Craftsman 917.273134 User manual
Owner's Manual I("nFTSMnN, I LAWN TRACTOR 17.0 HP, 42" Mower Electric Start 6 Speed Transaxle Model No. 917.273134 III This product has a low emission engine which operates 1 III differently from previously built engines. Before you start the I engine, read and understand this Owner's Manual. IMPORTANT: For answers to your questions Read and follow all Safety Rules and Instructions before about this product, Call: operating this equipment. Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat 1-800-659-5917 Sears, Roebuck and Co., Hoffman Estates, Visit our Craftsman website:www.sears.com/craftsman IL 60179 U.S.A. Warranty ................................................. 2 Safety Rules ........................................... 3 Product Specifications ............................ 5 Assembly/P re-Operation ........................ 8 Operation .............................................. 11 Maintenance Schedule ......................... 17 Maintenance ......................................... 17 Service and Adjustments ...................... 21 Storage ................................................. 27 Troubleshooting .................................... 28 Repair Parts .......................................... 32 Sears Service ......................... Back Cover LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States. This Warranty does not cover: • Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard Maintenance Servicing, oil changes, or tune-ups • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in the owner's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. • Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179 2 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. • Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. • Slow down before turning. • Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. • Watch for traffic when operating near or crossing roadways. • Use extra care when loading or unloading the machine into a trailer or truck. • Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. • Keep machine free of grass, leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. _WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. _WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. • ILWARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. • ILWARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. _WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. I, GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. II. SLOPE OPERATION Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. 3 DO: • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. IV. SERVICE • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. • Never run a machine inside a closed area. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. • Check brake operation frequently. Adjust and service as required. III, CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Neverassume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. 4 • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. PRODUCT • Mow up and down slopes (15 ° Max), not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. • Be not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. SPECIFICATIONS Gasoline Capacity and Type: 1.25 Unleaded and Regular Oil Type SAE 10W30 (above 32°F) SAE 5W-30(below (API-SF-SJ): 32°F Oil Capacity: W/Filter: W/O Filter: SGPaark Plug: p: .040") Champion RC12YC Forward: 1st 2nd 3rd 4th 5th 6th Ground Speed (MPH): 4.0 Pints 3.75 Pints Reverse: 1.2 1.5 2.4 3.5 4.8 5.3 1.5 Tire Pressure: Front: Rear: 14 PSI 10 PSI Charging System: 15 Amps @ 3600RPM Battery: Amp/Hr: Min. CCA: Case Size: 28 230 U1R Blade Bolt Torque: 27-35 Ft. Lbs. 5 REPAIR PROTECTION AGREEMENTS CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". CUSTOMER Congratulations on making a smart purchase. Your new Craftsman_ product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair Protection Agreement can save you money and aggravation. Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense. Here's what's included in the Agreement: • Expert service by our 12,000 profesional repair specialists. • Unlimited service and no charge for parts and labor on all covered repairs. • Product replacement if your covered product can't be fixed. • Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive maintenance check. • Fast help by phone - phone support from a Sears technician on products requiring in-home repair, plus convenient repair scheduling. Once you purchase the Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. Sears has over 12,000 professional repair specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information call 1-800-827-6655. RESPONSIBILITIES • Read and observe the safety rules. • Follow a regular schedule in maintaining, caring for and using your tractor. • Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual. • kWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual). SEARS INSTALLATION SERVICE For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. call 1-800-4-MY-HOME® 6 Steering Whee! Steering Wheellnse_ (1) Large Flat Washer (1) Hex Bolt 1/4-28 x 1-1/4 (1) Locknut ® (1) Locknut 1/2-20 m _J 1/4-28 Steering Wheel Adapter Steering Extension Shaft _St_eritg Seat @ _(1) (1)Washer 17/32 x 1-3/16 x 12 Gauge Knob For Future Use Keys Slope Sheet (2) Keys 7 Video Cassette Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes you need are listed below. (1) 3/4"wrench (1) Pliers (2) 7/16"wrench (1) Utility knife (1) Tire pressure gauge _F_ UNPACK TRACTOR _ 1/2 Hex Nut Large F at Washer Boot When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). TO REMOVE CARTON Insert Wheel FROM Adapter CARTON 1. Remove all accessible loose parts and parts boxes from carton. 2. Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat. 3. Check for any additional loose parts or cartons and remove. BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL 7. Snap steering wheel insert into center of steering wheel. 8. Remove protective materials from tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid. ASSEMBLE EXTENSION SHAFT AND BOOT 1. Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 1/4 hex bolt and Iocknut. Tighten securely. IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque. 2. Place tabs of steering boot over tab slots in dash and push down to secure. HOWTO SET UP YOUR TRACTOR INSTALL SEAT Adjust seat before tightening adjustment knob. 1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. 2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard. 3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan. 4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor. INSTALL STEERING WHEEL 3. Position front wheels of the tractor so they are pointing straight forward. 4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension. 5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter. 6. Assemble large flat washer, 1/2 hex nut and tighten securely. 8 5. Pivot seat and pan forwardand assembleadjustmentknob and flat washer loosely.Do not tighten. 6. Lower seat into operatingposition and sit in seat. 7. Slide seat until a comfortableposition is reachedwhich allowsyou to press clutch/brakepedal all the waydown. 8. Get off seat withoutmoving its adjusted position. 9. Raise seat and tightenadjustment knobsecurely. NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. TO ROLLTRACTOR OFF SKID (See Operation section for location and function of controls) 1. Press lift lever plunger and raise attachment lift lever to its highest position. 2. Release parking brake by depressing clutch/brake pedal. 3. Place gearshift lever in neutral (N) position. 4. Roll tractor forward off skid. 5. Remove banding holding deflector shield up against tractor. TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) _WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. 1. Be sure all the above assembly steps have been completed. 2. Check engine oil level and fill fuel tank with gasoline. 3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake. 4. Place gear shift lever in neutral (N) position. 5. Press lift lever plunger and raise attachment lift lever to its highest position. 6. Start the engine. After engine has started, move throttle control to idle position. 7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear. 8. Slowly release clutch/brake pedal and slowly drive tractor off skid. 9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position. 