Craftsman 917.2720601 Owner's Manual

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Craftsman 917.2720601 Owner's Manual | Manualzz

Owner's Manual

ICRAFTSMAN°I

LAWN TRACTOR

16.0 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.2720601

This product has a low emission engine which operates differently from previously built engines.

Before you start the engine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A

Visit our Craftsman website:www.sears.com/craffsman

Warranty ...............................................

2

Safety Rules .........................................

3

Product Specifications ..........................

6

AssemblyPre-Operation .......................

8

Operation ............................................

Maintenance .......................................

11

18

Maintenance Schedule ......................

18

Service and Adjustments ....................

23

Storage ...............................................

29

Troubleshooting .................................

Repair Parts ........................................

30

34

Sears Service ......................

Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace free of charge any parts that are found to be

defective in material or workmanship according to the guidelines of coverage listed

below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service

the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts-

man product is dropped off at an authorizedSears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®.

This warranty applies only while this product is within the United States.

This Warranty does not cover-

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

Standard Maintenance Servicing, oil changes, or tune-ups

Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including] but not limited to, damage caused by towing objects beyond the capability of the nding equipment, impacting

objects that bend the frame or crankshaft, or over-speedin_j the engine.

Repairs necessary because of operator negligence, includ0ng but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.

Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale).

In general, fuel should be used within 30 days of its purchase date.

Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BA'I-I'ERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

During the first 30 days of purchase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply.

This charge will be waived if the Craftsman product is dropped of at an authorized Sears location.

For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.

Seam, Roebuck and Co.,Dept.8t7WA, Hoffman Estates, IL 60179

2

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

Look for this symbol to point out important safety precautions.

It means

CAUTION!!!

BECOMEALERT!H

YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

,_ CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope.

Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with

the ground and cause you to lose control of your tractor.

,_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge directionand do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large

percentage of dding mower-related injurias. These operators should evaluate their ability to operate the riding mower safely enough to protect them-

selves and others from serious injury.

Keep machine free of grass, leaves or

other debris build-up which can touch hot exhaust / engine pads and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing.

Stop machine if anyone

enters the area.

Never carry passengers.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can result in severe injury or death.

All slopes

require extra caution.

If you cannot back up

the slope or if you feel uneasy on it, do not mow it.

3

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed.

Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counterweights to improve stability.

Use extra care with grass catchers or

other attachments.

These can change the stability of the machine.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

Do not tum on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity.

Never assume that children will remain where you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and tum machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Never allow children to operate the machine.

Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

Check brake operation frequently.

Adjust and service as required.

4

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children even with the blades off.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind

and down for small children.

Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

5

PRODUCT SPECIFICATIONS

Gasoline

Capacity andType:

1.25 Gallons

Unleaded

Regular

OilType SAE30 (Above32°F)

API-SF-SJ): SAE5W-30

(Below 32°F)

Oil Capacity: 3.5 Pints

Champion RC12YC SparkPlug:

(GAP:

.040")

Ground Speed

(MPH):

Forward: 5.5

Reverse: 2.4

Tire Pressure:

Charging

System:

Battery:

Front: 14 PSI

Rear: 10 PSI

3 Amps Battery

5 Amps Headlights

Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

27-35 Ft. Lbs.

Blade Bolt

Torque:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

,_WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brushcovered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

Califomia Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

6

Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

(1) Hex Bolt

1/4-28 x 1-1/4

Steering _

(1) Locknut 1/4-28

(1) Locknut 1/2-20

J_

Steering

Extension

Shaft

Slope Sheet

_(1)

(1) Washer

17/32 x 1-3/16 x 12

Gauge

Knob

For Future Use

Keys

Video Cassette

7

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier.

Standard wrench sizes you need

_

Insert

_._

/11/2 Hex Nut

_ _Large

_asher

Flat are listed below.

(1) 3/4"wrench

(2) 7116"wrench

(1) Pliers

(1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1.

Remove all accessible loose parts

and parts boxes from carton.

2.

Cut, from top to bottom, along lines on

all four comers of carton, and lay

panels flat.

3.

Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

Steering _.__-_

Wheel-""-L_@!_'_/

_

Steering

ASSEMBLE EXTENSION SHAFT AND

BOOT

1.

Slide extension shaft onto lower steering shaft.

Align mounting holes

in extension and lower shafts and install 1/4 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque.

2.

Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

3.

Position front wheels of the tractor so

they are pointing straight forward.

4.

Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5.

Position steering wheel so cress bars

are horizontal (left to right) and slide inside boot and onto adapter.

6.

Assemble large flat washer, 1/2 hex nut and tighten securely.

8

7.

Snap steering wheel insert into center of steering wheel.

8.

Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

CHECK BA'I-I'ERY

1.

Lift seat pan to raised position,

NOTE: If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps.

(See "BAFFERY" in Maintenance section of this manual for charging instructions).

Label

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment knob.

1.

Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

2.

Pivot seat upward and remove from the cardboard packing, Remove the cardboard packing and discard.

3.

Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.

4.

Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor.

5.

Pivot seat and pan forward and assemble adjustment knob and flat

washer loosely. Do not tighten.

6.

Lower seat into operating position and sit in seat.

7.

Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

8.

Get off seat without moving its adjusted position.

9.

Raise seat and tighten adjustment knob securely.

Seat I

Flat

Seat

\

Bolts

Ider

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of

controls)

1.

Press lift lever plunger and raise attachment lift lever to its highest position.

2.

Release parking brake by depressing clutch/brake pedal.

3.

Place freewheel control in "transmission disengaged" position (See "TO

TRANSPORT" in the Operation section of this manual).

4.

Roll tractor forward off skid.

5.

Remove banding holding deflector shield up against tractor.

9

TO DRIVE TRACTOR OFF SKID (See

Operation

section for location and function of

controls)

WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of other people and objects.

1.

Be sure all the above assembly steps have been completed.

2.

Check engine oil level and fill fuel tank with gasoline.

3.

Place freewheel control in "transmission engaged" position. (See "TO

TRANSPORT" in the Operation section of this manual).

4.

Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

5.

Place motion control lever in neutral

(N) position.

6.

Press lift lever plunger and raise attachment lift lever to its highest position.

7.

Start the engine. After engine has started, move throttle control to idle position.

8.

Release parking brake.

9.

Slowly move the motion control lever forward and slowly drive tractor off skid.

10.Apply

brake to stop tractor, set parking brake and place motion control lever in neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

1.

Raise and hold deflector shield in upright position.

2.

Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

3.

Hook front latch into hole on front of mower deck.

4.

Hook rear latch into hole on back of mower deck.

Deflector

Shield

Mulcher

Plate

Latch

Hooks

A

_1_ CAUTION: Do not remove deflector shield from mower.

Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades.

The mulching blades are designed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled.

See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION

ALL BELTS

OF

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly.

10

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properfy adjusted. See "1"OADJUST

BRAKE" in the Service and Adjustments section of this manual.

V' CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist:

,/ All assembly instructions have been completed.

,/No remaining loose parts in carton.

/ Battery is properly prepared and charged.

(Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and tightened securely.

,/All tires are properly inflated.

(For shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is propedy leveled side-to-side/front-to-rear for best cutting results.

(Tires must be properly inflated for leveling).

,/Check mower and drive belts.

Be sure they are muted propedy around pulleys and inside all belt keepers.

/ Check wiring.

See that all connections are still secure and wires are properly clamped.

•/ Before ddving tractor, be sure free-

wheel control is in =transmission engaged" position (see "TO TRANS-

PORT" in the Operation section of this manual).

While learning how to use your tractor,

pay extra attention to the following important items:

,/Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean, regular unleaded gasoline.

/ Become familiar with all controls - their

location and function.

Operate them before you start the engine.

,/Be sure brake system is in safe operating condition.

,/It is important to purge the transmission

before operating your tractor for the first time.

Follow proper starting and transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

!

FUEL CHOKE MOWER LIFT MOWER HEIGHT PARKING BRAKE

LOCKED

UNLOCKED

H L

HIGH LOW ATTACHMENT

CLUTCH ENGAGED

REVERS[:: NEUTRAL PARKING BRAKE

IGNITION

ATTACHMENT

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS AND FEET AWAY

11

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.

Save this manual for future reference.

Ignition Switch

Light Switch

Position

Ammeter

Attachment

Clutch

Lever

J

Throttle/Choke

Control

Lift

Lever

Plunger

Attachment

Lift Lever

Clutch]Brake

Pedal

Height

Adjustment

Indicator

Freewheel

Control

Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

A'n'ACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

LIGHT SWITCH POSITION - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROLUsed for starting and controlling engine speed.

FREEWHEEL CONTROL-

Disengagages transmission for pushing

12

I_

eyes, which can result in severe eye damage.

Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs.

We recommend standard safety glasses or a he operation of any tractor can result in foreign objects thrown into the wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch.

When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1, Depress clutch/brake pedal all the way down and hold.

2, Pull parking brake lever up and release pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold tractor secure.

Attachment Clutch Lever

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

_i, CAUTION: Always stop tractor completely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL

Ignition Key aged"

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the battery charging rate.

Choke

Control

Clutch/

Parking Brake

/"Engaged"

Posi_on

Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD

"Disengaged"

Position

STOPPING

=Brake" Motion Control

Position Lever

The direction and speed of movement is

controlled by the motion control lever.

1.

Start tractor with motion control lever in neutral (N) position.

2.

Release parking brake.

3.

Slowly move motion control lever to desired position.

