Vision Sensor - OMRON – Automação Industrial

Vision Sensor - OMRON – Automação Industrial
This document provides information mainly for selecting suitable models. Please read the F160-2 Vision Sensor SETUP MANUAL
(Cat. No. Z170) carefully for information that the user must understand and accept before purchase, including information on
warranty, limitations of liability, and precautions.
OMRON Corporation
Industrial Automation Company
Sensing Devices Division H.Q.
Application Sensors Division
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81)75-344-7068/Fax: (81)75-344-7107
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit,
Carl-Benz-Str. 4, D-71154 Nufringen,
Germany
Tel: (49)7032-811-0/Fax: (49)7032-811-199
Vision Sensor
OMRON ELECTRONICS LLC
1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.
Tel: (1)847-843-7900/Fax: (1)847-843-8568
OMRON ASIA PACIFIC PTE. LTD.
83 Clemenceau Avenue,
#11-01, UE Square,
239920 Singapore
Tel: (65)6835-3011/Fax: (65)6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Road (M),
Shanghai, 200120 China
Tel: (86)21-5037-2222/Fax: (86)21-5037-2200
Authorized Distributor:
Cat. No. Q133-E1-04
Note:Specifications subject to change without notice.
Printed in Japan
0506-1M (0203) (C)
Great Performance from
a Sensor with No Blind Spots
High
speed
New inspection
functions
F160
Simple
operation
Adaptability
Creating New Possibilities with
Incredible Speed
The F160 can be applied to ultra high-speed lines. It allows a greater range of
inspections within the required tact time, contributing greatly to the improvement of inspection quality.
The newly-developed Double-speed Camera allows images to be captured up to 4 times faster than with previous cameras, and
image processing can now be achieved 2 to 10 times faster than before. For example, gray search for the image shown in Picture 1 below can be performed for 5,000 items-a-minute inspection lines. Also, because each individual inspection is made at
high speed, the total inspection time for complicated applications has been dramatically reduced. This creates extra time for inspections that were not possible before, leading to significant improvements in inspection quality.
Image capture time
Inspection processing time
Existing
products
Up to 4 times as fast
2 to 10 times as fast
F160
• Example: Gray Search Processing (Picture 1)
The development of the F160 represents the arrival of a remarkable vision sensor
that answers the needs of today's inspection line. It has the processing speed
required for ultra high-speed lines and, using memory cards, has the capacity
required for multi-product lines. Choose from a comprehensive selection of cameras
for just the right type of inspection, and customize screens and operations to ensure
optimum on-site operability. Initial setup can be performed even by inexperienced
operators thanks to user-friendly conversational menus, and inspection performance
has been comprehensively improved using new algorithms.
All of OMRON's technology and know-how has come together to bring you the
optimum vision sensor - the F160, a sensor you can use with confidence.
High
speed
New inspection
functions
F160
Simple
operation
Adaptability
• Example: More than one inspection item
Great Performance from
a Sensor with No Blind Spots
High
speed
New inspection
functions
F160
Simple
operation
Adaptability
Creating New Possibilities with
Incredible Speed
The F160 can be applied to ultra high-speed lines. It allows a greater range of
inspections within the required tact time, contributing greatly to the improvement of inspection quality.
The newly-developed Double-speed Camera allows images to be captured up to 4 times faster than with previous cameras, and
image processing can now be achieved 2 to 10 times faster than before. For example, gray search for the image shown in Picture 1 below can be performed for 5,000 items-a-minute inspection lines. Also, because each individual inspection is made at
high speed, the total inspection time for complicated applications has been dramatically reduced. This creates extra time for inspections that were not possible before, leading to significant improvements in inspection quality.
Image capture time
Inspection processing time
Existing
products
Up to 4 times as fast
2 to 10 times as fast
F160
• Example: Gray Search Processing (Picture 1)
The development of the F160 represents the arrival of a remarkable vision sensor
that answers the needs of today's inspection line. It has the processing speed
required for ultra high-speed lines and, using memory cards, has the capacity
required for multi-product lines. Choose from a comprehensive selection of cameras
for just the right type of inspection, and customize screens and operations to ensure
optimum on-site operability. Initial setup can be performed even by inexperienced
operators thanks to user-friendly conversational menus, and inspection performance
has been comprehensively improved using new algorithms.
All of OMRON's technology and know-how has come together to bring you the
optimum vision sensor - the F160, a sensor you can use with confidence.
High
speed
New inspection
functions
F160
Simple
operation
Adaptability
• Example: More than one inspection item
High
speed
New inspection
functions
F160
Simple
operation
Adaptability
Use in a Wide Variety of Applications with
a Greatly Reduced Installation Time
■ Data-handling Capacity Increased with Memory Cards
High
speed
New inspection
functions
F160
Adaptability
Simple
operation
Operations
The F160 enables reductions in setup costs and allows a greater number of scenes to be used.
The F160 is equipped with a memory
card slot that allows the number of
available scenes to be increased simply
by inserting a card.
Customize Operations, Screens, and
Output to Suit Your Requirements
■ Menu Masking
■ Shortcut Keys
Incorrect operation can be prevented by masking
menu items for settings that must not be changed.