10.Turn ignition key to "STOP" position. Continue with the instructions that follow. Seat F m Shoulder Bolts Adjustment Knob CHECK BATTERY 1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions). 9 INSTALL MULCHER PLATE (If previously removed) 1. Raise and hold deflector shield in upright position. 2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown. 3. Hook front latch into hole on front of mower deck. 4. Hook rear latch into hole on back of mower deck. Mulcher Plate Deflector Shiel¢ _CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation. TO CONVERTTO DISCHARGING BAGGING OR Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also. PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. POSITION OF See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual. ,/CHECKLIS Latch Hooks CHECKTIRE CHECK FOR PROPER ALL BELTS T Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and tightened securely. ,/All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ,/Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ,/Check wiring. See that all connections are still secure and wires are properly clamped. While learning how to use your tractor, pay extra attention to the following important items: ,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/Become familiar with all controls - their location and function. Operate them before you start the engine. ,/Be sure brake system is in safe operating condition. 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. R N REVERSE H NEUTRAL L NIGH I",I LOW CHOKE FAST IGNITION SLOW (3_---ENGINE OFF LIGHTS OVER TEMP FUEL ON ENGINE ON OIL PRESSURE ENGINE BATTERY START PARKING REVERSE PARKING BRAKE LOCKED BRAKE FORWARD MOWER PARKING BRI UNLOCKEr HEIGHT MOWER LII LIGHT ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) & DANGER, KEEP HANDS AND FEET AWAY & & & CLEAR (SEE SAFETY SLOPE RULES HAZARDS SECTION) DANGER indicates a hazard which, if not avoided, will result in death or serious injury. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. Failure to follow instructions could result in serious injury or death. The safety alert symbol HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. is used to identify safety information about hazards which can result in death, serious injury and/or property damage. KEEP AREA J_ FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Clutch Lever Ammeter ...... Ignition Switch Light Switch Position Lift Lever Plunger --. Throttle/Choke Control Clutch/Brake Pedal Attachment Lift Lever Height ustment Indicator "- ...... " • Parking Brake Lever Gearshift Lever Our tractors conform to the safety standards of the American National Standards Institute. AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine. GEARSHIFT LEVER - Selects the speed and direction of tractor. IGNITION SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. LIGHT SWITCH POSITION -Turns the headlights on and off. PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed. 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. 1. Depress clutch/brake pedal all the way down and hold. 2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold tractor secure. IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _('_CAUTION: Always stop tractor completely, as described above, before leaving the operator's position. TO USE THROTTLE CONTROL Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best bagging and mower performance. Attachment Clutch Lever "En Position inition Key ,"Disengaged" Position Brake "Engaged" Position Clutch/ Brake "Disengaged" Position "Brake" Position TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever. 1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position. 2. Move gearshift lever to desired position. 3. Slowly release clutch/brake pedal to start movement. IMPORTANT: Bring tractor to a complete stop before shifting or changing gears. Failure to do so will shorten the useful life of your transaxle. Gearshift Lever STOPPING MOWER BLADES - • To stop mower blades, move attachment clutch lever to disengaged position. GROUND DRIVE • To stop ground drive, depress clutch/ brake pedal all the way down. • Move gearshift lever to neutral (N) position. ENGINE • Move throttle control between half and full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause engine to "backfire". • Turn ignition key to "STOP" position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height. • Grasp lift lever. • Press plunger with thumb and move lever to desired position. The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 13 • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. Attachment Clutch Lever "Engaged" Position Gauge Wheel =_ Mounting \ _f_-_ o ,c,et "Disengaged'_ Position _trJ_ _.L_ 3/8 Washer "_.,,.,.,-,_ Gauge Wheel Shield TO OPERATE ON HILLS _WARNING: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide at the back of this manual. • Choose the slowest speed before starting up or down hills. • Avoid stopping or changing speed on hills. • If slowing is necessary, move throttle control lever to slower position. • If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement. • To restart movement, slowly release parking brake and clutch/brake pedal. • Make all turns slowly. _ Locknut TO TRANSPORT Y _/ gh Position Low Position TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor on a flat level surface. 1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual). 2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely. 3. Repeat for opposite side, installing gauge wheel in same adjustment hole. Attachemnt • Raise attachment lift to highest position with attachment lift control. • When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position. • Do not push or tow tractor at more than five (5) MPH. NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). " Shoulder Bolt TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. 1. Select desired height of cut. 2. Start mower blades by engaging attachment clutch control. TO STOP MOWER BLADES disengage attachment clutch control. • ILCAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. 14 BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. 1. Check engine oil with tractor on level ground. 2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULl" mark on dipstick is reached. Do not overfill. • For cold weather operation you should change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual). • To change engine oil, see the Maintenance section in this manual. TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. 1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake. 2. Place gear shift lever in neutral (N) position. 3. Move attachment clutch to disengaged position. 4. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below. 5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry. ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. WARM WEATHER STARTING (50 ° F and above) 6. When engine starts, move the throttle control to the fast position. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING ( 50 ° F and below) 6. When engine starts, leave throttle control in choke position until engine warms up and begins to run roughly. Once rough running begins, immediately move the throttle control to the fast position. Engine warm-up may take from several seconds to several minutes (the colder the temperature, the longer the warm-up). • The attachments can also be used during the engine warm-up period. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual). 15 MOWING TIPS MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun. For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass and mow slowly. • Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. • When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished. (- 1 l (- MAX 1/3 J • If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. • Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. • When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 16 MAINTENANCE REGULAR SCHEDULE ___._o_ _ DATES _, Check Operator Presence and interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades T Lubrication 0 Check Battery Level a Clean Battery and Terminals Chart Check Transaxle Check V-Belts Check Engine Change Cooling Oil Level Engine Oil (with oll filter) Engine Oil (without E Change N Clean Air Filter G Clean Air Screen Inspect E _, SERVICE Check Tire BrakePressure Operation Check T a _"_,_'_ Muffler/Spark Replace Clean oll filter) II Attester Oil Filter (if equipped) Engine Cooling Fins Replace Spark Plug Replace Air Filter Paper Cartridge Replace Fuel Filter 1 - Change more often when operating in high ambient temperatures. 