DAEWOO ELECTRONICS | KOC-1B0K0S | User's Manual | Daewoo Electronics KOC-1B0K0S User's Manual

Daewoo Electronics KOC-1B0K0S User's Manual
S/M No. : C1B0K0S002
Service Manual
Microwave Oven
Model : KOC-1B0K0S
✔ Caution
: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the
latest parts information,please refer to PPL(Parts Price List) in
Service Information Center (http://svc.dwe.co.kr).
DAEWOO ELECTRONICS CO., LTD.
http : //svc.dwe.co.kr
Nov. 2000
PRECAUTIONS TO BE OBSERVED BEFORE AND
DURING SERVICING TO AVOID POSSIBLE
EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal
and sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches,
(5) Evidence of dropping or abuse.
(c) Before turning on power to the microwave oven for any service test or inspection within the microwave
generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper
alignment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation
and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual
before the oven is released to the owner.
A microwave leakage check to verify compliance with the Federal performance standard should be
performed on each oven prior to release to the owner.
TABLE OF CONTENTS
1. SAFETY AND PRECAUTIONS -------------------------------------------------------------------- 2
2. SPECIFICATIONS -------------------------------------------------------------------------------------3
3. EXTERNAL VIEW -------------------------------------------------------------------------------------3
3-1. OUTER DIMENSION ---------------------------------------------------------------------------3
3-2. FEATURE DIAGRAM --------------------------------------------------------------------------4
4. INSTALLATION ---------------------------------------------------------------------------------------5
5. CONTROL PANEL -----------------------------------------------------------------------------6
6. DISASSEMBLY AND ASSEMBLY -----------------------------------------------------------------7
7. INTERLOCK MECHANISM AND ADJUSTMENT------------------------------------------------17
8. TROUBLE SHOOTING GUIDE ----------------------------------------------------------------18
9. MEASUREMENT AND TEST ------------------------------------------------------------------------- 23
9-1. MEASUREMENT OF THE MICROWAVE OUTPUT-----------------------------------23
9-2. MICROWAVE RADIATION TEST --------------------------------------------------------24
9-3. COMPONENT TEST PROCEDURE ------------------------------------------------------25
9-4. COMPONENT ACTION ---------------------------------------------------------------------26
10. WIRING DIAGRAM ---------------------------------------------------------------------------------27
11. EXPLODED VIEW AND PARTS LIST ---------------------------------------------------------28
11-1. DOOR ASSEMBLY------------------------------------------------------------------------------28
11-2. CONTROL PANEL ASSEMBLY--------------------------------------------------------------28
11-3. TOTAL ASSEMBLY-----------------------------------------------------------------------------28
12. PRINTED CIRCUIT BOARD --------------------------------------------------------------------------32
13. P.C.B. CIRCUIT DIAGRAM ------------------------------------------------------------------------------36
1
1. SAFETY AND PRECAUTIONS
1. For Safe Operation
Damage that allows the microwave energy (that cooks or heats the food) to escape will result
in poor cooking and may cause serious bodily injury to the operator.
IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE
APPLIANCE. (Only a trained service personnel should make repairs.)
1) A broken door hinge.
2) A broken door viewing screen.
3) A broken front panel, oven cavity.
4) A loosened door lock.
5) A broken door lock.
The door gasket plate and oven cavity surface should be kept clean.
No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven.
DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN. The microwave oven has concealed switches to make sure the power is turned off when the door is
opened. Do not attempt to defeat them.
DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS
SERVICE MANUAL.
2. For Safe Service Procedures.
1) If the oven is operative prior to servicing, a microwave emission check should be performed
prior to servicing the oven.
2) If any certified oven unit is found to servicing, a microwave emission check should be
performed prior to servicing the oven.
(a) inform the manufacturer, importer or assembler,
(b) repair the unit at no cost to the owner,
(c) attempt to ascertain the cause of the excessive leakage,
(d) tell the owner of the unit not to use the unit until the oven has been brought into
compliance.
3) If the oven operates with the door open, the service person should tell the user not to
operate the oven and contact the manufacturer immediately.
IMPORTANT
The wire in this mains lead coloured in accordance with the following code.
Green-and-yellow
Blue
Brown
: Earth
: Neutral
: Live
As the colours of the wires in the mains lead of this appliance may not correspond with
the coloured markings identifying the terminals in your plug, proceed as follows.
The wire which is coloured green-and-yellow must be connected to the terminal in the plug
which is marked with the letter ‘E’ or by earth symbol or green-and-yellow.
The wire which is coloured blue must be connected to the terminal which is marked with
the letter ‘N’ or coloured black.
The wire which is coloured brown must be connected to the terminal which is marked with
the letter ‘L’ or coloured red.
NOTE : This oven is designed for counter-top use only.
2
2. SPECIFICATIONS
MODEL
KOC-1B0K
POWER SUPPLY
230V~50Hz, SINGLE PHASE WITH EARTHING
MICROWAVE
1500W
POWER
GRILL
1600W
CONSUMPTION
CONVECTION
2300W
COMBINATION
3100W
MICROWAVE ENERGY OUTPUT
1000W (IEC705)
MICROWAVE FREQUENCY
2450MHz
OUTSIDE DIMENSIONS (W X H X D) 560 x 344 x 542 mm (22.0 x 13.5 x 21.3 in.)
l
CAVITY DIMENSIONS (W X H X D)
368.5 x 246 x 376.5 mm (14.5 x 9.7 x 14.8 in.)
NET WEIGHT
APPROX. 21.5 Kg ( 47.6 lbs.)
TIMER
60 minutes
FUNCTION SELECTIONS
MICROWAVE/ GRILL/ CONVECTION/ COMBINATION
POWER SELECTIONS
10 LEVELS
CAVITY VOLUME
1.2 Cu.Ft.
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
3. EXTERNAL VIEW
3-1. OUTER DIMENSION
Fig. 1 Front view
Fig. 2 Side view
3
3-2. FEATURE DIAGRAM
1. Door hook – When the door is closed, it will automatically shut. If the door is opened while
the oven is operating, the magnetron will immediately stop operating.
2. Door viewing screen – Allows viewing of food. The screen is designed so that light can
pass through, but not the microwave.
3. Metal rack
4. Top heater – Turns on when convection, grill and combi cooking is selected.
5. Oven lamp – Automatically turns on during oven operating.
6. Safety interlock system
7. Control panel
8. Turntable tray – Rotates during cooking and ensure even distribution of Microwaves.
It can also be used as a cooking utensil.
9. Roller guide – This must always be used for cooking together with the turntable tray.
10. Coupler – This fits over the shaft in the center of the ovens cavity floor. This is to remain in
the oven for all cooking.
11. Convection outlet & fan
12. Under heater
13. Oven front plate
14. Door seal – Door seal maintains the microwave energy within the oven cavity and prevents
microwave leakage.
