WHEELED LOADING SHOVEL | 412S

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WHEELED LOADING SHOVEL | 412S | Manualzz

MAX. ENGINE POWER: 97kW (130hp) MAX. OPERATING WEIGHT: 8606kg (18973lb) MAX. LOADER CAPACITY: 1.5m

3

(2.0yd

3 )

G

J

H

1

H

B

A Overall length with standard bucket

B Axle to pivot pin

C Wheel Base

D Axle to counterweight face

E Minimum ground clearance

F Height over exhaust

G Width over cab

H Width over tyres

H

1

Wheel track

J Height over cab

Data based on machine equipped with a 1.0m

3 bucket with bolt-on toeplates and 460/70 R24 XMCL tyres.

mm (ft-in)

6196 (20-4)

1278 (4-2)

2700 (8-10)

1376 (4-6)

400 (1-4)

2820 (9-3)

1310 (4-4)

2347 (7-8)

1880 (6-2)

2928 (9-7)

STATIC DIMENSIONS

Pin height (maximum)

Overall operating height

Front axle weight

Rear axle weight

Total weight

Inside radius

Maximum radius

Articulation angle

A

C

E

WHEELED LOADING SHOVEL | 412S

D

F kg (lb) kg (lb) kg (lb) degrees mm (ft-in)

3635 (11-11)

4532 (14-10)

3655 (8058)

3854 (8497)

7637 (16837)

2310 (7-7)

5306 (17-5)

±40°

S

Q

R

O

P

N

M

LOADER DIMENSIONS – Standard height arm

T

WHEELED LOADING SHOVEL | 412S

CHANGES TO OPERATING PERFORMANCE AND DIMENSIONS

Tyre size

500/70 R24 XMCL*

Additional counterweight

Cast counterweight**

Manufacturer

Michelin

** Not available with the hydraulic towhitch installation.

*Machine track increases to 1880mm (6ft 2in)

Op. Weight kg (lb)

+48 (106)

Tipping loads

Straight kg (lb)

+28 (62)

Full Turn kg (lb)

+24 (53)

+331 (728) +537 (1181) +445 (979)

+500 (1102) +811 (1788) +672 (1482)

Dimensions

Vertical Width mm (in)

+27 (1) mm (in)

+69 (2.7)

0

0

0

0

Bucket mounting

Bucket type

Bucket equipment

Bucket capacity (SAE heaped)

Bucket capacity (struck)

Bucket width

Bucket weight

Maximum material density

Tipping load straight

Tipping load full turn

Payload

Maximum break out force

M Dump angle maximum

N Roll back angle at full height

O Roll back at carry

P Roll back at ground level

Q Load over height

R Dump height (45° dump)

S Dig depth

T Reach at dump height m 3 (yd 3 ) m 3 (yd 3 ) mm (ft-in) kg (lb) kg/m 3 (lb/yd 3 ) kg (lb) kg (lb) kg (lb) kN (lbf) degrees degrees degrees degrees mm (ft-in) mm (ft-in) mm (ft-in) mm (ft-in)

Reach maximum (45° dump) mm (ft-in)

Operating weight

(includes 80kg operator and full fuel tank) kg (lb)

Quickhitch

General Purpose

1.0 (1.30

0.840 (1.100)

2286 (7-6)

384 (845)

1820 (4012)

4289 (9455)

3641 (8026)

1984 (4374)

57.7 (12970)

47.5°

59°

49.5°

45°

3429 (11-3)

2700 (8-10)

47 (0-2)

1063 (3-6)

1812 (5-11)

7637 (16837)

Note: 1.0m

3 = 1.308yd

3 = 35.32ft

3 . 1kg = 2.205lb. 1kg/m 3 = 1.686lb/yd 3 = 0.062lb/ft 3 .

*** Carriage rolled fully back, bucket fully dumped.

Quickhitch

General Purpose

1.2 (1.6)

1.009 (1.319)

2286 (7-6)

416 (915)

1518 (3348)

4296 (9472)

3644 (8033)

1986 (4377)

57.7 (12970)

47.5°

59°

49.5°

45°

3429 (11-3)

2700 (8-10)

47 (0-2)

1063 (3-6)

1812 (5-11)

7669 (16907)

Industrial Quickhitch

General Purpose

Reversible toeplate

1.0 (1.3)

0.840 (1.100)

2286 (7-6)

441 (970)

1820 (4012)

4289 (9455)

3641 (8026)

1984 (4374)

57.7 (12970)

