WHEELED LOADING SHOVEL | 412S

WHEELED LOADING SHOVEL | 412S
WHEELED LOADING SHOVEL | 412S
MAX. ENGINE POWER: 97kW (130hp)
MAX. OPERATING WEIGHT: 8606kg (18973lb)
MAX. LOADER CAPACITY: 1.5m3
(2.0yd3)
G
J
F
E
H1
B
C
D
A
H
STATIC DIMENSIONS
mm (ft-in)
A Overall length with standard bucket
B
Axle to pivot pin
mm (ft-in)
6196 (20-4)
Pin height (maximum)
3635 (11-11)
1278 (4-2)
Overall operating height
C Wheel Base
2700 (8-10)
Front axle weight
kg (lb)
4532 (14-10)
D Axle to counterweight face
1376 (4-6)
Rear axle weight
kg (lb)
3854 (8497)
E
Minimum ground clearance
400 (1-4)
Total weight
kg (lb)
7637 (16837)
F
Height over exhaust
3655 (8058)
2820 (9-3)
Inside radius
2310 (7-7)
G Width over cab
1310 (4-4)
Maximum radius
5306 (17-5)
H Width over tyres
2347 (7-8)
Articulation angle
H1 Wheel track
1880 (6-2)
J
2928 (9-7)
Height over cab
Data based on machine equipped with a 1.0m3 bucket with bolt-on toeplates and 460/70 R24 XMCL tyres.
degrees
±40°
WHEELED LOADING SHOVEL | 412S
LOADER DIMENSIONS – Standard height arm
CHANGES TO OPERATING PERFORMANCE AND DIMENSIONS
Tipping loads
N
Tyre size
500/70 R24 XMCL*
M
Full Turn
Vertical
Width
kg (lb)
kg (lb)
kg (lb)
mm (in)
mm (in)
+48 (106)
+28 (62)
+24 (53)
+27 (1)
+69 (2.7)
Additional counterweight
+331 (728)
+537 (1181)
+445 (979)
0
0
Cast counterweight**
+500 (1102)
+811 (1788)
+672 (1482)
0
0
** Not available with the hydraulic towhitch installation.
*Machine track increases to 1880mm (6ft 2in)
T
Q
Straight
Manufacturer
Michelin
Dimensions
Op. Weight
R
S
O
P
Bucket mounting
Bucket type
Bucket equipment
Quickhitch
Quickhitch
Industrial Quickhitch
Quickhitch
Quickhitch
Quickhitch
General Purpose
General Purpose
General Purpose
High Tip
Manure/Silage Fork
Manure/Silage Fork
–
–
Reversible toeplate
–
–
Top Grab
Bucket capacity (SAE heaped)
m3 (yd3)
1.0 (1.30
1.2 (1.6)
1.0 (1.3)
1.5 (2.0)
2.5 (3.3)
1.9 (2.5)
Bucket capacity (struck)
m3 (yd3)
0.840 (1.100)
1.009 (1.319)
0.840 (1.100)
1.200 (1.570)
–
–
2286 (7-6)
2286 (7-6)
2286 (7-6)
2400 (7-10)
2290 (7-6)
2290 (7-6)
595 (1312)
Bucket width
Bucket weight
mm (ft-in)
384 (845)
416 (915)
441 (970)
1250 (2756)
500 (1102)
kg/m3 (lb/yd3)
1820 (4012)
1518 (3348)
1820 (4012)
918 (2024)
–
–
Tipping load straight
kg (lb)
4289 (9455)
4296 (9472)
4289 (9455)
3244 (7152)
4674 (10305)
4551 (10033)
Tipping load full turn
kg (lb)
3641 (8026)
3644 (8033)
3641 (8026)
2754 (6072)
3960 (8731)
3856 (8500)
Payload
kg (lb)
1984 (4374)
1986 (4377)
1984 (4374)
1501 (3308)
2158 (4758)
2101 (4632)
kN (lbf)
57.7 (12970)
57.7 (12970)
57.7 (12970)
36.5 (8204)
–
–
M Dump angle maximum
degrees
47.5°
47.5°
47.5°
42.5°
47.5°
47.5°
N Roll back angle at full height
degrees
59°
59°
59°
59°
59°
59°
O Roll back at carry
degrees
49.5°
49.5°
49.5°
49.5°
49.5°
49.5°
Maximum material density
Maximum break out force
P
Roll back at ground level
Q Load over height
kg (lb)
45°
45°
45°
45°
45°
45°
mm (ft-in)
degrees
3429 (11-3)
3429 (11-3)
3409 (11-2)
3517 (11-6)
3429 (11-3)
3429 (11-3)
2347 (7-8)
R
Dump height (45° dump)
mm (ft-in)
2700 (8-10)
2700 (8-10)
2668 (8-9)
4081** (13-5)
2347 (7-8)
S
Dig depth
mm (ft-in)
47 (0-2)
47 (0-2)
67 (0-2)
67 (0-2)
35 (0-1)
35 (0-1)
T
Reach at dump height
mm (ft-in)
1063 (3-6)
1063 (3-6)
1093 (3-7)
1575 (5-2)
1416 (4-7)
1416 (4-7)
Reach maximum (45° dump)
mm (ft-in)
1812 (5-11)
1812 (5-11)
1844 (6-1)
2156 (7-1)
2165 (7-1)
2165 (7-1)
7637 (16837)
7669 (16907)
7694 (16962)
8503 (18746)
7753 (17092)
7848 (17302)
Operating weight
(includes 80kg operator and full fuel tank) kg (lb)
Note: 1.0m3 = 1.308yd3 = 35.32ft3. 1kg = 2.205lb. 1kg/m3 = 1.686lb/yd3 = 0.062lb/ft3.