4
4. INSTALLATION
1. Steady, flat location
This microwave oven should be set on a steady, flat surface.
This microwave oven is designed for counter top use only.
2. Leave space behind and side
All air vents should be kept a clearance. If all vents are covered during operation, the oven
may overheat and, eventually, cause failure.
3. Away from radio and TV sets
Poor television reception and radio interference may result if the oven is located close to a
TV, radio, antenna or feeder and so on. Position the oven as far from them as possible.
4. Away from heating appliances and water taps
Keep the oven away from hot air, steam or splash when choosing a place to position it, or
the insulation might be adversely affected and breakdowns occur.
5. Power supply
• Check your local power source.
This microwave oven requires a current of approximately 12(8)amperes, 230 Volts, 50 Hz.
• Power supply cord is about 1.2 meters long.
• The voltage used must be the same as specified on this oven. Using a higher voltage may
result in a fire or other accident causing oven damage. Using low voltage will cause slow
cooking. We are not responsible for damage resulting from use of this oven with a voltage
of ampere fuse other than those specified.
• This appliance is supplied with cable of special type, which, if damaged, must be
repaired with cable of same type. Such a cable can be purchased from DAEWOO and
must be installed by a Qualified Person.
6. Examine the oven after unpacking for any damage such as:
A misaligned door, broken door or a dent in cavity.
If any of the above are visible, DO NOT INSTALL, and notify dealer immediately.
7. Do not operate the oven if it is colder than room temperature.
(This may occur during delivery in cold weather.) Allow the oven to become room temperature
before operating.
EARTHING INSTRUCTIONS
This appliance must be earthed. In the event of an electrical short circuit, earthing reduces the risk
of the electric shock by providing an escape wire for the electric current. This appliance is
equipped with
a cord having a earthing wire with a earthing plug. The plug must be plugged into an outlet that is
properly installed and earthed.
WARNING - Improper use of the earthing plug can result in a risk of electric shock. Consult
a qualified electrician or serviceman if the earthing instructions are not completely
understood, or if doubt exists as to whether the appliance is properly earthed, and either:
If it is necessary to use an extension cord, use only a 3-wire extension cord that has a 3blade earthing plug, and a 3-slot receptacle that will accept the plug on the appliance. The
marked rating of the extension cord should be equal to or greater than the electrical rating
of the appliance, or Do not use an extension cord.
5
5. CONTROL PANEL
DISPLAY WINDOW
1
2
3
4
7
6
5
language
1. MICROWAVE indicator, showing
microwaving in progress.
2. DEFROST indicator, showing
defrosting in progress.
3. GRILL (upper grill heater) indicator,
showing grilling in progress.
4. GRILL (lower grill heater) indicator,
showing grilling in progress.
5. CONVECTION indicator, showing
convectioning in progress.
6. CHILD LOCK indicator.
7. % percentage microwave power
level indicator.
BUTTONS
8
10
clock
9
less
more
com
bi
w
m/
12
11
13
auto
defrost
16
co
15
14
nv
ec
l
gr i
ti o n
cake
crusty
l
auto cook
17
19
18
memory
20
tim
eight qun
ew
tit
y
23
21
22
stop/
clear
start/
speedy cook
6
8. language : Press to select the
language.
9. clock : Use to set clock.
10. less : Use to remove time
from cooking.
11. more : Use to add time to
cooking.
12. m/w : Press to select microwave
power level.
13. combi : Press to select combi
cooking mode.
14. auto defrost : Press to select
defrost menu.
15. convection : Press to select
convection temperature.
16. grill : Press to select grill.
17. cake : Press to select cake menu.
18. crusty : Press to select crusty menu.
19. auto cook : Press to select
auto cook menu.
20. memory : Use to set favorite
cooking mode.
21. start/speedy cook : Press to start
a programme, also for speedy start
(each press adds 30 seconds
microwave cooking time).
22. stop/clear : Press once to stop
a programme, and twice to cancel
a programme.
23. dial knob : Use to set time, weight
and quantity.
6. DISASSEMBLY AND ASSEMBLY
- Cautions to be observed when trouble shooting.
Unlike many other appliances, the microwave oven is high-voltage, high-current equipment.
It is completely safety during normal operation. However, carelessness in servicing the oven
can result in an electric shock or possible danger from a short circuit.
You are asked to observe the following precautions carefully.
1. Always remove the power plug from the outlet before servicing.
2. Use an insulated screwdriver and ware rubber gloves when servicing the high voltage side.
3. Discharge the high voltage capacitor before touching any oven components or wiring.
1) Check the earthed.
Do not operate on a two-wire extension cord.
The microwave oven is designed to be used
with earthed. It is imperative, therefore, to
makes sure it is earthed properly before beginning repair work.
2) Warning about the electric charge in the high
voltage capacitor.
For about 30 seconds after the operation stopped and electric charge remains in the high
voltage capacitor. When replacing or checking
parts, short between oven chassis and the
negative high terminal of the high voltage
capacitor, by using a properly insulated screwdriver to discharge.
4. When the 15A fuse is blown out due to the
operation of the monitor switch; replace primary
interlock switch, secondary interlock switch and
interlock monitor switch.
5. After repair or replacement of parts, make sure
that the screws are properly tightened, and all
electrical connections are tightened.
6. Do not operate without cabinet.
CAUTION : Service personnel should remove their watches whenever working close to
or replacing the magnetron.
WARNING : When servicing the appliance, need a care of touching or replacing high
potential parts because of electrical shock or exposing microwave. These parts are
as follows - HV Transformer, Magnetron, HV Capacitor, HV Diode.
7
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
1. To remove cabinet
(1) Remove four screws on cabinet back.
(2) Push the cabinet backward.
2. To remove door assembly
(1) Remove two screws which secure the
stopper hinge top.
(2) Remove the door assembly from top plate of
cavity.
(3) Reverse the above for assembly.
NOTE : After replacing the door assembly,
perform a check of correct alignment with
the hinge and cavity front plate.
3. To remove door parts.
A04
A02
A09
A03
A05
A06
A07
A10
A08
A01
REF.NO
A01
A02
A03
A04
A05
A06
A07
A08
A09
A10
PART CODE
3512204700
3517006900
7112401011
3515204900
3512302300
7122401211
3513101200
3515101800
3511714100
3512603500
PART NAME
FRAME DOOR
BARRIER-SCREEN*O
SCREW TAPPING
STOPPER HINGE *T AS
GASKET DOOR
SCREW TAPPING
HOOK
SPRING HOOK
DOOR SEAL AS
HANDLE DOOR
DESCRIPTION
PC
TEMP GLASS T3.2
T1 TRS 4x10 MFZN
KOC-1B0K0S
PBT
T2S TRS 4x12 MFZN
POM
PW1
KOC-1B0K0S
PC
8
Q’TY
1
1
2
1
1
1
1
1
1
1
REMARK
(1) Remove the gasket door from door plate.
(2) Remove a screw from door plate.
