sps.advance rt

USER'S MANUAL UNINTERRUPTIBLE POWER SUPPLY SPS.ADVANCE RT General index 1. Introduction. 1.1. Acknowledgement letter. 2. Information for safety. 2.1. Using this manual. 2.1.1. Conventions and used symbols. 3. Quality and standard guarantee. 3.1. Declaration of the management. 3.2.Standard. 3.3.Environment. 4.Presentation. 4.1.Views. 4.1.1. Equipment views. 4.1.2. Legend corresponding to the equipment views. 4.2. Definition of the product. 4.2.1.Nomenclature. 4.3. Description and operating principle. 4.3.1. Main features. 4.4.Options. 4.4.1. 4.4.2. 4.4.3. 4.4.4. 4.4.5. 4.4.6. Isolation transformer. External maintenance manual bypass. Integration in IT networks by means of the SNMP adaptor. AS400 card. MODBUS protocol. Extensible rail kit for rack cabinet assembling. 5.Installation. 5.1. 5.2. To be considered in the installation. Reception of the equipment. 5.2.1. Unpacking, content checking and inspection. 5.2.2.Storage. 5.2.3.Unpacking. 5.2.4. Vertical assembling -tower type- or rack. 5.2.4.1.Removing or fitting the beauty cover. 5.2.4.2.Rotation of control panel with LCD panel. 5.2.4.3.Vertical assembling -tower type-. 5.2.4.4.Vertical assembling -tower type- , with extended back up time (battery module). 5.2.4.5.19" rack cabinet assembling. 5.2.4.6.19" rack cabinet assembling, with extended back up time (battery module). 6.2. UPS start up and shutdown. 6.2.1. 6.2.2. 6.2.3. 6.2.4. 6.2.5. Initial UPS start up. UPS start up, with mains present. Start up of the UPS, with no mains present. UPS shutdown, with mains present. UPS shutdown, with no mains present. 7. Control panel. 7.1.Functionalities. 7.1.1. Button functions. 7.1.2. Acoustic alarms. 7.1.3. UPS status and colour of the LCD panel, depending on the condition. 7.1.4. Graphics displayed in the LCD panel. 7.1.5. User settings. 7.1.6. Explanations about the user settings and other ones. 7.1.6.1. Operating modes. 7.1.6.2. IEC outlet groups. 7.1.6.3. Setting the UPS to connect it with "n" battery modules. 7.1.6.4. Setting the "Green" function. 8. 8.1. Maintenance, warranty and service. Maintenance of the battery. 8.1.1. Notes for installing and replacing the batteries. 8.2. UPS Trouble Shooting guide. 8.2.1. FAQ. Acoustic alarms. 8.2.2. FAQ. General indications. 8.3. WARRANTY CONDITIONS. 8.3.1. Warranty terms. 8.3.2. Out of scope of supply. 8.4. Technical service network. 9.Annexes. 9.1. Main general specifications. 9.2.Glossary. 5.3.Connection. 5.3.1. 5.3.2. 5.3.3. 5.3.4. Connection of input. Connection of the IEC outlets. Connection of the external batteries (extended back up time). Connection of main input earth terminal ( ) and the earth bonding terminal ( ). 5.3.5. EPO terminals in UPSs > 1kVA (Emergency Power Off). 5.3.6. Communication port. 5.3.6.1.RS232 and USB interface. 5.3.6.2.Smart slot. 5.3.6.3.AS400 Interface with DB9 output (option). 5.3.6.4.Protection against transient voltages for modem / ADSL / Fax / ... lines. 5.3.7.Software. 5.3.8. Considerations before commissioning with load connected. 6.Operating. 6.1. Start up. 6.1.1. Controls before commissioning. SALICRU 3 1. Introduction. 1.1. Acknowledgement letter. We would like to thank you in advance for the trust you have placed in us by purchasing this product. Read this instruction manual carefully in order to be familiarized with its contents, because, as much as you know and understand the equipment the highest will be your satisfaction and safety levels and their features will be optimized too. We remain at you entire disposal for any further information or any query you should wish to make. Yours sincerely. SALICRU • The equipment here described can cause important physical damages due to wrong handling. This is why, the installation, maintenance and/or fixing of itself must be done by our staff or qualified personnel exclusively. • Although we have made every effort to guarantee a complete and accurate information in this user's manual, we are not responsible for any errors or omissions that may exist. The images included in this document are mere illustrations and they could not represent the part of the equipment exactly, therefore they are not contractual. Nevertheless, differences that could exist will be alleviated or solved with the correct labelling of the equipment. • According to our policy of constant evolution, we reserve the right to modify the specifications, operating or described actions in this document without forewarning. • Any reproduction, copy or third party concession, modification or partial or in whole translations of this manual or document, in any format or media, is prohibited without the previous written authorization of our firm, being reserved the full and exclusive ownership right over it. 4 USER MANUAL 2. Information for safety. 2.1. Using this manual. The generic information of the equipment is supplied in digital format in a CD-ROM, and it includes among other documents the own user's manual of the system and the EK266*08 document concerning to «Safety instructions». Before doing any action over the equipment regarding installation or commissioning, change of location, setting or handling, read them carefully. This user's manual is intended to provide information regarding the safety and to give explanations about the procedures for the installation and operating of the equipment. Read them carefully and follow the stated steps in the established order. Compliance as regards to “Safety instructions“ is mandatory, being the user the legal responsible regarding to its observance and application. The equipments are delivered duly labelled for the correct identification of any their parts, which combined with the instructions described in this user's manual, allows the end-user to make any operating of both installation and commissioning, in an easy and ordered way without doubt. Finally, once the equipment is installed and operative, for future requests or doubts that could arise, it is recommended to keep the CD-ROM documentation in a safe place with easy access. The following terms are used in the document indistinctly to be referred to: • «ADVANCE, ADVANCE RT, RT, equipment, unit o UPS».Uninterruptible Power Supply. Depending on the context of the sentence, it can be referred either to the own equipment or to the equipment with batteries, although all is assembled in one cabinet or metallic enclosure. • «batteries or accumulators».- Group or set of elements that store the electron flow through electrochemical means. • «T.S.S.».- Technical Service & Support. • «client, fitter, operator or end-user».- are used indistinctly and by extension, to be referred to the fitter and/or operator which will make the corresponding actions, being responsible the same person about the actions to take on behalf of himself. 2.1.1. Conventions and used symbols. Some symbols can be used and shown in the equipment and/or in the description of this user's manual. For more information, see section 1.1.1 of EK266*08 document as regards to «Safety instructions». SALICRU 5 3. Quality and standard guarantee. 3.1. Declaration of the management. Our target is the client’s satisfaction, therefore this Management has decided to establish a Quality and Environmental policy, by means of installation a Quality and Environmental Management System that becomes us capable to comply the requirements demanded by the standard ISO 9001 and ISO 14001 and by our Clients and concerned parts too. Likewise, the enterprise Management is committed with the development and improvement of the Quality and Environmental Management System, through: • The communication to all the company about the importance of satisfaction both in the client’s requirements and in the legal and regulations. 3.3. Environment. This product has been designed to respect the environment and has been manufactured in accordance with the standard ISO 14001. Equipment recycling at the end of its useful life: Our company commits to use the services of authorised societies and according to the regulations, in order to treat the recovered product at the end of its useful life (contact your distributor). Packaging: To recycle the packaging, follow the legal regulations in force, depending on the particular standard of the country where the equipment is installed. Batteries: The batteries mean a serious danger for health and environment. The disposal of them must be done in accordance with the standards in force. • The Quality and Environmental Policy diffusion and the fixation of the Quality and Environment targets. • To carry out revisions by the Management. • To provide the needed resources. 3.2. Standard. The SPS.ADVANCE RT product is designed, manufactured and commercialized in accordance with the standard EN ISO 9001 of Quality Management Systems. The marking shows the conformity to the EEC Directive by means of the application of the following standards: • 2014/35/EU. - Low Voltage Directive (LVD). • 2014/30/EU. - Electromagnetic Compatibility (EMC). • 2011/65/EU. - Restriction of Hazardous Substances in electrical and electronic equipment (RoHS). In accordance with the specifications of the harmonized standards. Standards as reference: • EN-IEC 62040-1. Uninterruptible power supply (UPS). Part 1-1: General and safety requirements for UPS’s used in accessible areas by end users.. • EN-IEC 60950-1. IT equipments. Safety. Part 1: General requirements. • EN-IEC 62040-2. Uninterruptible power supply (UPS). Part 2: EMC requirements. The manufacturers responsibility is excluded in the event of any modification or intervention in the product by the customer’s side. WARNING!: SPS.ADVANCE RT 0,75.. 3 kVA. This is a category C1 UPS product. Declaration of conformity CE of the product is at the client disposal under previous request to our headquarters offices. 6 USER MANUAL 4. Presentation. 4.1.2. Legend corresponding to the equipment views. Symbol and their meaning Symbol 4.1. Views. 