2 - SerVice more often when operating GENERAL under in dirty a heavy or dusty load or 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 = Tighten front axle pivot bolt to 35 ft.dbs, maximum. Do not overtigbfen. conditions. RECOMMENDATIONS LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should be checked at least once each season. • Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. BEFORE EACH @ Spindle Zerk @Front Wheel Bearing Zerk CHART - @ Spindle Zerk @Front Wheel Bearing Zerk @En I "d)Gear,' ,' o_,I I shift ....... Pivots _SAE 30 or 10w30 MOTOR OIL @General Purpose Grease @Refer to Maintenance "ENGINE" Section USE IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. 1. 2. 3. 4. Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. 5. Check for loose fasteners. 17 TRACTOR IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly. 4. Reassemble blade bolt, lock washer and flat washer in exact order as shown. 5. Tighten blade bolt securely (27-35 Ft. Lbs. torque). IMPORTANT: Blade bolt is grade 8 heat treated. Always observe safety rules when performing any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES Trailing Ec ge Up • Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM Flat Washe_ /j Lock _. Washer_ Blade Bolt Mandrel Assembly jBlade _ Star (Grade 8) *',--,.._f Hole *A Grade 8 Heat Treated Bolt Can Be Identified By Six Lines On The Bolt Head TO SHARPEN BLADE NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL 1. Raise mower to highest position to allow access to blades. 2. Remove blade bolt, lock washer and flat washer securing blade. 3. Install new or resharpened blade with trailing edge up towards deck as shown. 5/8" Bolt or Pin Center Hole 18 BATTERY Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. TO CHANGE ENGINE OIL Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. 1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. 2. Remove yellow cap from end of drain valve and install the drain tube onto the Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. 1. Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. 2. Rinse the battery with plain water and dry. 3. Clean terminals and battery cable ends with wire brush until bright. 4. Coat terminals with grease or petroleum jelly. 5. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this manual). TRANSAXLE fitting. Oil Drain Valve Closed and Locked Position -. Yellow Cap _ "_ Drain Tube 02463 3. COOLING 4. 5. Keep transaxle free from build-up of dirt and chaff which can restrict cooling. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. 6. 7. ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil's SAE viscosity grade according to your expected operating temperature. 8. Unlock drain valve by pushing inward slightly and turning counterclockwise. To open, pull out on the drain valve. After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown. Remove the drain tube and replace the cap onto to the end of the drain valve. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section of this manual. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at "FULl" line on dipstick. AIR FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Remove knob and cover. 19 2. Remove wing nut and air cleaner from base. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. ENGINE OIL FILTER TO SERVICE PRE-CLEANER 3. Slide foam pre-cleaner off cartridge. 4. Wash it in liquid detergent and water. 5. Squeeze it dry in a clean cloth. Allow it to dry. 6. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. MUFFLER CARTRIDGE Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUG(S) Replace spark plug(s) at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual. 1. Replace a dirty, bent, or damaged cartridge. NOTE: Do not wash the paper cartridge or use pressurized air, as this will damage the cartridge. 2. Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. 3. Reassemble air cleaner, wing nut, cover and tighten knob securely. Air Cleaner Cover Foam PreCleaner, IN-LINE FUEL FILTER Knob The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. 1. With engine cool, remove filter and plug fuel line sections. 2. Place new fuel filter in position in fuel line with arrow pointing towards carburetor. 3. Be sure there are no fuel line leaks and clamps are properly positioned. 4. Immediately wipe up any spilled gasoline. Nut - Rubber Grommet Paper Cartridge 3leaner Base Air Fill Cap/ Dipstick CLEAN AIR SCREEN CLEANING Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. 20 WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5. Make sure the blades and all moving parts have completely stopped. 6. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor. 1. Place attachment clutch in "DISENGAGED" position. 2. Move attachment lift lever forward to lower mower to its lowest position. 3. Roll belt off engine pulley. 4. Remove small retainer spring, and remove clutch spring off pulley bolt. 5. Remove large retainer spring, slide collar off and push housing guide out of bracket. 6. Disconnect anti-sway bar from chassis bracket by removing retainer spring. 7. Disconnect suspension arms from rear deck brackets by removing retainer springs. 8. Disconnect front links from deck by removing retainer springs. 9. Raise lift lever to raise suspension arms. Slide mower out from under tractor. IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame. TO INSTALL MOWER 1. Raise attachment lift lever to its highest position. 2. Slide mower under tractor with deflector shield to right side of tractor. 3. Lower lift lever to its lowest position. 4. Connect front links to mower deck and secure with retainer springs. 5. Connect suspension arms to rear deck brackets and secure with retainer springs. 6. Connect anti-sway bar to chassis bracket and secure with retainer spring. Small Retainer Spring Clutch Small Retainer Clutch Engine Pulley Retainer Spring Anti-Sway Bar prings (Both Sides) Deflector Housing Guide Large Retainer Spring 21 7. Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring. 8. Place flat washer and clutch spring on idler pulley bolt and secure with small retainer spring. 9. Install belt onto engine pulley. Check adjustment on right side of tractor. Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown. • Before making any necessary adjustments, check that both front links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of mower loosen nut "E" on both front links an equal number of turns. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links. • To raise front of mower, loosen nut "F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns. The two front links must remain equal in length. • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" against trunnion on both front links. • Recheck side-to-side adjustment. TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance "A" on both sides of mower should be the same or within 1/4" of each other. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 1/8". • Recheck measurements after adjusting. Bottom edge of mower to _ A_ _ - _Ground Both Front Links Should be Equal in Length Bottom edge of r0_3_er to ground Line _"#_A Suspension Arm =t"E" Nl Lift Link Adjustment Nut Tru FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side. To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position. Front Links 22 TO REPLACE BELT MOWER BLADE TO ADJUST BRAKE DRIVE 1. Depress clutch/brake pedal all the way down and engage parking brake. 2. Measure distance between brake operating arm and nut "A" on brake rod. 3. If distance is other than 1-1/2", loosen jam nut and turn nut "A" until distance becomes 1-1/2". Retighten jam nut against nut "A". 4. Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than five (5) feet in highest gear, further maintenance is necessary. Replace brake pads or contact a Sears or other qualified service center. The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL 1. Remove mower from tractor (See "TO REMOVE MOWER" in this section of manual). 2. Work belt off both mandrel pulleys and idler pulleys. 3. Pull belt away from mower. BELT INSTALLATION 1. Work belt around both mandrel pulleys and idler pulleys 2. Make sure belt is in all pulley grooves and inside all belt guides. 