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Switches and Controls
CATALOG
• Rocker
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CIRCUIT
PROTECTION
• Hydraulic-Magnetic
• Thermal
• GFCI / ELCI
CUSTOM
SOLUTIONS
• PDU’s
• Keypads
• Control Modules
STRATEGIC MARKETS SERVED:
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MULTIPLEXED
POWER SYSTEMS
• HMI Devices & I/O Modules
• Programmable Displays
• Data Communication Interfaces
• Electrical Systems Monitoring
.....................................................................................................................
SWITCHES &
CONTROLS
...................
Since its founding, Carling
Technologies has continually
forged a tradition of leadership in
quality and product innovation.
...................
1920
There are few products that Carling Technologies hasn’t
turned “ON” and fewer industries that haven’t turned to
Carling for solutions. With ISO and TS registered
manufacturing facilities and technical sales offices
worldwide, Carling ranks among the world’s largest
manufacturers of circuit breakers, switches, power distribution
units, digital switching systems and electronic controls.
...................
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Table of Contents
With years of design and manufacturing
experience, Carling Technologies is the market
leader in transportation application switches
& control modules providing solutions to
most all major OEMs. Carling’s switches are
widely used and the most recognizable switch
brand in the industry with unmatched quality
and aesthetics. By drawing upon over 90 years
of design experience, Carling Technologies is
also able to provide custom product solutions
such as operator control modules and custom
electronic controls, that are sure to meet the
most stringent design requirements.
Switches & Controls
V-Series - Sealed Rocker Switch...................................... 4
V-Series - Rotary Switch................................................... 23
V-Charger - Sealed Control .............................................. 30
VP-Series - Illuminated Indicator..................................... 37
W-Series - Submersible Switch....................................... 40
L-Series - Sealed Rocker Switch.................................... 45
LP-Series - Illuminated Indicator..................................... 55
Standard Legend Imprinting............................................. 83
S-Series - Rocker Switch.................................................. 58
N-Series - Addressable Rocker....................................... 62
LD-Series - Electronic Dimmer Control.......................... 67
LMR-Series - Mirror Rotate Control................................ 70
LW-Series - Wiper/Washer Control................................. 72
Within This Catalog, you will find
comprehensive product information for each
product series including applications, specifications
and ordering schemes.
Thermal
CMB-Series......................................................................... 75
CLB-Series.......................................................................... 77
CMBA/CLBA....................................................................... 79
Available Online are tools such as part
Custom Electronic Controls ............................................ 81
Operator Control Modules................................................ 82
Switches and Controls
configurator, product selectors and stock checks.
Please visit www.carlingtech.com for the latest
information on all our products.
page
Product Selector Guide.......................................................2
Application Solution Engineers are readily
available to assist you in selecting the appropriate
product for your application. For further assistance,
please email us at [email protected]
Custom Design Solutions are available for
OEMs that require specific product design and
performance.
Other Circuit Protection Products
such as thermal protection and ground fault circuit
protection are also available. Please refer to
www.carlingtech.com for a complete list of
product offering.
www.carlingtech.com
1
Product Selector Guide
SEALED ROCKERS
NEW
V-Series
NEW
V-Series Rotary
Poles
1, 2
1, 2
Ratings
up to
15A 24VDC
15A 125VAC
10A 250VAC
Actuator
rocker, paddle,
locking rocker
Mounting Hole
Specifications
.830” x 1.450”
[21.08mm x 36.83mm]
snap-in mount
Termination
V-Charger
W-Series
L-Series
1
1, 2
1, 2
up to
15A 24VDC
20A 12VDC
12V/24V DC
up to
10A 24VDC
up to
15A 125VAC
10A 250VAC
20A 18VDC
ergonomic knob
sealed spring-loaded
access doors
bezel-less rocker,
paddle & locking
rocker
IP67, rocker, paddle,
locking rocker
.830” x 1.450”
[21.08mm x 36.83mm]
snap-in mount
.830” x 1.450”
[21.08mm x 36.83mm]
snap-in mount
.830” x 1.450”
[21.08mm x 36.83mm]
snap-in mount
.867” x 1.734”
[22mm x 44mm]
snap-in mount
.250 tabs
solder lug
wire leads
solder lugs
.250 tabs
wire leads
.250 tabs
.110 tabs
.187 tab
.250 tabs
Sealing
IP66 above panel
IP67 above panel
IP64 above panel
IP68 above and below
panel, fully submersible
IP67 above panel
Illumination
incandescent, LED, neon
incandescent, LED
LED
LED
incandescent, LED
Approvals
UL, CSA, VDE
pending
n/a
n/a
n/a
ROCKER
CONTROL
S-Series
N-Series
L-SERIES CONTROLS
LD Dimmer
LMR Mirror
LW Wiper
Poles
1, 2
1
multi-function
multi-function
multi-function
Ratings
up to
10A 28VDC
.4VA 28VDC
up to
10A 12VDC
5A 24VDC
up to
1A 14VDC
.5A 28VDC
up to
8A 14VDC
4A 28VDC
Actuator
bezel-less rocker
rocker, paddle
rocker, paddle
joystick
rocker, paddle
Mounting Hole
Specifications
.787” x 1.575” snap-in,
keyed
.867” x 1.734”
[22mm x 44mm]
snap-in mount
.867” x 1.734”
[22mm x 44mm]
snap-in mount
.867” x 1.734”
[22mm x 44mm]
snap-in mount
.867” x 1.734”
[22mm x 44mm]
snap-in mount
Termination
.110 Tabs
.187 tabs
.250 tabs
wire leads with connector
.187 tabs
Sealing
n/a
IP67 above panel
IP67 above panel
Water Resistant
n/a
Illumination
LED
LED
LED
n/a
LED
Approvals
n/a
n/a
n/a
n/a
n/a
*Options and approvals shown may apply to specific construction combinations only, consult factory for clarification.
Manufacturer reserves the right to change product specifications without prior notice.
2
www.carlingtech.com
Product Selector Guide
THERMAL CIRCUIT PROTECTION
CMB-Series
CLB-Series
CLBA/CMBA-Series
Number of Poles
1
1
1
Actuator
pushbutton
pushbutton
n/a
Leakage
Current Trip Level
n/a
n/a
n/a
Leakage
Current Trip Time
n/a
n/a
n/a
Max Current
& Voltage
Ratings
3 to 20A,
125-250VAC,
32VDC
3 to 60A,
125-250VAC,
32VDC
3 to 40A,
125-250VAC,
32VDC
Max
Interrupting Capacity
[email protected] VDC
[email protected] VDC
[email protected] VDC
Available Circuits
series trip
manual reset
series trip
manual reset
series trip
auto reset
Termination
.250 tab
.250 tab with 90° bend
screw terminal
screw term with 90º bend
.250 tab
.250 tab with 90° bend
screw terminal
screw term with 90º bend
.250” tab,
.250” tab with 90° bend
Mounting Method
threaded bushing,
front panel snap-in
threaded bushing,
front panel snap-in
plug-in
Approvals
UL, CUL, CSA, TUV, CE, UL 1500 / ISO
8846 for ignition protection / marine
UL, CUL, CSA, TUV, CE, UL 1500 / ISO
8846 for ignition protection / marine
UL, CUL, TUV,
UL 1500 / ISO 8846 for ignition
protection / marine
CUSTOM ELECTRONIC CONTROLS & POWER MANAGEMENT MODULES
TOTAL
VEHICLE
CONTROL
Cruise Control
Light Control Module
HVAC Motor
Controller
Horn Control
Solid State Power Control
CUSTOM OPERATOR CONTROL MODULES & DISPLAYS
TOTAL
VEHICLE
CONTROL
Keypads
Multiplexed V-Series
Rocker Modules
Control Interface
Multi-function Displays
*Options and approvals shown may apply to specific construction combinations only, consult factory for clarification.
www.carlingtech.com
3
V-Series Contura Sealed Rocker Switches - Introduction
V-Series
V-Series
CONTURA SWITCHES
Carling Technologies’ sealed V-Series Contura switches are well known for their cutting edge design, high
quality, maximum performance and unmatched reliability. These switches are a staple in the marine and
transportation industries and have passed a range of environmental, corrosion, temperature, vibration,
shock and sealing tests including MIL Std 202F, MIL Std 810C, UL 1500, ISO 8846, IEC 60529 and BS
5490 among others, making them one of the most rugged and reliable switches ever manufactured.
Resources:
Download 3D CAD Files
IGS
STP
Watch Product Video
Product Highlights:
Certified to IP66 with dual seals around lamps and
rocker stem.
ŠŠ Silver plated butt contact mechanism provides
reliability up to and beyond 100K electrical cycles
ŠŠ Greaseless construction withstands temperature
extremes down to -40˚C
ŠŠ The switch accommodates up to 10 terminals and
endless illumination and circuit options.
ŠŠ The switch connector allows the user to preload
FQC terminals for ease of assembly.
ŠŠ Numerous choices of removable rockers allow for
style change without having to retest or re-qualify
the switch base.
ŠŠ
4
www.carlingtech.com
V-Series Contura Sealed Rocker Switches - Design Features
V-Series Switch
DESIGN FEATURES
INTERCHANGEABLE ACTUATORS
Panel redesign is a snap with our wide
range of rocker styles. Achieve maximum
design variety with minimum inventory.
Simply swap rockers to create an entirely
new look for your panel.
OPTIONAL PANEL SEAL
Prevents water/dust
ingress behind panel.
www.carlingtech.com
DUAL SEAL PROTECTION
Seals out water, dust,
debris, and enables switch
certification to IP66 for front
panel components.
MULTIPLE LIGHTING OPTIONS
In addition to Incandescent
lamps, our LED illumination is
offered in a wide array of light
intensities, colors, as well as
dual level, tri-color, and flashing
options.
CLEAN CONNECTIONS
Options for both eight and ten
terminal base styles with AMP &
Packard compatible connectors
affords myriad circuit options
while providing ease of assembly.
BRASS ROLLER PIN
Robust mechanism
eliminates the need for
lubricants. Enables switch
to withstand -40°C to
+85°C temperatures.
SILVER PLATED BUTT
CONTACT MECHANISM
Providing 50k to 100k
electrical cycles and
a variety of different
electrical ratings.
5
V-Series Contura Sealed Rocker Switches - Actuator Options & Accessories
Contura II & III
Contura X
Contura IV
Contura XI
Contura V
Contura XII
Contura VI (WAVE)
Contura XIV
Contura VII
Illuminated Indicators
& Accessories
The Contura II & III actuators are
constructed of thermoplastic
polycarbonate and are offered with
a hard nylon overlay or a “soft-touch”
elastomer overlay. These models
incorporate aesthetic designs on
the top and bottom of the rocker
featuring two rows of raised “bumps”
on the Contura II and three “indented”
lines on the Contura III.
The Contura IV’s “Shape to create
a Shape” actuator works with the
curves, contours & advanced styling
of the latest panel designs, flowing
with these advanced curves & radii.
This actuator style fits on the Contura
flush bracket/bezel.
The symmetrically curved Contura
V actuator provides the perfect
complement to the Contura IV’s
“Shape to create a Shape” design
concept. With its flush style mounting
bracket, Contura V can be mounted in
between two Contura IV’s, by itself, or
in groups.
The Contura VI WAVE sealed rocker
switches, when used in a row, create
an uniquely appealing “wave” design
on your panel. A variety of colors and
finishes are available for both rocker
and wave insert. Contura VI features
bar and oval lenses.
Contura VII featuring gently
curved corners and edges assuring
compatibility with most any panel
design. Intuitive feel is maximized
by the use of 2 embossed circular
pads located at opposite ends of
the rocker. Any combination of Bar
or Oval style lenses can be located
in the pads providing a truly unique
look, exclusive to Contura VII.
6
The raised bracket/bezel on the
Contura X helps prevent inadvertent
actuation of the rocker, as well as
preventing debris from being trapped
under the actuator. This curved rocker
style is available with a variety of
lenses and legends.
The raised bracket/bezel on the
Contura XI helps prevent inadvertent
actuation of the rocker, as well as
preventing debris from being trapped
under the actuator. This convex style
rocker is available with a wide variety
of lenses and legends.
The Contura XII version features a
paddle style actuator with the raised
bracket/bezel of Contura X and XI. The
contoured handle design provides
intuitive recognition and ease of
operation and is available with all
Contura X and XI lens and legend
offerings.
The Contura XIV represents a sleek new
crossover rocker design which should
appeal to Trucks, Buses and Heavy
Vehicles as well as the Marine Industry.
Intuitive feel is provided by recessed
ridges along with a Center Groove
which effectively defines the boundary
between top and bottom switch
functions.
Alert operator of systems functions
or malfunctions, are offered with
removable/replaceable lamps in
Contura II, II, V or X styles. Accessories
include connectors, mounting panels,
hole plugs, panel seals, and actuator
removal tools. Refer to accessories page
for full details
www.carlingtech.com
V–Series Contura Sealed Rocker Switches - General Specifications
Electrical
Contact Rating .4VA @ 24VDC (MAX) resistive
15 amps, 125VAC
10 amps, 250VAC
1/2 HP 125-250VAC
20 amps, 4-14VDC
15 amps, 15-28VDC
10A, 14VT
6A, 125VAC L
Dielectric Strength 1500 Volts RMS
Insulation Resistance 50 Megohms
Initial Contact Resistance 10 milliohms max. @ 4VDC
Life 50,000 - 100,000 cycles circuit
dependent
Contacts Silver alloy, silver tin-oxide, fine silver
Terminals Brass or copper/silver plate 1/4”
(6.3mm) Quick Connect terminations standard. Solder lug, Wire Lead
Mechanical
Endurance 150,000 cycles minimum
circuit dependent
Physical
Lighted Incandescent - rated 10,000 hours Neon - rated 25,000 hours
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for
voltages to 24VDC)
Seals Internal
Optional external gasket panel seal
Base Polyester blend rated to 125°C with
a UL flammability rating of 94V0.
Contura II,III,IV,V,
Hard Surface: Basic actuator VI, VII Actuator
structure molded of thermoplastic
polycarbonate with a hard Nylon 66 thermoplastic surface overlay.
Soft Surface: Basic actuator structure
molded of thermoplastic polycarbonate
with an elastomer overlay.
Contura X,XI,XII Actuator,VP Nylon 66 Reinforced rated to 105°C
Lens Polycarbonate rated at 100°C
Contura XIV
Polycarbonate lens/sub-rocker with ABS shell
Actuator Travel (Angular Displacement)
2 position 3 positions 18°
9° from center
Mounting Specifications
Agency Certifications
Environmental
Sealing Sealed version: IP66, this rating
applies to front panel components of
the actual switch only, and signifies complete protection against dust as well as powerful jets of water.
Corrosion Mixed Flowing Gas (MFG) Class III
3 year accelerated exposure per ASTM B-827, B-845 Silver and gold contacts
Operating Temp. -40°C to +85°C
Vibration 1 Per Mil-Std 202F, Method 204D
Test Condition A 0.06 DA or 10G’s
10-500 Hz. Tested with VCH connector.
Test criteria - No loss of circuit during
test, pre and post test contact resistance.
Vibration 2 Resonance search
24-50 Hz 0.40 DA
50-2000 Hz ±10 G’s peak
Horizontal Axis 3-5 G’s max.
Random
24 Hz 0.06 PSD-Gsq/Hz
60 Hz 0.50
100 Hz 0.50
200 Hz 0.025
2000 Hz 0.025
No loss of circuit during test; <10μ
seconds chatter.
Shock Per Mil-Std 202F, Method 213B, Test
Condition K @ 30G’s. Tested with
VCH connector. Test criteria - No loss
of circuit during test, pre and post
test contact resistance.
Salt Spray Per Mil-Std 202F, Method 101D, Test
Condition A, 96 Hrs. Sealed version only.
Dust Per Mil-Std 810C, Method 510.2 Air
Velocity 300 ±200 Feet/Min, Test
Duration 16 Hrs.
Thermal Shock Per Mil-Std 202F, Method 107F, Test
Cond. A, -55°C to +85°C. Test criteria pre and post test contact resistance
Moisture Resistance Per Mil-Std 202F, Method 106F, Test
Criteria - pre and post test contact
resistance
Ignition Protection All Contura switches with sealed
construction meet the requirements
of UL1500/ISO8846 for ignition
protection, in addition to
conformance with EC directive
94/25/EC for marine products.
.830[21.08]
Panel Thickness Range
Gaskets Acceptable Panel Thickness
0
.030 to .250 (.76 to 6.35mm)
TEST CUT
1.450[36.83] HOLE IN
1
.030 to .109 & .147 to .157
ACTUAL
MATERIAL
(.76 to 2.77mm & 3.73 to 3.98mm)
Recommended: No gasket with panel
SWITCH
thickness of .032, .062, .093, .125,.187 or .250
MOUNTING HOLE
www.carlingtech.com
7
V-Series Contura Sealed Rocker Switches - Contura II & III - Ordering Scheme
V 1 D A B T 0 B
1
Series
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
8
Bracket
1 SERIES
V
2 CIRCUIT
( ) - momentary
Terminal Connections as viewed from bottom of switch: SP - single pole - uses terminals 1, 2 & 3.
8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
8 - - 7
8 - - 7
Terminals 7, 8, 9 & 10 for lamp circuit only.
1 - - 4
1 - - 4
2 - - 5
2 - - 5
3 - - 6
3 - - 6
10 - - 9
Position:
1
2
3
SP DP
2 & 3, 5 & 6 Connected Terminals
1 & 2, 4 & 5
1A
ONNONE OFF
2B
(ON)NONE OFF
3C
ONNONE (OFF)
4D
ONNONE ON
5F
ONNONE (ON)
6J
ONOFF ON
7K
ONOFF (ON)
8L
(ON)OFF (ON)
SPECIAL CIRCUITS
H*
2 & 3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2 & 3
OFF
S*
2 & 3, 5 & 6
2 & 3
1&2
M*
(2 & 3, 5 & 6)
2 & 3
OFF
R*
(2 & 3, 5 & 6)
2 & 3
2&1
E*
5 & 6
5 & 3
5&1
*Jumper between terminals 2 & 5 for circuits H,G,M,R & S are specified in
selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit.
3 RATING 3
1
.4VA @ 28VDC Resistive
B 15A 24V
C 20A 18V
D 20A 12V
E 20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
F 10A 14V, 6A 14VT (circuit G only)
M .4VA/20A 12V
N .4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term 10 Term Termination
12 .250 TAB (QC) no barriers
AB .250 TAB (QC) with barriers
JK .250 TAB (QC) no barriers
35 Solder Lug no barriers
CD Solder Lug
56 Wire Leads no barriers
EF Wire Leads
Note: Codes J & K for circuits H, G & M.
9
Actuator
10
Lens
11
Color
12
Legend
0 00
13
14
Legend
Actuator
Orientation Lens Legend
6,7 LAMP (SAME CODING FOR BOTH SELECTIONS)
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
No lamp
0
Neon
1 125VAC 2 250VAC
Incandescent 4 3V
5 6V
6 12V
7 18V
8 24V
LED*
superbrightsuperbright
Red
AmberGreen Red
2VDC
A LF R
6VDC
B MG S
12VDC
C NH T
24VDC
D PJ V
* Consult factory for “daylight bright” LED options. Typical current draw for
LED is 20ma.
8 FLUSH BRACKET COLOR 1, PANEL SEAL
Black
White
Gray
No SealB
W
G
One SealC
Y
H
9 ACTUATOR
0
No Actuator
A, B Contura II
C, D
Contura III
Actuator orientation above terminals:
10 LENS
0 - No Actuator
Z - No Lens
ClearWhite Amber Green Red
1
6
8
G
M
2
7
C
H
N
3
8
D
J
P
4
9
E
K
R
5
A
F
L
S
3,6
1,4
Blue
T
U
V
W
Y Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
Jumper
No
No
Yes T2 to 5
No
No
No
No
5 ILLUMINATION
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals
3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED
lamps only
Sealed Unsealed Lamps
Illumination Type Lamp wired to Terminals
S
0
NONE – –
A
1
1
INDEPENDENT 8 (+) 7 (–)
B
2
1
DOWN 3 (+) 7 (–)
C
3
2
UP 3 (+) 7 (–)
D
4
1
DOWN 3 (+) 7 (–)
2
DOWN
1 (+) 7 (–)
E
5
1
UP 1 (+) 7 (–)
2
UP
3 (+) 7 (–)
F
6
1
INDEPENDENT 8 (+) 7 (–)
2
UP
3 (+) 6 (–)
G
7
1
INDEPENDENT 8 (+) 7 (–)
2
UP 3 (+) 7 (–)
H
Z
2
INDEPENDENT 8 (+) 7 (–)
U
Y
1
INDEPENDENT 8 (+) 7 (–)
2
INDEPENDENT 10 (+) 9 (–)
SINGLE POLE SWITCHES ONLY
J8
1
DOWN
3 (+) 8 (–)
2
INDEPENDENT 6 (+) 7 (–)
KW
1
INDEPENDENT 8 (+) 7 (–)
2
INDEPENDENT 6 (+) 7 (–)
DOUBLE POLE SWITCHES ONLY
L9
1
DOWN
3 (+) 6 (–)
MR
1
UP
3 (+) 6 (–)
NT
1
DOWN
3 (+) 6 (–)
2
DOWN
1 (+) 4 (–)
PV
1
UP
1 (+) 4 (–)
2
UP
3 (+) 6 (–)
8
A R B 00
11 ACTUATOR COLOR 1 AND TEXTURE
0 - No Actuator
BlackGray Red
White
Soft Surface
BGRW
Hard Surface
CHSY
12 ACTUATOR LENS OR BODY LEGENDS 2
11ON 12OFF 13 I
14O
OFF ONO I
15 O O 16O O 17 O I 18 I O
F N N F
F F
For additional legend options & codes, visit us at www.carlingtech.com.
13 LEGEND ORIENTATION
0
No legend (used with codes 11-18 in selection 12)
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch
requires two legends. If the two legends consist of one lens and one
body legend, lens legend must be specified in selection 12; body legend
specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 Body legends not available on Soft surface actuators; White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators. Custom colors are available, consult factory.
3 Additional ratings available. See V-Series Switch Accessories page.
4 Contura II available with two square lenses. Consult factory for details.
www.carlingtech.com
V-Series Contura Sealed Rocker Switches - Contura II & III Locking - Ordering Scheme
V 1 D A S W 0 B
1
Series
2
Circuit
3
Rating
4
5
6
Termination Illumination Lock
7
Lamp
1 SERIES
V
2 CIRCUIT
( ) - momentary
Terminal Connections as viewed from bottom of switch: SP - single pole - uses terminals 1, 2 & 3.
8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
8 - - 7
8 - - 7
Terminals 7, 8, 9 & 10 for lamp circuit only.
1 - - 4
1 - - 4
2 - - 5
2 - - 5
3 - - 6
3 - - 6
10 - - 9
Position:
1
2
3
SP DP
2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5
1A
ON NONEOFF
4D
ON NONEON
6J
ON OFFON
7K
ON OFF(ON)
8L
(ON) OFF(ON)
9N
OFF NONEON
SPECIAL CIRCUITS
H*
2 & 3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2 & 3
OFF
S*
2 & 3, 5 & 6
2 & 3
1&2
M*
(2 & 3, 5 & 6)
2 & 3
OFF
R*
(2 & 3, 5 & 6)
2 & 3
2&1
E*
5 & 6
5 & 3
5&1
*Jumper between terminals 2 & 5 for circuits H,G,M,R & S are specified in
selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit.
3 RATING 4
1
B
C
D
E
F
M
N
.4VA @ 28VDC Resistive
15A 24V
20A 18V
20A 12V
20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
10A 14V, 6A 14VT (circuit G only)
.4VA/20A 12V
.4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term 10 Term
Termination
12
.250 TAB (QC) no barriers
AB
.250 TAB (QC) with barriers
JK
.250 TAB (QC) no barriers
35
Solder Lug no barriers
CD
Solder Lug
56
Wire Leads no barriers
EF
Wire Leads
Note: Codes J & K for circuits H, G & M.
A Z E 00
8
Bracket
9
Actuator
10
Lens
11
Function
0
12
Legend
13
Legend
Orientation
7 LAMP
Lamp above terminals 3 & 6 end of switch
No lamp
0
Neon
1 125VAC 2 250VAC
Incandescent 4 3V
5 6V
6 12V
7 18V
8 24V
LED*
superbrightsuperbright
Red
AmberGreen Red
2VDC
A LF R
6VDC
B MG S
12VDC
C NH T
24VDC
D PJ V
* Consult factory for “daylight bright” LED options. Typical current draw for
LED is 20ma.
8 FLUSH BRACKET COLOR 1, PANEL SEAL
Black
White
Gray
No SealB
W
G
One SealC
Y
H
9 HARD SURFACE ACTUATOR 1
BlackGray Red White
Contura II
A BGH
Contura III
C DEF
3,6
Actuator orientation above terminals:
1,4
10 LENS
Z - No Lens
ClearWhite Amber Green Red Blue
3
8
D
J
P
V
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
Jumper
No
No
Yes T2 to 5
No
No
No
No
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals
3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED
lamps only
Sealed Unsealed Lamps Illumination Type Lamp wired to Terminals
S
0
NONE – –
C
3
2
UP 3 (+) 7 (–)
H
Z
2
INDEPENDENT 8 (+) 7 (–)
DOUBLE POLE SWITCHES ONLY
MR
1
UP
3 (+) 6 (–)
11 ACTUATOR LOCK FUNCTION AND COLOR 1
Lock Color Up
Down
Up & Down
Center 3
Match Actuator
A
HR 1
Black
BJ
S
2
White
CK
T
3
Red
DL
V
4
Safety Orange
EM
W
5
12 ACTUATOR LENS OR BODY LEGEND 2
00 - No Legend
21
22
23
24
OFF ON
O
I
25 O
26 O
27 O
28 I
F
N
F
For additional legend options & codes, visit us at www.carlingtech.com.
ORIENTATION OF
ACTUATOR/LENS IN PANEL
13 LEGEND ORIENTATION
0
No legend (used with codes 21-28 in selection 12)
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
ORIENTATION 1
ORIENTATION 4
ORIENTATION 2
AZC45-1
AZC45-2
6 LOCK
Lock above terminals 1 & 4 end of switch
Wlock
45
45
ORIENTATION 3
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators. Custom colors are available, consult factory.
3 Only available with 3 position circuits. Center OFF and special circuits only available with center position lock function.
4 Additional ratings available. See V-Series Switch Accessories page.
www.carlingtech.com
9
V-Series Contura Sealed Rocker Switches - Contura IV - Ordering Scheme
V 1 D A B T 0 B
1
Series
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
8
Bracket
1 SERIES
V
2 CIRCUIT
( ) - momentary
Terminal Connections as viewed from bottom of switch: SP - single pole - uses terminals 1, 2 & 3.
8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
8 - - 7
8 - - 7
Terminals 7, 8, 9 & 10 for lamp circuit only.
1 - - 4
1 - - 4
2 - - 5
2 - - 5
3 - - 6
3 - - 6
10 - - 9
Position:
123
SP DP
2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5
1A
ON NONEOFF
2B
(ON)NONEOFF
3C
ON NONE(OFF)
4D
ONNONEON
5F
ON NONE(ON)
6J
ONOFFON
7K
ON OFF(ON)
8L
(ON)OFF(ON)
SPECIAL CIRCUITS
H*
2 & 3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2 & 3
OFF
S*
2 & 3, 5 & 6
2 & 3
1&2
M*
(2 & 3, 5 & 6)
2 & 3
OFF
R*
(2 & 3, 5 & 6)
2 & 3
2&1
E*
5 & 6
5 & 3
5&1
*Jumper between terminals 2 & 5 for circuits H,G,M,R & S are specified in
selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit.
3 RATING 4
1
.4VA @ 28VDC Resistive
B 15A 24V
C 20A 18V
D 20A 12V
E 20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
F 10A 14V, 6A 14VT (circuit G only)
M .4VA/20A 12V
N .4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term 10 Term
Termination
12
.250 TAB (QC) no barriers
AB
.250 TAB (QC) with barriers
JK
.250 TAB (QC) no barriers
35
Solder Lug no barriers
CD
Solder Lug
56
Wire Leads no barriers
EF
Wire Leads
Note: Codes J & K for circuits H, G & M.
10
Lens
11
Color
12
Legend
0 00
13
14
Legend
Actuator
Orientation Lens Legend
6,7 LAMP (SAME CODING FOR BOTH SELECTIONS)
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
No lamp
0
Neon
1 125VAC 2 250VAC
Incandescent 4 3V
5 6V
6 12V
7 18V
8 24V
LED*
superbrightsuperbright
Red
AmberGreen
Red
2VDC
A LF
R
6VDC
B MG
S
12VDC
C NH
T
24VDC
D
P
JV
* Consult factory for “daylight bright” LED options. Typical current draw for
LED is 20ma.