This function also simplifies the operations required
to change menu settings and helps save time.
Frequently used operations can be allocated to
specific console keys. Menus can be switched at
the touch of a button.
Measurement image
Line-brightness display
Note: The actual number of scenes that
can be saved depends on the scene
settings.
■ Password Setting
■ Increased Functionality for Storing Images
■ I/O Monitor
Up to 35 screens of measurement images and improper images (i.e. images
of improper products) can be stored. Also, because the most recent improper
image can be viewed while performing measurement, problems in the inspection line can be analyzed without stopping production.
The status of input and output terminals
can be displayed on the screen. This
function can be used for checking wiring
when making adjustments to the system.
Screens
NG34
NG1
Good product image
Switch the display
with one touch
Passwords can be set to
restrict the personnel allowed to operate the
F160. This function helps
to improve security and
reduce incorrect operation.
■ Screen Messages
Screen messages can be changed to suit the
on-site environment and can be displayed in any
desired position on the screen.
■ It is possible to select the character-size and
the display can be black-white inverted.
NG0
Improper product image
■ Screen Capture
Images of menu setting screens,
Setting screen
measurement screens, and improper images can be captured
and stored in the memory card.
This feature is very useful for
creating documentation.
POWER
■ Color Display
Documentation on computers
■ Drawing Figures
Setup Manual
Capture
Figures such as lines,
boxes, circles, and cross
cursors can be drawn. It
is also possible to draw
these figures at measurement positions.
Procedure
1.
SYNC
2.
Memory card
Messages and figures can be made easier to
view by using different colors.
3.
A Wide Variety of Cameras
OMRON's Double-speed Cameras or F150 Cameras can be connected. Use the Camera that meets your
speed, cost, and lighting requirements.
● Double-speed Camera
● F150 Camera
F160-S2/SLC20/SLC50
F150-S1A/SLC20/SLC50/SL20A/SL50A
The shutter speed can be set to one of 8 settings from the Controller. Cameras with intelligent lighting are also included in the lineup.
Compact and cost-effective.
Models with intelligent lighting or
compact LED lighting are available.
Output
■ RS-232C Format
■ Conversational Menus
The output format can
be changed to suit system specifications.
The F160 also has menus designed in a conversational style so that
even personnel with little experience can perform settings with ease.
High
speed
New inspection
functions
F160
Simple
operation
Adaptability
Use in a Wide Variety of Applications with
a Greatly Reduced Installation Time
■ Data-handling Capacity Increased with Memory Cards
High
speed
New inspection
functions
F160
Adaptability
Simple
operation
Operations
The F160 enables reductions in setup costs and allows a greater number of scenes to be used.
The F160 is equipped with a memory
card slot that allows the number of
available scenes to be increased simply
by inserting a card.
Customize Operations, Screens, and
Output to Suit Your Requirements
■ Menu Masking
■ Shortcut Keys
Incorrect operation can be prevented by masking
menu items for settings that must not be changed.
This function also simplifies the operations required
to change menu settings and helps save time.
Frequently used operations can be allocated to
specific console keys. Menus can be switched at
the touch of a button.
Measurement image
Line-brightness display
Note: The actual number of scenes that
can be saved depends on the scene
settings.
■ Password Setting
■ Increased Functionality for Storing Images
■ I/O Monitor
Up to 35 screens of measurement images and improper images (i.e. images
of improper products) can be stored. Also, because the most recent improper
image can be viewed while performing measurement, problems in the inspection line can be analyzed without stopping production.
The status of input and output terminals
can be displayed on the screen. This
function can be used for checking wiring
when making adjustments to the system.
Screens
NG34
NG1
Good product image
Switch the display
with one touch
Passwords can be set to
restrict the personnel allowed to operate the
F160. This function helps
to improve security and
reduce incorrect operation.
■ Screen Messages
Screen messages can be changed to suit the
on-site environment and can be displayed in any
desired position on the screen.
■ It is possible to select the character-size and
the display can be black-white inverted.
NG0
Improper product image
■ Screen Capture
Images of menu setting screens,
Setting screen
measurement screens, and improper images can be captured
and stored in the memory card.
This feature is very useful for
creating documentation.
POWER
■ Color Display
Documentation on computers
■ Drawing Figures
Setup Manual
Capture
Figures such as lines,
boxes, circles, and cross
cursors can be drawn. It
is also possible to draw
these figures at measurement positions.
Procedure
1.
SYNC
2.
Memory card
Messages and figures can be made easier to
view by using different colors.
3.
A Wide Variety of Cameras
OMRON's Double-speed Cameras or F150 Cameras can be connected. Use the Camera that meets your
speed, cost, and lighting requirements.
● Double-speed Camera
● F150 Camera
F160-S2/SLC20/SLC50
F150-S1A/SLC20/SLC50/SL20A/SL50A
The shutter speed can be set to one of 8 settings from the Controller. Cameras with intelligent lighting are also included in the lineup.
Compact and cost-effective.
Models with intelligent lighting or
compact LED lighting are available.
Output
■ RS-232C Format
■ Conversational Menus
The output format can
be changed to suit system specifications.
