
SAW and A6 GMAW.
The A2 wire feed unit is designed for small wire submerged arc welding (SAW) or gas
metal arc welding (GMAW) while operating in confined spaces.
The A2 SAW wire feed unit can be used for single or twin-wire welding.The A6 SAW
wire feed unit is designed for heavy-duty welding. The wire feed unit is the standard
base in most SAW automatics in the heavy production industry. You can use single or
twin wire, strip cladding or arc-air gouging. The A6 GMAW wire feed unit is specially
designed for the mechanisation of MIG/MAG welding in steel and aluminium. The
GMAW version is robust equipment for heavy-production welding. It has a watercooled torch mounted directly on the feed unit.
A2/A6 process controller PEH
The A2/A6 process controller PEH is a control box which can be used for SAW or
GMAW welding together with A2/A6 automatic welding machines.
The control box is adapted to ESAB's LAF and TAF welding power sources. Extensive
integration of the control system with the power source guarantees very high reliability
in the welding process. The set parameters are monitored and error messages are
transmitted when the tolerances are exceeded. All the controls required to control the
welding motions and the entire welding process are located on the control panel.
A2/A6 process controller PEH
Enclosure class, protection
External dimensions, LxWxH, mm
Mains supply, V/Hz
Weight, kg
Max power consumption, VA
IP 23
355x210x164
42 (AC)/50-60
5.5
900
Ordering information
A2/A6 process controller PEH
0443 741 880
A2 process controller PEI
The A2 process controller PEI is a control system for ESAB A2 tractors and A2 welding
heads. The controller is connected to the power source by a control cable and can be
connected to the ESAB LAF 635 and LAF 1000.
The A2 process controller PEI is suitable for both submerged arc welding and gas
metal arc welding. The control system is very easy to use with a minimum of training.
A2 process controller PEI
Enclosure class, protection
External dimensions, LxWxH, mm
Mains supply, V/Hz
Weight, kg
Max power consumption, VA
IP 23
197x227x220
42 (AC)/50-60
6.2
700
Ordering information
A2 process controller PEI
0449 330 880
Positioning and joint tracking system
The high-precision, heavy-duty A6 servo slide forms an important part of ESAB's automatic welding program. The slide is primarily intended for use in connection with positioning and joint tracking. Depending on the desired function and the work to be
performed, the slide can be combined with two different control systems: PAK or GMD.
The PAK is a manual, servo-assisted, joystick-controlled positioning and joint-tracking
system for one or two slides. The GMD automatic joint-tracking system covers a wide
range of applications and provides convenient handling. The basic function of the GMD
is to correct irregularities in weld joints and to track simple workpiece geometries. You
can also use sensor fingers with the GMD system to eliminate parallax faults.
87
Bok_ENG_ED3.book Page 88 Monday, May 7, 2007 3:53 PM
Welding automation
Flux equipment
OPC Basic & Super
FFRS Basic & Super
ESAB has a number of different flux equipment/systems to combine with our automatic submerged arc welding equipment.
The OPC flux recovery units have a robust, compact design –
easy to fit and easy to use. They can be fitted equally well to A2
and A6 equipment, both stationary or travelling. The OPC Basic
recovery unit works on the ejector principle using compressed
air.
Like the OPC Basic, the OPC Super recovery unit has been
developed for use in a demanding working environment and on
heavy-duty jobs. The OPC Super, with its stronger ejector and
cyclone, produces higher suction height than the Basic. The
OPC Super can also be used with pre-heated flux, as it is heat
enforced.
There are three filter types for cleaning used air. A filter bag is
used for A2 tractors and light-duty welding applications. A
cyclone filter with a filter bag is a solution for most A2/A6 subarc
welding. The Tedak filter is for heavy-duty and continuous welding applications.
To upgrade this system to a system for heavy continuous welding, add the FFS flux-feed system, and create the FFRS Basic &
Super Flux system. For more information, see the leaflet entitled
"FFRS – Basic & Super".
The FFRS system is designed for continuous, high-capacity
welding operations. It is ideal for long runs and mass production.
The system is built on two different modules: the OPC Basic and
Super, which are based on the ejector principle. The Basic type
is for normal welding operation. The Super is used with
increased flux bead and heat conditions.
Technical data
OPC recovery unit Basic
Air-flow capacity at working pressure 0.6 MPa: 250 lit/min
Max suction height at working pressure 0.6 MPa: 0.8 m
OPC recovery unit Super
Air-flow capacity at working pressure 0.6 MPa: 300 lit/min
Max suction height at working pressure 0.6 MPa: 1.4 m
Ordering information
OPC Basic
Air pressure hose 3/8", max 50 meters
OPC Basic with cyclone filter
OPC Basic with Tedak filter
OPC Super with cyclone filter
OPC Super with Tedak filter
Air pressure hose 1/2", max 50 meters
Filter tube diam. 63 mm, max 12 meters
88
FFRS – Basic & Super
These are recirculated systems for continuous Submerged Arc
Welding. FFRS Basic/Super are complete equipment combining
the effective recovery of flux with OPC Basic/Super systems
and flux feed to the flux hopper with the well-known flux tank
TPC 75. Added to ordering data is inlet pipe type, straight or
bent, for easy connection to standard delivered aluminium
hopper.
