Product Overview 2010 / 2011
Product Overview
2010 / 2011
PRODUCT LINE
Superior products ...
... superior solutions.
Leuze electronic offers the highest quality products
that have been proven in industrial applications worldwide, along with a leading track record of increasing
reliability and efficiency for our customers.
Packaging
Filling
Labeling
Material Handling
Printing
Graphic
Automotive
Woodworking
Machine Tools
Robotic Cells
2
Paper
Industrial
Superior engineering for an efficient world.
International business – international success.
Using the most cutting-edge technology, our highly qualified specialists
will provide you with solutions that are optimal for your applications.
Versatility, productivity and control have been designed into every one
of our products.
With 16 wholly owned subsidaries and more than 40 sales representa-
Leuze electronic North America
tives world wide Leuze electronic offers unparalleled expertise in product
Headquarters
selection, integration support, training, trouble-shooting and production
New Hudson, Michigan, USA
enhancement. Also, with over 12,000 products and our global service
network, we have earned a superior reputation for providing high-technology value added products and outstanding customer support.
16 wholly owned subsidiaries
USA
France
Great Britain
Italy
Netherlands
Sweden
Switzerland
Spain
Brazil
Mexico
China
South Korea
Australia
Belgium
Turkey
Denmark
Leuze electronic North America
Manufacturing Facilities
New Hudson, Michigan, USA
42 sales representatives
Northamerican
R&D center
Northamerican
Headquarters
Leuze electronic North America
R&D-Center
Rochester, New York, USA
3
German innovation –
since 1861.
Our success story.
Founded in 1861 as a textile mill, Leuze engineered a way to be able to detect
the presence of yarn in winding machines and developed the first optical sensor
in the world for this application. The need for optical sensors increased dramatically over the years and by 1963, Leuze electronic was founded.
Today – as one of the leading manufacturers of optoelectronic sensors – our
world-class development and manufacturing facilities continually design new and
innovative products. Offering the most extensive range of sensors available,
our solutions are quality engineered to give our customers a decisive advantage
and increase productivity and profitability by reducing installation, set up and
change-over times.
Founded in southern Germany in 1861 ...
... today new innovations in sensor technology.
4
The sensor people –
a tradition of excellence.
Our people make the difference.
Great people are the key to success. Our highly trained, highly qualified people
have more than 45 years of experience in manufacturing and in implementing
sensor solutions. With annual sales of over $164 million, Leuze electronic has
proven over and over to have a wealth of experience and application know-how.
Our continuous strive for perfection, drive innovation and participation in industrial workgroups increases our development of new sensor standards worldwide.
Our sensor people are eager to learn every detail about your application, your
unique needs and your business. This allows us to engineer quality products
that give you a decisive advantage to increase productivity, efficiency and profitability by reducing installation, set up and change-over times for the success of
your business. Our commitment to our customers and partners along with the
wide selection of sensors, sensor systems and individually tailored custom
solutions will make the difference for you.
5
Leuze electronic proudly presents.
New in 2010.
Innovation and technical excellence is the driving force behind our business.
This is why we are consistently enhancing our product portfolio. Two of our new
product highlights are:
LSiS 400i: The latest revolution in
camera technology.
Superior processing power
200 – 800mm depth. up to 600mm
Real-time defect image storage
wide, resolution 0.5 – 3mm
Fast integration through web configu-
Best in class performance/price ratio
ration
Encoder connectivity to generate
Flexible due to motor driven focus
3D-profiles
adjustment
Ethernet interface
Internal homogeneous LED-lighting,
Can be daisy-chained
fully configurable
Smallest sensor in its class
Ethernet connectivity
IP65 housing
6
LPS/LES: High precision line profile
scanning, best in class.
Best in class products.
Detect
Identify
Optoelectronic Sensors
8
Detection Sensors
10
Cylindrical Sensors, Mini Sensors, Fiber Optic Amplifiers
14
Inductive Switches
16
Measuring Sensors
18
Specialty Sensors
20
Measuring Light Curtains
21
Forked Sensors
22
Double Sheet Monitoring, Splice Detection
23
Identification Systems
Data Transmission Devices
Protect
Distance Measurement / Positioning Devices
24
Stationary Barcode Readers
26
Barcode, Modular Interface Units
28
Stationary 2D & 1D Barcode Reader
30
Industrial Image Processing Systems
32
Data Transmission Devices - Optical
34
Distance Measurement/Positioning Devices - Optical
35
Hand-Held Barcode Readers
36
Safety Sensors
Safety Systems
38
Safety Laser Scanners
40
Safety Light Curtains
42
Transceiver and Multiple Light Beam Safety Devices
44
Single Light Beam Safety Devices
46
AS-i Safety Product Range
48
Safety Sensor Technology for PROFIBUS DP
51
Safety Switches and Safety Locking Devices
52
Safety Relays and Safety Interfaces
54
Sensor Accessories and Signal Devices
56
Machine Safety Systems
58
7
Optoelectronic Sensors
Reliability and Efficiency.
Reliability and efficiency are the most important features of a sensor. Our focus
has always been for our customers’ systems to operate flawlessly with our
sensors. Leuze sensors have the highest reliability rating in the industry and
withstand the toughest conditions. Our state of the art technology keeps
your productivity at its most efficient.
8
A2LS
(Active Ambient Light Suppression) significantly eliminates interference from
external light sources such as sunlight or task lighting.
brightvision ®
technology includes a highly visible light spot for easy alignment
in addition to bright indicating LEDs on top of the sensor to ensure output
switching and power.
Auto-correct
aids in applications such as clear glass detection: as the lens
accumulates dust, the sensor adjusts automatically to compensate for the inter­
ference.
Background
suppression in our sensors has the best behavioural response ratio
for black to white in the market. This makes it the most reliable sensor to disregard
a bright background and detect a dull or dark object.
IO-Link
is a new international standard in industrial networks that Leuze electronic
has developed together with other leading companies. It is a user-friendly system,
with easy to follow instructions for setting multiple sensors and pin-pointing
problems individually via your control system. Overall system reliability is increased
as your network recognizes and sets each device.
9
3B Series
General purpose
Detection Sensors
Specifications
Dimens. excl. plug, W × H × D
11 × 32 × 17 mm
Operating voltage
10 – 30 V DC
Switching outputs
PNP, NPN, push-pull
Connection type
M8, cable, cable+M8/M12
Protection class
IP 67, IP 69 K
Certifications
Housing
C
CDRH
US
Plastic
Throughbeam photoelectric sensors
Operating range*
0 – 10 m
Light source
Red light
Switching
Light, antivalent
Switching frequency
1000 Hz
Retro-reflective photoelectric sensors
Operating range*
0 – 7/0.02 – 5.5/0 – 3 m
Light source
Red light/infrared/laser
Switching
Light/dark, antivalent
Switching frequency
1000/1000/2000 Hz
Diffuse reflection light scanners
Operating range*
0 – 550 mm
Light source
Red light
Switching
Light, dark, antivalent
Switching frequency
1000 Hz
Diffuse reflection light scanners with
background suppression
Operating range*
5 – 400 mm
Light source
Red light
Switching
Light, antivalent
Switching frequency
1000 Hz
Options
Transparent media
X
Protective photoelectric sensors category 2
Warning output
X
Activation input
X
A LS
X
2
Features
10
* Typical operating range limit
Sturdy metal sleeves.
Scanner with a wide light spot.
Teach-In. Foil detection < 20 μm.
Bottle detection. ECOLAB.
Contrast scanner.
Versions for Ex zone 2 and 22.
55 Series
Stainless steel housing
25 Series
General purpose
18 Series
Clear glass detection
14 × 54 × 20 mm
14 × 36 × 25 mm
15 × 39 × 29 mm
15 × 50 × 33 mm
10 – 30 V DC
10 – 30 V DC
10 – 30 V DC
10 – 30 V DC
Push-pull
Push-pull
PNP, push-pull
PNP, NPN, 4 – 20 mA
M8, cable+M8
M8, cable+M12
M8, M12, cable,
cable+M8/M12
M8, M12, cable
IP 67, IP 69 K
IP 67, IP 69 K
C
CDRH
US
IP 67, IP 69 K
C
CDRH
US
Optoelectronic Sensors
53 Series
Stainless steel housing
IP 67, IP 69 K
C
CDRH
US
C
Stainless steel 316L
Stainless steel 316L
Plastic
0 – 10 m
0 – 10 m
0 – 24 m
Red light
Red light
Red light
Antivalent
Antivalent
Light, antivalent
1000 Hz
1000 Hz
500 Hz
0 – 5/0 – 3 m
0 – 5/0 – 3 m
0 – 10/0.05 – 15 m
0–5 m
Red light/laser
Red light/laser
Red light/laser
Red light
Antivalent
Antivalent
Light, dark, antivalent
Light/dark
1000/2000 Hz
1000/2000 Hz
500/2000 Hz
1500 Hz
US
Metal, stainless steel VA
5 – 800 mm
Red light
Antivalent
500 Hz
5 – 400 mm
5 – 400 mm
5 – 400 (800)
Red light
Red light
Red light/infrared
Antivalent
Antivalent
Antivalent
1000 Hz
1000 Hz
500/200 Hz
X
X
X
X
X
X
X
X
X
X
X
HYGIENE-Design.
CleanProof+.
ECOLAB. EHEDG.
Foil detection < 20 μm.
Bottle detection. Contrast scanner.
Versions for Ex zone 2 and 22.
WASH DOWN-Design.
CleanProof+.
ECOLAB.
Foil detection < 20 μm.
Bottle detection. Contrast scanner.
Versions for Ex zone 2 and 22.
Teach-In. Mechanically adjustable
scanning range. Sensitivity
adjustment. Sensor for vertical
positioning. Retro-reflective sensor
with large performance reserve /
for stretch-wrapped containers.
ECOLAB.
X
Tracking function.
Teach-In.
Foil detection < 20 μm.
Bottle detection.
ECOLAB.
11
8 Series
High performance
Detection Sensors
Specifications
Dimens. excl. plug, W × H × D
15 × 48 × 38 mm
Operating voltage
10 – 30 V DC
Switching outputs
PNP, NPN, push-pull
Connection type
M12, cable
Protection class
IP 67, IP 69 K
Certifications
Housing
C
CDRH
US
Metal, glass
Throughbeam photoelectric sensors
Operating range*
0 – 20/0 – 100 m
Light source
Red light/laser
Switching
Antivalent/light
Switching frequency
1500/2800 Hz
Retro-reflective photoelectric sensors
Operating range*
0 – 8/0 – 20 m
Light source
Red light/laser
Switching
Antivalent/light, dark
Switching frequency
1500/2800 Hz
Diffuse reflection light scanners
Operating range*
5 – 800 mm
Light source
Red light
Switching
Antivalent
Switching frequency
1500 Hz
Diffuse reflection light scanners with
background suppression
Operating range*
5 – 400 mm
Light source
Red light/infrared/laser
Switching
Antivalent/light
Switching frequency
1000/1000/2000 Hz
Options
Transparent media
X
Protective photoelectric sensors category 2
X
Warning output
X
Activation input
A2LS
X
Features
12
* Typical operating range limit
Contrast scanner, luminescence
scanner.
Foreground suppression.
Ultrasonic sensors.
Turnable connector.
Foil detection.
Bottle detection. ECOLAB.
