Aristo™ robot package

Aristo™ robot package
Aristo™ robot package
STANDARD MIG ROBOTIC WELDING COMPONENTS
FOR FIELDBUS COMMUNICATION
TrueArcVoltageTM
System inside
XA00125020
ESAB has been working with robotic welding for many years.
This is why you can rely on our application,
process, knowledge and support.
Welding is our field of excellence ever since our founder developed
the coated electrode more than a century ago. Over 80% of all
robots used for welding, use the semi-automatic welding process,
also called MIG/MAG or GMAW.
Suitable processes when robotic
welding:
Connecting cables
High quality cables to transfer the large
amount of digital signals between the
robot control, the Aristo™ U8 control unit
and the power source. You choose the
optimum length for your installation.
- MIG/MAG welding
- MIG/MAG pulse welding
- MIG/MAG Aristo SuperPulseTM
- Short arc / pulse
- Pulse / pulse
- Pulse / Spray arc
- MIG/MAG Brazing
Synergic lines
In our top of the line products we include
Synergic lines. These lines are
developed from our process knowledge
and field experience. The Aristo™ U8
control pendant has an extensive
synergic database. This means that you
will have all alternatives without
compromising quality. Aristo™ U8 control
pendant has more than 200 synergic
lines for short/spray arc and pulsed arc.
In addition the Aristo™ U8 can also
handle customer specific synergic lines if
needed. The synergic lines can be upand downloaded with a PC.
Suitable for all materials
Suitable for mild steel Fe, stainless steel
Ss, Ni based, aluminium Al and copper
Cu.
Easy to install
The Aristo™ Mig power sources are
connected to the enclosed feeder
Aristo™ RoboFeed 3004w or the
enclosed feeder unit Aristo™ FeedMech
4804w with separate control unit
Aristo™ FeedControl by quick
connectors. Connection of the power
sources and the Aristo™ U8 to the robot
control cabinet is by help of a bus splitter
available from ESAB. Wire conduit in
different lengths are available for efficient
transport of the wire from the Marathon
Pac drum to the feeder units. All these
efforts to minimise set up time enabling
production to commence in the shortest
possible time.
A complete Aristo™ robot
package consists of:
- Aristo™ Mig power source
- wire feed units: Aristo™ RoboFeed
or FeedMech with the separate
control unit FeedControl.
- Aristo™ U8 - programming
unit with integrated Fieldbus
interfaces
- Bus splitter - for connection to the
robot cabinet
- Control cable and cable package with quick connections
- Welding torch or PP torch incl.
holder
- ESAB wire
The Wire feeders
We offer 2 feeding alternatives:
- Aristo™ RoboFeed 3004w enclosed with 30
mm feed rolls
- Aristo™ FeedMech 4804w enclosed with 48
mm feed rolls and the separate control unit
Aristo™ FeedbControl
Full range of Equipment
The precision Aristo™ Mig power
sources can weld MIG/MAG solid wire
and cored wires using constant current,
pulsing, super pulsing as well as
MIG/MAG
brazing. The Aristo™ Mig power sources
supplies accurate and repeatable power
to drive, control and monitor the weld
process. ESAB’s 100 years of welding
process knowledge has been captured
and stored in the many pre-programmed
Synergic lines enabling you to achieve
the optimum performance for every
material, process and gas combination in
your mechanised application.
The bus splitter
makes it easy to connect/ disconnect the
standard cables to the robot control
cabinet. For easy installation the plate
and holes have been prepared for
standard sizes. (Harting 24 type)
The Aristo™ U8 - Fieldbus
has the same welding functionality as a
standard Aristo™ U8, but it also
communicates the settings and signals
between the robot and the power source.
Among the interface features are:
- 255 memories (schedules) changeable
during welding.
- Direct access to the wire feed speed and
voltage
- Wire touch sense
- Weld busy
- Arc Acknowledge
- Multilevel error status information inching
- Reverse wire feed direction
- Shielding gas control
- Cleaning gas control
- 2 levels of safety stops
The welding manager can easily block all
access to the preset weld-parameters
in the Aristo™ U8 by a code lock
function.