The system FFRS Basic and Super are built up from variants of
OPC Basic/Super and Flux feed system FFS. The FFS comprises of a flux tank TPC with different inlets for the 6 and 10litre flux hopper.
The system of FFS consists of:
Air flux feed tank TPC 75
Plastic hose 1" for flux, 30 meter
Inlet to flux hopper
Included in the package is an instruction of how to install inlet in
hopper with drilling data.
Ordering information
0148 140 880
0190 343 104
0802 415 882
0802 415 883
0802 415 892
0802 415 893
0190 343 106
0193 125 003
FFS (straight inlet)
FFS (bent inlet)
0806 697 887
0806 697 886
Bok_ENG_ED3.book Page 89 Monday, May 7, 2007 3:53 PM
Welding automation
Flux equipment
FFRS 1200 & 3000
CRE 30/60 air-drying units
The FFRS system is designed for continuous, high-capacity
submerged arc welding operations. It is ideal for long runs and
mass production. The FFRS 1200 & 3000 are based on an electric suction unit creating a vacuum, which is the alternative when
extra high recovery force is required. In confined areas, they are
the ideal flux-handling equipment. On the FFRS 1200 and 3000,
there is an electrically-powered recovery unit. The recovered
flux is cleaned from dust and slag in the pre-separator and
passed back to the pressure tank for re-use. On the FFRS 1200,
the power is 1200 W and, on the FFRS 3000, it is 3,000 W. The
FFRS 1200/3000 is a flux feed and recovery system for heavy
production SAW stations or submerged arc welding in confined
spaces.
• Reduces the risk of hydrogen cracking
• Built-in monitor – warns if the pre-set humidity is exceeded
• Reduces condensation – less corrosion and malfunction
Technical data
FFRS 1200
External dimensions, LxWxH, mm: 1053x450x2210
Weight, kg, without flux: 230
FFRS 3000
External dimensions, LxWxH, mm: 750x450x2210
Weight, kg, without flux: 400
FFRS 1200 suction unit P160
External dimensions, LxWxH, mm: 480x400x1160
Fuse, slow, A: 10
Mains supply, V/Hz: 110-230/50-60 (others on request)
Weight, kg: 19
FFRS 3000 suction unit for E-PAK 150
External dimensions, LxWxH, mm: 1200x690x2000
Fuse, slow, A: 16
Mains supply, V/Hz: 400/3-phase, 50 Hz (others on request)
Weight, kg: 194
Ordering information
FFRS 1200
FFRS 3000
Air pressure hose 1/2", max 50 m*)
Suction hose D47/38, max 12 m*)
Accessories FFRS:
Bent inlet to flux hopper
Straight inlet to flux hopper
Extra hopper with inlet, see leaflet FFRS XA00104820
*) length according to customer requirements
The A6 CRE 30/60 air-drying units are designed for use with the
ESAB flux handling system. The air-drying units work on the
adsorption principle and is reactivated cold.
Most industries use compressed air as an energy source for
many processes. For most of them, humidity is of no importance. The welding industry uses compressed air to transport
flux for submerged arc welding. The necessity to keep these
consumables dry is well known. The need to keep the humidity
in the air at a low level is of the same importance as all the other
precautions that are taken in a weld shop to limit the risk of
hydrogen cracking.
The CRE 30/60 are air dryers for compressed air. It connects to
the normal air distribution system at a plant. The capacity is sufficient to handle a delivery/recovery system for SAW. Thirty normal cubic metres per hour is the capacity at rated input for CRE
30. For CRE 60 the capacity is sixty normal cubic metres per
hour.
The CRE 30/60 reduces the condensation of water in pneumatic
systems and thereby reduces corrosion and malfunction.
Another advantage is the built-in monitor that emits a warning if
the pre-set dewpoint of the air is exceeded.
Ordering information
0801 500 901
0801 500 921
0190 343 106
0379 016 001
0186 961 881
0186 961 880
CRE 30 air-drying unit
CRE 60 air-drying unit
Desiccant type 512, 10 kg
Oil filter
Dust filter
0443 570 880
0443 570 881
0443 570 017
0443 570 018
0443 570 019
89
Bok_ENG_ED3.book Page 90 Monday, May 7, 2007 3:53 PM
Welding automation
Column and boom
CaB 300/460 S
CaB 300/460 M
CaB 300 S
The CaB 300 S (standard) column and boom can reach over distances of 3 to 5 m both vertically and horizontally. The 180° column rotation facility provides a total action radius. The 4x4 size is
capable of 150 kg load at the end of the boom. The A2 and A6
welding systems are easily combined with the CaB 300 S.
CaB 460 S
A modular range of column and booms, available in three load
sizes. The modular system gives possibilities to configure a
range of different welding station solutions that can fulfill most
common welding applications.
Due to modularity and the fixed configuration possibilities the
lead times for delivery can be kept at a minimum.
The CaB 460 S (standard) column and boom can reach over distances of 5 to 7 m both vertically and horizontally. The 180° column rotation facility provides a total action radius. The 6x4 size is
capable of 350 kg load at the end of the rack and pinion driven
boom. The A2 and A6 systems are easily combined with the CaB
460 S.
Station solution 1 (standard
solution for CaB 300/460 S and
M) is a conventional column and
boom with a movable boom and
the welding head mounted at the
end of the boom.