46B Series
General purpose
93 Series
Close object detection
Optoelectronic Sensors
95 Series
Clear glass detection
96 Series
Full featured
17 × 66 × 35 mm
18 × 75 × 43 mm
20 × 60 × 44 mm
30 × 90 × 70 mm
10 – 30 V DC/18 – 30 V DC
10 – 30 V DC
10 – 30 V DC
10 – 30 V DC/20 – 230 V AC/DC
PNP, NPN
PNP, push-pull, relay
PNP
PNP, NPN, relay
M12
M12, cable+M12, cable
M12, cable
M12, terminals
IP 67, IP 69 K
IP 67, IP 69 K
IP 65
IP 67, IP 69 K
C
US
C
CDRH
US
C
CDRH
Metal
US
Metal
Plastic
Metal, plastic
0 – 18/0 – 20 m
0 – 60 m
0 – 39/0 – 150 m
Red light/infrared
Red light
Red light/infrared
Antivalent
Light, antivalent
Light, dark, antivalent
1000 Hz
500 Hz
500 Hz
0–9 m
0.05 – 18 m
0 – 28/0.1 – 18 m
Red light
Red light
Red light/infrared
Light, antivalent
Light, dark, antivalent
Light, dark, antivalent
1000 Hz
500 Hz
1000 Hz
10 – 900/10 – 400 mm
30 – 900 mm
0 – 220 mm
30 – 700/20 – 1200 mm
Red light/infrared
Red light
Infrared
Red light/infrared
Antivalent
Antivalent
Light
Light, antivalent
1000 Hz
500 Hz
250 Hz
1000 Hz
20 – 500 mm
5 – 1800/0 – 2500/50 – 1200 mm
100 – 1200/10 – 2500/50 – 6500 mm
Red light/infrared
Red light/infrared/laser
Red light/infrared/laser
Antivalent
Light, dark, antivalent
Light, dark, antivalent
1000 Hz
200/200/1000 Hz
300/300/100 Hz
X
X
X
X
X
X
X
X
X
X
Foreground suppression.
Operator guidance for transparent
media.
Bottle detection.
Foil detection.
Scanner with optimized light spot
for roller conveyors.
Retro-reflective sensor for
stretch-wrapped containers.
Versions for Ex zone 2 and 22.
ECOLAB.
X
X
X
X
X
Foreground and background
suppression.
Maximum detection reliability
through V-optics.
X
Optics heating. Switching delay.
Wide angle. Up to 3 switching points.
Diagnosis. Analog output (current/
voltage). Foreground suppression.
L/D switching.
Mech. adjustable scanning range.
Teach-In. ECOLAB. Versions for
Ex zone 2 and 22.
13
412 Cylindrical
Sensors
Cylindrical Sensors
Mini Sensors
Fiber Optic Amplifiers
Specifications
Dimens. excl. plug, W × H × D
M12 × 55 mm
Operating voltage
10 – 30 V DC
Switching outputs
PNP
Connection type
M12, cable
Protection class
IP 67
Certifications
Housing
Metal
Throughbeam photoelectric sensors
Operating range*
0–8m
Light source
Red light
Switching
Light/dark
Switching frequency
500 Hz
Retro-reflective photoelectric sensors
Operating range*
0.05 – 1.6 m
Light source
Red light
Switching
Light/dark
Switching frequency
700 Hz
Diffuse reflection light scanners
Operating range*
0 – 400 mm
Light source
Red light
Switching
Light/dark
Switching frequency
700 Hz
Diffuse reflection light scanners with
background suppression
Operating range*
Light source
Switching
Switching frequency
Options
Transparent media
Protective photoelectric sensors category 2
Warning output
Activation input
A2LS
Features
14
* Typical operating range limit
618 Cylindrical
Sensors
Mini
Sensors
LVS Fiber Optic
Amplifier
M18 × 50 mm
M18 × 60 mm
10 – 30 V DC
10 – 30 V DC
10 – 30 V DC
10 – 30 V DC
PNP, NPN, push-pull
PNP
PNP, NPN, relay
PNP, NPN
M12, cable
M12
M12, cable
M8, cable, terminals
IP 67
IP 67
IP 65
IP 65
Stainless steel, plastic
Metal
Metal, stainless steel, plastic
Metal, plastic
0 – 45/0 – 120 m
0 – 12 m
0 – 35 m
0–1m
Infrared/laser
Infrared
Infrared
Red light/infrared
Antivalent
Light/dark
Light/dark
Light/dark
1000/5000 Hz
500 Hz
70/1000 Hz
1500/1000 Hz
0.02 – 6/0.02 – 6/0.1 – 15 m
0–7m
0 – 1.5 m
Red light/infrared/laser
Red light
Infrared
Antivalent
Light/dark
Light/dark
1000/1000/5000 Hz
500 Hz
70/1000 Hz
0 – 700/0 – 350 mm
0 – 300 mm
0 – 50 mm
0 – 100 mm
Infrared/laser
Infrared
Infrared
Red light/infrared
Antivalent
Light/dark
Light/dark
Light/dark
1000/5000 Hz
500 Hz
70/1000 Hz
1500/1000 Hz
C
CDRH
Optoelectronic Sensors
318 Cylindrical
Sensors
US
1 – 140 mm
Red light
Antivalent
1000 Hz
X
X
X
Bracket versions.
X
Glass fiber and plastic fiber optics.
Teach-In.
Sensitivity adjustment.
Time functions.
Activation input.
15
Inductive Switches
16
S 212
IS 218
IS 230
Food & Beverage
Optoelectronic Sensors
IS 206, IS 208
IS 212, IS 218
IS 230
Standard
Specifications
Dimensions
Ø 6.5 × 35 mm
M8 × 45 mm
M12 × 50 mm
M18 × 50 mm
M30 × 50 mm
M12 × 50 mm
M18 × 50 mm
M30 × 50 mm
Operating voltage
10 – 30 V DC
10 – 30 V DC
Range
up to 3 mm
up to 4 mm
up to 10 mm
up to 20 mm
up to 40 mm
up to 10 mm
up to 20 mm
up to 40 mm
Switching outputs
PNP, NPN
NO (make-contact),
NC (break-contact)
PNP, NPN
NO (make-contact),
NC (break-contact)
Switching frequency
up to 5000 Hz
up to 5000 Hz
up to 3000 Hz
up to 2000 Hz
up to 1500 Hz
up to 400 Hz
up to 200 Hz
up to 100 Hz
Connection type
M8, M12, cable
M12
Protection class
IP 67
IP 68 + IP 69K
Certifications
Housing
C Metal, plastic
US
Stainless steel 316L
Features
Full-metal housing.
ECOLAB.
17
LPS/LES
Line profile scanner
ROD 4 (plus)
Area scanner
Function
Line profile scanner, optical
Distance measurement,
scanner, optical
Dimens. excl. plug, W × H × D
74.3 × 160 × 56 mm
140 × 148 × 133 mm
141 × 167 × 168 mm
Operating voltage
18 - 30V DC
24 V DC
Outputs
Ethernet
Ethernet/RS 232/RS 422
4 × PNP, 8 protective fields
switchable
Connection type
M12
Sub-D, M12, M16
Protection class
IP 67
Measuring Sensors
Specifications
Certifications
IP 65
C
US aprox. Q1, 2010
CDRH
Operating range*
200 - 800 mm
0 – 65000 mm
Measurement principle
Optical/laser
Optical/laser
Measurement time
10 ms/scan
40 ms/scan
Measuring panel width/angular
range
Resolution
C
190°
0.5 - 3 mm
5 mm
Configuration software
OLED display
Configuration software
OLED display for measured value
display and configuration.
Optional: heating.
Dust suppression.
Mouth width
Mouth depth
Operation
Features
18
* Typical operating range limit
US
ODSL 30
Distance measurement
CCD Fork
GS 754
Edge detection
USDS
Ultrasonic distance
measurement
Distance measurement,
optical
Distance measurement,
optical
Edge detection
Distance measurement,
ultrasonics
15 × 36 × 27 mm
15 × 48 × 38 mm
30 × 90 × 70 mm
79 × 69 × 149 mm
19 × 81.5 × 91.5 mm
20 × 155 × 91.5 mm
M18 × 104 mm
M30 × 150 mm
10 – 30 V DC
18 – 30 V DC (analogue)
10 – 30 V DC
18 – 30 V DC (analogue)
18 – 30 V DC
20 – 30 V DC
4 – 20 mA
1 – 10 V
RS 232/RS 485
1 × PNP/2 × push-pull
4 – 20 mA
1 – 10 V
RS 232/RS 485
3 × PNP/NPN
2 × 4 – 20 mA
2 × 0 – 10 V
RS 232/RS 422/RS 485
3 × PNP
4 – 20 mA
0 – 10 V
M12
M12
M12
M12
IP 54
IP 67, IP 65
IP 67, IP 69 K
CDRH
IP 67
C
US
CDRH
C
Optoelectronic Sensors
ODS 25
ODSL 8
ODS 96B
Distance measurement
1 × PNP, 2 × PNP
US
C
25 – 200 mm
20 – 500 mm
60 – 10,000 mm
200 – 30000 mm
Optical/LED/Laser
Optical/laser
Optical/LED
Ultrasonics
1 – 5 ms
30 – 100 ms
min. 20 ms
100 ms – 1 s
US
0 – 6000 mm
25 mm
0.01 – 3 mm
0.1 – 1 mm
14 μm
1 – 9 mm
29 mm/100 mm
42 mm
Teach-in
Configuration software
OLED display
LC display
OLED display for measured value
display and configuration.
Versions for Ex zone 1 and 21.
LC display for measured value
display and configuration.
Terminal program
Potentiometer, optional:
Configuration software
Temperature compensation.
19
KRT 20
KRT 8
KRT 3B
Contrast scanner
CRT 20
CRT 20B
CRT 442
Color Scanners
LRT 440
LRT 40
LRT 8
Luminescence Scanners
Specialty
Sensors
Specifications
Function
Contrast distinction
Color detection
Luminescence detection
Dimensions
excl. plug,
W×H×D
30 × 80 × 53 mm
15 × 48 × 38 mm
11 × 32 × 17 mm
30 × 80 × 53 mm
12 × 40 × 22 mm
23 × 70 × 43 mm
22 × 32 × 14.5 mm
15 × 48 × 38 mm
Operating voltage
12 – 30 V DC
10 – 30 V DC
12 – 30 V DC
24 V DC
10 – 30 V DC
Outputs
PNP, NPN, push-pull
Analogue
1 × PNP/4 × PNP or
1 × NPN/4 × NPN
Analogue
PNP, NPN
Connection type
M12, M8
M12
M12, cable
Protection class
IP 67, IP 69 K
Certifications
IP 67
C
US
IP 67, IP 69 K
C
US
C
Operating range*
10, 12, 14.5, 20, 50 mm
12, 20, 50 mm
60 mm
20, 50, 100, 150 mm
Light source
LED, Laser
LED
LED
Switching frequency
25000/8000/6000/10000 Hz
6000/1500 Hz
600/2000/1500 Hz
Transmitter color
RGB/green/white/red laser
RGB
UV/blue
Light beam gate
Lateral or frontal
Lateral or frontal
Front
Light spot shape
4-fold/single
Square
Round
Light spot position
Lengthwise, sideways, oval
Lengthwise
Operation
Teach-In, EasyTune
Teach-in
Teach-In, potentiometer,
remote calibration
Temperature compensation.
Large dynamic range.
Pulse stretching.
Light/dark switching.
Reversible control rod.
ECOLAB.
IO-Link.
Small construction.
Glass optics.
Turning connector.
ECOLAB.
Small construction.
Sensitivity adjustment.
ECOLAB.