8 FLUSH BRACKET COLOR 1, PANEL SEAL
Black
White
Gray
No SealB
W
G
One SealC
Y
H
9 ACTUATOR
0 No Actuator
E Contura IV, left orientation
T Contura IV, left orientation, laser etched
F Contura IV, right orientation
R Contura IV, right orientation, laser etched
Actuator orientation above terminals:
10 LENS
0 - No Actuator
Z - No Lens
ClearWhite Amber Green Red
1
6
8
G
M
2
7
C
H
N
3
8
D
J
P
4
9
E
K
R
5
A
F
L
S
1,4
3,6
Blue
T
U
V
W
Y EF
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
11 ACTUATOR COLOR 1,5,6
No Actuator 0
Black C
White Y
Nickel D
Jumper
No
No
Yes T2 to 5
No
No
No
No
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals
3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED
lamps only
Sealed Unsealed Lamps Illumination Type Lamp wired to Terminals
S
0
NONE – –
A
1
1
INDEPENDENT 8 (+) 7 (–)
B
2
1
DOWN 3 (+) 7 (–)
C
3
2
UP 3 (+) 7 (–)
D
4
1
DOWN 3 (+) 7 (–)
2
DOWN
1 (+) 7 (–)
E
5
1
UP 1 (+) 7 (–)
2
UP
3 (+) 7 (–)
F
6
1
INDEPENDENT 8 (+) 7 (–)
2
UP
3 (+) 6 (–)
G
7
1
INDEPENDENT 8 (+) 7 (–)
2
UP 3 (+) 7 (–)
H
Z
2
INDEPENDENT 8 (+) 7 (–)
U
Y
1
INDEPENDENT 8 (+) 7 (–)
2
INDEPENDENT 10 (+) 9 (–)
SINGLE POLE SWITCHES ONLY
J8
1
DOWN
3 (+) 8 (–)
2
INDEPENDENT 6 (+) 7 (–)
KW
1
INDEPENDENT 8 (+) 7 (–)
2
INDEPENDENT 6 (+) 7 (–)
DOUBLE POLE SWITCHES ONLY
L9
1
DOWN
3 (+) 6 (–)
MR
1
UP
3 (+) 6 (–)
NT
1
DOWN
3 (+) 6 (–)
2
DOWN
1 (+) 4 (–)
PV
1
UP
1 (+) 4 (–)
2
UP
3 (+) 6 (–)
10
E P C 00
9
Actuator
Gray H
Pewter E
Red S
12 ACTUATOR LENS OR BODY LEGENDS 2
11ON 12OFF 13 I
14O
OFF ONO I
15 O O 16O O 17 O I 18 I O
F N N F
F F
For additional legend options & codes, visit us at www.carlingtech.com.
ORIENTATION OF
ACTUATOR/LENS IN PANEL
13 LEGEND ORIENTATION
0
No legend (used with codes 11-18 in selection 12)
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
ORIENTATION 1
ORIENTATION 4
E8C45-100
E3C70-200
F8C45-100
F3C70-200
ORIENTATION 2
E8C45-300
F8C45-300
ORIENTATION 3
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch
requires two legends. If the two legends consist of one lens and one
body legend, lens legend must be specified in selection 12; body legend
specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators. Custom colors are available, consult factory.
3 Gloss brow is on left side of E actuator and right side of F actuator.
4 Additional ratings available. See V-Series Switch Accessories page.
5 Laser etched rocker only available with lens code Z & actuator colors black,
nickel or pewter.
6 Pewter and nickel colors only available with laser etched actuator.
www.carlingtech.com
V-Series Contura Sealed Rocker Switches - Contura V - Ordering Scheme
V 1 D A B T 0 B
1
Series
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
1 SERIES
V
2 CIRCUIT
( ) - momentary
Terminal Connections as viewed from bottom of switch: SP - single pole - uses terminals 1, 2 & 3.
8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
8 - - 7
8 - - 7
Terminals 7, 8, 9 & 10 for lamp circuit only.
1 - - 4
1 - - 4
2 - - 5
2 - - 5
3 - - 6
3 - - 6
10 - - 9
Position:
1
2
3
SP DP
2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5
1 A
ONNONE OFF
2 B
(ON)NONE OFF
3 C
ON NONE(OFF)
4 D
ONNONE ON
5 F
ONNONE(ON)
6 J
ONOFF ON
7 K
ONOFF(ON)
8 L
(ON)OFF (ON)
SPECIAL CIRCUITS
H*
2 & 3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2 & 3
OFF
S*
2 & 3, 5 & 6
2 & 3
1&2
M*
(2 & 3, 5 & 6)
2 & 3
OFF
R*
(2 & 3, 5 & 6)
2 & 3
2&1
E*
5 & 6
5 & 3
5&1
*Jumper between terminals 2 & 5 for circuits H,G,M,R & S are specified in
selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit.
3 RATING 4
1
.4VA @ 28VDC Resistive
B 15A 24V
C 20A 18V
D 20A 12V
E 20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
F 10A 14V, 6A 14VT (circuit G only)
M .4VA/20A 12V
N .4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term 10 Term Termination
12 .250 TAB (QC) no barriers
AB .250 TAB (QC) with barriers
JK .250 TAB (QC) no barriers
35 Solder Lug no barriers
CD Solder Lug
56 Wire Leads no barriers
EF Wire Leads
Note: Codes J & K for circuits H, G & M.
9
Actuator
10
Lens
11
Color
Jumper
No
No
Yes T2 to 5
No
No
No
No
12
Legend
0 00
13
14
Legend
Actuator
Orientation Lens Legend
6,7 LAMP (SAME CODING FOR BOTH SELECTIONS)
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
No lamp
0
Neon
1 125VAC 2 250VAC
Incandescent 4 3V
5 6V
6 12V
7 18V
8 24V
LED*
superbrightsuperbright
Red
AmberGreen Red
2VDC
A LF R
6VDC
B MG S
12VDC
C NH T
24VDC
D PJ V
* Consult factory for “daylight bright” LED options. Typical current draw for
LED is 20ma.
8 FLUSH BRACKET COLOR 1, PANEL SEAL
Black
White
Gray
No SealB
W
G
One SealC
Y
H
9 ACTUATOR
0 No Actuator
G Contura V
P Contura V, laser etched
10 Lens
0 - No Actuator
Z - No Lens
style & location: #1 / #2
ClearWhite Amber Green Red Blue
1
6
8
G
M T bar
2
7
C
H
N
U bar/bar
3
8
D
J
P
V oval
4
9
E
K
R
W oval/bar
5
A
F
L
S
Y oval/oval
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
11 ACTUATOR COLOR 1,3,5
No Actuator 0
Black C
White Y
Nickel D
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals
3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED
lamps only
Sealed Unsealed Lamps Illumination Type Lamp wired to Terminals
S
0
NONE –
–
A
1
1
INDEPENDENT 8 (+) 7 (–)
B
2
1
DOWN 3 (+) 7 (–)
C
3
2
UP 3 (+) 7 (–)
D
4
1
DOWN 3 (+) 7 (–)
2
DOWN
1 (+) 7 (–)
E
5
1
UP 1 (+) 7 (–)
2
UP
3 (+) 7 (–)
F
6
1
INDEPENDENT 8 (+) 7 (–)
2
UP
3 (+) 6 (–)
G
7
1
INDEPENDENT 8 (+) 7 (–)
2
UP 3 (+) 7 (–)
H
Z
2
INDEPENDENT 8 (+) 7 (–)
U
Y
1
INDEPENDENT 8 (+) 7 (–)
2
INDEPENDENT 10 (+) 9 (–)
SINGLE POLE SWITCHES ONLY
J8
1
DOWN
3 (+) 8 (–)
2
INDEPENDENT
6 (+) 7 (–)
KW
1
INDEPENDENT
8 (+) 7 (–)
2
INDEPENDENT
6 (+) 7 (–)
DOUBLE POLE SWITCHES ONLY
L9
1
DOWN
3 (+) 6 (–)
MR1
UP
3 (+) 6 (–)
NT
1
DOWN
3 (+) 6 (–)
2
DOWN
1 (+) 4 (–)
PV
1
UP
1 (+) 4 (–)
2
UP
3 (+) 6 (–)
www.carlingtech.com
G P C 00
8
Bracket
Gray H
Pewter E
Red S
12 ACTUATOR LENS OR BODY LEGENDS 2,6
11ON 12OFF 13 I
14O
OFF ONO I
15 O O 16O O 17 O I 18 I O
F N N F
F F
For additional legend options & codes, visit us at www.carlingtech.com.
13 LEGEND ORIENTATION
0
No legend (used with codes 11-18 in selection 12)
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
ORIENTATION OF
ACTUATOR/LENS IN PANEL
ORIENTATION 1
4G13L
ORIENTATION 4
4G
MC
MA
4G
MA
MC
3L
ORIENTATION 2
4G200
MA3MC
MA1MC
ORIENTATION 3
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch
requires two legends. If the two legends consist of one lens and one
body legend, lens legend must be specified in selection 12; body legend
specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is standard on
white, red and gray actuators. Custom colors are available, consult factory.
3 Laser Etched rocker only available with lens code Z & actuator colors black,
nickel or pewter.
4 Additional ratings available. See V-Series Switch Accessories page.
5 Nickel and Pewter colors only available with laser etched actuator.
6 Consult factory for laser etched lens callout.
11
V-Series Contura Sealed Rocker Switches - Contura IV & V Locking - Ordering Scheme
V 1 D A S W 0 B
3
Rating
4
5
6
Termination Illumination Lock
7
Lamp
1 SERIES
V
2 CIRCUIT 3
Terminal Connections as viewed ( ) - momentary
from bottom of switch: SP - single pole - uses terminals 1, 2 & 3.
8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
8 - - 7
8 - - 7
Terminals 7, 8, 9 & 10 for lamp circuit only.
1 - - 4
1 - - 4
2 - - 5
2 - - 5
3 - - 6
3 - - 6
10 - - 9
Position:
1
2
3
SP DP
2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5
1A
ON NONEOFF
4D
ONNONE ON
6J
ONOFF ON
7K
ON OFF(ON)
8L
(ON)OFF (ON)
9N
OFFNONE ON
10
Lens
11
Function
12
Legend
13
Legend
Orientation
7 LAMP
Lamp above terminals 3 & 6 end of switch
No lamp
0
Neon
1 125VAC 2 250VAC
Incandescent 4 3V
5 6V
6 12V
7 18V
8 24V
LED*
superbrightsuperbright
Red
AmberGreen Red
2VDC
A LF R
6VDC
B MG S
12VDC
C NH T
24VDC
D PJ V
* Consult factory for “daylight bright” LED options. Typical current draw for
LED is 20ma.
8 FLUSH BRACKET COLOR 1, PANEL SEAL
Black
White
Gray
No SealB
W
G
One SealC
Y
H
Actuator orientation above terminals:
CONTURA V:
Orientation BlackGray Red White
UV WY
Jumper
No
No
Yes T2 to 5
No
No
No
No
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals
3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED
lamps only
Sealed Unsealed Lamps
Illumination Type Lamp wired to Terminals
S
0
NONE – –
C
3
2
UP 3 (+) 7 (–)
H
Z
2
INDEPENDENT 8 (+) 7 (–)
DOUBLE POLE SWITCHES ONLY
MR
1
UP
3 (+) 6 (–)
6 LOCK
Lock above terminals 1 & 4 end of switch.
W
low profile lock
Y 6
9
Actuator
9 HARD SURFACE ACTUATOR
CONTURA IV:
Orientation BlackGray Red White
Left
J KL M
Right NPR S
3 RATING 4
1
.4VA @ 28VDC Resistive
B 15A 24V
C 20A 18V
D 20A 12V
E 20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
F 10A 14V, 6A 14VT (circuit G only)
M .4VA/20A 12V
N .4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term 10 Term Termination
12 .250 TAB (QC) no barriers
AB .250 TAB (QC) with barriers
JK .250 TAB (QC) no barriers
35 Solder Lug no barriers
CD Solder Lug
56 Wire Leads no barriers
EF Wire Leads
Note: Codes J & K for circuits H, G & M.
8
Bracket
high profile lock
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is standard on white, red and gray actuators. Custom colors are available, consult factory.
3 Only available with 3 position circuits. Center OFF and special circuits only available with center position lock function.
4 Additional ratings available. See V-Series Switch Accessories page.
5 Located at T3-6 end of switch.
6 Contura V style only.
3,6
1,4
Actuator orientation above terminals: 3,6
1,4
10 LENS 5
Z - No Lens
ClearWhiteAmberGreenRed Blue
A
B
C
D
E
F bar lens
G
H
J
K
L
M oval lens
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
11 ACTUATOR LOCK FUNCTION AND COLOR 1
Lock Color Up
Down
Up & DownCenter 3
Match Actuator
A
HR1
Black BJ S2
White CKT 3
Red
DL V4
Safety Orange
E M W5
Gray
F GN6
12 ACTUATOR LENS OR BODY LEGEND 2
00 - No Legend
21
22
23
24
OFF ON
O
I
25 O
26 O
27 O
28 I
F
N
F
For additional legend options & codes, visit us at www.carlingtech.com.
ORIENTATION OF
ACTUATOR/LENS IN PANEL
13 LEGEND ORIENTATION
0
No legend
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
JHAY3-100
ORIENTATION 1
JHAY3-200
JHAY3-300
ORIENTATION 2
2
Circuit
0
ORIENTATION 4
1
Series
J Z E 00
P
P
P
P
P
P
NHAY3-100
12
NHAY3-200
NHAY3-300
ORIENTATION 3
www.carlingtech.com
V-Series Contura Sealed Rocker Switches - Contura VI WAVE - Ordering Scheme
V 1 D B G N T B
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
8
Bracket
1 SERIES
V
2 CIRCUIT
( ) - momentary
Terminal Connections as viewed from bottom of switch: SP - single pole - uses terminals 1, 2 & 3.
8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
8 - - 7
8 - - 7
Terminals 7, 8, 9 & 10 for lamp circuit only.
1 - - 4
1 - - 4
2 - - 5
2 - - 5
3 - - 6
3 - - 6
10 - - 9
Position:
1
2
3
SP DP
2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5
1A
ONNONE OFF
2B
(ON)NONE OFF
3C
ON NONE(OFF)
4D
ONNONE ON
5F
ONNONE(ON)
6J
ONOFF ON
7K
ONOFF(ON)
8L
(ON)OFF (ON)
SPECIAL CIRCUITS
H*
2 & 3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2 & 3
OFF
S*
2 & 3, 5 & 6
2 & 3
1&2
M*
(2 & 3, 5 & 6)
2 & 3
OFF
R*
(2 & 3, 5 & 6)
2 & 3
2&1
E*
5 & 6
5 & 3
5&1
*Jumper between terminals 2 & 5 for circuits H,G,M,R & S are specified in
selection 4. External jumper between terminals 2 & 4 for circuit E are
provided by customer. Circuit E may be used for SP OFF-ON-ON circuit.
3 RATING 3
1
.4VA @ 28VDC Resistive
B 15A 24V
C 20A 18V
D 20A 12V
E 20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
F 10A 14V, 6A 14VT (circuit G only)
M .4VA/20A 12V
N .4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term 10 Term
Termination
12
.250 TAB (QC) no barriers
AB
.250 TAB (QC) with barriers
JK
.250 TAB (QC) no barriers
35
Solder Lug no barriers
CD
Solder Lug
56
Wire Leads no barriers
EF
Wire Leads
Note: Codes J & K for circuits H, G & M.
10
Lens
11
Lens
12
Color
13
Insert
Color
14
Actuator
Lens
1 00
15
16
Legend
Actuator
Orientation Lens Legend
7 LAMP
Lamp above terminals 3 & 6 end of switch
No lamp
0
Neon
1 125VAC 2 250VAC
Incandescent 4 3V
5 6V
6 12V
7 18V
8 24V
LED*
superbrightsuperbright
Red
AmberGreen Red
2VDC
A LF R
6VDC
B MG S
12VDC
C NH T
24VDC
D PJ V
* Consult factory for “daylight bright” LED options. Typical current draw for
LED is 20ma.
8 FLUSH BRACKET COLOR 1, PANEL SEAL
Black
White
Gray
No SealB
W
G
One SealC
Y
H
9 ACTUATOR
0 No Actuator
H High Insert
10,11 LENS 4
0 - No Actuator
Z - No Lens
Clear White AmberGreen Red
–
7
C
H
N
3
–
D
J
P
4
–
E
K
R
–
A
F
L
S
L
Low Insert
Blue
U Bar Lens Translucent
V Bar Lens Transparent
W Oval Lens Transparent
Y Oval Lens Translucent
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
12 ACTUATOR COLOR
C Black
H Gray
Jumper
No
No
Yes T2 to 5
No
No
No
No
13 INSERT COLOR
B Black
C Bright Chrome Plated
D Satin Chrome Painted
S
Red
Y
White
N Bright Nickel Plated
S Satin Chrome Plated
T Satin Nickel Plated
W White
14 ACTUATOR LENS OR BODY LEGENDS 2
00 - No Legend this location/No actuator
11ON 12OFF 13 I
14O
OFF ONO I
15 O O 16O O 17 O I 18 I O
F N N F
F F
For additional legend options & codes, visit us at www.carlingtech.com.
15 LEGEND ORIENTATION
0
No legend (used with codes 11-18 in selection 12)
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
Orientation
1
VTHAACN-MC1MC
VTHA7CN-3M100
VTHWZCB-45146
VTLSZSC-70100
Orientation
2
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals
3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED
lamps only
Sealed Unsealed Lamps Illumination Type Lamp wired to Terminals
S
0
NONE – –
A
1
1
INDEPENDENT 8 (+) 7 (–)
B
2
1
DOWN 3 (+) 7 (–)
C
3
2
UP 3 (+) 7 (–)
D
4
1
DOWN 3 (+) 7 (–)
2
DOWN
1 (+) 7 (–)
E
5
1
UP 1 (+) 7 (–)
2
UP
3 (+) 7 (–)
F
6
1
INDEPENDENT 8 (+) 7 (–)
2
UP
3 (+) 6 (–)
G
7
1
INDEPENDENT 8 (+) 7 (–)
2
UP 3 (+) 7 (–)
H
Z
2
INDEPENDENT 8 (+) 7 (–)
U
Y
1
INDEPENDENT 8 (+) 7 (–)
2
INDEPENDENT 10 (+) 9 (–)
SINGLE POLE SWITCHES ONLY
J8
1
DOWN
3 (+) 8 (–)
2
INDEPENDENT 6 (+) 7 (–)
KW
1
INDEPENDENT 8 (+) 7 (–)
2
INDEPENDENT 6 (+) 7 (–)
DOUBLE POLE SWITCHES ONLY
L9
1
DOWN
3 (+) 6 (–)
MR1
UP
3 (+) 6 (–)
NT
1
DOWN
3 (+) 6 (–)
2
DOWN
1 (+) 4 (–)
PV
1
UP
1 (+) 4 (–)
2
UP
3 (+) 6 (–)
www.carlingtech.com
H A 7 C B AC
9
Actuator
Orientation
4
1
Series
VTLLFHC-A813H
VTLDECC-001MG
Orientation
3
16 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch
requires two legends. If the two legends consist of one lens and one
body legend, lens legend must be specified in selection 12; body legend
specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators. Black imprinting is standard on white,
red and gray actuators. Custom colors are available, consult factory.
3 Additional ratings available. See V-Series Switch Accessories page.
13
V-Series Contura Sealed Rocker Switches - Contura VII - Ordering Scheme
V 1 D A B T 0 B
4
5
6
Termination Illumination Lamp
7
Lamp
1 SERIES
V
2 CIRCUIT
( ) - momentary
Terminal Connections as viewed from bottom of switch: SP - single pole - uses terminals 1, 2 & 3.
8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
8 - - 7
8 - - 7
Terminals 7, 8, 9 & 10 for lamp circuit only.
1 - - 4
1 - - 4
2 - - 5
2 - - 5
3 - - 6
3 - - 6
10 - - 9
Position:
1
2
3
SP DP
2 & 3, 5 & 6
Connected Terminals
1 & 2, 4 & 5
1 A
ON NONEOFF
2 B
(ON)NONE OFF
3 C
ON NONE(OFF)
4 D
ONNONE ON
5 F
ON NONE(ON)
6 J
ONOFF ON
7 K
ON OFF(ON)
8 L
(ON)OFF (ON)
SPECIAL CIRCUITS
H*
2 & 3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2 & 3
OFF
S*
2 & 3, 5 & 6
2 & 3
1&2
M*
(2 & 3, 5 & 6)
2 & 3
OFF
R*
(2 & 3, 5 & 6)
2 & 3
2&1
E*
5 & 6
5 & 3
5&1
*Jumper between terminals 2 & 5 for circuits H,G,M,R & S are specified in
selection 4. External jumper between terminals 2 & 4 for circuit E are
provided by customer. Circuit E may be used for SP OFF-ON-ON circuit.
3 RATING 4
1
.4VA @ 28VDC Resistive
B 15A 24V
C 20A 18V
D 20A 12V
E 20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
F 10A 14V, 6A 14VT (circuit G only)
M .4VA/20A 12V
N .4VA/15A 24V
13
14
Legend
Actuator
Orientation Lens Legend
6,7 LAMP (same coding for both selections)
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
No lamp
0
Neon
1 125VAC 2 250VAC
Incandescent 4 3V
5 6V
6 12V
7 18V
8 24V
LED*
superbrightsuperbright
Red
AmberGreen Red
2VDC
A LF R
6VDC
B MG S
12VDC
C NH T
24VDC
D PJ V
* Consult factory for “daylight bright” LED options. Typical current draw for
LED is 20ma.
8 FLUSH BRACKET COLOR 1, PANEL SEAL
Black
White
Gray
No SealB
W
G
One SealC
Y
H
ACTUATOR
ORENTATION
ABOVE TERMINALS
9 ACTUATOR
0 No Actuator
Z Contura VII
3,6
1,4
STANDARD
10 LENS
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
0 - No Actuator
Z - No Lens
White Amber Green Red Blue Lens style & location
6 B
G MT
7 C
H NU
8 D
J PV
9 E
K RW
A F
L SY
1 2
3 45
ORIENTATION 3
11 ACTUATOR COLOR/THUMB PRINT COLOR 1
O N/A - No Actuator
CBlack/Black
HGrey/Black
SRed/Black
YWhite/Black
ORIENTATION 4
ORIENTATION 3
ORIENTATION 1
14 ACTUATOR LENS OR BODY LEGENDS 2
11ON 12OFF 13 I
14O
OFF ONO I
15 O O 16O O 17 O I 18 I O
F N N F
F F
For additional legend options & codes, visit us at www.carlingtech.com.
ORIENTATION 1
AA
AA
46
46
3AA-146
ORIENTATION 2
13 LEGEND ORIENTATION
0
No legend (used with codes 11-18 in selection 12)
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
ORIENTATION 4
Jumper
No
No
Yes T2 to 5
No
No
No
No
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals
3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED
lamps only
Sealed Unsealed Lamps
Illumination Type Lamp wired to Terminals
0
NONE – –
A
1
1
INDEPENDENT 8 (+) 7 (–)
B
2
1
DOWN 3 (+) 7 (–)
C
3
2
UP 3 (+) 7 (–)
D
4
1
DOWN 3 (+) 7 (–)
2
DOWN
1 (+) 7 (–)
E
5
1
UP 1 (+) 7 (–)
2
UP
3 (+) 7 (–)
F
6
1
INDEPENDENT 8 (+) 7 (–)
2
UP
3 (+) 6 (–)
G
7
1
INDEPENDENT 8 (+) 7 (–)
2
UP 3 (+) 7 (–)
H
Z
2
INDEPENDENT 8 (+) 7 (–)
U
Y
1
INDEPENDENT 8 (+) 7 (–)
2
INDEPENDENT 10 (+) 9 (–)
SINGLE POLE SWITCHES ONLY
J8
1
DOWN
3 (+) 8 (–)
2
INDEPENDENT 6 (+) 7 (–)
KW
1
INDEPENDENT 8 (+) 7 (–)
2
INDEPENDENT 6 (+) 7 (–)
DOUBLE POLE SWITCHES ONLY
L9
1
DOWN
3 (+) 6 (–)
MR
1
UP
3 (+) 6 (–)
NT
1
DOWN
3 (+) 6 (–)
2
DOWN
1 (+) 4 (–)
PV
1
UP
1 (+) 4 (–)
2
UP
3 (+) 6 (–)
14
0 00
12
Legend
ORIENTATION 2
4 TERMINATION / BASE STYLE
8 term 10 Term Termination
12 .250 TAB (QC) no barriers
AB .250 TAB (QC) with barriers
JK .250 TAB (QC) no barriers
35 Solder Lug no barriers
CD Solder Lug
56 Wire Leads no barriers
EF Wire Leads
Note: Codes J & K for circuits H, G & M.
11
Color
ORIENTATION 4
3
Rating
10
Lens
ORIENTATION 1
2
Circuit
Z R C 00
9
Actuator
ORIENTATION 2
1
Series
8
Bracket
3AA-246
ORIENTATION 3
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch
requires two legends. If the two legends consist of one lens and one
body legend, lens legend must be specified in selection 12; body legend
specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators. Black imprinting is standard on white, red and gray actuators. Custom colors are available, consult factory.
3 Additional ratings available. See V-Series Switch Accessories page.
4 Legends available for lighted oval lens version only
www.carlingtech.com
V-Series Contura Sealed Rocker Switches - Contura X, XI & XII - Ordering Scheme
V 1 D A B 6 0 1
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
1 SERIES
V
2 CIRCUIT
Terminal Connections as viewed ( ) - momentary
from bottom of switch: SP - single pole - uses terminals 1, 2 & 3.
8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
8 - - 7
8 - - 7
Terminals 7, 8, 9 & 10 for lamp circuit only.
1 - - 4
1 - - 4
2 - - 5
2 - - 5
3 - - 6
3 - - 6
10 - - 9
Position:
123
SP DP
2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5
1A
ON NONEOFF
2B
(ON)NONEOFF
3C
ON NONE(OFF)
4D
ONNONEON
5F
ON NONE(ON)
6J
ONOFFON
7K
ON OFF(ON)
8L
(ON)OFF(ON)
SPECIAL CIRCUITS
H*
2 & 3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2 & 3
OFF
S*
2 & 3, 5 & 6
2 & 3
1&2
M*
(2 & 3, 5 & 6)
2 & 3
OFF
R*
(2 & 3, 5 & 6)
2 & 3
2&1
E*
5 & 6
5 & 3
5&1
*Jumper between terminals 2 & 5 for circuits H,G,M,R & S are specified in
selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit.
3 RATING 4
1
.4VA @ 28VDC Resistive
B 15A 24V
C 20A 18V
D 20A 12V
E 20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
F 10A 14V, 6A 14VT (circuit G only)
M .4VA/20A 12V
N .4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term 10 Term Termination
12 .250 TAB (QC) no barriers
AB .250 TAB (QC) with barriers
JK .250 TAB (QC) no barriers
35 Solder Lug no barriers
CD Solder Lug
56 Wire Leads no barriers
EF Wire Leads
Note: Codes J & K for circuits H, G & M.
6 P Z 00
8
Bracket
Jumper
No
No
Yes T2 to 5
No
No
No
No
10
Lens
11
Lens
12
Legend
0 00
13
14
Legend
Actuator
Orientation Lens Legend
6,7 LAMP (same coding for both selections)
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
No lamp
0
Neon
1 125VAC 2 250VAC
Incandescent 4 3V
5 6V
6 12V
7 18V
8 24V
LED*
superbrightsuperbright
Red
AmberGreen Red
2VDC
A LF R
6VDC
B MG S
12VDC
C NH T
24VDC
D PJ V
* Consult factory for “daylight bright” LED options. Typical current draw for
LED is 20ma.
8 BRACKET COLOR 1, PANEL SEAL (EXTERNAL FOAM GASKET)
X & XI with Flush Bracket X, XI, XII with Raised Bracket
# of gaskets0
1
2
0
1
Black
B
C
D
1
4
White
WY Z 2
5
Gray
GH J 3 6
9 ACTUATOR
No Actuator 0
Black Gray WhiteRed
Contura X
1 23 4
Contura XI
6 78 9
Contura XII
J
K
N
M
Actuator orientation above terminals:
3,6
1,4
10 LENS - ABOVE LAMP #1 TERMINALS 1,4
11 LENS - ABOVE LAMP #2 TERMINALS 3,6
0 - No Actuator
Z - No Lens
Clear White Amber Green Red Blue Lens Style
3 8 D J PVBar
4 9 E K RW
One piece Square
5 A F L SYTwo piece Square*
(With clear top protective lens)
2 7 C H NUTwo piece Square*
(With smoke top protective lens)
1 6 B G MTTwo piece Square*
(With white top protective lens)
* All bottom lenses are molded of opaque material. Consult factory for
other lens colors. Lens color for LEDs must be clear, white, or match color
of LED. Green or blue lenses are not recommended with Neon lamps.