Station solution 1 (standard
solution for CaB 300/460 S and
M) is a conventional column and
boom with a movable boom and
the welding head mounted at the
end of the boom.
Station solution 1
90
Station solution 1
Bok_ENG_ED3.book Page 91 Monday, May 7, 2007 3:53 PM
Welding automation
Column and boom
CaB 300/460/600 C
A2/A6 Circotech
A customized range of welding column and booms are available
for different customer requirements and applications, with loading capacities and working strokes for utmost accessibility to the
welding joints.
Based on the modular CaB range, solutions to meet the most
demanding request can be achieved. Welding methods as TIG,
plasma welding and SAW cladding as well as Narrow Gap can
be chosen on customized stations.
We can offer four basic stations with numerous alternatives.
A2/A6 Circotech is a motorised, fully-automatic welding
machine designed for horizontal welds on tank walls, silos, blast
furnaces, chimneys, cowpers, large pennstocks and so on. The
A2/A6 Circotech is available in either a single- or a double-sided
version. The machine is equipped for submerged arc welding.
The A2/A6 Circotech is also designed for double wall tanks
where one side is slimmed to pass between the walls.
The machine is very easy to set up and prepare for welding and
is also easy to transport as a result of its compact frame and
overall design.
Station solution 1 is a conventional column and boom with a
movable boom and the welding
head mounted at the end of the
boom.
Station solution 2 is a conventional column and boom, with a
movable boom and one welding
head mounted at the end, combined with a boom-carriagemounted welding head. (Not CaB
300).
Station solution 3 side-boom
manipulator with one or two welding heads. This welding station
with 5-axes movement is the
basic unit for welding girders and
profiles and for joining plates and
sections.
Station solution 4 is a sideboom manipulator with a double
track boom. The welding heads
are placed on each side of the
boom. The boom carriages can
be individually controlled by the
joint tracking systems, on separate tracks. Positioning from the
rail carriage helps to create a
highly-efficient welding station for
the transversal, double fillet welding of stiffeners, for example.
Station solution 1
Ordering information
For ordering information, please contact your nearest ESAB
representative
Station solution 2
Station solution 3
Station solution 4
91
Bok_ENG_ED3.book Page 92 Monday, May 7, 2007 3:53 PM
Welding automation
Handling equipment
Roller beds
ESAB offers a wide range of roller beds – conventional roller
beds with mechanical adjustment for circular workpieces and
self-aligning roller beds which automatically adapt to the workpiece diameter. These roller beds are designed to operate in
combination with A2/A6 automatic welding equipment and
ESAB's column and booms.
ESAB's roller beds are designed and built for tough working
environments.
All models meet or exceed the EN occupational safety requirements.
ESAB's TNA 5 – 500 conventional roller beds are a basic solution for the handling of a variety of workpieces. They occupy little
space and feature quick and easy manual diameter adjustment
by means of a screw. Rotation is even and certain since both
axes of the power section are motorised.
ESAB's TA 10 – 500 Self-aligning roller beds are ideal for difficult and demanding workpieces.
They provide even weight distribution and rotation plus adaptability to a wide range of diameters without separate adjustment.
All four axles of the power section are motorised to ensure
smooth rotation even in difficult conditions.
For windtowers and other conical workpieces, specially
designed roller beds type 25, 40 and 70 TAW, are available.
ESAB's TXA 3 – 5 roller beds are the solution for applications,
in which the centre height needs to be constant, despite diameter changes. The TXA-roller beds can also be used together with
a positioner when welding long tubular workpieces.
They are available as motorised or freely rotating idling units
and all models can be supplied with rail bogies.
ESAB's S-series pipe roller benches are specially designed for
the demanding job of rolling cylindrical objects, like pipes, during
welding.
Their extensive diameter range, powerful rolling properties
together with their compact design, make them the most ergonomically sound and versatile work benches available.
92
Versatile accessories
A wide range of accessories are available for ESAB's roller
beds, which additionally improve workpiece handling during
welding.
Ordering information
For ordering information, please contact your nearest ESAB
representative.
Bok_ENG_ED3.book Page 93 Monday, May 7, 2007 3:53 PM
Welding automation
Handling equipment
Positioners
ESAB has a comprehensive range of positioners for automatic
welding, comprising seven standard versions with capacities
ranging from 250 to 100,000 kg (larger units available on
request). These very versatile handling tools enable welding to
be carried out in the optimum positions to benefit the quality of
the work and are easily integrated with A2/A6 automatic welding
equipment.
ESAB welding positioners are designed and built for tough engineering workshop conditions and come with a low voltage (24 V)
remote control unit for all functions. For daily work, these new
positioners offer perfect solutions with optimised components
and design.
ESAB 250-35000 AHMA positioners: For lifting, rotating and
tilting demanding work pieces. Height, angle and speed are steplessly adjustable, thus guaranteeing the ideal ergonomic working
position.
They have 3 axis: height, tilting angle and rotation. Thus 3-axis
operation is guaranteeing the ideal ergonomic working position.
ESAB 3500-100000 FA positioners: For handling big and
heavy objects. They have good loading characteristics in both
rotation and tilting and their robust frame ensures safety at all
times.