The F160 also has menus designed in a conversational style so that
even personnel with little experience can perform settings with ease.
High
speed
New inspection
functions
F160
Simple
operation
Adaptability
Inspection Revolutionized with
New Algorithms
■ QUEST Character Recognition
A Variety of Functions Accessible with Easy-to-Use Menus
The F160 uses OMRON's character recognition system - QUEST.
Features
• The user does not have to register characters.
• High-level of discrimination of similar characters.
• Adapts to fluctuations in shape and size.
Use for any type of character
■ Rotation Search
Using this method, search is
performed while the image
is rotated. Processing is performed 10 times faster than
with existing models. Using
angle interpolation, it is possible to detect angles with a
high degree of precision.
Example: Searching in a rotation range of 360 with a skipping angle of 5 .
■ Classification
■ "Variable Box" Measurement for Defect Inspection
The measurement region can be set to change automatically when performing inspections for objects
with varying sizes, such as electronic chip components. This feature ensures that the optimum measurement regions are always used for inspection.
Setting screen
A search is performed for
more than one model, and
the model number with the
highest correlation is output.
The flexible search function
can be used for applications
involving objects with different shapes.
1
2
3
The inspection region automatically adapts to the object size.
L
M
S
Model 1
Model 2
Model 3
■ Edge Width
■ Labeling
The positions of
both edges of an object are detected
with high accuracy,
and from this the
width of the object is
calculated. It is not
necessary to set expressions for calculating the width.
The number of labels (i.e., objects) inside the measurement region is counted. After they have been sorted according to area or center of gravity, the measurement data for specified labels is output.
■ Flexible Search
Counting gears
Using this method, matching is performed using more than one reference image and so the F160 can
perform inspection for objects with varying shapes. This feature helps to reduce incorrect judgements.
Matching can be performed for products with varying
shapes by using more than one reference image.
M
S
Measurement screen
Set frames for adjusting the region size.
L
■ Position Displacement Compensation
■ Expressions
With the F160, compensation using only
the outline of the
object, 2-stage position compensation,
and setting priorities
for the compensation direction are all Compensation in the X direction followed by compenpossible.
sation in the Y direction.
Judgement and data
output based on a
maximum of 32 expressions is possible. Up to 32 variables (representing
other expressions)
can be used, enabling more complex
calculations.
Inspecting the position
and number of buttons
High
speed
New inspection
functions
F160
Simple
operation
Adaptability
Inspection Revolutionized with
New Algorithms
■ QUEST Character Recognition
A Variety of Functions Accessible with Easy-to-Use Menus
The F160 uses OMRON's character recognition system - QUEST.
Features
• The user does not have to register characters.
• High-level of discrimination of similar characters.
• Adapts to fluctuations in shape and size.
Use for any type of character
■ Rotation Search
Using this method, search is
performed while the image
is rotated. Processing is performed 10 times faster than
with existing models. Using
angle interpolation, it is possible to detect angles with a
high degree of precision.
Example: Searching in a rotation range of 360 with a skipping angle of 5 .
■ Classification
■ "Variable Box" Measurement for Defect Inspection
The measurement region can be set to change automatically when performing inspections for objects
with varying sizes, such as electronic chip components. This feature ensures that the optimum measurement regions are always used for inspection.
Setting screen
A search is performed for
more than one model, and
the model number with the
highest correlation is output.
The flexible search function
can be used for applications
involving objects with different shapes.
1
2
3
The inspection region automatically adapts to the object size.
L
M
S
Model 1
Model 2
Model 3
■ Edge Width
■ Labeling
The positions of
both edges of an object are detected
with high accuracy,
and from this the
width of the object is
calculated. It is not
necessary to set expressions for calculating the width.
The number of labels (i.e., objects) inside the measurement region is counted. After they have been sorted according to area or center of gravity, the measurement data for specified labels is output.
■ Flexible Search
Counting gears
Using this method, matching is performed using more than one reference image and so the F160 can
perform inspection for objects with varying shapes. This feature helps to reduce incorrect judgements.
Matching can be performed for products with varying
shapes by using more than one reference image.
M
S
Measurement screen
Set frames for adjusting the region size.
L
■ Position Displacement Compensation
■ Expressions
With the F160, compensation using only
the outline of the
object, 2-stage position compensation,
and setting priorities
for the compensation direction are all Compensation in the X direction followed by compenpossible.
sation in the Y direction.
Judgement and data
output based on a
maximum of 32 expressions is possible. Up to 32 variables (representing
other expressions)
can be used, enabling more complex
calculations.
Inspecting the position
and number of buttons
System Configuration
Standard Models
Sync sensor
Console
F160-KP
Name
F150-KP
Double-speed
Camera
Double-speed Camera
Controller
F160-C10E-2
F160-C15E-2
Compatible
F150 Cameras
Comments
F160-C10E-2
NPN input/output
F160-C15E-2
PNP input/output
Controller
Programmable Controller
Camera with Intelligent Lighting
F160-SLC20
F160-SLC50
Model number
Camera with
Intelligent Lighting
F160-SLC20
Camera only
F160-S2
Camera with
Intelligent Lighting
F150-SLC20
F160-SLC50
With partial function.