MOWER BLADES -

To stop mower blades, move attach-

ment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

To stop ground drive, depress clutch/

brake pedal all the way down.

Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position and remove key.

Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever determines the cutting height.

Grasp lift lever.

Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are measured from the ground to the blade

tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

13

during hot months.

For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice.

Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1.

Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT' in this section of manual).

2.

With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.

Install gauge wheel in appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and tighten securely.

3.

Repeat for opposite side, installing gauge wheel in same adjustment hole.

Gauge Wheel

Mounting

Bracket

3/8-16

"_

3/8 Washer

Gaug,

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch.

Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1.

Select desired height of cut.

2.

Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES disengage attachment clutch control.

TO OPERATE ON HILLS

41_CAUTI,ON: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual.

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.

To restart movement, slowly release

parking brake and clutch/brake pedal.

Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage

placing freewheel transmission by

control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

1.

Raise attachment lift to highest

position with attachment lift control.

2.

Pull freewheel control out and down

into the slot and release so it is held in the disengaged position.

Do not push or tow tractor at more than two (2) MPH.

To re-engage transmission, reverse above procedure.

Transmission Engaged

,_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachment

Clutch

"Engaged"

Position

Attachemnt

Lift Lever

High

Position

Position

Position

Deflector

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.

Use an appropriate

means of tying hood to tractor (rope, cord,

14 etc.).

TOWINGCARTSAND OTHERATTACH-

MENTS

Towonlythe attachmentsthat

are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1.

Check engine oil with tractor on level ground.

2.

Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube.

Do not thread the cap onto the tube. Remove and read oil level.

If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Maintenance section in this manual.

ADD GASOLINE

Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane.

(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).

Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

• I,CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help in_sure good cold weather starting.

ACAUTION: Alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel

system should be emptied before storage of 30 days or longer. Drain the gas tank,

start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season.

See Storage Instruc-

tions for additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1.

Be sure freewheel control is in the transmission engaged position.

2.

Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

3.

Place motion control lever in neutral

(N) position.

4.

Move attachment clutch to disengaged position.

5.

Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6.

Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start, move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and above)

7.

When engine starts, move the throttle

control to the fast position.

The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

15

7.

When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

Beforedrivingthe unit in cold weather, the transmissionshould be warmed up

as follows:

1.

Be sure the tractor is on level ground.

2.

Place the motion control lever in neutral.

Release the parking brake and let the clutch/brake slowly return to operating position.

3.

Allow one minute for transmission to warm up. This can be done during the engine warm up period.

The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.)

PURGE TRANSMISSION r_reCA.UTION: Never engage or disengage

ewneel lever wni_e the engine is running.

To ensure proper operation and performance, it is recommended that the transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT; Should your transmission

require removal for service or replacement, it should be purged after reinstallation before operating the tractor.

1.

Place tractor safely on level surface with engine off and parking brake set.

2.

Disengage transmission by placing freewheel control in =transmission disengaged" position (See "TO

TRANSPORT" in this section of manual).

3.

Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position.

With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

4.

Move motion control lever to full forward position and hold for five (5) seconds.

Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: Dudng this step there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

5.

Move motion control lever to neutral

(N) position. Shutoff engine and set parking brake.

6.

Engage transmission by placing freewheel control in =transmission engaged" position (See "TO TRANS-

PORT" in this section of manual).

7.

Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed.

With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

8.

Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position.

Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and ready for normal operation.

16

MOWING TIPS

Mower should be properly leveled for best mowing performance.

See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

The left hand side of mower should be used for trimming.

Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor.

This will result in a more even distribution of clippings and more uniform cutting.

When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up

grass and trash. Clean after each use.

The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed.

Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon.

At this time the grass

has dried and the newly cut area will not be exposed to the direct sun.

For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass,

reduce your width of cut on each pass and mow slowly.

If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave undesirable clumps.

Allow grass to dry before mowing.

Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material.

Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired.

When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

• Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings.

When doing a second cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week.

Mow north to south one week then change to east to west the next week.

This will help prevent matting and graining of the lawn.

17

FILL IN DATES

DATES

B

Check Operator presence and

T

Interlock Systems

R Check for Loose Fasteners

BIll

_V'

I_

_ I_s If

T

Lubrication Chart

0 SharpervReplace Mower Blades

R C_an Battery and Terminals

Check Transaxle Cooling ch=,_v-Bait,

Check Engine Oil Level

Change Engine Og (with oil filter)

E Change Engine O" (without oil filter)

N Clean Air Fdter

NI Inspect Muffler/Spark Armster

E

Replace Oil Filter (If equipped)

Clean Engine CooSng Fins

If

_3

Ik_ i1_,,_

_I_:

I,/,_

I_ iV'

I_

I1_

_.2

I#12

_2 If Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

I - Change more often when operating under a heavy load or in high ambkmt temperatures.

2 - Service more often when ope_ating In dirty or dusty cond_ons.

3 - Replace blades more olten when mowing in sandy soil,

5 - 13ghton front axle pivot bolt to 35 lt,-Ibs, maximum,

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence.

To receive

full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periedically to properly maintain your tractor.

All adjustments in the Service and

Adjustments section of this manual should be checked at least once each season.

Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2.

Check brake operation.

3.

Check tire pressure.

4.

Check operator presence and

interlock systems for proper opera- tion.

5.

Check for loose fasteners.

LUBRICATION CHART

(D Spindle _ f"------_ r---- (D Spindle

Zerk_:,,,_ ,,1[';i.: _ :::::::::_Zerk

_)Front Wheel._:_/

Beadng _

_)Engine/,--_-,, ' _

--i

.....

_--__Front Wheel

I :_. Bearing Zerk

":'"

'_,"_-,

J

(_ General Purpose Grease

_) REFER TO Maintenance "ENGINE"SECTION

18

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings.

If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described, repair the problem immediately.

The engine should not start unless the

brake pedal is fully depressed and attachement clutch control is in the disengaged position.

When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp.

Replace bent or damaged blades.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4.

Reassemble hex bolt, lock washer

and flat washer in exact order as shown.

5.

Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: treated.

Trailing.._._

Blade bolt is grade 8 heat

Blade Center_c._-_,

"_>_

Flat W:s_:r'"_

Lock Washerj.-_ '

._%

:_'_ta?Sem

_,_r

_

Mandrel

*A Grade 8 heat treated bolt can be identified by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced.

An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a f{le or on a grinding wheel.

Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer.

(When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade.

The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position.

If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

bly

BLADE REMOVAL

1.

Raise mower to highest position to allow access to blades.

2.

Remove hex bolt, lock washer and flat washer securing blade.

3.

Install new or resharpened blade with trailing edge up towards deck as shown.

5/8" Bolt or

BATTERY

"

Center Hole

Blade

Your tractor has a battery charging system which is sufficient for normal use.

However, periodic charging of the battery with an automotive charger will extend its life.

19

Keep battery and terminals clean.

Keep battery bolts tight.

* Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE: The originalequipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is not necessary.

TO CLEAN BA-I-rERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to =leak" power.

1. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and dry.

3. Clean terminals and battery cable ends with wire brush until bright.

4. Coat terminals with grease or petroleum jelly.

5. Reinstall battery (See "REPLACING

BA'FFERY" in the Service and Adjustments section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

Inspect cooling fan to be sure fan blades are intact and clean.

Inspect cooling fins for dirt, grass

clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer

to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle.

Should the transaxle ever leak or require servicing,

contact a Sears or other qualified service center.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ.

Select the oil's SAE viscosity grade according to your expected operating temperature.

SAE\

-20 .10

0 20 30

TEMPERATURE RANGE ANllCIPATEO BEFORE NEXT O_LCHANGE

40

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change.

All oil must meet API service classification SF-SJ.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

1.

Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2.

Remove yellow cap from end of drain valve and install the drain tube onto

the fitting.

Oil Drain Valve and _""

I

o,ose,

Position

Yellow Cap

Drain Tube

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

3.

Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4.

To open, pull out on the drain valve.

5.

After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

6.

Remove the drain tube and replace

the cap onto the end of the drain valve.

2O

7.

Refill engine with oil through oil fill dipstick tube.

Pour slowly.

Do not overfill.

For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this manual.

8. Use gaugeon oil

fill cap/dipstick for

checking level.

Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube when taking reading.

Keep oil

at "FULU' line on dipstick.

Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

1.

Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL" in this section of manual, through step remove drain plug).

2.

Remove oil filter and wipe off filter adapter.

3.

Apply a thin coating of new engine oil to the rubber gasket on replacement

oil filter.

4.

Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter

adapter, then tighten filter an addi- tional 1/2 turn.

5.

Fill crankcase with new oil (See "TO

CHANGE ENGINE OIL" in this section of manual).

For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual.

6.

Start the engine and check for oil leaks. Correct any leaks before placing engine into full operation.

AIR FILTER

Your engine will not run properly using a

dirty air filter.

Clean the foam pre-cleaner after every 25 hours of operation or every season.

Service paper cartridge every

100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

1.

Remove knob and cover.

2.

Remove wing nut and air cleaner from base.

TO SERVICE PRE-CLEANER

3.

Slide foam pre-cleaner off cartridge.

4.

Wash it in liquid detergent and water.

5.

Squeeze it dry in a clean cloth.

Allow it to dry.

6.

Saturate it in engine oil.

Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

TO SERVICE CARTRIDGE

1.

Replace a dirty, bent, or damaged cartridge.

NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge.

2.

Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge.

3.

Reassemble air cleaner, wing nut, cover and tighten knob securely.