They have 2 axis: angle and rotation speeds are steplessly
adjustable. Thus 2-axis operation is guaranteeing the ideal ergonomic working position of big and heavy objects.
ESAB 150 SKA positioner: For ergonomic handling of difficult
workpieces. Adjustable rotation speeds and large tilting angle
produce excellent welding results.
For daily work, this positioner offers perfect solutions with optimised components and design. SKA 150 positioner has 3-axis:
manual height adjustment, manual tilting angle adjustment and
motorised rotation. The wide adjustments of the 150 SKA positioner guarantee the ideal ergonomic working position.
ESAB 750-10000 SHA positioners: For highly demanding tasks
with heavy workpieces. Workpieces can be placed in all positions
on the SHA-positioner, most often around their centre of gravity.
This ensures that the working position of the welder is always
effective and ergonomically sound.
For daily work, these new positioners offer perfect solutions
with optimised components and design. They have 3-axis:
height, tilting angle and rotation. Thus 3-axis operation is guaranteeing the ideal ergonomic working position.
ESAB 750-50000 head and tailstocks: For handling long
objects. These positioners are efficient and productive for circumferential welding and for assembly of difficult workpieces.
The head & tailstocks are versatile: you can use only headstock
with or without tailstock. In addition the head and tailstock can be
equipped with stepless height adjustment and tailstock with
motorised railbogie for variable lengths of workpieces (when tailstock is used with railbogie, headstock requires height extension
module).
ESAB 25000-50000 CRA positioners: For highly demanding
tasks with really heavy workpieces. Workpieces can be placed in
all positions, most often around their centre of gravity. This
ensures that the working position of the welder is always effective and ergonomically sound.
They have 2-axis: rotation and tilting. Thus 2-axis operation is
guaranteeing the ideal ergonomic working position or the best
position to mechanised welding with column and boom.
ESAB 750-50000 VA horizontal positioners with fixed height
enable the automated circumferential welding of heavy and large
workpieces. Special large table plates or fixing crosses are available on request. They have motorised rotation of the table plate,
thus offering economical solution for circumferential welding.
Speed control, drives and hydraulics: On the positioners
AHMA, FA and VA the rotation speed and on SHA and CRA the
rotation and tilting speed is adjustable by means of a new
inverter. The new technique of vector inverter improves accuracy
and offers better rotation torque at very low rotation speeds. For
these positioners (AHMA above 2500N capacity) all drives are
equipped with AC-motors, which requires less maintenance, no
carbon-brush to change. The hydraulics is equipped with built-in
safety valves against hose damages.
Versatile accessories: A wide range of accessories is available
for ESAB's positioners, which additionally improves the workpiece handling during welding.
Ordering information
For ordering information, please contact your nearest ESAB
representative
93
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Welding automation
Seamers
Seamers for external welding
Seamers for internal welding
For external longitudinal welds of plates and cylindrical workpieces
• Heavy-duty backing with water-cooling
For internal longitudinal welds of plates and cylindrical workpieces
• Heavy-duty backing with water-cooling
ESAB ED15H10
Nominal length: 1500 mm
Welding length: 1750 mm
Minimum diameter: 180 mm
Maximum diameter: 1000 mm
ESAB ID40H10
Nominal length: 4000 mm
Welding length: 4250 mm
ESAB ED20H10
Nominal length: 2000 mm
Welding length: 2250 mm
Minimum diameter: 180 mm
Maximum diameter: 1000 mm
ESAB ED30H10
Nominal length: 3000 mm
Welding length: 3250 mm
Minimum diameter: 250 mm
Maximum diameter: 1,000 mm
ESAB ED40H10
Nominal length: 4000 mm
Welding length: 4250 mm
Minimum diameter: 350 mm
Maximum diameter: 1000 mm
ESAB ED60H10
Nominal length: 6000 mm
Welding length: 6250 mm
Minimum diameter: 600 mm
Maximum diameter: 1000 mm
• Plate thickness 1-8 mm
• With tack welds up to 10 mm plate thickness
• Extension blocks available for larger diameters
• Welding methods: SAW, GMAW, GTAW or plasma
94
ESAB ID60H10
Nominal length: 6000 mm
Welding length: 6250 mm
• Minimum workpiece Ø 1500 mm
• Plate thickness 1-8 mm
• With tack welds up to 10 mm plate thickness
• Welding methods: SAW, GMAW, GTAW or plasma
Bok_ENG_ED3.book Page 95 Monday, May 7, 2007 3:53 PM
Welding automation
Engineering, Arc Welding
Beam welding
ESAB has more than 30 years' experience in the field of beam
and profile welding. ESAB's beam and profile machines are
equipped with the well-known and well-proven ESAB A6 system
welding equipment.
ESAB offers you a complete and effective way of welding beams
and profiles. Whether you weld I-, T- or L-beams, wide flange
beams, columns, tapered beams or non-symmetrical beams,
ESAB has the know-how and the welding equipment to match
your efficiency, quality, precision, versatility, productivity and
overall welding economy requirements.
The machines are of two types: IT-machines, where the beams
are welded with the web unit in the vertical position, and Imachines, where the beams are produced in the horizontal position.
Straightening principle
The main advantage of both machine types, apart from their
high production capacity, is that the welding operation takes
place when the flange and the web are pressed together under
pressure in order completely to eliminate the gap between the
surfaces. This ensures perfect weld quality.