F150-SLC50
F150-SL20A
Camera with Light
F150-SL50A
Parallel Cable
F160-VP
Camera only
F150-S1A
F160-KP
Console
F150-KP
Camera
F160-S2
Memory Card
F160-N128S (128 Mbytes)
Camera
Cable
F150-VS
Monitor Cable
F150-VM
Compatible F150 Cameras
Camera with Intelligent Lighting
F150-SLC20
F150-SLC50
Power
supply
Recommended model:
OMRON S8VS-06024
Monitor
Color LCD Monitor
F150-M05L
Camera with Light
F150-SL20A
F150-SL50A
Camera
F150-S1A
Color LCD Monitor
F150-M05L
Memory Card
F160-N128S
Memory capacity: 128 Mbytes
Camera Cable
F150-VS
For Double-speed Camera and compatible F150 Cameras.
Cable length: 3 m
Monitor Cable
F150-VM
Cable length: 2 m
Parallel Cable
F160-VP
Loose-wire cable for parallel I/O connectors.
Cable length: 2 m
System Configuration
Standard Models
Sync sensor
Console
F160-KP
Name
F150-KP
Double-speed
Camera
Double-speed Camera
Controller
F160-C10E-2
F160-C15E-2
Compatible
F150 Cameras
Comments
F160-C10E-2
NPN input/output
F160-C15E-2
PNP input/output
Controller
Programmable Controller
Camera with Intelligent Lighting
F160-SLC20
F160-SLC50
Model number
Camera with
Intelligent Lighting
F160-SLC20
Camera only
F160-S2
Camera with
Intelligent Lighting
F150-SLC20
F160-SLC50
With partial function.
F150-SLC50
F150-SL20A
Camera with Light
F150-SL50A
Parallel Cable
F160-VP
Camera only
F150-S1A
F160-KP
Console
F150-KP
Camera
F160-S2
Memory Card
F160-N128S (128 Mbytes)
Camera
Cable
F150-VS
Monitor Cable
F150-VM
Compatible F150 Cameras
Camera with Intelligent Lighting
F150-SLC20
F150-SLC50
Power
supply
Recommended model:
OMRON S8VS-06024
Monitor
Color LCD Monitor
F150-M05L
Camera with Light
F150-SL20A
F150-SL50A
Camera
F150-S1A
Color LCD Monitor
F150-M05L
Memory Card
F160-N128S
Memory capacity: 128 Mbytes
Camera Cable
F150-VS
For Double-speed Camera and compatible F150 Cameras.
Cable length: 3 m
Monitor Cable
F150-VM
Cable length: 2 m
Parallel Cable
F160-VP
Loose-wire cable for parallel I/O connectors.
Cable length: 2 m
Specifications
Component Names and Functions
■ Ratings/Functions
● F160-C10E-2/C15E-2
● Controller: F160-C10E-2/C15E-2
Item
Specifications
Conversational Menu Mode
Connectable Cameras
Expert Menu Mode
F150-S1A/SL20A/SL50A/SLC20/SLC50, F160-S2/SLC20/SLC50 etc.
1
Number of Cameras connectable
2
Number of pixels
512 x 484 (H x V)
Number of scenes
32 (Expansion possible using Memory Card.)
Image storage function
Maximum of 35 images stored
Smoothing (strong, weak), edge enhancement, edge extraction (horizontal, vertical, both
horizontal and vertical), dilation, erosion, median, background suppression
Filtering
Position displacement compensation
7
4
8
Compensation directions: X, Y, and θ (360°) directions
Detection methods: Binary center of gravity, axis angle, labeling, rotation search, gray search, edge position
Set either automatically or manually
Compensation directions: X, Y, and θ (360°) directions
9
32 regions per scene
Number of measurement regions
7 types available (presence, orientation, dimensions,
defects, conformity, position, chips and burs)
Applications
Measurement data
Number : 32 expressions can be set for judgements, data, and variables used in other expressions
Operations : Arithmetic operations, square root, absolute value, remainder, distance, angle, maximum, minimum, SIN, COS, ATAN, AND, OR, NOT
Results output
10
Gravity and area, gravity and axis, gray search, precise search, rotation search, flexible
search, relative search, defect, area (variable box), defect (variable box), edge position,
edge pitch, edge width, density average, labeling, OCR for 1 character, classification
Automatically selected according to the application.
Data operation functions
(expressions)
Overall judgements, judgements for each measurement region
5
11
12
Overall judgements, judgements for each measurement region, expression results, measurement/expression data
Menu masking, password setting, shortcut keys
Functions for customizing operations
Display items : Character strings (measurement values, judgement results, times, user-specified characters, measurement region names)
Figures (lines, boxes, circles, cross cursors)
Specified parameters : Display color, position, size
Functions for
customizing screens
Number of slots for Memory Cards
Monitor interface
1
13
6
14
1 channel (color, monochrome)
Serial communications
RS-232C/422A, 1 channel
Parallel I/O
13 inputs and 23 outputs including control I/O points
Input/
Output type
NPN
PNP
F160-C10E
F160-C15E
20.4 to 26.4 VDC
Power supply voltage
Current consumption
Approx. 1.6 A (with two F160-SLC50 Cameras connected)
Ambient temperature
Operating: 0 to 50°C Storage: -25 to 65°C (with no icing or condensation)
Ambient humidity
Approx. 570 g (Controller only)
Weight
● Double-speed Camera: F160-S2
Picture element
1/3” Interline CCD
Effective pixels
1/60-s non-interlace (frame) mode, 1/120-s 2:1 interlace (field) mode
Shutter
Electronic shutter; select from 8 shutter-speed settings (1/120 to 1/20,000 s) using menu.