47.5°

59°

49.5°

45°

3409 (11-2)

2668 (8-9)

67 (0-2)

1093 (3-7)

1844 (6-1)

7694 (16962)

Quickhitch

High Tip

1.5 (2.0)

1.200 (1.570)

2400 (7-10)

1250 (2756)

918 (2024)

3244 (7152)

2754 (6072)

1501 (3308)

36.5 (8204)

42.5°

59°

49.5°

45°

3517 (11-6)

4081** (13-5)

67 (0-2)

1575 (5-2)

2156 (7-1)

8503 (18746)

Quickhitch

Manure/Silage Fork

2.5 (3.3)

2290 (7-6)

500 (1102)

4674 (10305)

3960 (8731)

2158 (4758)

47.5°

59°

49.5°

45°

3429 (11-3)

2347 (7-8)

35 (0-1)

1416 (4-7)

2165 (7-1)

7753 (17092)

Quickhitch

Manure/Silage Fork

Top Grab

1.9 (2.5)

2290 (7-6)

595 (1312)

4551 (10033)

3856 (8500)

2101 (4632)

47.5°

59°

49.5°

45°

3429 (11-3)

2347 (7-8)

35 (0-1)

1416 (4-7)

2165 (7-1)

7848 (17302)

WHEELED LOADING SHOVEL | 412S

LOADER

Widely spaced four ram geometry provides the combination of excellent visibility with high bucket torque characteristics throughout the working arc. The pin, bush and sealing design on all pivot points provide extended maintenance intervals.

ENGINE

4-cylinder wastegated turbo-charged, liquid cooled, direct injection common rail diesel. Air-to-air charge-air cooling ensure low emissions and provides minimum fuel consumption. A remote sump oil drain facility simplifies servicing.

Type

Make

Capacity

Bore

Stroke

Aspiration

Cylinders

Max gross power to SAE J1995/ISO 14396

Rated gross power to SAE J1995/ISO 14396

Nett power to SAE J1349/EEC 80/1269

Max torque litres (in 3 mm (in) mm (in) kW (hp) @ 2200rpm kW (hp) @ 2200rpm kW (hp) @ 2200rpm

Nm (lbf.ft) @ 1300rpm

)

Diesel 4 stroke

JCB Dieselmax

4.4 (269)

103 (4.06)

132 (5.2)

Turbocharged Aftercooled

4

97 (130)

97 (130)

89 (119)

532 (392)

Emissions:- Relevant standards EUNR MM Stage 3 USA CFR Part 89 (Complies with EU/EPA “Off Highway” Construction

Equipment Regulation Stage 3).

TRANSMISSION

4 wheel drive, automatic smooth shift transmission electrically operated selector and gear change incorporating a speed inhibitor and modulation for smooth, responsive on-the-move direction and ratio changes. Single stage integral torque converter

6 forward and 3 reverse gears.

Type

Make & model

Torque converter stall ratio

Speeds for 460/70 R24 XMCL tyres

1st gear

2nd gear

3rd gear

4th gear

5th gear

6th gear

Speeds for 500/70 R24 XMCL tyres

1st gear

2nd gear

3rd gear

4th gear

5th gear

6th gear kph (mph) kph (mph) kph (mph) kph (mph) kph (mph) kph (mph) kph (mph) kph (mph) kph (mph) kph (mph) kph (mph) kph (mph)

Smooth shift powershift

ZF 6WG 110

2.3 : 1

Forward

5.4 (3.4)

8.1 (5.0)

12.6 (7.8)

18.6 (11.6)

25.6 (15.9)

36.2 (22.5)

Forward

5.6 (3.5)

8.5 (5.3)

13.2 (8.2)

19.4 (12.1)

26.7 (16.6)

37.8 (23.5)

Reverse

5.4 (3.4)

12.6 (7.8)

25.6 (15.9)

Reverse

5.6 (3.5)

13.2 (8.2)

26.7 (16.6)

Type

Make & model

Overall axle ratio

Rear axle oscillation

AXLES

Limited slip differentials with epicyclic hub reduction

JCB PD70

18.16 : 1

25°

STEERING

Priority steer hydraulic system with emergency steering. Gear pump meters flow through steer valve @ 200 bar (2900 lb/in from damage. Adjustable steering column.