4.1.1. Equipment views. Figures 1 to 3 shows the illustrations of the equipment according to the format of the enclosure and related to the power of the model. Nevertheless and due to the constant evolution of the product, several discrepancies or small contradictions can arise. If you have any doubt, the labelling on the equipment will always prevail. i In the nameplate sticked in the equipment, all the data referred to the main features of the equipment can be checked. Act in accordance with the installation. Meaning Symbol Meaning Warning Earth Electrical shock Alarm silenced UPS ON / Battery test Overload UPS OFF Battery UPS on Standby or shutdown Recycling Alternating (AC) Keep the UPS i a well ventilated place Direct (DC) Tabla 1. Used symbology in the equipment and/or this manual.. Control panel with LCD Fixing screws, Plastic beauty front Plastic beauty front Front virew ADVANCE RT Fixing screws, Plastic beauty front Front view battery module for ADVANCE RT Fig. 1. Front view models from 0,7 to 1 kVA and battery modules for extended back up times. SALICRU 7 Output connector, with Módem / ADSL / Fax / ... protection USB COM port Fan Standard 750 and 1000 VA models IEC inlet for AC power supply IEC outlets Input connector, for modem / ADSL / Fax / ... line IEC outlets "LS1" Output connector, with Módem / ADSL / Fax / ... protection RS232 COM port USB COM port Earth connection for battery module Smart slot protection cover Fan Standard 1500 VA and (B1)models IEC inlet for AC power supply IEC outlets "LS2" Input connector, for modem / ADSL / Fax / ... line IEC outlets "LS1" Output connector, with Módem / ADSL / Fax / ... protection RS232 COM Connector for external EPO port RS232 COM port Smart slot protection cover Earth connection for battery module Fan Standard 2000 VA model IEC inlet for AC power supply IEC outlets "LS2" Input connector, for modem / ADSL / Fax / ... line IEC outlets "LS1" Output connector, with Módem / ADSL / Fax / ... protection USB COM port RS232 COM port Connector for external EPO Smart slot protection cover Earth connection for battery module Fan IEC inlet for AC power supply 2000 VA (B1) model IEC outlets "LS2" Input connector, for modem / ADSL / Fax / ... line IEC outlets "LS1" Output connector, with Módem / ADSL / Fax / ... protection USB COM port RS232 COM port Connector for external EPO Smart slot protection cover Earth connection for battery module Fan Standard 3000 VA and (B1)model 16A IEC outlets Fig. 2. 8 IEC outlets "LS2" IEC inlet for AC power supply Input connector, for modem / ADSL / Fax / ... line USB COM port Connector for external EPO Earth connection for battery module Rear view according to the model and power rate of the equipments. USER MANUAL Toma tierra para conexión con equipo y con otro módulo de baterías Battery module The connection of the battery module with the equipment and/or with other module is done through the front. To do it, it will be needed to remove the front plastic trim of all the racks, to have access to the connection connectors ready for this purpose. Fig. 3. Rear view of the battery modules for extended back up times. 4.2. Definition of the product. 4.2.1. Nomenclature. SPS.1000.ADV RT (B1) WCO 220/220 “EE29503” EE* 220 220 CO W (B0) (B1) ADV RT 1000 SPS Special specifications of the customer. Output voltage. Omitted for 230 V. Input voltage. Omitted for 230 V. “Made in Spain” marking in the UPS and packaging (custom issues). Neutral brand. No batteries and no space to fit them in. Equipment with extra charger and batteries out from UPS. Series of the equipment. Power in VA. Acronym for interactive UPS (Standby Power Systems). MOD BAT ADV RT 2x6AB003 3x40A WCO “EE29503” EE* CO W 40A 3x 003 AB 6 2x 0/ Special specifications of the customer. “Made in Spain” marking in the UPS and packaging (custom issues). Neutral brand. Protection size. Quantity of protections in parallel. Omitted for one. Last three characters of the battery code. Initials of the battery family. Battery quantity in one string. Quantity of strings in parallel. Omitted for one. Battery module without them, but the needed accessories to install them. ADV RT Series of the battery module. MOD BAT Battery module. i Note relative to the batteries. B0 and B1 acronyms stated the nomenclature related to batteries: (B0) The equipment is supplied without batteries and without accessories for them (screws and electrical cables). Batteries are property of the client, and they will be fitted out of the UPS case or cabinet. Under request, it is possible to supply the accessories (screws and electrical cables), needed to install and connect the external batteries. (B1)Equipment with extra battery charger. The equipment is supplied without batteries and without accessories for them SALICRU (screws and electrical cables), corresponding to the stated batteries in the model. Under request, it is possible to supply the accessories (screws and electrical cables), needed to install and connect the batteries. For those equipments requested without batteries, the acquisition, installation and connection of themselves will always be done by client and under his responsibility. Regarding the battery data of quantity, capacity and voltage are stated in the battery label sticked beside the nameplate of the equipment, respect this data and the polarity of the battery connection strictly. 9 4.3. Description and operating principle. 4.3.1. Main features. • Control by microprocessor with high reliability. • Design of high frequency. This user's manual describes the installation and operating of the Uninterruptible Power Supply (UPS) from SPS.ADVANCE RT series, for power ranges between 750 and 3000VA. • Stabilizer with «Boost» and «Buck» technology. These Line-interactive equipments with pure sinewave output, are designed to protect the most critical electronic devices against problems of the power supply like undervoltages, peaks, brownouts, noise in the line and electrical mains fault. • Standard communication ports: RS-232 and USB. • Selectable output range and line sensitivity. • Cold start. • Possible communication extend through the slot. • Extended back up time by means of the battery modules for models higher than 1000 VA. Among other applications, we can quote, PCs, servers, workstations, and other IT networks devices. • As an option, more powerful battery chargers, for models higher than 1000 VA. The design allows both the rack-mounting assembling with 2U height to be fitted in 19" cabinet, previous installation of the side metallic support with L shape and tower format by using the plastic supports as a plinth. • Protection against overload, short-circuit and overtemperature. The UPS has a front panel with LCD and four buttons (Start up switch , Silent/UPS test, Setting and Enter) allow an easy monitoring: Configuration and control, AC input line, inform about the wiring fault and the load status. It also includes two LCD bar graphs, one indicates the battery charge level and the other one the level of the load connected at its output. Each bar is divided into five parts, which each one is equivalent to 20% of the total value. The equipment has four acoustic alarms (Back up time mode -discharge of the battery-, low battery - end of back up time-, overload and UPS fault). By means of the Silent/UPS test button located at the front panel, the acoustic alarm can be deactivated or to initiated the autotest procedure. The SPS.ADVANCE RT equipments are fed from AC commercial mains and supply AC energy at their output through the IEC outlets installed at the rear side of the equipment. In case the power supply is correct, the load/s are fed through the stabilizer with «Boost» and «Buck» technology. In case of mains fault or voltage and/or frequency out of the acceptable range, load/s will be fed from the batteries through the inverter for a determined time, depending on the model, battery charge level and the own load connected at the output. For models higher than 1000 VA, it is possible to increase the standard back up time of the equipments, by connecting additional modules and/or to optimise the recharging time of the accumulators, by fitting chargers with better quality performances (B1). • Design 2 in 1, as 19" rack with 2 U height or Tower. Model Type SPS.750.ADV RT SPS.1000.ADV RT SPS.1500.ADV RT Standard SPS.2000.ADV RT SPS.3000.ADV RT SPS.1500.ADV RT (B0) SPS.2000.ADV RT (B0) No batteries SPS.3000.ADV RT (B0) SPS.1500.ADV RT (B1) SPS.2000.ADV RT (B1) Large back up time with additional charger SPS.3000.ADV RT (B1) Tabla 2. Standardised models. 4.4. Options. Depending on the selected configuration, the equipment can include any of the following options: All the power range has serial and USB communication ports for communication and equipment control. The serial port supports the direct communications with a server and the protocol is according to a RS-232 interface. Also, all models have RJ-45 connectors for modem / ADSL / Fax line protection. Likewise, the models over 1000 VA have: • EPO connector, to install the option and external by the own user, of an emergency power off button. • Smart slot to install one of the following communication cards: AS-400 relay interface, with DB9 connection. SNMP for controlling the equipment via Web. Card for Internet or Intranet management. This manual is applicable to the standardized and stated models in table 2. 10 USER MANUAL 4.4.1. Isolation transformer. The isolation transformer, provides a galvanic isolation that allows isolating the output from the input completely. The installation of an electrostatic shield between the primary and secondary windings of the transformer provides a high level of attenuation of the electrical noises. The isolation transformer can be installed at the input or output of the UPS from SPS.ADVANCE RT series and it will always be located out from the equipment enclosure. 4.4.2. External maintenance manual bypass. The purpose of this option is to isolate electrically the equipment from mains and critical loads, without breaking the power supply to the loads. Therefore, in this way the maintenance or fixing tasks can be done in the equipment with no interruption on the power supply energy to the protected system, at the same time that unnecessary risks are avoided to the technical staff. 