Camera with Intelligent Lighting
External dimensions
Approx. 85 g (Camera only)
● Monitor
Name
Model number
F150-M05L
Color LCD Monitor
Size
5.5 inches
Type
Liquid crystal color TFT
Input signals
320 x 240 dots
NTSC composite video (1.0 V/75 Ω)
Power supply voltage
20.4 to 26.4 VDC
Current consumption
Approx. 700 mA
Ambient temperature
Operating: 0 to 50°C
Storage: -25 to 65°C
(with no icing or condensation)
Ambient humidity
Weight (Monitor only)
2 RUN indicator
Lit while the F160 is in Run Mode.
8 Console connector
Connects the F160 to the Console.
3 ERROR indicator
Lit when an error has occurred.
9 Memory Card slot
Holds the Memory Card.
4 I/O terminals (control lines)
Connect the F160 to external devices such as
sync sensors or PLCs.
10 Camera 0 connector
Connects to Camera 0.
F160-SLC20 (field of vision: 20 mm), F160-SLC50 (field of vision: 50 mm)
31 x 40 x 54.5 (W x H x D) mm (not including connectors and other protruding parts)
Weight
Resolution
7 Memory Card indicator
Lit while power is supplied to the Memory Card.
659 x 494 (H x V)
Scanning method
Item
1 Power indicator
Lit while power is ON.
Operating and storage: 35% to 85% (with no condensation)
56 x 160 x 110 (W x H x D) mm (not including connectors and other protruding parts)
External dimensions
Accessories
1
2
3
Operating or storage: 35% to 85%
(with no condensation)
Approx. 610 g
Instruction manual and 4 mounting brackets
5 I/O connector (data lines)
Connects the F160 to external devices such as
sync sensors or PLCs.
6 Power supply terminals
Connect the power supply.
11 Camera 1 connector
Connects to Camera 1.
12 RS-232C/422 connector
Connects the F160 to an external device such
as a computer or PLC.
13 Monitor connector
Connects to the Monitor.
14 Ground terminal
Connects to the ground wire
Specifications
Component Names and Functions
■ Ratings/Functions
● F160-C10E-2/C15E-2
● Controller: F160-C10E-2/C15E-2
Item
Specifications
Conversational Menu Mode
Connectable Cameras
Expert Menu Mode
F150-S1A/SL20A/SL50A/SLC20/SLC50, F160-S2/SLC20/SLC50 etc.
1
Number of Cameras connectable
2
Number of pixels
512 x 484 (H x V)
Number of scenes
32 (Expansion possible using Memory Card.)
Image storage function
Maximum of 35 images stored
Smoothing (strong, weak), edge enhancement, edge extraction (horizontal, vertical, both
horizontal and vertical), dilation, erosion, median, background suppression
Filtering
Position displacement compensation
7
4
8
Compensation directions: X, Y, and θ (360°) directions
Detection methods: Binary center of gravity, axis angle, labeling, rotation search, gray search, edge position
Set either automatically or manually
Compensation directions: X, Y, and θ (360°) directions
9
32 regions per scene
Number of measurement regions
7 types available (presence, orientation, dimensions,
defects, conformity, position, chips and burs)
Applications
Measurement data
Number : 32 expressions can be set for judgements, data, and variables used in other expressions
Operations : Arithmetic operations, square root, absolute value, remainder, distance, angle, maximum, minimum, SIN, COS, ATAN, AND, OR, NOT
Results output
10
Gravity and area, gravity and axis, gray search, precise search, rotation search, flexible
search, relative search, defect, area (variable box), defect (variable box), edge position,
edge pitch, edge width, density average, labeling, OCR for 1 character, classification
Automatically selected according to the application.
Data operation functions
(expressions)
Overall judgements, judgements for each measurement region
5
11
12
Overall judgements, judgements for each measurement region, expression results, measurement/expression data
Menu masking, password setting, shortcut keys
Functions for customizing operations
Display items : Character strings (measurement values, judgement results, times, user-specified characters, measurement region names)
Figures (lines, boxes, circles, cross cursors)
Specified parameters : Display color, position, size
Functions for
customizing screens
Number of slots for Memory Cards
Monitor interface
1
13
6
14
1 channel (color, monochrome)
Serial communications
RS-232C/422A, 1 channel
Parallel I/O
13 inputs and 23 outputs including control I/O points
Input/
Output type
NPN
PNP
F160-C10E
F160-C15E
20.4 to 26.4 VDC
Power supply voltage
Current consumption
Approx. 1.6 A (with two F160-SLC50 Cameras connected)
Ambient temperature
Operating: 0 to 50°C Storage: -25 to 65°C (with no icing or condensation)
Ambient humidity
Approx. 570 g (Controller only)
Weight
● Double-speed Camera: F160-S2
Picture element
1/3” Interline CCD
Effective pixels
1/60-s non-interlace (frame) mode, 1/120-s 2:1 interlace (field) mode
Shutter
Electronic shutter; select from 8 shutter-speed settings (1/120 to 1/20,000 s) using menu.