Features
20
* Typical operating range limit
US
Optoelectronic Sensors
VARIO B
PRG 108
Switching
KONTURflex
Measuring
Measuring Light Curtains
Specifications
Function
One-way principle
Reflection principle
One-way principle
Dimensions
excl. plug,
W×D×H
10 × 27 × 120 … 3370 mm
12 × 58 × 120 … 315 mm
22 × 80 × 25 mm
40 × 40 × 82 … 3202 mm
Operating voltage
24 V DC
10 – 30 V DC
24 V DC
Outputs
PNP, NPN
PNP, RS 232, RS 485
MODBUS, PROFIBUS
CANopen
Connection type
M8, cable, cable + M12
M12
Protection class
IP 54, IP 67
IP 65
Certifications
C
US
Operating range*
5000 mm
3000 mm
4000 mm
Light source
Infrared/red light
Infrared
Cycle time
1 ms per beam / 2 ms
max. 25 ms
Measurement field length
35 – 3100/60 mm
80 – 3200 mm
Resolution
5, 12.5, 25, 50, 100 mm
6 mm
5, 10, 20 mm
No. of beams
max. 64/max. 8
max. 512
Operation
Autocalibration,
PC configuration,
configuration of switching output
Configuration via PC or system
controller,
inloop diagnostic facility
2 switching ranges.
Suppression of 4 light axes.
Through holes.
Blind holes with thread.
Max. 4 systems with up to
512 beams per controller.
Versions for Ex zone 2 and 22.
Features
* Typical operating range limit
21
GS 06
GS 21
GS 61
(I)GS 63
Infared label detection
GSU 06
(I)GSU 14B
Ultrasonic label
detection
GS (L) 04
Laser edge detection
Forked
Sensors
Specifications
Dimensions
excl. plug,
W×H×D
Operating voltage
10 – 30 V DC/12 – 30 V DC
10 – 30 V DC/24 V DC
10 – 30 V DC
Switching outputs
PNP, NPN, push-pull
PNP, push-pull
PNP, NPN
Connection type
M8, M12, cable, cable+M12
M8, cable, cable+M12
M8
Protection class
IP 62/IP 65
IP 65/IP 67
IP 65
Certifications
Housing
C
US
C
US
Metal
Metal, plastic
Metal
Mouth width
0.9 – 4 mm
2 – 8 mm
20/30/50/80/120/220 mm
Light source
Ultrasonics/capacitive
Infrared
Red light/laser
Switching
Light/dark/antivalent
Light/dark/antivalent
Light/dark
Switching frequency
up to 5000 Hz
1000/8000/10000 Hz
1500/3000 Hz
Teach
Teach/potentiometer
Potentiometer
Throughbeam
sensors
Options
Operation
Warning output
X
X
Features
Detection of transparent + paper
labels.
Multichannel detection of labels
with VSU 15.
22
Detection of paper labels
ALC function.
Storage of up to ten teach values
in the sensor.
Removable operating head on
potentiometer version.
Detection of small objects.
Light/dark switching on device.
Optoelectronic Sensors
Double Sheet Monitoring
DB 12B, DB 112B, DB 14B
Splice Detection VSU 12
Double Sheet Monitoring
Splice Detection
Description
The double-sheet monitoring systems from Leuze electronic reliably prevents
the intake of multiple sheets. This helps prevent damage and the creation of
scrap in machines that process paper and cardboard stacks. The systems
operate on the basis of various physical principles and are thus able to cover
nearly the entire range of applications.
Typical applications
Double sheet detection of
• Paper sheets
• Cardboard sheets
• Films
Splice detection, e.g. on reels
Technical information
Physical principles:
• Capacitive
• Ultrasonics ( 12 mm or 18 mm, short construction)
Working ranges:
• From 20 g/m2 to 1200 g/m2 (cardboard thickness 2 mm)
• Detection of 1/2 or 2/3 plies
• Outputs for single or double sheets
• Configuration facility
Certifications
DB12
DB112
DB14B
VSU12
23
Identification Systems
Data Transmission Devices
Distance Measurement / Positioning Devices
Innovation is our strength.
Advanced new technologies combined with communication protocols gives
Leuze electronic a wide range of logistical products. This offers our customers
maximum flexibility for system solutions and industrial networks. Our superior
products include barcode readers, data transmission products and distance
measurement devices.
24
CRT
(code reconstruction technology) can reconstruct barcodes that are mis-
aligned or damaged offering increased reliability and flexibility for barcode placement and positioning.
The
Barcode Positioning System (BPS) has an accuracy of one millimeter (0.040
inches) over distances of up to 10,000 meters (3,280 feet). It is i.e. used to determine the absolute position of shuttles on conveyor systems, the position of cranes,
the position and speed of shuttle trains, etc.
Optical
data transmission devices can communicate secured data up to 500
meters (1,640 feet) via a variety of protocols.
Communication
Protocols we offer include Profibus, Ethernet TCP/IP, RS232,
RS485, DeviceNet, Ethernet IP, Interbus, DH+ , RI/O, CanOpen, Modbus, TTY and
many more.
25
BCL 8
1D laser barcode reader
BCL 21
BCL 22
1D laser barcode reader
Stationary
Barcode Readers
Specifications
Reading distance
(dependent on version)
40 – 160 mm
50 – 450 mm
Smallest resolution
0.125 mm
0.15 mm
Scanning rate
600/500 scans/s
1000/800 scans/s
Lens variant
N, M
N, M, F
Reading method
Single Line Scanner
Single Line Scanner
Raster Scanner
Inputs/outputs
1/1
1/1
2/2
Interfaces – Host
RS 232
RS 485
RS 232
(RS 232)
(RS 232)
(RS 232)
Supply voltage
5 V DC
(10 – 30 V DC via MA 8.1)
10 – 30 V DC
Protection class
IP 67
IP 65
Network master
MA 31
MA 31
PROFIBUS DP
Interbus-S
MA 41 DP-k HS
MA 41 IS
(– Service)
Certifications
CDRH
MA 42 DP-k
MA 42 IS
C
US
CDRH
C
US
Accessories
Optional
Mounting systems
BT 8
BT 20, BT 21
Reads all common 1D codes
including pharmaceutical codes.
Robust industrial version in
a metal housing – IP 67.
M12 connection technology or
cable variant.
Reference code comparison.
Automatic detection of code type
and code quality.
Failsafe storage of parameters.
Features
26
BCL 500i
BCL 501i
BCL 504i
BCL 508i
1D laser barcode reader
BCL 80
1D laser barcode reader
BCL 90
1D laser barcode reader
10 – 750 mm
200 – 2400 mm
300 – 2400 mm
(others on request)
500 – 2100 mm
0.2 mm
0.2 mm
0.2 mm
0.2 mm
1000/800 scans/s
1000 scans/s adjustable
(800 – 1200 scans/s)
600 scans/s adjustable
(400 – 800 scans/s)
800 scans/s adjustable
(600 – 1200 scans/s)
M, F, L, J for Ink-Jet application
N, M, F, L
N1, N2, M, L
N, M, F
Single Line Scanner
Raster Scanner
Single Line Scanner
Oscillating mirror
Deflection mirror
Code fragment technology
Single Line Scanner
Raster Scanner
Oscillating mirror
Single Line Scanner
Oscillating mirror
Code fragment technology
autoFocus
1/1
2/2
1/1
2/2
2/2
6/4
RS 485
DP
RS 232
PROFIBUS
RS 232/ RS 485 PROFIBUS DP Ethernet
485/422
integrated
integrated
(USB)
RS 232
RS 485
(RS 232)
RS 232
RS 422/485
(RS 232)
10 – 30 V DC
10 – 30 V DC
18 – 36 V DC
18 – 30 V DC
IP 65
IP 65
IP 65
IP 65
MA 31
integrated
MA 30
MA 31
MA 40 DP-k
MA 40 IS
MA 41 DP-k
MA 41 IS
(RS 232) (RS 232)
integrated
(RS 232)
MA 42 DP-k
MA 42 IS
CDRH
C
integrated
MS 34
US
CDRH
C
Identification Systems
Data Transmission Devices
Distance Measurement
BCL 31
BCL 32
BCL 34
1D laser barcode reader
US
Service display MSD 101 for
BCL 34
Ext. parameter memory
BT 56, BT 59
BT 56, BT 59
BT 56, BT 58, BT 59
BT 90
BCL 34 with integrated PROFIBUS
interface.
Heated option available.
Special inkjet optics for codes
applied directly to cardboard.
Compact size, permitting mounting
between two conveyor lines.
Integrated field bus connectivity.
Code reconstruction technology
(CRT).
“WebConfig” software integrated
in the device permits configuration
via USB interface without
additional software.
Multiple language menu-driven
display.
M12 connection system.
Integrated fieldbus connectivity for
convenient fieldbus link and
networking
Code reconstruction technology
(CRT) for reliable identification of
damaged codes.
Optional heating models
to –35 °C.
Max. range up to 2800 mm.
Protection class IP 65.
Reference code comparison.
Integrated autofocus
Code reconstruction technology
(CRT).
Available as “CAX” (compact
omnidirectional scanner).
Optionally as modular scanner
portal (MSP) system.
27
MA 2/2L
Point to point
multiNet guest
MA 8.1
Point to point
MA 4/MA 4D
Point to point
multiNet guest
MA 4L
MA 4DL
Point to point
multiNet guest
Barcode
Modular
Interface
Units
Technical
data
Connection,
wiring
1 plug M12, 5 pin
2 sockets M12, 5 pin
Spring terminals, 5 PGs
Spring terminals, 5 PGs
Spring terminals, 5 PGs
Interfaces
RS 232
RS 232
RS 485
multiNet guest,
Service interface –
RS 232
9 pin Sub-D
RS 232
RS 485
multiNet guest,
Service interface –
RS 232
9 pin Sub-D
RS 232 – or
RS 422 –, TTY – Host,
RS 485 multiNet guest,
Service interface –
RS 232
9 pin Sub-D
Features
1 switching input
and 1 switching output
2/1 switching input
2/1 switching output
Network address
2/1 switching input
2/1 switching output
Network address
Automatic
parameter memory
2/1 switching input
2/1 switching output
Network address
Automatic
parameter memory
Protection class
IP 67
IP 54
IP 54/IP 65
IP 65
Certifications
BCL 8
C
US
Cable 008/direct
BCL 21
Direct
BCL 22
Direct
BCL 31
Cable 031/
Cable 040/direct
BCL 32
Cable 031/
Cable 040/direct
m
Direct
m
Direct
m
Cable 031
Cable 031
Direct
m
Cable 031/
Cable 040/direct
m
m
BCL 80
BCL 90
LSIS 122
KB M12A-8PMA-3000
VR 2300
Cable 031/
Cable 040
RFI/RFM
Direct
A red dot indicates compatibility with barcode reader.
For other combination possibilities, see catalog.