*** Carriage rolled fully back, bucket fully dumped.
WHEELED LOADING SHOVEL | 412S
LOADER
AXLES
Widely spaced four ram geometry provides the combination of excellent visibility with high bucket torque characteristics throughout
the working arc. The pin, bush and sealing design on all pivot points provide extended maintenance intervals.
Type
Limited slip differentials with epicyclic hub reduction
Make & model
JCB PD70
Overall axle ratio
ENGINE
18.16 : 1
Rear axle oscillation
25°
4-cylinder wastegated turbo-charged, liquid cooled, direct injection common rail diesel. Air-to-air charge-air cooling ensure low
emissions and provides minimum fuel consumption. A remote sump oil drain facility simplifies servicing.
Type
Make
JCB Dieselmax
Capacity
litres (in3)
4.4 (269)
Bore
mm (in)
103 (4.06)
Stroke
mm (in)
Priority steer hydraulic system with emergency steering. Gear pump meters flow through steer valve @ 200 bar (2900 lb/in2) to
provide smooth low effort response. Steering angle ± 40°. Steer rams located high in the chassis fabrication to provide protection
from damage. Adjustable steering column.
132 (5.2)
Aspiration
Turbocharged Aftercooled
Cylinders
4
Max gross power to SAE J1995/ISO 14396
kW (hp) @ 2200rpm
97 (130)
Rated gross power to SAE J1995/ISO 14396
kW (hp) @ 2200rpm
97 (130)
Nett power to SAE J1349/EEC 80/1269
Max torque
STEERING
Diesel 4 stroke
Hydraulic power braking on all wheels, operating pressure 50 bar (725psi). Dual circuit with accumulator back-up provide
maximum safety under all conditions. In-board mounted, oil immersed, multi-plate disc brakes with organic brake linings are
environmentally acceptable. Parking brake, mechanical disc type operating on transmission output shaft.
kW (hp) @ 2200rpm
89 (119)
Nm (lbf.ft) @ 1300rpm
532 (392)
Emissions:- Relevant standards EUNR MM Stage 3 USA CFR Part 89 (Complies with EU/EPA “Off Highway” Construction
Equipment Regulation Stage 3).
TRANSMISSION
4 wheel drive, automatic smooth shift transmission electrically operated selector and gear change incorporating a speed inhibitor
and modulation for smooth, responsive on-the-move direction and ratio changes. Single stage integral torque converter
6 forward and 3 reverse gears.
Type
Smooth shift powershift
Make & model
ZF 6WG 110
Torque converter stall ratio
TYRES
460/70 R24 XMCL, 500/70 R24 XMCL.
LOADER HYDRAULICS
Twin gear pumps with automaic unloader valve giving combination of speed and power on demand, making efficient use of engine
power available. Main services are servo actuated from a single lever (joystick) loader control. Auxiliary circuits controlled via additional
lever or joystick mounted electrical buttons. Accumulator back-up is available to control loader in the event of loss of pump pressure.