Hose package between power
source and feeder. This package
contains all cables and hoses to the
feeder, all of them equipped with quick
connectors. The water connectors block
the water in the hose, when not
connected. A removable protective cover
gathers the hoses and protects them
from wear and tear.
Torches
ESAB offer the PSF™ 315M torch in the
standard lengths 1.5, 2.2 and 3.0 m.
Swan necks are available in 4 different
standard versions: Straight, 25 degrees,
straight extended and 25 degrees
extended. PSF™ 315M complies with the
TrueArcVoltage™ System
Full range of consumables
ESAB has wire packages for very high
productivity, easy handling and high
quality assurance
- The Marathon Pac™. We have the
Marathon Pac™ in 250 and 475kg sizes.
Both sizes exist in Endless version which
enables continuous welding operations.
ESAB is always there for you when it
concerns productivity-improvements.
Read more in our separate leaflets.
Global solutions for a global industry.
ESAB have been working with
mechanised products since 1935, and
have become a dominant player, not
just through our ability to devise
excellent solutions, but also from our
commitment to support those
solutions world-wide at local level.
Aristo™ robot package
Aristo™ FeedMech 4804w
Aristo™
FeedMech 4804
Drive unit
3004
6
Robot control
and cable
Torch
7
8
Torch holder ABB
1
4
Aristo™ U8
Anybus
Wire
MarathonPac™
Robot
3
5
Aristo™
FeedControl
Power source
Aristo™ Mig
2
Bus Splitter
Ordering information
Power sources
Aristo™ Mig 4500i, 400 V ac
0459 349 880
Aristo™ Mig 4500iw, 400 V ac
0459 349 881
Aristo™ Mig 4000i, 400 V ac
0458 625 880
Aristo™ Mig 4000iw, 400 V ac
0458 625 881
Aristo™ Mig 5000i, 400 V ac
0459 230 880
Aristo™ Mig 5000iw, 400 V ac
0459 230 881
Additional versions available, see separate fact sheet
5
6
Accessories power sources
Water flow guard Aristo™Mig
Trolley Aristo™ Mig 4000i/5000i
0456 855 880
0461 043 880
Aristo™ U8 - DeviceNet
Aristo™ U8 - CAN open
Aristo™ U8 – Profibus
Repeater for Aristo™ U8 – Profibus
0461 050 880
0461 050 883
0461 050 884
0461 111 001
2
Bus splitter DeviceNet Harting 24
0461 105 880
3
Control cable, Power source - robot
1
1.7 m
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
4
0456 527 880
0456 527 890
0456 527 881
0456 527 882
0456 527 883
0456 527 884
Cable package, power source - drive unit
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
Air-cooled
0740 538 890
0740 538 881
0740 538 882
0740 538 883
0740 538 884
Water-cooled
0740 538 895
0740 538 886
0740 538 887
0740 538 888
0740 538 889
7
8
Feeder and control unit
Aristo™ FeedControl
Mounting bracket is included
0461 080 880
Aristo™ FeedMech 4804w Encl. 23p
Aristo™ FeedMech 4804w Encl. 12p
Drive unit 3004 component on request
0461 070 880
0461 070 881
Assembly bracket universal
Cable/Hose kit FeedMech 4804w, 2m
Gas flow valve FeedMech 4804w
Gas flow meter FeedMech 4804w
0461 038 880
0461 135 881