12 ACTUATOR LENS OR BODY LEGEND 2
00 - No Legend this location/No actuator
11 ON 12 OFF
13 I
14 O
OFF
ON
O
I
15 O O 16 O O 17 O I 18 I O
F N
N F
F
F
21
22
23
24
OFF ON
O
I
25 O
26 O
27 O
28 I
F
N
F
For additional legend options & codes, visit us at www.carlingtech.com.
13 LEGEND ORIENTATION 3
0
No legend (used with codes 11-18 in selection 12)
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
6ZZ3G-100
6FFMA-4MC
MA
3G
ORIENTATION OF
ACTUATOR/LENS IN PANEL
ORIENTATION 1
ORIENTATION 2
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals
3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED
lamps only
Sealed Unsealed Lamps
Illumination Type Lamp wired to Terminals
S
0
NONE –
–
A
1
1
INDEPENDENT 8 (+) 7 (–)
B
2
1
DOWN 3 (+) 7 (–)
C
3
2
UP 3 (+) 7 (–)
D
4
1
DOWN 3 (+) 7 (–)
2
DOWN
1 (+) 7 (–)
E
5
1
UP 1 (+) 7 (–)
2
UP
3 (+) 7 (–)
F
6
1
INDEPENDENT 8 (+) 7 (–)
2
UP
3 (+) 6 (–)
G
7
1
INDEPENDENT 8 (+) 7 (–)
2
UP 3 (+) 7 (–)
H
Z
2
INDEPENDENT 8 (+) 7 (–)
U
Y
1
INDEPENDENT 8 (+) 7 (–)
2
INDEPENDENT 10 (+) 9 (–)
SINGLE POLE SWITCHES ONLY
J8
1
DOWN
3 (+) 8 (–)
2
INDEPENDENT
6 (+) 7 (–)
KW
1
INDEPENDENT
8 (+) 7 (–)
2
INDEPENDENT
6 (+) 7 (–)
DOUBLE POLE SWITCHES ONLY
L9
1
DOWN
3 (+) 6 (–)
MR1
UP
3 (+) 6 (–)
NT
1
DOWN
3 (+) 6 (–)
2
DOWN
1 (+) 4 (–)
PV
1
UP
1 (+) 4 (–)
2
UP
3 (+) 6 (–)
9
Actuator
ORIENTATION 4
1
Series
70
G3
A7
MC
MA
6ZZ3G-1A7
6FFMA-3MC
MC
6FZ70-100
ORIENTATION 3
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch
requires two legends. If the two legends consist of one lens and one
body legend, lens legend must be specified in selection 12; body legend
specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators. Custom colors are available, consult factory.
3 With 2 square lenses, use selection 12 for lens above lamp 1, & selection 14 for lens above lamp 2.
4 Additional ratings available. See V-Series Switch Accessories page.
5 Not available with Contura XI rockers.
www.carlingtech.com
15
V-Series Contura Sealed Rocker Switches - Contura X Locking - Ordering Scheme
V 1 D A S W 0 1
1
Series
2
Circuit
3
Rating
4
5
6
Termination Illumination Lock
7
Lamp
1 SERIES
V
2 CIRCUIT
( ) - momentary
Terminal Connections as viewed from bottom of switch: SP - single pole - uses terminals 1, 2 & 3.
8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
8 - - 7
8 - - 7
Terminals 7, 8, 9 & 10 for lamp circuit only.
1 - - 4
1 - - 4
2 - - 5
2 - - 5
3 - - 6
3 - - 6
10 - - 9
Position:
1
2
3
SP DP
2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5
1A
ON NONEOFF
4D
ON NONEON
6J
ON OFFON
9N
OFFNONEON
SPECIAL CIRCUITS
H*
2 & 3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2 & 3
OFF
S*
2 & 3, 5 & 6
2 & 3
1&2
E*
5 & 6
5 & 3
5&1
*Jumper between terminals 2 & 5 for circuits H,G,M,R & S are specified in
selection 4. External jumper between terminals 2 & 4 for circuit E are provided by customer. Circuit E may be used for SP OFF-ON-ON circuit.
3 RATING 4
1
.4VA @ 28VDC Resistive
B 15A 24V
C 20A 18V
D 20A 12V
E 20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
F 10A 14V, 6A 14VT (circuit G only)
M .4VA/20A 12V
N .4VA/15A 24V
4 TERMINATION / BASE STYLE
8 term 10 Term Termination
12 .250 TAB (QC) no barriers
AB .250 TAB (QC) with barriers
JK .250 TAB (QC) no barriers
35 Solder Lug no barriers
CD Solder Lug
56 Wire Leads no barriers
EF Wire Leads
Note: Codes J & K for circuits H, G & M.
Jumper
No
No
Yes T2 to 5
No
No
No
No
5 ILLUMINATION & SWITCH SEALING
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals
3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED
lamps only
Sealed Unsealed Lamps
Illumination Type Lamp wired to Terminals
S
0
NONE –
–
C
3
2
UP 3 (+) 7 (–)
H
Z
2
INDEPENDENT 8 (+) 7 (–)
DOUBLE POLE SWITCHES ONLY
MR1
UP
3 (+) 6 (–)
6 LOCK
Lock above terminals 1 & 4 end of switch.
WLock
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is standard on white,
red and gray actuators; Custom colors are available, consult factory.
3 Located over T1-4 end of switch.
4 Additional ratings available. See V-Series Switch Accessories page.
5 Located over T3-6 end of switch.
1 P B 00
8
Bracket
9
Actuator
10
Lens
11
Function
12
Legend
0
13
Legend
Orientation
6,7 LAMP (same coding for both selections)
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
No lamp
0
Neon
1 125VAC 2 250VAC
Incandescent 4 3V
5 6V
6 12V
7 18V
8 24V
LED*
superbrightsuperbright
Red
AmberGreen Red
2VDC
A LF R
6VDC
B MG S
12VDC
C NH T
24VDC
D PJ V
* Consult factory for “daylight bright” LED options. Typical current draw for
LED is 20ma.
8 FLUSH BRACKET COLOR 1, PANEL SEAL
Black
White
Gray
No Gasket1
2
3
One Gasket4
5
6
9 HARD SURFACE ACTUATOR
Contura X
Black
1
Grey
2
Red
3
White
4
Actuator orientation above terminals: 3,6
1,4
10 LENS - ABOVE LAMP #2 TERMINALS 5
Z - No Lens
Clear White Amber Green Red Blue Lens Style
3 8 D J PV Bar
4 9 E K RWOne piece Square
5 A F L SY Two piece Square*
(with clear top protective lens)
27CHN
U
Two piece Square*
(with smoke top protective lens)
1 6 B G MT Two piece Square*
(with white top protective lens)
* All bottom lenses are molded of opaque material. Consult factory for
other lens colors.
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
11 ACTUATOR LOCK FUNCTION AND COLOR 3
Lock Color Up
Down
Up & Down
Match Actuator
A
HR
Black BJ S
White CKT
Red
DL V
Gray
E MW
Safety Orange
F NY
12 ACTUATOR LENS OR BODY LEGEND 2
00 - No Legend
21
22
23
24
OFF ON
O
I
25 O
26 O
27 O
28 I
F
N
F
For additional legend options & codes, visit us at www.carlingtech.com.
Orientation 1
13 LEGEND ORIENTATION 3
0
No legend (used with codes 11-18 in selection 12)
1
Orientation 1
2
Orientation 2
3
Orientation 3
Orientation
4
Orientation 4
4
Orientation
2
1PM4F-1
45
4F
MC
Orientation 3
18K45-2
13DMC-1
16
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V-Series Contura Sealed Rocker Switches - Contura XIV - Ordering Scheme
V 1 D B B C 0 B
1
Series
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
8
Bracket
1 SERIES
V
2 CIRCUIT
( ) - momentary
Terminal Connections as viewed from bottom of switch: SP - single pole - uses terminals 1, 2 & 3.
8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
8 - - 7
8 - - 7
Terminals 7, 8, 9 & 10 for lamp circuit only.
1 - - 4
1 - - 4
2 - - 5
2 - - 5
3 - - 6
3 - - 6
10 - - 9
Position:
1
2
3
SP DP
2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5
1A
ON NONEOFF
2B
(ON)NONEOFF
3C
ON NONE(OFF)
4D
ON NONEON
5F
ON NONE(ON)
6J
ON OFFON
7K
ON OFF(ON)
8L
(ON) OFF(ON)
SPECIAL CIRCUITS
H*
2 & 3
2 & 3, 5 & 4
5&4
G*
2 & 3, 5 & 6
2 & 3
OFF
M*
(2 & 3, 5 & 6)
2 & 3
OFF
R*
(2 & 3, 5 & 6)
2 & 3
2&1
E*
5 & 6
5 & 3
5&1
S*
2 & 3, 5 & 6
2 & 3
1&2
*Jumper between terminals 2 & 5 for circuits H,G,M,R & S are specified in
selection 4. External jumper between terminals 2 & 4 for circuit E are
provided by customer. Circuit E may be used for SP OFF-ON-ON circuit.
3 RATING 3
1 .4VA @ 28VDC Resistive
B 15A 24V
C 20A 18V
D 20A 12V
E 20A 14V, 10A 14VT (circuit 1, 4 , A & D only)
F 10A 14V, 6A 14VT (circuit G only)
4 TERMINATION / BASE STYLE
8 term 10 Term
Termination
12
.250 TAB (QC) no barriers
AB
.250 TAB (QC) with barriers
JK
.250 TAB (QC) no barriers
34
Solder Lug no barriers
CD
Solder Lug
56
Wire Leads no barriers
EF
Wire Leads
Note: Codes J & K for circuits H, G & M.
10
Lens
11
Actuator
Color
1 00
12
Legend
13
14
Legend
Actuator,
Orientation Lens Legends
6 & 7 LAMP
No lamp
0
Neon
1 125VAC 2 250VAC
Incandescent 4 3V
5 6V
6 12V
7 18V
8 24V
LED*
superbrightsuperbright
Red
AmberGreen Red
2VDC
A LF R
6VDC
B MG S
12VDC
C NH T
24VDC
D PJ V
* Consult factory for “daylight bright” LED options. Typical current draw for
LED is 20ma.
8 BRACKET COLOR & PANEL SEAL
Color No Gasket 1 Gasket 2 Gasket
BlackB
C
D
GrayG
H
J
White W YZ
9 ACTUATOR STYLE
0
No Actuator - Furnished separately
FA Contura XIV
FB Contura XIV - Laser Etched
10 LENS COLOR / STYLE
0 - No Actuator
Z - No Lens
ClearWhite Amber Green Red
1
6
B
G
M
2
7
C
H
N
3
8
D
J
P
4
9
E
K
R
5
A
F
L
S
5
A
N/A
N/A N/A Blue
T
U
V
W
Y
N/A PAD Printed
Laser-Etched
Lens color for LEDs must be clear, white, or match color of LED.
Green or blue lenses are not recommended with Neon lamps.
Jumper
No
No
Yes T2 to 5
No
No
No
No
5 ILLUMINATION
Lamp #1:above terminals 1 & 4 end of switch.; Lamp #2 above terminals
3 & 6 end of switch. Positive (+) and negative (-) symbols apply to LED
lamps only
Lamps
Illumination Type Lamp wired to Terminals
S
NONE –
–
A
1
INDEPENDENT 8 (+) 7 (–)
B
1
DOWN 3 (+) 7 (–)
C
2
UP 3 (+) 7 (–)
D
1
DOWN 3 (+) 7 (–)
2
DOWN
1 (+) 7 (–)
E
1
UP 1 (+) 7 (–)
2
UP
3 (+) 7 (–)
F
1
INDEPENDENT 8 (+) 7 (–)
2
UP
3 (+) 6 (–)
G
1
INDEPENDENT 8 (+) 7 (–)
2
UP 3 (+) 7 (–)
H
2
INDEPENDENT 8 (+) 7 (–)
SINGLE POLE SWITCHES ONLY
J
1
DOWN
3 (+) 8 (–)
2
INDEPENDENT
6 (+) 7 (–)
K
1
INDEPENDENT
8 (+) 7 (–)
2
INDEPENDENT
6 (+) 7 (–)
DOUBLE POLE SWITCHES ONLY
L
1
DOWN
3 (+) 6 (–)
M
1
UP
3 (+) 6 (–)
N
1
DOWN
3 (+) 6 (–)
2
DOWN
1 (+) 4 (–)
P
1
UP
1 (+) 4 (–)
2
UP
3 (+) 6 (–)
U
1
INDEPENDENT 8 (+) 7 (–)
2
INDEPENDENT 10 (+) 9 (–)
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FA P C AB
9
Actuator
11 ACTUATOR COLOR 1
O N/A - No Actuator
CBlack
SRed
YWhite
12 ACTUATOR LENS or BODY LEGEND 2
00 - No Legend this location/No actuator
11ON 12OFF 13 I
14O
OFF ONO I
15 O O 16O O 17 O I 18 I O
F N N F
F F
13 LEGEND ORIENTATION
0
No legend
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
1
2
3
4
14 ACTUATOR / LENS LEGEND
00
No legend this location / no actuator
(used with codes 11-18 in selection 12) Selection 14 required when switch
requires two legends. If the two legends consist of one lens and one
body legend, lens legend must be specified in selection 12; body legend
specified in selection 14.
For legend options & codes, visit us at www.carlingtech.com.
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is
standard on white, red and gray actuators.
3 Additional ratings available. See V-Series Switch Accessories page.
17
V–Series Contura Sealed Rocker Switches - Contura II, III, & IV - Dimensional Specifications
Dimensional Specifications: in. [mm]
18
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V–Series Contura Sealed Rocker Switches - Contura V, VI & VII - Dimensional Specifications
Dimensional Specifications: in. [mm]
CONTURA V
CONTURA V
SHOWN WITH
BAR LENS
SHOWN WITH
LOW PROFILE LOCK
1.922 [48.56]
1.922 [48.56]
1.079
[27.40]
8 TERMINAL BASE
W/BARRIERS
.505
[12.83]
.250
[6.35]
X
.031
[.78]
.250
[6.35]
X
.031
[.78]
SWITCH SHOWN WITH
VCH CONNECTOR 8
TERMINAL
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.960
[24.38]
.960
[24.38]
8 TERMINAL BASE
W/O BARRIERS
10 TERMINAL BASE
W/O BARRIERS
8
7
8
7
1
4
1
4
2
5
2
5
3
6
3
6
10
9
BOTTOM VIEW
TERMINAL
ARRANGEMENT
8 TERMINAL BASE
BOTTOM VIEW
TERMINAL
ARRANGEMENT
10 TERMINAL BASE
10 TERMINAL BASE
W/O BARRIERS
0.985
[25.02]
.250 [6.35]
.031 [.78]
.820
[20.83]
.820
[20.83]
.960
[24.38]
2.029
[51.53]
1.000
[25.40]
.250
[6.35]
X
.031
[.78]
.390
[9.90]
8 TERMINAL BASE
W/BARRIERS
1.922 [48.82]
10 TERMINAL BASE
W/BARRIER AND
LAMP TERMINAL
1.020
[25.91]
.505
[12.83]
SHOWN WITH LARGE LENS
AND BAR LENS
1.126
[28.60]
8 TERMINAL BASE
W/O BARRIERS
1.020
[25.91]
CONTURA VII
SHOWN WITH OVAL
LENS
1.950 [49.53]
.080[2.03]
1.479
[37.57]
1.550
[39.37]
CONTURA VI
SWITCH SHOWN WITH
VC1 CONNECTOR 10
TERMINAL
.820
[20.83]
.960
[24.38]
10 TERMINAL BASE
W/O BARRIERS
SWITCH SHOWN
WITH VC1
CONNECTOR 10
TERMINAL
19
V–Series Contura Sealed Rocker Switches - Contura X, XI, XII & XIV - Dimensional Specifications
Dimensional Specifications: in. [mm]
CONTURA X
SHOWN WITH RAISED BRACKET
CONTURA XI
CONTURA XII
CONTURA XIV
SHOWN WITH RAISED
BRACKET AND TWO SQUARE
LENSES
SHOWN WITH PADDLE
ACTUATOR
SHOWN WITH LARGE LENS
1.928 [48.97]
.350
[8.89]
.667 [16.94]
1.910 [48.51]
1.910 [48.51]
.426 [10.82]
.350
[8.89]
1.586
[40.28]
.573
[14.56]
1.305 [33.15]
1.506
[38.25]
1.370 [34.79]
1.370 [34.79]
1.370 [34.79]
8 TERMINAL BASE
W/BARRIERS
10 TERMINAL BASE
W/O BARRIERS
8 TERMINAL BASE
W/O BARRIERS
10 TERMINAL BASE
W/O BARRIERS
.960 [24.38]
.960 [24.38]
.970
[24.64]
.960 [24.38]
.780 [19.81]
.780 [19.81]
.780 [19.81]
.250 [6.35]
X
.031[.78]
.390 [9.90]
.390 [9.90]
.820 [20.82]
8 TERMINAL BASE
W/BARRIERS
SWITCH SHOWN WITH
VCH CONNECTOR
8 TERMINAL
20
.390 [9.90]
.820 [20.82]
.820 [20.82]
10 TERMINAL BASE
W/BARRIERS
.960
[24.38]
10 TERMINAL
BASE
W/O BARRIERS
8
1
7
4
8
7
1
4
2
5
2
5
3
6
3
6
10
9
BOTTOM VIEW
TERMINAL
ARRANGEMENT
8 TERMINAL BASE
.820
[20.83]
BOTTOM VIEW
TERMINAL
ARRANGEMENT
10 TERMINAL BASE
SWITCHES SHOWN WITH
VC1 CONNECTOR
10 TERMINAL
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V-Series Contura Sealed Rocker Switches - II to XIV - Circuit Diagrams
Circuit Diagrams:
CIRCUIT
CIRCUIT DIAGRAM
CIRCUIT
CIRCUIT DIAGRAM
3
1
3
2
3
5
3
3
5
3
6
2
1
3
4
2
1
2
6
3
4
2
6
4
1
1
6
5
3
3
6
5
3
2
6
5
6
G
SYMBOL LEGEND
SYM.
2
3
S
2
7
6
5
2
F
1
5
2
5
3
1
2
6
R
2
6
4
3
5
E
3
6
M
2
1
4
5
3
1
5
D
5
3
L
2
3
5
2
C
1
1
6
2
4
6
K
2
3
4
2
B
1
3
J
2
3
CIRCUIT DIAGRAM
1
6
A
2
CIRCUIT
2
5
DEFINITION
DESIGNATES TERMINALS AND CONTACTS
DESIGNATES LAMP LOCATION
1
3
3
4
DESIGNATES MAINTAINED CIRCUITS
DESIGNATES OTHER POSITION
8
H
DESIGNATES MOMENTARY CIRCUITS
DESIGNATES TWO POSITION CONNECTION
2
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2
5
DESIGNATES EXTERNAL JUMPER PROVIDED
BY CUSTOMER
21
V-Series Contura Sealed Rocker Switches - II to XIV - Lamp Circuit Diagrams, Hazard Warning Circuit Diagrams
Lamp Circuit Diagrams:
LAMP
CIRCUIT
CIRCUIT DIAGRAM
LAMP
CIRCUIT
+8
+8
A/1
1
-7
1
+3
+3
SPECIAL
#1
+3
2
2
M/R
+1 +3 -4
2
H/Z
SPECIAL
#3
+1 +3
2
J/8
2
2
1
N/T
SPECIAL
#4
+3
1
2
-7
+3
-8
1
+6
1
+8
-6
-7
-7
2
-7
+8
2
+6
1
+8
-6
+3
-7
C/3
CIRCUIT DIAGRAM
-6
1
L/9
LAMP
CIRCUIT
-7
1
G/7
+3
+6
1
+1 +3 -4
P/V
2
-6
1
2
-7
-7
+8
+1 +3
E/5
-6
2
+8
-7
D/4
CIRCUIT DIAGRAM
-7
+3
B/2
+3
1
F/6
LAMP
CIRCUIT
CIRCUIT DIAGRAM
1
2
K/W
+6
1
U/Y
2
(-)7
-7
+8
+10
1
2
-7
-9
Hazard Warning Circuit Diagrams:
CIRCUIT
CIRCUIT DIAGRAM
1
17 18 10(-)
3
J1
1
2
5
3 14
11 13
CIRCUIT
10(-)
J5
CIRCUIT DIAGRAM
1
3
5
1
5
3
11 13
3 14
11 13
3 14 15 12
6 16
JK
1
1
5
8
J3
2
8
17 18 10(-)
3
6
JJ
1
5
3 14
NOTE:
J circuits are available for
all non-locking V-Series
styles. Consult factory for
p/ n details.
JA
17 18 10(-)
J2
CIRCUIT DIAGRAM
11 13
17 18
2
2
8
CIRCUIT
8
17 18 10(-)
SYMBOL LEGEND
1
J4
SYM.
DEFINITION
DESIGNATES TERMINALS AND CONTACTS
DESIGNATES LAMP LOCATION
2
22
5
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V-Series Contura Rotary Switches - Introduction
Rotary
V-Series
CONTURA ROTARY SWITCHES
The V-Series Contura Rotary Switch was designed for maximum performance and reliability leveraging the
features of the widely popular V-series Contura Rocker Switches. Available in maintained and momentary circuit
options, the V-Series Rotary features a sturdy knob construction, up to three separate LEDs, and fits in an
industry standard panel opening.
Internally, the V-Series Contura Rotary uses a patented mechanism that translates rotary to linear motion. This
allows for common switch functionality and terminal connections with the V-Series rocker version and requires
no harness change. A secondary CAM, which helps drive the mechanism, provides definitive detent positions
and prevents the switch from stopping between positions, while improving tactile feel.
The V-Series Rotary also features an innovative PC board that supports the LED and surface mount resistors;
and IP67 sealing protection above panel by utilizing LED and actuator stem seals. Together, these features make
the V-Series Contura Rotary switch the best choice available in the market today.
Resources:
Download 3D CAD Files
IGS
STP
Watch Product Video
Product Highlights:
Accommodates up to three separate LEDs
ŠŠ Patented mechanism translates rotary into linear motion
ŠŠ Secondary CAM for definitive detent positions
ŠŠ PC Board supports LED and surface mount resistors
ŠŠ IP67 sealing protection above panel
ŠŠ Common terminal & circuit functionality with V-Series
Rocker switches, with no harness change required
ŠŠ
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23
V-Series Contura Rotary Switches - Design Features
V-Series Rotary Switch
DESIGN FEATURES
OPTIONAL PANEL SEAL
Prevents water/dust
ingress behind panel
LEDS
Up to three
separate LEDs
24
SEALS
LED and stem seals provide
IP67 protection above panel
ROTARY & LINEAR ACTUATOR
Patented mechanism that
translates rotary to linear motion
PC BOARD
Supports LEDs and
surface mount resistors
TERMINALS
Same pinout as V-Series
Rocker Switches, requiring
no harness change
SECONDARY CAM
Provides definitive detent positions with
ball & spring located in rotary actuator
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V-Series Contura Rotary Switches - General Specifications
Electrical
Mechanical
Rating
Circuit
Voltage
Max Current Resistive
2 Position Maintain
2 Position Momentary
3 Position All
2 Position Maintain
2 Position Momentary
12
12
12
24
24
20
20
20
15
15
3 Position All
24
15
Dielectric Strength
1500 Volts RMS
Insulation Resistance 50 Megohms
Initial Contact Resistance 10 Milli Ohm max @ 4VDC
Life
50,000 Cycles Two Position
25,000 Cycles Two Position Momentary and All Three position
Terminals
0.250” (6.3mm) Quick Connect
Physical
Function Circuits
Double Pole Single Throw, DPST
Double Pole Double Throw, DPDT
Operation
Two and Three Position Maintained and Momentary
Knob Rotation Two Position 60 Degrees
Three Position 30 Degrees from Center
Illumination
LED; Red, Green, Amber, Yellow, White, Blue
Seals
LED O-ring(s) – Silicone, Bezel gasket – Neoprene, Knob seal - NBR
Flammability
Exceeds FVMSS 302 Requirements, Exterior Components, UL 94 V-2 or Better
Interior Components, UL 94 HB or Better
Base
Polyester, PBT
Bracket
Nylon 66, PA
Knob
Polybutylene Terephthalate, PBT 6.5%GF
Lens Polycarbonate, PC
Connector Nylon 66, PA
Mounting
Front Panel Snap In, 1.450” (36.83mm) X 0.830” (21.08mm)
Panel Thickness, 0.030” – 0.187” (0.76 – 4.75mm)
Mechanical Life
Knob Impact
Environmental
Sealing
Dust
Corrosion Chemical Splash Salt Spray
Vibration Random
Vibration Sinusoidal
Shock
Handling Shock
Thermal Shock
Moisture Resistance
Thermal Cycling
Ignition Protection
UV Protection
ESD
100,000 Cycles Maintained Circuits
50,000 Cycles Momentary Circuits
50 Gram weight dropped from a
height of 18 inches on Top & Sides
IP67, in accordance with IEC 60529, BS 5490, DIN 40050 & NFC 20 010. This rating applies to front panel components of the actual switch only, and signifies protection against dust and the prolonged effects of immersion under pressure.
Mil STD 810, Method 510.2 Air Velocity 300 Ft/Min Duration 16Hr
IEC 68-2-60 Mixed Flowing Gas (MFG) 14 Days
Gasoline, Diesel, Motor Oil, Brake Fluid, Ammonia, Armour All
Mil STD 202G, Method 101, Test Condition A 96 Hr
Mil STD 202G, Method 214 test Condition C 10G’s RMS
Mil STD 202G, Method 204D, Test Condition A 0.06DA or 10G’s 10-500Hz
MIL-STD 202G, Method 213B Test Condition K, 30G’s
1 Meter Drop onto Hard Surface
MIL-STD 202G, Method 107G Test Condition A -55 C to 85 C
MIL-STD 202G, Method 106F 10, 25 C to 65 C Cycles 95% RH
25 Cycles -40 C to 85 C
ISO 8846 with EC Directive 94/25/EC for Marine Products
300 hr Xenon Arc, 1.4W/m2
wavelength 420 nm
Human Static Discharge, +/- 15KV applied during normal operation Shipping/Handling, frequency range 200-2000 MHz applied voltage is +8KV
to +15KV and -8KV to -15KV 3 discharge cycles
*Manufacturer reserves the right to change product specification without prior notice.
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25
V-Series Contura Rotary Switches - Ordering Scheme
RV 21 D 2 B 6 0 0 B
1
Series
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp 1
1 SERIES
RV
Rotary Contura
2 CIRCUIT 1
Terminal Connections as viewed ( ) - momentary
from bottom of switch:
8 - - 7
DP - double pole uses 1, 2, 3 and 4, 5, 6.
1 - - 4
2 - - 5
3 - - 6
10 - - 9 Position:1
2
3
DP
2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5
21
ON
NONE
OFF
22
(ON)
NONE
OFF
23 ON NONE(OFF)
24
ON
NONE
ON
26
ON
OFF
ON
28
(ON)
OFF
(ON)
SPECIAL CIRCUITS
55
(ON)
OFF
ON
61
2 & 3, 5 & 6
2 & 3, 4 & 5
1 & 2, 4 & 5
62
2 & 3, 5 & 6
2 & 3
OFF
64
(2 & 3, 5 & 6)
2 & 3
OFF
3 RATING
1 .4VA 28VDC Resistive
B 15A 24V
D 20A 12V
4 TERMINATION / BASE STYLE
8 Term 10 Term
TerminationJumper
1
2
.250 TAB (QC) - no barriers
No
AB
.250 TAB (QC) - with barriers
No
J 4, 5K 4, 5
.250 TAB (QC) - no barriers
Yes (T2 to T5)
Notes:
1 Switch circuit uses terminals 1,2,3,4,5 & 6. Terminals 7,8,9 & 10 are for lamp
circuit only.
2 Jumper between terminals 2 & 5 for Circuits 61, 62, & 64 to be specified in the
Termination & Jumper selection.
3 Circuit 61 may be used for SP, OFF-ON-ON circuit.
4 Base will not have terminal insulating barriers when connector and/or jumpers
are used.
5 Code J,K are optional for circuits 62 and 64. Customer may provide externally wired jumper to connect terminals 2 and 5.
6 Lamp #1 located at top end of switch, above terminal 4.
Lamp #2 located at top end of switch between terminals 1 & 4.
Lamp #3 located at top end of switch, above terminal
Positive (+) and negative (-) symbols apply to L.E.D. lamps only.
7 Mounting hole size is 1.450” (36.83mm) by 0.830” (21.08mm). To mount multiple switches in single panel cut-out order optional interlocking mounting panels.