2 ) to provide smooth low effort response. Steering angle ± 40°. Steer rams located high in the chassis fabrication to provide protection

BRAKES

Hydraulic power braking on all wheels, operating pressure 50 bar (725psi). Dual circuit with accumulator back-up provide maximum safety under all conditions. In-board mounted, oil immersed, multi-plate disc brakes with organic brake linings are environmentally acceptable. Parking brake, mechanical disc type operating on transmission output shaft.

460/70 R24 XMCL, 500/70 R24 XMCL.

TYRES

LOADER HYDRAULICS

Twin gear pumps with automaic unloader valve giving combination of speed and power on demand, making efficient use of engine power available. Main services are servo actuated from a single lever (joystick) loader control. Auxiliary circuits controlled via additional lever or joystick mounted electrical buttons. Accumulator back-up is available to control loader in the event of loss of pump pressure.

Pump type

Pump 1 max. flow

Pump 1 max. pressure

Pump 2 max. flow

Pmp 2 max. pressure

Hydraulic cycle times at full engine revs

Arms raise (full bucket)

Bucket dump (full bucket)

Arms lower (empty bucket)

Total cycle l/min (UK gal/min) bar (lb/in 2 l/min (UK gal/min) bar (lb/in 2

)

)

Twin gear pumps

54 (11.9)

220 (3190)

77 (16.9)

170 (2465) seconds

4.6

1.4

3.0

9.0

Ram dimensions

Bucket ram x2

Lift ram x2

Steer ram x2 mm (in) mm (in) mm (in)

Bore

80 (3.1)

90 (3.5)

60 (2.4)

Rod

50 (2)

50 (2)

30 (1.2)

Closed centres

1502 (59.1)

1107 (43.6)

621 (24.4)

Stroke

928 (36.5)

742 (29.2)

312 (12.3)

WHEELED LOADING SHOVEL | 412S

System voltage

Alternator output

Battery capacity

ELECTRICAL SYSTEM

24 volt negative ground system, 55 Amp alternator with 2 x 110 Amp hour low maintenance batteries. Isolator located in rear of machine. Ignition key start/stop and pre-heat cold start. Primary fuse box. Other electrical equipment includes quartz halogen, twin filament working lights, front/rear wash/wipe, heated rear screen, full road going lights, clock, gauge and warning light monitoring. In cab 24V to 12V converter for radio feed, cigar lighter plus spare feed. Connectors to IP67 standard.

Volt

Amp

Amp hour

24

55

2 x 110

CAB

Resiliently mounted ROPS/FOPS structure (tested in accordance with ISO 3471-1 : 1986 / ISO 3449 : 1984). De-luxe operator environment combines ergonomically located controls with a high level of appointment and low internal noise levels. Entry/exit is via large rear hinged door and anti-slip steps. Excellent forward visibility is provided by a 3 section curved, laminated windscreen and low waistline. Extensive instrumentation includes electronic monitoring panel and display (EMS). Heating / ventilation provides balanced and filtered air distribution throughout the cab via a powerful 11 kW capacity heater. The unitary construction allows easy sealing and prevents ingress of dust. A transmission lock on the selector prevents inadvertent engagement and the loader controls can be isolated for safe road travel.

STANDARD EQUIPMENT

Loader: Bucket reset mechanism, loader arm kickout mechanism, loader control isolator, single lever servo control, high torque geometry combines with excellent visibility between the arms.

Engine: Air cleaner – 2 stage dry type – cyclonic with primary and safety elements, stainless steel silencer and exhaust stack, sedimenter, twin bowl fuel filters, fan guards.

Transmission: Single lever shift control, speed inhibitor, neutral start, disconnect on footbrake and loader lever, disconnect isolator switch, direction changes and kickdown on gear selector and loader control lever.

Axles: Limited slip differentials, front and rear, epicyclic wheel hub reduction, fixed front, oscillating rear.

Brakes: Multi-plate wet disc brakes, organic linings, dual circuit hydraulic power assisted. Parking disc brake on transmission output shaft.

Hydraulics: Gear pumps with priority steer, emergency steer back-up, 2 spool loader circuit with accumulator support,

3rd spool auxiliary hydraulic circuit as standard. Hydraulic tank located in the rear chassis fabrication.

Steering: Adjustable steering column, “soft feel” steering wheel 5 turns lock to lock, resilient stops on max lock.

Cab: ROPS/FOPS safety structure, interior reading light, centre mounted master warning light. Electronic monitoring panel with

LCD message display. Two speed intermittent front windscreen wipe/wash and self park, single speed rear windscreen wipe/wash and self park. 3 speed heater/demisting with replaceable air filter, LH and RH opening windows, sun visor, sun blind, internal rear view mirror, heated external mirrors, adjustable suspension seat with belt and headrest, operator storage facilities, laminated windscreen, heated rear screen, loader control isolator, horn, 24V to 12V in cab converter.