0461 110 880
0460 005 881
Quick connection Marathon Pac
WIRE CONDUIT 1.8 M
WIRE CONDUIT 3.0 M
WIRE CONDUIT 4.5 M
WIRE CONDUIT 8.0 M
WIRE CONDUIT12.0 M
F102 440 880
F102 437 881
F102 437 882
F102 437 883
F102 437 884
F102 437 885
Welding torch
PSF™ 315M 1.5 m, Straight
PSF™ 315M 2.2 m, Straight
PSF™ 315M 3 m, Straight
PSF™ 315M 1.5 m, Standard 25 degree
PSF™ 315M 2.2 m, Standard 25 degree
PSF™ 315M 3 m, Standard 25 degree
0367 233 896
0367 233 901
0367 233 905
0367 233 894
0367 233 900
0367 233 898
Aristo™ robot package
Aristo™ FeedMech 4804w
Aristo™
FeedMech 4804
Drive unit
3004
6
Robot control
and cable
Torch
8
7
9
Torch holder
1
4
Aristo™ U8
Anybus
Wire
MarathonPac™
Robot
3
5
Aristo™
FeedControl
Power source
Aristo™ Mig
2
Bus Splitter
9
CAT2 (L)
Torch bracket TCP 1
(CAT 2 holder)
Torch bracket TCP 2
(CAT 2 holder)
Complete torch holder
(anti collision software)
Ordering information
Power sources
Aristo™ Mig 4500i, 400 V ac
0459 349 880
Aristo™ Mig 4500iw, 400 V ac
0459 349 881
Aristo™ Mig 4000i, 400 V ac
0458 625 880
Aristo™ Mig 4000iw, 400 V ac
0458 625 881
Aristo™ Mig 5000i, 400 V ac
0459 230 880
Aristo™ Mig 5000iw, 400 V ac
0459 230 881
Additional versions available, see separate fact sheet
5
0461 080 880
Aristo™ FeedMech 4804w Encl. 23p
Aristo™ FeedMech 4804w Encl. 12p
Drive unit 3004 component on request
0461 070 880
0461 070 881
Assembly bracket universal
Cable/Hose kit FeedMech 4804w, 2m
Gas flow valve FeedMech 4804w
Gas flow meter FeedMech 4804w
0461 038 880
0461 135 881
0461 110 880
0460 005 881
7
Quick connection Marathon Pac
WIRE CONDUIT 1.8 M
WIRE CONDUIT 3.0 M
WIRE CONDUIT 4.5 M
WIRE CONDUIT 8.0 M
WIRE CONDUIT12.0 M
F102 440 880
F102 437 881
F102 437 882
F102 437 883
F102 437 884
F102 437 885
8
Welding torch
9
Torch brackets and holders
6
Accessories power sources
Water flow guard Aristo™ Mig
Trolley Aristo™ Mig 4000i/5000i
0456 855 880
0461 043 880
2
Aristo™ U8 - DeviceNet
Aristo™ U8 - CAN open
Aristo™ U8 - Profibus
Repeater for Aristo™ U8 - Profibus
0461 050 880
0461 050 883
0461 050 884
0461 111 001
3
Bus splitter DeviceNet Harting 24
0461 105 880
1
Control cable, Power source - robot
4
1.7 m
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
0456 527 880
0456 527 890
0456 527 881
0456 527 882
0456 527 883
0456 527 884
Cable package, power source - drive unit
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
Air-cooled
0740 538 890
0740 538 881
0740 538 882
0740 538 883
0740 538 884
Water-cooled
0740 538 895
0740 538 886
0740 538 887
0740 538 888
0740 538 889
Feeder and control unit
Aristo™ FeedControl
Mounting bracket is included
PSF™ 315M 1.5 m, Straight
PSF™ 315M 2.2 m, Straight
PSF™ 315M 3 m, Straight
PSF™ 315M 1.5 m, Standard 25 degree
PSF™ 315M 2.2 m, Standard 25 degree
PSF™ 315M 3 m, Standard 25 degree
0367 233 896
0367 233 901
0367 233 905
0367 233 894
0367 233 900
0367 233 898
TCP 1 (CAT 2)
0700 200 300
TCP 2 (CAT 2)
0700 200 301
CAT2 (L) cpl.
