Owner's Manual

®

10 TON HYDRAULIC LOG SPLITTER

Model No. 486.24540

CAUTION:

Before using this product, read this manual and follow all Safety Rules and

Operating Instructions.

IMPORTANT - READ THIS FIRST!!!

For Missing Parts or Assembly Questions

Please Call 1-866-576-8388

Mon.-Fri. 7am - 5pm CST.

FAX 217-728-2032 or email [email protected]

Missing parts will be sent UPS in 24 hours directly to your home.

• Safety

• Assembly

• Operation

• Maintenance

• Parts

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

www.sears.com/craftsman

. FORM NO. 49668 (11/1/05)

SAFETY RULES

CARTON CONTENTS

FULL SIZE HARDWARE CHART

ASSEMBLY

TABLE OF CONTENTS

4

5

2

3

OPERATION

MAINTENANCE

REPAIR PARTS LIST

PARTS ORDERING/SERVICE

WARRANTY

LIMITED ONE YEAR WARRANTY ON CRAFTSMAN HYDRAULIC LOG SPLITTER

For on year from the date of purchase, when this log splitter is maintained an lubricated according to the operating and maintenance instructions in the owner's manual, Sears will repair any defect in material or workmanship free of charge. If this log splitter is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase.

This warranty does not cover repairs necessary because of operator negligence or abuse, including the failure to maintain the equipment according to instructions contained in the owner's manual.

WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPARTMENT IN

THE UNITED STATES.

This warranty applies only while product is in the United States.

This warranty gives you the specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co. D/817 WA. Hoffman Estates, Chicago, IL 60179

SAFETY RULES

WARNING: When using hydraulic equipment, basic safety precautions should always be followed to reduce the risk of personal injury and hazards due to over pressurization. READ ALL

INSTRUCTIONS BEFORE USING THIS TOOL!

1.

KEEP WORK AREA CLEAN. Cluttered areas invite injuries.

2. OBSERVE WORK AREA CONDITIONS. Do not use tools in damp, wet, or poorly lit locations. Don't expose to rain.

Keep work area well lit.

3. KEEP CHILDREN AWAY. Children must never be allowed in the work area.

4. STORE IDLE EQUIPMENT. When not in use, log splitter should be stored in a dry location to inhibit rust.

5. DO NOT FORCE THE TOOL. It will do the job better and more safely at the rate for which it was intended. Do not use inappropriate attachments in an attempt to exceed the tool's capacities.

6. USE THE RIGHT TOOL FOR THE JOB. Do not attempt to force a small tool or attachment to do the work of a larger industrial tool. Do not use a tool for a purpose for which it was not intended.

7.

DRESS PROPERLY. Do not wear loose clothing or jewelry as they can be caught in moving parts.

8. USE EYE AND EAR PROTECTION. Wear ANSI approved goggles when operating log splitter.

9. DO NOT OVERREACH. Keep proper footing and balance at all times. Do not reach over or across running machines

10. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. The handles must be kept clean, dry, and free from oil and grease at all times.

11. Keep hands, face and body away from log when it is being split.

7

8

6

6

2

12. STAY ALERT. Watch what you are doing, use common sense. Do not operate any tool when you are tired.

13. CHECK DAMAGED PARTS. Before using any tool, any part that appears damaged should be carefully checked to

determine that it will operate properly and perform its intended function. Check for alignment and binding of moving

parts; any broken parts or mounting fixtures; and any other condition that may affect proper operation. Any part that

is damaged should be properly repaired or replaced by a qualified technician.

14. REPLACEMENT PARTS AND ACCESSORIES. When servicing, use only identical replacement parts. Use of any other

parts will void the warranty. Only use accessories intended for use with this tool.

15. DO NOT OPERATE TOOL IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS. Read warning labels on

prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not

operate the tool.

16. Do Not exceed maximum tire pressure found on side wall of tire.

1

# PART # DESCRIPTION QTY

1 65238 HITCH ASSY 1

2 65240 HANDLE ASSY 2

3 65237 LOG SPLITTER 1

4 65239 AXLE ASSY 1

5 46503 WHEEL 2

CARTON CONTENTS

2

3

5

4

3

6

7

12

8

PARTS PACKAGE

9 17

15

16

# PART # DESCRIPTION QTY

8

9

6

7

49659

49664

49667

R19171616

BOLT, HEX M10 x 25

BOLT, HEX M8 x 25

NUT, NYLOCK M8

WASHER, FLAT 1/2

4

2

2

4

# PART # DESCRIPTION QTY

12

15

16

17

47810M

43343

23353

43010

NUT, NYLOCK M10

COTTER, HAIRPIN

PIN, HITCH

COTTER, PIN

1

2

2

1

4

1

3

6

12

4

8

7

Figure 1

ASSEMBLY INSTRUCTIONS

Tools Needed:

(2) 17mm Open End Wrench

(1) 14mm Open End Wrench

(1) 13mm Open End Wrench

(1) Pliers

1. Verify that all parts and all fasteners (Shown full size) on page 4 are included in the carton and parts bag. Refer to page 4 to identify fasteners used in the following instructions.

2. With the Log Splitter(3) standing on end, attach the Hitch Assy(1) using two M10 x 25 Hex Bolts(6), and secure with two M10 Hex Nuts(12).