The IT-machines have a built-in straightening device which compensates for the pull-back of the flanges (see picture).
ESAB's beam-welding machine program gives you the opportunity to choose the right type of equipment for your particular
type of production.
Total range of beam sizes that can be welded:
Height 200-3,200 mm
Width 100-1,600 mm
Ordering information
For more information please contact your nearest ESAB
representative
Examples of beams that can be welded
95
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Welding automation
Engineering, Friction Stir Welding
Friction Stir Welding
LEGIO™
ESAB has extended its product programme to include machines
for the Friction Stir Welding method (FSW). This method has
been developed and patented by TWI in the UK.
The FSW method is based on the principle of obtaining sufficiently high temperatures to forge two aluminium components,
using a rotating tool that moves along the joint.
Using the FSW method, aluminium components are joined
together without increasing the temperature above melting
point.
The Friction Stir Welding of aluminium has been shown to produce joints with high-strength values and without inclusions and
impurities.
Bending tests and tensile tests have been conducted with
superb results. The fatigue properties are outstanding compared with other welding methods.
Furthermore, the joint is almost free from stress and has a perfect root surface when welded from one side. This results in a
minimum of supplementary work.
Friction Stir Welding is ideal for joining straight profiles and flat
plates with a thickness of 1.2-25 mm. When welding materials
with a thickness of more than 15 mm, the welding is done from
both sides. The maximum thickness is around 60 mm at 100%
penetration.
The ESAB LEGIO™ concept combines the latest technology
with proven quality. The modular system makes it possible to
assemble welding stations to suit the most varied friction stir
welding applications.
The LEGIO™ system consists of five basic designs in a series
of seven sizes, covering a welding depth of 1.2 mm to 60 mm.
These basic types can be supplemented with different types of
equipment to suit the most varied production needs and give
maximum flexibility to any production line.
The S- and the U-models are designed to be easily integrated
with larger fixtures, rotary units and exchangeable clamping
systems.
For the production of smaller workpieces, the UT- and the STmodel are the most suitable. They have tables prepared with a
hole pattern, where fixtures can be attached.
Suitable application areas:
• Shipbuilding
• Offshore platforms
• Aerospace industry
• Railway wagons, trams, underground train carriages
• Automotive industry
• Production of electric motors
• Defence industry
• Cooling elements
• Basically all aluminium, copper and magnesium alloys can be
friction stir welded with high quality and speed.
The picture shows an installation of a SuperStir™ at DanStir
ApS, Copenhagen, Denmark.
96
SuperStir™
The ESAB SuperStir™ programme includes a variety of
machines developed from a standardized ESAB SuperStir™
base unit and with working ranges of 0.5 x 1.5 m up to 10 x 20 m
within the same concept.
The programme also includes customized models of different
designs to meet our customers specifications in their different
production areas.
These different designs are today used worldwide in R&D centers, in joining of extrusions to panels, in production of pressure
vessels as well as small parts for the automotive and electronic
industries etc.
Bok_ENG_ED3.book Page 97 Monday, May 7, 2007 3:53 PM
Welding Automation
Engineering, Resistance Welding
Flash butt welding
ESAB manufacture a complete series of flash butt welding
machines for different welding objects with a welding area of
500 mm2 up to 30,000 mm2.
The flash butt welding technique is especially convenient and
profitable for precision and mass production work as it permits a
high level of mechanization and automation of the manufacturing process.
Our engineers have designed and constructed plants and turnkey projects all over the world.
ESAB's resistance welding program
Chain-making installations, type Carousel
Size 5 Ø 18-47 mm
Size 6 Ø 25-63 mm
Size 7 Ø 30-81 mm
Size 8 Ø 60-107 mm
Size 9 Ø 80-127 mm
Size 10 Ø 90-173 mm
Fully automated chain-making plant type ZAC
ZAC 554 Ø 18-34 mm
ZAC 42M Ø 18-42 mm
Chain-welding installation, type Rocat
WT 18-26 Ø 18-26 mm
WT 22-36 Ø 22-36 mm
Fully automatic link-bending plant, type YLNB
YLNB 451 Ø 14-26 mm
YLNB 552 Ø 22-36 mm
Resistance heaters, type ZSM
ZSM 055-360 Ø 14-26 mm
ZSM 155-800 Ø 18-36 mm
ZSM 155-640 Ø 16-34 mm
ZSM 255-640 Ø 17-47 mm
ZSM 355-1200 Ø 30-81 mm
ZSM 555-1500 Ø 60-107 mm
ZSM 654-2400 Ø 80-140 mm
ZSM 754-3200 Ø 90-173 mm
Chain-bending machines, type ZKBH
ZKBH 25 Ø 17-56 mm
ZKBH 45 Ø 30-96 mm
ZKBH 55 Ø 60-128 mm
ZKBH 65 Ø 80-152 mm
ZKBH 75 Ø 90-173 mm
Rail-welding machine, type ZFR
ZFSC 10 Welding areas 12,000 mm2
ZFR 10 B Welding areas 10,000 mm2
ZFR 11 GC Welding areas 12,000 mm2
Flash butt welding machine for tubes, type SVU
SVU 7884-H Welding areas 2,300 mm2
SVU 8884-H Welding areas 3,600 mm2
Flash butt welding machines for repair anode studs in the
aluminium industry
SVU 9883-S Ø 140 mm
ZF 12 AA Ø 160 mm
Flash butt welding machines, type SVU-K
5883-K Welding areas 1,400 mm2
6883-K Welding areas 2,000 mm2
7883-K Welding areas 5,000 mm2
8883-K Welding areas 8,000 mm2
9883-K Welding areas 10,000 mm2
The figures are based on an upsetting force of 5 kp/mm2
97
Bok_ENG_ED3.book Page 98 Monday, May 7, 2007 3:53 PM
Welding automation
Welding solutions delivered by Automation
Column and boom station for welding wind turbine tower sections
Wind turbine tower sections are bolted together using hot rolled steel flanges, which are
welded to the end of each tower section. This installation consists of a column and
boom equipped with an A6 submerged arc welding head for high productive welding of
end flanges. The tower section is placed on a roller bed and is rotating, creating the
actual welding speed. (The welding head will be kept in same position during the whole
welding operation).