28
m = multiNet
MA 90
Point to point
multiNet guest
MA
40/41/
42 IS
Fieldbus gateway
MA 21
multiNet guest
protocol converter
Spring terminals, 5 PGs
Spring terminals, 8 PGs
Spring terminals, 5 PGs,
M12 connection sets
available (optional)
Spring terminals, 5 PGs,
M12 connection sets
available (optional)
Spring terminals, 5 PGs,
M12 connection sets
available (optional)
RS 232 – or
RS 422 –, TTY – Host,
RS 485 multiNet guest,
Service interface –
RS 232
9 pin Sub-D
RS 232, RS 422,
RS 485 multiNet guest,
Service interface –
RS 232
9 pin Sub-D
RS 232 – or
RS 422 –, TTY – Host,
multiNet master RS 485,
multiNet guest
Service interface –
RS 232
9 pin Sub-D
RS 232
Interbus-S
Service interface –
RS 232
9 pin Sub-D
RS 232,
RS 422 –, TTY – Host,
RS 485 multiNet guest,
Service interface –
RS 232
9 pin Sub-D
2 switching inputs
2 switching outputs
Network address
Automatic
parameter memory
6 switching inputs
4 switching outputs
Network address
Optional external
parameter memory
2 switching inputs
2 switching outputs
Network address
Automatic
parameter memory
1 switching input
Network address
IP 65
IP 54
IP 65
IP 65
IP 65
Cable 008/direct
m
KB M12A-8PMA-3000
KB M12A-8PMA-3000
m
Cable 031
Cable 040 B
m
Direct
Direct
m
Identification Systems
Data Transmission Devices
Distance Measurement
MA 10
Point to point
multiNet guest
MA
40/41/
42 DP-k
MA 30/31
multiNet master
Direct
Cable 031
Cable 040/direct
Cable 040 (MA 30)/ m
Direct
m
Cable 090
m
Cable 040/
Direct
Cable 090
29
Stationary 2D & 1D Barcode Reader
30
Identification Systems
Data Transmission Devices
Distance Measurement
LSIS 122
LSIS 123
CCD
visionREADER
2300
CCD
Typical applications
Presence/
completeness monitoring
Dimension/
position monitoring
Character reading
Code reading
Data Matrix, barcode, QR Code,
PDF 417, Aztec, RSS and others
Data Matrix, barcode, QR Code,
Sensor/cameras
CCD
CMOS
Resolution (pixel)
1280 × 960
800 × 600
Focal point
100 mm
20, 55, 80, 130 mm
Interfaces Host
Service
USB/RS 232
USB/RS 232
RS 232
RS 232
Digital inputs/outputs
1/1
2/2
Optional
USB, RS 232 cable,
Power supply unit
MA 2, MA 42 IS
MA 42 DP-k, MA 21
Number of test routines
Memory capacity for
1 parameter set in the camera
Memory capacity for
1 parameter set in the camera
Configuration/
operating system
Configuration via PC with setup
program or barcode
Configuration via PC with setup
program
Print quality monitoring
Color detection
Pattern detection
Other applications
Fast Ethernet
Options
Data Matrix (ECC200) on directly
marked items. Teach-in via digital
input, reference code, AIM verifier,
error image storage
Dimensions, W × H × D
Certifications
47 × 40 × 32 mm
C
US aprox. Q2, 2010
80 × 60 × 64 mm
C
US
Features
Camera system for omnidirectional
scanning of 2D codes and
barcodes.
Compact housing, integrated
lighting and decoder.
Protection class IP 65.
Camera system for omnidirectional
scanning of 2D codes and
barcodes.
Compact housing, integrated
lighting and decoder.
Protection class IP 65.
31
Industrial Image
Processing Systems
32
Identification Systems
Data Transmission Devices
Distance Measurement
vision
POWERBOX
LSIS 400i
proCHECK
Typical
applications
Presence/completeness
monitoring
X
X
X
Dimension/
position monitoring
X
X
X
Character reading
X
Code reading
Data Matrix, Barcode,
Pharmacode, RSS Ltd, PDF 417,
QR-Code
X
Data Matrix, Barcode, RSS,
MicroPDF, PDF 417, Pharmacode/
QR-Code
Print quality monitoring
X
X
Color detection
X
X
Pattern detection
X
X
Other applications
Position and type detection
Sensor/cameras
Global shutter CMOS
CCD/digital,
FireWire (IEEE 1394)
CCD
Resolution (pixel)
752 × 480
From 656 × 494 / 1392 × 1040 /
opt. more
(color or monochrome)
From 652 × 494 to 1298 × 1024
(color or monochrome)
Focal point
50 mm ... 5 m
Depending on lens
Depending on lens
Interfaces Host
Service
RS 232
Ethernet
Ethernet, opt. RS 232
n. a.
RS 232
n. a.
Digital inputs/outputs
8, configurable
16/16
1/48
Fast Ethernet
Yes
Yes
Yes
Optional
Cable, mounting devices,
external illumination
Remote maintenance
Remote maintenance, statistical
functions, downtime analysis
Number of test routines
max. 60
No practical restriction in number
of storable test programs
No practical restriction in number
of storable test programs
Configuration/
operating system
Via integrated webConfig tool
Microsoft® Windows®XP
Microsoft® Windows®XP
Options
Integrated, homogeneous
illumination
Storage of: error images, camera
parameters, results in database;
visualization; sequential control;
AIM verifier; camera calibration
Intelligent software tools, safety
manager (access and status
control), storage of measurement
data in database
Dimensions, W × H × D
75 × 55 × 113 mm
200 × 180 × 280 mm
481 × 177 × 500 mm
Flexible image processing for
complex and interlinked tasks.
Operation of two cameras at a
compact PC.
FireWire technology.
High-speed image processing with
excellent operating convenience,
asynchronous operation of several
cameras.
Operation of up to 4 cameras per
frame grabber.
Certifications
C
Blister control
US pending
Features
Smart camera with homogeneous,
integrated illumination.
With integrated focus adjustment.
Fast configuration directly via the
webConfig tool integrated in the
smart camera.
Very well suited for industrial use
through glass window, metal
housing, M12 connection
technology and protection class
IP 65.
33
DDLS 78
DDLS 200
DLSP 160S
Data
Transmission
Devices Optical
Specifications
Data transmission
Serial
Serial
Parallel
Range
200 m
500 m
2.6 m
Light source
Red light/infrared LED
Infrared LED
Infrared LED
Max. transmission rate
38.4 kbits/s
2000 kbits/s
≤ 400 μs
Interfaces – Host
TTY
RS 232
RS 422
RS 485
RS 422
RS 485
Fiber-optic cable
Parallel
2 × 8 I/Os
Supported protocols
PROFIBUS
SINEC L2
Transparent mode
PROFIBUS (DP/FMS/MPI)
Interbus-S (copper/fiber optics),
Rockwell Automation
(DH+; Remote I/O), DeviceNet,
CANopen, Ethernet, PROFINET
Protection class
IP 65
IP 65
IP 65
Supply voltage
12 – 30 V DC
18 – 30 V DC
16 – 35 V DC
Operating temperature
–10 °C to +50 °C
–5 °C to +50 °C
(–30 °C to +50 °C
with optics heating)
–20 °C to +60 °C
Certifications
C
US
Features
Full-duplex transmission in one
housing.
Galvanically isolated interfaces.
Usable with optics heating up
to –35 °C.
34
No-contact, wear-free data
transmission.
Not influenced by ambient light.
Integrated mounting and alignment
plate.
Heated option available.
All common internationally used
interfaces available.
PROFIBUS and Ethernet variants
with M12 connector.
Transmitter and receiver in one
housing (same device).
Minimal space requirement.
Parallel data transmission.
BPS 8
Barcode positioning
Identification Systems
Data Transmission Devices
Distance Measurement
AMS 200
Laser positioning
BPS 34/37
Barcode positioning
Distance
Measurement/
Positioning
Devices Optical
Specifications
Range
40/120/200 m
10000 m
10000 m
Interfaces – Host
Simultaneous use of PROFIBUS,
SSI and RS 232
or of Interbus and RS 232
RS 232
(RS 485 via MA 8-01)
PROFIBUS DP/
SSI
(RS 232)
(RS 232)
(– Service)
Functional principle
Against reflector
Against barcode tape
Against barcode tape
Measurement value
output
1.6 ms
3.3 ms
2 ms
Integration time
~7 ms
~13 (~6) ms
~8 (~4) ms
Reproducibility
0.3/0.5/0.7 mm (1 sigma)
± 1 (2) mm to taught points
± 1 (2) mm to taught points
Protection class
IP 65
IP 67
IP 65
Light source
Red light laser
Red light laser
Red light laser
Supply voltage
18 – 30 V DC
5 V DC
(24 V DC via MA 8-01)
10 – 30 V DC
Operating temperature
–5 °C to +50 °C
(–30 °C to +50 °C
with optics heating)
0 °C up to +40 °C
0 °C to +50 °C
(–30 °C to +40 °C
with optics heating)
Options
Speed measurement and
monitoring
Customer-specific
configuration facility
Speed measurement and
monitoring
Certifications
C
US
CDHR
C
US
CDHR
C
US
Features
Absolute measurement system
with very high accuracy, tested by
the Physikalisch Technische
Bundesanstalt (German Metrology
Institute)
Simultaneous use of the
PROFIBUS, SSI and RS 232
interface.
Device model with Interbus and
RS 232 interface.
Easy programming via extensive
GSD file.
Heated option available.
Multiple language menu-driven
display.
Compact housing and protection
class IP 67.
Customer-specific configuration.
Extremely simple installation using
special fastening unit.
Innovative positioning on corners,
inclines and diverters.
Integrated PROFIBUS or
SSI interface.
Integrated speed measurement
Innovative positioning on corners,
inclines and diverters.
Heated option available.
Convenient programming
of the PROFIBUS model
via comprehensive GSD file.
35
IT 3800g
1D reader
IT 3800i
1D reader
Hand-Held
Barcode Readers
Specifications
Reading method
Line imager
Line imager
Reading distance
10 – 660 mm
0 – 2080 mm
Keyboard-Wedge
USB, RS 232
Keyboard-Wedge
USB, RS 232
Interfaces
Cable for: RS 232, USB,
Keyboard-Wedge; desktop
support, wall support, power
supply unit
Cable for: RS 232, USB,
Keyboard-Wedge; desktop
support, wall support, power
supply unit
Supply voltage
4.5 – 12 V DC
4.5 – 14 V DC
Barcodes
Protection class IP 41
Tough industrial use
Protection class IP 54
Barcodes
Barcodes
Types of codes
Certifications
C
US
C
US
Features
Large reading field for barcode
detection.
Ergonomic and robust housing.
Operating temperature
0 °C … 50 °C.
36
Large reading field for barcode
detection.
Ergonomic and robust housing.
Operating temperature
–30 °C … 50 °C.
Identification Systems
Data Transmission Devices
Distance Measurement
IT 3820
IT 3820i
1D reader
IT 4600
IT 4800
2D reader
IT 4820
IT 4820i
2D reader
Line-imager
with Bluetooth
Area-imager
Area-imager
with Bluetooth
Imager
0 – 1120 mm
53 – 333 mm
36 – 315 mm
0 – 160 mm
Bluetooth
Keyboard-Wedge
RS 232, USB
Bluetooth
USB, RS 232,
PS 2
Cable for: RS 232, USB, TTL,
Keyboard-Wedge; base station
ST 2020, power supply unit
Cable for: RS 232, USB,
Keyboard-Wedge; holder,
power supply unit
Cable for: RS 232, USB,
Keyboard-Wedge; holder,
power supply unit, base station
ST 2020
Cable for: USB, RS 232,
PS 2, Keyboard-Wedge; power
supply unit
9 V DC
4.5 – 14 V DC
9 V DC
5 V DC
Barcodes
Protection class IP 41
IP 54
Barcodes
For high-contrast codes
Protection class IP 41
IP 54
Barcodes and 2D codes
C
US
Ergonomic and robust housing.
Operating temperature
0 °C … 50 °C.
C
US
Large reading field for detection of
high-contrast codes.
Operating temperature
0 °C … 50 °C
Ergonomic and robust housing.
IT 6300
IT 6320
2D reader
For high-contrast codes
Protection class IP 41
IP 54
Barcodes and 2D codes
C
US
Large reading field for detection of
high-contrast codes.
Operating temperature
0 °C … 50 °C
Ergonomic and robust housing.