3. Install mower (See "To Install Mower" in this section of this manual). With Parking Brake "Engaged" Mandrel Arm TO REPLACE MOTION DRIVE BELT Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest. Pulley TO CHECK AND ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE BELT REMOVAL 1. Remove mower (See "TO REMOVE MOWER" in this section of manual). NOTE: Observe entire motion drive belt and position of all belt guides and keepers. 2. Remove belt from stationary idler and clutching idler. 3. Remove belt downward from around engine pulley. 4. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers. 5. Remove belt from center span keeper and pull belt away from tractor. 1. Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. 2. Place gear shift lever in neutral (N) position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. BELT INSTALLATION 1. Carefully work new belt down between transaxle belt keepers and onto the input pulley. 2. Slide belt into the center span keeper. 23 3. Pull belt toward front of tractor and roll around the top groove of engine pulley. 4. Install belt through stationary idler and clutching idler. 5. Make sure belt is in all pulley grooves and inside all belt guides and keepers. 6. Install mower (See "TO INSTALL MOWER" in this section of manual). FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact a Sears or other qualified service center. TO REMOVE Idler Stationan Center Span _ Keeper Pulley SHIFT LEVER NEU- The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: 1. Make sure transaxle is in neutral (N). NOTE: When the tractor rear wheels move freely, the transaxle is in neutral. 2. Loosen adjustment bolt in front of the right rear wheel. 3. Position the gear shift lever in the neutral (N) position. 4. Tighten adjustment bolt securely. NOTE: If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position. Washers Retaining Rin Axle Cover I Square Key TO START ENGINE WITH A WEAK BATTERY Neutral Lock Gate .--"..... TO ADJUST MENT If steering horizontal positioned ing wheel horizontal. _ STEERING A(_WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE section of this manual). If "jumper cables" are used for emergency starting, follow this procedure: IMPORTANT: Your tractor is equipped with a 12 volt system. The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. Adjustment Bolt WHEEL f (Rear Wheel Only) Gearshift °=_ FOR REPAIRS 1. Block up axle securely. 2. Remove axle cover, retaining ring and washers to allow wheel removal (rear wheels have a square key - Do not lose). 3. Repair tire and reassemble. NOTE: On rear wheels only: align grooves in rear wheel hub and axle. Insert square key. 4. Replace washers and snap retaining ring securely in axle groove. 5. Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and use tire sealant from Sears. Tire sealant also prevents tire dry rot and corrosion. Pulley TRANSAXLE GEAR TRALADJUSTMENT WHEEL ALIGN- wheel crossbars are not (left to right) when wheels are straight forward, remove steerand reassemble with crossbars Tighten securely. 24 TO ATTACH JUMPER CABLES 1. Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. 2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. 3. Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. TO REMOVE CABLES, REVERSE ORDER 1. BLACK cable first from chassis and then from the fully charged battery. 2. RED cable last from both batteries. Weak or Dead Battery Terminal Cover (Red) Cable Negative (Black) Cable TO REPLACE HEADLIGHT BULB 1. Raise hood. 2. Pull bulb holder out of the hole in the backside of the grill. 3. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. 4. Close hood. INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. Fully Charged Battery REPLACING BATTERY /ILWARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from accidental grounding. 1. Lift seat pan to raised position. 2. Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor. 3. Install new battery with terminals in same position as old battery. 4. First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten securely. Slide terminal cover over terminal 5. Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten securely. TO REMOVE HOOD AND GRILL ASSEMBLY 1. Raise hood. 2. Unsnap headlight wire connector. 3. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. 4. When replacing hood, be sure to reconnect the headlight wire connector. _._I Hood Headlight Wire Seat 25 ENGINE 2. Start engine and allow to warm for five minutes. Make adjustments with engine running and shift/motion control lever in neutral (N) position. 3. Idle speed setting - With throttle control lever in slow position, engine should idle at 1750 RPM If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained. 4. Idle fuel needle setting - With throttle control lever in slow position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough. Turn needle to a point midway between those two positions. 5. Recheck idle speed. Readjust if necessary. ACCELERATION TEST 6. Move throttle control lever from slow to fast position. If engine hesitates or dies, turn idle fuel adjusting needle out (counterclockwise) 1/8 turn. Repeat test and continue to adjust, if necessary, until engine accelerates smoothly. High speed stop is factory adjusted. Do not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Sears or other qualified service center, which has proper equipment and experience to make any necessary adjustments. Maintenance, repair, or replacement of the emission control devices and systems, which are being done at the customers expense, may be performed by any non-road engine repair establishment or individual. Warranty repairs must be performed by an authorized engine manufacturer's service outlet. TO ADJUSTTHROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: 1. With engine not running, move throttle control lever from slow to choke position. Slowly move lever from choke to fast position. 2. Check to see if hole in throttle lever and hole in speed control bracket are aligned. 3. If holes are not aligned, loosen cable clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes. 4. Pull throttle cable up to remove slack and tighten cable clamp screw. Remove alignment pencil or drill bit. TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture. IMPORTANT: Damage to the needles and seats in carburetor may result if turned in too tight. NOTE: The carburetor on this engine is low emission. It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the limits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needle. 1. Be sure you have a clean air filter and the throttle control cable is adjusted properly (see above). ver Idle Speed Adjusting'__T_- screwII ,d,e Foe,II I Adjusting--IT = =- f j I Needle 26 I'' _ JJ'!J Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. • ILWARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. 1. Drain the fuel tank. 2. Start the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer. ENGINE OIL TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire tractor (See "CLEANING" in the Maintenance section of this manual). 2. Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). 3. Lubricate as shown in the Maintenance section of this manual. 4. Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 5. Touch up all rusted or chipped paint surfaces; sand lightly before painting. Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual). CYLINDER(S) 1. Remove spark plug(s). 2. Pour one ounce of oil through spark plug hole(s) into cylinder(s). 3. Turn ignition key to start position for a few seconds to distribute oil. 4. Replace with new spark plug(s). BATTERY • Fully charge the battery for storage. • After a period of time in storage, battery may require recharging. • To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual). • After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. • If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. OTHER • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your tractor indoors and cover it to give protection from dust and dirt. • Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: Never cover tractor while engine and exhaust areas are still warm. ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol 27 TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE Will not start CORRECTION 1. Out of fuel. 2. Engine not "CHOKED" properly. 