Air Cleaner

Cover

Cover

(nob

Nut

Foam

Pre-

Cleaner

Rubber

)i(Filter

21

Paper

Ca_ridge

Screen

Base

Dipstick

Cap/

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating.

Clean with a wire brush or compressed air to remove dirt and stubbom dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other

cooling shrouds. Clean the cooling fins and external surfaces as necessary.

Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100 hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-UNE FUEL FILTER

The fuel filter should be replaced once each season.

If fuel filter becomes clogged, obstructing fuel flow to carbure- tor, replacement is required.

1.

With engine cool, remove filter and

plug fuel line sections.

2.

Place new fuel filter in position in fuel line with arrow pointing towards carburetor.

3.

Be sure there are no fuel line leaks and clamps are properly positioned.

4.

Immediately wipe up any spilled gasoline.

i

Clam_ctamp

Fuel Filter

CLEANING

of all foreign matter.

Keep finished surfaces and wheels free of all gasoline, oil, etc.

Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your tractor unless the

electrical system, muffler, air filter and carburetor are covered to keep water out.

Water in engine can result in a shortened engine life.

22

,_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3, Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug,

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

1.

Place attachment clutch in "DISEN-

GAGED" position.

2.

Move attachment lift lever forward to lower mower to its lowest position.

3.

Roll belt off engine pulley.

4.

Remove small retainer spring, and lift clutch spring off pulley bolt.

5.

Remove large retainer spring, slide collar off and push housing guide out of bracket.

6.

Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7.

Disconnect suspension arms from rear deck brackets by removing retainer springs.

8.

Disconnect front links from deck by removing retainer springs.

9.

Raise lift lever to raise suspension arms.

Slide mower out from under tractor.

IMPORTANT: If an attachment other than the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in frame.

TO INSTALL MOWER

1.

Raise attachment lift lever to its highest position.

2.

Slide mower under tractor with deflector shield to right side of tractor.

3.

Lower lift lever to its lowest position.

4.

Connect front links to mower deck and secure with retainer springs.

5.

Connect suspension arms to rear deck brackets and secure with retainer springs.

6.

Connect anti-sway bar to chassis bracket and secure with retainer spring.

7.

Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.

8.

Install belt onto engine pulley.

Clutch

Retainer

Small Retainer

Anti-Sway

Collar.

Housin!

Guide i,..- °"

'-'_"_ Square Hole

Pulley

Front Link

Retainer Springs

Deflector Shield

Bracket

Large Retainer

Spring

23

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this manual).

If tires are over or underinflated, you will not propedy adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.

Distance "A" on both sides of mower should be the same or within 1/4" of each other.

If adjustment is necessary, make adjustment on one side of mower only.

To raise one side of mower, tighten lift link adjustment nut on that side.

To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Each full turn of adjustment nut will change mower height about 1/8".

• Recheck measurements after adjust- ing.

Bottom edge of mower to

Bottom edge of mower to ground _

W

A_- "_'"'_Ground Line

1TA ground

To lower front of mower loosen nut "E" on both front links an equal number of turns.

When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F' against trunnion on both front links.

To raise front of mower, loosen nut =F" from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns. The two front links must remain equal in length.

When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F"

against trunnion on both front links.

• Recheck side-to-side adjustment.

.oNN, .

o oj /Mandrel

Both Front Links Should be Equal in Length

Nut =_

Trunnion_

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjustment is necessary, be sure to

adjust both front links equally so mower will stay level side-to-side.

To obtain the best cutting results, the mower housing should be adjusted so

that the front is approximately 1/8" to 112" lower than the rear when the mower is in its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front

and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are equal in length.

• If links are not equal in length, adjust one link to same length as other link.

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be replaced without tools.

Park the tractor on level surface.

Engage parking brake.

BELT REMOVAL -

1.

Remove mower from tractor (See "TO

REMOVE MOWER" in this section of manual).

2.

Work belt off both mandrel pulleys and idler pulleys.

3.

Pull belt away from mower.

24

BELT INSTALLATION -

1.

Work belt around both mandrel pulleys and idler pulleys

2.

Make sure belt is in all pulley grooves and inside all belt guides.

3.

Install mower (See "To Install Mower" in this section of this manual).

Mandrel ianq

Pulley

Idler

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in highest gear on a level dry concrete or paved surface, then brake must be adjusted.

1.

Depress clutch/brake pedal and engage parking brake.

2.

Measure distance between brake

operating arm and nut "A" on brake red.

3.

If distance is other than 1-9/16". loosen

jam nut and turn nut "A" until distance becomes 1_9/16".

Retighten jam nut

against nut "A".

4.

Road test tractor for proper stopping distance as stated above.

Readjust if necessary.

If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary.

Contact a Sears or other qualified service center.

With Parking Brake

BELT REMOVAL-

1.

Remove mower (See =TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

2.

Remove belt from stationary idler and clutching idler.

3, Remove belt downward from around engine pulley.

4, Pull belt slack toward rear of tractor.

Carefully remove belt upwards from transmission input pulley and over cooling fan blades.

5.

Remove belt from center span keeper and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around transmission cooling fan and onto the input pulley.

2.

Slide belt into the center span keeper.

3.

Pull belt toward front of tractor and roll

around the top groove of engine pulley.

4.

Install belt through stationary idler and clutching idler.

5.

Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

6.

Install mower (See =TO INSTALL

MOWER" in this section of manual).

Engine Pulle

Clutching

_ "Engaged

'_=_._

N_utJam Nut Stationary Idler

Center S

Keeper

_-J_/_ °_--_Operating adjustment is necessary contact a

Sears or other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface.

Engage parking brake.

For assistance, there is a belt installation guide decal on bottom side of left footrest.

25

Transmission

Input Pulley

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not be necessary.

1. Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.

2.

Start engine and move motion control lever until tractor does not move forward or backward.

3.

Hold motion control lever in that position and turn engine off.

4.

While holding motion control lever in place, loosen the adjustment bolt.

5.

Move motion control lever to the neutral (N) (lock gate) position.

6.

Tighten adjustment bolt securely.

NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.

After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:

1.

Loosen the adjustment bolt.

2.

Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to creep.

3.

Tighten adjustment bolt securely.

4.

Start engine and test.

5.

If tractor still creeps, repeat above steps until satisfied.

Motion Control Lever Neutral

Lock Gate

FRONT WHEEL

Retaining

Axle

Ring

Cover

TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor.

If damage

has occurred to affect the front wheel too- in or camber, contact a Sears or other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1.

Block up axle securely.

2.

Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose).

3.

Repair tire and reassemble.

NOTE: On rear wheels only: align grooves in rear wheel hub and axle.

Insert square key.

4.

Replace washers and snap retaining ring securely in axle groove.

5.

Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and

use tire sealant from Sears. 13re sealant also prevents tire dry rot and corrosion.

Washers i

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BA'n'ERY

\ Adjustment Bolt

TRANSMISSION

MENT

REMOVAL/REPLACE-

Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor.

See "PURGE

TRANSMISSION" in the Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not horizontal (left to dght) when wheels are positioned straight forward, remove steering wheel and reassemble with crossbars horizontal.

"13ghten securely.

_WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and

smoking materials away from batteries.

Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BAI-rERY" in the

MAINTENANCE section of this manual).

If "jumper cables" are used for emergency starting, follow this procedure:

IMPORTANT: Your tractor is equipped wi_ a

12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles.

26

TO ATFACH JUMPER CABLES -

1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis.

2.

Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

3.

Connect the other end of the BLACK cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1.

BLACK cable first from chassis and

then from the fully charged battery.

2.

RED cable last from both batteries.

Weak or Dead

Battery

REPLACING BA'I-FERY

Fully Charged

Battery

£L

41SWARNING: Do not short battery

terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental grounding.

1.

Lift seat pan to raised position.

2.

Disconnect BLACK battery cable first then RED battery cable and carefully

remove battery from tractor.

3.

Install new battery with terminals in same position as old battery.

4.

First connect RED battery cable to

positive (+) terminal with hex bolt and keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5.

Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely.

Seat Pan

TO REPLACE HEADLIGHT BULB

1.

Raise hood.

2.

Pull bulb holder out of the hole in the backside of the grill.

3.

Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

4.

Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or

prevent it from starting.

Check wiring.

See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse.

The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1.

Raise hood.

2.

Unsnap headlight wire connector.

3.

Stand in front of tractor.

Grasp hood at sides, tilt toward engine and lift off of tractor.

4.

When replacing hood, be sure to reconnect the headlight wire connector.

Hood

Headlight Wire

Connector

Terminal

Positive

(Red)

Cable

Keps

Nut

Hex

Bolt

(Black) Cable 27

ENGINE

Maintenance, repair, or replacement of the emission control devices and systems, which

are being done at the customers expense,

may be performed by any non-road engine

repair establishment or individual. Warranty

repairs must be performed by an authorized engine manufacturer's sen/ice outlet.

TO ADJUST THRO'n'LE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

1. With engine not running, move throttle control lever from slow to choke position.

Slowly move lever from choke to fast position.

2.

Check to see if hole in throttle lever and hole in speed control bracket are aligned.

3.

If holes are not aligned, loosen cable clamp screw and align the holes by inserlJng a pencil or a 1/4" drill bit through both holes.

4.

Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the factory

and adjustment should not be necessary.

However, minor adjustment may be required

to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does need adjustment, proceed as follows:

In general, fuming the adjusting needles in

(clockwise) decreases the supply of fuel to the engine giving a leaner fueVair mixture.

Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needles and seats in carburetor may result if turned in too tight.

NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits

allowed by the cap. Do not attempt to remove

the limiter cap. The limlter cap cannot be

removed without breaking the adjusting needle.

1.

Be sure you have a clean air filter and the throttle control cable is adjusted properly

(see above).

2.

Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position.

28

3.

Idle soeed setting - With throttle control

lever in slow position, engine should idle at 1750 RPM. If engine idles too slow or fast, turn idle speed adjusting screw in or

out until correct idle is attained.

4.

Idle fuel needle settina - With throttle control lever in slow position, tum idle fuel adjustment needle in (clockwise) until

engine begins to die and then turn out

(counterclockwise) until engine runs rough. Turn needle to a point midway between those two pos'_ons.

5.

Recheck idle speed. Readjust if necessary.

ACCELERATION TEST -

6.

Move throttle control lever from slow to

fast position. If engine hesitates or dies,

tum idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.

High speed stop is factory adjusted.

Do not adjust - damage may result.

IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed.

Overspeeding the engine above the factory high speed setting can be dangerous.

If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments.

Cable

Screw

Speed Control

Idle Speed

Thr )ttle

I Adjusting_

screw

I_lL_--_

NeedleIII

Ip_t_-_ [--dr_JI

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or more.

,_ CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame or spark.

Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in the Service and Adjustments section of this manual).

3. Lubricate as shown in the Maintenance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened.

Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BA'I'rERY

Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during

storage. Acidic gas can damage the fuel system of an engine while in storage.

1.

Drain the fuel tank.

2.

Start the engine and let it run until the fuel lines and carburetor are empty.

Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix

ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.

Do not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

• Fully charge the battery for storage.

• After a period of time in storage, battery may require recharging.

To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see

"TO CLEAN BATIERY AND TERMI-

NALS" in the Maintenance section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage.

29

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).

CYLINDER(S)

1.

Remove spark plug(s).

2.

Pour one ounce of oil through spark plug hole(s) into cylinder(s).

3.

Turn ignition key to start position for a few seconds to distribute oil.

4.

Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture.

Do not use plastic.

Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel.

2.

Engine not "CHOKED" properly.

3.

Engine flooded.

4.

Bad spark plug.

5.

Dirty air filter.

6.

Dirty fuel filter.

7, Water in fuel.

8.

Loose or damaged wiring.

9.

Carburetor out of adjustment.

10. Engine valves out of adjustment.

4.

5.

6.

7.

1.

Fill fuel tank.

2.

See "TO START ENGINE" in Operation section.

3.

Wait several minutes before attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter.

8.

9.

Check all wiring.

See "To Adjust Carburetor" in Service and Adjustments section.

10.Contact

a Sears or other qualified service center.

Hard to start 1.

Dirty air filter.

2.

Bad spark plug.

3.

Weak or dead battery.

4.

Dirty fuel filter.

5.

Stale or dirty fuel.

6.

Loose or damaged wiring.

7, Carburetor out of adjustment.

8.

Engine valves out of adjustment.

1.

2.

3.

4.

5.

6.

7.

8.

Clean/replace air filter.

Replace spark plug.

Recharge or replace battery.

Replace fuel filter,

Drain fuel tank and refill with fresh gasoline.

Check all wiring.

See "To Adjust Carburetor" in Service and Adjustments section.

Contact a Sears or other qualified service center.

Enginewill turn over not

Loss of power

1.

2.

8.

Faulty not depressed.

clutch solenoid is

3.

Weak or dead battery.

4.

Blown fuse.

5.

6, Loose or damaged wiring.

7.

Faulty ignition switch.

9.

Brake

Attachment engaged.

Corroded

Faulty pedal battery operator switch(es).

terminals.

or starter.

presence

Engine clicks but 1.

Weak or dead battery.

•ill not start 2.

Corroded battery terminals.

3.

Loose or damaged wiring.

4.

Faulty solenoid or starter.

3.

4.

5.

6.

7.

1.

2.

8.

9.

Depress brake pedal.

Disengage attachment clutch.

Recharge or replace battery.

Replace fuse.

Clean battery terminals.

Check all wiring.

Check/replace switch.

ignition

Check/replace starter.

solenoid

Contact a Sears or other or qualified service center.

1.

Recharge or replace battery.

2.

Clean battery terminals.

3.

Check all wiring.

4.

Check/replace solenoid or starter.

1. Cutting too much grass/too fast.

1.

Set in "Higher reduce speed.

Cut" position/

2.

Throttle in "CHOKE" position.

2.

Adjust throttle control.

3O

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of power

(continued)

3.

Build-up of grass, leaves and trash under mower.

4.

Dirty air filter.

5.

Low oil level/dirty oil.

6.

Faulty spark plug.

7.

Dirty fuel filter.

8.

Stale or dirty fuel.

9.

Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14.Carburetor out of adjustment.

15.Engine valves out of adjustment.

3.

Clean underside of mower housing.

4.

Clean/replace air filter.

5.

Check oil level/change oil.

6.

Clean and regap or change spark plug.

7.

Replace fuel filter.

8.

Drain fuel tank and refill with fresh gasoline.

9.

Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.

10.Connect

and tighten spark plug wire.

11 .Clean

engine air screen/ fins.

12.Clean/replace muffler.

13.Check

all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments section.

15.Contact

a Sears or other qualified service center.

Excessive vibration

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1.

Replace blade.

Tighten blade bolt.

2.

Contact a Sears or other qualified service center.

3.

Tighten loose part(s).

Replace damaged parts.

Engine continues to run when operator leaves seat with attachment clutch engaged

Poorcut-uneven

1.

Faulty operator-safety presence control system.

.

Check wiring, switches and connections.

If not corrected, contact a Sears or other qualified service center.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

.

Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.

1.

Replace blade.

Tighten blade bolt.

2.

Level mower deck.

3.

Clean underside of mower housing.

4.

Contact a Sears or other qualified service center.

5.

Clean around mandrels to

open vent holes.

Mower blades will 1. Obstruction in clutch not rotate mechanism.

1. Remove obstruction.

31

TROUBLESHOOTING CHART:

See appropriate section In manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mowerbladeswill not rotate (con't)

Poor grass discharge

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4.

Frozen blade mandrel.

2, Replace mower drive belt.

3. Replace idler pulley.

4. Contact aSears or other qualified service center.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4.

Mower deck not level.

5.

Low/uneven tire air pressure.

6.

7.

Buildup of grass, leaves and

8.

9.

10.Improper

11

Worn, bent or loose blade.

trash under mower.

Mower

Blades

drive belt worn. improperly blades installed.

used.

.Clogged mower deck vent

holes from buildup of grass, leaves, and trash around mandrels.

1.

Place throttle control in

"FAST" position.

2.

Shift to slower speed.

3.

Allow grass to dry before mowing.

4.

Level mower deck.

5.

Check tires for proper air pressure.

6.

Replace/sharpen blade.

Tighten blade bolt.

7.

Clean underside of mower housing.

8.

Replace mower drive belt.

9.

Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11 .Clean around mandrels to open vent holes.

_leadlight(s) not working

',ifso equipped)

Battery will not

:harge

Loss of drive

Engine "backfires" when turning engine

"OFF"

1.

2.

3.

4.

5.

Switch is "OFF".

Bulb(s) or lamp(s) burned out.

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

1. Turn switch "ON".

2.

Replace bulb(s) or lamp(s).

3.

Check/replace light switch.

4.

Check wiring and connections.

5.

Replace fuse.

1.

2.

Bad battery cell(s).

Poor cable connections.

3.

4.

Faulty regulator

(if so equipped).

Faulty alternator.

1.

2.

3.

Freewheel control in

"disengaged" position.

Motion drive belt worn, damaged, or broken.

Air trapped in transmission during shipment or servicing.

1.

Engine throttle control not

set at "SLOW" position for 30 seconds before stopping engine.

32

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4.

Replace alternator.

1.

Place freewheel control in

=engaged" position.

2.

Replace motion drive belt.

13.

Purge transmission.

.

Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before stopping engine.

SCHEMATIC

[

TRACTOR -- MODEL NUMBER 917,2720601

I;,ED

BATTERY

FUSE

SOLENOID

_) AMMETER w.mE

IGNITION

SWITCH

IGNITION SWITCH

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE UGHTS ARE NOT

CONNECTED TO THE

BATI'ERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. ASTHE ENGINE IS

SPEEDED UP. THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

_OWN

RELAY

HEADLIGHTS /_'

NON-REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

REMOVABLE

CONNECTIONS

33

ELECTRICAL

TRACTOR-MODELNUMBER 917.2720601

22

26

I

I

I

I

_ I

I

I

I I I

I I I

I I i

I

I I i

II

I i

I

I

I

I

I

I

I

I

I

I

I

I

I

I

\

\__

\

\

\l

/

/

/

//

/

/

/

27

J

I

I

I

I

I

I

I

34

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.2720601

KEY PART

NO.

NO.

DESCRIPTION

21

22

24

25

26

33

40

41

42

43

27

28

29

30

1

2

8

16

45

52

81

90

163465

74760412

176689

176137

175688

4152J

4799J

146147

175158

73510400

4207J

160784

175566

140403

179723

71110408

131563

178861

122822X

141940

109748X

180449

Battery

Bolt, Hex Head 114-20 unc x 3/4

Box Battery Fender

Switch, Interlock

Harness, Light Socket (includes 4152J)

Bulb, Light

Cable, Battery, 6 Gauge, Red, 11

Cable, Battery, 6 Gauge, Red, W/16 Wire

Fuse,20Amp

Nut Keps Hexl/4-20 Unc

Cable, Ground, 6 Gauge, Black, 12"

Switch, Plunger Normal Op Olive

Switch, Ignition

Key, Ignition

Harness, Ignition

Bolt, Hex Head, Fin. 1/4-20 x 1/2

Cover, Terminal, Red

Solenoid

AmmeterRectangular

ProtoctionWire Loop

Relay Asm.