4.4.3. Integration in IT networks by means of the SNMP adaptor. The big IT systems based on LANs and WANs that integrate servers with different platforms, they have to include an easy way of controlling and management at the manager system disposal. This facility is got through the SNMP adaptor, which is well-known by the main software and hardware manufacturers The available SNMP option for SPS.ADVANCE RT series is a card to be inserted into the slot that the UPS has in its rear side. The connection of the UPS with the SNMP is internal meanwhile the connection between the SNMP and the IT network is done through a RJ45 connector 10 base. 4.4.4. AS400 card. See section 5.3.6.3. 4.4.5. MODBUS protocol. The big IT systems based on LANs and WANs, many times they require that the communication with any device has to be integrated in the IT network and it has to be done by means of an industrial standard protocol. One of the most used industrial standard protocols in the market is the MODBUS protocol. SPS.ADVANCE RT series is also ready to be integrated in this type of environments through the external “SNMP TH card” device with MODBUS protocol. 4.4.6. Extensible rail kit for rack cabinet assembling. There is available only one model of telescopic guide kit for all models, suitable for any type of rack cabinet. These guides allow installing any unit of the SPS.ADVANCE RT equipment and their possible battery modules, in case of extended back up times, as it was a rack with its respective cabinet. SALICRU 11 5. Installation. • Check the Safety instructions (see chapter 2). • Check that the data in the nameplate are the required by the installation. • A wrong connection or manoeuvring, can make faults in the UPS and/or loads connected to itself. Read carefully the instructions of this manual and follow the stated steps in the established order. • The equipments can be installed and used by personnel with no specific training just with the help of this «Manual». • All connections of the equipment including the control (interface, remote panel, ...), will be done with the switches at rest and no voltage present (UPS power supply switch to «Off»). • Never forget that the UPS is an electrical energy generator, so the user has to take the needed cautions against direct and indirect contacts. • Under request, we are able to supply a manual bypass panel. • Battery circuit is not isolated from input voltage. Hazardous voltages can be found out between the battery terminals and earth. Check that there is not input voltage before doing any intervention on them. 5.1. To be considered in the installation. • All the range has a power cord with plug for input and IEC outlets for output, as connection parts for power. The rest of connections are done through the connectors, including the connection of the equipment with the battery module (it is not available on equipments below 1000VA). • Cross cable section of the bypass, input and output lines, will be calculated from the currents stated in the nameplate of each equipment, and respecting the Local and/or National Low Voltage Electrotechnical Regulations. • Protections of the switchgear panel, will have the following features: For input line, type B for RCD devices and C characteristic for circuit breakers. For the output (load feeding), C characteristic for circuit breaker. Regarding the size, they will be as minimum to the currents stated in the nameplate of each UPS. • In the nameplate of the equipment there are only printed the nominal currents as it is stated in the safety standard EN-IEC 62040-1. To calculate the input current, the power factor and the efficiency of the equipment have been considered. Overload conditions are considered as nonpermanent and exceptional operating mode. • If it is added peripherals to the input and/or output like transformers or autotransformers to the UPS, the currents stated in the own nameplates of those elements has to be considered in order to use the suitable cross sections, by respecting the Local and/or National Low Voltage Regulation. • 12 When an equipment incorporates a galvanic isolation transformer, as standard, as an option or either installed by yourself, either at the UPS input or output or at all of them, protections against indirect contact has to be fitted in (residual current device) at the output of each transformer, because due to its specification of isolation it will prevent the triggering of the protections fitted in the primary of the transformer in case of electrical shock in the secondary (output of the isolation transformer). • R emind you that all external isolation transformers already installed or supplied from factory, has the neutral of the secondary connected to earth by means of a cable bridge between both terminals. If it were required an isolated output neutral, remove this cable bridge, keeping the precautions stated in the respective local and/or national low voltage regulations. • All the UPSs have batteries inside the same rack enclosure of the equipment. Battery protection is by means of fuse and internal, so it is no accessible by the end-user. Battery modules have internal protections by fuse, and they are not accessible by the end-user too. 5.2. Reception of the equipment. 5.2.1. Unpacking, content checking and inspection. • To unpack, see section 5.2.3. • On receiving the device, make sure that it has not suffered any damage in transport (impact, drop, ...) and its features correspond with the ones in the order, so it is recommended to unpack the UPS and make a first visual inspection. • In case of observing damages, make all pertinent claims to the transport agency or in their lack to our company. Never start up an equipment when external damages can be observed. • Also check that the data in the nameplate sticked in the packaging and in the equipment, correspond to the ones stated in the order, so it is required to unpack it (see section 5.2.3). Otherwise, make a nonconformity as soon as possible, by quoting the serial number of the equipment and references in the delivery note. • Check the contents of the packaging. Depending, if we are checking an equipment or battery module, the contents will vary. Equipment: –– The own equipment. –– Quick guide in paper. –– 1 power cord for input connection -schuko plug and IEC connector-. –– 2 cables for output connection with IEC connectors. –– 1 communication cable USB. –– 4 plastic pieces to be joint two by two to fit the UPS in vertical position. –– Two metallic pieces with L shape to adapt the equipment to rack format. Battery module: –– The own equipment. –– 1 connection cable for protection earth, to link the equipment and module. –– 2 plastic pieces to adapt the supports of vertical installation of the UPS and batteries (battery modules for equipments up to 3 kVA only). –– 1 metallic piece and bolt to joint the battery module with the equipment on tower format. USER MANUAL • Once the reception is finished, it is advisable to pack the UPS and the battery module/s again till its commissioning in order to protect it against mechanical shocks, dust, dirt, etc... fore, this section will only describe the works linked with the assembling. 5.2.4.1. Removing or fitting the beauty cover. 5.2.2. Storage. "D" • Storage of the equipment will be done in a dry place, safeguard from rain, protected from dust, water jets or chemical agents. It is advisable to keep the equipment and the battery pack/s, into their original packages, which have been designed to assure the maximum protection during the transport and storage. • "C" In equipments that include Pb-Ca batteries, the figures, stated in table 2 of the EK266*08 document, of charge period time depending on the temperature that they are exposed, must be respected, otherwise the warranty will be invalidated. • Do not store the devices where the ambient temperature exceeds above 50ºC or below -15ºC, otherwise it may degrade the electrical characteristics of the batteries. 5.2.3. Unpacking. • The packaging of the equipment consists of a cardboard enclosure, expanded polystyrene corner pieces (EPS) or polyethylene foam (EPE), polyethylene sleeve and band, all of them are recyclable materials; therefore they should be disposed according to current regulations. We recommend to keep the packaging in case its use is necessary in the future. • Proceed as follows: Cut the strips of cardboard enclosure. Remove the accessories (cables, supports, ... ) Remove the equipment or battery module from the packaging, keeping in mind that the it is needed the help of a second person depending on the weight of the model. "D" Remove the protection corners from the packaging and the plastic bag. Do not leave the plastic bag at the children hand, due to the risk that it means. Check the equipment before proceeding and in case damages where confirmed, contact with the supplier or in lack of it with our firm. 5.2.4. Vertical assembling -tower type- or rack. • All the UPSs from SPS.ADVANCE RT series are designed to assemble the equipment as tower format -vertical position of the equipment- or rack -horizontal position- for its installation in 19" cabinets. Fig. 4. Taking out the beautiful front cover. Follow the instructions stated in the sections related to any of both possibilities, attending the particular configuration of your equipment. • Figures from 4 to 9 show as an example the graphics of an equipment. These illustrations are only for help and orientation in the steps to follow and they are not particular for any model, although in practice, the actions to make are the same for all models. Nevertheless when the generic illustrations differ, there will be new illustrations to show it. • All the instructions relating to connections will detailed later on, less those ones regarding the battery connection. ThereSALICRU 13 • To take out the beautiful front cover, proceed as follows (see figure 4): Remove the two fixing screws "C" from beautiful plastic front cover. Move the front cover to "D" direction, by applying a hard and moderated knock on its side (side without screws), to free the trim entered into the metallic frame. The front is free, but still joint to the equipment through the connection bus of the control panel. • To put the beautiful front cover back, proceed in the reverse way to its removing. 