Bosch Heat Recovery Boiler - Bosch Industriekessel GmbH
Order our informative product brochures. Online at www.bosch-industrial.com Customer login We oﬀer our customers an exclusive, password-protected access area for individual information and easier collaboration. Quick, simple and free – register now at www.bosch-industrial.com Technical reports Technical information from specialists at ﬁrst hand. You will also ﬁnd an overview on our website. Steam boilers Low pressure saturated steam High pressure saturated steam High pressure superheated steam Outputs from 175 to 55 000 kg/h With four diﬀerent types of shell boilers in the UNIVERSAL series, either as singleﬂame tube or double-ﬂame tube boiler, we oﬀer you a complete product range for every steam requirement. An optional integrated fourth smoke tube pass facilitates the waste heat recovery from upstream processes. We create a lot of steam with our service for you as well Our customer service is there for you around the clock every day of the year. Thanks to our closely knit network of service areas we can ensure the shortest possible reaction times. Beside maintenance services, fault tracing and repairs, we also oﬀer you support with the regular inspection of your system. Not sure whether your system is still state of the art and working eﬃciently? Here too we will be pleased to assist you, we will analyse your system and modernise it if required. Service Hotline Germany/International: +49 180 5667468* Service Hotline Austria: +43 810 810300** Hot water boilers Production facilities: Factory 1 Gunzenhausen Bosch Industriekessel GmbH Nürnberger Strasse 73 91710 Gunzenhausen Germany Factory 2 Schlungenhof Bosch Industriekessel GmbH Ansbacher Strasse 44 91710 Gunzenhausen Germany Factory 3 Bischofshofen Bosch Industriekessel Austria GmbH Haldenweg 7 5500 Bischofshofen Austria www.bosch-industrial.com © Bosch Industriekessel GmbH | Pictures only examples | Subject to modiﬁcations | 02/2014 | TT/SLI_en_ FlyerAbhitze_01 Low pressure hot water High pressure hot water Outputs from 650 to 38 000 kW Warm and hot water for energy-saving heating systems for industrial buildings, oﬃces and residential complexes. For base load and peak load of local and district heat generating plants. For commercial and industrial process heat generation. An optional integrated fourth smoke tube pass facilitates the waste heat recovery from upstream processes. Boiler house components Modules for steam boilers Modules for hot water boilers Modules for supplies to the boiler Boiler house components in modular technology, as ready-to-install function units, round oﬀ the product range. Planning, installation and commissioning of the entire system is considerably simpliﬁed. The high manufacturing quality guarantees long, reliable and eﬃcient boiler operation. Reliable supply of spare parts Spare parts are available immediately ex ware-house, even those parts which have been in service for many years. Our Spare Parts Hotline is also manned outside business hours and on Sundays and public holidays. Spare Parts Hotline Germany/International: +49 180 5010540* Spare Parts Hotline Austria: +43 6462 2527-320 New! Bosch heat recovery boiler For further information see our brochure on ‚Services‘ and online at www.bosch-industrial.com *EUR 0.14/min from German landline **max. EUR 0.10/min from Austrian landline Charges for phone calls from mobile networks and for international calls may vary. Eﬃcient generating of process heat Eﬃcient generating of process heat 5 2 3 Combined heat and power generation with The heat recovery boiler, certiﬁed to the PED (Pressure Equipment Directive), contains a highly eﬃcient tubular heat exchanger. An economiser can be integrated as an option, which increases the eﬃciency of the heat exchanger even further. Eight output sizes are available with pressure ratings up to 16 bar and a max. ﬂue gas intake temperature of 550 °C. Customer benefits: ▶ Increase in efficiency and environmental responsibility through use of waste heat sources ▶ Matched, modular system for easy planning and fast installation ▶ Complete system including CHP unit on request ▶ High efficiency through efficient tubular heat exchanger and good thermal insulation ▶ Additional efficiency gain thanks to optional integrated economiser ▶ Intuitive boiler control based on PLC with the highest level of operating data transparency ▶ Simple commissioning due to pre-parameterised boiler control ▶ Easy wiring on site thanks to plug-in connections ▶ Robust, reliable and durable ▶ Reduced component diversity with regard to availability of spare parts ▶ Service from a single source 37 36 9 7 26 12 13 33 34 6 1 7 10 8 11 9 Extremely simpliﬁed diagram 1 Heat recovery boiler 7 Consumer 2 Bypass dampers 8 Distributor 3 Flue gas bypass 9 Water service module WSM-V 4 Economiser 10 Make-up water 5 Chimney 11 CHP unit 18 6 Peak load steam boiler The heat recovery boiler is fully insulated and equipped with modern safety features. The ﬂue gas bypass is supplied separately to facilitate transportation and is ﬁtted and insulated on site. The boiler control BCO, based on PLC, can be controlled via touchscreen and is housed in a separate ﬂoor standing or wall mounted control switchgear cabinet. 35 4 4 heat recovery boiler for steam generation The system: If you want to run a CHP unit economically, you need to make optimum use of the thermal energy in the ﬂue gas and coolant, as well as achieve a suﬃciently high number of operating hours. For this purpose, Bosch has extended its comprehensive product range to include a heat recovery boiler for steam generation. 1 5 10 8 21 6 20 5 19 4 27 22 2 31 20 3 24 14 24 25 22 25 27 27 19 23 24 32 15 Technical data of the heat recovery steam boiler HRSB 1 Control switchgear cabinet with boiler control BCO 19 Insulation with protective shell Type HRSB 2 Blow-oﬀ tap 20 Base frame Heat transfer medium high pressure saturated steam 3 Reﬂective water level indicator 22 Terminal box 4 Manostat tube shut-oﬀ valve, maintenance-free 23 Pump module Design heat recovery shell boiler 5 Pressure limiter 24 Drain shut-oﬀ valve, maintenance-free Max. output in kg/h 400 to 4 100 6 Pressure transducer (4-20 mA) 25 Quick shut-oﬀ blow-down valve Safety pressure in bar 10 and 16 7 Low-level limiter electrode (2 pieces) 26 Inspection opening, steam side Max. flue gas temperature of the waste heat source in °C 550 8 Pressure gauge 27 Inspection opening, water side Min. flue gas volumes of the waste heat source kg/h 9 Level transducer (4-20 mA) 32 Flue gas heat exchanger ECO 500 Max. flue gas volumes of the waste heat source kg/h 23 500 Waste heat source fuel Output range of combinable CHP units 16 23 10 Pressure gauge shut-oﬀ valve with testing ﬂange 33 Connection piping ECO/boiler 12 Steam removal valve 34 Vent shut-oﬀ valve 13 Full-lift safety valve 35 Flue gas control valve with actuator (open/closed) natural gas (other flue gas types on request) 14 Fully automatic conductivity measurement and desalting 36 Flue gas control valve (open/closed) 15 Feed water non-return valve 37 Pressure monitor approx. 0.5 – 4 MWel 16 Feed water shut-oﬀ valve, maintenance-free The equipment level is variable and can be freely conﬁgured to customer requirements.
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