(3) Remove the door frame from door plate.
(4) Remove the stopper hinge top from door plate.
(5) Remove the spring and the hook.
(6) Remove two screws from door frame.
(7) Remove the handle door and barrier screen outer from door frame.
(8) Remove the barrier screen outer from handle door.
(9) Reverse the above steps for reassembly.
4. Method to reduce the gap between the door seal and the oven front surface.
(1) To reduce gap located on part ‘A’.
1) Loosen two screws on stopper hinge top, and then
push the door to contact the door seal to oven front surface.
2) Tighten two screws.
(2) To reduce gap located on part ‘B’.
1) Loosen two screws on stopper hinge under, and then
push the door to contact the door seal to oven front
surface.
2) Tighten two screws.
NOTE : A small gap may be acceptable if the microwave leakage does not exceed 4mW
does not exceed 4mW/cm2.
9
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
5. To remove control panel parts.
REF.NO
B01
B02
B03
B04
B05
B06
B07
B08
B09
B10
B11
B12
B13
B14
B15
PART CODE
3511605000
3511605100
3515501700
3516724100
3516908300
3516908500
3516908400
7122401211
3514323010
7121301011
3514323110
3516908600
3516908700
3516908200
3513406000
PART NAME
DECORATOR C-PANEL
DECORATOR RING
WINDOW DISPLAY
CONTROL PANEL
BUTTON FUNCTION-A
BUTTON FUNCTION-C
BUTTON FUNCTION-B
SCREW TAPPING
PCB MAIN AS
SCREW TAPPING
PCB SUB AS
BUTTON FUNCTION-D
BUTTON FUNCTION-E
BUTTON START
KNOB VOLUME
DESCRIPTION
ABS XR-401 H-2938
ABS SG-175 SG-0760D
PMMA
ABS XR-401 H-2938
ABS SG-175 SG-0760D
ABS SG-175 SG-0760D
ABS SG-175 SG-0760D
T2S TRS 4X12 MFZN
KOC-1B0K0S
TS2 PAN 3X10 MFZN
KOC-1B0K0S
ABS SG-175 SG-0760D
ABS SG-175 SG-0760D
ABS SG-175 SG-0760D
ABS SG-175 SG-0760D
Q’TY
1
1
1
1
1
1
1
3
1
7
1
1
1
1
1
REMARK
6. Remove the screw which secure the control panel, push up two snap fits and draw
forward the control panel assembly.
6. Remove three screws (B08) which secure the control panel.
6. Pull out the Main pcb assembly(B09).
6. Remove seven screws(B10) which secure the control panel.
6. Pull out the Sub pcb assembly(B11).
(6) Pull out the Knob volume(B15) from the Sub pcb assembly.
(7) Pull out six buttons from the control panel.
(8) Pull out Decorator ring(B02) and Window display(B03) from the control panel .
(9) Pull out the Decorator c-panel(B01) from the control panel.
(10) Reverse the above steps for reassembly.
10
6. To remove high voltage capacitor.
(1) Remove a screw which secure the grounding ring terminal of the H.V.diode and
the capacitor holder.
(2) Remove the H.V. diode from the capacitor
holder.
(3) Reverse the above steps for reassembly.
l High voltage circuit wiring
7. To remove magnetron.
(1) Remove a screw which secure the
magnetron.
(2) Remove the magnetron.
(3) Reverse the above steps for reassembly.
CAUTION : Never install the magnetron without the metallic gasket plate which is packed
with each magnetron to prevent microwave leakage. Whenever repair work is carried out
on magnetron, check the microwave leakage. It shall not exceed 4mW/cm2 for a fully
assembled oven with door normally closed.
Metallic
gasket
plate
Magnetron antenna
Cooling fin
Filament
terminal
11
8. To remove wind guide assembly.
(1) Remove a screw for earthing.
(2) Remove the noise filter from the wind guide.
(3) Remove a screw which secure the wind guide assembly.
(4) Draw forward the wind guide assembly.
(5) Pull the fan from the motor shaft.
(6) Remove two screws which secure the motor shaded pole.
(7) Remove the motor shaded pole.
(8) Reverse the above steps for reassembly.
9. To remove H.V.transformer.
(1) Remove four screws holding the H.V
transformer.
(2) Remove the H.V.transformer.
(3) Reverse the above steps for reassembly.
12
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
10. To remove Lamp assembly parts.
1
6
7
2
8
3
5
4
9
REF.NO
1
2
3
4
5
6
7
8
9
PART CODE
7112401011
3512520500
3513302800
7112401011
3511407800
7112401011
3513003900
3513602600
3511407810
PART NAME
SCREW TAPPING
GUIDE AIR OUTLET
INSULATOR HEATER *T
SCREW TAPPING
COVER LAMP
SCREW TAPPING
HOLDER LAMP AS
LAMP
COVER LAMP
DESCRIPTION
T1 TRS 4X10 MFZN
SA1D T0.5
SBHG T0.6
T1 TRS 4X10 MFZN
STS430 T0.5
T1 TRS 4X10 MFZN
KOC-1B0K0S
HALOGEN
GLASS T2.0
(1) Remove a screw 1 and pull out Guideair outle 2 .
(2) Remove two screws 4 and pull out Insulator heater *t 3 .
(3) Pull out the Lamp assembly.
(4) Remove two screws 6 pull out the Lamp assembly.
(5) Pull out the Holder lamp assembly 7 from the Cover lamp 5 .
(6) Pull out the Lamp 8 from the Holder lamp assembly 7 .
(7) Reverse the above steps for reassembly.
13
Q’TY
1
1
1
2
1
2
1
2
1
REMARK
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
11. To remove Top heater assembly parts.
5
6
7
1
2
8
3
4
REF.NO
1
2
3
4
5
6
7
8
PART CODE
7112401011
3512520500
3513302800
7112401011
3512767000
3510607700
3512803800
3511407600
PART NAME
SCREW TAPPING
GUIDE AIR OUTLET
INSULATOR HEATER *T
SCREW TAPPING
HARNESS HEATER
BRACKET HEATER *T
HEATER MIRACLON
COVER HEATER *T
DESCRIPTION
T1 TRS 4X10 MFZN
SA1D T0.5
SBHG T0.6
T1 TRS 4X10 MFZN
KOC-1B0K0S
SA1D T0.5
115V 550W 270MM
STS430 T0.5
(1) Remove a screw 1 and pull out Guide air outlet 2 .
(2) Remove two screws 4 and pull out Insulator heater *t 3 .
(3) Pull out the Top heater assembly.
(4) Pull out the Harness heater 5 .
(5) Pull out the Bracket heater *t 6 from the Cover heater *t 8 .
(6) Pull out the Heater miraclon 7 from the Cover heater *t 8 .
(7) Reverse the above steps for reassembly.