5.2.4.2. Rotation of control panel with LCD panel. Take out the beautiful front cover according to section 5.2.4.1 "B" "B" "A" "A" 90º "A" "C" Fig. 5. Rotation of the control panel with LCD over the beautiful plastic front cover. • To make easier the message reading when the equipment is vertically installed, it is advisable to rotate 90º clockwise the control panel with LCD (see figure 5). • Also, it is advised to rotate the control panel, if any tower type equipment requires to be assembled as rack. Consider that the rotation of the control panel will be counter clockwise. • Proceed as follows: Remove the beautiful front cover as it is stated in section 5.2.4.1 Slightly open the nails of the four trims that hold the control panel with LCD to the beautiful front cover to free it and push inward "A" to separate both parts. Rotate it 90º on clockwise "B" and insert it again into the beautiful front cover till click it "C". Check the correct closing of the fixing nails. Put the beautiful front cover back, in the reverse way as its removing (see section 5.2.4.1). 5.2.4.3. Vertical assembling -tower type-. • Rotate the control panel according to section 5.2.4.2. • Take the 4 plastic pieces "A" with angle shape supplied with the equipment and joint them two by two till obtain two supports or stabilizers "B". • Put the UPS vertical between the two stabilizers supports "B" (see figure 6). 14 Fig. 6. Vertical -tower type- assembling. 5.2.4.4. Vertical assembling -tower type- , with extended back up time (battery module). • The description of this section is based on an equipment with only one battery module (see figure 7). For a higher quantity of modules proceed to the connection among them. • Rotate the control panel of the equipment according to section 5.2.4.2. • Take the 4 plastic pieces "A" with angle shape and supplied with the UPS and the two supplied with the battery module "B", and joint them till obtain two supports or stabilizers "C" to hold the equipment and battery module. • Put the UPS and battery module on vertical position between the stabilizers supports "C". • Fix the "D" metallic piece that joint UPS and battery module by means of the supplied screws "E". • Regarding the connections of the UPS with the battery module, make the following steps, but reading section 5.3.3 previously: Connect the supplied earth joint cable "F", between the UPS and battery module. USER MANUAL Remove the beautiful front cover of the equipment and battery module, as it is described in section 5.2.4.1. Take the extensible cable with connector "H" of the battery module and connect it with the "G" connector of the equipment. To connect it with other battery modules, there is the "J" connector. Take the extensible cable with "H" connector of the beside battery module and connect it to the "J" connector of the previous one. Repeat the same steps for a high quantity of modules. "F" "J" "G" "C" "A" "B" "A" "D" "K" "E" Fig. 7. "H" "K" Model in vertical -tower type- assembling with extended back up time (battery module). In the side of each front cover, there are the "K" trims as a notch to go the cables through it with the battery modules. Break the needed trims to pass the connection bus. Put the beautiful front cover back of the equipment and battery module, as it is stated in section 5.2.4.1. 5.2.4.5. 19" rack cabinet assembling. • All models can be installed in a 19" rack cabinet, attending the height of each one of them is 2 units. • Proceed as follows (see figure 8): Fix both adaptor angles "A" of the equipment as rack, to its side by means of the supplied screws. Put a UPS in a rack cabinet, it is needed to have the side internal rail as support mode "C". In lack of them and under request, a rails can be supplied as a guide, to be SALICRU 15 installed by the end user. Make the assembling at the required height, assuring the correct torque of the fixing screws. Face the equipment over the rails and enter it to the bottom. Depending on the model of the equipment and as a result of the weight, it is recommended to make the installation works by two persons, and even more when they are done on the top and bottom of the cabinet. Fix the equipment to the frame of the cabinet by means of the screws "B". "C" "C" "B" "A" "F" "K" "H" "G" "J" "B" Fig. 8. 19" rack cabinet assembling. "K" 5.2.4.6. 19" rack cabinet assembling, with extended back up time (battery module). • This section describes a single equipment with only one battery module (see figure 9). For higher quantity of modules reproduce the connection procedure among them. • All models can be installed in a 19" rack cabinet, attending the height of each one of them is 2 units. • Proceed as follows: Fix both adaptor angles "A" to the equipment and to the battery module as rack, on their side, by means of the supplied screws. Fig. 9. Model in rack-mounting format in 19" cabinet, with extended back up time (battery module). Put a UPS in a rack cabinet, it is needed to have the side internal rails as support mode "C". In lack of them and under request, a universal rails can be supplied as a guide, to be installed by the end user. Make the assembling at the required height, assuring the correct torque of the fixing screws. Face the equipment over the rails and enter it to the bottom. Proceed in the same way for the battery module. 16 USER MANUAL Depending on the weight of model of the equipment and battery module, it is recommended to make the installation works by two persons. 5.3.2. Connection of the IEC outlets. • Fix the equipment to the frame of the cabinet by means of the screws "B". • Regarding the connections of the UPS with the battery module, make the following steps, but reading section 5.3.3 previously: Connect the supplied earth joint cable "F", between the UPS and battery module. • All the equipments have female IEC outlets, in greater or lesser numbers depending on the power rate of the equipment: Models up to 1 kVA: 1 group of 4 IEC outlets of 10A. Remove the beautiful front cover of the equipment and battery module, as it is described in section 5.2.4.1. Models of 1,5 and 2 kVA: 2 groups of 4 IEC outlets of 10A labelled as LS1 and LS2, which can be set through the control panel and/or Win Power. Take the extensible cable with connector "H" of the battery module and connect it with the "G" connector of the equipment. Models of 3 kVA: 2 groups of 4 IEC outlets of 10A labelled as LS1 and LS2, which can be set through the control panel and/or Win Power, plus a IEC connector of 16A. To connect it with other battery modules, there is the "J" connector. Take the extensible cable with "H" connector of the beside battery module and connect it to the "J" connector of the previous one. Repeat the same steps for a high quantity of modules. In the side of each front cover, there are the "K" trims as a notch to go the cables through it with the battery modules. Break the needed trims to pass the connection bus. Put the beautiful front cover back of the equipment and battery module, as it is stated in section 5.2.4.1. 5.3. Connection. • Cross cable section used in the power supply of the equipment and loads to feed, will be sized according to the nominal current stated in the nameplate sticked on the equipment, by respecting the Low Voltage Electrotechnical Regulations or norms of the corresponding country. Loads can be connected to the IEC outlets, meanwhile the features of the equipment and IEC outlets limitations are not exceeded, otherwise there will be sudden blackouts in the power supply of the connected loads at the output. • If besides of the critical loads, it is required to connect lagging loads of high consumption, like laser printers or CRT monitors, the inrush currents of these peripherals will be kept in mind in order to avoid blocking the equipment under the worst conditions. It is better to not connect the loads of this kind, due to the high quantity of energy resources that take from the UPS. 5.3.3. Connection of the external batteries (extended back up time). • As this is a device with class I protection against electric shocks, it is essential to install a protective earth conductor (connect earth( )). Connect the conductor to the terminal, before connecting the power supply to the input power block. • To not respect the stated indications in this section and the safety instructions (see chapter 2), means a high risk of electrical discharge and even the death. • Installation will have the suitable input protections sized to the current of the equipment and stated in the nameplate of the equipment (residual current devices type B and circuit breaker with C characteristic or any other equivalent one). Overload conditions are considered as a nonpermanent an exceptional operating mode, so these currents will not be kept in mind when sizing the protections. As this is a device with class I protection against electric shocks, it is essential to install a protective earth conductor (connect earth( )). Connect the conductor to the terminal, before connecting the power supply to the input power block. • Output protection will be done with a circuit breaker of C characteristic or any other equivalent one. • To connect the batteries with the equipment, follow the described steps in sections 5.2.4.4 and 5.2.4.6. The equipments can be installed and used by personnel with not specific training, just with only help of this «Manual». • All the standard UPSs have batteries in the same enclosure, less the B0 and B1 (not available for models equal or below 1kVA). Battery protection is done by internal fuses and not accessible for the end-user. • To insert the option cards, it is needed to remove the fixing screws of the smart slot and the own cover. When finalising the corresponding tasks, the cover will be installed and its fixing screws again. Battery modules have internal protections for the batteries too and they are not accessible for the end-user. • IMPORTANT FOR SAFETY: In case of installing the batteries by yourself, the accumulators has to be provided with a two pole circuit breaker protection sized to the features stated in table 3. • Before starting the connection between the battery module/s and the equipment, check that the equipment and loads are in "Off" position. 