0700 200 303
Flange CAT2, d= 40 mm ISO 9409-1-A40
0700 200 304
Flange CAT2, d= 50 mm ISO 9409-1-A50
0700 200 305
Complete torch holder (anti collision software) 0700 200 302
Aristo™ robot package
Aristo™ FeedMech 4804w
mechanised PP-torch
6
Aristo™
FeedMech 4804
Robot control
and cable
7
8
1
PushPull torch
4
Aristo™ U8
Anybus
Wire
MarathonPac™
3
Robot
5
Aristo™
FeedControl
Power source
Aristo™ Mig
Bus Splitter
2
Ordering information
Power sources
Aristo™ Mig 4500i, 400 V ac
0459 349 880
Aristo™ Mig 4500iw, 400 V ac
0459 349 881
Aristo™ Mig 4000i, 400 V ac
0458 625 880
Aristo™ Mig 4000iw, 400 V ac
0458 625 881
Aristo™ Mig 5000i, 400 V ac
0459 230 880
Aristo™ Mig 5000iw, 400 V ac
0459 230 881
Additional versions available, see separate fact sheet
Water flow guard Aristo™ Mig
Trolley Aristo™ Mig 4000i/5000i
0456 855 880
0461 043 880
Aristo™ U8 - DeviceNet
Aristo™ U8 - CAN open
Aristo™ U8 - Profibus
Repeater for Aristo™ U8 - Profibus
0461 050 880
0461 050 883
0461 050 884
0461 111 001
2
Bus splitter DeviceNet Harting 24
0461 105 880
3
Control cable, Power source - robot
1.7 m
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
0456 527 880
0456 527 890
0456 527 881
0456 527 882
0456 527 883
0456 527 884
Cable package, power source - drive unit
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
5
Accessories power sources
1
4
6
7
8
Air-cooled
0740 538 890
0740 538 881
0740 538 882
0740 538 883
0740 538 884
Water-cooled
0740 538 895
0740 538 886
0740 538 887
0740 538 888
0740 538 889
Feeder and control unit
Aristo™ FeedControl
Mounting bracket is included
0461 080 880
Aristo™ FeedMech 4804w Encl. 23p
Aristo™ FeedMech 4804w Encl. 12p
0461 070 880
0461 070 881
Assembly bracket universal
Cable/Hose kit FeedMech 4804w, 2m
Gas flow valve FeedMech 4804w
Gas flow meter FeedMech 4804w
0461 038 880
0461 135 881
0461 110 880
0460 005 881
Quick connection Marathon Pac
WIRE CONDUIT 1.8 M
WIRE CONDUIT 3.0 M
WIRE CONDUIT 4.5 M
WIRE CONDUIT 8.0 M
WIRE CONDUIT12.0 M
F102 440 880
F102 437 881
F102 437 882
F102 437 883
F102 437 884
F102 437 885
= See separate fact sheet
Aristo™ robot package
Aristo™ RoboFeed 3004w
5
Aristo™
RoboFeed 3004
Torch
Robot control
and cable
6
7
4
Torch holder ABB
1
Wire
MarathonPac™
Aristo™ U8
Anybus
Robot
3
Power source
Aristo™ Mig
Bus Splitter
2
Ordering information
Power sources:
Aristo™ Mig 4500i, 400 V ac
0459 349 880
Aristo™ Mig 4500iw, 400 V ac
0459 349 881
Aristo™ Mig 4000i, 400 V ac
0458 625 880
Aristo™ Mig 4000iw, 400 V ac
0458 625 881
Aristo™ Mig 5000i, 400 V ac
0459 230 880
Aristo™ Mig 5000iw, 400 V ac
0459 230 881
Additional versions available, see separate fact sheet
Water flow guard Aristo™ Mig
Trolley Aristo™ Mig 4000i/5000i
0456 855 880
0461 043 880
Aristo™ U8 - DeviceNet
Aristo™ U8 - CAN open
Aristo™ U8 - Profibus
Repeater for Aristo™ U8 - Profibus
0461 050 880
0461 050 883
0461 050 884
0461 111 001
2
Bus splitter DeviceNet Harting 24
0461 105 880
3
Control cable, Power source - robot
4
Cable package, power source - drive unit
1.7 m
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