14
Q’TY
1
1
1
2
1
1
2
1
REMARK
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
12. To remove Rear heater assembly parts.
1
2
16
14
17
18
15
13
12
3
4
5
11
10
9 8
7
6
REF.NO
PART CODE
PART NAME
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
7112401011
3511407300
7112401011
3511407400
3512766900
3512803800
3511407700
7113400814
7400104011
3511800700
7S627W50X1
3512766800
7601400811
3513302900
7113400814
3963514300
3511800800
7402704600
SCREW TAPPING
COVER MOTOR *B
SCREW TAPPING
COVER *B
HARNESS CONVECTION-B
HEATER MIRACLON
COVER HEATER *B
SCREW TAPPING
WASHER PLAIN
FAN CONVECTION
NUT HEX
HARNESS CONVECTION-A
SCREW MACHINE
INSULATOR HEATER *B
SCREW TAPPING
MOTOR SHADED POLE
FAN
RING-C
T1 TRS 4X10 MFZN
SBHG T0.6
T1 TRS 4X10 MFZN
SBHG T0.6
KOC-1B0K0S
115V 550W 270MM
SA1D T0.5
T1 BIN 4X8 MFNI
PW-1-4 MFNI
SA1D T0.5
NUT FLANGE M5X0.8P MFZN
KOC-1B0K0S
PAN 4X8 PW MFZN
SA1D T0.5
T1 BIN 4X8 MFNI
230V 50Hz MW10CA-T02
PP GF20
CR-5 SK5
Q’T
Y
1
1
2
1
1
2
1
3
1
1
1
1
2
1
4
1
1
1
REMARK
(1) Remove a screw 1 and then pull out Cover motor *b 2 .
(2) Remove two screws 3 and thenpull out Cover *b 4 .
(3) Pull out the Harness convection-b 5 .
(4) Remove four screws 15 and then pull out the Rear heater assembly.
(5) Remove a Nut 11 and then pull out the Fan convection 10 and Washer plain 9 .
(6) Remove three screws 8 and then separate the Cover heater *b 7 and the Insulator heater *b 14 .
(7) Pull out two Heaters 6 from the the Insulator heater *b 14 .
(8) Remove two screws 13 and then separate the Insulator heater *b 14 and Motor shaded pole 16
(9) Remove the Ring-c 18 and then pull out the Fan 17 from Motor shaft.
(10) Reverse the above steps for reassembly.
15
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
13. To remove Motor synchro. And Under heater assembly parts.
5
4
3
2
1
CUTTING (6EA)
REF.NO
1
2
3
4
5
PART CODE
7112401011
3511407500
3515304000
3512802000
7113400814
PART NAME
SCREW TAPPING
COVER HEATER *U
SUPPORTER HEATER *U
HEATER *U
SCREW TAPPING
DESCRIPTION
T1 TRS 4X10 MFZN
STS430 T0.5
STS430 T0.5
230V 400W R18374001
T1 BIN 4X8 MFZN
(1) Cut the Motor synchro. Cover parts from the base plate.
(2) Remove a screw and then pull out Motor synchro.
(3) Remove a screw 1 and then pull out the Under heater *u assembly .
(4) Remove a screw 5 .
(5) Pull out the Heater *u 4 from the Cover heater *u 2 .
(6) Reverse the above steps for reassembly.
16
Q’TY
1
1
1
1
1
REMARK
7. INTERLOCK MECHANISM AND ADJUSTMENT
The door lock mechanism is a device which has been specially designed to completely eliminate
microwave radiation when the door is opened during operation, and thus to perfectly prevent the danger
resulting from the leakage of microwave.
(1) Primary interlock switch
When the door is closed, the hook
locks the oven door. If the door is
not closed properly, the oven will
not operate. When the door is
losed, the hook pushes the lock
lever downward. The lock lever
presses the button of the
microswitch. Then the button of the
primary interlock switch bring it
under “ON” condition.
(2) Secondary interlock switch
and interlock monitor switch
When the door is closed, the hook
pushes the lock lever downward.
The lock lever presses the button
of the interlock monitor switch to
bring it under “OFF” condition and
presses the button of the
secondary interlock switch to bring
it under “ON” condition.
- Adjustment
Interlock monitor switch
When the door is closed, the interlock monitor switch should be opened before other switches
are closed.
When the door is opened, the interlock monitor switch should be closed after other switches
are opened.
(3) Adjustment steps
(a) Loosen the one mounting screws.
(b) Adjust interlock switch assembly position.
(c) Make sure that lock lever moves smoothly after adjustment is completed.
(d) Tighten completely one mounting screws.
NOTE : Microwave emission test should be performed after adjusting interlock mechanism.
If the microwave emission exceed 4mW/cm2, readjust interlock mechanism.
17
8. TROUBLE SHOOTING GUIDE
Following the procedures below to check if the oven is defective or not.
1. Check grounding before checking trouble.
2. Be careful of the high voltage circuit.
3. Discharge the high voltage capacitor.
4. When checking the continuity of the switches, fuse or high voltage transformer, disconnect
one lead wire from these parts and then check continuity with the AC plug removed. To do
otherwise may result in a false reading or damage to your meter.
NOTE : When electric parts are checked, be sure the power cord is not inserted the wall outlet.
Check wire harness, wiring, and connected of the terminals and power cord before check parts
listed below.
TROUBLE 1) Oven does not operate at all; inputs can not be accepted.
CONDITION
Fuse blows
CHECK
RESULT
Continuity
Check continuity of
interlock monitor switch
with door closed
( COM
NC )
(COM
NC)
CAUSE
REMEDY
Malfunction
Of Interlock
monitor switch
Replace
Malfunction
Of interlock
switch
Replace
No continuity
No
Continuity
Check continuity of
both primary and
secondary interlock
switch with door closed
Continuity
Check continuity of
Continuity
Shorted contacts
primary interlock switch
of
contact with door partially
Interlock switch
Replace
Primary
open until
interlock monitor
switch contact close
( COM
NC close )
Check continuity of
Primary winding of low
voltage transformer
0 - or infinite
Defective
Low voltage
transformer
Replace
Defective
high voltage
transformer
Replace
Approx.
530
( normal )
Fuse again
blows
Disconnect high voltage
Fuse and operate the unit
18
.
CONDITION
Outlet has
Proper
voltage
Fuse does
not blow?
CHECK
RESULT
CAUSE
REMEDY
Check continuity of
magnetron
No
Continuity
Defective
magnetron.
Replace
Check continuity of
noise filter board
No
Continuity
Defective
Noise filter
board
Replace
Check continuity of
Power supply cord
No
Continuity
Open power
supply cord
Adjust
Defective
touch control
Circuit
Adjust
Continuity
NOTE : All these switches must be replaced at the same time, please refer to (7.Interlock
mechanism and Adjust) for adjustment instructions
TROUBLE 2) Grill heater (top heater) is not heated; food will not become hot.
CONDITION
CHECK
Grill heater is
Not heated.