5.3.1. Connection of input. • As this is a device with class I protection against electric shocks, it is essential to install a protective earth conductor (connect earth( )). Connect the conductor before connecting the power supply to the input power block. • Take the power cord with schuko plug and IEC connector and connect the IEC connector to the UPS inlet. Next insert the schuko plug to the AC mains outlet. Likewise when batteries are installed by the own user, the fuse or switch has to be turned off. • Connection terminals of external batteries with the equipment are done with a polarised Anderson connector. This connector is not available in models up to 1kVA. • For battery connection with the equipment, follow the stated steps in sections 5.2.4.4 and 5.2.4.6, keeping in mind the model. SALICRU 17 • Each battery module is independent for each equipment. It is completely forbidden to connect to equipments to the same battery module. Model SPS.1500.ADV RT SPS.2000.ADV RT SPS.3000.ADV RT Batteries (U elemento x Nº) = U nominal / U floating Minimum features of fast fuse type Voltage DC (V) Current (A) (12 V x 3 ) = 36 V / 41.4 V (12 V x 6 ) = 72 V / 82.8 V 250 5.3.6. Communication port. 50 5.3.6.1. RS232 and USB interface. 60 • 60 Tabla 3. Specifications of the protection between the equipment and battery module. 5.3.4. Connection of main input earth terminal ( ) and the earth bonding terminal ( ). • • To restore the normal operating mode of the UPS, the connector with the cable bridge has to be fitted back in the terminal strip or to deactivate the EPO button and later on to cancel the EPO status in the control panel . The equipment will be operative. As this is a device with class I protection against electric shocks, it is essential to install a protective earth conductor (connect earth( )). Connect the conductor to the terminal, before connecting the power supply to the input power block. • Make sure that all the loads connected to the UPS are only connected to the protective earth bonding terminal ( ). The fact of not restricting the earthing of the load or loads and/or the batteries case/s or cabinet/s to this single point will create a return loops to earth which will affect the quality of the supplied power. • All terminals identified as earth bonding ( ), are joined together, to the main protective earthing terminal ( ) and to the frame of the device. Communication line (COM) is a very low voltage circuit of safety. To preserve the quality, it has to be installed separate from other lines that have dangerous voltages (energy distribution line). • RS232 and USB interfaces are used by the monitoring software and firmware updating. • It is not possible to use both ports at the same time. • Signal pin-out of the DB9 connector are shown in table 4. In the connector, the RS-232 signal and dry contacts through optocouplers can be found, not available on models SPS.750.ADV RT and SPS.1000.ADV RT. RS232 port consists in a serial data transmission, so an important quantity of information can be sent through a communication cable of 3 wires. Pin # Description Input / Output 1 (*) Low battery Output 2 RXD Input 3 TXD Output 5 (**) GND / common - 8 (*) Mains fault Output (*) Normally open dry contacts (NO), maximum applicable voltage and current is 30V DC and 1A. Not available on models SPS.750.ADV RT and SPS.1000.ADV RT. (**) GND for RS232 and common for dry contacts. 5.3.5. EPO terminals in UPSs > 1kVA (Emergency Power Off). Tabla 4. Pin-out of the RS232 and optocouplers dry contact in the DB9 connector. • All UPSs have two terminal to install an external button, for Emergency Power Off (EPO). • USB communication port is compatible with the USB 1.1 protocol for communication software. • As an illustration mode, figure A, it is shown a connector of two pins. 5.3.6.2. Smart slot. • By default, the equipment is supplied from factory with the EPO circuit as open (NO). So, the UPS will break the output power supply, emergency power off, when opening the circuit: • UPSs have a unique slot, hidden rear the cover stated in the views of the equipment as "Smart slot", and allows inserting any of the following options cards: Either by removing the female connector inserted in the plinth. This connector has a cable bridge to close the circuit (Fig. A). SNMP for control via Web. Remote UPS management through Internet or Intranet. AS400 (for more details see the next section). • For more information, contact with our S.T.S or our nearest distributor. Fig. A Or by turning on the external button installed and belonging to the end-user. The connection in the button has to be in normally closed because it will open the circuit when turning it on. 18 USER MANUAL 5.3.7. Software. 5.3.6.3. AS400 Interface with DB9 output (option). • Communication line (COM) is a very low voltage circuit of safety. To preserve the quality, it has to be installed separate from other lines that have dangerous voltages (energy distribution line). • Free software download - WinPower. WinPower is a UPS monitoring software, which makes a user-friendly interface of monitoring and management. This software supplies an auto Shutdown for a system based on several PCs in case of an electrical blackout. With this software, the end-users can monitor and manage any UPS in the same IT network, through the RS232 or USB communication port, never mind the distance between them. • UPS has a dry contact card for the AS400 communication protocol, it provides digital signals in a free potential way, with a maximum applicable voltage and current of 240 V ac or 30 V dc and 1A. Pin-out of the DB9 connector are stated in figure 10 and detailed in table 5. • The most common use of this type of ports is to provide the needed information for the closing file software. • For more information, contact with our S.T.S or our nearest distributor. UPS fault Bypass General alarm Ground (GND) Low battery UPS on AC mains fault Common Fig. 11. Main screen of the monitoring software. • Installation procedure: Fig. 10. AS400 dry contact pin-out. Go to website: Description Pin-out Input/output UPS fault 1 Output General alarm 2 Output Ground (GND) 3 Input Common 5 Input Bypass 6 Output Low battery 7 Output UPS "On" 8 Output AC mains fault 9 Output Tabla 5. AS400 dry contacts alarms. Installation. • Remove the screws that fix the protection cover of the slot of the equipment and the own cover. • Take the AS400 card and insert it into the smart slot. Make sure that it is well connected, so the resistance that the own connector inside the slot makes has to be overcome. • Fix the card with the previous removed screws. http://support.salicru.com Choose the operating platform that you need and follow the instructions described in the web site to download the software. When downloading the needed files from Internet, enter the following licence to install the software: 511C1-01220-0100-478DF2A . When the computer is rebooted, WinPower software will be shown as an icon with plug shape and green colour in the system tray, near the clock. 5.3.8. Considerations before commissioning with load connected. • It is recommended to charge the batteries for 12 hours as minimum before using the UPS for first time. When supplying voltage to the equipment, the battery charger will automatically work. • (B1) equipments with extended back up time has a battery charger with higher quality performances. It is recommended to charge the batteries for 12 hours as minimum before using the UPS for first time. • Nevertheless, those equipments with extended back up time and with no additional battery charger, it s recommended to charge the batteries of each battery module for 12 hours. • Connect the DB9 connector from AS400 with the peripheral to be communicated. 5.3.6.4. Protection against transient voltages for modem / ADSL / Fax / ... lines. • Communication line (COM) is a very low voltage circuit of safety. To preserve the quality, it has to be installed separate from other lines that have dangerous voltages (energy distribution line). • Connect the main line for the modem / ADSL / Fax /... to the RJ45 connector of the equipment, labelled as "Input". • Connect the own modem / ADSL / Fax /... to RJ45 connector of the equipment, labelled as "Output". SALICRU • Although the equipment can work without charging the batteries during the stated time without any problem, the risk of a long blackout has to be valued during the first operating hours and the available autonomy time in the UPS. • Do not start up the equipment and loads completely till chapter 6 states it. 19 Nevertheless, when it is done, it will be done gradually to avoid any problem, as minimum in the first commissioning. • If inductive loads with big inrush current apart from sensitive ones are required to be connected like laser printers or CRT monitors, keep in mind the start inrush currents of these peripherals in order to avoid that the equipment becomes blocked under the worst conditions. It is better to not connect the loads of this kind, due to the high quantity of energy resources that take from the UPS. 20 USER MANUAL 6. Operating. to battery mode "BATT", with no break in the power supply to the outlets. • Start up the load/s, without overloading the equipment. 6.1. Start up. 6.1.1. Controls before commissioning. • Make sure that all the connections have been made properly, respecting the labelling of the equipment and the instructions of chapter 5. • Check that the UPS is turned Off (shutdown). • Be sure that all the loads are turned «Off». Turn off the connected loads before starting up the UPS , and start up the loads one by one, when the UPS is started up only. Before shutdown the UPS, check all the loads are out of service (Off). • It is very important to proceed in the established order. • For UPS view, see figures 1 to 3. 6.2. UPS start up and shutdown. 