LK-F relays

LK-F Low Profile (10 mm) TV-5 and TV-8 Compatible Flat Power Relay • TV standards compatible: TV-5 and TV-8 • TV-5 type: 78 A inrush current and switching possible at 5 A rated current. • TV-8 type: 118 A inrush current and switching possible at 8 A rated current. • Line up includes silent type Approx. 10 dB less sound pressure than LK-S relay. When operate 30 Quantity LK-F relay (silent) LK-S relay • High sensitivity: 250mW Ideal for device power reduction • 0.7 mm .028 inch stand off height 0.7 .028 mm inch • Conforms to various safety standards UL, C-UL, TÜV and SEMKO TYPICAL APPLICATIONS 20 • Flat-panel TVs • Audio visual equipment • Other slim profile devices 10 FEATURES LK-F RELAYS 0 30 35 40 45 50 55 60 65 70 75 80 85 Sound pressure, dB • Low profile (10 mm height) Height reduced 60% compared with previous product*. When release 30 LK-F relay (silent) LK-S relay Previous product* (including stand off) 25 mm .984 inch Quantity Low profile LK-F 10 mm .394 inch 20 (LK-S) 10 *Previous product: LK-S relay 0 25 30 35 40 45 50 55 60 65 70 75 80 • Nominal switching capacity: 5A, 8A 277V AC Sound pressure, dB ORDERING INFORMATION LKF 1a M 1 2 V 1 5 Contact arrangement 1a: 1 Form A Nominal operating power M: 250mW Operation noise Nil: Standard type Q: Silent type Coil voltage (DC) 5, 9, 12, 24V TV standard 5: TV-5 8: TV-8 Note: UL/C-UL, T†V, SEMKO approved type is standard. ds_61B13_0007_en_lkf: 310309J 1 LK-F TYPES Part No. Contact arrangement Nominal coil voltage TV-5 type 5V DC 1 Form A TV-8 type Standard type Silent type Standard type Silent type LKF1aM-5V-1-5 LKF1aMQ-5V-1-5 LKF1aM-5V-1-8 LKF1aMQ-5V-1-8 9V DC LKF1aM-9V-1-5 LKF1aMQ-9V-1-5 LKF1aM-9V-1-8 LKF1aMQ-9V-1-8 12V DC LKF1aM-12V-1-5 LKF1aMQ-12V-1-5 LKF1aM-12V-1-8 LKF1aMQ-12V-1-8 24V DC LKF1aM-24V-1-5 LKF1aMQ-24V-1-5 LKF1aM-24V-1-8 LKF1aMQ-24V-1-8 Standard packing: Tube: 50 pcs.; Case: 500 pcs. *Operation noise standard type is available, please contact us. RATING 1. Coil data Nominal coil voltage Pick-up voltage (at 20°C 68°F) (JIS C 5442* pulse drive.) Standard type Silent type 70%V or less of nominal voltage (Initial) 80%V or less of nominal voltage (Initial) 5V DC 9V DC 12V DC 24V DC Drop-out voltage (at 20°C 68°F) Nominal operating Coil resistance current [±10%] (at 20°C 68°F) [±10%] (at 20°C 68°F) 50 mA 10%V or more of nominal voltage (Initial) Nominal operating power Max. applied voltage (at 20°C 68°F) 250mW 130%V of nominal voltage 100Ω 27.8mA 324Ω 20.8mA 576Ω 10.4mA 2,304Ω *JIS C 5442: JIS C 5442-1986 test method for miniature electromagnetic relays used for control applications. 2. Specifications Characteristics Item Specifications TV-5 type TV-8 type Arrangement Contact 1 Form A Contact resistance (Initial) Max. 100 mΩ (By voltage drop 6 V DC 1A) AgSnO2 type Contact material Nominal switching capacity (resistive load) Contact carring power Rating 5 A 277 V AC 277 V AC 5 A (AC) 8 A (AC) 100 mA 5 V DC Min. switching capacity (Reference value)*1 Insulation resistance (Initial) Breakdown voltage (Initial) Surge breakdown voltage*2 1,000 Vrms for 1 min. (Detection current: 10 mA) Between contact and coil 4,000 Vrms for 1 min. (Detection current: 10 mA) Between contact and coil Max. 45°C 113°F (By resistive method, nominal voltage applied to the coil; contact carrying current: 8 A at 70°C 158°F.) Max. 15 ms (nominal coil voltage, excluding contact bounce time) Release time (at 20°C 68°F) Max. 5 ms (nominal coil voltage, excluding contact bounce time) (without diode) Mechanical characteristics Vibration resistance Functional Min. 200 m/s2 (Half-wave pulse of