Reading of directly marked codes
(laser or matrix printed) with low
contrast, protection class IP 54
Barcodes and directly marked
2D codes
C
US
High resolution for directly marked
parts (laser or matrix printed)
and labels.
Operating temperature
0 °C … 50 °C
Ergonomic and robust housing.
37
Safety Sensors
Safety Systems
Versatile safety solutions.
Our light curtains have outstanding features with options such as muting,
blanking and initiation. Leuze offers our customers the unique programmable
software, Safety Lab, so they may utilize these features in any combination
to their maximum. As a result, our customers can easily custom-configure our
light-curtains to their special needs and quite often experience higher efficiency
and productivity.
38
Safety
Lab is a software tool that allows to custom-configure light curtain features
like muting, blanking and initiation in any combination for highest flexibility and
efficiency.
The
Leuze electronic rugged light curtain housings are the most durable on the
market. This is very important during installation, initial alignment phase, clearing
and in hostile environments.
Systems
offer AS-i safe as a standardized communication network that increases
the level of system protection and simplifies communication.
2
Year Warranty on American Made light curtains which is the longest standard,
off-the-shelf warranty in the industry.
Immediate exchange program for laser scanners.
24-hour turnaround available on light-curtains.
39
Safety Laser Scanners
40
RS4-6M
Type 3 Safety Laser
Scanners
RS4-2E
Type 3 Safety Laser
Scanners
RS4-4E
Type 3 Safety Laser
Scanners
Safety Sensors
Safety Systems
Specifications
Type in accordance with
IEC/EN 61496
Type 3
Type 3
Type 3
SIL in accordance with
IEC 61508 and
IEC/EN 62061
SIL 2
SIL 2
SIL 2
Performance Level (PL)
in accordance with
EN ISO 13849-1
PL d
PL d
PL d
Resolution (adjustable)
30/40/50/70/150 mm
70 / 150 mm
30/40/50/70/150 mm
Range
1.6/2.2/2.8/6.25 m
2.15 m
1.6/2.2/2.8/4.00 m
Number of detection
zones
8
4
8
Dimensions, W × H × D
140 × 155 × 13 mm
140 × 155 × 135 mm
140 × 155 × 135 mm
Safety-related switching
outputs (OSSD)
2 PNP transistor outputs
AS-i Safety Interface,
PROFIsafe Interface
2 PNP transistor outputs
2 PNP transistor outputs
AS-i Safety Interface,
PROFIsafe Interface
Connection system
Sub-D15, Sub-D9 for
configuration, safety bus systems:
M12 plug, IR interface for
parametering
Sub-D15, Sub-D9 for configuration
Sub-D15, Sub-D9 for
configuration, safety bus systems:
M12 plug, IR interface for
parametering
Start/restart interlock (RES),
selectable. Monitored detection
zone pair changeover. Warning
zone monitoring. Additional alarm
output
Function package
MotionMonitoring
Movement monitoring of
side-tracking skates
Start/restart interlock (RES),
selectable. Monitored detection
zone pair changeover. Warning
zone monitoring. Additional alarm
output.
Function package Basic
Danger zone guarding on small
systems
Start/restart interlock (RES),
selectable. Monitored detection
zone pair changeover. Warning
zone monitoring. Additional alarm
output.
Function package Extended
Vertical access guarding with
reference boundary monitoring
Safeguarding of expansive danger
areas and broad access points.
Automatic configuration on device
exchange with intelligent
ConfigPlug.
Any type of detection/warning
zone contours and configurations.
Zone pair changeover possible
during operation.
Compact design and easy-to-use
software.
Horizontal danger zone guarding.
Compatible with all other devices
of the RS4 family.
Automatic configuration on device
exchange with intelligent
ConfigPlug.
Any type of detection/warning
zone contours and configurations.
Zone pair changeover possible
during operation.
Compact design and easy-to-use
software.
Danger zone guarding, point of
operation guarding, access
guarding.
Automatic configuration on device
exchange with intelligent
ConfigPlug.
Any type of detection/warning
zone contours and configurations.
Zone pair changeover possible
during operation.
Compact design and easy-to-use
software.
Certifications
Functions
Features
41
COMPACTplus
Type 4 Safety Light
Curtains
Safety Light Curtains
Specifications
Type in accordance with
IEC/EN 61496
Type 4
SIL in accordance with
IEC 61508 and
IEC/EN 62061
SIL 3
Performance Level (PL)
in accordance with
EN ISO 13849-1
PL e
Resolution
14/30/50/90 mm
Range
6/18/18/18 m
Protective field height
(type-dependent)
150 … 3000 mm
Profile cross-section
52 × 55 mm
Safety-related switching
outputs (OSSD)
2 PNP transistor outputs,
2 relay outputs
AS-i Safety Interface
PROFIsafe Interface
Connection system
Cable gland
Hirschmann plug
Brad Harrison plug
M12 plug
Certifications
C
US
Functions
2 transmission channels,
selectable. Cascadable. Start/
restart interlock. Dynamic
contactor monitoring (EDM).
Parallel/Sequential Muting with
override. Blanking (with teach-in),
reduced resolution. Operating
mode, 1-cycle or 2-cycle control.
Features
Integrated control and monitoring
functions mean external control
devices not required.
Plug-in module with saved device
parameters for fast device
exchange.
M12 local connection socket for
connecting local sensors and
signal devices.
Optimum application adjustment
with SafetyLab configuration and
diagnosis software.
Models with integrated AS-i Safety
or PROFIsafe interface.
42
COMPACT
Type 4 Safety Light
Curtains
COMPACT EX1/EX2
Type 4 Safety Light
Curtains,
ATEX Group II, Cat. 2/3
SOLID-4E
Type 4 Safety Light
Curtains
SOLID-2/SOLID-2E
Type 2 Safety Light
Curtains
Safety Sensors
Safety Systems
Type 4
Type 4
Type 4
Type 2
SIL 3
SIL 3
SIL 3
SIL 2
PL e
PL e
PL e
PL d
14/30/50/90 mm
14/30 mm
14/20/30/40/90 mm
20/30/40/90 mm
6/18/18/18 m
6/18 m
6/14/9/20/20 m
15/10/20/20 m
150 … 3000 mm
750, 1050, 1500 mm
150 … 1800 mm
150 … 1800 mm
52 × 55 mm
EX1: diameter approx. 150 mm
EX2: 52 × 55 mm
30 × 34 mm
30 × 34 mm
2 PNP transistor outputs
AS-i-Safety Interface
2 PNP transistor outputs
2 PNP transistor outputs
2 PNP transistor outputs
Cable gland
Hirschmann plug
Brad Harrison plug
M12 plug
Cable gland
M12 plug
M12 plug
C
US
2 transmission channels,
selectable.
Cascadable. Start/restart interlock.
Dynamic contactor monitoring
(EDM), 7-segment display
2 transmission channels,
selectable.
Cascadable. Start/restart interlock.
Dynamic contactor monitoring
(EDM), 7-segment display
2 transmission channels,
selectable.
Start/restart interlock.
Dynamic contactor monitoring
(EDM),
7-segment display. Cascadable
2 transmission channels,
selectable.
Start/restart interlock.
Dynamic contactor monitoring
(EDM). Integrated cyclical
testing (100 ms). 7-segment
display.
Fault-free operation of adjacent
devices with selection of different
transmission channels.
Maintenance-free with safety
transistor outputs (OSSDs).
MultiScan for environments with
extreme stray light (e.g. welding
sparks, flash lamps).
Function extension with
MSI Safety Relays
Fault-free operation of adjacent
devices with selection of different
transmission channels.
Maintenance-free with safety
transistor outputs (OSSDs).
Complies with ATEX Directive
94/9/EC.
Ignition protection type “d”
pressure-encapsulated (EX1),
“nA” non-sparking (EX2).
Gas: Temperature class T6 (EX1),
T4 (EX2).
Dust: Permissible ignition temp.
> 85°C (EX1) and > 135° C (EX2).
Fault-free operation of adjacent
devices with selection of different
transmission channels.
Slim and robust aluminum housing
(30 mm × 34 mm)
Easy function selection with
external wiring.
Function extension with
MSI Safety Relays
Slim and robust aluminum housing
(30 mm × 34 mm)
Easy function selection with
external wiring.
Function extension with
MSI Safety Relays
43
COMPACTplus
CPRT-m
Type 4 Transceivers with
Muting and Override
COMPACTplus
Type 4 Multiple Light
Beam Safety Devices
Transceiver and
Multiple Light Beam
Safety Devices
Specifications
Type in accordance with
IEC/EN 61496
Type 4
Type 4
SIL in accordance with
IEC 61508 and
IEC/EN 62061
SIL 3
SIL 3
Performance Level (PL)
in accordance with
EN ISO 13849-1
PL e
PL e
No. of beams
2
2/3/4
Beam distance
500 / 600 mm
500/400/300 mm
Range
(type-dependent)
0 … 6.5 m
0 … 18 m
Profile cross-section
52 × 55 mm
52 × 55 mm
Safety-related switching
outputs (OSSD)
2 PNP transistor outputs
2 relay outputs
AS-i Safety Interface
PROFIsafe Interface
2 PNP transistor outputs
2 relay outputs
AS-i Safety Interface
PROFIsafe Interface
Connection system
Cable gland
Hirschmann plug
Brad Harrison plug
M12 plug
Cable gland
Hirschmann plug
Brad Harrison plug
M12 plug
Certifications
C
US
C
US
Functions
2 transmission channels,
selectable. Start/restart interlock.
Dynamic contactor monitoring
(EDM). 2 or 4-sensor Parallel
Muting. Muting restart override
function. Output for Muting lamp.
7-segment display.
2 transmission channels,
selectable. Start/restart interlock.
Dynamic contactor monitoring
(EDM). 2 or 4-sensor Parallel
Muting. Muting restart override
function. Output for Muting lamp.
7-segment display.
Muting sensors, start/restart
button, lamp can be connected
directly on the device via
integrated or external sensor
connection module.
Further Muting operating modes
can be selected via switch, no PC
required, plug-in parameter
module.
Muting override function for safe
removal of the object after
switch-offs.
Integrated evaluation unit; no
external control devices required.
Connection option of E-STOP
command device or Safety Switch.
Models with integrated AS-i Safety
or PROFIsafe interface.
Muting sensors, start/restart
button, lamp can be connected
directly on the device via
integrated or external sensor
connection module.
Further Muting operating modes
can be selected via switch, no PC
required, plug-in parameter
module.
Muting override function for safe
removal of the object after
switch-offs.
Integrated evaluation unit; no
external control devices required.
Connection option of E-STOP
command device or Safety Switch.
Models with integrated AS-i Safety
or PROFIsafe interface.
Features
44
COMPACTlaser
Type 4 Multiple Light
Beam Safety Devices
COMPACT EX2
Type 4 Multiple Light
Beam Safety Devices,
ATEX Group II,
ATEX Cat. 3
COMPACT
Type 4 Multiple Light
Beam Safety Devices
ROBUST
Type 4 and Type 2
Multiple Light Beam
Safety Devices
Safety Sensors
Safety Systems
Type 4
Type 4
Type 4
Type 4/Type 2 (in combination with
a Safety Interface or a test
monitoring unit)
SIL 3
SIL 3
SIL 3
on request
PL e
PL e
PL e
on request
2/3
2/3/4
2/3
2/3/4
500/400 mm
500/400/300 mm
500/400 mm
500/400/300 mm
6 … 70 m
0 … 18 m,
6 … 70 m
0.8 … 18 m
0.5 … 8 m/50 m (in combination
with active deflection mirror AMI 42)
52 × 55 mm
52 × 55 mm
52 × 55 mm
52 × 57 mm
2 PNP transistor outputs
AS-i Safety Interface
2 PNP transistor outputs
AS-i Safety Interface
2 PNP transistor outputs
Type 4: 2 relay outputs,
AS-i Safety Interface,
Type 2: PNP transistor output
Cable gland (PG13,5) Hirschmann
plug
M12 plug
Cable gland (PG13,5) Hirschmann
plug
M12 plug
Cable gland
Cable gland (PG11)
M12 plug
C
C
US
US
2 transmission channels,
selectable. Start/restart interlock.