Check continuity of
Primary interlock switch
RESULT
Check continuity of
secondary interlock
switch
Check continuity of
heater
Check D.C voltage
Being supplied to
RELAY (RY2) coil
REMEDY
No
Continuity
Malfunction
Of primary
Interlock switch
Adjust or
Replace
No
Continuity
Malfunctioon
Of secondary
interlock switch
Adjust or
replace
No
continuity
Defective
heater
0V
Approx
24V DC
19
CAUSE
Replace
Defective
Touch control
circuit
Replace
Faulty contacts
of RELAY
(RY2) or open
relay coil
Replace
TROUBLE 3) Display shows all figures selected, but oven does not start cooking, even
though desired program and time are set and start button is tapped
.
CONDITION
Turn table
motor and
oven lamp do
not turn on
CHECK
RESULT
CAUSE
REMEDY
Check continuity of
Primary interlock
switch
No
Continuity
malfunction
of primary
interlock switch
Adjust or
Replace
Check continuity of
Secondary interlock and
D.O.M switch
No
Continuity
Malfunction
Of secondary
Interlock and
D.O.M switch
Adjust or
Replace
0V
Defective
touch control
Circuit
Replace
Approx.
24V DC
Fault contacts
of RELAY
(RY4) or open
relay coil.
Replace
Check D.C voltage
Being supplied to
RELAY(RY4) coil
TROUBLE 4) 1) Convection heater is not heated; food will not become hot.
2) convection fan motor does not rotate.
CONDITION
CHECK
1) Convection
heater is
not heated.
2) Convection
Fan and
Motor does
Not rotate.
Check continuity of
Primary interlock switch
RESULT
Check continuity of
secondary interlock
switch
Check continuity of
(heater or motor)
Check D.C voltage
Being supplied to
RELAY (RY3, RY6) coil
REMEDY
No
Continuity
Malfunction
Of primary
Interlock switch
Adjust or
Replace
No
Continuity
Malfunctioon
Of secondary
interlock switch
Adjust or
replace
No
continuity
Defective
motor
0V
Approx
24V DC
20
CAUSE
Replace
Defective
Touch control
circuit
Replace
Faulty contacts
of RELAY
(RY3,RY6) or
open relay coil
Replace
TROUBLE 5) Bottom heater is not heated; food will not become hot.
CONDITION
Bottom
heater is
not heated.
CHECK
Check continuity of
Primary interlock switch
Check continuity of
secondary interlock
switch
Check continuity of
heater
RESULT
CAUSE
REMEDY
No
Continuity
Malfunction Of
primary Interlock
switch
Adjust or
Replace
No
Continuity
Malfunction
Of secondary
interlock switch
Adjust or
replace
No
continuity
Defective
heater
Check D.C voltage
Being supplied to
RELAY (RY7) coil
0V
Approx.
24V DC
Replace
Defective
Touch control
circuit
Replace
Faulty contacts
of RELAY
(RY7) or open
relay coil
Replace
(TROUBLE 6) The Following visual conditions indicate a probable defective touch control Circuit
or button P.C.B assembly
1. incomplete segments.
1) segment missing
2) partial segments missing
3) digit flickering other than normal fluorescent slight flickering
2. A distinct change in the brightness of one or
more numbers exists in the display
3. One or more digits in the display are not on
when they should be.
4. Display does not count down or up with time cooking or
clock operation.
5. Oven is programable and cooks normally but no display shows.
6. Display obviously jumps in time while counting down.
7. display counts down noticeably too fast while cooking.
8.Display does not show the time of day when clear button is touched.
9.Oven lamp and turn table motor do not stop although cooking is finished.
Check if the RELAY(RY4) contacts close and if they are close, replace touch control circuit.
CONDITION
Display does
Not show
Programming
At all. Even if
button is
Touched.
CHECK
Check each button
For continuity of the
Button
RESULT
Normal
21
CAUSE
REMEDY
Malfunction
Of touch
Control
circuit of
Control box
sub-assembly
Replace
control box
sub-assembly
TROUBLE 7) When “ERROR 2 & ERROR 3” come on display.
CONDITION
“ ERROR2 &
ERROR3 ”
come on
display
CHECK
Check continuity of
thermistor
(resistance of
thermistor)
RESULT
0
or infinite
CAUSE
REMEDY
Replace
Replace
NO
continuty
Defective
heater
Replace
continuity
Defective touch
control circuit
Replace
Approx
100k ~ 1000k
(room
temperature)
Check continuity of
heater
( convection, upper,
lower )
22
9. MEASUREMENT AND TEST
9-1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT
Microwave output power can be checked by indirectly measuring the temperature rise
of a certain amount of water exposed to the microwave as directed below.
PROCEDURE
1.
2.
3.
4.
5.
6.
7.
Microwave power output measurement is made wit the microwave oven supplied
at rated voltage and operated at its maximum microwave power setting with a
load of 1000 ± 5cc of potable water.
The water is contained in a cylindrical borosilicate glass vessel having a maximum
material thickness of 3 mm and an outside diameter of approximately 190 mm.
The oven and the empty vessel are at ambient temperature prior to the start of
the test. The initial temperature of the water is 10 ± 2 °C (50 ± 3.6 °F). It is
measured immediately before the water is added to the vessel. After addition of
the water to the vessel, the load is immediately placed on the center of the shelf,
which is in the lowest normal position.
Microwave power is switched on.
Heating time should be exactly A
seconds (Refer to table as following).
Heating time is measured while the
microwave generator is operating at
full power. The filament heat-up time
for magnetron is not included.
The initial and final temperature of
water is selected so that the maximum
difference between the ambient and
final water temperature is 5K.
The microwave power output P in
watts is calculated from the following formula:
P = 4187 x DT/t
· DT is difference between initial and ending temperature.
· t is the heating time.
The power measured should be B (Refer to 2. SPECIFICATIONS) W ± 10.0 %.
CAUTION :
1.
2.
3.
Water load should be measured exactly to 1 liters.
Input power voltage should be exactly specified voltage
(Refer to 2. SPECIFICATIONS).
Ambient temperature should be 20 ± 2 °C (68 ± 3.6°F)
* Heating time for power output:
A (second)
70
64
60
56
52
49
47
44
42
B (W)
600
650
700
750
800
850
900
950
1000
23
40
38
1050 1100
9-2. MICROWAVE RADIATION TEST
WARNING
l
l
l
l
l
Make sure to check the microwave leakage before and after repair of adjustment.
Always start measuring of an unknown field to assure safety for operating
personnel from microwave energy.
Do not place your hands into any suspected microwave radiation field unless the
safe density level is known.
Care should be taken not to place the eyes in direct line with the source of
microwave energy.
Slowly approach the unit under test until the radiometer reads an appreciable
microwave leakage from the unit under the test.
PROCEDURE
A) Prepare Microwave Energy Survey
Meter, 600cc glass beaker, and glass
thermometer 100°C (212°F ).
