User manual | Bosch Heat Recovery Boiler - Bosch Industriekessel GmbH

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Steam boilers
Low pressure saturated steam
High pressure saturated steam
High pressure superheated steam
Outputs from 175 to 55 000 kg/h
With four different types of shell boilers
in the UNIVERSAL series, either as singleflame tube or double-flame tube boiler,
we offer you a complete product range
for every steam requirement. An optional
integrated fourth smoke tube pass
facilitates the waste heat recovery from
upstream processes.
We create a lot of steam with our
service for you as well
Our customer service is there for you around the clock every day
of the year. Thanks to our closely knit network of service areas
we can ensure the shortest possible reaction times.
Beside maintenance services, fault tracing and repairs, we also
offer you support with the regular inspection of your system.
Not sure whether your system is still state of the art and working
efficiently? Here too we will be pleased to assist you, we will
analyse your system and modernise it if required.
Service Hotline Germany/International:
+49 180 5667468*
Service Hotline Austria:
+43 810 810300**
Hot water boilers
Production facilities:
Factory 1 Gunzenhausen
Bosch Industriekessel GmbH
Nürnberger Strasse 73
91710 Gunzenhausen
Germany
Factory 2 Schlungenhof
Bosch Industriekessel GmbH
Ansbacher Strasse 44
91710 Gunzenhausen
Germany
Factory 3 Bischofshofen
Bosch Industriekessel Austria GmbH
Haldenweg 7
5500 Bischofshofen
Austria
www.bosch-industrial.com
© Bosch Industriekessel GmbH |
Pictures only examples |
Subject to modifications |
02/2014 | TT/SLI_en_ FlyerAbhitze_01
Low pressure hot water
High pressure hot water
Outputs from 650 to 38 000 kW
Warm and hot water for energy-saving
heating systems for industrial buildings,
offices and residential complexes. For
base load and peak load of local and
district heat generating plants. For
commercial and industrial process heat
generation. An optional integrated
fourth smoke tube pass facilitates the
waste heat recovery from upstream
processes.
Boiler house components
Modules for steam boilers
Modules for hot water boilers
Modules for supplies to the boiler
Boiler house components in modular
technology, as ready-to-install function
units, round off the product range.
Planning, installation and commissioning
of the entire system is considerably
simplified. The high manufacturing
quality guarantees long, reliable and
efficient boiler operation.
Reliable supply of spare parts
Spare parts are available immediately ex ware-house, even those
parts which have been in service for many years. Our Spare Parts
Hotline is also manned outside business hours and on Sundays
and public holidays.
Spare Parts Hotline Germany/International:
+49 180 5010540*
Spare Parts Hotline Austria:
+43 6462 2527-320
New!
Bosch heat
recovery boiler
For further information see our brochure on ‚Services‘ and online
at www.bosch-industrial.com
*EUR 0.14/min from German landline
**max. EUR 0.10/min from Austrian landline
Charges for phone calls from mobile networks
and for international calls may vary.
Efficient generating
of process heat
Efficient generating
of process heat
5
2
3
Combined heat and power generation with
The heat recovery boiler, certified to the PED (Pressure Equipment Directive), contains a highly efficient tubular heat exchanger. An economiser can be integrated as an option, which
increases the efficiency of the heat exchanger even further.
Eight output sizes are available with pressure ratings up to
16 bar and a max. flue gas intake temperature of 550 °C.
Customer benefits:
▶ Increase in efficiency and environmental responsibility
through use of waste heat sources
▶ Matched, modular system for easy planning and fast
installation
▶ Complete system including CHP unit on request
▶ High efficiency through efficient tubular heat exchanger
and good thermal insulation
▶ Additional efficiency gain thanks to optional integrated
economiser
▶ Intuitive boiler control based on PLC with the highest
level of operating data transparency
▶ Simple commissioning due to pre-parameterised boiler
control
▶ Easy wiring on site thanks to plug-in connections
▶ Robust, reliable and durable
▶ Reduced component diversity with regard to availability
of spare parts
▶ Service from a single source
37
36
9
7
26
12
13
33
34
6
1
7
10
8
11
9
Extremely simplified diagram
1 Heat recovery boiler
7 Consumer
2 Bypass dampers
8 Distributor
3 Flue gas bypass
9 Water service module WSM-V
4 Economiser
10 Make-up water
5 Chimney
11 CHP unit
18
6 Peak load steam boiler
The heat recovery boiler is fully insulated and equipped with
modern safety features. The flue gas bypass is supplied separately to facilitate transportation and is fitted and insulated
on site. The boiler control BCO, based on PLC, can be controlled via touchscreen and is housed in a separate floor
standing or wall mounted control switchgear cabinet.
35
4
4
heat recovery boiler for steam generation
The system:
If you want to run a CHP unit economically, you need to
make optimum use of the thermal energy in the flue gas and
coolant, as well as achieve a sufficiently high number of
operating hours. For this purpose, Bosch has extended its
comprehensive product range to include a heat recovery
boiler for steam generation.
1
5
10
8
21
6
20
5
19
4
27
22
2
31
20
3
24
14
24
25
22
25
27
27
19
23
24
32
15
Technical data of the heat recovery steam boiler HRSB
1
Control switchgear cabinet with boiler control BCO
19 Insulation with protective shell
Type
HRSB
2
Blow-off tap
20 Base frame
Heat transfer medium
high pressure
saturated steam
3
Reflective water level indicator
22 Terminal box
4
Manostat tube shut-off valve, maintenance-free
23 Pump module
Design
heat recovery shell boiler
5
Pressure limiter
24 Drain shut-off valve, maintenance-free
Max. output in kg/h
400 to 4 100
6
Pressure transducer (4-20 mA)
25 Quick shut-off blow-down valve
Safety pressure in bar
10 and 16
7
Low-level limiter electrode (2 pieces)
26 Inspection opening, steam side
Max. flue gas temperature of the
waste heat source in °C
550
8
Pressure gauge
27 Inspection opening, water side
Min. flue gas volumes of the
waste heat source kg/h
9
Level transducer (4-20 mA)
32 Flue gas heat exchanger ECO
500
Max. flue gas volumes of the
waste heat source kg/h
23 500
Waste heat source fuel
Output range of combinable
CHP units
16
23
10 Pressure gauge shut-off valve with testing flange
33 Connection piping ECO/boiler
12 Steam removal valve
34 Vent shut-off valve
13 Full-lift safety valve
35 Flue gas control valve with actuator (open/closed)
natural gas (other flue
gas types on request)
14 Fully automatic conductivity measurement and desalting
36 Flue gas control valve (open/closed)
15 Feed water non-return valve
37 Pressure monitor
approx. 0.5 – 4 MWel
16 Feed water shut-off valve, maintenance-free
The equipment level is variable and can be freely configured to customer
requirements.

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