Camera with Intelligent Lighting
External dimensions
Approx. 85 g (Camera only)
● Monitor
Name
Model number
F150-M05L
Color LCD Monitor
Size
5.5 inches
Type
Liquid crystal color TFT
Input signals
320 x 240 dots
NTSC composite video (1.0 V/75 Ω)
Power supply voltage
20.4 to 26.4 VDC
Current consumption
Approx. 700 mA
Ambient temperature
Operating: 0 to 50°C
Storage: -25 to 65°C
(with no icing or condensation)
Ambient humidity
Weight (Monitor only)
2 RUN indicator
Lit while the F160 is in Run Mode.
8 Console connector
Connects the F160 to the Console.
3 ERROR indicator
Lit when an error has occurred.
9 Memory Card slot
Holds the Memory Card.
4 I/O terminals (control lines)
Connect the F160 to external devices such as
sync sensors or PLCs.
10 Camera 0 connector
Connects to Camera 0.
F160-SLC20 (field of vision: 20 mm), F160-SLC50 (field of vision: 50 mm)
31 x 40 x 54.5 (W x H x D) mm (not including connectors and other protruding parts)
Weight
Resolution
7 Memory Card indicator
Lit while power is supplied to the Memory Card.
659 x 494 (H x V)
Scanning method
Item
1 Power indicator
Lit while power is ON.
Operating and storage: 35% to 85% (with no condensation)
56 x 160 x 110 (W x H x D) mm (not including connectors and other protruding parts)
External dimensions
Accessories
1
2
3
Operating or storage: 35% to 85%
(with no condensation)
Approx. 610 g
Instruction manual and 4 mounting brackets
5 I/O connector (data lines)
Connects the F160 to external devices such as
sync sensors or PLCs.
6 Power supply terminals
Connect the power supply.
11 Camera 1 connector
Connects to Camera 1.
12 RS-232C/422 connector
Connects the F160 to an external device such
as a computer or PLC.
13 Monitor connector
Connects to the Monitor.
14 Ground terminal
Connects to the ground wire
Menus
Dimensions (Unit: mm)
■ Menu Trees
● Expert Menu Mode
SET
Start
Adjust
Shutter Speed
12
Four M3 mounting
holes with depth
of 4.8 mm
60
Light control
29.7
12
66.5
66.5
ENT
F3
F2
F4
135.5
66.5
Filtering (Measurement)
TRIG
F1
66.5
Presence
20
ESC
153
Filtering order (Measurement)
F6
F5
F7
F9
F8
BGS levels (Measurement)
Orient'n
Calibration
110
Position
Chip/Bur
1st direction
Gravity and axis
2nd region (P2, P3)
Edge position
2nd direction
Gray search
3rd region (P4, P5)
Rotation search
3rd direction
Labeling
4th region (P6, P7)
End
4th direction
12 dia.
40
9
92
Gravity and axis
Defect
Output*
Area (var. box)
1"-32UN-2A
(C mount)
TRIG
8
SHIFT
Camera cable
connector (11.8 dia.)
31
30.5
31.25±2 (23.25)
21.25±2
13
ENT
(6.2)
Light connector
(8.8 dia.)
29
Gravity and area
Communications
(6.2)
11
Measurement
(6)
(14.5)
These items appear only when 2 Cameras are connected.
ESC
54.5
(46.5)
8
1.5
50
● F160-S2
(15.5)
Camera settings
● F150-KP
Double-speed Camera
MON
RUN
2000
Four M4 mounting holes
with depth of 6 mm
CONSOLE
12 dia.
Two M4 mounting holes with depth of 8 mm
2000
23
5
10
12.5
Conform
Gravity and area
87
Surface
1st region (P0, P1)
(30.7)
Position
38
7
Dimns'n
Defect (var. box)
Display
1/4-20UNC with depth of 8 mm
Edge position
20±0.1 (13.25)
Operation settings
Edge width
Gray search
Startup mode
90
70
73
12
12
46.5
(10)
Classification
2.5
12
31
40
12
30.5
Relative search
8
16
(23.25)
(96.25)
80
46.5
(85)
(10)
2.5
Flexible search
*Cannot be used with conversational menus.
16
25
4 dia.
42.5
Rotation search
System information
70
Precise search
Date/Time
16
(85)
31
60
25
4 dia.
Density data
● F160-SLC50
52.5
Switch menu
● F160-SLC20
2.5
Edge pitch
90
Measurement control
2.5
SYS
60
48
BGS levels (Position)
Position
56
SHIFT
Filtering (Position)
Region
Four M3 mounting
holes with depth
of 4.8 mm
Filtering order (Position)
Ref image
Up to 32
regions
can be set.
