Installation Instructions

Installation Instructions
Installation & User Guide
Close Coupled Toilets
Top Rear & Side Entry
NOTE: If your new toilet pan has no Side Entry holes, please ignore
this installation guide and refer to document # 1102602-A2.
1265059-A2-D
June 2016
Thank You For Choosing Kohler Company
We appreciate your commitment to Kohler quality. Please take a few
minutes to review this manual before you start installation. If you
encounter any installation or performance problems, please don’t hesitate to
contact us. Our phone numbers are listed on the back cover. Thanks again
for choosing Kohler Company.
Before You Begin
CAUTION: Risk of personal injury or product damage. Handle
with care. Vitreous china can break or chip if the product is handled
carelessly.

Observe all local plumbing and building codes. Installation shall be in
accordance with AS/NZS 3500 and AS/NZS 6400.

Carefully inspect the new toilet for damage.

If the existing toilet does not have a supply shut-off valve below the
cistern, install one before installing the new toilet.

Install sufficient backing behind the finished wall to provide a secure
material for the anchoring devices.

Water supply hose not supplied. Your plumber can provide a suitable
hose of sufficient length from the shut-off valve to the tank inlet.
WARNING: Ensure that no part of the cistern inlet hose is submerged in water.
Kohler Co.
2
1265059-A2-D
Tools And Materials Required
Adjustable
Spanner
Tube Cutter
Tape Measure
Level
Safety Glasses
Sponge
Screwdriver
Drill & Bits
Caulking Gun
Pipe Wrench
Adjustable Pliers
Metal File
1/2” Socket
Hacksaw
Silicone Sealant
Pencil
Parts Identification
Shut-off Valve
Side Entry
Capping Plug
Side Entry
Hose Plug
(not supplied)
300mm hose for
Top/Rear install
(supplied with cistern)
Cistern Bung
(supplied with cistern)
Vario Connector
(supplied)
Side Inlet Valve
(for Top Rear Entry.
Supplied with cistern)
1265059-A2-D
Bottom Inlet Valve
(supplied with
side-entry pan)
3
Pan Fixing Kit
(supplied)
Water Supply Hose
(not supplied)
Kohler Co.
Preparing to Install
1 Remove the existing toilet: Turn off the water supply and flush the toilet,
then sponge out all remaining water from the cistern. Disconnect the supply
hose from the shut-off valve and remove the old pan and cistern.
CAUTION: Risk of hazardous gases. Temporarily stuff a rag in the closet
flange. Ensure this is removed before installing the new toilet.
2 Identify the type of toilet installation:
A) Side Entry with Bottom Inlet or B) Top Rear Entry with Side Inlet Valve.
For Side Entry toilets, the bottom inlet valve is supplied with the pan.
Top Rear
Entry
Bottom
Inlet
Valve
Cistern
Inlet Hose
Side
Inlet
Valve
Bung
Bottom
Inlet
A) Bottom inlet
cistern configuration
Captive
Nut
(in pan)
B) Top Rear Entry
cistern configuration
Captive
Nut
(in pan)
WARNING: Ensure that no part of the cistern inlet hose is submerged in water.
For Top Rear Entry installations, skip to Pan Installation on page 6.
For Side Entry/Bottom Inlet installations, proceed with instructions, below.
3 For Side Entry/Bottom Inlet installations, check the shut-off valve position.
Side entry hole
Side entry hole
Shut-off
valve
Shut-off
valve
Left-hand
valve position
Right-hand
valve position
NOTE: For shut-off valves positioned on the right-hand side,
a longer water supply hose may be required (not supplied).
Kohler Co.
4
1265059-A2-D
Cistern Installation - Bottom Inlet
Skip this page if installing a
Top Rear Entry cistern configuration.
1 Remove the Side Inlet valve and 300mm hose.
2 Install the Bottom Inlet valve to the cistern. Discard the bung. Place
the washers over the fixing screws and locate in cistern fixing holes.
Bottom
Inlet
Valve
Fixing Screw
Washer
Washer
Rubber Seal
Seal
NOTE:
Bottom Inlet Valve
has been preset to
deliver a full flush
volume of 4.5L.
Captivated Nut
(in pan)
Nut
4 Connect the supply hose to
3 Position the cistern on the pan
the cistern inlet and feed the
hose through the appropriate
side hole in the pan.
by centering the gasket on the
pan inlet. Securely tighten the
screws so the cistern is level.
Gasket
Side Entry Holes
Screw
Water Supply Hose
(Not supplied)
Pan Inlet