0456 527 880
0456 527 890
0456 527 881
0456 527 882
0456 527 883
0456 527 884
Air-cooled
0740 538 890
0740 538 881
0740 538 882
0740 538 883
0740 538 884
Water-cooled
0740 538 895
0740 538 886
0740 538 887
0740 538 888
0740 538 889
Aristo™ RoboFeed 3004w 23p Burndy
Aristo™ RoboFeed 3004w 12p Burndy
0461 000 880
0461 000 881
Assembly bracket
6
Accessories power sources
1
Feeder unit
5
Assembly bracket universal
0461 038 880
Quick connection Marathon Pac
F102 440 880
F102 437 881
F102 437 882
F102 437 883
F102 437 884
F102 437 885
WIRE CONDUIT 1.8 M
WIRE CONDUIT 3.0 M
WIRE CONDUIT 4.5 M
WIRE CONDUIT 8.0 M
WIRE CONDUIT12.0 M
Welding torch
7
PSF™ 315M 1.5 m, Straight
PSF™ 315M 2.2 m, Straight
PSF™ 315M 3 m, Straight
PSF™ 315M 1.5 m, Standard 25 degree
PSF™ 315M 2.2 m, Standard 25 degree
PSF™ 315M 3 m, Standard 25 degree
0367 233 896
0367 233 901
0367 233 905
0367 233 894
0367 233 900
0367 233 898
Aristo™ robot package
Aristo™ RoboFeed 3004w
5
Aristo™
RoboFeed 3004
Torch
7
Robot control
and cable
6
8
4
Torch holder
1
Aristo™ U8
Anybus
Wire
MarathonPac™
Robot
3
2
Power source
Aristo™ Mig
Bus Splitter
8
CAT2 (L)
Torch bracket TCP 1
(CAT 2 holder)
Torch bracket TCP 2
(CAT 2 holder)
Complete torch holder
(anti collision software)
Ordering information
Power sources
Aristo™ Mig 4500i, 400 V ac
0459 349 880
Aristo™ Mig 4500iw, 400 V ac
0459 349 881
Aristo™ Mig 4000i, 400 V ac
0458 625 880
Aristo™ Mig 4000iw, 400 V ac
0458 625 881
Aristo™ Mig 5000i, 400 V ac
0459 230 880
Aristo™ Mig 5000iw, 400 V ac
0459 230 881
Additional versions available, see separate fact sheet
Feeder unit
5
1
2
3
4
0456 855 880
0461 043 880
Aristo™ U8 - DeviceNet
Aristo™ U8 - CAN open
Aristo™ U8 - Profibus
Repeater for Aristo™ U8 - Profibus
0461 050 880
0461 050 883
0461 050 884
0461 111 001
Bus splitter DeviceNet Harting 24
0461 105 880
6
7
0456 527 880
0456 527 890
0456 527 881
0456 527 882
0456 527 883
0456 527 884
Cable package, power source - drive unit
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
Air-cooled
0740 538 890
0740 538 881
0740 538 882
0740 538 883
0740 538 884
Water-cooled
0740 538 895
0740 538 886
0740 538 887
0740 538 888
0740 538 889
Assembly bracket universal
0461 038 880
Quick connection Marathon Pac
WIRE CONDUIT 1.8 M
WIRE CONDUIT 3.0 M
WIRE CONDUIT 4.5 M
WIRE CONDUIT 8.0 M
WIRE CONDUIT12.0 M
F102 440 880
F102 437 881
F102 437 882
F102 437 883
F102 437 884
F102 437 885
Welding torch
PSF™ 315M 1.5 m, Straight
PSF™ 315M 2.2 m, Straight
PSF™ 315M 3 m, Straight
PSF™ 315M 1.5 m, Standard 25 degree
PSF™ 315M 2.2 m, Standard 25 degree
PSF™ 315M 3 m, Standard 25 degree
Control cable, Power source - robot
1.7 m
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
0461 000 880
0461 000 881
Assembly bracket
Accessories power sources
Water flow guard Aristo™ Mig
Trolley Aristo™ Mig 4000i/5000i
Aristo™ RoboFeed 3004w 23p Burndy
Aristo™ RoboFeed 3004w 12p Burndy
8
0367 233 896
0367 233 901
0367 233 905
0367 233 894
0367 233 900
0367 233 898
Torch brackets and holders
TCP 1 (CAT 2)
0700 200 300
TCP 2 (CAT 2)
0700 200 301
CAT2 (L) cpl.