B) Pour 275cc ±15cc of tap water initially
at 20 ± 5 °C (68 ± 9°F) in the 600 cc
glass beaker with an inside diameter of
approx. 95 mm(3.5 in.).
C) Place it at the center of the tray and set
it in a cavity.
D) Close the door and operate the oven.
E) Measure the leakage by using
Microwave Energy Survey Meter with
dual ranges, set to 2450MHz.
- Measured radiation leakage must not
exceed the value prescribed below.
Leakage for a fully assembled oven
with door normally closed must be less
than 4mW/cm2.
- When measuring the leakage, always use the 5 cm (2 in.) space cone with probe.
Hold the probe perpendicular to the cabinet and door. Place the space cone of the
probe on the door, cabinet, door seem, door viewing screen, the exhaust air vents
and the suction air vents.
- Measuring should be in a counter-clockwise direction at a rate of 1 in./sec. If the
leakage of the cabinet door seem is unknown, move the probe more slowly.
- When measuring near a corner of the door, keep the probe perpendicular to the
areas making sure the probe end at the base of the cone does not get closer than
2 in. from any metal. If it does not, erroneous reading may result.
24
9-3. COMPONENT TEST PROCEDURE
•
•
•
High voltage is present at the high voltage terminal of the high voltage
transformer during any cooking cycle.
It is neither necessary nor advisable to attempt measurement of the high voltage.
Before touching any oven components or wiring, always unplug the oven from its
power source and discharge the capacitor.
1. High voltage transformer
(A) Remove connections from the transformer terminals and check continuity.
(B) Normal readings should be as follows :
Secondary winding ... Approx. 100 ±10%
Filament winding ... Approx. 0
Primary winding ... Approx. 1.2
2. High voltage capacitor
(A) Check continuity of capacitor with meter on the highest OHM scale.
(B) A normal capacitor will show continuity for a short time, and then indicate
10MW once the capacitor charged.
(C) A shorted capacitor will show continuous continuity.
(D) An open capacitor will show constant 10M
(E) Resistance between each terminal and chassis should be infinite.
3. High voltage diode
(A) Isolate the diode from the circuit by disconnecting the leads.
(B) With the ohmmeter set on the highest resistance scale measure the resistance
across the diode terminals. Reverse the meter leads and again observe the
resistance reading. Meter with 500V dc or higher voltage batteries should be used
to check the front-back resistance of the diode, otherwise an infinite resistance
may be read in both directions. A normal diode's resistance will be infinite in one
direction and several hundred k in the other direction.
4. Magnetron
For complete magnetron diagnosis, refer to “Measurement of the Microwave Output
Power." Continuity checks can only indicate and open filament or a shorted
magnetron. To diagnose for an open filament or a shorted magnetron,
(A) Isolate magnetron from the circuit by disconnecting the leads.
(B) A continuity check across magnetron filament terminals should indicate 0.1 or
less.
(C) A continuity check between each filament terminal and magnetron case should
read open.
5. Fuse
If the fuse in the primary and monitor switch circuit is blown when the door is opened,
check the primary and monitor switch before replacing the blown fuse. In case the
fuse is blown by an improper switch operation, replace the defective switch and fuse
at the same time. Replace just the fuse if the switches operate normally.
25
9-4. COMPONENT ACTION
COOKING MODE
MAGNETRON
M/W
GRILL-1
GRILL-2
GRILL-3
COMBI-1
COMBI-2
MANUAL
MODE
COMBI-3
COMBI-4
COMBI-5
CONVECTION 100~130 ¡ É
CONVECTION 140~150 ¡ É
CONVECTION 160~250 ¡ É
CAKE / BREAD
ONE
TOUCH
CRUSTY
ROAST BEEF
ROAST CHICKEN
ROAST PORK
BAKED FISH
AUTO
MODE
BAKED POTATO
ROAST POTATO
FRESH VEGETABLES
FROZEN VEGETABLES
CASSEROLE
26
UPPER
ELEMENT
LOWER
ELEMENT
REAR
ELEMENT
CONVECTION FAN
10. WIRING DIAGRAM
27
F79
F78
F77
F76
F75
28
A00
F20
F74
B00
F21
F72
F01
F22
F71
F02
F73
F03
F18
F70
F19
F04
F69
F05
F68
F14
F80
F17
F23
F59
F67
F15
F16
F26
F06
F65
F11
F29
F27
F07
F10
F30
F64
F49
F28
F25
F57
F61
F09
F12
F58
F60
F13
F24
F53
F66
F08
F32
F35
F36
F33
F50
F31
F51
F34
F52
F53
F37
F42
F38
F56
F55
F54
F62
F44
F39
F40
F45
F41
F81
F46
F43
F47
F48
11. EXPLODED VIEW AND PARTS LIST
11-1. DOOR ASSEMBLY
Refer to 6.Disassembly and assembly.
11-2. CONTROL PANEL ASSEMBLY
Refer to 6.Disassembly and assembly.