Cover Tenninal Battery

NOTE: All component dimensionsgiven in U,S, inches

1 inch = 25.4 mm

35

TRACTOR -- MODEL NUMBER 917.2720601

CHASSIS AND ENCLOSURES

208

208.

208

28

39

58

166

74

14

36

13 ."

2O8

TRACTOR -- MODEL NUMBER 917.2720601

CHASSIS AND ENCLOSURES

KEY PART

NO.

NO.

DESCRIPTION

1

2

3

5

9

174619

176554

17060612

ChassisStamping

Drawbar

Screw 3/8-16 x 3/4

155272 BumperHood/Dash

168337X013 Dash

10 STD533710 Bolt, Carriage 3/8-16xl

11 174996 Panel, Dash, L.H.

13

14

172105X010 Panel, Dash, R.H.

17490608 Screw Thdrol 3/8-16 x 1/2

17

18

25

26

28

29

30

17_X558

126938X

HoodAssembly Laser

BumperHood

19131312 Washer 13/32 x 13/16 x 12 Gauge

STD541437 Nut

175049 Gdlle Lens Asm Laser

174332X599 Lens, Laser

175692X558 Fend/Ftrest Pnt STLT

31

37

38

39

13,9976

17490508

175710

174714

58

60

64

150127

72140606

154798

74 73680600

142 175702

143 154966

144 175582

145 156524

Bracket, Fender Support

Screw Thdrol 5/16-18x 1i2Tyt

Bracket Asm. Pivot Mower Rear

Bracket Pivot Laser

Duct Air Engine P/L LT

Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

Dash LowerSTLT

NutCrownlock3/8-16 UNC

Plate ReinfomementSTLT

Bracket Swaybar Chassis

Bracket Pnt Footrest STLT

Jod Pivot Chassis/Hood

159 155123X428 Cupholder

166 164863 Screw 13-16 x 3/4

206 170165

207 17670508

Bolt Shoulder 5/16 -18 TT

ScrowThdrol 5/16-18x1/2TYTT

208 17670608

212 175143

ScrewThdrol 3/8-16x 1/2

Insert Lens Reflective

- 5479J Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch -- 25.4 mm

37

GROUNDDRIVE

TRACTOR-- MODEL NUMBER 917.2720601

16 3_ 52

30

62

36

120''_

6

38

GROUND DRIVE

TRACTOR - - MODEL NUMBER 917.2720601

8

10

63

64

65

66

55

56

57

59

61

62

34

35

36

37

38

39

50

51

52

53

41

47

48

49

14

15

16

19

21

22

24

25

26

27

28

29

30

32

KEY PART

NO.

NO.

1

DESCRIPTION

......

Transaxle(See Breakdown)

Hydro Gr314-0510

165866 Rod Shift Fender Adjust

STD561210 Pin Cotter 1/8 x I CAD

10040400

74490544

Washer LockHvy Helical

Bolt Hex FLGHD 5/16-18 x Gr 5

STD541431 Nut Look Hex W/Ins. 5/16-18 Unc

STD541437 NutLockHexW/Wsh 3/8-16Unc

130564

169498

73350600

Knob, Deluxe 1/2-13

Rod, Brake Hydro

Nut, Hex Jam 3/8-16 Unc

106888X Spring, Brake Rod

STD551037 Washer 13/32 x 13/16 Ga.

STD561210 Pin Cotter 1/8 x 3/4 CAD.

175765

71673

169592

74760512

Rod, Parking Brake

Cap, Parking Brake

Bracket,Transaxle

BoltHexHd 5/16-18Uncx3/4

175578 Shaft, Foot Pedal

120183X Bearing,Nylon

19211616 Washer

1572H Pin, Roll

179114

74760648

Pulley, Composite, Flat

Bolt Fin Hsx 3/8-16 x 2-3/4

175556

127783

154407

123205X

Keeper, Belt Idler

Pulley, Idler, V-Groove

Bollcrank, Clutch

Retainer, Belt

STD523715 Bolt Hex Hd 3/8-16 x 1-1/2

STD541437 NutCrownlook 3/8-16UNC

STD541431 NUt,Crownlock 5/16-18 Unc

105710)( Link, Clutch

105709X

17060620

140294

169691

17120614

8883R

Spring, Return, Clutch

Screw 3/8-16 x 1.04

V-Belt

Keeper, Center Span

Screw. 3/8-16 x.875

Cover, Pedal

175410

71170764

Pulley, Engine

Bolt Hex 7/16-20 x 4 Gr. 5

ST0551143 Washer

154778 Keeper Belt Engine Hydro

KEY PART

NO.

NO.

DESCRIPTION

70

71

73

74

75

76

77

78

81

82

83

84

89

90

134683

169183

Keeper Belt Engine

StrapTorque Lh Hydro

StrapTorque Rh Hydro 169182

137057

121749X

Spacer

Washer 25/32 x 1-1/4 x 16 Gauge

STD581075 E-Ring

123583X Key, Square

121748X

165596

165711

19171216

169594

Washer 25/32 x 1-5/8 x 16 Gauge

Shaft Asm Cross Tapered

SpringToraion

Washer 17/32 x 3/4 x 16 Ga.

LinkTransaxle

164890X428 Console, Shift

124346X NUt Selt-'rhd Wsh-hd 1/4 Zinc

Control BypassHydro 20" Tires 95 170201

96 4497H

116 72140608

120 73900600

150

151

156

158

175456

19133210

166002

165589

Retainer Spring 1" 7inc/Cad

Bolt Rdhd Sqneck 3/8-16 x 1.25

Nut Look Fig 3/8-16

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161D x 1.125

Bracket Shift Mount

159 165494

161 72140406

162 73680400

163 74780416

164 19091010

165 165623

166 166880

168 165492

169 165580

197 169613

198 169593

199 169612

200 72140508

202 72110614

212 145212

250 17060612

Hub Tapered Flange Shift Lt

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc

Bolt Hsx Fin 1/4-20 Unc x 1 Gr 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .56t

Plate Fastening

Nyliner Snap-In 5/8"1D

Washer Nyl 7/8 ID x .105" Hyd

Bolt Shoulder5/16-18UNC

Bolt Rdhd Sgnk 5/16-18UNC x 1

Bolt Cart Sh 3/8-16 x 1-3/4Gr.5

Nut Hsx Fig. Lock

Screw 3/8-16 x .75

NOTE: All component dimensionsgiven in U.S.

inches 1 inch = 25.4 mm

39

TRACTOR -- MODEL NUMBER 917.2720601

STEERING ASSEMBLY

I /

~f-

_12

I ---..-__1 k

J u

I

17 9_ z_ z_ s_ s_

43

3O

4O

TRACTOR - - MODEL NUMBER 917.2720601

STEERING ASSEMBLY

32

36

37

38

39

40

41

42

43

44

46

47

51

54

65

67

68

71

82

85

88

91

6

7

8

9

10

11

3

4

1

2

5

12

13

15

17

26

28

29

30

KEY PART

NO.

NO.

DESCRIPTION

139768

175131

169840

169839

6266H

SteedngWheel

Axle Assembly STM P Dropped STL

Spindle Assembly, L.H.

Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened

121748X

19272016

12000029

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip

3366R

175121

Bearing,Steering Column

Draglink

STD551137 Washer, Lock

73940800

136518

145212

180641

126847X

Nut Hex Jam Toplock 1/2-20 Unf

Spacer Brg Axle Front

Nut, Hexflange Lock

Shaft Assembly, Steering

Bushing, Link, Drag

19131416

17060612

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

STD561210 Pin

130465

155099

152927

Rod,Tie

Bushing, Steering

Screw

139769

19183812

Insert, Steedng Wheel

Washer 9/16 ID x 2-3/80D

STD541537 Nut LockCenter3/8-24UNF

12 Ga.

100711L Adaptor, Stasdng Wheel

145054x428 Boot, Steedng Shaft

121749X

180640

121232X

6855M

73540400

71130420

Washer 25/32 x 1-1/4 x 16 Gauge

Extension Shaft Steering

Cap, Spindle

Fitting,Grease

NutCrownlock 1/4o28

Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8

160367

72140618

169827

175146

169835

133835

175118

175553

Spacer Brace Axle

Bolt Rdhd Sqnk 3/8-16 x 2-1/4

Axle, Brace

Steering Asm

Bracket Susp Chassis Front

Fastner Christmas Tree

BoltShoulder 7/16-20

ClipSteedng

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

41

ENGINE

TRACTOR -- MODEL NUMBER 917.2720601

80

61

38

4O

\

I OPTIONAL EQUIPMENT

4

13

14

16

23

29

31

32

KEY PART

NO.

NO.

33

DESCRIPTION

170548

17720408

123487X

Control,Throttle

Screw, Hox Head, Thread Cutting

1/4-20 x 5/8

......