The complete sections produced in this specific installation can have a length up to 40
meters, a diameter up to 5 meters and have a total weight of more than 50 tonnes.
Column and boom station for welding dish ends for chemical and
petrochemical reactors
The weld object, which is clamped to a positioner table, is tilted during the weld operation. Thanks to integrated motions between the positioner and a boom-travelling welding head, the welding speed can be kept constant. Dimensions of the weld objects: Dish
end diameter: 3,000-8,000 mm. Wall thickness: 30-80 mm.
The station comprises the following: CaB 600, 10x6 column and boom with an A6 welding head. Positioner with a capacity of 50 tonnes. Numerical control system.
Automated welding systems for internal and external longitudinal, spiral
and circumferential pipe welding
These systems include ESAB's A6 sub-arc and GMAW (MIG) welding heads, Automatic Joint Tracking System, Slag Crusher (sub-arc), LAF/TAF power sources and
Weldoc™ weld supervision and documentation system. Pipe turning and conveying
lines are also available.
For example, circumferential (sub-arc): diameter range 600–3,000 mm. Wall thickness
max. 120 mm. Sub-assembly: length 4 x 1,500-4 x 4,000, 1 x 14,000 mm.
For example, longitudinal (sub-arc): diameter range 600–3,000 mm. Wall thickness
max. 120 mm. Sub-assembly length 1,500-14,000 mm + tabs.
Multi-head gantry stations for the energy and process segments
Welding heavy winch drums intended for the ship and offshore industry. The circumferential procedure is submerged arc welding with twin-flux cored wires. The shell of the
drum is joined to various lengths using butt joints. The work can be performed with two
welding heads simultaneously in operation. The station can also handle the longitudinal
welding of shell sections.
Dimension of object: Shell diameter max. 3,500 mm. Length of drum max. 9,300 mm.
Wall thickness max. 80 mm. The station comprises the following: stationary gantry with
two motorised carriages each equipped with slide assemblies and a special A6 type of
welding head. TV monitoring system for remote control from the floor level. Roller beds
for support and weld rotation.
98
For more information please contact ESAB AB, Welding Equipment,
fax no. +46 584 411721.
Bok_ENG_ED3.book Page 99 Monday, May 7, 2007 3:53 PM
Welding automation
Welding solutions delivered by Automation
Electroslag welding machine
Machine for longitudinal welding of cylinders for the pulp industry. The picture shows a
machine with the welded cylinder in the vertical position. The assembly is equipped with
an inside-cooling support column for applying a cooling shoe to the closed joint of the
upright cylinder.
The machine permits the welding of plates with a thickness of 40 mm to 450 mm, while
using one to three electrode wires.
Stable gantry station with a width of 7,000 mm for welding stainless steel
railway wagon roofs
The joints are of the overlap type without prior tack welding. A pneumatic clamping
device ensures that the plates are tightened to each other during the MIG-welding procedure. An Aristo power source for pulsed welding sequences provides superior weld
quality. An A2 welding head equipped with a durable and efficiently-cooled torch to withstand the very gruelling working conditions. Non-interrupted welding length of up to 30
metres at a rapid welding speed. The reverse speed is 10 m/min using efficient AC synchronic motors.
Column and boom station for welding turbines for hydropower in the
energy segment
CNC-controlled welding manipulator with six programmable axes (teach in). Butt joining
of the blades to the shaft of the turbine rotor. The complex approximately 4 m longitudinal preparation is curved in three dimensions. The process is twin-arc submerged arc
welding. The working range of the manipulator is 2 x 4.3 x 2 m (vertical x longitudinal x
transversal). The three remaining axes are integrated in the customised welding head.
For more information please contact ESAB AB, Welding Equipment,
fax no. +46 584 411721.