sine wave: 11 ms; detection time: 10 μs.) Destructive Min. 1,000 m/s2 (Half-wave pulse of sine wave: 6 ms.) Functional 10 to 55 Hz at double amplitude of 1.5 mm (Detection time: 10 μs.) Destructive 10 to 55 Hz at double amplitude of 1.5 mm Min. 106 (at 180 cpm) Mechanical Electrical Conditions for operation, transport and storage*3 Max. operating speed Unit weight 10,000 V (initial) Max. 45°C 113°F (By resistive method, nominal voltage applied to the coil; contact carrying current: 5 A at 70°C 158°F.) Operate time (at 20°C 68°F) Shock resistance Conditions Min. 1,000MΩ (at 500V DC) Measurement at same location as “Breakdown voltage” section. Between open contacts Temperature rise (at 20°C 68°F) Expected life 2,216 VA Max. switching voltage Max. switching current Electrical characteristics 8 A 277 V AC 1,385 VA Min. 105 (at 20 cpm) Min. 5×104 (at 20 cpm) Ambient temperature: –40°C to +70°C –40°F to +158°F; Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature); Atmospheric pressure: 86 to 106 kPa 20 cpm (at nominal switching capacity) Approx. 12 g .42 oz Notes: *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. *2. Wave is standard shock voltage of ±1.2×50μs according to JEC-212-1981 *3. The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value. Refer to 1. Usage, transport and storage conditions in NOTES. Refer to “6. Usage, Storage and Transport Conditions” in AMBIENT ENVIRONMENT section in Relay Technical Information. 2 ds_61B13_0007_en_lkf: 310309J LK-F REFERENCE DATA 1. Max. switching power (AC resistive load) 2-(1). Coil temperature rise (TV-5 type) 2-(2). Coil temperature rise (TV-8 type) Sample: LKF1aMQ-12V-1-5, 6 pcs. Point measured: coil inside Contact current: 0A, 5A Sample: LKF1aMQ-12V-1-8, 6 pcs. Point measured: coil inside Contact current: 0A, 8A TV-8 type 10 8 5 TV-5 type 1 30 Temperature rise, °C Temperature rise, °C Contact current, A 40 40 100 20°C 5A 20°C 0A 70°C 5A 70°C 0A 20 10 3-(1). Ambient temperature characteristics and coil applied voltage (TV-5 type) Allowable ambient temperatures against % coil voltages (max. inside the coil temperature set as 115°C 239°F) 200 Carrying current: 5A Pick-up voltage (hot start) 100 300 20 40 60 80 100 Ambient temperature, °C 4-(1). Electrical life test (5A 277V AC, resistive load) 12V DC 0 60 140 Contact welding detection and Miscontacting detection circuit 80 100 120 Coil applied voltage, %V 140 Allowable ambient temperatures against % coil voltages (max. inside the coil temperature set as 115°C 239°F) 200 Carrying current: 8A Pick-up voltage (hot start) 100 0 120 0 20 40 60 80 100 Ambient temperature, °C 120 Change of contact resistance 50 12 Circuit: 277V AC 100 120 Coil applied voltage, %V Change of pick-up and drop-out voltage Sample: LKF1aMQ-12V-1-5, 6 pcs. Operation frequency: 20 times/min. (ON/OFF = 1.5s: 1.5s) Ambient temperature: 20°C 68°F 20 Pick-up voltage (cold start) Pick-up and drop-out voltage, V 0 70°C 8A 70°C 0A 3-(2). Ambient temperature characteristics and coil applied voltage (TV-8 type) Pick-up voltage (cold start) 0 80 45 10 Max. Pick-up voltage 8 x Min. 6 Drop-out voltage 4 Contact resistance, mΩ Coil applied voltage, %V 300 20°C 0A 10 0 60 10 100 Contact voltage, VAC Coil applied voltage, %V 0 20°C 8A 30 Max. x Min. 2 40 35 30 25 Max. 20 15 x 10 Min. 5 0 4-(2). Electrical life test (8A 277V AC, resistive load) 10 5 No. of operations, ×104 10 50 45 10 8 Max. x Min. Pick-up voltage 6 Drop-out voltage 4 Max. x Min. 2 Contact resistance, mΩ Pick-up and drop-out voltage, V Contact welding detection and Miscontacting detection circuit 0 Change