3. Engine flooded. 4. 5. 6. 7 Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 10. Engine valves out of adjustment. i Hard to start 1. Dirty air filter. 2. Bad spark plug. 3. Weak or dead battery. 4. Dirty fuel filter. 5. Stale or dirty fuel. 6. 7. Loose or damaged wiring. Carburetor out of adjustment. 8. Engine valves out of adjustment. Engine will not iturn over Engine clicks will not start but 1. Clutch/brake pedal not depressed. 2. Attachment clutch is engaged. 3. Weak or dead battery. 1. Fill fuel tank. 2. See "TO START ENGINE" in Operation section. 3. Wait several minutes before attempting to start. 4. Replace spark plug. 5. Clean/replace air filter. 6. Replace fuel filter. 7. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 8. Check all wiring. 9. See "To Adjust Carburetor" in Service and Adjustments section. 10. Contact a Sears or other qualified service center. 1. Clean/replace air filter. 2. Replace spark plug. 3. Recharge or replace battery. 4. Replace fuel filter. 5. Drain fuel tank and refill with fresh gasoline. 6. Check all wiring. 7. See "To Adjust Carburetor" in Service and Adjustments section. 8. Contact a Sears or other qualified service center. 9. Faulty operator presence switch(es). 1. Depress clutch/brake pedal. 2. Disengage attachment clutch. 3. Recharge or replace battery. 4. Replace fuse. 5. Clean battery terminals. 6. Check all wiring. 7. Check/replace ignition switch. 8. Check/replace solenoid or starter. 9. Contact a Sears or other qualified service center. 1. 2. 3. 4. 1. 2. 3. 4. 4. 5. 6. 7. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. 8. Faulty solenoid or starter. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 28 Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. TROUBLESHOOTING CHART See appropriate section in manual unless directed to Sears service center PROBLEM Loss of power CORRECTION CAUSE 1. Cutting too much grass!too fast. 2. Throttle in "CHOKE" position. 3. Build-up of grass, leaves and trash under mower. 4. Dirty air filter. 5. Low oil level/dirty oil. 6. Faulty spark plug. 7. Dirty fuel filter. 8. Stale or dirty fuel. 9. Water in fuel. 10. Spark plug wire loose. 11. 12. 13. 14. Dirty engine air screen/fins. Dirty!clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. 15. Engine valves out of adjustment. Excessive vibration 1. Worn, bent or loose blade. 2. Bent blade mandrel. 3. Loose/damaged part(s). 1. Set in "Higher Cut" position/ reduce speed. 2. Adjust throttle control. 3. Clean underside of mower housing. 4. Clean/replace air filter. 5. Check oil level/change oil. 6. Clean and regap or change spark plug. 7. Replace fuel filter. 8. Drain fuel tank and refill with fresh gasoline. 9. Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. 10. Connect and tighten spark plug wire. 11. Clean engine air screen!fins. 12. Clean/replace muffler. 13.Check all wiring. 14. See "To Adjust Carburetor' in Service and Adjustments section. 15.Contact a Sears or other qualified service center. 1. Replace Tighten 2. Replace 3. Tighten Replace blade. blade bolt. blade mandrel. loose part(s). damaged parts. Engine continues to run when operator leaves seat with with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not contact a Sears or other qualified service center. Poor cut-uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt. 2. Level mower deck. 3. Clean underside of mower housing. 4. Replace blade mandrel. 5. Clean around mandrels to open vent holes. 2. Mower deck not level. 3. Buildup of grass, leaves, and trash under mower. 4. Bent blade mandrel. 5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 29 TROUBLESHOOTING section Jn manual unless directed to Sears service center See appropriate CAUSE PROBLEM Mower blades not rotate CHART will Poor grass discharge CORRECTION 1, Obstruction in clutch mechanism. 2, Worn/damaged mower drive belt, 3, Frozen idler pulley, 4, Frozen blade mandrel. 1, Engine speed too slow, 2, Travel speed too fast, 3, Wet grass. 4. Mower deck not level. 5. Low/uneven tire air pressure. 6. Worn, bent or loose blade. 7, Buildup of grass, leaves and trash under mower. 8. Mower drive belt worn, 9, Blades improperly installed. 10. Improper blades used. 11. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. Headlight(s) not working (if so equipped) 1. 2, 3. 4. 3, Replace idler pulley. 4, Replace blade mandrel, 1. Place throttle control in "FAST" position. 2. Shift to slower speed. 3. Allow grass to dry before mowing. 4. Level mower deck. 5. Check tires for proper air pressure. 6. Replace!sharpen blade. Tighten blade bolt. 7. Clean underside of mower housing. 8. Replace mower drive belt. 9. Reinstall blades sharp edge down. 10. Replace with blades listed in this manual. 11. Clean around mandrels to open vent holes. Turn switch "ON". Replace bulb(s) or lamp(s). Check!replace light switch. Check wiring and connections. 5. Replace fuse. 1, Bad battery cell(s), 2. Poor cable connections, 3. Faulty regulator (if so equipped), 4. Faulty alternator, Engine "backfires" when turning engine "OFF" 2, Replace mower drive belt, Switch Js"OFF", 1. Bulb(s) or lamp(s) burned ou 2. Faulty light switch, 3. Loose or damaged wiring, 4. 5. Blown fuse. Battery will not charge 1, Remove obstruction. 1, Replace battery. 2, Check/clean all connections. 3, Replace regulator, 4, Replace alternator. 1. Engine throttle control not set at "SLOW" position for 30 seconds before stopping engine. 30 , Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine, TRACTOR - - MODEL NUMBER 917,273134 SCHEMATIC BATTERY SOLENOID ATT'MENT CLUTCH • •Iv I , __q (NOT OCCUPIED SEAT SWITCH 88 i 187 I _._ 'I FUEL SHUT-OFF SOLENOID 301 _OK (IF SO EQIJIPPED) I i uw_ _1 3 i 85 185 861 S7A PRESENCE I a RELAY _tl 'L '_©_ • '_ SPARK PRESENCE RELAY #3 OPERATOR _ J ' • HEAOLi HT / [ IGNITION _sTA SWITCH POSITION CiRCUiT "MAKE" OFF RUN/LIGHT RUN M+G+A1 B+A1 B+A1 NONE A2+L NONE START 3 + S + A1 NONE NON-REMOVABLE CONNECTIONS RELAY REMOVABLE CONNECTIONS WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 31 TRACTOR - - MODEL NUMBER 917,273134 ELECTRICAL 22 41 26 25 i i / I 27 I I I 32 TRACTOR - - MODEL NUMBER 917,273134 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 2 8 16 21 22 24 25 26 27 28 29 30 33 40 41 42 43 45 52 8I 90 Battery Bolt Hex Hd 1/4-20 Uoc x 8/4 Box Battery Switch, Interlock Harness Asm Light Wi4152j Bulb Light #1156 Cable Battery 6 Ga 11" red Cable Battery 6 Ga w/16 wire red Fuse Nut Keps Hex 1/4-20 Une Cable Ground 6 Ga 12" black Switch Plunger Normal Op Olive Switch Ign Key Ign Harness Ign Bolt Bik. Fin Hex l/4-2O Unc x l/2 Cover Terminal Red Solenoid Ammeter Rectangular 15 Amp Protection Wire Loop Relay Asm Cover Terminal 163465 74760412 176689 176137 183759 4152J 4799J 146147 175158 73510400 4207J 160784 175566 140403 179722 71110408 131563 178861 122822X 141940 109748X 180449 NOTE: Atl component dimensions given in US inches 1 inch = 25.4 mm 33 TRACTOR - - MODEL NUMBER 917,273134 CHASSIS AND ENCLOSURES 261 39 209 208 / 74 34 TRACTOR - - MODEL NUMBER 917,273134 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 3 5 9 10 11 13 14 17 18 26 28 30 31 37 38 39 58 60 64 74 114 115 142 143 144 145 159 166 206 207 208 209 211 212 258 259 260 26I - - Chassis Drawbar Screw 3/8-16 x 3/4 Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x 3/4 Panel, Dash, LH. Panel, Dash, R.H. Screw Thdrol 3/8-I6 x 1/2 Hood Assembly Bumper Hood Nut Grille/Lens Asm. Fend/Ftrest Bracket, Fender Support ScrewThdrol 5/16-18x 1/2 Pivot Bracket Assembly, Rear Bracket Pivot Laser Lt Duct Air Engine Bolt Rdhd Sqnk 3/8-16 Unc x 1 Dash Lower STLT Nut Crownlock 3/8-16 Unc Keeper Belt Rear Lh Stl P930 Screw 3/8-16 x 1-1/4 Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hood Cupholder Stir Black ScrewHwhdHi-Lo#13-16xS/4 Bolt Shoulder 5/16-I8TT Screw Thdrol 5/16-18 x 1/2 Tytt Screw Thdrol 3/8-I6 x 1/2 Screw Hexwsh Thdr 3/8-16 x 3/4 Nut Hex Flange Lock Insert Lens Reflective Lens RH Lens LH Cover Lens Insert Grille Plug, Button 174619 176554 17060612 155272 168337X013 STD533710 174996 172105X010 17490608 185682X613 184921 STD541437 184247 175692X616 139976 17490508 175710 174714 150127 72140606 154798 STD541467 158112 17490620 175702 154966 175582 156524 155123X428 171875 170165 17670508 17670608 17000612 145212 184248 184245X599 184246X599 184250X428 184258X428 5479J NOTE: All component dimensions given in U.S inches 1 inch=254 mm 35 TRACTOR - - MODEL NUMBER 917,273134 GROUND DRIVE 197 212 81 70 116 