8 Lens color for L.E.D.s must be clear, white, or match color of L.E.D.
7
Lamp 2
8
Lamp 3
9
Bracket
5 ILLUMINATION 6, 8
Sealed Lamps
S
NONE
A
# 1
B
# 1
C
# 1
& # 3
D
# 1
& # 3
E
# 1
# 2
# 3
F
# 1
# 2
# 3
G
# 1
# 3
H
# 2
J
# 1
# 2
K
# 1
# 2
L
# 1
# 2
M
# 2
# 3
N
# 2
# 3
P
# 2
# 3
R
# 3
T
# 3
K R C
10
Actuator
11
Lens
12
Knob Color
when illuminated
Terminals
Independent
Dependent
Independent
Independent
Dependent
Dependent
Independent
Independent
Independent
Dependent
Independent
Dependent
Dependent
Independent
Independent
Independent
Independent
Dependent
Dependent
Dependent
Independent
Independent
Independent
Dependent
Dependent
Independent
Dependent
Independent
Dependent
8+
3+
8+
10+
3+
1+
8+
9+
10+
3+
9+
1+
3+
8+
8+
8+
10+
3+
1+
3+
8+
8+
10+
3+
1+
10+
1+
8+
1+
77777777777777777777777777777-
6, 7, 8 LAMP #1, 2 AND OR LAMP #3 6, 8
Selection 6: above terminal 7; Selection 8: above terminal 8
No lamp
0
LED RedAmber Green Blue White
12VDC
CN H E 6
24VDC
DP J K 8
9 BRACKET COLOR & PANEL SEAL 7
Color
No Gasket
1 Gasket
2 Gasket
Black
BC D
Gray
GH J
White
WY Z
10 ACTUATOR STYLE
K
Rotary Knob (Standard)
ACTUATOR ORIENTATION
ABOVE TERMINALS
4
1
11 LENS COLOR 8
No Lens
Z
Clear WhiteAmber Green Red Blue
4
9E KRW
12 KNOB COLOR
Black GrayRed White
C HS Y
26
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V-Series Contura Rotary Switches - Dimensional Specifications
Dimensional Specifications: in. [mm]
1.400 [35.56]
1.700 [43.18]
.845 [21.47]
1.079
[27.40] 1.550
[39.37]
10 TERMINAL BASE
W/ BARRIERS
.960 [24.38]
1.126 [29.24]
.250 [6.35]
X .031[.78]
.353 [8.64]
.820 [20.83]
.960 [24.38]
10 TERMINAL BASE
W/O BARRIERS
8
7
1
4
2
5
3
6
10
9
BOTTOM VIEW
TERMINAL ARRANGEMENT
10 TERMINAL BASE
SWITCH SHOWN WITH VC1
CONNECTOR 10 TERMINAL
1.266 [32.16]
1.318 [33.48]
www.carlingtech.com
27
V-Series Contura Rotary Switches - Circuit Diagrams
Circuits Diagrams:
LEGEND
SYMBOL
DEFINITION
TERMINAL LOCATION
MAINTAINED CIRCUIT
MOMENTARY CIRCUIT
INTERNAL CONNECTION
(JUMPER TERMINAL)
2 POSITION CONNECTION
2 POSITION CONNECTION
P1
P3
2 POSITION
P1
P2
P3
3 POSITION
28
www.carlingtech.com
V-Series Contura Rotary Switches - Lamp Circuit Diagrams
Lamp Circuit Diagrams:
www.carlingtech.com
29
V-Charger Dual Port USB 2.0 Charger– Introduction
V-Charger
V-Charger
V-SERIES DUAL PORT USB 2.0 CHARGERS
Carling Technologies USB V-Charger is designed to charge tablets, e-readers, mobile and gaming devices, digital
cameras, as well as other compatible electronic devices.
Providing a total current of 3.15 amps, the V-Charger delivers fast charging times even in extreme temperatures
from -40˚C to +80˚C. This innovative product safeguards its electronics with integrated over-current and
thermal overload protection, as well as optional load dump circuitry, assuring prolonged safe and reliable
operation. The center LED indicates charging is in progress. Snap-in mounting for an industry standard 1.450”
x .830” panel cutout makes installation easy.
*Additionally, the V-Charger’s double torsion spring-loaded access doors automatically close and provide
effortless IP64 sealing protection with precision-fit silicone rubber seals.
Resources:
Download 3D CAD Files
IGS
STP
Watch Product Video
Product Highlights:
Dual USB Charging Ports
3.15 Amps for Faster Charging
ŠŠ 10,000 Operating Cycles per Port
ŠŠ IP64 Sealing Protection
ŠŠ 12-24 V Operating Voltage
ŠŠ Protection for Internal Components
ŠŠ
ŠŠ
30
www.carlingtech.com
V-Charger Dual Port USB 2.0 Charger - Dual Port USB 2.0 Charger
V-Charger
DESIGN FEATURES
DUAL USB 2.0 PORTS
Total current of 3.15 amps,
facilitating faster charges
SEALING PROTECTION
Silicone rubber seal perfectly mates
with door indent to provide IP64
level of sealing protection
www.carlingtech.com
SPRING LOADED DOORS
Stylish, wing-shaped double doors
automatically close to cover and
seal each port when not in use
PANEL SEAL
Prevents water ingress beneath
panel to protect critical connections
LED
Green LED brightens
to indicate charging is
in progress
MOUNTING
Fits industry standard panel
opening size of 1.450” x .830”
31
V-Charger Dual Port USB 2.0 Charger - General Specifications
Electrical
USB Type 2.0
Number of USB Ports 2
Operating Voltage
12V/24V DC power systems
(9 to 29 VDC)
Output Voltage
5 VDC ± 5%
Max Output Current
3.15A DC Total
Current Draw (No Load) 12V: 0.8 mA, 24V: 1.9 mA
LED Indicator
Green LED brightens when charging is in progress.
Compatibility
Charges mobile devices including iPad, iPhone, iPod, HTC, Galaxy, Blackberry, MP3 Players, Digital Cameras and PDA’s
Life
10,000 operating cycles
per port minimum
Terminals
Copper/silver plating 1/4” (6.3 mm)
Quick Connect terminations
Reverse Polarity
Operational with correct polarity after reverse polarity exposure
ESD
15kV air, 8 kV touch
Overcurrent Protection
Short Circuit
Thermal Overload Protection Operation will cease if internal temperature reaches 125°C.
Charging will resume after
sufficient heat loss
Physical
Panel Opening Panel Thickness
Panel Mounting Method
Seals Depth Behind Panel
Connection Weight Styling Port Protection
1.450” x .830”
.030 - .156 inches
Front Panel Insertion
Silicone and Poron
See Figures 1 and 2
VC1, VC2
55g (0.12 lbs)
Curved USB port doors
Twin, self-closing doors
Environmental
Sealing
IP64 for front panel components when USB Ports are covered
Operating Temperature -40° to +60°C at 3.15A
-40° to +70°C at 2.4A
-40° to +80°C at 2.1A
Vibration 1
Mil-Std 202G, Method 204D,
Test Condition A. 0.06DA or 10G,
10-500 Hz
Shock Mil-Std 202G, Method 213B,
Test Condition K @ 30-G. No loss of circuit during test.
Chemical Splash Brush method with USB doors
closed: diesel, gasoline,
brake fluid, Windex, Armor All
Thermal Shock MIL-Std 202F, Method 107D,
Test Condition A, -55° to +85°C.
Test Criteria: Remains functional without damage
Moisture Resistance Mil-Std 202G, Method 106G.
Test Criteria: Remains functional
without damage
Thermal Cycling 25 Cycles -40° to +85°C,
2 hours for each temperature
every cycle
Salt Spray Mil-Std 202G, Method 101E,
Test Condition A
Dust
Mil-Std 841C Method 510.2
Air Velocity 300 ± 200 Ft/min,
test duration: 16 Hr
Mechanical
Endurance 10,000 door cycles minimum
*Manufacturer reserves the right to change product specification without prior notice.
32
www.carlingtech.com
V-Charger Dual Port USB 2.0 Charger - Ordering Scheme, Dimensional Specifications
Ordering Scheme
V
1
Series
USB
2
Product Type
24
3
Source
Voltage
G 1 1
4
LED
Indicator
5
Circuit
Protection
6
Termination
1 SERIES
V
6 TERMINATION
1
.250 Tab
2 PRODUCT TYPE
USB Charger
7 DOOR STYLE
1
Curved
3 SOURCE VOLTAGE
24
24 / 12 Volts DC
8 DOOR COLOR
B
Black
4 LED INDICATOR (VOLTAGE MATCHES SOURCE)
G
Green
9 FRAME COLOR
B
Black
5 CIRCUIT PROTECTION
1
Reverse Polarity, Thermal Overload & Overcurrent
10 PANEL SEAL
1
Yes
1 B B 1
7
Door Style
8
9
10
Door Color Base Color Panel Seal
Dimensional Specifications: in. [mm]
NEGATIVE ( – )
POSITIVE ( + )
Notes:
1 Charger to install into 1.450” X 0.830” panel opening
www.carlingtech.com
33
V-Series Contura Sealed Rocker Switches - Stand-Alone Components
Reduce inventory levels and cost by stocking actuators and base switches separately.
Contura II, III, IV, V, VI, VII, X, XI, XII, XIV Base switches separately: specify V with code selections 2-8 in the ordering schemes.
Contura II, III, IV, V Actuator only: VV with code A or C for selection 9, & with selections 10-14 in the ordering schemes.
Contura VI Actuator with lenses and inserts only: VV with code selections 9-16
Contura II, III, IV, V, VII Actuator only: VV with code A, C, E, G, P or Z for selection 9 & with selections 10-14 in the ordering schemes.
Contura X, XI, XII, XIV actuators with lenses separately: VV with code selections 9-14 in the ordering schemes.
Panel Seal: VPS
Contura X & XI actuators without lenses separately:
VVR 6 1 00 1
1
Actuator Separately
2
3
Actuator
Lens
Style/Color Opening
4
Actuator
Legend
Contura XII actuators without lenses separately:
VVP J 1 Z 21 1 00
5
Legend
Orientation
1
Actuator
2
Style &
Color
3
Lens
Opening
4
Lens
Opening
6
7
Legend
Legend
Orientation
5
Legend
1 CONTURA X & XI ACTUATOR SEPARATELY
VVR
1 CONTURA XII ACTUATOR SEPARATELY
VVP
2 ACTUATOR STYLE & COLOR
Black Gray WhiteRed
Contura X
1234
Contura XI
6789
2 ACTUATOR STYLE & COLOR
JBlack K Gray
N White
M Red
3,4 LENS OPENING FOR
Z No lens
1 Bar lens
Square lens
3 LENS OPENING FOR 1
1 One bar lens
2 One bar lenses
3 One square lens
4 two square lens
5
square lens on top/
bar lens on bottom
(Contura X only)
4 ACTUATOR LENS OR BODY LEGEND
00 - No Legend this location
11 ON 12 OFF
13 I
14 O
OFF
ON
O
I
15 O O 16 O O 17 O I 18 I O
F N
N F
F
F
For additional legend options & codes, visit us at www.carlingtech.com.
5 LEGEND ORIENTATION 1
0
No legend
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
5, 7 LENS OR BODY LEGEND 2
00 - No Legend
21
22
OFF
ON
2
Color
posts mount toward actuator stem
25 O
26 O
27 O
28 I
F
N
F
For additional legend options & codes, visit us at www.carlingtech.com.
ORIENTATION OF
ACTUATOR/LENS IN PANEL
6 LEGEND ORIENTATION 3
0 No legend
1 Orientation 1
2 Orientation 2
ORIENTATION 1
ORIENTATION 2
ORIENTATION OF
ACTUATOR/LENS IN PANEL
ORIENTATION 1
Contura X, XI & XII actuator lens assembly separately:
ORIENTATION 4
VVL 2 1 00 0
ORIENTATION 2
1
Lens Separately
top lens
bottom lens
}
3
Lens
Color
4
Legend
5
Legend
Orientation
2 LENS STYLE 3
1 Bar lens
2 One Piece Square lens
3 Bottom of Two-Piece Square lens 5
1 TOP OF LENS SEPARATELY
VVT
2 COLOR
1 Clear 2 Smoke
2
Lens
Style
1 CONTURA X, XI & XII LENS SEPARATELY
VVL
3 White
3 TRANSLUCENT LENS COLOR
1 Clear2
White3
Amber4
Green 45
Red6
Blue 4
Contura X, XI & XII actuator lens assembly:
actuator stem
24
I
Contura X, XI & XII top piece of 2-piece lens separately:
1
Lens Separately
23
O
ORIENTATION 3
VVT 1
2
4 LENS OR BODY LEGEND 2
00 - No Legend
21
22
OFF
ON
two piece
lens assembly
23
O
24
I
1 piece lens/bar lens are positioned the same as bottom lens for assembly,
minus the top lens. Lenses snap in from bottom.
Notes:
1 If actuator lens opening for 2 bar or 2 square lenses, legend orientation 0,1, or 2
must be chosen.
2 Center of actuator marking not available for Contura XII.
3 Legend is not available for bar style lens.
4 Not recommended with neon lamps.
5 Must also order top piece of 2 piece square lens separately.
25 O
26 O
27 O
28 I
F
N
F
For additional legend options & codes, visit us at www.carlingtech.com.
5 LEGEND ORIENTATION 3
0
No legend
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
ORIENTATION OF
ACTUATOR/LENS IN PANEL
ORIENTATION 1
ORIENTATION 4
ORIENTATION 2
ORIENTATION 3
34
www.carlingtech.com
V-Series Contura Sealed Rocker Switches - Accessories
Easily integrate Contura products into your system, with Contura Accessories
Q.C. SELECTION GUIDE
PART NO
Contura Connectors
COMPANY
SERIES
WIRE
RANGE
TIN GUIDE
PLAIN
Q.C.
SELECTION
AWG
PLATED
BRASS
PART NO
BRASS
COMPANY
SERIES
(REF)
WIRE
RANGE
12
02965580
ORIENTATION
MM 2
3.0
ORIENTIN
02965471
(2)16-14
2GUIDE
PLAIN
TATION
Q.C.
SELECTION
Q.C.12010601
SELECTION
GUIDE
Q.C.
GUIDE MM(2)1.0-2.0
AWGSELECTION
PLATED
BRASS
02965470
16-14 (REF) 1.0-2.0
BRASS
WIRE
WIRE
WIRE
PART NO
PART NO
PART NO
PACKARD
58 SERIES
B
RANGE .5-.8 RANGE
02965469
06288318RANGE
02965580
12 20-18 ORIEN3.0
COMPANY
COMPANY
ORIENTIN
TIN
10
5.0
12084590
2TIN
2
SERIES
PLAIN
SERIES
PLAIN
PLAIN
TATION
TATION
02965471 PLATED
12010601
(2)16-14
(2)1.0-2.0
AWG
MM
AWG
MM
AWG
MM 2
PLATED
PLATED
BRASS
BRASS12052224
BRASS (REF)
12
3.0
(REF)
BRASS
BRASS
BRASS
02965470
16-14
1.0-2.0
B (REF)
COMPANY
SERIES
PACKARD
58 SERIES
02965580
0296558012015870
12
12
16-14
1.0-2.0
06288318 1202965580
20-18 3.0
.5-.8 3.0
PACKARD 02965469
12010601
12010601
12010601 (2)1.0-2.0
02965471
(2)16-14
(2)16-14
02965471 (2)16-14
02965471(2)1.0-2.0
12020035
(2)22-18
(2).5-.8
METRI-PACKPACKARD
PACKARD
PACKARD
10
5.0
12084590
Q.C.
SELECTION
GUIDE
02965470
02965470
16-14
02965470 1.0-2.0
16-14
B1.0-2.0
16-14
SERIES58
58630
SERIES
SERIES
58 SERIES
12015869
20-18
.5-.8
12015832
12052224
12 .5-.8
02965469
06288318
02965469
20-18
06288318
02965469
20-18
062883183.0 .5-.8
20-18
WIRE
PART NO
12052222
20-22
.35-.5
12015870
16-14 RANGE
1.0-2.05.0
10
5.0
10
10
12084590
12084590
12084590
PACKARD COMPANY
ORIENTIN12052224
12052224
12 (2)22-18
3.012052224
12
3.0
12
2
PLAIN
TATION
METRI-PACK SERIES
12020035
(2).5-.8
1.3-3
AWG 16-12 MM
Q.C.
SELECTION
GUIDE
PLATED
60253-2
60253-1
BRASS
12015870 BRASS
16-14
12015870
1.0-2.0
16-14
12015870
1.0-2.0
16-14
630PACKARD
SERIES
AMP
PACKARD
PACKARD
12015832
12015869
20-18 (2)
.5-.8 (2) 1.3
16 (REF)
WIRE
250 SERIES
METRI-PACK
12020035
(2)22-18
12020035
(2).5-.8
(2)22-18
12020035
A
(2).5-.8
(2)22-18
METRI-PACK 02965580
METRI-PACK
PART NO
12
3.0
12052222
20-22RANGE
.35-.5 20-18
630 SERIES
630
SERIES
630
SERIES42100-2
18-14
.8-2
FASTIN-FASTON
42100-1
12015869
20-18
12015869
20-18
12015869
12015832
12015832
12015832
COMPANY
ORIEN12010601
(2)16-14.5-.8
(2)1.0-2.0 .5-.8
02965471
TIN
PACKARD
2 .35-.5
SERIES
PLAIN
TATION
16-12
1.3-3
12052222 PLATED
20-22
12052222
20-22
12052222
20-22
60295-2
22-18
.3-.9
60295-1
02965470
16-14.35-.5
1.0-2.0
B
AWG
MM
58 SERIES
60253-1BRASS 60253-2
AMP
(REF)
BRASS
02965469
06288318
20-18
16-12 (2)
16-12 .5-.8
16-12
161.3-3
(2) 1.31.3-3
ORIENTATION
TANG
3.0
(2)1.0-2.0
A
B1.0-2.0
.5-.8
A
B
5.0
TANG
3.0
1.0-2.0
A(2).5-.8B
.5-.8
TANG
TANG SYMBOL
=
TANG
SHOWS ORIENTATION OF TANG IN SLOT
SYMBOL
TANG
A
TANG SYMBOL =
SHOWS ORIENTATION OF TANG IN SLOT
.35-.5
SYMBOL
TANG
SYMBOL =TANGSHOWS
SYMBOL
=TANG
SYMBOL
=
ORIENTATION
SHOWS
OFORIENTATION
TANG
IN
SHOWS
SLOT
OFORIENTATION
TANG IN SLOT
OF TANG IN SLOT
1.3-3
SYMBOL
SYMBOL
SYMBOL
60253-2
60253-2
60253-2
60253-1
60253-1
60253-1
250
SERIES
AMPConsult Delphi
AMP Packard
AMP 12084590
NOTE:
and/or
Amp
on
actual
part
numbers
and
availability.
B
02965580
12
3.0
10
5.0
(2) 16 18-14
(2) 1.3
(2) 16 .8-2(2) 1.3
(2) 16
(2) 1.3
FASTIN-FASTON
42100-1
42100-2
250 SERIES
250
SERIES
250
SERIES
B
B
AMP is a registered
trademark
of AMP Inc.
Harrisburg,
PA B
TANG
12010601
(2)16-14
(2)1.0-2.0
12052224
12
3.0
42100-2
18-14
42100-2
.8-218-14
42100-2
.8-218-14
.8-2
FASTIN-FASTON FASTIN-FASTON
42100-1 02965471
FASTIN-FASTON
42100-1
42100-1
Delphi
Packard
is 02965470
a registered
trademark 22-18
of
Delphi-Packard
Systems Warren, Ohio
PACKARD
60295-1
60295-2
.3-.9 Electrical
16-14
1.0-2.0
B
12015870
16-14
1.0-2.0
60295-1
58
SERIES
PACKARD
METRI-PACK
60295-2
60295-1
02965469
22-18
60295-2
22-18
60295-2
60295-1 .3-.9
06288318
12020035
20-18
(2)22-18
.3-.9
22-18
.5-.8
(2).5-.8
.3-.9
A
NOTE:
Delphi
Packard
and/or
Amp
on
actual
part
numbers
and
availability.
.820[20.83]
630
SERIES
NOTE:Consult
Consult Delphi
NOTE:
Packard
Consult
and/or
Delphi
NOTE:
Amp
Packard
Consult
on actual
and/or
Delphi
part
Amp
numbers
Packard
on
actual
and/or
and part
availability.
Amp
numbers
on actual
and part
availability.
numbers and availability.
12015869
20-18
.5-.8
12015832
10
5.0
12084590
.820[20.83]
AMP
a registered
registered
trademark
oftrademark
AMP
Inc.ofHarrisburg,
PA
AMP is
is a
AMP
trademark
is a registered
of AMP
AMP
Inc.
is Harrisburg,
a registered
AMP
PA
trademark
Inc. Harrisburg,
of AMP
PAInc. Harrisburg, PA
TANG
12052224
12of
3.0 of
12052222
20-22
.35-.5
Delphi Packard
Packard is is
Delphi
a registered
Packard
trademark
is trademark
Delphi
a registered
ofPackard
Delphi-Packard
trademark
is a registered
Electrical
Delphi-Packard
trademark
Systems
Electrical
Warren,
Delphi-Packard
Systems
Ohio Warren,
Electrical
Warren,
Ohio
Systems
Ohio ORIENTATION OF TANG IN SLOT
Delphi
a registered
of Delphi-Packard
Electrical
Systems
TANGOhio
SYMBOL Warren,
=
SHOWS
12015870
1.0-2.0
16-14
16-12
1.3-3
PACKARD
SYMBOL
60253-2
60253-1
AMP
.820[20.83]
.820[20.83]
(2)22-18
(2).5-.8
A
METRI-PACK
(2) 16
(2)
1.3 .820[20.83]
.820[20.83]
.820[20.83]12020035
.820[20.83]
250.820[20.83]
SERIES
B
630
SERIES
.820[20.83]
12015869
20-18
.5-.8
12015832
42100-2
18-14
.8-2
FASTIN-FASTON
42100-1
12052222
20-22
.35-.5
60295-2
22-18
.3-.9
60295-1
TANG SYMBOL =
SHOWS ORIENTATION OF TANG IN SLOT
16-12
1.3-3
SYMBOL
NOTE: AMP
Consult Delphi Packard
Amp on actual part numbers and availability.
60253-1and/or60253-2
.770[19.56]
(2) 16 PA (2) 1.3
AMP
is
a
registered
trademark
of
AMP
Inc.
Harrisburg,
250 SERIES
B
Delphi
Packard
is
a
registered
trademark
of
Delphi-Packard
Electrical
Systems
Warren,
Ohio
42100-2
18-14
.8-2
FASTIN-FASTON
42100-1
.920[23.37]
A
B
A
B
PACKARDPACKARD
630
630
PACKARD 630
VC1
VC1
B
AMP, PACKARD
AMP, PACKARD
58
58
PACKARD 630
VC1
VC1
B
B
.820[20.83]
A
AMP,
58
AMP, PACKARD 58
AMP, PACKARD
AMP, PACKARD
58
58 PACKARD
AMP, PACKARD
58
VC1
B
VC2
PACKARD 630
VC2
VC1
B
A
PACKARD 630
VC2
VC2
1.266[32.16]
AMP
AMP
AMPAMP
AMP
AMP
5
B AMP
AMP, PACKARD 58
679 VC2
4 73 45
2
1.266[32.16]
1.466[37.24] 1.266[32.16]
.770[19.56]
.950[24.13]
B
69
15 8 6
A
PACKARD 630
VC2
9
.920[23.37]
B
1.266[32.16] 1.466[37.24]
1.266[32.16] 1.466[37.24]
1.266[32.16]
A
VC2
VC2
VC2
10 10
3 23 1VC1
1053 630
6729 417VC1
845 56 96 9 10 73 4 2 51 689 10 10
3 3
2 128 1
7104 8
3 5 2 619 8 7 4
28 10
1 38 2 1 784PACKARD
.920[23.37]
1.170[29.72]
1.170[29.72]
1.170[29.72]
A
PACKARD 630
B
1.170[29.72]
.820[20.83]
B
AMPAMP, PACKARD 58
.920[23.37]
.770[19.56]
.770[19.56]
.920[23.37]
60295-2
22-18
.3-.9
60295-1
.820[20.83]
.920[23.37] .820[20.83]
.920[23.37]
.920[23.37]
.920[23.37]
.920[23.37]
NOTE: Consult Delphi Packard and/or Amp on actual partAnumbers and availability.