11-3. TOTAL ASSEMBLY
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
NO
PART CORD
PART NAME
A00
3511714000
DOOR AS
KOC-1B0K0S
1
B00
3516724900
CONTROL PANEL AS
KOC-1B0K0S
1
F01
3515202200
STOPPER HINGE *U AS
KOR-121M0A
1
F02
7122400800
SCREW TAPTITE
TT3 TRS 4X8 MFZN
1
F03
3510313500
BASE
SBHG T0.8
1
F04
7112401011
SCREW TAPPING
T1 TRS 4X10 MFZN
5
F05
3512101400
FOOT
DASF-310
4
F06
3516003700
SPECIAL SCREW
TT3 HEX 4X8 FLG MFZN
4
F07
3518117010
TRANS HV
DW-N95S0-1BT
1
F08
3518701400
FUSE HV
5KV 0.7A
1
F09
3518302300
CAPACITOR HV
2100VAC 1.10uF #187
1
F10
3518400400
DIODE HV
HVR-1X-3AB 12KV #187
1
F11
3513003200
HOLDER HV CAPAITOR
SECC T0.6
1
F12
7272400811
SCREW TAPTITE
TT3 TRS 4X8 MFZN
1
F13
3511407500
COVER HEATER *U
STS430 T0.5
1
F14
7112401011
SCREW TAPPING
T1 TRS 4X10 MFZN
1
F15
3515304000
SUPPORTER HEATER *U
STS 430 T0.5
1
F16
3512802000
HEATER *U
230V 400W R18374001
1
F17
7113400814
SCREW TAPPING
T1 BIN 4X8 MFZN
1
F18
3966510200
MOTOR SYNCRO
230V 25W GM-16-24FD24
1
F19
7112401011
SCREW TAPPING
T1 TRS 4X10MFZN
1
F20
3517401900
COUPLER
PTFE
1
F21
3511408300
COVER WAVE GUIDE
MICA T0.35
1
F22
3516111300
CAVITY JOINT AS
KOC-1B0K0S
1
F23
7122401211
SCREW TAPPING
T2S TRS 4X12 MFZN
1
F24
3518002900
MAGNETRON
2M218J(F)P
1
F25
3516004000
SPECIAL SCREW
T2 BOLT FLANGE 5X12 DACRO
1
F26
3513804700
LOCK
POM
1
F27
3513702100
LEVER SW MICRO
POM
F28
4415A17352
SW MICRO
VP-533A-0F SPNO #187 200G
2
F29
4415A66910
SW MICRO
VP-531A-0F/SZM-V16-FA-61
2
F30
3513700800
LEVER LOCK
POM
1
F31
3512717700
HARNESS MAIN
KOC-1B0K0S
1
F32
7S627W50X1
NUT HEX
NUT FLANGE M5X0.8P MFZN
1
F33
3511800700
FAN CONVECTION
SA1D T0.5
1
F34
7400104011
WASHER PLAIN
PW-1-4-MFZN
1
F35
7113400814
SCREW TAPPING
T1 BIN 4X8 MFNI
3
29
DESCRIPTION
KOG-846TOS
Q'TY
1
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
NO
PART CORD
PART NAME
F36
3512766800
HARNESS CONVECTION-A
KOC-1B0K0S
1
F37
3511407700
COVER HEATER *B
SA1D T0.5
1
F38
3513302900
INSULATOR HEATER *B
SA1D T0.5
1
F39
7113400814
SCREW TAPPING
T1 BIN 4X8 MFNI
4
F40
3963514300
MOTOR SHADED POLE
230V 50Hz MW10CA-T02
1
F41
3511800800
FAN
PP GF20
1
F42
7601400811
SCREW MACHINE
PAN 4X8 PW MFZN
2
F43
7112401011
SCREW TAPPING
T1 TRS 4X10MFZN
1
F44
3512803800
HEATER MIRACLON
115V 550W 270MM
2
F45
3512766900
HARNESS CONVECTION-B
KOC-1B0K0S
1
F46
3511407400
COVER *B
SBHG-1 T0.6
1
F47
7112401011
SCREW TAPPING
T1 TRS 4X10MFZN
2
F48
3511407300
COVER MOTOR *B
SBHG-1 T0.6
1
F49
3511800100
FAN
PP GF20
1
F50
3963513010
MOTOR SHADED POLE
230V 25W MW15CA-B01
1
F51
3512515300
GUIDE WIND
PP GF20
1
F52
3518605001
NOISE FILTER
DWLF-M05
1
F53
3513003900
HOLDER LAMP AS
KOC-1B0K0S
1
F54
7112401011
SCREW TAPPING
T1 TRS 4X10 MFZN
1
F55
7122401211
SCREW TAPPING
T2S TRS 4X12 MFZN
1
F56
7121403011
SCREW TAPPING
T2S PAN 4X30 MFZN
2
F57
35113A5QJ5
CORD POWER AS
3X1,5 80X80 120-RTML 1.4M
1
F58
7112401011
SCREW TAPPING
T1 TRS 4X10 MFZN
2
F59
3513602600
LAMP
HALOGEN
2
F60
7112401011
SCREW TAPPING
T1 TRS 4X10 MFZN
2
F61
3518906100
THERMOSTAT
OFF:90 ON:60 V#187
1
F62
7S312X40A1
SCREW SPECIAL
T1 TRS 4X10 SE MFZN
4
F63
3510804600
CABINET PAINTING AS
KOC-1B0K0S
1
F64
7121400611
SCREW TAPPING
T2S PAN 4X6 MFZN
1
F65
7112401011
SCREW TAPPING
T1 TRS 4X10 MFZN
2
F66
3513302800
INSULATOR HEATER *T
SBHG-1 T0.6
1
F67
3512520500
GUIDE AIR OUTLET
SA1D T0.5
1
F68
7112401011
SCREW TAPPING
T1 TRS 4X10 MFZN
1
F69
3511407800
COVER LAMP
STS430 T0.5
1
F70
3511407600
COVER HEATER *T
STS430 T0.5
1
F71
3512803800
HEATER MIRACLON
115V 550W 270MM
2
F72
3510607700
BRACKET HEATER *T
SA1D T0.5
1
30
DESCRIPTION
Q'TY
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
NO
PART CORD
PART NAME
F73
3514801400
SENSOR TEMPERATURE
PTM-K312-D7
1
F74
3512767000
HARNESS HEATER
KOC-1B0K0S
1
F75
3517207300
TRAY RACK AS
KOC-1B0KOS 120MM
1
F76
3517207310
TRAY RACK AS
KOC-1B0KOS 30MM
1
F77
3517207200
TRAY METAL
SPP T0.6
1
F78
3512521000
GUIDE ROLLER AS
KOC-1B0K0S
1
F79
3516003700
SPECIAL SCREW
TT3 HEX 4X8 FLG MFZN
2
F80
3511407810
COVER LAMP
T/GLASS T2.0
1
F81
7402704600
RING-C
CR-5 SK5
1
31
DESCRIPTION
Q'TY
12. PRINTED CIRCUIT BOARD
1. CIRCUIT CHECK PROCEDURE
1) Low voltage transformer check
The low voltage transformer is located on the P.C.B.
Measuring condition: Input voltage: 230 V / Frequency: 50Hz
Terminal
Voltage(load)
Voltage(no load)
6 ¦ ¡ 7
AC 17.0V
AC 19.9V
8 ¦ ¡ 9
AC 1.3V
AC 1.6V
9 ¦ ¡ 10
AC 1.3V
AC 1.6V
NOTE1: Secondary side voltage of the low voltage transformer changes in proportion to
fluctuation of power source voltage.
NOTE2: The allowable tolerance of the secondary voltage is within± 5% of nominal voltage.
2) Voltage Check
- Key check point
NO
1
CHECK POINT
IC1 PIN 63,64
IC1 PIN 38
2
REMARK
5VDC ± 5%
5V
0V
IC1 PIN 33 or 34
3
T : 20 ms(50Hz)
T
T : 250 ns(4MHz)
5V
0V
- Check method
MEASURE
NO
POINT
T
WAVE FORM
REMEDY
REMARK
1
MP1
DC 5V ± 5%
Replace ZD3, EC1,
No load
2
MP2
DC 24V ± 20%
Replace D20-23, EC6
No load
NOTE : Each measure point must be measured with GND points.
: The marks of the aboveecorrespendig voltage (+5V,+24V) are written on the PCB.
32
3) Case of no microwave oscillation
(1) When touching M/W button, oven lamp turns on and Fan motor and turntable rotate, and cook
indicator in display comes on.
* Cause: RELAY 1 does not operate.
- Check method
STATE
RELAY 1 ON
RELAY 1 OFF
POINT A
+5V DC
GND
POINT B
GND
+24V DC
(2) When touching M/W button, oven lamp does not turn on and turntable motor does not rotate
but cook indicator in display comes on.