Dynamic contactor monitoring
(EDM). Integrated red light
alignment lasers per beam.
7-segment display
2 transmission channels,
selectable. Start/restart interlock.
Dynamic contactor monitoring
(EDM). 7-segment display.
2 transmission channels,
selectable. Start/restart interlock.
Dynamic contactor monitoring
(EDM). 7-segment display.
Automatic start/restart. LED
indicators. Type 2: Activation input
for testing and series connection
Fast start (commissioning) or
on-site realignment with red light
alignment laser per beam.
Technologically mature system
solution with UMC deflection
mirror columns for multiple side
access guards.
UMC deflection mirror columns
with integrated spirit levels for
time-saving prealignment.
Automatic resetting of the UMC
deflecting columns after
mechanical impacts/blows with
patented spring elements.
Transistor output or AS-i Safety
Interface available.
Fault-free operation of adjacent
devices with selection of different
transmission channels.
MultiScan for environments with
extreme stray light (e.g. welding
sparks, flash lamps).
Function extension with
MSI Safety Relays
Fault-free operation of adjacent
devices with selection of different
transmission channels.
Maintenance-free with safety
transistor outputs (OSSDs).
Complies with ATEX Directive
94/9/EC.
Ignition protection type, “nA”
non-sparking.
Gas: Temperature class T4.
Dust: Permissible ignition temp.
> 135 °C
Integrated optics heating for use in
temperature range –25 … +55 °C
Protection class IP 67.
Glass optics with mounting option
for laser alignment aid.
Models with integrated Muting
lamp.
45
SLS 78/R
Type 4 Single Light
Beam Safety Devices
SLSR 25B
Type 2 Single Light
Beam Safety Devices
Single Light Beam
Safety Devices
Specifications
Type in accordance with
IEC/EN 61496
Type 4
Type 2 in combination with a test
monitoring unit
Operating range
0 … 60 m
0.5 … 20 m
Operating voltage UB
24 V DC ± 15 %
10 … 30 V DC
(incl. residual ripple)
Operating temperature
–25 … +60 °C
–30 … +55 °C
Dimensions, W × H × D
38 × 127 × 99 mm
15 × 51.3 × 28.8 mm
Housing
Metal
Plastic
Switching outputs
2 relay outputs (OSSDs)
2 push-pull switching outputs
Connection system
Cable gland (PG11)
Spring terminals
Plug connection, DIN 43651
2 m cable
M8 plug
M12 plug
Operating mode “Protective
operation without restart
interlock”. Ambient light
suppression. Integrated optics
heating. LED indicator.
LED indicator. Activation input for
test and series connection. Active
ambient light suppression (A²LS)
Integrated optics heating enables
use under extreme environmental
conditions.
Operating temperature –25 °C
to +60 °C.
High mechanical and chemical
resistance.
Rapid connection with screwless
spring terminals.
Single beam safety device with
high performance reserve.
Solid plastic housing with
protection class IP 67 for
industrial use.
Wide voltage range from 10 to
30 V with PNP transistor output.
All common connection variants.
Certifications
Functions
Features
46
SLSR 46B
Type 2 Single Light
Beam Safety Devices
SLS 96
Type 2 Single Light
Beam Safety Devices
SLS 318
Type 2 Single Light
Beam Safety Devices
LS 763
Type 2 Single Light
Beam Safety Devices
Safety Sensors
Safety Systems
Type 2 in combination with a test
monitoring unit
Type 2 in combination with a test
monitoring unit
Type 2 in combination with a test
monitoring unit
Type 2 in combination with a test
monitoring unit
0.5 … 40 m
0 … 50 m (infrared light)
0 … 30 m (red light)
0 … 10 m
0…6m
10 … 30 V DC
(incl. residual ripple)
10 … 30 V DC
(incl. residual ripple)
10 … 30 V DC
24 V DC ± 15 %
–30 … +55 °C
–20 … +60 °C
–25 … +65 °C
–20 … +60 °C
18.5 × 77 × 43 mm
30 × 90 × 70 mm
Cylindrical construction, M18 × 1
27 × 14.6 × 52 mm
Plastic
Metal
plastic
Plastic
Metal housing on request
Metal
2 push-pull
PNP transistor output
PNP transistor output
PNP transistor output
Cable 2 m
M12 plug
Cable gland
M12 plug
Cable, 2 m
M12 plug
Cable 2.5 m
M8 plug
LED indicator. Activation input for
test and series connection. Active
ambient light suppression (A²LS)
LED indicator. Activation input for
test and series connection.
LED indicator. Activation input for
test and series connection.
LED indicator. Activation input for
test and series connection.
Single beam safety device with
high performance reserve.
Solid plastic housing with
protection class IP 67 for
industrial use.
Wide voltage range from 10 to
30 V with PNP transistor output.
Clearly visible alignment indicator
in the front screen.
High performance reserve in
the visible red light and infrared
light range.
Wide voltage range from 10 to
30 V with PNP transistor output.
Optics heating for use with low
temperatures (SLS 96 M/P-1071).
Variants for multiple axis operation
(SLS 96 K/P-1207).
Protection class IP 67.
2 antivalent push-pull switching
outputs for light/dark switching
and as control function.
Visible red light in straight optics.
Switching frequency 1000 Hz.
Adjustable sensitivity.
Compact construction with
shock-resistant metal housing
and glass optics.
Infrared single beam safety device
with high performance reserve.
Flexible PUR connection cable for
industrial application or connection
via M8 connector.
47
RS4/AS-i
Type 3 Safety Laser
Scanners
AS-i Safety
Product Range
Specifications
Type in accordance with
IEC/EN 61496
Type 3
SIL in accordance with
IEC 61508 and
IEC/EN 62061
on request
Performance Level (PL)
in accordance with
EN ISO 13849-1
on request
AS-i profile
Safe guest
Guest address
1 … 31, programmable
(factory setting = 0)
Connection system
M12 plug, IR interface for
parametering
Current consumption
from AS-i circuit
50 mA
Sensor response time
85 ms (corresponds to 2 scans),
up to 16 scans can be set (645 ms)
Restart delay time
Min. 160 ms
(after detection zone release)
Certifications
Function extension
with ASM1/ASM1E
Safety Monitor
Features
Integrated AS-i interface for
direct M12 connection to the
AS-interface network.
Bus addressing with AS-interface
address programming device
directly via M12 device plug.
Diagnostic data transmission
and warning zone monitoring via
AS-interface bus.
Any type of detection/warning
zone contours and configurations.
Zone pair changeover possible
during operation.
3 function packages
48
COMPACTplus/AS-i
Type 4 Safety Light
Curtains and Multiple Light
Beam Safety Devices
COMPACT/AS-i
Type 4 Safety Light
Curtains and Multiple Light
Beam Safety Devices
ASKM1
AS-i Coupling Modules
for Safety Sensors
ASKM2
AS-i Coupling Module for
Safety Light Curtains
SOLID-2 and SOLID-4E
Safety Sensors
Safety Systems
Type 4
Type 4
Type 4
SIL 3
SIL 3
PL e
PL e
Cat. 4 (in accordance with
EN ISO 13849 and EN 954-1)
Cat. 4 (in accordance with
EN ISO 13849 and EN 954-1)
Safe guest
Safe guest
Safe guest
Safe guest
1 … 31, programmable
(factory setting = 0)
1 … 31, programmable
(factory setting = 0)
1 … 31, programmable
(factory setting = 0)
1 … 31, programmable
(factory setting = 0)
M12 plug, IR interface for
parametering
M12 plug
M12 plug for sensors, clamping
technology for AS-i flat cable
M12 plug for sensors, clamping
technology for AS-i flat cable
40 mA
Transmitter: Max. 130 mA,
Receiver: Max. 140 mA
≤ 45 mA
≤ 270 mA
10 … 66 ms
10 … 54 ms
20 … 5,000 ms, can be set with
software, SafetyLab,
factory setting 100 ms
(after protective field release)
100/500 ms
(after protective field release)
C
US
C
US
C
US
Start/restart interlock. Dynamic
contactor monitoring (EDM).
Diagnostic data transfer via
AS-interface
Start/restart interlock. Dynamic
contactor monitoring (EDM).
Diagnostic data transfer via
AS-interface
Connectable sensors, control
devices with contact-based outputs.
Safety Switch, 1 and 2-channel.
E-STOP command devices, 1 and
2-channel. Safety Sensors with
relay outputs, 1 and 2-channel.
Connectable protective sensors:
Safety Light Curtain SOLID-2,
Safety Light Curtain SOLID-4E
Integrated AS-i interface for
direct M12 connection to the
AS-interface network.
Bus addressing with AS-interface
address programming device
directly via M12 device plug.
Diagnostics data transfer, Muting
sensors status, Muting active,
weak signal via AS-interface.
Device swap-out without PC via
SERVICE function of the
AS-i Safety Monitor.
Direct connection of Muting
sensors, start/restart button or
Muting indicator directly on the
receiver or via external connection
module.
Muting restart function possible
via AS-interface by calling up AS-i
IC parameters.
Integrated AS-i interface for
direct M12 connection to the
AS-interface network.
Bus addressing with AS-interface
address programming device
directly via M12 device plug.
Diagnostics data transfer,
centralized alarm (e.g. weak
signal) via AS-interface.
Device swap-out without PC via
SERVICE function of the
AS-i Safety Monitor.
Safe AS-interface network device
for connecting 1 or 2 Safety
Sensors with contact-based
outputs.
LED indicators: AS-i status, inputs.
AS-interface addressing via
integrated addressing port.
Simple bus connection with
AS-i clamping technology.
Protection class IP 67, mounting
plate for DIN rail and screw-on
mounting.
Safe AS-interface network device
for the connection of 1 Leuze
electronic Safety Light Curtain
SOLID-2 or SOLID-4E.
LED indicators: AS-i status, inputs.
Fault message retrievable via
AS-interface.
AS-interface addressing via
integrated addressing port.
Simple bus connection with
AS-i clamping technology.
Mounting plate for DIN rail and
screw-on mounting.
49
ASM1/ASM1E
AS-i Safety Monitors
Category 4
ASM2/ASM2E
AS-i Safety Monitors
Category 4
AS-i Safety
Product Range
Specifications
SIL in accordance with
IEC 61508 and
IEC/EN 62061
SIL 3
SIL 3
Performance Level (PL)
in accordance with
EN ISO 13849-1
PL e
PL e
Safety category
in accordance with
EN ISO 13849 and
EN 954-1
4
4
STOP category in
accordance with
IEC/EN 60204-1
0 and 1
0 and 1
Supply voltage
24 V DC, ±15 %
24 V DC, ±15 %
System reaction time
Max. 40 ms (monitor without
sensor reaction time)
Max. 40 ms (monitor without
sensor reaction time)
Protection class
IP 20
IP 20
Number of Safety
Monitors per AS-interface
network
4 (with maximum 31 integrated
AS-i guests)
4 (with maximum 31 integrated
AS-i guests)
Certifications
C
US
Functions
Emergency STOP monitoring
functions. Start/restart interlock.