99
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100
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Index
A
A2 4WD Wire feeder, feed roller single solid wire ............... 85
A2 Multitrac with A2 process controller PEI ......................... 76
A2 Multitrac with A2/A6 process controller PEH .................. 76
A2 S GMAW Mini Master ..................................................... 78
A2 S Mini Master ................................................................. 78
A2 Tripletrac ........................................................................ 75
A2/A6 Beam-travelling carriage ........................................... 82
A2/A6 Circotech ................................................................... 91
A2 process controller PEI .................................................... 87
A2/A6 process controller PEH ............................................. 87
A21 PRB .............................................................................. 58
A21 PRC .............................................................................. 59
A21 PRD 100 ....................................................................... 59
A21 PRD 160 ....................................................................... 60
A21 PRH .............................................................................. 60
A22 POC ............................................................................. 61
A25 ...................................................................................... 62
A25 components and accessories ....................................... 65
A6 Mastertrac ...................................................................... 77
A6 S Arc Master .................................................................. 79
A6 S Compact ..................................................................... 80
A6 S Tandem Master ........................................................... 79
A6 synergic cold wire ........................................................... 86
A6-DK .................................................................................. 77
Adapter M6/M10 .................................................................. 84
Angular support ................................................................... 66
Aristo™ Arc 4000i/5000i, A4 .................................................. 4
Aristo™ Feed 3004/4804, MA4/MA6 ................................... 29
Aristo™ Feed 3004/4804, U6/M0 ........................................ 29
Aristo™ Feed L3004 MA6 and M0 (Aristo™ U8) ................ 28
Aristo™ MechControl 2 and 4 ............................................. 69
Aristo™ MechTig 4000iw ..................................................... 69
Aristo™ MechTig C2002i ..................................................... 68
Aristo™ Mig 4000i/5000i ..................................................... 24
Aristo™ Mig 4500i ............................................................... 24
Aristo™ Mig C3000i/L3000i ................................................. 23
Aristo™ Mig U4000i/U5000i ................................................ 25
Aristo™ RoboFeed 3004w .................................................. 30
Aristo™ Tig 4000i ................................................................ 11
Aristo™ YardFeed 2000, MA6 ............................................. 31
AT1 ...................................................................................... 46
AT1 CAN ............................................................................. 45
AT1 CoarseFine .................................................................. 46
AT1 CoarseFine CAN .......................................................... 45
Contact jaws heavy twin ...................................................... 84
Contact nozzles wire size .................................................... 84
CoolMidi 1800 ..................................................................... 48
CoolMini .............................................................................. 48
Counterbalance device/mast ............................................... 32
CRE 30/60 air-drying units .................................................. 89
E
ESP 150 .............................................................................. 52
F
Feed roller grooved ............................................................. 85
Feed roller single wire size .................................................. 84
Feed roller twin wire size ..................................................... 85
FeedSelector ....................................................................... 31
FFRS 1200 & 3000 flux equipment ..................................... 89
FFRS Basic & Super flux equipment ................................... 88
Flash butt welding ............................................................... 97
Frametrac™ ........................................................................ 73
Friction Stir Welding ............................................................ 96
FS 002 ................................................................................. 46
FS 002 CAN ........................................................................ 46
G
Gantrac ............................................................................... 83
I
Interconnection cables ........................................................ 33
Introduction orbital TIG ........................................................ 58
K
KHM 190 HS – petrol ............................................................ 7
KHM 190 YS – diesel ............................................................ 7
KHM 350 YS - CC/CV ........................................................... 8
KHM 595 PS – CC/CV .......................................................... 8
Knurled feed roller single wire ............................................. 85
B
L
Balancing block ................................................................... 66
Beam welding ...................................................................... 95
LAF DC power source ......................................................... 81
LEGIO™ .............................................................................. 96
LHF 400/630/800 .................................................................. 5
LHF 405/615 PIPEWELD ...................................................... 6
Lifting eye ............................................................................ 32
LPH 120 power cut .............................................................. 54
LPH 35 handy cut ................................................................ 53
LPH 50 power cut ................................................................ 53
LPH 80 power cut ................................................................ 54
C
CaB 300/460 M .................................................................... 90
CaB 300/460 S .................................................................... 90
CaB 300/460/600 C ............................................................. 91
Caddy™ Arc 150i .................................................................. 3
Caddy™ Professional 200/250 .............................................. 4
Caddy™ Tig 150i/200i ........................................................... 9
Caddy™ Tig 2200i AC/DC ................................................... 11
Collets and cartridges .......................................................... 64
Contact jaws D35 ................................................................ 84
101
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M
M1 ....................................................................................... 47
M1 10Prog CAN .................................................................. 46
MechTrac 1730, 2100, 2500 and 3000 ............................... 82
MEI 10 wire feed unit .......................................................... 67
MEI 21 wire feed unit .......................................................... 67
Miggytrac 1001 .................................................................... 74
Miggytrac 2000 .................................................................... 74
Miggytrac 3000 .................................................................... 75
MTA1 CAN .......................................................................... 45
MTW 600 MIG Torch, Contact nozzle M8 ........................... 85
MXH™ 300/400w PP .......................................................... 39
MXL™ Torches ................................................................... 38
N
Narrow gap head for PRD ................................................... 66
O
OCE-2 H .............................................................................. 49