0700 200 303
Flange CAT2, d= 40 mm ISO 9409-1-A40
0700 200 304
Flange CAT2, d= 50 mm ISO 9409-1-A50
0700 200 305
Complete torch holder (anti collision software) 0700 200 302
Aristo™ robot package
Aristo™ RoboFeed 3004w
mechanised PP-torch
5
Aristo™
RoboFeed 3004
Robot control
and cable
6
7
4
PushPull torch
1
Aristo™ U8
Anybus
Wire
MarathonPac™
Robot
3
Power source
Aristo™ Mig
2
Bus Splitter
Ordering information
4
Aristo™ Mig 4500i, 400 V ac
0459 349 880
Aristo™ Mig 4500iw, 400 V ac
0459 349 881
Aristo™ Mig 4000i, 400 V ac
0458 625 880
Aristo™ Mig 4000iw, 400 V ac
0458 625 881
Aristo™ Mig 5000i, 400 V ac
0459 230 880
Aristo™ Mig 5000iw, 400 V ac
0459 230 881
Additional versions available, see separate fact sheet
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
5
Accessories power sources
1
2
3
Water flow guard Aristo™ Mig
Trolley Aristo™ Mig 4000i/5000i
0456 855 880
0461 043 880
Aristo™ U8 - DeviceNet
Aristo™ U8 - CAN open
Aristo™ U8 - Profibus
Repeater for Aristo™ U8 - Profibus
0461 050 880
0461 050 883
0461 050 884
0461 111 001
Bus splitter DeviceNet Harting 24
0461 105 880
Cable package, power source - drive unit
Air-cooled
0740 538 890
0740 538 881
0740 538 882
0740 538 883
0740 538 884
Water-cooled
0740 538 895
0740 538 886
0740 538 887
0740 538 888
0740 538 889
Feeder unit
Aristo™ RoboFeed 3004w 23p Burndy
Aristo™ RoboFeed 3004w 12p Burndy
0461 000 880
0461 000 881
Assembly bracket
Assembly bracket universal
0461 038 880
6
Quick connection Marathon Pac
WIRE CONDUIT 1.8 M
WIRE CONDUIT 3.0 M
WIRE CONDUIT 4.5 M
WIRE CONDUIT 8.0 M
WIRE CONDUIT12.0 M
F102 440 880
F102 437 881
F102 437 882
F102 437 883
F102 437 884
F102 437 885
7
=See separate fact sheet
Control cable, Power source - robot
1.7 m
5.0 m
10.0 m
15.0 m
25.0 m
35.0 m
0456 527 880
0456 527 890
0456 527 881
0456 527 882
0456 527 883
0456 527 884
Service and support
Our commitment and ability to deliver the expected service and
support starts immediately after the order is confirmed. A strong
and skilful service organisation is prepared to offer service and
maintenance, calibration, validation and upgrading of equipment
and software. The service organisation will offer standardised
solutions for the reconditioning or modification of existing
products. Spare and wear parts are manufactured and available
according to ESAB’s quality plan.
ESAB is continuously upgrading authorised service partners for
local service support. Customers who have their own service
and maintenance personnel will always be offered a servicetraining package as part of a total ESAB offering. However,
product and process training for end-users will form an
additional part of the ESAB offering. Always ask your ESAB
sales representative or distributor for a complete ESAB
solution.
ESAB AB
Herkulesgatan 72, Box 8004
SE-402 77 GÖTEBORG SWEDEN
Phone: +46 31 50 90 00 Fax +46 31 22 04 49
E-mail: info@esab.se
www.esab.com
2006-10-20 / ESAB reserves the right to alter specifications without prior notice
Power source
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