6.2.3. Start up of the UPS, with no mains present. • Press over the start up key for more than 3 seconds, the acoustic alarm will beep for 1 sec. and the UPS will start up. Fan will be started up and the LCD from control panel will show the status of the equipment. • After several seconds, the UPS is established on battery mode "BATT". If mains is restored, the UPS will shift to line mode "NORM", with no break in the power supply to the outlets. • Start up the load/s, without overloading the equipment. 6.2.4. UPS shutdown, with mains present. • Shutdown the load/s. • Press over the start up key for more than 3 seconds to shutdown the inverter. Several seconds after, the LCD panel is shutdown and the complete equipment will be out of service. • Outlets will be with no voltage. 6.2.1. Initial UPS start up. • Check that the power supply connection is correct. • Connect the power cord from UPS input to mains power supply. The LCD panel lights and shows the UPS status, "STBY" (Wait mode). • Press over the start up key for more than 3 seconds. The UPS will shift to "NORM" mode (Line mode). • Check that there are not any alarm or warning activated in the UPS screen and in case of them fix them before proceeding (consult the troubleshooting guide). 6.2.5. UPS shutdown, with no mains present. • Shutdown the load/s. • Press over the start up key for more than 3 seconds to shutdown the UPS. Several seconds after, the LCD panel is shutdown and the complete equipment will be out of service. • Outlets will be with no voltage. • In case of having battery modules connected to the equipment, it is needed to set the complete system (UPS - quantity of battery modules), see section 7.1.6.3. • To change or modify other factory preset values, consult section 7 of this document. • In the initial start up, the UPS auto-senses the input frequency and established it as the standard one. In extreme cases can happen, although is almost not possible, that the mains frequency is very high or low from the nominal and takes as a default value the wrong one. Check the frequency in the control panel and repeat the procedure if this circumstance would occur. 6.2.2. UPS start up, with mains present. • For the daily start up of the equipment, press over the start up key for more than 3 seconds, the acoustic alarm will beep for 1 sec. and the UPS will start up. • Fan will be started up and the LCD from control panel will show the status of the equipment. • After several seconds, the UPS is established on "NORM" (Line mode). If the mains voltage is wrong, the UPS will shift SALICRU 21 7. Control panel. The following critical alarms do not allow deactivating the own acoustic alarm: • Low battery, Fan fault, internal Over temperature in the equipment and battery fault or damaged. 7.1. • Functionalities. The acoustic alarm can be deactivated when beeping, but it will be activated again as soon as a new alarm is triggered. 7.1.2. Acoustic alarms. Code Condition BATT Warning Every 4 sec. Modulation It can be silenced BTOP Warning Every 1 sec. It can be silenced TEST Warning Every 2 sec. It can be silenced OPVH Fault Continuous It can be silenced OPVL Fault Continuous It can be silenced OPST Fault Continuous It can be silenced OVLD Warning Every 1 sec. It can be silenced BATH Warning Continuous It can be silenced BATL Warning Every 1 sec. It can't be silenced OVTP Warning Every 1 sec. It can't be silenced OVTP Fault Continuous It can't be silenced. It is silenced when temperature decreases. FNLK Fault Continuous It can't be silenced. It is silences whtn fan works. BTWK Warning Continuous It can be silenced Fig. 12. Control panel view. The UPS has a graphic screen with LCD panel with four keys and to colour backlight, blue and red. It is used the blue colour as backlight with black text. When any critical alarm of the equipment is triggered, the light changes to red (see table 8). Tabla 7. Acoustic alarms. Condition and modulation. 7.1.1. Button functions. Button Function Start up and shutdown ON / OFF UPS test. acoustoc alarm silencer Selection Enter Description To start up or shutdown the equipment: Press the key for more than 3 sec.. To escape from fault mode: Turn off the input protection from mains or unplug the schucko plug from the wall outlet and press this key for more than 2 seconds. To do a battery test: Hold this key pressed for more than 3 seconds. To do the battery lifetime test: Hold this key pressed for more than 10 seconds. To deactivate the acoustic alarm: Press this key for one seconde. Press this key to select the setting value, one by one. Enter into the setting mode: Hold this key pressed for more than 3 seconds. Introducir la opción de ajuste: Hold this key pressed for more than 1 second. The equipment allows setting the blinking parameters and the characters chain. Confirm settings: Hold this key pressed for 1 second. Escape from setting mode: Hold this key pressed for 3 seconds or the key ON/OFF for 0,5 seconds. 7.1.3. UPS status and colour of the LCD panel, depending on the condition. By means of an abbreviated chain of 3 to 4 characters (code), in the LCD panel is displayed the status of the equipment. The following table 8 shows the corresponding description to each letter sequence or chain. Code Condition STBY Status UPS working on Standby. Blue 22 Make sure that batteries are completely charged before doing any corresponding test. Description LCD colour IPVL Status Input voltage too low. Blue IPVH Status Input voltage too high. Blue IPFL Status Input frequency too low. Blue IPFH Status Input frequency too high. Blue NORM Status UPS working on line mode. Blue AVR Status UPS working on stabilizer mode. Blue BATT Warning UPS working on battery mode. Blue BTOP Warning Battery disconnected. Red TEST Warning UPS working on battery in life / function test. Blue OPVH Fault Battery mode with output voltage too high. Red Tabla 6. Functionality of the control panel keypad. • Alarm silent function OPVL Fault Output voltage is too low. Red OPST Fault Short-circuit at the output. Red OVLD Warning Overload. Red BATH Warning Battery voltage is too high. Red USER MANUAL Code Condition BATL Warning Description LCD colour Battery voltage is too low. Red Red OVTP Fault Fault due to internal temperature too high. FNLK Fault Fan is faulty or doesn't work. Red BTWK Warning Battery faulty or damaged. Red Tabla 8. UPS status and LCD panel colour depending on the condition. 7.1.4. Graphics displayed in the LCD panel. Icon Input plug indicator. Output voltage and frequency. Description Values OPV Output voltage selection. (220)=220V (230)=230V (240)=240V AVR Input voltage type (000)=Normal range (001)=Wide range (002)=Gen set EBM External battery module 0 - 9 it is the quantity of battery modules TEST Auto test. (000) Deactive (001) Active Automatic restart. (000) Deactive (001) Active AR GF Green mode. (000) Deactive (001) Active BZ Acoustic alarm control. (000) Deactive (001) Active It displays the voltage and frequency values of the input. LS1 IEC outlets group 1 (not available in equipments ≤ 1 kVA) (000) Deactive (001) Active The icon is displayed in the screen, if the mains is inside the permissible range of the equipment. LS2 IEC outlets group 2 (not available in equipments ≤ 1 kVA) (000) Deactive (001) Active Description Input voltage and frequency. Code Function It displays the voltage and frequency values of the output. Tabla 10. UPS status and character chain description. Output plug indicator. The UPS has two outlets groups, > 1 kVA models. the icon is displayed when their respective outlets have voltage. UPS status / User setting screen. Acronym chain of the status mode. They diosplay the condition of the equipment (see table 8). Acronym chain of the values. They displayes the options of the user setting (see table10). Warning indicator. It is activated as warning fault mode or alarm in the equipment. 7.1.6.1. Operating modes. Setting or configuration. It is activated when the equipment is on setting or configuration mode . • Normal range: In this mode, the input voltage range are ±20%. Battery level graph. It displayes the battery charge level in %, which is equal to the available energy capacity. The bar is divided into five parts, each part corresponds to a 20 % of the total capacity of the battery set. It displayes the load level connected at the output of the equipment in %, equivalent to the power consumed in real time. The bar is divided into five parts, each part Load level graph. corresponds to a 20 % of the load or nomknal power of the equipment. Tabla 9. Button or control panel keypad funcionality. 7.1.5. User settings. By means of an abbreviated chain of 2 to 4 characters (code), the configurable parameters are displayed in the LCD panel. Table 10 shows the corresponding description to each one of these letters sequences or chain, as well as the possible selectable variables or values. 7.1.6. Explanations about the user settings and other ones. • Wide range: In this mode, the input voltage range are from +20% to –30%. • Gen mode: On this mode the load is transferred to battery mode (inverter output), when frequency is higher than the upper and lower threshold , of 40 and 70 Hz respectively. • Battery mode (inverter output): When the UPS is working out from the range or during a blackout, the acoustic alarm beeps every four seconds. Also the LCD panel displays the "BATT" indication, corresponding to the status of the equipment to show the UPS operating mode -Battery mode-. If on this condition, the battery capacity is low, the alarm beeps once per second and the LCD panel displays the "BATL" indication. • Standby mode. When the UPS is shutdown and it remains connected to the wall outlet, it will be on standby mode. In the LCD panel will display "STBY" to show that the power supply to the loads is not available. On this mode the battery will be charged, if it was needed. 7.1.6.2. IEC outlet groups. • It is possible to set the status (active or deactive) of the both available connector groups LS1 and LS2, at any time and separately. This function is not available in equipments ≤ 1 kVA, because there is only one IEC connector group. • To set the IEC outlet group through the LCD panel of the equipment, proceed as follows: 1.