174667

12-041-03

Engine, (See Breakdown) Kohler

Model No. CV460-26509

Muffler

Gasket Kohler

148456 Tube Drain Oil Easy

STD551237 Washer

169837 Shield Brn/Dbr Guard

137180

109202X

158990

Arrestor, Spark

Tank, Fuel

Cap Assembly, Fuel Sears,

Vented

Clamp, Hose

KEY PART

NO.

NO.

37

38

40

44

45

46

137040

148315

124028X

17670412

17000612

19091416

77

80

61

19101216

74760508

73510400

101 M_

105 17120616

DESCRIPTION

Line, Fuel

Plug, Drain Oil Easy

BushingSnap

Screw, Hex Washer Head, Thd.,

Roll. 1/4-20 x 3/4

Screw Hex Wsh Thdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Gauge

Washer 5/16 x 3/4 x 16 Ga.

Bolt Hex Hd 5/16-18 Unc x 1/2

Nut Keps Hex 1/4-20Unc

Nut Flan-ge M6-1.25 Non-LkZinc

Screw 3/8-16 x 1

NOTE: All componentdimensionsgivenin U.S. inches

1 inch= 25.4 mm

42

LIFTASSEMBLY

TRACTOR -- MODEL NUMBER 917.2720601

7

13

6

2

3

6

13

13

19

2O 2O

19

15

32

KEY PART

NO. NO.

1

2

3

4

5

6

7

8

11

12

13

159460

159471

105767x

12000002

19211621

120183x

125631X

122365X

139865

139866

STD624008

DESCRIPTION

LiftLever Inner Wire Assembly

Shaft Assembly, Lift

Pin, Groove

E-Ring

Washer 21/32 x 1 x 21 Gauge

Beadng, Nylon

Grip, Handle, Fluted

Button, Plunger, Red

Link, Lift, LH.

Link, Lift, R.H.

Retainer Spring

KEY PART

NO. NO.

15

16

17

18

19

20

31

32

173288

73350800

175689

73800800

139868

163552

169865

73540600

DESCRIPTION

Link, Front

Nut, Hex, Jam 1/2-13 UNC

Trunnion

Locknut, Hex, with Washer Insert

1/2-13UNC

Arm, Suspension, Rear

Retainer Spring

Bearing, Pvt, Lift

Nut, Crownlock 3/8-24

NOTE: All component dimensionsgiven in U.S. inches

1 inch = 25.4 mm

43

SEAT ASSEMBLY

TRACTOR - - MODEL NUMBER 917.2720601

21 i"

I i i

5 i_. _

J'" ." _1_ f./

_f

-/

/J

".

I ".

i s

" J.-3

It 12

KEY PART

NO.

NO.

I

2

3

4

5

6

7

8

9

10

11

DESCRIPTION

180597

180166

71110616

19131610

Seat

Bracket, Pivot, Fender

Bolt

Washer 13/32 x 1 x 10 Gauge

145006 Clip, Push-In Hinged

STD541437 Nut

124161X

17000616

19131614

180186

166369

Spn¢'_, Seat

Screw 3/8-16 x 1-1/2

Washer 13/32 x 1 x 14 Gauge

Pan, Seat

Knob Seat

KEY PART

NO.

NO.

DESCRIPTION

12

13

14

15

16

17

121246X

121248X

72050412

134300

121250)(

123976X

Bracket, Switch Mounting

Bushing, Snap

Bolt, Carriage 1/4-20 x 1-I/2

Spacer, Split .28 x .88

Spring

Locknut, Flange 114Grade 5

21

22

24

171852

STD541431

19171912

Bolt, Shoulder 5/16-18 UNC

Nut

Washer 17/32 x 1-3/16 x 12 Ga.

NOTE: All component dimensionsgiven in U.S.

inches 1 inch = 25.4 mm

44

DECALS

TRACTOR -- MODEL NUMBER 917.2720601

3 7

4 13

10

16

20

11

KEY PART

NO.

NO.

1

7

8

5

6

9

2

3

4

10

11

156811

177368

177333

177334

181422

133644

177325

172331

163204

156439

179128

DESCRIPTION

Decal, Oper. Instr.

Decal, HP Engine

Decal, Hood, R.H.

Decal, Hood, L.H.

Decal, Hood Replacement

Decal, CustomerMaintenanca

Decal, Hood Side

Decal, Deck

Decal, Fender, Craftsman

Decal, Fender Danger

Decal, Deck "B"42"

KEY PART

NO.

NO.

- -

--

- -

- -

20

- -

- -

12

13

14

16

DESCRIPTION

146046

177336

160396

138047

149516

138311

165800X428

165799X428

169210

183290

183291

Decal, V-Belt Drive Schematic

Decal, LowerDash

Decal, V-Belt Schematic

Decal, Battery Diehard

Decal, Baftery Dngr/Psn Eng

Decal, Lift Handle

Pad Footrest LH STLT

Pad Footrest RH STLT

Decal By Pass LT Hydro

Owner's Manual, English

Owner's Manual, Spanish

WHEELS & TIRES

4,10

11

5

6

7

8

9

10

3

4

1

2

KEY PART

NO.

NO.

11

- -

59192

65139

106222X

59904

DESCRIPTION

Valve Cap, Tire

Stem. Valve

Tire. Front

Tube, FrontTire

(Not Provided,Service Item Only)

106732X427 Rim, Front

278H Fitting,Grease (Front Wheel Only)

90401-1 Bearing, Flange (Front Wheel

Only)

106108X427 Rim,Rear

122082X

7152J

Tire, Rear

Tube, Rear Tire

(Not Provided,Service Item Only)

104757X428 Cap, Axle

144334 Sealant, Tire 10 oz.

NOTE: All component dimensionsgiven in U.S.

inches 1 inch = 25.4 mm

45

MOWERDECK

TRACTOR - - MODEL NUMBER 917.2720601

157

68

156

_147 142

.146

\

2

16

14

18

21

_.18

29

\

\

28 \

23

24

25

27

46

MOWER DECK

TRACTOR - - MODEL NUMBER 917.2720601

KEY PART

NO.

NO.

DESCRIPTION

36

37

40

44

45

31

32

33

34

46

48

49

50

51

52

53

54

55

56

59

25

26

27

28

29

30

1

2

3

165892 Mower Deck Assembly, 42"

STD533107 Bolt

138017 Bracket Assembly,Sway Bar,

Front

4

5

6

8

9

10

165460 Bracket Sway Bar 38/42" eck

STD624008 RetainerSpdng

178024 Bar Sway Deck

850857 Bolt, Has 3/8-24 x 1.25 Gr. 8

STD551137 Washer, Lock

140296 Washer, Hardened

11

13

14

15

134149

137645

128774

110485X

16 174493

18 72140505

19

20

132827

159770

21

23

24

Blade, Mulching

Shaft Assembly, Mandrel, Vented

Housing, Mandrel, Ventad

Bearing, Bali, Mandrel

Stripper,Mower Deck

Bolt, Carriage 5/16-18 x 5/8

Bolt,Shoulder

Baffle, Vortex

STD541431 NutCrownlocksi16-18UNC

177563 Bracket, Deflector

105304X Cap, Sleeve

123713X

110452X

Spdng, Torsion, Deflector

Nut, Push

130968X428 Shield, Deflector

19111016 Washer 11/32x5/8x16Ga.

131491

173984

Red, Hinge

Screw Thdrol DOD PT Hex

129963

153535

Washer, Spacer

Pulley, Mandrel

178342 Nut, Toplock, Flanged

STD533717 Bolt

131494 Pulley, Idler, Flat

STD551037 Washer 13/32x13/16x16Ga

STD541437 NutCrownlock3/8-16UNC

140088 Guard, Mandrel, LH.

STO624003 Retainer

137729

133944

Screw, Thd. Roll 1/4-20 x 5/8

Washer, Hardened

174284 RollerAssembly, Cam Follower

131340 Bolt, Shoulder #10-24 Gr. 5

STD541410 Locknut

139888

131845

133943

155046

165723

141043

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Guard, TUV Idler

KEY PART

NO.

NO.

67

68

149846

144959

9_ 73800600

101 136420

102 71081010

103 19061216

104 STD551110

105 160793

106 2029J

111 179292

112 179293

113 17060510

114 STD541431

115 72110505

116 4898H

117 165746

118 73930600

119 STD551037

129 19131312

130 STD523710

131 STD533710

142 1658.90

143 157109

144 158634

145 165888

146 171977

147 179748

148 169022

149 165898

150 19091216

151 169670

152 169676

153 169674

154 169675

155 169671

156 169672

157 169669

158 17720408

159 72140614

- - 130794

- 169583

DESCRIPTION

Knob Custom Oval

V-Belt

Nut Lock Hex w/Ins. 3/8-16

MulcherCover

Screw Pan Hd Phillips 10-24 x 5/8

Washer #10

Washer, Lock #10

Latch Assembly, Bagger

Nut, Weld

Bracket, Gauge, Wheel L.H.

Bracket, Gauge, Wheel R,H.

Screw 3/8-16 x .625

Nut, Hex, Keps 5/16-18 Unc

Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder

Wheel, Gauge

Nut, Cantadock 3/8-16

Washer 3/8 x 718x 14 Gauge

Washer 13/32 x 13/16 x12 Ga.