5 Install the side inlet plugs. Slide the hose plug body over the loose end
of the hose, assemble the two halves and press the components into
side-entry hole in the pan. Insert a capping plug into the other hole.
Hose Plug
Body
Capping Plug
6 Connect the supply hose to the shut-off valve to test the system
for leaks. Shut off the water supply and disconnect the hose.
1265059-A2-D
5
Kohler Co.
Pan Installation
1 Define the position of the connector: Place the connector onto the pan,
and position the connector between the outlet and waste pipe.
Installation instructions are supplied with each respective pan connector.
Case 1
Case 2
Finished
Wall
Pan
Finished
Wall
Pan
Waste Pipe
Connector
Vario
Connector
Setout
Offset Pan Collar
Setout
Finished
Wall
Case 3
Pan
Vario
Connector
Offset Pan Collar
Setout
2 Using the template, mark the positions of the floor fixing kit holes.
Waste Pipe
ll
Wa
ll
Wa
A
B
Connector to Wall
Kohler Co.
Waste Pipe
Connector to Floor
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1265059-A2-D
3 Drill fixing holes at the marked locations on the floor and insert the
anchors where required.
Hexagon
Lag Screw
Bracket
Hole
Anchor
Washer
Anchor
Cap
Sleeve
Screw
4 Place a washer onto each of the hexagon screws and fix the brackets
to the floor.
5 Position the toilet in the marked location, while ensuring an effective
connection is made with the pan connector.
6 Install the plastic screw sleeves and use the screws to fix the
toilet to the brackets. Attached the chromed caps to the screw heads.
For Side Entry/Bottom inlet installations, skip to Push Button Installation on page 9.
For Top Rear entry installations, proceed to Cistern Installation on page 8.
1265059-A2-D
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Kohler Co.
Cistern Installation - Top Rear Entry
Skip this page if installing a
bottom inlet cistern configuration.
1 Securely install the bung into the bottom inlet of the cistern. Place
the washers over the fixing screws and locate in cistern fixing holes.
Fixing Screw
Bung
Washer
Seal
Seal
Captivated Nut
(in pan)
Washer
Nut
3 Connect the supply hose to
2 Position the cistern on the pan
the cistern inlet and connect the
hose to the water supply
shut-off valve.
by centering the gasket on the
pan inlet. Securely tighten the
screws so the cistern is level.
Gasket
Cistern Inlet
Hose
(supplied)
Screw
Side Entry Holes
Pan Inlet
4 Insert capping plugs into the side entry holes in the pan.
5 Connect the supply hose to the shut-off valve to test the system
for leaks. Shut off the water supply and disconnect the hose.
Kohler Co.
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1265059-A2-D
Push Button Installation
1 Disassemble the push rods.
2 Using the push rod, measure
3 Reassemble the push rods.
4 Fit the lid and test the buttons.
1265059-A2-D
the distance between the flush
valve and the top of the cistern
lid. Mark this length and cut the
push rod to length.
Adjust the rods as required.
9
Kohler Co.
Flush Valve Removal and Installation
Flush Valve A
1 Release flush valve by turning
anti-clockwise and pulling straight
up on the canister.
2 Assemble flush valve by pushing
straight down into the canister
and turning clockwise.
2
1
1
2
Flush Valve B
1 Release flush valve by
squeezing the tabs on both
sides of the canister and pulling
straight up out of the flush
valve.
Kohler Co.
10
2 Assemble flush valve by
pressing it into the flush valve so
it snaps into place.
1265059-A2-D
Finalising Installation
1 Install the seat as per the supplied seat instructions.
1
2
3
2 Make final connection of water supply hose to shut-off valve. Test the
system for leaks.
3 Apply a suitable sealant between the pan and adjacent surfaces.
Your toilet suite is now installed.
Please refer to the Homeowner’s Guide for care & cleaning instructions.
1265059-A2-D
11
Kohler Co.
CONTACT AND WARRANTY INFORMATION
For warranty information, please visit our website
Australia
www.au.kohler.com.
New Zealand
www.kohler.co.nz
CALL US FOR HELP
NEW ZEALAND
KOHLER NZ LTD
AUSTRALIA
KOHLER CO.
Free Ph: 0800 564 537 (0800 KOHLER)
Free Fax: 0800 664 488
www.kohler.co.nz
Free Ph: 1 800 KOHLER
(1 800 564 537)
www.au.kohler.com
1265059-A2-D
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