A
AMP is a registered trademark of AMP Inc. Harrisburg, PA
VC2
A
A
A
A
A
.920[23.37]
.920[23.37]
PACKARD
630
PACKARD 630 Delphi
Electrical Systems
Warren,
Ohio
VC1Packard is a registered trademark of Delphi-Packard
VC1
PACKARD 630
.770[19.56]
.770[19.56]
B
A
B B
B
AMP, 58
PACKARD
58AMP, PACKARD 58
AMP, PACKARDPACKARD
58
AMP,
AMP,
PACKARD
PACKARD
58
630
3
2
1
8
7 3 4 235 1 62 8
1.466[37.24]
1
87
4
.950[24.13]
1.170[29.72]
1.466[37.24]
1.266[32.16]
A
A
A
1.170[29.72]
PACKARD 630
PACKARD 630
.950[24.13]
.950[24.13]
.950[24.13]
PACKARD 630
1.466[37.24] 1.250[31.75]
B
PACKARD 630
A
PACKARD
PACKARD
630 630
1.250[31.75]
5
A
B
B
AMP, PACKARD 58
AMP, PACKARD
PACKARD
630 58
6
7
4
5
6
7
4
5
6
1.250[31.75]B
AMP
1.266[32.16]
1.466[37.24] .770[19.56]
1.250[31.75]
AMP, PACKARD 58
AMP, PACKARD 58
10MARKING
3 2 DETAIL
1A 8 MARKING DETAIL
7MARKING
4DETAIL
5DETAIL
69 A
10
3 VC22 1 DETAIL
8
7 4 5 6MARKING
9 MARKING
3 2MARKING
1 8 DETAIL
7 4
5DETAIL
6
MARKING
MARKING DETAIL MARKING
MARKING
DETAIL
DETAIL MARKING
MARKING DETAIL MARKING DETAIL
DETAIL
DETAIL
MARKING DETAIL
MARKING
DETAIL MARKING DETAIL MARKING
AMP, PACKARD 58
1.466[37.24]
AMP, PACKARD 58
AMP
A
PACKARD 630
FRONT
VIEWB
MARKING
VC1
FRONT VIEW
DETAIL
1.266[32.16]
FRONT VIEW
AMP, PACKARD 58
PACKARD 630
.920[23.37]
1.466[37.24]
REAR VIEW
AMP, PACKARD 58
FRONT VIEW
VC1 10 3 2 1 8
VC1
CONNECTOR HOUSING
1.266[32.16]
CONNECTOR HOUSING
FRONT
REARVIEW
VIEW
AMP, PACKARD 58
8
7
4 5 69
VC1 10 3 2 1
VC1
VC1
CONNECTOR HOUSING
CONNECTOR
HOUSING
CONNECTOR HOUSING
A
MARKING DETAIL
MARKING
DETAIL A
1.266[32.16]
1.466[37.24]
VC1
PACKARD 630
PACKARD 630
VC1
FRONT VIEW
REAR
VIEW VC1
B
CONNECTOR
HOUSING
MARKING DETAIL
VC2
MARKING DETAIL
FRONT VIEW
AMP
69
1.466[37.24]
B
AMP, PACKARD 58
AMP
(For AMP terminals only)
MARKING DETAIL
REAR VIEW
PACKARD 630
REAR VIEWMARKING
FRONT
REAR
VIEW
VIEW .950[24.13]
FRONT VIEW
DETAIL
1.466[37.24]
REAR VIEW
AMP
CONNECTOR HOUSING
MARKING DETAIL
(For AMP terminals only)
REAR VIEW
10 3 2 1VC2
8
7 4 5 69
CONNECTOR
HOUSING
VC2
1.266[32.16]
1.466[37.24]
CONNECTOR
(For AMP HOUSING
terminals only)
B
Contura X Boot (P/N VB1-01)
MARKING DETAIL
FRONT VIEW
FRONT
REAR VIEW
VIEW
DETAIL
1.170[29.72]
REAR
FRONT
VIEW
VIEW
MARKING
B
REAR VIEW
DETAIL
1.250[31.75]
FRONT
VIEW
MARKING DETAIL
FRONT VIEW
1.050[26.67]
VC1
CONNECTOR HOUSING
1.050[26.67]
VC2
CONNECTOR HOUSING
(For AMP terminals only)
MARKING
DETAIL
B
FRONT
AMP,
PACKARDVIEW
58
3
2
1
8
REAR VIEW
MARKING
DETAIL
REAR VIEW
AMP, PACKARD 58
10 3 2 1 8 VC2
7 VC2
4 5 69
VCH
VC2
VCH
3 VCH
2
1 8
7 4
5
6
CONNECTOR HOUSING
CONNECTOR HOUSING
CONNECTOR HOUSING
CONNECTOR
HOUSING
CONNECTOR HOUSING
CONNECTOR
HOUSING
A
A
MARKING
DETAIL
MARKING DETAIL
MARKING
DETAIL VCH
1.250[31.75]
1.266[32.16]
1.466[37.24]
PACKARD 630
PACKARD 630
(For AMP terminals
(Foronly)
AMP
terminals
(For
only)
AMP terminals
only)
VC2
VC2
VC2
FRONT VIEW
REAR VIEW
FRONT
VIEW
.950[24.13]
MARKING DETAIL
REAR VIEW
5
FRONT
VIEW
MARKING
1.266[32.16]
.920[23.37]
FRONT VIEW
AMP
AMP, PACKARD 58
7 4
A
PACKARD 630
VC1
REARFRONT
VIEW
VIEW REAR
B VIEW
MARKING
DETAIL
MARKING DETAIL
REAR VIEW
CONNECTOR HOUSING
MARKING
DETAIL
B
REAR
VIEW
AMP,
PACKARD
58
VCH
7 4
5 6
HOUSING
VCH
CONNECTOR
1.250[31.75]
CONNECTOR HOUSING
Additional V-Series Ratings
MARKING DETAIL
REAR VIEW
1.050[26.67]
1
MARKING DETAIL
FRONT VIEW
MARKING DETAIL
REAR VIEW
VCH
CONNECTOR HOUSING
.4VA @ 28VDC Resistive
VB1-01
VB1-01
4VB1-01
10A
250VAC
1/2
HP,
15A 125
CONTURA X BOOT
CONTURA X BOOT
CONTURA X BOOT
VAC 1/2 HP, No Agency Listings
10A 250VAC 1/2 HP, 15A 125 VAC 1/2 HP, UL Recognized, CSA Certified
51
62 15A 125VAC 1/2 HP, 12(2)A 125 VAC μ T85
1.050[26.67]
15A 125VAC 1/2VB1-01
HP, 12(6)A 125 VAC T85
72 VB1-01
2.000[50.80]
CONTURA
X BOOT
.757[19.23]
.757[19.23]
250VAC,
15A 125VAC,
82 10A
CONTURA
X BOOT 1/2 HP 125-250VAC, 12(2)A 250 VAC μ T85
2.000[50.80]
1.050[26.67].757[19.23]
VB1-01 15A 125VAC, 1/2 HP 125-250VAC, 12(6)A 250 VAC T85
92 10A 250VAC,
2.000[50.80]
CONTURA X BOOT
B VB1-01
15A 24V
2.000[50.80]
CONTURA
X BOOT
C
20A
18V
.757[19.23]
D
20A 12V
.757[19.23]
E
20A 14V, 10A 14VT (circuits 1, 4, A, & D only)
3.99 [101.35]
3.99 [101.35] .757[19.23]
3.99 [101.35]
F
10A 14V, 6A, 14VT (circuit G only)
.757[19.23]
GVRT 20A 6V
VRT
VRT
ACTUATOR
ACTUATOR
ACTUATOR REMOVAL
H REMOVAL
20A 3V REMOVAL
3.99 [101.35]
.900 [22.86]
.900 [22.86]
.900 [22.86]
TOOL
TOOL
TOOL
L bracket)
15A
10A
250VAC,
(For flush
(For125
flush VAC,
bracket)
(For
flush
bracket) 1/2 HP 125-250 VAC; 6A 125 VAC L
M VRT.4VA/20A 12V (combi-contact)
ACTUATOR REMOVAL
.900 [22.86]
TOOL
(combination gold/silver contacts for borderline dry circuit applications)
(For flush bracket)
3.99 [101.35]
N
.4VA/15A 24V (combi-contact)
3.99 [101.35]
VRT(combination gold/silver contacts for borderline dry circuit applications)
3.99 [101.35]
2.000[50.80]
2.000[50.80]
1.050[26.67]
2.000[50.80]
1.050[26.67]
Contura II, III, IV & V Actuator
TOP
TOP
TOP
INSERT POINTS UNDER
INSERT POINTS UNDER
INSERT POINTS UNDER
ACTUATOR
ACTUATOR
ACTUATOR
HOLD FLUSH ON BRACKET ANDHOLD
PUSH FLUSH ON BRACKET AND HOLD
PUSH FLUSH ON BRACKET AND PUSH
IN
IN
IN
TOP
TOP
Removal Tool (P/N VRT)
TOP
TOP
INSERT POINTS UNDER
ACTUATOR
HOLD FLUSH ON BRACKET AND PUSH
IN
TOP
TOP
TOP
INSERT POINTS UNDER
ACTUATOR
HOLD FLUSH ON BRACKET AND PUSH
IN
TOP
TOP
www.carlingtech.com
ACTUATOR REMOVAL
TOOL
(For flush bracket)
VRT
ACTUATOR
REMOVAL
VRT
NOTESACTUATOR
.900 [22.86]
TOOL
REMOVAL
Consult factory to
determine
availability for individual circuits and their HP rating.
(For flush bracket)
.900 [22.86]
TOOL
flush with
bracket)
1.
Not (For
avaiable
Contura 7 or 14 rocker styles.
.900 [22.86]
INSERT POINTS UNDER
TOP
ACTUATOR
INSERT HOLD
POINTSFLUSH
UNDER
ON BRACKET AND PUSH
IN
ACTUATOR
HOLD FLUSH ON BRACKET AND PUSH
TOP
IN
Ratings 6 - 9 are UL, CSA & VDE certified, require terminations A or B for double
pole circuits, & are not available with illumination circuits 4, 8, D, J, N, & T or with
wire lead or solder lug terminations.
Circuits 1, 4, A, D, H, M & E are not available with rating 6 & 8. Rating 7 & 9 only available
with circuits 1, 4, A & D. Circuits 2, 3, 5, 7, 8, K, L are 1/2 HP 250VAC only with rating 8.
Ratings 6 & 7 must specify lamp code 1 (125VAC neon). Ratings 8 & 9 must specify lamp
code 2 (250VAC neon). Rating L available with circuits 1, 4, A & D only.
2.
35
V-Series Contura Sealed Rocker Switches - Accessories
Contura Mounting Panels
Dimensional Specifications: in. [mm]
Contura Hole Plug
Dimensional Specifications: in. [mm]
1.450 [36.83]
.830 [21.08]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
VHP
CONTURA II,III HOLE PLUG
1.240 [31.50]
1.820 [46.23]
.430 [10.92]
VHP
CONTURA II,III HOLE PLUG
VH1
STANDARD HOLE PLUG
(No wing serrations)
(With VC1 connector attached)
2.000 [50.80]
VH2
STANDARD HOLE PLUG
(With wing serrations)
1.067 [27.10]
1.928 [48.97]
VH3
CONTURA IV HOLE PLUG
(No wing serrations)
VH4
CONTURA IV HOLE PLUG
(With wing serrations)
DETAIL VIEW
VH1,VH3 & VH5
HOLE PLUGS
(No wing serrations
for ease of removal)
1.020 [25.91]
VH5
CONTURA V HOLE PLUG
(No wing serrations)
36
VH6
CONTURA V HOLE PLUG
(With wing serrations)
DETAIL VIEW
VH2,VH4 & VH6
HOLE PLUGS
(With wing serrations)
www.carlingtech.com
VP-Series Contura Illuminated Indicator - Introduction
VP-Series
VP-Series
CONTURA ILLUMINATED INDICATORS
The Illuminated Indicator is offered with removable/replaceable lamps, Contura styling, and LED
illumination. As a critical safety feature, it’s illumination alerts the operator of essential system functions
or malfunctions like: oil pressure, high temperature, transmission or other fluid levels, parking brake,
or general system malfunction. Three different style housings (flush, raised panel, oval) assure seamless
integration with Contura switches and into most any dashboard panel.
Product Highlights:
3 Styles to choose from
ŠŠ Single or double window Illumination
ŠŠ 25 lens colors and configurations
ŠŠ Available connector for easily installation
ŠŠ
www.carlingtech.com
37
VP-Series Contura Illuminated Indicator - Ordering Scheme
VP 1 6 6
1
Series
2
3
Termination Lamp
B 1 1 K K
4
Lamp
5
Housing
Color
6
Lens
Design
1 SERIES
VP
Illuminated plug
H2 1
Housing only
2
H3 Lamp module only
HP1-01 VP connector for oval and flush bezel only
VC1-01 VP connector for raised bezel only
2 TERMINATION
1
.250 TAB
7
Lens
Design
8
Lens
Color
9
Lens
Color
00 0 00
10
Legend
11
12
Legend
Actuator
Orientation Legend
8, 9 LENS (same coding for both selections) 3,4,5,6,9
Z
No Lens
Clear White Amber Green Red Blue Lens Style
4 9 E K RWOne piece Square/Oval 11
5 A F L SY Two piece Square*
(with clear top protective lens)
27CHN
U
Two piece Square*
(with smoke top protective lens)
1 6 B G MT Two piece Square*
(with white top protective lens)
*All bottom lenses are molded of opaque material. Consult factory for other lens colors.
3,4 LAMP (same coding for both selections) 4,5,6,8,9,12
No lamp
0
Neon 1 125VAC 2 250VAC
Incandescent 5 6V 6 12V 7 18V 8 24V
LED* AmberGreen Red
2VDC
L
F
R
6VDC
M G
S
12VDC
N
H
T
24VDC
P
J
V
*Typical current draw for LED is 20ma.
5 HOUSING COLOR
flush bracket
raised bracket 13
Black B6
GrayW
–
WhiteR
5
Red
G–
10 LAMP #1 LENS OR BODY LEGEND 5
00
No legend
For legend options, visit us at carlingtech.com
11 LEGEND ORIENTATION
0
No legend
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
oval bezel (Contura V)
1
2
3
4
6,7 SQUARE LENS DESIGN (same coding for both selections) 4,5,6,11,12
Z no lens
1 transparent diamond square 10
2 translucent square 7
3 laser etched 10
4 transparent oval
5 translucent oval
12 LAMP #2 LENS OR BODY LEGEND 5
00
No legend
For legend options, visit us at carlingtech.com
Notes:
1 To order housing with lenses only, specify H2 followed by fields 5-12. (flush bezel only)
2 To order lamp module only, specify H3 followed by fields 2-3. (flush bezel only)
3 Two piece lens not available with oval bezel.
4 If only 1 lamp, specify 0 in selection 4 and Z in selections 7 & 9.
5 Lamp and lens #1 located over terminals 1A and 1B for flush & oval bezel.
6 Lamp and lens #2 located over terminals 2A and 2B for flush & oval bezel.
7 Available with 2 piece lens option only.
8 Neon lamps not recommended with blue or green lenses.
9 Green or blue lenses not recommended with neon lamps.
10 Available with one piece lens option only.
11 Oval bezel available with oval lens only. Oval lens available with oval bezel only.
12 Lamp & lens #1 located over terminals 7 & 8, & #2 located over 9 & 10 for raised bezel option.
13 Both bracket and insert will be same color. For white bracket with black insert, specify 7.
For black bracket with white insert, specify 8.
*Manufacturer reserves the right to change product specification without prior notice.
38
www.carlingtech.com
VP-Series Contura Illuminated Indicator - Dimensional Specifications
Dimensional Specifications: in. [mm]
1.910
[48.51]
1.910
[48.51]
.960
[24.38]
.960
[24.38]
.416
[10.57]
.960
[24.38]
.780
[19.81]
.350
[8.89]
1.440[36.58]
1.506
[38.25]
.100[2.54]
.820
[20.83]
.900
[22.86]
.40[11.4]
.390
[ 9.90]
1.370
[34.79]
.820
[20.82]
.250 X .032 Q.C.
(6.35 X 0.81)
1.015
[25.78]
2.086
[52.98]
.120 [3.05]
.900
[22.86]
.40[11.4]
PLUG SHOWN WITH
VC1 CONNECTOR
.820
[20.83]
1.928 [48.97]
.820
[20.83]
1.440 [36.58]
.250 X .032 Q.C.
(6.35 X 0.81)
.830
[21.08]
.820
[20.83]
A
PACKARD 630
VC1
.920[23.37]
B
AMP, PACKARD 58
10 3 2
1 8
.920
[23.37]
1.450
[36.83]
1.266[32.16]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
HP1-01
ILLUMINATED PLUG CONNECTOR
MARKING DETAIL
FRONT VIEW
VC1
CONNECTOR HOUSING
ILLUMINATED PLUG
MOUNTING HOLE
(OVAL, FLUSH AND RAISED BEZELS)
LAMP #1
(+)8,1A
(-)7,1B
LAMP #2
(+)10,2A
(-)9,2B
CIRCUIT
DIAGRAM
(OVAL, FLUSH AND RAISED BEZELS)
MOUNTING PANEL THICKNESSES:
.062[1.57]
.250[6.35]
.093[2.36]
.375[9.52]
.125[3.17]
.500[12.70]
.187[4.75]
Notes:
Oval and flush bezel styles use terminals 1A, 1B, 2A, 2B. Raised bezel style uses terminals 7, 8, 9, 10.
www.carlingtech.com
39
W–Series Fully Sealed Rocker Switches - Introduction
W-Series
W-Series
SEALED ROCKER SWITCHES
Carling Technologies set the standard for performance and aesthetics with the widely successful, often
imitated, but never duplicated, V-Series rocker switches. Building further upon that platform, Carling has
once again raised the bar with the fully sealed W-Series. The W-Series’ traditional appearance features
complete IP68 protection, including below the panel, where the critical connection is made from the
wiring harness. When used in conjunction with the integrated connector, the totally submersible W-Series
provides a seal for up to ten individual wires, assuring compatibility with even the most complex circuitry.
The W-Series also offers a wide variety of accoutrements, including endless illumination options featuring
dual level and multicolor LEDs, progressive and hazard warning circuits, ratings up to 10A 24V, choice of
paddle, rocker, locking or laser etched actuators, hundreds of standard legend choices and the electrical
performance and reliability that is the hallmark of Carling Technologies products.
Product Highlights:
Fully sealed and submersible
IP68 protection, including below the panel
ŠŠ Tri-seal design
ŠŠ Connector with twin locking tabs
ŠŠ
ŠŠ
40
www.carlingtech.com
W–Series Fully Sealed Rocker Switches - Design Features
W-Series Switch
DESIGN FEATURES
ILLUMINATION
Choice of highly reliable SMT LED or
incandescent lighting with 21 dependent
or independent circuit options.
BODY
One piece polyester 94V0
seamless body acts as an
umbrella to protect critical
internal components.
TRI-SEAL DESIGN
Sealing at actuator, an insert molded neoprene
base seal, along with wire lead seals, assures
water tight, fully submersible protection.
ROLLER PIN
Proven reliable mechanism is
lubricant free and allows for 100k
electrical and 250k mechanical
cycles, and withstands extreme
temperatures from -40˚C to +85˚C.
INTEGRATED CONNECTOR
Accommodates Tyco/Amp .110
junior power timer contacts with
twin locking tabs to provide a
safe, secure, sealed connection.
*Manufacturer reserves the right to change product specification without prior notice.
www.carlingtech.com
41
W–Series Fully Sealed Rocker Switches - General Specifications
Electrical
Contact Rating Dielectric Strength
Insulation Resistance
Initial Contact Resistance
Life
Contacts
Terminals
Quick Voltage
Overcurrent
Mechanical
Endurance
.4VA @ 24VDC
10 amps, 3-24VDC
1500 Volts RMS
50 Megaohms
10 milliohms max. @ 4 VDC
100,000 cycles
Silver tin-oxide, 88/12
Copper with silver or gold plating
Connect terminations.
3-24 VDC
15A for 50 cycles
250,000 cycles minimum
Physical
Lighted
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for voltages to 24 VDC)
SealsNeoprene
Base
Polyester blend rated to 125C with a UL flammability rating of 94V0.
Actuator
Basic actuator structure molded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay.
Lens
Polycarbonate rated at 100°C
Function
2 & 3 Position Rocker Style
Operation
Maintained & Momentary
Base
PA 6/6 30GF (glass filled)
Actuator
PA 6/6 13GF
Bracket
PBT 10GF
Connector
PBT 10GF, polarized
Environmental
Environmental
IP68, Fully sealed
Corrosion/
Flowing Mixed Gas (FMG)
Chemical Splash
Class III 3 year accelerated exposure per ASTM B-827, B-845
Operating Temperature -40°C to +85°C, 22 cycles, 300 hours
Vibration 1
Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-500 Hz.
Vibration 2
Resonance search
24-50 Hz 0.40 DA
50-2000 ±10 G’s peak
Results Horizontal Axis 3-5 G’s max.
Random
24 Hz
0.06 PSD-Gsq/Hz
60 Hz
0.50
100 Hz 0.50
200 Hz 0.025
2000 Hz 0.025
Handling/Drop
One meter onto concrete floor
Salt Spray
Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs.
DustIP6X
Thermal Shock Per Mil-Std 202F, Method 107F, Test Condition A, -55°C to 85°C Test criteria - pre and post test contact resistance
Moisture Resistance/
Humidity
Per Mil-Std 202F, Method 106F, Test Criteria - pre
and post test contact resistance
Mounting Specifications
Panel Thickness Range .032 to .125
For optimum panel fit, the following panel thicknesses are
suggested: .032, .062, .093, .125
.830[21.08]
Actuator Travel (Angular Displacement)
24° full throw
1.450[36.83]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
SWITCH
MOUNTING HOLE
42
www.carlingtech.com
W-Series Fully Sealed Rocker Switches - Ordering Scheme
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
8
Bracket
1 SERIES
W
2 CIRCUIT
( ) - momentary
Terminal Connections as viewed from bottom of switch: SP - single pole - uses terminals 1, 2 & 3.
8 terminal 10 terminal DP - double pole uses terminals 1, 2, 3, 4, 5 & 6.
8 - - 7
8 - - 7
Terminals 7, 8, 9 & 10 for lamp circuit only.
1 - - 4
1 - - 4
2 - - 5
2 - - 5
3 - - 6
3 - - 6
10 - - 9
Position:
1
2
3
SP DP
2 & 3, 5 & 6 Connected Terminals 1 & 2, 4 & 5
1121
ON NONEOFF
1222
(ON)NONE OFF
1323
ON NONE(OFF)
1424
ONNONE ON
1525
ON NONE(ON)
1626
ONOFF ON
1727
ON OFF(ON)
1828
(ON)OFF (ON)
- 49
ONON ON
3 RATING
B 10A 24V
D 10A 12V
G 10A 6V
H 10A 3V
4 TERMINATION / BASE STYLE
2
.110 TAB (QC)
www.carlingtech.com
10
Lens
11
Lens
0 00
12
Legend
13
14
Legend
Actuator
Orientation Lens Legend
6,7 LAMP (SAME CODING FOR BOTH SELECTIONS)
Selection 6: above terminals 1 & 4; Selection 7: above terminals 3 & 6
No lamp
0
LED* superbright
Red
AmberGreen White
2VDC
A LF4
6VDC
B MG5
12VDC
C NH6
24VDC
D PJ8
* Consult factory for “daylight bright”, blue/green and white LED options.
Typical current draw for LED is 20ma.
8 BRACKET COLOR 1
1
Black
9 ACTUATOR 1,3
3
Black with Laser Etched
A
Black
10 LENS - ABOVE LAMP #1 TERMINALS 1,4
11 LENS - ABOVE LAMP #2 TERMINALS 3,6
0 - No Actuator
Z - No Lens
ClearWhite Amber Green Red Blue
1
-
B
G
M T
-
7
C
H
N
U
3
-
D
J
P
V
-
9
E
K
R
W
5
A
-
-
-
-
Large Transparent
Large Translucent
Bar Transparent
Bar Translucent
Laser-Etched
Lens color for LEDs must be clear, white, or match color of LED.
12 ACTUATOR LENS OR BODY LEGEND 2
00 - No Legend this location/No actuator
11 ON 12 OFF
13 I
14 O
OFF
ON
O
I
15 O O 16 O O 17 O I 18 I O
F N
N F
F
F
21
22
23
24
OFF
ON
O
I
25 O
26 O
27 O
28 I
F
N
F
For additional legend options & codes, visit us at carlingtech.com
13 LEGEND ORIENTATION
0
No legend (used with codes 11-18 in selection 12)
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
Orientation
1
P
P
P
Orientation
2
5 ILLUMINATION
Lamp #1:above terminals 1&4 end of switch.; Lamp #2 above terminals 3&6
end of switch. Positive (+) and negative (-) symbols apply to LED lamps only
Actuator Lens Position
Lamps
Illumination Type
Lamp Wired to Terminals
O
NONE
A
# 1
Independent
8+
7B
# 1
Down
3+
7C
# 2
Up
3+
7D
# 1
Down
3+
7
& # 2
Down
1+
7E
# 1
Up
1+
7
& # 2
Up
3+
7F
# 1
Independent
8+
7
& # 2
Up
3+
6G
# 1
Independent
8+
7
& # 2
Up
3+
7H
# 2
Independent
8+
7Selections for Single Pole Witches Only:
J
# 1
Down
3+
8
& # 2
Independent
6+
7K
# 1
Independent
8+
7
& # 2
Independent
6+
7Selections for Double Pole Switches Only:
L
# 1
Down
3+
6M # 2
Up
3+
6N
# 1
Down
3+
6
& # 2
Down
1+
4P
# 1
Up
1+
4
& # 2
Up
3+
6R
# 1
Down
3+
7
& # 2
Up
6+
7S
# 1
Down
6+
7
& # 2
Independent
8+
7U
# 1
Independent
8+
7
& # 2
Independent
10+ 9V
# 2
Independent
10+ 9W # 1
Independent
8+
7
& # 2
Independent
10+ 7Y
# 1 & # 2 Independent in Series
8+
7Z
# 1 & # 2 Independent in Parallel
8+
7-
A 7 Z 00
9
Actuator
Orientation
4
W 11 D 2 B C 0 1
1
Series
P
P
AY3-200
P
AY3-100
Orientation
3
14 ACTUATOR LENS LEGEND 2
00
No legend this location/no actuator (used with codes 11-18 in
selection 12) Selection 14 required when switch requires two legends. If
the two legends consist of one lens & one body legend, lens legend must
be specified in selection 12; body legend specified in selection 14. For
legend options & codes, visit us at carlingtech.com
Notes:
1 Custom colors are available. Consult factory.
2 White imprinting is standard on black actuators; Black imprinting is standard on white, red & gray actuators; Custom colors are available, consult factory.
3 Locking rocker version is also available, consult factory for details.
43
W-Series Fully Sealed Rocker Switches - Dimensional Specifications
Dimensional Specifications: in. [mm]
1.000
[25.40]
1.724
[43.78]
12°
1.962
[49.83]
.418
[10.62]
1.707
[43.36]
2.162
[54.91]
.031
[.79]
.465
[11.81]
1.664
[42.27]
.110
[2.79]
SWITCH SHOWN WITH
CONNECTOR INSTALLED
KEYING FEATURE
1.178 [29.93]
.714
[18.14]
1.080
[27.43]
WCH CONNECTOR
(190-31214-001)
1.200
[30.48]
Notes:
WCH connector is intended for use with Tyco/Amp .110 Junior Power Timer, female
contacts, and wire seals.
For 14-16 awg wire, specify Tyco/Amp P/N 927766-3
For 16-20 awg wire, specify Tyco/Amp P/N 927770-3
Tyco/Amp cable seal P/N 828904-1 (20-18 awg wire) or P/N 828905-1 (16-14 awg
wire) is required for each individual wire lead, and Tyco/Amp cable plug, P/N 828922-1,
is required to seal each unused connector opening. Consult Tyco/Amp for the cable
seal recommended for your specific wire gauge and thickness.
44
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L–Series Sealed Rocker Switches - Introduction
L-Series
L-Series
SEALED ROCKER SWITCHES
The L-Series rocker switch is an innovative product offering total design flexibility, while at the same
time setting new standards for performance and reliability. Its versatile design features include a neatly
proportioned size that fits into an industry standard mounting hole of 1.734 x .867 (44.0mm x 22.0mm),
countless unique choices for ratings, circuits, colors, illuminations and laser etched legends. These single
or double pole switches also feature a broad choice of actuator styles, colors, and lenses with up to twelve
terminals offering an extensive range of switch and lamp circuit options, including LED or incandescent
illumination. Additionally, an optional plug-in terminal connector enables pre-wiring of wire harness.
Resources:
Download 3D CAD Files
IGS
STP
Watch Product Video
Product Highlights:
IP67 certified sealed front panel components
Withstands temperatures from -40°C to +85°C
ŠŠ Vibration, shock, thermoshock, moisture and salt
spray resistant
ŠŠ
ŠŠ
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45
L–Series Sealed Rocker Switches - Design Features
L-Series Switch
DESIGN FEATURES
LED LIGHTING
Utilize less current and are not
affected by vibration, providing
long lasting illumination.
Available in 3 standard colors.
LENS & LEGENDS
Lens available in 2 sizes and 6
standard colors in either translucent
or transparent materials. Numerous
symbols and text available for
imprinting or laser etching.
SEAL PROTECTION
Locks out elements such as
water, dust & debris. Certified
to IP67 for front panel
components.
ACTUATOR
Available in rocker or
paddle styles. Several
standard color options
also available.
ROLLER PIN
Eliminates need for
lubricants, increasing the
temperature range of the
switch from -40˚ C to +85˚C
[-40˚ F to 185˚ F].
TERMINALS
Available with 2 industry
standard termination options:
.250 or .187 tabs with up to 12
terminal options.
BASE
Fits into industry
standard mounting
hole of 1.734 x .867 in
[44.0mm x 22.0mm].
*Manufacturer reserves the right to change product specification without prior notice.
46
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L–Series Sealed Rocker Switches - General Specifications
Electrical
Environmental
Contact Rating .4VA @ 24VDC (MAX) resistive
15 amps, 125VAC
10 amps, 250VAC
20 amps, 4-14VDC
15 amps, 15-28VDC
Dielectric Strength
1250 Volts RMS between pole to pole
3750 Volts RMS between live parts and accessible surfaces
Insulation Resistance
50 Megaohms
Initial Contact Resistance 10 milliohms max. @ 4 VDC
Life
100,000 cycles maintained,
50,000 cycles momentary at rated voltage and current
Contacts
90/10 silver-nickel, silver tinoxide, gold
Terminals
Brass or copper/silver plate
3/16” (4.76mm) & 1/4” (6.3mm) Quick Connect terminations standard.
Environmental
IP67 for above panel components of the actual switch, representing an index of protection as applied to electrical equipment in accordance with IEC 529, BS 5490, DIN 400 50 & NFC 20 010.
Corrosion
Mixed Flowing Gas MFG Class III per ASTM B-827 & B-845, Method H, with 3 years exposure.
Operating Temperature -40°C to + 85°C
Vibration 1
Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-500 Hz. Tested with
VCH
connector. Test criteria - No loss of circuit during test and pre and post test contact resistance.
Vibration 2
Resonance search
24-50 Hz 0.40 DA
50-2000 ±10 G’s peak
Results Horizontal Axis 3-5 G’s max.
Random
24 Hz
0.06 PSD-Gsq/Hz
60 Hz
0.50
100 Hz
0.50
200 Hz
0.025
2000 Hz 0.025
No loss of circuit during test; <10µ
chatter.
Shock
Per Mil-Std 202F, Method 213B, Test Condition K @ 30G’s. Tested with VCH connector. Test criteria - No loss of circuit during test, pre, and post test contact resistance.
Salt Spray
Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs.
Thermal Shock Per Mil-Std 202F, Method 107F, Test Condition A, -55°C to 85°C. Test criteria - pre and post test contact resistance.
Moisture Resistance
Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance.
Mechanical
Endurance
250,000 cycles minimum
Physical
Lighted
Incandescent - rated 10,000 hours
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for voltages to 24 VDC)
Seals
Rocker, base & bracket are sealed.
Base
Nylon 66 GF rated to 85°C with a flammability rating of 94V0.
Actuator
Basic actuator structure molded of thermoplastic polycarbonate with a hard Nylon 66 thermoplastic surface overlay.
LockAcetal
Lens
Polycarbonate rated at 100°C
Function
2 & 3 Position Rocker Style
Bracket
Nylon Zytel
1.970
Connector
Nylon 66 rated at 85°C. Polarized.