Bolt, Fin Hex 3/8-16 Unc xl Gr. 5

Bolt, Rdhd Sqnk 3/6-16UNCx 1

Arm SpringBrake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Fiat

Bolt Carriage Idler

Spring Extension

Spring Return Idler

Retainer SpringYellow Zinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 42 In

Washer Flat 3/8" Type B

Spring Retainer

Spring RetentionLever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x5/8

Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4

Mandrel Assembly (Includes

housing, shaft and shaft hardware only-pulleynot included)

ReplacementMower,Complete

NOTE: All componentdimensionsgiven in U.S.inches

1 inch= 25.4 mm

47

o

120-

73

79

77

16

81

32

93

58

60

_8

48

19

19

124

107 "43

12

.128

I |

m_O

r-m zrcz

!=c

mi=

m_

"nm

_3J o._

.-Sl_

°_

0 o_

0

TRACTOR -- MODEL NUMBER 917.2720601

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART

NO.

NO.

DESCRIPTION

KEY PART

NO.

NO.

DESCRIPTION

3

4

1

2

5

6

7

8

9

10

11

12

13

14

16

17

18

19

23

24

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

170351

170352

170353

170354

169898

170355

170356

170357

170358

170359

170360

169870

170361

169869

170362

170363

170364

150771

170365

170366

170367

170368

170369

170370

170371

170389

142991

170390

170391

170392

150792

150793

150809

170393

170394

170395

170396

150797

Main Housing, Assembly

Side Housing, Assembly

Center Section, Assembly

Swashplate, Trunion

Machined

Block - Assembly

Sealant 10.50z

Hex Flange Screw 1/4-20 X

1.25

Stud, 5/16-24 Hex Double

End

Shaft, Input

Ring - Retaining

Spacer

Ring - Retaining

Seal, Lip .67 X 1.58 X .276

Ball Brg 17mm Id X 40mm

Od X 12mm

Hex Flange Head Screw 5/

16-24X0.75

Lip Seal 18 X 32 X 7

Arm, Control

Bearing, 30x52x13 Thrust

Check Plug Assembly, Washer

Shaft, Motor

Gear - Pinion, 13t

101J48t Gear

Gear, 10t Jackshaft

60t Bull Gear

Sleeve Bearing .75 X 1.575

X .625

SleeveBearing(Outboard)

.75xl .750x.625

Washer, 3/4 Id X 1-1/20d X

.13 Thk

Lip Seal Axle Seal

Shaft, Axle .75 X 11.39 (Key,

L.H.)

Miter Gear (Splined)

Miter Gear 15t (0.5 Id)

Shaft

Ring, Spiral Retaining

Pin, Jackshaft

Mac]net, Ring

Spnng, Bypass

Hydro Mtg Screw 3/8-24 X

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

87

88

90

170408

142883

142882

142887

170410

142892

170411

170412

170413

170414

170415

170416

170417

170418

142884

170419

170420

170421

170422

142969

142980

150778

170423

170424

161168

170425

170426

142917

170429

170430

93 170431

108 170433

109 170434

111 170435

113 170437

116 170438

119 170439

120 170440

Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin

Hfhcs 1/4-20x2 W/

Patch,SpeciaIFlange

Bolt, 1/4-20 X 1 W/Patch

Spacer

Spring, Brake Arm Bias

Sq. Hd. Bolt 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

Compression Spring Brake

Anti-Drag

Washer, HI .5 I.D. X 10.D.

X

.032

Flat - Washer 11/32 I.D. X 7/3

O.D

Oil Seal .625 X 1.0 X .25

Check Plug Assembly, .027,

Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975

Spdng, Helical Comp

Spacer

Hax Lock Nut 5/16-

24Unjf(Nylon Insert)

Wedge, Friction Pack

Clip, Washer

.316x1.50x.1046

(Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32X1/2

Puck, Inner Wedge

Spring Clip - Housing Thrust

Deflector

Washer,Motor Shaft

.71 idx1.15odx.030thk

Plug, Sae #6

O-Ring .07 X .301 I.D.

Bracket, Support Expansion

Tank

Silicon Sponge

Fan, 7 In.

Pulley

45

46

47

48

49

50

51

170397

170398

170399

170400

170401

170402

170403

2.5 Long

Filter

Base, Filter

Actuator, Bypass

Rod, Bypass Actuator

Arm, Bypass

Retaining Ring .250

External

Seal, Lip .741 X .250 X .250

Tc

121 170441

122 170442

123 170443

124 170444

Hex Lock Nut 1/2-20 (Nylon

Insert)

Washer, Selleville

Belt Keeper

Center Section-Filter-Bypass

Assembly

125 170445 Filter Assembly

Fan - Pulley Service 52 170404 Flat Washer, 5/8 Id X 1.00d

X .05 Thk

126 170446

Assembly

53 170405 Retaining Ring 127 170447

Seal - O-Ring Kit

54

56

170406

142978

Bearing, Center Block

55 142977

Ho,ical

128 173165

Compassion

166768

57

58

150798

170407

20w-50 Oil

Brake Yoke

Kit, Expansion Tank

Transaxle Complete

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

49

TRACTOR - - MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

CYLINDER HEAD, VALVE AND BREATHER I

24

13

1t

CRANKCASEJ

/1

19

18

50

TRACTOR-MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

CYLINDER HEAD/VALVE/BREATHER

3

4

5

6

7

8

9

10

11

18

19

20

21

22

23

24

12

13

14

15

16

17

1

2

KEY PART

NO.

NO.

25-351-01-S

12-755-94-S

DESCRIPTION

Lifter, valve (2)

Kit, cylinder head (Includes

3-17, Gaskets 12 041 01-S

(Qty. 2), 12 041 02-S, & 12

041 03-S)

Rod, push (2) 12-411-03-S

12-041-08-S Gasket, cylinder head

12-017-01-S Valve, intake (Std.)

12-017-02-S Valve, intake (.25)

12-016-01-S Valve, exhaust (Std.)

12-016-02-S Valve exhaust (.25)

X-75-23-S Plug, allen hd. pipe 1/8"

12-318-36-S Cylmder Head

25-186-01-S Arm, rocker (2)

12-599-03-S

M-640034-S

Pivot, rocker arm (2)

Screw, hex. flange

M6xl.0x34 (2)

12-089-01-S

12-173-01-S

Spring, valve (2)

Cap, valve spdng (2)

12-755-O3-S Kit, retainer (2)

12-468-05-S Washer, plain 13/32"

12-112-13-S Spacer, head bolt exhaust port

12°086-15-S Screw, hex. flange

M10x1.5x81

(5)

25 237 14-S Clamp, hose (2)

12-326-03-S

M-645020-S

Hose, breather

Screw, hex. flange

M6xt .0x20 (5)

12°096-07-S Cover, valve w/nipple

M-545010-S Screw, hex. flange

M5x0.8xl0

12-018-01-S

12-402-02-S

Retainer, breather reed

Reed, breather

CRANKCASE

KEY PART

NO.

NO.

DESCRIPTION

14

15

16

17

18

19

1

2

3

4

5

6

7

8

9

10

11

12

13

20

21

22

23

12-032-03-S

12-445-02-S

M-839025-S

24-380-13-S

12-755-49-S

12-089-31-S

12-422-08-S

12-422-09-S

12-422-10-S

12-422-11-S

12-422-12-S

12-422-13-S

12-422-07-S

12-144-28-S

12-874-01-S

12-874-02-S

12-874-03-S

12 018 02-S

12-108-01-S

12-108-02-S

12-108-03-S

12-057-11-S

12-067-12-S

12-380-01-S

12-043-05-S

M-631005-S

12-144-02-S

52-139-09-S

12-755-64-S

X-25-102-S

12-032-01 -S

M-631015-S

12-154-05-S

Seal, crankshaft

Block, cylinder

_Use Short Block 12 522 50) trap, lifting

Screw, hex. flange

M8x1.25x25

Dowel locating (4)

Kit, camshaft (Inc udes 7,8)

Spring, actuating

Shim, camshaft (A.R.) blue

Shim, camshaft (A.R.) red

Shim, camshaft (A.R.) yellow

Shim, camshaft (A.R.) green

Shim, camshaft (A.R.) gray

Shim, camshaft (A,R.) black

Shim, camshaft (A.R.) white

Shaft, balance

Piston wiring Set (Std.)

(Includes 11,12}

Piston w/Ring Set (.25)

Piston w/Ring Set (.50)

Retainer, piston pin (2)

Ring Set (Std.)

Ring Set (.25)

Ring Set (.50)

Connecting Rod (Std.)

Connecting Rod (.25)

Pin, governor regulating

Gear, governor

Washer, plain 6 mm

Shaft, governor gear

Plug, cup

Kit, go'/. cross shaft w/clip

WInCludes23) asher, plain 1/4"

Seal, governor cross shaft

Washer, plain 6 mm

Clip, hitch pin

NOTE: All componentdimensionsgiven in U.S.

inches 1 inch = 25.4 mm

51

TRACTOR - - MODEL NUMBER 917.2720601

KOHLERENGINE-MODELNUMBERCV460,TYPE NUMBER26509

3NITIONIELECTRICAL I BLOWER HOUSING AND BAFFLES I

12

AIR INTAKE I

--9

6--

9 m

0-8

52

TRACTOR - - MODEL NUMBER 917.2720601

KOHLERENGINE-MODELNUMBERCV460,TYPENUMBER26509

IGNITION/ELECTRICAL

KEY PART

NO.

NO.