of contact resistance 12 Circuit: 12V DC 5 4 No. of operations, ×10 Change of pick-up and drop-out voltage Sample: LKF1aMQ-12V-1-8, 6 pcs. Operation frequency: 20 times/min. (ON/OFF = 1.5s: 1.5s) Ambient temperature: 20°C 68°F 277V AC 0 0 40 35 30 25 20 Max. 15 x Min. 10 5 0 ds_61B13_0007_en_lkf: 310309J 0 2.5 4 No. of operations, ×10 5 0 0 2.5 No. of operations, ×104 5 3 LK-F 5-(1). Operation noise distribution LK-F (Height: 10 mm, Silent) When release 30 30 Quantity Microphone When operate Quantity Measuring conditions Sample: LKF1aMQ-12V-1-5, 50pcs Background noise: approx. 20dB Coil voltage: 12V DC Equipment setting: “A” weighted Single part (refer to figure below) With diode 20 10 Mat 20 10 50mm 1.969inch 0 30 35 40 45 50 55 60 65 70 75 80 85 Relay 0 25 30 35 40 45 50 55 60 65 70 75 80 Sound pressure, dB Sound pressure, dB 5-(2). Operation noise distribution LK-F (Height: 10 mm, Standard) When release 30 30 Quantity Microphone When operate Quantity Measuring conditions Sample: LKF1aM-12V-1-5, 50pcs Background noise: approx. 20dB Coil voltage: 12V DC Equipment setting: “A” weighted Single part (refer to figure below) With diode 20 10 Mat 20 10 50mm 1.969inch 0 30 35 40 45 50 55 60 65 70 75 80 85 Relay 0 30 35 40 45 50 55 60 65 70 75 80 85 Sound pressure, dB 5-(3). Operation noise distribution LK-S (Height: 25 mm) Refer to comparison 50mm 1.969inch Relay When release 30 30 Quantity Microphone When operate Quantity Measuring conditions Sample: LKS1aF-12V, 50pcs Background noise: approx. 20dB Coil voltage: 12V DC Equipment setting: “A” weighted Single part (refer to figure below) With diode Sound pressure, dB 20 20 10 10 Mat 0 30 35 40 45 50 55 60 65 70 75 80 85 Sound pressure, dB 4 0 25 30 35 40 45 50 55 60 65 70 75 80 Sound pressure, dB ds_61B13_0007_en_lkf: 310309J LK-F DIMENSIONS (Unit: mm inch) External dimensions PC board pattern (Bottom view) 2-0.9 dia. 2-.035 dia. 2-1.3 dia. 2-.051 dia. 18.25 .719 26.1 1.028 1.6 .063 7.5 .295 19.7 .776 0.7 .028 0.5 dia. .020 dia. 0.3 .012 26.3 1.035 2.3 .091 3.35 .132 18.25 .719 10.0 .394 22.0 .899 3.2 .130 0.4 .016 Schematic (Bottom view) 1.6 .063 1.0 .039 9.1 .358 19.7 .776 1.0 .039 22.0 .866 Dimension: Max. 1mm .039 inch: 1 to 3mm .039 to .118 inch: Min. 3mm .118 inch: General tolerance ±0.1 ±.004 ±0.2 ±.008 ±0.3 ±.012 SAFETY STANDARDS Certification authority TV-5 type TV-8 type UL, C-UL TV-5 5 A 277 V AC TV-8 8 A 277 V AC 3/100 A 250 V AC 40T85 μ SEMKO TÜV ds_61B13_0007_en_lkf: 310309J EN61810-1 5 A 250 V AC (cosφ = 1.0) EN61810-1 8 A 250 V AC (cosφ = 1.0) 5 LK-F NOTES Q Usage, transport and storage conditions 1) Temperature: –40 to +70°C –40 to +158°F 2) Humidity: 5 to 85% RH (Avoid freezing and condensation.) The humidity range varies with the temperature. Use within the range indicated in the graph below. 3) Atmospheric pressure: 86 to 106 kPa Temperature and humidity range for usage, transport, and storage Humidity, %R.H. 85 Tolerance range (Avoid freezing when used at temperatures lower than 0°C 32°F) 5 -40 -40 (Avoid condensation when used at temperatures higher than 0°C 32°F) 0 +32 Temperature, °C °F 70 +158 4) Condensation Condensation forms when there is a sudden change in temperature under high temperature and high humidity conditions. Condensation will cause deterioration of the relay insulation. 