Electrical: Road lights front and rear, parking lights, front and rear working lights, reverse alarm and light, rear fog light, battery isolator, radio wiring and speakers, 55 amp alternator, rotating beacon.

Bodywork: Front fenders, side and rear access panels, flexible bottom step, recovery hitch, lifting lugs.

ATTACHMENTS

An extensive range of attachments is available to users, covering the job requirements.

OPTIONAL EQUIPMENT

Auxiliary 4th spool hydraulic service, air conditioning, additional counterweight, oil bath air cleaner, turbo 2 pre-cleaner, visibowl pre-cleaner, tooth guard, replaceable bucket wearparts, sealed alternator, epoxy coated radiator/coolers, stainless steel brake pipes,

Smooth ride system (SRS), hydraulic quickhitch, rear fenders, reversing camera (colour), auto greasing system, auxiliary control buttons on joystick, spark arrestor, bolt on 100L (22 UK gal) auxiliary fuel tank, hydraulic towhitch, 12V or 24V trailer electrics, trailer braking, fire extinguisher, number plate light kit, additional front and rear worklights, grease gun, belly guards, reversing fan.

SERVICE FILL CAPACITIES

Hydraulic system

Fuel tank

Engine oil sump

Transmission oil system

Axle oil (front)

Axle oil (rear)

Engine coolant system litres (UK gal)

110 (24.2)

125 (27.5)

10.7 (2.35)

24 (5.2)

25 (5.5)

25 (5.5)

21.5 (4.7)

F

A

B

C

D

E

WHEELED LOADING SHOVEL | 412S

LOADER DIMENSIONS – FORK FRAME WITH FORKS

A

B

C

D

E

F

Fork carriage width

Length of tines

Reach at ground level

Reach at arms horizontal

Below ground level

Arms, horizontal height

Arms, maximum height

Reach at maximum height

Payload*

Tipping load straight

Tipping load full turn (40°)

Attachment weight mm (ft-in) mm (ft-in) mm (ft-in) mm (ft-in) mm (ft-in) mm (ft-in) mm (ft-in) mm (ft-in) kg (lb) kg (lb) kg (lb) kg (lb)

Parallel fork

1500 (4-11)

1220 (4-0)

811 (2-8)

1531 (5-0)

27 (0-1)

1718 (5-8)

3449 (11-4)

825 (2-8)

2665 (5875)

3612 (7962)

3056 (6738)

440 (970)

Assumes the machine is fitted with Michelin 460/70 R24 XMCL tyres and the industrial quickhitch is used.

*At the centre-of-gravity distance 500mm (1ft-5 1 ⁄

2 in). Based on 80% of full turn tipping load as defined by ISO 8313.

Manual fork spacings at 50mm (2in) increments. Fork section 100mm x 50mm (4in x 2in).

Non parallel fork

1500 (4-11)

1220 (4-0)

818 (2-8)

1538 (5-1)

37 (0-1 1 ⁄

2

)

1708 (5-7)

3439 (11-3)

832 (2-9)

2665 (5875)

3612 (7962)

3056 (6738)

440 (970)

A GLOBAL COMMITMENT TO QUALITY

JCB’s total commitment to its products and customers has helped it grow from a one-man business into Britain’s largest privately owned manufacturer of backhoe loaders, crawler excavators, wheeled excavators, telescopic handlers, wheeled loaders, dump trucks, rough terrain fork lifts, industrial fork lifts, mini/midi excavators, skid steer loaders, tractors and compaction equipment.

By making constant and massive investments in the latest production technology, the JCB factories have become some of the most advanced in the world.

By leading the field in innovative research and design, extensive testing and stringent quality control,

JCB machines have become renowned all over the world for performance, value and reliability.

And with a global sales and service network of more than 650 dealers and agents, we aim to deliver the best customer support in the industry.

Through setting the standards by which others are judged, JCB has become one of the world’s most impressive success stories.

WHEELED LOADING SHOVEL | 412S

JCB Sales Limited, Rocester, Staffordshire ST14 5JP. Tel: 01889 590312. Fax: 01889 590588. Web: http://www.jcb.com

JCB reserves the right to change specifications without notice. Illustrations shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.

9999/4960 01/11 Issue 8

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