168 1t 156 166 5 38_ 18 6 37 35 34 25 26 27 drive-fender.stir 26 36 TRACTOR - - MODEL NUMBER 917,273134 GROUND DRIVE KEY NO. PART NO. 1 2 6 4 5 6 8 10 11 13 14 15 16 18 19 21 22 24 25 26 27 28 29 60 62 64 65 66 67 68 69 41 47 48 49 50 51 52 53 55 56 57 59 61 62 146682 123666X 12000028 121520X 17060512 165866 STD561210 105701X 74550412 10040400 74490544 STD54143I STD526710 STD541437 106933X 130804 STD541237 106888X STD551037 STD561210 175765 71673 169592 STD526107 175578 120183X STD551062 STD571810 179114 74760648 175556 127783 154407 123205X 72110612 STD541437 STD54143I 105710X 105709X 17060620 130801 169691 17120614 8883R DESCRIPTION Transaxle (See Breakdown) Peerless 206-545C Spring, Return, Brake Pulley, Transaxle Ring, Retainer Strap, Torque Screw 5/16-18 x 3/4 Rod Shifter Fender STLT Pin, Cotter Washer, Shift Plate Bolt 1/4-28 Unf W/Patch Gr. 6 Washer Lock Hvy Helical Bolt Hex Flghd 5/16-18 Gr. 5 Nut Lock Hx W/Ins 5/16-18 x Gr.5 Bolt FinHex6i8-16Uncx1 Gr. 5 Nut Knob Rod, Brake Nut Spring, Brake Rod Washer Pin Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bo_t Shaft Assembly, Foot Pedal Bearing, Nylon Washer Roll Pin Pulley, Composite, Flat Bolt Keeper, Belt, Idler Pulley, Idler, V-Groove, Plastic Bellcrank Clutch Grnd Dry Stl Retainer, Belt Bolt Nut Crown Lock3/8-16 Unc Nut Crown Lock 5/16-18 Uoc Link, Clutch Spring, Clutch Return Screw 3/8-16 x 1-1/4 V-Belt, Ground Drive Keeper, Belt, Center Span Screw 3/8-I6 x .875 Cover, Pedal KEY NO. PART NO. DESCRIPTION 63 64 65 66 70 74 75 76 77 78 79 80 61 62 63 64 85 89 90 96 112 113 116 120 150 15I 156 158 159 16I 162 163 164 165 166 168 169 170 197 198 202 212 175410 173937 STD551143 154778 134683 137057 121749X STD581075 123583X 121748X STD580025 145090 165592 165711 19171216 166231 150360 158391X428 124346X STD624003 19091210 127285X 72140608 73900600 175456 19133210 166002 165589 183900 72140406 73680400 74780416 19091010 165623 166880 165492 165580 178394 169613 169593 72110614 145212 Pulley, Engine Bolt, Hex 7/16-20 x 4 Grade 5 Washer Keeper, Belt, Engine, Fool Proof Guide, Mower Drive Belt, R.H. Spacer, Axle Washer 25/32 x 1-1/4 x 16 Ga. E-Ring Key, Square 2.0 x .1845/1865 Washer 25/32 x 1-5/8 x 16 Ga Key Woodruff Arm, Shift Shaft Asm Cross Tapered 650 20 Spring, Torsion Washer 17/32x3/4x16Ga. Link Transaxle Nut, Nyloek Console, Shift, STLT Nut, Self-Thding, Wsh Hd 1/4 Retainer Spring 1" Washer 9/32 x 3/4 x 10 Ga Strap Torque 90 Degrees Bolt Rdhd Sqneck 3/8-16 x 1 Nut Lock Fig. 3/8-16 Une Spacer Retainer Washer 13/32 x 2 x 10 Ga. Washer Srrted 5/16 ID x 1.125 Bracket Shift Mount Hub Shift Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5 Nut Crownloek 1/4-20 Une Bolt Hex Fin 1/4-20 Uoc x 1 Gr 5 Washer 5/8 x .281 x 10 Ga Bracket Pivot Lever Screw 5/16-18 x 5/8 Bolt Shoulder 5/16-18 x .561 Plate Fastening Lt Keeper Belt Transaxle Gear Nyliner Snap-In 5/8 ID Washer Nyliner 7/8 ID x .I 05 Hd Bolt Cam SH 3/8-16 x 1-3/4 Gr. 5 Nut Hex Flange Lock NOTE: All component dimensions given in U S inches 1 inch = 25.4 mm 37 TRACTOR STEERING ASSEMBLY - - MODEL NUMBER 917,273134 i _ P"-"-'-42 13 1_ 15 _eering pl.It 47 38 TRACTOR - - MODEL NUMBER 917,273134 STEERING ASSEMBLY KEY PART NO. NO. 1 2 3 4 5 6 8 10 11 12 13 15 17 26 28 29 3O 32 36 37 38 39 4O 41 42 43 44 46 51 54 65 67 68 71 82 87 88 91 184704X428 184706 169840 169839 6266H 121748X 12000029 175121 STD551137 73940800 136518 145212 180641 126847X 19131416 17060612 STD561210 130465 155099 152927 159946X428 19182411 STD541537 159945 145054)(428 121749X 180640 184946X505 73540400 71130420 160367 72110618 169827 175146 169835 173966 175118 175553 DESCRIPTION Steering Wheel Axle Assembly Spindle Assembly, LH. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Draglink Washer, Lock Nut Hex Jam Toplock 1/2-20 Unf Spacer Bearing Axle Front Nut, Hex Flange Lock Shaft Assembly, Steering Bushing, Link, Drag Washer 13/32 x 7/8 x 16 Gauge Screw 3/8-16 x 3/4 Pin Cotter Rod, Tie Bushing, Steering Screw Insert, Steering Wheel Washer 9/16x 1-1/2 11 G Nut Lock Center 3/8-24 Unf Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering Cap, Spindle Nut Crownlock 1/4-28 Bolt Hex 1/4-28 Unfx 1-1/4 Gr 8 Spacer Brace Axle Bolt RDHD Sqnk 3/8-16 x 2-1/4 Axle, Brace Steering Asm. Bracket Susp. Chassis Front Washer Flat Bolt Shoulder 7/16-20 Unc Clip Steering NOTE: All component dimensions given in US. inches 1 inch = 25.4 mm 39 TRACTOR - - MODEL NUMBER 917,273134 ENGINE 2 _3 38 / i _116 14 _105 33 / 31 _37 29 33 4O OPTIONAL EQUIPMENT Spark Arrester 23 4O 4 TRACTOR - - MODEL NUMBER 917,273134 ENGINE KEY PART NO. NO. 1 2 170548X505 17720408 6 4 13 14 16 23 29 61 62 63 67 68 40 44 174667 12-041-03 148456 STD551267 169837 137180 184900 140527 123487X 137040 181654 124028X 17670412 45 46 77 80 81 105 116 17000612 19091416 19101216 74760508 73510400 17120616 184362 DESCRIPTION Control, Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 1/2 Engine, (See Breakdown) Kohler Model CV492-27506 Muffler Gasket Tube Drain Oil Easy Washer Shield Brn/Dbr Guard Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Clamp, Hose Line, Fuel Plug Drain Oil Easy Bushing, Snap, Fuel Line Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4 Screw Hxwsh Thdr 3/8-16 x 3/4 Washer 9/32 x 7/8 x 16 Ga Washer 5/16 x 3/4 x 16 Ga. Bolt Hex Hd 5/16-18 Une x 1/2 Nut Keps Hex 1/4-20 Screw 3/8-16 x 1 Nut Hex Flange Toplock MS- 1.25 NOTE: All component dimensions given in US. inches 1 inch = 25.4 mm 41 TRACTOR - - MODEL NUMBER 917,273134 SEAT ASSEMBLY \ \ \ I 22 21 2\ I I I I I I ......- 16 I 11 12 sea_ It,knob 9 KEY PART NO. NO. DESCRIPTION 1 2 6 4 5 6 7 8 9 10 11 Seat Bracket Pnt Pivot Seat (blk) BottFinHexS/8-16Uncx1 Washer 13/32 x 3/4 x 10 Ga Clip Push In Hinged Nut Hex Lock _/;ns 3/6-16 Uric Spring Seat Cprsn 2 250 Bik Zi Screw 3/8-16 x 1 Waeher13/32xlx14Ga Pan Pnt Seat (blk) Knob Seat Adj Wingnut 180597 180166 71110616 19131610 145006 STD541437 124181X 17000616 19131614 180186 166369 KEY PART NO. NO. DESCRIPTION 12 13 14 15 16 17 21 22 24 Bracket Pnt Mounting Switch Bushing Snap Bik Ny150 Id Bolt Rdhd Sht Nk 1/4-20 x 1-I/2 Spacer Split 28 x 96 Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc-2A Nut Hex Lock w/Ine 5/16-18 Washer 17/32 x 1-3/16 x12Ga 121246X 121248X 72050412 134300 121250X 123976X 171852 STD541431 19171912 NOTE: All component dimensions given in US. inches 1 inch = 25.4 mm 42 TRACTOR - - MODEL NUMBER 917,273134 DECALS 2 16 16 6 3 11 13 10 11 28 9 !6 17\ 15 12 j8 KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, Decal, 13 14 15 20 16 17 18 ------ Decal, Dash Panel Decal, V-Belt Schematic Decal, Deck B 42" Decal, Battery DngriPen Eng Decal, Grille RH Decal, Grille LH Decal, Steering Decal, Litt Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish 156368 187048 186280 186281 138047 133644 177367 172331 186282 156439 186283 146046 WHEELS 2_ Oper Instr. Replacement Hood, R.H. Hood, LH. Battery Customer Maintenance HP Engine Mower Srs Fender Fender Danger Hood Side V-Belt Drive Schematic 177353 160396 179128 149516 184842 184843 164065 138311 165800X428 165799X428 187737 187738 & TIRES 5,8 4,10 7 11 wheeL1 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 -- Cap Value Tire Stem Value Tire FTs 15 x 6 0 - 6 Service Tube Inner Front #35060 Rim Asm 6" front Service Fitting Grease Bearing Flange Rim Asm 8" rear Service Tire R Te 20 x 10-8 Service Tube Rear 9 5 x 8 Service Cap Axte BIk 1 50 x 1 00 Sealant, Tire (10 oz. tube) 59192 65139 106222X 59904 106732X624 278H 9040H 106108X624 122062X 7152J 104757X428 144334 NOTE: All component dimensions given in US inches 1 inch = 25.4 mm 43 TRACTOR - - MODEL NUMBER 917,273134 LIFT ASSEMBLY 7 5 3 13 2 6 6 4 13 19 2O 13 19 13----o_ lift-rh,1 piece 44 3 TRACTOR - - MODEL NUMBER 917,273134 LIFT ASSEMBLY KEY NO. PART NO. DESCRIPTION 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 31 32 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 173288 73350800 175689 73800800 139868 163552 169865 73540600 Washer Asm Inner Spring W/Plunger Shaft Asm Lift Pin Groove E Ring #5133-62 Washer 21/32 x 1 x21 Ga. Bearing Nylong Grip Handle Fluted Button Plunger Read Link Asm Lilt LH. UnkAsm Lilt RH. Retainer Spring Link Front Nut Jam Hex 1/2-I3 Une Tru nnion BIk Zinc Nut Look wiWsh 1/2-13 Uric Arm Suspension Mower Retainer Spring Bearing, Pvt. Lift Nut Crownloek 3/8-24 NOTE: All component dimensions given in U.S. inches 1 inch=254 mm 45 TRACTOR - - MODEL NUMBER 917,273134 MOWER DECK 37 6 43 106S_ 102 103 105 34 23 24 25 \. I \ 16 \ 28 29 718 18 5 6 19F ¢2 D man-t-pa_ 21 10---9_ _tJL3 46 k \27 TRACTOR - - MODEL NUMBER 917,273134 MOWERDECK KEY PART NO. NO. 1 2 3 4 5 6 8 9 10 11 13 14 15 16 18 19 20 21 23 24 25 26 27 28 29 30 3I 32 33 34 36 37 40 44 45 46 48 52 53 54 55 56 59 KEY PART NO. NO. DESCRIPTION 165892 STD533107 138017 Mower Deck Assembly, 42" Bolt Bracket Assembly, SwayBar, Front 165460 Bracket Sway Bar 68/42" Deck STD624008 Retainer Spring 178024 Bar Sway Deck 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 STD551137 Washer, Lock 140296 Washer, Hardened (The following blades are available) 134149 Blade, 42" Mulching Std (For mulching mowers only) 139775 Blade, 42" Mulching Premium (For better wear when mulching) 138971 Blade, 42" Hi-Litt (For bagging or discharging) 137645 Shatt Assembly, Mandrel, Vented 128774 Housing, Mandrel, Vented 110485X Bearing, Ball, Mandrel 174493 Stripper, Vented Mower Deck 72140505 Bolt, Carriage 5/16-I8x5/8 132827 Bolt, Shoulder 159770 Baffle, Vortex STD541431 NutCrownlock5i16-18Unc 177563 Bracket, Deflector 105304X Cap, Sleeve 123716X Spring, Torsion, Deflector 110452X Nut, Push 130968)(428 Shield, Deflector 19111016 Washer 11/32x5/Sx16Ga. 131491 Rod, Hinge 173984 Screw Thdrol Washer Head 129963 Washer, Spacer 153535 Pulley, Mandrel 178342 Nut, Toplock, Flanged STD533717 Bolt 131494 Pulley, Idler, Fiat STD551037 Washer 13i32x13/16x16Ga STD541437 Nut Crowniock3i8-16 Une 140088 Guard, Mandrel, LH STD624003 Retainer 137729 Screw, Thd. Roll 1/4-20 x 5/8 133944 Washer, Hardened 139888 Bolt, Shoulder 5/16-18 Unc 184907 Arm Assembly, Pad, Brake 178515 Washer, Hardened 155046 Arm, Idler 165723 Spacer, Retainer 141043 Guard, TUV idler 67 68 92 101 102 103 104 105 106 111 112 113 114 116 117 118 119 129 130 131 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 184 -- 184939 144959 STD541437 136420 71081010 19061216 STD551110 160793 2029J 179292 179293 17060510 73510500 4898H 165746 73930600 19121414 19131312 STD523710 STD533710 165890 157109 158634 165888 171977 131335 169022 165898 19091216 169670 169676 169674 169675 169671 169672 169669 17720408 72140614 19131410 130794 -- 169583 DESCRIPTION Knob Custom Oval V-Belt Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket Gauge Wheel Lh Bracket Gauge Wheel Rh Screw 5/16-18 Uric Nut Keps 5/16-18 Unc Bolt Shoulder Wheel Gauge Std Nut Centerloek 3/8-16 Une Washer 3/8 x 7/8 x 4 Ga Washer 13/32 x 13/16 x 12Ga. Bolt, Fin Hex 3/8-16 Une x 1 Gr. 5 Bolt, Rdhd Sqnk 3/8-16 U ne xl Arm Spring Brake Mower Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable Pulley Idler Flat Bolt Carriage Idler Spring Extension Spring Return Idler Retainer Spring Yellow Zinc Washer 9/32 x 3/4 x 16 Ga Bracket Clutch Cable Clutch 42 In Washer Fiat 3/8"Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw HexThd Cut 1/4-20 x 1/2 Bolt Rdhd Sqn 3/8-16 Unc x 3/4 Washer 13/32 x 7/8 x 10 Ga. Mandrel Assembly (Includes Housing, Shaft and Shaft Hardware Only - Pulley Not Included) Replacement Mower, Complete NOTE: All component dimensions given in U.S inches 1 inch=254 mm 47 TRACTOR - - MODEL NUMBER 917,273134 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C .51 52 47 13 / 15 2g 35 42A 79 48 TRACTOR - - MODEL NUMBER 917,273134 PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C KEY NO. PART NO. 1 2 3 4 5 6 6A 7 8 8A 9 10 11 12 16 772147 780086A 770128 776395 776409 778364 778369 778330 792180 792047 784352 784378 778334 778309 778368 14 778368 15 17 18 20 21 22 25 25A 26 27 28 29 29A 29B 29C 30 3I 778370 786188 786102 792077A 792078 792079 792073A 792177 792125 792035 788040 780072 780160 780051 780199 780108 780001 3IA 32 34 35 35A 36 37 38 39 40 780195 788083 780194 780193 780197 790075 790007 799021 786026 792076A DESCRIPTION Transaxle Cover Needle Bearing 5/8" Transaxle Case Countershaft Output Shaft Spur Gear (38 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Shift Key Woodruff Key #9 Shift Collar Shift Rod & Fork Bevel Gear (30 teeth) input Bevel Pinion (13 teeth) Bevel Gear (13 teeth) (include, 14) Bevel Pinion (13 teeth) (include, 13) Ring Gear (43 teeth) Drive Pin Spacer 1.130 X .695 Ball 5/16" dia Set Screw 3/8 - 16 x 3/8" Spring .310 OD x .625 L Screw 1/4 - 20 x 1-1/4" Screw 1/4-20 x 1-3/8" Retaining Ring (pkg of 2) Retaining Ring Retaining Ring Thrust Washer .627 ID x.O31W Thrust Washer .762 ID x.O31W Thrust Washer .762 ID x.O31W Anti-Rotation Washer ,632 Cup Washer 1.127 ID x ,032W Fiat Washer .750 ID x ,056W (Use As Needed) Flat Washer .750 ID x 062W Oil Seal 5/8" Bushing ,563 Flanged Bushing 5 / 8" ID Flanged Bushing.751 Brake Disk Brake Pad Plate Brake Pad (pkg of 2) Dowel Pin Fiat Washer .312 ID x ,059W KEY NO. PART NO. 41A 42 42A 43 44 45 46 47 48 49 50 5I 52 53 54 56 57 58 59 60 6I 65 66 67 69 70 71 71B 76 77 79 82 83 85 87 150 157 180 900 790079 792073A 792085A 792075 790025 786066 786086 774690 774691 778356 778338 778354 778352 778350 778346 778355 778337 778353 778351 778349 778345 780189 776422 776396 792170 786187 788069 788092 780090 788078A 792144 778333 778338 792154 788089A 788093A 788088A 730229A 794712 DESCRIPTION Brake Lever Screw 1/4 - 20 x 1-1/4" Screw 1/4 - 20 x 2 1/4" Loeknut 5 / 16 - 24 Brake Pad Holder Spacer 2625 x 1.0 Brake Lever Bracket Axle (11-15 / 16" Long) Axle (16 - 1 / 2" long) Spur Gear (29 teeth) Spur Gear (27 teeth) Spur Gear (23 teeth) Spur Gear (19 teeth) Spur Gear (16 teeth) Spur Gear (15 teeth) Spur Gear (11 teeth) Spur Gear (13 teeth) Spur Gear (17 teeth) Spur Gear (21 teeth) Spur Gear (24 teeth) Spur Gear (25 teeth) Fiat Washer 563 ID x 062W Input Shaft Shifter & Brake Shaft Retaining Ring Spacer .890 Square Cut Ring "0" Ring Ftat Washer 1.128 ID x ,058W inverted Retaining Ring Spring .430 OD x .5000 L Bevel & Spur Gear (30 & 13 teeth) Spur Gear (27 teeth) Oil Fill Plug Oil Seal 9/16" Liquid Gasket RTV Silicone Oil Seal 3/4" Gear Oil 80W90 Replacement MST - 206-545C Transaxle NOTE: All component dimensions given in US inches 1 inch =254 mm 49 TRACTOR - - MODEL NUMBER 917,273134 KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506 CYLINDER YLINDRE HEAD_ VALVE AND OIRIGE SOUPAPE BREATHER [ \ ET RENIFLARDJ 9 11 13 < CRANKCASE 13 5O TRACTOR - - MODEL NUMBER 917,273134 KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506 CYLINDER HEAD/VALVE/BREATHER CRANKCASE KEY NO. PART NO. KEY NO. 1 2 25_351-01-S 12_755-94_S 3 4 5 7 8 9 10 11 12_411-03-S 12_041-10-S 12_017-01-S 12_017-02-S 12_016-01-S 12_016-02_S 25_139-60_S 12_318-36-S 25_186-01_S 12-599-03-S M-640034-S 12 13 14 15 16 12_089-01-S 12_173-01-S 12_755-03-S 12_468-05_S 12_112-13-S 17 12_086-15_S 18 19 20 25_237-14_S 12-326-03-S M-645020-S 21 22 12-096-07-S M-545010-S 23 24 12_018-01-S 12_402-02_S 6 DESCRIPTION Lifter, valve (2) Kit, cylinder head (Includes 3-17, Gaskets 12 041 01-S (Qty. 2),12 041 02_S, & 12 041 03-S) Rod, push (2) Gasket, cylinder head Valve, intake (Std.) Valve, intake (.25) Valve, exhaust (Std.) Valve, exhaust (.25) Plug, alien hd. pipe 1/8" Cylinder Head Arm, rocker (2) Pivot, rocker arm (2) Screw, hex. flange M6xl.0x34 (2) Spring, valve (2) Cap, valve spring (2) Kit, retainer (2) Washer, plain 13/32" Spacer, head bolt exhaust port Screw, hex. flange M10x1.5x81 (5) Clamp, hose (2) Hose, breather Screw, hex. flange M6x1.0x20 (5) Cover, valve w/nipple Screw, hex. flange M5x0.Sxl0 Retainer, breather reed Reed, breather 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. DESCRIPTION 12_032_03_S Seal, crankshaft Block, cylinder (Use Short Block 12 522 49) 12_445_02_S Strap, lifting M_839025-S Screw, hex. flange MSx1.25x25 24_380_13_S Dowel, locating (4) 12_755_49-S Kit, camshaft (Includes 7,8) 12_089-31_S Spring, actuating 12_422-08_S Shim, camshaft (A.R.) blue 12_422-09-S Shim, camshaft (A.R.) red 12_422_10_S Shim, camshaft (A.R.) yel low 12_422-11_S Shim, camshaft (A.R.) green 12_422-12-S Shim, camshaft (A.R.) gray 12_422-13-S Shim, camshaft (A.R.) black 12_422_07_S Shim, camshaft (A.R.) white 12_144-28-S Shaft, balance 12_874_07_S Piston w/Ring Set (Std.) (Includes 11,12) 12_874-11_S Piston w/Ring Set (.08) 12_874-08_S Piston w/Ring Set (.25) 12_874_09-S Piston w/Ring Set (.50) 12 018 02-S Retainer, piston pin (2) 12_108-07_S Ring Set (Std.) 12_108-08_S Ring Set (.25) 12_108-09-S Ring Set (.50) 12_067-11-S Connecting Rod (Std.) 12_067_06_S Connecting Rod (.25) 12_380-01_S Pin, governor regulating 12_043-05-S Gear, governor M-631005-S Washer, plain 6 mm 12-144_02_S Shaft, governor gear 52_139-09-S Plug, cup 12_755_64_S Kit, gov. cross shaft