5) Freezing Condensation or other moisture may freeze on the relay when the temperatures is lower than 0°C 32°F. This causes problems such as sticking of movable parts or operational time lags. 6) Low temperature, low humidity environments The plastic becomes brittle if the relay is exposed to a low temperature, low humidity environment for long periods of time. Q Solder and cleaning conditions 1) Please obey the following conditions when soldering automatically. (1) Preheating: Within 120°C 248°F (solder surface terminal portion) and within 120 seconds (2) Soldering iron: 260°C±5°C 500°F±41°F (solder temperature) and within 6 seconds (soldering time) 2) Since this is not a sealed type relay, do not clean it as is. Also, be careful not to allow flux to overflow above the PC board or enter the inside of the relay. Q Certification 1) This relay is UL and C-UL certified. UL and C-UL standards: TV-5 5 A 277 V AC TV-8 8 A 277 V AC 2) This relay is certified by TÜV as an electromagnetic relay that complies with EN61810-1. TÜV standards: TV-5 type 5 A 250 V~ cosφ = 1.0 TV-8 type 8 A 250 V~ cosφ = 1.0 3) This relay is certified by SEMKO. 3/100 A 250 V AC 40T85 μ Steady-state current: 3A/Inrush current: 100 A, Load voltage: 250 V AC Ambient temperature: –40 to +85°C –40 to +185°F, Micro-gap Q Others 1) For precautions regarding use and explanations of technical terminology, please refer to our web site. (panasonic-electric-works.net/ac) 2) To ensure good operation, please keep the voltage on the coil ends to ±5% (at 20°C 68°F) of the rated coil operation voltage. Also, please be aware that the pick-up voltage and drop-out voltage may change depending on the temperature and conditions of use. 3) Keep the ripple rate of the nominal coil voltage below 5%. 4) The cycle lifetime is defined under the standard test condition specified in the JIS C 5442 standard (temperature 15 to 35°C 59 to 95°F, humidity 25 to 75%). Check this with the real device as it is affected by coil driving circuit, load type, activation frequency, activation phase, ambient conditions and other factors. Also, be especially careful of loads such as those listed below. (1) When used for AC load-operating and the operating phase is synchronous. Rocking and fusing can easily occur due to contact shifting. (2) Highly frequent load-operating When highly frequent opening and closing of the relay is performed with a load that causes arcs at the contacts, nitrogen and oxygen in the air is fused by the arc energy and HNO3 is formed. This can corrode metal materials. Three countermeasures for these are listed here. • Incorporate an arc-extinguishing circuit. • Lower the operating frequency • Lower the ambient humidity 5) This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. 6) Heat, smoke, and even a fire may occur if the relay is used in conditions outside of the allowable ranges for the coil ratings, contact ratings, operating cycle lifetime, and other specifications. Therefore, do not use the relay if these ratings are exceeded. 7) If the relay has been dropped, the appearance and characteristics should always be checked before use. 8) Incorrect wiring may cause unexpected events or the generation of heat or flames. 9) The amount of relay operation noise will vary depending on the substrate used for mounting. Please use after verifying with the relay mounted on the substrate. 10) There are no restrictions as to how this relay should be oriented during installation. However, due to gravitation there may be slight differences in pick-up/ drop-out voltage and operate/release time, etc., depending on the orientation. Therefore, when evaluating the relay, please do so with the relay installed with the actual orientation. For Cautions for Use, see Relay Technical Information. 6 ds_61B13_0007_en_lkf: 310309J
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