* Cause: RELAY 4 does not operate.
-
Check method
STATE
RELAY 4 ON
RELAY 4 OFF
POINT A
+5V DC
GND
POINT B
GND
+24V DC
(3) When touching M/W button, oven lamp turns on and fan motor does not rotate
but cook indicator in display comes on.
l Cause: RELAY 5 does not operate.
-
Check method
STATE
RELAY 5 ON
RELAY 5 OFF
POINT A
+5V DC
GND
33
POINT B
GND
+24V DC
4) Case of no heating of upper grill
When touching GRILL1 & COMBI button, oven lamp turns on and fan motor and turntable
motor rotate and cook indicator in the display comes on.
l Cause: RELAY 2 does not operate.
STATE
RELAY 2 ON
RELAY 2 OFF
5) Case of no heating of
POINT A
+5V DC
GND
POINT B
GND
+24V DC
lower grill
When touching GRILL2 & COMBI button, oven lamp turns on and fan motor and turntable
motor rotate and cook indicator in the display comes on.
l Cause: RELAY 7 does not operate.
STATE
RELAY 7 ON
RELAY 7 OFF
POINT A
+5V DC
GND
POINT B
GND
+24V DC
6) Case of no heating of convection grill
When touching CONVECTION button, oven lamp turns on and fan motor and turntable motor
rotate and cook indicator in the display comes on.
l Cause: RELAY 3 does not operate.
34
STATE
RELAY 3 ON
RELAY 3 OFF
POINT A
+5V DC
GND
7) Case of no stopping of the count do
POINT B
GND
+24V DC
wn timer
When the door is opened during operation, the count down timer does not stop.
B
A
- Check method
A
B
STATE
1) DOOR OPEN
OPEN
+5V DC
2) DOOR CLOSED
CLOSE
GND
POINT
CHECK NO
METHOD
REMEDY
1
Check the stage(ON,OFF) of the door
open monitor switch by resistance
measurement.
35
Replace door open monitor switch.
13. P.C.B. CIRCUIT DIAGRAM
36
✔ Caution: In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the
latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
PCB ASS ’Y PART LIST
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
NAME
PCB MAIN
PCB SUB
BUZZER
CAPACITOR CERAMIC
CAPACITOR CERAMIC
CAPACITOR ELECTRO
CAPACITOR ELECTRO
CAPACITOR ELECTRO
CAPACITOR ELECTRO
CAPACITOR ELECTRO
CONNECTOR FILM
CONNECTOR WAFER
CONNECTOR WAFER
CONNECTOR WAFER
DIODE SWITCHING
DIODE RECTIFYING
DIODE ZENER
DIODE ZENER
DIODE ZENER
DIODE ZENER
DIODE ZENER
DIGITRON
HOLDER VFD
IC MICOM
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR
RESISTOR ARRAY
RESISTOR ARRAY
RESONATOR CERAMIC
SW RELAY
SW RELAY
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANSISTOR
TRANS POWER
THERMISTOR
CONNECTOR WAFER
RESISTOR
RESISTOR
SW ROTARY
SYMBOL
M223
M224
BZ1
C1~C3,C6~C11
C4,C5
EC1
EC2,EC4
EC6
EC5
EC3
CN3
CN1
CN2
CN4
D1~D17
D18~D23
ZD1
ZD5
ZD3
ZD4
ZD2
DP1
DPH
IC1
R1,R4,R7~R9,R14
R2,R5,R13,R20
R6
R3
R16
R22
R15
R19
R21
R17
R18
R10
R11
R12
RA1
RA2,RA3
CR1
RY1~RA3
RA4~RA7
Q1,Q2
Q3,Q4,Q12,Q15
Q14
Q5~Q11,Q13
LVT1
54
55
SW TACT
WIRE FLAT
SW101~SW115
WF1
CN101
R101,R102
R103,R104
EN101
SPECIFCATION
95.5 X 197
90 X 197
BM-20K
104 50V Z AXIAL
102 50V Z AXIAL
50V RS 10uF
35V RSS 220uF
35V RSS 1000uF
50V RSS 220uF
50V RSS 100uF
HLEM15S-1
35313-0210
35312-0310
35328-0610
1N4148 AUTO 52mm
1N4004A AUTO 52mm
UZ -3.3BSB
UZ -3.9BSB
UZ -5.6BSB
UZ -13BSA
UZ -24BSB
HNM-07MS12
NYLON 66
TMP87CK14N-1N67
1/6W 10K Ohm 5%
1/6W 1K Ohm 5%
1/6W 200 Ohm 5%
1/6W 1M Ohm 5%
1/6W 4.7K Ohm 5%
1/6W 47K Ohm 5%
1/4W 1K Ohm 5%
1/2W 270 Ohm 5%
1/2W 27 Ohm 5%
1/2W 200 Ohm 5%
1/2W 200 Ohm 5%
1/4W 301K Ohm 1%
1/4W 10K Ohm 1%
1/4W 120K Ohm 1%
7P(6) 1/8 100K 5%
5P(4) 1/8 100K 5%
KBR-4.0MKSTF
G5G-1A-DT 24V
OJ-SS-124LM
KTA1266Y AUTO
KTC3198GR AUTO
KTC-1027Y AUTO
KRC106M AUTO
DMR-210FS
PTM-K312-D7
HLEM15R-1
1/6W 1K Ohm 5%
1/6W 10K Ohm 5%
SDB161PVB17F-1-236-36PC(PITCH5)
KPT-1115AM
1.25X15X90XC
37
PART CODE
3514322300
3514322310
3515600100
CCZF1H104Z
CCZB1H102K
CEXE1H100A
CEXF1V221V
CEXF1V102V
CEXF1H221V
CEXF1H101V
4CW215SBD0
30166M7020
30166M5030
4CW3061MX0
DZN4148--DZN4004A-DZUZ3R3BSB
DZUZ3R9BSB
DZUZ5R6BSB
DZUZ13BSADZUZ24BSBDHNM07MS12
3513002000
13GS1B0K00
RD-AZ103JRD-AZ102JRD-AZ201JRD-AZ105JRD-AZ472JRD-AZ473JRD-4Z102JRD-2Z271JS
RD-2Z270JS
RD-2Z201JS
RD-2Z201JS
RN-4Z3013F
RN-4Z1002F
RN-4Z1203F
RA-87X104J
RA-85X104J
5PKBR40MKS
5SC0101124
5SC0101405
TZTA1266YTZTC3198GR
TZTC1027YTZRC106M-5EPV041410
3514801400
4CW215RBD0
RD-AZ102JRD-AZ103J5S10109002
Q'TY
1
1
1
9
2
1
2
1
1
1
1
1
1
1
17
6
1
1
1
1
1
1
1
1
6
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
4
2
4
1
8
1
1
1
2
2
1
5S50101Z93
WSJ-159007
15
1
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