w/clip (Includos 23) X-25-102-S Washer, plain 1/4" 12-032-01-S Seal, governor cross shaft M-631015-S Washer, plain 6 mm 12_154_05_S Clip, hitch pin NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 51 TRACTOR - - MODEL NUMBER 917,273134 KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506 BLOWER IGNITION/ELECTRICAL t HOUSING AND BAFFLES[ ALLUIVIAGE E E_LECTRIQU HABITATION DE SOUFFLEUR ET DECALENT I \ _;_S_ ..... t2 I P lo 52 TRACTOR - - MODEL NUMBER 917,273134 KOHLER ENGINE-MODELNUMBERCV492,TYPENUMBER27506 BLOWER HOUSING & BAFFLES IGNITION/ELECTRICAL KEY NO. PART NO. 1 12-086-14-S 2 3 4 12-468-03-S 24-162-03-S 25-086-47-S 5 6 7 8 9 12-157-06-S X-42-15-S 12-025-15-S 12-155-09-S M-548025-S 10 11 237878-S M-545020-S 12 13 14 15 12-154-06-S 41-403-09-S X-22q 1-S M-839016-S 16 17 18 19 236602-S 12q 32-02-S X-728q -S M-545010-S 20 12-584-04-S NOT ILLUSTRATED 12-176-44_S 24_518-12_S 12_518-35_S X-25-5-S KEY NO. DESCRIPTION Screw, he×. flange M10x1.5x46 Washer, plain 3/8" Screen, grass Bolt, shoulder M6x1.Ox16 (4) Fan Key Flywheel Connector Screw, hex. cap M5xO.Sx25 (2) Kit, stator Screw, hex. flange M5x0.Sx2O (2) Clip, cable (2) Regulator, rectifier _ 15 amp Washer, lock 1/4" Screw, he×. flange M6×1.0×16 (2) Connector Spark Plug Clip, cable (2) Screw, hex. flange M5x0.8×lO (2) Module, ignition 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. DESCRIPTION M_545010-S Screw, hex. flange M5xO.Sxl 0 (6) 24_468q0-S Washer, plain 1/4" 12q46_07_S Plate, blower housing M_550010-S Screw, hex.flange M5xO.Sxl 0 24_096-05_S Cover, pinion 12_027_76_S Housing, blower 12_063-18-S Baffle, intake side 25q54_02-S Clip, mounting (3) 12_086_37_S Screw, captive washer M5xO.Sx20 (3) 12_063_20_S Baffle, cylinder head M_645016-S Screw, hex. flange M6xl .Oxl 6 (2) 12_063q9-S Baffle, cylinder NOT ILLUSTRATED M_541050-S Nut, he×. flange M5x0.8 AIR INTAKE/FILTRATION KEY NO. 1 2 3 4 5 6 Harness, wiring Lead, black (6"- 12 gaugeinsulated grip barrel eyelet terminals) Lead, white (36''_ 18 gauge - fully insulated push on tab and uninsulatod socket terminals) Washer, plain 5/16" (attach ground lead and this washer to lift strap screw) 7 8 9 10 11 13 PART NO. 12_281_01-S 25_341_03-S 12_096-24_S 12_083_12_S 12_100-08-S 12_083_10_S DESCRIPTION Duct, air Knob, air cleaner cover Cover, air cleaner Precleaner, element Wing Nut Kit, aircleaner element (Includes 5, 7, 8) 12_743_12_S Filter, element (Includes5, 8) ,, 12_032-11-S Seal 1_7/16 12_094_07_S Base, aircleaner (Includes 11, 12) 12_072_04_S Stud, mounting plate M6x1.0x75 12_086_01_S Screw, #10 HFLo thread forming (2) 12_041_02_S Gasket, air cleaner NOT ILLUSTRATED 12q13-53-S Decal, aircleaner NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 53 TRACTOR - - MODEL NUMBER 917,273134 KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506 STARTING DEMARRANT SYSTEM_ DE LE SYST_ME ENGINE MOTEUR CONTROLS CONTR(_LE 1 I l / h_J 2 0 ! _ / _.- I+.._ ..£'_7 2 "_-_'3 _11---_ = i i 4/ i 11 ] OIL PAN / LUBRICATION DE LA HUILE PAN DE LA LUBRIFICATION _ p...,_o 11 1-- i] _6 C)-__4 t \ .---5 6--% _m __ tS 16 54 TRACTOR - - MODEL NUMBER 917,273134 KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506 ENGINECONTROLS STARTING SYSTEM KEY NO. PART NO. M-839070-S 25-098-07-S 3 4 5 6 7 8 12-755-54-S 12-227-18-S 12q 70-05-S 12-221-01-S 12-227-13-S 12-211-01 -S KEY NO. DESCRIPTION Screw, he×. flange M8×1.25x70 (2) Starter assembly (Includes 3-8) Kit, drive end Cap, drive end Armature Kit, brush & spring Cap, commutator end Bolt, hex. flange 1/4-20x45/8 (2) OIL PAN/LUBRICATION KEY NO. PART NO. 12-038-01 -S 2 3 4 5 6 25-755-13-S 12-153-03-S 12-153-02-S 12-123-04-S M-645025-S 7 8 9 10 12-153-01 -S 25-162-07-S 12-096-03-S M-545016-S 11 12 13 14 15 10 17 25-462-09-S 52-050-02-S 25-139-57-S 12-393-01 -S 12-153-06-S 12-096-34-S M-545016-S 18 19 12-032-03-S 24-086-16-S 20 24-080-17-S 21 12-199-56-S DESCRIPTION Dipstick assembly (Includes 2-3) Kit, oil fill cap (Includes 3) O-Ring, oil fill cap O-Ring, upper oil fill tube Tube, oil fill Screw, he×. flange M6×1.0x25 O-Ring, lower oil fill tube Screen, oil pickup Cover, oil pickup screen Screw, hex. flange M5x0.8×16 Valve, oil pressure relief Filter, oil Plug, sq. hd. solid 3/8" Pump, oil O-Ring, oil pump cover Cover, oil pump Screw, hex. flange M5x0.Sxl 6 (3) Seal, oil (P.T.O.end) Screw, hex. flange MSx1.25x45 (11 ) Screw, hex. flange MSx1.25x45 Assembly, Pan, oil (Incl. 11,14-17) PART NO. 1 2 3 4 12-079-11-S 12-237-01-S 24-086-43-S M-664020-S 5 12-536-10-S 6 7 8 9 10 11 M-443025-S M-443020-S 12-089-11-S 12-089-23-S 12-089-24-S 12-755-83-S 12 13 14 15 16 17 12-100-07-S 52-211 -O4-S 12-090-28-S 25q58-08-S 12-079-10-S 25-158-11 -S DESCRIPTION Linkage, choke Clamp, cable Screw, hex. flange Screw, lobed socket M6xl.Ox20 (2) Control, speed assembly (Includes 6-9) Screw, pan head M4xO.7x25 Screw, pan head M4xO.7x20 Spring, choke (2) Spring, choke return Spring, governor Kit, governor lever (Includes 12-14) Nut, he× flange 1/4-20 Bolt, 1/4-20x1" Lever, governor Bushing, throttle linkage Linkage, throttle Bushing, throttle linkage NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 55 TRACTOR - - MODEL NUMBER 917,273134 KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506 CRANKSHAFT EXHAUST _ILESREQUIN ECHAPPEMENT_ J FUELSYSTEM_ =UELDELESYSTEME I 56 TRACTOR - - MODEL NUMBER 917,273134 KOHLER ENGINE-MODEL NUMBER CV492,TYPE NUMBER 27506 CRANKSHAFT FUELSYSTEM KEY NO. PART NO. 1 2 3 M-641060-S M-629116-S 12-853-118-S 12-041-02-S 12-053-118 6 7 8 9 10 11 12_041-01-S 12_265-06-S 25_237-14_S 52_353-22_S 25_050-03-S 47q 54-01 -S NOT ILLUSTRATED *M-561010-S *X-22-11-S 12-757-02-S 12-757-03-S 12-041-01-S 12-041-02-S 12-041-05-S 12-041-06-S 12_032-06-S 12-757-33-S 12-041-06-S 12-454-03-S 25_452-20_S 12_518-37_S KEY NO. DESCRIPTION Nut, hex. flange M6×1.0 (2) Stud M6x1.0xl 16 (2) Kit, carburetor w/gasket (Includes 4,5,6 qty I Tie, cable 12-454-03-S, Terminal 25_452_20_S) Gasket, air cleaner Carburetor assembly (For information only not available separately) (In cludes Kit, float 12-757-02-S Kit, carburetor repair 12757-03-S, Kit, solenoid repair 12-757-33-S) Gasket, carburetor (2) Deflector, heat Clamp, hose (2) Line, fuel 12q/4" Filter, fuel in4ine Clip cable 1 2 PART NO. DESCRIPTION 12-014-57_S 25-139_27-S Crankshaft (Includes2) Plug, cup EXHAUST KEY NO. 1 2 3 4 5 PART NO. 25_072_04-S 12_041_03_S 12_126_11-S 12_445_06_S M_645025-S 12 522 49 12-755-93-S DESCRIPTION Stud, MSx1.25x33(2) Gasket, exhaust manifold Bracket muffler Strap, lifting Screw, hex. flange M6xl.0x25 (2) Short Block Gasket Set NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm Screw, thread forming M5x0.8×10 Washer, lock 1/4" Kit, float Kit, carburetor repair Gasket, carburetor Gasket, air cleaner Gasket, bowl Gasket, bowl screw Seal, solenoid Kit, solenoid repair Gasket, bowl screw Tie cable Terminal Lead, red, (37" - 20 gauge - insulated socket and unin sulated socket terminals) *attaches carburetor ground lead to carb baffle. 57 58 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION _D 1= Fold this page along doffed line indicated above= 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other updght structure. 3. Sight across the fold in the di_ction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. Your Home For repair - in your home - of all major brand apphances, lawn and garden equipment, or heating and coohng systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner's manuals that you need to do-it-yourself. For Sears professional _nstallat_on of home apphances and _tems hke garage door openers and water heaters. 1-800-4-MY-HOME ® (1-800-469-4663) www.sears,corn Anytime, day or night (U S A and Canada) www.sears.ca Our Home For repair of carry-_n products hke vacuums, lawn equipment, and electronics, call or go on-hne for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, dayor night (U S A only) www.sears.com To purchase a protection or maintenance agreement (Canada) 1-800-827-6655 (u S A) agreement (U S A ) on a product serwced 1-800-361-6665 by Sears (Canada) Au Canada pour service en franga_s: 1-SO0-LE-FOYER Mc (1-800-533-6937) www sears ca @Sear& Roebt._'kar_ Co. ® Regislered Trademark / ATrademark / s AService Mark of Sears. Roebuck and Co ® Marca Regis_rada f _ Marca de F,_bnca f s AMarca de Servicio de Sears. Roebuck and Co. A,;Marque de cornrnerce/ 187737 04.03.03 TR _-L,Marque d_pos_e de Sears Roebuck and Co Printed in U.S.A.
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