- Enter into the configuration mode. Press the key for more than 3 seconds and the UPS will shift to setting mode. SALICRU 23 2.- Select the configuration elements. 3.- Validate the configuration element. Press the key to select the configurable elements stated in table 10 and go forward or backward till reaching "LS1" or "LS2" as it is required. 3.- Validate the configuration element. When the LCD panel displays "LS1" or "LS2", press the key for more than one second to enter into the element to set. The values of the variables blink (blinking mode). 4.- Select the configuration value. Press the key to select the configuration value. Select the value (001) or (000) to set the desired IEC outlet group, as turned on or off respectively. When the LCD panel displays "GF", press the key for more than one second to enter into the element to set. 4.- Select the configuration value. Press the key to select the configuration value. Select the value (001) to activate function. 5.- Confirm the configuration. Press the key for one second, the UPS will return to the previous point 2. 6.- Escape from setting mode. Press the key for 3 seconds or the key seconds, to escape from the setting mode. for 0,5 5.- Confirm the configuration. Press the key for one second, the UPS will return to the previous point 2. 6.- Escape from setting mode. Press the key for 3 seconds or the key seconds, to escape from the setting mode. for 0,5 7.1.6.3. Setting the UPS to connect it with "n" battery modules. • In order to be sure that the LCD panel displays the correct remaining capacity of the batteries, the available quantity of battery modules has to be set and updated when facing any modification, otherwise the displayed data will not be real. Models ≤ 1 kVA do not have connectors to extend the back up time. • Proceed as follows: 1.- Enter into the configuration mode. Press the key for more than 3 seconds and the UPS will shift to setting mode. 2.- Select the configuration elements. Press the key to select the configurable elements stated in table 10 and go forward or backward till reaching "EBM". 3.- Validate the configuration element. When the LCD panel displays "EBM", press the key for more than one second to enter into the element to set. 4.- Select the configuration value. Press the key to select the quantity of battery modules available for the UPS. 5.- Confirm the configuration. Press the key for one second, the UPS will return to the previous point 2. 6.- Escape from setting mode. Press the key for 3 seconds or the key seconds, to escape from the setting mode. for 0,5 7.1.6.4. Setting the "Green" function. • If this function is activated, the UPS disable the output when it is on battery mode when it is not detected a minimum of consumption. By default, this feature is deactivated, if it is needed to modify it, proceed as follows: 1.- Enter into the configuration mode. Press the key for more than 3 seconds and the UPS will shift to setting mode. 2.- Select the configuration elements. Press the key to select the configurable elements stated in table 10 and go forward or backward till reaching "GF". 24 USER MANUAL 8. Maintenance, warranty and service. 8.1. Maintenance of the battery. • Pay attention to the safety instructions regarding battery (see document EK266*08). • The equipment from SPS.ADVANCE RT series only requires a minimum maintenance. The used battery in the standard models is Pb-Ca, sealed, VRLA and maintenance free. These models require a minimum of reparations. The only requirement is to charge the UPS regularly, in order to prolong the battery lifetime. Meanwhile, it is connected to the power supply, never mind if the UPS is ON or OFF, it will keep the batteries charged. • In equipments that include Pb-Ca batteries, the figures, stated in table 2 of the EK266*08 document, of charge period time depending on the temperature that they are exposed, must be respected, otherwise the warranty will be invalidated. • Under normal conditions, the battery lifetime is from 3 to 5 years 25º C. In case that the battery was not in good conditions, it has to be replaced before. This replacement has to be done by qualified staff. • Always replace them with the same quantity and type. • Do not replace one battery only. All batteries have to be replaced at the same time and following the instructions of the manufacturer. 8.1.1. Notes for installing and replacing the batteries. • If it is needed to replace the connection of any wire, purchase original parts through authorised distributors or service centres in order to avoid overheating or sparks with risk of fire because the size could not be enough. • Do not short the + and - poles of the batteries, there is risk of fire or electrocution. • Be sure that there is no voltage before touching the batteries. Battery circuit is not isolated from the input circuit. Hazardous voltages can be found between the battery and earth terminals. • Even with the input circuit breaker switch from protection panel is turned off, the internal parts of the UPS are still connected to the batteries, so there are hazardous voltages inside. Therefore, before doing any reparation or maintenance task, the internal battery fuses and/or the interlink connections between them and the UPS, have to be removed. • Batteries have hazardous voltages. The battery maintenance and replacement have to be done by qualified personnel and familiarised with them. Nobody else can manipulate them. 8.2. UPS Trouble Shooting guide. If the UPS doesn't work properly, check the information given by the LCD of the control panel, according to the models and power of the equipment. Try to solve the problem by means of the established steps in the tables 11 and 12. In case the problem persists, consult with our Service and Technical Support S.T.S.. When it is needed to contact with our Service and Technical Support S.T.S. , provide the following information: • UPS model and serial number. • Date when the problem occurred. • Complete description of the problem, including the information given by the LCD panel and the status of the alarms. • Power supply condition, type of load and the level connected to the UPS, ambient temperature, cooling conditions. • Information of the batteries (capacity and battery quantity), if the equipment is (B0) or (B1) -with external batteries-. • Other informations that you may think that they are important. 8.2.1. FAQ. Acoustic alarms. Acoustic alarm Possible cause Solution The equipment is on battery mode Check the input voltage and/or the power cord is connected to the AC wall outlet. Beep every second with LCD from control panel with "BATL" indication. Low battery voltage. Save the taks in process and shutdown the load/s and the UPS. Beep every second with LCD from control panel with "OVLD" indication. Overload at the output. Check the load level connected at the output and proceed to remove the exceeded one, keeping in mind the critical loads. UPS fault. Consult with the S.T.S.. Beep every 4 seconds. LCD panel is still on red colour Tabla 11. Acoustic alarms. SALICRU 25 8.2.2. FAQ. General indications. Problem Possible cause The equipment doesn't start up when pressing Internal fuse blown. over the corresponding key. The equipment is ON but the loads do not have power supply Back up time is too short. Continuous alarm and LCD in red colour. Buttons or keys are not operative. Solution Consult with the S.T.S.. Jumpers at the output are not connected properly. Connect the output jumpers. There is no voltage in the outlets. Check LS1 and LS2 (not available in models up to 1 kVA), are selected from "001" to "000". Battery is low or the load level is very low. Recharge the battery for 12 hours as minimum. Battery is depleted or damaged Consult with the S.T.S. to replace it. Equipment fault Consult with the S.T.S.. Setting mode is not the suitable. Checl the setting procedure. Buttons or keys are faulty. Consult with the S.T.S.. Tabla 12. Troubleshooting guide. Warning indications. 8.3. WARRANTY CONDITIONS. 8.3.1. Warranty terms. The warranty conditions for the acquired product can be found in our website and in that you will be able to register it. It is recommended to do it as soon as possible in order to include it in the Technical Service & Support (T.S.S.) database. Among other advantages, it will be easier to make any regulatory process to allow the T.S.S. action in case of any hypothetical fault. 8.3.2. Out of scope of supply. Our company is not forced by the warranty if it appreciates that the defect in the product doesn’t exist or it was caused by a wrong use, negligence, installation and/or inadequate testing, tentative of non-authorised repairing or modification, or any other cause beyond the foreseen use, or by accident, fire, lightnings or other dangers. Neither it will cover, in any case, compensations for damages or injuries. 8.4. Technical service network. Coverage, both national and international, from our Technical Service & Support (T.S.S.), can be found in our Website. 26 USER MANUAL 9. Annexes. 