Pump type
2.3 : 1
Speeds for 460/70 R24 XMCL tyres
BRAKES
Forward
Reverse
Pump 1 max. flow
5.4 (3.4)
5.4 (3.4)
Pump 1 max. pressure
Twin gear pumps
l/min (UK gal/min)
bar (lb/in2)
54 (11.9)
220 (3190)
1st gear
kph (mph)
2nd gear
kph (mph)
8.1 (5.0)
12.6 (7.8)
Pump 2 max. flow
3rd gear
kph (mph)
12.6 (7.8)
25.6 (15.9)
Pmp 2 max. pressure
4th gear
kph (mph)
18.6 (11.6)
–
Hydraulic cycle times at full engine revs
5th gear
kph (mph)
25.6 (15.9)
–
Arms raise (full bucket)
6th gear
kph (mph)
36.2 (22.5)
–
Bucket dump (full bucket)
1.4
Forward
Reverse
Arms lower (empty bucket)
3.0
Total cycle
9.0
Speeds for 500/70 R24 XMCL tyres
l/min (UK gal/min)
bar (lb/in2)
77 (16.9)
170 (2465)
seconds
4.6
1st gear
kph (mph)
5.6 (3.5)
5.6 (3.5)
2nd gear
kph (mph)
8.5 (5.3)
13.2 (8.2)
3rd gear
kph (mph)
13.2 (8.2)
26.7 (16.6)
Bore
Rod
Closed centres
Stroke
4th gear
kph (mph)
19.4 (12.1)
–
Bucket ram x2
mm (in)
80 (3.1)
50 (2)
1502 (59.1)
928 (36.5)
5th gear
kph (mph)
26.7 (16.6)
–
Lift ram x2
mm (in)
90 (3.5)
50 (2)
1107 (43.6)
742 (29.2)
6th gear
kph (mph)
37.8 (23.5)
–
Steer ram x2
mm (in)
60 (2.4)
30 (1.2)
621 (24.4)
312 (12.3)
Ram dimensions
WHEELED LOADING SHOVEL | 412S
ELECTRICAL SYSTEM
STANDARD EQUIPMENT
24 volt negative ground system, 55 Amp alternator with 2 x 110 Amp hour low maintenance batteries. Isolator located in rear
of machine. Ignition key start/stop and pre-heat cold start. Primary fuse box. Other electrical equipment includes quartz halogen,
twin filament working lights, front/rear wash/wipe, heated rear screen, full road going lights, clock, gauge and warning light
monitoring. In cab 24V to 12V converter for radio feed, cigar lighter plus spare feed. Connectors to IP67 standard.
System voltage
Volt
Alternator output
Amp
Battery capacity
Amp hour
24
55
2 x 110
Loader: Bucket reset mechanism, loader arm kickout mechanism, loader control isolator, single lever servo control, high torque
geometry combines with excellent visibility between the arms.
Engine: Air cleaner – 2 stage dry type – cyclonic with primary and safety elements, stainless steel silencer and exhaust stack,
sedimenter, twin bowl fuel filters, fan guards.
Transmission: Single lever shift control, speed inhibitor, neutral start, disconnect on footbrake and loader lever, disconnect isolator
switch, direction changes and kickdown on gear selector and loader control lever.
Axles: Limited slip differentials, front and rear, epicyclic wheel hub reduction, fixed front, oscillating rear.
Brakes: Multi-plate wet disc brakes, organic linings, dual circuit hydraulic power assisted. Parking disc brake on transmission
output shaft.
Hydraulics: Gear pumps with priority steer, emergency steer back-up, 2 spool loader circuit with accumulator support,
3rd spool auxiliary hydraulic circuit as standard. Hydraulic tank located in the rear chassis fabrication.
CAB
Steering: Adjustable steering column, “soft feel” steering wheel 5 turns lock to lock, resilient stops on max lock.
Resiliently mounted ROPS/FOPS structure (tested in accordance with ISO 3471-1 : 1986 / ISO 3449 : 1984). De-luxe operator
environment combines ergonomically located controls with a high level of appointment and low internal noise levels. Entry/exit is
via large rear hinged door and anti-slip steps. Excellent forward visibility is provided by a 3 section curved, laminated windscreen
and low waistline. Extensive instrumentation includes electronic monitoring panel and display (EMS). Heating / ventilation provides
balanced and filtered air distribution throughout the cab via a powerful 11 kW capacity heater. The unitary construction allows easy
sealing and prevents ingress of dust. A transmission lock on the selector prevents inadvertent engagement and the loader controls
can be isolated for safe road travel.
Cab: ROPS/FOPS safety structure, interior reading light, centre mounted master warning light. Electronic monitoring panel with
LCD message display. Two speed intermittent front windscreen wipe/wash and self park, single speed rear windscreen wipe/wash
and self park. 3 speed heater/demisting with replaceable air filter, LH and RH opening windows, sun visor, sun blind, internal rear
view mirror, heated external mirrors, adjustable suspension seat with belt and headrest, operator storage facilities, laminated
windscreen, heated rear screen, loader control isolator, horn, 24V to 12V in cab converter.