DESCRIPTION

2

3

4

5

6

7

8

9

12-086-14-S Screw, hexo flange

M10x1.5x46

12-468-03-S Washer, plain 3/8"

24-162-03-S

25-086-47-S

Screen, grass

Bolt, shoulder M6x1.0x16

(4)

12-157-06-S Fan

X-42-15-S Key

12-025-37-S Flywheel

12-155-09-S Connector

M-548025-S Screw, hex. cap M5x0.8x25

10

11

17

18

19

2O

12-085-10-S tator - 3 amp

M-545020-S Screw, hex. flange

M5xO.8x20 (2)

12-132-02-S Spark Plug

X-728-1-S Clip, cable (2)

M-545010-S Screw, hex. flange

M5x0.8xl0

(2)

12-584-04-S Module, ignition

NOT ILLUSTRATED

12 154 06-S Clip(2)

12 454 03-S Tie, wire

12-518-35-S Lead, white (36" - 18 gauge

- fully insulated push on tab and uninsulated socket terminals)

BLOWER HOUSING & BAFFLES

KEY PART

NO.

NO.

DESCRIPTION

1

7

8

9

5

6

2

3

4

10

11

M-545010-S

24-468-10-S

12-146-07-S

M-550010-S

24-096-05-S

12-027-55-S

12-063-18-S

25-154-02-S

12-086-37-S

12-063-20-S

M-645016-S

Screw, hex. flange

M5x0.8xl0 (4)

Washer, plam 1/4"

Plate, blower housing

Screw, hex. flange

M5x0.8xl 0

Cover, pinion

Housing, blower

Baffle, intake side

Clip, mounting(3)

Screw, captive washer

M5xO.8x20 (3)

Baffle, cylinder head

Screw, hex. flange

M6x1.0x16 (2)

Baffle, cylinder 12 12-063-19-S

NOT ILLUSTRATED

M-541050-S Nut, hex. flange M5x0.8

12 096 40-S Cover (goes over rectifierregulator hole in blower housing)

12 141 01-S Retainer, dng (2) (secures cover 12 096 40-S to housing)

AIR INTAKE/FILTRATION

KEY PART

NO.

NO.

DESCRIPTION

4

5

6

1

2

3

7

8

9

10

11

12

12-281-01-S

25-341-03-S

12-096-24-S

12-083-12-S

12-100-08-S

12-083-10-S

12-743-12-S

12-032-11-S

12-094-07-S

12-072-04-S

12-086-01-S

12-041-02-S

Duct, air

Knob, air cleaner cover

Cover, air cleaner

Precleaner, element

Wing Nut

Kit, air cleaner element

(Includes 5, 7, 8)

Filter, element (Includes 5, 8)

Seal 1-7/16"

Base, air cleaner (Includes

10, 11)

Stud, mounting plate

M6x1.0x75

Screw, #10 Hi-Lo thread forming (2)

Gasket, air cleaner

NOT ILLUSTRATED

12-113-53-S Decal, air cleaner

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

53

TRACTOR -- MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

ENGINE CONTROLS

STARTING SYSTEM I

1

/

1

8

8

Ii

11

OIL PAN I LUBRICATION J m

2_ 3,

1

1!

!

/3

8-m_

7

54

TRACTOR-MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

STARTING SYSTEM

KEY PART

NO.

NO.

DESCRIPTION

11

12

13

14

15

16

17

7

8

9

10

2

3

4

5

6

18

19

20

21

6

7

8

3

4

5

M-839070-S Screw, hex. flange

M8x1.25x70

(2)

25-098-04-S Starter assembly (Includes

3-8)

12-755-39-S Kit, drive end

12-227-03-S Cap, drive end

12-170-04-S Armature

12-755-38-S Kit, drive parts

12-243-04-S Cap, commutator end

12-086-20-S Screw, hex. flange (2)

OIL PAN/LUBRICATION

KEY PART

NO.

NO.

DESCRIPTION

12-038-01-S

25-755-13-S

12-153-03-S

12-153-02-S

12-123-04-S

M-645025-S

12-153-01-S

25-162-07-S

12-096-03-S

M-545016-S

25-462-09-S

12-050-01-S

X-75-10-S

12-393-01-S

12-153-06-S

12-096-34-S

M-545016-S

12-032-03-S

24-086-16-S

24-086-17-S

12-199-56-S

Dipstick assembly (Includes

2-3)

Kit, oil fill cap (Includes 3)

O-Ring, oil fill cap

O-Ring, upper oil fill tube

Tube, oil fill

Screw, hex. flange

M6x1.0x25

O-Ring, lower oil fill tube

Screen, oil pickup

Cover, oil pickup screen

Screw, hex. flange

M5x0.8xl

6

Valve, oil pressure relief

Filter, oil

Plug, sq. hd. solid 3/8"

Pump, oil

O-Ring, oil pump cover

Cover, oil pump

Screw, hex. flange

M5x0.8x16

(3)

Seal, oil (P.T.O. end)

Screw, hex. flange

M8x1.26x45

(11)

Screw, hex. flange

M8x1.25x45

Assembly, Pan, oil (Incl.

11,14-17)

ENGINE CONTROLS

KEY PART

NO.

NO.

DESCRIPTION

7

8

9

10

11

1

2

3

4

5

6

12-079-11-S

12-237-01-S

24-086-43-S

M-664020-S

12-536-10-S

M-443025-S

M-443020-S

12-089-11-S

12-089-23-S

Linkage, choke

Clamp, cable

Screw, hex. flange

Screw, lobed socket

M6xl.0x20 (2)

Control, speed assembly

(Includes 6-9)

Screw, pan head

M4xO.7x25

Screw, pan head

M4x0.7x20

Spring, choke (2)

Spdng, choke return

Spring, governor

(Includes

12

13

14

15

16

17

12-100-07-S Nut, hex flange 1/4-20

52-211-04-S Bolt, 1/4-20x1"

12-090-28-S

25-158-08-S

12-079-10-S

25-158-11-S

Lever, governor

Bushing, throttle linkage

Linkage, throttle

Bushing, throttle linkage

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

55

TRACTOR -- MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

CRANKSHAFT EXHAUST

3 mt

FUEL SYSTEM I

1 /' C:::D"'

56

TRACTOR -- MODEL NUMBER 917.2720601

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

FUEL SYSTEM

KEY PART

NO.

NO.

DESCRIPTION

1

2

3

4

5

6

7

8

9

10

11

12

M-641060-S

X-22-11-S

Nut, hex. flange M6xl.O (2)

Washer, lock 1/4"

M-629116-S Stud M6x1.0x116

(2)

12-853-115-S Kit, carburetor w/gasket

(thciudes 5,6,7 qty 1)

12-041-02-S Gasket, air cleaner

12-053-115 Carburetor assembly

(For information only not available separately)

(Service with: Kit, float 12

757 02-S,

Kit, solenoid repair 12-757-

33-S,

12-041-01-S

Kit, repair 12-757-03-S)

Gasket, carburetor (2)

12-265-06-S Deflector, heat

25 237 14-S Clamp, hose (2)

25-353-10-S

25-050-02-S

47-154-01-S

Line, fuel 9"

Filter, fuel in-line

Clip cable

NOTILLUSTRATED

M-561010-S

12-757-02÷S

12-757-33-S

12G57-03-S

12-454-03-S

12-518-37-S

Screw, thread forming

M5x0.8xl 0

Kit, float

Kit, solenoid repair

Kit, repair

Tie cable

Lead, red, (37" - 20 gauge -

uninsulatedsocket and insu)ated socket terminals)

CRANKSHAFT

KEY PART

NO.

NO,

1

2

12-014-57-S

25-139-27-S

DESCRIPTION

Crenkshaff (Includes 2)

Plug, cup

EXHAUST

1

2

3

4

5

KEY PART

NO, NO.

DESCRIPTION

25-072-04-S

12-041-03-S

12-126-11-S

Stud, M8x1.25x33

(2)

Gasket, exhaust manifold

Bracket muffler

12-445-06-S

M-645025-S

Strap, lifting

Screw, hex. flange

M6xl.0x25 (2)

12 522 50 Short Block

12-755-93-S Gasket Set

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

57

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

down the face of slopes, never across the face. Do not mow

WARNING: To avoid serious Injury, operate your tractor up and slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme ceutlon when changing direction on slopes.

1. Fold this page along dotted line Indicated above.

2. Hold page before you so that Its left edge Is vertically parallel to a tree trunk or other upright structure.

3. Sight across the fold In the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

For repairof majorbrandappliancesin your own home...

no matterwhomade it, no matterwhosoldW

1-800-4-MY-HOME _ An,prre,

(l e004e_4_3) (US._andS)

www,sear_.com

www.sears.ca

m i .i.

For repairofcany in products likevacuums,lawn equipment,and electronics, callforthe nearestSears Parts and Repair Center.

1-800-488-1222 Any_me, (U.SAordy)

www/

For the replacementparts,accessodes and owner'smanuals

1-800-366-PART

(1_ms66-7278)

6am -11 pm, 7 daysaweek

(u.s._ or#)

www_ear_com/patsdirect

To purchase orinquire about a Sears ServiceAgreement or Sears Maintenance Agreement:

1-800-827-6655 (usJ_) 1-800-361-6665 (Canada)

7 a.m - 5 pm., CST, Mort.- Sat.

9 a.rn.-8 p m. EST, M- F, 4 p m S_ domiciio,y para on:lenarpiezas:

1-888-SU-HOGARsa

(1-888-784.-6427)

@Sea_, Roebuckand Co.

® Registered Trademark / TMTrademark / sa Service Mark of Sears, Roebuck and Co.

® Marca Registrada/'n_ Mama de Fdbdca / SMMarca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / MOMarque ddpos_e de Sears, Roebuck and Co.

183290 3.11.02

TR Printed in U.S.A.

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