Actuator Travel (Angular Displacement)
.260 [6.60]
.390 [9.91]
2 position
3 positions
26°
13° from center
.867 [22.02]
1.734 [44.04]
1.020 [25.91]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
MOUNTING HOLE
.100 [2.54]
2.265 [57.53]
3.055 [77.60]
Panel Thickness Range
Acceptable Panel Thickness
.030 to .156 (.76mm to 3.96mm)
Recommended:
.030, .062, .093, .125 and .156
.230 X .031
[5.84 X .79]
T1
BAT
T2
OUTPUT
(LOAD)
T3
GROUND
1.300 [33.02]
www.carlingtech.com
.344 [8.74]
1.570 [39.88]
Mounting Specifications
PADDLE STYLE ACTUATOR
Q.C. SELECTION GUIDE
COMPANY
SERIES
47
WIRE GAGE
PACKARD
PART NO.
AWG
MM 2
12084590
12
3.0
L-Series Sealed Rocker Switches – Ordering Scheme
L 11 E 3 C H N 1
2
Circuit
3
Rating
4
5
6
Termination Illumination Lamp
7
Lamp
1 SERIES
L
2 CIRCUIT 2
Terminal Orientation
9
Actuator
1 48
10
11
12
Lens Style Lens Style Legend
& Color
& Color
13
14
Legend
Actuator
Orientation Lens Legend
5 ILLUMINATION
Lamp #1:above terminals 9 & 10 end of switch.; Lamp #2 above terminals 11 & 12 end
of switch. Positive (+) and negative (-) symbols apply to LED lamps only.
( ) - momentary
SP - single pole - uses terminals 1, 2 & 4.
DP - double pole uses terminals 5, 6 & 8.
Terminals 9, 10 & 11 for lamp circuit only.
Position:1
2
SP DP 2 & 4, 6 & 8
Connected Terminals
1121 ONNONE
1222 (ON)NONE
1323 ONNONE
1424 ONNONE
1525 ON
NONE 1626 ONOFF
1727 ON OFF 1828 (ON) OFF CIRCUITS WITH JUMPER TERMINALS
30*
(2,4&5), (1,6&8) OFF, OFF
31 1, 2 & 5
2, 3 & 7
PROGRESSIVE CIRCUITS
51 3 & 4
2, 3
52 3 & 4
2, 3
53 (3 & 4)
2, 3
54 (3 & 4)
2, 3
55 (3 & 4)
2, 3
56 (3 & 4)
2, 3
57 3 & 4
2, 3
58*
2 & 4
2, 3
61 3 & 4, 7 & 8
2 & 3, 6 & 7
62 3 & 4, 7 & 8
2 & 3, 6 & 7
63 (3 & 4), (7 & 8)
2 & 3, 6 & 7
64 (3 & 4), (7 & 8)
2 & 3, 6 & 7
65 (3 & 4), (7 & 8)
2 & 3, 6 & 7
66 (3 & 4), (7 & 8)
2 & 3, 6 & 7
67 3 & 4, 7 & 8
2 & 3, 6 & 7
68 2 & 4, 7 & 8
2 & 4, OFF
69*
2 & 4, 1, 7 & 8
2 & 4, OFF
70 (2 & 4), (7 & 8)
2 & 4, 5 & 7
71 (2&4), (7 & 8)
2 & 4, 5 & 7
72 2 & 4, 7 & 8
2 & 4, 5 & 7
73 (2 & 4), (7 & 8)
2 & 4, OFF
80 2 & 4, 6 & 8
2 & 4, OFF
HAZARD WARNING CIRCUITS
A2
6,7 & 8, 3 & 4
NONE
A3
6,7 & 8, 2 & 4
NONE
* Available with ratings 1, 4, & E only.
3
1 & 2, 5 & 6
OFF
OFF
(OFF)
ON
(ON)
ON
(ON)
(ON)
(1,2&8), (4,5&6)
2, 4 & 8
1&2
OFF
1&2
(OFF)
(1 & 2)
(OFF)
(OFF)
1&2
1 & 2, 5 & 6
OFF, OFF
1 & 2, 5 & 6
OFF, OFF
(1 & 2), (5 & 6)
(OFF, OFF)
(OFF, OFF)
OFF, OFF
OFF, OFF
(1 & 2), (5 & 7)
1 & 2, 5 & 7
1 & 2, 5 & 7
OFF, OFF
OFF, 5 & 6
OFF, 1 & 2
OFF, 1 & 2
3 RATING 2
1
.4VA @ 28VDC Resistive
4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings
B 15A 24V
C 20A 18V
D 20A 12V
E 15A 12V
G 20A 6V
H 20A 3V
4 TERMINATION 2,3
1
3
3 A A 45
8
Bracket
.250 (6.4mm) TAB (QC)
.187 (4.7mm) TAB (QC)
Lamps
Illumination Type
None
# 1
Independent
# 2
Independent
# 1
Independent
& # 2
Independent
# 1
Dependent
# 1
Independent
& # 2
Dependent
# 1
Independent
& # 2
Dependent
# 1
Dependent
& # 2
Independent
# 1
Both Independent
& # 2
(in series)
# 1
Dependent
& # 2
Dependent
# 2
Hazard
# 1
Hazard
Lamp Wired to Terminals
10+
12+
10+
12+
4+
10+
4+
10+
8+
4+
10+
10+
9119999999999-
4+
1+
6+
6+
991010-
1212-
6,7 LAMP (SAME CODING FOR BOTH SELECTIONS)
Selection 6: above terminals 10 & 9; Selection 7: above terminals 12 & 11
No lamp
0
Incandescent 4 3V
5 6V
6 12V
7 18V
8 24V
LED*
Red
AmberGreen
2VDC
A LF
6VDC
B MG
12VDC
C NH
24VDC
D PJ
* Consult factory for “daylight bright”, blue/green and white LED options.
Typical current draw for LED is 20ma.
8 BRACKET COLOR 1
Standard Bracket
Rockerguard at Lamp 1
Rockerguard at Lamp 2
Black White Gray Red
1 2 34
A B CD
E F GH
9 ACTUATOR STYLE AND COLOR 1
Black White Gray Red Laser Etched
Rocker
A B C D3
Paddle
J N K M4
10 & 11 LENS STYLE AND COLOR
Lens color for LEDs must be clear, white, or match color of LED.
0 - No Actuator Z - No Lens
ClearWhite Amber Green Red Blue
1
-
B
G
M
T Large Transparent
- 7 C H NU
Large Translucent
3 - D J PV
Bar Transparent
- 9 E K RW
Bar Translucent
5A - - --
Laser Etched background color
12 LASER ETCHED, LENS OR BODY LEGEND
00 No legend this location / no actuator
For legend options & codes, visit us at carlingtech.com
13 LEGEND ORIENTATION
0 No legend (used with codes 11-18 in selection 12)
1 Orientation 1 - vertical, lamp 1 on top
2 Orientation 2 - horizontal, lamp 1 on right
3 Orientation 3 - vertical, lamp 1 on bottom
4 Orientation 4 - vertical, lamp 1 on left
Orientation
1
AA
46
AA
46
3AA-146
Orientation
2
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 Circuits 30, 31, 58, 69 are not available with rating codes 4, C, D, G or H.
3 Termination 3 only available with rating codes 1, B, and E.
4 Not available with circuits 11-18, 51-57 and 69.
S
A
B
C
D
E
F 4
G
H
J
1
2
Orientation
4
1
Series
3AA-246
Orientation
3
14 ACTUATOR LENS LEGEND
00
No legend this location / no actuator
For legend options & codes, visit us at carlingtech.com
48
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L-Series Sealed Rocker Switches - Locking - Ordering Scheme
L 11 D 1 S W C J
3
Rating
7
Lamp
1 SERIES
L
9
Actuator
10
Lens
11
Lock
0
12
Legend
13
Legend
Orientation
6 LOCK
W
Lock above terminals 10 & 9.
2 CIRCUIT 5
Terminal Orientation
( ) - momentary
SP - single pole - uses terminals 1, 2 & 4.
DP - double pole uses terminals 5, 6 & 8.
Terminals 9, 10 & 11 for lamp circuit only.
Position:1
2
SP DP 2 & 4, 6 & 8
Connected Terminals
1121 ONNONE
1424 ONNONE
1626 ONOFF
1727 ON OFF 1828 (ON) OFF CIRCUITS WITH JUMPER TERMINALS
30 2
(2,4&5), (1,6&8) OFF, OFF
31 2
1, 2 & 5
2, 3 & 7
PROGRESSIVE CIRCUITS
51 3 & 4
2, 3
52 3 & 4
2, 3
53 (3 & 4)
2, 3
54 (3 & 4)
2, 3
55 (3 & 4)
2, 3
56 (3 & 4)
2, 3
57 3 & 4
2, 3
58 2 & 4
2, 3
61 3 & 4, 7 & 8
2 & 3, 6 & 7
62 3 & 4, 7 & 8
2 & 3, 6 & 7
63 (3 & 4), (7 & 8)
2 & 3, 6 & 7
64 (3 & 4), (7 & 8)
2 & 3, 6 & 7
65 (3 & 4), (7 & 8)
2 & 3, 6 & 7
66 (3 & 4), (7 & 8)
2 & 3, 6 & 7
67 3 & 4, 7 & 8
2 & 3, 6 & 7
68 2 & 4, 7 & 8
2 & 4, OFF
69 2 & 4, 1, 7 & 8
2 & 4, OFF
70 (2 & 4), (7 & 8)
2 & 4, 5 & 7
71 (2&4), (7 & 8)
2 & 4, 5 & 7
72 2 & 4, 7 & 8
2 & 4, 5 & 7
73 (2 & 4), (7 & 8)
2 & 4, OFF
80 2 & 4, 6 & 8
2 & 4, OFF
3
1 & 2, 5 & 6
OFF
ON
ON
(ON)
(ON)
(1,2&8), (4,5&6)
2, 4 & 8
1&2
OFF
1&2
(OFF)
(1 & 2)
(OFF)
(OFF)
1&2
1 & 2, 5 & 6
OFF, OFF
1 & 2, 5 & 6
OFF, OFF
(1 & 2), (5 & 6)
(OFF, OFF)
(OFF, OFF)
OFF, OFF
OFF, OFF
(1 & 2), (5 & 7)
1 & 2, 5 & 7
1 & 2, 5 & 7
OFF, OFF
OFF, 5 & 6
3 RATING 2
1
.4VA @ 28VDC Resistive
4 10A 250VAC 1/2 HP, 15A 125VAC 1/2 HP, No Listings
B 15A 24V
C 20A 18V
D 20A 12V
E 15A 12V
G 20A 6V
H 20A 3V
4 TERMINATION 4
1
.250 (6.4mm) TAB (QC)
3
.187 (4.7mm) TAB (QC)
7 LAMP
Above terminals 12 & 11
No lamp
0
Incandescent 4 3V
5 6V
6 12V
LED*
Red
AmberGreen
2VDC
A LF
6VDC
B MG
12VDC
C NH
24VDC
D PJ
7 18V
8 24V
* Consult factory for “daylight bright”, blue/green and white LED options.
Typical current draw for LED is 20ma.
8 BRACKET COLOR 1
J
Black
9 ACTUATOR STYLE AND COLOR 1
BlackRed
Locking Rocker
PR
10 & 11 LENS STYLE AND COLOR
Lens color for LEDs must be clear, white, or match color of LED.
0 - No Actuator Z - No Lens
ClearWhite Amber Green Red Blue
1
-
B
G
M
T Large Transparent
- 7 C H NU
Large Translucent
3 - D J PV
Bar Transparent
- 9 E K RW
Bar Translucent
11 LOCK FUNCTION AND COLOR
Locking Position
Up
Down Up & Down
Center 3
AH R
1
BJ S
2
CK T
3
DL V
4
EM W
5
Lock Color
Match Actuator
Black
White
Red
Safety Orange
12 LASER ETCHED, LENS OR BODY LEGEND
00 No legend this location / no actuator
For legend options & codes, visit us at carlingtech.com
13 LEGEND ORIENTATION
0 No legend (used with codes 11-18 in selection 12)
1 Orientation 1 - vertical, lamp 1 on top
2 Orientation 2 - horizontal, lamp 1 on right
3 Orientation 3 - vertical, lamp 1 on bottom
4 Orientation 4 - vertical, lamp 1 on left
ORIENTATION OF
ACTUATOR/LENS IN PANEL
ORIENTATION 1
LOCK
P
LOCK
PZAY2-2
LOCK
P
P
LOCK
ORIENTATION 2
2
Circuit
P M H 00
8
Bracket
ORIENTATION 4
1
Series
4
5
6
Termination Illumination Lock
P
5 ILLUMINATION
Lamp #1:above terminals 9 & 10 end of switch.; Lamp #2 above terminals 11 & 12 end
of switch. Positive (+) and negative (-) symbols apply to LED lamps only.
S
B
Lamps
None
# 2
P
P
Illumination Type
Lamp Wired to Terminals
Independent
12+
LOCK
LOCK
PZAY2-1
ORIENTATION 3
11-
Notes:
Consult factory to verify horsepower rating for your particular circuit choice.
1 Custom colors are available. Consult factory.
2 Additional lamp circuits available. Consult factory.
3 Available only with 3 position circuits.
4 Termination 3 only available with ratings 1, B and E.
5 Circuits 30, 31, 58 and 69, are not available with rating codes 4, C, D, G or H.
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49
L-Series Sealed Rocker Switches - Dimensional Specifications
Dimensional Specifications: in. [mm]
L-SERIES
L-SERIES
SHOWN WITH LASER ETCHED
ACTUATOR
SHOWN WITH ROCKER GUARD
1.970 [50.04]
1.020 [25.91]
.435 [10.16]
.400 [10.16]
1.450 [36.83]
.855 [21.72]
L-SERIES
L-SERIES
SHOWN WITH LARGE LENS
AND PADDLE ACTUATOR
SHOWN WITH BAR LENS, LOCK
AND CONNECTOR
1.970 [50.04]
1.020 [25.91]
.453 [11.51]
.400 [10.16]
Connector
LC1-01
LC2-01
LC3-01
12 4 3
2 1 10
12 4 3
2 1 10
Hole Plug
L-SERIES
CONNECTOR
2.380 [60.45]
L-SERIES
HOLE PLUG
LH1
BLACK .250 TAB CONNECTOR (PACKARD 630 SERIES)
BLACK .187 TAB CONNECTOR (PACKARD 480 SERIES)
1.970 [50.04]
BLACK .250 TAB CONNECTOR (AMP ONLY)
REMOVABLE HOLE PLUG
WITH NON-SERRATED WINGS
LH2 HOLE PLUG WITH
SERRATED WINGS
1.020 [25.91]
.500 [12.70]
1.325 [33.66]
.920 [23.37]
1.710 [43.43]
50
.790 [20.07]
.300 [7.62]
.855 [21.72]
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L-Series Sealed Rocker Switches - Dimensional Specifications
Dimensional Specifications: in. [mm]
+.008
-.000
+.008
-.000
.984 [25.00]
2.020 [51.31]
R .093 MAX TYP
R .093 MAX TYP
MOUNTING PANEL
TEST
CUT
HOLE IN
ACTUAL
MATERIAL
TEST
CUT
HOLE IN
ACTUAL
MATERIAL
+.008
-.000
1.900 [48.26]
FOR ADDITIONAL UNITS, ADD 1.03 [26.2] PER UNIT.
FOR MORE THAN 2 L-SERIES SWITCHES, ADD MIDDLE
SECTION. AVAILABLE IN PANEL THICKNESSES LISTED
BELOW. CONSULT FACTORY
+.008
-.000
1.900 [48.26]
DIMENSIONS: LME 2.02 [51.3mm] PLUS NUMBER OF
CENTER BEZELS (LMM) X 1.034 [26.26mm]
LMS
MOUNTING PANEL
HOLE
MOUNTING PANEL THICKNESS
.062 [1.57]
.093 [2.36]
.125 [3.17]
.156 [3.96]
MOUNTING PANEL
OPENING
(2) UNITS
2.300 [58.42]
2.300 [58.42]
1.187 [30.15]
1.030 [26.16]
LME MOUNTING PANEL
END
1.990 [50.55]
2.300 [58.42]
1.340 [34.04]
LMM MOUNTING PANEL
MIDDLE
LMS
MOUNTING PANEL
1.700 [43.18]
1.030 [26.16]
1.030 [26.16]
.670 [17.02]
2.300 [58.42]
2.300 [58.42]
3.400 [86.36]
4.430 [112.52]
LM3 MOUNTING PANEL
PANEL OPENING SIZE: 1.90 X 3.06 [48.3mm X 77.7mm]
LM4 MOUNTING PANEL
PANEL OPENING SIZE: 1.90 X 4.09 [48.3mm X 103.9mm]
1.030 [26.16]
.670 [17.02]
2.300 [58.42]
6.490 [164.85]
LM6 MOUNTING PANEL
PANEL OPENING SIZE: 1.90 X 6.15 [48.3mm X 156.2mm]
www.carlingtech.com
51
L-Series Sealed Rocker Switches - Circuit Diagrams
Circuit Diagrams:
CIRCUIT
CODE
CIRCUIT
CODE
SCHEMATIC
5
4
4
11
22
6
2
4
2
23
2
6
2
1
13
4
2
1
14
2
6
4
54
2
2
1
4
15
6
4
8
5
26
2
4
1
16
1
2
6
4
6
2
1
18
4
2
1
3
31
2
6
2
21
6
4
3
4
58
2
8
1
8
5
30
4
3
57
2
4
4
8
5
28
1
4
3
8
5
2
17
3
56
2
4
4
1
2
6
4
27
1
2
55
2
1
4
3
8
5
25
1
3
53
2
4
4
1
8
5
24
1
4
3
52
2
4
3
5
4
12
SCHEMATIC
1
51
2
52
CIRCUIT
CODE
SCHEMATIC
4
5
7
2
8
1
3
5
7
2
4
6
8
61
2
www.carlingtech.com
L-Series Sealed Rocker Switches - Circuit Diagrams
Circuit Diagrams:
CIRCUIT
CODE
CIRCUIT
CODE
SCHEMATIC
3
SCHEMATIC
7
1
62
4
5
4
5
8
71
2
4
1
3
6
8
5
7
2
1
7
63
8
72
2
4
6
7
2
8
3
4
7
64
8
73
2
4
1
3
6
7
2
8
5
5
4
7
65
8
80
2
4
6
6
2
8
3
4
7
5
1
8
81
66
2
4
6
6
2
8
3
1
7
67
5
4
8
82
2
4
6
6
3
8
8
4
1
68
2
3
4
7
8
A2
INTERNAL
CONNECTION
7
2
6
8
4
1
69
1
4
7
8
A3
INTERNAL
CONNECTION
7
2
1
4
2
5
6
8
70
2
www.carlingtech.com
7
53
L-Series Sealed Rocker Switches - Lamp Circuit Diagrams
Lamp Circuit Diagrams:
ILLUMIN.
CODE
ILLUMIN.
CODE
SCHEMATIC
-9
A
SCHEMATIC
-9
J
1
+1
+4
1
2
+10
-11
B
2
-12
1
INTERNAL
CONNECTION
+10
+12
-9
C
-12
1
2
+10
-9
D
2
2
INTERNAL
CONNECTION
1
+10
+12
+4
(–)9
K
1
1
(+)10
-9
E
+4
2
1
LEGEND
SYMBOL
+10
-9
DEFINITION
TERMINAL LOCATION
+8
LAMP LOCATION
F
1
MAINTAINED CIRCUIT
2
MOMENTARY CIRCUIT
INTERNAL CONNECTION
(JUMPER TERMINAL)
+10
-9
+4
2 POSITION CONNECTION
G
1
2
P3
P1
2 POSITION
+10
-9
P3
H
1
2
P2
P1
3 POSITION
+10
54
www.carlingtech.com
LP-Series Illuminated Indicators - Introduction
LP-Series
LP-Series
ILLUMINATED INDICATORS
The LP-Series Illuminated Indicators are the perfect complement to the aesthetics, reliability and
performance of our L-Series rocker switches. As a critical safety feature, the illumination alerts the
operator of essential system functions or malfunctions, such as: Oil Pressure, High Temperature,
Transmission or other fluid levels, Parking Brake or General System confirmations. The L-Series styling
assures seamless integration into most any dashboard panel.
Product Highlights:
Vibration, Shock, and Thermoshock Resistant
ŠŠ 12 or 24 Volts
ŠŠ Laser Etched or Lens Illumination
ŠŠ IP67 Sealing
ŠŠ
www.carlingtech.com
55
LP-Series Illuminated Indicators - General Specifications
Electrical
Terminals
Brass or copper/silver plate
3/16” (4.76mm) & 1/4” (6.3mm)
Quick Connect terminations standard.
Lighted
Incandescent - rated 10,000 hours
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for voltages to 24VDC)
Physical
Seals
Base
Insert
Connector
Markings
Bracket
Insert, base & bracket are sealed.
Nylon 66 GF rated to 85°C with a flammability rating of 94VO.
Polycarbonate rated at 100°C.
Nylon 66 rated at 85°C. Polarized
Over 1000 pad printed or laser etched legends available
Nylon 66 GF rated to 85°C
Mounting Specifications
.867 [22.02]
1.734 [44.04]
1.020 [25.91]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
MOUNTING HOLE
Panel Thickness Range
Acceptable Panel Thickness
.030 to .156 (.76mm to 3.96mm)
Recommended:
.030, .062, .093, .125 and .156
3.055 [77.60]
PADDLE STYLE ACTUATOR
Q.C. SELECTION GUIDE
COMPANY
SERIES
PACKARD
PART NO.
PACKARD
METRI-PACK
630 SERIES
TIN PLATED
BRASS
12084590
12052224
12015870
12015869
12020035
12052222
WIRE GAGE
AWG
MM 2
Environmental
Environmental
IP67, representing an index of
protection as applied to electrical equipment in accordance with IEC 529, BS 5490, DIN 400 50 &
NFC 20 010.
Corrosion Resistance Mixed Flowing Gas MFG Class III per ASTM B-827 & B-845, Method H, with 3 years exposure.
Operating Temperature -40°C to +85°C
Vibration 1
Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-
500 Hz. Tested with VCH connector. Test criteria - No loss of circuit during test and pre and post test contact resistance.
Vibration 2
Resonance search
24-50 Hz 0.40 DA
50-2000 ±10 G’s peak
Results Horizontal Axis 3-5 G’s max.
Random
24 Hz
0.06 PSD-Gsq/Hz
60 Hz
0.50
100 Hz 0.50
200 Hz 0.025
2000 Hz 0.025
No loss of circuit during test; <10µ chatter.
Shock
Per Mil-Std 202F, Method 213B, Test Condition K @ 30G’s. Tested with VCH connector. Test criteria - No loss of circuit during test, pre, and post test contact resistance.
Salt Spray
Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs.
Thermal Shock
Per Mil-Std 202F, Method 107F, Test Condition A, -55°C to 85°C. Test criteria - pre and post test contact resistance.
Moisture Resistance
Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance.
3.0
12
12
3.0
2.0-1.0
16-14
1.0-.80
20-18
22-18 (2 REQ'D) .80.-.50 (2 REQ'D)
.50-.35
20-22
*Manufacturer reserves the right to change product specification without prior notice.
56
www.carlingtech.com
LW-Series Wiper/Washer Control - Ordering Scheme, Dimensional Specifications
LP 1 H R R 5
1
Series
2
3
Termination Illumination
4
Lamp
5
Lamp
6
Bracket
Color
2 TERMINATION 3
1
.250 (8.35) x .032 (0.51) Quick Connect
3
.187 (4.75) x .032 (0.51) Quick Connect
LAMP WIRED TO TERMINALS
10 (+) 8 (–)
10 (+) 8 (–) 12 (+) 11 (–)
10 (+) 8 (–) 12 (+) 8 (–)
10 (+) 8 (–)
10 (+) 8 (–)
LAMP 1 LOCATED ABOVE TERMINALS 9 & 10 END OF BRACKET.
LAMP 2 LOCATED ABOVE TERMINALS 11 & 12 END OF BRACKET.
POSITIVE (+) AND NEGATIVE (–) SYMBOLS APPLY TO LED LAMPS ONLY.
4,5 LAMP (same coding for both selections) 2
Selection 4: specifies lamp 1 located above terminals 10 (+) & 9 (-).
Selection 5: specifies lamp 2 located above terminals 12 (+) & 11 (-).
No lamp0 (position 5 only)
Incandescent 4 3V 5 6V LED
Amber Green
2VDC
L
F
6VDC
M G
12VDC
N
H
24VDC
P
J
6 12V Red
R
S
T
V
7
Insert
Color
8
Style
10
Legend 1
9
Style
1 DU
11
Legend
Orientation
12
Legend 2
7 INSERT COLOR 1, 2
9
Painted Black - Laser Etch
A
Clear (Transparent)
B
White (Translucent)
C
Red (Translucent)
D
Amber (Translucent)
E
Green (Translucent)
F
Blue (Translucent)
1 SERIES
LP L-Series Illumination Plug
3 ILLUMINATION
LAMPS ILLUMINATION
A 1
–
B 1
–
2
–
C 1
–
2
–
E 1 & 2
Parallel
H 1 & 2
Series
9 A A Y2
7 18V 8 24V
8, 9 STYLE (same coding for both selections)
Z Not Painted (used with Insert Colors A-F)
5 Clear Laser Etch Background Color (used with Insert Color 9)
A
White Laser Etch Background Color (used with Insert Color 9)
10 LEGEND OVER LAMP 1
00
No legend
__
Laser Etched or Body Legends
For legend options, visit us at carlingtech.com
11 LEGEND ORIENTATION
0
No legend
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
4F
MC
MA
MA
MC
4F100
MA3MC
MA1MC
12 LEGEND OVER LAMP 2
00
No legend
__
Laser Etched or Body Legends
For legend options, visit us at carlingtech.com
6 BRACKET COLOR
5
Black
Notes:
1 To order separately, specify LPC and selection 7 code. Ex LPC-9
2 For LEDs, insert color must be clear, white or match color of LED.
3 For connector, specify part number LC2-01 (.187 tabs), LC3-01 (.250 tabs).
1.970[50.04]
1.020[25.91]
POS 3
POS 2
POS 1
1.450[36.83]
.280[7.11]
www.carlingtech.com
.250 X .032
[6.35] [.81]
.855[21.72]
57
S-Series Rocker Switches - Introduction
S-Series
S-Series
ROCKER SWITCHES
S-Series rocker switches are designed for use in the enclosed cabs of today’s trucks, with special focus
afforded to the vehicle operator. With features including abbreviated travel ½ throw actuation, ergonomic
rockers, illumination in up to three detent switch positions, and a non-teasable snap action circuit,
these switches provide the driver with easily recognizable and simple to operate controls. Designers will
appreciate the 10A, 24VDC rating, space saving compact envelope, clean bezel-less design, integrated
low insertion force connector and polarized switch base for quick installation. Most any illumination and
switch circuitry is easily accommodated with the S-Series 10 terminal base.
Product Highlights:
Abbreviated travel ½ throw actuation
Ergonomic rockers
ŠŠ Recognizable and simple to operate controls
ŠŠ Compact Design
ŠŠ
ŠŠ
58
www.carlingtech.com
S-Series Rocker Switches - General Specifications
Electrical
Contact Rating
[email protected] 24VDC
Dielectric Strength
1500 Volts RMS between pole to
pole
Insulation Resistance
50 Megaohms
Contact Resistance
10 milliohms max. @ 4VDC
Contact Bounce
<20 milliseconds
Life 100,000 cycles maintained circuit,50,000 cycles momentary circuit at rated voltage and current gold plated
Circuitry
SP, DP 2 & 3 position,
1/2 or full throw
Terminals
.110 Tabs, Silver Plated Brass
Mechanical
Endurance
250,000 cycles minimum
Physical
Lighted
LED - rated 100,000 hours 1/2 life (LED is internally ballasted for voltages to 24VDC.)
BracketAcetal
Base
Nylon 66 GF
RockerPolycarbonate
Weight
25 gms max.
Environmental
Operating Temperature -40°C to +85°C
Vibration
Per IEC 68-2.6 test Fc and 68-2.47 Test Criteria - no noise or contact chatter below 10ms.
Cold Test
Per IEC 68-2-1 -40°C for 72 hours
Test Criteria - pre & post test contact resistance.
Dry Heat Test Criteria Per IEC 68-2-2 + 85°C for 72 hours
Test Criteria - no loss of circuit during test, pre & post test contact resistance.
Handling Shock
Drop from height of 1 meter, 3
times,
4 sides. Test criteria - No loss of circuit during test, pre & post test contact resistance.
Thermal Shock
Per IEC 68-2-14, -40°C to +85°C.
Test criteria - pre & post test contact
resistance.
Mounting Specifications
Snap in Mount
40mm x 20mm keyed hole (see dimensional specifications for details.)