Electrical: Road lights front and rear, parking lights, front and rear working lights, reverse alarm and light, rear fog light, battery
isolator, radio wiring and speakers, 55 amp alternator, rotating beacon.
Bodywork: Front fenders, side and rear access panels, flexible bottom step, recovery hitch, lifting lugs.
ATTACHMENTS
OPTIONAL EQUIPMENT
Auxiliary 4th spool hydraulic service, air conditioning, additional counterweight, oil bath air cleaner, turbo 2 pre-cleaner, visibowl
pre-cleaner, tooth guard, replaceable bucket wearparts, sealed alternator, epoxy coated radiator/coolers, stainless steel brake pipes,
Smooth ride system (SRS), hydraulic quickhitch, rear fenders, reversing camera (colour), auto greasing system, auxiliary control
buttons on joystick, spark arrestor, bolt on 100L (22 UK gal) auxiliary fuel tank, hydraulic towhitch, 12V or 24V trailer electrics,
trailer braking, fire extinguisher, number plate light kit, additional front and rear worklights, grease gun, belly guards, reversing fan.
An extensive range of attachments is available to users, covering the job requirements.
SERVICE FILL CAPACITIES
litres (UK gal)
Hydraulic system
110 (24.2)
Fuel tank
125 (27.5)
Engine oil sump
10.7 (2.35)
Transmission oil system
24 (5.2)
Axle oil (front)
25 (5.5)
Axle oil (rear)
Engine coolant system
25 (5.5)
21.5 (4.7)
WHEELED LOADING SHOVEL | 412S
LOADER DIMENSIONS – FORK FRAME WITH FORKS
F
E
D
A
C
B
A
B
C
D
E
F
Fork carriage width
Length of tines
Reach at ground level
Reach at arms horizontal
Below ground level
Arms, horizontal height
Arms, maximum height
Reach at maximum height
Payload*
Tipping load straight
Tipping load full turn (40°)
Attachment weight
mm (ft-in)
mm (ft-in)
mm (ft-in)
mm (ft-in)
mm (ft-in)
mm (ft-in)
mm (ft-in)
mm (ft-in)
kg (lb)
kg (lb)
kg (lb)
kg (lb)
Parallel fork
1500 (4-11)
1220 (4-0)
811 (2-8)
1531 (5-0)
27 (0-1)
1718 (5-8)
3449 (11-4)
825 (2-8)
2665 (5875)
3612 (7962)
3056 (6738)
440 (970)
Assumes the machine is fitted with Michelin 460/70 R24 XMCL tyres and the industrial quickhitch is used.
*At the centre-of-gravity distance 500mm (1ft-51⁄2in). Based on 80% of full turn tipping load as defined by ISO 8313.
Manual fork spacings at 50mm (2in) increments. Fork section 100mm x 50mm (4in x 2in).
Non parallel fork
1500 (4-11)
1220 (4-0)
818 (2-8)
1538 (5-1)
37 (0-11⁄ 2)
1708 (5-7)
3439 (11-3)
832 (2-9)
2665 (5875)
3612 (7962)
3056 (6738)
440 (970)
WHEELED LOADING SHOVEL | 412S
A GLOBAL COMMITMENT TO QUALITY
JCB’s total commitment to its products and customers has helped it grow from a one-man
business into Britain’s largest privately owned manufacturer of backhoe loaders, crawler excavators,
wheeled excavators, telescopic handlers, wheeled loaders, dump trucks, rough terrain fork lifts,
industrial fork lifts, mini/midi excavators, skid steer loaders, tractors and compaction equipment.
By making constant and massive investments in the latest production technology, the JCB factories
have become some of the most advanced in the world.
By leading the field in innovative research and design, extensive testing and stringent quality control,
JCB machines have become renowned all over the world for performance, value and reliability.
And with a global sales and service network of more than 650 dealers and agents, we aim to deliver
the best customer support in the industry.
Through setting the standards by which others are judged, JCB has become one of the world’s
most impressive success stories.
JCB Sales Limited, Rocester, Staffordshire ST14 5JP. Tel: 01889 590312. Fax: 01889 590588. Web: http://www.jcb.com
JCB reserves the right to change specifications without notice. Illustrations shown may include optional equipment and accessories. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.
9999/4960 01/11 Issue 8
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