● F160-KP
● F160-C10E-2/C15E-2
(21.7)
SET
Console
Controller
● Conversational Menu Mode
16
30.5
(103.25)
8
(23.25)
1/4-20UNC with depth of 10 mm
1/4-20UNC with depth of 10 mm
Labeling
OCR for 1 chara
TOOL
Two M4 mounting holes with depth of 10 mm
SAVE
MON
Data (0 to 31)
RUN
SYS
Camera settings
20±0.3
Liquid Crystal Monitor
Mounting plate thickness: 1.6 to 4.8
(46 max)
● F150-M05L
Mounting bracket
POWER
SYNC
50min
Communications
Output
Display
(100)
185
Measurement control
Switch menu
(5.5)
F150-VM Monitor Cable
42.2
Operation settings
174
• Tolerance: ±1 mm
• The dimensions in parentheses are
reference values.
Panel cutout dimensions
Startup mode
133.5 +0.5mm
0
Date/Time
TOOL
SAVE
System information
175.5+0.5mm
0
(13.25)
(93.25)
(145)
(155)
Judge (0 to 31)
132
Variable (0 to 31)
Display
Two M4 mounting holes
with depth of 10 mm
(13.25)
143
Expression
(86.25)
20±0.3
Menus
Dimensions (Unit: mm)
■ Menu Trees
● Expert Menu Mode
SET
Start
Adjust
Shutter Speed
12
Four M3 mounting
holes with depth
of 4.8 mm
60
Light control
29.7
12
66.5
66.5
ENT
F3
F2
F4
135.5
66.5
Filtering (Measurement)
TRIG
F1
66.5
Presence
20
ESC
153
Filtering order (Measurement)
F6
F5
F7
F9
F8
BGS levels (Measurement)
Orient'n
Calibration
110
Position
Chip/Bur
1st direction
Gravity and axis
2nd region (P2, P3)
Edge position
2nd direction
Gray search
3rd region (P4, P5)
Rotation search
3rd direction
Labeling
4th region (P6, P7)
End
4th direction
12 dia.
40
9
92
Gravity and axis
Defect
Output*
Area (var. box)
1"-32UN-2A
(C mount)
TRIG
8
SHIFT
Camera cable
connector (11.8 dia.)
31
30.5
31.25±2 (23.25)
21.25±2
13
ENT
(6.2)
Light connector
(8.8 dia.)
29
Gravity and area
Communications
(6.2)
11
Measurement
(6)
(14.5)
These items appear only when 2 Cameras are connected.
ESC
54.5
(46.5)
8
1.5
50
● F160-S2
(15.5)
Camera settings
● F150-KP
Double-speed Camera
MON
RUN
2000
Four M4 mounting holes
with depth of 6 mm
CONSOLE
12 dia.
Two M4 mounting holes with depth of 8 mm
2000
23
5
10
12.5
Conform
Gravity and area
87
Surface
1st region (P0, P1)
(30.7)
Position
38
7
Dimns'n
Defect (var. box)
Display
1/4-20UNC with depth of 8 mm
Edge position
20±0.1 (13.25)
Operation settings
Edge width
Gray search
Startup mode
90
70
73
12
12
46.5
(10)
Classification
2.5
12
31
40
12
30.5
Relative search
8
16
(23.25)
(96.25)
80
46.5
(85)
(10)
2.5
Flexible search
*Cannot be used with conversational menus.
16
25
4 dia.
42.5
Rotation search
System information
70
Precise search
Date/Time
16
(85)
31
60
25
4 dia.
Density data
● F160-SLC50
52.5
Switch menu
● F160-SLC20
2.5
Edge pitch
90
Measurement control
2.5
SYS
60
48
BGS levels (Position)
Position
56
SHIFT
Filtering (Position)
Region
Four M3 mounting
holes with depth
of 4.8 mm
Filtering order (Position)
Ref image
Up to 32
regions
can be set.
● F160-KP
● F160-C10E-2/C15E-2
(21.7)
SET
Console
Controller
● Conversational Menu Mode
16
30.5
(103.25)
8
(23.25)
1/4-20UNC with depth of 10 mm
1/4-20UNC with depth of 10 mm
Labeling
OCR for 1 chara
TOOL
Two M4 mounting holes with depth of 10 mm
SAVE
MON
Data (0 to 31)
RUN
SYS
Camera settings
20±0.3
Liquid Crystal Monitor
Mounting plate thickness: 1.6 to 4.8
(46 max)
● F150-M05L
Mounting bracket
POWER
SYNC
50min
Communications
Output
Display
(100)
185
Measurement control
Switch menu
(5.5)
F150-VM Monitor Cable
42.2
Operation settings
174
• Tolerance: ±1 mm
• The dimensions in parentheses are
reference values.
Panel cutout dimensions
Startup mode
133.5 +0.5mm
0
Date/Time
TOOL
SAVE
System information
175.5+0.5mm
0
(13.25)
(93.25)
(145)
(155)
Judge (0 to 31)
132
Variable (0 to 31)
Display
Two M4 mounting holes
with depth of 10 mm
(13.25)
143
Expression
(86.25)
20±0.3
Lenses (for use with the F160-S2 and F150-S1A only)
Note: The Lenses and Extension Tubes that appear on this page
have not yet been released.