Connector
Amp/Tyco MCP 2.8 receptacle housing P/N 1418994-1
mates with Amp/Tyco MCP 2.8 flat type receptacle. Based
on wire size, choose P/N below:
1-968880-1
1-968849-1
1-968851-1
20-24 awg wire
17-20 awg wire
13.5-17 awg wire
Actuator Travel (Angular Displacement)
2 position (1/2 throw)
3 position (full throw)
12°
12° from center
*Manufacturer reserves the right to change product specification without prior notice.
www.carlingtech.com
59
S-Series Rocker Switches - Ordering Scheme
S 18 A A R F 0 4
1
Series
2
Circuit
3
Rating
4
5
Illumination Lamp 1
6
Lamp 2
7
Lamp 3
8
Bracket
Color
( ) - momentary
SP - single pole uses terminals
DP - double pole uses terminals
2
Connected Terminals OFF OFF 3
3 & 5, 4 & 6
ON
(ON)
4, 5, 6, 7 OFF OFF 3&5
3&5
OFF 5&7
5&7
5 & 7, 4 & 6 5 & 7, 4 & 6 OFF
NONE 1
NONE 1
NONE 1
NONE 1
ON
ON
(ON)
(3 & 5, 4 & 6)
(5 & 9, 4 & 6)
3 RATING
1
0.4VA 28VDC Resistive
A 3 10.5mA 1.5A 28VDC,
5A 28V 50A Inrush Lamp Load
B 4 3.5A 28VDC, 18A Inrush
3
C 10mA 10A 28VDC
D 3 20mA 10A 14VDC
4 ILLUMINATION
Lamps
S
NONE A
1
C
1
2
D
1
2
E
1&3
F
1
G
1&2
H
1&2
J
1, 2 & 3 K
1&2
60
9
Actuator
Color
10
Legend
Color 1
11
Legend
Color 2
12
Legend
Color 3
13
Legend 1
1 00 00
15
14
Legend 2
Legend
Orientation
16
Legend 3
5,6,7 LAMP (SAME CODING FOR ALL 3 SELECTIONS)
Selection 5: specifies lamp 1 located above terminals 1 (+) & 2 (-).
Selection 6: specifies lamp 2 located in center of rocker.
Selection 7: specifies lamp 3 located above terminals 9 (+) & 10 (-).
1 SERIES
S
2 CIRCUIT
Terminal Connections as viewed
from bottom of switch:
1 - - 2
3, 5 & 7.
3 - - 4
3, 5, 7 & 4, 6, 8.
5--6
7--8
9 - - 10
Position: 1
SP DP 5 & 7, 6 & 8 16 26 ON 18 28 (ON) SPECIAL CIRCUITS
31 (6 & 8) 41 51 ON 42 52 (ON) 43 53 (ON) 44 54 ON 45 55 (ON) 46 56 NONE 47 57 NONE 75 (5 & 7, 3 & 6) 2
98 (5 & 7, 2 & 6) M Z Z Z 00
No lamp LED 12VDC 24VDC 0
Red A
B
Green
H
J
8 BRACKET COLOR
1
Black
4
Dark Carbon
9 ACTUATOR
Standard Rocker, Laser Etched
Black Titan Gray M
N
Dark Carbon
R
10, 11, 12 LEGEND COLOR
Z
No Legend
1
Clear
13 LEGEND 1 5
00
No Legend
ORIENTATION
1
14 LEGEND ORIENTATION
0
No legend
1
Orientation 1
2
Orientation 2
3
Orientation 3
4
Orientation 4
M22ZA8-13H-10000
M22ZA8-23H-10000
Illumination Type Lamp wired to Terminals
INDEPENDENT –
INDEPENDENT 1 (+) 2 (–)
INDEPENDENT 1 (+) 2 (–)
INDEPENDENT 9 (+) 2 (–)
INDEPENDENT 1 (+) 2 (–)
INDEPENDENT
9 (+) 10 (–)
INDEPENDENT 1 (+) 2 (–)
PARALLEL
INDEPENDENT 1 (+) 10 (–)
SNAP
INDEPENDENT 1 (+) 10 (–)
DEPENDENT 9 (+) 2 (–)
INDEPENDENT 1 (+) 2 (–)
DEPENDENT 9 (+) 10 (–)
INDEPENDENT
1 (+) 2 (–)
DEPENDENT 5 (+) 10 (–)
INDEPENDENT 1 (+) 2 (–)
INDEPENDENT 1 (+) 2 (–)
INDEPENDENT 9 (+) 10 (–)
3.3K RESISTOR IN PARALLEL
Orange Yellow C
E
D
F
ORIENTATION
4
ORIENTATION
2
ORIENTATION
3
15,16 LEGEND 2,3 6
00 No legend
Notes:
1 Indicates 1/2 travel for actuator.
2 Snap-Action Contact Mechanism
3 Not available with circuit 98.
4 Available with circuit 98 only.
5 Located over T1-2.
6 Legend 2 located in center of rocker, Legend 3 located over T9-10.
Legend 2 options are limited due to a very small marking area.
Consult factory for specifics.
www.carlingtech.com
S-Series Rocker Switches - Dimensional Specifications
Dimensional Specifications: in. [mm]
MATES WITH TYCO/AMP MCP CONNECTOR 1418994-1
1.529
[38.84]
.787
[19.99]
.83
[21.1]
.100
[2.54]
PANEL KEY
.048
[1.22]
.032
[.81]
1.575
[40.01]
R.016
[.41]
(8 PLACES)
R.079
[2.01]
(4 PLACES)
PANEL THICKNESS: 2.5±0.1mm
PANEL OPENING CLEARANCE: ±5°
SCALE 2.000
POS 0
POS 2
POS 1
R.833±.015
[21.15±0.38]
SWING RADIUS
.220
[5.59]
12°
12°
.82
[20.8]
.790
[20.07]
1.23
[31.2]
1.60
[40.6]
www.carlingtech.com
.79
[20.1]
61
N-Series Addressable Rocker Switches - Introduction
N-Series
N-Series
ADDRESSABLE ROCKER SWITCHES
The N-Series Addressable Switch combines the look and feel of a traditional electro-mechanical control
coupled with a built in PCB and provides a flexible, cost effective alternative to a CAN/LIN based switch.
The N-Series produces up to 144 individual switch IDs by using a resistive ladder circuit. Different switch
IDs are achieved by changing the resistor values tied to individual loads, which can then be assigned to the
specific functions that the switch is controlling. Each switch is connected to an ECU and the application
software is written to recognize the switch IDs to determine which load is being controlled as well as the
selected actuator position. As a result, the wiring harnesses are more simplified and specific loads can now
be rearranged without the need for a costly and time consuming harness redesign, giving designers the
ultimate in design flexibility.
Resources:
Download 3D CAD Files
IGS
STP
Product Highlights:
Cost effective alternative to CAN/LIN based switch
ŠŠ Up to 144 individual switch IDs
ŠŠ Simplified wiring harnesses
ŠŠ Readdressable loads without harness redesign
ŠŠ Available with paddle or rocker actuator
ŠŠ
62
www.carlingtech.com
N-Series Addressable Rocker Switches - General Specifications
Electrical
Environmental
Contact Rating
.4VA @ 28VDC (MAX)
Dielectric Strength
1250 Volts RMS between pole to pole 3750 Volts RMS between live parts and accessible surfaces
Insulation Resistance
50 Megaohms
Contact Bounce
20 milliseconds max.
Contacts
gold plated
Terminals
Brass or copper/silver plate
3/16” (4.76mm)
Quick Connect terminations standard.
Mechanical
Endurance
250,000 cycles minimum
Physical
1.970
Lighted
Incandescent - rated 10,000 hours
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for
voltages to 24VDC)
Seals
Rocker, base & bracket are sealed.
Base
Nylon 66 GF rated to 85°C with a flammability rating of 94V0.
Rocker and Paddle
Nylon 66 Reinforced, rated to 105°C
Laser Etched Rocker
Polycarbonate rated at 100°C.
Lens
Polycarbonate rated at 100°C.
Front snap-in.
Connector
Nylon 66 rated at 85°C. Polarized.
Bracket
Nylon Zytel
Environmental
Operating Temperature
Vibration
Salt Spray
Humidity Mounting Specifications
.867 [22.02]
Actuator Travel (Angular Displacement)
2 position .260 [6.60]
3 position 26°
13° from center
IP67 for above the panel components of the actual switch, representing an index of protection as applied to electrical equipment in accordance with IEC 529, BS 5490, DIN 400 50 & NFC 20 010.
-40°C to +85°C
Per SAE J1399 “electronic Tachometer Specification” for Class
II truck and bus applications.
Test Criteria: No change in resistance and no evidence of physical damage.
Exposure to 95% water, 5% NCI
fog solution at 95 degrees F
according to ASTM B 117-90
“Standard Method of Salt
Spray (fog) Testing”. Test Criteria:
No visual evidence of corrosion or
external physical damage.
Samples were exposed to selected
temperature profile, while
maintaining 90% +- 5% relative
humidity for 30 cycles. Test
Criteria: No evidence of external
physical deterioration.
1.734 [44.04]
1.020 [25.91]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
MOUNTING HOLE
2.265 [57.53]
3.055 [77.60]
Panel Thickness Range
Acceptable Panel Thickness
.030 to .156 (.76mm to 3.96mm)
Recommended:
.030, .062, .093, .125 and .156
.250 X .031
[6.35 X .79]
T3
GROUND
PADDLE STYLE ACTUATOR
Q.C. SELECTION GUIDE
*Manufacturer reserves the right to change product specification without prior notice.
[8.74]
WIRE GAGE
COMPANY
SERIES
PACKARD
PART NO.
AWG
MM 2
PACKARD
METRI-PACK
12084590
12052224
12015870
12
12
16-14
3.0
3.0
2.0-1.0
www.carlingtech.com
63
N-Series Addressable Rocker Switches - Ordering Scheme
N 4 1 2 1 A N H 1
1
Series
2
Actuator
3
R1
Resistive
ID
4
R2
Resistive
ID
5
6
7
Resistor
Illumination Lamp
Constants
8
Lamp
1 1 2 46
10
Actuator
9
Bracket
11
Lens Style
& Color
Lamp 1
1 EK
14
15
Legend
Actuator
Orientation Lens Legend
1 SERIES
N
7,8 LAMP (SAME CODING FOR BOTH SELECTIONS)
Selection 7: above terminals 10 & 9; Selection 8: above terminals 12 & 11
No lamp
0
2 CIRCUIT 2
Terminal Orientation
LED*
Red
AmberGreen
12VDC
C NH
* Consult factory for “daylight bright”, blue/green and white LED options.
Typical current draw for LED is 20ma.
( ) - momentary
9 BRACKET COLOR 1
Standard Bracket Rockerguard at Lamp 1
Rockerguard at Lamp 2
2
Black 1
A
E
White 2
B
F
Gray 3
C
G
Red
4
D
H
3
STANDARD
2 & 4 Connected Terminals 1 & 2 4
OnNONEON
5
(On)NONEON
6
OnONON
7
(On)ONOn
8
(On)ON(On)
3 R1 RESISTIVE IDENTIFICATION
1
1020 21300
31620
42000
52430
62940
73570
8
4320
A
5230
B
6340
C
7870
D
10000
4 R2 RESISTIVE IDENTIFICATION
1
1020 21300
31620
42000
52430
62940
73570
8
4320
A
5230
B
6340
C
7870
D
10000
Laser Etched
1
11 & 12 LENS STYLE AND COLOR
Lens color for LEDs must be clear, white, or match color of LED.
0 - No ActuatorZ - No Lens
Clear White Amber Green 1
-
B
G
-
7
C
H
3
-
D
J
-
9
E
K
5
A
-
-
Red M
N
P
R
-
Blue
T Large Transparent
U Large Translucent
V Bar Transparent
W Bar Translucent
- Laser Etch background color
13 LEGEND ORIENTATION
00 No legend this location / no actuator
For legend options & codes, see pages 54-65 of this catalog.
Orientation
14 LEGEND ORIENTATION
1
0
No legend (used with codes 11-18 in selection 12)
1
Orientation 1 - vertical, lamp 1 on top
2
Orientation 2 - horizontal, lamp 1 on right
3
Orientation 3 - vertical, lamp 1 on bottom
4
Orientation 4 - vertical, lamp 1 on left
AA
46
6 ILLUMINATION
Lamp #1:above terminals 9 & 10 end of switch.; Lamp #2 above terminals
11 & 12 end of switch. Positive (+) and negative (-) symbols apply to LED
lamps only.
Lamps
Illumination Type Lamp wired to Terminals
SNone
A
#1
Standard 10+ 12
#2
Standard 11+ 9B
#1&2
Special Parallel 11+ 9C
#1&2
Special Parallel 10+ 91
#1
Independent 10+ 92
#2
Independent 12+ 113
#1
Independent 10+ 9
#2 Independent 12+ 94
#1 Independent 10+ 9
#2
Independent 12+ 11-
Red D
M
AA
46
3AA-146
Orientation
2
5 RESISTOR CONSTANTS (INDICATES SWITCH STATE)
R3 R4R5
1 1300 10000 5320
2 825 66503830
10 ACTUATOR STYLE AND COLOR 1
Black White Gray Rocker
A
B
C
Paddle
J
N
K
Orientation
4
Position: 1
64
12
13
Lens Style Legend
& Color
Lamp 2
3AA-246
Orientation
3
15 ACTUATOR LENS LEGEND
00 No legend this location / no actuator
For legend options & codes, see pages 54-65 of this catalog.
Notes:
1 Custom colors are available. Consult factory.
2 Switch supplied with .187 tab terminals.
www.carlingtech.com
N-Series Addressable Rocker Switches - Dimensional Specifications
Dimensional Specifications: in. [mm]
N-SERIES
N-SERIES
SHOWN WITH LASER ETCHED ACTUATOR
SHOWN WITH ROCKER GUARD
1.970 [50.04]
1.020 [25.91]
.435 [10.16]
.400 [10.16]
1.450 [36.83]
.855 [21.72]
N-SERIES
N-SERIES
SHOWN WITH LARGE LENS
AND PADDLE ACTUATOR
SHOWN WITH BARS LENS
AND CONNECTOR
1.970 [50.04]
1.020 [25.91]
.400 [10.16]
.391 [7.62]
2.380 [60.45]
N-SERIES
N-SERIES
LC2-01 BLACK .187 TAB CONNECTOR (PACKARD 480-SERIES)
LH1 REMOVABLE HOLE PLUG WITH NON-SERRATED WINGS
LH2 HOLE PLUG WITH SERRATED WINGS
1.970 [50.04]
1.020 [25.91]
.500 [12.70]
.920 [23.37]
1.325 [33.66]
1.710 [43.43]
.300 [7.62]
.790 [20.07]
.855 [21.72]
www.carlingtech.com
65
N-Series Addressable Rocker Switches - Circuit Diagrams & Lamp Circuit Diagrams
Circuit Diagrams:
Lamp Circuit Diagrams:
SWITCH CIRCUIT DIAGRAMS
SWITCH CIRCUIT DIAGRAMS
T
CIRCUIT
SCHEMATIC
CODE
SCHEMATIC
ILLUM.
CODE
9
P1
R5
9
R3 P1 R4 P3
R1 R2
4
P3
2
R5
8
7
R3
INTERNAL
CIRCUIT
R4 R1 R2
BOARD
(TYPICAL)
2
R5
P3
R3 P1 R4
5
2
R1 R2
P3
7
INTERNAL
CIRCUIT
BOARD
(TYPICAL)
R3
R4
R1 R2
1
A
2
P3
6
P2 R1 R2
R3P1 R4
P3
R5
2
9
R5
R4
2
8
7
R3
(-) 12
(-) 9
(-) 9 (+) 11
(+) 11
B
B
P2
R3 P1 R4
R5
P3
C
1
7
C
2 1
(+) 10
(+) 10
2
(-) 9
(-) 9
8
7
1
1
1
9
(+) 10
R1 R2
P3
2
1
R1 R2
9
P2
2
(-) 9
1
P1
2
8
7
9
P2
1
(+) 10(-) 12
(-) 9
P1
2
(+) 11
(+) 10
1
8
SCHEMATIC
(-) 9(+) 11
A
9
R5
ILLUM.
SCHEMATIC
CODE
(-) 9
8
7
9
P1
LAMP CIRCUIT DIAGRAMS
LAMP CIRCUIT DIAGRAMS
R5
R3
R4
(+) 10
R1 R2
(-) 11
2
7
8
2
(-) 11
8
7
2
2
2
2
(+) 12
9
P1
P2
8
P3
P2
R3P1 R4 P3
R1 R2
R5
R3
R5
R4
(-) 9
R1 R2
3
2
7
8
2
7
(-) 9
1
3
2
1
2
8
(+) 10
(+) 12
(+) 10
(+) 12
(-) 9
(-) 9(-) 11
(-) 11
1
4
(+) 10
66
(+) 12
9
4
2
1
(+) 12
(+) 10
2
(+) 12
www.carlingtech.com
LD-Series Electronic Dimmer Control - Introduction
LD-Series
LD-Series
ELECTRONIC DIMMER CONTROLS
The LD-Series represents a dynamic breakthrough in dashboard technology, with its programmable
circuitry, superior design, and unparalleled performance that affords seamless integration into most any
dash panel. A variety of options, along with superior performance, functionality, and aesthetics assure
compliance with the most stringent customer requirements. Key features include: robust design package
with all components encased in switch housing, eliminating wire chafing, providing cost-savings as well;
minimized electrical connections; IP67 sealing which prevents PCB degradation and eliminates short
circuit potential. Superior heat dissipation is achieved with a heat sink mass which is over 50% larger than
competitive products. Fully programmable circuitry lets the designer decide illumination levels and detent
positions. EMC eliminates electrical “noise” and provides interference-free radio signals. Ease of assembly
is accommodated with polarized integral connectors and an industry standard mounting hole.
Product Highlights:
3 Choices for incremental dimming rates
ŠŠ 12 or 24 Volts
ŠŠ Laser Etched or Lens Illumination
ŠŠ IP67 Sealing
ŠŠ
www.carlingtech.com
67
LD-Series Electronic Dimmer Control - General Specifications
Electrical
Contact Rating
Dielectric Strength
.4VA @ 24VDC (MAX) resistive
15 amps, 125VAC
10 amps, 250VAC
20 amps, 4-14VDC
15 amps, 15-28VDC
1250 Volts RMS between pole to pole 3750 Volts RMS between live parts and accessible surfaces
Insulation Resistance
50 Megaohms
Initial Contact Resistance 10 milliohms max. @ 4VDC
Life
100,000 cycles maintained,
50,000 cycles momentary at rated voltage and current
Contacts
90/10 silver-nickel, silver tin-oxide, gold
Terminals
Brass or copper/silver plate
.230 (5.84 mm) Quick Connect terminations standard.
Mechanical
Endurance
.250,000 cycles minimum
Physical
Lighted
Incandescent - rated 10,000 hours
LED - rated 100,000 hours 1/2 life
(LED is internally ballasted for voltages to 24 VDC)
Seals Rocker, base & bracket are sealed
Base
Nylon 66 GF rated to 85°C with a flammability rating of 94V0
Rocker
Nylon 66 Reinforced, rated to 105°C (modular lens). Locking
rocker, standard rocker & paddle.
Laser etching with a polycarbonate
actuator
LockAcetal
Lens
Polycarbonate rated at 100°C
Bracket
Nylon Zytel
1.970
Connector
Nylon 66 rated at 85°C. Polarized
.260 [6.60]
Actuator
Travel (Angular
Displacement)
.390 [9.91]
1.020 [25.91]
2 position
3 positions
Environmental
IP67 for above panel components of the actual switch, representing an index of protection as applied to electrical equipment in accordance with IEC 529, BS 5490, DIN 400 50 & NFC 20 010.
Corrosion
Mixed Flowing Gas MFG Class III per ASTM B-827 & B-845, Method H, with 3 years exposure
Operating Temperature -40°C to + 85°C
Vibration 1
Per Mil-Std 202F, Method 204D Test Condition A 0.06 DA or 10G’s 10-
500 Hz. Tested with VCH connector. Test criteria - No loss of circuit during test and pre and post test contact resistance
Vibration 2
24-50 Hz 0.40 DA
50-2000 ±10 G’s peak
Results Horizontal Axis 3-5 G’s max.
Random
24 Hz
0.06 PSD-Gsq/Hz
60 Hz
0.50
100 Hz 0.50
200 Hz 0.025
2000 Hz 0.025
No loss of circuit during test; <10µ chatter.
Shock
Per Mil-Std 202F, Method 213B, Test Condition K @ 30G’s. Tested with VCH connector. Test criteria - No loss of circuit during test, pre, and post test contact resistance
Salt Spray
Per Mil-Std 202F, Method 101D, Test Condition A, 48 Hrs.
Thermal Shock Per Mil-Std 202F, Method 107F, Test Condition A, -55°C to 85°C. Test criteria - pre and post test contact resistance
Moisture Resistance
Per Mil-Std 202F, Method 106F, Test Criteria - pre and post test contact resistance
Mounting Specifications
.867 [22.02]
1.734 [44.04]
26°
13° from center
TEST CUT
HOLE IN
ACTUAL
MATERIAL
MOUNTING HOLE
.100 [2.54]
2.265 [57.53]
3.055 [77.60]
Panel Thickness Range
Acceptable Panel Thickness
.030 to .156 (.76mm to 3.96mm)
Recommended:
.030, .062, .093, .125 and .156
.230 X .031
[5.84 X .79]
T1
BAT
T2
OUTPUT
(LOAD)
T3
GROUND
PADDLE STYLE ACTUATOR
*Manufacturer reserves the right to change product specification without prior notice.
Q.C. SELECTION GUIDE
1.300 [33.02]
.344 [8.74]
68
Environmental
1.570 [39.88]
1.340 [34.04]
1.060 [26.92]
COMPANY
SERIES
PACKARD
PART NO.
PACKARD
METRI-PACK
630 SERIES
TIN PLATED
BRASS
12084590
12052224
12015870
12015869
12020035
12052222
WIRE GAGE
AWG
MM 2
3.0
12
12
3.0
2.0-1.0
16-14
1.0-.80
20-18
22-18 (2 REQ'D) .80.-.50 (2 REQ'D)
.50-.35
20-22
www.carlingtech.com
LD-Series Electronic Dimmer Control - Ordering Scheme, Dimensional Specifications
4
5
6
7
Termination Illumination Illumination Bracket
Color
3
Dimming
Rate
3 A A FE
8
Actuator
Style/
Color
9
Lens
Color
9 & 10 LENS COLOR
Z
No Lens
Clear White
Amber
1
-
B
- 7 C
3
- D
- 9 E
5A -
1 SERIES
LD Electronic Dimmer Control
2 RATING
1
4A, 12 volts
2
10A, 12 volts
A
C
2A, 24 volts
5A, 24 volts
3 DIMMING RATE
1
30 - 100% 8 positions
5
10 - 100% 10 positions
A
0 - 100% 11 positions
4 TERMINATION
1
.230 TABS (5.84 mm)
12
Legend
Orientation
13
Legend 2
Green Red Blue
Lens Style
G MT Large Transparent
H NU Large Translucent
J PV Bar Transparent
K RW Bar Translucent
-
-
-
Laser Etch
11 LEGEND #1
00
No legend
FC Dim
FE
For legend options, visit us at carlingtech.com
Bright
ORIENTATION 1
12 LEGEND ORIENTATION
0
No legend
1
vertical (lamp 1 on top)
2
horizontal (lamp 1 on right)
3
vertical (lamp 1 on bottom)
5 & 6 ILLUMINATION
No lamp S
Red AmberGreen
12V LEDC
N
H
24V LEDD
P
J
1 FC
11
Legend 1
10
Lens
Color
LAMP 1
LAMP 2
LAMP 2
ORIENTATION 4
2
Rating
LAMP 1
LAMP 2
LAMP 1
ORIENTATION 2
LD 3 5 1 C C 1
1
Series
LAMP 2
7 BRACKET COLOR 1
1
Black
LAMP 1
2
White
3
Gray
8 ACTUATOR STYLE / COLOR 1
Laser Etched Black White Gray
Red
Rocker
3
ABCD
Paddle4
J
K
M
N
45-4ZQ
45-3ZQ
ORIENTATION 3
13 LEGEND #2
00
No legend
FC Dim
FE
For legend options, visit us at carlingtech.com
Bright
Notes:
1 Custom colors are available. Consult factory.
.867 [22.02]
1.970
1.734 [44.04]
.260 [6.60]
.390 [9.91]
1.020 [25.91]
TEST CUT
HOLE IN
ACTUAL
MATERIAL
MOUNTING HOLE
.100 [2.54]
2.265 [57.53]
3.055 [77.60]
.230 X .031
[5.84 X .79]
T1
BAT
T2
OUTPUT
(LOAD)
T3
GROUND
PADDLE STYLE ACTUATOR
Q.C. SELECTION GUIDE
1.300 [33.02]
.344 [8.74]
1.570 [39.88]
1.340 [34.04]
www.carlingtech.com
Panel Thickness Range
Acceptable Panel Thickness
.030 to .156 (.76mm to 3.96mm)
Recommended:
.030, .062, .093, .125 and .156
1.060 [26.92]
COMPANY
SERIES
PACKARD
PART NO.
PACKARD
METRI-PACK
630 SERIES
TIN PLATED
BRASS
12084590
12052224
12015870
12015869
12020035
12052222
WIRE GAGE
AWG
MM 2
3.0
12
12
3.0
2.0-1.0
16-14
1.0-.80
20-18
22-18 (2 REQ'D) .80.-.50 (2 REQ'D)
.50-.35
20-22
69
LMR-Series Mirror Rotate Control - Introduction
LMR-Series
LMR-Series
MIRROR ROTATE CONTROLS
As an extension of the L-Series family of control products, the LMR-Series provides the means to control
one or two mirrors and up to four separate motors from one easy to operate joy stick control. When used in
conjunction with our dimmer control and wiper/washer control, Carling Technologies provides a solution to
most any dashboard control need within the Transportation market.
Product Highlights:
Two or four axis
Controls up to four separate motors
ŠŠ Industry standard 44 x 22mm mounting hole
ŠŠ Includes Delphi-Packard 8 pin connector
ŠŠ
ŠŠ
70
www.carlingtech.com
LMR-Series Mirror Rotate Control - General Specifications, Ordering Scheme, Dimensional Specifications
Actuator
Termination
Electrical
Mechanism
4 axis joy stick style
1
9” wire leads with Delphi-Packard connector #12047886
1A 14V; .5A 28V
3
Sliding contacts in conjunction with a circuit board
Sealing
internal boot and potted wire leads protect critical
components from dust and moisture
LMR
1
Base Part Number
01
1
2
Color
3
Legend
1 BASE PART NUMBER: SERIES / RATING / FUNCTION / TERMINATION
LMR 2 position (left, right), 4 axis (N,S,E,W) with wire leads
2 ACTUATOR /BRACKET COLOR
01Black
3 LEGEND 2
Z
no legend
1
2 arrows symbol (left, right)
2
4 arrows symbol (front, back and left, right)
Notes:
1 Compatible with Delphi-Packard #12045688.
2 All legends are imprinted in white. All product supplied with Mirror L & R legend on top of bracket and detent and directional legend on actuator.
3 Delphi-Packard is a registered trademark of Delphi-Packard Electrical Systems, Warren, Ohio.
1.965
[49.91]
.867 [22.02]
MIRROR
R
TEST CUT
HOLE IN
ACTUAL
MATERIAL
1.734 [44.04]
L
1.021
[25.94]
WIRE
40
81A
82A
88A
88B
82B
81B
150
1.480
[37.59]
PLUG
MOUNTING HOLE
.090
[2.29]
L.H. MIRROR
88B
M
UP
DOWN
89
COLOR
ORANGE
WHITE
LT. BLUE
YELLOW
YEL-BLK ST.
LT. BL-BLK ST.
WHT-NLK ST.
BLACK
CAV I.D.
A
B
C
D
E
F
G
H
R.H. MIRROR
89
88B
M
M
M
89 RIGHT 81A
89 RIGHT 81B
UP
LEFT
DOWN
LEFT
1.280
[35.51]
CONN P/N 12045688
9.060
[230.12]
CONN P/N 12047886
88A
82A
81A
LH
88B
82B
81B
40
150
RH
89
89
V/D
L/R
BATTERY
SCHEMATIC
GROUND
*Manufacturer reserves the right to change product specification without prior notice.
www.carlingtech.com
71
LW-Series Wiper/Washer Control - Introduction
LW-Series
LW-Series
WIPER/WASHER CONTROLS
The LW-Series Electronic Wiper Washer Control combines two switches into one self-contained unit
allowing effortless control of both wash and wipe functions from a singular location. A variety of features
and options including, Continuous low and high speed wiper positions, Six intermittent delay intervals
ranging from 3-18 seconds, Push-to-wash button and an LED Night-light indicator combine to provide
the flexibility to meet most any Cab design. The LW series is available for 14 or 28 volt operation and can
be adapted to single or dual relay systems.