OCE-2 H cooling unit .......................................................... 86
OPC Basic & Super flux equipment .................................... 88
Origo™ Arc 150i/200i ............................................................ 3
Origo™ Arc 250/300/400 ...................................................... 5
Origo™ Arc 4000i/5000i, A2 ................................................. 4
Origo™ Feed 302/304/484, M11/M12 ................................. 27
Origo™ Feed 304/484, M13 ................................................ 27
Origo™ Feed L3004, MA23/MA23A ................................... 28
Origo™ Feed L302/L304 ..................................................... 26
Origo™ FeedAirmatic, M10 ................................................. 26
Origo™ Mag C140/C150/C170/C200/C250 ........................ 17
Origo™ Mig 320 .................................................................. 21
Origo™ Mig 400t/500t ......................................................... 22
Origo™ Mig 410/510 ........................................................... 21
Origo™ Mig 630t MAGMA .................................................. 22
Origo™ Mig C170 3ph/C200 3ph/C250 3ph ....................... 17
Origo™ Mig C240 PRO/C240s PRO .................................. 18
Origo™ Mig C280 PRO/C340 PRO .................................... 18
Origo™ Mig C3000i/L3000i ................................................. 23
Origo™ Mig C420 PRO ....................................................... 19
Origo™ Mig L305/L405 ....................................................... 20
Origo™ Tig 150i/200i ............................................................ 9
Origo™ Tig 3000i AC/DC, TA24AC/DC .............................. 12
Origo™ Tig 3000i, TA23 ..................................................... 10
Origo™ Tig 3000i, TA24 ..................................................... 10
Origo™ Tig 4300iw AC/DC ................................................. 12
Origo™ YardFeed 200, M13y ............................................. 30
OrigoCut 35i ......................................................................... 50
Other equipment for MIG/MAG welding .............................. 33
P
PKB™ 250/400 ................................................................... 38
Plasma gouging .................................................................. 55
POC 12-60 accessories ...................................................... 65
POC shafts and centering mandrels ................................... 65
Positioners .......................................................................... 93
Positioning and joint tracking system .................................. 87
POWERCUT® 1500 ............................................................ 51
POWERCUT® 650 .............................................................. 50
102
POWERCUT® 875 ...............................................................51
Pressure roller wire size ......................................................85
Pressure roller, single wire ..................................................84
Pressure roller, twin wire .....................................................85
PSF™ 315M ........................................................................37
PSF™ Centrovac self-cooled ..............................................36
PSF™ Centrovac water-cooled ...........................................36
PSF™ self-cooled ................................................................35
PSF™ water-cooled .............................................................35
PT 25 ...................................................................................55
PT 26 ...................................................................................55
PT 27 ...................................................................................56
PT 30 KK .............................................................................56
PT 31XL ...............................................................................56
PT 32EH ..............................................................................56
R
Railtrac 1000 ........................................................................70
Railtrac BV1000/BVR1000 ..................................................72
Railtrac F1000 .....................................................................71
Railtrac FR1000 ...................................................................71
Railtrac FW1000/FW1000 L ................................................71
Railtrac FWR1000 ...............................................................71
Remote Adapter 12 ..............................................................47
Remote Adapter 23.............................................................. 47
Remote control MechT 1 CAN .............................................66
Remote control MIG 2 ..........................................................47
Remote control MMA 1 ........................................................47
Remote control MMA 2 ........................................................47
Roller beds ...........................................................................92
S
Seamers for external welding ..............................................94
Seamers for internal welding ...............................................94
Slides ...................................................................................86
Standard racks for PRD 100 ................................................63
Standard racks for PRD 160 ................................................63
Strain relief for welding torch ...............................................32
SuperStir™ ..........................................................................96
T
T1 Foot CAN ........................................................................46
TAF AC power source .........................................................80
Tigaid 315 AC/DC ................................................................13
Torch guide kits ...................................................................55
TIG torches and components ..............................................16
Tramtrac™ II ........................................................................72
Turning piece .......................................................................32
TXH™ 120, 120V, 120F ......................................................13
TXH™ 150, 150V, 150F ......................................................14
TXH™ 200, 200V, 200F ......................................................14
TXH™ 250w, 250wF, 400w, 400w HD ................................15
TXH™ remote torches .........................................................15
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W
Walltrac ................................................................................ 83
Wear part kits ...................................................................... 55
Wear parts A2/A6 .......................................................... 84, 85
Wear parts for wire feeders ................................................. 34
Welding solutions delivered by Automation ......................... 98
Wheel kit .............................................................................. 32
Wire feed units ..................................................................... 87
103
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Sida 1
World leader in welding and cutting
technology and systems.
Quality and environment standards
Quality and the environment are two key
areas of focus. ESAB is one of few international companies to have achieved the
new ISO 14001 standard in Environmen-
Product catalogue 3rd edition
tal Management Systems across all
our global manufacturing facilities.
At ESAB, quality is an ongoing
process that is at the heart of all our
production processes and facilities
worldwide.
Multinational manufacturing, local
representation and an international network of independent distributors brings
the benefits of ESAB quality and unrivalled expertise in materials and processes within reach of all our customers,
wherever they are located.
Find out more on www.esab.com
ESAB AB
Box 8004
S-402 77 Göteborg
SWEDEN
Phone: +46 31 50 90 00
info@esab.se
www.esab.com
ESAB reserves the right to alter specifications without prior notice.
ESAB is approved according to ISO 9001:2000.
Standard Equipment and Welding Automation
www.sgzetterqvist.se Göteborg 05 2007/203509
ESAB operates at the forefront of welding and cutting technology. Over one
hundred years of continuous improvement in products and processes enables
us to meet the challenges of technological advance in every sector in which
ESAB operates.
XA00133220
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