■ CCTV Lenses
● With reference to the optical graph below, select the lens and combination of Extension Tubes that give the required field of
vision and camera distance.
CCTV Lenses
Model
Item
3Z4S-LE
ML-0614
3Z4S-LE
ML-0813
3Z4S-LE
ML-1214
3Z4S-LE
ML-1614
3Z4S-LE
ML-2514
3Z4S-LE
ML-5018
3Z4S-LE
ML-7527
3Z4S-LE
ML-10035
Appearance
30 dia.
30 dia.
30 dia.
34.5
6 mm
F1.4
8 mm
F1.3
M27 × P0.5
M25.5 × P0.5
Focal length
Brightness
Filter size
30
30 dia.
30 dia.
34.5
12 mm
24.5
24.5
16 mm
F1.4
32 dia.
25 mm
37
50 mm
F1.8
M27 × P0.5
Lock
mechanism
42.5
32 dia.
32 dia.
75 mm
F2.7
43.9
100 mm
F3.5
M30.5 × P0.5
With lock screw for focus and aperture
■ Extension Tubes
Model
Contents
3Z4S-LE ML-EXR
A set of seven Extension Tubes of thicknesses 40, 20, 10, 5, 2, 1, and 0.5 mm respectively.
■ Meaning of Optical Graph
The X axis of the graph shows the field of vision L (mm), and the Y axis
shows the camera distance A (mm). The curves on the graph indicate
different lenses, and the "t" values indicate the lengths of the Extension
Tubes.
Camera
Extension Tube
thickness, t (mm)
Lens
Camera distance
A (mm)
Field of vision L (mm)
■ Optical Graph
● The values given in the optical graph are only approximate values. It is recommended that the camera distance is adjusted
by sliding the Camera forward or backward to get the required field of vision for actual operation.
Lens model
3Z4S-LE
Camera distance (mm)
ML-10035
10000
ML-7527
ML-5018
ML-3519
t0
t0
t45
1000
t50
t60
100
1
ML-1614
t5
t35
t40 t30 t25 t15
t20
ML-1214
t2
t10
t1.5
t5
t10
t0
t0 t0
t0.5
t5
t1 t0.5
t35 t25
t45
t10
t1 t0.5
t20
t2
t30
t1.5
t15
t50 t40
t5
t20
t2
t1
t30 t25
t10 t5
t0.5
t35
t1.5
t15
t40
t2
t20
t0.5
t10
t1
t25
t0.5
t1.5
t20
t2
t1
t15
t1.5
10
ML-0813
t0
t2
t15
t10
10
ML-2514
t0
ML-0614
t0
t0
t: Extension Tube length
t1
100
1000
Field of vision (mm)
This document provides information mainly for selecting suitable models. Please read the F160-2 Vision Sensor SETUP MANUAL
(Cat. No. Z170) carefully for information that the user must understand and accept before purchase, including information on
warranty, limitations of liability, and precautions.
OMRON Corporation
Industrial Automation Company
Sensing Devices Division H.Q.
Application Sensors Division
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81)75-344-7068/Fax: (81)75-344-7107
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit,
Carl-Benz-Str. 4, D-71154 Nufringen,
Germany
Tel: (49)7032-811-0/Fax: (49)7032-811-199
Vision Sensor
OMRON ELECTRONICS LLC
1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.
Tel: (1)847-843-7900/Fax: (1)847-843-8568
OMRON ASIA PACIFIC PTE. LTD.
83 Clemenceau Avenue,
#11-01, UE Square,
239920 Singapore
Tel: (65)6835-3011/Fax: (65)6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Road (M),
Shanghai, 200120 China
Tel: (86)21-5037-2222/Fax: (86)21-5037-2200
Authorized Distributor:
Cat. No. Q133-E1-04
Note:Specifications subject to change without notice.
Printed in Japan
0506-1M (0203) (C)
Read and Understand This Catalog
Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or
comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if
specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR
FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS, OR COMMERCIAL
LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR
STRICT LIABILITY.
In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS
OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT
SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's
application or use of the product.
At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the
products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product,
machine, system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible
uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety
equipment, and installations subject to separate industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE
SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons.
It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.
However, some specifications of the product may be changed without any notice. When in doubt, special model numbers may be assigned to fix
or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual
specifications of purchased product.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.
ERRORS AND OMISSIONS
The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,
typographical, or proofreading errors, or omissions.
PERFORMANCE DATA
Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent
the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
COPYRIGHT AND COPY PERMISSION
This catalog shall not be copied for sales or promotions without permission.
This catalog is protected by copyright and is intended solely for use in conjunction with the product. Please notify us before copying or reproducing this
catalog in any manner, for any other purpose. If copying or transmitting this catalog to another, please copy or transmit it in its entirety.
Cat. No. Q133-E1-04
OMRON Corporation
2007. 3
In the interest of product improvement, specifications are subject to change without notice.
Industrial Automation Company
http://www.ia.omron.com/
(c)Copyright OMRON Corporation 2007 All Rights Reserved.
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