Product Highlights:
Controls both wash and wipe functions of vehicles
ŠŠ 14 or 28 Volts
ŠŠ Illuminated or Non-illuminated options
ŠŠ Laser etched legends available
ŠŠ
72
www.carlingtech.com
LW-Series Wiper/Washer Control - General Specifications
Electrical
Contact Rating
Terminals
Protection
Mechanical
Mechanical Vibration
Endurance
1 relay
8 amps, 14VDC
4 amps, 28VDC
2 relays
1 amps, 14VDC
1 amps, 28VDC
.187 (7.4mm) Quick Connect terminations standard.
Reverse polarity protection
Over voltage protection
Cold cranking protection according to SAE J1455, Sections. 4.11.1.1.1 and 4.11.1.2.1
Transient voltage protection which includes load dump and inductive switching according to SAE J1455, sec. 4.11.2.2
Electrostatic discharge protection according to SAE J1455 Sec. 4.11.2.2.5.1 (Discharge a 150 pf capacitor that has been charged to a potential of 15kV through 150 Ohm resistor.)
Meets all other EMI/EMC requirements for class C trucks.
Physical Characteristics
Illumination
LED, rated 100,000 hours 1/2 life
CoverAcetate
Washer Actuator
Silicone
Toggle Actuator
Nylon 6/6 glass filled
Bracket
Nylon 6/6
Connector
Nylon 6/6 rated 85°C polarized
Washer Function
Momentary
Toggle Function
Maintained Intermittent
OperationMomentary
Weight
44 grams
Environmental
Operating Temperature -25°C to +85°C
Temperature Cycle
According to SAE J1455,
Sec. 4.1.3.1 (See Figure below)
T
85C
amb
-40C
4
16
24
hour
Sinusoidal Vibration: 10-55-10 Hz, 0.06” DA, one minute-cycle, three hours/axis
Random Vibration: Three
hours/axis, three mutually perpendicular axes with a test level 4G’s.
Frequency Amplitude
5Hz
0.16 G2/Hz
100Hz
0.16 G2/Hz
500Hz
-3dB/octave roll-off
Tests were conducted according to SAE J1455, Sec 5.7 and
Sec. 4.9.4.
Shock: MIL-STD-202G Method 213B, Test Condition K, 30G’s,
11 ms.
According to SAE J2349, March 97 for windshield washer switch for Trucks, Buses and Multipurpose Vehicles (20,000 cycle minimum).
Thermal Shock
According to SAE J1455,
Sec. 4.1.3.2 (See Figure below)
T
8 5 °C
- 4 0 °C
0
2
4
6
8
10
12
14
16
18
hour
Humidity
According to SAE J1455, Sec. 4.2.3 (30 cycles for 8 hrs. with maximum temperature of 85°C and 95% relative humidity.
Dust Bombardment
According to SAE J1455, Sec. 4.7.3 (with dust concentration of 0.88gm/m for 24 hours.)
Salt Spray
MIL-STD-202G, Method 101D for 96 hours.
*Manufacturer reserves the right to change product specification without prior notice.
www.carlingtech.com
73
LW-Series Wiper/Washer Control - Ordering Scheme, Dimensional Specifications
LW 1 A 1 1 Z
1
Series
4
3
Intermittent Wiper/
Washer
Timing
Timing
2
Rating
5
Lamp 1
4
5
6
7
Bracket
Color
8
Rocker/
Paddle
Color
10
11
Legend
Legend 2
Orientation
9
Legend 1
8 ROCKER / PADDLE COLOR
1
Black
1 SERIES
LW Wiper/Washer Control with six intermittent positions:
low. high, wash/wipe
2 RATING 1
1
8A, 14VDC (1 relay)
2
4A, 28VDC (1 relay)
3
1A, 14VDC (1 relay)
1 1 AG 1 00
6
Lamp 2
9 LEGEND #1
00
No legend
For legend options, visit us at carlingtech.com
1A, 14VDC (1 relay)
1A, 14VDC (2 relay)
1A, 28VDC (2 relay)
10 LEGEND ORIENTATION
0
No legend
1
Vertical (lamp 1 on top)
2
Horizontal (lamp 1 on right)
3 INTERMITTENT TIMING
A
2-15 seconds
4 WIPER/WASHER TIMING
1
3 seconds
5 LAMP #1 (ABOVE WASH)
Z
No Lamp
1
Green LED
2
3
Red LED
Amber LED
6 LAMP #2 (ABOVE WIPE)
Z
No Lamp
1
Green LED
2
3
Red LED
Amber LED
11 LEGEND #2
00
No legend
For legend options, visit us at carlingtech.com
Notes:
1 Relay coil current is 1A max. Relay must have an arc suppression in parallel with the coil.
Ref P/N LC2-01 for black wiper/washer connector housing.
7 BRACKET COLOR
1
Black
1.975 ±.010
[50.18 ±0.25]
0.060R MAX. 4 PLACES
[1.52]
1.013 ±.010
[25.74' 0.25]
0.278
[7.06]
LOW INTERMITTENT
OFF
1.739 ±.008
HIGH
[44.17 ±0.20]
TEST CUT
OPENING
IN ACTUAL
MATERIAL
1.082
[27.49]
PRESS TO WASH
.866 - .881
[22.00-22.38]
SWITCH MOUNTING HOLE
3.492
[88.70]
2.522
[64.06]
1.724
[43.79]
1.700
[43.18]
0.855
[21.72]
Principles of operation:
From the OFF position, moving the toggle one step up puts the function into the intermittent slower mode (18 sec.). Moving the toggle another step up
reduces the delay time by 3 sec for each of the next six steps. The seventh step up puts the motor into a continuous low-speed mode and the last step
up puts the motor into the high-speed mode. Reversing the previous steps puts the motor finally into the stop/parking mode. During the OFF position,
intermittent and low-speed modes, pressing the wash button activates the wash function. Wipe function starts after a two second delay from the onset
of the washing and continues for three continuous wipes after the wash button is released. For convenience, the wash function is not active during the
high-speed mode.
The Wiper Control is designed to interface with single or dual relay systems for intermittent delay and the park function. The high speed is driven directly
via a power transistor internal to the module. The coil of the relay is pulled down to ground during the intermittent, low-speed and high-speed modes
respectively. (Contact Carling Technologies for wiring diagrams)
74
www.carlingtech.com
CMB
CMB-Series - Introduction
CMB-Series
THERMAL CIRCUIT PROTECTORS
The CMB-Series is a compact, single pole, push-to-reset family of thermal circuit breakers designed to protect
equipment. Utilizing simple, precision design with few moving parts, these breakers offer cost effective,
extremely reliable circuit protection with high resistance against shock and vibration.
Product Highlights:
Ratings from 3-20A, 125, 250VAC, 32VDC
2500 VAC/1 minute
ŠŠ 60°C Max Operating Temperature
ŠŠ 2500A @ 32VDC Interrupting Capacity
ŠŠ 100M ohms Insulation Resistance
ŠŠ Voltage drop <0.25 V
ŠŠ UL, CUL, CSA, TUV, CE
ŠŠ UL1500/ISO8846 for ignition protection/marine
ŠŠ
ŠŠ
Dimensional Specifications: in. [mm]
www.carlingtech.com
75
CMB-Series - Ordering Scheme, Time Delay
CMB
10 3
1
Series
2
Rating
1 SERIES
CMB
2 RATING
03
3 amps
04
4 amps
05
5 amps
06
6 amps
07
7 amps
08
8 amps
11 C 3 N
3
Voltage
4
Mounting
Hole
5
Bushing
Type
6
Mounting
Nut
B
7
Indicator
Plate
8
Button
A /10
9
Terminal
10
Button Marking
3 VOLTAGE
3
125-250VAC/ 32 VDC
10
12
13
14
15
16
20
4 MOUNTING HOLE
11 1 M11
12 2 M12
00 3 Snap In Style
27 9 3/8” 27 UNS
28 12 3/8” 27 UNS
(double flatted)
10 amps
12 amps
13 amps
14 amps
15 amps
16 amps
20 amps
5 BUSHING
PLASTIC
C 4 Type C
D 4 Type D
E 5 Type E
G 8 Type G
H 6 Type H
K 13 Type K
METAL
Type J
J 8
6 MOUNTING NUT 7
N
None
1
Type 1
2
Type 2
11
3 Type 3
4
Type 4
5
Type 5
6 14 Type 6
7 9
Type 7
8 9
Type 8
NOTE: Type 5 is clear hex boot. Type 8 is black hex boot (available for bushings G, J & K only); Type 3 nut includes molded in “PRESS TO RESET” marking.
Embossed
(ALUMINUM)
7 INDICATOR PLATE 7
N
None
A
Embossed Legend
B
Silver Printing on Black
Silver Printing
On Black
.887
[22.5]
.887
[22.5]
.016
[.4]
.016
[.4]
All indicator plates are marked
“Suppl. Prot. press to reset”.
8 BUTTON
B
Black
9 TERMINAL
A Type A
B Type B C Type C
D Type D E Type E
R
F
G
H
J
Red
W
Notes: All dimensions are in.[mm]. Tolerance ±.005 [.127] unless otherwise specified.
1 Used with bushing C or D only.
9 Available with G, J or K bushing only.
2 Used with H bushing only.
10 Amp rating must match button marking
3 Used with bushing E only.
(ex: 20 will be marked on the button of
4 Used with M11 mounting hole only. CMB-203-27G3N-W-A/20)
5 Used with mounting hole 00 only.
11 Includes molded in “PRESS TO RESET” 6 Used with M12 mounting hole only. marking.
7 All hardware available separately. 12 Available with K bushing only.
Consult factory.
13 Available with mounting hole 28 only.
8 Available with mounting hole 27 only. 14 Thickness is 3.0 mm, .118 in.
White
Type F
Type G
Type H
Type J
F,G,H,J TERMINALS ARE 8-32 UNC
10 BUTTON MARKING (IF BLANK, NO MARKING.)10
03
04
3 amp
4 amp
05
06
5 amp
6 amp
07
08
Button Marking Orientation:
7 amp
8 amp
10
12
line
10 amp
12 amp
20
13
14
load
13 amp
14 amp
15
16
15 amp
16 amp
20
20 amp
Time Delay
Derating Factor
-10 °C x 1.70
-5 °C x 1.60
0 °C x 1.50
5 °C x 1.40
10 °C x 1.30
15 °C x 1.20
20 °C x 1.10
25 °C x 1.00
Derating Factor
30 °C x 0.90
35 °C x 0.85
40 °C x 0.80
45 °C x 0.75
50 °C x 0.70
55 °C x 0.65
60 °C x 0.60
Overload
100%
150%
200%
300%
400%
500%
600%
Trip Time
No Trip
Trip in 1 hr
4.0 ~ 40 sec.
0.9 ~ 8.0 sec.
.42 ~ 5.0 sec.
.25 ~ 3.0 sec.
.01 ~ 1.8 sec.
Notes:
Breaker must hold 100% of rated current
and must trip at 150% and above, within
the time limits shown in curve. Trip
times specified at 25° ambient with no
preloading.
1 To adjust the breaker rating for ambient
temperature multiply the breaker rating
by the factor. (ex: 5 amp rating at 0°C: 5
x .67 = 3.3 amp. Select 3 amp rating.)
*Manufacturer reserves the right to change product specification without prior notice.
76
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CLB
CLB-Series - Introduction
CLB-Series
THERMAL CIRCUIT PROTECTORS
The CLB-Series is a compact, single pole, push-to-reset family of thermal circuit breakers designed to protect
equipment. Utilizing simple, precision design with few moving parts, these breakers offer cost effective,
extremely reliable circuit protection with high resistance against shock and vibration.
Product Highlights:
Ratings from 3-60A, 125, 250VAC, 32VDC
ŠŠ 2500 VAC/1 minute
ŠŠ 60°C Max Operating Temperature
ŠŠ 2500A @ 32VDC Interrupting Capacity
ŠŠ 100M ohms Insulation Resistance
ŠŠ Voltage drop <0.25 V
ŠŠ UL, CUL, CSA, TUV, CE
ŠŠ UL1500/ISO8846 for ignition protection/marine
ŠŠ
Dimensional Specifications: in. [mm]
3-40A Construction
www.carlingtech.com
50 & 60A Construction
77
CLB-Series - Ordering Scheme, Time Delay
CLB
10 3
1
Series
2
Rating
1 SERIES
CLB
2 RATING
03
3 amps
04
4 amps
05
5 amps
06
6 amps
07
7 amps
08
8 amps
10
10 amps
12
12 amps
13
13 amps
12 C 3 N
3
Voltage
4
Mounting
Hole
5
Bushing
Type
6
Mounting
Nut
B
7
Indicator
Plate
A / 10
8
Button
9
Terminal
10
Button
Marking
3 VOLTAGE
3
125-250VAC/ 32 VDC
15
15 amps
18
18 amps
20
20 amps
25
25 amps
30
30 amps
35
35 amps
40
40 amps
50 12 50 amps
60 12 60 amps
4 MOUNTING HOLE
11 1 M11
12 2 M12
00 3 Snap In Style
27 4 3/8” 27 UNS
5 BUSHING
METAL
Type A
A 6
Type B
B 6
8
Type J
J PLASTIC
Type C
C 5
Type D
D 7
8
Type E
E 6 MOUNTING NUT 9
N
None
1
Type 1
2
Type 2
3
Type 3
4
Type 4
5
Type 5
6 4, 14 Type 6
4
7 Type 7
8 4
Type 8
NOTE: Type 5 is clear hex boot. Type 8 is black hex boot (available for bushings E & J only); Type 3 nut includes molded in “PRESS TO RESET” marking.
Embossed
(ALUMINUM)
7 INDICATOR PLATE 9
N
None
A
Embossed
B
Silver Printing on Black
.887
[22.5]
Silver Printing
On Black
.016
[.4]
.887
[22.5]
.016
[.4]
All indicator plates are marked
“Suppl. Prot. press to reset”.
8 BUTTON
B
Black
9 TERMINAL 10,11,15
A Type A
F
B Type B G
C Type C
H
D Type D J
E Type E
R
Red
W
Notes: All dimensions are in.[mm]. Tolerance ±.005 [.127] unless otherwise specified.
1 Used with bushing A or B only.
10 > 35 amp ratings must use solder joint to con
2 Used with bushing C only.
nect wire to non-screw type terminals.
3 Used with bushing D only.
11 Terminals are .040 [1.0] thickness for rating> 35, 4 Used with bushing E & J only.
& .315 [.8] thickness is for ratings < 35 amps.
5 Used with M12 mounting hole only. 12 Available only with 10-24 unc. screw terms. 6 Used with M11 mounting hole only. (select type F, G, H, J only.) UL, CUL only.
7 Used with mounting hole 00 only.
13 Amp rating must match button marking (ex: “20” 8 Used with 27 mounting hole only.
will be marked on the button of the breaker)
9 All hardware available separately. 14 Thickness is 3.0 mm, .118 in.
Consult factory.
15 Screw terminals are 8-32 UNC
White
Type F
Type G
Type H
Type J
10 BUTTON MARKING (IF BLANK, NO MARKING.)13 Button Marking Orientation:
03
04
05
3 amp
4 amp
5 amp
06
07
08
6 amp
7 amp
8 amp
10
12
13
10 amp
12 amp
13 amp
15
18
20
line
20
load
15 amp
18 amp
20 amp
25
30
35
25 amp
30 amp
35 amp
40
50
60
40 amp
50 amp
60 amp
Time Delay
Derating Factor
-10 °C x 1.70
-5 °C x 1.60
0 °C x 1.50
5 °C x 1.40
10 °C x 1.30
15 °C x 1.20
20 °C x 1.10
25 °C x 1.00
Derating Factor
30 °C x 0.90
35 °C x 0.85
40 °C x 0.80
45 °C x 0.75
50 °C x 0.70
55 °C x 0.65
60 °C x 0.60
Overload
100%
150%
200%
300%
400%
500%
600%
Trip Time
No Trip
Trip in 1 hr
4.0 ~ 40 sec.
0.9 ~ 8.0 sec.
.42 ~ 5.0 sec.
.25 ~ 3.0 sec.
.01 ~ 1.8 sec.
Notes:
Breaker must hold 100% of rated current
and must trip at 150% and above, within
the time limits shown in curve.
Trip times specified at 25° ambient with
no preloading.
1 To adjust the breaker rating for ambient
temperature multiply the breaker rating
by the factor. (ex: 5 amp rating at 0°C: 5
x .67 = 3.3 amp. Select 3 amp rating.)
*Manufacturer reserves the right to change product specification without prior notice.
78
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CMBA/CLBA-Series - Auto Reset - Introduction
CMBA/CLBA
CMBA/CLBA-Series
THERMAL CIRCUIT PROTECTORS
The CMBA/CLBA-Series features automatic cycling and resetting thermal protection capabilities
with the same performance as its traditional push-to-reset counterparts.
Product Highlights:
CMBA: 3-20A, 125, 250VAC, 32VDC
CLBA: 3-40A, 125, 250VAC, 32VDC
ŠŠ 2500 VAC/1 minute
ŠŠ 60°C Max Operating Temperature
ŠŠ 2500A @ 32VDC Interrupting Capacity
ŠŠ 100M ohms Insulation Resistance
ŠŠ Voltage drop <0.25 V
ŠŠ UL, cUL, TUV
ŠŠ
ŠŠ
Dimensional Specifications: in. [mm]
CMBA Construction
www.carlingtech.com
CLBA Construction
79
CMBA/CLBA-Series - Auto-Reset - Ordering Scheme
CMBA
1
Series
10 3
2
Rating
3
Voltage
NN F N N
4
Mounting
5
Bushing
1 SERIES
CMBA
6
Mounting
Nut
B
7
Indicator
Plate
A
8
Button
Color
9
Terminal
10
Plug Marking
7 INDICATOR PLATE
N N/A
2 RATING 2
03 3 amps
04 4 amps
05 5 amps
06 6 amps
07 7 amps
08 8 amps
10
12
13
15
18
20
8 BUTTON COLOR
B Flush Black
10 amps
12 amps
13 amps
15 amps
18 amps
20 amps
9 TERMINAL
A Type A
3 VOLTAGE
3
125-250VAC/ 32 VDC
4 MOUNTING
NN Plug In
10 BUTTON MARKING 1 (IF BLANK, NO MARKING)
Plug Marking Orientation:
5 BUSHING
F
None
03
04
05
06
6 MOUNTING NUT
N N/A
CLBA
1
Series
10 3
2
Rating
3
Voltage
07
08
10
12
7 amp
8 amp
10 amp
12 amp
NN F N N
4
Mounting
5
Bushing
1 SERIES
CLBA
2 RATING 2
03 3 amps
04 4 amps
05 5 amps
06 6 amps
07 7 amps
08 8 amps
10 10 amps
12 12 amps
3 amp 4 amp
5 amp
6 amp 6
Mounting
Nut
line
20
load
13
15
18
20
13 amp
15 amp
18 amp
20 amp
B
7
Indicator
Plate
A
8
Button
Color
9
Terminal
10
Plug Marking
7 INDICATOR PLATE
N N/A
13
15
18
20
25
30
35
40
13 amps
15 amps
18 amps
20 amps
25 amps
30 amps
35 amps
40 amps
8 BUTTON COLOR
B Flush Black
9 TERMINAL
A Type A
3 VOLTAGE
3
125-250VAC/ 32 VDC
4 MOUNTING
NN Plug In
5 BUSHING
F
None
10 BUTTON MARKING 1 (IF BLANK, NO MARKING)
Plug Marking Orientation:
03
04
05
06
3 amp 4 amp
5 amp
6 amp 07
08
10
12
line
7 amp
8 amp
10 amp
12 amp
20
load
13
15
18
20
13 amp
15 amp
18 amp
20 amp 25
30
35
40
25 amp
30 amp
35 amp
40 amp
6 MOUNTING NUT
N N/A
Notes:
1 Amp rating must match plug marking. (ex: “20” will be marked on the plug of the breaker)
No marking is standard.
2 See CMB/CLB graph for time delay information.
*Manufacturer reserves the right to change product specification without prior notice.
80
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Custom Electronic Controls
Cruise Control
The cruise control assembly digitally communicates with the VECU to provide the proper signal
when the operator presses a button on one of the controls. The left control includes acceleration
and deceleration, while the right control panel includes the OFF/ON and Resume buttons.
This product withstands temperatures from -40°C to +85°C, relative humidity up to 95%,
condensation, direct sunlight and mechanical vibrations. The two controls are housed in an
integrated assembly to minimize wiring. The expert design integrates seamlessly with the vehicle
steering and wheel styling and is designed to meet customer-specific requirements for safety and
ease of accurate assembly. Carling engineers will work with you and your vehicle design team to
develop a customized cruise control solution for your specific needs.
Horn Control
The horn control is housed in an integrated assembly to minimize wiring and provides a
flexible, yet durable actuator cover to endure exponential presses. It withstands temperatures
from -40°C to +85°C, relative humidity up to 95%, condensation, direct sunlight and mechanical
vibrations and was designed as a cost-effective alternative to traditional horn controls.
This rugged control has an operating voltage of 12 to 24VDC. Carling engineers will work with
you and your vehicle design team to develop a customized cruise control solution for your
specific needs.
Light Control Module
The light control module is a multifunctional package that encompasses four critical controls
within one easy-to-install, space saving unit. Controls include a high-current rotary switch, which
controls parking lights and headlights; a push-pull feature on the switch to operate fog lights;
an adjacent high-current thumb wheel dimmer switch to select the desired brightness for dash
lighting; and an additional miniature rocker switch for auxiliary high-current lighting functions.
The light control module is a compact, sleek, operator friendly, cost effective module. The rugged
high-current switch design allows high-current loads to be handled without the need to include
costly relays in the switch circuit. The snap-in design and integrated keyed connector make
installation easy, and the compact design uses little valuable dashboard space.
HVAC Motor Controller
The HVAC motor controller efficiently controls heating and ventilation and interfaces with the
vehicle’s VECU to adjust the speed of the HVAC blower motor. There are two connections in the
controller, one to the load through the harness and another to the VECU. The signal from the
VECU controls the motor speed and creates a soft start that will suppress any inrush during the
motor’s start up.
The HVAC motor controller operates at 12 or 24VDC and drives DC motors up to 30A. It
provides overvoltage protection, up to 100V for two minutes, meeting automotive
requirements for EMC, vibration and shock. These features help extend the life of the HVAC unit
and prevent the nuisance blowing of fuses or circuit breakers. The HVAC controller is sealed
to IP68, providing protection from the extreme environmental conditions experienced by
the blower housing. The HVAC Motor Controller is compact and uses fewer components and
connections than traditional motor control devices.
www.carlingtech.com
81
Custom Operator Control Modules
Keypads
Operator control modules utilize industry standard SAE J1939 CAN and
NMEA communication protocols. By incorporating a single connector to the
CAN bus via a communications cable, wire harnesses are greatly simplified,
saving space, weight and cost. Through the use of embedded software,
these modules are configurable to your specific load requirements and
diagnostic needs.
The compact keypad, available in standard or custom silicone designs, is
the perfect interface for the many HMI functions that it controls. These
sleek control pads provide a distinctive tactile feel for the operator, while
incorporating wear-resistant lasered graphics for long life. Operator Control
Modules are available with many features including multiple function
lighting, CAN data-controlled variable dimming, and backlighting
Solid State Power Control
Module Features:
• 12 Channel/24 VDC electronic circuit breakers
• J1939 Communication
• Software Selectable Trip Characteristics
• Dimming and Soft Start PWM
• Reverse Polarity Protection
• Up to 15 Amps per channel
• Rated for 80 Amps Continuous Operation
• Load Shedding Capability
VOCM
Multiplexed V-Series rocker modules use industry standard SAE J1939, LIN,
and NMEA communications protocols. The rocker module provides the
look and feel of a traditional electromechanical switch with the connection
benefits of a multiplexed module. Using one cut-out for six switch functions,
the multiplexed V-Series rocker modules save assembly time, and greatly
simplify wiring and harness requirements, providing a high-tech yet costeffective solution.
82
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Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
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83
Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
84
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Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
www.carlingtech.com
85
Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
86
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Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
www.carlingtech.com
87
Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
88
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Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
www.carlingtech.com
89
Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
90
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Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
www.carlingtech.com
91
Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
92
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Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
www.carlingtech.com
93
Standard Legend Imprinting
Notes:
1 Negative legends not available on L, LD, LW, and N-Series.
2 Many symbols are SAE (J1362), ANSI and ISO approved symbols. Consult factory for custom symbols/icons.
3 Use “body” legend codes for laser etched image identification.
94
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Carling Technologies Catalogs
There are several catalogs available featuring complete details on all Carling Technologies products.
Below is a list of useful information such as catalogs, brochures and videos. Please visit our website at
carlingtech.com or scan the QR codes below for complete details.
www.carlingtech.com
Watch Company Profile Video
Switches & Controls
Hydraulic-Magnetic
SWITCHES & CONTROLS
Rocker, Toggle, Pushbutton & Rotary
CATALOG
Circuit Protection
CATALOG
catalog
catalog
Complete line and ordering details for
Switches & Control products including
Rocker, Toggle, Pushbutton, and Rotary
style switches.
Complete line and ordering details for
all hydraulic-magnetic circuit breakers.
Thermal
GFCI / ELCI
GFCI / ELCI
THERMAL
Circuit Protection
Circuit Protection
CATALOG
catalog
Complete line and ordering details for
all thermal circuit breakers.
www.carlingtech.com
CATALOG
catalog
Complete line and ordering details for
all GFCIs/ELCIs.
95
Carling Technologies Catalogs
Marine
On-Off Highway
MARINE
ON/OFF HIGHWAY
Switches, Circuit Protection & ELCI/GFCIs
Switches & Controls
catalog
brochure
catalog
brochure
Complete line of ELCIs, thermal and hydraulic-magnetic
circuit breakers specific for marine applications.
Complete line of switches, controls and custom
solutions specific for on-off highway applications.
Renewable Energy
Military
MILITARY
RENEWABLE ENERGY
Circuit Breakers & Disconnects
COTS Switches & Circuit Breakers
catalog
brochure
catalog
brochure
Complete line of circuit breakers and disconnect
products specific for renewable energy applications.
Complete line of COTS (Commercial-Off-The-Shelf) switches
and circuit breakers specific for military applications.
Telecom/Datacom
Industrial Automation
TELECOM/DATACOM
INDUSTRIAL AUTOMATION
AND CONTROLS
Circuit Protection
Circuit Protection & Switches
catalog
brochure
Complete line of hydraulic-magnetic circuit breakers
specific for telecom/datacom applications.
96
brochure
Complete line of switches and circuit breakers specific
for industrial automation & controls applications.
www.carlingtech.com
Reps & Contact
Authorized Sales Representatives
Click on the group name on the map below to find your local representative or visit
www.carlingtech.com/findarep.
«
«
Matera
W. Canada
Matera
E. Canada
MIDWEST
DM
Michigan
TEMCO Northwest
Alaska, Hawaii
«
NORTHERN
Hanna Lind Ltd.
Melody
Emery
Sierra
Bridge Marketing
Omega Limited
Dy-tronix Inc.
LD. Allen
Norris
DM Assoc
East
Pacent
DM
Assoc
TSI North
TSI
WEST
Signal
Enterprises
Luscombe
Engineering
Pinnacle Marketing
Matrix
DM Mexico
South America
Mexico
«
«
Sunbelt Components
SOUTHEAST
ProRep
Solutions
LATIN AMERICA
Americas
Europe
Middle East
Africa
Asia-Pacific
Oceania
About Carling
Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches
and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power
distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide,
Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical
components, they engineer powerful solutions! To learn more about Carling please visit
www.carlingtech.com/company-profile.
To view all of Carling’s environmental, quality, health & safety certifications please visit
www.carlingtech.com/environmental-certifications
www.carlingtech.com
97
Worlwide Headquarters
Asia-Pacific Headquarters
60 Johnson Avenue, Plainville, CT 06062
Tel: (860) 793-9281
Fax: (860) 793-9231
Email: [email protected]
Web: www.carlingtech.com
Kowloon, Hong Kong
Tel: Int + 852-2737-2277
Fax: Int + 852-2736-9332
Email: [email protected]
Carling Technologies, Inc.
Northern Region Sales Office
Carling Technologies, Asia-Pacific Ltd.
Shenzhen, China
[email protected]
Europe/Middle East/
Africa Headquarters
Carling Technologies Ltd.
4 Airport Business Park, Exeter
Airport, Clyst Honiton, Exeter,
Devon, EX5 2UL, UK
Tel: Int + 44 1392-364422
Fax: Int + 44 1392-364477
Email: [email protected]
[email protected]
Shanghai, China
[email protected]
Pune, India
Germany
[email protected]
Kaohsiung, Taiwan
France
[email protected]
Yokohama, Japan
Southeast Region Sales Office
Midwest Region Sales Office
West Region Sales Office
Latin America Sales Office
[email protected]
O N/OFF-HIGHWAY- C_05_2016
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
[email protected]
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