Dynamic contactor monitoring
(EDM). Muting (2-sensor parallel,
4-sensor sequential), 1- or 2channel OSSD relay outputs, LED
status indicator. System signal
output.
Emergency STOP monitoring
functions. Start/restart interlock.
Dynamic contactor monitoring
(EDM). Muting (2-sensor parallel,
4-sensor sequential), 1- or 2channel OSSD relay outputs, LED
status indicator. System signal
output.
Up to 31 safe AS-i guests can be
connected.
Freely selectable assignment
(Drag&Drop) of the sensors to
OSSDs with “asimon” PC software.
48 logic devices (e.g. OR, AND,
FLIPFLOP) and turn on/off delays
can be configured for the
monitoring devices.
RS 232 interface for PC-supported
system configuration and
system diagnostics as well as
configuration data transfer to
replacement device.
Immediate switch-off STOP 0 and
delayed switch-off STOP 1 of the
OSSDs can be configured.
Teach-in SERVICE button for
automatic system integration of
AS-i sensors on sensor exchange.
Safe activation of safe AS-i actors
with the same safe AS-i address.
Primary start and E-STOP
functions via safe coupling of
neighboring AS-i networks.
Auxiliary signals for start/restart
interlock.
Error reset of the AS-i actor.
In addition, all functions and
features of the ASM1E Safety
Monitor are available.
Features
50
RS4/PROFIsafe
Type 3 Safety Laser
Scanners
COMPACTplus/
PROFIsafe
Type 4 Safety Light
Curtains and Multiple Light
Beam Safety Devices
Safety Sensors
Safety Systems
Safety Sensor
Technology for
PROFIBUS DP
Specifications
Type in accordance with
IEC/EN 61496
Type 3
Type 4
SIL in accordance with
IEC 61508
and IEC/EN 62061
on request
SIL 3
Performance Level (PL)
in accordance with
EN ISO 13849-1
on request
PL e
Safety-related switching
output (OSSD)
PROFIsafe interface
PROFIsafe interface
Connection system
M12 plug (b-coded for PROFIBUS
DP), IR interface for parametering
M12 plug (b-coded for PROFIBUS
DP), IR interface for parametering
PROFIsafe driver version
V2
V2
PROFIBUS DP data rate
9.6 kBd … 12 mBd
9.6 kBd … 12 mBd
Configuration/
parameter setting
With software
With software, teach-in,
switch
Configuration interface
Infrared
Infrared
Inputs and outputs
Input for reset button
5 inputs, 2 outputs for
reset button, Muting sensors,
Muting indicators, etc.
Cyclic safe data
1 byte
4 byte
Acyclic data
Measured values, error data,
warnings
Protective field individual beam
data, error data, warnings
Diagnostic data transfer via
PROFIBUS DP. Start/restart
interlock (RES), selectable. Plus all
functions and modules of the used
safety PLC.
Diagnostic data transfer via
PROFIBUS DP. Plus all functions
and modules of the used safety
PLC.
Integrated PROFIsafe connection
unit with PROFIsafe version V2.
Fast real-time transfer of safe
cyclical data.
Acyclic DP-V1 services for online
diagnostics and measurement
value logging.
Automatic parameter download
and verification when replacing a
device with proxy function block.
Direct access via PROFIBUS DP or
infrared interface for on-site
configuration and diagnostics.
Tool Calling Interface (TCI) support.
Integrated PROFIsafe connection
unit with PROFIsafe version V2.
Fast real-time transfer of safe
cyclical data.
Acyclic DP-V1 services for online
diagnostics and measurement
value logging.
Automatic parameter download
and verification when replacing a
device with proxy function block.
Integrated interface for local
control and status signals saves
on additional bus nodes.
Tool Calling Interface (TCI) support.
Certifications
Functions
Features
51
S20, S200
Safety Switches
S300
Safety Position Switch
Safety Switches and
Safety Locking Devices
Specifications
Type
Locking device without guard
interlocking in acc. with EN 1088
Locking device without guard
interlocking in acc. with EN 1088
Housing /
Protection class
Glass fiber reinforced plastic (S20)
or metal (S200) / both IP 67
Metal / IP 67
Actuator
Series (S20: AC-ANxx, S200: ACAHxx), external: straight, angular,
resilient, alignable
Plunger or roller with lever,
mounted
Actuation
1 × above, 4 × side (90°)
1 × above, 4 × side (90°), 360°,
switching direction left-right one
side, both sides
M20 × 1.5 cable entry
(S20: optional 3-way)
M20 × 1.5 cable entry (3-way)
Locking type, -force
Connection system
Certifications
C
US
C
US
Functions
Integration in control circuits up to
category 4
in accordance with EN ISO 13849
and EN 954-1
Integration in control circuits up
to category 4 in accordance with
EN ISO 13849 and EN 954-1,
stop command with automatic or
manual forced actuation
Easy mounting with standard
construction.
Universal use with 5 actuator
approach directions.
Various actuators for different
installation conditions and
applications from normal duty
(S20) to heavy duty (S200).
Self-centering with funnel-shaped
entry opening.
Large double-bridge contacts for
long service life (S200).
Metal housing for “heavy duty”
applications
Switching direction selectable.
Universal use with individually set
actuator approach directions and angles in 10° grid.
Roll actuator extremely long-life/
robust due to special treatment.
Features
52
S400
Safety Hinge Switches
L10
Safety Locking Devices
L100, L200
Safety Locking Devices
ERS200
Safety Command Device
Safety Sensors
Safety Systems
Locking device without guard
interlocking in acc. with EN 1088
Interlock device with locking
according to EN 1088
Interlock device with locking
according to EN 1088
E-STOP control device in
accordance with EN 60947-5-5
Metal / IP 67
Glass fiber reinforced plastic or
metal / both IP 67
Glass fiber reinforced plastic /
IP 66 (L100), metal / IP 67 (L200)
Metal, IP 67
Safety Switch in hinge, internal,
encapsulated
Series (AC-AHxx), external:
straight, angular, resilient,
adjustable
Series (L100: AC-AHxx, L200: ACAHLxx), external: straight, angular,
resilient, adjustable
E-STOP Rope Switch, internal
Actuation angle 180°
1 × above, 4 × side (90°)
1 × above, 4 × side (90°)
Via rope (pull: 83 N, slacken: 63 N,
pull on forced separation: 90 N)
Mechanical (manual, delayed
actuator release approx. 15 to
20 s), max. 1000 N
Mechanical (spring), electromechanical (magnet),
max. 1100 N (L100), max. 2500 N
(L200)
Cable entry M20 × 1.5
M20 × 1.5 cable entry (3-way)
Cable or M12 plug
C
US
C
US
C
US
M20 × 1.5 cable entry (3-way)
C
US
Integration in control circuits up
to category 4 in accordance with
EN ISO 13849 and EN 954-1,
mechanical hinge with integrated
Safety Switch
Integration in control circuits up
to category 4 in accordance with
EN ISO 13849 and EN 954-1,
mechanical guard interlocking with
manual locking and unlocking
Integration in control circuits up
to category 4 in accordance with
EN ISO 13849 and EN 954-1,
mechanical guard interlocking
(spring-force), electro-magnetic
guard interlocking (magnet-force),
auxiliary release, emergency
release (L200), illuminated
displays for magnet activation
(L200)
Integration in control circuits up
to category 4 in accordance with
EN ISO 13849 and EN 954-1,
position-independent E-STOP
command input, reset function
(reset button with indicator), rope
head with alignment indicator
Maximum protective device
opening angle of 180°.
Repeatable setting (switching
angle alignment) with misaligned
doors.
Compact, rounded-off construction
design in robust metal version.
Encapsulated, internal actuator
guarantees proper functioning,
even under difficult conditions.
Extremely manipulation-safe with
covered screws (unobtrusive
sturdy design with rear-side
mounting).
Universal use with 5 actuator
approach directions.
Multiple heavy-duty actuator
series AC-AHxx for a wide range of
installation conditions.
Self-centering with funnel-shaped
entry opening.
Reduced wiring through manual
locking and releasing.
Economical locking device with
compact construction.
Universal use with 5 actuator
approach directions.
Multiple heavy-duty actuators for
a wide range of installation
conditions.
Self-centering with funnel-shaped
entry opening.
Adjustable switch-on power
reduction (L100).
“Heavy duty” use, including under
tough, harsh ambient conditions
and external mechanical stresses
(L200).
Ergonomically optimized panic
button, selectable position (L200).
Machine is stopped by pulling the
rope or on rope breakage.
Simple setup through switching
point indicator.
Easy integration with
3 cable approach directions
Clicks in on both sides with
friction-locking contacts.
Compact metal housing.
53
MSI-RM2
Electro-mechanical
Safety Relays
MSI-2H
Electro-mechanical
Safety Relays
Safety Relays and
Safety Interfaces
Specifications
Type in accordance with
IEC/EN 61496-1 (Annex
A)
SIL in accordance with
IEC 61508 and
IEC/EN 62061
Performance Level (PL)
in accordance with
EN ISO 13849-1
Category in accordance
with EN ISO 13849 and
EN 954-1
on request
Up to 4 (depending on the
category of the upstream
protective device)
Up to 4 (depending on the
category of the upstream
protective device)
Stop category in
accordance with
IEC/EN 60204-1
0
Signal output
Relay output (n.c.)
Relay output (n.c.)
Response time
10 ms
20 ms
Safety-related switching
outputs (OSSD)
2 relay outputs (changeover)
2 relay outputs (n.o.)
17.5 × 99 × 113.6 mm
22.5 × 99 × 113.6 mm
Secondary switching
device (SSD)
Dimensions, W × H × D
Certifications
C
Functions
Signal conversion of electronic
outputs of active optoelectronic
protective devices on potentialfree relay contacts
Automatic start/restart. Start/
restart interlock (RES), optionally
with/without. Static contactor
monitoring (EDM). Contact
multiplication. Simultaneity
monitoring of the two-hand
buttons. Cross circuit monitoring.
Monitoring external contactors in
the signal circuit with the
upstream protective device
2 release circuits, 1 break contact
as signal circuit for contactor
monitoring (EDM)
Cost-effective relay interface for
safety-related sensors with RES
and EDM.
Housing width 17.5 mm
Two-hand control unit in accordance
with EN 574 type III C.
Controlled start by checking the
feedback circuit and button contacts
Two-channel control with cross
circuit monitoring.
Simultaneity monitoring, 0.5 s.
2 release circuits, 1 NC contact as
signal circuit.
Potential-free safety-related
switching outputs.
LED displays, K1 and K2, supply
voltage. Housing width 22.5 mm.
Features
54
MSI-SR4
Electro-mechanical
Safety Relays
MSI-s, -i, -m
Configurable relays
MSI-sx, -ix, -mx
Configurable relays with
extended functionality
TNT 35
Test Monitoring
Modules
for Type 2 Sensors
Safety Sensors
Safety Systems
Type 4
Type 4
Type 2
SIL 3
on request
on request
SIL 2
PL e
on request
on request
PL d
Up to 4 (depending on the
category of the upstream
protective device)
Up to 4 (depending on the
category of the upstream
protective device)
Up to 4 (depending on the
category of the upstream
protective device)
2
0
0
0
0
Relay output (n.c.)
2 transistor outputs
4 transistor outputs
2 transistor outputs
10 ms
22 to 64 ms depending on
Safety Sensor
22 to 64 ms depending on
Safety Sensor
< 20 ms
3 relay outputs (n.o.)
2 relay outputs (n.o.)