Be sure that all bolts are tight. (Figure 1)

5

5

Figure 2

4

17

9

3. Attach Axle Assy(4) to the Log Splitter(3) using four

M8 x 25 Hex Bolts(7), and secure with four M8 Hex

Nuts(8). Be sure that all bolts are tight. (Figure 1)

4. Slide the Wheel(5) on to the Axle Assy(4) with the long hub facing inwards. Slide a 1/2 Flat Washer(9) onto the outside of the axle. Secure with Cotter

Pin(17), bend the ends with a pair of pliers.

(Repeat for other wheel) (Figure 2)

5. This Log Splitter will attach and tow behind any standard lawn and garden tractor. Use the supplied Hitch Pin, and Haircotter Pin to attach to tractor. In addition there is a hitch located on the rear of the unit, which allows you to tow a cart behind the Log Splitter.

6. As shown during assembly this unit will stand on its end for easy storage.

OPERATION

Figure 3

MAINTENANCE

HANDLE

RELEASE

SCREW

After every use, wipe down the Hydraulic Log Splitter to remove any tree sap or dirt left behind. This will extend the life of the tool.

Bleeding The Log Splitter

1. Operate the log splitter to extend the Piston Rod to its

maximum length.

2. Remove the Oil Filling Plug.

3. Turn the Release Screw counterclockwise as fast as

possible, the Piston Rod will retract and push air

from the cylinder out of the Oil Filling Plug.

4. Replace the Oil Filling Plug. Repeat steps 1-4 as

necessary.

1.

Gather the logs you wish to split. Make sure the maximum length of each log does not exceed 18". If the log does exceed that measurement, you must cut the log to fit the maximum length of the tool.

2.

Make sure the Piston Rod is fully retracted into the cylinder.

If necessary, turn the RELEASE SCREW counterclockwise to release the hydraulic pressure. Tighten the RELEASE

SCREW.

3.

Place the log between the Wedge and Piston Assembly.

Rest the log in the metal bracket Cradle.

4.

Wear eye proctection (goggles) when operating the

Hydraulic Log Splitter

5.

It is recommended you operate the Log Splitter in the following manner. Stand behind the log splitter and grip one Handle in each hand and pump the Handles in a back-and-forth motion with one Handle fully forward and one fully rearward as shown in figure 3.

6.

Repeat Step "5" to advance the Piston Rod forward. This will push the log against the Wedge and Split it.

7.

When you have split the log, remove the split pieces.

8.

Turn the RELEASE SCREW counterclockwise to draw the piston rod back into the cylinder. Tighten the RELEASE

SCREW when the piston rod has retracted fully.

9.

When you are done, it is recommended you store your

Hydraulic Log Splitter with the RELEASE SCREW opened to relieve any hydraulic pressure during non-use.

SPECIFICATIONS

Maximum Log Length:

Ram Stroke:

Cradle Dimensions:

Base Dimensions:

18"

8-1/16"

3-3/4" x 4" x 4"

42-1/8"L x 8-1/16"W x 37"H

Adding Oil

!!

CAUTION:

DO NOT ADD OIL WITH

PISTON ROD EXTENDED

If you should need to add hydraulic oil to the Log Splitter, turn the release screw counterclockwise to retract the piston rod, remove the Oil Filling Plug, and add oil until the oil is 1/2" from top (when log splitter is laying down).

TROUBLE SHOOTING

1.

If hydraulic cylinder does not move forward when pumping handles.

A. Check to see if Release Screw is tightened in the

closed position.

B. Check to see if you need to add hydraulic oil.

6

REPAIR PARTS FOR HYDRAULIC LOG SPLITTER - MODEL 486.24540

21

22

24

23

10

6

14

10

20

6

31

25 26

27

19

7

18

29

30

28

15

16

1

12

# PART # DESCRIPTION QTY

12

14

15

16

17

18

7

8

9

10

5

6

1

4

65238

65239

46503

49659

49664

49667

Hex, Bolt M8 x 25

Nut, Nylock M8

R19171616 Washer, Axle

43003 Washer, Lock 3/8"

43070

43343

23353

43010

49644

Hitch Assembly

Axle Assembly

Wheel

Hex, Bolt M10 x 25

Washer, Flat 3/8"

Hairpin Cotter

Hitch Pin

Cotter Pin

Spring

1

1

2

2

2

2

2

4

4

4

2

4

1

1

32

4

5

8 17

32

5

9

# PART # DESCRIPTION QTY

27

28

29

30

31

32

23

24

25

26

19

20

21

22

49657

49658

49642

49645

49643

44101

49647

49648

49660

49641

47397

49650

49651

49734

Operating Lever

Grip

Ram Assembly

U-Clamp

Jack Top Plate

Cotter Pin, 3/32 x 3/4"

Spacer

Clevis Pin

Hex, Hex M10

Frame

Handle Clamp

Bolt, Hex M5 x 10

Nut, Hex M5

Bushing, Wheel

2

1

2

1

1

2

1

1

1

1

1

1

2

2

7

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home… no matter who made it, no matter who sold it!

1-800-4-MY-HOME SM

Anytime, day or night

(1-800-469-4663) www.sears.com

To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center.

1-800-488-1222

Anytime, day or night www.sears.com

For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself, call Sears PartsDirect

SM

!

1-800-366-PART

6 a.m. – 11 p.m. CST,

(1-800-366-7278) 7 days a week www.sears.com/partsdirect

To purchase or inquire about a Sears Service Agreement:

1-800-827-6655

7 a.m. – 5 p.m. CST, Mon. – Sat.

Para pedir servicio de reparación a domicilio, y para ordenar piezas con entrega a domicilio:

1-888-SU-HOGAR SM

(1-888-784-6427)

Au Canada pour service en français:

1-877-LE-FOYER SM

(1-877-533-6937)

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