9.1. Main general specifications. Models: SPS.ADV RT Available powers (kVA / kW) 0.750 / 0.675 1 / 0.9 1.5 / 1.35 Technology 1.5 / 1.35 (B1) 2 / 1.8 2 / 1.8 (B1) 3 / 2.7 3 / 2.7 (B1) Line interactive with sinewave output Input Permissible power factor of the laods 0.9 Cold start (from batteries) Yes, by default with 50 Hz frequency Input topology Single phase Quantity of wires 3 wires - Phase R(L) + Neutral (N) and earth Voltage 220 / 230 / 240 V AC Voltage range 176 ÷ 288 V AC Transfer voltage: - To battery due to low voltage mains 176 / 184 / 192 V AC (±4 %) -Normal-; 154 / 161 / 168 V AC (±4 %) -Wide ranges- - Return from battery due to voltage restored 186 / 194 / 202 V AC (±4 %) -Normal-; 164 / 171 / 178 V AC (±4 %) -Wide ranges- - Limit voltage Boost 198 / 207 / 216 V AC (±4 %) - Return voltage Boost 206 / 215 / 255 V AC (±4 %) - Limit voltage Buck 233 / 243 / 254 V AC (±4 %) - Return voltage Buck 225 / 236 / 246 V AC (±4 %) - To battery due to high voltage mains 264 / 276 / 288 V AC (±4 %) - Return from battery due to voltage restored 254 / 266 / 278 V AC (±4 %) Protection range against overvoltages L-N: 320V 460 Joules / 6500 A Input frequency range - Normal (45 - 55 / 55 - 65 Hz) (±0,1 Hz); Autosensing Input frequency range - Genset mode 40 - 70 Hz Generator set Yes Output Power factor 0.9 Power (kVA) 0.750 1 1.5 2 3 Power (kVW) 0.675 0.900 1.350 1.8 2.7 Wave shape Pure sinewave Nominal voltage 220 / 230 / 240 V AC, selectable Voltage accuracy (battery mode) ±5% Voltage THD linear load < 10 % Voltage THD non-linear load < 12 % <3% <6% With mains present, synchronised to nominal of the input (45-55 / 55-65 Hz) Frequency Free running (battery mode) 50 / 60 ±0.1 Hz Permissible load power factor 0.5 to 1 inductive Transfer time Line mode to battery mode (normal mode) 2 - 6 ms. Line mode to battery mode (Genset mode) 13 ms as maximum Efficiency at full load: Line mode with charged battery 98 % 96 % Buck mode with charged battery > 95 % Boost mode with charged battery > 92 % Battery mode 98 % 82 % Overload on line mode Overload on battery mode 110 % ± 10 % : 3 min. 110 - 118 % : 3 min. 150 % ± 10 % : 0,2 sec. 119 - 160% : 0,2 sec. ≥ 110 % ± 10 % : 30 sec. ≥ 110 % ± 6 % : 30 sec. ≥ 120 % ± 10 % : 0,1 sec. ≥ 120 % ± 6 % : 0,1 sec. Crest factor 3:1 Batteries (AGM sealed 3 - 5 years lifetime) Voltage 12 V DC Capacity 9 Ah Quantity of batteries in serial / voltage string 2 / 24V DC 3 / 36 V DC Low battery voltage, block 7 Ah 9 Ah 6 / 72 V DC 6 / 72 V DC 11.4 V DC Low battery voltage 10.8 V DC block End voltage blocking 9.6 V DC block Internal battery charger Floating voltage per block 13.6 - 13.8 V DC Maximum charging current Recharging time (charger 1.1 or 1.5 A) Optional charger 1.1 A 8 hours at 90% - SALICRU 1.5 A - 1.5 A - 1.5 A - 4 hours at 90% 3 hours at 90% 4 hours at 90% - - - 7A 7A 7A 27 Models: Available powers (kVA / kW) SPS.ADV RT 0.750 / 0.675 1 / 0.9 1.5 / 1.35 1.5 / 1.35 (B1) 2 / 1.8 2 / 1.8 (B1) 3 / 2.7 3 / 2.7 (B1) Generals Cold start Yes Green mode Yes (selectable) IEC inlet connectors 10 A IEC outlet connectors 8 x IEC 10A (4 x LS1 + 4 x LS2) + 1 IEC 16 A (3kVA UPS only) Communication ports Dry contacts (*) 16 A 4 x IEC 10A 2 (RS232 -DB9- and USB, mutually exclusive) Yes, through optocouplers (low battery and mains fault). Included in the same connector as the RS232 port. Protection connectors for Modem / ADSL / Fax 1 input / 1 output Installation connector for external EPO No Slot for COM option cards No Yes Yes Option cards (to insert into the slot) No AS400, SNMP, remote management internet or intranet Monitoring software WinPower (free download) Ruido acústico a 1 m en modo línea < 40 dB Acoustic noise at 1 m on battery mode < 45 dB < 45 dB < 50 dB Operating temperature 0.. +40 ºC Storage temperature –15.. +50 ºC Storage temperature with no batteries –20.. +70 ºC Operating altitude ≤ 1500 m (0.. +40 ºC) 1501 - 3000 m (0.. +35 ºC) Relative humidity 0-95 % non-condensing Protection degree IP20 UPS dimensions -Depth x Width x Height(mm) 436 x 438 x 86.5 (2U) Bat. dimensions -Depth x Width x Height- (mm) UPS weight (kg) Battery modules weight (kg) 13 608 x 438 x 86.5 (2U) 436 x 438 x 86.5 (2U) 14 - Safety Electromagnetic compatibility (EMC) Marking Quality system 18.5 608 x 438 x 86.5 (2U) 12.5 28 20.5 15 29 17 33.5 EN-IEC 62040-1; EN-IEC 60950-1 EN-IEC 62040-2 CE ISO 9001 and ISO 140001 (*) Not available on models SPS.750.ADV RT and SPS.1000.ADV RT. Tabla 13. General technical specifications. 9.2. Glossary. • AC.-It is nominated as alternating current (abbreviation in Spanish CA and in English AC) to the electrical current in which the magnitude and direction varies in a cyclic way. The most common wave shape of the alternating current is sinewave, because the energy transmission is better. Nevertheless, some applications could need other period wave shapes, like triangular or square. • Bypass.- Manual or automatic, it is the physical junction between the input and the output electric device. • DC.- The direct current (CC in Spanish, DC in English) is the continuous electron flow through a cable between two points with different potential. Unlike the alternating current, in direct current the electrical loads always flow in the same direction from the highest potential point to the lowest one. Although, usually the direct current is identified with the constant current (for example the one supplied by the battery), it is continuous any current that always maintain the polarity. • DSP.- It is the acronym of Digital Signal Processor. A DSP is a system based on a processor or microprocessor that has instructions in it, a hardware and an optimised software to develop applications where numerical operations are needed with very fast speed. Due to this, it is very useful to process analogical signals in real time: in a system that runs in this way (real time) samples are received, usually coming from an analogical/digital converter(ADC). 28 • Power factor.- It is defined as power factor, p.f., of an alternating current circuit, as the ratio between the active power, P, and the apparent power, S, or as the cosines of the angle that make the current and voltage vectors, designating as cos ϕ, being ϕ the value of that angle. • GND.- The term ground, as its name states, refers to the potential of the earth surface. • EMI filter.- Filter able to decrease the electromagnetic interferences, which is the perturbation that happens in a radio receptor or in any other electrical circuit caused by the electromagnetic radiation coming from an external source. Also it is known as EMI, ElectroMagnetic Interference, Radio Frequency Interference or RFI. This perturbation can derate or limit the efficiency of the circuit. • IGBT.- The Insulated Gate Bipolar Transistor is a semiconductor device that is used as a controlled switch in power electronic circuits. This device has the feature of the gate signal of the effect field transistors with the capacity of high current and low voltage saturation of the bipolar transistor, combining an isolated FET gate for the input and a bipolar transistor as switch in a single device. The triggering circuit of the IGBT is as the MOSFET one, while the driving features are like the BJT. • Interface.- In electronic, telecommunications and hardware, an interface (electronic) is the port (physical circuit) through which are sent or received signals from a system or subsystems toward others. USER MANUAL • kVA.- The voltampere is the unit of the apparent power in electrical current. In direct current is almost equal to the real power but in alternating current can defer depending on the power factor. • LCD.- LCD acronym of Liquid Crystal Display, device invented by Jack Janning, who was employee of NCR. It is an electric system of data presentation based on 2 transparent conductor layers and in the middle a special crystal liquid that have the capacity to orientate the light when trespassing. • LED.- LED acronym of Light Emitting Diode, is a semiconductor device (diode) that emits light almost monochrome with a very narrow spectrum, it means, when it is direct polarized and it is crossed by an electric current. The colour, (wave longitude), depends on the semiconductor material used in its construction, being able to vary from the ultraviolet one, going through the visible spectrum light, to the infrared, receiving these last ones the denomination of IRED (Infra Red Emitting Diode). • Circuit breaker.- A circuit breaker or switch, is a device ready to break the electrical current of a circuit when it overcomes the maximum set values. • On-Line mode.- Regarding to an equipment, it is on line when it is connected to the system, and it is in operation, and usually has its power supply turned on. • Inverter.- An inverter, is a circuit used to convert direct current into alternating current. The function of an inverter is to change an input voltage of direct current into a symmetrical output voltage of alternating current, with the required magnitude and frequency by the user or the designer. • Rectifier.- In electronic, a rectifier is the element or circuit that allows to convert the alternating current into direct current. This is done by rectifier diodes, which can be solid state semiconductors, vacuum or gassy valves as the mercury vapour. Depending on the features of the alternating current power supply used, it is classified as single phase, when they are fed by a single phase electrical mains, or three phase when they are fed by the three phases. Depending on the rectification type, they can be half wave, when only one of the current semi-cycles is used, or full wave, where both semicycles are used. • Relay.- The relay(in French relais, relief) is an electromechanical device that works as a switch controlled by an electric circuit where, through an electromagnet, a set of contacts are moved and it allows to open or to close other independent electric circuits. • SCR.- Abbreviation of «Silicon Controlled Rectifier», called commonly as Thyristor: semiconductor device of 4 layer that works as almost an ideal switch. • THD.- They are the acronyms of «Total Harmonic Distortion». The total harmonic distortion is done when the output signal of a system is not equivalent to the one that enter into it. This lack of linearity affects to the wave shape, because the equipment has introduced harmonics that they were not in the input signal. As they are harmonics, it means multiple of the input signal, this distortion is not so dissonant and it is more difficult to detect. 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SALICRU 31 REF. EK975F01 REV. F CODE 401* Avda. de la Serra 100 08460 Palautordera BARCELONA Tel. +34 93 848 24 00 Fax +34 93 848 22 05 [email protected] SALICRU.COM The Technical Service & Support (T.S.S.) network, Commercial network and warranty information are available in website: www.salicru.com Product Range Uninterruptible Power Supplies (UPS) Lighting Flow Dimmer-Stabilisers DC Power Systems Static Inverters Photovoltaic Inverters Voltage stabilisers @salicru_SA www.linkedin.com/company/salicru
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