3 relay outputs (2 n.o., 1 n.c.)
2 relay outputs (n.o.)
Relay output (n.o.)
22.5 × 99 × 113.6 mm
35/52.5/70 × 99 × 113.6 mm
(‘e’-versions only)
35/52.5/70 × 99 × 113.6 mm
(‘e’-versions only)
45 × 99 × 113.6 mm
C
US
Automatic start/restart. Start/
restart interlock (RES), optionally
with/without. Static contactor
monitoring (EDM). Cross circuit
monitoring.
Start/restart interlock (RES),
optionally with/without static or
dynamic contactor monitoring
(EDM). Inputs with cross-circuit
monitoring. Light curtain cycle
control for single or dual cycle
operation with or without Muting.
Sequential or Parallel Muting with
automatic mode detection.
Start/restart interlock (RES)
optionally with/without static or
dynamic contactor monitoring
(EDM). Inputs with cross circuit
monitoring. Light curtain cycle
control. Muting with additional
AOPD or E-STOP. Muting system
solution for separate Muting of two
AOPDs and connection of
additional Safety Switch. Relay
switching cycle for preventive
maintenance and additional
message outputs.
Test monitoring unit for periodic
testing of type 2 sensors. Multiple
monitoring of type 2 sensors in
daisy chain connection. Start/
restart interlock (RES), optionally
with/without. Static contactor
monitoring (EDM), with/without
optional. Signal outputs
“Safety on” and “Error”.
Very short response time.
Monitored start/restart button.
3 release circuits, 1 NC contact as
signal circuit.
Potential-free safety-related
switching outputs.
LED displays, K1 and K2, supply
voltage, automatic start/restart.
Housing width 22.5 mm.
Safety Interface for connecting
1 type 4/type 3 AOPDs or 2 type
2 AOPDs.
Light curtain cycle control in acc.
with IEC 61496-1 with or without
Muting.
Separate Muting of 2 AOPDs
at the entrance and exit of a
production cell.
Easy function selection via DIP
switch.
PC diagnostics interface.
Safety Interface for connecting
2 type 4/type 3 AOPDs or 4 type
2 AOPDs and/or Safety Switches.
Light curtain cycle control and rear
area monitoring, e.g. on press
brakes..
Muting system solution for
2 AOPDs with E-STOP or moveable
guard monitoring.
Easy function selection via DIP
switch.
PC diagnostics interface.
Constant cyclical testing every 2 s
without process interruption of the
machine function during the test.
2 safety relay outputs with internal
monitoring.
Up to 6 Leuze type 2 sensors can
be connected in daisy chain.
LED indicators for all important
functions and operating states.
55
CPSET
ROBUST SET
Sensor Accessories and
Signal Devices
CPSET is a Safety Sensor Set with
integrated Muting and various
Muting modes. All necessary
components are already
pre-assembled and are
mechanically and electrically
harmonized with one another. The
sets can be anchored permanently
as freestanding devices using
special foot elements. The factoryset parametering is already
adjusted to the respective
application instance and reduces
input at the setup site to a
minimum. For sensor specifications, see COMPACTplus Multiple
Light Beam Safety Devices or
CPRT-m.
Certifications
C
US
ROBUST SETS contain pretty much
everything required for the
efficient setup of access guarding.
If a Muting function is needed, this
can be implemented by an
additional MSI Safety Relay in the
switch cabinet. The ROBUST SET
is easy to connect and can be
anchored permanently as a
freestanding device using special
foot elements. For specifications,
see ROBUST Multiple Light Beam
Safety Devices (number of beams:
2, beam spacing: 500 mm).
C
US
Features
Integrated Muting-function
enables Muting with optical
sensors or induction loops.
Plug & Play Muting complete
solutions with plug-in connections
Efficient setup – quick start-up.
Various sets with Multiple Light
Beam Safety Devices or Muting
Transceivers (premounted in the
device column).
Premounted Muting components
and display and control unit with
start button for unlocking start/
restart interlock.
56
Extensive set for access guarding,
if necessary also with Muting
(2-sensor or 4-sensor Muting),
e.g. with additional MSI-mx Safety
Relays in the switch cabinet.
Efficient setup – quick start-up.
ROBUST Transceiver with
integrated Muting Indicator.
Integrated optics heating for use
with extreme environmental
conditions.
MMS
Muting Mounting
Systems
UDC, DC
Device columns
UMC, MC
Deflecting Mirror
Columns
UM60, US, PM,
CPM
Deflection mirror
General
Information
Accessories
Safety Sensors
Safety Systems
Installation and initial operation
times can be significantly reduced
with the correct accessories.
The mmS Muting mounting
systems are ex-works fully
preassembled mounting brackets
for Light Barriers and reflectors in
2- and 4-sensor Muting
applications. In combination with
the DC or UDC device columns
and the
Multiple Light Beam Safety
Devices of the ROBUST, COMPACT
and COMPACTplus series,
complete Muting solutions (CPSET)
can be implemented which are
optimally matched to one another.
The UDC/DC device columns
enable the freestanding mounting
of Leuze electronic Multiple Light
Beam Safety Devices and
Safety Light Curtains on the floor.
The UMC/MC-1000, -1300,
-1600 and -1900 deflecting
mirror columns have a continuous
mirror for beam deflection. The
UMC/MC-1002, -1602, -1303 and
-1304 deflection mirror columns
are equipped with 2, 3 or 4
individually adjustable mirrors that
deflect the light beams of Multiple
Light Beam Safety Devices.
The combination of Safety Light
Curtains and UM60 deflection
mirrors enables cost-effective,
multiple-side danger area
guarding, e.g. at manual feed-in
areas on machinery.
The US series individual deflection
mirrors are specially designed for
90° beam deflections of single
beam safety devices.
The deflection mirror systems of
the PM and CPM series are used
for the 2 × 90° beam deflection
of 2- and 4-beam Leuze
transceivers.
LA laser alignment aids are
mounted directly on the sensor
housing or on the device column
with no additional wiring. They use
a red-light laser (battery operated,
laser class 2) to visibly mark the
point of incidence of the sensor
beams, thereby ensuring simple
and convenient alignment.
PS protective screens, which
can be mounted directly on the
device, prevent damage to the
front screen of the device,
e.g by welding sparks.
The display and control units
AC are used with access guarding
with or without Muting. As a fixed
component of some CPSET Safety
Sensor Sets, they make a
significant contribution to being
able to quickly set up Muting
solutions.
Mounting system for Muting
sensors suitable for DC/UDC
device columns.
Sensor support is available in
various standard geometries for
2- and 4-sensor Muting.
Flexible horizontal and vertical
positioning of the sensors and
reflectors is possible.
12 mm V2A rod mounting system
for fixing Muting sensors.
Ex-works mounted reflectors
included in delivery.
Easy mounting, quick vertical and
axial alignment in just a few steps.
Robust profile construction in high
quality design.
Complete mounting kit for floor
fixing included with delivery
(UDC, UMC).
Automatic resetting after
mechanical impacts with special
spring elements (UDC, UMC).
Simple vertical height adjustment
of the built-in devices by means of
2 supplied mounting brackets
(UDC, DC).
UMC, MC: Suitable for
COMPACTlaser with integrated
laser alignment aid. Continuous
mirror surface for beam deflecting
of Safety Light Curtains. Or
replacement and separately
alignable individual mirrors, light
beam distance preset in acc. with
EN 999.
UM
Continuous mirror surface for
beam deflecting of Safety Light
Curtains.
Robust aluminum profile housing.
Slim and flat construction,
60 mm wide.
Easy mounting, fast alignment with
mounting angles (in the preferred
angles, 0°, 45° and 90°, as well
as swiveling).
US
Glass mirror with precise
alignment option in all 3 axes.
Mirror can rotate by 90° on
mounting plate.
PM, CPM
Easy alignment with integrated,
optically aligned mirror system.
Closed profile housing prevents
soiling and damage to the mirror.
PS
Protective window material:
PMMA, clear.
Effective protection, easy to install,
robust.
Various window lengths of 300 mm
to 1800 mm.
AC
Plastic box with reset button for
start/restart interlock and for
Muting restart/override.
All devices with additional
LED indicator
(except AC-BB-RES).
Simple mounting on hard guard.
Connection to COMPACTplus
sensors as well as to MSI-m
Safety Relays
(model AC-ABF-SL1).
57
That’s why size matters –
Our engineering services.
Machine Safety Systems
A well designed and correctly implemented
Our safety services include
safety system can help increase your efficiency,
your productivity and your profits. Our expert
Safety inspection
consultants are members of regulatory commit-
Safety assessments
tees to ensure all systems fulfill the require-
Layout of safe machine guarding,
ments for safety on the job. We access a huge
circuitry and guarding systems
database of safety standards and regulations
Machine safety upgrades
which are constantly updated with the latest developments and trends in safety. Therefore,
Leuze electronic systems are designed to meet
or exceed the current and future safety standards and regulations for the United States,
Canada and Europe. With our support, OEMs,
system integrators and end users become
safety compliant.
58
Integration Support
and Services
Custom Sensor Solutions
No matter what the application, Leuze electronic
Along with our wide selection of quality stan-
can help you find a robust solution that will
dardized products, Leuze electronic has a history
work efficiently and successfully in your machine,
and reputation of building sensors exactly to
system or production line. We have the experi-
customer specifications. Our worldwide network
ence and know how to help you with design,
of sensor specialists and engineers has the
integration and start-up.
Research and Development and engineering
capacity to develop new cutting-edge products
or customize existing products according to
Our engineering support services include
Support
your requirements and special application needs.
for the integration of Leuze electronic
products with control systems and/or ERP-
Our custom design offerings include*
systems.
Development
of solutions that integrate multiple
Special
technical features
Leuze electronic products in one system.
Special
connector cable
Software
Custom
mounting hardware
Custom
protective guarding / mounting
module development support.
Evaluation
of existing solutions while providing
new and improved solutions concerning cost,
Lens
efficiency and reliability.
iP-rating
Troubleshooting
Special
Preventative
and field service.
maintenance including software
upgrades, life cycle management, calibration and
reconfiguration.
Management
material
label
Custom
product / project specifications
Different
color of housing
of light curtain configuration data-
base for reduced inventory and set-up time.
*Applies usually to sensors for detection and measuring for
large projects that are typically over 1,000 pieces.
59
Optoelectronic Sensors
Cubic Series
Cylindrical Sensors, Mini Sensors, Fibre Optic Amplifiers
Measuring Sensors
Special Sensors
Light Curtains
Forked Sensors
Double Sheet Monitoring, Splice Detection
Inductive Switches
Accessories
Identification Systems
Data Transmission Systems
Distance Measurement
Barcode Readers
RF-IDent-System
Modular Interfacing Units
Industrial Image Processing Systems
Optical Data Transmission Systems
Optical Distance Measurement/Positioning
Mobile Code Readers
Safety Sensors
Safety Systems
Safety Services
North American Headquarters
Leuze electronic, Inc.
55395 Lyon Industrial Drive
New Hudson, MI 48165
Phone +1 248 486-4466
Fax
+1 248 486-6699
[email protected]
www.leuzeusa.com
us 01-2010/01 50112940
We reserve the right to make
changes
Safety Laser Scanners
Safety Light Curtains
Transceiver and Multiple Light Beam Safety Devices
Single Light Beam Safety Devices
AS-i-Safety Product Range
Safety Sensor Technology for PROFIBUS DP
Safety Switches, Safety Locking Devices, Safety Command Devices
Safety Relays
Sensor Accessories and Signal Devices
Safety Engineering Software
Machine Safety Services
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